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CARPENTER TECHNOLOGY CORP - Quarter Report: 2023 September (Form 10-Q)

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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C.  20549
 
FORM 10-Q

(Mark One)
 
    QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended September 30, 2023
 
or
 
    TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from             to            
 
Commission File Number 1-5828
 
CARPENTER TECHNOLOGY CORPORATION
(Exact name of Registrant as specified in its Charter)

Delaware 23-0458500
(State or other jurisdiction of incorporation or organization) (I.R.S. Employer Identification No.)
1735 Market Street, 15th Floor
 
Philadelphia,Pennsylvania19103
(Address of principal executive offices) (Zip Code)
610-208-2000
(Registrant's telephone number, including area code)

Securities registered pursuant to Section 12(b) of the Act:
Common Stock, $5 Par ValueCRS New York Stock Exchange
Title of each classTrading Symbol Name of each exchange on which registered
 
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.  Yes  No
 
Indicate by check mark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit such files).  Yes   No


Table of Contents
 
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company or an emerging growth company. See the definitions of "large accelerated filer," "accelerated filer," "smaller reporting company" and "emerging growth company" in Rule 12b-2 of the Exchange Act.
Large accelerated filer Accelerated filer
   
Non-accelerated filer(Do not check if a smaller reporting company)Smaller reporting company
Emerging growth company




If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act.

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes No
 
The number of shares outstanding of the issuer's common stock as of October 23, 2023, was 49,306,403.


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CARPENTER TECHNOLOGY CORPORATION
FORM 10-Q
INDEX
 
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PART I - FINANCIAL INFORMATION
Item 1. Financial Statements
 
CARPENTER TECHNOLOGY CORPORATION
CONSOLIDATED BALANCE SHEETS
(Unaudited)
($ in millions, except share data)September 30,
2023
June 30,
2023
ASSETS
Current assets:
Cash and cash equivalents$18.1 $44.5 
Accounts receivable, net510.8 531.3 
Inventories706.7 639.7 
Other current assets86.3 66.4 
Total current assets1,321.9 1,281.9 
Property, plant, equipment and software, net1,371.2 1,383.8 
Goodwill241.4 241.4 
Other intangibles, net26.8 28.7 
Deferred income taxes6.6 6.6 
Other assets108.9 111.5 
Total assets$3,076.8 $3,053.9 
LIABILITIES  
Current liabilities:  
Accounts payable$315.5 $278.1 
Accrued liabilities133.1 181.3 
Total current liabilities448.6 459.4 
Long-term debt693.3 693.0 
Accrued pension liabilities188.4 190.1 
Accrued postretirement benefits46.9 45.8 
Deferred income taxes172.6 170.3 
Other liabilities97.7 99.2 
Total liabilities1,647.5 1,657.8 
Contingencies and commitments (see Note 9)
STOCKHOLDERS' EQUITY  
Common stock — authorized 100,000,000 shares; issued 56,513,629 shares at September 30, 2023 and 56,143,131 shares at June 30, 2023; outstanding 49,275,925 shares at September 30, 2023 and 48,635,740 shares at June 30, 2023
282.6 280.7 
Capital in excess of par value320.4 328.4 
Reinvested earnings1,262.0 1,228.0 
Common stock in treasury (7,237,704 shares and 7,507,391 shares at September 30, 2023 and June 30, 2023, respectively), at cost
(290.2)(298.0)
Accumulated other comprehensive loss(145.5)(143.0)
Total stockholders' equity1,429.3 1,396.1 
Total liabilities and stockholders' equity$3,076.8 $3,053.9 

See accompanying notes to consolidated financial statements.
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CARPENTER TECHNOLOGY CORPORATION
CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)


Three Months Ended
September 30,
 ($ in millions, except per share data)20232022
Net sales$651.9 $522.9 
Cost of sales527.8 468.1 
Gross profit124.1 54.8 
Selling, general and administrative expenses55.1 46.5 
Operating income 69.0 8.3 
Interest expense, net12.7 12.6 
Other expense, net4.0 3.5 
Income (loss) before income taxes52.3 (7.8)
Income tax expense (benefit)8.4 (0.9)
Net income (loss)$43.9 $(6.9)
EARNINGS (LOSS) PER COMMON SHARE:  
Basic$0.89 $(0.14)
Diluted$0.88 $(0.14)
WEIGHTED AVERAGE COMMON SHARES OUTSTANDING:  
Basic49.2 48.7 
Diluted49.9 48.7 
 
See accompanying notes to consolidated financial statements.
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CARPENTER TECHNOLOGY CORPORATION
CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (LOSS)
(Unaudited)

Three Months Ended
September 30,
 ($ in millions)20232022
Net income (loss)$43.9 $(6.9)
Other comprehensive income (loss), net of tax:  
Pension and postretirement benefits, net of tax of $(0.3) and $(0.5), respectively
0.8 1.0 
Net loss on derivative instruments, net of tax of $0.4 and $1.6, respectively
(1.2)(5.3)
Foreign currency translation (2.1)(3.3)
Total other comprehensive loss, net of tax(2.5)(7.6)
Comprehensive income (loss), net of tax$41.4 $(14.5)
 
See accompanying notes to consolidated financial statements.
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CARPENTER TECHNOLOGY CORPORATION
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
Three Months Ended
September 30,
($ in millions)20232022
OPERATING ACTIVITIES  
Net income (loss)$43.9 $(6.9)
Adjustments to reconcile net income (loss) to net cash provided from (used for) operating activities:  
Depreciation and amortization33.1 32.3 
Deferred income taxes2.4 (2.2)
Net pension expense 5.9 5.0 
Share-based compensation expense4.4 3.6 
Net loss on disposals of property, plant and equipment0.3 0.3 
Changes in working capital and other:  
Accounts receivable18.4 (12.1)
Inventories(67.8)(121.2)
Other current assets(19.9)(11.5)
Accounts payable40.3 46.7 
Accrued liabilities(48.4)(11.9)
Pension plan contributions(4.6)— 
Other postretirement plan contributions— (0.3)
Other, net(0.6)0.2 
Net cash provided from (used for) operating activities7.4 (78.0)
INVESTING ACTIVITIES  
Purchases of property, plant, equipment and software(22.0)(13.5)
Net cash used for investing activities(22.0)(13.5)
FINANCING ACTIVITIES  
Dividends paid(9.9)(9.8)
Proceeds from stock options exercised13.8 — 
Withholding tax payments on share-based compensation awards(16.8)(3.2)
Net cash used for financing activities(12.9)(13.0)
Effect of exchange rate changes on cash and cash equivalents1.1 2.9 
DECREASE IN CASH AND CASH EQUIVALENTS(26.4)(101.6)
Cash and cash equivalents at beginning of year44.5 154.2 
Cash and cash equivalents at end of period$18.1 $52.6 
SUPPLEMENTAL CASH FLOW INFORMATION:  
Noncash investing activities: Purchase of property, plant, equipment and software$11.0 $7.3 

See accompanying notes to consolidated financial statements.
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CARPENTER TECHNOLOGY CORPORATION
CONSOLIDATED STATEMENTS OF CHANGES IN EQUITY
FOR THE THREE MONTHS ENDED SEPTEMBER 30, 2023 AND 2022
(Unaudited)

 Common StockReinvested EarningsCommon Stock in TreasuryAccumulated Other Comprehensive (Loss) IncomeTotal Equity
($ in millions, except per share data)
Par Value of $5
Capital in Excess of Par Value
Balances at June 30, 2023$280.7 $328.4 $1,228.0 $(298.0)$(143.0)$1,396.1 
Net income  43.9   43.9 
Pension and postretirement benefits, net of tax    0.8 0.8 
Net loss on derivative instruments, net of tax    (1.2)(1.2)
Foreign currency translation    (2.1)(2.1)
Cash dividends:     
     Common @ $0.20 per share
  (9.9)  (9.9)
Share-based compensation plans(12.8) 7.8  (5.0)
Stock options exercised1.9 4.8    6.7 
Balances at September 30, 2023$282.6 $320.4 $1,262.0 $(290.2)$(145.5)$1,429.3 
 
 Common StockReinvested EarningsCommon Stock in TreasuryAccumulated Other Comprehensive (Loss) IncomeTotal Equity
($ in millions, except per share data)
Par Value of $5
Capital in Excess of Par Value
Balances at June 30, 2022$280.1 $320.3 $1,211.0 $(307.4)$(173.5)$1,330.5 
Net loss  (6.9)  (6.9)
Pension and postretirement benefits, net of tax    1.0 1.0 
Net loss on derivative instruments, net of tax    (5.3)(5.3)
Foreign currency translation    (3.3)(3.3)
Cash dividends:     
     Common @ $0.20 per share
  (9.8)  (9.8)
Share-based compensation plans(6.0) 6.6  0.6 
Balances at September 30, 2022$280.1 $314.3 $1,194.3 $(300.8)$(181.1)$1,306.8 
 
See accompanying notes to consolidated financial statements.
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

1.    Basis of Presentation
 
The accompanying unaudited consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America for interim financial information and the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States of America ("U.S. GAAP") for complete financial statements. In the opinion of management, all adjustments, consisting of normal and recurring adjustments, considered necessary for a fair statement of the results are reflected in the interim periods presented. The June 30, 2023 consolidated balance sheet data was derived from audited financial statements, but does not include all of the disclosures required by accounting principles generally accepted in the United States of America. These unaudited consolidated financial statements should be read in conjunction with the consolidated financial statements and footnotes thereto included in Carpenter Technology's Annual Report on Form 10-K for the fiscal year ended June 30, 2023 (the "2023 Form 10-K"). Operating results for the three months ended September 30, 2023 are not necessarily indicative of the operating results for any future period.

As used throughout this report, unless the context requires otherwise, the terms "Carpenter," "Carpenter Technology," the "Company," "Registrant," "Issuer," "we" and "our" refer to Carpenter Technology Corporation.
 
2.    Recent Accounting Pronouncements
 
Recently Issued Accounting Pronouncements

At this time there are no issued pronouncements, adopted or pending adoption, in the current fiscal year that would materially impact the Company.

3.    Revenue

The Company recognizes revenue in accordance with Topic 606, Revenue from Contracts. The Company applies the five-step model in the FASB's guidance, which requires the Company to: (i) identify the contract with a customer; (ii) identify the performance obligations in the contract; (iii) determine the transaction price; (iv) allocate the transaction price to the performance obligations in the contract; and (v) recognize revenue when, or as, the Company satisfies a performance obligation.

The Company recognizes revenue when performance obligations under the terms of a customer purchase order or contract are satisfied. This occurs when control of the goods and services has transferred to the customer, which is generally determined when title, ownership, and risk of loss pass to the customer, all of which occurs upon shipment or delivery of the product. Consignment transactions are arrangements where the Company transfers product to a customer location but retains ownership and control of such product until it is used by the customer. Revenue for consignment arrangements is recognized upon usage by the customer. Service revenue is recognized as the services are performed.

The Company's standard customer purchase order or contract for goods transferred has a single performance obligation for which revenue is recognized at a point in time. The standard terms and conditions of a customer purchase order include general rights of return and product warranty provisions related to nonconforming product. Depending on the circumstances, the product is either replaced or a quality adjustment is issued. Such warranties do not represent a separate performance obligation.

The Company's standard customer purchase order or contract sets forth the transaction price for the products and services purchased under that arrangement. Some customer arrangements include variable consideration, such as volume rebates, which generally depend upon the Company's customers meeting specified performance criteria, such as a purchasing level over a period of time. The Company exercises judgment to estimate the most likely amount of variable consideration at each reporting date.
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

Revenue is measured as the amount of consideration the Company expects to receive in exchange for its product. The standard payment terms are 30 days. The Company has elected to use the practical expedient that permits a Company to not adjust for the effects of a significant financing component if it expects that at the contract inception, the period between when the Company transfers a promised good or service to a customer and when the customer pays for that good or service will be one year or less.

Amounts billed to customers for shipping and handling activities to fulfill the Company's promise to transfer the goods are included in revenues and costs incurred by the Company for the delivery of goods are classified as cost of sales in the consolidated statements of operations. Shipping terms may vary for products shipped outside the United States depending on the mode of transportation, the country where the material is shipped and any agreements made with the customers.

Contract liabilities are recognized when the Company has received consideration from a customer to transfer goods or services at a future point in time when the Company performs under the purchase order or contract. Contract liabilities were $11.0 million and $14.0 million at September 30, 2023 and June 30, 2023, respectively, and are included in accrued liabilities on the consolidated balance sheets. Revenue recognized for the three months ended September 30, 2023 and 2022 from amounts included in contract liabilities at the beginning of the period was not significant and substantially all of the Company's contract liabilities are recognized within a twelve-month period.

The Company has elected to use the practical expedient that permits the omission of disclosure for remaining performance obligations which are expected to be satisfied in one year or less.

Disaggregation of Revenue

The Company operates in two business segments, Specialty Alloys Operations ("SAO") and Performance Engineered Products ("PEP"). Revenue is disaggregated within these two business segments by diversified end-use markets and by geographical locations. Comparative information of the Company's overall revenues by end-use markets and geographic locations for the three months ended September 30, 2023 and 2022 were as follows:
End-Use Market DataThree Months Ended September 30, 2023Three Months Ended September 30, 2022
($ in millions)SAOPEPIntersegmentTotalSAOPEPIntersegmentTotal
Aerospace and Defense$332.2 $25.3 $(5.0)$352.5 $246.6 $20.7 $(5.7)$261.6 
Medical55.3 35.7(11.0)80.0 40.9 24.6 (6.3)59.2 
Transportation40.1 1.9— 42.0 35.9 1.1 (0.1)36.9 
Energy43.2 1.5— 44.7 26.6 1.4 (0.1)27.9 
Industrial and Consumer99.3 9.7(4.0)105.0 97.3 13.1 (5.4)105.0 
Distribution— 27.7— 27.7 — 32.3 — 32.3 
Total net sales$570.1 $101.8 $(20.0)$651.9 $447.3 $93.2 $(17.6)$522.9 
Geographic DataThree Months Ended September 30, 2023Three Months Ended September 30, 2022
($ in millions)SAOPEPIntersegmentTotalSAOPEPIntersegmentTotal
United States$340.7 $58.3 $(5.7)$393.3 $271.3 $55.5 $(7.2)$319.6 
Europe94.9 16.8(4.3)107.4 78.9 15.8 (3.9)90.8 
Asia Pacific102.7 10.4(10.1)103.0 57.6 7.0 (6.5)58.1 
Mexico14.4 9.8— 24.2 22.2 10.8 — 33.0 
Canada9.3 4.5(0.1)13.7 8.7 2.9 0.1 11.7 
Other8.1 2.00.2 10.3 8.6 1.2 (0.1)9.7 
Total net sales$570.1 $101.8 $(20.0)$651.9 $447.3 $93.2 $(17.6)$522.9 

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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
4.    Earnings (Loss) per Common Share
 
The Company calculates basic and diluted earnings (loss) per share using the two class method. Under the two class method, earnings (loss) are allocated to common stock and participating securities (non-vested restricted shares and units that receive non-forfeitable dividends) according to their participation rights in dividends and undistributed earnings. The earnings (loss) available to each class of stock are divided by the weighted average number of outstanding shares for the period in each class. Diluted earnings (loss) per share assumes the issuance of common stock for all potentially dilutive share equivalents outstanding. For the three months ended September 30, 2022, the Company incurred a net loss and accordingly excluded all potentially dilutive securities from the determination of diluted loss per share as their impact was anti-dilutive.

The calculations of basic and diluted earnings (loss) per common share for the three months ended September 30, 2023 and 2022 were as follows: 
Three Months Ended
September 30,
(in millions, except per share data)20232022
Net income (loss)$43.9 $(6.9)
Dividends allocated to participating securities(0.1)(0.1)
Earnings (loss) available for common stockholders used in calculation of basic earnings (loss) per common share$43.8 $(7.0)
Weighted average number of common shares outstanding, basic49.2 48.7 
Basic earnings (loss) per common share$0.89 $(0.14)
Net income (loss) $43.9 $(6.9)
Dividends allocated to participating securities(0.1)(0.1)
Earnings (loss) available for common stockholders used in calculation of diluted earnings (loss) per common share$43.8 $(7.0)
Weighted average number of common shares outstanding, basic49.2 48.7 
Effect of shares issuable under share-based compensation plans0.7 — 
Weighted average number of common shares outstanding, diluted49.9 48.7 
Diluted earnings (loss) per common share$0.88 $(0.14)
 
The following awards issued under share-based compensation plans were excluded from the above calculations of diluted earnings (loss) per share because their effects were anti-dilutive:
 
Three Months Ended
September 30,
(in millions)20232022
Stock options— 1.9 
 
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
5.    Inventories
 
Inventories consisted of the following components as of September 30, 2023 and June 30, 2023:
 
($ in millions)September 30,
2023
June 30,
2023
Raw materials and supplies$182.4 $157.7 
Work in process398.6 370.1 
Finished and purchased products125.7 111.9 
Total inventories$706.7 $639.7 
 
Inventories are valued at the lower of cost or market. Cost for inventories is principally determined using the last-in, first-out ("LIFO") inventory costing method. The Company values other inventory at the lower of cost or net realizable value, determined by the first-in, first-out ("FIFO") and average cost methods. As of September 30, 2023 and June 30, 2023, $143.1 million and $133.2 million of inventory, respectively, was accounted for using a method other than the LIFO inventory costing method.

6.    Accrued Liabilities
 
Accrued liabilities consisted of the following as of September 30, 2023 and June 30, 2023:
 
($ in millions)September 30,
2023
June 30,
2023
Accrued compensation and benefits$59.7 $92.4 
Accrued postretirement benefits16.1 16.1 
Contract liabilities11.0 14.0 
Current portion of lease liabilities8.8 9.1 
Derivative financial instruments6.7 6.4 
Accrued interest expense6.4 18.5 
Accrued taxes5.6 4.9 
Accrued pension liabilities3.3 3.3 
Accrued income taxes2.3 2.5 
Other13.2 14.1 
Total accrued liabilities$133.1 $181.3 

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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
7.    Pension and Other Postretirement Benefits
 
The components of the net periodic pension expense (income) related to the Company's pension and other postretirement benefits for the three months ended September 30, 2023 and 2022 were as follows:
 
Three months ended September 30,Pension PlansOther Postretirement Plans
($ in millions)2023202220232022
Service cost$2.0 $2.0 $0.4 $0.5 
Interest cost11.8 11.5 2.5 2.4 
Expected return on plan assets(10.1)(11.2)(1.8)(1.7)
Amortization of net loss (gain)2.2 2.4 (0.6)(0.4)
Amortization of prior service cost (credits)0.5 0.5 (1.0)(1.0)
    Net pension expense (income)$6.4 $5.2 $(0.5)$(0.2)

During the three months ended September 30, 2023 and 2022, the Company made $4.6 million and $0.0 million, respectively, of contributions to its qualified defined benefit pension plans. The Company currently expects to make $6.7 million of required cash pension contributions to its qualified defined benefit pension plans during the remainder of fiscal year 2024.

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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
8.    Debt

On April 14, 2023, the Company entered into a Second Amended and Restated Credit Agreement with Bank of America, N.A., as administrative agent, swing line lender and letter of credit issuer and the other lenders, agents and arrangers party thereto (the "Credit Facility"). The Credit Facility amended and restated the Company's then existing Amended and Restated Credit Agreement dated as of March 26, 2021 which had been set to expire on March 31, 2024. The Second Amendment extends the maturity to April 12, 2028.

The Credit Facility is a secured revolving credit facility with a commitment of $350.0 million subject to the right, from time to time, to request an increase of the commitment by the greater of (i) $300.0 million or (ii) an amount equal to the consolidated EBITDA; and provides for the issuance of letters of credit subject to a $40.0 million sub-limit. The Company has the right to voluntarily prepay and re-borrow loans, to terminate or reduce the commitments under the Credit Facility, and, subject to certain lender approvals, to join subsidiaries as subsidiary borrowers.

As of September 30, 2023, the Company had $1.7 million of issued letters of credit under the Credit Facility and no short-term borrowings. The balance of $348.3 million remains available to the Company.

Interest on the borrowings under the Credit Facility accrues at variable rates which are determined based upon the Company's consolidated total leverage ratio. The applicable margin to be added to Alternative Currency Daily Rate, Alternative Currency Term Rate and Term SOFR determined loans ranges from 1.75% to 2.50% (2.00% as of September 30, 2023), and for Base Rate-determined loans, from 0.75% to 1.50% (1.00% as of September 30, 2023). The Company also pays a quarterly commitment fee ranging from 0.250% to 0.375% (0.300% as of September 30, 2023), determined based upon the consolidated total leverage ratio, of the unused portion of the commitment under the Credit Facility. In addition, the Company must pay certain letter of credit fees, ranging from 1.75% to 2.50% (2.00% as of September 30, 2023), with respect to letters of credit issued under the Credit Facility. As of September 30, 2023, the borrowing rate for the Credit Facility was 7.32%.

The Company is subject to certain financial and restrictive covenants under the Credit Facility which requires the maintenance of a minimum interest coverage ratio of 3.00 to 1.00 and a consolidated net leverage ratio of no more than 4.00 to 1.00. The restrictions of these covenants (other than the financial ratio covenants) are subject to certain exceptions or thresholds triggering amounts or events specified in the Credit Facility, and in some cases the restrictions may be waived by the lenders. As of September 30, 2023, the Company was in compliance with all of the covenants of the Credit Facility.

Long-term debt outstanding as of September 30, 2023 and June 30, 2023 consisted of the following:
($ in millions)September 30,
2023
June 30,
2023
Senior unsecured notes, 6.375% due July 2028 (face value of $400.0 million at September 30, 2023 and June 30, 2023)
$396.7 $396.5 
Senior unsecured notes, 7.625% due March 2030 (face value of $300.0 million at September 30, 2023 and June 30, 2023)
296.6 296.5 
Total debt693.3 693.0 
Less: amounts due within one year— — 
Long-term debt, net of current portion$693.3 $693.0 
 
For the three months ended September 30, 2023 and 2022, interest costs totaled $13.2 million and $12.9 million, respectively, of which $0.5 million and $0.3 million, respectively, were capitalized as part of the cost of property, plant, equipment and software.
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
9.    Contingencies and Commitments

Environmental
 
The Company is subject to various federal, state, local and international environmental laws and regulations relating to pollution, protection of public health and the environment, natural resource damages and occupational safety and health. Although compliance with these laws and regulations may affect the costs of the Company's operations, compliance costs to date have not been material. The Company has environmental remediation liabilities at some of its owned operating facilities and has been designated as a potentially responsible party ("PRP") with respect to certain third party Superfund waste-disposal sites and other third party-owned sites. The Company accrues amounts for environmental remediation costs that represent management's best estimate of the probable and reasonably estimable future costs related to environmental remediation.

During the three months ended September 30, 2023, the Company increased the liability for environmental remediation costs by $0.4 million. The liabilities recorded for environmental remediation costs at Superfund sites, other third party-owned sites and Carpenter-owned current or former operating facilities remaining at September 30, 2023 and June 30, 2023 were $16.9 million and $16.5 million, respectively. Additionally, the Company has been notified that it may be a PRP with respect to other Superfund sites as to which no proceedings have been instituted against the Company. Neither the exact amount of remediation costs nor the final method of their allocation among all designated PRPs at these Superfund sites have been determined. Accordingly, at this time the Company cannot reasonably estimate expected costs for such matters. The liability for future environmental remediation costs that can be reasonably estimated is evaluated by management on a quarterly basis. The Company accrues amounts for environmental remediation costs that represent management's best estimate of the probable and reasonably estimable future costs related to environmental remediation.

Estimates of the amount and timing of future costs of environmental remediation requirements are inherently imprecise because of the continuing evolution of environmental laws and regulatory requirements, the availability and application of technology, the identification of currently unknown remediation sites and the allocation of costs among the PRPs. Based upon information currently available, such future costs are not expected to have a material effect on the Company's financial position, results of operations or cash flows over the long-term. However, such costs could be material to the Company's financial position, results of operations or cash flows in a particular future quarter or year.

Other
 
The Company is defending various routine claims and legal actions that are incidental to its business and common to its operations, including those pertaining to product claims, commercial disputes, patent infringement, employment actions, employee benefits, compliance with domestic and foreign laws and regulations, personal injury claims and tax issues. Like many other manufacturing companies in recent years, the Company, from time to time, has been named as a defendant in lawsuits alleging personal injury as a result of exposure to chemicals and substances in the workplace such as asbestos. The Company provides for costs relating to these matters when a loss is probable and the amount of the loss is reasonably estimable. The effect of the outcome of these matters on the Company's future results of operations and liquidity cannot be predicted because any such effect depends on future results of operations and the amount and timing (both as to recording future charges to operations and cash expenditures) of the resolution of such matters. While it is not feasible to determine the outcome of these matters, management believes that the total liability from these matters will not have a material effect on the Company's financial position, results of operations or cash flows over the long-term. However, there can be no assurance that an increase in the scope of pending matters or that any future lawsuits, claims, proceedings or investigations will not be material to the Company's financial position, results of operations or cash flows in a particular future quarter or year.

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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
10.    Fair Value Measurements
 
The fair value hierarchy has three levels based on the inputs used to determine fair value. Level 1 refers to quoted prices in active markets for identical assets or liabilities. Level 2 refers to observable inputs other than quoted prices included in Level 1, such as quoted prices for similar assets and liabilities in active markets; quoted prices for identical or similar assets and liabilities in markets that are not active; or other inputs that are observable or can be corroborated by observable market data. Level 3 refers to unobservable inputs that are supported by little or no market activity and that are significant to the fair value of the assets and liabilities. This includes certain pricing models, discounted cash flow methodologies and similar techniques that use significant unobservable inputs. Currently, the Company does not use Level 1 and 3 inputs.

The following tables present the Company's assets and liabilities that are measured at fair value on a recurring basis and are categorized using the fair value hierarchy:

September 30, 2023Fair Value
Measurements Using
Input Type
($ in millions)Level 2
Assets: 
Derivative financial instruments$3.8 
Liabilities: 
Derivative financial instruments$7.0 
June 30, 2023Fair Value
Measurements Using
Input Type
($ in millions)Level 2
Assets: 
Derivative financial instruments$3.7 
Liabilities: 
Derivative financial instruments$6.8 
 
The Company's derivative financial instruments consist of commodity forward contracts and foreign currency forward contracts. These instruments are measured at fair value using the market method valuation technique. The inputs to this technique utilize information related to foreign exchange rates, commodity prices and interest rates published by third party leading financial news and data providers. This is observable data; however, the valuation of these instruments is not based on actual transactions for the same instruments and, as such, they are classified as Level 2. The Company's use of derivatives and hedging policies is more fully discussed in Note 11. Derivatives and Hedging Activities.

The Company has currently chosen not to elect the fair value option for any items that are not already required to be measured at fair value in accordance with accounting principles generally accepted in the United States of America.

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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
The carrying amounts of other financial instruments not listed in the table below approximate fair value due to the short-term nature of these items. The carrying amounts and estimated fair values of the Company's financial instruments not recorded at fair value in the financial statements were as follows:

 September 30, 2023June 30, 2023
($ in millions)Carrying
Value
Fair
Value
Carrying
Value
Fair
Value
Long-term debt$693.3 $689.4 $693.0 $698.1 
Company-owned life insurance$24.9 $24.9 $26.2 $26.2 

The fair values of long-term debt as of September 30, 2023 and June 30, 2023 were determined by using current interest rates for debt with terms and maturities similar to the Company's existing debt arrangements and accordingly would be classified as Level 2 inputs in the fair value hierarchy.

The carrying amount of company-owned life insurance as of September 30, 2023 and June 30, 2023 reflects cash surrender values based upon the market values of underlying securities, using Level 2 inputs, net of any outstanding policy loans. The carrying value associated with the cash surrender value of these policies is recorded in other assets in the accompanying consolidated balance sheets.

11.    Derivatives and Hedging Activities
 
The Company from time to time uses commodity forwards and foreign currency forwards to manage risks generally associated with commodity price and foreign currency rate fluctuations. The following explains the various types of derivatives and includes a summary of the impact the derivative instruments had on the Company's financial position, results of operations and cash flows.
 
Cash Flow Hedging — Commodity forward contracts: The Company enters into commodity forward contracts to fix the price of a portion of anticipated future purchases of certain critical raw materials and energy to manage the risk of cash flow variability associated with volatile commodity prices. The commodity forward contracts have been designated as cash flow hedges. The qualifying hedge contracts are marked-to-market at each reporting date and any unrealized gains or losses are included in accumulated other comprehensive (loss) income ("AOCI") to the extent effective, and reclassified to cost of sales in the period during which the hedged transaction affects earnings or it becomes probable that the forecasted transaction will not occur. As of September 30, 2023, the Company had forward contracts to purchase 3.0 million pounds of certain raw materials with settlement dates through December 2025.
 
Cash Flow Hedging — Foreign currency forward contracts: The Company, from time to time, uses foreign currency forward contracts to hedge a portion of anticipated future sales denominated in foreign currencies, principally the Euro and Pound Sterling, in order to offset the effect of changes in exchange rates. The qualifying hedge contracts are marked-to-market at each reporting date and any unrealized gains or losses are included in AOCI to the extent effective and reclassified to net sales in the period during which the transaction affects earnings or it becomes probable that the forecasted transaction will not occur. The Company had no qualifying foreign currency hedge contracts as of September 30, 2023 and June 30, 2023 or during the three months ended September 30, 2023 and 2022.

The Company also uses foreign currency forward contracts to protect certain short-term asset positions denominated in foreign currencies against the effect of changes in exchange rates. These positions do not qualify for hedge accounting and accordingly are marked-to-market at each reporting date through charges to other expense, net. As of September 30, 2023 and June 30, 2023, the fair value of the outstanding foreign currency forwards not designated as hedging instruments and the charges to income for changes in fair value for these contracts were not material.

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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
The fair value and location of outstanding derivative contracts recorded in the accompanying consolidated balance sheets were as follows as of September 30, 2023 and June 30, 2023:
 
September 30, 2023Foreign
Currency
Contracts
Commodity
Contracts
Total
Derivatives
($ in millions)
Asset Derivatives:   
Other current assets$3.6 $0.2 $3.8 
Other assets— — — 
Total asset derivatives$3.6 $0.2 $3.8 
Liability Derivatives:   
Accrued liabilities$— $6.7 $6.7 
Other liabilities— 0.3 0.3 
Total liability derivatives$— $7.0 $7.0 
 
June 30, 2023Foreign
Currency
Contracts
Commodity
Contracts
Total
Derivatives
($ in millions)
Asset Derivatives:   
Other current assets$2.1 $1.6 $3.7 
Other assets— — — 
Total asset derivatives$2.1 $1.6 $3.7 
Liability Derivatives:   
Accrued liabilities$— $6.4 $6.4 
Other liabilities— 0.4 0.4 
Total liability derivatives$— $6.8 $6.8 

Substantially all of the Company's derivative contracts are subject to master netting arrangements, or similar agreements with each counterparty, which provide for the option to settle contracts on a net basis when they settle on the same day and in the same currency. In addition, these arrangements provide for a net settlement of all contracts with a given counterparty in the event that the arrangement is terminated due to the occurrence of default or a termination event. The Company presents the outstanding derivative contracts on a net basis by counterparty in the consolidated balance sheets. If the Company had chosen to present the derivative contracts on a gross basis, the total asset derivatives would have been $4.7 million and total liability derivatives would have been $7.9 million as of September 30, 2023.

According to the provisions of the Company's derivative arrangements, in the event that the fair value of outstanding derivative positions with certain counterparties exceeds certain thresholds, the Company may be required to issue cash collateral to the counterparties. As of September 30, 2023 and June 30, 2023, the Company had no cash collateral held by counterparties.

The Company is exposed to credit loss in the event of nonperformance by counterparties on its derivative instruments as well as credit or performance risk with respect to its customer commitments to perform. Although nonperformance is possible, the Company does not anticipate nonperformance by any of the parties. In addition, various master netting arrangements are in place with counterparties to facilitate settlements of gains and losses on these contracts.
 
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Cash Flow Hedges

For derivative instruments that are designated and qualify as cash flow hedges, the gain or loss on the derivative is reported as a component of AOCI and reclassified into earnings in the same period or periods during which the hedged transactions affect earnings or it becomes probable the forecasted transactions will not occur. The following is a summary of the (losses) gains on cash flow hedges recognized during the three months ended September 30, 2023 and 2022:

 Amount of Loss
Recognized in AOCI on
Derivatives
 Three Months Ended
September 30,
($ in millions)20232022
Derivatives in Cash Flow Hedging Relationship:  
  Commodity contracts$(0.3)$(0.2)
Total$(0.3)$(0.2)

($ in millions)Location of Gain
Reclassified from AOCI into
Income
Amount of Gain Reclassified from AOCI
into Income
Three Months Ended
September 30,
20232022
Derivatives in Cash Flow Hedging Relationship:
  Commodity contractsCost of sales$1.4 $6.7 
Total $1.4 $6.7 

The following is a summary of total amounts presented in the consolidated statements of operations in which the effects of cash flow and fair value hedges are recorded during the three months ended September 30, 2023 and 2022:

Three Months Ended
September 30,
20232022
($ in millions)Cost of SalesCost of Sales
Total amounts presented in the consolidated statement of operations in which the effects of cash flow and fair value hedges are recorded$527.8 $468.1 
Gain on Derivatives in Cash Flow Hedging Relationship:
   Commodity contracts
Amount of gain reclassified from AOCI to income$1.4 $6.7 
Total gain$1.4 $6.7 

The Company estimates that $3.4 million of net derivative losses included in AOCI as of September 30, 2023 will be reclassified into income within the next 12 months. No significant cash flow hedges were discontinued during the three months ended September 30, 2023.

As of September 30, 2023 and June 30, 2023, there were no amounts recorded on the consolidated balance sheets related to cumulative basis adjustments for fair value hedges of interest rate risk.
 
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
12.    Other Expense, Net
 
Other expense, net consisted of the following:
Three Months Ended
September 30,
($ in millions)20232022
Interest income$(0.2)$(0.1)
Foreign exchange losses0.3 0.1 
Unrealized losses on company-owned life insurance contracts and investments held in rabbi trusts0.4 1.0 
Pension earnings, interest and deferrals 3.5 2.5 
Total other expense, net$4.0 $3.5 

13.    Income Taxes

The effective tax rate used for interim periods is the estimated annual effective consolidated tax rate, based on the current estimate of full year results, except that taxes related to specific events, if any, are recorded in the interim period in which they occur. The annual effective tax rate is based upon a number of significant estimates and judgments, including the estimated annual pre-tax income, or loss, of the Company in each tax jurisdiction in which it operates, and the development of tax planning strategies during the year. In addition, the Company's tax expense or benefit can be impacted by changes in tax rates or laws, the finalization of tax audits, and other factors that cannot be predicted with certainty. As such, there can be significant volatility in interim tax provisions.

Income tax expense was $8.4 million, or 16.1 percent of pre-tax income for the three months ended September 30, 2023, as compared with income tax benefit of $0.9 million, or 11.5 percent of pre-tax loss for the three months ended September 30, 2022.

Income tax expense for the three months ended September 30, 2023, includes a discrete tax benefit of $4.1 million attributable to employee share-based compensation. Also included is the unfavorable impact of losses in certain foreign jurisdictions for which no tax benefit can be recognized. Income tax benefit for the three months ended September 30, 2022, included a discrete tax charge of $0.6 million for the impact of a state tax legislative change and a discrete tax benefit of $0.3 million attributable to employee share-based compensation. Also included is the unfavorable impact of losses in certain foreign jurisdictions for which no tax benefit can be recognized.

On October 8, 2021, the Organization for Economic Co-operation and Development ("OECD") released a statement on the OECD/G20 Inclusive Framework on Base Erosion and Profit Shifting, which agreed to a two-pillar solution to address tax challenges of the digital economy. On December 20, 2021, the OECD released Pillar Two model rules defining a 15 percent global minimum tax rate for large multinational corporations. The OECD continues to release additional guidance and countries are implementing legislation with widespread adoption of the Pillar Two Framework expected by calendar year 2024. The Company is continuing to evaluate the Pillar Two Framework and its potential impact on future periods.
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
14.    Business Segments
 
The Company has two reportable segments, Specialty Alloys Operations ("SAO") and Performance Engineered Products ("PEP").
 
The SAO segment is comprised of the Company's major premium alloy and stainless steel manufacturing operations. This includes operations performed at mills primarily in Reading and Latrobe, Pennsylvania and surrounding areas as well as South Carolina and Alabama. The combined assets of the SAO operations are managed in an integrated manner to optimize efficiency and profitability across the total system.
 
The PEP segment is comprised of the Company's differentiated operations. This segment includes the Dynamet titanium business, the Carpenter Additive business and the Latrobe and Mexico distribution businesses. The businesses in the PEP segment are managed with an entrepreneurial structure to promote flexibility and agility to quickly respond to market dynamics.
 
The Company's executive management evaluates the performance of these operating segments based on sales, operating income and cash flow generation. Segment operating results exclude general corporate costs, which include executive and director compensation and other corporate facilities and administrative expenses not allocated to the segments. Also excluded are items that management considers not representative of ongoing operations, such as restructuring charges and other specifically-identified income or expense items.

On a consolidated basis, no single customer accounted for 10 percent or more of net sales for the three months ended September 30, 2023 and September 30, 2022. On a consolidated basis, no single customer accounted for 10 percent or more of accounts receivable outstanding at September 30, 2023 and June 30, 2023.
Net SalesThree Months Ended
September 30,
($ in millions)20232022
Specialty Alloys Operations$570.1 $447.3 
Performance Engineered Products101.8 93.2 
Intersegment(20.0)(17.6)
Consolidated net sales$651.9 $522.9 
Operating Income (Loss)Three Months Ended
September 30,
($ in millions)20232022
Specialty Alloys Operations$80.8 $19.9 
Performance Engineered Products9.1 6.3 
Corporate(21.3)(17.1)
Intersegment0.4 (0.8)
Consolidated operating income$69.0 $8.3 
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Depreciation and AmortizationThree Months Ended
September 30,
($ in millions)20232022
Specialty Alloys Operations$27.8 $27.1 
Performance Engineered Products4.0 3.8 
Corporate1.3 1.4 
Consolidated depreciation and amortization$33.1 $32.3 
Capital ExpendituresThree Months Ended
September 30,
($ in millions)20232022
Specialty Alloys Operations$18.6 $11.4 
Performance Engineered Products3.2 2.0 
Corporate0.2 0.1 
Consolidated capital expenditures$22.0 $13.5 
Total AssetsSeptember 30,
2023
June 30,
2023
($ in millions)
Specialty Alloys Operations$2,503.1 $2,461.2 
Performance Engineered Products448.2 451.6 
Corporate139.7 159.0 
Intersegment(14.2)(17.9)
Consolidated total assets$3,076.8 $3,053.9 
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
15.    Reclassifications from Accumulated Other Comprehensive Loss
 
The changes in AOCI by component, net of tax, for the three months ended September 30, 2023 and 2022 were as follows:
Three Months Ended September 30, 2023
($ in millions) (a)
Cash flow
hedging items
Pension and
other
postretirement
benefit plan
items
Foreign
currency
items
Total
Balances at June 30, 2023$(7.0)$(95.5)$(40.5)$(143.0)
Other comprehensive loss before reclassifications(0.2)— (2.1)(2.3)
Amounts reclassified from AOCI (b)(1.0)0.8 — (0.2)
Net other comprehensive (loss) income(1.2)0.8 (2.1)(2.5)
Balances at September 30, 2023$(8.2)$(94.7)$(42.6)$(145.5)


Three Months Ended September 30, 2022
($ in millions) (a)
Cash flow
hedging items
Pension and
other
postretirement
benefit plan
items
Foreign
currency
items
Total
Balances at June 30, 2022$5.5 $(132.9)$(46.1)$(173.5)
Other comprehensive loss before reclassifications(0.2)— (3.3)(3.5)
Amounts reclassified from AOCI (b)(5.1)1.0 — (4.1)
Net other comprehensive (loss) income(5.3)1.0 (3.3)(7.6)
Balances at September 30, 2022$0.2 $(131.9)$(49.4)$(181.1)

(a)    All amounts are net of tax. Amounts in parentheses indicate debits.
(b)    See separate table below for further details.
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CARPENTER TECHNOLOGY CORPORATION
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
The following is a summary of amounts reclassified from AOCI for the three months ended September 30, 2023 and 2022:

Details about AOCI ComponentsLocation of
gain
Amount Reclassified from AOCI
Three Months Ended September 30,
($ in millions) (a)20232022
Cash flow hedging items:   
Commodity contractsCost of sales$1.4 $6.7 
Total before tax1.4 6.7 
Tax expense(0.4)(1.6)
Net of tax$1.0 $5.1 

Details about AOCI ComponentsLocation of
(loss) gain
Amount Reclassified from AOCI
Three Months Ended September 30,
($ in millions) (a)20232022
Amortization of pension and other postretirement benefit plan items:   
Net actuarial loss(b)$(1.6)$(2.0)
Prior service benefit(b)0.5 0.5 
Total before tax(1.1)(1.5)
Tax benefit0.3 0.5 
Net of tax$(0.8)$(1.0)

(a)    Amounts in parentheses indicate debits to income/loss.
(b)    These AOCI components are included in the computation of net periodic benefit cost (see Note 7. Pension and Other Postretirement Benefits for additional details).
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Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations
 
Background and General
 
We are a producer and distributor of premium specialty alloys, including titanium alloys, powder metals, stainless steels, alloy steels and tool steels. We are a recognized leader in high-performance specialty alloy-based materials and process solutions for critical applications in the aerospace, defense, medical, transportation, energy, industrial and consumer electronics markets. We have evolved to become a pioneer in premium specialty alloys, including titanium, nickel, and cobalt, as well as alloys specifically engineered for additive manufacturing processes and soft magnetics applications. We primarily process basic raw materials such as nickel, cobalt, titanium, manganese, chromium, molybdenum, iron scrap and other metal alloying elements through various melting, hot forming and cold working facilities to produce finished products in the form of billet, bar, rod, wire and narrow strip in many sizes and finishes. We also produce certain metal powders and parts. Our sales are distributed directly from our production plants and distribution network as well as through independent distributors. Unlike many other specialty steel producers, we operate our own worldwide network of service and distribution centers. These service centers, located in the United States, Canada, Mexico, Europe and Asia allow us to work more closely with customers and to offer various just-in-time stocking programs.

As part of our overall business strategy, we have sought out and considered opportunities related to strategic acquisitions and joint collaborations as well as possible business unit dispositions aimed at broadening our offering to the marketplace. We have participated with other companies to explore potential terms and structures of such opportunities and expect that we will continue to evaluate these opportunities.

Our discussions below in this Item 2 are based upon the more detailed discussions about our business, operations and financial condition included in Item 7 of our 2023 Form 10-K. Our discussions here focus on our results during or as of the three-month period ended September 30, 2023 and the comparable period of fiscal year 2023, and to the extent applicable, on material changes from information discussed in the 2023 Form 10-K and other important intervening developments or information that we have reported on Form 8-K. These discussions should be read in conjunction with the 2023 Form 10-K for detailed background information and with any such intervening Form 8-K.

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Impact of Raw Material Prices and Product Mix
 
We value most of our inventory utilizing the LIFO inventory costing methodology. Under the LIFO inventory costing method, changes in the cost of raw materials and production activities are recognized in cost of sales in the current period even though these materials may have been acquired at potentially significantly different values due to the length of time from the acquisition of the raw materials to the sale of the processed finished goods to the customers. In a period of rising raw material costs, the LIFO inventory valuation normally results in higher cost of sales. Conversely, in a period of decreasing raw material costs, the LIFO inventory valuation normally results in lower cost of sales.
 
The volatility of the costs of raw materials has impacted our operations over the past several years. We, and others in our industry, generally have been able to pass cost increases on major raw materials through to our customers using surcharges that are structured to recover increases in raw material costs. Generally, the formula used to calculate a surcharge is based on published prices of the respective raw materials for the previous month which correlates to the prices we pay for our raw material purchases. However, a portion of our surcharges to customers may be calculated using a different surcharge formula or may be based on the raw material prices at the time of order, which creates a lag between surcharge revenue and corresponding raw material costs recognized in cost of sales. The surcharge mechanism protects our net income on such sales except for the lag effect discussed above. However, surcharges have had a dilutive effect on our gross margin and operating margin percentages as described later in this report.

Approximately 43 percent of our net sales are sales to customers under firm price sales arrangements. Firm price sales arrangements involve a risk of profit margin fluctuations, particularly when raw material prices are volatile. In order to reduce the risk of fluctuating profit margins on these sales, we enter into commodity forward contracts to purchase certain critical raw materials necessary to produce the related products sold. Firm price sales arrangements generally include certain annual purchasing commitments and consumption schedules agreed to by the customers at selling prices based on raw material prices at the time the arrangements are established. If a customer fails to meet the volume commitments (or the consumption schedule deviates from the agreed-upon terms of the firm price sales arrangements), we may need to absorb the gains or losses associated with the commodity forward contracts on a temporary basis. Gains or losses associated with commodity forward contracts are reclassified to earnings/loss when earnings are impacted by the hedged transaction. Because we value most of our inventory under the LIFO costing methodology, changes in the cost of raw materials and production activities are recognized in cost of sales in the current period attempting to match the most recently incurred costs with revenues. Gains and/or losses on the commodity forward contracts are reclassified from accumulated other comprehensive income (loss) ("AOCI") together with the actual purchase price of the underlying commodities when the underlying commodities are purchased and recorded in inventory. To the extent that the total purchase price of the commodities, inclusive of the gains or losses on the commodity forward contracts, are higher or lower relative to the beginning of year costs, our cost of goods sold reflects such amounts. Accordingly, the gains and/or losses associated with commodity forward contracts may not impact the same period that the firm price sales arrangements revenue is recognized, and comparisons of gross profit from period to period may be impacted. These firm price sales arrangements are expected to continue as we look to strengthen our long-term customer relationships by expanding, renewing and in certain cases extending to a longer-term, our customer long-term arrangements.
 
We produce hundreds of grades of materials with a wide range of pricing and profit levels depending on the grade. In addition, our product mix within a period is subject to the fluctuating order patterns of our customers as well as decisions we may make on participation in certain products based on available capacity, including the impacts of capacity commitments we may have under existing customer agreements. While we expect to see positive contribution from a more favorable product mix in our margin performance over time, the impact by period may fluctuate and period-to-period comparisons may vary.

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Impact of Inflation and Supply Chain Disruption

Recent inflationary pressures affecting the general economy have impacted our operating costs including increased costs for raw materials, energy, key operating supplies and labor.

Additionally, global supply chain disruptions have affected our operations, including the availability and cost of labor, as well as the supply of industrial goods. As a result, we are experiencing higher labor rates, extended lead times for supplies, as well as delayed capital expenditures due to the availability of equipment and outside contractors. These disruptions have resulted in increased direct costs and certain inefficiencies in our operations.

We have taken steps that we believe are necessary to mitigate inflationary pressures and supply chain disruptions. As discussed above, we have certain mechanisms in place to reduce the impact for the most significant of these items and have been able to recover these increases through our raw material surcharge and other pricing strategies. We have long-term relationships with major suppliers who provide availability of material at competitive prices along with arrangements with certain vendors to provide consigned materials at our manufacturing facilities available for our consumption as necessary. We also continue to execute on targeted initiatives to maximize productivity and achieve capacity gains.

While these inflation and supply chain factors could negatively impact our business in the near-term, we do not currently expect them to materially impact our business outlook or operational goals over the long-term.

Net Pension Benefit
 
Net pension benefit, as we define it below, includes the net periodic benefit costs related to both our pension and other postretirement plans. The net periodic benefit costs are determined annually based on beginning of year balances and are recorded ratably throughout the fiscal year, unless a significant remeasurement event occurs. We currently expect the total net pension expense for fiscal year 2024 will be $23.5 million as compared with total net pension expense of $19.9 million in fiscal year 2023.

The following is the net pension expense for the three months ended September 30, 2023 and September 30, 2022:
Three Months Ended
September 30,
($ in millions)20232022
Pension plans$6.4 $5.2 
Other postretirement plans(0.5)(0.2)
    Net pension expense$5.9 $5.0 
 
Net pension expense is recorded in accounts that are included in cost of sales and selling, general and administrative expenses based on the function of the associated employees and in other expense, net. The following is a summary of the classification of net pension expense for the three months ended September 30, 2023 and 2022:
Three Months Ended
September 30,
($ in millions)20232022
Service cost included in Cost of sales$2.1 $2.2 
Service cost included in Selling, general and administrative expenses0.3 0.3 
Pension earnings, interest and deferrals included in Other expense, net
3.5 2.5 
    Net pension expense$5.9 $5.0 
 
As of September 30, 2023 and June 30, 2023, service cost amounts related to the net pension expense capitalized in gross inventory were $1.3 million and $2.8 million, respectively.

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Operating Performance Overview and Outlook

At the start of fiscal year 2024, we expected the quarter ended September 30, 2023 would represent a meaningful improvement compared to the historical trend of a sequential decline in profits in the first quarter of a fiscal year. Building on our strong operating momentum in fiscal year 2023, we exceeded our expectations for the quarter ended September 30, 2023 and reported operating income of $69.0 million, an improvement of $60.7 million compared to the prior year same quarter. Notably, the SAO segment demonstrated improvement, reaching $80.8 million of operating income with an adjusted operating margin of 19.4 percent, a meaningful increase over the prior year same quarter 6.5 percent adjusted operating margin.

Demand for our material solutions across our end-use markets remains strong. We continue to see our backlog grow with lead times extending further even as we are actively managing incoming orders. In this demand environment we are well-positioned to continue to drive profit margin expansion through productivity improvements, product mix optimization and higher prices. In addition to the strong operating performance, we generated $7.4 million of cash from operating activities in the quarter ended September 30, 2023 as compared with $78.0 million of cash used for operating activities in the prior year first quarter.

Looking ahead, we expect operating income for the second quarter of fiscal year 2024 to be comparable with the first quarter of fiscal year 2024. We anticipate an even stronger second half of fiscal year 2024. We have realized meaningful increases in our productivity over the last several quarters, especially in SAO. We believe there is still opportunity for improvement and we expect to unlock larger volumes at key work centers. As a result, we expect operating income to increase 28-35 percent in the second half compared to the first half of fiscal year 2024.

As previously communicated, our goal is to double fiscal year 2019 operating income by fiscal year 2027 and we expect to make significant progress toward that goal in fiscal year 2024. We are well-positioned to realize our target by increasing our productivity across facilities, realizing higher prices and improving our product mix. With the backdrop of strong market demand for our broad portfolio of specialized solutions, we have leading capabilities and capacity with a difficult-to-replicate system of assets, and we continue to drive improved productivity to capture the demand.

Results of Operations — Three Months Ended September 30, 2023 vs. Three Months Ended September 30, 2022
 
For the three months ended September 30, 2023, we reported net income of $43.9 million, or $0.88 per diluted share. This compares with net loss for the same period a year earlier of $6.9 million, or $0.14 loss per diluted share. The results for the three months ended September 30, 2023 reflect improving demand patterns, higher prices and improving product mix, partially offset by inflationary cost increases compared to the prior year quarter.

Net Sales
 
Net sales for the three months ended September 30, 2023 were $651.9 million, which was a 25 percent increase over the same period a year ago. Excluding surcharge revenue, sales increased 31 percent on a 12 percent increase in shipment volume from the same period a year ago. The results reflect realized price increases as well as higher demand in all end-use markets except Distribution during the three months ended September 30, 2023 compared to the three months ended September 30, 2022. Net sales in the Aerospace and Defense end-use market increased 35 percent compared to the same period a year ago.
 
Geographically, sales in the United States increased 23 percent from the same period a year ago to $393.3 million. The increase in domestic sales is driven by higher demand in all end-use markets except Distribution. Sales outside the United States increased 27 percent from the same period a year ago to $258.6 million for the three months ended September 30, 2023. The results reflect higher demand in key end-use markets, driven primarily by Aerospace and Defense and Medical in European and Asia regions compared to the three months ended September 30, 2022. A portion of our sales outside the United States are denominated in foreign currencies. The fluctuations in foreign currency exchange rates resulted in a $0.7 million increase in sales during the three months ended September 30, 2023 compared to the three months ended September 30, 2022. Net sales outside the United States represented 40 percent and 39 percent of total net sales for the three months ended September 30, 2023 and 2022, respectively.

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Sales by End-Use Markets
 
We sell to customers across diversified end-use markets. The following table includes comparative information for our net sales, which includes surcharge revenue by principal end-use markets. We believe this is helpful supplemental information in analyzing the performance of the business from period to period:
 
Three Months Ended
September 30,
$
Increase (Decrease)
%
Increase (Decrease)
($ in millions)20232022
Aerospace and Defense$352.5 $261.6 $90.9 35 %
Medical80.0 59.2 20.8 35 %
Transportation42.0 36.9 5.1 14 %
Energy44.7 27.9 16.8 60 %
Industrial and Consumer105.0 105.0 — — %
Distribution27.7 32.3 (4.6)(14)%
Total net sales$651.9 $522.9 $129.0 25 %
 
The following table includes comparative information for our net sales by the same principal end-use markets, but excluding surcharge revenue:
 
Three Months Ended
September 30,
$
Increase (Decrease)
%
Increase (Decrease)
($ in millions)20232022
Aerospace and Defense$260.9 $183.5 $77.4 42 %
Medical66.6 49.8 16.8 34 %
Transportation29.2 23.7 5.5 23 %
Energy29.2 18.3 10.9 60 %
Industrial and Consumer79.4 68.4 11.0 16 %
Distribution27.5 32.0 (4.5)(14)%
Total net sales excluding surcharge revenue$492.8 $375.7 $117.1 31 %

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Sales to the Aerospace and Defense end-use market increased 35 percent from the three months ended September 30, 2022 to $352.5 million. Excluding surcharge revenue, sales increased 42 percent from the three months ended September 30, 2022 on a 20 percent increase in shipment volume. The results for the three months ended September 30, 2023 reflect increases across all Aerospace and Defense end-use sub-markets. This was driven by activity levels increasing across the aerospace supply chain due to higher aircraft build rates to replace aging fleets and meet increasing passenger travel demand. The three months ended September 30, 2023 also reflect higher sales in Defense end-use market in response to global threats.

Medical end-use market sales increased 35 percent from the three months ended September 30, 2022 to $80.0 million. Excluding surcharge revenue, sales increased 34 percent on 30 percent higher shipment volume from the three months ended September 30, 2022. The three months ended September 30, 2023 results reflect stronger demand as a result of the medical supply chain replenishing inventory levels and meeting increased demand for elective medical procedures particularly in the orthopedic and cardiology sub-markets.

Transportation end-use market sales increased 14 percent from the three months ended September 30, 2022 to $42.0 million. Excluding surcharge revenue, sales increased 23 percent from the three months ended September 30, 2022. The results reflect recent price increases as well as higher global demand for light, medium and heavy-duty vehicles compared to the three months ended September 30, 2022.

Sales to the Energy end-use market of $44.7 million in the current quarter reflect a 60 percent increase from the three months ended September 30, 2022. Excluding surcharge revenue, sales increased 60 percent from the three months ended September 30, 2022. The results reflect price increases and higher international rig counts benefiting the oil and gas sub-market and flat sales for power generation materials compared to the prior year period.

Industrial and Consumer end-use market sales of $105.0 million remained flat compared to the three months ended September 30, 2022. Excluding surcharge revenue, sales increased 16 percent on 6 percent lower shipment volume from the three months ended September 30, 2022. The results reflect higher demand for Industrial materials used in semiconductor and fluid control applications partially offset by lower demand for Consumer materials.

Gross Profit
 
Our gross profit in the three months ended September 30, 2023 increased to $124.1 million, or 19.0 percent of net sales as compared with $54.8 million, or 10.5 percent of net sales in the three months ended September 30, 2022. Excluding the impact of surcharge revenue, our adjusted gross margin in the three months ended September 30, 2023 was 25.2 percent as compared to 14.6 percent in the three months ended September 30, 2022. The increased gross profit for the three months ended September 30, 2023 reflects improving demand patterns with 25 percent increased sales, a stronger product mix, higher prices and significant productivity gains, partially offset by inflationary cost increases.

While the surcharge generally protects the absolute gross profit dollars, it does have a dilutive effect on gross margin as a percent of sales. The following represents a summary of the dilutive impact of the surcharge on gross margin for the comparative three-month periods. See the section "Non-GAAP Financial Measures" below for further discussion of these financial measures.

Three Months Ended
September 30,
($ in millions)20232022
Net sales$651.9$522.9
Less: surcharge revenue159.1147.2
Net sales excluding surcharge revenue$492.8$375.7
Gross profit$124.1$54.8
Gross margin19.0 %10.5 %
Gross margin excluding surcharge revenue 25.2 %14.6 %

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Selling, General and Administrative Expenses
 
Selling, general and administrative expenses in the three months ended September 30, 2023 were $55.1 million or 8.5 percent of net sales (11.2 percent of net sales excluding surcharge) as compared with $46.5 million and 8.9 percent of net sales (12.4 percent of net sales excluding surcharge) in the three months ended September 30, 2022. The selling, general and administrative expenses for the three months ended September 30, 2023 reflect higher salary, benefit and variable compensation costs compared to the three months ended September 30, 2022.

Operating Income

Our operating income in the three months ended September 30, 2023 was $69.0 million, or 10.6 percent of net sales, as compared with operating income of $8.3 million or 1.6 percent of net sales in the three months ended September 30, 2022. Excluding surcharge revenue, adjusted operating margin was 14.0 percent for the three months ended September 30, 2023 as compared with 2.2 percent in the three months ended September 30, 2022. The operating results for the three months ended September 30, 2023 reflect improving demand patterns, a stronger product mix, higher prices and improved operational efficiencies, partially offset by inflationary cost increases compared to the three months ended September 30, 2022.

The following presents our operating income and operating margin, in each case excluding the impact of surcharge revenue on net sales. We present and discuss these financial measures because management believes removing these items provides a more consistent and meaningful basis for comparing ongoing results of operations from period to period. See the section "Non-GAAP Financial Measures" below for further discussion of these financial measures.

Three Months Ended
September 30,
($ in millions)20232022
Net sales$651.9$522.9
Less: surcharge revenue159.1147.2
Net sales excluding surcharge revenue$492.8$375.7
Operating income$69.0$8.3
Operating margin10.6 %1.6 %
Adjusted operating margin excluding surcharge revenue14.0 %2.2 %

Interest Expense, Net
 
Interest expense, net for the three months ended September 30, 2023 was $12.7 million compared with $12.6 million in the same period a year ago. Capitalized interest reduced interest expense by $0.5 million for the three months ended September 30, 2023 and $0.3 million for the three months ended September 30, 2022.

Other Expense, Net

Other expense, net for the three months ended September 30, 2023 was $4.0 million as compared with $3.5 million of other expense, net for the three months ended September 30, 2022. The three months ended September 30, 2023 reflects $3.5 million of expense from pension earnings, interest and deferrals compared to $2.5 million of expense in the three months ended September 30, 2022 driven by lower expected returns on plan assets.

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Income Taxes
 
Income tax expense was $8.4 million, or 16.1 percent of pre-tax income for the three months ended September 30, 2023, as compared with income tax benefit of $0.9 million, or 11.5 percent of pre-tax loss in the same quarter a year ago. Income tax expense for the three months ended September 30, 2023 includes a discrete tax benefit of $4.1 million attributable to employee share-based compensation. Also included is the unfavorable impact of losses in certain foreign jurisdictions for which no tax benefit can be recognized. Income tax benefit for the three months ended September 30, 2022, included a discrete tax charge of $0.6 million for the impact of a state tax legislative change and a discrete tax benefit of $0.3 million attributable to employee share-based compensation. Also included was the unfavorable impact of losses in certain foreign jurisdictions for which no tax benefit can be recognized.

On October 8, 2021, the Organization for Economic Co-operation and Development ("OECD") released a statement on the OECD/G20 Inclusive Framework on Base Erosion and Profit Shifting, which agreed to a two-pillar solution to address tax challenges of the digital economy. On December 20, 2021, the OECD released Pillar Two model rules defining a 15 percent global minimum tax rate for large multinational corporations. The OECD continues to release additional guidance and countries are implementing legislation with widespread adoption of the Pillar Two Framework expected by calendar year 2024. We are continuing to evaluate the Pillar Two Framework and its potential impact on future periods.

Business Segment Results
 
We have two reportable business segments: SAO and PEP.

The following table includes comparative information for volumes by business segment:
Three Months Ended
September 30,

Increase (Decrease)
%
Increase (Decrease)
(Pounds sold, in thousands) 20232022
Specialty Alloys Operations49,992 44,562 5,430 12 %
Performance Engineered Products *2,302 2,326 (24)(1)%
Intersegment(2,066)(1,998)(68)(3)%
Total pounds sold50,228 44,890 5,338 12 %

* Pounds sold data for PEP segment includes Dynamet and Additive businesses only.

The following table includes comparative information for net sales by business segment:
Net salesThree Months Ended
September 30,
$
Increase (Decrease)
%
Increase (Decrease)
($ in millions)20232022
Specialty Alloys Operations$570.1 $447.3 $122.8 27 %
Performance Engineered Products101.8 93.2 8.6 %
Intersegment(20.0)(17.6)(2.4)(14)%
Total net sales$651.9 $522.9 $129.0 25 %
 
The following table includes comparative information for our net sales by business segment, but excluding surcharge revenue:
Net sales excluding surcharge revenueThree Months Ended
September 30,
$
Increase
%
Increase
($ in millions)20232022
Specialty Alloys Operations$417.3 $305.7 $111.6 37 %
Performance Engineered Products93.1 87.7 5.4 %
Intersegment(17.6)(17.7)0.1 %
Total net sales excluding surcharge revenue$492.8 $375.7 $117.1 31 %
 
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Specialty Alloys Operations Segment
 
Net sales for the three months ended September 30, 2023 for the SAO segment increased 27 percent to $570.1 million, as compared with $447.3 million in the three months ended September 30, 2022. Excluding surcharge revenue, net sales for the three months ended September 30, 2023 increased 37 percent on 12 percent higher shipment volume compared to the three months ended September 30, 2022. The higher sales excluding surcharge revenue in the SAO segment reflect double-digit percentage growth in all end-use markets including 44 percent growth in Aerospace and Defense driven by higher shipment volumes from productivity gains, stronger product mix and price increases compared to the prior year same quarter.
 
Operating income for the SAO segment was $80.8 million or 14.2 percent of net sales (19.4 percent of net sales excluding surcharge revenue) in the three months ended September 30, 2023, as compared with operating income of $19.9 million or 4.4 percent of net sales (6.5 percent of net sales excluding surcharge revenue) in the prior year same quarter. The operating income for the three months ended September 30, 2023 reflects higher volume in key end-use markets, stronger product mix and improved operational efficiencies, partially offset by inflationary cost increases compared to the quarter ended September 30, 2022.

Performance Engineered Products Segment
 
Net sales for the three months ended September 30, 2023 for the PEP segment increased 9 percent to $101.8 million, as compared with $93.2 million in the three months ended September 30, 2022. Excluding surcharge revenue, net sales for the current quarter increased 6 percent on 1 percent lower shipment volume compared to the three months ended September 30, 2022. The results reflect strong demand for titanium materials and higher sales in all end-use markets except Distribution.

Operating income for the PEP segment was $9.1 million or 8.9 percent of net sales (9.8 percent of net sales excluding surcharge revenue) in the three months ended September 30, 2023, compared with operating income of $6.3 million or 6.8 percent of net sales (7.2 percent of net sales excluding surcharge revenue) in the three months ended September 30, 2022. The improved results for the quarter ended September 30, 2023 reflect stronger demand conditions, improved product mix and operational gains compared to the quarter ended September 30, 2022.

Liquidity and Financial Resources
 
During the three months ended September 30, 2023, we generated cash from operating activities of $7.4 million as compared to cash used for operating activities of $78.0 million in the three months ended September 30, 2022. Our adjusted free cash flow, which we define under "Non-GAAP Financial Measures" below, was negative $14.6 million as compared to negative $91.5 million for the three months ended September 30, 2022. The improvement in cash from operating activities and adjusted free cash flow for the three months ended September 30, 2023, resulted from higher net income and noncash items partially offset by increased use of cash in working capital compared to the same period a year ago. Cash used to build inventory was $67.8 million in the three month period ended September 30, 2023 compared to $121.2 million in the three months ended September 30, 2022. During the three months ended September 30, 2023, we generated $18.4 million of cash from accounts receivable compared to cash used for accounts receivable of $12.1 million in the prior year same quarter.

Capital expenditures for property, plant, equipment and software were $22.0 million for the three months ended September 30, 2023 as compared to $13.5 million for the same period a year ago. In fiscal year 2024, we expect capital expenditures to be approximately $125.0 million.

Dividends during the three months ended September 30, 2023 and 2022 were $9.9 million and $9.8 million, respectively, and were paid at the same quarterly rate of $0.20 per share of common stock in both periods.

During the three months ended September 30, 2023, we made pension contributions of $4.6 million to our qualified defined benefit pension plans. We currently expect to contribute $6.7 million to our qualified defined benefit pension plans during the remainder of fiscal year 2024.

We have demonstrated the ability to generate cash to meet our needs through cash flows from operations, management of working capital and the ability to access capital markets to supplement internally generated funds. We target minimum liquidity of $150.0 million, consisting of cash and cash equivalents added to available borrowing capacity under our Credit Facility.

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On April 14, 2023, we entered into a Second Amended and Restated Credit Agreement with Bank of America, N.A., as administrative agent, swing line lender and letter of credit issuer and the other lenders, agents and arrangers party thereto. The Credit Facility amended and restated our then existing Amended and Restated Credit Agreement dated as of March 26, 2021 which had been set to expire on March 31, 2024. The Credit Facility extends the maturity to April 12, 2028.

The Credit Facility is a secured revolving credit facility with a commitment of $350.0 million subject to our right, from time to time, to request an increase of the commitment by the greater of (i) $300.0 million or (ii) an amount equal to our consolidated EBITDA; and provides for the issuance of letters of credit subject to a $40.0 million sub-limit. We have the right to voluntarily prepay and re-borrow loans, to terminate or reduce the commitments under the Credit Facility, and, subject to certain lender approvals, to join subsidiaries as subsidiary borrowers.

As of September 30, 2023, we had $1.7 million of issued letters of credit under the Credit Facility and no short-term borrowings. The balance of the Credit Facility, $348.3 million, remains available to us. From time to time during the quarter ended September 30, 2023, we borrowed under our Credit Facility. The weighted average daily borrowing under the Credit Facility during the quarter ended September 30, 2023, was approximately $12.2 million with daily outstanding borrowings ranging from $0.0 million to $47.2 million. As of September 30, 2023, the borrowing rate for the Credit Facility was 7.32%.

We believe that our total liquidity of $366.4 million as of September 30, 2023, which includes total cash and cash equivalents of $18.1 million and available borrowing capacity of $348.3 million under our Credit Facility, will be sufficient to fund our cash needs over the foreseeable future.
 
As of September 30, 2023, we had cash and cash equivalents of approximately $17.8 million held at various foreign subsidiaries. Our global cash deployment considers, among other things, the geographic and institutional location of our subsidiaries' cash balances, the locations of our anticipated liquidity needs and the cost to access international cash balances, as necessary. During the three months ended September 30, 2023, we did not repatriate cash from foreign jurisdictions. From time to time, we may make short-term intercompany borrowings against our cash held outside the United States in order to reduce or eliminate any required borrowing under our Credit Facility.

We are subject to certain financial and restrictive covenants under the Credit Facility which requires the maintenance of a minimum interest coverage ratio of 3.00 to 1.00 and a consolidated net leverage ratio of no more than 4.00 to 1.00. The restrictions of these covenants (other than the financial ratio covenants) are subject to certain exceptions or thresholds triggering amounts or events specified in the Credit Facility, and in some cases the restrictions may be waived by the lenders. As of September 30, 2023, we were in compliance with all of the covenants of the Credit Facility.

The following table shows our actual ratio performance with respect to the financial covenants as of September 30, 2023:
 
CovenantCovenant RequirementActual Ratio
Consolidated interest coverage ratio3.00 to 1.00 (minimum)6.49 to 1.00
Consolidated net leverage ratio4.00 to 1.00 (maximum)1.92 to 1.00
 
To the extent that we do not comply with the current or modified covenants under the Credit Facility, this could reduce our liquidity and flexibility due to potential restrictions on borrowings available to us unless we are able to obtain waivers or modifications of the covenants.

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Non-GAAP Financial Measures
 
The following provides additional information regarding certain non-GAAP financial measures that we use in this report. Our definitions and calculations of these items may not necessarily be the same as those used by other companies.

Net Sales and Gross Margin Excluding Surcharge Revenue
 
This report includes discussions of net sales as adjusted to exclude the impact of raw material surcharge and the resulting impact on gross margins, which represent financial measures that have not been determined in accordance with accounting principles generally accepted in the United States of America ("U.S. GAAP"). We present and discuss these financial measures because management believes removing the impact of raw material surcharge from net sales provides a more consistent basis for comparing results of operations from period to period for the reasons discussed earlier in this report. Management uses its results excluding these amounts to evaluate its operating performance and to discuss its business with investment institutions, our board of directors and others. See our earlier discussion of "Gross Profit" for a reconciliation of net sales and gross margin, excluding surcharge revenue, to net sales as determined in accordance with U.S. GAAP. Net sales and gross margin excluding surcharge revenue is not a U.S. GAAP financial measure and should not be considered in isolation of, or as a substitute for, net sales and gross margin calculated in accordance with U.S. GAAP.

Adjusted Operating Margin Excluding Surcharge Revenue

This report includes discussions of operating margin as adjusted to exclude the impact of raw material surcharge revenue which represent financial measures that have not been determined in accordance with U.S. GAAP. We present and discuss this financial measure because management believes removing the impact of raw material surcharge from net sales provides a more consistent and meaningful basis for comparing results of operations from period to period for the reasons discussed earlier in this report. Management uses its results excluding these amounts to evaluate its operating performance and to discuss its business with investment institutions, our board of directors and others. See our earlier discussion of operating income for a reconciliation of operating income and operating margin excluding surcharge revenue to operating income and operating margin determined in accordance with U.S. GAAP. Operating margin excluding surcharge revenue is not a U.S. GAAP financial measure and should not be considered in isolation of, or as a substitute for, operating margin calculated in accordance with U.S. GAAP.

Adjusted Free Cash Flow
 
This report includes discussions of adjusted free cash flow which is a non-GAAP financial measure and may not be comparable to adjusted free cash flow reported by other companies. Historically, our presentation of this non-GAAP financial measure included cash used for dividends paid on outstanding common stock and participating securities. Management believes that excluding cash dividends paid from adjusted free cash flow will provide a more direct comparison to operating cash flow, a GAAP-defined financial measure. The three months ended September 30, 2022 have been updated to conform to the current presentation. The following provides a reconciliation of adjusted free cash flow, as used in this report, to its most directly comparable U.S. GAAP financial measures: 
Three Months Ended
September 30,
($ in millions)20232022
Net cash provided from (used for) operating activities$7.4 $(78.0)
Purchases of property, plant, equipment and software(22.0)(13.5)
Adjusted free cash flow$(14.6)$(91.5)
 
Management believes that the presentation of adjusted free cash flow provides useful information to investors regarding our financial condition because it is a measure of cash generated which management evaluates for alternative uses. It is management's current intention to use excess cash to fund investments in capital equipment, acquisition opportunities and consistent dividend payments. Adjusted free cash flow is not a U.S. GAAP financial measure and should not be considered in isolation of, or as a substitute for, cash flows calculated in accordance with U.S. GAAP.

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Contingencies
 
Environmental
 
We are subject to various federal, state, local and international environmental laws and regulations relating to pollution, protection of public health and the environment, natural resource damages and occupational safety and health. Although compliance with these laws and regulations may affect the costs of our operations, compliance costs to date have not been material. We have environmental remediation liabilities at some of our owned operating facilities and have been designated as a PRP with respect to certain third party Superfund waste-disposal sites and other third party-owned sites. We accrue amounts for environmental remediation costs that represent our best estimate of the probable and reasonably estimable future costs related to environmental remediation. During the three months ended September 30, 2023, we increased the liability for environmental remediation costs by $0.4 million. The liabilities recorded for environmental remediation costs at Superfund sites, other third party-owned sites and Carpenter-owned current or former operating facilities remaining at September 30, 2023 and June 30, 2023 were $16.9 million and $16.5 million, respectively. Additionally, we have been notified that we may be a PRP with respect to other Superfund sites as to which no proceedings have been instituted against us. Neither the exact amount of remediation costs nor the final method of their allocation among all designated PRPs at these Superfund sites have been determined. Accordingly, at this time, we cannot reasonably estimate expected costs for such matters. The liability for future environmental remediation costs that can be reasonably estimated is evaluated on a quarterly basis.

Estimates of the amount and timing of future costs of environmental remediation requirements are inherently imprecise because of the continuing evolution of environmental laws and regulatory requirements, the availability and application of technology, the identification of currently unknown remediation sites and the allocation of costs among the PRPs. Based upon information currently available, such future costs are not expected to have a material effect on our financial position, results of operations or cash flows over the long-term. However, such costs could be material to our financial position, results of operations or cash flows in a particular future quarter or year.
 
Other

We are defending various routine claims and legal actions that are incidental to our business, and that are common to our operations, including those pertaining to product claims, commercial disputes, patent infringement, employment actions, employee benefits, compliance with domestic and foreign laws and regulations, personal injury claims and tax issues. Like many other manufacturing companies in recent years we, from time to time, have been named as a defendant in lawsuits alleging personal injury as a result of exposure to chemicals and substances in the workplace such as asbestos. We provide for costs relating to these matters when a loss is probable and the amount of the loss is reasonably estimable. The effect of the outcome of these matters on our future results of operations and liquidity cannot be predicted because any such effect depends on future results of operations and the amount and timing (both as to recording future charges to operations and cash expenditures) of the resolution of such matters. While it is not feasible to determine the outcome of these matters, we believe that the total liability from these matters will not have a material effect on our financial position, results of operations or cash flows over the long-term. However, there can be no assurance that an increase in the scope of pending matters or that any future lawsuits, claims, proceedings or investigations will not be material to our financial position, results of operations or cash flows in a particular future quarter or year.

Critical Accounting Policies and Estimates
 
A summary of other significant accounting policies is discussed in our 2023 Form 10-K Item 7. "Management's Discussion and Analysis of Financial Condition and Results of Operations," and in Note 1, Summary of Significant Accounting Policies, of the Notes to our consolidated financial statements included in Part II, Item 8 thereto.

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Long-Lived Assets

Long-lived assets are reviewed for impairment and written down to fair value whenever events or changes in circumstances indicate that the carrying value may not be recoverable through estimated future undiscounted cash flows. The amount of the impairment loss is the excess of the carrying amount of the impaired assets over the fair value of the assets based upon estimated future discounted cash flows. We evaluate long-lived assets for impairment by individual business unit. Changes in estimated cash flows could have a significant impact on whether or not an asset is impaired and the amount of the impairment.

Goodwill
 
Goodwill is not amortized but instead is tested at least annually for impairment as of June 1, or more frequently if events or circumstances indicate that the carrying amount of goodwill may be impaired. Potential impairment is identified by comparing the fair value of a reporting unit to its carrying value. If the carrying value of the reporting unit exceeds its fair value, any impairment loss is measured by the difference between the carrying value of the reporting unit and its fair value, not to exceed the carrying amount of goodwill. The discounted cash flow analysis for each reporting unit tested requires significant estimates and assumptions related to cash flow forecasts, discount rates, terminal values and income tax rates. The cash flow forecasts include significant judgments and assumptions related to revenue growth rates, which include perpetual growth rates, gross margin and weighted average cost of capital. The cash flow forecasts are developed based on assumptions about each reporting unit's markets, product offerings, pricing, capital expenditure and working capital requirements as well as cost performance.

The discount rates used in the discounted cash flow are estimated based on a market participant's perspective of each reporting unit's weighted average cost of capital. The terminal value, which represents the value attributed to the reporting unit beyond the forecast period, is estimated using a perpetuity growth rate assumption. The income tax rates used in the discounted cash flow analysis represent estimates of the long-term statutory income tax rates for each reporting unit based on the jurisdictions in which the reporting units operate.

As of September 30, 2023, we have three reporting units with goodwill recorded. Goodwill associated with the SAO reporting unit as of September 30, 2023 was $195.5 million and represents approximately 81 percent of total goodwill. The remaining goodwill is associated with the PEP segment, which includes two reporting units, Dynamet and Latrobe Distribution, with goodwill recorded as of September 30, 2023 of $31.9 million and $14.0 million, respectively. The fair value for all three reporting units is estimated using a weighting of discounted cash flows and the use of market multiples valuation techniques.

Goodwill associated with the SAO reporting unit is tested at the SAO segment level. As of June 1, 2023, the fair value of the SAO reporting unit exceeded the carrying value by approximately 60 percent. The discounted cash flows analysis for the SAO reporting unit includes assumptions related to our ability to increase volume, improve mix, expand product offerings and continue to implement opportunities to reduce costs over the next several years. For purposes of the discounted cash flow analysis for SAO's fair value, a weighted average cost capital of 11.0 percent and a terminal growth rate assumption of 2.5 percent were used. If the long-term growth rate for this reporting unit had been hypothetically reduced by 0.5 percent at June 1, 2023, the SAO reporting unit would have a fair value that exceeded the carrying value by approximately 57 percent.

Goodwill associated with the PEP segment is tested at the Dynamet and Latrobe Distribution reporting unit level. As of June 1, 2023, the fair value of the Dynamet reporting unit exceeded the carrying value by approximately 106 percent. For purposes of the discounted cash flow analysis for Dynamet's fair value, a weighted average cost capital of 14.0 percent and a terminal growth rate assumption of 2.5 percent were used. If the long-term growth rate for this reporting unit had been hypothetically reduced by 0.5 percent at June 1, 2023, the Dynamet reporting unit would have a fair value that exceeded the carrying value by approximately 104 percent. As of June 1, 2023, the fair value of the Latrobe Distribution reporting unit exceeded the carrying value by approximately 11 percent. For purposes of the discounted cash flow analysis for Latrobe Distribution's fair value, a weighted average cost capital of 13.0 percent and a terminal growth rate assumption of 2.5 percent were used. If the long-term growth rate for this reporting unit had been hypothetically reduced by 0.5 percent at June 1, 2023, the Latrobe Distribution reporting unit would have a fair value that exceeded the carrying value by approximately 10 percent.

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The estimate of fair value requires significant judgment. We based our fair value estimates on assumptions that we believe to be reasonable but that are unpredictable and inherently uncertain, including estimates of future growth rates and operating margins and assumptions about the overall economic climate and the competitive environment for our business units. There can be no assurance that our estimates and assumptions made for purposes of our goodwill and identifiable intangible asset testing as of the time of testing will prove to be accurate predictions of the future. If our assumptions regarding business projections, competitive environments or anticipated growth rates are not correct, we may be required to record goodwill and/or intangible asset impairment charges in future periods, whether in connection with our next annual impairment testing or earlier, if an indicator of an impairment is present before our next annual evaluation. We continuously monitor for events and circumstances that could negatively impact the key assumptions in determining fair value of the reporting units.

New Accounting Pronouncements

For information with respect to new accounting pronouncements and the impact of these pronouncements on our consolidated financial statements, see Note 2 to Notes to Consolidated Financial Statements included in Item 1.

Forward-Looking Statements
 
This Quarterly Report on Form 10-Q contains forward-looking statements within the meaning of the Private Securities Litigation Act of 1995. These forward-looking statements are subject to risks and uncertainties that could cause actual results to differ from those projected, anticipated or implied. The most significant of these uncertainties are described in Carpenter Technology's filings with the Securities and Exchange Commission, including its report on Form 10-K for the fiscal year ended June 30, 2023, and the exhibits attached to that filing. They include but are not limited to: (1) the cyclical nature of the specialty materials business and certain end-use markets, including aerospace, defense, medical, transportation, energy, industrial and consumer, or other influences on Carpenter Technology's business such as new competitors, the consolidation of competitors, customers, and suppliers or the transfer of manufacturing capacity from the United States to foreign countries; (2) the ability of Carpenter Technology to achieve cash generation, growth, earnings, profitability, operating income, cost savings and reductions, qualifications, productivity improvements or process changes; (3) the ability to recoup increases in the cost of energy, raw materials, freight or other factors; (4) domestic and foreign excess manufacturing capacity for certain metals; (5) fluctuations in currency exchange and interest rates; (6) the effect of government trade actions; (7) the valuation of the assets and liabilities in Carpenter Technology's pension trusts and the accounting for pension plans; (8) possible labor disputes or work stoppages; (9) the potential that our customers may substitute alternate materials or adopt different manufacturing practices that replace or limit the suitability of our products; (10) the ability to successfully acquire and integrate acquisitions; (11) the availability of credit facilities to Carpenter Technology, its customers or other members of the supply chain; (12) the ability to obtain energy or raw materials, especially from suppliers located in countries that may be subject to unstable political or economic conditions; (13) Carpenter Technology's manufacturing processes are dependent upon highly specialized equipment located primarily in facilities in Reading and Latrobe, Pennsylvania and Athens, Alabama for which there may be limited alternatives if there are significant equipment failures or a catastrophic event; (14) the ability to hire and retain a qualified workforce and key personnel, including members of the executive management team, management, metallurgists and other skilled personnel; (15) fluctuations in oil and gas prices and production; (16) the impact of potential cyber attacks and information technology or data security breaches; (17) the inability of suppliers to meet obligations due to supply chain disruptions or otherwise; (18) the inability to meet increased demand, production targets or commitments; (19) the ability to manage the impacts of natural disasters, climate change, pandemics and outbreaks of contagious diseases and other adverse public health developments, such as the COVID-19 pandemic; and (20) geopolitical, economic, and regulatory risks relating to our global business, including geopolitical and diplomatic tensions, instabilities and conflicts, such as the war in Ukraine and the war between Israel and HAMAS, as well as compliance with U.S. and foreign trade and tax laws, sanctions, embargoes and other regulations. Any of these factors could have an adverse and/or fluctuating effect on Carpenter Technology's results of operations. The forward-looking statements in this document are intended to be subject to the safe harbor protection provided by Section 27A of the Securities Act of 1933, as amended (the "Securities Act"), and Section 21E of the Securities Exchange Act of 1934, as amended. We caution you not to place undue reliance on forward-looking statements, which speak only as of the date of this Form 10-Q or as of the dates otherwise indicated in such forward-looking statements. Carpenter Technology undertakes no obligation to update or revise any forward-looking statements.
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Item 3. Quantitative and Qualitative Disclosures about Market Risk
 
We use derivative financial instruments to reduce certain types of financial risk. Firm price sales arrangements involve a risk of profit margin fluctuations particularly as raw material prices have been volatile. As discussed in Note 11 to the consolidated financial statements included in Part I, Item 1 of this Quarterly Report on Form 10-Q, "Financial Statements," in order to reduce the risk of fluctuating profit margins on these sales, we enter into commodity forward contracts to purchase certain critical raw materials necessary to produce the products sold under the firm price sales arrangements. If a customer fails to perform its obligations under the firm price sales arrangements, we may realize losses as a result of the related commodity forward contracts. As of September 30, 2023, we had approximately $4.8 million of net deferred losses related to commodity forward contracts to purchase certain raw materials. A large portion of this balance is related to commodity forward contracts to support firm price sales arrangements associated with many customers in addition to credit already extended to these customers in connection with outstanding trade receivables. Our customers have historically performed under these arrangements, and we believe that they will honor such obligations in the future.
 
We are actively involved in managing risks associated with energy resources. Risk containment strategies include interaction with primary and secondary energy suppliers as well as obtaining adequate insurance coverage to compensate us for potential business interruption related to lack of availability of energy resources. In addition, we have used forwards to fix the price of a portion of our anticipated future purchases of certain energy requirements to protect against the impact of significant increases in energy costs. We also use surcharge mechanisms to offset a portion of these charges where appropriate.
 
Fluctuations in foreign currency exchange rates could subject us to risk of losses on anticipated future cash flows from our international operations or customers. Foreign currency forward contracts are used to hedge certain foreign exchange risk.
 
Historically, we have used interest rate swaps to achieve a level of floating rate debt relative to fixed rate debt where appropriate. From time to time, we have entered into forward interest rate swap contracts to manage the risk of cash flow variability associated with fixed interest debt expected to be issued.
 
All hedging strategies are reviewed and approved by senior financial management before being implemented. Senior financial management has established policies regarding the use of derivative instruments that prohibit the use of speculative or leveraged derivatives.
 
Based on the current funding level, the benchmark allocation policy for the Company's largest pension plan assets is to have approximately 75 percent in return seeking assets and 25 percent in liability-hedging assets. Return seeking assets include global equities, diversified credit and real assets. Liability-hedging assets include bond funds and cash. When the funding level of the plan reaches 95 percent and improves to fully or over-funded status in increments of 5 percent, assets will be shifted from return seeking to liability-hedging assets in accordance with the glidepath policy outlined in the pension plan's Investment Policy Statement.
 
The status of our financial instruments as of September 30, 2023 is provided in Note 11 to the consolidated financial statements included in Part I, Item 1, "Financial Statements" of this Quarterly Report on Form 10-Q. Assuming either of the following occurred on September 30, 2023, (a) an instantaneous 10 percent decrease in the price of raw materials and energy for which we have commodity forward contracts, or (b) a 10 percent strengthening of the U.S. dollar versus foreign currencies for which foreign exchange forward contracts existed, our results of operations would not have been materially affected in either scenario.
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Item 4. Controls and Procedures
 
(a)    Evaluation of Effectiveness of Disclosure Controls and Procedures
 
The Company's management, with the participation of the Company's President and Chief Executive Officer and Senior Vice President and Chief Financial Officer, evaluated the effectiveness of the Company's disclosure controls and procedures as defined in Rules 13a—15(e) and 15d—15(e) of the Securities Exchange Act of 1934, as amended, (the "Exchange Act") as of September 30, 2023. Based on that evaluation, the President and Chief Executive Officer and Senior Vice President and Chief Financial Officer, concluded that the Company's disclosure controls and procedures as of September 30, 2023 were effective in providing a reasonable level of assurance that information we are required to disclose in reports that we file or submit under the Exchange Act is recorded, processed, summarized and reported within the time periods required under the Securities and Exchange Commission's rules and forms, including a reasonable level of assurance that information required to be disclosed by us in such reports is accumulated and communicated to the Company's management, including the Company's President and Chief Executive Officer and Senior Vice President and Chief Financial Officer, as appropriate to allow timely decisions regarding required disclosure.
 
(b)    Changes in Internal Control over Financial Reporting
     
There have been no changes in the Company's internal control over financial reporting (as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) that occurred during the quarter ended September 30, 2023, that have materially affected, or are reasonably likely to materially affect, the Company's internal control over financial reporting.
 
PART II — OTHER INFORMATION
 
Item 1. Legal Proceedings
 
Pending legal proceedings involve ordinary routine litigation incidental to our business, which we do not believe would have a material adverse effect on our business regardless of their outcome. See "Management's Discussion and Analysis of Financial Condition and Results of Operations — Contingencies."
 
Item 1A. Risk Factors
 
We have evaluated the risks associated with our business and operations and determined that those risk factors included in Part 1, Item 1A of our 2023 Annual Report on Form 10-K adequately disclose the material risks that we face.

Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
 
There were no reportable purchases during the quarter ended September 30, 2023, however employees surrendered 166,368 shares to the Company, at an average purchase price of $57.89, during such quarter for the payment of the minimum tax liability withholding obligations upon the vesting of shares of restricted stock. We do not consider this a share buyback program.

Item 5. Other Information

During the three months ended September 30, 2023, none of our directors or officers (as defined in Rule 16a-1(f) of the Exchange Act) adopted or terminated a Rule 10b5-1 trading arrangement or non-Rule 10b5-1 trading arrangement (as such terms are defined in Item 408 of Regulation S-K of the Securities Act).
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Item 6. Exhibits
 
Exhibit No. Description
 Certification of President and Chief Executive Officer pursuant to Rule 13a—14(a) and Rule 15d—14(a) of the Securities Exchange Act, as amended (filed herewith).
  
 Certification of Senior Vice President and Chief Financial Officer pursuant to Rule 13a—14(a) and Rule 15d—14(a) of the Securities Exchange Act, as amended (filed herewith).
  
 Certification of President and Chief Executive Officer and Senior Vice President and Chief Financial Officer pursuant to 18 U.S.C. 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 (filed herewith).
  
101 
The following financial information from this Quarterly Report on Form 10-Q for the fiscal quarter ended September 30, 2023, formatted in Inline XBRL (Extensible Business Reporting Language) and filed electronically herewith: (i) the Consolidated Balance Sheets; (ii) the Consolidated Statements of Operations; (iii) the Consolidated Statements of Comprehensive Income (Loss); (iv) the Consolidated Statements of Cash Flows; (v) the Consolidated Statements of Changes in Equity; and (vi) the Notes to the Consolidated Financial Statements.

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SIGNATURE
 
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized officer.
 
 
 Carpenter Technology Corporation
 (Registrant)
  
Date: October 26, 2023/s/ Timothy Lain
 Timothy Lain
 Senior Vice President and Chief Financial Officer
  
 
(Principal Financial Officer)
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