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A. M. Castle & Co. - Quarter Report: 2008 September (Form 10-Q)

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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
     
þ   Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
For Quarterly Period Ended September 30, 2008
or,
     
o   Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
For the transition period from                      to                     
Commission File Number 1-5415
A. M. Castle & Co.
(Exact name of registrant as specified in its charter)
     
Maryland   36-0879160
     
(State or Other Jurisdiction of   (I.R.S. Employer Identification No.)
incorporation of organization)    
     
3400 North Wolf Road, Franklin Park, Illinois   60131
 
(Address of Principal Executive Offices)   (Zip Code)
Registrant’s telephone, including area code 847/455-7111
None
(Former name, former address and former fiscal year, if changed since last report)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer; an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act. (check one):
             
Large accelerated filer o   Accelerated filer þ   Non-accelerated filer o   Smaller reporting company o
        (Do not check if a smaller reporting company)    
Indicated by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act. Yes o No þ
Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date.
     
Class   Outstanding at October 24, 2008
     
Common Stock, $0.01 Par Value   22,645,807 shares
 
 


 

A. M. CASTLE & CO.
Part I. FINANCIAL INFORMATION
         
        Page
Part I. Financial Information    
 
       
Item 1.
  Condensed Consolidated Financial Statements (unaudited):    
 
       
 
  Condensed Consolidated Balance Sheets   3
 
       
 
  Condensed Consolidated Statements of Operations   4
 
       
 
  Condensed Consolidated Statements of Cash Flows   5
 
       
 
  Notes to Condensed Consolidated Financial Statements   6-19
 
       
  Management’s Discussion and Analysis of Financial Condition and Results of Operations   19-26
 
       
  Quantitative and Qualitative Disclosure About Market Risk   26
 
       
  Controls and Procedures   26-27
 
       
Part II. Other Information    
 
       
  Exhibits   28
 EX-31.1
 EX-31.2
 EX-32.1


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CONDENSED CONSOLIDATED BALANCE SHEETS
(Dollars in thousands, except share and par value data)
Unaudited
                 
    As of  
    September 30,     December 31,  
    2008     2007  
ASSETS
               
Current assets
               
Cash and cash equivalents
  $ 17,696     $ 22,970  
Accounts receivable, less allowances of $3,146 at September 30, 2008 and $3,220 at December 31, 2007
    204,148       146,675  
Inventories, principally on last-in, first-out basis (replacement cost higher by $180,953 at September 30, 2008 and $142,118 at December 31, 2007)
    272,457       207,284  
Other current assets
    11,856       13,462  
 
           
Total current assets
    506,157       390,391  
Investment in joint venture
    23,437       17,419  
Goodwill
    112,308       101,540  
Intangible assets
    58,384       59,602  
Prepaid pension cost
    28,987       25,426  
Other assets
    6,229       7,516  
Property, plant and equipment, at cost
               
Land
    5,192       5,196  
Building
    50,186       48,727  
Machinery and equipment (includes construction in progress)
    170,450       155,950  
 
           
 
    225,828       209,873  
Less — accumulated depreciation
    (139,483 )     (134,763 )
 
           
 
    86,345       75,110  
 
           
Total assets
  $ 821,847     $ 677,004  
 
           
 
               
LIABILITIES AND STOCKHOLDERS’ EQUITY
               
Current liabilities
               
Accounts payable
  $ 155,791     $ 109,055  
Accrued liabilities
    34,796       33,143  
Income taxes payable
    4,563       2,497  
Deferred income taxes — current
    5,015       7,298  
Current portion of long-term debt
    7,196       7,037  
Short-term debt
    53,197       18,739  
 
           
Total current liabilities
    260,558       177,769  
 
           
Long-term debt, less current portion
    90,100       60,712  
Deferred income taxes
    39,759       37,760  
Other non-current liabilities
    17,043       15,688  
Commitments and contingencies
               
Stockholders’ equity
               
Common stock, $0.01 par value - 30,000,000 shares authorized; 22,850,106 shares issued and 22,645,807 outstanding at September 30, 2008 and 22,330,946 shares issued and 22,097,869 outstanding at December 31, 2007
    228       223  
Additional paid-in capital
    178,774       179,707  
Retained earnings
    239,635       207,134  
Accumulated other comprehensive (loss) income
    (1,330 )     1,498  
Treasury stock, at cost - 204,299 shares at September 30, 2008 and 233,077 shares at December 31, 2007
    (2,920 )     (3,487 )
 
           
Total stockholders’ equity
    414,387       385,075  
 
           
Total liabilities and stockholders’ equity
  $ 821,847     $ 677,004  
 
           
The accompanying notes are an integral part of these statements.


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CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Dollars in thousands, except per share data)
Unaudited
                                 
    For the Three     For the Nine  
    Months Ended     Months Ended  
    September 30,     September 30,  
    2008     2007     2008     2007  
Net sales
  $ 388,898     $ 350,319     $ 1,179,492     $ 1,098,278  
 
                               
Costs and expenses:
                               
Cost of materials (exclusive of depreciation and amortization)
    287,773       253,121       876,313       792,834  
Warehouse, processing and delivery expense
    40,547       35,136       119,163       104,999  
Sales, general, and administrative expense
    38,372       34,852       110,022       105,193  
Depreciation and amortization expense
    5,574       4,903       17,452       14,776  
 
                       
Operating income
    16,632       22,307       56,542       80,476  
 
                               
Interest expense, net
    (2,781 )     (2,746 )     (7,040 )     (11,170 )
 
                               
 
                       
Income before income taxes and equity in earnings of joint venture
    13,851       19,561       49,502       69,306  
 
                               
Income taxes
    (5,720 )     (8,073 )     (21,019 )     (27,944 )
 
                       
Income before equity in earnings of joint venture
    8,131       11,488       28,483       41,362  
 
                               
Equity in earnings of joint venture
    3,347       1,422       8,060       3,745  
 
                       
Net income
    11,478       12,910       36,543       45,107  
 
                               
Preferred stock dividends
                      (593 )
 
                       
Net income applicable to common stock
  $ 11,478     $ 12,910     $ 36,543     $ 44,514  
 
                       
 
                               
Basic earnings per share
  $ 0.51     $ 0.58     $ 1.63     $ 2.22  
 
                       
Diluted earnings per share
  $ 0.50     $ 0.57     $ 1.62     $ 2.14  
 
                       
Dividends per common share paid
  $ 0.06     $ 0.06     $ 0.18     $ 0.18  
 
                       
The accompanying notes are an integral part of these statements.


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CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Dollars in thousands)
Unaudited
                 
    For the Nine  
    Months Ended  
    September 30,  
    2008     2007  
Operating activities:
               
Net income
  $ 36,543     $ 45,107  
Adjustments to reconcile net income to net cash used in operating activities:
               
Depreciation and amortization
    17,452       14,776  
Amortization of deferred gain
    (890 )     (670 )
Loss on disposal of fixed assets
    65       1,325  
Impairment of long-lived asset
          589  
Equity in earnings of joint venture
    (8,060 )     (3,745 )
Dividends from joint venture
    2,086       1,103  
Deferred tax provision
    (1,065 )     (5,154 )
Share-based compensation expense
    2,555       3,798  
Excess tax benefits from share-based payment arrangements
    (2,752 )     (420 )
Increase (decrease) from changes, net of acquisitions, in:
               
Accounts receivable
    (46,037 )     (20,830 )
Inventories
    (57,765 )     (23,248 )
Other current assets
    4,947       3,357  
Other assets
    1,371       2,937  
Prepaid pension costs
    (1,554 )     74  
Accounts payable
    40,711       (6,874 )
Accrued liabilities
    (858 )     8,252  
Income taxes payable
    (1,082 )     2,096  
Postretirement benefit obligations and other liabilities
    (1,297 )     2,140  
 
           
Net cash from (used in) operating activities
    (15,630 )     24,613  
 
               
Investing activities:
               
Cash paid for acquisitions, net of cash acquired
    (26,857 )     (280 )
Capital expenditures
    (18,814 )     (13,150 )
Proceeds from sale of fixed assets
    75       23  
 
           
Net cash used in investing activities
    (45,596 )     (13,407 )
 
               
Financing activities:
               
Short-term borrowings (repayments), net
    34,269       (62,904 )
Proceeds from issuance of long-term debt
    30,490        
Repayments of long-term debt
    (409 )     (29,089 )
Payment of debt issuance fees
    (424 )     (21 )
Preferred stock dividends
          (345 )
Common stock dividends
    (4,042 )     (3,378 )
Excess tax benefits from share-based payment arrangements
    2,752       420  
Net proceeds from issuance of common stock
          92,883  
Payment of withholding taxes from share-based incentive issuance
    (6,000 )      
Exercise of stock options and other
    450       508  
 
           
Net cash from (used in) financing activities
    57,086       (1,926 )
 
               
Effect of exchange rate changes on cash and cash equivalents
    (1,134 )     272  
 
           
 
               
Net increase in cash and cash equivalents
    (5,274 )     9,552  
 
           
Cash and cash equivalents — beginning of year
    22,970       9,526  
 
           
Cash and cash equivalents — end of period
  $ 17,696     $ 19,078  
 
           
The accompanying notes are an integral part of these statements.


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A. M. Castle & Co.
Notes to Condensed Consolidated Financial Statements
(Unaudited — Amounts in thousands except per share data)
(1) Condensed Consolidated Financial Statements
The condensed consolidated financial statements included herein have been prepared by A.M. Castle & Co. and subsidiaries (the “Company”), without audit, pursuant to the rules and regulations of the U.S. Securities and Exchange Commission (“SEC”). The Condensed Consolidated Balance Sheet at December 31, 2007 is derived from the audited financial statements at that date. Certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America (“GAAP”) have been condensed or omitted pursuant to the rules and regulations of the SEC. In the opinion of management, the unaudited statements, included herein, contain all adjustments (consisting of only normal recurring adjustments) necessary for a fair presentation of financial results for the interim periods. It is suggested that these condensed consolidated financial statements be read in conjunction with the consolidated financial statements and the notes thereto included in the Company’s latest Annual Report on Form 10-K. The 2008 interim results reported herein may not necessarily be indicative of the results of the Company’s operations for the full year.
Non-cash investing activities for the nine months ended September 30, 2008 related primarily to the acquisition of Metals U.K. Group and consisted of $1,997 of stock consideration probable of being paid, but not yet paid and $406 of capital expenditures in accounts payable.
(2) New Accounting Standards
Standards Adopted
In September 2006, the FASB issued SFAS No. 157, “Fair Value Measurements” (“SFAS 157”) and in February 2007, the FASB issued SFAS No. 159, “The Fair Value Option for Financial Assets and Financial Liabilities” (“SFAS 159”). SFAS 157 was issued to eliminate the diversity in practice that exists due to the different definitions of fair value and the limited guidance in applying these definitions. SFAS 157 encourages entities to combine fair value information disclosed under SFAS 157 with other accounting pronouncements, including SFAS No. 107, “Disclosures about Fair Value of Financial Instruments”, where applicable. Additionally, SFAS 159 permits entities to choose to measure many financial instruments and certain other items at fair value. The objective is to improve financial reporting by providing entities with the opportunity to mitigate volatility in reported earnings caused by measuring related assets and liabilities differently without having to apply complex hedge accounting provisions.
Effective January 1, 2008, the Company adopted SFAS 157 and SFAS 159. In February 2008, the FASB issued FASB Staff Position (“FSP”) Nos. SFAS 157-1 and SFAS 157-2 (“FSP 157-1” and “FSP 157-2”). FSP 157-1 excludes SFAS No. 13, “Accounting for Leases”, as well as other accounting pronouncements that address fair value measurements for leases, from the scope of SFAS 157. FSP 157-2 delays the effective date of SFAS 157 for nonfinancial assets and nonfinancial liabilities, except for items that are recognized or disclosed at fair value in the financial statements on a recurring basis (at least annually) until fiscal years beginning after November 15, 2008.
The Company did not elect the fair value option for any assets or liabilities. The adoption of SFAS 157 and SFAS 159 did not materially affect the Company’s consolidated financial results of operations, cash flows or financial position.
Standards Issued Not Yet Adopted
In December 2007, the FASB issued SFAS No. 141R, “Business Combinations” (“SFAS 141R”). SFAS 141R establishes principles and requirements for how the acquirer of a business recognizes and measures in its


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financial statements the identifiable assets acquired, the liabilities assumed, and any noncontrolling interest in the acquiree. The statement also provides guidance for recognizing and measuring the goodwill acquired in the business combination and determines what information to disclose to enable users of the financial statements to evaluate the nature and financial effects of the business combination. SFAS 141R is effective for financial statements issued for fiscal years beginning after December 15, 2008. Accordingly, any business combinations the Company engages in will be recorded and disclosed following currently existing generally accepted accounting principles until January 1, 2009. The Company is currently evaluating the potential impact, if any, of the adoption of SFAS 141R on the Company’s financial position, results of operations and cash flows.
In December 2007, the FASB issued SFAS No. 160, “Non-controlling Interests in Consolidated Financial Statements—an amendment of ARB No. 51” (“SFAS 160”). SFAS 160 requires that accounting and reporting for minority interests be re-characterized as non-controlling interests and classified as a component of equity. SFAS 160 also establishes reporting requirements that provide sufficient disclosures that clearly identify and distinguish between the interests of the parent and the interests of the non-controlling owners. SFAS 160 applies to all entities that prepare consolidated financial statements, except not-for-profit organizations, but will affect only those entities that have an outstanding non-controlling interest in one or more subsidiaries or that deconsolidate a subsidiary. This statement is effective as of the beginning of an entity’s first fiscal year beginning after December 15, 2008. The Company is currently evaluating the potential impact, if any, of the adoption of SFAS 160 on the Company’s financial position, results of operations and cash flows.
In May 2008, the FASB issued SFAS No. 162, “The Hierarchy of Generally Accepted Accounting Principles” (“SFAS 162”). SFAS 162 identifies the sources of accounting principles and the framework for selecting the principles used in the preparation of financial statements of nongovernmental entities that are presented in conformity with U.S. generally accepted accounting principles (“U.S. GAAP”). The previous U.S. GAAP hierarchy existed within the American Institute of Certified Public Accountants’ statements on auditing standards, which are directed to the auditor rather than the reporting entity. SFAS 162 moves the U.S. GAAP hierarchy to the accounting literature, thereby directing it to reporting entities which are responsible for selecting accounting principles for financial statements that are presented in conformity with U.S. GAAP. In September 2008, the SEC issued an approval order for the Public Company Accounting Oversight Board amendments to AU Section 411, “The Meaning of Present Fairly in Conformity With Generally Accepted Accounting Principles.” This statement is effective as of November 2008, 60 days after the issuance of the SEC approval order. The Company does not expect the adoption of this standard to have a material impact on the Company’s financial position, results of operations and cash flows.
In May 2008, the FASB issued FSP SFAS 142-3, “Determination of the Useful Life of Intangible Assets” (“FSP 142-3”). FSP 142-3 amends the factors that should be considered in developing renewal or extension assumptions used to determine the useful life of a recognized intangible asset under SFAS No. 142, “Goodwill and Other Intangible Assets” (“SFAS 142”). This FSP is intended to improve the consistency between the useful life of an intangible asset determined under SFAS 142 and the period of expected cash flows used to measure the fair value of the asset under SFAS 141R and other U.S. GAAP. This FSP is effective for financial statements issued for fiscal years beginning after December 15, 2008. It is expected that FSP 142-3 will have an impact on the Company’s consolidated financial statements when effective, but the nature and magnitude of the specific effects will depend upon the nature, terms and size of the acquisitions the Company consummates after the effective date.
(3) Acquisitions
Acquisition of Metals U.K. Group
On January 3, 2008, the Company acquired 100 percent of the outstanding capital stock of Metals U.K. Group (“Metals U.K.” or the “Acquisition”). The Acquisition was accounted for using the purchase method in accordance with SFAS No. 141, “Business Combinations” (“SFAS 141”). Accordingly, the Company recorded the net assets acquired at their estimated fair values.


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Metals U.K. is a distributor and processor of specialty metals primarily serving the oil and gas, aerospace, petrochemical and power generation markets worldwide. Metals U.K. has four processing facilities; two in Blackburn, England, one in Hoddesdon, England and one in Bilbao, Spain. The acquisition of Metals U.K. is expected to allow the Company to expand its global reach and service potential high growth industries.
The aggregate purchase price was approximately $29,693, or $28,854, net of cash acquired, and represents the aggregate cash purchase price, contingent consideration probable of payment, debt paid off at closing, and direct transaction costs. There is also the potential for additional purchase price of up to $12,000 based on the achievement of performance targets related to fiscal year 2008. Based on its projections, the Company estimates that no additional purchase price will be paid. The premium paid in excess of the fair value of the net assets acquired was primarily for the ability to expand the Company’s global reach, as well as to obtain Metals U.K.’s skilled, established workforce.
In conjunction with the Acquisition, the Company amended its existing revolving line of credit, expanding it to $230,000, which includes a $50,000 multi-currency facility to fund the Acquisition and provide for future working capital needs of its European operations (see Note 5). The multi-currency facility allows for funding in either British pounds or euros to reduce the impact of foreign exchange rate volatility.
The following allocation of the purchase price is preliminary:
         
Preliminary Purchase Price Allocation  
Current assets
  $ 25,903  
Property, plant and equipment, net
    3,876  
Trade name
    516  
Customer relationships — contractual
    893  
Customer relationships — non-contractual
    2,421  
Non-compete agreements
    1,705  
Goodwill
    12,404  
 
     
Total assets
    47,718  
 
       
Current liabilities
    13,726  
Long-term liabilities
    4,299  
 
     
Total liabilities
    18,025  
 
       
 
     
Net assets
  $ 29,693  
 
     
The final purchase price allocation is subject to adjustment upon the finalization of items such as the determination of fair value of certain tangible assets and liabilities, the valuation of deferred taxes and the determination of contingent consideration earned, if any. Any adjustments made to the purchase price in subsequent periods will impact the final allocation of purchase price to the acquired assets and liabilities.
The acquired intangible assets have a weighted average useful life of approximately 4.4 years. Useful lives by intangible asset category are as follows: trade name — 1 year, customer relationships — contractual — 10 years, customer relationships — non-contractual — 4 years and non-compete agreements — 3 years. The goodwill and intangible assets acquired are not deductible for tax purposes.
Pro forma financial information as if the Acquisition had been completed as of the beginning of the three and nine months ended September 30, 2007 has not been presented because the Acquisition was not deemed to be a material business combination in accordance with SFAS 141.


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Acquisition of Transtar Intermediate Holdings #2, Inc. (“Transtar”)
As discussed in Note 8 to the consolidated financial statements included in the Company’s annual report on Form 10-K for the year ended December 31, 2007, the final purchase price for the 2006 acquisition of Transtar was subject to a working capital adjustment. In accordance with provisions of the purchase agreement, these matters were submitted to arbitration. On August 21, 2008, the arbitrator issued a final award on all pending matters with respect to the Transtar acquisition.
As a result of the arbitrator’s final award, the Company owed approximately $352 to the seller, which reflects the $1,261 of working capital adjustment and miscellaneous costs awarded to the Company, offset by legal fees and other costs of $1,613 awarded to the seller. The finalization of the working capital adjustment decreased goodwill by $244 as of September 30, 2008. For the three and nine month periods ended September 30, 2008, the net impact to income before income taxes and equity in earnings of joint venture was $1,720 and $2,470, respectively.
(4) Earnings Per Share
The Company determined earnings per share in accordance with SFAS No. 128, “Earnings Per Share” (“SFAS 128”). For the period through the conversion of the preferred stock in connection with the secondary offering in May 2007, the Company’s preferred stockholders participated in dividends paid on the Company’s common stock on an “if converted” basis. In accordance with Emerging Issues Task Force Issue No. 03-6, “Participating Securities and the Two-Class Method under FASB Statement No. 128, Earnings per Share”, basic earnings per share is computed by applying the two-class method to compute earnings per share. The two-class method is an earnings allocation method under which earnings per share is calculated for each class of common stock and participating security considering both dividends declared and participation rights in undistributed earnings as if all such earnings had been distributed during the period. Diluted earnings per share is computed by dividing net income by the weighted average number of shares of common stock plus common stock equivalents. Common stock equivalents consist of stock options, restricted stock awards, convertible preferred stock shares and other share-based payment awards, which have been included in the calculation of weighted average shares outstanding using the treasury stock method. The following table is a reconciliation of the basic and diluted earnings per share calculations for the three and nine months ended September 30, 2008 and 2007:


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    For the Three Months     For the Nine Months  
    Ended September 30,     Ended September 30,  
    2008     2007     2008     2007  
 
Numerator:
                               
Net income
  $ 11,478     $ 12,910     $ 36,543     $ 45,107  
Preferred dividends distributed
                      (593 )
         
Undistributed earnings
  $ 11,478     $ 12,910     $ 36,543     $ 44,514  
         
 
                               
Undistributed earnings attributable to:
                               
Common stockholders
  $ 11,478     $ 12,910     $ 36,543     $ 42,936  
Preferred stockholders, as if converted
                      1,578  
         
Total undistributed earnings
  $ 11,478     $ 12,910     $ 36,543     $ 44,514  
         
 
                               
Denominator:
                               
Denominator for basic earnings per share:
                               
Weighted average common shares outstanding
    22,644       22,076       22,487       19,369  
Effect of dilutive securities:
                               
Outstanding employee and directors’ common stock options, restricted stock and share-based awards
    135       771       117       744  
Convertible preferred stock
                      979  
         
Denominator for diluted earnings per share
    22,779       22,847       22,604       21,092  
         
 
                               
Basic earnings per share
  $ 0.51     $ 0.58     $ 1.63     $ 2.22  
         
 
                               
Diluted earnings per share
  $ 0.50     $ 0.57     $ 1.62     $ 2.14  
         
 
Outstanding common stock options and convertible preferred stock shares having an anti-dilutive effect
    20             20        


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(5) Debt
Short-term and long-term debt consisted of the following:
                 
    September 30,     December 31,  
    2008     2007  
     
SHORT-TERM DEBT
               
U.S. Revolver A
  $ 41,000     $ 4,300  
Mexico
    2,200        
Other foreign
          2,312  
Trade acceptances
    9,997       12,127  
     
Total short-term debt
    53,197       18,739  
 
               
LONG-TERM DEBT
               
6.76% insurance company loan due in scheduled installments from 2008 through 2015
    63,228       63,228  
U.S. Revolver B
    28,366        
Industrial development revenue bonds at a 2.943% weighted average rate, due in varying amounts through 2009
    3,600       3,600  
Other, primarily capital leases
    2,102       921  
     
Total long-term debt
    97,296       67,749  
Less current portion
    (7,196 )     (7,037 )
     
Total long-term portion
    90,100       60,712  
     
 
               
TOTAL SHORT-TERM AND LONG-TERM DEBT
  $ 150,493     $ 86,488  
     
On January 2, 2008, the Company and its Canadian, U.K. and material domestic subsidiaries entered into a First Amendment to its Amended and Restated Credit Agreement dated as of September 5, 2006 with its lending syndicate. The amended senior credit facility provides a $230,000 five-year secured revolver. The facility consists of (i) a $170,000 revolving “A” loan (the “U.S. Revolver A”) to be drawn by the Company from time to time, (ii) a $50,000 multicurrency revolving “B” loan (the “U.S. Revolver B” and with the U.S. Revolver A, the “U.S. Facility”) to be drawn by the Company or its U.K. subsidiary from time to time, and (iii) a Cdn. $9,800 revolving loan (corresponding to $10,000 in U.S. dollars as of the amendment closing date) (the “Canadian Facility”) to be drawn by the Canadian subsidiary from time to time. In addition, the maturity date of the facility was extended to January 2, 2013. The obligations of the U.K. subsidiary under the U.S. Revolver B are guaranteed by the Company and its material domestic subsidiaries (the “Guarantee Subsidiaries”) pursuant to a U.K. Guarantee Agreement entered into by the Company and the Guarantee Subsidiaries on January 2, 2008 (the “U.K. Guarantee Agreement”). The U.S. Revolver A letter of credit sub-facility was increased from $15,000 to $20,000. The Company’s U.K. subsidiary drew £14,900 (or $29,600) of the amount available under the U.S. Revolver B to finance the acquisition of Metals U.K. Group on January 3, 2008 (see Note 3).
Depending on the type of borrowing selected by the Company, the applicable interest rate for loans under the U.S. Facility is calculated as a per annum rate equal to (i) LIBOR plus a variable margin or (ii) “Base Rate”, which is the greater of the U.S. prime rate or the federal funds effective rate plus 0.5%, plus a variable margin. The margin on LIBOR or Base Rate loans may fall or rise as set forth in the Amended and Restated Credit Agreement depending on the Company’s debt-to-capital ratio as calculated on a quarterly basis.
Also, on January 2, 2008, the Company and its material domestic subsidiaries entered into an Amendment No. 2 with its insurance company and affiliate to amend the covenants on the 6.76% loan so as to be substantially the same as the amended senior credit facility.


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As of September 30, 2008, the Company had outstanding borrowings under its U.S. Revolver A of $41,000 and availability of $119,767. Borrowings under the U.S. Revolver B were $28,366 and availability was $21,634 as of September 30, 2008. The Company’s Canadian subsidiary had no outstanding borrowings under the Canadian Facility and had availability of $10,000. The weighted average interest rate for borrowings under the U.S. Revolver A and U.S. Revolver B as of September 30, 2008 was 4.68% and 6.42%, respectively.
As of September 30, 2008, the Company remains in compliance with the covenants of its financial agreements, which require it to maintain certain funded debt-to-capital ratios, working capital-to-debt ratios and a minimum adjusted consolidated net worth as defined within the agreements.
(6) Segment Reporting
The Company distributes and performs processing on both metals and plastics. Although the distribution processes are similar, different customer markets, supplier bases and types of products exist. Additionally, the Company’s Chief Executive Officer, the chief operating decision-maker, reviews and manages these two businesses separately. As such, these businesses are considered reportable segments in accordance with SFAS No. 131, “Disclosures about Segments of an Enterprise and Related Information” and are reported accordingly.
In its Metals segment, the Company’s marketing strategy focuses on distributing highly engineered specialty grades and alloys of metals as well as providing specialized processing services designed to meet very tight specifications. Core products include nickel alloys, aluminum, stainless steels and carbon. Inventories of these products assume many forms such as plate, sheet, round bar, hexagon bar, square and flat bar, tubing and coil. Depending on the size of the facility and the nature of the markets it serves, service centers are equipped as needed with bar saws, plate saws, oxygen and plasma arc flame cutting machinery, water-jet cutting, stress relieving and annealing furnaces, surface grinding equipment and sheet shearing equipment. This segment also performs various specialized fabrications for its customers through pre-qualified subcontractors that thermally process, turn, polish and straighten alloy and carbon bar.
The Company’s Plastics segment consists exclusively of Total Plastics, Inc. (“TPI”) headquartered in Kalamazoo, Michigan. The Plastics segment stocks and distributes a wide variety of plastics in forms that include plate, rod, tube, clear sheet, tape, gaskets and fittings. Processing activities within this segment include cut to length, cut to shape, bending and forming according to customer specifications. The Plastics segment’s diverse customer base consists of companies in the retail (point-of-purchase), marine, office furniture and fixtures, transportation and general manufacturing industries. TPI has locations throughout the upper northeast and midwest portions of the U.S. and one facility in Florida from which it services a wide variety of users of industrial plastics.
The accounting policies of all segments are the same as described in Note 1 “Basis of Presentation and Significant Accounting Policies” in the Company’s Annual Report on Form 10-K for the year ended December 31, 2007. Management evaluates the performance of its business segments based on operating income. The Metals segment includes the operating results of Metals U.K. for the three and nine months ended September 30, 2008.


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Segment information for the three months ended September 30, 2008 and 2007 is as follows:
                                 
    Net     Operating     Capital     Depreciation &  
    Sales     Income     Expenditures     Amortization  
 
2008
                               
Metals segment
  $ 360,073     $ 19,239     $ 6,924     $ 5,245  
Plastics segment
    28,825       508        628        329  
Other
          (3,115 )            
     
Consolidated
  $ 388,898     $ 16,632     $ 7,552     $ 5,574  
     
 
                               
2007
                               
Metals segment
  $ 320,836     $ 24,084     $ 3,794     $ 4,627  
Plastics segment
    29,483       1,023       985       276  
Other
          (2,800 )            
     
Consolidated
  $ 350,319     $ 22,307     $ 4,779     $ 4,903  
     
“Other” — Operating loss includes the costs of executive, legal and finance departments, which are shared by both the Metals and Plastics segments.
Segment information for the nine months ended September 30, 2008 and 2007 is as follows:
                                 
    Net     Operating     Capital     Depreciation &  
    Sales     Income     Expenditures     Amortization  
 
2008
                               
Metals segment
  $ 1,087,739     $ 62,111     $ 17,170     $ 16,502  
Plastics segment
    91,753       3,222       1,644        950  
Other
          (8,791 )            
     
Consolidated
  $ 1,179,492     $ 56,542     $ 18,814     $ 17,452  
     
 
                               
2007
                               
Metals segment
  $ 1,010,752     $ 83,808     $ 11,118     $ 13,899  
Plastics segment
    87,526       4,234       2,032        877  
Other
          (7,566 )            
     
Consolidated
  $ 1,098,278     $ 80,476     $ 13,150     $ 14,776  
     
“Other” — Operating loss includes the costs of executive, legal and finance departments, which are shared by both the Metals and Plastics segments.
Segment information for total assets is as follows:
                 
    September 30,     December 31,  
    2008     2007  
 
Metals segment
  $ 742,730     $ 607,993  
Plastics segment
    55,680       51,592  
Other
    23,437       17,419  
     
Consolidated
  $ 821,847     $ 677,004  
     
“Other” — Total assets consist of the Company’s investment in joint venture.


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(7) Goodwill and Intangible Assets
Acquisition of Metals U.K.
As discussed in Note 3, the Company acquired the outstanding capital stock of Metals U.K. on January 3, 2008. Metals U.K.’s results and assets are included in the Company’s Metals segment from the date of acquisition.
The changes in carrying amounts of goodwill during the nine months ended September 30, 2008 were as follows:
                         
    Metals   Plastics      
    Segment   Segment   Total  
     
Balance as of December 31, 2007
  $ 88,567     $ 12,973     $ 101,540  
Acquisition of Metals U.K
    12,404             12,404  
Transtar Adjustment
    (244 )           (244 )
Currency valuation
    (1,392 )           (1,392 )
     
Balance as of September 30, 2008
  $ 99,335     $ 12,973     $ 112,308  
     
The following summarizes the components of intangible assets:
                                 
    September 30, 2008     December 31, 2007  
    Gross                    
    Carrying     Accumulated     Gross Carrying     Accumulated  
    Amount     Amortization     Amount     Amortization  
     
Customer relationships
  $ 69,902     $ 13,218     $ 66,867     $ 8,131  
Non-compete agreements
    3,119       1,506       1,557       691  
Trade name
    473       386              
     
Total
  $ 73,494     $ 15,110     $ 68,424     $ 8,822  
     
The weighted-average amortization period for the intangible assets is 10.3 years, 10.7 years for customer relationships, 3 years for non-compete agreements and 1 year for trade name. Substantially all of the Company’s intangible assets were acquired as part of the acquisitions of Transtar on September 5, 2006 and Metals U.K. on January 3, 2008. For the three months ended September 30, 2008 and 2007, amortization expense was $2,071 and $1,652, respectively. For the nine months ended September 30, 2008 and 2007, amortization expense was $6,269 and $4,940, respectively.
The following is a summary of the estimated annual amortization expense for each of the next 5 years:
         
2008
    $8,388  
2009
    7,699  
2010
    7,349  
2011
    6,770  
2012
    6,161  


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(8) Inventories
Over 80 percent of the Company’s inventories are stated at the lower of last-in, first-out (“LIFO”) cost or market. Final inventory determination under the LIFO method can only be made at the end of each fiscal year based on the actual inventory levels and costs at that time. Interim LIFO determinations, including those at September 30, 2008, are based on management’s estimates of future inventory levels and costs.
(9) Share-based Compensation
The Company accounts for its share-based compensation programs by recognizing compensation expense for the fair value of the share awards granted ratably over their vesting period in accordance with SFAS No. 123R, “Share-Based Payment.” The compensation cost that has been charged against income for the Company’s share-based compensation arrangements was $798 and $1,283 for the three months ended September 30, 2008 and 2007, respectively and $2,555 and $3,798 for the nine months ended September 30, 2008 and 2007, respectively. The total income tax benefit recognized in the condensed consolidated statements of operations for share-based compensation arrangements was $311 and $406 for the three months ended September 30, 2008 and 2007, respectively, and $996 and $1,158 for the nine months ended September 30, 2008 and 2007, respectively. All compensation expense related to share-based compensation plans is recorded in sales, general and administrative expense. The unrecognized compensation cost as of September 30, 2008 associated with all share-based payment arrangements is $5,068 and the weighted average period over which it is to be expensed is 1.4 years.
Restricted Stock, Stock Option and Equity Compensation Plans — The Company maintains certain long-term stock incentive and stock option plans for the benefit of officers, directors and key management employees. During the first quarter of 2008, the Company established the 2008 Restricted Stock, Stock Option and Equity Compensation Plan, which authorized up to 2,000 shares to be issued under the plan.
Beginning in 2006, the Company began to utilize restricted stock to compensate non-employee directors and non-vested shares issued under the Long-Term Incentive Performance (“LTIP”) Plans as its long-term incentive compensation method for executives and other key employees. Stock options may be granted in the future under certain circumstances when deemed appropriate by management and the Board of Directors.
The Company’s stock options have been granted with an exercise price equal to the market price of the Company’s stock on the date of the grant and have a contractual life of 10 years. Options and restricted stock grants generally vest in one to five years for executive and employee option grants and one year for options and restricted stock grants granted to directors. The Company generally issues new shares upon share option exercise. A summary of the stock option activity under the Company’s share-based compensation plans is shown below:
                 
            Weighted
            Average
    Shares   Exercise Price
Outstanding at January 1, 2008
    284     $ 11.68  
Granted
             
Expired
    (2 )   $ 20.25  
Exercised
    (36 )   $ 12.31  
 
               
Outstanding at September 30, 2008
    246     $ 11.49  
 
               
Vested or expected to vest as of September 30, 2008
    246          
 
               
As of September 30, 2008, all of the options outstanding were exercisable and had a weighted average remaining contractual life of 4.9 years. The total intrinsic value of options outstanding at September 30, 2008 is $1,656. There was no unrecognized compensation cost related to stock option compensation arrangements.


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A summary of the restricted stock activity is as follows:
                 
            Weighted-
            Average Grant
Restricted Stock   Shares   Date Fair Value
Non-vested shares outstanding at January 1, 2008
    53     $ 28.51  
Granted
    33     $ 27.18  
Forfeited
    (5 )   $ 25.87  
Vested
    (21 )   $ 31.77  
 
               
Non-vested shares outstanding at September 30, 2008
    60     $ 27.04  
 
               
Deferred Compensation Plan — The Company maintains a Board of Director’s Deferred Compensation Plan for Directors who are not officers of the Company. Under this plan, Directors have the option to defer payment of their retainer and meeting fees into either a stock equivalent unit account or an interest account. Disbursement of the interest account and the stock equivalent unit account can be made only upon a Director’s resignation, retirement or death, and is generally made in cash, but the stock equivalent unit account disbursement may be made in common shares at the Director’s option. Fees deferred into the stock equivalent unit account are a form of share-based payment and represent a liability award which is re-measured at fair value at each reporting date. As of September 30, 2008, a total of 25 common share equivalent units are included in the Director stock equivalent unit accounts.
Long-Term Incentive Performance Plans — The Company maintains the 2005 Performance Stock Equity Plan (the “2005 Plan”), the 2007 Long-Term Incentive Performance Plan (the “2007 Plan”) and the 2008 Long-Term Incentive Performance Plan (the “2008 Plan”) (collectively referred to as the “LTIP Plans”). Under the LTIP Plans, selected executives and other key employees are eligible to receive share-based awards. Final award vesting and distribution of awards granted under the LTIP Plans are determined based on the Company’s actual performance versus the target goals for a three-year consecutive period (as defined in the 2005, 2007 and 2008 Plans, respectively). Partial awards can be earned for performance less than the target goal, but in excess of minimum goals; and award distributions twice the target can be achieved if the maximum goals are met or exceeded. The performance goals are three-year cumulative net income and average return on total capital for the same three year period. Unless covered by a specific change-in-control or severance arrangement, individuals to whom performance shares have been granted under the LTIP Plans must be employed by the Company at the end of the performance period or the award will be forfeited, unless the termination of employment was due to death, disability or retirement. Compensation expense recognized is based on management’s expectation of future performance compared to the pre-established performance goals. If the performance goals are not met, no compensation expense would be recognized and any previously recognized compensation expense would be reversed.
2005 Plan - Based on the actual results of the Company for the three-year period ended December 31, 2007, the maximum number of shares (724) was earned under the 2005 Plan. During the first quarter of 2008, 483 shares were issued to participants at a market price of $25.13 per share. The remaining 241 shares were withheld to fund required withholding taxes. The excess tax benefit recorded to additional paid-in capital as a result of the share issuance was $2,665.
2007 Plan - The fair value of the awards granted under the 2007 Plan ranged from $25.45 to $34.33 per share and was established using the market price of the Company’s stock on the dates of grant. As of September 30, 2008, based on its projections, the Company estimates that 67 shares will be issued. The maximum number of shares that could potentially be issued under the 2007 Plan is 216. The shares associated with the 2007 Plan will be distributed in 2010, contingent upon the Company meeting performance goals over the three—year period ending December 31, 2009.


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2008 Plan - The fair value of the awards granted under the 2008 Plan ranged from $22.90 to $28.17 per share and was established using the market price of the Company’s stock on the dates of grant. As of September 30, 2008, based on its projections, the Company estimates that 206 shares will be issued. The maximum number of shares that could potentially be issued under the 2008 Plan is 430. The shares associated with the 2008 Plan will be distributed in 2011, contingent upon the Company meeting performance goals over the three—year period ending December 31, 2010.
(10) Comprehensive Income
Comprehensive income includes net income and all other non-owner changes to equity that are not reported in net income. The Company’s comprehensive income for the three months ended September 30, 2008 and 2007 is as follows:
                 
    September 30,
    2008   2007
Net income
  $ 11,478     $ 12,910  
Foreign currency translation (loss) gain
    (3,249 )     2,394  
Pension cost amortization, net of tax
    59       489  
       
Total comprehensive income
  $ 8,288     $ 15,793  
       
The Company’s comprehensive income for the nine months ended September 30, 2008 and 2007 is as follows:
                 
    September 30,
    2008   2007
Net income
  $ 36,543     $ 45,107  
Foreign currency translation (loss) gain
    (4,052 )     5,088  
Pension cost amortization, net of tax
    1,224       1,454  
       
Total comprehensive income
  $ 33,715     $ 51,649  
       
The components of accumulated other comprehensive income is as follows:
                 
    September 30,   December 31,
    2008   2007
     
Foreign currency translation gains
  $ 3,785     $ 7,837  
Unrecognized pension and postretirement benefit costs, net of tax
    (5,115 )     (6,339 )
       
 
               
Total accumulated other comprehensive (loss) income
  $ (1,330 )   $ 1,498  
       
(11) Pension and Postretirement Plans
Effective July 1, 2008, the Company-sponsored pension plans and supplemental pension plan (collectively, the “pension plans”) were frozen. During December 2007, certain of the pension plans were amended and as a result, a curtailment charge of $284 was recognized in 2007. During March 2008, the supplemental pension plan was amended and as a result, a curtailment gain of $472 was recognized during the three months ended March 31, 2008. In conjunction with the decision to freeze the pension plans, the Company modified its investment portfolio target allocation for the pension plan funds. The revised investment target portfolio allocation focuses primarily on corporate fixed income securities that


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match the overall duration and term of the Company’s pension liability structure. The Company’s decision to change the investment portfolio target allocation could impact the expected long-term rate of return and the Company’s future net periodic pension cost.
Components of the net periodic pension and postretirement benefit cost for the three and nine months ended are as follows:
                 
    For the Three Months Ended
    September 30,
    2008   2007
     
Service cost
  $ 529     $ 935  
Interest cost
    1,826       1,911  
Expected return on assets
    (2,781 )     (2,520 )
Amortization of prior service cost
    26       26  
Amortization of actuarial loss
    83       787  
       
Net periodic pension and postretirement (benefit) cost
  $ (317 )   $ 1,139  
       
                 
    For the Nine Months Ended  
    September 30,  
    2008     2007  
     
Service cost
  $ 1,587     $ 2,804  
Interest cost
    5,479       5,733  
Expected return on assets
    (8,343 )     (7,560 )
Amortization of prior service cost
    78       79  
Amortization of actuarial loss
    249       2,361  
       
Net periodic pension and postretirement (benefit) cost, excluding impact of curtailment
  $ (950 )   $ 3,417  
       
As of September 30, 2008, the Company had not made any cash contributions to its pension plans for this fiscal year and does not anticipate making any contributions in 2008.
(12) Commitments and Contingencies
At September 30, 2008, the Company had $7,033 of irrevocable letters of credit outstanding which primarily consisted of $3,600 in support of the outstanding industrial development revenue bonds and $1,900 for compliance with the insurance reserve requirements of its workers’ compensation insurance carrier.
The Company is a party to several lawsuits arising in the normal course of the Company’s business. It is the opinion of management, based on current knowledge, that no uninsured liability will result from the outcome of this litigation that would have a material adverse effect on the consolidated results of operations, financial condition or cash flows of the Company.


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(13) Income Taxes
The following table shows the net change in the Company’s unrecognized tax benefits:
         
Balance as of December 31, 2007
  $ 1,754  
Increases (decreases) in unrecognized tax benefits:
       
Due to tax positions taken during prior years
    65  
Due to tax positions taken during the current year
    299  
 
     
Balance as of September 30, 2008
  $ 2,118  
 
     
As of September 30, 2008, the Company has a $2,118 liability recorded for unrecognized tax benefits of which $957 would impact the effective tax rate if recognized. The Company recognizes interest and penalties related to unrecognized tax benefits as a component of tax expense.
The Company and its subsidiaries file income tax returns in the U.S., 28 states and seven foreign jurisdictions. During the third quarter 2008, the audit of the 2002 through 2004 Canadian income tax returns was finalized with no material adjustments. The 2005 and 2006 U.S. federal income tax returns are currently under audit. The Company anticipates that the audits should be completed prior to year end. To date, several adjustments have been proposed, and the Company is evaluating the appropriateness of these potential adjustments. Due to the potential for resolution of the examination, it is reasonably possible that the Company’s gross unrecognized tax benefits may change within the next 12 months by a range of zero to $1,448.
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
This section may contain statements that constitute “forward-looking statements” pursuant to the Safe Harbor provision of the Private Securities Litigation Reform Act of 1995. These statements are identified by words such as “anticipate”, “believe”, “estimate”, “expect”, “intend”, predict”, or “project” and similar expressions. Although the Company believes that the expectations reflected in such forward-looking statements are based on reasonable assumptions, such statements are subject to risks and uncertainties that could cause actual results to differ materially from those presented. In addition, certain risk factors identified in ITEM 1A of the Company’s Annual Report on Form 10-K may affect the Company’s businesses. As a result, past financial results may not be a reliable indicator of future performance.
The following discussion should be read in conjunction with the Company’s condensed consolidated financial statements and related notes thereto in ITEM 1“Condensed Consolidated Financial Statements (unaudited)”.
Financial Review
This discussion should be read in conjunction with the information contained in the Condensed Consolidated Financial Statements and Notes.
Executive Overview
Economic Trends and Current Business Conditions
A. M. Castle & Co. and subsidiaries (the “Company”) continued to experience solid demand for its products in its key end-market segments during the third quarter of 2008. In addition to solid volume trends, higher material prices for certain products contributed to favorable revenue growth compared to the third quarter of last year. Total sales for the quarter ended September 30, 2008 were approximately 11% higher than the prior year period.
Profit margins for the third quarter of 2008 were lower than the prior year primarily due to changes in sales mix and higher cost of materials, particularly higher carbon surcharges. In addition, certain operating cost trends


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such as increased transportation costs continued to outpace overall volume growth. As a result, operating income was 4.3% of sales in the third quarter 2008, which was lower than the 6.4% in the prior year period.
The Company’s Plastics segment experienced a 2.4% decline in sales compared to the third quarter of 2007 primarily due to lower demand in the boat manufacturing sector.
Management uses the Purchaser’s Managers Index (“PMI”) provided by the Institute of Supply Management (website is www.ism.ws) as an external indicator for tracking the demand outlook and possible trends in its general manufacturing markets. The table below shows PMI trends from the first quarter of 2006 through the third quarter of 2008. Generally speaking, an index above 50.0 indicates continuing growth in the manufacturing sector of the U.S. economy. As the data indicates, the index experienced a decrease from the second quarter of 2008 and has been below 50.0 for the last four quarters.
                                 
YEAR   Qtr 1   Qtr 2   Qtr 3   Qtr 4
 
2006
    54.7       54.1       52.9       50.8  
2007
    50.5       53.0       51.3       49.6  
2008
    49.2       49.5       47.8          
An unfavorable PMI trend suggests that demand for some of the Company’s products and services, in particular those that are sold to the general manufacturing customer base in the U.S., could potentially be at a lower level in the near-term. The long-term outlook on demand for the Company’s end-markets is less predictable. However, the Company expanded its international presence with the recent acquisition of Metals U.K. in early 2008 and with the early second quarter 2008 start-up of its Shanghai, China service center, which reduces the dependency of results on the U.S. economy.
Beginning in October 2008, pricing began to decline for several of the Company’s products that have experienced pricing increases during the year-to-date period. During the fourth quarter of 2008 the Company will focus on managing inventory levels in response to declining prices and softer demand in the market. In addition, the Company continues to monitor costs closely in order to respond to changing conditions and to manage any impact to results of operations arising from recent economic uncertainty.


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Results of Operations: Third Quarter 2008 Comparisons to Third Quarter 2007
Consolidated results by business segment are summarized in the following table for the quarters ended September 30, 2008 and 2007.
                                 
    (Amounts in millions)   Fav/(Unfav)
    2008   2007   $ Change   % Change
 
Net Sales
                               
Metals
  $ 360.1     $ 320.8     $ 39.3       12.3 %
Plastics
    28.8       29.5       (0.7 )     (2.4 )%
           
Total Net Sales
  $ 388.9     $ 350.3     $ 38.6       11.0 %
 
                               
Cost of Materials
                               
Metals
  $ 268.2     $ 232.8     $ (35.4 )     (15.2 )%
% of Metals Sales
    74.5 %     72.6 %             (1.9 )%
Plastics
    19.6       20.3       0.7       3.4 %
% of Plastics Sales
    68.1 %     68.8 %             0.7 %
         
Total Cost of Materials
  $ 287.8     $ 253.1     $ (34.7 )     (13.7 )%
% of Total Sales
    74.0 %     72.3 %             (1.7 )%
 
                               
Other Operating Costs and Expenses
                               
Metals
  $ 72.7     $ 63.9     $ (8.8 )     (13.8 )%
Plastics
    8.7       8.2       (0.5 )     (6.1 )%
Other
    3.1       2.8       (0.3 )     (10.7 )%
           
Total Other Operating Costs & Expenses
  $ 84.5     $ 74.9     $ (9.6 )     (12.8 )%
% of Total Sales
    21.7 %     21.4 %             (0.3 )%
 
                               
Operating Income
                               
Metals
  $ 19.2     $ 24.1     $ (4.9 )     (20.3 )%
% of Metals Sales
    5.3 %     7.5 %             (2.2 )%
Plastics
    0.5       1.0       (0.5 )     (50.0 )%
% of Plastics Sales
    1.7 %     3.4 %             (1.7 )%
Other
    (3.1 )     (2.8 )     (0.3 )     (10.7 )%
           
Total Operating Income
  $ 16.6     $ 22.3     $ (5.7 )     (25.6 )%
% of Total Sales
    4.3 %     6.4 %             (2.1 )%
 
“Other” includes the costs of executive, legal and finance departments which are shared by both segments of the Company.
Acquisition of Metals U.K. Group:
On January 3, 2008, the Company acquired 100 percent of the outstanding capital stock of Metals U.K. The results of Metals U.K.’s operations have been included in the consolidated financial statements since that date. These results of operations and the assets of Metals U.K. are included in the Company’s Metals segment. For more information regarding the acquisition of Metals U.K., refer to Note 3 to the condensed consolidated financial statements.
Net Sales:
Consolidated net sales for the Company in the third quarter of 2008 were $388.9 million, an increase of $38.6 million, or 11.0%, compared to the third quarter of 2007. Metals segment sales during the third quarter of 2008 of $360.1 million were $39.3 million, or 12.3%, higher than last year. Tons sold per day for the Metals segment


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(excluding the impact of the Metals U.K. acquisition and the fourth quarter 2007 divestiture of Metal Express) increased 2.6% compared to the third quarter of 2007.
The Metals segment sales volume increase during the third quarter of 2008 was primarily driven by growth in carbon and alloy plate products. The increase in tons sold combined with higher prices for carbon-based products resulted in higher sales compared to the prior year period.
Plastics segment sales during the third quarter of 2008 of $28.8 million were $0.7 million, or 2.4% lower than the third quarter of 2007. Plastics sales were primarily impacted by lower demand in the boat manufacturing sector.
Cost of Materials:
Consolidated third quarter 2008 cost of materials (exclusive of depreciation and amortization) increased $34.7 million, or 13.7%, to $287.8 million. The increase in consolidated cost of materials is primarily driven by the results of the Metals segment. Within the Metals segment during the third quarter of 2008, material costs were 74.5% of sales as compared to 72.6% in the third quarter of 2007. Higher material costs, particularly in carbon-based products, were the primary driver of increased material costs as a percent of sales. In addition, the third quarter 2008 results included a LIFO inventory reserve increase of $6.0 million compared to a decrease of $14.8 million in the comparable prior year period.
Other Operating Expenses and Operating Income:
On a consolidated basis, other operating costs and expenses increased $9.6 million, or 12.8%, compared to the third quarter of 2007. Other operating costs and expenses during the third quarter of 2008 were $84.5 million, or 21.7% of sales compared to $74.9 million, or 21.4% of sales last year. Third quarter 2008 results included $1.1 million of incremental operating expenses associated with the January 2008 acquisition of Metals U.K. (net of the Metal Express divestiture) as well as $1.4 million for costs related to the Transtar acquisition arbitration settlement. The remaining third quarter other operating expense increase was $7.1 million, primarily related to $3.6 million of higher plant, transportation and selling costs associated with higher sales volumes and increased fuel charges, as well as $1.7 million of higher costs related to the Oracle ERP implementation.
Consolidated operating income for the third quarter of $16.6 million was $5.7 million, or 25.6% lower than the same quarter last year. The Company’s third quarter 2008 operating profit as a percentage of net sales decreased to 4.3% from 6.4% in the third quarter of 2007, for the reasons discussed above.
Other Income and Expense, Income Taxes and Net Income:
Income tax expense decreased to $5.7 million from $8.1 million in the third quarter of 2007 due to lower taxable earnings. The effective tax rate was 41.3% in the third quarter of 2008 and 2007. The effective tax rate is calculated as total tax expense (as presented in the Condensed Consolidated Statements of Operations) as a percentage of income before income taxes as presented in the Condensed Consolidated Statements of Operations. If calculated as a percentage of income before income taxes and including equity in earnings of joint venture, and including all tax expense, the effective tax rate would be 33.3% and 38.5% for the third quarter of 2008 and 2007, respectively. The reduction in the effective tax rate compared to the third quarter 2007 was due primarily to changes in the geographic distribution of income.
Equity in earnings of the Company’s joint venture, Kreher Steel, was $3.3 million in the third quarter of 2008, $1.9 million higher than the same period last year, reflecting increased pricing for carbon-based products.
Consolidated net income was $11.5 million, or $0.50 per diluted share, in the third quarter of 2008 versus $12.9 million, or $0.57 per diluted share, for the same period in 2007.


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Weighted average diluted shares outstanding was 22.8 million shares for the quarter-ended September 30, 2008 and 2007.
Results of Operations: Nine Months 2008 Comparisons to Nine Months 2007
Consolidated results by business segment are summarized in the following table for the nine months ended September 30, 2008 and 2007.
                                 
    (Amounts in millions)   Fav/(Unfav)
    2008   2007   $ Change   % Change
 
Net Sales
                               
Metals
  $ 1,087.7     $ 1,010.8     $ 76.9       7.6 %
Plastics
    91.8       87.5       4.3       4.9 %
           
Total Net Sales
  $ 1,179.5     $ 1,098.3     $ 81.2       7.4 %
 
                               
Cost of Materials
                               
Metals
  $ 813.6     $ 733.5     $ (80.1 )     (10.9 )%
% of Metals Sales
    74.8 %     72.6 %             (2.2 )%
Plastics
    62.7       59.3       (3.4 )     (5.7 )%
% of Plastics Sales
    68.3 %     67.8 %             (0.5 )%
         
Total Cost of Materials
  $ 876.3     $ 792.8     $ (83.5 )     (10.5 )%
% of Total Net Sales
    74.3 %     72.2 %             (2.1 )%
 
                               
Other Operating Costs and Expenses
                               
Metals
  $ 212.0     $ 193.4     $ (18.6 )     (9.6 )%
Plastics
    25.9       24.0       (1.9 )     (7.9 )%
Other
    8.8       7.6       (1.2 )     (15.8 )%
           
Total Other Operating Costs & Expense
  $ 246.7     $ 225.0     $ (21.7 )     (9.6 )%
% of Total Net Sales
    20.9 %     20.5 %             (0.4 )%
 
                               
Operating Income
                               
Metals
  $ 62.1     $ 83.9     $ (21.8 )     (26.0 )%
% of Metals Sales
    5.7 %     8.3 %             (2.6 )%
Plastics
    3.2       4.2       (1.0 )     (23.8 )%
% of Plastics Sales
    3.5 %     4.8 %             (1.3 )%
Other
    (8.8 )     (7.6 )     (1.2 )     (15.8 )%
           
Total Operating Income
  $ 56.5     $ 80.5     $ (24.0 )     (29.8 )%
% of Total Net Sales
    4.8 %     7.3 %             (2.5 )%
 
    “Other” — Operating loss includes the costs of executive, finance and legal departments, and other corporate activities which support both the metals and plastics segments of the Company.
Net Sales:
Consolidated net sales for the Company in the first nine months of 2008 were $1,179.5 million, an increase of $81.2 million, or 7.4%, compared to the same period last year. Metals segment sales of $1,087.7 million were $76.9 million, or 7.6%, higher than the same period last year. Tons sold per day for the Metals segment (excluding the impact of the Metals U.K. acquisition and the fourth quarter 2007 divestiture of Metal Express) increased 4.9% compared to the nine month period ended 2007.


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The increase in Metals segment sales reflects higher sales volumes and higher prices overall in 2008, and primarily in carbon-based products. Sales volume growth in the Metals segment (excluding the impact of the Metals U.K. acquisition and the fourth quarter 2007 divestiture of Metal Express) in 2008 was primarily due to growth in carbon and alloy plate and alloy bar products.
Plastics segment sales of $91.8 million were $4.3 million, or 4.9%, higher than the same period last year primarily due to growth in the office furniture and industrial markets.
Cost of Materials:
Cost of materials (exclusive of depreciation and amortization) increased $83.5 million, or 10.5%, to $876.3 million for the nine months ended September 30, 2008. Material costs for the Metals segment for the first nine months of 2008 were 74.8% of sales as compared to 72.6% in 2007. Higher material costs, particularly in carbon-based products, were the primary driver of increased material costs as a percent of sales.
Other Operating Expenses and Operating Income:
On a consolidated basis, year-to-date other operating costs and expenses increased $21.7 million, or 9.6% compared to the same period last year. Other operating costs and expenses during the first nine months of 2008 were $246.7 million, or 20.9% of sales compared to $225.0 million, or 20.5% of sales last year. The results for the nine months ended September 30, 2008 included $3.9 million of incremental operating expenses associated with the January 2008 acquisition of Metals U.K. (net of the Metal Express divestiture) as well as $2.2 million for costs related to the Transtar acquisition arbitration settlement. The remaining year-to-date other operating expense increase was $15.6 million, primarily related to $10.9 million of higher plant, transportation and selling costs associated with higher sales volumes and increased fuel charges, as well as $4.3 million for higher Oracle ERP implementation costs in 2008.
Consolidated operating income for the nine months ended September 30, 2008 of $56.5 million was $24.0 million, or 29.8% lower than the same period last year. The Company’s year-to-date 2008 operating profit as a percent of net sales decreased to 4.8% from 7.3% for the same period of 2007, primarily due to higher cost of materials and other operating expense matters discussed above.
Other Income and Expense, Income Taxes and Net Income:
Interest expense was $7.0 million for the nine months ended September 30, 2008, a decrease of $4.1 million versus the same period in 2007. The decrease in interest expense for the nine month period ended September 30, 2008 is a result of lower debt levels since the pay down of debt following the secondary equity offering on May 24, 2007.
Income tax expense decreased to $21.0 million from $27.9 million for the nine months ended September 30, 2008 due to lower taxable earnings. The effective tax rate was 42.5% for the nine months ended 2008 and 40.3% during the same period of 2007. The effective tax rate is calculated as total tax expense (as presented in the Condensed Consolidated Statements of Operations) as a percentage of income before income taxes as presented in the Condensed Consolidated Statements of Operations. If calculated as a percentage income before income taxes and including equity in earnings of joint venture, and including all tax expenses, the effective tax rate would be 36.5% and 38.3% for the year-to-date periods in 2008 and 2007, respectively. The reduction in the effective tax rate compared to the third quarter 2007 was due primarily to changes in the geographic distribution of income.
Equity in earnings of the Company’s joint venture, Kreher Steel, was $8.1 million for the nine months ended 2008, $4.3 million higher than the same period last year, reflecting the results of the joint venture’s acquisition of a metal distribution company in April 2007, as well as increased pricing for carbon-based products.


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Consolidated net income was $36.5 million, or $1.62 per diluted share, in the first nine months of 2008 versus $44.5 million (after preferred dividends of $0.6 million), or $2.14 per diluted share, for the same period in 2007.
Weighted average diluted shares outstanding increased 7.2% to 22.6 million for the nine months ended September 30, 2008 as compared to 21.1 million shares for the same period in 2007. The increase in average diluted shares outstanding is primarily due to the additional shares issued during the Company’s secondary equity offering in May 2007.
Accounting Policies:
Effective January 1, 2008, the Company adopted SFAS No. 157, “Fair Value Measurement” (“SFAS 157”) and SFAS No. 159, “The Fair Value Option for Financial Assets and Financial Liabilities” (“SFAS 159”). See Note 2 to the condensed consolidated financial statements for more information regarding the Company’s adoption of these standards. There have been no changes in critical accounting policies from those described in the Company’s Annual Report on Form 10-K for the year ended December 31, 2007.
Liquidity and Capital Resources
The Company’s principal sources of liquidity are earnings from operations, management of working capital, and the $230 million amended senior credit facility.
Cash used in operating activities for the first nine months of 2008 was $15.6 million. Receivable days outstanding were 48 days at the end of the third quarter of 2008 as compared to 46 days at the end of the fourth quarter of 2007. Total receivables increased due to higher sales and a larger mix of international business. Average days sales in inventory was 125 days for year-to-date September 2008 versus 132 days for year-to-date December 2007, reflecting stronger sales.
In anticipation of the Metals U.K. acquisition, on January 2, 2008, the Company and its Canadian, U.K. and material domestic subsidiaries entered into a First Amendment to its Amended and Restated Credit Agreement dated as of September 5, 2006 with its lending syndicate. The facility consists of (i) a $170 million revolving “A” loan (the “U.S. Revolver A”) to be drawn by the Company from time to time, (ii) a $50 million multicurrency revolving “B” loan (the” U.S. Revolver B” and with the U.S. Revolver A, the “U.S. Facility”) to be drawn by the Company or its U.K. subsidiary from time to time, and (iii) a Cdn. $9.8 million revolving loan (corresponding to $10 million in U.S. dollars as of the amendment closing date) (the “Canadian Facility”) to be drawn by the Company’s Canadian subsidiary from time to time. The maturity date of the facility was extended to January 2, 2013. The obligations of the U.K. Subsidiary under the U.S. Revolver B are guaranteed by the Company and its material domestic subsidiaries. The U.S. Revolver A letter of credit sub-facility was increased from $15 million to $20 million. The Company’s U.K. subsidiary drew £14.9 million (or approximately $29.6 million) of the amount available under the U.S. Revolver B to finance the acquisition.
As of September 2008, the Company had outstanding borrowings of $41.0 million under its U.S. Revolver A and had availability of $119.8 million. Borrowings under the U.S. Revolver B were $28.4 million and availability was $21.6 million. The Company’s Canadian subsidiary had no outstanding borrowings under the Canadian Facility and availability of $10 million at September 30, 2008.
The Company paid cash dividends to its shareholders of $0.18 per common share, or $4.0 million, for the nine months ended September 30, 2008.
Capital expenditures through September 2008 were $18.8 million including approximately $7.9 million for the Company’s on-going ERP implementation.
The Company’s principal payments on long-term debt, including the current portion of long-term debt, required over the next five years and thereafter are summarized below:


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2008
  $ 6.7  
2009
    11.0  
2010
    7.9  
2011
    8.0  
2012
    8.1  
2013 and beyond
    55.6  
 
     
Total debt
  $ 97.3  
 
     
As of September 30, 2008, the Company remains in compliance with the covenants of its financial agreements, which require it to maintain certain funded debt-to-capital ratios, working capital-to-debt ratios and a minimum adjusted consolidated net worth as defined within the agreements.
Current business conditions lead management to believe that cash from operations along with funds available under our $230 million credit facility will be sufficient to fund its working capital needs, capital expenditure programs and meet its debt obligations.
As of September 30, 2008, the Company had $7.0 million of irrevocable letters of credit outstanding, which primarily consisted of $3.6 million in support of the outstanding industrial revenue bonds and $1.9 million for compliance with the insurance reserve requirements of its workers’ compensation insurance carrier.
Item 3. Quantitative and Qualitative Disclosure about Market Risk
The Company is exposed to interest rate, commodity price, and foreign exchange rate risks that arise in the normal course of business. There have been no significant or material changes to such risks since December 31, 2007. Refer to Item 7a in the Company’s Annual Report on Form 10-K filed for the year ended December 31, 2007 for further discussion of such risks.
Item 4. Controls and Procedures
(a) Evaluation of Disclosure Controls and Procedures
A review and evaluation was performed by the Company’s management, including the Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of the Company’s disclosure controls and procedures (as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934) as of the end of the period covered by this report.
The Company’s management is responsible for establishing and maintaining adequate internal control over financial reporting as such term is defined under Rule 240.13a-15(f) of the Securities Exchange Act of 1934. The Company’s internal control over financial reporting is a process designed under the supervision of the Company’s Chief Executive Officer and Chief Financial Officer to provide reasonable assurance regarding the preparation of financial statements for external purposes in accordance with U.S. generally accepted accounting principles.
In its Annual Report on Form 10-K for the year ended December 31, 2007, the Company reported that, based upon management’s review and evaluation, the Company’s disclosure controls and procedures were effective as of December 31, 2007.


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Based on our evaluation of the effectiveness of the design and operation of the Company’s disclosure controls and procedures as of the end of the period covered by this report, we have concluded that our disclosure controls and procedures were effective as of the end of the period covered by this report.
(b) Changes in Internal Controls Over Financial Reporting
During the third quarter of 2008, the Company’s Plastics subsidiary, Total Plastics Inc. (“TPI”), completed the implementation of the Vantage ERP system. TPI represents less than 10% of the Company’s consolidated net sales. This system conversion resulted in the modification of certain control procedures and processes to conform to the Vantage ERP system environment. The Company is continuing to evaluate the impact that the Vantage ERP system will have on certain of its internal controls and expects the new ERP system to enhance its control environment.
The Company is in the process of implementing the Oracle ERP system. The planning for this system implementation began in 2006, and the first scheduled phase of the implementation occurred in the second quarter 2008 at certain of the Company’s domestic locations which primarily service the aerospace markets. The facilities included in the initial second quarter Oracle ERP system implementation represent less than 20% of the Company’s consolidated net sales. During the second quarter of 2008, the majority of the legacy operating systems and financial systems of these locations were migrated to the Oracle ERP system. The Company also implemented the human resource functionality of the Oracle ERP system company-wide. This system conversion resulted in the modification of certain control procedures and processes to conform to the Oracle ERP system environment. During the third quarter of 2008, the Company continued to evaluate the impact that the Oracle ERP system will have on certain of its internal controls and expects the new ERP system to enhance its control environment. The Company plans to continue to replace its legacy systems with Oracle ERP system functionality across many of its locations and business operations into fiscal 2009.
Except as described above, there were no significant changes in the Company’s internal controls over financial reporting during the three months ended September 30, 2008 that were identified in connection with the evaluation referred to in paragraph (a) above that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting.


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Part II. OTHER INFORMATION
Item 6. Exhibits
     Exhibit 31.1 Certification Pursuant to Section 302 by CEO
     Exhibit 31.2 Certification Pursuant to Section 302 by CFO
     Exhibit 32.1 Certification Pursuant to Section 906 by CEO & CFO


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  SIGNATURES
 
 
     
     
     
 
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
             
    A. M. Castle & Co.
   
         
    (Registrant)
   
 
           
Date: October 29, 2008
  By:   /s/ Patrick R. Anderson
 
Patrick R. Anderson
Vice President — Controller and Chief Accounting Officer
(Mr. Anderson has been authorized to sign on behalf
of the Registrant.)