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ALPHA PRO TECH LTD - Quarter Report: 2005 September (Form 10-Q)

 

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 


FORM 10-Q


 

Quarterly Report pursuant to Section 13 or 15(d)

of the Securities Exchange Act of 1934

 

For the Quarter Ended September 30, 2005

 

Commission File No. 01-15725

 

Alpha Pro Tech, Ltd.

(exact name of registrant as specified in its charter)

 

Delaware, U.S.A.

 

63-1009183

(State or other jurisdiction of incorporation)

 

(I.R.S. Employer Identification No.)

 

 

 

Suite 112, 60 Centurian Drive

 

 

Markham, Ontario, Canada

 

L3R 9R2

(Address of principal executive offices)

 

(Zip Code)

 

Registrant’s telephone number, including area code:  (905) 479-0654

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days.

 

Yes  ý  No  o

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2). Yes o   No ý

 

Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of November 10, 2005.

 

23,712,953 shares of common stock, $.01 par value

 

 



 

Alpha Pro Tech, Ltd.

 

Table of Contents

 

PART I. FINANCIAL INFORMATION

 

 

 

 

 

ITEM 1 Consolidated Financial Statements (Unaudited)

 

 

 

 

 

 

a)

Consolidated Balance Sheets -

 

 

 

September 30, 2005 and December 31, 2004

 

 

 

 

 

 

b)

Consolidated Statements of Operations

 

 

 

for the three and nine months ended September 30, 2005

 

 

 

and September 30, 2004

 

 

 

 

 

 

c)

Consolidated Statement of Shareholders’ Equity

 

 

 

for the nine months ended September 30, 2005

 

 

 

 

 

 

d)

Consolidated Statements of Cash Flows

 

 

 

for the nine months ended September 30, 2005

 

 

 

and September 30, 2004

 

 

 

 

 

 

e)

Notes to Consolidated Financial Statements

 

 

 

 

 

ITEM 2

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

 

 

 

 

 

Cautionary Statements Regarding Forward-Looking Information

 

 

 

 

 

 

New Accounting Standards

 

 

 

 

 

ITEM 3 Quantitative and Qualitative Disclosures About Market Risk

 

 

 

 

 

ITEM 4 Controls and Procedures

 

 

 

 

 

PART II. OTHER INFORMATION

 

 

 

 

 

ITEM 6 Exhibits and Reports on Form 8-K

 

 

 

 

 

SIGNATURES

 

 

 

 

 

EXHIBITS

 

 

 

 

 

 

Exhibit 31.1:

Certification by CEO pursuant to Rule 13a-14(b) and Rule 15d-14(b)
of the Exchange Act (filed herewith)

 

 

 

 

 

 

Exhibit 31.2:

Certification by CFO pursuant to Rule 13a-14(b) and Rule 15d-14(b)
of the Exchange Act (filed herewith)

 

 

 

 

 

 

Exhibit 32.1:

Certification by CEO pursuant to Section 906 of the
Sarbanes-Oxley Act (filed herewith)

 

 

 

 

 

 

Exhibit 32.2:

Certification by CFO pursuant to Section 906 of the
Sarbanes-Oxley Act (filed herewith)

 

 



 

Alpha Pro Tech, Ltd.

 

PART I.  FINANCIAL INFORMATION

 

 

ITEM 1.  FINANCIAL STATEMENTS

 

We have prepared the following unaudited interim consolidated financial statements pursuant to the rules and regulations of the Securities and Exchange Commission. Certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted pursuant to these rules and regulations.

 

You should read the following unaudited interim consolidated financial statements and the accompanying notes together with our Annual Report on Form 10-K for the year ended December 31, 2004. Our 2004 Annual Report contains information that may be helpful in analyzing the financial information contained in this report and in comparing our results of operations for the three and nine months ended September 30, 2005 with the same period in 2004.

 

 

1



 

Alpha Pro Tech, Ltd.

 

Consolidated Balance Sheets (Unaudited)

 

 

 

September 30, 2005

 

December 31,
2004 (1)

 

 

 

 

 

 

 

Assets

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

294,000

 

$

4,875,000

 

Accounts receivable, net of allowance for doubtful accounts of $83,000 at September 30, 2005 and $75,000 at December 31, 2004

 

5,128,000

 

4,261,000

 

Inventories, net

 

9,800,000

 

4,802,000

 

Prepaid expenses and other current assets

 

595,000

 

949,000

 

Deferred income taxes

 

461,000

 

461,000

 

Total current assets

 

16,278,000

 

15,348,000

 

 

 

 

 

 

 

Property and equipment, net

 

3,418,000

 

3,256,000

 

Goodwill, net

 

55,000

 

55,000

 

Intangible assets, net

 

114,000

 

130,000

 

Other assets

 

1,350,000

 

 

Total assets

 

$

21,215,000

 

$

18,789,000

 

 

 

 

 

 

 

Liabilities and Shareholders’ Equity

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Accounts payable

 

$

558,000

 

$

1,363,000

 

Accrued liabilities

 

1,712,000

 

1,074,000

 

Note payable

 

177,000

 

 

Total current liabilities

 

2,447,000

 

2,437,000

 

 

 

 

 

 

 

Deferred income taxes

 

652,000

 

652,000

 

Total liabilities

 

3,099,000

 

3,089,000

 

 

 

 

 

 

 

Shareholders’ equity

 

 

 

 

 

Common stock, $.01 par value, 50,000,000 shares authorized, 23,683,955 and 23,456,849 issued and outstanding at September 30, 2005 and December 31, 2004, respectively

 

237,000

 

235,000

 

Additional paid-in capital

 

24,466,000

 

24,193,000

 

Accumulated deficit

 

(6,587,000

)

(8,728,000

)

Total shareholders’ equity

 

18,116,000

 

15,700,000

 

Total liabilities and shareholders’ equity

 

$

21,215,000

 

$

18,789,000

 

 


(1)                                  The condensed consolidated balance sheet as of December 31, 2004 has been prepared using information from the audited financial statements at that date.

 

The accompanying notes are an integral part of these consolidated financial statements.

 

2



 

Alpha Pro Tech, Ltd.

 

Consolidated Statements of Operations (Unaudited)

 

 

 

For the Three Months Ended
September 30,

 

For the Nine Months Ended
September 30,

 

 

 

2005

 

2004

 

2005

 

2004

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

8,056,000

 

$

5,827,000

 

$

24,078,000

 

$

18,428,000

 

 

 

 

 

 

 

 

 

 

 

Cost of goods sold, excluding depreciation and amortization

 

4,407,000

 

2,910,000

 

13,040,000

 

9,281,000

 

 

 

 

 

 

 

 

 

 

 

Gross margin

 

3,649,000

 

2,917,000

 

11,038,000

 

9,147,000

 

 

 

 

 

 

 

 

 

 

 

Expenses:

 

 

 

 

 

 

 

 

 

Selling, general and administrative

 

2,421,000

 

2,198,000

 

7,289,000

 

6,711,000

 

Depreciation and amortization

 

130,000

 

127,000

 

375,000

 

393,000

 

 

 

 

 

 

 

 

 

 

 

Income from operations

 

1,098,000

 

592,000

 

3,374,000

 

2,043,000

 

 

 

 

 

 

 

 

 

 

 

Other income (expense)

 

 

 

 

 

 

 

 

 

Gain on sale of assets

 

 

 

 

7,000

 

Interest, net

 

2,000

 

 

24,000

 

(4,000

)

 

 

 

 

 

 

 

 

 

 

Income before provision for income taxes

 

1,100,000

 

592,000

 

3,398,000

 

2,046,000

 

 

 

 

 

 

 

 

 

 

 

Provision for income taxes

 

407,000

 

218,000

 

1,257,000

 

756,000

 

 

 

 

 

 

 

 

 

 

 

Net income

 

$

693,000

 

$

374,000

 

$

2,141,000

 

$

1,290,000

 

 

 

 

 

 

 

 

 

 

 

Basic net income per share

 

$

0.03

 

$

0.02

 

$

0.09

 

$

0.06

 

 

 

 

 

 

 

 

 

 

 

Diluted net income per share

 

$

0.03

 

$

0.02

 

$

0.09

 

$

0.05

 

 

 

 

 

 

 

 

 

 

 

Basic weighted average shares outstanding

 

23,679,933

 

23,270,478

 

23,668,386

 

23,155,358

 

 

 

 

 

 

 

 

 

 

 

Diluted weighted average shares outstanding

 

25,347,172

 

24,467,474

 

25,155,335

 

24,642,728

 

 

The accompanying notes are an integral part of these consolidated financial statements.

 

3



 

Alpha Pro Tech, Ltd.

 

Consolidated Statement of Shareholders’ Equity (Unaudited)

 

 

 

 

 

 

 

Additional

 

 

 

 

 

 

 

Common Stock

 

Paid-in

 

Accumulated

 

 

 

 

 

Shares

 

Amount

 

Capital

 

Deficit

 

Total

 

Balance at December 31, 2004

 

23,456,849

 

$

235,000

 

$

24,193,000

 

$

(8,728,000

)

$

15,700,000

 

 

 

 

 

 

 

 

 

 

 

 

 

Options exercised

 

237,106

 

2,000

 

295,000

 

 

297,000

 

 

 

 

 

 

 

 

 

 

 

 

 

Common stock repurchased

 

(10,000

)

 

(22,000

)

 

(22,000

)

 

 

 

 

 

 

 

 

 

 

 

 

Net income

 

 

 

 

2,141,000

 

2,141,000

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at September 30, 2005

 

23,683,955

 

$

237,000

 

$

24,466,000

 

$

(6,587,000

)

$

18,116,000

 

 

The accompanying notes are an integral part of these consolidated financial statements

 

4



 

Alpha Pro Tech, Ltd.

 

Consolidated Statements of Cash Flows (Unaudited)

 

 

 

For the Nine months Ended
September 30,

 

 

 

2005

 

2004

 

Cash Flows From Operating Activities:

 

 

 

 

 

Net income

 

$

2,141,000

 

$

1,290,000

 

Adjustments to reconcile net income to net cash used in operating activities:

 

 

 

 

 

Depreciation and amortization

 

375,000

 

393,000

 

Gain on sale of asset

 

 

(7,000

)

Changes in assets and liabilities:

 

 

 

 

 

Accounts receivable, net

 

(867,000

)

(1,116,000

)

Inventories, net

 

(4,998,000

)

853,000

 

Prepaid expenses and other current assets

 

354,000

 

(564,000

)

Accounts payable and accrued liabilities

 

(167,000

)

(1,003,000

)

 

 

 

 

 

 

Net cash used in operating activities:

 

(3,162,000

)

(154,000

)

 

 

 

 

 

 

Cash Flows From Investing Activities:

 

 

 

 

 

Purchase of property and equipment

 

(509,000

)

(238,000

)

Purchase of intangible assets

 

(12,000

)

(39,000

)

Proceeds from sale of assets

 

 

16,000

 

Investment in and advances to Joint Venture

 

(1,350,000

)

 

 

 

 

 

 

 

Net cash used in investing activities

 

(1,871,000

)

(261,000

)

 

 

 

 

 

 

Cash Flows From Financing Activities:

 

 

 

 

 

Proceeds from exercise of warrants

 

 

208,000

 

Proceeds from the exercise of stock options

 

297,000

 

651,000

 

Payments for the repurchase of common stock

 

(22,000

)

(371,000

)

Proceeds from note

 

177,000

 

 

Net cash provided by financing activities

 

452,000

 

488,000

 

 

 

 

 

 

 

Decrease/increase in cash during the period

 

(4,581,000

)

73,000

 

 

 

 

 

 

 

Cash and cash equivalents, beginning of period

 

4,875,000

 

3,427,000

 

Cash and cash equivalents, end of period

 

$

294,000

 

$

3,500,000

 

 

The accompanying notes are an integral part of these consolidated financial statements.

 

5



 

Alpha Pro Tech, Ltd.

 

Notes to Consolidated Financial Statements (Unaudited)

 

1.                                      The Company

 

Alpha Pro Tech, Ltd. (Alpha ProTech, the Company, we, our, us) manufactures and distributes a line of disposable protective apparel and a line of infection control products for the cleanroom, industrial, pharmaceutical, medical and dental markets. The disposable protective apparel consists of a complete line of shoecovers, bouffant caps, coveralls, gowns, frocks and lab coats. The infection control line of products includes a line of face masks and eye shields. The Company also manufactures and distributes a line of medical bed pads and accessories as well as a line of pet beds.  The Company’s products are sold both under the “Alpha Pro Tech” brand name as well as under private label and are predominantly sold in the United States of America.

 

During the second quarter 2004, the Company announced the formation of a new business segment, Alpha ProTech Engineered Products, Inc., a wholly-owned subsidiary of Alpha Pro Tech. This segment consists of a line of construction supply weatherization products as well as a line of paint with antimicrobials. The construction supply weatherization products consist of building wrap, synthetic roof underlayment and antimicrobial mold resistant framing sealant. The line of paint with antimicrobials is designed to inhibit growth of bacteria, fungi and algae on the painted surfaces in hospitals, surgical rooms and cleanrooms and associated controlled environments.

 

2.                                      Basis of Presentation

 

The interim financial information included herein is unaudited; however, the information reflects all adjustments (consisting of normal recurring adjustments) that are, in the opinion of management, necessary for the fair presentation of the consolidated financial position, results of operations and cash flows for the interim periods. The consolidated financial statements should be read in conjunction with the consolidated financial statements for the year ended December 31, 2004, which are included in the Company’s Annual Report on Form 10-K for the year ended December 31, 2004 (“2004 10-K”). The results of operations for the three months and nine months ended September 30, 2005 are not necessarily indicative of the results to be expected for the full year. The consolidated balance sheet at December 31, 2004 was extracted from the audited consolidated financial statements contained in the 2004 10-K and does not include all disclosures required by accounting principles generally accepted in the United States of America for annual consolidated financial statements.

 

3.                                      Stock Based Compensation

 

 The Company maintains two stock option plans under which the Company may grant incentive stock options and non-qualified stock options to employees and non-employee directors.  Stock options have been granted with exercise prices at or above the fair market value on the date of grant.  Options vest and expire according to terms established at the grant date.

 

The Company accounts for stock options granted using Accounting Principles Board (“APB”) Opinion 25. Accordingly, no compensation cost has been recognized for its fixed stock option plans. Had compensation cost for the Company’s stock-based compensation plans been determined based on the fair value at the grant dates for awards under those plans consistent with SFAS No. 123,”Accounting for Stock-Based Compensation”, as amended by SFAS No. 148, “Accounting for Stock-Based Compensation-Transition and Disclosure”, the Company’s net income and net income per common share would have changed to the pro forma amounts indicated below:

 

6



 

 

 

For the Three Months
 Ended
September 30,

 

For the Nine Months
 Ended
September 30,

 

 

 

2005

 

2004

 

2005

 

2004

 

Net income, as reported

 

$

 693,000

 

$

 374,000

 

$

 2,141,000

 

$

 1,290,000

 

Add: Total stock-based employee compensation expense included in reported net income, net of related tax effects

 

 

 

 

 

Deduct: Total stock-based employee compensation expense determined using the fair value method for all rewards, net of related tax effects

 

(78,000

)

(60,000

)

(261,000

)

(60,000

)

 

 

 

 

 

 

 

 

 

 

Pro forma net income

 

$

 615,000

 

$

 314,000

 

$

 1,880,000

 

$

 1,230,000

 

 

 

 

 

 

 

 

 

 

 

Net income per share:

 

 

 

 

 

 

 

 

 

Basic - as reported

 

$

 0.03

 

$

 0.02

 

$

 0.09

 

$

 0.06

 

Basic - pro forma

 

0.03

 

0.02

 

0.08

 

0.06

 

Diluted – as reported

 

0.03

 

0.02

 

0.09

 

0.05

 

Diluted - pro forma

 

0.02

 

0.02

 

0.07

 

0.05

 

 

4.                                      New Accounting Standards

 

Based on the Company’s review of new accounting standards released during the quarter ended September 30, 2005 the Company did not identify any standards requiring adoption that would have a significant impact on its consolidated financial statements.

 

5.                                      Inventories

 

Inventories consist of the following:

 

 

 

September 30,
2005

 

December 31,
2004

 

Raw materials

 

$

 6,743,000

 

$

 2,719,000

 

Work in process

 

266,000

 

57,000

 

Finished goods

 

3,186,000

 

2,452,000

 

 

 

10,195,000

 

5,228,000

 

Less reserve for slow-moving, obsolete or unusable inventory

 

(395,000

)

(426,000

)

 

 

$

 9,800,000

 

$

 4,802,000

 

 

7



 

6.         Other Assets

 

On June 14, 2005, Alpha ProTech Engineered Products, Inc. entered into a 50/50 joint venture agreement with Maple Industries and Associates (“Maple”), a manufacturer in India, for the production of building products. The name of the joint venture is Harmony Plastics Private Limited (“Harmony”).   As of September 30, 2005, Alpha ProTech Engineered Products has invested $1,350,000 in the joint venture; $408,000 for share capital and $942,000 in the form of a long term advance.

 

In order to fund the joint venture, the agreement calls for Alpha ProTech Engineered Products, Inc. and Maple to each contribute $408,000 for share capital, and for Alpha ProTech Engineered Products, Inc. to make a long term, non interest bearing advance of $942,000 for materials. Half of this advance is to be repaid monthly over a six year term commencing in July 2006 and the balance is to be paid in the seventh year.  The agreement also calls for Harmony to arrange a bank loan of $1.25 million, guaranteed exclusively by Maple and the assets of Harmony Plastics Private Limited. As a result, the total funding will be approximately $3.0 million, of which Alpha ProTech Engineered Products, Inc. will contribute $1.35 million.

 

Harmony’s start up funding was utilized to purchase an existing 33,000 square-foot manufacturing facility in India; this facility includes manufacturing equipment necessary to produce roof underlayment.  Harmony will also build a new 60,000 square-foot facility for the additional manufacturing of roof underlayment and other building products.

 

The Company is subject to the provisions of FASB interpretation No. 46,”Consolidation of Variable Interest Entities—an interpretation of ARB No. 51,” (FIN 46) which redefines the criteria by which the Company determines the proper accounting for its investments in related entities.  Specifically, FIN 46 requires the Company to assess whether or not related entities are variable interest entities (VIEs), as defined.  For those related entities that qualify as variable interest entities, FIN 46 requires the Company to determine whether or not the Company is the primary beneficiary of the VIE, and if so, to consolidate the VIE. The Company is in the process of making such determination with respect to Harmony.

 

If the Company determines that Harmony is a VIE and that the Company is the primary beneficiary, Harmony would be subject to consolidation by the Company.  Under such circumstances, the consolidated financial statements of the Company would be impacted as follows: Cash would increase by approximately $600,000, prepaid expenses and other current assets would increase by approximately $300,000, property and equipment would increase by approximately $900,000, other assets would be offset completely and minority interests of approximately $400,000 would be recorded.  No other balance sheet accounts would be materially affected.  In addition, net income, revenues and expenses would not be materially affected.

 

The Company expects to complete its analysis in the fourth quarter of 2005.

 

7. Accrued Liabilities

 

Accrued liabilities consist of the following:

 

 

 

September 30,
2005

 

December 31,
2004

 

Bonuses payable

 

$

552,000

 

$

516,000

 

Income tax

 

698,000

 

 

Accrued payroll

 

90,000

 

163,000

 

Accrued rebates and other

 

372,000

 

395,000

 

 

 

$

1,712,000

 

$

1,074,000

 

 

8



 

8. Basic and Diluted Net Income Per Share

 

The following table provides a reconciliation of both net income and the number of shares used in the computation of “basic” earnings per share (EPS), which utilizes the weighted average number of shares outstanding without regard to potential shares, and “diluted” EPS, which includes all such dilutive shares.

 

 

 

For the Three months ended
September 30,

 

For the Nine Months Ended
September 30,

 

 

 

2005

 

2004

 

2005

 

2004

 

 

 

 

 

 

 

 

 

 

 

Net income (Numerator)

 

$

693,000

 

$

374,000

 

$

2,141,000

 

$

1,290,000

 

 

 

 

 

 

 

 

 

 

 

Shares (Denominator):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic weighted average shares outstanding

 

23,679,933

 

23,270,478

 

23,668,386

 

23,155,358

 

 

 

 

 

 

 

 

 

 

 

Add: Dilutive effect of stock options and warrants

 

1,677,238

 

1,196,996

 

1,486,949

 

1,487,370

 

 

 

 

 

 

 

 

 

 

 

Diluted weighted average shares outstanding

 

25,347,172

 

24,467,474

 

25,155,335

 

24,642,728

 

 

 

 

 

 

 

 

 

 

 

Net income per share:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic

 

$

0.03

 

$

0.02

 

$

0.09

 

$

0.06

 

 

 

 

 

 

 

 

 

 

 

Diluted

 

$

0.03

 

$

0.02

 

$

0.09

 

$

0.05

 

 

9.  Activity of Business Segments

 

The Company operates through four segments:

 

Disposable Protective Apparel Products: consisting of a complete line of disposable protective clothing such as shoecovers (including the Aqua Track and spunbond shoecovers), bouffant caps, coveralls, frocks, lab coats and hoods, for the pharmaceutical, cleanroom, industrial and medical markets.

 

Infection Control Products: consisting of a line of face masks and eye shields principally for the medical, dental and industrial markets.

 

Extended Care Products: consisting of a line of medical bed pads using Unreal Lambskin ® (synthetic lambskin) The Unreal Lambskin ® is used to produce medical bed pads, which prevent decubitus ulcers or bedsores on long term care patients.  The Unreal Lambskin ® is also used to

 

9



 

manufacture bedrail pads, knee and elbow protectors, as well as wheelchair accessories. The Company also manufactures a line of pet beds and pet toy accessories with this material.

 

Engineered Products: this fourth segment was announced during the second quarter 2004 with the formation of Alpha ProTech Engineered Products, Inc., a wholly-owned subsidiary. This segment consists of a line of construction supply weatherization products as well as a line of paint with antimicrobials. The construction supply weatherization products consist of building wrap, synthetic roof underlayment and antimicrobial mold resistant framing sealant. The line of paint with antimicrobials is designed to inhibit growth of bacteria, fungi and algae on the painted surfaces in hospitals, surgical rooms and cleanrooms and associated controlled environments.

 

The accounting policies of the segments are the same as those described previously under “Summary of Significant Accounting Policies” in the 2004 10-K.  Segment data excludes charges allocated to head office and corporate sales/marketing departments and income taxes.  The Company evaluates the performance of its segments and allocates resources to them based primarily on net sales

 

The following table shows net sales for each segment for the three and nine months ended September 30, 2005 and 2004:

 

 

 

For the Three Months Ended
September 30,

 

For the Nine Months
Ended
September 30,

 

 

 

2005

 

2004

 

2005

 

2004

 

 

 

 

 

 

 

 

 

 

 

Disposable protective apparel

 

$

5,109,000

 

$

4,300,000

 

$

15,771,000

 

$

13,130,000

 

Infection control

 

1,201,000

 

1,109,000

 

3,583,000

 

3,944,000

 

Engineered products

 

1,390,000

 

 

3,495,000

 

 

Extended care

 

356,000

 

418,000

 

1,229,000

 

1,354,000

 

 

 

 

 

 

 

 

 

 

 

Consolidated total net sales

 

$

8,056,000

 

$

5,827,000

 

$

24,078,000

 

$

18,428,000

 

 

The following table shows the reconciliation of total segment income to total consolidated net income for the three months and nine months ended September 30, 2005 and 2004:

 

 

 

For the Three Months Ended
September 30,

 

For the Nine Months Ended
September 30,

 

 

 

2005

 

2004

 

2005

 

2004

 

Disposable protective apparel

 

$

1,825,000

 

$

1,613,000

 

$

5,881,000

 

$

4,711,000

 

Infection control

 

501,000

 

418,000

 

1,460,000

 

1,449,000

 

Engineered products

 

65,000

 

(155,000

)

(16,000

)

(180,000

)

Extended care

 

32,000

 

52,000

 

136,000

 

189,000

 

 

 

 

 

 

 

 

 

 

 

Total segment income

 

2,423,000

 

1,928,000

 

7,461,000

 

6,169,000

 

Unallocated corporate overhead expenses

 

(1,323,000

)

(1,336,000

)

(4,063,000

)

(4,123,000

)

Provision for income taxes

 

(407,000

)

(218,000

)

(1,257,000

)

(756,000

)

 

 

 

 

 

 

 

 

 

 

Consolidated net income

 

$

693,000

 

$

374,000

 

$

2,141,000

 

$

1,290,000

 

 

10



 

ITEM 2                   MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

You should read the following discussion and analysis together with our consolidated financial statements and the notes to our consolidated financial statements, which appear elsewhere in this report.

 

CAUTIONARY STATEMENTS REGARDING FORWARD-LOOKING INFORMATION

 

This report on Form 10-Q contains “forward-looking statements” that are made pursuant to the safe-harbor provisions of the Private Securities Litigation Reform Act of 1995. Forward-looking statements include statements concerning plans, objectives, goals, strategies, future events, future revenues or performance, capital expenditures and other information that is not historical information. When used in this report, the words “estimates,” “expects,” “anticipates,” “forecasts,” “plans,” “intends,” “believes” and variations of such words or similar expressions are intended to identify forward-looking statements. Additional forward-looking statements may be made by us from time to time. All such subsequent forward-looking statements, whether written or oral and whether made by or on behalf of us, are also expressly qualified by these cautionary statements.

 

Our forward-looking statements are based upon our current expectations and various assumptions. Our expectations, beliefs and projections are expressed in good faith and we believe there is a reasonable basis for them, including without limitation, management’s examination of historical operating trends, data contained in our records and other data available from third parties. However, we cannot assure you that management’s expectations; beliefs and projections will result or be achieved or accomplished. Our forward-looking statements apply only as of the date made. Except as required by law, we undertake no obligation to publicly update or revise forward-looking statements which may be made to reflect events or circumstances after the date made or to reflect the occurrence of unanticipated events.

 

Where to find more information about us. We make available free of charge on our Internet website (http://www.alphaprotech.com) our most recent Annual Report on Form 10-K, our most recent Quarterly Report on Form 10-Q, any current reports on Form 8-K filed since our most recent Annual Report on Form 10-K and any amendments to such reports as soon as reasonably practicable following the electronic filing of such report with the SEC. In addition, we provide electronic or paper copies of our filings free of charge upon request.

 

Critical Accounting Policies

 

The preparation of our financial statements in conformity with accounting principles generally accepted in the United States of America requires us to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the dates of the financial statements and the reported amounts of net sales and expenses during the reported periods.  We base estimates on past experience and on various other assumptions that are believed to be reasonable under the circumstances.  The application of these accounting policies on a consistent basis enables us to provide timely and reliable financial information.  We believe our critical accounting polices include the following:

 

Inventories: Inventories include freight-in, materials, labor and overhead costs and are stated at the lower of cost (computed on a standard cost basis, which approximates average cost) or market.  Provision is made for slow-moving, obsolete or unusable inventory. We assess our inventory for estimated obsolescence or unmarketable inventory and write down the difference between the cost of inventory and the estimated market value based upon assumptions about future sales and supply on-hand. If actual market conditions are less favorable than those projected by management, additional inventory write-downs may be required.

 

Revenue Recognition: For sales transactions, we comply with the provisions of Staff Accounting Bulletin 104 “Revenue Recognition,” which states that revenue should be recognized when the following revenue recognition criteria are met: (1) persuasive evidence of an arrangement exists; (2) the product has been shipped and the customer takes ownership and assumes the risk of loss; (3) the selling price is fixed or

 

11



 

determinable; and (4) collection of the resulting receivable is reasonably assured. These criteria are satisfied upon shipment of product and revenues are recognized accordingly.

 

Sales are reduced for any anticipated sales returns, rebates and allowances based on historical experience.  Since our return policy is only 90 days and our products are not generally susceptible to external factors such as technological obsolescence or significant changes in demand, we are able to make a reasonable estimate for returns. We offer end user product specific and sales volume rebates to select distributors.  Our rebates are based on actual sales and accrued for monthly.

 

Stock Based Compensation:  We account for stock options granted to employees and directors under the recognition and measurement principles of APB opinion No. 25 instead of the fair value recognition provisions of SFAS No. 123, “Accounting for Stock Based Compensation,” as amended by SFAS No. 148.  Under APB opinion No. 25, no stock-based employee compensation is reflected in net income, as all options granted under the Company’s plan have an exercise price equal to the market value of the stock on the date of the grant.  The effect on net income if we had applied the fair value recognition provisions of SFAS No. 123 would have been a decrease of $78,000 for the quarter ended September 30, 2005 and $258,000 for the nine months ended September 30, 2005.

 

The fair values of stock option grants are determined using the Black-Scholes option pricing model and the following assumptions: expected stock price volatility based on historic and management’s expectations of future volatility, risk-free interest rates from published sources, weighted average expected option lives based on historical data and no dividend yield, as management currently does not intend to pay dividends in the near future. The Black-Scholes option valuation model was developed for use in estimating the fair value of traded options that have no vesting restrictions and that are fully transferable. In addition, option valuation models require the input of highly subjective assumptions including expected stock price volatility.  Our stock options have characteristics significantly different from those of traded options and changes in the subjective input assumptions can materially affect their fair value.

 

In December 2004, the FASB issued a revision to SFAS No. 123, “Accounting for Stock-Based Compensation,” SFAS No. 123-R, “Share-Based Payment.” SFAS No. 123-R focuses primarily on transactions in which an entity exchanges its equity instruments for employee services and generally establishes standards for the accounting for transactions in which an entity obtains goods or services in share-based payment transactions.  We will adopt SFAS No. 123-R effective January 1, 2006 using the modified prospective application with no restatement of prior interim periods. The Company does not expect the adoption of this standard to have a significant impact on its financial position or results of operations.

 

Consolidations: The Company is subject to the provisions of FASB interpretation No. 46,”Consolidation of Variable Interest Entities—an interpretation of ARB No. 51,” (FIN 46) which redefines the criteria by which the Company determines the proper accounting for its investments in related entities.  Specifically, FIN 46 requires the Company to assess whether or not related entities are variable interest entities (VIEs), as defined.  For those related entities that qualify as variable interest entities, FIN 46 requires the Company to determine whether or not the Company is the primary beneficiary of the VIE, and if so, to consolidate the VIE.  The Company is in the process of making such determination with respect to Harmony.

 

The Company expects to complete its analysis in the fourth quarter of 2005

 

12



 

OVERVIEW

 

Alpha Pro Tech is in the business of protecting people, products and environments. We accomplish this by developing, manufacturing and marketing a line of disposable protective apparel and infection control products for the cleanroom, industrial, pharmaceutical, medical and dental markets. We also manufacture and distribute a line of medical bed pads and accessories as well as a line of pet beds.  Alpha ProTech Engineered Products develops and manufactures a line of construction supply weatherization products, including housewrap, synthetic roof underlayment, antimicrobial mold resistant framing sealant, as well as a line of antimicrobial paint.  Our products are sold both under the “Alpha Pro Tech” brand name as well as under private label.

 

Our products are classified into six groups:  Disposable protective apparel, consisting of a complete line of shoecovers, bouffant caps, gowns, coveralls and lab coats; infection control products, consisting of a line of face masks and eye shields; extended care products, consisting of a line of medical bed pads, wheelchair covers, geriatric chair surfaces, operating room table surfaces and pediatric surfaces;  a line of pet beds; construction weatherization products, consisting of house wrap, synthetic roof underlayment and antimicrobial mold resistant framing sealant; and a line of paint with antimicrobials designed to inhibit growth of bacteria, fungi and algae on painted surfaces.

 

Our products as classified above are grouped into four business segments.  The Disposable Protective Apparel segment, consisting of disposable protective apparel; the Infection Control segment, consisting of face masks and eye shields; the Extended Care segment, consisting of extended care products, namely medical bed pads and pet beds; and the Engineered Products segment, consisting of construction weatherization products such as house wrap, synthetic roof underlayment and antimicrobial mold resistant framing sealant as well as the line of antimicrobial paint.

 

Our target markets are pharmaceutical manufacturing, bio-pharmaceutical manufacturing and medical device manufacturing, lab animal research, high technology electronics manufacturing which includes the semi-conductor market, medical and dental distributors, pet stores and pet distributors and construction supply and roofing distributors.

 

Our products are used primarily in cleanrooms, industrial safety manufacturing environments, health care facilities such as hospitals, laboratories and dental offices, as well as construction supply sites. Our pet beds are used by pet owners and veterinarians.  Our products are distributed principally in the United States through a network consisting of purchasing groups, national distributors, local distributors, independent sales representatives and our own sales and marketing force.

 

During the first quarter of 2005, we announced two sales and marketing agreements for our line of construction supply weatherization products.  On January 31, 2005 we announced that we signed a 3 year mutually exclusive agreement with Perma “R” Products, Inc., (Perma “R”) a Grenada, Mississippi based company. As part of the agreement, Perma “R” will be responsible for all marketing of our house wrap products, and has agreed to minimum sales of $5 million per year.   On February 28, 2005 we announced the signing of a second 3 year, mutually exclusive agreement with Perma “R”.  This second agreement stipulates that Perma “R” will be responsible for all sales & marketing of our synthetic roof underlayment product and has agreed to minimum sales of $3 million per year.

 

Engineered Products began production of house wrap and synthetic roof underlayment during the first quarter of 2005 and revenue for this segment for the quarter ended September 30, 2005 and the nine months ended September 30, 2005 was $1,390,000 and $3,495,000, respectively.  This segment is expected to grow in the coming quarters and contribute significantly to revenue growth.

 

We are also focused on appreciably improving sales in the pharmaceutical, cleanroom and industrial safety markets.  We expect reasonable growth in 2005 from our largest distributor as they implement their strategy, introduced in late 2004, to focus more on private label suppliers.  Our key sales growth strategies for these markets are based on a strategy of communicating directly with end users and developing innovative products to suit individual end users’ specific needs.  Our Disposable Protective

 

13



 

Apparel segment that services these markets has grown by 18.8% for the third quarter ended September 30, 2005 and 20.1% for the nine months ended September 30, 2005.  We expect sales in this segment to continue to be strong for the remainder of 2005.

 

RESULTS OF OPERATIONS

 

The following table sets forth certain operational data as a percentage of sales for the periods indicated:

 

 

 

For the Three Months Ended
September 30,

 

For the Nine Months Ended
September 30,

 

 

 

2005

 

2004

 

2005

 

2004

 

Sales

 

100.0

%

100.0

%

100.0

%

100.0

%

 

 

 

 

 

 

 

 

 

 

Gross profit

 

45.3

 

50.1

 

45.8

 

49.6

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative

 

30.1

 

37.7

 

30.3

 

36.4

 

 

 

 

 

 

 

 

 

 

 

Income from operations

 

13.6

 

10.2

 

14.0

 

11.1

 

 

 

 

 

 

 

 

 

 

 

Income before provision for income taxes

 

13.7

 

10.2

 

14.1

 

11.1

 

 

 

 

 

 

 

 

 

 

 

Net income

 

8.6

 

6.4

 

8.9

 

7.0

 

 

Three months and nine months ended September 30, 2005, compared to the three and nine months ended September 30, 2004

 

Sales.  Consolidated sales for the quarter ended September 30, 2005 increased to $8,056,000 from $5,827,000 for the quarter ended September 30, 2004, representing an increase of $2,229,000 or 38.3%.  We attribute the increase primarily to increased sales of disposable protective apparel of $809,000, to new sales of construction supply weatherization products of $1,390,000 and increased infection control segment sales of $92,000, partially offset by decreased sales from our Extended Care Unreal Lambskin segment of $62,000.

 

Sales for the Disposable Protective Apparel segment for the quarter ended September 30, 2005 were $5,109,000 compared to $4,300,000 for the same period of 2004.  The Disposable Protective Apparel segment sales increase of $809,000 or 18.8% was primarily due to increased sales of approximately $400,000 to our largest distributor, and approximately a $400,000 increase due to other distributors that concentrate on the industrial safety and cleanroom industry.  We expect growth in 2005 from our largest distributor as they continue to implement their strategy, introduced in late 2004, to focus more on private label suppliers.  We also expect growth with other distributors as we continue to gain a stronger presence into the pharmaceutical, industrial safety and cleanroom markets.

 

Infection Control segment sales for the quarter ended September 30, 2005 increased by $92,000 or 8.3% to $1,201,000 compared to $1,109,000 for the same period of 2004.  The increase is primarily due to increased medical, dental and industry mask sales, partially offset by decreased shield sales in the third quarter of 2005

 

14



 

The Engineered Products segment consists of a line of construction supply weatherization products (house wrap, roof underlayment and antimicrobial mold resistant framing sealant) as well as a line of paint with antimicrobials.  Engineered Products sales for the quarter ended September 30, 2005 was $1,390,000 as compared to $0 for the same period of 2004.  The breakdown of the construction supply weatherization products is as follows for the third quarter of 2005: 69% house wrap and 31% roof underlayment.  The construction supply weatherization products account for all but 2% of the sales for the third quarter of 2005.  We have received Notice of Acceptance from the Miami-Dade County Building Code Compliance Office for our Synthetic Roof Underlayment which is recognized as possessing stringent criteria for building products.  This will facilitate our exclusive distributor Perma “R” Products’ ability to sell our synthetic roof underlayment, as it is a standard for many builders nationwide.  We expect significant growth from this segment in the coming quarters.

 

Sales from our Extended Care Unreal Lambskin and other related products, which includes a line of medical bed pads as well as pet beds, decreased by $62,000 or 14.8% to $356,000 for the quarter ended September 30, 2005 from $418,000 for the quarter ended September 30, 2004.  The decrease of $62,000 in sales is primarily the result of lower medical bed pad sales.

 

Consolidated sales for the nine months ended September 30, 2005 increased to $24,078,000 from $18,428,000 for the nine months ended September 30, 2004, representing an increase of $5,650,000 or 30.7%.  We attribute the increase primarily to increased sales of disposable protective apparel of $2,641,000, to new sales of construction supply weatherization products of $3,495,000, partially offset by decreased infection control segment sales of $361,000 relating to one international sale in 2004, as well as decreased sales from our Extended Care Unreal Lambskin segment of $125,000.

 

Sales for the Disposable Protective Apparel segment for the nine months ended September 30, 2005 were $15,771,000 compared to $13,130,000 for the same period of 2004, an increase of $2,641,000 or 20.1%.  The Apparel segment sales increase was due to higher sales to the pharmaceutical and cleanroom industry and to lesser extent sales to the industrial safety industry.  Sixty percent of the sales increase is from our largest distributor and the balance from distributors that concentrate on the cleanroom industry and the industrial safety industry.  We anticipate continued long-term growth in this segment.

 

Infection Control segment sales for the nine months ended September 30, 2005 decreased by $361,000 or 9.2% to $3,583,000 from $3,944,000 in the same period of 2004.  The decrease is primarily due to a $600,000 international sale for N-95 respirator masks in the second quarter of 2004 that has not occurred at this point in 2005, partially offset by increased medical, dental and industry mask sales.  Excluding this international sale, the infection control segment was up $239,000 or 7.1% for the nine months ended September 30, 2005.    From time to time, large orders could periodically occur that will influence this segments revenue.

 

The Engineered Products segment sales for the nine months ended September 30, 2005 was $3,495,000 as compared to $0 for the same period of 2004.  The breakdown of the construction supply weatherization products is as follows for the nine months ended September 30, 2005: 74% house wrap and 26% roof underlayment.  The construction supply weatherization products account for almost all of the sales for the nine months ended September 30, 2005.  Management expects this segment to contribute significantly to overall consolidated revenue growth.

 

Sales of the Company’s Extended Care Unreal Lambskin and other related products, which includes a line of medical bed pads as well as pet beds, decreased by $125,000 or 9.2% to $1,229,000 for the nine months ended September 30, 2005 from $1,354,000 for the nine months ended September 30, 2004.  This decrease of $125,000 in sales is primarily the result of a decrease in medical bed pad sales.

 

Gross Profit   Gross profit increased by 25.1% to $3,649,000 for the quarter ended September 30, 2005 from $2,917,000 for the same period in 2004.  Gross profit margin decreased to 45.3% for the quarter ended September 30, 2005 from 50.1% for the same period in 2004.  Gross profit margin

 

15



 

decreased to 45.8% for the nine months ended September 30, 2005 from 49.6% for the same period in 2004.

 

Gross profit margin is down primarily due to lower margins on the Engineered Products segment.

 

Excluding Engineered Products, gross profit margin was 48.9% for the quarter ended September 30, 2005 and 49.4% for the nine months ended September 30, 2005.  This gross profit margin is in line with the gross profit margin of 49.5% for fiscal 2004.

 

Gross profit on the Engineered Products segment improved to 28.2% for the third quarter ended September 30, 2005 from 25.2% for the second quarter of 2005 and from 20.6% for the first quarter of 2005.  Gross profit on this segment for the nine months ended September 30, 2005 was 25.1%.  Gross profit on this product line is expected to increase to the mid 30% range by the second quarter of 2006 as our production facility in India becomes fully operational.

 

Management expects some pressure on consolidated gross profit margins over the next twelve months primarily due to increasing sales on the lower gross margin Engineered Products segment.

 

Selling, General and Administrative Expenses.  Selling, general and administrative expenses increased by $223,000 or 10.1% to $2,421,000 for the quarter ended September 30, 2005 from $2,198,000 for the quarter ended September 30, 2004.  As a percentage of net sales, selling, general and administrative expenses decreased to 30.1% for the quarter ended September 30, 2005 from 37.7% for the same period in 2004.  The increase in selling, general and administrative expenses primarily consists of increased payroll costs of $55,000, increased expense for the executive bonus program of $57,000, increased rent and utilities expense of $54,000, increased insurance expense of $45,000, increased professional fees and public company expenses of $9,000, increased office expenses and miscellaneous  expenses of $60,000 and  increased factory indirect expenses of $13,000, partially offset by decreased travel expense of $26,000, decreased marketing and commission expenses of $38,000 and decreased telecommunications expense of $6,000.

 

Selling, general and administrative expenses for the quarter ended September 30, 2005 for the Engineered Products segment was $314,000 as compared to $155,000 for the same period of 2004. We believe that we have built the infrastructure required to substantially grow Engineered Products.  Expenses are expected to decrease as a percentage of sales as Engineered Products sales grow.

 

Excluding the Engineered Products segment expenses, selling, general and administrative expenses in the third quarter of 2005 increased by $64,000 or 3.1% to $2,107,000 as compared to $2,043,000 for the same period of 2004.

 

Selling, general and administrative expenses increased by $578,000 or 8.6% to $7,289,000 for the nine month ended September 30, 2005 from $6,711,000 for the nine months ended September 30, 2004.  As a percentage of net sales, selling, general and administrative expenses decreased to 30.3% for the nine months ended September 30, 2005 from 36.4% for the same period in 2004.  The increase in selling, general and administrative expenses primarily consists of increased payroll costs of $97,000, increased expense for the executive bonus program of $151,000, increased rent and utilities expense of $104,000, increased insurance expense of $161,000, increased professional fees and public company expenses of $77,000, Sarbanes-Oxley Corporate Governance costs of $91,000, increased office expenses and miscellaneous expenses of $57,000 and increased factory indirect expenses of $58,000, partially offset by decreased travel expense of $107,000, decreased marketing and commission expenses of $96,000, and decreased telecommunications expense of $15,000.

 

Excluding the year to date Engineered Products segment expenses of $870,000, selling, general and administrative expenses for the nine months ended September 30, 2005 decreased by $112,000 or 1.7% to $6,419,000 as compared to $6,531,000 for the same period of 2004.

 

16



 

The chief executive officer and president are each entitled to a bonus equal to 5% of the pre-tax profits of the Company.  A total bonus of $378,000 was accrued for the nine months ended September 30, 2005 as compared to $227,000 in the same period of 2004.

 

Depreciation and Amortization.  Depreciation and amortization expense increased by $3,000 to $130,000 for the quarter ended September 30, 2005 from $127,000 for the same period in 2004 and decreased by $18,000 to $375,000 for the nine months ended September 30, 2005 compared to $393,000 for the same period in 2004.  The decrease is primarily attributable to the closure of our facility located in Mexico.

 

Income from Operations.  Income from operations increased by $506,000 or 85.5%, to $1,098,000 for the quarter ended September 30, 2005 as compared to income from operations of $592,000 for the quarter ended September 30, 2004.  The increase in income from operations is due to an increase in gross profit of $732,000, partially offset by an increase in selling, general and administrative expenses of $223,000 and an increase in depreciation and amortization of $3,000.

 

Income from operations increased by $1,331,000 or 65.1%, to $3,374,000 for the nine months ended September 30, 2005 as compared to income from operations of $2,043,000 for the nine months ended September 30, 2004. The increase in income from operations is primarily due to an increase in gross profit of $1,891,000 and a decrease in depreciation and amortization of $18,000, partially offset by an increase in selling, general and administrative expenses of $578,000.

 

Net Interest.  For the quarter ended September 30, 2005, we had net interest income of $2,000 compared to net interest income of $0 for the quarter ended September 30, 2004.  Interest expense remained constant at $2,000 for the quarter ended September 30, 2005 and for the same period of 2004.  Interest income increased to $4,000 for the quarter ended September 30, 2005 as compared to $2,000 for the same period of 2004.

 

For the nine months ended September 30, 2005, we had net interest income of $24,000 compared to net interest expense of $4,000 for the quarter ended September 30, 2004.  Interest expense decreased to $7,000 for the nine months ended September 30, 2005 compared to $8,000 for the same period of 2004.  Interest income increased by $27,000 to $31,000 for the nine months ended September 30, 2005 as compared to $4,000 for the same period of 2004.

 

Income Before Provision for Income Taxes.  Income before provision for income taxes for the quarter ended September 30, 2005 was $1,100,000 compared to $592,000 for the quarter ended September 30, 2004, representing an increase of $508,000 or 85.8%.  The increase in income from operations is due to an increase in gross profit of $732,000 and net interest income of $2,000, partially offset by an increase in selling, general and administrative expenses of $223,000 and an increase in depreciation and amortization of $3,000.

 

Income before provision for income taxes for the nine months ended September 30, 2005 was $3,398,000 compared to $2,046,000 for the six months ended September 30, 2004, representing an increase of $1,352,000 or 66.1%.  The increase in income from operations is primarily due to an increase in gross profit of $1,891,000 and a decrease in depreciation and amortization of $18,000 and a net change in interest income of $28,000, partially offset by an increase in selling, general and administrative expenses of $578,000 and a decrease in gain on sale of assets of $7,000.

 

For the Engineered Products segment, income before provision for income taxes for the third quarter ended September 30, 2005 was $65,000 as compared to $34,000 for the second quarter of 2005 and

 

17



 

compared to a loss before provision for income taxes of $115,000 for the first quarter of 2005.  We expect profitability on this segment to continue to improve in the coming quarters as our sales grow.

 

Provision for Income Taxes  The provision for income taxes for the quarter ended September 30, 2005 was $407,000 compared to $218,000 for the quarter ended September 30, 2004.   The increase in income taxes is due to higher income before provision for income taxes in 2005.  The effective tax rate was 37.0% for the three months ended September 30, 2005 as compared to 36.8% for the same period in 2004.

 

The provision for income taxes for the nine months ended September 30, 2005 was $1,257,000, as compared to $756,000 for the nine months ended September 30, 2004.  The increase in income taxes is due to higher income before provision for income taxes in 2005.  The effective tax rate was approximately 37.0% for both the nine months ended September 30, 2005 and the same period in 2004.

 

Net Income.  Net income for the quarter ended September 30, 2005 was $693,000 compared to net income of $374,000 for the quarter ended September 30, 2004, an increase of $319,000 or 85.3%.  The net income increase was primarily due to an increase in income before provision for income taxes of $508,000, partially offset by an increase in income taxes of $189,000.  Basic and Diluted income per share for the quarter ended September 30, 2005 and 2004 was $0.03 and $0.02, respectively.

 

Net income for the nine months ended September 30, 2005 was $2,141,000 compared to net income of $1,290,000 for the same period of 2004, an increase of $851,000 or 66.0%.  The net income increase was primarily due to an increase in income before provision for income taxes of $1,352,000, partially offset by an increase in income taxes of $501,000.  Basic and Diluted income per share for the nine months ended September 30, 2005 was $0.09.  Basic and Diluted income per share for the nine months ended September 30, 2004 was $0.06 and $0.05, respectively.

 

18



 

LIQUIDITY AND CAPITAL RESOURCES

 

As of September 30, 2005, we had cash and cash equivalents of $294,000 and working capital of $13,831,000, an increase in working capital of $920,000 since December 31, 2004.  As of September 30, 2005, our current ratio was 6.65:1 as compared to 6.30:1 as of December 30, 2004.  Cash decreased $4,581,000 for the quarter ended September 30, 2005. The decrease in cash is primarily due to cash used in operating activities of $3,162,000, the purchase of property and equipment of $509,000, the investment in the India joint venture of $1,350,000 and the repurchase of $22,000 of common stock, partially offset by cash proceeds of $297,000 from the exercise of stock options.

 

We have a $3,500,000 credit facility with a bank, consisting of a line of credit with interest at prime plus 0.5%.  At September 30, 2005, the prime interest rate was 6.75%.  The line of credit was renewed in May 2005 and expires in May 2007.  The Company’s borrowing capacity on the line of credit was $3,257,000 at September 30, 2005.  The available line of credit is based on a formula of eligible accounts receivable and inventories. As of September 30, 2005, we had borrowed $177,000 on this line of credit.

 

Net cash used in operating activities was $3,162,000 for the nine months ended September 30, 2005 compared to $154,000 for the nine months ended September 30, 2004.  The net cash used in operating activities of $3,162,000 for the nine months ended September 30, 2005 is due to an increase in accounts receivable of $867,000, an increase in inventory of $4,998,000, a decrease in accounts payable and accrued liabilities of $167,000 partially offset by net income of $2,141,000, a decrease in prepaid expenses and other current assets of $354,000 and depreciation and amortization of $375,000.  The net cash used in operating activities of $154,000 for the nine months ended September 30, 2004 was due to an increase in accounts receivable of $1,116,000 and a decrease in accounts payable and accrued liabilities of $1,003,000, a increase in prepaid expenses and other current assets of $564,000 and a gain on the sale of assets of $7,000, partially offset by net income of $1,290,000, depreciation and amortization of $393,000 and a decrease in inventory of $853,000.

 

Accounts receivable increased by $867,000 or 20.3% to $5,128,000 for the nine months ended September 30, 2005 from $4,261,000 as of December 31, 2004. The majority of this increase is due to increased sales of 38.3% for the third quarter of 2005, primarily attributable to increased sales to our largest distributor as well as the new Engineered Products segment sales.  The number of days sales  outstanding as of September 30, 2005 was 49 days as compared to 62 days for the year ending December 31, 2004.

 

Inventory increased by $4,998,000 or 104.1% to $9,800,000 for the nine months ended September 30, 2005 from $4,802,000 as of December 31, 2004.  The increase is primarily attributable to a build up of $4.2 million in inventory for the Engineered Product segment.  Current inventory levels for the Engineered Product segment are high, which will allow us to service anticipated sales growth.  In addition, inventory for the Disposable Protective Apparel segment increased by $0.8 million primarily as a result of increased sales.

 

Prepaid expenses and other current assets decreased by $354,000 or 37.3% to $595,000 for the nine months ended September 30, 2005 from $949,000 as of December 31, 2004.  The decrease of $354,000 is primarily due to a $400,000 decrease in prepaid tax installment payments and a decrease of $14,000 in refunds from the Mexican government, partially offset by an increase of $60,000 in prepaid insurance for Alpha Pro Tech, Inc.

 

Accounts payable and accrued liabilities in the nine months ended September 30, 2005 decreased by $167,000 to $2,270,000 from $2,437,000.

 

Net cash used in investing activities was $1,871,000 and $261,000 for the nine months September 30, 2005 and 2004, respectively.  Our investing activities for the nine months ended September 30, 2005 consisted primarily of expenditures for property and equipment of $509,000 and the purchase of intangible assets of $12,000 and an investment in an India joint venture of $1,350,000, compared to expenditures for property and equipment of $238,000, the purchases of intangible assets of $39,000 and the proceeds from the sales of assets of $16,000 for the nine months ended September 30, 2004.  The

 

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expenditures for property and equipment of $509,000 in 2005 were principally for the purchase of equipment for our Engineered Products segment.

 

Alpha ProTech Engineered Products, Inc. on June 14, 2005 entered into a joint venture with a manufacturer in India for the production of building products.  As of September 30, 2005, Alpha ProTech Engineered Products has invested $1,350,000 in the joint venture; $408,000 for share capital and $942,000 in  long term advance.

 

Under terms of the joint venture agreement, a private company, Harmony Plastics Private Limited (Harmony), will be owned on a 50/50 basis by Alpha ProTech Engineered Products, Inc. and Maple Industries and Associates the India shareholders. Alpha ProTech Engineered Products, Inc. and Maple Industries and Associates have each contributed $408,000 for share capital, and Alpha ProTech Engineered Products, Inc. has made a long term non interest bearing advance of $942,000 for materials.  Half of this $942,000 advance is to be repaid monthly over a six year term commencing in July 2006 and the balance is to be paid in the seventh year.  The India shareholders will arrange a bank loan of $1.25 million, guaranteed exclusively by the India shareholders and the assets of Harmony Plastics Private Limited. As a result, the total initial funding will be approximately $3.0 million, of which Alpha ProTech Engineered Products, Inc. has contributed $1.35 million.  The capital was utilized to purchase an existing 33,000 square-foot manufacturing facility in India; this facility includes manufacturing equipment necessary to produce roof underlayment.  Harmony is building a new 60,000 square-foot facility for the additional manufacturing of roof underlayment and other building products.

 

This joint venture positions Alpha ProTech Engineered Products to respond to current and expected increased product demand for synthetic roofing underlayment, and future capacity for sales of specialty roofing component products and custom products for industrial applications requiring high quality extrusion coated fabrics.

 

We expect to purchase a nominal amount of equipment during the remainder of 2005.

 

In August 2004, we announced that our Board of Directors had approved the buy-back of up to an additional $500,000 of the Company’s outstanding common stock.  This new share repurchase program is the sixth $500,000 buyback authorized by the Board of Directors.  In all instances, we are retiring the shares.  For the nine months ended September 30, 2005, we bought back a total of 10,000 shares of common stock at a cost of $21,000.  As of September 30, 2005, we have bought back a total of 2,333,800 shares of common stock at a cost of $2,518,000 since the end of 1999.

 

For the nine months ended September 30, 2005, net cash provided by financing activities was $452,000 compared to $488,000 for the same period of 2004.  Our financing activities in 2005 consisted primarily of cash proceeds of $297,000 from the exercise of 237,106 stock options and proceeds from notes payable of $177,000, partially offset by payments of $22,000 for the repurchase of 10,000 shares of common stock.  Our financing activities for the nine months ended September 30, 2004 consisted primarily of cash proceeds of $651,000 from the exercise of 724,894 stock options and $208,000 from the exercise of warrants, partially offset by payments of $371,000 for the repurchase of 215,000 shares of common stock

 

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As shown below, at September 30, 2005, our contractual cash obligations totaled approximately $1,329,000.

 

 

 

Payments Due by Period

 

 

 

Total

 

1 Year

 

2-3 Years

 

4-5 Years

 

After 5
years

 

Operating leases (1)

 

$

1,152,000

 

$

150,000

 

$

670,000

 

$

304,000

 

$

28,000

 

 

 

 

 

 

 

 

 

 

 

 

 

Line of credit

 

177,000

 

177,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total contractual cash obligations

 

$

1,329,000

 

$

327,000

 

$

670,000

 

$

304,000

 

$

28,000

 

 


(1) The amount for the year ending December 31, 2005 includes only payments to be made after September 30, 2005.

 

We believe that our working capital and the funds available under our credit facility will be sufficient to satisfy our projected working capital and planned capital expenditures for the foreseeable future.

 

New Accounting Standards

 

Based on the Company’s review of new accounting standards released during the quarter ended September 30, 2005, the Company did not identify any standards requiring adoption that would have a significant impact on its consolidated financial statements.

 

ITEM 3                   QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

We subcontract the manufacture of products in China and to a lesser extent in India, Thailand and Mexico.  The Company’s results of operations could be negatively affected by factors such as changes in foreign currency exchange rates due to stronger economic conditions in those countries.

 

The Company doesn’t expect any significant effect on its results of operations from inflationary or interest and currency rate fluctuations.  The Company does not hedge its interest rate or foreign exchange risks.

 

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ITEM 4. CONTROLS AND PROCEDURES

 

Disclosure Controls and Procedures

 

Our management evaluated, with the participation of our Chief Executive Officer and Chief Financial Officer, the effectiveness of our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934), as of September 30, 2005. Based on this evaluation, our Chief Executive Officer and Chief Financial Officer have concluded that our disclosure controls and procedures were effective to provide reasonable assurance that material information related to the Company and its consolidated subsidiaries would be made known to them by others within those entities, particularly during the period ending September 30, 2005, the period in which this report was prepared.

 

In designing and evaluating the disclosure controls and procedures, management recognized that any controls and procedures no matter how well designed and operated, can provide only reasonable, not absolute, assurances of achieving the desired control objectives, and management necessarily was required to apply its judgment in evaluating and implementing possible disclosure controls and procedures.

 

 Changes in Internal Control Over Financial Reporting.

 

There has been no change in our internal control over financial reporting (as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) that occurred during our fiscal quarter ended September 30, 2005, that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 

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PART II - OTHER INFORMATION

 

ITEM 6 EXHIBITS AND REPORTS ON FORM 8-K

 

(a) Exhibits

 

31.1 Certification Pursuant to Rule 13a-14(b) and Rule 15d-14(b) of the Exchange Act, Signed by Chief Executive Officer (filed herewith)

 

31.2 Certification Pursuant to Rule 13a-14(b) and Rule 15d-14(b) of the Exchange Act, Signed by Chief Financial Officer (filed herewith)

 

32.1 Certification Pursuant to 18 U.S.C Section 1350, as Adopted Pursuant to Section 906 of         the Sarbanes-Oxley Act of 2002, Signed by Chief Executive Officer (filed herewith)

 

32.2 Certification Pursuant to 18 U.S.C Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, Signed by Chief Financial Officer (filed herewith)

 

(b) Reports on Form 8-K

 

On August 8, 2005 registrant issued a release announcing its financial results for the second quarter of 2005.

 

On August 25, 2005 registrant issued a release announcing that it will make a presentation at the Roth Capital Partners New York Conference on September 8, 2005.

 

On September 12, 2005 registrant issued a release announcing that it plans to donate 5% of sales of certain products to the hurricane fundraising effort of states affected by Hurricane Katrina.

 

SIGNATURES

 

Pursuant to the requirements of Section 13 or 15 (d) of the Securities Exchange Act of 1934, the Registrant has fully caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

 

ALPHA PRO TECH, LTD.

 

 

 

 

 

 

 

 

 

 

 

 DATE:

November 14, 2005

 

BY:

 

/s/ Sheldon Hoffman

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   Sheldon Hoffman

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chief Executive Officer and Director

 

 

 

 

 

 

 

 

 DATE:

November 14, 2005

 

BY:

 

/s/ Lloyd Hoffman

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lloyd Hoffman

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 Chief Financial Officer and Senior Vice President

 

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