FUELCELL ENERGY INC - Quarter Report: 2011 July (Form 10-Q)
Table of Contents
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
þ | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended July 31, 2011
OR
o | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission file number: 1-14204
FUELCELL ENERGY, INC.
(Exact name of registrant as specified in its charter)
Delaware | 06-0853042 | |
(State or other jurisdiction of | (I.R.S. Employer | |
incorporation or organization) | Identification No.) | |
3 Great Pasture Road | ||
Danbury, Connecticut | 06813 | |
(Address of principal executive offices) | (Zip Code) |
Registrants telephone number, including area code: (203) 825-6000
Indicate by check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on its
corporate Web site, if any, every Interactive Data File required to be submitted and posted
pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period
that the registrant was required to submit and post such files).
Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer or a smaller reporting company. See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act.
Large accelerated filer o | Accelerated filer þ | Non-accelerated filer o | Smaller reporting company o | |||
(Do not check if a smaller reporting company) |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ
Number
of shares of common stock, par value $.0001 per share, outstanding at September 6, 2011:
127,390,616
FUELCELL ENERGY, INC.
FORM 10-Q
FORM 10-Q
Table of Contents
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FUELCELL ENERGY, INC.
Consolidated Balance Sheets
(Unaudited)
(Unaudited)
(Amounts in thousands, except share and per share amounts)
July 31, | October 31, | |||||||
2011 | 2010 | |||||||
ASSETS |
||||||||
Current assets: |
||||||||
Cash and cash equivalents |
$ | 31,480 | $ | 20,467 | ||||
Investments U.S. treasury securities |
18,040 | 25,019 | ||||||
Accounts receivable, net |
16,692 | 18,066 | ||||||
Inventories |
38,732 | 33,404 | ||||||
Other current assets |
7,047 | 5,253 | ||||||
Total current assets |
111,991 | 102,209 | ||||||
Property, plant and equipment, net |
23,320 | 26,679 | ||||||
Investments U.S. treasury securities |
| 9,071 | ||||||
Investment in and loans to affiliate |
10,287 | 9,837 | ||||||
Other assets, net |
11,287 | 2,733 | ||||||
Total assets |
$ | 156,885 | $ | 150,529 | ||||
LIABILITIES AND EQUITY |
||||||||
Current liabilities: |
||||||||
Current portion of long-term debt and other liabilities |
$ | 3,638 | $ | 976 | ||||
Accounts payable |
15,493 | 10,267 | ||||||
Accounts payable due to affiliate |
429 | 575 | ||||||
Accrued liabilities |
25,380 | 16,721 | ||||||
Deferred revenue |
37,607 | 25,499 | ||||||
Preferred stock obligation of subsidiary |
6,954 | | ||||||
Total current liabilities |
89,501 | 54,038 | ||||||
Long-term deferred revenue |
7,250 | 8,042 | ||||||
Long-term preferred stock obligation of subsidiary |
13,528 | | ||||||
Long-term debt and other liabilities |
4,140 | 4,056 | ||||||
Total liabilities |
114,419 | 66,136 | ||||||
Redeemable preferred stock of subsidiary |
| 16,849 | ||||||
Redeemable preferred stock (liquidation preference of
$64,020 at July 31, 2011 and October 31, 2010) |
59,857 | 59,857 | ||||||
Total (Deficit) Equity: |
||||||||
Shareholders (deficit) equity |
||||||||
Common stock ($.0001 par value); 225,000,000
shares authorized; 127,116,539 and 112,965,725
shares issued and outstanding at July 31, 2011
and October 31, 2010, respectively |
12 | 11 | ||||||
Additional paid-in capital |
677,713 | 663,951 | ||||||
Accumulated deficit |
(694,271 | ) | (655,623 | ) | ||||
Accumulated other comprehensive income |
15 | 11 | ||||||
Treasury stock, Common, at cost (5,679 shares at
July 31, 2011 and October 31, 2010) |
(53 | ) | (53 | ) | ||||
Deferred compensation |
53 | 53 | ||||||
Total shareholders (deficit) equity |
(16,531 | ) | 8,350 | |||||
Noncontrolling interest in subsidiaries |
(860 | ) | (663 | ) | ||||
Total (deficit) equity |
(17,391 | ) | 7,687 | |||||
Total liabilities and (deficit) equity |
$ | 156,885 | $ | 150,529 | ||||
See accompanying notes to consolidated financial statements.
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FUELCELL ENERGY, INC.
Consolidated Statements of Operations
(Unaudited)
(Unaudited)
(Amounts in thousands, except share and per share amounts)
Three Months Ended | ||||||||
July 31, | ||||||||
2011 | 2010 | |||||||
Revenues: |
||||||||
Product sales and revenues |
$ | 29,382 | $ | 16,218 | ||||
Research and development contracts |
1,778 | 2,655 | ||||||
Total revenues |
31,160 | 18,873 | ||||||
Costs and expenses: |
||||||||
Cost of product sales and revenues |
29,133 | 20,050 | ||||||
Cost of research and development contracts |
1,890 | 2,579 | ||||||
Administrative and selling expenses |
3,578 | 4,185 | ||||||
Research and development expenses |
3,918 | 4,618 | ||||||
Total costs and expenses |
38,519 | 31,432 | ||||||
Loss from operations |
(7,359 | ) | (12,559 | ) | ||||
Interest expense |
(847 | ) | (10 | ) | ||||
Loss from equity investment |
(94 | ) | (183 | ) | ||||
Interest and other income, net |
496 | 296 | ||||||
Loss before redeemable preferred stock of subsidiary |
(7,804 | ) | (12,456 | ) | ||||
Accretion of redeemable preferred stock of subsidiary |
| (603 | ) | |||||
Loss before provision for income taxes |
(7,804 | ) | (13,059 | ) | ||||
Provision for income taxes |
(26 | ) | (55 | ) | ||||
Net loss |
(7,830 | ) | (13,114 | ) | ||||
Net loss attributable to noncontrolling interest |
76 | 88 | ||||||
Net loss attributable to FuelCell Energy, Inc. |
(7,754 | ) | (13,026 | ) | ||||
Preferred stock dividends |
(800 | ) | (799 | ) | ||||
Net loss to common shareholders |
$ | (8,554 | ) | $ | (13,825 | ) | ||
Loss per share basic and diluted: |
||||||||
Net loss per share to common shareholders |
$ | (0.07 | ) | $ | (0.15 | ) | ||
Basic and diluted weighted average shares outstanding |
126,923,550 | 93,512,868 |
See accompanying notes to consolidated financial statements.
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FUELCELL ENERGY, INC.
Consolidated Statements of Operations
(Unaudited)
(Unaudited)
(Amounts in thousands, except share and per share amounts)
Nine Months Ended | ||||||||
July 31, | ||||||||
2011 | 2010 | |||||||
Revenues: |
||||||||
Product sales and revenues |
$ | 81,815 | $ | 42,033 | ||||
Research and development contracts |
6,032 | 8,043 | ||||||
Total revenues |
87,847 | 50,076 | ||||||
Costs and expenses: |
||||||||
Cost of product sales and revenues |
94,652 | 57,183 | ||||||
Cost of research and development contracts |
6,244 | 7,942 | ||||||
Administrative and selling expenses |
12,082 | 12,888 | ||||||
Research and development expenses |
12,662 | 14,327 | ||||||
Total costs and expenses |
125,640 | 92,340 | ||||||
Loss from operations |
(37,793 | ) | (42,264 | ) | ||||
Interest expense |
(1,829 | ) | (118 | ) | ||||
Loss from equity investment |
(149 | ) | (576 | ) | ||||
Interest and other income, net |
1,530 | 979 | ||||||
Loss before redeemable preferred stock of subsidiary |
(38,241 | ) | (41,979 | ) | ||||
Accretion of redeemable preferred stock of subsidiary |
(525 | ) | (1,763 | ) | ||||
Loss before provision for income taxes |
(38,766 | ) | (43,742 | ) | ||||
Provision for income taxes |
(79 | ) | (68 | ) | ||||
Net loss |
(38,845 | ) | (43,810 | ) | ||||
Net loss attributable to noncontrolling interest |
197 | 270 | ||||||
Net loss attributable to FuelCell Energy, Inc. |
(38,648 | ) | (43,540 | ) | ||||
Adjustment for modification of redeemable preferred
stock of subsidiary |
(8,987 | ) | | |||||
Preferred stock dividends |
(2,400 | ) | (2,401 | ) | ||||
Net loss to common shareholders |
$ | (50,035 | ) | $ | (45,941 | ) | ||
Loss per share basic and diluted: |
||||||||
Net loss per share to common shareholders |
$ | (0.41 | ) | $ | (0.52 | ) | ||
Basic and diluted weighted average shares outstanding |
122,306,465 | 87,510,734 |
See accompanying notes to consolidated financial statements.
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FUELCELL ENERGY, INC.
Consolidated Statements of Cash Flows
(Unaudited)
(Unaudited)
(Amounts in thousands)
Nine Months Ended | ||||||||
July 31, | ||||||||
2011 | 2010 | |||||||
Cash flows from operating activities: |
||||||||
Net loss |
$ | (38,845 | ) | $ | (43,810 | ) | ||
Adjustments to reconcile net loss to net cash used in operating
activities: |
||||||||
Share-based compensation |
2,049 | 2,168 | ||||||
Loss from equity investment |
149 | 576 | ||||||
Accretion of redeemable preferred stock of subsidiary |
525 | 1,763 | ||||||
Interest receivable on loan to affiliate |
(135 | ) | (111 | ) | ||||
Loss on derivatives |
96 | 6 | ||||||
Depreciation |
4,813 | 5,581 | ||||||
Amortization
of bond premium and interest expense |
1,784 | 74 | ||||||
Provision for doubtful accounts |
153 | 52 | ||||||
Decrease (increase) in operating assets: |
||||||||
Accounts receivable |
1,221 | 8,971 | ||||||
Inventories |
(5,328 | ) | (5,141 | ) | ||||
Other assets |
(10,209 | ) | 1,150 | |||||
Increase (decrease) in operating liabilities: |
||||||||
Accounts payable |
5,080 | (934 | ) | |||||
Accrued liabilities |
9,320 | 2,680 | ||||||
Deferred revenue |
11,316 | 3,875 | ||||||
Net cash used in operating activities |
(18,011 | ) | (23,100 | ) | ||||
Cash flows from investing activities: |
||||||||
Capital expenditures |
(1,175 | ) | (2,012 | ) | ||||
Convertible loan to affiliate |
(600 | ) | (600 | ) | ||||
Treasury notes matured |
49,000 | 10,500 | ||||||
Treasury notes purchased |
(33,019 | ) | (55,680 | ) | ||||
Net cash provided by (used in) investing activities |
14,206 | (47,792 | ) | |||||
Cash flows from financing activities: |
||||||||
Repayment of debt |
(232 | ) | (299 | ) | ||||
Proceeds from revolving line of credit, net |
2,600 | | ||||||
Payment of preferred dividends and return of capital |
(9,994 | ) | (2,897 | ) | ||||
Proceeds from sale of common stock, net of registration fees |
22,440 | 32,131 | ||||||
Common stock issued for stock plans and related expenses |
| (151 | ) | |||||
Net cash provided by financing activities |
14,814 | 28,784 | ||||||
Effects on cash from changes in foreign currency rates |
4 | 13 | ||||||
Net increase (decrease) in cash and cash equivalents |
11,013 | (42,095 | ) | |||||
Cash and cash equivalents-beginning of period |
20,467 | 57,823 | ||||||
Cash and cash equivalents-end of period |
$ | 31,480 | $ | 15,728 | ||||
Supplemental cash flow disclosures: |
||||||||
Cash interest paid |
$ | 115 | $ | 118 | ||||
Noncash financing and investing activity: |
||||||||
Common stock issued in settlement of prior year bonus obligation |
$ | 707 | $ | 673 | ||||
Common stock issued for Employee Stock Purchase Plan in
settlement of prior year accrued employee contributions |
$ | 125 | $ | 109 | ||||
Adjustment for modification of redeemable preferred stock of
subsidiary |
$ | 8,987 | $ | |
See accompanying notes to consolidated financial statements.
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Note 1. Nature of Business and Basis of Presentation
FuelCell Energy, Inc. and subsidiaries (the Company, FuelCell Energy, we, us, or our) is
a Delaware corporation engaged in the development, manufacture and service of high temperature fuel
cells for clean electric power generation. Our Direct FuelCell power plants produce
ultra-clean, efficient and reliable 24/7 base load electricity for commercial,
industrial, government and utility customers. We have commercialized our stationary carbonate fuel
cells and are also pursuing the complementary development of planar solid oxide fuel cell and other
fuel cell technologies. We continue to invest in new product and market development and, as such,
we are not currently generating positive cash flow from our operations. Our operations are funded
primarily through cash generated from product sales and research and development contracts, license
fee income and sales of equity and debt securities. In order to produce positive cash flow from
operations, we need to be successful at increasing annual order volume and implementing our cost
reduction efforts.
Basis of Presentation
The accompanying unaudited consolidated financial statements have been prepared in accordance with
the rules and regulations of the Securities and Exchange Commission (SEC) regarding interim
financial information. Accordingly, they do not contain all of the information and footnotes
required by accounting principles generally accepted in the United States of America (GAAP) for
complete financial statements. In the opinion of management, all normal and recurring adjustments
necessary to fairly present our financial position as of July 31, 2011 have been included. All
intercompany accounts and transactions have been eliminated.
Certain information and footnote disclosures normally included in financial statements prepared in
accordance with accounting principles generally accepted in the United States of America have been
condensed or omitted. The balance sheet at October 31, 2010 has been derived from the audited
financial statements at that date, but it does not include all of the information and footnotes
required by generally accepted accounting principles for complete financial statements. These
financial statements should be read in conjunction with our financial statements and notes thereto
for the year ended October 31, 2010, which are contained in our Annual Report on Form 10-K
previously filed with the Securities and Exchange Commission. The results of operations for the
interim periods presented are not necessarily indicative of results that may be expected for any
other interim period or for the full fiscal year.
Use of Estimates
The preparation of financial statements and related disclosures in conformity with accounting
principles generally accepted in the U.S. requires management to make estimates and assumptions
that affect the reported amounts of assets, liabilities, revenues and expenses and the disclosure
of contingent assets and liabilities. Estimates are used in accounting for, among other things,
revenue recognition, excess, slow-moving and obsolete inventories, product warranty costs, reserves
on long-term service agreements, allowance for uncollectible receivables, depreciation and
amortization, impairment of assets, taxes, and contingencies. Estimates and assumptions are
reviewed periodically, and the effects of revisions are reflected in the consolidated financial
statements in the period they are determined to be necessary. Due to the inherent uncertainty
involved in making estimates, actual results in future periods may differ from those estimates.
Concentrations
We
contract with a concentrated number of customers for the sale of products and for research and
development contracts. Significant revenues from individual customers for the three and nine
months ended July 31, 2011 and 2010 included POSCO Power (POSCO), which is a related party and
owns approximately 9 percent of the outstanding common shares of the Company, BioFuels Fuel Cells,
LLC, UTS BioEnergy, LLC and Rancho California Water District.
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The percent of consolidated revenues from each customer is presented below.
Three Months Ended | Nine Months Ended | |||||||||||||||
July 31, | July 31, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
POSCO |
34 | % | 46 | % | 49 | % | 57 | % | ||||||||
BioFuels Fuel Cells, LLC |
19 | % | | 16 | % | | ||||||||||
UTS BioEnergy, LLC |
15 | % | | 6 | % | | ||||||||||
Rancho California Water District |
13 | % | | 5 | % | | ||||||||||
Combined |
81 | % | 46 | % | 76 | % | 57 | % | ||||||||
Subsequent Events
We have evaluated subsequent events and transactions for potential recognition or disclosure in the
financial statements. There were no subsequent events requiring disclosure.
Comprehensive Loss
Comprehensive loss for the periods presented was as follows:
Three Months Ended | Nine Months Ended | |||||||||||||||
July 31, | July 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Net loss |
$ | (7,830 | ) | $ | (13,114 | ) | $ | (38,845 | ) | $ | (43,810 | ) | ||||
Foreign currency translation adjustments |
| | 4 | 13 | ||||||||||||
Comprehensive loss |
$ | (7,830 | ) | $ | (13,114 | ) | $ | (38,841 | ) | $ | (43,797 | ) | ||||
Note 2. Recent Accounting Pronouncements
Recently Adopted Accounting Guidance
In April 2010, the FASB provided guidance on defining a milestone and determining when it may be
appropriate to apply the milestone method of revenue recognition for research or development
transactions. Research or development arrangements frequently include payment provisions whereby a
portion or all of the consideration is contingent upon the achievement of milestone events. An
entity may only recognize consideration that is contingent upon the achievement of a milestone in
its entirety in the period the milestone is achieved only if the milestone meets certain criteria.
We adopted this guidance effective November 1, 2010 and it did not impact our financial statements.
In December 2009, the FASB issued revised guidance related to the consolidation of variable
interest entities (VIE). The revised guidance requires reporting entities to evaluate former
qualified special purpose entities for consolidation, changes the approach to determining a VIEs
primary beneficiary from a quantitative assessment to a qualitative assessment designed to identify
a controlling financial interest, and increases the frequency of required reassessments to
determine whether a company is the primary beneficiary of a VIE. It also clarifies, but does not
significantly change, the characteristics that identify a VIE. We adopted this guidance effective
November 1, 2010 and it did not impact our financial statements.
In October 2009, the FASB issued guidance updating accounting standards for revenue recognition for
multiple-deliverable arrangements. The stated objective of the update was to address the
accounting for multiple-deliverable arrangements to enable vendors to account for products or
services separately rather than as a combined unit. The guidance provides amended methodologies
for separating consideration in multiple-deliverable arrangements and expands disclosure
requirements. We adopted this guidance for revenue arrangements entered into or materially
modified after November 1, 2010 and it did not have an impact on our financial statements or
disclosures to date. The Company evaluates all new contracts and expects that there will be
contracts in the fourth quarter of fiscal 2011 that will likely be impacted under the new
multi-element revenue guidance.
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In June 2009, the FASB issued accounting guidance which requires a company to perform ongoing
reassessment of whether it is the primary beneficiary of a variable interest entity (VIE).
Specifically, the guidance modifies how a company determines when an entity that is insufficiently
capitalized or is not controlled through voting (or similar rights) should be consolidated. The
guidance clarifies that the determination of whether a company is required to consolidate a VIE is
based on, among other things, an entitys purpose and design and a companys ability to direct the
activities of the VIE that most significantly impact the VIEs economic performance. The guidance
requires an ongoing reassessment of whether a company is the primary beneficiary of a VIE and
enhanced disclosures of the companys involvement in VIEs and any significant changes in risk
exposure due to that involvement. We adopted this guidance effective November 1, 2010 and it did
not have an impact on our financial statements.
Recent Accounting Guidance Not Yet Effective
In January 2010, the FASB issued guidance that requires new disclosures for fair value measurements
and provides clarification for existing disclosure requirements. This amended guidance requires
disclosures about inputs and valuation techniques used to measure fair value as well as disclosures
about significant transfers in and out of Levels 1 and Levels 2 fair value measurements and
disclosures about the purchase, sale, issuance and settlement activity of Level 3 fair value
measurements. This guidance is effective for interim and annual reporting periods beginning after
December 15, 2009, except for disclosures about the purchase, sale, issuance and settlement
activity of Level 3 fair value measurements, which is effective for fiscal years beginning after
December 15, 2010. The Company was not impacted by the disclosures effective for interim periods
beginning after December 15, 2009 and we do not expect the remaining disclosures required after
December 15, 2010 upon adoption of this guidance will have a material impact on our financial
statements or disclosures.
Note 3. Equity investments
Versa Power Systems, Inc. (Versa) is one of our sub-contractors under the Department of Energys
(DOE) large-scale hybrid project to develop a coal-based, multi-megawatt solid oxide fuel cell
(SOFC) based hybrid system. Versa is a private company founded in 2001 that is developing
advanced SOFC systems for various stationary and mobile applications. We have a 39 percent
ownership interest in Versa and account for Versa under the equity method of accounting. We
recognize our share of the income (loss) as income (loss) from equity investments on the
consolidated statements of operations.
In May 2011, we loaned Versa $0.6 million in the form of a convertible note (the 2011 Convertible
Note). We have also loaned Versa $2.0 million in the form of a convertible note in 2007 (the
2007 Convertible Note) and $0.6 million in each year 2009 and 2010 in the form of convertible
notes (the 2009 Convertible Note and the 2010 Convertible Note, respectively). The 2011
Convertible Note matures in May 2021, the 2010 Convertible Note matures April 2020, the 2009
Convertible Note matures November 2018 and the 2007 Convertible Note matures May 2017, unless
certain prepayment events occur. In conjunction with the Convertible Notes, we received warrants
for the right to purchase 4,830 shares of Versa common stock at a weighted average exercise price
of $157 per share. Our ownership percentage would increase to 47 percent if the Convertible Notes
and warrants are converted into common stock.
We have determined that the above warrants represent derivatives subject to fair value accounting.
The fair value is determined based on the Black-Scholes valuation model using historical stock
price, volatility (based on a peer group since Versas common stock is not publicly traded) and
risk-free interest rate assumptions. The fair value of the warrants is included within investment
and loan to affiliate on the consolidated balance sheets and changes in the fair value of the
warrants are included in interest and other income on the consolidated statements of operations.
The fair value of the warrants as of July 31, 2011 was $0.3 million and it was $0.2 million as of
October 31, 2010.
The change in the fair value of the warrants was not material to the consolidated financial
statements for the three and nine months ended July 31, 2011 and 2010. The carrying value of our
investment in and loans to Versa was $10.3 million as of July 31, 2011 and $9.8 million as of
October 31, 2010.
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Note 4. Investments in U.S. Treasury Securities
We classify our investments as held-to-maturity and record them at amortized cost. These
investments consist entirely of U.S. treasury securities. The following table summarizes the
amortized cost basis and fair value (based on quoted market prices) at July 31, 2011 and October
31, 2010:
Gross | Gross | |||||||||||||||
Amortized | unrealized | unrealized | ||||||||||||||
cost | gains | (losses) | Fair value | |||||||||||||
U.S. government obligations |
||||||||||||||||
As of July 31, 2011 |
$ | 18,040 | $ | 23 | $ | | $ | 18,063 | ||||||||
As of October 31, 2010 |
$ | 34,090 | $ | 74 | $ | | $ | 34,164 |
The following table summarizes the contractual maturities of investments at amortized cost and
fair value as of July 31, 2011:
Weighted | ||||||||||||
average | ||||||||||||
Amortized | yield to | |||||||||||
cost | Fair value | maturity | ||||||||||
Due within one year |
$ | 18,040 | $ | 18,063 | 1.2 | % | ||||||
Due after one year |
| | | |||||||||
Total investments |
$ | 18,040 | $ | 18,063 | 1.2 | % | ||||||
Note 5. Inventories
The components of inventory at July 31, 2011 and October 31, 2010 consisted of the following:
July 31, | October 31, | |||||||
2011 | 2010 | |||||||
Raw materials |
$ | 18,376 | $ | 15,509 | ||||
Work-in-process |
22,210 | 22,786 | ||||||
Gross Inventory |
$ | 40,586 | $ | 38,295 | ||||
Less amount to reduce certain
inventories to lower of cost or market |
(1,854 | ) | (4,891 | ) | ||||
Net inventory |
$ | 38,732 | $ | 33,404 | ||||
Raw materials consist mainly of various nickel powders and steels, various other components
used in producing cell stacks and purchased components for balance of plant. Work-in-process
inventory is comprised of material, labor, and overhead costs incurred to build fuel cell stacks,
which are subcomponents of a power plant. Work in process also includes costs related to power
plants in inventory which have not yet been dedicated to a particular commercial customer contract.
The above inventory amounts include a lower of cost or market adjustment to write down the
carrying value of certain legacy inventory to its estimated market value.
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Note 6. Accounts Receivable
Accounts receivable at July 31, 2011 and October 31, 2010 consisted of the following:
July 31, | October 31, | |||||||
2011 | 2010 | |||||||
U.S. Government: |
||||||||
Amount billed |
$ | 150 | $ | 223 | ||||
Unbilled recoverable costs |
814 | 605 | ||||||
964 | 828 | |||||||
Commercial Customers: |
||||||||
Amount billed |
3,633 | 9,718 | ||||||
Unbilled recoverable costs |
12,095 | 7,520 | ||||||
15,728 | 17,238 | |||||||
$ | 16,692 | $ | 18,066 | |||||
We bill customers for power plant and module sales based on certain milestones being reached.
We bill the U.S. government for research and development contracts based on actual recoverable
costs incurred, typically in the month subsequent to incurring costs. Unbilled recoverable costs
relate to revenue recognized on customer contracts that have not been billed. Accounts receivable
are presented net of an allowance for doubtful accounts of $0.5 million and $0.4 million at July
31, 2011 and October 31, 2010, respectively.
Note 7. Other Assets, net
Other assets, net at July 31, 2011 and October 31, 2010 consisted of the following:
July 31, | October 31, | |||||||
2011 | 2010 | |||||||
Long-term stack residual value(1) |
$ | 9,923 | $ | 2,050 | ||||
Other(2) |
1,364 | 683 | ||||||
Other Assets, net |
$ | 11,287 | $ | 2,733 |
(1) | Relates to stack replacements performed under the Companys long-term service
agreements. The cost of the stack is recorded as a long term asset and is depreciated over
its expected life. |
|
(2) | Includes security deposits and notes and interest receivable. |
Note 8. Accrued Liabilities
Accrued liabilities at July 31, 2011 and October 31, 2010 consisted of the following:
July 31, | October 31, | |||||||
2011 | 2010 | |||||||
Accrued payroll and employee benefits(1) |
$ | 3,607 | $ | 3,430 | ||||
Accrued contract and operating costs(2) |
230 | 2,126 | ||||||
Reserve for product warranty cost(3) |
595 | 696 | ||||||
Reserve for long-term service agreement costs(4) |
8,395 | 7,742 | ||||||
Reserve for B1200 repair and upgrade program(4) |
10,582 | | ||||||
Accrued taxes, legal, professional and other(5) |
1,971 | 2,727 | ||||||
$ | 25,380 | $ | 16,721 | |||||
(1) | Balance relates to amounts owed to employees for compensation and benefits as of the
end of the period. |
|
(2) | Balance includes estimated losses accrued on product sales contracts and amounts
estimated as owed to customers related to contract performance. |
|
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(3) | Activity in the reserve for product warranty costs during the nine months ended July
31, 2011 included additions for estimates of potential future warranty obligations of $0.2
million on contracts in the warranty period and reserve reductions related to actual
warranty spend and reversals to income of $0.3 million as contracts progress through the
warranty period or are beyond the warranty period. |
|
(4) | Refer to discussion below. |
|
(5) | Balance includes accrued sales, use and payroll taxes as well as estimated legal,
professional and other expense estimates as of the end of the period. |
Reserve for long-term service agreement costs (LTSA)
The Company provides for reserves on all LTSA agreements when the estimated future stack
replacement and service costs are estimated to exceed the remaining contract value. This includes
power plants with our legacy 3-year stack design. We expect the replacement of these older 3-year
stack designs to continue into mid 2012. Reserve estimates for future costs on LTSA agreements are
determined by a number of factors including the estimated life of the stack, used replacement
stacks available, our limit of liability on service agreements and future operating plans for the
power plant. Our reserve estimates include cost assumptions based on what we anticipate the
service requirements will be to fulfill obligations on a contract by contract basis, which in many
cases is in excess of our contractual limit of liability under LTSAs which is limited to the amount
of remaining service fees payable under the contract.
Reserve for B1200 repair and upgrade program
During the second quarter of fiscal 2011, the Company incurred an obligation to repair and upgrade
a select group of 1.2 megawatt (MW) fuel cell modules produced between 2007 and early 2009. The
repair and upgrade obligation was based on events that occurred and knowledge obtained concerning
the performance of this select group of modules during the second fiscal quarter of 2011 however,
the formal agreement to begin the repair and upgrade program was not finalized until May 2011. The
program commenced in the third quarter of 2011 and is expected to conclude by mid-2012. The
Company recorded a charge of approximately $8.8 million during the quarter ended April 30, 2011
recorded as a cost of product sales and revenues on the consolidated statements of operations. The
charge consisted of the costs associated with the replacement of modules of $9.5 million and the
costs associated with the repair of other modules of $4.1 million, partially off-set by the
estimated fair value at the end of the respective LTSA contract terms for upgraded assets being
deployed in the program of approximately $4.8 million, which will be returned to the Company at the
expiration of the respective LTSA agreements if the customer does not renew the LTSA agreement
through at least the remaining useful life of the upgraded assets. The reserve reflected on the
consolidated balance sheet as of April 30, 2011 was approximately $11.3 million as certain costs
were previously incorporated in the Companys LTSA reserve. During the three months ended July 31,
2011, the Company incurred actual repair and upgrade costs of approximately $0.7 million resulting
in a net reserve balance of $10.6 million at July 31, 2011.
Note 9. Revolving Credit Facility
In January 2011, the Company entered into a $5.0 million revolving credit facility with JPMorgan
Chase Bank, N.A. and the Export-Import Bank of the United States. The credit facility is to be
used for working capital to finance the manufacture and production and subsequent export sale of
the Companys products or services. The agreement has a one year term with renewal provisions. The
outstanding principal balance of the facility will bear interest, at the option of the Company of
either the one-month LIBOR plus 1.5 percent or the prime rate of JP Morgan Chase. The facility is
secured by certain working capital assets and general intangibles, up to the amount of the
outstanding facility balance. Aside from certain negative covenants limiting the Companys ability
to merge
or acquire another company, sell non-inventory assets, create liens against collateral or change
the organizational structure or identity, the facility does not require compliance with any
financial covenants. At July 31, 2011, the outstanding amount owed under this facility was $2.6
million and is classified as current portion of long-term debt and other liabilities on the
consolidated balance sheets.
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Note 10. Share-Based Compensation Plans
We have shareholder approved equity incentive plans and a shareholder approved Section 423 Stock
Purchase Plan (the ESPP). We account for stock awards to employees and non-employee directors
under the fair value method. We determine the fair value of stock options at the grant date using
the Black-Scholes valuation model. The model requires us to make estimates and assumptions
regarding the expected life of the award, the risk-free interest rate, the expected volatility of
our common stock price and the expected dividend yield. The fair value of restricted stock awards
(RSA) is based on the common stock price on the date of grant. The fair value of stock awards is
amortized to expense over the vesting period, generally four years.
Share-based compensation reflected in the consolidated statements of operations for the three and
nine months ended July 31, 2011 and 2010 was as follows:
Three Months Ended | Nine Months Ended | |||||||||||||||
July 31, | July 31, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Cost of product sales and revenues |
$ | 201 | $ | 191 | $ | 604 | $ | 583 | ||||||||
Cost of research and development contracts |
34 | 53 | 105 | 130 | ||||||||||||
General and administrative expense |
98 | 408 | 989 | 974 | ||||||||||||
Research and development expense |
108 | 139 | 349 | 480 | ||||||||||||
Total share-based compensation |
$ | 441 | $ | 791 | $ | 2,047 | $ | 2,167 | ||||||||
The following table summarizes stock option activity for the nine months ended July 31, 2011:
Weighted | ||||||||
Number of | average | |||||||
options | option price ($) | |||||||
Outstanding at October 31, 2010 |
5,118,201 | 10.15 | ||||||
Granted |
216,657 | 1.98 | ||||||
Cancelled |
(1,417,550 | ) | 13.43 | |||||
Outstanding at July 31, 2011 |
3,917,308 | 8.58 | ||||||
As of July 31, 2011, there were 1,918,202 RSAs outstanding with a weighted average per share
fair value of $2.16. During the three and nine months ended July 31, 2011, 95,922 and
1,393,538 RSAs respectively, were granted and forfeitures totaled 236,407 during this period.
For the three and nine months ended July 31, 2011, 69,561 and 129,643 shares respectively, were
issued under the ESPP at a per share cost of $0.97. There were 998,060 shares of common stock
reserved for issuance under the ESPP as of July 31, 2011.
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Note 11. Shareholders Equity
Registered Direct Offering
On January 13, 2011 we sold an aggregate of 10,160,428 units at a negotiated price of $1.87 per
unit, with each unit consisting of (i) one share of FuelCell Energy, Inc. common stock, par value
$0.0001 per share (Common Stock) and (ii) one warrant to purchase 1.0 share of Common Stock, in a
registered direct offering for gross proceeds of $19.0 million. The net proceeds from the sale of
the units, after deducting the placement agent fees
and other estimated offering expenses, was approximately $17.8 million. We have used and intend to
use the proceeds from this offering for product development, project financing, expansion of
manufacturing capacity, and general corporate purposes. The warrants have an exercise price of
$2.29 per share and are exercisable beginning on the date that is six months and one day after the
closing date and will expire twenty one months after issuance.
FuelCell Energy also has the right, subject to certain conditions, to require the investor to
purchase up to 10.0 million additional shares approximately nine months after the initial closing
date of the transaction. The sale price for the additional shares will be based on a fixed ten
percent discount to a volume weighted average price (VWAP) measurement at the time FuelCell
Energy exercises the option. FuelCell Energy cannot require the investor to purchase more than $20
million of additional shares.
Common Stock Sales
The Company may sell common stock on the open market from time to time to raise funds in order to
pay obligations related to the Companys outstanding Series 1 and Series B preferred shares.
During the nine months ended July 31, 2011, we sold 2,519,000 shares of the Companys common stock
on the open market and raised approximately $4.7 million, net of fees.
Changes in shareholders (deficit) equity
Changes in shareholders equity were as follows for the nine months ended July 31, 2011:
Total | ||||||||||||
Shareholders | Noncontrolling | Total | ||||||||||
(Deficit) Equity | interest | (Deficit) Equity | ||||||||||
Balance at October 31, 2010 |
$ | 8,350 | $ | (663 | ) | $ | 7,687 | |||||
Sale of Common Stock and related fees |
22,440 | | 22,440 | |||||||||
Share-based compensation |
2,049 | | 2,049 | |||||||||
Common stock issued in settlement of prior
year bonus obligation |
707 | | 707 | |||||||||
Stock issued under benefit plans, net of
taxes paid upon vesting of restricted
stock awards |
(46 | ) | | (46 | ) | |||||||
Preferred dividends Series B |
(2,400 | ) | | (2,400 | ) | |||||||
FuelCell Ltd. (adjustment from Series 1
modification) |
(8,987 | ) | | (8,987 | ) | |||||||
Effect of foreign currency translation |
4 | | 4 | |||||||||
Net loss |
(38,648 | ) | (197 | ) | (38,845 | ) | ||||||
Balance at July 31, 2011 |
$ | (16,531 | ) | $ | (860 | ) | $ | (17,391 | ) | |||
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Note 12. Loss Per Share
The calculation of basic and diluted loss per share was as follows:
Three Months Ended | Nine Months Ended | |||||||||||||||
July 31, | July 31, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Numerator |
||||||||||||||||
Net loss |
$ | (7,830 | ) | $ | (13,114 | ) | $ | (38,845 | ) | $ | (43,810 | ) | ||||
Net loss attributable to noncontrolling interest |
76 | 88 | 197 | 270 | ||||||||||||
Adjustment for modification of redeemable
preferred stock of subsidiary |
| | (8,987 | ) | | |||||||||||
Preferred stock dividend |
(800 | ) | (799 | ) | (2,400 | ) | (2,401 | ) | ||||||||
Net loss to common shareholders |
$ | (8,554 | ) | $ | (13,825 | ) | $ | (50,035 | ) | $ | (45,941 | ) | ||||
Denominator |
||||||||||||||||
Weighted average basic common shares |
126,923,550 | 93,512,868 | 122,306,465 | 87,510,734 | ||||||||||||
Effect of dilutive securities(1) |
| | | | ||||||||||||
Weighted average diluted common shares |
126,923,550 | 93,512,868 | 122,306,465 | 87,510,734 | ||||||||||||
Basic loss per share |
$ | (0.07 | ) | $ | (0.15 | ) | $ | (0.41 | ) | $ | (0.52 | ) | ||||
Diluted loss per share(1) |
$ | (0.07 | ) | $ | (0.15 | ) | $ | (0.41 | ) | $ | (0.52 | ) | ||||
(1) | Diluted loss per share was computed without consideration to potentially dilutive
instruments as their inclusion would have been antidilutive. Potentially dilutive instruments
include stock options, warrants and convertible preferred stock. At July 31, 2011 and 2010,
there were options to purchase 3.9 million and 5.2 million shares of common stock,
respectively. There were outstanding warrants of 10.2 million as of July 31, 2011 and there
were no warrants outstanding as of July 31, 2010. Refer to our Annual Report on Form 10-K
for the year ended October 31, 2010 for information on our convertible preferred stock. |
Note 13. Commitments and Contingencies
We have pledged approximately $9.7 million of our cash and cash equivalents as collateral and
letters of credit for certain banking requirements and contracts. As of July 31, 2011, outstanding
letters of credit totaled $8.7 million. These expire on various dates through May 2012.
Note 14. Redeemable Preferred Stock
Series 1 Preferred Share Obligation
On March 31, 2011, the Company entered into an agreement with Enbridge, Inc. (Enbridge) to modify
the provisions of the Class A Cumulative Redeemable Exchangeable Preferred Shares (the Series 1
Preferred Shares) of FCE FuelCell Energy Ltd. (FCE Ltd.), a wholly-owned subsidiary of the
Company. Enbridge is the sole holder of the Series 1 Preferred Shares. Consistent with the previous
Series 1 preferred share agreement FuelCell Energy, Inc. continues to guarantee the return of
principal and dividend obligations of FCE Ltd. to the Series 1 preferred shareholders under the
modified agreement.
Under the original Series 1 Preferred Shares provisions, FCE Ltd. had an accrued and unpaid
dividend obligation of approximately Cdn. $12.5 million representing the deferral of dividends plus
additional dividends thereon. Payment was originally due to Enbridge as of December 31, 2010, but
was subsequently extended based on mutual consent. Under the modified share provisions, this
obligation will be settled as (i) equal quarterly return of capital cash payments to the holders of
the Series 1 Preferred Shares on the last day of each calendar quarter starting on March 31, 2011
and ending on December 31, 2011 and (ii) additional return of capital cash payments, as
consideration for the one-year deferral, calculated at a 9.8 percent rate per annum on the unpaid
Cdn. $12.5 million
obligation, which additional payments will also be made to the holders of the Series 1 Preferred
Shares on the last day of each calendar quarter starting on March 31, 2011 and ending on December
31, 2011.
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Under the original Series 1 Preferred Shares provisions, FCE Ltd. was to make annual dividend
payments totaling Cdn. $1,250,000. The modified terms of the Series 1 Preferred Shares adjust these
payments to (i) annual dividend payments of Cdn$500,000 and (ii) annual return of capital payments
of Cdn. $750,000, in each case payable in cash. These payments commenced on March 31, 2011 and will
end on December 31, 2020. Additional dividends accrue on cumulative unpaid dividends at a 1.25
percent quarterly rate, compounded quarterly, until payment thereof. On December 31, 2020 the
amount of all accrued and unpaid dividends on the Series 1 Preferred Shares and the balance of the
principal redemption price shall be paid to the holders of the Series 1 Preferred Shares. FCE Ltd.
has the option of making dividend payments in the form of common stock or cash under the Series 1
Preferred Shares provisions.
On March 31, 2011, the modified instrument had a carrying value of Cdn. $25.2 million. The Company
assessed the accounting guidance related to the classification of the preferred shares after the
modification on March 31, 2011 and concluded that the preferred shares should be classified as a
mandatorily redeemable financial instrument, and presented as a liability on the consolidated
balance sheet. Due to the reclassification of the instrument to a liability, the Company has
accounted for this modification of the Series 1 Preferred shares as an extinguishment and therefore
the difference between the fair value of the consideration transferred to the holders of the
preferred stock and the carrying amount of the preferred stock on our balance sheet prior to the
modification represents a return to the preferred stockholder and treated in a manner similar to
the treatment of dividends paid on preferred stock. Accordingly, the difference between (1) the
fair value of the Series 1 Preferred shares and (2) the carrying amount of the Series 1 Preferred
shares on our balance sheet prior to the modification was subtracted from net loss to arrive at
loss to common stockholders in the calculation of earnings per share.
The previous model used to value the original Series I Preferred shares was modified to value the
pre-modification contract, to reflect the new cash-flows discussed above. The notional amount of
the instrument is amortizing beginning in 2011 to correspond to the initial four quarterly returns
of capital payments in 2011 and to the quarterly $187,500 paid from 2011-2020 as return of capital.
It is assumed that the Company will exercise the call option to force conversion in 2020. The
conversion feature is modeled using a lattice approach. Call option strikes are adjusted for
cumulative dividends and the conversion ratio is adjusted by the notional schedule. The stock is
projected in the future assuming a log-normal distribution. The stock volatility, the interest
rate curve, the foreign exchange rates and credit spreads are assumed to be deterministic. The
cumulative dividend is modeled as a quarterly cash dividend component and a cumulative payment in
2020.
As previously modeled, the variable dividend component is valued using a Monte-Carlo simulation
approach. Its value is defined as the difference between a 5% annual dividend payment stream and
the value of a stock price and foreign exchange rate linked dividend payment stream. Future stock
price and exchange rates are simulated assuming a Geometric Brownian motion to determine the
dividend amount up to 2020, when the Preferred Shares are assumed to be force converted.
The revaluation of the Series 1 Preferred shares resulted in a reduction of additional paid in
capital of $9.0 million, which is also presented on the consolidated statements of operations as a
charge to modification of redeemable preferred stock of subsidiary to arrive at net loss to common
shareholders and is included in the calculation of earnings per share for net loss to common
shareholders. The reason for the change in the value of the obligation was that the original
obligation had been accounted for under purchase price accounting at the time of the Global
Thermoelectric Inc. acquisition in November 2003. The valuation at that time included a market risk
discount and used the exchange rate at the time of the acquisition. Under the new valuation, the
future estimated cash flows were discounted using the current exchange rate.
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During the three and nine months ended July 31, 2011, the Company made scheduled payments of
Cdn.$3.7 million and Cdn. $7.4 million, respectively, under the terms of the modified agreement,
including interest expense of approximately Cdn. $0.8 million and Cdn. $1.7 million, respectively.
As of July 31, 2011, the carrying value of the Series 1 Preferred shares was Cdn.$19.5 million
($20.5 million USD) and is classified as Preferred stock obligation of subsidiary on the
consolidated balance sheets. As of July 31, 2011 the current amount of this obligation totaled $7.0
million and the long term amount totaled $13.5 million. Interest expense will be recorded on the
consolidated statement of operations as these balances are amortized.
Significant Terms of the Series 1 Preferred Shares
The significant terms of the Series 1 Preferred Shares include the following:
| Voting Rights -The holders of the Series 1 Preferred Shares are not entitled to any
voting rights or to receive notice of or to attend any meeting of the shareholders of FCE
Ltd, but shall be entitled to receive notice of meetings of shareholders of FCE Ltd.
called for the purpose of authorizing the dissolution or sale of its assets or a
substantial part thereof. |
||
| Dividends and Return of Capital - On the last day of each Calendar Quarter starting on
March 31, 2011 and ending on December 31, 2020, the Company shall make (i) a return of
capital payment to the holders of the Class A Preferred Shares in an aggregate amount
equal to Cdn. $187,500, and (ii) a dividend payment to the holders of the Class A
Preferred Shares equal to Cdn. $125,000 in the aggregate. |
||
On the last day of each Calendar Quarter starting on March 31, 2011 and ending on December
31, 2011, the Company shall make (i) a return of capital payment to the holders of the
Class A Preferred Shares equal to Cdn. $3.1 million in the aggregate (the 2010 Capital
Repayment), and (ii) a return of capital payment to the holders of the Class A Preferred
Shares at the rate of 9.8% per annum on the 2010 Capital Payment for the period from
January 10, 2011 to the date the 2010 Capital Payment is made. |
|||
Dividend payments can be made in cash or common stock of the Company, at the option of FCE
Ltd., and if common stock is issued it may be unregistered. If FCE Ltd. elects to make
such payments by issuing common stock of the Company, the number of common shares is
determined by dividing the cash dividend obligation by 95 percent of the volume weighted
average price in US dollars at which board lots of the common shares have been traded on
NASDAQ during the 20 consecutive trading days preceding the end of the calendar quarter
for which such dividend in common shares is to be paid converted into Canadian dollars
using the Bank of Canadas noon rate of exchange on the day of determination. |
|||
| Redemption The Series 1 Preferred Shares are redeemable by FCE Ltd. for Cdn.$25 per
share less any amounts paid as a return of capital in respect of such share plus all
unpaid dividends and accrued interest. Holders of the Series 1 Preferred Shares do not
have any mandatory or conditional redemption rights. |
||
| Liquidation or Dissolution In the event of the liquidation or dissolution of FCE
Ltd., the holders of Series 1 Preferred Shares will be entitled to receive Cdn.$25 per
share less any amounts paid as a return of capital in respect of such share plus all
unpaid dividends and accrued interest. The Company has guaranteed any liquidation
obligations of FCE Ltd. |
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| Exhange Rights A holder of Series 1 Preferred Shares has the right to exchange such
shares for fully paid and non-assessable common stock of the Company at the following
exchange prices: |
| Cdn$129.46 per share of common stock after July 31, 2010 until July 31, 2015; |
||
| Cdn$138.71 per share of common stock after July 31, 2015 until July 31, 2020;
and |
||
| at any time after July 31, 2020, at a price equal to 95 percent of the then
current market price (in Cdn.$) of the Companys common stock at the time of
conversion. |
The exchange rates set forth above shall be adjusted if the Company: (i) subdivides or
consolidates the common stock; (ii) pays a stock dividend; (iii) issues rights, options or
other convertible securities to the Companys common stockholders enabling them to acquire
common stock at a price less than 95 percent of the then-current price; or (iv) fixes a
record date to distribute to the Companys common stockholders shares of any other class
of securities, indebtedness or assets.
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ITEM 2. | MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS |
FORWARD-LOOKING STATEMENTS
This Quarterly Report on Form 10-Q (including exhibits and any information incorporated by
reference herein) contains both historical and forward-looking statements that involve risks,
uncertainties and assumptions. The statements contained in this report that are not purely
historical are forward-looking statements that are subject to the safe harbors created under the
Securities Act of 1933, as amended, and the Securities Exchange Act of 1934, as amended, including
statements regarding our expectations, beliefs, intentions and strategies for the future. These
statements appear in a number of places in this Report and include all statements that are not
historical statements of fact regarding our intent, belief or current expectations with respect to,
among other things: (i) our ability to achieve our sales plans and cost reduction targets; (ii)
trends affecting our financial condition or results of operations; (iii) our growth and operating
strategy; (iv) our product development strategy; (v) our financing plans; (vi) the timing and
magnitude of future contracts; (vii) changes in the regulatory environment; (viii) potential
volatility of energy prices; and (ix) rapid technological change or competition. The words may,
would, could, should, will, expect, estimate, anticipate, believe, intend,
plans and similar expressions and variations thereof are intended to identify forward-looking
statements. Investors are cautioned that any such forward-looking statements are not guarantees of
future performance and involve risk and uncertainties, many of which are beyond our ability to
control, and that actual results may differ materially from those projected in the forward-looking
statements as a result of various factors discussed herein, including those discussed in detail in
our filings with the Securities and Exchange Commission (SEC), including in our Annual Report on
Form 10-K for the fiscal year ended October 31, 2010 in the section entitled Item 1A. Risk
Factors.
Managements Discussion and Analysis of Financial Condition and Results of Operations (MD&A) is
provided as a supplement to the accompanying financial statements and footnotes to help provide an
understanding of our financial condition, changes in our financial condition and results of
operations. The preparation of financial statements and related disclosures in conformity with
accounting principles generally accepted in the U.S. requires management to make estimates and
assumptions that affect the reported amounts of assets, liabilities, revenues and expenses and the
disclosure of contingent assets and liabilities. Estimates are used in accounting for, among other
things, revenue recognition, excess, slow-moving and obsolete inventories, product warranty costs,
reserves on long-term service agreements, allowance for uncollectible receivables, depreciation and
amortization, impairment of assets, taxes, and contingencies. Estimates and assumptions are
reviewed periodically, and the effects of revisions are reflected in the consolidated financial
statements in the period they are determined to be necessary. Due to the inherent uncertainty
involved in making estimates, actual results in future periods may differ from those estimates. The
following discussion should be read in conjunction with information included in our Annual Report
on Form 10-K for the year ended October 31, 2010 filed with the SEC. Unless otherwise indicated,
the terms Company, FuelCell Energy, we, us, and our refer to FuelCell Energy Inc. and its
subsidiaries. All tabular dollar amounts are in thousands.
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OVERVIEW AND RECENT DEVELOPMENTS
Overview
We are a world leader in the development, manufacture and service of ultra-clean, efficient
and reliable fuel cell power plants for commercial, industrial, government and utility
customers. Our ultra-clean, efficient Direct FuelCell® (DFC®) power plants are
generating power at over 50 locations worldwide. Our products have generated over 850 million kWh
of power using a variety of fuels including renewable biogas from wastewater treatment and food
processing, as well as clean natural gas.
Our vision is to provide ultra-clean, highly efficient, reliable distributed generation baseload
power at a cost per kilowatt hour that is less than the cost of grid-delivered electricity. Our
power plants provide electricity that is priced competitively to grid-delivered electricity in
certain high cost regions of the United States.
Our Company was founded in Connecticut in 1969 and reincorporated in Delaware in 1999. Our core
fuel cell products (Direct FuelCell® or DFC® Power Plants) offer highly
efficient stationary power generation for customers. In addition to our commercial products, we
continue to develop our carbonate fuel cells, planar solid oxide fuel cell (SOFC) technology and
other fuel cell technology with our own and government research and development funds.
Our proprietary carbonate DFC Power Plants electrochemically (without combustion) produce
electricity directly from readily available fuels such as natural gas and biogas in a
highly efficient process. The primary byproducts of the fuel cell process are heat and water. Due
to the lack of combustion, our fuel cells emit virtually zero pollutants such as NOx, SOx or
particulate matter.
Our fuel cells operate 24 hours per day seven days per week providing reliable power to both
on-site customers and grid-support applications. Our DFC Power Plants can be part of a total
on-site power generation solution with our high efficiency products providing base load power. Our
power plants can also work in conjunction with intermittent power, such as solar or wind, or less
efficient combustion-based equipment that provide peaking and load following. Our products are
also well suited for meeting the needs of utility grid-support applications.
Higher fuel efficiency results in lower emissions of carbon dioxide (CO2), a major greenhouse
gas, and also results in less fuel needed per kWh of electricity generated and Btu of heat
produced. The high efficiency of the DFC Power Plant results in significantly less CO2 per unit of
power production compared to the average U.S. fossil fuel power plant. Greater efficiency reduces
customers exposure to volatile fuel costs, minimizes operating costs, and provides maximum
electrical output from a finite fuel source. DFC Power Plants achieve electrical efficiencies of
47 percent to 60 percent or higher depending on configuration, location, and application, and up to
90 percent total efficiency in combined heat and power applications.
A fuel cell power plant includes the fuel cell stack module that produces the electricity, and
balance-of-plant (BOP). The mechanical balance-of-plant processes the incoming fuel such as
natural gas or renewable biogas and includes various fuel handling and processing equipment such as
pipes and blowers. The electrical balance-of-plant processes the power generated for use by the
customer and includes electrical interface equipment such as inverters.
Our fuel cells operate on a variety of fuels, including natural gas, renewable biogas,
propane, methanol, coal gas, and coal mine methane.
Compared to other power generation technologies, our products offer significant advantages
including:
| Near-zero pollutants; |
||
| High efficiency; |
||
| Ability to site units locally as distributed power generation; |
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| Potentially lower cost power generation; |
||
| High quality heat ideal for cogeneration applications; |
||
| High efficiency and cogeneration reduce carbon emissions |
||
| Reliable around-the-clock base load power; |
||
| Quiet operation; and |
||
| Fuel flexibility. |
Typical customers for our products include utilities, universities, manufacturers, mission critical
institutions such as correction facilities and government installations, hotels, natural gas
letdown stations and customers who can use renewable biogas for fuel such as municipal water
treatment facilities, breweries, and food processors. With increasing demand for renewable and
ultra-clean power options and increased volatility in electric markets, our products offer our
customers greater control over power generation economics, reliability, and emissions.
Our DFC Power Plants are protected by 67 U.S. and 52 international patents. We currently have 28
U.S. and 114 international patents under application.
Recent Developments
POSCO Power 70MW Order
In May 2011, the Company announced a $129 million order for 70 megawatts of fuel cell kits and
other equipment and services to POSCO Power. The delivery of fuel cell kits will begin in October
2011 and occur monthly through October 2013. Payment terms include a down payment and progress
payments during the term of the contract, with approximately 40 percent of the contract value
received by October 2011. POSCO Power is an independent power producer in South Korea and
subsidiary of POSCO, a global steel producer.
Series 1 Preferred Share Obligation
On March 31, 2011, the Company entered into an agreement with Enbridge, Inc. (Enbridge) to modify
the Class A Cumulative Redeemable Exchangeable Preferred Shares agreement (the Series 1 preferred
share agreement) between FCE FuelCell Energy Ltd. (FCE Ltd), a wholly-owned subsidiary of
FuelCell Energy, and Enbridge, the sole holder of the Series 1 preferred shares. Consistent with
the previous Series 1 preferred share agreement, FuelCell continues to guarantee the return of
principal and dividend obligations of FCE Ltd. to the Series 1 preferred shareholders under the
modified agreement. The modification of the Series 1 preferred share agreement resulted in a
reclassification of the instrument on the consolidated balance sheet from redeemable minority
interest to a liability (preferred stock obligation of subsidiary). As a result of this
reclassification, the Company revalued the instrument. The revaluation of the Series 1 Preferred
shares resulted in a reduction of additional paid in capital of $9.0 million, which is also
presented on the consolidated statement of operations as a charge to modification of redeemable
preferred stock of subsidiary to arrive at net loss to common shareholders and is included in the
calculation of earnings per share for net loss to common shareholders. The Company made its
scheduled payment of Cdn.$3.7 million during the third fiscal quarter under the terms of the
modified agreement, including the recording of interest expense of approximately Cdn.$0.8 million.
As of July 31, 2011, the carrying value of the Series 1 Preferred shares was Cdn.$19.5 million
($20.5 million USD) and is classified as preferred stock obligation of subsidiary on the
consolidated balance sheets. Refer to Note 14 of Notes to Consolidated Financial Statements for
more information.
B1200 Repair and Upgrade Program
During the second quarter of fiscal 2011, the Company incurred an obligation to repair and upgrade
a select group of 1.2 megawatt (MW) fuel cell modules produced between 2007 and early 2009. The
repair and upgrade obligation was based on events that occurred and knowledge obtained concerning
the performance of this select
group of modules during the second fiscal quarter of 2011 however, the formal agreement to begin
the repair and upgrade program was not finalized until May 2011. The program commenced in the
third quarter of 2011 and is expected to conclude by mid-2012. The Company recorded a charge of
approximately $8.8 million during the quarter ended April 30, 2011 recorded as a cost of product
sales and revenues on the consolidated statements of operations. The charge consisted of the costs
associated with the replacement of modules of $9.5 million and the costs associated with the repair
of other modules of $4.1 million, partially off-set by the estimated fair value at the end of the
respective LTSA contract terms for upgraded assets being deployed in the program of approximately
$4.8 million, which will be returned to the Company at the expiration of the respective LTSA
agreements if the customer does not renew the LTSA agreement through at least the remaining useful
life of the upgraded assets.
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RESULTS OF OPERATIONS
Management evaluates the results of operations and cash flows using a variety of key performance
indicators including revenues compared to prior periods and internal forecasts, costs of our
products and results of our cost-out initiatives, and operating cash use. These are discussed
throughout the Results of Operations and Liquidity and Capital Resources sections.
Results of Operations are presented in accordance with accounting principles generally accepted in
the United States (GAAP) and as adjusted for certain items referenced below. Management also
uses non-GAAP measures which exclude non-recurring items in order to measure operating periodic
performance. Adjustments to GAAP are referenced below under Revenues and Costs of Revenues and
Net Loss to Common Shareholders. We have added this information because we believe it helps in
understanding the results of our operations on a comparative basis. This adjusted information
supplements and is not intended to replace performance measures required by U.S. GAAP disclosure.
Comparison of Three Months Ended July 31, 2011 and July 31, 2010
Revenues and Costs of revenues
Our revenues and cost of revenues for the three months ended July 31, 2011 and 2010 were as
follows:
Three Months Ended | ||||||||||||||||
July 31, | Change | |||||||||||||||
2011 | 2010 | $ | % | |||||||||||||
Revenues: |
||||||||||||||||
Product sales and revenues |
$ | 29,382 | $ | 16,218 | $ | 13,164 | 81 | |||||||||
Research and development contracts |
1,778 | 2,655 | (877 | ) | (33 | ) | ||||||||||
Total |
$ | 31,160 | $ | 18,873 | $ | 12,287 | 65 | |||||||||
Cost of revenues: |
||||||||||||||||
Product sales and revenues |
$ | 29,133 | $ | 20,050 | $ | 9,083 | 45 | |||||||||
Research and development contracts |
1,890 | 2,579 | (689 | ) | (27 | ) | ||||||||||
Total |
$ | 31,023 | $ | 22,629 | $ | 8,394 | 37 | |||||||||
Gross Margin: |
||||||||||||||||
Gross margin from product sales and revenues |
$ | 249 | $ | (3,832 | ) | $ | 4,081 | 106 | ||||||||
Gross margin from research and development
contracts |
(112 | ) | 76 | (188 | ) | (247 | ) | |||||||||
Total |
$ | 137 | $ | (3,756 | ) | $ | 3,893 | 104 | ||||||||
Product Sales Cost-to-revenue
ratio(1) |
0.99 | 1.24 | 20 |
(1) | Cost-to-revenue ratio is calculated as cost of product sales and revenues divided
by product sales and revenues. |
Total revenues for the three months ended July 31, 2011 increased $12.3 million, or 65 percent
to $31.2 million from $18.9 million during the same period last year. Total cost of revenues for
the three months ended July 31, 2011 increased $8.4 million, or 37 percent to $31.0 million from
$22.6 million during the same period last year. A discussion of the change in product sales and
revenues and research and development contracts follows.
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Product sales and revenues
Product sales and revenues increased $13.2 million, or 81 percent in the third quarter 2011 to
$29.4 million compared to $16.2 million for the prior year period. Product sales and revenues for
the third quarter of 2011 included $21.2 million of revenue from power plants and fuel cell kits,
$5.5 million primarily from installation services and revenue
from the 100 kilowatt joint development agreement
with POSCO Power, and $2.7 million of revenue from service and power purchase agreements.
Cost of product sales and revenues increased $9.1 million, or 45 percent, in the third quarter 2011
to $29.1 million compared to $20.0 million in the same period the prior year. This increase is
primarily due to the significant increase in revenue in the third quarter of fiscal 2011 as
compared to the third quarter of fiscal 2010. Margins for product sales and revenues increased by
$4.1 million over the prior year quarter primarily due to increased production levels resulting in
improved absorption of fixed overhead costs. Higher revenue from
balance of plant component sales and construction revenue in the
quarter also contributed to improved margins. The product cost-to-revenue ratio was 0.99-to-1.00
in the third quarter of 2011 compared to 1.24-to-1.00 in the third quarter of 2010.
Cost of product sales and revenues includes costs to manufacture and ship our power plants and fuel
cell kits to customers, site engineering and construction costs where we are responsible for power
plant system installation, costs for stack module assembly and conditioning equipment sold to
POSCO, warranty expense, liquidated damages and costs to service power plants for customers with
long-term service agreements (including maintenance and stack replacement costs incurred during the
period), power purchase agreement (PPA) operating costs and lower of cost or market inventory
adjustments.
Total
product sales and service backlog as of July 31, 2011 was $230.6 million compared to $79.8
million as of July 31, 2010. Product order backlog was $152.9 million and $55.2 million as of July
31, 2011 and 2010, respectively. Product backlog as of July 31, 2011 totaled 78.5 megawatts (MW)
of power plants and fuel cell kits. During the quarter we added 70.0 MW of new orders
and shipped 8.2 MW. During the three months ended July 31, 2011 the Company removed a 1.4 MW
contract totaling $5.4 million from backlog. While the Company has a firm contract and received an
initial down payment, the customer has not met certain contractual requirements. Backlog for
long-term service agreements was $77.7 million and $24.6 million as of July 31, 2011 and 2010,
respectively.
We contract with a concentrated number of customers for the sale of our products and for research
and development contracts. Refer to Note 1 of notes to consolidated financial statements for more
information on customer concentrations.
There can be no assurance that we will continue to achieve historical levels of sales of our
products to our largest customers. Even though our customer base is expected to increase and our
revenue streams to diversify, a substantial portion of net revenues could continue to depend on
sales to a concentrated number of customers. Our agreements with these customers may be cancelled if we
fail to meet certain product specifications or materially breach the agreement, and our customers
may seek to renegotiate the terms of current agreements or renewals. The loss of, or reduction in
sales to, one or more of our larger customers, could have a material adverse affect on our
business, financial condition and results of operations.
23
Table of Contents
Research and development contracts
Research and development contract revenue decreased $0.9 million to $1.8 million for the three
months ended July 31, 2011 compared to $2.7 million for the same period in 2010. Cost of research
and development contracts decreased $0.7 million to $1.9 million for the three months ended July
31, 2011 compared to $2.6 million during the same period in 2010. The decrease in revenue was due
to lower research activities over the prior period primarily related to the solid oxide fuel cell
development program with the U.S. Department of Energy (DOE). The decline in margins is due to the
level of cost share we are required to contribute.
The Companys research and development backlog totaled $13.6 million ($2.1 million funded) as of
July 31, 2011 compared to $7.4 million ($5.1 million funded) as of July 31, 2010. The increase is
primarily due to SECA Phase III program award.
Administrative and selling expenses
Administrative and selling expenses were $3.6 million for the three months ended July 31, 2011
compared to $4.2 million for the same period in 2010. Administrative and selling was lower
primarily due to lower overall salary expense, sales and marketing costs and stock based
compensation, compared to the prior year period.
Research and development expenses
Research and development expenses were $3.9 million for the three months ended July 31, 2011 a
decrease of $0.7 million compared to last years period as a result of lower overall headcount and
increased support of commercial projects during the period which are classified as cost of sales.
Loss from operations
Loss from operations decreased to $7.4 million for the three months ended July 31, 2011 compared to
$12.6 million for same period last year. The decrease in loss from operations is primarily due to
improved margins on product sales as well as lower administrative and selling expenses and research
and development expenses.
Interest Expense
Interest expense, increased to $0.8 million for the three months ended July 31, 2011 compared to
less than $0.1 million for the same period in 2010. The increase is due to the modification of
redeemable preferred stock of subsidiary. Accounting guidance now requires amortization of this
instrument post-modification to be recorded as interest expense.
On March 31, 2011, the modified instrument had a carrying value of Cdn. $25.2 million. The Company
assessed the accounting guidance related to the classification of the preferred shares after the
modification on March 31, 2011 and concluded that the preferred shares should be classified as a
mandatorily redeemable financial instrument, and presented as a liability on the consolidated
balance sheet. As of July 31, 2011, the carrying value of the Series 1 Preferred shares was
Cdn.$19.5 million ($20.5 million USD) and is classified as Preferred stock obligation of
subsidiary on the consolidated balance sheets. As of July 31, 2011 the current amount of this
obligation totaled $7.0 million and the long term amount totaled $13.5 million. Amortization of
this balance will be recorded as interest expense on the consolidated statement of operations. For
the three months ended July 31, 2011, interest expense totaled approximately $0.8 million.
Income (loss) from equity investment
Our share of equity loss in Versa was $0.1 million for the three months ended July 31, 2011
compared to a loss of $0.2 million for the three months ended July 31, 2010.
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Interest and other income, net
Interest and other income, net, increased to $0.5 million for the three months ended July 31, 2011
compared to $0.3 million for the same period in 2010. The increase is due to higher royalty income
related to our license agreements with POSCO Power.
Accretion of Preferred Stock of Subsidiary
The Series 1 Preferred Shares issued by our subsidiary, FCE Ltd., to Enbridge were originally
recorded at a substantial discount to par value (fair value discount). On a quarterly basis, the
carrying value of the Series 1 Preferred Shares was increased to reflect the passage of time with a
corresponding non-cash charge (accretion). The accretion of the fair value discount was $0 and
$0.6 million for the three months ended July 31, 2011 and 2010, respectively.
The modification of the Series 1 preferred share agreement resulted in a reclassification of the
instrument on the consolidated balance sheets from redeemable minority interest to a liability
(preferred stock obligation of subsidiary). Refer to Recent Developments above as well as the
section discussing the adjustment for modification of redeemable preferred stock of subsidiary
below and Note 14 of Notes to Consolidated Financial Statements for more information.
Provision for income taxes
We have not paid federal or state income taxes in several years due to our history of net operating
losses, although we have paid foreign taxes in South Korea. For the three months ended July 31,
2011 our provision for income taxes was $.03 million, which related to South Korean tax
obligations. During 2009, we began manufacturing products that are gross margin profitable on a
per unit basis; however, we cannot estimate when production volumes will be sufficient to generate
taxable domestic income. Accordingly, no tax benefit has been recognized for our U.S. federal or
state net operating losses or other deferred tax assets as significant uncertainty exists
surrounding the recoverability of these deferred tax assets.
Net loss attributable to noncontrolling interest
The net loss attributed to the noncontrolling interest for the quarters ended July 31, 2011 and
July 31, 2010 was $0.1 million.
Preferred Stock dividends
Dividends recorded on the Series B Preferred Stock were $0.8 million in each of the quarters ended
July 31, 2011 and 2010.
Net loss to common shareholders and loss per common share
Net loss to common shareholders represents the net loss for the period less the net loss
attributable to noncontrolling interest less the preferred stock dividends on the Series B
Preferred Stock. For the quarters ended July 31, 2011 and 2010, net loss to common shareholders
was $8.6 million and $13.8 million, respectively and loss per common share was $(0.07) and $(0.15),
respectively.
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Table of Contents
Comparison of Nine Months Ended July 31, 2011 and July 31, 2010
Revenues and Costs of revenues
Our revenues and cost of revenues for the nine months ended July 31, 2011 and 2010 were as follows:
Nine Months Ended | ||||||||||||||||
July 31, | Change | |||||||||||||||
2011 | 2010 | $ | % | |||||||||||||
Revenues: |
||||||||||||||||
Product sales and revenues |
$ | 81,815 | $ | 42,033 | $ | 39,782 | 95 | |||||||||
Research and development contracts |
6,032 | 8,043 | (2,011 | ) | (25 | ) | ||||||||||
Total |
$ | 87,847 | $ | 50,076 | $ | 37,771 | 75 | |||||||||
Cost of revenues: |
||||||||||||||||
Product sales and revenues |
$ | 94,652 | $ | 57,183 | $ | 37,469 | 66 | |||||||||
Research and development contracts |
6,244 | 7,942 | (1,698 | ) | (21 | ) | ||||||||||
Total |
$ | 100,896 | $ | 65,125 | $ | 35,771 | 55 | |||||||||
Gross Margin: |
||||||||||||||||
Gross margin from product sales and revenues |
$ | (12,837 | ) | $ | (15,150 | ) | $ | 2,313 | 15 | |||||||
Gross margin from research and development
Contracts |
(212 | ) | 101 | (313 | ) | 310 | ||||||||||
Total |
$ | (13,049 | ) | $ | (15,049 | ) | $ | 2,000 | 13 | |||||||
Product Sales Cost-to-revenue ratio(1) |
1.16 | 1.36 | 15 |
(1) | Cost-to-revenue ratio is calculated as cost of product sales and revenues divided
by product sales and revenues. |
Nine Months Ended | ||||||||||||||||
July 31, | Change | |||||||||||||||
2011 | 2010 | $ | % | |||||||||||||
Non-GAAP Adjustment to cost
of product sales and
revenues: |
||||||||||||||||
B1200 Repair and Upgrade Cost |
$ | (8,752 | ) | $ | | $ | (8,752 | ) | N/M | |||||||
Gross Margin (non-GAAP): |
||||||||||||||||
Gross margin from product sales and revenues |
$ | (4,085 | ) | $ | (15,150 | ) | $ | 11,065 | 73 | |||||||
Gross margin from research and
development contracts |
(212 | ) | 101 | (313 | ) | (310 | ) | |||||||||
Total |
$ | (4,297 | ) | $ | (15,049 | ) | $ | 10,752 | 71 | |||||||
Product Sales Cost-to-revenue ratio |
1.05 | 1.36 | 23 |
Total revenues for the nine months ended July 31, 2011 increased $37.7 million, or 75 percent
to $87.8 million from $50.1 million during the same period last year. Total cost of revenues for
the nine months ended July 31, 2011 increased $35.8 million, or 55 percent to $100.9 million from
$65.1 million during the same period last year. A discussion of the changes in product sales and
revenues and research and development contracts follows.
Product sales and revenues
Product sales and revenues increased $39.8 million, or 95 percent in the first nine months of 2011
to $81.8 million compared to $42.0 million for the prior year period. Product sales and revenues
for the first nine months of 2011 included $63.0 million from the sale of power plants, fuel cell
kits, fuel cell modules, and other fuel cell power plant components, $10.1 million of revenue
primarily from the design and delivery of capital equipment to POSCO
Power for their fuel cell module assembly facility as well as construction and installation
services, and $8.7 million of revenue from service and power purchase agreements.
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Table of Contents
Cost of product sales and revenues increased $37.5 million, or 66 percent in the first nine months
of 2011 to $94.7 million compared to $57.2 million in the same period the prior year. This
increase is primarily due to the significant growth in revenues in the first nine months of fiscal
2011 as compared to the first nine months of fiscal 2010 as well as the B1200 repair and upgrade
program charge discussed above. Margins for product sales and revenues increased by $2.3 million
over the prior year due to improved product margins partially offset by the B1200 repair and
upgrade program charges. The product cost-to-revenue ratio was 1.16-to-1.00 in the first nine
months of 2011 (1.05-to-1.00 excluding the $8.8 million B1200 repair and upgrade charge) compared
to 1.36-to-1.00 in the first nine months of 2010.
Cost of product sales and revenues includes costs to manufacture and ship our power plants and
power plant components to customers, site engineering and construction costs where we are
responsible for power plant system installation, costs for stack module assembly and conditioning
equipment sold to POSCO, warranty expense, liquidated damages and costs to service power plants for
customers with long-term service agreements (including maintenance and stack replacement costs
incurred during the period), PPA operating costs and lower of cost of market inventory adjustments.
We contract with a concentrated number of customers for the sale of our products and for research
and development contracts. Refer to Note 1 of notes to consolidated financial statements for more
information on customer concentrations.
There can be no assurance that we will continue to achieve historical levels of sales of our
products to our largest customers. Even though our customer base is expected to increase and our
revenue streams to diversify, a substantial portion of net revenues could continue to depend on
sales to a concentrated number of customers. Our agreements with these customers may be cancelled if we
fail to meet certain product specifications or materially breach the agreement, and our customers
may seek to renegotiate the terms of current agreements or renewals. The loss of, or reduction in
sales to, one or more of our larger customers, could have a material adverse affect on our
business, financial condition and results of operations.
Research and development contracts
Research and development contract revenue decreased $2.0 million to $6.0 million for the nine
months ended July 31, 2011 compared to $8.0 million for the same period in 2010. Cost of research
and development contracts decreased $1.7 million to $6.2 million for the nine months ended July 31,
2011 compared to $7.9 million during the first nine months of 2010. The decrease in revenue was
due to lower levels of research activities over the prior period as phase II of the solid oxide
fuel cell development program with the U.S. Department of Energy (DOE) ended. The Company began
phase III of this program towards the end of the second quarter 2011. The decline in margins is
due to the level of cost share we are required to contribute.
Administrative and selling expenses
Administrative and selling expenses were $12.1 million for the nine months ended July 31, 2011, a
decrease of $0.8 million compared to last years period. Administrative and selling was lower
primarily due to lower overall salary expense and sales and marketing costs compared to the prior year period.
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Research and development expenses
Research and development expenses were $12.7 million for the nine months ended July 31, 2011 a
decrease of $1.7 million compared to last years period as a result of lower overall headcount and
increased support of commercial projects during the period which are classified as cost of sales.
Loss from operations
Loss from operations decreased to $37.8 million for the nine months ended July 31, 2011 compared to
$42.3 million for same period last year. The decrease is primarily due to improved product
margins.
Interest Expense
Interest expense, increased to $1.8 million for the nine months ended July 31, 2011 compared to
$0.1 million for the same period in 2010. The increase is due to the modification of redeemable
preferred stock of subsidiary as amortization of this instrument post-modification is recorded as
interest expense.
Loss from equity investment
Our share of equity losses in Versa decreased to $0.1 million for the nine months ended July 31,
2011 compared to $0.6 million for the nine months ended July 31, 2010.
Interest and other income, net
Interest and other income, net, increased to $1.5 million for the nine months ended July 31, 2011
compared to $1.0 million for the same period in 2010. The increase is due to higher royalty income
related to our license agreements with POSCO Power.
Accretion of Preferred Stock of Subsidiary
The accretion of the fair value discount on the Series 1 Preferred Shares was $0.5 million and $1.8
million for the nine months ended July 31, 2011 and 2010, respectively.
The modification of the Series 1 preferred share agreement resulted in a reclassification of the
instrument on the consolidated balance sheets from redeemable minority interest to a liability
(preferred stock obligation of subsidiary). Refer to Recent Developments as well as the section on
adjustment for modification of redeemable preferred stock of subsidiary below and Note 14 of Notes
to Consolidated Financial Statements for more information.
Provision for income taxes
We have not paid federal or state income taxes in several years due to our history of net operating
losses, although we have paid foreign taxes in South Korea. For the nine months ended July 31,
2011 our provision for income taxes was $0.1 million, which related to South Korean tax
obligations. During 2009, we began manufacturing products that are gross margin profitable on a
per unit basis; however, we cannot estimate when production volumes will be sufficient to generate
taxable income. Accordingly, no tax benefit has been recognized for these net operating losses or
other deferred tax assets as significant uncertainty exists surrounding the recoverability of these
deferred tax assets.
Net loss attributable to noncontrolling interest
The net loss attributed to the noncontrolling interest for the nine months ended July 31, 2011 and
July 31, 2010 was $0.2 million and $0.3 million, respectively.
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Table of Contents
Adjustment for modification of redeemable preferred stock of subsidiary
Modification of redeemable preferred stock of subsidiary resulted in a charge of $9.0 million for
the nine month period ended July 31, 2011.
Due to the reclassification of the instrument to a liability, the Company has accounted for this
modification of the Series 1 Preferred shares as an extinguishment and therefore the difference
between the fair value of the consideration transferred to the holders of the preferred stock and
the carrying amount of the preferred stock on our balance sheet prior to the modification
represents a return to the preferred stockholder and treated in a manner similar to the treatment
of dividends paid on preferred stock. Accordingly, the difference between (1) the fair value of
the Series 1 Preferred shares and (2) the carrying amount of the Series 1 Preferred shares our
balance sheet prior to the modification was subtracted from net loss to arrive at loss to common
stockholders in the calculation of earnings per share.
The revaluation of the Series 1 Preferred shares resulted in a reduction of additional paid in
capital of $9.0 million, which is also presented on the consolidated statements of operations as a
charge to modification of redeemable preferred stock of subsidiary to arrive at net loss to common
shareholders and is included in the calculation of earnings per share for net loss to common
shareholders. The Company made its scheduled payment of Cdn.$3.7 million during the third fiscal
quarter of 2011 under the terms of the modified agreement, including interest of approximately
Cdn.$0.8 million. For the nine months ended July 31, 2011, interest expense recorded on this
instrument totaled approximately $1.7 million.
Preferred Stock dividends
Dividends recorded on the Series B Preferred Stock were $2.4 million in each of the nine month
periods ended July 31, 2011 and 2010.
Net loss to common shareholders and loss per common share
Net loss to common shareholders represents the net loss for the period less the net loss
attributable to noncontrolling interest less the preferred stock dividends on the Series B
Preferred Stock and the $9.0 million adjustment for the modification of redeemable preferred stock
of subsidiary. For the nine months ended July 31, 2011 and 2010, net loss to common shareholders
was $50.0 million and $45.9 million, respectively and loss per common share was $(0.41) and
$(0.52), respectively.
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Excluding the two charges discussed above related to the B1200 repair and upgrade program and the
modification of redeemable preferred stock of subsidiary recorded in the second quarter of 2011,
net loss to common shareholders was $32.3 million or $(0.26) per basic and diluted share, compared
to $45.9 million or $(0.52) per basic and diluted share for the nine months ended July 31, 2011 and
2010, respectively. Reconciliation of GAAP to Non-GAAP results are as follows:
Nine Months Ended | ||||||||
July 31, | ||||||||
2011 | 2010 | |||||||
Net loss to common shareholders (GAAP) |
$ | (50,035 | ) | $ | (45,941 | ) | ||
Net loss per share to common shareholders (GAAP) |
||||||||
Basic |
$ | (0.41 | ) | $ | (0.52 | ) | ||
Diluted |
$ | (0.41 | ) | $ | (0.52 | ) | ||
Non-GAAP Adjustments |
||||||||
B1200 Repair and Upgrade Cost |
$ | (8,752 | ) | $ | | |||
Adjustment for modification of redeemable preferred stock of
Subsidiary |
$ | (8,987 | ) | $ | | |||
Total |
$ | (17,739 | ) | $ | | |||
Net loss to common shareholders (non-GAAP) |
$ | (32,296 | ) | $ | (45,941 | ) | ||
Net loss per share to common shareholders (non-GAAP) |
||||||||
Basic |
$ | (0.26 | ) | $ | (0.52 | ) | ||
Diluted |
$ | (0.26 | ) | $ | (0.52 | ) |
LIQUIDITY AND CAPITAL RESOURCES
Our future liquidity will be dependent on obtaining the order volumes and cost reductions necessary
to achieve profitable operations. We estimate that we can achieve Company profitability at an
annual production rate of 80 MW to 90 MW based on sales mix. Actual results will depend on product
mix, volume, future service costs, and market pricing.
We have been engaged in a formal commercial cost-out program since 2003 to reduce the total life
cycle costs of our power plants and have made significant progress primarily through value
engineering our products, manufacturing process improvements, higher production levels, technology
improvements and global sourcing. During fiscal 2009, we began production of our newest
megawatt-class power plants. These power plants incorporate fuel cell stacks with outputs of 350
kilowatts (kW) compared to 300 kW previously, along with lower component and raw material costs.
As a result, we have experienced significant improvement in our margins and cost ratios as these
product sales are gross margin positive on a per unit basis.
During fiscal 2010, our manufacturing run-rate was an annualized 22 MW. In response to the
increased level of orders added to backlog, we increased our production run rate to 35 megawatts per year during the fourth quarter of
fiscal year 2010 and recently increased this rate to 56 MW annually.
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Our current manufacturing capacity is up to 90 MW, depending on product mix and other factors and
we expect to invest approximately $4 million to $6 million for upgrades and maintenance of
production assets. With increasing order flow, our plan is to expand production capacity to
approximately 150 MW within our existing Torrington facility. This expansion will require the
addition of equipment (e.g. furnaces, tape casting and other equipment) to increase the capacity of
certain manufacturing operations. Due to the economies of scale and equipment required, we believe
it is more cost effective to add capacity in large blocks. We estimate that the expansion to 150
MW will require additional capital investments of $30 to $40 million, although this expansion may
occur in stages depending on the level of market demand.
In addition to increasing annual order volume and reducing product costs, we may also raise capital
through debt or equity offerings; however, there can be no assurance that we will be able to obtain
additional capital in the future. The timing and size of any financing will depend on multiple
factors including market conditions, future order flow and the need to adjust production capacity.
If we are unable to raise additional capital, our growth potential may be adversely affected and we
may have to modify our plans. We anticipate that our existing capital resources, together with
anticipated revenues and cash flows, will be adequate to satisfy our financial requirements and
agreements through at least the next twelve months.
Cash Flows
Cash, cash equivalents, and investments in U.S. treasuries totaled $49.5 million as of July 31,
2011 compared to $54.6 million as of October 31, 2010. Excluding the net proceeds of $17.8 million
from the registered direct offering of common stock and revolver net borrowings of $2.6 million,
net use of cash, cash equivalents and investments for the first nine months of 2011 was $25.4
million. This compared to net use of $29.1 million in the first nine months of 2010, excluding net
proceeds of $32.1 million from the underwritten public offering in July 2010. Cash receipts from
progress payments for commercial orders combined with the favorable impact of improved product
margins resulted in lower cash, cash equivalents and investments in US treasuries utilization
during the first nine months of 2011 compared to the prior year, partially offset by higher return
of capital payments on the Companys Series 1 Preferred Share Obligation (Refer to Recent
Developments for further information).
Cash and cash equivalents as of July 31, 2011 was $31.5 million compared to $20.5 million as of
October 31, 2010. The key components of our cash inflows and outflows were as follows:
Operating
Activities Cash used in operating activities was $18.0 million during the first nine
months of 2011 compared to $23.1 million used in operating activities during the first nine
months of 2010. The decrease in operating cash use compared to the prior year nine month period
is a result of an increase in deferred revenue due to new order milestone payments and a
decrease in accounts receivable on customer collections. These were partially offset by
increased inventory due to increased production volumes and increased other assets primarily due
to restacks under LTSAs (refer to discussion of Critical Accounting Policies and Estimates
below).
Investing Activities Cash provided by investing activities was $14.2 million during the first
nine months of 2011 compared to net cash used in investing activities of $47.8 million during
the first nine months of 2010. The increase of $62.0 million was mainly due to the net maturity
of U.S treasuries during the first nine months 2011 of $16.0 million, compared to a net purchase
of U.S. treasuries of $45.2 million during the first nine months
2010. During the fiscal year the Company has purchased capital
equipment totaling $1.2 million and invested $0.6 million in Versa
PowerSystems, Inc.
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Financing
Activities Cash provided by financing activities was
$14.8 million during the first
nine months of 2011 compared to net cash provided by financing activities of $28.8 million in
the prior year period. The decrease in financing cash in the first nine months of 2011 compared
to the first nine months of 2010 was primarily due to cash received in fiscal 2011 from a
registered direct stock offering which raised $17.8 million,
compared to cash received in the nine months ended July 31, 2010 from the sale and issuance of
common stock of $32.1 million. During the nine months ended July 31, 2011, the Company also sold
2,519,000 shares of the Companys common stock on the open market and raised approximately $4.7
million, net of fees, for use to pay obligations on the Series B and Series 1 preferred stock
and other operating expenses. Partially offsetting cash provided by financing activities, the
Company incurred higher return of capital payments on the Series 1 Preferred Share Obligation
(Refer to Recent Developments for further information) during the nine months ended July 31,
2011, compared to the prior year period.
The Company closed on a $5.0 million revolving credit facility with JPMorgan Chase Bank, N.A.
and the Export-Import Bank of the United States during the first nine months of 2011 and had net
borrowings of $2.6 million during the period. The credit facility is to be used for working
capital to finance the manufacture and production and subsequent export sale of the Companys
products or services.
Sources and Uses of Cash and Investments
We continue to invest in new product and market development and, as such, we are not currently
generating positive cash flow from our operations. Our operations are funded primarily through
cash generated from product sales and research and development contracts, license fee income and
sales of equity and debt securities. In order to produce positive cash flow from operations, we
need to be successful at increasing annual order volume and implementing our cost reduction
efforts. The status of these activities is described below.
Increasing annual order volume
We need to increase annual order volume to achieve profitability. Increased production volumes
lower costs by leveraging supplier/purchasing opportunities, creating opportunities for
incorporating manufacturing process improvements, and spreading fixed costs over more units. Our
overall manufacturing process has a production capacity of up to 90 MW, depending on product mix
and other factors. Updates on our key markets are as follows:
South Korea: The Company continues to deepen and broaden its partnership with South Korea
based POSCO Power. The $129 million order for 70 MW of fuel cell kits and other equipment
and services announced in May 2011 represents the beginning of demand related to the
renewable portfolio standard that takes effect in 2012 and mandates approximately 6,000 MW
through 2022. FuelCell Energy will supply 2.8 MW of fuel cell kits
monthly beginning in October 2011 through October 2013 under the
contract to support POSCO Powers production schedule of fuel cell modules. The size of the
70 MW order combined with the multi-year term has heightened interest in Direct FuelCells
from prospective partners and customers in the United States and in Europe since the
announcement.
Using fuel cell components supplied by FuelCell Energy, POSCO Power assembled their first
fuel cell stack during the third quarter of 2011 in their recently
built fuel cell module assembly plant and installed the completed power plant
at a customer site. The POSCO Power fuel cell module assembly and balance of plant facilities
are designed for 100 MW annual capacity, using fuel cell components purchased from FuelCell
Energy. To date, POSCO Power has ordered 140 MW of fuel cell power plants, modules and
components from the Company since 2007.
POSCO Powers strategy includes developing fuel cell markets in other Asian countries by
exporting fuel cell power plants assembled in South Korea from
FuelCell Energy supplied fuel cell
components. In order to demonstrate the ultra-clean, efficient and reliable attributes of
DFC power plants, POSCO Power recently ordered a sub-megawatt module from FuelCell Energy
which will be combined with balance of plant manufactured in South Korea and the complete DFC
plant will be installed at a high visability location in Indonesia.
POSCO Power will establish
a sales and service location in Indonesia and the fuel cell power
plant will be used as a
showcase as POSCO Power builds a megawatt-class fuel cell market in
Southeast Asia, beginning in Indonesia.
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California: Our products address the need by utilities for ultra-clean baseload distributed
generation. The installed base in California continues to grow with the installation of three new
DFC plants in the San Diego region totaling 4.5 MW that are expected to begin operations soon.
Orders for new projects in California are expected to grow with the introduction of new policy and
programs such as the feed-in tariff that supports combined heat and
power (CHP)
distributed generation, including CHP configured fuel cells. Pacific Gas and Electric, one of the
largest utilities in California, purchased two 1.4 MW power plants in
June 2010 for installation
at two California universities. We recently completed installation of these plants including the
first installation of a DFC 1500 inside a building. During the third quarter of 2011, a long term
service agreement was executed with PG&E for FuelCell Energy to maintain the plants.
Connecticut: Connecticut adopted a comprehensive clean energy policy in June 2011 to expand energy
efficiency and adoption of renewable power, including a long-term renewable energy credit (LREC)
program. Beginning in January 2012, Connecticut utilities are required to open LREC procurement
contracts for low emission renewable power projects 2 MW or less, which includes fuel cells. The
program funding is $300 million in total over 20 years with $4 million required to be spent by
utilities in 2012, the first year, increasing $4 million per year to $20 million by year 5, and
then declining in year 16 and thereafter. Utilities can pay up to $0.20/kWh for up to a 15 year
term. The legislation also created a Green Bank with a broader mission than its predecessor, the
Connecticut Clean Energy Fund, including purchases of LRECs and financing of renewable energy
projects.
Cost reduction efforts
Product cost reductions are essential for us to further develop the market for our fuel cell
products and attain profitability. Cost reductions will also reduce or eliminate the need for
incentive funding programs which currently allow us to price our products to compete with
grid-delivered power and other distributed generation technologies. Product cost reductions come
from several areas including:
| engineering improvements; |
||
| technology advances; |
||
| supply chain management; |
||
| production volume; and |
||
| manufacturing process improvements. |
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Commitments and Significant Contractual Obligations
A summary of our significant future commitments and contractual obligations as of July 31, 2011 and
the related payments by fiscal year are as follows:
Payments Due by Period | ||||||||||||||||||||
Less | More | |||||||||||||||||||
than | 1 3 | 3 5 | than | |||||||||||||||||
Total | 1 Year | Years | Years | 5 Years | ||||||||||||||||
Purchase commitments(1) |
$ | 45,898 | $ | 41,272 | $ | 4,626 | $ | | $ | | ||||||||||
Series 1 Preferred obligation(2) |
23,650 | 8,122 | 2,630 | 2,630 | 10,268 | |||||||||||||||
Term loans (principal and interest) |
4,456 | 927 | 396 | 437 | 2,696 | |||||||||||||||
Capital and operating lease commitments(3) |
3,294 | 890 | 1,686 | 718 | | |||||||||||||||
Revolving Credit Facility (4) |
2,600 | 2,600 | | | | |||||||||||||||
Series B Preferred dividends payable(5) |
||||||||||||||||||||
Totals |
$ | 79,898 | $ | 53,811 | $ | 9,338 | $ | 3,785 | $ | 12,964 | ||||||||||
(1) | Purchase commitments with suppliers for materials, supplies and services incurred in
the normal course of business. |
|
(2) | Under the previous Series 1 preferred shares agreement, FCE Ltd. had an accrued and
unpaid dividend obligation of approximately Cdn. $12,500,000 representing the deferral of
dividends plus interest from the commencement of the agreement in May 2004 to present.
Payment was originally due to Enbridge as of December 31, 2010, but was subsequently
extended based on mutual consent. Under the modified terms, this obligation will be settled
as (i) equal quarterly returns of capital cash payments to the holders of the Series 1
preferred shares on the last day of each calendar quarter starting on March 31, 2011 and
ending on December 31, 2011 and (ii) additional return of capital payments, as
consideration for the one-year deferral, calculated at a 9.8 percent rate per annum on the
unpaid Cdn. $12,500,000 obligation. Under the previous Series 1 preferred shares
agreement, FCE Ltd. was to make annual dividend payments totaling Cdn. $1,250,000. The
terms of the Series 1 preferred share agreement were also modified to adjust these payments
to (i) an annual amount of Cdn$500,000 for dividends and (ii) an amount of Cdn.$750,000 as
return of capital payments payable in cash. These payments commenced on March 31, 2011 and
end on December 31, 2020. Additional dividends accrue on cumulative unpaid dividends at a
1.25 percent quarterly rate, compounded quarterly, until payment thereof. On December 31,
2020 the amount of all accrued and unpaid dividends on the Class A Preferred Shares and the
balance of the principal redemption price shall be paid to the holders of the Series 1
preferred shares. The Company has the option of making dividend payments in the form of
common stock or cash under terms outlined in the preferred share agreement. For purposes
of the above table, only the final balance of the unpaid dividends on December 31, 2020 is
assumed to be paid in the form of common stock. |
|
(3) | Future minimum lease payments on capital and operating leases. |
|
(4) | In January 2011, the Company entered into a $5.0 million revolving credit facility with
JPMorgan Chase Bank, N.A. and the Export-Import Bank of the United States. The credit
facility is to be used for working capital to finance the manufacture and production and
subsequent export sale of the Companys products or services. The agreement has a one year
term with renewal provisions. The outstanding principal balance of the facility will bear
interest, at the option of the Company of either the one-month LIBOR plus 1.5 percent or
the prime rate of JP Morgan Chase. The facility is secured by certain working capital
assets and general intangibles, up to the amount of the outstanding facility balance. At
July 31, 2011, the outstanding amount owed under this facility was $2.6 million. |
|
(5) | We are currently paying $3.2 million in annual dividends on our Series B Preferred
Stock. The $3.2 million annual dividend payment has not been included in this table as we
cannot reasonably determine the period when or if we will be able to convert the Series B
Preferred Stock into shares of our common stock. We may, at our option, convert these
shares into that number of shares of our common stock that are issuable at the then
prevailing conversion rate if the closing price of our common stock exceeds 150 percent of
the then prevailing conversion price ($11.75) for 20 trading days during any consecutive 30
trading day period. |
In April 2008, we entered into a 10-year loan agreement with the Connecticut Development
Authority allowing for a maximum amount borrowed of $4.0 million. At July 31, 2011, we had an
outstanding balance of $3.7 million on this loan. The interest rate is 5 percent and the loan is
collateralized by the assets procured under this loan as well as $4.0 million of additional
machinery and equipment. Repayment terms require (i) interest only payments on
outstanding balances through November 2009 and (ii) interest and principal payments commencing in
December 2009 through May 2018.
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Bridgeport FuelCell Park, LLC (BFCP), one of our wholly-owned subsidiaries, has an outstanding
loan with the Connecticut Clean Energy Fund, secured by assets of BFCP. Interest accrues monthly
at an annual rate of 8.75 percent and repayment of principal and accrued interest is not required
until the occurrence of certain events. As of July 31, 2011, no repayments of principal and
interest have been made and we cannot reasonably determine when such repayments will begin. The
outstanding balance on this loan, including accrued interest, is $0.8 million as of July 31, 2011.
We have pledged approximately $9.7 million of our cash and cash equivalents as collateral and
standby letters of credit for certain banking requirements and contracts. As of July 31, 2011,
outstanding standby letters of credit totaled $8.7 million. These expire on various dates through
May 2012.
As of October 31, 2010, we identified uncertain tax positions aggregating $15.7 million and reduced
our net operating loss carryforwards by this amount. Because of the level of net operating losses
and valuation allowances, unrecognized tax benefits, even if not resolved in our favor, would not
result in any cash payment or obligation and therefore have not been included in the contractual
obligation table above.
In addition to the commitments listed in the table above, we have the following outstanding
obligations:
Power purchase agreements
In California, we have 2.5 MW of power plant installations under power purchase agreements ranging
in duration from five to ten years. As owner of the power plants, we are responsible for all
operating costs necessary to maintain, monitor and repair the power plants. Under certain
agreements, we are also responsible for procuring fuel to run the power plants.
We qualified for incentive funding for these projects under Californias SGIP and from other
government programs. Funds are payable upon commercial installation and demonstration of the plant
and may require return of the funds for failure of certain performance requirements during the
period specified by the government program. Revenue related to these incentive funds is recognized
ratably over the performance period. As of July 31, 2011, we had deferred incentive funding
revenue totaling $0.2 million.
Service and warranty agreements
We warranty our products for a specific period of time against manufacturing or performance
defects. Our standard warranty period is generally 15 months after shipment or 12 months after
acceptance of the product. We have agreed to warranty kits and components for 21 months from the
date of shipment due to the additional shipping and customer manufacture time required. In
addition to the standard product warranty, we have contracted with certain customers to provide
services to ensure the power plants meet minimum operating levels for terms ranging from one to 20
years. Our standard LTSA term is five years. Pricing for service contracts is based upon
estimates of future costs, which could be materially different from actual expenses. Also see
Critical Accounting Policies and Estimates for additional details.
Research and development cost-share contracts
We have contracted with various government agencies to conduct research and development as either a
prime contractor or sub-contractor under multi-year, cost-reimbursement and/or cost-share type
contracts or cooperative agreements. Cost-share terms require that participating contractors share
the total cost of the project based on an agreed upon ratio. In many cases, we are reimbursed only
a portion of the costs incurred or to be incurred on the contract. While government research and
development contracts may extend for many years, funding is often
provided incrementally on a year-by-year basis if contract terms are met and Congress authorizes
the funds. As of July 31, 2011, research and development sales backlog totaled $13.6 million, of
which $2.1 million is funded. Should funding be delayed or if business initiatives change, we may
choose to devote resources to other activities, including internally funded research and
development.
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CRITICAL ACCOUNTING POLICIES AND ESTIMATES
The preparation of financial statements and related disclosures requires management to make
estimates and assumptions that affect the reported amounts of assets, liabilities, revenues and
expenses and the disclosure of contingent assets and liabilities. Actual results could differ from
those estimates. Estimates are used in accounting for, among other things, revenue recognition,
contract loss reserves, excess, slow-moving and obsolete inventories, product warranty costs,
reserves on long-term service agreements, share-based compensation expense, allowance for doubtful
accounts, depreciation and amortization, impairment of long-lived assets, income taxes and
contingencies. Estimates and assumptions are reviewed periodically, and the effects of revisions
are reflected in the consolidated financial statements in the period they are determined to be
necessary.
Our critical accounting policies are those that are both most important to our financial condition
and results of operations and require the most difficult, subjective or complex judgments on the
part of management in their application, often as a result of the need to make estimates about the
effect of matters that are inherently uncertain. Our accounting policies are set-forth below.
Revenue Recognition
We earn revenue from (i) the sale and installation of fuel cell power plants and modules (ii) the
sale of component part kits and spare parts to customers, (iii) site engineering and construction
services (iv) providing services under long-term service agreements (LTSA), (v) the sale of
electricity under power purchase agreements (PPA) as well as incentive revenue from the sale of
electricity under PPAs, and (vi) customer-sponsored research and development projects. The
Company often enters into arrangements with customers that involve multiple elements of the above
items. We assess such contracts to ensure that consideration under the arrangement is being
appropriately allocated to each of the deliverables. Our revenue is primarily generated from
customers located throughout the U.S. and Asia and from agencies of the U.S. government. Revenue
from customer-sponsored research and development projects is recorded as research and development
contracts revenue and all other revenues are recorded as product sales and revenues in the
consolidated statements of operations.
Revenue from sales of our power plants and modules are recognized under the percentage of
completion method of accounting. Revenues are recognized proportionally as costs are incurred and
assigned to a customer contract by comparing total expected costs for each contract to the total
contract value. We have recorded an estimated contract loss reserve of $0.1 million and $0.6
million as of July 31, 2011 and October 31, 2010, respectively. Actual results could vary from
initial estimates and reserve estimates will be updated as conditions change.
Revenue from component part kits and spare parts sales is recognized upon shipment or title
transfer under the terms of the customer contract. Terms for certain contracts provide for a
transfer of title and risk of loss to our customers at our factory locations upon completion of our
contractual requirement to produce and products prepare the products for shipment. A shipment in
place may occur in the event that the customer is unready to take delivery of the products on the
contractually specified delivery dates.
Site engineering and construction services revenue is recognized on a percentage of completion
basis as costs are incurred.
Revenue from LTSA contracts for power plants with our 5-year stack design is earned ratably over
the term of the contract by performing routine monitoring and maintenance and by meeting a certain
level of power output. For
our legacy LTSA contracts on power plants with our older 3-year stack design, a portion of the
contract value related to the stack replacement had been deferred. Upon stack replacement, revenue
is recognized ratably over the remaining contract term. Revenue related to routine monitoring and
maintenance under legacy contracts is recognized ratably over the full term of the contract.
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Revenue from the sale of electricity is recognized as electricity is provided to the customer.
Incentive revenue is recognized ratably over the term of the PPA.
Revenue from research and development contracts is recognized proportionally as costs are incurred
and compared to the estimated total research and development costs for each contract. Revenue from
government funded research and development programs are generally multi-year, cost-reimbursement
and/or cost-shared type contracts or cooperative agreements. We are reimbursed for reasonable and
allocable costs up to the reimbursement limits set by the contract or cooperative agreement, and on
certain contracts we are reimbursed only a portion of the costs incurred. While government
research and development contracts may extend for many years, funding is often provided
incrementally on a year-by-year basis if contract terms are met and Congress has authorized the
funds.
Inventories and Advance Payments to Vendors
Inventories consist principally of raw materials and work-in-process and are stated at the lower of
cost or market. In certain circumstances, we will make advance payments to vendors for future
inventory deliveries. These advance payments (net of related reserves) are recorded as other
current assets on the consolidated balance sheets.
As of July 31, 2011 and October 31, 2010, the legacy LCM reserve to the cost basis of inventory and
advance payments to vendors was $1.9 million and $5.0 million, respectively, which equates to a
reduction of 4 percent and 12 percent, respectively, of the gross inventory and advance payments to
vendors value. As of July 31, 2011 the legacy LCM reserve is primarily applied against inventory
that is expected to be used to satisfy terms of long-term service agreements.
Prior to November 1, 2009, we provided for a lower of cost or market (LCM) reserve to the cost
basis of inventory at the time of purchase as our products were historically sold below cost. In
the first quarter of fiscal 2010, we changed our method of estimation and currently reserve for
losses on new contracts if estimated costs are expected to exceed revenue on the contract. As a
result, we no longer provide for an LCM reserve on new inventory purchased. During the second half
of 2009, we began production of our newest megawatt-class power plants and modules. The
manufactured cost per kilowatt of these products is lower than previous models due to a 17 percent
power increase and lower component and raw materials cost and are expected to continue to be gross
margin positive on a unit by unit basis.
Warranty and Service Expense Recognition
We warranty our products for a specific period of time against manufacturing or performance
defects. Our warranty is limited to a term generally 15 months after shipment or 12 months after
installation of our products. We have agreed to warranty fuel cell kits and components for 21
months from the date of shipment due to the additional shipping and customer manufacture time
required. We reserve for estimated future warranty costs based on historical experience. We also
provide for a specific reserve if there is a known issue requiring repair during the warranty
period. Given our limited operating experience, particularly for newer product designs, actual
results could vary from initial estimates. Estimates used to record warranty reserves are updated
as we gain further operating experience. As of July 31, 2011 and October 31, 2010, the warranty
reserve, which is classified in accrued liabilities on the consolidated balance sheet, totaled $0.6
million and $0.7 million, respectively.
In addition to the standard product warranty, we have entered into LTSA contracts with certain
customers to provide monitoring, maintenance and repair services for fuel cell power plants ranging
from one to 20 years. Our standard service agreement term is five years. Under the terms of our
LTSA, the power plant must meet a minimum operating output during the term. If minimum output
falls below the contract requirement, we may be
subject to performance penalties or may be required to repair or replace the customers fuel cell
stack. The Company has provided for a reserve for performance guarantees which based on historical
fleet performance totaled $1.4 million and $1.2 million as of July 31, 2011 and October 31, 2010,
respectively.
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The Company provides for reserves on all LTSA agreements when the estimated future stack
replacement and service costs are estimated to exceed the remaining contract value. This includes
power plants with our legacy 3-year stack design. We expect the replacement of these older 3-year
stack designs to continue into mid 2012. Reserve estimates for future costs on LTSA agreements are
determined by a number of factors including the estimated life of the stack, used replacement
stacks available, our limit of liability on service agreements and future operating plans for the
power plant. Our reserve estimates include cost assumptions based on what we anticipate the
service requirements will be to fulfill obligations on a contract by contract basis, which in many
cases is in excess of our contractual limit of liability under LTSAs which is limited to the amount
of remaining service fees payable under the contract. As of July 31, 2011, our reserve on LTSA
contracts totaled $7.0 million compared to $6.6 million as of October 31, 2010. The increase
related to changes in estimates for future expected costs. Prior to February 1, 2010, we provided
for a pricing reserve if the agreement was sold below our standard pricing. As a result of our
experience with these contracts and production rates of stacks and related costing, effective
February 1, 2010, contract losses have been estimated as described above. The result of this change
in estimate was not material to the consolidated financial statements.
At the end of our LTSA contracts, customers are expected to either renew the contract or we
anticipate that the stack module will be returned to the Company as the plant is no longer being
monitored or having routine service performed. In situations where the customer agrees at the time
of a restack to return the stack to the Company at the end of the LTSA term, the cost of the stack
is recorded as a long-term asset and depreciated over its expected life. If the Company does not
obtain rights to title from the customer, the cost of the stack which is not recoverable is
expensed. As of July 31, 2011, the total remaining stack value was $9.9 million compared to $2.0
million as of October 31, 2010. This balance is expected to increase over time as stack
replacements occur. During the first nine months of fiscal 2011, depreciation on this asset
category totaled approximately $1.4 million compared to $0 in the prior year period.
During the second quarter of fiscal 2011, the Company committed to a repair and upgrade program for
a select group of 1.2 megawatt (MW) fuel cell modules produced between 2007 and early 2009. The
Company recorded a charge of approximately $8.8 million during the quarter ended April 30, 2011
recorded as a cost of product sales and revenues on the consolidated statements of operations.
Refer to the B1200 repair and upgrade program discussed in Recent Developments above.
Share-Based Compensation
We account for restricted stock awards (RSAs) based on the closing market price of the Companys
common stock on the date of grant. We account for stock options awarded to employees and
non-employee directors under the fair value method of accounting using the Black-Scholes valuation
model to estimate fair value at the grant date. The model requires us to make estimates and
assumptions regarding the expected life of the option, the risk-free interest rate, the expected
volatility of our common stock price and the expected dividend yield. The fair value of equity
awards is amortized to expense over the vesting period, generally four years. Share-based
compensation was $2.0 million and $2.2 million for the nine months ended July 31, 2011 and 2010,
respectively.
Income Taxes
Income taxes are accounted for under the liability method. Deferred tax assets and liabilities are
determined based on net operating loss (NOL) carryforwards, research and development credit
carryforwards, and differences between financial reporting and income tax bases of assets and
liabilities. Deferred tax assets and liabilities are measured using enacted tax rates and laws
expected to be in effect when the differences are expected to reverse. The effect on deferred tax
assets and liabilities of a change in tax rates is recognized in income in the period that
includes the enactment date. A valuation allowance is recorded against deferred tax assets if it
is unlikely that some or all of the deferred tax assets will be realized.
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We apply the guidance regarding how a company should recognize, measure, present, and disclose in
its financial statements uncertain tax positions that the company has taken or expects to take on a
tax return (including a decision whether to file or not file a return in a particular
jurisdiction). The companys financial statements reflect expected future tax consequences of such
positions presuming the taxing authorities full knowledge of the position and all relevant facts.
The evaluation of a tax position is a two-step process. The first step is recognition: the company
determines whether it is more likely than not that a tax position will be sustained upon
examination, including resolution of any related appeals or litigation processes, based on the
technical merits of the position. The second step is measurement: a tax position that meets the
more likely than not recognition threshold is measured to determine the amount of benefit to
recognize in the financial statements. The tax position is measured at the largest amount of
benefit that is greater than 50 percent likely of being realized upon ultimate settlement.
Certain transactions involving the Companys beneficial ownership occurred in fiscal 2010 and prior
years, which could have resulted in a stock ownership change for purposes of Section 382 of the
Internal Revenue Code of 1986, as amended. We have completed a detailed Section 382 study in
fiscal 2010 to determine if any of our NOL and credit carryovers will be subject to limitation.
Based on that study we have determined that there was no ownership change as of the end of our 2010
fiscal year under Section 382. In January 2011, the Company completed a registered direct offering
to a single investor for 10.2 million shares of stock (approximately 8 percent of our outstanding
common shares). While we have not performed an update to the 382 study, we estimate that, based on
results of the prior study, there was no ownership change which would limit our NOL and credit
carryovers as of July 31, 2011 under Section 382.
ACCOUNTING GUIDANCE UPDATE
Recently Adopted Accounting Guidance
In April 2010, the FASB provided guidance on defining a milestone and determining when it may be
appropriate to apply the milestone method of revenue recognition for research or development
transactions. Research or development arrangements frequently include payment provisions whereby a
portion or all of the consideration is contingent upon the achievement of milestone events. An
entity may only recognize consideration that is contingent upon the achievement of a milestone in
its entirety in the period the milestone is achieved only if the milestone meets certain criteria.
We adopted this guidance effective November 1, 2010 and it did not impact our financial statements.
In December 2009, the FASB issued revised guidance related to the consolidation of variable
interest entities (VIE). The revised guidance requires reporting entities to evaluate former
qualified special purpose entities for consolidation, changes the approach to determining a VIEs
primary beneficiary from a quantitative assessment to a qualitative assessment designed to identify
a controlling financial interest, and increases the frequency of required reassessments to
determine whether a company is the primary beneficiary of a VIE. It also clarifies, but does not
significantly change, the characteristics that identify a VIE. We adopted this guidance effective
November 1, 2010 and it did not impact our financial statements.
In October 2009, the FASB issued guidance updating accounting standards for revenue recognition for
multiple-deliverable arrangements. The stated objective of the update was to address the
accounting for multiple-deliverable arrangements to enable vendors to account for products or
services separately rather than as a combined unit. The guidance provides amended methodologies
for separating consideration in multiple-deliverable arrangements and expands disclosure requirements. We adopted this guidance for revenue
arrangements entered into or materially modified after November 1, 2010 and it did not have an
impact on our financial statements or disclosures to date. The Company evaluates all new contracts
and expects that there will be contracts in the fourth quarter of fiscal 2011 that will likely be
impacted under the new multi-element revenue guidance.
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In June 2009, the FASB issued accounting guidance which requires a company to perform ongoing
reassessment of whether it is the primary beneficiary of a variable interest entity (VIE).
Specifically, the guidance modifies how a company determines when an entity that is insufficiently
capitalized or is not controlled through voting (or similar rights) should be consolidated. The
guidance clarifies that the determination of whether a company is required to consolidate a VIE is
based on, among other things, an entitys purpose and design and a companys ability to direct the
activities of the VIE that most significantly impact the VIEs economic performance. The guidance
requires an ongoing reassessment of whether a company is the primary beneficiary of a VIE and
enhanced disclosures of the companys involvement in VIEs and any significant changes in risk
exposure due to that involvement. We adopted this guidance effective November 1, 2010 and it did
not have an impact on our financial statements.
Recent Accounting Guidance Not Yet Effective
In January 2010, the FASB issued guidance that requires new disclosures for fair value measurements
and provides clarification for existing disclosure requirements. This amended guidance require
disclosures about inputs and valuation techniques used to measure fair value as well as disclosures
about significant transfers in and out of Levels 1 and Levels 2 fair value measurements and
disclosures about the purchase, sale, issuance and settlement activity of Level 3 fair value
measurements. This guidance is effective for interim and annual reporting periods beginning after
December 15, 2009, except for disclosures about the purchase, sale, issuance and settlement
activity of Level 3 fair value measurements, which is effective for fiscal years beginning after
December 15, 2010. The Company was not impacted by the disclosures effective for interim periods
beginning after December 15, 2009 and we do not expect the remaining disclosures required after
December 15, 2010 upon adoption of this guidance will have a material impact on our financial
statements or disclosures
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Item 3. | QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK |
Interest Rate Exposure
We typically invest in U.S. treasury securities with maturities ranging from less than three months
to one year or more. We expect to hold these investments until maturity and accordingly, these
investments are carried at cost and not subject to mark-to-market accounting. At July 31, 2011,
U.S. treasury investments had a carrying value of $18.0 million, which approximated fair value.
These investments have maturity dates ranging from August 2011 to March 2012 and a weighted average
yield to maturity of 1.2%. Cash is invested overnight with high credit quality financial
institutions and therefore we are not exposed to market risk from changing interest rates. Based
on our overall interest rate exposure at July 31, 2011, including all interest rate sensitive
instruments, a change in interest rates of one percent would not have a material impact on our
results of operations.
Foreign Currency Exchange Risk
As of July 31, 2011, less than one percent of our total cash, cash equivalents and investments were
in currencies other than U.S. dollars (primarily Canadian dollars and South Korean Won). We make
purchases from certain vendors in currencies other than U.S. dollars. Although we have not
experienced significant foreign exchange rate losses to date, we may in the future, especially to
the extent that we do not engage in currency hedging activities. The economic impact of currency
exchange rate movements on our operating results is complex because such changes are often linked
to variability in real growth, inflation, interest rates, governmental actions and other factors.
These changes, if material, may cause us to adjust our financing and operating strategies.
Derivative Fair Value Exposure
Series 1 Preferred Stock
The conversion feature and the variable dividend obligation of our Series 1 Preferred shares are
embedded derivatives that require bifurcation from the host contract. The aggregate fair value of
these derivatives included within long-term debt and other liabilities as of July 31, 2011 was $0.6
million. The fair value was based on valuation models using various assumptions including
historical stock price volatility, risk-free interest rate and a credit spread based on the yield
indexes of technology high yield bonds, foreign exchange volatility as the Series 1 Preferred
security is denominated in Canadian dollars, and the closing price of our common stock. Changes in
any of these assumptions would change the underlying fair value with a corresponding charge or
credit to earnings. However, any changes to these assumptions would not have a material impact on
our results of operations.
Warrants
We hold warrants for the right to purchase an additional 4,830 shares of Versas common stock. The
fair value of the warrants at July 31, 2011 was $0.3 million. The fair value was determined based
on the Black-Scholes valuation model using historical stock price, volatility (based on a peer
group since Versas common stock is not publicly traded) and risk-free interest rate assumptions.
Changes in any of these assumptions would change the fair value of the warrants with a
corresponding charge or credit to earnings. However, any changes to these assumptions would not
have a material impact on our results of operations.
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Item 4. | CONTROLS AND PROCEDURES |
The Company maintains disclosure controls and procedures, which are designed to provide reasonable
assurance that information required to be disclosed in the Companys periodic SEC reports is
recorded, processed, summarized and reported within the time periods specified in the SECs rules
and forms, and that such information is accumulated and communicated to its principal executive
officer and principal financial officer, as appropriate, to allow timely decisions regarding
required disclosure.
We carried out an evaluation, under the supervision and with the participation of our principal
executive officer and principal financial officer, of the effectiveness of the design and operation
of our disclosure controls and procedures as of the end of the period covered by this report.
Based on that evaluation, the Companys principal executive officer and principal financial officer
have concluded that the Companys disclosure controls and procedures were effective to provide
reasonable assurance that information required to be disclosed in the Companys periodic SEC
reports is recorded, processed, summarized, and reported within the time periods specified in the
SECs rules and forms, and that such information is accumulated and communicated to its principal
executive officer and principal financial officer, as appropriate, to allow timely decisions
regarding required disclosure.
There has been no change in our internal controls over financial reporting that occurred during the
last fiscal quarter that has materially affected, or is reasonably likely to materially affect, our
internal control over financial reporting.
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PART II. OTHER INFORMATION
Item 1. LEGAL PROCEEDINGS
We are involved in legal proceedings, claims and litigation arising out of the ordinary conduct of
our business. Although we cannot assure the outcome, management presently believes that the result
of such legal proceedings, either individually, or in the aggregate, will not have a material
adverse effect on our consolidated financial statements, and no material amounts have been accrued
in our consolidated financial statements with respect to these matters.
Item 1A. | RISK FACTORS |
There have been no material changes with respect to the risk factors disclosed in our Annual Report
on Form 10-K for the fiscal year ended October 31, 2010.
Item 6. | EXHIBITS |
Exhibit | ||||
No. | Description | |||
31.1 | Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
|||
31.2 | Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
|||
32.1 | Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
|||
32.2 | Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
* | Management Contract or Compensatory Plan or Arrangement |
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SIGNATURE
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934,
the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto
duly authorized on September 09, 2011.
FUELCELL ENERGY, INC. | ||||||
(Registrant) | ||||||
September
9, 2011
|
/s/ Michael Bishop | |||||
Date
|
Michael Bishop | |||||
Senior Vice President, Chief Financial Officer, | ||||||
Treasurer and Corporate Secretary | ||||||
(Principal Financial Officer and Principal Accounting Officer) |
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INDEX OF EXHIBITS
Exhibit | ||||
No. | Description | |||
31.1 | Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
|||
31.2 | Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
|||
32.1 | Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
|||
32.2 | Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
* | Management Contract or Compensatory Plan or Arrangement |
45