A. M. Castle & Co. - Annual Report: 2008 (Form 10-K)
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-K
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934
THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended December 31, 2008 | Commission File Number: 1-5415 |
A. M. CASTLE & CO.
Maryland | 36-0879160 | |
(State or other jurisdiction of | (I.R.S. Employer Identification No.) | |
incorporation or organization) | ||
3400 North Wolf Road, Franklin Park, Illinois | 60131 | |
(Address of principal executive offices) | (Zip Code) |
Registrants telephone number, including area code (847) 455-7111
Securities registered pursuant to Section 12(b) of the Act:
Securities registered pursuant to Section 12(b) of the Act:
Title of each class | Name of each exchange on which registered | |
Common Stock $0.01 par value | New York Stock Exchange |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of
the Securities Act.
Yes o No þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or
15(d) of the Act.
Yes o No þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is
not contained herein, and will not be contained, to the best of registrants knowledge, in
definitive proxy or information statements incorporated by reference in Part III of this Form 10-K
or any amendment to this Form 10-K. o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o | Accelerated filer þ | Non-accelerated filer o (Do not check if a smaller reporting company) | Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act.
Yes o No þ
The aggregate market value of the voting and non-voting common equity held by non-affiliates
computed by reference to the price at which the common equity was last sold, or the average bid and
asked price of such common equity, as of the last business day of the registrants most recently
completed second fiscal quarter is $462,553,234.
The number
of shares outstanding of the registrants common stock on March
6, 2009 was 22,865,212
shares.
DOCUMENTS INCORPORATED BY REFERENCE
Documents Incorporated by Reference | Applicable Part of Form 10-K | |
Proxy Statement furnished to Stockholders in connection with registrants Annual Meeting of Stockholders to be held April 23, 2009. |
Part III |
Disclosure Regarding Forward-Looking Statements
Information provided and statements contained in this report that are not purely historical are
forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as
amended (Securities Act), Section 21E of the Securities Exchange Act of 1934, as amended
(Exchange Act), and the Private Securities Litigation Reform Act of 1995. Such forward-looking
statements only speak as of the date of this report and the Company assumes no obligation to update
the information included in this report. Such forward-looking statements include information
concerning our possible or assumed future results of operations, including descriptions of our
business strategy. These statements often include words such as believe, expect, anticipate,
intend, predict, plan, or similar expressions. These statements are not guarantees of
performance or results, and they involve risks, uncertainties, and assumptions. Although we
believe that these forward-looking statements are based on reasonable assumptions, there are many
factors that could affect our actual financial results or results of operations and could cause
actual results to differ materially from those in the forward-looking statements, including those
risk factors identified in Item 1A Risk Factors of this report. All future written and oral
forward-looking statements by us or persons acting on our behalf are expressly qualified in their
entirety by the cautionary statements contained or referred to above. Except for our ongoing
obligations to disclose material information as required by the federal securities laws, we do not
have any obligations or intention to release publicly any revisions to any forward-looking
statements to reflect events or circumstances in the future or to reflect the occurrence of
unanticipated events.
PART I
ITEM 1 Business
In this annual report on Form 10-K, the Company, we or our refer to A. M. Castle & Co., a
Maryland corporation, and its subsidiaries included in the consolidated financial statements,
except as otherwise indicated or as the context otherwise requires.
Business and Markets
Company
Overview
The Company is a specialty metals (92% of net sales) and plastics (8% of net sales) distribution
company serving customers on a global basis. The Company provides a broad range of products and
value-added processing and supply chain services to a wide array of customers, principally within
the producer durable equipment sector of the global economy. Particular focus is placed on the
aerospace and defense, oil and gas, power generation, mining, heavy equipment manufacturing,
marine, office furniture and fixtures, transportation and general manufacturing industries.
The Companys primary metals service center and corporate headquarters are located in Franklin
Park, Illinois. The Company has 51 service centers located throughout North America (45),
Europe (5) and Asia (1). The Companys service centers hold inventory, process and distribute
products to local geographic markets. The Companys metals and plastics service centers are
separate operations, with no facilities serving both metals and plastics customers.
2
Industry
and Markets
Service centers act as supply chain intermediaries between primary producers, which necessarily
deal in bulk quantities in order to achieve economies of scale, and end-users in a variety of
industries that require specialized products in significantly smaller quantities and forms. Service
centers also manage the differences in lead times that exist in the supply chain. While OEMs and
other customers often demand delivery within hours, the lead time required by primary producers can
be as long as several months. Service centers also provide value to their customers by aggregating
purchasing, providing warehousing and distribution services, and by processing material to meet
specific customer needs.
According to a May 2008 article in Purchasing magazine, service centers comprise the largest
single customer group for North American mills, buying and reselling more than 40% of all the
carbon, alloy, stainless and specialty steels, aluminum, copper, brass and bronze, and super alloys
produced in the U.S. and Canada each year. The U.S. and Canadian metals distribution industry
generated record revenues of $143 billion in 2007, reflecting 13% growth from 2006.
The principal markets served by the Company are highly competitive. Competition is based on price,
service, quality, processing capabilities, inventory availability, timely delivery and ability to
provide supply chain solutions. The Company competes in a highly fragmented industry. Competition
in the various markets in which the Company participates comes from a large number of value-added
metals processors and service centers on a regional and local basis, some of which have greater
financial resources and some of which have more established brand names in the local markets served
by the Company.
The Company also competes to a lesser extent with primary metals producers who typically sell to
larger customers requiring shipments of large volumes of metal.
In order to capture scale efficiencies and remain competitive, many primary metal producers are
consolidating their operations and focusing on their core production activities. These producers
have increasingly outsourced metals distribution and inventory management to metals service
centers. This process of outsourcing allows them to work with a relatively small number of
intermediaries rather than many end customers. As a result, metals service centers are now
providing a range of services for their customers, including metal purchasing, processing and
supply chain management services.
Recent
Acquisitions and Expansions
In January 2008, the Company acquired Metals U.K. Group (Metals U.K.). Metals U.K. is a
distributor and processor of specialty metals primarily serving the oil and gas, aerospace,
petrochemical and power generation markets worldwide. Metals U.K. has distribution and processing
facilities in Blackburn, England, Hoddesdon, England and Bilbao, Spain. The acquisition of Metals
U.K. is expected to allow the Company to expand its global reach and service certain potential high
growth industries.
In September 2006, the Company acquired Transtar Intermediate Holdings #2, Inc. (Transtar), a
wholly owned subsidiary of H.I.G. Transtar Inc. Transtar is a leading supplier of high performance
aluminum alloys to the aerospace and defense industries, supporting those markets with a broad
range of inventory, processing and supply chain services. As a result of the acquisition, the
Company has increased its access to aerospace customers and avenues to cross-sell its other
products into this market. The acquisition also provides the Company the benefits of deeper access
to certain inventories and purchasing synergies, as well as platforms to sell to markets in Europe,
Asia and other international markets.
Refer to Note 8 to the consolidated financial statements for goodwill impairment discussion related
to the above acquisitions.
3
In January 2008, the Company obtained a business license for the opening of a new service center in
Shanghai, China. The 45,700 square foot facility became fully operational in the second quarter of
2008. The Shanghai service center provides the Company the ability to serve new customers in
China, as well as existing customers, which previously received processed specialty aerospace grade
metals from the Companys U.S. based aerospace operations.
Procurement
The Company purchases metals and plastics from many producers. The Companys operations would not
be adversely affected in a material way by the loss of any one supplier, as satisfactory
alternative sources are available.
The Company purchases material in large lots and stocks material at its service centers until sold,
usually in smaller quantities and typically with some value-added processing services performed.
The Companys ability to provide quick delivery, frequently same-day or overnight, of a wide
variety of specialty metals and plastic products, along with its processing capabilities, allows
customers to lower their own inventory investment by reducing their need to order the large
quantities required by producing mills or their need to perform additional material processing
services. Some of the Companys purchases are covered by long-term contracts and commitments,
which have corresponding customer sales agreements.
Orders are primarily filled with materials shipped from Company stock. The materials required to
fill non-stock orders are obtained from other sources, such as direct mill shipments to customers
or purchases from other distributors. Thousands of customers from a wide array of industries are
serviced primarily through the Companys own sales organization. Deliveries are made principally
by Company-leased trucks. Common carrier delivery is used in areas not serviced directly by the
Companys fleet.
Employees
At December 31, 2008, the Company had 1,923 full-time employees in its operations throughout the
United States, Canada, Mexico, France, Spain, the United Kingdom and China. Of these, 258 are
represented by collective bargaining units, principally the United Steelworkers of America and
Teamsters.
Business
Segments
The Company distributes and performs processing on both metals and plastics. Although the
distribution processes are similar, different customer markets, supplier bases and types of
products exist. Additionally, our Chief Executive Officer reviews and manages these two businesses
separately. As such, these businesses are considered reportable segments according to the Financial
Accounting Standards Board (FASB) Statement of Financial Accounting Standards (SFAS) No. 131,
Disclosures about Segments of an Enterprise and Related Information and are reported accordingly
in the Companys various public filings. Neither of the Companys reportable segments has any
unusual working capital requirements.
In the last three years, the percentages of total sales of the two segments were as follows:
2008 | 2007 | 2006 | ||||||||||
Metals |
92 | % | 92 | % | 90 | % | ||||||
Plastics |
8 | % | 8 | % | 10 | % | ||||||
100 | % | 100 | % | 100 | % |
Metals Segment
In its Metals segment, the market strategy focuses on distributing highly engineered specialty
grades and alloys of metals as well as providing specialized processing services. Core
products include alloy, aluminum, stainless, nickel, titanium and carbon. Inventories of these
products assume many forms such as plate, sheet, extrusions, round bar, hexagon bar, square and
flat bar, tubing and coil. Depending on the size of the facility and the nature of the markets
it serves,
4
distribution centers are equipped as needed with bar saws, plate saws, oxygen and plasma arc
flame cutting machinery, water-jet cutting equipment, stress relieving and annealing furnaces,
surface grinding equipment, cut-to-length levelers and sheet shearing equipment.
The Companys customer base is well diversified and therefore, the Company does not have
dependence upon any single customer, or a few customers. The customer base includes many
Fortune 500 companies as well as thousands of medium and smaller sized firms.
The Companys broad network of locations within North America provides next-day delivery to
most of the segments markets, and two-day delivery to virtually all of the rest.
Plastics Segment
The Companys Plastics segment consists exclusively of Total Plastics, Inc. (TPI), a
wholly-owned subsidiary headquartered in Kalamazoo, Michigan. This segment stocks and
distributes a wide variety of plastics in forms that include plate, rod, tube, clear sheet,
tape, gaskets and fittings. Processing activities within this segment include cut-to-length,
cut-to-shape, bending and forming according to customer specifications.
The Plastics segments diverse customer base consists of companies in the retail
(point-of-purchase), marine, office furniture and fixtures, transportation and general
manufacturing industries. TPI has locations throughout the upper Northeast and Midwest portions
of the U.S. and one facility in Florida.
Joint
Venture
The Company holds a 50% joint venture interest in Kreher Steel Co., a Midwest metals
distributor, focusing on customers whose primary need is for immediate, reliable delivery of
large quantities of alloy, special bar quality and stainless bars. The Companys equity in the
earnings from this joint venture is reported separately in the Companys consolidated
statements of operations.
Access
to SEC Filings
The Company makes available free of charge on or through its Web site at www.amcastle.com the
annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and all
amendments to those reports as soon as reasonably practicable after such material is electronically
filed with or furnished to the U.S. Securities and Exchange Commission (the SEC). Information on
our website does not constitute part of this annual report on Form 10-K.
Certifications
Certification statements by the President and CEO and the Vice President and CFO of the Company
required to be filed with the SEC pursuant to Section 302 of the Sarbanes-Oxley Act are included as
Exhibits 31.1 and 31.2 to this Annual Report. In addition, an annual CEO certification regarding
compliance with the New York Stock Exchanges (NYSE) Corporate Governance listing standards was
submitted by our President and CEO to the NYSE on May 12, 2008.
ITEM 1A Risk Factors
Our business, operations and financial condition are subject to various risks and uncertainties.
Current or potential investors should carefully consider the risks and uncertainties described
below, together with all other information in this annual report on Form 10-K and other documents
filed with the SEC, before making any investment decisions with respect to the Companys
securities.
Our future operating results depend on a number of factors beyond our control, such as the
prices of metals and plastics, which could cause our results to be adversely affected.
The prices we pay for raw materials, both metals and plastics, and the prices we charge for
products may fluctuate depending on many factors, including general economic conditions (both
domestic and international), competition, production levels, import duties and other trade
restrictions and currency fluctuations. To the extent metals prices decline, we would generally
expect lower sales and possibly
5
lower net income, depending on the timing of the price changes. To the extent we are not able to
pass on to our customers any increases in our raw materials prices, our results of operations may
be adversely affected. In addition, because we maintain substantial inventories of metals in order
to meet the just-in-time delivery requirements of our customers, a reduction in our selling prices
could result in lower profit margins or, in some cases, losses, either of which would reduce our
profitability.
We service industries that are highly cyclical, and any downturn in our customers industries
could reduce our revenue and profitability.
Many of our products are sold to customers in industries that experience significant fluctuations
in demand based on economic conditions, energy prices, consumer demand and other factors beyond our
control. As a result of this volatility in the industries we serve, when one or more of our
customers industries experiences a decline, we may have difficulty increasing or maintaining our
level of sales or profitability if we are not able to divert sales of our products to customers in
other industries. We have made a strategic decision to focus sales resources on certain
industries, specifically the aerospace and oil and gas industries. As a result, there is some risk
that adverse business conditions in these industries could be detrimental to our sales. We are
also particularly sensitive to market trends in the manufacturing sector of the North American
economy.
We may not be able to realize the benefits we anticipate from our acquisitions.
We may not be able to realize the benefits we anticipate from our acquisitions. Achieving those
benefits depends on the timely, efficient and successful execution of a number of post-acquisition
events, including our integration of the acquired businesses. Factors that could affect our
ability to achieve these benefits include:
| difficulties in integrating and managing personnel, financial reporting and other systems used by the acquired businesses; | |
| the failure of the acquired businesses to perform in accordance with our expectations; | |
| failure to achieve anticipated synergies between our business units and the acquired businesses; | |
| the loss of the acquired businesses customers; and | |
| cyclicality of business. |
The presence of any of the above factors individually or in combination could result in future
impairment charges against the assets of the acquired businesses.
If the acquired businesses do not operate as we anticipate, it could adversely affect our business,
financial condition and results of operations. As a result, there can be no assurance that the
acquisitions will be successful or will not, in fact, adversely affect our business.
We are vulnerable to interest rate fluctuations on our indebtedness, which could hurt our
operating results.
We are exposed to various interest rate risks that arise in the normal course of business. We
finance our operations with fixed and variable rate borrowings. Market risk arises from changes in
variable interest rates. Under our revolving credit facility, our interest rate on borrowings is
subject to changes based on fluctuations in the LIBOR and prime rates of interest.
The current global economic crisis has had and may continue to have an adverse impact on our
business, results of operations and financial condition.
The potential effects of the current global economic and financial market crises are difficult to
forecast and mitigate. There can be no assurance as to the timing or nature of any recovery. Many
of our customers and the industries we serve have been significantly impacted by the deteriorating
economic conditions. As a result, the current global economic downturn has had and may continue to
have an adverse impact on our business, results of operations and our financial condition.
Continued negative economic conditions, as well as a slow recovery period, could lead to reduced
demand for our products, increased price competition for our products, reduced gross margins,
increased risk of excess and obsolete inventories and higher operating costs as a percentage of
revenue. Credit risk
6
associated with our customers may also increase.
Due to the current credit crisis, it has been increasingly difficult for businesses to secure
financing. These conditions could persist for a prolonged period of time or worsen in the future.
Although we do not anticipate needing additional capital in the near term, our ability to access
the capital markets may be restricted at a time when we would like, or need, to access those
markets. The resulting lack of available credit could have a negative impact on our liquidity. In
addition, due to the current volatile state of the credit markets, there is a risk that our lenders
could fail or refuse to honor their debt commitments under our existing credit facilities. While
this would be highly unusual, if our lenders fail to honor their legal commitments under our credit
facilities, it could be difficult in the current environment to replace our credit agreements on
similar terms. Although we believe that our operating cash flow, access to capital markets and
existing credit facilities will give us the ability to satisfy our anticipated liquidity needs in
the near term, the failure of any of the lenders to honor their commitments under our credit
facilities may impact our ability to finance our operations.
Disruptions in the supply of raw materials could adversely affect our ability to meet our
customer demands and our revenues and profitability.
If for any reason our primary suppliers of metals should curtail or discontinue their delivery of
raw materials to us at competitive prices and in a timely manner, our business could suffer.
Unforeseen disruptions in our supply bases could materially impact our ability to deliver products
to customers. The number of available suppliers could be reduced by factors such as industry
consolidation and bankruptcies affecting steel, metals and plastics producers. If we are unable to
obtain sufficient amounts of raw materials from our traditional suppliers, we may not be able to
obtain such raw materials from alternative sources at competitive prices to meet our delivery
schedules, which could have an adverse impact on our revenues and profitability.
Our industry is highly competitive, which may force us to lower our prices and may have an
adverse effect on net income.
The principal markets that we serve are highly competitive. Competition is based principally on
price, service, quality, processing capabilities, inventory availability and timely delivery. We
compete in a highly fragmented industry. Competition in the various markets in which we
participate comes from a large number of value-added metals processors and service centers on a
regional and local basis, some of which have greater financial resources than we do and some of
which have more established brand names in the local markets we serve. We also compete to a lesser
extent with primary metals producers who typically sell to very large customers requiring shipments
of large volumes of metal. Increased competition could force us to lower our prices or to offer
increased services at a higher cost to us, which could reduce our operating profit and net income.
Our business could be adversely affected by a disruption to our primary distribution hub.
Our largest facility, in Franklin Park, Illinois, serves as a primary distribution center that
ships product to our other facilities as well as external customers. This same facility also serves
as our headquarters and houses our primary information systems. Our business could be adversely
impacted by a major disruption at this facility in the event of:
| damage to or inoperability of our warehouse or related systems; | |
| a prolonged power or telecommunication failure; | |
| a natural disaster such as fire, tornado or flood; | |
| a work stoppage; or | |
| an airplane crash or act of war or terrorism on-site or nearby as the facility is located within seven miles of OHare International Airport (a major U.S. airport) and lies below certain take-off and landing flight patterns. |
We have data storage and retrieval procedures that include off-site system capabilities. However,
a prolonged disruption of the services and capabilities of our Franklin Park facility and operation
could adversely impact our financial performance.
7
A disruption in our information technology systems could impact our ability to conduct business
and/or report our financial performance.
We are in the process of implementing new ERP systems and any significant disruption relating to
our current or new information technology systems may have an adverse affect on the Companys
ability to conduct business in its normal course or report its financial performance in a timely
manner.
We operate in international markets, which expose us to a number of risks.
We serve and operate in certain international markets, which expose us to political, economic and
currency related risks. We operate in Canada, Mexico, France, and the United Kingdom, with limited
operations in Spain, Singapore and China. An act of war or terrorism could disrupt international
shipping schedules, cause additional delays in importing our products into the United States or
increase the costs required to do so. Fluctuations in the value of the U.S. dollar versus foreign
currencies could reduce the value of these assets as reported in our financial statements, which
could reduce our stockholders equity. If we do not adequately anticipate and respond to these
risks and the other risks inherent in international operations, it could have a material adverse
effect on our operating results.
A portion of our workforce is represented by collective bargaining units, which may lead to
work stoppages.
Approximately 258 of our employees are unionized, which represented 13% of our employees at
December 31, 2008, including those employed at our primary distribution center in Franklin Park,
Illinois. We cannot predict how stable our relationships with these labor organizations will be or
whether we will be able to meet union requirements without impacting our financial condition. The
unions may also limit our flexibility in dealing with our workforce. Work stoppages and
instability in our union relationships could negatively impact the timely processing and shipment
of our products, which could strain relationships with customers and cause a loss of revenues that
would adversely affect our results of operations.
We could incur substantial costs in order to comply with, or to address any violations under,
environmental and employee health and safety laws, which could significantly increase our operating
expenses and reduce our operating income.
Our operations are subject to various environmental statutes and regulations, including laws and
regulations governing materials we use. In addition, certain of our operations are subject to
international, federal, state and local environmental laws and regulations that impose limitations
on the discharge of pollutants into the air and water and establish standards for the treatment,
storage and disposal of solid and hazardous wastes. Our operations are also subject to various
employee safety and health laws and regulations, including those concerning occupational injury and
illness, employee exposure to hazardous materials and employee complaints. Certain of our
facilities are located in industrial areas, have a history of heavy industrial use and have been in
operation for many years and, over time, we and other predecessor operators of these facilities
have generated, used, handled and disposed of hazardous and other regulated wastes. Currently
unknown cleanup obligations at these facilities, or at off-site locations at which materials from
our operations were disposed, could result in future expenditures that cannot be currently
quantified but which could have an adverse effect on our financial position, results of operations
or cash flows.
Antidumping and other duties could be imposed on us, our suppliers and our products.
The imposition of an antidumping or other increased duty on any products that we import could have
an adverse effect on our financial condition. For example, under United States law, an antidumping
duty may be imposed on any imports if two conditions are met. First, the Department of Commerce
must decide that the imports are being sold in the United States at less than fair value. Second,
the International Trade Commission (the ITC), must determine that a United States industry is
materially injured or threatened with material injury by reason of the imports. The ITCs
determination of injury involves a two-pronged inquiry: first, whether the industry is materially
injured and second, whether the dumping, and not other factors, caused the injury. The ITC is
required to analyze the volume of imports, the effect of imports on United States prices for like
merchandise, and the effects the imports have on United States producers of like products, taking
into account many factors, including lost sales, market share, profits, productivity, return on
investment and utilization of production capacity.
8
Increases in energy prices would increase our operating costs and we may be unable to pass
these increases on to our customers in the form of higher prices, which may reduce our
profitability.
We use energy to process and transport our products. Our operating costs increase if energy costs,
including electricity, gasoline and natural gas, rise. During periods of higher energy costs, we
may not be able to recover our operating cost increases through price increases without reducing
demand for our products. In addition, we do not hedge our exposure to higher prices via energy
futures contracts.
We may not be able to retain or expand our customer base if the United States manufacturing
industry continues to relocate production operations internationally.
Our customer base primarily includes manufacturing and industrial firms in the United States, some
of which are, or have considered, relocating production operations outside the United States or
outsourcing particular functions to locations outside the United States. Some customers have
closed their businesses as they were unable to compete successfully with foreign competitors.
Although we have facilities in Canada, Mexico, France, Spain, the United Kingdom, Singapore and
China, the majority of our facilities are located in the United States. To the extent our
customers close or relocate operations to locations where we do not have a presence, we could lose
all or a portion of their business.
Any prolonged disruption of our processing centers could adversely affect our business.
We have dedicated processing centers that permit us to produce standardized products in large
volumes while maintaining low operating costs. Any prolonged disruption in the operations of any
of our facilities, whether due to labor or technical difficulties, destruction or damage to any of
the facilities or otherwise, could adversely affect our business and results of operations.
Our operating results are subject to the seasonal nature of our customers businesses.
A portion of our customers experience seasonal slowdowns. Our revenues in the months of July,
November and December traditionally have been lower than in other months because of a reduced
number of shipping days and holiday or vacation closures for some customers. Consequently, our
sales in the first two quarters of the year are usually higher than in the third and fourth
quarters. As a result, analysts and investors may inaccurately estimate the effects of seasonality
on our results of operations in one or more future quarters and, consequently, our operating
results may fall below expectations.
We may face product liability claims that are costly and create adverse publicity.
If any of the products we sell cause harm to any of our customers, we could be exposed to product
liability lawsuits. If we were found liable under product liability claims, we could be required
to pay substantial monetary damages. Further, even if we successfully defended ourselves against
this type of claim, we could be forced to spend a substantial amount of money in litigation
expenses, our management could be required to spend valuable time in the defense against these
claims and our reputation could suffer, any of which could adversely affect our business.
ITEM 1B Unresolved Staff Comments
None.
9
ITEM 2 Properties
The Companys principal executive offices are located in its Franklin Park, Illinois facility near
Chicago, Illinois. All properties and equipment are sufficient for the Companys current level of
activities. Distribution centers and sales offices are maintained at each of the following
locations, most of which are leased, except as indicated:
Approximate | ||||
Floor Area in | ||||
Locations | Square Feet | |||
Metals Segment |
||||
Arlington, Texas |
74,880 | |||
Bedford Heights, Ohio |
374,400 | (1) | ||
Birmingham, Alabama |
76,000 | (1) | ||
Charlotte, North Carolina |
116,500 | (1) | ||
Dallas, Texas |
78,000 | (1) | ||
Edmonton, Alberta |
38,300 | |||
Fairfield, Ohio |
166,000 | |||
Franklin Park, Illinois |
522,600 | (1) | ||
Gardena, California |
150,435 | |||
Hammond, Indiana (H-A Industries) |
243,000 | |||
Houston, Texas |
109,100 | (1) | ||
Houston, Texas (Administrative location) |
1,961 | |||
Kansas City, Missouri |
118,000 | |||
Kennesaw, Georgia |
87,500 | |||
Kent, Washington |
53,000 | |||
Minneapolis, Minnesota |
65,200 | (1) | ||
Mississauga, Ontario |
60,000 | |||
Monterrey, Mexico |
55,000 | |||
Montreal, Quebec |
38,760 | |||
Orange, Connecticut |
57,389 | |||
Paramount, California |
155,500 | |||
Philadelphia, Pennsylvania |
71,600 | (1) | ||
Saskatoon, Saskatchewan |
15,000 | |||
Stockton, California |
60,000 | |||
Torrance, California (Administrative location) |
15,028 | |||
Twinsburg, Ohio |
120,000 | |||
Wichita, Kansas |
148,800 | |||
Winnipeg, Manitoba |
50,000 | (1) | ||
Worcester, Massachusetts |
56,000 | (1) | ||
Sales Offices |
||||
Cincinnati, Ohio |
(Intentionally left blank) | |||
Milwaukee, Wisconsin |
||||
Phoenix, Arizona |
||||
Tulsa, Oklahoma |
10
Approximate | ||||
Floor Area in | ||||
Locations | Square Feet | |||
Europe |
||||
Blackburn, England |
62,139 | |||
Hoddesdon, England |
9,472 | |||
Bilbao, Spain |
10,000 | |||
Due Pre Cadeau, France |
25,600 | |||
Letchworth, England |
40,000 | |||
China |
||||
Shanghai, China |
45,700 | |||
Total Metals Segment |
3,370,864 | |||
Plastics Segment |
||||
Baltimore, Maryland |
24,000 | |||
Cleveland, Ohio |
8,600 | |||
Cranston, Rhode Island |
14,990 | |||
Detroit, Michigan |
22,000 | |||
Elk Grove Village, Illinois |
22,500 | |||
Fort Wayne, Indiana |
17,600 | |||
Grand Rapids, Michigan |
42,500 | (1) | ||
Harrisburg, Pennsylvania |
13,900 | |||
Indianapolis, Indiana |
13,500 | |||
Kalamazoo, Michigan |
81,000 | |||
Knoxville, Tennessee |
16,530 | |||
Maple Shade, New Jersey |
12,480 | |||
Mt. Vernon, New York |
30,000 | |||
New Philadelphia, Ohio |
15,700 | |||
Pittsburgh, Pennsylvania |
12,800 | |||
Rockford, Michigan |
53,600 | |||
Tampa, Florida |
17,700 | |||
Worcester, Massachusetts |
11,000 | (1) | ||
Total Plastics Segment |
430,400 | |||
GRAND TOTAL |
3,801,264 | |||
(1) | Represents owned facility. |
11
ITEM 3 Legal Proceedings
The Company is a party to several lawsuits arising in the normal course of the Companys business.
These lawsuits are incidental and occur in the normal course of the Companys business affairs. It
is the opinion of management, based on current knowledge, that no uninsured liability will result
from the outcome of this litigation that would have a material adverse effect on the consolidated
results of operations, financial condition or cash flows of the Company.
ITEM 4 Submission of Matters to a Vote of Security Holders
None.
PART II
ITEM 5 | Market for the Registrants Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities |
The Companys common stock trades on the New York Stock Exchange under the ticker symbol CAS. As
of March 2, 2009 there were approximately 1,054 shareholders of record. The Company used cash of $5.4 million and $4.7 million to pay quarterly
cash dividends of $0.06 per share on its common stock in 2008 and 2007, respectively. The payment
of dividends, if any, is at the discretion of the Board of Directors and will depend on the
Companys earnings, capital requirements and financial condition and such other factors as the
Board of Directors may consider.
See Part III, Item 11, Executive Compensation for information regarding comparison of five year
cumulative total return.
See Part III, Item 12, Security Ownership of Certain Beneficial Owners and Management and Related
Stockholder Matters, for information regarding common stock authorized for issuance under equity
compensation plans.
The Company did not purchase any of its equity securities during the fourth quarter of 2008.
Directors of the company who are not employees may elect to defer receipt of up to 100% of his or
her cash retainer and meeting fees. A director who defers board compensation may select either an
interest or a stock equivalent investment option for amounts in the directors deferred
compensation account. Disbursement of the stock equivalent unit account may be in shares of
Company common stock or in cash as designated by the director. If payment from the stock
equivalent unit account is made in shares of the Companys common stock, the number of shares to be
distributed will equal the number of full stock equivalent units held in the directors account.
For the period covered by this report, receipt of approximately 3,972 shares was deferred as
payment for the 2008 board compensation. In each case, the shares were acquired at prices ranging
from $6.29 to $32.35 per share, which represented the closing price of the Companys common stock
on the day as of which such fees would otherwise have been paid to the director. Exemption from
registration of the shares is claimed by the company under Section 4(2) of the Securities Act of
1933, as amended.
The following table sets forth the range of the high and low sales prices of shares of the
Companys common stock for the periods indicated:
2008 | 2007 | |||||||||||||||
Low | High | Low | High | |||||||||||||
First Quarter |
$ | 16.70 | $ | 29.65 | $ | 22.72 | $ | 30.85 | ||||||||
Second Quarter |
$ | 26.08 | $ | 34.20 | $ | 28.64 | $ | 38.10 | ||||||||
Third Quarter |
$ | 16.16 | $ | 28.46 | $ | 26.23 | $ | 37.22 | ||||||||
Fourth Quarter |
$ | 6.12 | $ | 17.41 | $ | 23.66 | $ | 37.18 |
12
ITEM 6 Selected Financial Data
The Selected Financial Data in the table below includes the results of the September 2006 and
January 2008 acquisitions of Transtar and Metals U.K., respectively, and the October 2007
divestiture of Metal Express.
(dollars in millions, except per share data) | 2008 | 2007 | 2006 | 2005 | 2004 | |||||||||||||||
For the year ended December 31: |
||||||||||||||||||||
Net sales |
$ | 1,501.0 | $ | 1,420.4 | $ | 1,177.6 | $ | 959.0 | $ | 761.0 | ||||||||||
Net (loss) income from continuing operations |
(17.1 | ) | 51.8 | 55.1 | 38.9 | 15.4 | ||||||||||||||
Basic earnings (loss) per common share from continuing
operations |
(0.76 | ) | 2.49 | 2.95 | 2.37 | 0.92 | ||||||||||||||
Diluted earnings (loss) per common share from continuing
operations |
(0.76 | ) | 2.41 | 2.89 | 2.11 | 0.82 | ||||||||||||||
Cash dividends declared per common share |
0.24 | 0.24 | 0.24 | | | |||||||||||||||
As of December 31: |
||||||||||||||||||||
Total assets |
679.0 | 677.0 | 655.1 | 423.7 | 383.0 | |||||||||||||||
Long-term debt, less current portion |
75.0 | 60.7 | 90.1 | 73.8 | 89.8 | |||||||||||||||
Total debt |
117.1 | 86.5 | 226.1 | 80.1 | 101.4 | |||||||||||||||
Total stockholders equity |
347.3 | 385.1 | 215.9 | 175.5 | 130.4 |
13
ITEM 7 Managements Discussion and Analysis of Financial Condition and Results of Operations
Amounts in millions except per share data
Information
regarding the business and markets of A. M. Castle & Co. and its subsidiaries
(the Company), including its reportable segments, is included in Item 1 Business of this
annual report on Form 10-K.
The following discussion should be read in conjunction with Item 6 Selected Financial Data
and the Companys consolidated financial statements and related notes thereto in Item 8
Financial Statements and Supplementary Data.
EXECUTIVE OVERVIEW
The Companys long-term strategy is to become the foremost global provider of specialty metals
products and services and specialized supply chain solutions to targeted global industries.
During 2008, the following significant events occurred which impacted the Companys operating
results:
| Record sales of $1,501.0 million and third highest operating income in the Companys history of $63.0 million (before non-cash goodwill impairment charge of $58.9 million in the fourth quarter of 2008); | ||
| Non-cash goodwill impairment charge of $58.9 million in the fourth quarter of 2008; | ||
| Acquisition of Metals U.K. in the first quarter of 2008; | ||
| Amendment to the Companys Amended Senior Credit Facility during the first quarter 2008; and | ||
| Completion of the first scheduled phase of the Metals segment ERP implementation during the second quarter of 2008 and completion of implementation of a stand alone ERP system in the Plastics segment during the third quarter of 2008. |
The Company achieved record sales of $1,501.0 million in 2008, which was an increase of $80.6
million, or 5.7% versus 2007. Excluding the impact of the Metals U.K. acquisition, sales were
$31.9 million or 2.3% higher than 2007 primarily due to an increase in Metals segment sales. For
the full year 2008, excluding the impact of the Metals U.K. acquisition, Metals segment sales were
$31.3 million or 2.4% higher than 2007 sales on sales volume that was 2.1% higher than 2007.
Metals segment sales volume growth in 2008 was driven by strength in plate and alloy bar products
sold into energy, mining and power generation markets. The Company experienced higher prices in
2008 for its carbon-related products; however, those price increases were somewhat mitigated by a
changing sales mix that included lower sales levels on higher-priced aluminum, stainless and nickel
based products as compared to 2007.
During the fourth quarter, the Company determined that the weakening of the U.S. economy and the
global credit crisis resulted in a reduction of the Companys market capitalization below its total
shareholders equity value for a sustained period of time, which was an indication that its
goodwill may be impaired. As a result, the Company performed an interim goodwill impairment
analysis as of December 31, 2008 and a non-cash charge of $58.9 million for goodwill impairment was
recorded in 2008. The charge is non-deductible for tax purposes.
On January 3, 2008, the Company acquired 100 percent of the outstanding capital stock of Metals
U.K. The acquisition of Metals U.K. was accounted for using the purchase method in accordance with
SFAS No. 141, Business Combinations (SFAS 141). Metals U.K. is a distributor and processor of
specialty metals primarily serving the oil and gas, aerospace, petrochemical and power generation
markets worldwide. Metals U.K. has processing facilities in Blackburn, England, Hoddesdon, England
and Bilbao, Spain. The acquisition of Metals U.K. is expected to allow the Company to expand its
global reach and service potential high growth industries.
14
In conjunction with the January 2008 acquisition of Metals U.K., the Company amended its existing
revolving line of credit, expanding it to $230 million, which includes a $50 million multi-currency
facility to fund the Metals U.K. acquisition and provide for future working capital needs of
European operations. The multi-currency facility allows for funding in either British pounds or
euros.
The first scheduled phase of the Metals segment ERP implementation occurred in the second quarter
of 2008 at certain of the Companys domestic aerospace locations. The facilities included in the
initial ERP implementation represent less than 20% of the Companys consolidated net sales. During
the second quarter of 2008, the majority of the legacy operating systems and financial systems of
these locations were migrated to the new ERP system. The Company also implemented the human
resource functionality of the new ERP system company-wide at that time. Total capital expenditures
for this ERP implementation through the end of 2008 were $17.8 million. The Company plans to
replace its legacy systems with the new ERP system functionality across many of its remaining
locations and business operations in fiscal 2009, allowing the Metals business to operate under a
common technology platform. This integrated system will provide the opportunity to improve
decision-making, provide support for doing business globally, and support future acquisitions,
which are all critical components in executing the Companys strategy.
During the third quarter of 2008, the Plastics business completed the implementation of its stand
alone ERP system. The ERP system is designed to support make-to-order and mixed-mode manufacturing
companies and has built-in workflow processes that enable companies to manage the entire order
cycle. The new ERP system provided the capability for the Plastics business to build a tool to
manage the many dimensional sizes of plastic sheet stock in its inventory and build executive and
management level dashboards to manage daily operations. Total capital expenditures for this ERP
implementation through the end of 2008 were $1.9 million.
Recent Market and Pricing Trends
During 2008, average market prices for the Companys products, primarily carbon-based,
significantly increased during the first three quarters and declined considerably in the fourth
quarter.
Changes in pricing can have a more direct impact on the Companys operating results than changes in
volume due to certain factors including but not limited to:
| Changes in volume typically result in corresponding changes to the Companys variable costs. However, as pricing changes occur, variable expenses are not impacted. | ||
| If surcharges are passed through to the customer without a mark-up, gross material margins will decrease. | ||
| The ability to pass surcharges on to customers immediately is limited due to contractual provisions with certain customers. Therefore, a lag exists between when the surcharge impacts net sales and cost-of-sales. |
Current Business Outlook
Management uses the Purchasers Managers Index (PMI) provided by the Institute of Supply
Management (website is www.ism.ws) as an external indicator for tracking the demand outlook and
possible trends in its general manufacturing markets. The table below shows PMI trends from the
first quarter of 2006 through the fourth quarter of 2008. Generally speaking, an index above 50.0
indicates growth in the manufacturing sector of the U.S. economy, while readings under 50.0
indicate contraction. As the data indicates, the index experienced a significant decrease from the
third quarter of 2008 and has been below 50 for the last five quarters.
YEAR | Qtr 1 | Qtr 2 | Qtr 3 | Qtr 4 | ||||||||||||
2006 |
54.7 | 54.1 | 52.9 | 50.8 | ||||||||||||
2007 |
50.5 | 53.0 | 51.3 | 49.6 | ||||||||||||
2008 |
49.2 | 49.5 | 47.8 | 36.1 |
15
An unfavorable PMI trend suggests that demand for some of the Companys products and services, in
particular those that are sold to the general manufacturing customer base in the U.S., could
potentially be at a lower level in the near-term. The Company believes that its revenue trends
typically correlate to the changes in PMI on a lag basis. Therefore, management forecasts a
decline in 2009 net sales due to a combination of demand and pricing uncertainties that the
industry is expected to experience in the upcoming year. The long-term outlook on demand for the
Companys end-markets is less predictable. However, the Company expanded its international
presence with the acquisition of Metals U.K. in early 2008 and the early second quarter 2008
start-up of its Shanghai, China service center, which reduces the dependency of results on the U.S.
economy.
Material pricing and demand in both the Metals and Plastics segments of the Companys business have
historically proven to be difficult to predict with any degree of accuracy. However, two of the
areas of the U.S. economy which are currently experiencing significant decline, the automotive and
residential construction markets, are areas in which the Companys market presence is minimal. The
Company has also not seen any effect of the recent credit market squeeze resulting from the
residential mortgage lending crisis in its demand for products and services or in its own credit or
lending structure.
RESULTS OF OPERATIONS: YEAR-TO-YEAR COMPARISONS AND COMMENTARY
Our discussion of comparative period results is based upon the following components of the
Companys consolidated statements of operations.
Net Sales The Company derives its sales from the processing and delivery of metals and plastics.
Pricing is established with each customer order and includes charges for the material, processing
activities and delivery. The pricing varies by product line and type of processing. From time to
time the Company may enter into fixed price arrangements with customers while simultaneously
obtaining similar agreements with its suppliers.
Cost of Materials Cost of materials consists of the costs we pay suppliers for metals, plastics
and related inbound freight charges, excluding depreciation and amortization which are included in
operating costs and expenses discussed below. The Company accounts for inventory primarily on a
last-in-first-out (LIFO) basis. LIFO adjustments are calculated as of December 31 of each year.
Operating Costs and Expenses Operating costs and expenses primarily consist of:
| Warehouse, processing and delivery expenses, including occupancy costs, compensation and employee benefits for warehouse personnel, processing, shipping and handling costs; | ||
| Sales expenses, including compensation and employee benefits for sales personnel; | ||
| General and administrative expenses, including compensation for executive officers and general management, expenses for professional services primarily related to accounting and legal advisory services, data communication and computer hardware and maintenance; and | ||
| Depreciation and amortization expenses, including depreciation for all owned property and equipment, and amortization of various intangible assets. |
16
2008 Results Compared to 2007
Consolidated results by business segment are summarized in the following table for years 2008 and
2007.
Operating Results by Segment
Year Ended December 31, | Fav / (Unfav) | |||||||||||||||
2008 | 2007 | $ Change | % Change | |||||||||||||
Net Sales |
||||||||||||||||
Metals |
$ | 1,384.8 | $ | 1,304.8 | $ | 80.0 | 6.1 | % | ||||||||
Plastics |
116.2 | 115.6 | 0.6 | 0.5 | % | |||||||||||
Total Net Sales |
$ | 1,501.0 | $ | 1,420.4 | $ | 80.6 | 5.7 | % | ||||||||
Cost of Materials |
||||||||||||||||
Metals |
$ | 1,044.4 | $ | 954.4 | $ | (90.0 | ) | (9.4 | )% | |||||||
% of Metals Sales |
75.4 | % | 73.1 | % | (2.3 | )% | ||||||||||
Plastics |
79.6 | 78.0 | (1.6 | ) | (2.1 | )% | ||||||||||
% of Plastics Sales |
68.5 | % | 67.5 | % | (1.0 | )% | ||||||||||
Total Cost of Materials |
$ | 1,124.0 | $ | 1,032.4 | $ | (91.6 | ) | (8.9 | )% | |||||||
% of Total Sales |
74.9 | % | 72.7 | % | (2.2 | )% | ||||||||||
Operating Costs and Expenses |
||||||||||||||||
Metals |
$ | 328.9 | $ | 256.0 | $ | (72.9 | ) | (28.5 | )% | |||||||
Plastics |
33.4 | 32.7 | (0.7 | ) | (2.1 | )% | ||||||||||
Other |
10.6 | 8.6 | (2.0 | ) | (23.3 | )% | ||||||||||
Total Operating Costs & Expenses |
$ | 372.9 | $ | 297.3 | $ | (75.6 | ) | (25.4 | )% | |||||||
% of Total Sales |
24.8 | % | 20.9 | % | (3.9 | )% | ||||||||||
Operating Income |
||||||||||||||||
Metals |
$ | 11.5 | $ | 94.4 | $ | (82.9 | ) | (87.8 | )% | |||||||
% of Metals Sales |
0.8 | % | 7.2 | % | (6.4 | )% | ||||||||||
Plastics |
3.2 | 4.9 | (1.7 | ) | (34.7 | )% | ||||||||||
% of Plastics Sales |
2.8 | % | 4.2 | % | (1.4 | )% | ||||||||||
Other |
(10.6 | ) | (8.6 | ) | (2.0 | ) | (23.3 | )% | ||||||||
Total Operating Income |
$ | 4.1 | $ | 90.7 | $ | (86.6 | ) | (95.5 | )% | |||||||
% of Total Sales |
0.3 | % | 6.4 | % | (6.1 | )% |
Other includes costs of executive, legal and finance departments which are shared by both segments of the
Company.
Net Sales:
The Company achieved record sales of $1,501.0 million in 2008, which was an increase of $80.6
million, or 5.7%, versus 2007. Excluding the impact of the Metals U.K. acquisition, sales were
$31.9 million or 2.3% higher than 2007 primarily due to an increase in Metals segment sales.
Metals segment sales during 2008 of $1,384.8 million were $80.0 million, or 6.1%, higher than 2007.
Excluding the impact of the Metals U.K. acquisition, Metals segment sales were $31.3 million or
2.4% higher than 2007 sales on sales volume that was 2.1% higher than 2007. Metals segment sales
volume growth in 2008 was driven by strength in plate and alloy bar products sold into energy,
mining and power generation markets. The Company experienced higher prices in 2008 for its
carbon-related products; however, those price increases were somewhat mitigated by a changing sales
mix that included lower sales levels on higher-priced aluminum, stainless and nickel based products
as compared to 2007.
Plastics segment sales during 2008 of $116.2 million were $0.6 million, or 0.5%, higher than 2007.
Higher overall pricing contributed a 5.5% increase, which was offset by a 5.0% decline in sales
volume compared to last year. Decreased sales volume was primarily a result of softer demand in
the marine and boat builder and automotive industries during the second half of 2008.
Cost of Materials:
Cost of materials (exclusive of depreciation and amortization) were $1,124.0 million, an increase
of $91.6 million, or 8.9%, compared to 2007. Material costs for the Metals segment were 75.4% of
sales in 2008 as compared to 73.1% in 2007. Higher material costs in carbon-based products were
the primary driver of increased Metals segment material costs as a percent of sales.
Material costs for the Plastics segment were 68.5% of sales in 2008 as compared to 67.5% in 2007.
Higher material costs in the Plastics segment were primarily driven by increased acrylic prices,
due to rising resin prices, in 2008 as compared to 2007.
17
Operating Expenses and Operating Income:
On a consolidated basis, operating costs and expenses increased $75.6 million, or 25.4%, compared
to last year. Operating costs and expenses in 2008 were $372.9 million, or 24.8% of sales compared
to
$297.3 million, or 20.9% of sales last year. The results for 2008 include a $58.9 million non-cash
goodwill impairment charge, $6.2 million of incremental operating expenses (excluding goodwill
impairment charge) associated with the January 2008 acquisition of Metals U.K. (net of the Metal
Express divestiture), as well as $2.2 million for costs related to the Transtar acquisition
arbitration settlement during the third quarter of 2008. The remaining 2008 operating expense
increase was $8.3 million, primarily related to $7.2 million of higher plant, transportation and
selling costs associated with higher sales volumes, as well as $5.1 million for higher Oracle ERP
implementation costs in 2008. Cost increases described above were partially offset by decreases
primarily related to long-term incentive compensation and pension expense during 2008.
During the fourth quarter of 2008, the Company determined that the weakening of the U.S. economy
and the global credit crisis resulted in a reduction of the Companys market capitalization below
its total shareholders equity value for a sustained period of time, which was an indication that
its goodwill may be impaired. As a result, the Company performed an interim goodwill impairment
analysis as of December 31, 2008 and a non-cash charge of $58.9 million for goodwill impairment was
recorded in the fourth quarter of 2008. The charge is non-deductible for tax purposes. Of this
amount, $49.8 million and $9.1 million relates to the Aerospace and Metals U.K. reporting units,
respectively, within the Metals segment. See further discussion in Critical Accounting Policies
and Note 8 to the consolidated financial statements.
Consolidated operating income for 2008 of $4.1 million was $86.6 million, or 95.5%, lower than last
year. The Companys 2008 operating income as a percent of net sales decreased to 0.3% from 6.4% in
2007, primarily due to higher cost of materials (discussed above) and the goodwill impairment
charge.
Other Income and Expense, Income Taxes and Net Income:
Interest expense was $9.4 million in 2008, a decrease of $3.5 million versus 2007. The decrease in
interest expense in 2008 is a result of lower weighted average interest rates in 2008 compared to
2007 and lower debt levels since the pay down of debt following the secondary equity offering on
May 24, 2007.
Income tax expense decreased to $20.7 million from $31.3 million in 2007 primarily due to lower
taxable earnings. Excluding the impact of the $58.9 million goodwill impairment charge, the
effective tax rate was 38.6% in 2008 and 40.2% in 2007. The Companys tax rate is affected by tax
rates in foreign jurisdictions and the relative amount of income it earns in these jurisdictions,
which has become a much larger percentage of the Companys overall income as the Company expands
internationally. The effective tax rate is also affected by discrete items that may occur in any
given year. The Companys calculation of its effective tax rate includes the tax expense on the
equity in earnings of the Companys joint venture. The decrease in the effective tax rate from
2007 to 2008 is primarily attributed to two factors. First, the income tax rate differential on
foreign income decreased the effective tax rate from the statutory rate of 35% by 1.2% in 2008
compared to a decrease of 0.3% in 2007. This additional decrease in 2008 was the result of a shift
in the geographic distribution of income between domestic and foreign locations and reductions in
tax rates in Canada and the United Kingdom. Second, state income taxes, net of the federal income
tax benefit, only increased the effective tax rate from the statutory rate of 35% by 0.2% in 2008
compared to 3.9% 2007. The lower state tax rate in 2008 is primarily the result of a change in the
geographic distribution of income amongst states and favorable state tax rate changes that occurred
in 2008.
Equity in earnings of the Companys joint venture was $8.8 million in 2008, $3.5 million higher
than 2007, reflecting the results of the joint ventures acquisition of a metal distribution
company in April 2007 as well as improved operating results associated with higher metal price
levels in 2008.
Consolidated net loss for 2008 was $17.1 million, a loss of $0.76 per diluted share, versus net
income of $51.2 million, or $2.41 per diluted share, for 2007. Weighted average diluted shares
outstanding increased 4.7% to 22.5 million for the year-ended December 31, 2008 as compared to 21.5
million shares for the same period in 2007. The increase in average diluted shares outstanding is
primarily due to the additional shares issued during the Companys secondary equity offering in May
2007.
18
2007 Results Compared to 2006
Consolidated results by business segment are summarized in the following table for years 2007 and
2006.
Operating Results by Segment
Year Ended December 31, | Fav / (Unfav) | |||||||||||||||
2007 | 2006 | $ Change | % Change | |||||||||||||
Net Sales |
||||||||||||||||
Metals |
$ | 1,304.8 | $ | 1,062.6 | $ | 242.2 | 22.8 | % | ||||||||
Plastics |
115.6 | 115.0 | 0.6 | 0.5 | % | |||||||||||
Total Net Sales |
$ | 1,420.4 | $ | 1,177.6 | $ | 242.8 | 20.6 | % | ||||||||
Cost of Materials |
||||||||||||||||
Metals |
$ | 954.4 | $ | 762.3 | $ | (192.1 | ) | (25.2 | )% | |||||||
% of Metals Sales |
73.1 | % | 71.7 | % | (1.4 | )% | ||||||||||
Plastics |
78.0 | 76.9 | (1.1 | ) | (1.4 | )% | ||||||||||
% of Plastics Sales |
67.5 | % | 66.9 | % | (0.6 | )% | ||||||||||
Total Cost of Materials |
$ | 1,032.4 | $ | 839.2 | $ | (193.2 | ) | (23.0 | )% | |||||||
% of Total Sales |
72.7 | % | 71.3 | % | (1.4 | )% | ||||||||||
Operating Costs and Expenses |
||||||||||||||||
Metals |
$ | 256.0 | $ | 205.3 | $ | (50.7 | ) | (24.7 | )% | |||||||
Plastics |
32.7 | 30.8 | (1.9 | ) | (6.2 | )% | ||||||||||
Other |
8.6 | 9.8 | 1.2 | 12.2 | % | |||||||||||
Total Operating Costs & Expenses |
$ | 297.3 | $ | 245.9 | $ | (51.4 | ) | (20.9 | )% | |||||||
% of Total Sales |
20.9 | % | 20.9 | % | 0.0 | % | ||||||||||
Operating Income |
||||||||||||||||
Metals |
$ | 94.4 | $ | 95.0 | $ | (0.6 | ) | (0.6 | )% | |||||||
% of Metals Sales |
7.2 | % | 8.9 | % | (1.7 | )% | ||||||||||
Plastics |
4.9 | 7.3 | (2.4 | ) | (32.9 | )% | ||||||||||
% of Plastics Sales |
4.2 | % | 6.3 | % | (2.1 | )% | ||||||||||
Other |
(8.6 | ) | (9.8 | ) | 1.2 | 12.2 | % | |||||||||
Total Operating Income |
$ | 90.7 | $ | 92.5 | $ | (1.8 | ) | (1.9 | )% | |||||||
% of Total Sales |
6.4 | % | 7.9 | % | (1.5 | )% |
Other includes costs of executive, legal and finance departments which are shared by both segments of the
Company.
Net Sales:
Consolidated 2007 net sales for the Company were $1,420.4 million, an increase of $242.8 million,
or 20.6%, versus 2006. The acquisition of Transtar, in September 2006, contributed $191.7 million
of the total net sales increase. Material price increases accounted for 13.1% of the growth,
excluding Transtar, offset by 7.5% lower sales volume compared to 2006.
Metals segment sales during 2007 of $1,304.8 million were 22.8% or $242.2 million higher than 2006.
Transtar accounted for $191.7 million or 79.1% of the increase. Material price increases
accounted for 14.2% of the growth, excluding Transtar, with volume and product mix accounting for
the balance of the year-over-year sales change.
19
Plastics segment sales during 2007 of $115.6 million were 0.5% or $0.6 million higher than 2006.
Volume decreased approximately 2.3% during 2007, but material price increases more than offset the
volume decline and resulted in slightly higher sales overall compared to 2006.
Cost of Materials:
Consolidated 2007 cost of materials (exclusive of depreciation and amortization) increased $193.2
million, or 23.0%, to $1,032.4 million. The acquisition of Transtar contributed $139.3 million of
the material cost increase. The balance of the increase reflected higher metal costs from
suppliers and mix of products sold. Cost of materials was 72.7% of sales for 2007 versus 71.3% in
2006, reflecting a more competitive pricing environment due to lower demand levels across most
markets.
Operating Expenses and Operating Income:
On a consolidated basis, operating costs and expenses increased $51.4 million, or 20.9%, over 2006.
Operating expenses of $43.9 million associated with the Transtar acquisition were the primary
factor in higher overall expenses in 2007. Costs associated with the Companys ERP implementation
accounted for $2.0 million of the increase and the remaining increase reflected the Companys lean
operations initiatives. Operating expense remained unchanged as a percent of sales at 20.9% for
both 2007 and 2006.
2007 operating income of $90.7 million was $1.8 million, or 1.9%, lower than 2006. The Companys
2007 operating income as a percentage of net sales decreased to 6.4% from 7.9% in 2006, largely due
to competitive market pricing and softer demand.
Other Income and Expense, Income Taxes and Net Income:
Interest expense was $12.9 million in 2007, an increase of $4.6 million versus 2006, primarily due
to the debt financing of the Transtar acquisition. The acquisition debt incurred remained on the
Companys financial statements until June, 2007 when it was repaid with proceeds from the Companys
secondary public equity offering.
Income tax expense decreased to $31.3 million from $33.3 million in 2006 due to lower taxable
earnings. The effective tax rate was 40.2% in 2007 and 39.6% in 2006.
Equity in earnings of the Companys joint venture was $5.3 million in 2007, $1.0 million higher
than 2006, due largely to an acquisition that occurred in April 2007.
Consolidated net income (after preferred dividends of $0.6 million) was $51.2 million, or $2.41 per
diluted share, versus $54.2 million, or $2.89 per diluted share, for the same period in 2006.
Weighted average diluted shares outstanding increased 13.0% to 21.5 million for the year-ended
December 31, 2007 as compared to 19.1 million shares for the same period in 2006. The increase in
average diluted shares outstanding is primarily due to the additional shares issued during the
Companys secondary equity offering in May 2007. The equity offering had a $0.30 per share
dilutive impact on fiscal year 2007 earnings.
Liquidity and Capital Resources
The Companys primary sources of liquidity include earnings from operations, management of working
capital and available borrowing capacity to fund working capital needs and growth initiatives.
Net cash from operating activities in 2008 was $21.7 million, as cash generated by net income
(excluding the $58.9 million non-cash goodwill impairment charge) was consumed by working capital
required by the substantial increases in metal prices throughout 2008. Net cash from operating
activities was $78.7 million in 2007.
Average receivable days outstanding was 47.6 days for 2008 as compared to 45.1 days for 2007,
reflecting slower collections associated with a higher mix of international business and overall
economic downturn. Average days sales in inventory was 129.7 days for 2008 versus 132.4 days for
2007. The weakening global economy which may impact many of our customers may hinder our ability
to generate improvement in these turn rates in 2009.
20
Available revolving credit capacity is primarily used to fund working capital needs. Available
credit capacity consisted of the following:
Outstanding | Weighted Average | |||||||||||
Debt type | Borrowings | Availability | Interest Rate | |||||||||
U.S. Revolver A |
$ | 18.0 | $ | 143.4 | 4.33 | % | ||||||
U.S. Revolver B |
24.0 | 26.0 | 6.41 | % | ||||||||
Canadian facility |
| 10.0 | | |||||||||
Trade acceptances (a) |
10.0 | n/a | 4.41 | % |
(a) | A trade acceptance is a form of debt instrument having a definite maturity and obligation to pay and which has been accepted by an acknowledgement by the company upon whom it is drawn. |
As of December 31, 2008, the Company had $31.2 million of short-term debt which includes the $10
million in trade acceptances, the $18 million revolver, and $3.2 million in foreign debt.
As of December 31, 2008, the Company remained in compliance with the covenants of its credit
agreements, which require it to maintain certain funded debt-to-capital and working capital-to-debt
ratios, and a minimum adjusted consolidated net worth, as defined in the Companys credit
agreements.
In addition to its available borrowing capacity, management believes the Company will be able to
generate sufficient cash from operations and planned working capital improvements (principally from
reduced inventories) to fund its ongoing capital expenditure programs, fund future dividend
payments and meet its debt obligations.
Current economic conditions have caused significant disruption in the financial markets resulting
in reduced availability of debt and equity capital in the U.S. market as a whole. These conditions
could persist for a prolonged period of time. The Company currently does not anticipate having the
need to raise additional equity or secure additional debt. However, our ability to access the
capital markets may be restricted at a time when we would like to pursue those markets which could
have an impact on our ability to react to changing economic and business conditions. In addition,
the cost of debt financing and the proceeds of equity may be materially adversely impacted by these
market conditions. Further, in the current volatile state of the credit markets, there is risk
that lenders, even with strong balance sheets and sound lending practices, could fail or refuse to
honor their legal commitments and obligations under existing credit commitments, including but not
limited to: extending credit up to the maximum permitted by a credit facility, allowing access to
additional credit features and otherwise accessing capital and/or honoring loan commitments.
Capital Expenditures
Capital expenditures for 2008 were $26.3 million as compared to $20.2 million in 2007. During
2008, the expenditures included $11.1 million of spending associated with the Companys ERP
implementations, $2.7 million for expansion and redesign projects and $2.1 million for other
information technology related enhancements. The remaining capital expenditures resulted from a
sizable investment in new saws, sideloaders and other capital equipment and projects. The Company
expects 2009 capital expenditures to decline significantly to less than half of the 2008 amount.
Contractual Obligations and Other Commitments
The following table includes information about the Companys contractual obligations that impact
its short-term and long-term liquidity and capital needs. The table includes information about
payments due under specified contractual obligations and is aggregated by type of contractual
obligation. It includes the maturity profile of the Companys consolidated long-term debt,
operating leases and other long-term liabilities.
21
At December 31, 2008, the Companys contractual obligations, including estimated payments by
period, were as follows:
Payments Due In | Total | Less Than One Year |
One to Three Years |
Three to Five Years |
More Than Five Years |
|||||||||||||||
Long-Term Debt Obligations
(excluding capital lease
obligations) |
$ | 84.3 | $ | 10.3 | $ | 14.8 | $ | 40.6 | $ | 18.6 | ||||||||||
Interest Payments on Debt
Obligations (a) |
26.6 | 6.1 | 10.4 | 8.2 | 1.9 | |||||||||||||||
Capital Lease Obligations |
1.5 | 0.5 | 0.8 | 0.2 | | |||||||||||||||
Operating Lease Obligations |
56.4 | 12.3 | 20.4 | 17.1 | 6.6 | |||||||||||||||
Purchase Obligations (b) |
384.5 | 265.2 | 87.3 | 32.0 | | |||||||||||||||
Other (c) |
5.9 | 4.4 | 1.5 | | | |||||||||||||||
Total |
$ | 559.2 | $ | 298.8 | $ | 135.2 | $ | 98.1 | $ | 27.1 | ||||||||||
a) | Interest payments on debt obligations represent interest on all Company debt outstanding as of December 31, 2008. The interest payment amounts related to the variable rate component of the Companys debt assume that interest will be paid at the rates prevailing at December 31, 2008. Future interest rates may change, and therefore, actual interest payments could differ from those disclosed in the table above. | |
b) | Purchase obligations consist of raw material purchases made in the normal course of business. The Company has long-term contracts to purchase minimum quantities of material with certain suppliers. For each long-term contractual purchase obligation, the Company generally has an irrevocable purchase agreement from its customer for the same amount of material over the same time period. | |
c) | Other is comprised of 1) deferred revenues that represent commitments to deliver products, 2) obligations which are to be disclosed according to FASB Interpretation No. (FIN) 48, Accounting for Uncertainty in Income Taxes (FIN 48) and 3) earnout related to Metals U.K. acquisition to be paid based on the achievement of performance targets related to fiscal years 2008, 2009 and 2010. The FIN 48 obligations in the table above represent uncertain tax positions related to temporary differences and uncertain tax positions where the Company anticipates a high probability of settlement within a given timeframe. The years for which the temporary differences related to the uncertain tax positions will reverse have been estimated in scheduling the obligations within the table. In addition to the FIN 48 obligations in the table above, approximately $1.5 million of unrecognized tax benefits have been recorded as liabilities in accordance with FIN 48, and we are uncertain as to if or when such amounts may be settled. Related to the unrecognized tax benefits not included in the table above, the Company has also recorded a liability for interest of $0.1 million. |
The table and corresponding footnotes above do not include $11.2 million of other non-current
liabilities recorded on the consolidated balance sheets. These non-current liabilities consist of
liabilities related to the Companys non-funded supplemental pension plan and postretirement
benefit plans for which payment periods cannot be determined. Non-current liabilities also include
the deferred gain on the sale of assets, which resulted from previous sale-leaseback transactions.
The cash outflows associated with these transactions are included in the operating lease
obligations above.
Pension Funding
The Companys funding policy on its defined benefit pension plans is to satisfy the minimum funding
requirements of the Employee Retirement Income Security Act (ERISA). Future funding requirements
are dependent upon various factors outside the Companys control including, but not limited to,
fund asset performance and changes in regulatory or accounting requirements. Based upon factors
known and considered as of December 31, 2008, the Company does not anticipate making any
significant cash contributions to the pension plans in 2009.
Effective July 1, 2008, the Company-sponsored pension plans and supplemental pension plan were
frozen. In conjunction with the decision to freeze the pension plans, the Company modified its
investment portfolio target allocation for the pension plans funds. The revised investment target
22
portfolio allocation focuses primarily on corporate fixed income securities that match the overall
duration and term of the Companys pension liability structure. Refer to Retirement Plans within
Critical Accounting Policies and Note 5 to the consolidated financial statements for additional
details regarding the decision to freeze the pension plans.
Off-Balance Sheet Arrangements
With the exception of letters of credit and operating lease financing on certain equipment used in
the operation of the business, it is not the Companys general practice to use off-balance sheet
arrangements, such as third-party special-purpose entities or guarantees to third parties.
Obligations of the Company associated with its leased equipment are disclosed under the
Contractual Obligations and Other Commitments section above.
Critical Accounting Policies
The consolidated financial statements have been prepared in accordance with accounting principles
generally accepted in the United States of America, and include amounts that are based on
managements estimates, judgments and assumptions that affect the reported amounts of assets and
liabilities and disclosure of contingent assets and liabilities at the date of the financial
statements and the reported amounts of revenue and expenses during the reporting period. The
following is a description of the Companys accounting policies that management believes require
the most significant judgments and estimates when preparing the Companys consolidated financial
statements:
Revenue Recognition and Accounts Receivable Revenue from the sales of products is recognized
when the earnings process is complete and when the risk and rewards of ownership have passed to the
customer, which is primarily at the time of shipment. Revenue from shipping and handling charges
is recorded in net sales. Provisions for allowances related to sales discounts and rebates are
recorded based on terms of the sale in the period that the sale is recorded. Management utilizes
historical information and the current sales trends of the business to estimate such provisions.
Actual results could differ from these estimates.
The Company also maintains an allowance for doubtful accounts for estimated losses resulting from
the inability of our customers to make required payments. The allowance is maintained at a level
considered appropriate based on historical experience and specific customer collection issues that
we have identified. Estimations are based upon the application of a historical collection rate to
the outstanding accounts receivable balance, which remains fairly consistent from year to year, and
judgments about the probable effects of economic conditions on certain customers, which can
fluctuate significantly from year to year. The Company cannot be certain that the rate of future
credit losses will be similar to past experience.
Inventories Over eighty percent of the Companys inventories are valued using the LIFO method.
Under this method, the current value of materials sold is recorded as Cost of Materials rather than
the cost in the order in which it was purchased. This method of valuation is subject to
year-to-year fluctuations in cost of material sold, which is influenced by the inflation or
deflation existing within the metals or plastics industries and the quantities and mix of inventory
on hand. The use of LIFO for inventory valuation was selected to better match replacement cost of
inventory with the current pricing used to bill customers. On-hand inventory is reviewed on a
regular basis and provisions for slow-moving inventory are adjusted based on historical and current
sales trends. The Companys product demand and customer base may affect the value of inventory
on-hand, which could require higher provisions for slow-moving inventory.
Income Taxes The Companys income tax expense, deferred tax assets and liabilities and reserve
for uncertain tax positions reflect managements best estimate of estimated taxes to be paid. The
Company is subject to income taxes in the U.S. and several foreign jurisdictions. The
determination of the consolidated income tax expense requires significant judgment and estimation
by management. It is possible that actual results could differ from the estimates that management
has used to determine its consolidated income tax expense.
23
The Company accounts for income taxes under the asset and liability method, which requires the
recognition of deferred tax assets and liabilities for the expected future tax consequences of
events that have been included in the financial statements. Under this method, deferred tax assets
and liabilities are determined based on the differences between the financial statements and the
tax basis of assets and liabilities using enacted tax rates in effect for the year in which the
differences are expected to reverse. The effect of a change in tax rates on deferred tax assets
and liabilities is recognized in income in the period that includes the enactment date.
The Company records valuation allowances against its deferred tax assets when it is more likely
than not that the amounts will not be realized. In making such determination, the Company
considers all available positive and negative evidence, including scheduled reversals of deferred
tax liabilities, projected future taxable income, tax planning strategies and recent financial
operations. In the event a determination is made that the Company will be able to realize its
deferred income tax assets in the future in excess of their net recorded amount, an adjustment to
the valuation allowance will be made which will reduce the provision for income taxes.
The Company adopted FIN 48 effective January 1, 2007. In accordance with FIN 48, the Company
recognizes the tax benefits of uncertain tax positions only if those benefits are more likely than
not to be sustained upon examination by the relevant tax authorities. Unrecognized tax benefits
are subsequently recognized at the time the recognition threshold is met, the tax matter is
effectively settled or the statute of limitations expires for the return containing the tax
position, whichever is earlier. Due to the complexity of some of these uncertainties, the ultimate
resolution may result in a payment that is materially different from the current estimate. These
differences will be reflected in the Companys income tax expense in the period in which they are
determined. Due to the potential for resolution of the current IRS examination of its 2005 and
2006 income tax returns, the Company believes that it is reasonably possible for its gross
unrecognized tax benefits to potentially decrease by the end of 2009 by a range of approximately $1
million to $1.5 million.
Retirement Plans The Company values retirement plan assets and liabilities based on assumptions
and valuations established by management following consultation with the Companys independent
actuary. Future valuations are subject to market changes, which are not in the control of the
Company and could differ materially from the amounts currently reported. The Company evaluates the
discount rate and expected return on assets at least annually and evaluates other assumptions
involving demographic factors, such as retirement age, mortality and turnover periodically, and
updates them to reflect actual experience and expectations for the future. Actual results in any
given year will often differ from actuarial assumptions because of economic and other factors.
Accumulated and projected benefit obligations are expressed as the present value of future cash
payments which are discounted using the weighted average of market-observed yields for high quality
fixed income securities with maturities that correspond to the payment of benefits. Lower discount
rates increase present values and subsequent-year pension expense; higher discount rates decrease
present values and subsequent-year pension expense. Discount rates for retirement plans were 6.25%
at December 31, 2008 and 2007.
The
Company utilizes observable market data to value approximately 90% of the assets (i.e., primarily
the fixed income securities) in its pension plans. Assets in the Companys pension plans have
earned approximately 12% since inception in 1979. During 2008, in conjunction with its decision to
freeze its pension plans, the Company modified the target investment asset allocation for the
pension plans funds. The revised asset allocation focuses primarily on corporate fixed income
securities that match the overall duration and term of the Companys pension liability structure.
To determine the expected long-term rate of return on the pension plans assets, current and
expected asset allocations are considered, as well as historical and expected returns on various
categories of plan assets.
Goodwill and Other Intangible Assets Impairment SFAS No. 142, Goodwill and Other Intangible
Assets (SFAS 142), establishes accounting and reporting standards for goodwill and other
intangible assets. Under SFAS 142, goodwill is subject to an annual impairment test using a
two-step process. The carrying value of the Companys goodwill is evaluated annually in the first
quarter of each fiscal year or when certain triggering events occur which require a more current
valuation.
24
The first step of the goodwill impairment test is used to identify potential impairment. The
evaluation is based on the comparison of each reporting units fair value to its carrying value.
Fair value is determined using a combination of an income approach, which estimates fair value
based on a discounted cash flow analysis using historical data and management estimates of future
cash flows, and a market approach, which estimates fair value using market multiples of various
financial measures of comparable public companies. If the carrying value exceeds the fair value,
the second step of the goodwill impairment test must be performed to measure the amount of
impairment loss, if any. The valuation methodology and underlying financial information that are
used to determine fair value require significant judgments to be made by management. These
judgments include, but are not limited to, long-term projections of future financial performance
and the selection of appropriate discount rates used to present value the estimated future cash
flows of the Company. The long-term projections used in the valuation are developed as part of the
Companys annual budgeting and forecasting process. The discount rates used to determine the fair
values of the reporting units are those of a hypothetical market participant which are developed
based upon an analysis of comparable companies and include adjustments made to account for any
individual reporting unit specific attributes such as, size and industry.
The second step of the goodwill impairment test compares the implied fair value of reporting unit
goodwill to the carrying amount of that goodwill. The implied fair value of goodwill is determined
in the same manner as the amount of goodwill recognized in a business combination. If the carrying
amount of the reporting unit goodwill exceeds the implied fair value of that goodwill, an
impairment loss is recognized in the amount equal to the excess.
The majority of the Companys recorded intangible assets were acquired as part of the Transtar and
Metals U.K. acquisitions in September 2006 and January 2008, respectively, and consist primarily of
customer relationships and non-compete agreements. The initial values of the intangible assets
were based on a discounted cash flow valuation using assumptions made by management as to future
revenues from select customers, the level and pace of attrition in such revenues over time and
assumed operating income amounts generated from such revenues. These intangible assets are
amortized over their useful lives, which are 4 11 years for customer relationships and 3 years
for non-compete agreements. Useful lives are estimated by management and determined based on the
timeframe over which a significant portion of the estimated future cash flows are expected to be
realized from the respective intangible assets. Furthermore, when certain conditions or certain
triggering events occur, a separate test of impairment, similar to the impairment test for
long-lived assets discussed below, is performed. If the intangible asset is deemed to be impaired,
such asset will be written down to its fair value.
See Note 8 to the consolidated financial statements for detailed information on goodwill and
intangible assets.
Long-Lived Assets As required by SFAS No. 144, Accounting for Impairment or Disposal of
Long-Lived Assets (SFAS 144), the Companys long-lived assets are reviewed for impairment
whenever events or changes in circumstances indicate that the carrying amount of an asset may not
be recoverable. Recoverability of assets to be held and used is measured by a comparison of the
carrying amount of an asset to future net cash flows (undiscounted and without interest charges)
expected to be generated by the asset. If such assets are impaired, the impairment charge is
calculated as the amount by which the carrying amount of the assets exceeds the fair value of the
assets. Determining whether impairment has occurred typically requires various estimates and
assumptions, including determining which undiscounted cash flows are directly related to the
potentially impaired asset, the useful life over which cash flows will occur, their amount, and the
assets residual value, if any. The Company derives the required undiscounted cash flow estimates
from historical experience and internal business plans. In turn, measurement of an impairment loss
requires a determination of fair value, which is based on available information. The Company uses
an income approach, which estimates fair value based on estimates of future cash flows discounted
at an appropriate interest rate.
25
Share-Based Compensation The Company offers share-based compensation to executive and other key
employees, as well as its directors. Share-based compensation expense is recorded over the vesting
period based on the grant date fair value of the stock award. Stock options are granted with an
exercise price equal to the market price of the Companys stock on the grant date and have a
contractual life of ten years. Options and restricted stock generally vest in one to five years
for executives and employees and one year for directors. The Company generally issues new shares
upon share option exercise. The fair value of options granted was estimated using the following
assumptions in 2006:
2006 | ||||
Risk free interest rate |
4.72 | % | ||
Expected dividend yield |
0.85 | % | ||
Expected option term |
10 Yrs | |||
Expected volatility |
50 | % | ||
The estimated weighted average fair value on the date
granted based on the above assumptions |
$ | 16.93 |
There were no options granted during 2007 or 2008.
Share-based compensation expense for the Companys long-term incentive performance plans is
recorded using the fair value based on the market price of the Companys common stock on the grant
date adjusted to reflect that the participants in the long-term incentive performance plans do not
participate in dividends during the vesting period. Management estimates the probable number of
shares which will ultimately vest when calculating the share-based compensation expense for the
long-term incentive plans. The actual number of shares that will vest may differ from managements
estimate.
Fair Value of Financial Instruments The fair value of cash and cash equivalents, accounts
receivable, short-term debt and accounts payable approximate their carrying values. Effective
January 1, 2008, the Company adopted Statement of Financial Accounting Standards No. 157, Fair
Value Measurements (SFAS 157) for measurement and disclosure with respect to financial assets
and liabilities. SFAS 157 clarifies the definition of fair value, prescribes methods for measuring
fair value, establishes a fair value hierarchy based on the inputs used to measure fair value, and
expands disclosures about fair value measurements. The three-tier value hierarchy, which
prioritizes the inputs used in the valuation methodologies, is:
Level 1 Valuations based on quoted prices for identical assets and liabilities in active
markets.
Level 2 Valuations based on observable inputs other than quoted prices included in Level
1, such as quoted prices for similar assets and liabilities in active markets, quoted prices
for identical or similar assets and liabilities in markets that are not active, or other
inputs that are observable or can be corroborated by observable market data.
Level 3 Valuations based on unobservable inputs reflecting our own assumptions,
consistent with reasonably available assumptions made by other market participants.
The Company adopted the measurement provisions of SFAS 157 to value its pension plans assets as of
December 31, 2008 (see Note 5 to the consolidated financial statements). In addition, SFAS No. 157
was applied in determining the fair value disclosures for debt (see Note 9 to the consolidated
financial statements).
FASB Staff Position FAS 157-2, Effective date of FASB Statement No. 157, provides a one year
deferral of SFAS 157s effective date for nonfinancial assets and liabilities. Accordingly, for
nonfinancial assets and liabilities, SFAS 157 will become effective for the Company as of January
1, 2009, and may impact the determination of goodwill, intangible assets and other long-lived
assets fair values recorded in conjunction with business combinations and as part of impairment
reviews for goodwill and long-lived assets.
26
ITEM 7a Quantitative and Qualitative Disclosures about Market Risk
The Company is exposed to interest rate, commodity price, and foreign exchange rate risks that
arise in the normal course of business.
Interest Rate Risk The Company finances its operations with fixed and variable rate borrowings.
Market risk arises from changes in variable interest rates. The Companys interest rate on
borrowings under the $230 million five-year secured revolver is subject to changes in the LIBOR and
Prime interest rate. Based on the Companys variable rate debt instruments at December 31, 2008,
if interest rates were to increase hypothetically by 100 basis points, 2008 interest expense would
have increased by approximately $0.6 million.
Commodity Price Risk The Companys raw material costs are comprised primarily of engineered
metals and plastics. Market risk arises from changes in the price of steel, other metals and
plastics. Although average selling prices generally increase or decrease as material costs
increase or decrease, the impact of a change in the purchase price of materials is more immediately
reflected in the Companys cost of materials than in its selling prices. The ability to pass
surcharges on to customers immediately can be limited due to contractual provisions with those
customers. Therefore, a lag may exist between when the surcharge impacts net sales and cost of
materials, respectively, which could result in a higher or lower operating profit or gross material
margin.
Foreign Currency Risk The Company conducts the majority of its business in the United States but
also has operations in Canada, Mexico, France, the United Kingdom, Spain, China and Singapore. The
Companys results of operations are not materially affected by fluctuations in these foreign
currencies and, therefore, the Company has no financial instruments in place for managing the
exposure to foreign currency exchange rates.
27
ITEM 8 Financial Statements and Supplementary Data
Amounts in thousands, except par value and per share data
Consolidated Statements of Operations
Year Ended December 31, | ||||||||||||
2008 | 2007 | 2006 | ||||||||||
Net sales |
$ | 1,501,036 | $ | 1,420,353 | $ | 1,177,600 | ||||||
Costs and expenses: |
||||||||||||
Cost of materials (exclusive of depreciation and
amortization) |
1,123,977 | 1,032,355 | 839,234 | |||||||||
Warehouse, processing and delivery expense |
154,189 | 139,993 | 123,204 | |||||||||
Sales, general and administrative expense |
136,551 | 137,153 | 109,407 | |||||||||
Depreciation and amortization expense |
23,327 | 20,177 | 13,290 | |||||||||
Impairment of goodwill |
58,860 | | | |||||||||
Operating income |
4,132 | 90,675 | 92,465 | |||||||||
Interest expense, net |
(9,373 | ) | (12,899 | ) | (8,302 | ) | ||||||
(Loss) income before income taxes and equity in
earnings of joint venture |
(5,241 | ) | 77,776 | 84,163 | ||||||||
Income taxes |
(20,690 | ) | (31,294 | ) | (33,330 | ) | ||||||
(Loss) income before equity in earnings of joint venture |
(25,931 | ) | 46,482 | 50,833 | ||||||||
Equity in earnings of joint venture |
8,849 | 5,324 | 4,286 | |||||||||
Net (loss) income |
(17,082 | ) | 51,806 | 55,119 | ||||||||
Preferred stock dividends |
| (593 | ) | (963 | ) | |||||||
Net (loss) income applicable to common stock |
$ | (17,082 | ) | $ | 51,213 | $ | 54,156 | |||||
Basic (loss) earnings per share |
$ | (0.76 | ) | $ | 2.49 | $ | 2.95 | |||||
Diluted
(loss) earnings per share |
$ | (0.76 | ) | $ | 2.41 | $ | 2.89 | |||||
Dividends paid per common share |
$ | 0.24 | $ | 0.24 | $ | 0.24 | ||||||
The accompanying notes to consolidated financial statements are an integral part of these
statements.
28
Consolidated Balance Sheets
As of | ||||||||
December 31, | ||||||||
2008 | 2007 | |||||||
Assets |
||||||||
Current assets |
||||||||
Cash and cash equivalents |
$ | 15,277 | $ | 22,970 | ||||
Accounts receivable, less allowances of $3,318 in 2008 and $3,220 in 2007 |
159,613 | 146,675 | ||||||
Inventories, principally on last-in, first-out basis (replacement cost higher
by $133,748 in 2008 and $142,118 in 2007) |
240,673 | 207,284 | ||||||
Other current assets |
12,860 | 13,462 | ||||||
Total current assets |
428,423 | 390,391 | ||||||
Investment in joint venture |
23,340 | 17,419 | ||||||
Goodwill |
51,321 | 101,540 | ||||||
Intangible assets |
55,742 | 59,602 | ||||||
Prepaid pension cost |
26,615 | 25,426 | ||||||
Other assets |
5,303 | 7,516 | ||||||
Property, plant and equipment, at cost |
||||||||
Land |
5,184 | 5,196 | ||||||
Building |
50,069 | 48,727 | ||||||
Machinery and equipment |
172,500 | 155,950 | ||||||
227,753 | 209,873 | |||||||
Less accumulated depreciation |
(139,463 | ) | (134,763 | ) | ||||
88,290 | 75,110 | |||||||
Total assets |
$ | 679,034 | $ | 677,004 | ||||
Liabilities and Stockholders Equity |
||||||||
Current liabilities |
||||||||
Accounts payable |
$ | 126,490 | $ | 109,055 | ||||
Accrued payroll and employee benefits |
16,622 | 14,757 | ||||||
Accrued liabilities |
11,307 | 18,386 | ||||||
Income taxes payable |
6,451 | 2,497 | ||||||
Deferred income taxes current |
| 7,298 | ||||||
Current portion of long-term debt |
10,838 | 7,037 | ||||||
Short-term debt |
31,197 | 18,739 | ||||||
Total current liabilities |
202,905 | 177,769 | ||||||
Long-term debt, less current portion |
75,018 | 60,712 | ||||||
Deferred income taxes |
38,743 | 37,760 | ||||||
Other non-current liabilities |
7,535 | 6,585 | ||||||
Pension and postretirement benefit obligations |
7,533 | 9,103 | ||||||
Commitments and contingencies
Stockholders equity |
||||||||
Common stock, $0.01 par value 30,000 shares authorized; 22,850 shares
issued and 22,654 outstanding at December 31, 2008 and 22,331 shares issued
and 22,098 outstanding at December 31, 2007 |
228 | 223 | ||||||
Additional paid-in capital |
176,653 | 179,707 | ||||||
Retained earnings |
184,651 | 207,134 | ||||||
Accumulated other comprehensive (loss) income |
(11,462 | ) | 1,498 | |||||
Treasury stock, at cost 197 shares in 2008 and 233 shares in 2007 |
(2,770 | ) | (3,487 | ) | ||||
Total stockholders equity |
347,300 | 385,075 | ||||||
Total liabilities and stockholders equity |
$ | 679,034 | $ | 677,004 | ||||
The accompanying notes to consolidated financial statements are an integral part of these
statements.
29
Consolidated Statements of Cash Flow
Years Ended December 31, | ||||||||||||
2008 | 2007 | 2006 | ||||||||||
Operating activities: |
||||||||||||
Net (loss) income |
$ | (17,082 | ) | $ | 51,806 | $ | 55,119 | |||||
Adjustments to reconcile net income to net cash from operating activities: |
||||||||||||
Depreciation and amortization |
23,327 | 20,177 | 13,290 | |||||||||
Amortization of deferred gain |
(1,128 | ) | (907 | ) | (760 | ) | ||||||
Loss on sale of fixed assets |
363 | 1,293 | 94 | |||||||||
Loss on sale of subsidiary |
| 425 | | |||||||||
Impairment of goodwill and long-lived asset |
58,860 | 589 | | |||||||||
Equity in earnings of joint venture |
(8,849 | ) | (5,324 | ) | (4,286 | ) | ||||||
Dividends from joint venture |
2,955 | 1,545 | 1,623 | |||||||||
Deferred tax
(benefit) provision |
(13,578 | ) | (13,148 | ) | 4,537 | |||||||
Share-based compensation expense |
454 | 5,018 | 4,485 | |||||||||
Pension curtailment |
(472 | ) | 284 | | ||||||||
Excess tax benefits from share-based payment arrangements |
(2,881 | ) | (993 | ) | (1,186 | ) | ||||||
Increase (decrease) from changes, net of acquisitions, in: |
||||||||||||
Accounts receivable |
(7,736 | ) | 14,700 | (19,678 | ) | |||||||
Inventories |
(32,418 | ) | (6,275 | ) | (22,521 | ) | ||||||
Other current assets |
4,182 | 1,639 | (2,570 | ) | ||||||||
Other assets |
3,364 | 879 | 722 | |||||||||
Prepaid pension costs |
(92 | ) | 6,074 | 1,920 | ||||||||
Accounts payable |
13,844 | (11,008 | ) | 7,882 | ||||||||
Accrued payroll and employee benefits |
1,889 | 3,085 | (1,350 | ) | ||||||||
Income taxes payable |
6,985 | 7,007 | (10,090 | ) | ||||||||
Accrued liabilities |
(7,900 | ) | 1,507 | 2,044 | ||||||||
Postretirement benefit obligations and other liabilities |
(2,340 | ) | 293 | 2,165 | ||||||||
Net cash from operating activities |
21,747 | 78,666 | 31,440 | |||||||||
Investing activities: |
||||||||||||
Investments and acquisitions, net of cash acquired |
(26,857 | ) | (280 | ) | (175,583 | ) | ||||||
Capital expenditures |
(26,302 | ) | (20,183 | ) | (12,935 | ) | ||||||
Proceeds from sale of fixed assets |
358 | 823 | 124 | |||||||||
Proceeds from sale of subsidiary |
645 | 5,707 | | |||||||||
Net cash used in investing activities |
(52,156 | ) | (13,933 | ) | (188,394 | ) | ||||||
Financing activities: |
||||||||||||
Short-term borrowings (repayments), net |
12,636 | (104,690 | ) | 110,919 | ||||||||
Proceeds from issuance of long-term debt |
29,496 | | 30,000 | |||||||||
Repayments of long-term debt |
(6,967 | ) | (35,337 | ) | (7,832 | ) | ||||||
Payment of debt issuance fees |
(524 | ) | (173 | ) | (3,156 | ) | ||||||
Preferred stock dividends |
| (345 | ) | (963 | ) | |||||||
Common stock dividends |
(5,401 | ) | (4,704 | ) | (4,061 | ) | ||||||
Proceeds from issuance of common stock, net |
| 92,883 | | |||||||||
Exercise of stock options and other |
450 | 552 | 2,840 | |||||||||
Payment of withholding taxes from share-based incentive issuance |
(6,000 | ) | | | ||||||||
Excess tax benefits from share-based payment arrangements |
2,881 | 993 | 1,186 | |||||||||
Net cash from (used in) financing activities |
26,571 | (50,821 | ) | 128,933 | ||||||||
Effect of exchange rate changes on cash and cash equivalents |
(3,855 | ) | (468 | ) | 155 | |||||||
Net
(decrease) increase in cash and cash equivalents |
(7,693 | ) | 13,444 | (27,866 | ) | |||||||
Cash and cash equivalents beginning of year |
22,970 | 9,526 | 37,392 | |||||||||
Cash and cash equivalents end of year |
$ | 15,277 | $ | 22,970 | $ | 9,526 | ||||||
See Note 1 to the consolidated financial statements for supplemental cash flow disclosures.
The accompanying notes to consolidated financial statements are an integral part of these
statements.
30
Consolidated Statement of Stockholders Equity
Additional | Deferred | Accumulated Accum. Other |
||||||||||||||||||||||||||||||||||||||
Common | Treasury | Preferred | Common | Treasury | Paid-in | Retained | Unearned | Comprehensive | ||||||||||||||||||||||||||||||||
Shares | Shares | Stock | Stock | Stock | Capital | Earnings | Compensation | Income (Loss) | Total | |||||||||||||||||||||||||||||||
Balance at January 1, 2006 |
16,606 | (546 | ) | $ | 11,239 | $ | 166 | $ | (9,716 | ) | $ | 60,916 | $ | 110,530 | $ | | $ | 2,370 | $ | 175,505 | ||||||||||||||||||||
Comprehensive Income: |
||||||||||||||||||||||||||||||||||||||||
Net income |
55,119 | 55,119 | ||||||||||||||||||||||||||||||||||||||
Foreign currency
translation |
66 | 66 | ||||||||||||||||||||||||||||||||||||||
Minimum pension
liability, net of tax
expense of $206 |
322 | 322 | ||||||||||||||||||||||||||||||||||||||
Total comprehensive
income |
55,507 | |||||||||||||||||||||||||||||||||||||||
Adjustment to initially
apply SFAS No. 158,
net of tax benefit of $13,611 |
(21,262 | ) | (21,262 | ) | ||||||||||||||||||||||||||||||||||||
Preferred stock dividend |
(963 | ) | (963 | ) | ||||||||||||||||||||||||||||||||||||
Common stock dividend |
(4,061 | ) | (4,061 | ) | ||||||||||||||||||||||||||||||||||||
Long-term incentive
plan expense |
3,209 | 3,209 | ||||||||||||||||||||||||||||||||||||||
Exercise of stock
options and other |
479 | 184 | 4 | 3,710 | 5,650 | (1,392 | ) | 7,972 | ||||||||||||||||||||||||||||||||
Balance at December 31,
2006 |
17,085 | (362 | ) | $ | 11,239 | $ | 170 | $ | (6,006 | ) | $ | 69,775 | $ | 160,625 | $ | (1,392 | ) | $ | (18,504 | ) | $ | 215,907 | ||||||||||||||||||
Comprehensive Income: |
||||||||||||||||||||||||||||||||||||||||
Net income |
51,806 | 51,806 | ||||||||||||||||||||||||||||||||||||||
Foreign currency
translation |
4,268 | 4,268 | ||||||||||||||||||||||||||||||||||||||
Defined benefit pension
liability adjustments,
net of tax expense of $10,085 |
15,734 | 15,734 | ||||||||||||||||||||||||||||||||||||||
Total comprehensive
income |
71,808 | |||||||||||||||||||||||||||||||||||||||
Preferred stock dividend |
(593 | ) | (593 | ) | ||||||||||||||||||||||||||||||||||||
Common stock dividend |
(4,704 | ) | (4,704 | ) | ||||||||||||||||||||||||||||||||||||
Long-term incentive
plan expense |
4,016 | 4,016 | ||||||||||||||||||||||||||||||||||||||
Conversion of preferred
stock and issuance
of common stock |
4,801 | (11,239 | ) | 53 | 104,069 | 92,883 | ||||||||||||||||||||||||||||||||||
Exercise of stock
options and other |
445 | 129 | 2,519 | 1,847 | 1,392 | 5,758 | ||||||||||||||||||||||||||||||||||
Balance at December 31,
2007 |
22,331 | (233 | ) | $ | | $ | 223 | $ | (3,487 | ) | $ | 179,707 | $ | 207,134 | $ | | $ | 1,498 | $ | 385,075 | ||||||||||||||||||||
Comprehensive Loss: |
||||||||||||||||||||||||||||||||||||||||
Net loss |
(17,082 | ) | (17,082 | ) | ||||||||||||||||||||||||||||||||||||
Foreign currency
translation |
(13,630 | ) | (13,630 | ) | ||||||||||||||||||||||||||||||||||||
Defined benefit pension
liability adjustments,
net of tax expense of
$428 |
670 | 670 | ||||||||||||||||||||||||||||||||||||||
Total comprehensive loss |
(30,042 | ) | ||||||||||||||||||||||||||||||||||||||
Common stock dividend |
(5,401 | ) | (5,401 | ) | ||||||||||||||||||||||||||||||||||||
Long-term incentive
plan income |
(728 | ) | (728 | ) | ||||||||||||||||||||||||||||||||||||
Exercise of stock
options and other |
519 | 36 | 5 | 717 | (2,326 | ) | (1,604 | ) | ||||||||||||||||||||||||||||||||
Balance at December 31,
2008 |
22,850 | (197 | ) | $ | | $ | 228 | $ | (2,770 | ) | $ | 176,653 | $ | 184,651 | $ | | $ | (11,462 | ) | $ | 347,300 | |||||||||||||||||||
The accompanying notes to consolidated financial statements are an integral part of these
statements.
31
A. M. Castle & Co.
Notes to Consolidated Financial Statements
Amounts in thousands except per share data
Notes to Consolidated Financial Statements
Amounts in thousands except per share data
(1) Basis of Presentation and Significant Accounting Policies
Nature of operations A.M. Castle & Co. and its subsidiaries (the Company) is a specialty
metals and plastics distribution company serving principally the North American market, but with a
significantly growing global presence. The Company has operations in the United States, Canada,
Mexico, France, the United Kingdom, Spain, China and Singapore. The Company provides a broad range
of product inventories as well as value-added processing and supply chain services to a wide array
of customers, principally within the producer durable equipment sector of the global economy.
Particular focus is placed on the aerospace and defense, oil and gas, power generation, mining and
heavy equipment manufacturing industries as well as general engineering applications.
The Companys primary metals distribution center and corporate headquarters are located in
Franklin Park, Illinois. The Company has 51 distribution centers located throughout North
America (45), Europe (5) and Asia (1).
The Company purchases metals and plastics from many producers. Purchases are made in large lots
and held in distribution centers until sold, usually in smaller quantities and often with some
value-added processing services performed. Orders are primarily filled with materials shipped from
Company stock. The materials required to fill the balance of sales are obtained from other
sources, such as direct mill shipments to customers or purchases from other distributors.
Thousands of customers from a wide array of industries are serviced primarily through the Companys
own sales organization.
Basis of presentation The consolidated financial statements include the accounts of A. M. Castle
& Co. and its subsidiaries over which the Company exhibits a controlling interest. The equity
method of accounting is used for the Companys 50% owned joint venture, Kreher Steel Company, LLC.
All inter-company accounts and transactions have been eliminated.
Use of estimates The preparation of the consolidated financial statements in conformity with
accounting principles generally accepted in the United States of America (U.S. GAAP) requires
management to make estimates and assumptions that affect the reported amounts of assets and
liabilities and disclosure of contingent assets and liabilities at the date of the financial
statements and the reported amounts of revenue and expenses during the reporting period. Actual
results could differ from those estimates. The principal areas of estimation reflected in the
consolidated financial statements are accounts receivable allowances, inventory reserves, goodwill
and intangible assets, income taxes, contingencies and litigation, pension and other
post-employment benefits, share-based compensation, and self-insurance reserves.
Revenue recognition Revenue from the sales of products is recognized when the earnings process
is complete and when the title and risk and rewards of ownership have passed to the customer, which
is primarily at the time of shipment. Revenue from shipping and handling charges is recorded in
net sales. Provisions for allowances related to sales discounts and rebates are recorded based on
terms of the sale in the period that the sale is recorded. Management utilizes historical
information and the current sales trends of the business to estimate such provisions.
The Company also maintains an allowance for doubtful accounts for estimated losses resulting from
the inability of its customers to make required payments. The allowance is maintained at a level
considered appropriate based on historical experience and specific customer collection issues that
the Company has identified. Estimations are based upon the application of a historical collection
rate to the outstanding accounts receivable balance, which remains fairly consistent from year to
year, and judgments about the probable effects of economic conditions on certain customers, which
can fluctuate significantly from year to year.
32
Cost of materials Cost of materials consists of the costs the Company pays for metals, plastics
and related inbound freight charges. It excludes depreciation and amortization which are discussed
below. The Company accounts for the majority of its inventory on a last-in, first-out (LIFO)
basis and LIFO adjustments are recorded in cost of materials.
Operating expenses Operating costs and expenses primarily consist of:
| Warehouse, processing and delivery expenses, including occupancy costs, compensation and employee benefits for warehouse personnel, processing, shipping and handling costs; | ||
| Sales expenses, including compensation and employee benefits for sales personnel; | ||
| General and administrative expenses, including compensation for executive officers and general management, expenses for professional services primarily attributable to accounting and legal advisory services, data communication and computer hardware and maintenance; and | ||
| Depreciation and amortization expenses, including depreciation for all owned property and equipment, and amortization of various intangible assets. |
Cash and cash equivalents Short-term investments that have an original maturity of 90 days or
less are considered cash and cash equivalents.
Statement of cash flows The Company had non-cash financing activities in 2006, which included the
receipt of shares of the Companys common stock tendered in lieu of cash by employees exercising
stock options. There were no shares tendered in 2008 or 2007. In 2006, the tendered shares had a
value of less than $100. All tendered shares were recorded as treasury stock. In 2007 and 2006,
the Company also contributed shares of treasury stock to its profit sharing plan totaling $2,958
and $2,670, respectively. In 2007, the Company paid $248 in preferred dividends in shares of common
stock.
Non-cash investing activities and supplemental disclosures of consolidated cash flow information
are as follows:
Year Ended December 31, | ||||||||||||
2008 | 2007 | 2006 | ||||||||||
Non-cash investing activities: |
||||||||||||
Capital expenditures financed by accounts payable |
$ | 1,490 | $ | 883 | | |||||||
Capital obligation for Metals U.K. Group acquisition |
| $ | 1,298 | | ||||||||
Cash paid during the year for: |
||||||||||||
Interest |
$ | 7,544 | $ | 13,423 | $ | 9,041 | ||||||
Income taxes |
$ | 29,153 | $ | 36,675 | $ | 38,871 |
Inventories Inventories consist primarily of finished goods. Over eighty percent of the
Companys inventories are stated at the lower of LIFO cost or market. Final inventory
determination under the LIFO method is made at the end of each fiscal year based on the actual
inventory levels and costs at that time. The Company values its LIFO increments using the cost of
its latest purchases during the years reported. Current replacement cost of inventories exceeded
book value by $133,748 and $142,118 at December 31, 2008 and 2007, respectively. Income taxes
would become payable on any realization of this excess from reductions in the level of inventories.
Insurance plans The Company is self-insured for a portion of its workers compensation,
automobile insurance and general liability. Self-insurance amounts are capped, for individual
claims and in the aggregate, for each policy year by an insurance company. Self-insurance reserves
are based on unpaid, known claims (including related administrative fees assessed by the insurance
company for claims
processing) and a
reserve for incurred but not reported claims based on the Companys historical
claims experience and development.
33
Property, plant and equipment Property, plant and equipment are stated at cost and include
assets held under capital leases. Major renewals and improvements are capitalized, while
maintenance and repairs that do not substantially improve or extend the useful lives of the
respective assets are expensed currently. When items are disposed of, the related costs and
accumulated depreciation are removed from the accounts and any gain or loss is reflected in income.
The Company provides for depreciation of plant and equipment sufficient to amortize the cost over
their estimated useful lives as follows:
Buildings and building improvements
|
12 - 40 years | |
Plant equipment
|
3 - 25 years | |
Furniture and fixtures
|
3 - 10 years | |
Vehicles and office equipment
|
3 - 7 years |
Leasehold improvements are depreciated over the shorter of their useful lives or the remaining term
of the lease. Depreciation is recorded using the straight-line method and depreciation expense for
2008, 2007 and 2006 was $15,056, $13,584 and $11,066, respectively.
Long-lived assets As required by SFAS No. 144, Accounting for Impairment or Disposal of
Long-Lived Assets (SFAS 144), the Companys long-lived assets are reviewed for impairment
whenever events or changes in circumstances indicate that the carrying amount of an asset may not
be recoverable. Recoverability of assets to be held and used is measured by a comparison of the
carrying amount of an asset to future net cash flows (undiscounted and without interest charges)
expected to be generated by the asset. If such assets are impaired, the impairment charge is
calculated as the amount by which the carrying amount of the assets exceeds the fair value of the
assets. Determining whether impairment has occurred typically requires various estimates and
assumptions, including determining which undiscounted cash flows are directly related to the
potentially impaired asset, the useful life over which cash flows will occur, their amount, and the
assets residual value, if any. The Company derives the required undiscounted cash flow estimates
from historical experience and internal business plans. In turn, measurement of an impairment loss
requires a determination of fair value, which is based on available information. The Company uses
an income approach, which estimates fair value based on estimates of future cash flows discounted
at an appropriate interest rate.
Goodwill and intangible assets SFAS No. 142, Goodwill and Other Intangible Assets (SFAS
142), establishes accounting and reporting standards for goodwill and other intangible assets.
Under SFAS 142, goodwill is subject to an annual impairment test using a two-step process. The
carrying value of the Companys goodwill is evaluated annually in the first quarter of each fiscal
year or when certain triggering events occur which require a more current valuation.
The first step of the goodwill impairment test is used to identify potential impairment. The
evaluation is based on the comparison of each reporting units fair value to its carrying value.
Fair value is determined using a combination of an income approach, which estimates fair value
based on a discounted cash flow analysis using historical data and management estimates of future
cash flows, and a market approach, which estimates fair value using market multiples of various
financial measures of comparable companies. If the carrying value exceeds the fair value, the
second step of the goodwill impairment test must be performed to measure the amount of impairment
loss, if any. The valuation methodology and underlying financial information that are used to
determine fair value require significant judgments to be made by management. These judgments
include, but are not limited to, long-term projections of future financial performance and the
selection of appropriate discount rates used to present value the estimated future cash flows of
the Company. The long-term projections used are developed as part of the Companys annual
budgeting and forecasting process. The discount rates used for each of the reporting units are
those of a hypothetical market participant which are developed based upon an analysis of comparable
companies and include adjustments made to
account for any individual reporting unit specific attributes such as, size and industry.
34
The second step of the goodwill impairment test compares the implied fair value of reporting unit
goodwill to the carrying amount of that goodwill. The implied fair value of goodwill is determined
in the same manner as the amount of goodwill recognized in a business combination. If the carrying
amount of the reporting unit goodwill exceeds the implied fair value of that goodwill, an
impairment loss is recognized in the amount equal to the excess.
The majority of the Companys recorded intangible assets were acquired as part of the Transtar and
Metals U.K. acquisitions in September 2006 and January 2008, respectively, and consist primarily of
customer relationships and non-compete agreements. The initial values of the intangible assets
were based on a discounted cash flow valuation using assumptions made by management as to future
revenues from select customers, the level and pace of attrition in such revenues over time and
assumed operating income amounts generated from such revenues. These intangible assets are
amortized over their useful lives, which are 4 11 years for customer relationships and 3 years
for non-compete agreements. Useful lives are estimated by management and determined based on the
timeframe over which a significant portion of the estimated future cash flows are expected to be
realized from the respective intangible assets. Furthermore, when certain conditions or certain
triggering events occur, a separate test of impairment, similar to the impairment test for
long-lived assets, is performed. If the intangible asset is deemed to be impaired, such asset will
be written down to its fair value.
Income taxes The Company accounts for income taxes under the asset and liability method, which
requires the recognition of deferred tax assets and liabilities for the expected future tax
consequences of events that have been included in the financial statements. Under this method,
deferred tax assets and liabilities are determined based on the differences between the financial
statements and the tax basis of assets and liabilities using enacted tax rates in effect for the
year in which the differences are expected to reverse. The effect of a change in tax rates on
deferred tax assets and liabilities is recognized in income in the period that includes the
enactment date.
The Company records valuation allowances against its net deferred tax assets when it is more likely
than not that the amounts will not be realized. In making such determination, the Company
considers all available positive and negative evidence, including scheduled reversals of deferred
tax liabilities, projected future taxable income, tax planning strategies and recent financial
operations. In the event a determination is made that the Company will not be able to realize its
deferred income tax assets in the future in excess of their net recorded amount, an adjustment to
the valuation allowance will be made which will reduce the provision for income taxes.
The Company adopted FASB Interpretation No. (FIN) 48, Accounting for Uncertainty in Income
Taxes (FIN 48), on January 1, 2007. No increase in liability for unrecognized tax benefits was
recorded as a result of the adoption of FIN 48. In accordance with FIN 48, the Company recognizes
the tax benefits of uncertain tax positions only if those benefits will more likely than not be
sustained upon examination by the relevant tax authorities. Unrecognized tax benefits are
subsequently recognized at the time the recognition threshold is met, the tax matter is effectively
settled or the statute of limitations expires for the return containing the tax position, whichever
is earlier. Due to the complexity of some of these uncertainties, the ultimate resolution may
result in a payment that is materially different from the current estimate. These differences will
be reflected in the Companys income tax expense in the period in which they are determined.
Approximately $740 of unrecognized tax benefits recorded as of December 31, 2008 relate to tax
positions of acquired entities taken prior to their acquisition by the Company. To the extent the
amounts of these uncertain tax positions change, the impact will be recorded to income tax expense
as opposed to goodwill as a result of the January 1, 2009 adoption of SFAS No. 141R, Business
Combinations. The Company is entitled to indemnification for all amounts that may become due as a
result of an audit.
Income tax expense includes provisions for amounts that are currently payable, and changes in
deferred tax assets and liabilities. The Company does not provide for deferred income taxes on
undistributed earnings considered permanently reinvested in its foreign subsidiaries. The Company
recognizes interest and
penalties related to unrecognized tax benefits within income tax expense. Accrued interest and
penalties are included within other long-term liabilities in the consolidated balance sheets.
35
Foreign currency translation For the majority of all non-U.S. operations, the functional
currency is the local currency. Assets and liabilities of those operations are translated into
U.S. dollars using year-end exchange rates, and income and expenses are translated using the
average exchange rates for the reporting period. In accordance with SFAS No. 52, Foreign Currency
Translation, the currency effects of translating financial statements of the Companys non-U.S.
operations which operate in local currency environments are recorded in accumulated other
comprehensive income (loss), a separate component of stockholders equity. Gains resulting from
foreign currency transactions amounted to $800 in 2008 and were not material in 2007 or 2006.
Earnings per share The Company determined earnings per share in accordance with SFAS No. 128,
Earnings per Share (SFAS 128). For the periods presented through the conversion of the
preferred stock in connection with the secondary offering in May 2007, the Companys preferred
stockholders participated in dividends paid on the Companys common stock on an if converted
basis. In accordance with Emerging Issues Task Force Issue No. 03-6, Participating Securities and
the Two-Class Method under FASB Statement No. 128, basic earnings per share is computed by
applying the two-class method to compute earnings per share. The two-class method is an earnings
allocation method under which earnings per share is calculated for each class of common stock and
participating security considering both dividends declared and participation rights in
undistributed earnings as if all such earnings had been distributed during the period. Diluted
earnings per share is computed by dividing net income by the weighted average number of shares of
common stock plus common stock equivalents. Common stock equivalents consist of stock options,
restricted stock awards, convertible preferred stock shares and other share-based payment awards,
which have been included in the calculation of weighted average shares outstanding using the
treasury stock method. The following table is a reconciliation of the basic and diluted earnings
per share calculations:
2008 | 2007 | 2006 | ||||||||||
Numerator: |
||||||||||||
Net (loss) income |
$ | (17,082 | ) | $ | 51,806 | $ | 55,119 | |||||
Preferred dividends distributed |
| (593 | ) | (963 | ) | |||||||
Undistributed (losses) earnings |
$ | (17,082 | ) | $ | 51,213 | $ | 54,156 | |||||
Undistributed (losses) earnings attributable to: |
||||||||||||
Common stockholders |
$ | (17,082 | ) | $ | 49,981 | $ | 49,831 | |||||
Preferred stockholders, as if converted |
| 1,232 | 4,325 | |||||||||
Total undistributed (losses) earnings |
$ | (17,082 | ) | $ | 51,213 | $ | 54,156 | |||||
Denominator: |
||||||||||||
Denominator for basic earnings per share: |
||||||||||||
Weighted average common shares outstanding |
22,528 | 20,060 | 16,907 | |||||||||
Effect of dilutive securities: |
||||||||||||
Outstanding employee and directors common
stock options, restricted stock and share-based
awards |
| 756 | 360 | |||||||||
Convertible preferred stock |
| 732 | 1,794 | |||||||||
Denominator for diluted earnings per share |
22,528 | 21,548 | 19,061 | |||||||||
Basic earnings (loss) per share |
$ | (0.76 | ) | $ | 2.49 | $ | 2.95 | |||||
Diluted earnings (loss) per share |
$ | (0.76 | ) | $ | 2.41 | $ | 2.89 | |||||
Outstanding common stock options and
convertible preferred stock having an
anti-dilutive effect |
246 | | 20 | |||||||||
36
Concentrations The Company serves a wide range of industrial companies within the producer
durable equipment sector of the economy from locations throughout the United States, Canada,
Mexico, France, the United Kingdom, Spain, China and Singapore. Its customer base includes many
Fortune 500 companies as well as thousands of medium and smaller sized firms spread across the
entire spectrum of metals and plastics using industries. The Companys customer base is well
diversified and therefore, the Company does not have dependence upon any single customer, or a
few customers. Approximately 82% of the Companys business is conducted from locations in the
United States.
Share-based compensation The Company records share-based compensation expense ratably over the
award vesting period based on the grant date fair value of share-based compensation awards.
Share-based compensation expense for the Companys long-term incentive plans is recorded using the
fair value based on the market price of the Companys common stock on the grant date adjusted to
reflect that the participants in the long-term incentive plan do not participate in dividends
during the vesting period.
New Accounting Standards
Standards Adopted
Effective January 1, 2008, the Company adopted SFAS No. 157, Fair Value Measurements (SFAS 157)
for measurement and disclosure with respect to financial assets and liabilities. SFAS 157
clarifies the definition of fair value, prescribes methods for measuring fair value, establishes a
fair value hierarchy based on the inputs used to measure fair value, and expands disclosures about
fair value measurements. The three-tier value hierarchy, which prioritizes the inputs used in the
valuation methodologies, is:
Level 1Valuations based on quoted prices for identical assets and liabilities in active
markets.
Level 2Valuations based on observable inputs other than quoted prices included in Level
1, such as quoted prices for similar assets and liabilities in active markets, quoted prices
for identical or similar assets and liabilities in markets that are not active, or other inputs
that are observable or can be corroborated by observable market data.
Level 3Valuations based on unobservable inputs reflecting the Companys own assumptions,
consistent with reasonably available assumptions made by other market participants.
The Company adopted the measurement provisions of SFAS 157 to value its pension plans assets as of
December 31, 2008 (see Note 5 to the consolidated financial statements). In addition, SFAS No. 157
was applied in determining the fair value disclosures for debt (see Note 9 to the consolidated
financial statements). The fair value of cash and cash equivalents, accounts receivable,
short-term debt and accounts payable approximate their carrying values.
FASB Staff Position FAS 157-2, Effective Date of FASB Statement No. 157, provides a one year
deferral of SFAS 157s effective date for nonfinancial assets and liabilities. Accordingly, for
nonfinancial assets and liabilities, SFAS 157 will become effective for the Company as of January
1, 2009, and may impact the determination of goodwill, intangible assets and other long-lived
assets fair values recorded in conjunction with business combinations and as part of impairment
reviews for goodwill and long-lived assets.
Effective November 13, 2008, the Company adopted SFAS No. 162, The Hierarchy of Generally Accepted
Accounting Principles (SFAS 162). SFAS 162 identifies the sources of accounting principles and
the framework for selecting the principles used in the preparation of financial statements of
nongovernmental entities that are presented in conformity with U.S. GAAP. The previous U.S. GAAP
hierarchy existed within the American Institute of Certified Public Accountants statements on
auditing standards, which are directed to the auditor rather than the reporting entity. SFAS 162
moves the U.S. GAAP hierarchy to the accounting literature, thereby directing it to reporting
entities which are responsible for selecting accounting principles for
financial statements that are presented in conformity with U.S. GAAP. The adoption of this
statement did not have an impact on the Companys consolidated financial position, results of
operations or cash flows.
37
Standards Issued Not Yet Adopted
In December 2007, the FASB issued SFAS No. 141R, Business Combinations (SFAS 141R). SFAS 141R
establishes principles and requirements for how the acquirer of a business recognizes and measures
in its financial statements the identifiable assets acquired, the liabilities assumed, and any
noncontrolling interest in the acquiree. SFAS 141R also provides guidance for recognizing and
measuring the goodwill acquired in the business combination and determines what information to
disclose to enable users of the financial statements to evaluate the nature and financial effects
of the business combination. SFAS 141R is effective for financial statements issued for fiscal
years beginning after December 15, 2008. SFAS 141R will have an impact on the Companys
consolidated financial statements, but the nature and magnitude of the specific effects will be
dependant on the nature, size and terms of the acquisitions that the Company consummates after the
effective date.
In December 2007, the FASB issued SFAS No. 160, Non-controlling Interests in Consolidated
Financial Statementsan amendment of ARB No. 51 (SFAS 160). SFAS 160 requires that accounting
and reporting for minority interests be re-characterized as non-controlling interests and
classified as a component of equity. SFAS 160 also establishes reporting requirements that provide
sufficient disclosures that clearly identify and distinguish between the interests of the parent
and the interests of the non-controlling owners. SFAS 160 applies to all entities that prepare
consolidated financial statements, except not-for-profit organizations, but will affect only those
entities that have an outstanding non-controlling interest in one or more subsidiaries or that
deconsolidate a subsidiary. SFAS 160 is effective as of the beginning of an entitys first fiscal
year beginning after December 15, 2008. The adoption of SFAS 160 is not expected to have a
material impact on the Companys financial position, results of operations and cash flows.
In May 2008, the FASB issued FSP SFAS 142-3, Determination of the Useful Life of Intangible
Assets (FSP 142-3). FSP 142-3 amends the factors that should be considered in developing
renewal or extension assumptions used to determine the useful life of a recognized intangible asset
under SFAS No. 142. This FSP is intended to improve the consistency between the useful life of an
intangible asset determined under SFAS 142 and the period of expected cash flows used to measure
the fair value of the asset under SFAS 141R and other U.S. GAAP. This FSP is effective for
financial statements issued for fiscal years beginning after December 15, 2008. FSP 142-3 will
have an impact on the Companys consolidated financial statements, but the nature and magnitude of
the specific effects will depend upon the nature, terms and size of the acquisitions the Company
consummates after the effective date.
(2) Acquisitions and Divestitures
Acquisitions
Metals U.K. Group
On January 3, 2008, the Company acquired 100 percent of the outstanding capital stock of Metals
U.K. Group (Metals U.K.). The acquisition of Metals U.K. was accounted for using the purchase
method in accordance with SFAS No. 141, Business Combinations (SFAS 141). Accordingly, the
Company recorded the net assets acquired at their estimated fair values. The results and the
assets of Metals U.K. are included in the Companys Metals segment.
Metals U.K. is a distributor and processor of specialty metals primarily serving the oil and gas,
aerospace, petrochemical and power generation markets worldwide. Metals U.K. has distribution and
processing facilities in Blackburn, England, Hoddesdon, England and Bilbao, Spain. The acquisition
of Metals U.K. is expected to allow the Company to expand its global reach and service potential
high growth industries.
The aggregate purchase price was approximately $29,693, or $28,854, net of cash acquired, and
represents the aggregate cash purchase price, contingent consideration probable of payment, debt
paid off at closing, and direct transaction costs. There was also the potential for $12,000 of
additional purchase price to be paid based on the achievement of performance targets related to
fiscal year 2008. Based on the performance of Metals U.K during
2008, no additional purchase price will be paid. The premium paid in excess of the fair value of
the net assets acquired was primarily for the ability to expand the Companys global reach, as well
as to obtain Metals U.K.s skilled, established workforce.
38
In conjunction with the acquisition of Metals U.K., the Company amended its existing revolving line
of credit, expanding it to $230,000, which includes a $50,000 multi-currency facility to fund the
acquisition and provide for future working capital needs of its European operations (see Note 9).
The multi-currency facility allows for funding in either British pounds or euros to reduce the
impact of foreign exchange rate volatility.
The following allocation of the purchase price is final:
Purchase Price Allocation
Current assets |
$ | 25,903 | ||
Property, plant and equipment, net |
3,876 | |||
Trade name |
516 | |||
Customer relationships contractual |
893 | |||
Customer relationships non-contractual |
2,421 | |||
Non-compete agreements |
1,705 | |||
Goodwill |
12,404 | |||
Total assets |
47,718 | |||
Current liabilities |
13,726 | |||
Long-term liabilities |
4,299 | |||
Total liabilities |
18,025 | |||
Total purchase price |
$ | 29,693 | ||
The acquired intangible assets have a weighted average useful life of approximately 4.4 years.
Useful lives by intangible asset category are as follows: trade name 1 year, customer
relationships contractual 10 years, customer relationships non-contractual 4 years and
non-compete agreements 3 years. The goodwill and intangible assets acquired are non-deductible
for tax purposes. See Note 8 for discussion regarding the impairment of Metals U.K.s goodwill.
Transtar Intermediate Holdings #2, Inc.
In September 2006, the Company acquired 100 percent of the issued and outstanding capital stock of
Transtar Intermediate Holdings #2, Inc. (Transtar), a wholly owned subsidiary of H.I.G. Transtar
Inc. The results of Transtars operations have been included in the consolidated financial
statements since that date. These results and the assets of Transtar are included in the Companys
Metals segment.
The determination of the final purchase price was subject to a working capital adjustment. In
accordance with provisions of the purchase agreement, these matters were submitted to arbitration.
On August 21, 2008, the arbitrator issued a final award on all pending matters with respect to the
Transtar acquisition.
As a result of the arbitrators final award, the Company paid approximately $352 to the seller,
which reflects the $1,261 of working capital adjustment and miscellaneous costs awarded to the
Company, offset by legal fees and other costs of $1,613 awarded to the seller. The finalization of
the working capital adjustment decreased goodwill by $244. For the year ended December 31, 2008,
the net impact to income before income taxes and equity in earnings of joint venture was $2,470.
Divestiture
Metal Mart LLC
On October 2, 2007, the Company completed the sale of Metal Mart LLC, a wholly owned subsidiary,
doing business as Metal Express, to Metal Supermarkets (Chicago) Ltd., a unit of Metal Supermarkets
Corp. for approximately $6,300. Metal Express is a small order metals distribution business which
served the general manufacturing industry from its network of 15 locations throughout the U.S.
Metal Express was included in the Companys Metals segment. For the year ended December 31, 2006,
Metal Express revenues were $16,586.
The Company recorded a loss of approximately $500 on the divestiture. The net proceeds from
the sale were used to repay a portion of the Companys outstanding debt.
39
(3) Segment Reporting
The Company distributes and performs processing on both metals and plastics. Although the
distribution processes are similar, different customer markets, supplier bases and types of
products exist. Additionally, the Companys Chief Executive Officer, the chief operating
decision-maker, reviews and manages these two businesses separately. As such, these businesses
are considered reportable segments in accordance with SFAS No. 131, Disclosures about Segments
of an Enterprise and Related Information and are reported accordingly.
In its Metals segment, the Companys marketing strategy focuses on distributing highly
engineered specialty grades and alloys of metals as well as providing specialized processing
services designed to meet very precise specifications. Core products include alloy, aluminum,
stainless, nickel, titanium and carbon. Inventories of these products assume many forms such as
plate, sheet, round bar, hexagon bar, square and flat bar, tubing and coil. Depending on the
size of the facility and the nature of the markets it serves, service centers are equipped as
needed with bar saws, plate saws, oxygen and plasma arc flame cutting machinery, water-jet
cutting, stress relieving and annealing furnaces, surface grinding equipment and sheet shearing
equipment. This segment also performs various specialized fabrications for its customers
through pre-qualified subcontractors that thermally process, turn, polish and straighten alloy
and carbon bar.
The Companys Plastics segment consists exclusively of Total Plastics, Inc. (TPI)
headquartered in Kalamazoo, Michigan. The Plastics segment stocks and distributes a wide
variety of plastics in forms that include plate, rod, tube, clear sheet, tape, gaskets and
fittings. Processing activities within this segment include cut to length, cut to shape,
bending and forming according to customer specifications. The Plastics segments diverse
customer base consists of companies in the retail (point-of-purchase), marine, office furniture
and fixtures, transportation and general manufacturing industries. TPI has locations throughout
the upper northeast and midwest regions of the U.S. and one facility in Florida from which it
services a wide variety of users of industrial plastics.
The accounting policies of all segments are the same as described in Note 1. Management
evaluates the performance of its business segments based on operating income.
The Company operates locations in the United States, Canada, Mexico, France, the United Kingdom,
Spain, China and Singapore. No activity from any individual country outside the United States is
material, and therefore, foreign activity is reported on an aggregate basis. Net sales are
attributed to countries based on the location of the Companys subsidiary that is selling direct to
the customer. Company-wide geographic data as of and for the years ended December 31, 2008, 2007
and 2006 are as follows:
2008 | 2007 | 2006 | ||||||||||
Net sales |
||||||||||||
United States |
$ | 1,236,355 | $ | 1,245,943 | $ | 1,069,888 | ||||||
All other countries |
264,681 | 174,410 | 107,712 | |||||||||
Total |
$ | 1,501,036 | $ | 1,420,353 | $ | 1,177,600 | ||||||
Long-lived assets |
||||||||||||
United States |
$ | 78,911 | $ | 68,621 | ||||||||
All other countries |
9,379 | 6,489 | ||||||||||
Total |
$ | 88,290 | $ | 75,110 | ||||||||
40
Segment information as of and for the years ended December 31, 2008, 2007 and 2006 is as
follows:
Net | Operating | Total | Depreciation & | |||||||||||||||||
Sales | Income (Loss) | Assets | Capital Expenditures | Amortization | ||||||||||||||||
2008 |
||||||||||||||||||||
Metals segment |
$ | 1,384,859 | $ | 11,554 | $ | 602,897 | $ | 24,218 | $ | 22,040 | ||||||||||
Plastics segment |
116,177 | 3,182 | 52,797 | 2,084 | 1,287 | |||||||||||||||
Other |
| (10,604 | ) | 23,340 | | | ||||||||||||||
Consolidated |
$ | 1,501,036 | $ | 4,132 | $ | 679,034 | $ | 26,302 | $ | 23,327 | ||||||||||
2007 |
||||||||||||||||||||
Metals segment |
$ | 1,304,713 | $ | 94,235 | $ | 607,993 | $ | 17,537 | $ | 18,988 | ||||||||||
Plastics segment |
115,640 | 4,989 | 51,592 | 2,646 | 1,189 | |||||||||||||||
Other |
| (8,549 | ) | 17,419 | | | ||||||||||||||
Consolidated |
$ | 1,420,353 | $ | 90,675 | $ | 677,004 | $ | 20,183 | $ | 20,177 | ||||||||||
2006 |
||||||||||||||||||||
Metals segment |
$ | 1,062,620 | $ | 94,915 | $ | 593,730 | $ | 11,941 | $ | 12,170 | ||||||||||
Plastics segment |
114,980 | 7,301 | 47,813 | 994 | 1,120 | |||||||||||||||
Other |
| (9,751 | ) | 13,577 | | | ||||||||||||||
Consolidated |
$ | 1,177,600 | $ | 92,465 | $ | 655,120 | $ | 12,935 | $ | 13,290 | ||||||||||
Other Operating loss includes the costs of executive, legal and finance departments, which
are shared by both the Metals and Plastics segments. The Other categorys total assets consist
of the Companys investment in joint venture.
(4) Lease Agreements
The Company has operating and capital leases covering certain warehouse facilities, equipment,
automobiles and trucks, with lapse of time as the basis for all rental payments, and with a mileage
factor included in the truck leases.
Future minimum rental payments under operating and capital leases that have initial or remaining
non-cancelable lease terms in excess of one year as of December 31, 2008, are as follows:
Capital | Operating | |||||||
2009 |
$ | 548 | $ | 12,259 | ||||
2010 |
498 | 10,554 | ||||||
2011 |
325 | 9,868 | ||||||
2012 |
133 | 9,483 | ||||||
2013 |
18 | 7,653 | ||||||
Later years |
| 6,576 | ||||||
Total future minimum rental payments |
$ | 1,522 | $ | 56,393 | ||||
Total rental payments charged to expense were $13,049 in 2008, $14,895 in 2007, and $13,055 in
2006.
Total gross value of property, plant and equipment under capital leases was $2,259 and $665 in 2008
and 2007, respectively.
In July 2003, the Company sold its Los Angeles land and building for $10,538. Under the agreement,
the Company has a ten-year lease for 59% of the property. In October 2003, the Company also sold
its Kansas City land and building for $3,464 and is leasing back approximately 68% of the property
from the purchaser for ten years. These transactions are being accounted for as operating leases.
The two transactions generated a total net gain of $8,495, which has been deferred and is being
amortized to income ratably over the term of the leases. At December 31, 2008 and 2007, the
non-current portion of the deferred gain in the amount of $3,393 and $4,761, respectively, is
included in Other non-current liabilities on the consolidated balance sheets.
41
Additionally, the
current portion in the amount of $852 is included in Accrued liabilities in the consolidated
balance sheets at December 31, 2008 and 2007. The leases require the Company to pay customary
operating and repair expenses and contain renewal options. The total rental expense for these
leases for 2008, 2007 and 2006 was $1,525, $1,466 and $1,372, respectively.
(5) Employee Benefit Plans
Pension Plans
During December 2007, certain of the pension plans were amended and as a result, a curtailment
charge of $284 was recognized in 2007. During March 2008, the supplemental pension plan was
amended and as a result, a curtailment gain of $472 was recognized at that time. Effective July 1,
2008, the Company-sponsored pension plans and supplemental pension plan (collectively, the pension
plans) were frozen.
Substantially all employees who meet certain requirements of age, length of service and hours
worked per year are covered by Company-sponsored pension plans. These pension plans are defined
benefit, noncontributory plans. Benefits paid to retirees are based upon age at retirement, years
of credited service and average earnings. The Company also has a supplemental pension plan, which
is a non-qualified, unfunded plan. The Company uses a December 31 measurement date for the pension
plans.
In conjunction with the decision to freeze the pension plans, the Company modified its investment
portfolio target allocation for the pension plans funds. The revised investment target portfolio
allocation focuses primarily on corporate fixed income securities that match the overall duration
and term of the Companys pension liability structure. The Companys decision to change the
investment portfolio target allocation will result in a reduction to the expected long-term rate of
return in 2009, which will, absent other changes, result in an increase to the Companys future net
periodic pension cost. The assets of the Company-sponsored pension plans are maintained in a
single trust account.
The Companys funding policy is to satisfy the minimum funding requirements of the Employee
Retirement Income Security Act of 1974, commonly called ERISA.
Components of net periodic pension benefit cost are as follows:
2008 | 2007 | 2006 | ||||||||||
Service cost |
$ | 2,057 | $ | 3,562 | $ | 3,485 | ||||||
Interest cost |
7,216 | 7,424 | 7,011 | |||||||||
Expected return on assets |
(11,124 | ) | (10,080 | ) | (9,696 | ) | ||||||
Amortization of prior service cost |
245 | 58 | 58 | |||||||||
Amortization of actuarial loss |
351 | 3,153 | 3,756 | |||||||||
Net periodic pension (credit) cost,
excluding impact of curtailment |
$ | (1,255 | ) | $ | 4,117 | $ | 4,614 | |||||
The expected 2009 amortization of pension prior service cost and actuarial loss is $240 and $152,
respectively.
The status of the plans at December 31, 2008 and 2007 are as follows:
2008 | 2007 | |||||||
Change in projected benefit obligation: |
||||||||
Projected benefit obligation at beginning of year |
$ | 117,949 | $ | 132,025 | ||||
Service cost |
2,057 | 3,562 | ||||||
Interest cost |
7,216 | 7,424 | ||||||
Curtailments |
(1,962 | ) | (13,291 | ) | ||||
Plan change |
1,891 | | ||||||
Benefit payments |
(5,562 | ) | (5,709 | ) |
42
2008 | 2007 | |||||||
Actuarial (gain) loss |
1,619 | (6,062 | ) | |||||
Projected benefit obligation at end of year |
$ | 123,208 | $ | 117,949 | ||||
Change in plan assets: |
||||||||
Fair value of plan assets at beginning of year |
$ | 137,314 | $ | 130,377 | ||||
Actual return on assets |
13,655 | 12,332 | ||||||
Employer contributions |
165 | 314 | ||||||
Benefit payments |
(5,562 | ) | (5,709 | ) | ||||
Fair value of plan assets at end of year |
$ | 145,572 | $ | 137,314 | ||||
Funded status net prepaid |
$ | 22,364 | $ | 19,365 | ||||
Amounts recognized in the consolidated balance sheets consist of: |
||||||||
Prepaid pension cost |
$ | 26,615 | $ | 25,426 | ||||
Accrued liabilities |
(216 | ) | (164 | ) | ||||
Pension and postretirement benefit obligations |
(4,035 | ) | (5,897 | ) | ||||
Net amount recognized |
$ | 22,364 | $ | 19,365 | ||||
Pre-tax components of accumulated other comprehensive income
(loss): |
||||||||
Unrecognized actuarial loss |
$ | (7,799 | ) | $ | (10,692 | ) | ||
Unrecognized prior service cost |
(1,918 | ) | (133 | ) | ||||
Total |
$ | (9,717 | ) | $ | (10,825 | ) | ||
Accumulated benefit obligation |
$ | 123,085 | $ | 115,764 |
For plans with an accumulated benefit obligation in excess of plan assets, the projected benefit
obligation, accumulated benefit obligation and fair value of plan assets were $4,251, $4,251 and
$0, respectively, at December 31, 2008; and $6,060, $3,941 and $0, respectively, at December 31,
2007.
The assumptions used to measure the projected benefit obligations for the Companys defined benefit
pension plans are as follows:
2008 | 2007 | |||||||
Discount rate |
6.25 | % | 6.25 | % | ||||
Projected annual salary increases |
| 4.00 |
The assumptions used to determine net periodic pension benefit costs are as follows:
2008 | 2007 | 2006 | ||||||||||
Discount rate |
6.25 | % | 5.75 | % | 5.50 | % | ||||||
Expected long-term rate of return on plan assets |
8.75 | 8.75 | 8.75 | |||||||||
Projected annual salary increases |
4.00 | 4.00 | 4.00 |
The assumption on expected long-term rate of return on plan assets for all years was based on a
building block approach. The expected long-term rate of inflation and risk premiums for the
various asset
categories are based on the current investment environment. General historical market returns are
used
in the development of the long-term expected inflation rates and risk premiums. The target
allocations of
assets are used to develop a composite rate of return assumption.
43
The Companys pension plan weighted average asset allocations at December 31, 2008 and 2007, by
asset category, are as follows:
2008 | 2007 | |||||||
Equity securities |
| 73.4 | % | |||||
Debt securities |
86.7 | % | 6.8 | % | ||||
Real estate |
5.0 | % | 5.8 | % | ||||
Other |
8.3 | % | 14.0 | % | ||||
100.0 | % | 100.0 | % | |||||
The Companys pension plans funds are managed in accordance with investment policies recommended
by its investment advisor and approved by the Board of Directors. Beginning in 2008, the overall
target portfolio allocation is 100% fixed income securities. Non-readily marketable investments
comprise less than 10% of the portfolio as of both December 31, 2008 and 2007. The Company
utilizes observable market data to value approximately 90% of the assets (i.e., primarily the fixed
income securities) in its pension plans. These funds conformance with style profiles and
performance is monitored regularly by management, with the assistance of the Companys investment
advisor. Adjustments are typically made in the subsequent quarters when investment allocations
deviate from the target range. The investment advisor provides quarterly reports to management and
the Human Resource Committee of the Board of Directors.
The estimated future pension benefit payments are:
2009 |
$ | 6,280 | ||
2010 |
6,544 | |||
2011 |
6,722 | |||
2012 |
7,024 | |||
2013 |
7,427 | |||
2014 2018 |
43,256 |
Postretirement Plan
The Company also provides declining value life insurance to its retirees and a maximum of three
years of medical coverage to qualified individuals who retire between the ages of 62 and 65. The
Company does not fund these benefits in advance, and uses a December 31 measurement date.
Components of net periodic postretirement benefit cost for 2008, 2007 and 2006 were as follows:
2008 | 2007 | 2006 | ||||||||||
Service cost |
$ | 151 | $ | 176 | $ | 186 | ||||||
Interest cost |
207 | 220 | 213 | |||||||||
Amortization of prior service cost |
47 | 47 | 47 | |||||||||
Amortization of actuarial loss (gain) |
(18 | ) | (5 | ) | 27 | |||||||
Net periodic postretirement benefit cost |
$ | 387 | $ | 438 | $ | 473 | ||||||
The expected 2009 amortization of postretirement prior service cost and actuarial gain are each
less than $50.
44
The status of the postretirement benefit plans at December 31, 2008 and 2007 were as follows:
2008 | 2007 | |||||||
Change in accumulated postretirement benefit obligations: |
||||||||
Accumulated postretirement benefit obligation at beginning of year |
$ | 3,416 | $ | 3,867 | ||||
Service cost |
151 | 175 | ||||||
Interest cost |
207 | 220 | ||||||
Benefit payments |
(126 | ) | (170 | ) | ||||
Actuarial loss (gain) |
39 | (676 | ) | |||||
Accumulated postretirement benefit obligation at end of year |
$ | 3,687 | $ | 3,416 | ||||
Funded status net liability |
$ | (3,687 | ) | $ | (3,416 | ) | ||
Amounts recognized in the consolidated balance sheets consist of: |
||||||||
Accrued liabilities |
$ | (189 | ) | $ | (210 | ) | ||
Pension and postretirement benefit obligations |
(3,498 | ) | (3,206 | ) | ||||
Net amount recognized |
$ | (3,687 | ) | $ | (3,416 | ) | ||
Pre-tax components of accumulated other comprehensive income (loss): |
||||||||
Unrecognized actuarial gain |
$ | 499 | $ | 556 | ||||
Unrecognized prior service cost |
(76 | ) | (123 | ) | ||||
Total |
$ | 423 | $ | 433 | ||||
Future benefit costs were estimated assuming medical costs would increase at a 10% annual rate for
2008. A 1% increase in the health care cost trend rate assumptions would have increased the
accumulated postretirement benefit obligation at December 31, 2008 by $260 with no significant
impact on the annual periodic postretirement benefit cost. A 1% decrease in the health care cost
trend rate assumptions would have decreased the accumulated postretirement benefit obligation at
December 31, 2008 by $233 with no significant impact on the annual periodic postretirement benefit
cost. The weighted average discount rate used to determine the accumulated postretirement benefit
obligation was 6.25% in 2008 and 2007. The weighted average discount rate used in determining net
periodic postretirement benefit costs were 6.25% in 2008, 5.75% in 2007 and 5.5% in 2006.
Retirement Savings Plan
Effective July 1, 2008, the Company revised the provisions of its retirement savings plan for the
benefit of salaried and other eligible employees (including officers). The Companys plan includes
features under Section 401(k) of the Internal Revenue Code. The plan includes a provision whereby
the Company makes a partial matching contribution on the first 6% of considered earnings that each
employee contributes. The plan also includes a supplemental contribution feature whereby a fixed
contribution of considered earnings is deposited into each employees 401(k) account each pay
period, regardless of whether the employee participates in the plan. Company contributions cliff
vest after two years of employment.
Prior to July 1, 2008, the Company maintained profit sharing plan for the benefit of salaried and
other eligible employees (including officers). The Companys profit sharing plans also included
features under Section 401(k) of the Internal Revenue Code. The plans included a provision whereby
the Company partially matched employee contributions on the first 6% of the employees
contribution. The plans also included a supplemental contribution feature whereby a Company
contribution was made to all eligible employees upon achievement of specific return on investment
goals as defined by the plan.
The amounts expensed are summarized below:
2008 | 2007 | 2006 | ||||||||||
Supplemental contributions and 401(k) match |
$ | 3,161 | $ | 3,939 | $ | 3,977 |
45
(6) Joint Venture
Kreher Steel Co., LLC is a 50% owned joint venture of the Company. It is a Midwestern U.S.
metals distributor of bulk quantities of alloy, special bar quality and stainless steel bars.
The following information summarizes the Companys participation in the joint venture as of and
for the year ended December 31:
2008 | 2007 | 2006 | ||||||||||
Equity in earnings of joint venture |
$ | 8,849 | $ | 5,324 | $ | 4,286 | ||||||
Investment in joint venture |
23,340 | 17,419 | 13,577 | |||||||||
Sales to joint venture |
568 | 642 | 626 | |||||||||
Purchases from joint venture |
1,040 | 565 | 133 |
The following information summarizes financial data for this joint venture as of and for the
year ended December 31:
2008 | 2007 | 2006 | ||||||||||
Revenues |
$ | 221,753 | $ | 164,297 | $ | 130,973 | ||||||
Net income |
17,698 | 10,647 | 8,572 | |||||||||
Current assets |
64,550 | 56,149 | 41,420 | |||||||||
Non-current assets |
19,184 | 18,137 | 12,705 | |||||||||
Current liabilities |
34,864 | 37,354 | 22,894 | |||||||||
Non-current liabilities |
3,428 | 3,275 | 3,615 | |||||||||
Members equity |
45,442 | 33,657 | 27,616 | |||||||||
Capital expenditures (a) |
2,628 | 7,999 | 1,143 | |||||||||
Depreciation and amortization |
1,597 | 1,236 | 1,008 |
(a) | Includes purchase of Special Metals Inc. for $4,312 on April 2, 2007. |
(7) Income Taxes
Income before income taxes and equity in income of joint venture generated by the Companys U.S.
and non-U.S. operations were as follows:
2008 | 2007 | 2006 | ||||||||||
U.S. |
$ | (13,425 | ) | $ | 65,516 | $ | 74,226 | |||||
Non-U.S. |
8,184 | 12,260 | 9,937 |
The Companys income tax expense (benefit) is comprised of the following:
2008 | 2007 | 2006 | ||||||||||
Federal current |
$ | 25,943 | $ | 34,082 | $ | 21,701 | ||||||
deferred |
(11,025 | ) | (11,515 | ) | 4,443 | |||||||
State current |
2,827 | 5,194 | 3,914 | |||||||||
deferred |
(2,381 | ) | (527 | ) | (123 | ) | ||||||
Foreign current |
5,498 | 5,166 | 3,178 | |||||||||
deferred |
(172 | ) | (1,106 | ) | 217 | |||||||
Total income
tax expense |
$ | 20,690 | $ | 31,294 | $ | 33,330 | ||||||
46
The reconciliation between the Companys effective tax rate on income and the U.S. federal income
tax rate of 35% is as follows:
2008 | 2007 | 2006 | ||||||||||
Federal income tax at statutory rates |
$ | (1,834 | ) | $ | 27,220 | $ | 29,456 | |||||
State income taxes, net of federal income tax benefits |
95 | 3,050 | 2,412 | |||||||||
Federal and state income tax on joint venture |
3,460 | 2,071 | 1,672 | |||||||||
Impairment of goodwill |
20,601 | | | |||||||||
Rate differential on foreign income |
(1,253 | ) | (231 | ) | (83 | ) | ||||||
Other |
(379 | ) | (816 | ) | (127 | ) | ||||||
Income tax expense |
$ | 20,690 | $ | 31,294 | $ | 33,330 | ||||||
Effective income tax expense rate |
(394.8 | %) | 40.2 | % | 39.6 | % | ||||||
Significant components of the Companys deferred tax liabilities and assets are as follows:
2008 | 2007 | |||||||
Deferred tax liabilities: |
||||||||
Depreciation |
$ | 6,783 | $ | 6,444 | ||||
Inventory |
| 12,639 | ||||||
Pension |
10,259 | 4,701 | ||||||
Intangible assets and goodwill |
25,895 | 28,069 | ||||||
Postretirement benefits |
| 1,498 | ||||||
Total deferred tax liabilities |
$ | 42,937 | $ | 53,351 | ||||
Deferred tax assets: |
||||||||
Postretirement benefits |
$ | 2,945 | $ | | ||||
Inventory |
275 | | ||||||
Deferred compensation |
2,267 | 1,468 | ||||||
Deferred gain |
1,314 | 2,280 | ||||||
Impairments |
1,918 | 1,283 | ||||||
Other, net |
720 | 3,262 | ||||||
Total deferred tax assets |
$ | 9,439 | $ | 8,293 | ||||
Net deferred tax liabilities |
$ | 33,498 | $ | 45,058 |
The following table shows the net change in the Companys unrecognized tax benefits:
2008 | 2007 | |||||||
Balance as of January 1, 2008 |
$ | 1,754 | $ | 931 | ||||
Increases (decreases) in unrecognized tax benefits: |
||||||||
Due to tax positions taken in prior years |
169 | 563 | ||||||
Due to tax positions taken during the current year |
350 | 260 | ||||||
Balance as of December 31, 2008 |
$ | 2,273 | $ | 1,754 | ||||
As of December 31, 2008, $1,775 of unrecognized tax benefits would impact the effective tax rate if
recognized. At December 31, 2008, the Company had accrued interest and penalties related to
unrecognized tax benefits of $263.
The Company or its subsidiaries files income tax returns in the U.S., 28 states and 5 foreign
jurisdictions. During 2008, the audit of the 2002 through 2004 Canadian income tax returns was
finalized with no material adjustment. The tax years 2005-2007 remain open to examination by the
major taxing jurisdictions to which the Company is subject. The 2005 and 2006 U.S. federal income
tax returns are currently under audit. To date, several adjustments have been proposed, and the
Company is evaluating the appropriateness of these potential adjustments.
Due to the potential for resolution of the IRS examination, it is reasonably possible that the
gross unrecognized tax benefits may potentially decrease within the next 12 months by a range of
approximately $1,000 to $1,500.
47
(8) Goodwill and Intangible Assets
Acquisition of Metals U.K.
As discussed in Note 2, the Company acquired the outstanding capital stock of Metals U.K. on
January 3, 2008. Metals U.K.s results and assets are included in the Companys Metals segment
from the date of acquisition.
The changes in carrying amounts of goodwill during the year ended December 31, 2008 were as
follows:
Metals | Plastics | |||||||||||
Segment | Segment | Total | ||||||||||
Balance as of January 1, 2007 |
$ | 88,810 | $ | 12,973 | $ | 101,783 | ||||||
Transtar purchase price adjustments |
462 | | 462 | |||||||||
Sale of Metal Express |
(825 | ) | | (825 | ) | |||||||
Currency valuation |
120 | | 120 | |||||||||
Balance as of December 31, 2007 |
$ | 88,567 | $ | 12,973 | $ | 101,540 | ||||||
Acquisition of Metals U.K. |
12,404 | | 12,404 | |||||||||
Transtar purchase price adjustment |
(244 | ) | | (244 | ) | |||||||
Impairment charge |
(58,860 | ) | | (58,860 | ) | |||||||
Currency valuation |
(3,519 | ) | | (3,519 | ) | |||||||
Balance as of December 31, 2008 |
$ | 38,348 | $ | 12,973 | $ | 51,321 | ||||||
The Company performs an annual impairment test of goodwill in the first quarter of each fiscal year
or at an interim date whenever events or changes in circumstances indicate that the carrying value
may not be recoverable. Based on the goodwill impairment test performed during the first quarter
of 2008, the Company determined that there was no impairment of goodwill.
During the fourth quarter of 2008, the Company determined that the weakening of the U.S. economy
and the global credit crisis resulted in a reduction of the Companys market capitalization below
its total shareholders equity value for a sustained period of time, which was an indication that
its goodwill may be impaired. As a result, the Company performed an interim goodwill impairment
analysis as of December 31, 2008. With the assistance of a third-party valuation specialist, the
Company determined the fair value of its reporting units using the income and market comparable
valuation methodologies. The valuation methodologies and underlying financial information that are
used to determine fair value require significant judgments to be made by management. These
judgments include, but are not limited to, long-term projections of future financial performance
and the selection of appropriate discount rates used to present value the estimated future cash
flows of the Company. The long-term projections used in the valuation are developed as part of the
Companys annual budgeting and forecasting process. The discount rates used to determine the fair
values of the reporting units are those of a hypothetical market participant which are developed
based upon an analysis of comparable companies and include adjustments made to account for any
individual reporting unit specific attributes such as, size and industry.
The carrying value of the Aerospace and Metals U.K. reporting units within the Metals Segment
exceeded their respective fair values. The Company compared the implied fair value of the goodwill
in each of these reporting units with the carrying value of the goodwill and a non-cash charge of
$58,860 for goodwill impairment was recorded in the fourth quarter of 2008. The charge is
non-deductible for tax purposes. Of this amount, $49,823 and $9,037 relates to the Aerospace and
Metals U.K. reporting units, respectively, within the Metals segment.
48
The following summarizes the components of intangible assets at December 31, 2008 and 2007:
2008 | 2007 | |||||||||||||||
Gross Carrying | Accumulated | Gross Carrying | Accumulated | |||||||||||||
Amount | Amortization | Amount | Amortization | |||||||||||||
Customer relationships |
$ | 69,292 | $ | 14,729 | $ | 66,867 | $ | 8,131 | ||||||||
Non-compete agreements |
2,805 | 1,626 | 1,557 | 691 | ||||||||||||
Trade name |
378 | 378 | | | ||||||||||||
Total |
$ | 72,475 | $ | 16,733 | $ | 68,424 | $ | 8,822 | ||||||||
The weighted-average amortization period for the intangible assets is 10.5 years, 10.8 years for
customer relationships and 3 years for non-compete agreements. Substantially all of the Companys
intangible assets were acquired as part of the acquisitions of Transtar on September 5, 2006 and
Metals U.K. on January 3, 2008.
For the years ended December 31, 2008, 2007, and 2006, the aggregate amortization expense was
$8,271, $6,587 and $2,224, respectively.
The following is a summary of the estimated annual amortization expense for each of the next 5
years:
2009 |
$ | 7,361 | ||
2010 |
7,015 | |||
2011 |
6,578 | |||
2012 |
6,135 | |||
2013 |
6,135 |
9) Debt
Short-term and long-term debt consisted of the following at December 31, 2008 and 2007:
2008 | 2007 | |||||||
SHORT-TERM DEBT |
||||||||
U.S. Revolver A (a) |
$ | 18,000 | $ | 4,300 | ||||
Mexico |
1,700 | | ||||||
Other foreign |
1,500 | 2,312 | ||||||
Trade acceptances (c) |
9,997 | 12,127 | ||||||
Total short-term debt |
31,197 | 18,739 | ||||||
LONG-TERM DEBT |
||||||||
6.76% insurance company loan due in scheduled
installments from 2007 through 2015 (b) |
56,816 | 63,228 | ||||||
U.S. Revolver B (a) |
24,018 | | ||||||
Industrial development revenue bonds at a 3.22%
weighted average rate, due in varying amounts through 2009 (d) |
3,500 | 3,600 | ||||||
Other, primarily capital leases |
1,522 | 921 | ||||||
Total long-term debt |
85,856 | 67,749 | ||||||
Less current portion |
(10,838 | ) | (7,037 | ) | ||||
Total long-term portion |
75,018 | 60,712 | ||||||
TOTAL SHORT-TERM AND LONG-TERM DEBT |
$ | 117,053 | $ | 86,488 | ||||
(a) | On January 2, 2008, the Company and its Canadian, U.K. and material domestic subsidiaries entered into a First Amendment to its Amended and Restated Credit Agreement (the 2008 Senior Credit Facility) dated as of September 5, 2006 with its lending syndicate. The First Amendment to the Amended Senior Credit Facility provides a $230,000 five-year secured revolver. The facility consists of (i) a $170,000 revolving A loan (the U.S. Revolver A) to be drawn by the Company from time to time, (ii) a $50,000 multicurrency |
49
revolving B loan (the U.S. Revolver B and with the U.S. Revolver A, the U.S. Facility) to be drawn by the Company or its U.K. subsidiary from time to time, and (iii) a Cdn. $9,800 revolving loan (corresponding to $10,000 in U.S. dollars as of the amendment closing date) (the Canadian Facility) to be drawn by the Canadian subsidiary from time to time. In addition, the maturity date of the 2008 Senior Credit Facility was extended to January 2, 2013. The obligations of the U.K. subsidiary under the U.S. Revolver B are guaranteed by the Company and its material domestic subsidiaries (the Guarantee Subsidiaries) pursuant to a U.K. Guarantee Agreement entered into by the Company and the Guarantee Subsidiaries on January 2, 2008 (the U.K. Guarantee Agreement). The U.S. Revolver A letter of credit sub-facility was increased from $15,000 to $20,000. The Companys U.K. subsidiary drew £14,900 (or $29,600) of the amount available under the U.S. Revolver B to finance the acquisition of Metals U.K. Group on January 3, 2008 (see Note 2). | ||
The U.S. Facility is guaranteed by the material domestic subsidiaries of the Company and is secured by substantially all of the assets of the Company and its domestic subsidiaries. The obligations of the Company rank pari passu in right of payment with the Companys long-term notes. The U.S. Facility contains a letter of credit sub-facility providing for the issuance of letters of credit up to $20,000. Depending on the type of borrowing selected by the Company, the applicable interest rate for loans under the U.S. Facility is calculated as a per annum rate equal to (i) LIBOR plus a variable margin or (ii) Base Rate, which is the greater of the U.S. prime rate or the federal funds effective rate plus 0.5%, plus a variable margin. The margin on LIBOR or Base Rate loans may fall or rise as set forth in the 2008 Senior Credit Facility depending on the Companys debt-to-capital ratio as calculated on a quarterly basis. | ||
The Canadian Facility is guaranteed by the Company and is secured by substantially all of the assets of the Canadian subsidiary. The Canadian Facility provides for a letter of credit sub-facility providing for the issuance of letters of credit in an aggregate amount of up to Cdn. $2,000. Depending on the type of borrowing selected by the Canadian subsidiary, the applicable interest rate for loans under the Canadian Facility is calculated as a per annum rate equal to (i) for loans drawn in U.S. dollars, the rate plus a variable margin is the same as the U.S. Facility and (ii) for loans drawn in Canadian dollars, the applicable CDOR rate for bankers acceptances of the applicable face value and tenor or the greater of (a) the Canadian prime rate or (b) the one-month CDOR rate plus 0.5%. The margin on the loans drawn under the Canadian Facility may fall or rise as set forth in the agreement depending on the Companys debt-to-total capital ratio as calculated on a quarterly basis. | ||
The U.S. Facility and the Canadian Facility are each an asset-based loan with a borrowing base that fluctuates primarily with the Companys and the Canadian subsidiarys receivable and inventory levels. The covenants contained in the 2008 Senior Credit Facility, including financial covenants, match those set forth in the Companys long-term note agreements. These covenants limit certain matters, including the incurrence of liens, the sale of assets, and mergers and consolidations, and include a maximum debt-to-working capital ratio, a maximum debt-to-total capital ratio and a minimum net worth provision. There is also a provision to release liens on the assets of the Company and all of its subsidiaries should the Company achieve an investment grade credit rating. | ||
The Company has classified U.S. Revolver A as short-term based on its ability and intent to repay amounts outstanding under this instrument within the next 12 months. U.S. Revolver B is classified as long-term as the Companys cash projections indicate that amounts outstanding under this instrument are not expected to be repaid within the next 12 months. As of December 31, 2008, the Company had availability of $143,367 under its U.S. Revolver A and $25,982 under its U.S. Revolver B. The Companys Canadian subsidiary had availability of $10,000. The weighted average interest rate for borrowings under the U.S. Revolver A and U.S. Revolver B as of December 31, 2008 was 4.33% and 6.41%, respectively. | ||
(b) | On November 17, 2005, the Company entered into a ten year note agreement (the Note Agreement) with an insurance company and its affiliate pursuant to which the Company issued and sold $75,000 aggregate principal amount of the Companys 6.26% senior secured notes due in scheduled installments through November 17, 2015 (the Notes). On January 2, 2008, the Company and its material domestic subsidiaries entered into a Second Amendment with its insurance company and affiliate to amend the covenants on the Notes so as to be substantially the same as the 2008 Senior Credit Facility. |
50
Interest on the Notes accrues at the rate of 6.26% annually, payable semi-annually. Per the Note Agreement, the interest rate on the Notes increased by 0.5% per annum to 6.76% on December 1, 2006. This rate will remain in effect until the Company achieves an investment grade credit rating on its senior indebtedness, at which time the interest rate on the Notes reverts back to 6.26%. | ||
The Companys annual debt service requirements under the Notes, including annual interest payments, will equal approximately $10,223 to $10,631 per year. The Notes may not be prepaid without a premium. | ||
The Notes are senior secured obligations of the Company and are pari passu in right of payment with the Companys other senior secured obligations, including the 2008 Senior Credit Facility. The Notes are secured, on an equal and ratable basis with the Companys obligations under the 2008 Senior Credit Facility, by first priority liens on all of the Companys and its U.S. subsidiaries material assets and a pledge of all of the Companys equity interests in certain of its subsidiaries. The Notes are guaranteed by all of the Companys material U.S. subsidiaries. | ||
The covenants and events of default contained in the Note Agreement, including the financial covenants, are substantially the same as those contained in the 2008 Senior Credit Facility. The events of default include the failure to pay principal or interest on the Notes when due, failure to comply with covenants and other agreements contained in the Note Agreement, defaults under other material debt instruments of the Company or its subsidiaries, certain judgments against the Company or its subsidiaries or events of bankruptcy involving the Company or its subsidiaries, the failure of the guarantees or security documents to be in full force and effect or a default under those agreements, or the Companys entry into a receivables securitization facility. Upon the occurrence of an event of default, the Companys obligations under the Notes may be accelerated. | ||
The Company used the proceeds of the Notes, together with cash on hand, to prepay in full all of its obligations under its former long-term senior secured notes. | ||
c) | At December 31, 2008, the Company had $9,997 in outstanding trade acceptances with varying maturity dates ranging up to 120 days. The weighted average interest rate was 4.41% for 2008. | |
d) | The industrial revenue bonds are based on an adjustable rate bond structure and are backed by a letter of credit. |
Aggregate annual principal payments required on the Companys total long-term debt for each of the
next five years and beyond are as follows:
2009 |
$ | 10,838 | ||
2010 |
7,688 | |||
2011 |
7,939 | |||
2012 |
8,197 | |||
2013 |
32,575 | |||
2014 and beyond |
18,619 | |||
Total debt |
$ | 85,856 | ||
Net interest expense reported on the consolidated statements of operations was reduced by interest
income from investment of excess cash balances of $841 in 2008, $400 in 2007, and $1,089 in 2006.
The fair value of the Companys fixed rate debt as of December 31, 2008, including current
maturities, was estimated to be between $43,200 and $49,300, compared to a carrying value of
$56,816. The fair value of the fixed rate debt was determined using a market approach, which
estimates fair value based on companies with similar debt ratings and size of debt issuances. The
carrying value of the Companys variable rate debt approximates fair value as of December 31, 2008
and 2007.
As of December 31, 2008, the Company remains in compliance with the covenants of its financial
agreements, which requires it to maintain certain funded debt-to-capital ratios, working
capital-to-debt ratios and a minimum adjusted consolidated net worth as defined within the
agreements.
51
(10) Share-based Compensation
The Company accounts for its share-based compensation arrangements by recognizing compensation
expense for the fair value of the share awards granted ratably over their vesting period in
accordance with SFAS No. 123R, Share-Based Payment. The consolidated compensation cost recorded
for the Companys share-based compensation arrangements was $454, $5,018 and $4,485 for 2008, 2007
and 2006, respectively. The total income tax benefit recognized in the consolidated statements of
operations for share-based compensation arrangements was $177, $1,957, and $1,749 in 2008, 2007 and
2006, respectively. All compensation expense related to share-based compensation arrangements is
recorded in sales, general and administrative expense. The unrecognized compensation cost as of
December 31, 2008 associated with all share-based payment arrangements is $666 and the weighted
average period over which it is to be expensed is 1.2 years.
Restricted Stock, Stock Option and Equity Compensation Plans The Company maintains certain
long-term stock incentive and stock option plans for the benefit of officers, directors and other
key management employees. A summary of the authorized shares under these plans is detailed below:
Plan Description | Authorized Shares | |||
1995 Directors Stock Option Plan |
188 | |||
1996 Restricted Stock and Stock Option Plan |
938 | |||
2000 Restricted Stock and Stock Option Plan |
1,200 | |||
2004 Restricted Stock, Stock Option and Equity Compensation Plan |
1,350 | |||
2008 Restricted Stock, Stock Option and Equity Compensation Plan |
2,000 |
In 2006, the Company began to utilize restricted stock to compensate non-employee directors and
non-vested shares issued under the long-term incentive performance plans (LTIP Plans) as its
long-term incentive compensation method for officers and other key management employees. During
2008, the Company had LTIP Plans in effect for years 2007 and 2008. Stock options may be granted
in the future under certain circumstances when deemed appropriate by management and the Board of
Directors.
Stock Options
The Companys stock options have been granted with an exercise price equal to the market price of
the Companys stock on the date of the grant and have a contractual life of 10 years. Options and
restricted stock grants generally vest in one to five years for executive and employee option
grants and one year for options and restricted stock grants granted to directors. The Company
generally issues new shares upon the exercise of stock options. A summary of the stock option
activity under the Companys share-based compensation arrangements is shown below:
Weighted Average | ||||||||
Exercise | ||||||||
Shares | Price | |||||||
Outstanding at January 1, 2008 |
284 | $ | 11.68 | |||||
Granted |
| | ||||||
Expired |
(2 | ) | $ | 20.25 | ||||
Exercised |
(36 | ) | $ | 12.31 | ||||
Outstanding at December 31, 2008 |
246 | $ | 11.49 | |||||
Vested or expected to vest as of December 31, 2008 |
246 | |||||||
As of December 31, 2008, all of the options outstanding were exercisable and had a weighted average
contractual life of 4.6 years. The total intrinsic value of options exercised during the years
ended December 31, 2008, 2007 and 2006, was $677, $2,083 and $6,552, respectively. The total
intrinsic value of options
outstanding at December 31, 2008 is $453. There was no unrecognized compensation cost related to
stock option compensation arrangements.
52
There were no stock option grants during 2007 or 2008. The fair value of the options granted
during 2006 was estimated using the Black-Scholes option pricing model using the following
assumptions:
2006 | ||||
Risk free interest rate |
4.72 | % | ||
Expected dividend yield |
0.85 | % | ||
Expected option term |
10 Yrs | |||
Expected volatility |
50 | % | ||
The estimated weighted average fair value on the date
granted based on the above assumptions |
$ | 16.93 |
Restricted Stock
As of December 31, 2008, there was no unrecognized compensation cost related to non-vested
restricted stock-option compensation arrangements. The total fair value of shares vested during
the years ended December 31, 2008, 2007 and 2006 was $665, $602 and $1,385, respectively.
The fair value of the non-performance based restricted stock awards is established as the stock
market price on the date of grant. A summary of the restricted stock activity under the Companys
share-based compensation arrangements is shown below:
Weighted-Average | ||||||||
Grant Date | ||||||||
Restricted Stock | Shares | Fair Value | ||||||
Non-vested shares outstanding at January 1, 2008 |
53 | $ | 28.51 | |||||
Granted |
41 | $ | 25.77 | |||||
Forfeited |
(5 | ) | $ | 25.87 | ||||
Vested |
(21 | ) | $ | 31.77 | ||||
Non-vested shares outstanding at December 31, 2008 |
68 | $ | 26.23 | |||||
Deferred Compensation Plan
The Company maintains a Board of Directors Deferred Compensation Plan for directors who are not
officers of the Company. Under this plan, directors have the option to defer payment of their
retainer and meeting fees into either a stock equivalent unit account or an interest account.
Disbursement of the interest account and the stock equivalent unit account can be made only upon a
directors resignation, retirement or death, or otherwise as a lump sum or in installments on one
or more distribution dates at the directors election made at the time of the election to defer
compensation. Disbursement is generally made in cash, but the stock equivalent unit account
disbursement may be made in common shares at the directors option. Fees deferred into the stock
equivalent unit account are a form of share-based payment and are accounted for as a liability
award which is re-measured at fair value at each reporting date. As of December 31, 2008, a total
of 27 common share equivalent units are included in the director stock equivalent unit accounts.
Compensation expense (benefit) related to the fair value re-measurement associated with this plan
at December 31, 2008, 2007 and 2006 was approximately $(396), $41 and $80, respectively.
Long-Term Incentive Performance Plans
Long-Term Incentive Performance Plans The Company maintains LTIP Plans for officers and other key management employees. Under the LTIP
Plans, selected officers and other key management employees are eligible to receive share-based
awards. Final award vesting and distribution of awards granted under the LTIP Plans are determined
based on the
53
Companys actual performance versus the target goals for a three-year consecutive period (as
defined in the 2005, 2007 and 2008 Plans, respectively). Partial awards can be earned for
performance less than the target goal, but in excess of minimum goals; and award distributions
twice the target can be achieved if the maximum goals are met or exceeded. The performance goals
are three-year cumulative net income and average return on total capital for the same three year
period. Unless covered by a specific change-in-control or severance arrangement, individuals to
whom awards have been granted under the LTIP Plans must be employed by the Company at the end of
the performance period or the award will be forfeited. Compensation expense recognized is based on
managements expectation of future performance compared to the pre-established performance goals.
If the performance goals are not met, no compensation expense is recognized and any previously
recognized compensation expense would be reversed.
2005 Plan Based on the actual results of the Company for the three-year period ended December
31, 2007, the maximum number of shares (724) was earned under the 2005 Plan. During the first
quarter of 2008, 483 shares were issued to participants at a market price of $25.13 per share. The
remaining 241 shares were withheld to fund required withholding taxes. The excess tax benefit
recorded to additional paid-in capital as a result of the share issuance was $2,665.
2007 Plan The fair value of the awards granted under the 2007 Plan ranged from $25.45 to $34.33
per share and was established using the market price of the Companys stock on the dates of grant.
As of December 31, 2008, based on its current projections, the Company estimates that no shares
will be issued under the 2007 Plan. The maximum number of shares that could potentially be issued
under the 2007 Plan is 197. The shares associated with the 2007 Plan will be distributed in 2010,
contingent upon the Company meeting performance goals over the three-year period ending December
31, 2009.
2008 Plan The fair value of the awards granted under the 2008 Plan ranged from $22.90 to $28.17
per share and was established using the market price of the Companys stock on the dates of grant.
As of December 31, 2008, based on its current projections, the Company estimates that no shares
will be issued under the 2008 Plan. The maximum number of shares that could potentially be issued
under the 2008 Plan is 417. The shares associated with the 2008 Plan will be distributed in 2011,
contingent upon the Company meeting performance goals over the three-year period ending December
31, 2010.
(11) Common and Preferred Stock
In November 2002, the Companys largest stockholder purchased through a private placement
$12,000 of eight percent cumulative convertible preferred stock. The initial conversion price
of the preferred stock was $6.69 per share. At the time of the purchase, the shareholder, on an
as-converted basis, increased its holdings and voting power in the Company by approximately five
percent. The terms of the preferred stock included: the participation in any dividends on the
common stock, subject to a minimum eight-percent dividend; voting rights on an as-converted
basis and customary anti-dilution and preemptive rights.
In May 2007, the Company completed a secondary public offering of 5,000 shares of its common stock
at $33.00 per share. Of these shares, the Company sold 2,348 plus an additional 652 to cover
over-allotments. Selling stockholders sold 2,000 shares. Concurrent with the secondary equity
offering, the selling preferred stockholder opted to convert preferred stock into common stock and
the converted common stock was subsequently included in the secondary offering by the selling
preferred stockholder.
The Company realized net proceeds from the equity offering of $92,883. The Company did not
receive any proceeds from the sale of shares by the selling stockholders.
(12) Commitments and Contingent Liabilities
As of December 31, 2008, the Company had $6,933 of irrevocable letters of credit outstanding
which primarily consisted of $3,500 in support of the outstanding industrial revenue bonds and
$1,900 for compliance with the insurance reserve requirements of its workers compensation
insurance carrier.
54
The Company is a defendant in several lawsuits arising from the operation of its business.
These lawsuits are incidental and occur in the normal course of the Companys business affairs. It is the
opinion of the management, based on current knowledge, that no uninsured liability will result
from the outcome of this litigation that would have a material adverse effect on the
consolidated results of operations, financial condition or cash flows of the Company.
(13) Accumulated Other Comprehensive Income (Loss)
Accumulated other comprehensive income (loss) as reported in the consolidated balance sheets as
of December 31, 2008 and 2007 was comprised of the following:
2008 | 2007 | |||||||
Foreign currency translation (losses) gains |
$ | (5,793 | ) | $ | 7,837 | |||
Unrecognized pension and postretirement benefit
costs, net of tax |
(5,669 | ) | (6,339 | ) | ||||
Total accumulated other comprehensive (loss) income |
$ | (11,462 | ) | $ | 1,498 | |||
(14) Selected Quarterly Data (Unaudited)
First | Second | Third | Fourth | |||||||||||||
Quarter | Quarter | Quarter | Quarter | |||||||||||||
2008 |
||||||||||||||||
Net sales |
$ | 393,479 | $ | 397,115 | $ | 388,898 | $ | 321,544 | ||||||||
Gross profit (a) |
57,799 | 53,761 | 55,004 | 32,979 | ||||||||||||
Net income (loss) |
13,814 | 11,251 | 11,478 | (53,625 | ) | |||||||||||
Basic earnings (loss) per share |
$ | 0.62 | $ | 0.50 | $ | 0.51 | $ | (2.37 | ) | |||||||
Diluted earnings (loss) per share |
$ | 0.62 | $ | 0.49 | $ | 0.50 | $ | (2.37 | ) | |||||||
Common stock dividends declared |
$ | 0.06 | $ | 0.06 | $ | 0.06 | $ | 0.06 | ||||||||
2007 |
||||||||||||||||
Net sales |
$ | 375,351 | $ | 372,608 | $ | 350,319 | $ | 322,075 | ||||||||
Gross profit (a) |
65,435 | 63,075 | 57,159 | 42,159 | ||||||||||||
Net income |
15,835 | 16,362 | 12,910 | 6,699 | ||||||||||||
Preferred dividends |
243 | 350 | | | ||||||||||||
Net income applicable to common stock |
15,592 | 16,012 | 12,910 | 6,699 | ||||||||||||
Basic earnings per share |
$ | 0.84 | $ | 0.81 | $ | 0.58 | $ | 0.30 | ||||||||
Diluted earnings per share |
$ | 0.81 | $ | 0.78 | $ | 0.57 | $ | 0.29 | ||||||||
Common stock dividends declared |
$ | 0.06 | $ | 0.06 | $ | 0.06 | $ | 0.06 |
(a) | Gross profit equals net sales minus cost of materials, warehouse, processing, and delivery costs and less depreciation and amortization expense. |
(15) Subsequent Event
On March 5, 2009 the Board of directors declared a regular quarterly cash dividend of $0.06 per share of common stock.
The dividend is payable April 2, 2009 to shareholders of record March 19, 2009.
55
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of A.M. Castle & Co.
Franklin Park, Illinois
Franklin Park, Illinois
We have audited the accompanying consolidated balance sheets of A.M. Castle & Co. and subsidiaries
(the Company) as of December 31, 2008 and 2007, and the related consolidated statements of
operations, stockholders equity, and cash flows for each of the three years in the period ended
December 31, 2008. Our audits also included the financial statement schedule listed in the Index
at Item 15. These consolidated financial statements and financial statement schedule are the
responsibility of the Companys management. Our responsibility is to express an opinion on the
consolidated financial statements and financial statement schedule based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements. An audit also includes assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, such consolidated financial statements present fairly, in all material respects,
the financial position of A.M. Castle & Co. and subsidiaries as of December 31, 2008 and 2007, and
the results of their operations and their cash flows for each of the three years in the period
ended December 31, 2008, in conformity with accounting principles generally accepted in the United
States of America. Also, in our opinion, such financial statement schedule, when considered in
relation to the basic consolidated financial statements taken as a whole, presents fairly, in all
material respects, the information set forth herein.
We have also audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the Companys internal control over financial reporting as of December 31,
2008, based on the criteria established in Internal ControlIntegrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission and our report dated March 11,
2009, expressed an unqualified opinion on the Companys internal control over financial reporting.
DELOITTE & TOUCHE LLP
Chicago, Illinois
March 11, 2009
March 11, 2009
56
MANAGEMENTS ASSESSMENT OF INTERNAL CONTROL OVER FINANCIAL REPORTING
The Companys management is responsible for establishing and maintaining adequate internal control
over financial reporting as such term is defined in the Securities Exchange Act of 1934 rule
240.13a-15(f). The Companys internal control over financial reporting is a process designed under
the supervision of the Companys Chief Executive Officer and Chief Financial Officer to provide
reasonable assurance regarding the preparation of financial statements for external purposes in
accordance with U.S. generally accepted accounting principles.
Internal control over financial reporting, no matter how well designed, has inherent limitations
and may not prevent or detect misstatements. Therefore, even effective internal control over
financial reporting can only provide reasonable assurance with respect to the financial statement
preparation and presentation.
The Company, under the direction of its Chief Executive Officer and Chief Financial Officer,
conducted an evaluation of the effectiveness of its internal control over financial reporting as of
December 31, 2008 based upon the framework published by the Committee of Sponsoring Organizations
of the Treadway Commission, referred to as the Internal Control Integrated Framework.
Based on our evaluation under the framework in Internal Control Integrated Framework, the
Companys management has concluded that our internal control over financial reporting was effective
as of December 31, 2008.
In accordance with SEC regulations, management excluded from its assessment the internal control
over financial reporting at Metals U.K. Group, which was acquired on January 3, 2008 and whose
financial statements constitute 4% of total assets and of revenues of the consolidated financial
statement amounts as of and for the year ended December 31, 2008.
The effectiveness of the Companys internal control over financial reporting as of December 31,
2008 has been audited by Deloitte & Touche LLP, an independent registered public accounting firm,
as stated in their report which appears herein.
March 11, 2009
57
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of A.M. Castle & Co.
Franklin Park, Illinois
Franklin Park, Illinois
We have audited the internal control over financial reporting of A.M. Castle & Co. and subsidiaries
(the Company) as of December 31, 2008, based on criteria established in Internal Control
Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway
Commission. As described in Managements Assessment of Internal Control Over Financial Reporting,
management excluded from its assessment the internal control over financial reporting at Metals
U.K. Group, which was acquired on January 3, 2008 and whose financial statements constitute 4%
of total assets and of revenues of the consolidated financial statement amounts as of and for the year
ended December 31, 2008. Accordingly, our audit did not include the internal control over
financial reporting at Metals U.K. Group. The Companys management is responsible for maintaining
effective internal control over financial reporting and for its assessment of the effectiveness of
internal control over financial reporting, included in the accompanying Managements Assessment of
Internal Control Over Financial Reporting. Our responsibility is to express an opinion on the
Companys internal control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control over financial reporting was
maintained in all material respects. Our audit included obtaining an understanding of internal
control over financial reporting, assessing the risk that a material weakness exists, testing and
evaluating the design and operating effectiveness of internal control based on the assessed risk,
and performing such other procedures as we considered necessary in the circumstances. We believe
that our audit provides a reasonable basis for our opinion.
A companys internal control over financial reporting is a process designed by, or under the
supervision of, the companys principal executive and principal financial officers, or persons
performing similar functions, and effected by the companys board of directors, management, and
other personnel to provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance with generally
accepted accounting principles. A companys internal control over financial reporting includes
those policies and procedures that (1) pertain to the maintenance of records that, in reasonable
detail, accurately and fairly reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions are recorded as necessary to permit
preparation of financial statements in accordance with generally accepted accounting principles,
and that receipts and expenditures of the company are being made only in accordance with
authorizations of management and directors of the company; and (3) provide reasonable assurance
regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the financial statements.
Because of the inherent limitations of internal control over financial reporting, including the
possibility of collusion or improper management override of controls, material misstatements due to
error or fraud may not be prevented or detected on a timely basis. Also, projections of any
evaluation of the effectiveness of the internal control over financial reporting to future periods
are subject to the risk that the controls may become inadequate because of changes in conditions,
or that the degree of compliance with the policies or procedures may deteriorate.
In our opinion, the Company maintained, in all material respects, effective internal control over
financial reporting as of December 31, 2008, based on the criteria established in Internal Control
Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway
Commission.
We have also audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the consolidated financial statements and financial statement schedule as of
and for the year ended December 31, 2008 of the Company and our report dated March 11, 2009,
expressed an unqualified opinion on those consolidated financial statements and financial statement
schedule.
DELOITTE & TOUCHE LLP
Chicago, Illinois
March 11, 2009
March 11, 2009
58
ITEM 9 Changes In and Disagreements With Accountants on Accounting and Financial Disclosure
None.
ITEM 9A Controls & Procedures
Disclosure Controls and Procedures
A review and evaluation was performed by the Companys management, including the Chief Executive
Officer (CEO) and Chief Financial Officer (CFO) of the effectiveness of the design and operation of
the Companys disclosure controls and procedures (as defined in Rule 13a-15(e) of the Security
Exchange Act of 1934). Based upon that review and evaluation, the CEO and CFO have concluded that
the Companys disclosure controls and procedures were effective as of December 31, 2008.
Managements Annual Report on Internal Control Over Financial Reporting
Managements report on internal control over financial reporting is included in Part II of this
report and incorporated in this Item 9A by reference.
Change in Internal Control Over Financial Reporting
An evaluation was performed by the Companys management, including the CEO and CFO, of any changes
in internal controls over financial reporting that occurred during the last fiscal quarter and that
materially affected, or is reasonably likely to materially affect, the Companys internal controls
over financial reporting. That evaluation did not identify any change in the Companys internal
control over financial reporting that occurred during the latest fiscal quarter and that has
materially affected, or is reasonably likely to materially affect, the Companys internal controls
over financial reporting.
Item 9B Other Information
None.
59
PART III
ITEM 10 Directors, Executive Officers and Corporate Governance
Executive Officers of The Registrant
The following selected information for each of our current executive officers (as defined by
regulations of the SEC) was prepared as of March 11, 2009.
Name and Title | Age | Business Experience | ||||
Michael H. Goldberg President & Chief Executive Officer |
55 | Mr. Goldberg was elected President and Chief Executive Officer in 2006. Prior to joining the Registrant, he was Executive Vice President of Integris Metals (an aluminum and metals service center) from 2001 to 2005. From 1998 to November 2001, Mr. Goldberg was Executive Vice President of North American Metals Distribution Group, a division of Rio Algom LTD. | ||||
Stephen V. Hooks Executive Vice President and President, Castle Metals |
57 | Mr. Hooks began his employment with the registrant in 1972. He was elected to the position of Vice President Midwest Region in 1993, Vice President - Merchandising in 1998, Senior Vice PresidentSales & Merchandising in 2002 and Executive Vice President of the registrant and Chief Operating Officer of Castle Metals in January 2004. In 2005, Mr. Hooks was appointed President of Castle Metals. | ||||
Scott F. Stephens Vice President, Chief Financial Officer and Treasurer |
39 | Mr. Stephens began his employment with the registrant in July 2008 and was elected to the position of Vice President, Chief Financial Officer, and Treasurer. Formerly, he served as the CFO of Lawson Products, Inc. (a distributor of services, systems and products to the MRO and OEM marketplace) since 2004, and CFO of The Wormser Company from 2001 to 2004. | ||||
Kevin Coughlin Vice President, Operations |
58 | Mr. Coughlin began his employment with the registrant in 2005 and was appointed to the position of Vice President-Operations. Prior to joining the registrant he was Director of Commercial Vehicle Electronics and Automotive Starter Motor Groups for Robert Bosch-North America from 2001 to 2004 and Vice President of Logistics and Services for the Skill-Bosch Power Tool Company from 1997 to 2000. | ||||
Robert J. Perna Vice President General Counsel and Secretary |
45 | Mr. Perna began his employment with the registrant in November 2008 and was elected to the position of Vice President-General Counsel and Secretary. Prior to joining the registrant he was General Counsel, North America, CNH America, LLC (a manufacturer of agricultural and construction equipment) since 2007, and he also served as Associate General Counsel and Corporate Secretary for Navistar International Corporation (a manufacturer of commercial trucks and diesel engines) back to April 2001. | ||||
Kevin P. Fitzpatrick Vice President, Human Resources |
44 | Mr. Fitzpatrick began his employment with the registrant in January 2009 and was elected to the position of Vice President-Human Resources. Prior to joining the registrant he was Vice President-North American Human Resources and Administration for UPM-Kymmene Corporation (a forest industry company) since 2001. |
60
Name and Title | Age | Business Experience | ||||
Patrick R. Anderson Vice President, Corporate Controller and Chief Accounting Officer |
37 | Mr. Anderson began his employment with the registrant in 2007 and was appointed to the position of Vice President, Corporate Controller and Chief Accounting Officer. Prior to joining the registrant, he was employed as a Senior Manager with Deloitte & Touche LLP where he was employed from 1994 to 2007. | ||||
Curtis M. Samford Vice President and President, Castle Metals Oil & Gas |
48 | Mr. Samford began his employment in March 2008 as Vice President of the registrant and President of Castle Metals Oil & Gas. Mr. Samford formerly was a Vice President with Alcoa, Inc. (an aluminum producer) from 2005 through 2007 and Vice President, Commercial Operations with UniPure Corporation (an energy technology company) through 2001. | ||||
Blain A. Tiffany Vice President and President, Castle Metals Aerospace |
50 | Mr. Tiffany began his employment with the registrant in 2000 and was appointed to the position of District Manager. He was appointed Eastern Region Manager in 2003, Vice President Regional Manager in 2005 and in 2006 was appointed to the position of Vice President Sales. In 2007 Mr. Tiffany was appointed to the position of Vice President of the registrant and President of Castle Metals Plate. In January 2009 Mr. Tiffany was elected to the Position of Vice President of the registrant and President of Castle Metals Aerospace. | ||||
Thomas L. Garrett Vice President and President, Total Plastics, Inc. |
46 | Mr. Garrett began his employment with Total Plastics, Inc., a wholly owned subsidiary of the registrant, in 1988 and was appointed to the position of Controller. In 1996, he was elected to the position of Vice President and in 2001 was appointed to the position of Vice President of the registrant and President of Total Plastics, Inc. |
All additional information required to be filed in Part III, Item 10, Form 10-K, has been included
in the Definitive Proxy Statement dated March 20, 2009 to be filed with the Securities and Exchange
Commission, pursuant to Regulation 14A entitled Proposal 1- Election of Directors, Certain
Governance Matters, and Section 16(A) Beneficial Ownership Reporting Compliance, and is hereby
incorporated by this specific reference.
ITEM 11 Executive Compensation
All information required to be filed in Part III, Item 11, Form 10-K, has been included in the
Definitive Proxy Statement dated March 20, 2009 to be filed with the Securities and Exchange
Commission, pursuant to Regulation 14A entitled Compensation Discussion and Analysis, Report of
the Human Resources Committee, Compensation Committee Interlocks and Insider Participation,
Non-Employee Director Compensation, and Executive Compensation and Other Information and is
hereby incorporated by this specific reference.
ITEM 12 Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters
The information required to be filed in Part III, Item 12, Form 10-K, has been included in the
Definitive Proxy Statement dated March 20, 2009 to be filed with the Securities and Exchange
Commission pursuant to Regulation 14A, entitled Stock Ownership of Nominees, Management and
Principal Stockholders and Equity Compensation Plan Information is hereby incorporated by this
specific reference.
Other than the information provided above, Part III has been omitted pursuant to General
Instruction G for Form 10-K and Rule 12b-23 since the Company will file a Definitive Proxy
Statement not later than 120 days after the end of the fiscal year covered by this Form 10-K
pursuant to Regulation 14A, which involves the election of Directors.
61
The following graph compares the cumulative total stockholder return on our common stock for the
five-year period ended December 31, 2008, with the cumulative total return of the Standard and
Poors 500 Index and to a peer group of metals distributors. The comparison in the graph assumes
the investment of $100 on December 31, 2003. Cumulative total stockholder return means share price
increases or decreases plus dividends paid, with the dividends reinvested.
* | $100 invested on 12/31/03 in stock or index including reinvestment of dividends. Fiscal year ending December 31. |
Copyright © 2009 Standard & Poors, a division of The McGraw-Hill Companies, Inc. All rights reserved.
www.researchdatagroup.com/S&P.htm
12/04 | 12/05 | 12/06 | 12/07 | 12/08 | ||||||||||||||||
A. M. Castle & Co. |
163.56 | 299.18 | 351.31 | 378.50 | 152.61 | |||||||||||||||
S & P 500 |
110.88 | 116.33 | 134.70 | 142.10 | 89.53 | |||||||||||||||
Peer Group* |
132.36 | 194.65 | 243.73 | 338.42 | 133.39 |
* | Peer Group consists of Olympic Steel, Inc. and Reliance Steel & Aluminum Co. |
ITEM 13 Certain Relationships and Related Transactions, and Director Independence
All information required to be filed in Part III, Item 13, Form-10K, has been included in the
Definitive Proxy Statement dated March 20, 2009 to be filed with the Securities and Exchange
Commission pursuant to Regulation 14A entitled Related Party Transactions and Director
Independence; Financial Experts is hereby incorporated by this specific reference.
62
ITEM 14 Principal Accountant Fees and Services
All information required to be filed in Part III, Item 14, Form 10-K, has been included in the
Definitive Proxy Statement dated March 20, 2009 to be filed with the Securities and Exchange
Commission, pursuant to Regulation 14A entitled Audit and Non-audit Fees and Pre-approval Policy
for Audit and Non-audit Services is hereby incorporated by this specific reference.
63
PART IV
ITEM 15 Exhibits and Financial Statement Schedules
A. M. Castle & Co.
Index To Financial Statements and Schedules
Index To Financial Statements and Schedules
Page | ||||
28 | ||||
29 | ||||
30 | ||||
31 | ||||
32-55 | ||||
56 | ||||
57 | ||||
58 | ||||
68 |
64
The following exhibits are filed herewith or incorporated by reference.
Exhibit | ||
Number | Description of Exhibit | |
2.1
|
Stock Purchase Agreement dated as of August 12, 2006 by and among A. M. Castle & Co. and Transtar Holdings #2, LLC. Filed as Exhibit2.1 to Form 8-K filed August 17, 2006. Commission File No. 1-5415. | |
3.1
|
Articles of Incorporation of the Company. Filed as Appendix D to Proxy Statement filed March 23, 2001. Commission File No. 1-5415. | |
3.2
|
By-Laws of the Company. Filed as Exhibit 3.2 to Annual Report on Form 10-K for the period ended December 31, 2007, which was filed on March 10, 2008. Commission File No. 1-5415. | |
4.1
|
Note Agreement dated November 17, 2005 for 6.26% Senior Secured Note Due November 17, 2005 between the Company as issuer and the Prudential Insurance Company of American and Prudential Retirement Insurance and Annuity Company as Purchasers. Filed as Exhibit 10 to Form 8-K filed November 21, 2005. Commission File No. 1-5415. | |
4.2
|
Amendment No. 1 to Note Agreement, dated September 5, 2006, between the Company and The Prudential Insurance Company of America and Prudential Retirement Insurance and Annuity Company Amendment. Filed as Exhibit 10.16 to Form 8-K filed September 8, 2006. Commission File No. 1-5415. | |
4.3
|
Amendment No. 2 to Note Agreement, dated January 2, 2008, between the Company and The Prudential Insurance Company of America and Prudential Retirement Insurance and Annuity Company Amendment. Filed as Exhibit 10.14 to Form 8-K filed January 4, 2008. Commission File No. 1-5415. | |
4.4
|
Amended and Restated Credit Agreement, dated September 5, 2006, by and between A. M. Castle & Co. and Bank of America, N.A., as U.S. Agent, Bank of America, N.A., Canada Branch, as Canadian Agent, JPMorgan Chase Bank, N.A. as Syndication Agent and LaSalle Business Credit, LLC as Documentation Agent. Filed as Exhibit 10.11 to Form 8-K filed September 8, 2006. Commission File No. 1-5415. | |
4.5
|
First Amendment to Credit Agreement, dated January 2, 2008, by and between A. M. Castle & Co., A.M. Castle & Co. (Canada) Inc., A.M. Castle Metals UK, Limited, certain subsidiaries of the Company, the lenders party thereto, Bank of America, N.A.. as U.S. Agent and Bank of America, N.A., Canada Branch, as Canadian Agent. Filed as Exhibit 10.11 to Form 8-K filed January 4, 2008. Commission File No. 1-5415. | |
4.6
|
Guarantee Agreement, dated September 5, 2006, by and between the Company and the Guarantee Subsidiaries. Filed as Exhibit 10.12 to Form 8-K filed September 8, 2006. Commission File No. 1-5415. | |
4.7
|
U.K. Guarantee Agreement, dated January 2, 2008, by the Company and the Guarantee Subsidiaries. Filed as Exhibit 10.12 to Form 8-K filed January 4, 2008. Commission File No. 1-5415. | |
4.8
|
Amended and Restated Collateral Agency and Intercreditor Agreement, dated September 5, 2006 by and among A.M. Castle & Co., Bank of America, N.A., as Collateral Agent, The Prudential Insurance Company of America and Prudential Retirement Insurance and Annuity Company and The Northern Trust Company. Filed as Exhibit 10.13 to Form 8-K filed September 8, 2006. Commission File No. 1-5415. |
65
Exhibit | ||
Number | Description of Exhibit | |
4.9
|
First Amendment to Amended and Restated Collateral Agency and Intercreditor Agreement, dated January 2, 2008 by and among A.M. Castle & Co., Bank of America, N.A., as Collateral Agent, The Prudential Insurance Company of America and Prudential Retirement Insurance and Annuity Company and The Northern Trust Company. Filed as Exhibit 10.13 to Form 8-K filed January 4, 2008. Commission File No. 1-5415. | |
4.10
|
Amended and Restated Security Agreement, dated September 5, 2006, among the Company and the Guarantee Subsidiaries. Filed as Exhibit 10.14 to Form 8-K filed September 8, 2006. Commission File No. 1-5415. | |
4.11
|
Guarantee Agreement, dated September 5, 2006, by and between the Company and Canadian Lenders and Bank of America, N.A. Canadian Branch, as Canadian Agent. Filed as Exhibit 10.15 to Form 8-K filed September 8, 2006. Commission File No. 1-5415. | |
Instruments defining the rights of holders of other unregistered long-term debt of A.M. Castle & Co. and its subsidiaries have been omitted from this exhibit index because the amount of debt authorized under any such instrument does not exceed 10% of the total assets of the Registrant and its consolidated subsidiaries. The Registrant agrees to furnish a copy of any such instrument to the Commission upon request. | ||
10.1*
|
A. M. Castle & Co. 2004 Restricted Stock, Stock Option and Equity Compensation Plan. Filed as Appendix D to Proxy Statement filed March 12, 2004. Commission File No. 1-5415. | |
10.2*
|
Employment/Non-Competition Agreement with Companys President and CEO dated January 26, 2006. Filed as Exhibit 10.4 to Annual Report on Form 10-K for the period ended December 31, 2005, which was filed on March 31, 2006. Commission File No. 1-5415. | |
10.3*
|
Change in Control Agreement with Companys President and CEO dated January 26, 2006. | |
10.4*
|
Form of Severance Agreement which is executed with all executive officers, except the CEO. | |
10.5*
|
Form of Change of Control Agreement which is executed with all executive officers. | |
10.6*
|
A. M. Castle & Co. 1995 Director Stock Option Plan. Filed as Exhibit A to Proxy Statement filed March 7, 1995. Commission File No. 1-5415. | |
10.7*
|
A. M. Castle & Co. 1996 Restricted Stock and Stock Option Plan. Filed as Exhibit A to Proxy Statement filed March 8, 2006. Commission File No. 1-5415. | |
10.8*
|
A. M. Castle & Co. 2000 Restricted Stock and Stock Option Plan. Filed as Appendix B to Proxy Statement filed March 23, 2001. Commission File No. 1-5415. | |
10.9*
|
A. M. Castle & Co. 2004 Restricted Stock, Stock Option Plan and Equity Compensation Plan. Filed as Exhibit D to Proxy Statement filed March 12, 2004. Commission File No. 1-5415. | |
10.10*
|
A. M. Castle & Co. 2008 Restricted Stock, Stock Option Plan and Equity Compensation Plan as amended and restated as of March 5, 2009. |
66
Exhibit | ||
Number | Description of Exhibit | |
10.11*
|
Form of Restricted Stock Award Agreement under A. M. Castle & Co. 2008 Restricted Stock, Stock Option Plan and Equity Compensation Plan. | |
10.12*
|
Form of Performance Share Award Agreement under A. M. Castle & Co. 2008 Restricted Stock, Stock Option Plan and Equity Compensation Plan. | |
10.13*
|
A. M. Castle & Co. Directors Deferred Compensation Plan, as amended and restated as of October 22, 2008. | |
10.14*
|
A. M. Castle & Co. Supplemental 401(k) Savings and Retirement Plan, as amended and restated, effective as of January 1, 2009. | |
10.15*
|
A. M. Castle & Co. Supplemental Pension Plan, as amended and restated, effective as of January 1, 2009. | |
21.1
|
Subsidiaries of Registrant | |
23.1
|
Consent of Independent Registered Public Accounting Firm | |
31.1
|
Certification by Michael H. Goldberg, President and Chief Executive Officer, required by Rule 13a-14(a) or Rule 15d-14(a) of the Securities Exchange Act of 1934 | |
31.2
|
Certification by Scott F. Stephens, Vice President and Chief Financial Officer, required by Rule 13a-14(a) or Rule 15d-14(a) of the Securities Exchange Act of 1934 | |
32.1
|
Certification by Michael H. Goldberg, President and Chief Executive Officer, pursuant to Section 1350 of Chapter 63 of Title 18 of the United States Code | |
32.2
|
Certification by Scott F. Stephens, Vice President and Chief Financial Officer, pursuant to Section 1350 of Chapter 63 of Title 18 of the United States Code |
* | These agreements are considered a compensatory plan or arrangement. |
67
SCHEDULE II
A. M. Castle & Co.
Accounts Receivable Allowance for Doubtful Accounts
Valuation and Qualifying Accounts
For The Years Ended December 31, 2008, 2007 and 2006
Valuation and Qualifying Accounts
For The Years Ended December 31, 2008, 2007 and 2006
(Dollars in thousands)
2008 | 2007 | 2006 | |||||||||||||
Balance, beginning of year |
$ | 3,220 | $ | 3,112 | $ | 1,763 | |||||||||
Add |
| Provision charged to expense |
1,600 | 647 | 1,095 | ||||||||||
| Transtar allowance at date of acquisition |
| | 1,229 | |||||||||||
| Metals U.K. allowance at date of acquisition |
523 | | | |||||||||||
| Recoveries |
132 | 262 | 567 | |||||||||||
Less |
| Uncollectible accounts charged
against allowance |
(2,157 | ) | (801 | ) | (1,542 | ) | |||||||
Balance, end of year |
$ | 3,318 | $ | 3,220 | $ | 3,112 | |||||||||
68
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the
registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
A. M. Castle & Co. | ||||
(Registrant) | ||||
By: | /s/ Patrick R. Anderson | |||
Patrick R. Anderson, Vice President | ||||
Controller and Chief Accounting
Officer (Principal Accounting Officer) |
Date: March 11, 2009
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed
below by the following persons on behalf of the registrant and in the capacities as shown following
their name on the dates indicated on this 11th day of March, 2009.
/s/ Brian P. Anderson
|
/s/ Thomas A. Donahoe | /s/ Ann M. Drake | ||
Brian P. Anderson, Director
|
Thomas A. Donahoe, Director | Ann M. Drake, Director |
||
/s/ Michael H. Goldberg
|
/s/ William K. Hall | /s/ Robert S. Hamada | ||
Michael H. Goldberg, President, Chief Executive Officer and Director (Principal Executive Officer) |
William K. Hall, Director |
Robert S. Hamada, Director |
||
/s/ Patrick J. Herbert, III
|
/s/ Terrence J. Keating | /s/ Pamela Forbes Lieberman | ||
Patrick
J. Herbert, III, Director |
Terrence J. Keating, Director |
Pamela Forbes Lieberman, Director |
||
/s/ John McCartney
|
/s/ Michael Simpson | /s/ Scott F. Stephens | ||
John
McCartney, Chairman of the Board |
Michael Simpson, Director |
Scott F. Stephens, Vice President and Chief Financial Officer (Principal Financial Officer) |
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