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GIBRALTAR INDUSTRIES, INC. - Annual Report: 2011 (Form 10-K)

FORM 10-K

 

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 

LOGO

 

 

FORM 10-K

 

 

(Mark One)

x ANNUAL REPORT PURSUANT TO SECTION 13 OR 15 (d) OF THE SECURITIES ACT OF 1934

For The Fiscal Year Ended December 31, 2011

OR

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15 (d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from             to             

Commission File Number 0-22462

 

 

GIBRALTAR INDUSTRIES, INC.

(Exact name of Registrant as specified in its charter)

 

Delaware   16-1445150
(State or other jurisdiction of incorporation organization)   (I.R.S. Employer Identification No.)

3556 Lake Shore Road, P.O. Box 2028

Buffalo, New York

  14219-0228
(address of principal executive offices)   (zip code)
Registrant’s telephone number, including area code: (716) 826-6500
Securities registered pursuant to Section 12(b) of the Act:

Title of each class

 

Name of each exchange on which registered

Common Stock, $0.01 par value   NASDAQ Global Select Market

Securities registered pursuant to Section 12(g) of the Act: NONE

 

 

Indicate by checkmark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act.    Yes  ¨    No   x.

Indicate by checkmark if the registrant is not required to file report pursuant to Section 13 or Section 15(d) of the Act.    Yes  ¨    No  x.

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes   x     No  ¨.

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Website, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).    Yes  x    No  ¨.

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of the Registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of the Form 10-K or any amendment to this Form 10-K.    x

Indicate by checkmark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definition of “large accelerated filer”, “accelerated filer”, and “small reporting company” in Rule 12b-2 of the Exchange Act.

 

Large accelerated filer   ¨    Accelerated filer   x
Non-accelerated filer   ¨      Smaller reporting company   ¨

Indicate by checkmark whether the registrant is a shell company (as defined in Rule 12b-2 of the Act).    Yes  ¨    No  x

The aggregate market value of the Common Stock outstanding and held by non-affiliates (as defined in Rule 405 under the Securities Act of 1933) of the registrant based upon the closing sale price of the Common Stock on the NASDAQ Global Select Market on June 30, 2011, the last business day of the registrant’s most recently completed second quarter, was approximately $324.0 million.

As of February 20, 2012, the number of common shares outstanding was: 30,536,427.

 

 

DOCUMENTS INCORPORATED BY REFERENCE

Portions of the Registrant’s Definitive Proxy Statement for the Annual Meeting of Shareholders

(2011 Proxy Statement) are incorporated by reference into Part III of this report.

Exhibit Index begins on Page 85

 

 

 


 

Form 10-K Index

   Page
Number
 
PART I       

Item 1

  Business      3   

Item 1A

  Risk Factors      9   

Item 1B

  Unresolved Staff Comments      15   

Item 2

  Properties      15   

Item 3

  Legal Proceedings      16   

Item 4

  Mine Safety Disclosures      16   

PART II

  

Item 5

  Market for Common Stock and Related Stockholder Matters      17   

Item 6

  Selected Financial Data      19   

Item 7

  Management’s Discussion and Analysis of Financial Condition and Results of Operations      20   

Item 7A

  Quantitative and Qualitative Disclosures About Market Risk      36   

Item 8

  Financial Statements and Supplementary Data      38   

Item 9

  Changes in and Disagreements with Accountants on Accounting and Financial Disclosure      80   

Item 9A

  Controls and Procedures      80   

PART III

  

Item 10

  Directors, Executive Officers, and Corporate Governance      82   

Item 11

  Executive Compensation      82   

Item 12

  Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters      82   

Item 13

  Certain Relationships and Related Transactions and Director Independence      82   

Item 14

  Principal Accounting Fees and Services      82   

PART IV

  

Item 15

  Exhibits and Financial Statement Schedules      83   

Safe Harbor Statement

Certain information set forth herein, other than historical statements, contains “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995 that are based, in whole or in part, on current expectations, estimates, forecasts, and projections about the Company’s business, and management’s beliefs about future operations, results, and financial position. These statements are not guarantees of future performance and are subject to a number of risk factors, uncertainties, and assumptions. Risk factors that could affect these statements include, but are not limited to, the following: the availability of raw materials and the effects of changing raw material prices on the Company’s results of operations; energy prices and usage; changing demand for the Company’s products and services; changes in the liquidity of the capital and credit markets; risks associated with the integration of acquisitions; and changes in interest and tax rates. In addition, such forward-looking statements could also be affected by general industry and market conditions, as well as general economic and political conditions. The Company undertakes no obligation to update any forward-looking statements, whether as a result of new information, future events or otherwise, except as may be required by applicable law or regulation.

 

2


PART I

 

Item 1. Business

The Company

Gibraltar is a leading manufacturer and distributor of products for the building and industrial markets. Our products provide structural and architectural enhancements for residential homes, low-rise retail, other commercial and professional buildings, industrial plants, bridges, and a wide-variety of other structures. Products we offer include ventilation products, mail storage solutions including mailboxes and package delivery products, rain dispersion products and accessories, bar grating, expanded metal, metal lath, and expansion joints and structural bearings. We believe Gibraltar has strong brand recognition in all product categories which provides us with product leadership positions. We serve customers throughout North America and Europe including major home improvement retailers, distributors, and contractors. As of December 31, 2011, we operated 41 facilities in 20 states, Canada, England, and Germany, giving us a broad platform for just-in-time delivery and support to our customers.

Our strategy is to position Gibraltar as the low-cost provider and market share leader in product areas that offer the opportunity for sales growth and margin enhancement over the long-term. We focus on operational excellence including lean initiatives throughout the Company to position Gibraltar as our customers’ low-cost provider of the products we offer. We continuously seek to improve our on-time delivery, quality, and service to position Gibraltar as a preferred supplier to our customers. During the past few years, Gibraltar invested in new enterprise resource planning (ERP) systems which, among other things, have enabled us to more effectively manage our inventory, forecast customer orders, enable efficient supply chain management, and respond to volatile material costs. At the same time, we have significantly reduced our working capital levels while maintaining a high level of customer service.

We strive to develop and launch new products, expand our geographic market coverage, and penetrate new end markets to strengthen our product leadership positions. We also focus on growing the business through acquisitions when they align with our strategic goals and provide an appropriate return to our shareholders.

Recent Developments

Gibraltar acquired The D.S. Brown Company (D.S. Brown) on April 1, 2011 for $98 million. D.S. Brown is the largest U.S. manufacturer of specialty components for the transportation infrastructure industry and has established a leading market position for many of the products offered. Products manufactured and distributed by D.S. Brown include expansion joint systems, structural bearing assemblies, pavement sealing systems, and other specialty components for bridges, highways, and other infrastructure projects.

On June 3, 2011, the Company acquired Pacific Award Metals, Inc. (Award Metals) for $13 million. Award Metals is a leading regional manufacturer of roof ventilation, roof trims, flashing and rain ware, drywall trims, and specialty clips and connectors for concrete forms used in the new construction and repair and remodel markets. Gibraltar’s results from operations included D.S. Brown and Award Metals from the respective dates of acquisition. The acquisitions were financed through cash on hand and debt available under our revolving credit facility.

Gibraltar sold its United Steel Products subsidiary (USP) in March 2011 for $59 million. The sale of USP, along with the acquisitions of D.S. Brown and Award Metals, provide Gibraltar with a broader product offering to construction markets and greater potential for revenue and earnings growth. These transactions are consistent with management’s strategy to position Gibraltar as a market leader in the product areas offered by our business and to expand our offering of value-added products. The divestiture of USP was recognized as a discontinued operation in the Company’s consolidated financial statements and notes thereto.

Gibraltar entered into the Fourth Amended and Restated Credit Agreement dated October 11, 2011 (the Senior Credit Agreement) to extend the due date of our $200 million revolving credit facility to June 2015, reduce the cost of borrowings, and provide additional financial flexibility.

 

3


Economic Trends

The end markets served by our business are subject to economic conditions influenced by outside factors which include but are not limited to interest rates, commodity costs, demand for residential construction, the level of non-residential construction and infrastructure projects, and demand within the repair and remodel market. The United States construction markets continued an uneven recovery from an unprecedented recession that began in 2008 and led to reduced demand for the products we manufacture and distribute. In addition, tightened credit markets over the same period may have limited the ability of the end users of our products to obtain financing for construction projects. While the U.S. economy has grown since the recession, the construction markets continue to face significant challenges. Construction markets have only recovered modestly from the recession and many economic indicators remain at levels well below long-term averages. As an example, the table below shows housing starts in the United States continued to remain significantly below the long-term average of 1.5 million starts per year:

 

September 30, September 30, September 30,
       2011        2010        2009  

Residential Housing Starts

       607,000           585,000           554,000   

The decrease in non-residential construction and residential housing starts had a significant impact on the operations of our business by contributing to decreased sales volume and profitability. To respond to current economic conditions facing Gibraltar, including weakened end market conditions and volatile commodity costs, we continue to focus on providing a high level of customer service along with maintaining our position as a market share leader and low-cost provider of our products. We strive for operational excellence through lean initiatives and the consolidation of facilities to reduce costs. As a result, we have closed or consolidated 15 facilities over the past three years, including three during 2011. We have also aggressively reduced operating costs throughout the Company to maximize cash flows generated from operating activities. As a result of these restructuring activities, our break-even point has decreased significantly since 2008.

As noted above, commodity raw material prices for materials such as steel, aluminum, and resins, have also fluctuated significantly during the past three years. These fluctuations impact the cost of raw materials we purchase and the pricing we offer to our customers. Commodity prices fell precipitously during the fourth quarter of 2008 and continued to fall during the first two quarters of 2009. The rapid decrease in commodity prices led to lower sales prices offered to customers and falling margins on our product sales during much of 2009. Commodity prices rose in 2010 and have somewhat stabilized in 2011. We believe our investment in ERP systems and decreased inventory requirements allow us to react better to these fluctuations and have improved our margins.

As a result of the steps we have taken throughout the economic downturn, we have increased liquidity to a strong position. Using cash generated from operations, we have made significant repayments against our outstanding debt and no longer have any amounts outstanding against our revolving credit facility as of year-end. Our liquidity as of December 31, 2011 was $170 million including $54 million of cash and $116 million of availability under our revolving credit facility.

Industry Overview

Our business occupies an intermediate market between the primary steel, aluminum, resin, and other basic material producers and the wholesale, retail building supply, industrial manufacturing, and highway construction markets. The primary producers typically focus on producing high volumes of their product. We purchase raw materials from these producers and, through various production processes, convert these raw materials into specialized products for use in the construction or repair and remodel of residential and commercial buildings, industrial and transportation structures, and other products. We primarily distribute our products through wholesale distributors, retailers, and contractors.

Products

Gibraltar is primarily, but not exclusively, a manufacturer of metal products used in the residential and commercial building, industrial manufacturing, and highway construction markets. We operate 30 manufacturing facilities and nine distribution centers throughout the United States, Canada, England, and Germany, giving us a base of operations to provide customer support, delivery, service, and quality to a number of regional and national customers, and providing us with manufacturing and distribution efficiencies in North America, as well as a presence in the European market.

 

4


We manufacture an extensive variety of products that are sold through a number of sales channels including building material wholesalers, buying groups, discount and major retail home centers, heating, ventilation and air conditioning and roofing distributors, residential, industrial, commercial and transportation contractors, and industrial manufacturers.

Our product offerings include a full line of bar grating and safety plank grating used in walkways, platforms, safety barriers, drainage covers, and ventilation grates; expanded and perforated metal used in walkways, catwalks, shelving, fencing, barriers, patio furniture, and other applications where both visibility and security are necessary; metal lath products used in exterior stucco, stone, and tile projects; fiberglass grating used in areas where high strength, light weight, low maintenance, and corrosion resistance are required; expansion joint systems, bearing assemblies, and pavement sealing systems used in bridge and highway infrastructure construction; roof and foundation ventilation products and accessories; mail storage solutions, including single mailboxes and cluster boxes for multi-unit housing; roof edging, underlayment, and flashing; soffits and trim; drywall corner bead; coated coil stock; metal roofing and accessories; steel framing; rain dispersion products, including gutters and accessories; and lawn and garden products, each of which can be sold separately or as an integral part of a package or program sale.

We improve our offerings of building products by introducing new products, enhancing existing products, adjusting product specifications to respond to building code and regulatory changes, and providing additional solutions to homeowners and contractors. For example, during 2011 we developed a new Screen Mesh Gutter Protection product to serve as a high quality solution that is easy for homeowners and contractors to install. In addition to this product, we developed the Splash Shield as another rain carrying accessory that prevents splash onto homes. We also continued to develop new mailbox and post products that were first marketed to our retail customers in 2011. Another business unit introduced a grill assembly for installation on a major truck manufacturer’s products.

Many of our building products are used by home owners and builders to provide structural and architectural enhancements for residential, commercial, and industrial building projects, including projects in geographic locations subject to severe weather or seismic activity, and facilitate compliance with increasingly stringent building codes and insurance requirements. Our building products are manufactured primarily from galvanized and painted steel, anodized and painted aluminum, copper, brass, zinc, and various resins.

Gibraltar focuses on operational excellence by making our production process as efficient as possible without compromising the quality our customers expect from our business units. Our focus on efficiency relies upon continuous improvement at our plants and distribution centers where we initiated lean manufacturing practices and execute numerous kaizen events. Additionally, we have implemented ERP systems that allow for just-in-time delivery of materials, efficient production planning, and build automation into the manufacturing process. Improvements in our manufacturing process have enabled Gibraltar to better control manufacturing costs while focusing on new product development and quality. Continued focus on operational excellence will remain a significant initiative as Gibraltar strives to be the low-cost provider of the products we manufacture.

Our production capabilities allow us to process a wide range of metals and plastics necessary for manufacturing building products. Most of our production is completed using automatic roll forming machines, stamping presses, computer numerical control (CNC) machines, shears, slitters, press brakes, paint lines, milling, welding, injection molding, and numerous automated assembly machines. We maintain our equipment with a thorough preventive maintenance program, including in-house tool and die shops, allowing us to meet the demanding service requirements of many of our customers. Gibraltar also sources some products from third-party vendors when cost savings can be generated.

 

5


Quality Assurance

We place great importance on providing our customers with high-quality products for use in critical construction applications. We carefully select our raw material vendors and use computerized inspection and analysis to maintain our quality standards so our products meet critical customer specifications. To meet customer specifications, we use documented procedures utilizing statistical process control systems linked directly to processing equipment to monitor all stages of production. Physical, chemical, and metallographic analyses are performed during the production process to verify that mechanical and dimensional properties, cleanliness, surface characteristics, and chemical content are within specification. A number of our facilities’ quality systems are registered under ISO 9001, an internationally recognized set of quality-assurance standards, and other industry standards. Gibraltar believes ISO registration is important as the disciplines it promotes help ensure the high quality products our customers expect.

Technical Services

We employ a staff of engineers and other technical personnel and maintain fully-equipped, modern laboratories to support our operations. These laboratories enable us to verify, analyze, and document the physical, chemical, metallurgical, and mechanical properties of our raw materials and products. In addition, our engineering staff employs a range of drafting software to design highly specialized and technically precise products. Technical service personnel also work in conjunction with our sales force to determine the types of products and services required for the particular needs of our customers.

Suppliers and Raw Materials

Our business is required to maintain sufficient quantities of raw material inventory in order to accommodate our customers’ short lead times and just-in-time delivery requirements. Accordingly, we plan our purchases to maintain raw materials at sufficient levels to satisfy the anticipated needs of our customers. We use newly-implemented ERP systems to manage our inventory, forecast customer orders, enable efficient supply chain management, and allow for an ongoing assessment of market conditions.

The primary raw materials we purchase are flat-rolled steel, aluminum, and resins. We purchase flat-rolled steel and aluminum at regular intervals on an as-needed basis, primarily from the major North American mills, as well as a limited amount from domestic service centers and foreign steel importers. Substantially all of our resins are purchased from domestic vendors, primarily through distributors with a small amount direct from manufacturers. Supply has been adequate from these sources to fulfill our needs. Because of our strategy to develop longstanding relationships in our supply chain, we have been able to adjust our deliveries of raw materials to match our required inventory positions to support our on-time deliveries to customers while allowing us to manage our investment in inventory and working capital.

The cost of our raw material purchases of steel, aluminum, and resins are significantly linked to commodity markets. The markets for commodities are highly cyclical and pricing for our raw materials can be volatile due to a number of factors including general economic conditions, domestic and worldwide demand, labor costs, competition, import duties, tariffs, and currency exchange rates. Changes in commodity costs not only impact the cost of our raw materials but also influence the prices we offer our customers. Gibraltar has not attempted to hedge against changes in commodity costs, instead we manage fluctuations in the market by maintaining lean inventory levels and increasing the efficiency of our manufacturing process.

We purchase natural gas and electricity from suppliers in proximity to our operations.

We have no long-term contractual commitments with our suppliers. Management continually examines and improves our purchasing practices across our geographically dispersed facilities in order to streamline purchasing across similar commodities.

 

6


Intellectual Property

We actively protect our proprietary rights throughout North America and Europe by the use of trademark, copyright, and patent registrations and use our intellectual property in the business activities of each business unit. While no individual item of our intellectual property is considered material, we believe our trademarks, copyrights, and patents provide us with a competitive advantage when marketing our products to customers. Our brands are well recognized in the markets we serve and we believe they stand for high-quality manufactured goods at a competitive price. These trademarks and trade names allow us to maintain product leadership positions for the goods we offer.

Sales and Marketing

Our products and services are sold primarily by channel partners who are called on by our sales personnel and outside sales representatives located throughout the United States, Canada, Mexico, and Europe. We have organized sales teams to focus on specific customers and national accounts through which we provide enhanced supply solutions and improve our ability to increase the number of products that we sell. Our sales staff works with certain retail customers to optimize shelf space for our products which is expected to increase sales at these locations.

We focus on providing our customers with industry leading customer service. Our business units generate numerous publications, catalogs, and other printed materials to facilitate the ordering process. In addition, we provide our retail customers with point-of-sale marketing aids to encourage consumer spending on our products in their stores. Continual communication with our customers allows us to understand their concerns and provides us with the capability to identify solutions that will meet our customers’ needs. We offer our customers prompt service and short lead times because we have the ability to successfully meet short deadlines and maintain a nearly flawless on-time delivery track record. Gibraltar is able to meet our customers’ demand due to our efficient manufacturing process and extensive distribution network.

Customers and Distribution

Our customers are located throughout the United States, Canada, Mexico, Europe, and Central America, principally in the home improvement; residential, commercial, and industrial construction; highway construction; building materials; and architectural industries. Major customers include home improvement retailers, building product distributors, and commercial, residential, and transportation contractors. The Home Depot represented 13%, 14%, and 16% of our consolidated net sales for 2011, 2010, and 2009, respectively. No other customer accounted for more than 10% of our net sales.

Our products are distributed using common carriers and our fleet of freight trucks from our plants and distribution centers to our customers. We maintain a network of distribution centers to ensure on-time delivery while maintaining efficiency within our distribution process. During the past three years, we have consolidated a number of distribution centers and reduced the number of distribution centers from fifteen as of December 31, 2008 to nine today. Increased efficiency within our distribution network allowed us to eliminate costs from our business while continuing to provide excellent service to our customers.

Backlog

Because of the nature of our products and the short lead time order cycle, backlog is not a significant factor in most of our business units. We believe that substantially all of our firm orders existing on December 31, 2011 will be shipped during 2012.

Competition

Gibraltar operates in the highly competitive building products market with several North American suppliers and, in the case of European operations, some foreign suppliers. A few of our competitors may be larger, have greater financial resources, or have less financial leverage than we do. As a result, these competitors may be better positioned to respond to any downward pricing pressure or other adverse economic or industry conditions or to identify and acquire companies or product lines compatible with their business.

We compete with numerous suppliers of building products based on the range of products offered, quality, price, and delivery. Although some of these competing suppliers are large companies, the majority are small to medium-sized and do not offer the range of building products we do.

 

7


The prices for raw materials used in our operations, primarily steel, aluminum, and resins, are volatile due to a number of factors beyond our control, including but not limited to supply shortages, general industry and economic conditions, labor costs, import duties, tariffs, and currency exchange rates. Although we have strategies to deal with volatility in raw material costs, such as reducing inventory levels, our competitors who do not have to maintain inventories as large as ours may be better able to mitigate the effects of this volatility and thereby compete effectively against us on product price.

We believe our broad range of products, high quality, and sustained ability to meet exacting customer delivery requirements gives us a competitive advantage over many of our competitors.

Employees

At December 31, 2011 and 2010, we employed 2,221 and 2,054 employees, respectively. The 8% increase in employment from the prior year was primarily attributable to the two acquisitions made during 2011.

Approximately 21% of our workforce was represented by unions through various collective bargaining agreements (CBAs) as of December 31, 2011. One CBA, representing 4% of our workforce, expired and is currently being renegotiated. Meanwhile, four additional CBAs, representing another 13% of our workforce, will expire during 2012. Our other CBAs expire between June 30, 2013 and December 31, 2013. We historically have had good relationships with our unions. We expect the current and future negotiations with our unions to result in contracts that provide employee benefits that are consistent with those provided in our current agreements.

Seasonality

Our net sales and income are generally lower in the first and fourth quarters each year primarily due to the seasonality of our business. Our sales volume is driven by residential renovation and other construction activities which typically peaks with warmer weather and is reduced due to colder and more inclement weather in the winter months. Operating margins are impacted by this seasonality given the nature of Gibraltar’s operating costs having fixed cost components.

Governmental Regulation

Our manufacturing facilities and distribution centers are subject to many federal, state, and local requirements relating to the protection of the environment. Gibraltar uses some environmentally sensitive materials in our production processes. For example, we lubricate our machines with oil and use oil baths to treat some of our products. We believe that we operate our business in material compliance with all environmental laws and regulations, do not anticipate any material expenditures to continue to meet environmental requirements, and do not believe that future compliance with such laws and regulations will have a material adverse effect on our financial condition or results of operations. However, we could incur operating costs or capital expenditures in complying with new or more stringent environmental requirements in the future or with current requirements if they are applied to our facilities in a way we do not anticipate. In addition, new or more stringent regulation of our energy suppliers could cause them to increase the cost of energy they supply us.

Our operations are also governed by many other laws and regulations covering our labor relationships, the zoning of our facilities, our general business practices, and other matters. We believe that we are in material compliance with these laws and regulations and do not believe that future compliance with such laws and regulations will have a material adverse effect on our financial condition or results of operations.

Internet Information

Copies of the Company’s Annual Report on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-K, and amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934 are available free of charge through the Company’s website (www.gibraltar1.com) as soon as reasonably practicable after the Company electronically files the material with, or furnishes it to, the Securities and Exchange Commission.

 

8


Item 1A. Risk Factors

Uncertainty and market volatility within the United States and worldwide capital and credit markets have and could continue to negatively impact the Company’s business.

The economic conditions experienced since the recession began in 2008 have caused market prices of many stocks to fluctuate substantially, the spreads on prospective debt financings to widen considerably, and have materially impacted liquidity in the financial markets, making terms for certain financings less attractive, and in some cases have resulted in the unavailability of financing. Continued uncertainty in the capital and credit markets may negatively impact our business, including our ability to access additional financing at reasonable terms, which may negatively affect our ability to make future acquisitions. A prolonged downturn in the financial markets may cause us to seek alternative sources of potentially less attractive financing, and may require us to further adjust our business plan accordingly. These events may also make it more difficult or costly for us to raise capital through the issuance of our equity securities and could reduce our net income by increasing our interest expense and other costs of capital. The disruptions in the financial markets may have a material adverse effect on the market value of our common stock.

The diminished availability of credit and other capital is also affecting end users in the key markets we serve. There is continued uncertainty as to sustainability of the recovery of the worldwide capital and credit markets and the impact this uncertainty and volatility will continue to have on our key end markets. Further volatility in the worldwide capital and credit markets may continue to significantly impact the key end markets we serve and could result in further reductions in sales volume, increased credit and collection risks, and may have other adverse effects on our business.

Our level of indebtedness could adversely affect our ability to raise additional capital to fund our operations, limit our ability to react to changes in the economy or our industry, and prevent us from meeting our obligations.

We have total indebtedness of $207.2 million as of December 31, 2011. The following chart shows our level of indebtedness and certain other information as of December 31, 2011 (dollars in thousands):

 

September 30,

Senior subordinated notes

     $ 202,323   

Other debt

       4,840   
    

 

 

 

Total debt

     $ 207,163   
    

 

 

 

Shareholders’ equity

     $ 459,936   
    

 

 

 

Ratio of earnings to fixed charges1

       1.72x   
    

 

 

 

 

1 

For purposes of calculating the ratio of earnings to fixed charges, earnings consist of income before taxes minus capitalized interest plus intangible asset impairment charges plus fixed charges. Fixed charges include interest expense (including amortization of debt issuance costs), capitalized interest, and the portion of operating rental expense that management believes is representative of the interest component of rent expense.

We may not be able to generate sufficient cash flow from operating results and other sources to service all of our indebtedness and we could be forced to take other actions to satisfy our obligations under our debt agreements, which may not be successful.

Our ability to make scheduled payments or to refinance our debt obligations depends on our financial and operating performance, which is subject to prevailing economic and competitive conditions and to certain financial, business, and other factors beyond our control. We cannot assure you that we will maintain a level of cash flows from operating activities sufficient to permit us to pay the principal, premium, if any, and interest on our indebtedness.

 

9


If our cash flows and capital resources are insufficient to fund our debt service obligations, we may be forced to reduce or delay capital expenditures, sell assets or operations, seek additional capital or restructure or refinance our indebtedness. We cannot assure you that we would be able to take any of these actions, that these actions would be successful and permit us to meet our scheduled debt service obligations or that these actions would be permitted under the terms of our existing or future debt agreements. In the absence of such operating results and resources, we could face substantial liquidity problems and might be required to dispose of material assets or operations to meet our debt service and other obligations. The Fourth Amended and Restated Credit Agreement dated October 11, 2011 (the Senior Credit Agreement) and the indenture agreement for our Senior Subordinated 8% Notes (8% Notes) restrict our ability to dispose of assets and the use of proceeds from dispositions. We may not be able to consummate those dispositions or to obtain the proceeds which we could realize from them and these proceeds may not be adequate to meet any debt service obligations then due.

If we cannot make scheduled payments on our debt, we will be in default and, as a result:

 

   

our debt holders could declare all outstanding principal and interest to be due and payable;

 

   

the lenders under the Senior Credit Agreement could terminate their commitments to lend us money and foreclose against the assets securing their borrowings; and

 

   

we could be forced into bankruptcy or liquidation.

Relative to current indebtedness levels, we may still be able to incur substantially more debt. This could further exacerbate the risks described above.

The terms of the indenture for our 8% Notes do not fully prohibit us or our subsidiaries from incurring additional debt. Additionally, the Senior Credit Agreement provides us with a revolving credit facility commitment up to $200 million with borrowings limited to the lesser of (i) $200 million or (ii) a borrowing base determined by reference to the trade receivables, inventories, and property, plant, and equipment of our significant domestic subsidiaries. At December 31, 2011, we had $115.6 million of availability under our revolving credit facility. Under the terms of our Senior Credit Agreement, we are required to repay all amounts outstanding under the revolving credit facility by the earlier of October 10, 2016 or six months prior to the maturity date of our 8% Notes, which are due December 1, 2015. Our principal operating subsidiary, Gibraltar Steel Corporation of New York, is also a borrower under the Senior Credit Agreement and the full amount of our commitments under the revolving credit facility may be borrowed by that subsidiary.

In addition, our substantial degree of indebtedness could have other important consequences, including the following:

 

   

it may limit our ability to obtain additional debt or equity financing for working capital, capital expenditures, product development, debt service requirements, acquisitions, and general corporate or other purposes;

 

   

a substantial portion of our cash flows from operations have been and are expected to be dedicated to the payment of principal and interest on our indebtedness and may not be available for other purposes, including our operations, capital expenditures, and future business opportunities;

 

   

certain of our borrowings, including borrowings under the Senior Credit Agreement, are at variable rates of interest, exposing us to the risk of increased interest rates; and

 

   

it may limit our ability to adjust to changing market conditions and place us at a competitive disadvantage compared to our competitors that have less debt.

Restrictive covenants may adversely affect our operations.

The Senior Credit Agreement and the indenture governing our 8% Notes contain various covenants that limit our ability to, among other things:

 

   

incur additional debt or provide guarantees in respect of obligations of other persons;

 

   

pay dividends or distributions or redeem or repurchase capital stock;

 

   

prepay, redeem, or repurchase debt;

 

10


   

make loans, investments including acquisitions, and capital expenditures;

 

   

incur debt that is senior to our 8% Notes but junior to our indebtedness under the Senior Credit Agreement and other senior indebtedness;

 

   

incur liens;

 

   

restrict distributions from our subsidiaries;

 

   

sell assets and capital stock of our subsidiaries;

 

   

consolidate or merge with or into, or sell substantially all of our assets to, another person; and

 

   

enter into new lines of business.

In addition, the restrictive covenants in the Senior Credit Agreement include a single financial covenant that requires the Company to maintain a minimum fixed charge coverage ratio of 1.25 to 1.00. Our ability to meet the restrictive covenants in the future can be affected by events beyond our control and we cannot assure you that we will meet the financial ratio. A breach of any of these covenants would result in a default under the Senior Credit Agreement. Upon the occurrence of an event of default under the Senior Credit Agreement, we would attempt to receive a waiver from our lenders, which could result in us incurring additional financing fees that would be costly and adversely affect our profitability and cash flows. If a waiver was not provided, the lenders could elect to declare all amounts outstanding under such facility to be immediately due and payable and terminate all commitments to extend further credit. If such event of default and election occurs, the lenders under the Senior Credit Agreement would be entitled to be paid before current 8% Note holders receive any payment under our notes. In addition, if we were unable to repay those amounts, the lenders under the Senior Credit Agreement could proceed against the collateral granted to them to secure that indebtedness. We have pledged substantially all our assets as collateral under the Senior Credit Agreement. If the lenders under the Senior Credit Agreement accelerate the repayment of borrowings, we cannot assure you that we will have sufficient assets to repay debt outstanding under the Senior Credit Agreement and our other indebtedness, including our 8% Notes, or borrow sufficient funds to refinance such indebtedness. An acceleration of the amounts outstanding under the Senior Credit Agreement would result in an event of default under the 8% Notes which would then entitle the holders thereof to accelerate and demand repayment of the notes as well. Even if we are able to obtain new financing to pay the amounts due under the Senior Credit Agreement and 8% Notes, it may not be on commercially reasonable terms, or terms that are acceptable to us. A breach of any of our covenants would have an adverse effect on our business, results of operations, and cash flow.

Variable rate indebtedness subjects us to interest rate risk which could cause our debt service obligations to increase significantly.

Certain of our borrowings, primarily borrowings under the Senior Credit Agreement, are, and are expected to continue to be, at variable rates of interest and expose us to interest rate risk. If interest rates increase, our debt service obligations on the variable rate indebtedness would increase on any amounts outstanding under the Senior Credit Agreement, and our net income would decrease. Assuming all revolving loans were fully drawn or funded on December 31, 2011, as applicable, each 25 basis point change in interest rates would result in a $0.5 million change in annual interest expense on debt outstanding under the Senior Credit Agreement.

The residential building as well as the repair and remodel industries account for a significant portion of our sales, and any further reduction in demand from these industries is likely to adversely affect our profitability and cash flow further.

The residential building market in North America experienced a significant decline in volume beginning during 2008 which has yet to recover. Similar trends were noted in the other end markets we serve, including the repair and remodel industry.

Our largest customers are retail home improvement centers and wholesale distributors who serve our key end markets. The Home Depot accounted for approximately 13%, 14%, and 16% of our net sales during 2011, 2010, and 2009, respectively.

 

11


A loss of sales to the residential building industry, or the repair and remodel industry, or to the specified customer, would adversely affect our profitability and cash flow as it did throughout the past three years. Our sales of building products decreased during this period due to a decline in demand in the new build residential building and repair and remodel industries. This reduction in volume caused a decrease in our operating margins compared to prior years. This industry is cyclical, with product demand based on numerous factors such as availability of credit, interest rates, general economic conditions, consumer confidence, unemployment levels, and other factors beyond our control. The economic conditions experienced during the past three years negatively affected all of these factors.

Further downturns in demand from the residential building and repair and remodel industries, or any of the other industries we serve, or a decrease in the prices that we can realize from sales of our products to customers in any of these markets could continue to adversely affect our profitability and cash flows.

We rely on a few customers for a significant portion of our net sales. The loss of those customers would adversely affect our business.

Some of our customers are material to our business and results of operations. Our ten largest customers accounted for approximately 31%, 34%, and 38% of our net sales during 2011, 2010, and 2009, respectively. Our percentage of net sales to our major customers may increase if we are successful in executing our strategy of broadening the range of products we sell to existing customers. In such as event, or in the event of any consolidation of our customers, our net sales may be increasingly sensitive to deterioration in the financial condition of, or other adverse developments with, one or more of our largest customers. These customers are also able to exert pricing and other influences on us, requiring us to market, deliver, and promote our products in a manner that may be more costly to us. Moreover, we generally do not have long-term contracts with our customers. As a result, although our customers periodically provide indications of their product needs and purchases, they generally purchase our products on an order-by-order basis, and the relationship, as well as particular orders, can be terminated at any time. The loss, bankruptcy, or significant decrease in business from any of our major customers would have a material adverse effect on our business, results of operations, and cash flow.

Our business is highly competitive and increased competition could reduce our gross profit, net income, and cash flow.

The principal markets that we serve are highly competitive. Competition is based primarily on quality, price, raw material and inventory availability, and the ability to meet delivery schedules dictated by customers. We compete in our principal markets with companies of various sizes, some of which have greater financial and other resources than we do and some of which have better established brand names in the markets we serve. Increased competition could force us to lower our prices or to offer additional services or enhanced products at a higher cost to us, which could reduce our gross profit, net income, and cash flow and cause us to lose market share.

Our future operating results may be affected by fluctuations in raw material costs. We may not be able to pass on increased raw material costs to our customers.

Our principal raw materials are commodity products consisting of steel, aluminum, and resins, which we purchase from multiple primary suppliers. The commodity market as a whole is cyclical, and at times availability and pricing can be volatile due to a number of factors beyond our control, including general economic conditions, domestic and worldwide demand, labor costs, competition, import duties, tariffs, and currency exchange rates. This volatility can significantly affect our raw material costs.

Global consolidation of the primary steel producers and increased demand from other nations such as China and India continue to put upward pressure on market prices for steel and other commodities. Additionally, we are required to maintain substantial inventories to accommodate the short lead times and just-in-time delivery requirements of our customers. Accordingly, we purchase raw materials on a regular basis in an effort to maintain our inventory at levels that we believe are sufficient to satisfy the anticipated needs of our customers based upon expected buying practices and market conditions. In an environment of increasing raw material prices, competitive conditions will impact how much of the steel price increases we can pass on to our customers. To the extent we are unable to pass on future price increases in our raw materials to our customers, the profitability of our business and resulting cash flows could be adversely affected. In the event of rapidly decreasing raw material prices, we may be left to absorb the cost of higher cost inventory as customers receive reduced pricing related to decreases in raw material costs. To the extent we are unable to match our costs to purchase raw materials to prices given to our customers, the profitability of our business and resulting cash flows could be adversely affected.

 

12


Lead time and the cost of our products could increase if we were to lose one of our primary suppliers.

If, for any reason, our primary suppliers of steel, aluminum, resins, or other materials should curtail or discontinue deliveries to us in quantities we need and at prices that are competitive, our business could suffer. The number of available suppliers has been reduced in recent years due to industry consolidation and bankruptcies affecting steel and metal producers and this trend may continue. Our top ten suppliers accounted for 33% of our purchases during 2011. We could be significantly and adversely affected if delivery were disrupted from a major supplier or several suppliers. In addition, we do not have long-term contracts with any of our suppliers. If, in the future, we were unable to obtain sufficient amounts of the necessary metals at competitive prices and on a timely basis from our traditional suppliers, we may not be able to obtain such metals from alternative sources at competitive prices to meet our delivery schedules, which would have a material adverse effect on our results, profitability, and cash flow.

Increases in energy and freight prices would increase our operating costs and we may be unable to pass all these increases on to our customers in the form of higher prices for our products.

We use energy to manufacture and transport our products. In particular, our plants use considerable electricity and our freight expenses include the cost of fuel to operate trucks. Our operating costs increase if energy costs rise. Although we do not believe we have experienced materially higher energy costs as a result of new or more stringent environmental regulations of our energy suppliers, such regulations could increase the cost of generating energy that is passed on to us. We do not hedge our exposure to higher prices via energy futures contracts. During periods of higher freight and energy costs, we may not be able to recover our operating cost increases through price increases without reducing demand for our products. Increases in energy prices may reduce our profitability and cash flows if we are unable to pass all the increases on to our customers.

We may not be able to identify, manage, and integrate future acquisitions successfully and if we are unable to do so, we are unlikely to sustain growth in net sales or profitability and our ability to repay our outstanding indebtedness may decline.

Historically, we have grown through a combination of internal growth plus external expansion through acquisitions such as the 2011 acquisitions of D.S. Brown and Award Metals. Although we intend to actively pursue our growth strategy in the future, we cannot provide any assurance that we will be able to identify appropriate acquisition candidates or, if we do, that we will be able to negotiate successfully the terms of an acquisition, finance the acquisition, or integrate the acquired business profitably into our existing operations. Integration of an acquired business could disrupt our business by diverting management away from day-to-day operations and could result in liabilities that were not anticipated. Further, failure to integrate any acquisition successfully may cause significant operating inefficiencies and could adversely affect our profitability and our ability to repay our outstanding indebtedness. Consummating an acquisition could require us to raise additional funds through additional equity or debt financing. Additional debt financing would increase our interest expense and reduce our cash flow otherwise available to reinvest in our business and neither debt nor equity financing may be available on satisfactory terms when required.

We are subject to information system security risks and systems integration issues could disrupt our internal operations.

We are dependent upon information technology for the distribution of information internally and also to our customers and suppliers. This information technology is subject to theft, damage, or interruption from a variety of sources, including but not limited to malicious computer code, such as worms, viruses and Trojan horses, security breaches, and defects in design. The implementation of new information technology solutions could lead to interruptions of information flow internally and to our customers and suppliers while the implementation project is being completed. We implemented new systems during the past three years at several business units. Various measures have been taken to manage our risks related to information system and network disruptions, but a security breach, system failure, or failure to implement new systems properly could negatively impact our operations and financial results.

 

13


Our principal stockholders have the ability to exert significant influence in matters requiring a stockholder vote and could delay, deter, or prevent a change in control of the Company.

Approximately 9% of our outstanding common stock, including shares of common stock issuable under options and similar compensatory instruments granted which are exercisable, or which vested or will vest within 60 days, are owned by Brian J. Lipke, the Chairman of the Board and Chief Executive Officer of the Company, Eric R. Lipke, Neil E. Lipke, Meredith A. Lipke, and Curtis W. Lipke, all of whom are siblings, and certain trusts for the benefit of each of them and their families. As a result, the Lipke family has influence over all actions requiring stockholder approval, including the election of our board of directors. In deciding how to vote on such matters, the Lipke family may be influenced by interests that conflict with the interests of other shareholders.

We depend on our senior management team, and the loss of any member could adversely affect our operations.

Our success is dependent on the management and leadership skills of our senior management team. The loss of any of these individuals or an inability to attract, retain, and maintain additional personnel could prevent us from successfully executing our business strategy. We cannot assure you that we will be able to retain our existing senior management personnel or to attract additional qualified personnel when needed. We have not entered into employment agreements with any of our senior management personnel other than Brian J. Lipke, our Chairman of the Board and Chief Executive Officer, and Henning N. Kornbrekke, our President and Chief Operating Officer.

We could incur substantial costs in order to comply with, or to address any violations of, environmental laws.

Our operations and facilities are subject to a variety of federal, state, local, and foreign laws and regulations relating to the protection of the environment and human health and safety. Failure to maintain or achieve compliance with these laws and regulations or with the permits required for our operations could result in substantial operating costs and capital expenditures, in addition to fines and civil or criminal sanctions, third-party claims for property damage or personal injury, cleanup costs or temporary or permanent discontinuance of operations. Certain facilities of ours have been in operation for many years and, over time, we and other predecessor operators of these facilities have generated, used, handled, and disposed of hazardous and other regulated wastes. Environmental liabilities could exist, including cleanup obligations at these facilities or at off-site locations where materials from our operations were disposed of or at facilities we divested, which could result in future expenditures that cannot be currently quantified and which could reduce our profits and cash flow. We may be held strictly liable for the contamination of these sites, and the amount of that liability could be material. Under the “joint and several” liability principle of certain environmental laws, we may be held liable for all remediation costs at a particular site, even with respect to contamination for which we are not responsible. Changes in environmental laws, regulations or enforcement policies, including without limitation new or more stringent regulations affecting greenhouse gas emissions, could have a material adverse effect on our business, financial condition, or results of operations.

Labor disruptions at any of our major customers or at our own manufacturing facilities could adversely affect our results of operations and cash flow.

Many of our customers have unionized workforces and could experience labor disruptions such as work stoppages, slow-downs, and strikes. A labor disruption at one or more of our customers could interrupt production or sales by that customer and cause the customer to halt or limit orders for our products and services. Any such reduction in the demand for our products and services would adversely affect our net sales, results of operations, and cash flow.

In addition, approximately 21% of our own employees are represented by unions through various collective bargaining agreements. One collective bargaining agreement has expired and is currently being renegotiated. Other collective bargaining agreements are scheduled to expire between February 19, 2012 and December 31, 2013. It is likely that our unionized employees will seek an increase in wages and benefits at the expiration of these agreements, and we may be unable to negotiate new agreements without labor disruption. In addition, labor organizing activities could occur at any of our facilities. If any labor disruption were to occur at our facilities, we could lose sales due to interruptions in production and could incur additional costs, which would adversely affect our net sales, results of operations, and cash flow.

 

14


Our operations are subject to seasonal fluctuations that may impact our cash flow.

Our net sales are generally lower in the first and fourth quarters primarily due to reduced activity in the building industry due to colder, more inclement weather. In addition, quarterly results may be affected by the timing of large customer orders. Therefore, our cash flow from operations may vary from quarter to quarter. If, as a result of any such fluctuation, our quarterly cash flows were significantly reduced, we may not be able to service our indebtedness or maintain covenant compliance. A default under any of our indebtedness could prevent us from borrowing additional funds and limit our ability to pay interest or principal, and allow our senior secured lenders to enforce their liens against our personal property.

Economic, political, and other risks associated with foreign operations could adversely affect our financial results.

Although the majority of our business activity takes place in the United States, we derive a portion of our revenues and earnings from operations in foreign countries, and are subject to risks associated with doing business internationally. Our sales originating outside the United States represented approximately 14% of our consolidated net sales during the year ended December 31, 2011. We have facilities in Canada, England, and Germany. We believe that our business activities outside of the United States involve a higher degree of risk than our domestic activities. The risks of doing business in foreign countries include the potential for adverse changes in the local political climate, in diplomatic relations between foreign countries and the United States or in governmental policies, laws or regulations, terrorist activity that may cause social disruption, logistical and communications challenges, costs of complying with a variety of laws and regulations, difficulty in staffing and managing geographically diverse operations, deterioration of foreign economic conditions, currency rate fluctuations, foreign exchange restrictions, differing local business practices and cultural considerations, restrictions on imports and exports or sources of supply, and changes in duties or taxes. Adverse changes in any of these risks could adversely affect our net sales, results of operations, and cash flows.

Disruptions to our business or the business of our customers or suppliers could adversely impact our operations and financial results.

Business disruptions, including increased costs for or interruptions in the supply of energy or raw materials, resulting from severe weather events such as hurricanes, floods, blizzards, from casualty events, such as fires or material equipment breakdown, from acts of terrorism, from pandemic disease, from labor disruptions, or from other events such as required maintenance shutdowns, could cause interruptions to our businesses as well as the operations of our customers and suppliers. Such interruptions could have an adverse effect on our operations and financial results.

 

Item 1B. Unresolved Staff Comments

None.

 

Item 2. Properties

We maintain our corporate headquarters in Buffalo, New York and conduct business operations in facilities located throughout the United States and in Canada, England, and Germany.

We believe the facilities we operate, listed below, and their equipment are effectively utilized, well maintained, in good condition, and will be able to accommodate our capacity needs through 2012.

 

September 30, September 30,

Location

 

Utilization

     Square Footage  

Buffalo, New York

  Headquarters        18,656 1 

U.S. Locations

      

Birmingham, Alabama

  Manufacturing facility and administrative office        202,000  

Phoenix, Arizona

  Distribution center        44,000 1 

Baldwin Park, California

  Manufacturing facility and administrative office        142,000 1 

Fontana, California

  Manufacturing facility        80,000  

Fontana, California

  Distribution center and administrative office        69,720 1 

Stockton, California

  Manufacturing facility and administrative office        318,320  

Visalia, California

  Manufacturing facility        80,000  

Denver, Colorado

  Distribution center and administrative office        89,560 1 

Denver, Colorado

  Distribution center        19,500 1 

 

15


 

September 30, September 30,

Location

 

Utilization

     Square Footage  

Wilmington, Delaware

  Manufacturing facility        27,500 1 

Jacksonville, Florida

  Manufacturing facility and administrative office        261,400 1 

Lakeland, Florida

  Distribution center        90,835  

Bourbonnais, Illinois

  Manufacturing facility        280,000 1 

Peoria, Illinois

  Administrative office        1,610 1 

Clinton, Iowa

  Manufacturing facility        100,000  

Manhattan, Kansas

  Manufacturing facility and administrative office        192,000  

Lafayette, Louisiana

  Manufacturing facility        34,000  

Taylorsville, Mississippi

  Manufacturing facility and administrative office        397,484  

North Kansas City, Missouri

  Manufacturing facility        28,813 1 

Orrick, Missouri

  Manufacturing facility        127,000  

North Baltimore, Ohio

  Manufacturing facility and administrative office        198,200  

Portland, Oregon

  Manufacturing facility and administrative office        10,000  

Greenville, South Carolina

  Distribution center        18,000 1 

Dallas, Texas

  Manufacturing facility and administrative office        175,000 1 

Dayton, Texas

  Manufacturing facility        45,000  

Houston, Texas

  Distribution center        25,000 1 

Humble, Texas

  Manufacturing facility        50,000 1 

San Antonio, Texas

  Manufacturing facility and administrative office        120,050 1 

Orem, Utah

  Manufacturing facility        88,685  

Fife, Washington

  Manufacturing facility and administrative office        324,220  

Kent, Washington

  Manufacturing facility        48,000 1 

Kent, Washington

  Distribution center        9,600 1 

Vancouver, Washington

  Manufacturing facility        53,820 1 

Appleton, Wisconsin

  Manufacturing facility and administrative office        142,844  

Canadian Locations

      

Langley, British Columbia

  Manufacturing facility and administrative office        41,000 1 

Burlington, Ontario

  Manufacturing facility and administrative office        78,000 1 

Iberville, Quebec

  Manufacturing facility and administrative office        32,172  

Iberville, Quebec

  Distribution center        15,000 1 

European Locations

      

Hannover, Germany

  Manufacturing facility and administrative office        81,453 1 

Hartlepool, United Kingdom

  Manufacturing facility and administrative office        258,907 1 

 

1 

Leased. All other facilities owned.

 

Item 3. Legal Proceedings

From time to time, the Company is named a defendant in legal actions arising out of the normal course of business. The Company is not a party to any pending legal proceedings that management believes will have a material adverse effect on the Company’s results of operations or financial condition. The Company is also not a party to any other pending legal proceedings other than ordinary, routine litigation incidental to its business. The Company maintains liability insurance against risks arising out of the normal course of business.

 

Item 4. Mine Safety Disclosures

Not applicable.

 

16


PART II

 

Item 5. Market for Common Equity and Related Stockholder Matters

As of December 31, 2011 there were 146 shareholders of record of the Company’s common stock. However, the Company believes that it has a significantly higher number of shareholders because of the number of shares that are held by nominees.

The Company’s common stock is traded in the over-the-counter market and quoted on the NASDAQ Global Select Market (“NASDAQ”) under the symbol “ROCK.” The following table sets forth the high and low sale prices per share for the Company’s common stock for each quarter of 2011 and 2010 as reported on the NASDAQ Stock Exchange.

 

September 30, September 30, September 30, September 30,
       2011        2010  
       High        Low        High        Low  

Fourth Quarter

     $ 14.77         $ 7.40         $ 14.65         $ 8.50   

Third Quarter

     $ 11.66         $ 7.35         $ 11.65         $ 7.36   

Second Quarter

     $ 14.12         $ 10.51         $ 15.85         $ 10.05   

First Quarter

     $ 14.48         $ 10.13         $ 18.28         $ 11.05   

The Company did not declare cash dividends during the years ended December 31, 2011 and 2010. Cash dividends are declared at the discretion of the Company’s Board of Directors. The Board of Directors determines to pay dividends based upon such factors as the Company’s earnings, financial condition, capital requirements, debt covenant requirements, and other relevant conditions.

Equity Compensation Plan Information

The following table summarizes information as of December 31, 2011 concerning securities authorized for issuance under the Company’s stock option plans:

 

September 30, September 30, September 30,

Plan Category

     Number of
Securities to be
Issued Upon
Exercise of
Outstanding
Options
       Weighted-
Average
Exercise Price
of Outstanding
Options
       Number of  Securities
Remaining Available for
Future Issuance Under
Equity Compensation
Plans 1
 

Equity Compensation Plans Approved by Security Holders

       770,499         $ 14.74           832,409   
    

 

 

      

 

 

      

 

 

 

Total

       770,499         $ 14.74           832,409   
    

 

 

      

 

 

      

 

 

 

 

1 

Consists of the Gibraltar Industries, Inc. 2005 Equity Incentive Plan (the Plan). Note 12 of the Company’s consolidated financial statements included in Item 8 of this Annual Report on Form 10-K provides additional information regarding the Plan and securities issuable upon exercise of options. The Company has no currently effective equity compensation plans not approved by its shareholders.

 

17


Performance Graph

The following information in this Item of the Annual Report on Form 10-K is not deemed to be “soliciting material” or to be “filed” with the Securities and Exchange Commission or subject to Regulation 14A or 14C under the Securities Exchange Act of 1934, as amended (the Exchange Act), or to the liabilities of Section 18 of the Exchange Act, and will not be deemed to be incorporated by reference into any filing under the Securities Act of 1933, as amended, or the Exchange Act, except to the extent that we specifically incorporate such information into such a filing.

The performance graph shown below compares the cumulative total shareholder return on the Company’s common stock, based on the market price of the common stock, with the total return of the S&P SmallCap 600 Index and the S&P SmallCap 600 Industrials Index for the five-year period ended December 31, 2011. The comparison of total return assumes that a fixed investment of $100 was invested on December 31, 2006 in common stock and in each of the foregoing indices and further assumes the reinvestment of dividends. The stock price performance shown on the graph is not necessarily indicative of future price performance.

 

LOGO

 

18


Item 6. Selected Financial Data

(in thousands, except per share data)

The following selected historical consolidated financial data for each of the five years in the period ended December 31, 2011 have been derived from the Company’s audited financial statements as restated for discontinued operations. The selected historical consolidated financial data presented in Item 6 are qualified in their entirety by, and should be read in conjunction with, the Company’s audited consolidated financial statements and notes thereto contained in Item 8 and “Management’s Discussion and Analysis of Financial Condition and Results of Operations” set forth in Item 7 of this Annual Report on Form 10-K.

 

September 30, September 30, September 30, September 30, September 30,
       Year Ended December 31,  
       2011        2010      2009      2008        2007  

Net sales

     $ 766,607         $ 637,454       $ 639,076       $ 917,476         $ 842,084   

Intangible asset impairment

     $ —           $ 76,964       $ 60,098       $ —           $ —     

Income (loss) from operations

     $ 36,158         $ (72,642    $ (37,061    $ 62,341         $ 55,415   

Interest expense

     $ 19,363         $ 19,714       $ 21,433       $ 23,820         $ 25,402   

Income (loss) before taxes

     $ 16,885         $ (92,279    $ (58,183    $ 39,245         $ 31,185   

Provision for (benefit of) income taxes

     $ 7,669         $ (16,923    $ (18,611    $ 14,723         $ 12,172   

Income (loss) from continuing operations

     $ 9,216         $ (75,356    $ (39,572    $ 24,522         $ 19,013   

Income (loss) from continuing operations per share – Basic

     $ 0.30         $ (2.49    $ (1.31    $ 0.82         $ 0.64   

Weighted average shares outstanding – Basic

       30,507           30,303         30,135         29,981           29,867   

Income (loss) from continuing operations per share – Diluted

     $ 0.30         $ (2.49    $ (1.31    $ 0.81         $ 0.63   

Weighted average shares outstanding – Diluted

       30,650           30,303         30,135         30,193           30,116   

Cash dividends declared per common share

     $ 0.00         $ 0.00       $ 0.00       $ 0.20         $ 0.25   

Current assets

     $ 268,854         $ 242,377       $ 252,125       $ 348,229         $ 440,745   

Current liabilities

     $ 128,424         $ 100,118       $ 109,016       $ 125,201         $ 134,225   

Total assets

     $ 872,055         $ 810,890       $ 974,942       $ 1,146,359         $ 1,281,408   

Total debt

     $ 207,163         $ 207,197       $ 257,282       $ 356,372         $ 487,545   

Shareholders’ equity

     $ 459,936         $ 440,853       $ 528,226       $ 568,487         $ 567,760   

Capital expenditures

     $ 11,552         $ 8,362       $ 9,791       $ 17,639         $ 11,687   

Depreciation

     $ 19,872         $ 18,797       $ 18,034       $ 17,971         $ 17,258   

Amortization

     $ 6,309         $ 5,167       $ 5,187       $ 5,550         $ 5,416   

 

19


Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations

The following Management’s Discussion and Analysis of Financial Condition and Results of Operations should be read in conjunction with the Company’s risk factors and its consolidated financial statements and notes thereto included in Item 1A and Item 8, respectively, of this Annual Report on Form 10-K. Certain information set forth herein Item 7 constitutes “forward-looking statements” as that term is used in the Private Securities Litigation Reform Act of 1995. Such forward-looking statements are based, in whole or in part, on management’s beliefs, estimates, assumptions, and currently available information. For a more detailed discussion of what constitutes a forward-looking statement and of some of the factors that could cause actual results to differ materially from such forward-looking statements, please refer to the “Safe Harbor Statement” on page 2 of this Annual Report on Form 10-K.

Company Overview

Gibraltar is a leading manufacturer and distributor of products for the building and industrial markets. Our products provide structural and architectural enhancements for residential homes, low-rise retail, other commercial and professional buildings, industrial plants, bridges, and a wide-variety of other structures. Products we offer include ventilation products, mail storage solutions including mailboxes and package delivery products, rain dispersion products and accessories, bar grating, expanded metal, metal lath, and expansion joints and structural bearings. We believe Gibraltar has strong brand recognition in all product categories which provides us with product leadership positions. We serve customers throughout North America and Europe including major home improvement retailers, distributors, and contractors. As of December 31, 2011, we operated 41 facilities in 20 states, Canada, England, and Germany, giving us a broad platform for just-in-time delivery and support to our customers.

Our strategy is to position Gibraltar as the low-cost provider and market share leader in product areas that offer the opportunity for sales growth and margin enhancement over the long-term. We focus on operational excellence including lean initiatives throughout the Company to position Gibraltar as our customers’ low-cost provider of the products we offer. We continuously seek to improve our on-time delivery, quality, and service to position Gibraltar as a preferred supplier to our customers. During the past few years, Gibraltar invested in new enterprise resource planning (ERP) systems which, among other things, have enabled us to more effectively manage our inventory, forecast customer orders, enable efficient supply chain management, and respond to volatile raw material costs. At the same time, we have significantly reduced our working capital levels while maintaining a high level of customer service.

We strive to develop and launch new products, expand our geographic market coverage, and penetrate new end markets to strengthen our product leadership positions. We also focus on growing the business through acquisitions when they align with our strategic goals and provide an appropriate return to our shareholders.

Acquisitions

Gibraltar acquired The D.S. Brown Company (D.S. Brown) on April 1, 2011 for $98 million. D.S. Brown is the largest U.S. manufacturer of specialty components for the transportation infrastructure industry and has established a leading market position for many of the products offered. Products manufactured and distributed by D.S. Brown include expansion joint systems, structural bearing assemblies, pavement sealing systems, and other specialty components for bridges, highways, and other infrastructure projects.

On June 3, 2011, the Company acquired Pacific Award Metals, Inc. (Award Metals) for $13 million. Award Metals is a leading regional manufacturer of roof ventilation, roof trims, flashing and rain ware, drywall trims, and specialty clips and connectors for concrete forms used in the new construction and repair and remodel markets. Gibraltar’s results from operations included D.S. Brown and Award Metals from the respective dates of acquisition. The acquisitions were financed through cash on hand and debt available under our revolving credit facility.

Divestitures

Gibraltar sold its United Steel Products subsidiary (USP) in March 2011 for $59 million. The sale of USP, along with the acquisitions of D.S. Brown and Award Metals, provide Gibraltar with a broader product offering to construction markets and greater potential for revenue and earnings growth. These transactions are consistent with management’s strategy to position Gibraltar as a market leader in the product areas offered by our business and to expand our offering of value-added products.

 

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On February 1, 2010, Gibraltar completed the sale of the majority of the assets of the Processed Metal Products business. This transaction finalized our exit from steel processing. This strategic initiative began in 2005 and included the 2006 sale of our steel strapping business, the 2007 sale of the Hubbell Steel business, and the 2008 sale of the SCM powdered metal business. These divestitures were an ongoing part of our objective to build a company with optimal operating characteristics and improve shareholder value. We now are focused on the manufacture and distribution of building products where the Company has historically generated its highest operating margins. The divestitures described above were recognized as components of discontinued operations in the Company’s consolidated financial statements and notes thereto.

Economic Trends

The end markets served by our business are subject to economic conditions influenced by outside factors which include but are not limited to interest rates, commodity costs, demand for residential construction, the level of non-residential construction and infrastructure projects, and demand within the repair and remodel market. The United States construction markets continued an uneven recovery from an unprecedented recession that began in 2008 and led to reduced demand for the products we manufacture and distribute. In addition, tightened credit markets over the same period may have limited the ability of the end users of our products to obtain financing for construction projects. While the U.S. economy has grown since the recession, the construction markets continue to face significant challenges. Construction markets have only recovered modestly from the recession and many economic indicators remain at levels well below long-term averages. As an example, the table below shows housing starts in the United States continued to remain significantly below the long-term average of 1.5 million starts per year:

 

September 30, September 30, September 30,
       2011        2010        2009  

Residential Housing Starts

       607,000           585,000           554,000   

The decrease in non-residential construction and residential housing starts had a significant impact on the operations of our business by contributing to decreased sales volume and profitability. To respond to current economic conditions facing Gibraltar, including weakened end market conditions and volatile commodity costs, we continue to focus on providing a high level of customer service along with maintaining our position as a market share leader and low-cost provider of our products. We strive for operational excellence through lean initiatives and the consolidation of facilities to reduce costs. As a result, we have closed or consolidated 15 facilities over the past three years, including three during 2011. We have also aggressively reduced operating costs throughout the Company to maximize cash flows generated from operating activities. As a result of these restructuring activities, our break-even point has decreased significantly since 2008.

As noted above, commodity raw material prices for materials such as steel, aluminum, and resins, have also fluctuated significantly during the past three years. These fluctuations impact the cost of raw materials we purchase and the pricing we offer to our customers. Commodity prices fell precipitously during the fourth quarter of 2008 and continued to fall during the first two quarters of 2009. The rapid decrease in commodity prices led to lower sales prices offered to customers and falling margins on our product sales during much of 2009. Commodity prices rose in 2010 and have somewhat stabilized in 2011. We believe our investment in ERP systems and decreased inventory requirements allow us to react better to these fluctuations and have improved our margins.

As a result of the steps we have taken throughout the economic downturn, we have increased liquidity to a strong position. Using cash generated from operations, we have made significant repayments against our outstanding debt and no longer have any amounts outstanding against our revolving credit facility as of year-end. Our liquidity as of December 31, 2011 was $170 million including $54 million of cash and $116 million of availability under our revolving credit facility.

Additionally, the steps taken over the past three years allowed us to return to profitability during the year ended December 31, 2011 for the first time since 2008. We believe our reduced cost structure and lean manufacturing process will allow us to continue growing our revenue and profitability as the economy continues to improve.

Gibraltar entered into the Fourth Amended and Restated Credit Agreement dated October 11, 2011 (the Senior Credit Agreement) to extend the due date of our $200 million revolving credit facility, reduce the cost of borrowings, and provide additional financial flexibility.

 

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Results of Operations

Year Ended December 31, 2011 Compared to Year Ended December 31, 2010

The following table sets forth selected results of operations data (in thousands) and its percentages of net sales for the years ended December 31:

 

September 30, September 30, September 30, September 30,
       2011     2010  

Net sales

     $ 766,607         100.0   $ 637,454         100.0

Cost of sales

       621,492         81.1     533,586         83.7
    

 

 

      

 

 

    

Gross profit

       145,115         18.9     103,868         16.3

Selling, general, and administrative expense

       108,957         14.2     99,546         15.6

Intangible asset impairment

       —           0.0     76,964         12.1
    

 

 

      

 

 

    

Income (loss) from operations

       36,158         4.7     (72,642      -11.4

Interest expense

       19,363         2.5     19,714         3.1

Other income

       (90      0.0     (77      0.0
    

 

 

      

 

 

    

Income (loss) before taxes

       16,885         2.2     (92,279      -14.5

Provision for (benefit of) income taxes

       7,669         1.0     (16,923      -2.7
    

 

 

      

 

 

    

Income (loss) from continuing operations

       9,216         1.2     (75,356      -11.8

Income (loss) from discontinued operations

       7,307         1.0     (15,712      -2.5
    

 

 

      

 

 

    

Net income (loss)

     $ 16,523         2.2   $ (91,068      -14.3
    

 

 

      

 

 

    

The following table sets forth the impact of the Company’s acquisitions on net sales and operating income for the year ended December 31 (in thousands):

 

September 30, September 30, September 30, September 30, September 30,
                       Total        Change Due To  
       2011        2010      Change        Acquisitions        Operations  

Net sales

     $ 766,607         $ 637,454       $ 129,153         $ 71,422         $ 57,731   

Operating income (loss)

     $ 36,158         $ (72,642    $ 108,800         $ 5,462         $ 103,338   

Net sales increased by $129.1 million, or 20.3%, to $766.6 million for 2011 from net sales of $637.5 million for 2010. The most significant portion of the increase in net sales was from two acquisitions in 2011 which provided an additional $71.4 million of net sales for 2011. The remaining increase in net sales was impacted by an 8.0% increase in the pricing offered to customers and a 1.1% increase in volume. Our selling prices increased from the prior year as a result of the higher costs we paid for steel, aluminum, and resins which impacted the selling prices offered to our customers. Sales volume improved from the previous year as a result of repairs for spring storm damage and some improved macroeconomic conditions in the industrial construction markets which offset the uneven recovery in the new build housing and commercial construction markets.

Our gross margin also increased to 18.9% for 2011 compared to 16.3% for 2010. The improvement in gross margin was primarily due to a better alignment of material costs with customer selling prices and the impact of our 2011 acquisitions which contributed sales of products with higher gross margins. Cost reductions, increased volume, and a $2.4 million reduction in restructuring costs also contributed to our improved gross margin.

Selling, general, and administrative (SG&A) expenses increased by $9.4 million, or 9.4%, to $108.9 million for 2011 from $99.5 million for 2010. The $9.4 million increase was the net result of $9.7 million of additional expense from acquired businesses, increased cost of variable incentive compensation from improved operating results, $1.0 million of acquisition-related costs, and a $0.9 million charge recognized as a result of time-based equity awards surrendered by Gibraltar’s Chief Executive Officer partially offset by our cost reduction efforts that resulted in decreased spending on professional services, rent, and other operating expenses. Despite the increased costs, SG&A expenses as a percentage of net sales decreased to 14.2% for 2011 compared to 15.6% for 2010.

Due to changes in the estimated fair value of certain reporting units resulting from a significant decrease in sales projections, we recognized intangible asset impairment charges of $77.0 million for 2010. No impairment charges were recognized for 2011.

 

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Interest expense decreased $0.3 million, or 1.5%, to $19.4 million for 2011 from $19.7 million for 2010. The reduction in interest expense was a result of incurring a $1.4 million charge in 2010 related to an ineffective interest rate swap. The reduction was offset by incurring a $0.3 million charge to write-off deferred financing fees in 2011 and having slightly higher levels of debt outstanding during 2011 compared to 2010. In the first quarter of 2010, we repaid $50 million of debt, which constituted all outstanding debt under our revolving credit facility. Subsequently, we borrowed funds under our revolving credit facility to finance the acquisitions of D.S. Brown and Award Metals during the second quarter of 2011 which were repaid in full during the third quarter of 2011.

We recognized a provision for income taxes of $7.7 million for 2011, an effective tax rate of 45.4%. The effective tax rate for 2011 exceeded the U.S. federal statutory tax rate of 35% due to state taxes and the impact of non-deductible permanent differences. During 2010, we recognized a tax benefit of $16.9 million, an effective tax rate of 18.3%. The effective tax rate differed from the statutory rate due to the effect of non-deductible permanent differences, a large portion of which related to the intangible asset impairment charges that were not deductible for tax purposes. In addition, we recognized a $2.4 million valuation allowance against deferred tax assets in 2010 for certain state net operating loss carryforwards which further reduced the effective tax rate.

Year Ended December 31, 2010 Compared to Year Ended December 31, 2009

The following table sets forth selected results of operations data (in thousands) and its percentages of net sales for the years ended December 31:

 

September 30, September 30, September 30, September 30,
       2010     2009  

Net sales

     $ 637,454         100.0   $ 639,076         100.0

Cost of sales

       533,586         83.7     519,348         81.3
    

 

 

      

 

 

    

Gross profit

       103,868         16.3     119,728         18.7

Selling, general, and administrative expense

       99,546         15.6     96,691         15.1

Intangible asset impairment

       76,964         12.1     60,098         9.4
    

 

 

      

 

 

    

Loss from operations

       (72,642      -11.4     (37,061      -5.8

Interest expense

       19,714         3.1     21,433         3.3

Other income

       (77      0.0     (311      0.0
    

 

 

      

 

 

    

Loss before taxes

       (92,279      -14.5     (58,183      -9.1

Benefit of income taxes

       (16,923      -2.7     (18,611      -2.9
    

 

 

      

 

 

    

Loss from continuing operations

       (75,356      -11.8     (39,572      -6.2

Loss from discontinued operations

       (15,712      -2.5     (12,453      -1.9
    

 

 

      

 

 

    

Net loss

     $ (91,068      -14.3   $ (52,025      -8.1
    

 

 

      

 

 

    

Net sales decreased by $1.6 million, or 0.3%, to $637.5 million for 2010 compared to $639.1 million for 2009. The decrease in net sales from the prior year was the net result of a 1.5% decrease in volume partially offset by a 1.2% increase in pricing offered to customers. The lower volume was primarily due to the slow recovery in the economy which did not generate any significant increase in the demand for our products used in the building and industrial markets. As previously noted, the economic downturn continues to have a negative impact on the residential construction markets and demand for products sold in this market remains low compared to historical levels. The higher selling prices were primarily a result of increased commodity costs for steel, aluminum, and resins.

Our gross margin also decreased to 16.3% for 2010 from 18.7% for 2009. The decrease in gross margin was attributable to a less favorable alignment of material costs to customer selling prices during the current year compared to the previous year. The low level of sales volume led to more pressure on pricing from competitors which in some cases limited our ability to pass along material cost increases. This factor, in combination with rising costs for our raw materials particularly late in the year, contributed to the decline in gross margins. Additionally, we incurred a $4.7 million increase in restructuring charges recognized in cost of sales during 2010 compared to the prior year. The impact of pricing pressures, raw material commodity cost fluctuations, and restructuring charges experienced during 2010 more than offset the cost reduction initiatives we implemented since 2008 to align our cost structure to a lower level of sales volume. We have also continued lean manufacturing initiatives to further reduce our costs and improve efficiencies.

 

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Selling, general, and administrative (SG&A) expenses increased by $2.8 million, or 2.9%, to $99.5 million during 2010 compared to $96.7 million for 2009. The $2.8 million increase was primarily the net result of an increase in variable incentive compensation driven by improved working capital management and the effect of the Company’s appreciating stock price on vested stock-based awards during 2010 compared to 2009. This was partially offset by reductions in bad debt expense along with salary and other payroll costs. We implemented a number of cost reduction initiatives since 2008 that included restructuring the business and staff reductions which contributed to the cost reduction noted above.

During 2010 and 2009, due to changes in the estimated fair value of certain reporting units resulting from a significant decrease in sales projections, we recognized intangible asset impairment charges of $77.0 million and $60.1 million, respectively.

Interest expense decreased $1.7 million, or 7.9%, to $19.7 million for 2010 from $21.4 million for 2009. We repaid all of our variable-rate debt during the first quarter of 2010 which decreased the amount of interest paid compared to the prior year. We reduced debt outstanding by $50.1 million, or 19.5%, to $207.2 million as of December 31, 2010 from $257.3 million as of December 31, 2009 through debt repayments.

The benefit of income taxes for 2010 was $16.9 million, an effective tax rate of 18.3%, compared to $18.6 million, an effective tax rate of 32.0%, for 2009. The effective tax rates for 2010 and 2009 were lower than the U.S. federal statutory tax rate of 35% due to the effect of non-deductible permanent differences, a large portion of which related to intangible asset impairment charges that were not deductible for tax purposes. In addition, we recognized a $2.4 million valuation allowance against deferred tax assets in 2010 for certain state net operating loss carryforwards which further reduced the effective tax rate. State taxes partially offset the reduction in the effective tax rate during 2009.

Outlook

During 2011, we experienced strong top and bottom line growth as a result of our strategic acquisitions and cost reduction efforts, despite the uneven recovery in the residential, commercial, and industrial construction markets including new building housing and repair and remolding activities. Management anticipates that we will be able to further capitalize on any meaningful growth in these markets when it occurs. Looking ahead to the first quarter of 2012, which is historically a period of low seasonal demand for our business, we anticipate the contributions of D.S. Brown and Award Metals, benefits from our continued cost reductions, and increased stability within the markets we serve to generate sales growth and profitable operating results. Over the long-term, we believe that the fundamentals of the building and industrial markets are positive. Furthermore, the aggressive actions taken to streamline and improve the efficiency of our business have reduced our break-even point and positioned Gibraltar to generate marked improvements in profitability when economic and market conditions return toward historical levels.

Liquidity and Capital Resources

General

Our principal capital requirements are to fund our operations with working capital, the purchase of capital improvements for our business and facilities, and to fund acquisitions. We will continue to invest in growth opportunities as appropriate while continuing to focus on working capital efficiency and profit improvement opportunities to minimize the cash invested to grow our business. We have successfully generated positive cash flows from operating activities during the past two years to fund our capital requirements and, in 2011, to help fund two acquisitions as noted below in the “Cash Flows” section of Item 7 of this Annual Report on Form 10-K. We generated positive operating cash flows during these periods despite the challenging economic conditions our business faced. In the future, we expect to continue profitable growth and sustain strong working capital management to continue to generate positive operating cash flow.

 

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As noted above, we entered into the Senior Credit Agreement on October 11, 2011, which includes a $200 million revolving credit facility and provides Gibraltar with access to capital and improved financial flexibility. As of December 31, 2011, our liquidity of $169.7 million consisted of $54.1 million of cash and $115.6 million of availability under our revolving credit facility as compared to liquidity of $146.7 million as of December 31, 2010. We believe that availability of funds under our Senior Credit Agreement together with the cash generated from operations should be sufficient to provide the Company with the liquidity and capital resources necessary to support our principal capital requirements during the next twelve months.

Our Senior Credit Agreement provides the Company with liquidity and capital resources for use by our U.S. operations. Historically, our foreign operations have generated cash flow from operations sufficient to invest in working capital and fund their capital improvements. As of December 31, 2011, our foreign subsidiaries held $19.4 million of cash. We believe cash held by our foreign subsidiaries provides our foreign operations with the necessary liquidity to meet future obligations and allows the foreign business units to reinvest in their operations. These cash resources could eventually be used to grow our business internationally through additional acquisitions.

Over the long-term, we expect that future obligations, including strategic business opportunities such as acquisitions, may be financed through a number of sources, including internally available cash, availability under our revolving credit facility, new debt financing, the issuance of equity securities, or any combination of the above. Potential acquisitions are evaluated on the basis of our ability to enhance our existing products, operations, or capabilities, as well as provide access to new products, markets, and customers and improve shareholder value. The acquisitions of D.S. Brown and Award Metals completed on April 1, 2011 and June 3, 2011, respectively, were financed through the use of cash on hand and debt available under our revolving credit facility.

Cash Flows

The following table sets forth selected cash flow data for the years ended December 31 (in millions):

 

September 30, September 30,
       2011      2010  

Cash provided by (used in):

       

Operating activities of continuing operations

     $ 49,828       $ 47,191   

Investing activities of continuing operations

       (52,295      19,773   

Financing activities of continuing operations

       (2,775      (51,362

Discontinued operations

       (1,044      21,794   

Effect of exchange rate changes

       (463      (126
    

 

 

    

 

 

 

Net (decrease) increase in cash and cash equivalents

     $ (6,749    $ 37,270   
    

 

 

    

 

 

 

During the year ended December 31, 2011, net cash provided by continuing operations totaled $49.8 million, primarily driven by income from continuing operations of $9.2 million and non-cash charges including depreciation, amortization, deferred income taxes, and stock compensation of $41.5 million. Net cash provided by continuing operations for 2010 was $47.2 million and was primarily the result of a loss from continuing operations of $75.4 million offset by non-cash charges including depreciation, amortization, stock compensation, and intangible asset impairments of $106.2 million and $16.4 million of cash generated from a net decrease in assets and liabilities.

During the year ended December 31, 2011, the Company modestly increased its investment in working capital and other net assets from December 31, 2010 resulting in $0.9 million of cash outflow. The Company invested modest amounts into working capital despite a 20.3% increase in net sales year over year due to our diligence in reducing working capital requirements and focus on lean initiatives. Cash flow invested in working capital and other net assets was impact by a $10.2 million reduction in other assets as a result of collecting income tax refunds. In addition, accounts payable and accrued liabilities increased as a result of increased material costs and larger accruals for variable incentive compensation leading to $2.1 million and $4.6 million of positive cash flow, respectively. These items were offset by an increase in inventory of $10.1 million and accounts receivable of $7.6 million. The increases in inventory and accounts receivable were a result of increased material costs, manufacturing activity, and sales volume during the last month of the year compared to the last month of the prior year as we expected due to the year over year growth of our business.

 

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Net cash used in investing activities of continuing operations for 2011 of $52.3 million consisted primarily of $109.2 million of acquisitions and capital expenditures of $11.6 million offset by $67.5 million of proceeds from the sale of our USP business unit and the collection of a note receivable related to the 2008 sale of our SCM business unit. Net cash provided by investing activities of continuing operations for 2010 of $19.8 million primarily consisted of $29.2 million of proceeds from the sale of our Processed Metal Products business offset by capital expenditures of $8.4 million.

Net cash used in financing activities for 2011 of $2.8 million primarily consisted of $1.6 million of deferred financing fees related to the Senior Credit Agreement, $0.8 million of treasury stock repurchases related to the net settlement of vested stock awards, and net repayments of $0.4 million on long-term debt. Net cash used in financing activities for 2010 of $51.4 million consisted primarily of $50.4 million of net repayments on long-term debt.

Cash used for discontinued operations was $1.0 million for the year ended December 31, 2011 compared to cash generated from discontinued operations of $21.8 million for 2010. These cash flows related primarily to the USP and Processed Metal Products businesses that were divested in 2011 and 2010, respectively.

Senior Credit Agreement and Senior Subordinated Notes

Borrowings under the Senior Credit Agreement are secured by the trade receivables, inventory, personal property and equipment, and certain real property of the Company’s significant domestic subsidiaries. The Senior Credit Agreement provides for a revolving credit facility and letters of credit in an aggregate amount that does not exceed the lesser of (i) $200 million or (ii) a borrowing base determined by reference to the trade receivables, inventories, and property, plant, and equipment of the Company’s significant domestic subsidiaries. The Senior Credit Agreement provides Gibraltar with more flexibility by allowing us to request additional financing from the lenders to increase the revolving credit facility to $250 million. The Senior Credit Agreement also provided Gibraltar with a commitment to enter into a term loan subject to conditions that subsequently the Company decided not to satisfy.

The Senior Credit Agreement is committed through the earlier of (i) October 10, 2016 or (ii) six months prior to the December 8, 2015 maturity of the Company’s Senior Subordinate 8% Notes (8% Notes). As of December 31, 2011, the maturity date of the revolving credit facility was June 8, 2015, six months prior to the maturity date of the 8% Notes.

Borrowings under the Senior Credit Agreement bear interest at a variable interest rate based upon the London Interbank Offered Rate (LIBOR) plus an additional margin of 2.0% to 2.5%, based on the amount of borrowings available to Gibraltar. The Senior Credit Agreement also carries an annual facility fee of 0.375% on the undrawn portion of the facility and fees on outstanding letters of credit which are payable quarterly.

As of December 31, 2011, we had $115.6 million of availability under the Senior Credit Agreement and outstanding letters of credit of $14.3 million. Only one financial covenant is contained within the Senior Credit Agreement, which requires us to maintain a fixed charge ratio (as defined in the agreement) of 1.25 to 1.00 or higher on a trailing four-quarter basis at the end of each quarter. As of December 31, 2011, we were in compliance with the minimum fixed charge coverage ratio covenant. Management expects to be in compliance with the fixed coverage ratio covenant throughout the next twelve months.

During 2010, we repaid all amounts outstanding under the revolving credit facility and did not have any borrowings under the Senior Credit Agreement during the first quarter of 2011. To finance the acquisitions of D.S. Brown and Award Metals in the second quarter of 2011, we borrowed amounts under the revolving credit facility which were subsequently repaid during the third quarter of 2011. As of December 31, 2011, no amounts were outstanding under the revolving credit facility.

 

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The Company’s $204.0 million of 8% Notes were issued in December 2005 at a discount to yield 8.25% and are due December 1, 2015. Provisions of the 8% Notes include, without limitation, restrictions on indebtedness, liens, and distributions from restricted subsidiaries, asset sales, affiliate transactions, dividends, and other restricted payments. Dividend payments are subject to annual limits of $0.25 per share and $10 million. The 8% Notes are currently redeemable at the option of the Company, in whole or in part, at the redemption price (as defined in the Senior Subordinated 8% Notes Indenture), declined to 103% on December 1, 2011 and will decline to 101% and 100% on and after December 1, 2012 and 2013, respectively. In the event of a Change in Control (as defined in the Senior Subordinated 8% Notes Indenture), each holder of the 8% Notes may require the Company to repurchase all or a portion of such holder’s 8% Notes at a purchase price equal to 101% of the principal amount thereof. At December 31, 2011, we had $202.3 million, net of discount, of our 8% Notes outstanding.

Each of our significant domestic subsidiaries has guaranteed the obligations under the Senior Credit Agreement. The Senior Credit Agreement contains other provisions and events of default that are customary for similar agreements and may limit our ability to take various actions. The Senior Subordinate 8% Notes Indenture also contains provisions that limit additional borrowings based on the Company’s consolidated coverage ratio.

Off Balance Sheet Arrangements

The Company does not have any off balance sheet arrangements.

Contractual Obligations

The following table summarizes by category our Company’s expected future cash outflows associated with contractual obligations in effect at December 31, 2011 (in thousands):

 

September 30, September 30, September 30, September 30, September 30,
       Payments Due by Period  

Contractual Obligation

     Total        Less than
One  Year
       One to  Three
Years
       Three to  Five
Years
       More Than
Five Years
 

Fixed rate debt

     $ 202,347         $ 9         $ 14         $ 202,324         $ —     

Interest on fixed rate debt

       63,922           16,321           32,641           14,960           —     

Variable rate debt

       4,816           408           808           800           2,800   

Interest on variable rate debt 1

       64           10           18           14           22   

Operating lease obligation

       33,386           9,633           14,062           5,849           3,842   

Performance stock unit awards

       8,259           8,259           —             —             —     

Pension and other post-retirement obligations

       7,773           739           1,446           1,409           4,179   

Management stock purchase plan 2

       1,479           540           779           160           —     
    

 

 

      

 

 

      

 

 

      

 

 

      

 

 

 

Total 3

     $ 322,046         $ 35,919         $ 49,768         $ 225,516         $ 10,843   
    

 

 

      

 

 

      

 

 

      

 

 

      

 

 

 

 

1 

Calculated using the interest rate in effect at December 31, 2011.

 

2 

Includes amounts due to retired participants of the Management Stock Purchase Plan (MSPP). Excludes the future payments due to active participants of the MSPP, which represents a liability of approximately $5.6 million as of December 31, 2011. Future payments to active participants cannot be accurately estimated as we are uncertain of when active participants’ service to the Company will terminate.

 

3 

Excludes liabilities for uncertain tax positions of $2.5 million. We have not included the liabilities for uncertain tax positions as we cannot make reliable estimates of the period of cash settlement.

Critical Accounting Policies

The preparation of the financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make decisions based upon estimates, assumptions, and factors it considers relevant to the circumstances. Such decisions include the selection of applicable principles and the use of judgment in their application, the results of which could differ from those anticipated.

A summary of the Company’s significant accounting policies are described in Note 1 of the Company’s consolidated financial statements included in Item 8 of this Annual Report on Form 10-K.

 

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Our most critical accounting policies include:

 

   

valuation of accounts receivable, which impacts selling, general, and administrative expense;

 

   

valuation of inventory, which impacts cost of sales and gross margin;

 

   

the allocation of the purchase price of acquisitions to the fair value of acquired assets and liabilities, which impacts our depreciation and amortization costs;

 

   

the assessment of recoverability of depreciable and amortizable long-lived assets, which impacts the impairment of long-lived assets;

 

   

the assessment of recoverability of goodwill and other indefinite-lived intangible assets, which impacts the impairment of goodwill and intangible assets; and

 

   

accounting for income taxes and deferred tax assets and liabilities, which impact the provision for income taxes.

Management reviews the estimates, including the allowance for doubtful accounts and inventory reserves, on a regular basis and makes adjustments based on historical experience, current conditions, and future expectations. Management believes these estimates are reasonable, but actual results could differ from these estimates.

Valuation of Accounts Receivable

Our accounts receivable represent those amounts that have been billed to our customers but not yet collected. As of December 31, 2011 and 2010, allowances for doubtful accounts of $4.6 million and $3.5 million were recorded, respectively, or 5% of gross accounts receivable for both periods. We record an allowance for doubtful accounts based on the portion of those accounts receivable that we believe are potentially uncollectible based on various factors, including experience, creditworthiness of customers, and current market and economic conditions. If the financial condition of customers were to deteriorate, resulting in impairment of their ability to make payments, additional allowances may be required. Changes in judgments on these factors could impact the timing of costs recognized.

Valuation of Inventories

We state our inventories at the lower of cost or market. We determine the cost basis of our inventory on a first-in, first-out basis using a standard cost methodology that approximates actual cost. On a regular basis, we calculate an estimated market value of our inventory, considered to be the prevailing selling price for the inventory less the cost to complete and sell the product. We compare the current carrying value of our inventory to the estimated market value to determine whether a reserve to value inventory at the lower of cost or market is necessary. We recorded insignificant charges during the three year period ended December 31, 2011 to value our inventory at the lower of cost or market.

We regularly review inventory on hand and record provisions for excess, obsolete, and slow-moving inventory based on historical and current sales trends. We recorded reserves for excess, obsolete, and slow-moving inventory of $4.1 million and $3.0 million as of December 31, 2011 and 2010, respectively, or 4% of gross inventories for both periods. Changes in product demand and our customer base may affect the value of inventory on hand, which may require higher provisions for obsolete inventory.

Accounting for Acquired Assets and Liabilities

When we acquire a business, we allocate the purchase price to the assets acquired and liabilities assumed in the transaction at their respective estimated fair values. We record any premium over the fair value of net assets acquired as goodwill. The allocation of the purchase price involves judgments and estimates both in characterizing the assets and in determining their fair value. The way we characterize the assets has important implications, as long-lived assets with definitive lives, for example, are depreciated or amortized, whereas goodwill is tested annually for impairment, as explained below.

 

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With respect to determining the fair value of assets, the most subjective estimates involve valuations of long-lived assets, such as property, plant, and equipment as well as identified intangible assets. We use all available information to make these fair value determinations and engage independent valuation specialists to assist in the fair value determination of the acquired long-lived assets. The fair values of long-lived assets are determined using valuation techniques that use discounted cash flow methods, independent market appraisals, and other acceptable valuation techniques. The following summarizes the amount of purchase price allocated to property, plant, and equipment, identifiable intangible assets, and goodwill for the acquisitions completed in 2011 (in millions):

 

September 30, September 30, September 30, September 30, September 30,

Acquisition

     Initial
Purchase
Price
       Property,
Plant, and
Equipment
       Identified
Intangible
Assets
       Goodwill        Other Net
Assets
 

D.S. Brown

     $ 97.6         $ 14.5         $ 33.3         $ 46.2         $ 3.6   

Award Metals

     $ 13.4         $ 2.8         $ 2.1         $ 4.3         $ 4.2   

Due to the subjectivity inherent in determining the fair value of long-lived assets and the significant number of acquisitions we have completed, we believe the allocation of purchase price to acquired assets and liabilities is a critical accounting policy.

Impairment of Depreciable and Amortizable Long-lived Assets

We test long-lived assets for impairment when events or changes in circumstances indicate that the carrying amount of those assets may not be recoverable and exceed their fair value. The following summarizes the value of long-lived assets subject to impairment testing when events or circumstances indicate potential impairment as of December 31, 2011 (in millions):

 

September 30,

Property, plant, and equipment, net

     $ 152.0   

Acquired intangibles with finite lives

     $ 48.5   

Other assets

     $ 7.6   

Impairment exists if the carrying amount of the asset in question exceeds the sum of the undiscounted cash flows expected to result from the use of the asset. The impairment loss would be measured as the amount by which the carrying amount of a long-lived asset exceeds its fair value as determined by discounted cash flow method, an independent market appraisal of the asset, or another acceptable valuation technique. We recognized impairment charges for property, plant, and equipment as a result of restructuring activities during the years ended December 31, 2011 and 2010 and for amortizable intangible assets. No depreciable or amortizable long-lived assets were impaired during the year ended December 31, 2009.

Goodwill and Other Indefinite-lived Intangible Asset Impairment Testing

Our goodwill and indefinite-lived intangible asset balances of $348.3 million and $46.8 million as of December 31, 2011, respectively, are subject to impairment testing. We test goodwill and indefinite-lived intangible assets for impairment on an annual basis as of October 31 and at interim dates when indicators of impairment are present. Indicators of impairment could include a significant long-term adverse change in business climate, poor indicators of operating performance, or a sale or disposition of a significant portion of a reporting unit.

During 2011, we concluded that no new indicators of impairment existed at interim dates and did not perform any interim impairment tests related to goodwill and indefinite-lived intangible assets. We tested goodwill and other indefinite-lived intangible assets for impairment during the fourth quarter of 2011 at the annual test date. No impairment charges were recognized as a result of the October 31, 2011 impairment test. However, the Company recognized intangible asset impairment charges of $77.0 million and $60.1 million for the years ended December 31, 2010 and December 31, 2009, respectively. In addition to the annual impairment test, goodwill and other indefinite-lived assets were tested for impairment at two interim dates during 2009: March 31 and June 30.

 

29


We test goodwill for impairment at the reporting unit level. We identify our reporting units by assessing whether the components of our operating segments constitute businesses for which discrete financial information is available and segment management regularly reviews the operating results of those components. As of the October 31, 2011 impairment test, we identified eleven reporting units in total, of which ten have goodwill. We added two reporting units from acquisitions completed during 2011 and reduced the number of reporting units by one as a result of a divestiture.

The goodwill impairment test consists of comparing the fair value of a reporting unit with its carrying amount including goodwill. If the carrying amount of the reporting unit exceeds the reporting unit’s fair value, the implied fair value of goodwill is compared to the carrying amount of goodwill. An impairment loss is recognized for the amount by which the carrying amount of goodwill exceeds the implied fair value of goodwill.

The following table sets forth the amount of goodwill allocated to each reporting unit tested for goodwill impairment and the percentage by which the estimated fair value of each reporting unit exceeded its carrying value as of the October 31, 2011 goodwill impairment test (in thousands):

 

September 30, September 30,

Reporting Unit

     Goodwill Allocated  to
Reporting Unit
       Percentage By Which
Estimated Fair Value
Exceeds Carrying Value
 

#1

     $ 111,499           24

#2

       89,231           31

#3

       46,270           9

#4

       27,332           52

#5

       21,268           9

#6

       19,569           39

#7

       18,261           9

#8

       8,256           8

#9

       4,328           25

#10

       3,589           166
    

 

 

      
     $ 349,603        
    

 

 

      

The October 31, 2011 goodwill impairment test included significant assumptions. To estimate the fair value of the reporting units as a part of step one of the impairment test, we used two valuation techniques: an income approach and a market approach. The income approach included a discounted cash flow model relying on significant assumptions consisting of revenue growth rates and profit margins based on internal forecasts, terminal value, and the weighted average cost of capital (WACC) used to discount future cash flows. The market approach consisted of applying an Earnings Before Interest, Taxes, Depreciation and Amortization (EBITDA) multiple to the forecasted EBITDA to be generated in 2011 and 2012. The market approach also relied on significant assumptions consisting of revenue growth rates and profit margins based on internal forecasts and the EBITDA multiple selected from an analysis of peer companies.

 

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The following table sets forth the compound annual revenue growth rate for the five-year period used to forecast cash flows and the average operating margin for the forecasted periods compared to actual operating margins generated over the long-term:

 

September 30, September 30, September 30,

Reporting Unit

     Compound Annual
Revenue Growth
Rate For Forecasted
Periods
    Operating Margins
For Forecasted
Periods
    Actual Long-term
Operating Margins
(a)
 

#1

       3     20     21

#2

       7     11     9

#3

       4     17     18

#4

       2     15     14

#5

       6     8     7

#6

       3     10     9

#7  (b)

       11     8     5

#8  (c)

       13     14     11

#9  (c)

       14     7     0

#10  (d)

       3     9     6

 

(a) Operating margins presented exclude restructuring charges incurred by each reporting unit.

 

(b) This reporting unit made an incremental acquisition of a product line with significantly higher margins than the existing product lines it offers. Additionally, this reporting unit’s operations were restructured in 2010. As a result, we believe forecasted operating margins will exceed prior results.

 

(c) The operating margins presented only include operating results generated since the dates these reporting units were acquired by Gibraltar. Since these operating results were generated during an economic downturn, we do not believe the results are representative of recent results or results expected in future periods.

 

(d) This reporting unit’s operations were restructured in 2007. The reporting unit has since generated operating margins approaching 10%.

We analyzed third-party forecasts of housing starts and other macroeconomic indicators that impact each reporting unit to provide a reasonable estimate of revenue growth in future periods. Our analysis of third-party forecasts noted that housing starts were projected to grow at a compound annual growth rate of 23% from 2011 to 2016. Therefore, we considered these forecasts in developing each reporting unit’s growth rates over the next five years depending on the level of correlation between housing starts and net sales for each reporting unit. The correlation between housing starts and net sales was based on an analysis of historical housing starts and our historical revenue. We concluded that this approach provided a reasonable estimate of long-term revenue growth and cash flows for each reporting unit.

Operating margins used to estimate future cash flows were consistent with long-term margins generated by the reporting units while they have been owned and operated by Gibraltar as shown in the table above. The reporting units where forecasted operating margins exceed long-term operating margins generated by the reporting unit were for reporting units that were recently acquired and, therefore, the long-term operating margins were more significantly impacted by the economic turmoil that began in 2008. Additionally, we took strategic actions to consolidate facilities, reduce costs, and restructure these business units to become more profitable as the economy recovers. These actions led to increased costs and lower operating margins in the short term. Based on our understanding of these reporting units and the actions taken by management to restructure the businesses for improved growth and profitability, we concluded that the long-term cash flows forecasted for all of the Company’s reporting units were reasonable.

 

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In addition to revenue growth and operating margin forecasts, the discounted cash flow model used to estimate the fair value of each reporting unit also uses assumptions for the amount of working capital needed to support each reporting unit. We forecasted modest improvement in working capital management for future periods at each reporting unit based on past performance. The Company experienced a significant reduction in days of working capital from 77 days for the year ended December 31, 2008 to 63 days for the year ended December 31, 2011. We have been able to significantly improve our working capital management through lean initiatives, efficiency improvements, and facility consolidations. We believe continued improvement in our ability to manage working capital will allow us to increase the cash flow generated from each reporting unit.

The terminal value of each reporting unit was based on a projected terminal year of forecasted cash flows in our discounted cash flow model. We made an assumption that cash flows would grow 2.0% each year thereafter based on our approximation of gross domestic product growth in the North American and European markets served by the Company. This assumption was based on a third-party forecast of future economic growth over the long-term.

The discounted cash flow model uses the WACC to discount cash flows in the forecasted period and to discount the terminal value to present value. To determine the WACC, we used a standard valuation method, the capital asset pricing model, based on readily available and current market data of peer companies considered market participants. Acknowledging the risk inherent in each reporting units’ ability to achieve long-term forecasted cash flows, in applying the income approach we increased the WACC of each reporting unit based upon each reporting unit’s past operating performance and their relative ability to achieve the forecasted cash flows. As a result of these analyses, we assigned a WACC between 10.8% and 12.5% for each reporting unit.

The EBITDA multiple used in the market approach to determine the fair value of each reporting unit was applied to the forecasted EBITDA to be generated during 2011 and 2012. The market approach relies on significant assumptions consisting of revenue growth rates and profit margins based on internal forecasts and the EBITDA multiple selected from an analysis of peer companies considered market participants. The revenue growth rates and profit margins used in the market approach were the same projections used in the discounted cash flows model as described above. The EBITDA multiples were established by analyzing each peer companies’ total invested capital in proportion to EBITDA derived from each peer companies’ most recently reported earnings. Similar to the WACC analysis, we assessed the risk of each reporting unit achieving its forecasts with consideration given to how each reporting unit has performed historically compared to forecasts. As a result of these analyses, we assigned an EBITDA multiple between 8.6 and 9.6 for 2011 EBITDA forecasts and 6.7 and 7.7 for 2012 EBITDA forecasts.

As noted above, we used two commonly accepted valuation techniques to estimate a fair value for each reporting unit. The estimated fair value for each reporting unit was calculated using a weighted average between the calculated amounts determined under the income approach and the market approach. We weighted the income approach more heavily (67%) as the technique uses a long-term approach that considers the expected operating profit of each reporting unit during periods where housing starts and other macroeconomic indicators are nearer historical averages. The market approach (33%) values the reporting units using 2011 and 2012 EBITDA values which were forecasted using estimated housing starts of 605,000 and 724,000, respectively. Housing starts have historically approximated 1.5 million each year. We believe the income approach considers the expected recovery in the residential building market better than the market approach. Therefore, we concluded that the income approach more accurately estimated the fair value of the reporting units as it considers earnings potential during a longer term and does not use the short-term perspective used by the market approach. Accordingly, we concluded that the market participants who execute transactions to sell or buy a business in the current economic environment would place greater emphasis on the income approach.

 

32


The following table sets forth the Company’s estimated fair value and carrying value for each reporting unit as of October 31, 2011 (in thousands):

 

September 30, September 30,

Reporting Unit

     Estimated
Fair Value
     Carrying Value  

#1

     $ 120,546       $ 97,540   

#2

       227,041         173,014   

#3

       102,130         93,957   

#4

       59,745         39,194   

#5

       41,735         38,348   

#6

       26,113         18,830   

#7

       29,171         26,791   

#8

       56,194         51,846   

#9

       27,712         22,187   

#10

       20,441         7,679   

Others Without Goodwill

       42,936         59,603   

Corporate

       (131,384      3,206   
    

 

 

    

 

 

 

Total

     $ 622,380       $ 632,195   
    

 

 

    

 

 

 

Net Debt

        $ 162,418   

Equity (Net Book Value)

          469,777   
       

 

 

 

Total

        $ 632,195   
       

 

 

 

The “Corporate” category includes unallocated corporate cash out flows. Unallocated corporate cash out flows include executive compensation and other administrative costs. Gibraltar has grown substantially through acquisitions and our strategy is to allow business unit management to operate the business units autonomous of corporate management. For example, each business unit has its own accounting, marketing, purchasing, information technology, and executive functions. As a result, we believe a market participant would not consider unallocated corporate cash flows when valuing each reporting unit and these cash flows have been properly excluded from the valuation of the reporting units.

We also performed a reconciliation of the total estimated fair values of the reporting units to our market capitalization as of October 31, 2011 to support the reasonableness of the fair value estimates used in our goodwill impairment test. The following calculation provides this reconciliation and the resulting control premium determined as of our October 31, 2011 impairment analysis (in thousands):

 

September 30, September 30, September 30,
       Estimated
Fair Value
     Estimated Market
Capitalization
        

Estimated Fair Value of Reporting Units

     $ 622,380           

Less: Net Debt as of October 31, 2011

       (162,418        
    

 

 

         

Shares Outstanding as of October 31, 2011

          30,419        

Average Stock Price from October 20, 2011 to November 10, 2011

        $ 11.36        
       

 

 

      

Value of Equity

     $ 459,962       $ 345,560        
    

 

 

    

 

 

      

Control Premium

             33%
            

 

Despite the difference between our net book value and the estimated fair value of equity, all reporting units with goodwill had fair values in excess of their carrying value. The difference between our net book value and the estimated fair value of equity is the result of the negative future cash flows associated with our unallocated corporate net assets as described above. Although the book value of equity exceeds our market capitalization, we deemed the control premium as of the October 31, 2011 impairment analysis to be reasonable based upon recent comparable transactions to acquire the control of similar businesses in our industry. Accordingly, we concluded the estimated fair value of each reporting unit was reasonably estimated.

 

33


We test our intangible assets for impairment by comparing the fair value of the indefinite-lived intangible asset, determined using a discounted cash flow model, with its carrying amount. An impairment loss would be recognized for the carrying amount in excess of its fair value. We recognized impairment charges for indefinite-lived intangible assets as a result of our October 31, 2010 and 2009 impairment tests. The assumptions used to determine the fair value of our indefinite-lived intangible assets are consistent with the assumptions employed in the determination of the fair values of our reporting units.

Accounting for Income Taxes and Deferred Tax Assets and Liabilities

Significant management judgment is required in determining our provision for income taxes, deferred tax assets and liabilities, and any valuation allowances. Our effective tax rates differ from the statutory rate due to the impact of permanent differences between income or loss reported for financial statement purposes and tax purposes, provisions for uncertain tax positions, state taxes, and income generated by international operations. Our effective tax rate was 45%, 18%, and 32%, for the years ended December 31, 2011, 2010, and 2009, respectively. Our future effective tax rates could be adversely affected by earnings being lower than anticipated in countries where we have lower statutory rates and vice versa. Changes in the valuation of our deferred tax assets or liabilities or changes in tax laws or interpretations thereof may also adversely affect our future effective tax rate. In addition, we are subject to the continuous examination of our income tax returns by the Internal Revenue Service and other tax authorities. We regularly assess the likelihood of adverse outcomes resulting from these examinations to determine the adequacy of our provision for income taxes.

Deferred tax assets and liabilities are determined based upon the differences between the financial statement and tax bases of assets and liabilities as measured by the enacted tax rates that will be in effect when these differences reverse. Valuation allowances are provided if based upon the weight of available evidence, it is more likely than not that some or all of the deferred tax assets will not be realized.

During the year ended December 31, 2011, deferred income tax liabilities increased primarily as a result of the acquisitions of the stock of D.S. Brown and Award Metals. Regarding deferred income tax assets, we maintained valuation allowances of $2.6 million and $2.8 million as of December 31, 2011 and 2010, respectively, due to uncertainties related to our ability to utilize these assets, primarily consisting of state net operating losses and other deferred tax assets. The valuation allowances are based on estimates of taxable income in each of the jurisdictions in which we operate and the period over which our deferred tax assets will be recoverable. If market conditions improve and future results of operations exceed our current expectations, our existing tax valuation allowances may be adjusted, resulting in future tax benefits. Alternatively, if market conditions deteriorate further or future operating results do not meet expectations, future assessments may result in a determination that some or all of the deferred tax assets are not realizable. As a result, we may need to establish additional tax valuation allowances for all or a portion of the gross deferred tax assets, which may have a material adverse effect on our results of operations and financial condition.

It is our policy to record estimated interest and penalties due to tax authorities as income tax expense and tax credits as a reduction in income tax expense. Insignificant amounts of interest and penalties were recognized in the provision for income taxes for 2011. During the years ended December 31, 2010 and 2009, we recognized $0.1 million and $0.2 million of interest and penalties, respectively.

The Company recognizes the tax benefit from an uncertain tax position only if it is more likely than not that the tax position will be sustained on examination by tax authorities, based on the technical merits of each position. The tax benefits recognized in the financial statements from such a position are measured based on the largest benefit that has a greater than fifty percent likelihood of being realized upon ultimate resolution. As of December 31, 2011 and 2010, the liability for uncertain income tax positions was $2.5 million and $2.2 million, respectively. Due to the high degree of uncertainty regarding the timing of potential future cash flows associated with these liabilities, we are unable to make a reasonably reliable estimate of the amount and period in which these liabilities might be paid.

 

34


Related Party Transactions

A member of our Board of Directors, Gerald S. Lippes, is a partner in a law firm that provides legal services to Gibraltar. For the years ended December 31, 2011, 2010, and 2009, the Company incurred costs of $1.8 million, $0.9 million, and $1.1 million, respectively, for legal services from this firm. Costs incurred increased significantly for 2011 as a result of additional legal services provided for the acquisitions completed in 2011 and our amended Senior Credit Agreement. At December 31, 2011 and 2010, we had $0.3 million and $0.3 million, respectively, recorded in accounts payable for amounts due to this law firm.

Another member of our Board of Directors, Robert E. Sadler, Jr., is a member of the Board of Directors of M&T Bank Corporation, one of the ten participating lenders which have committed capital to our $200 million revolving credit facility in our Senior Credit Agreement. All amounts outstanding under the Senior Credit Agreement were repaid in full as of December 31, 2011 and 2010 and $74.3 million of principal and interest was paid to the lenders during the year ended December 31, 2011.

Borrowings under the Senior Credit Agreement bear interest at a variable interest rate based upon the London Interbank Offered Rate (LIBOR) plus an additional margin of 2.0% to 2.5%, based on the amount of borrowings available to Gibraltar. The revolving credit facility also carries an annual facility fee of 0.375% on the undrawn portion of the facility and fees on outstanding letters of credit which are payable quarterly.

Recent Accounting Pronouncements

In May 2011, the Financial Accounting Standards Board (FASB) issued Accounting Standards Update (Update) 2011-04, “Fair Value Measurement (Topic 820) – Amendments to Achieve Common Fair Value Measurement and Disclosure Requirements in U.S. GAAP and IFRSs.” Update 2011-04 generally clarifies the requirements for measuring fair value and for disclosing information about fair value measurements. This Update results in common principles and requirements regarding fair value measurements for U.S. GAAP and International Financial Reporting Standards. The amendments are effective for interim and annual periods beginning after December 15, 2011 and are to be applied prospectively. The Company does not expect the adoption of Update 2011-04 will have a material impact on the Company’s consolidated financial statements.

In June 2011, the FASB issued Update 2011-05, “Comprehensive Income (Topic 220) – Presentation of Comprehensive Income.” Under the amendments included in Update 2011-05, an entity has the option to present the total of comprehensive income, the components of net income, and the components of other comprehensive income either in a single continuous statement of comprehensive income or in two separate but consecutive statements. The Company adopted Update 2011-05 retrospectively in 2011 which did not have a material impact on the Company’s consolidated results from operations, financial position, or cash flows.

In September 2011, the FASB issued Update 2011-08, “Intangibles – Goodwill and Other (Topic 350) – Testing Goodwill for Impairment.” Under the amendments included in Update 2011-08, an entity has the option to first assess qualitative factors to determine whether the existence of events or circumstances leads to a determination that it is more likely than not that the fair value of a reporting unit is less than its carrying amount. If, after assessing the totality of events or circumstances, an entity determines it is not more likely than not that the fair value of a reporting unit is less than its carrying amount, then performing the two-step impairment test is unnecessary. However, if an entity concludes otherwise, the two-step impairment test is required. The amendments are effective for fiscal years beginning after December 15, 2011 although early adoption is permitted. Although the amendments may change how goodwill is tested for impairment, the Company does not expect the adoption of Update 2011-08 will have a material impact on the timing or measurement of any goodwill impairments.

In September 2011, the FASB issued Update 2011-09, “Compensation – Retirement Benefits – Multiemployer Plans (Subtopic 715-80) – Disclosures about an Employer’s Participation in a Multiemployer Plan”. The amendments included in Update 2011-09 require employers to provide additional separate disclosures for multiemployer pension plans and multiemployer other postretirement benefit plans. The amended disclosures provide users with more detailed information about an employer’s involvement in these plans. The Company participates in various multiemployer pension plans and was required to disclose additional information about these plans in the consolidated financial statements for the year ended December 31, 2011 as included in Item 8 of this Annual Report on Form 10-K.

 

35


Item 7A. Quantitative and Qualitative Disclosures about Market Risk

In the ordinary course of business, the Company is exposed to various market risk factors, including changes in general economic conditions, competition, and raw materials pricing and availability. In addition, the Company is exposed to other financial market risks, primarily related to its long-term debt and foreign operations.

Raw Material Pricing Risk

We are subject to market risk exposure related to volatility in the price of steel, aluminum, and resins. A significant amount of our cost of sales relates to material costs. Our business is heavily dependent on the price and supply of our raw materials. Our various products are fabricated from steel, primarily hot-rolled and galvanized steel coils and bars, produced by mills and service centers. Many of our products are also fabricated from aluminum coils and resins. The commodity market, which includes the steel, aluminum, and resin industries, is highly cyclical in nature, and commodity costs have been volatile in recent years and may remain volatile in the future. Commodity costs are influenced by numerous factors beyond our control, including general economic conditions, the availability of raw materials, competition, labor costs, freight and transportation costs, production costs, import duties and other trade restrictions.

Although we have the ability to purchase steel from a number of suppliers, a production cutback by one or more of our current suppliers could create challenges in meeting delivery schedules to our customers. The prices we offer to our customers are also impacted by changes in commodity costs. We manage the alignment of the cost of our raw materials and prices offered to customers and attempt to pass changes to raw material costs through to our customers. To improve our management of commodity costs, we attempt to maintain lean inventory levels. Our investment in ERP systems was made to increase our effectiveness in this process.

We do not enter into long-term contracts for the purchase of raw materials and do not maintain inventory levels in excess of our production requirements. However, from time to time, we may purchase raw materials in advance of commodity cost increases.

We rely on major suppliers for our supply of raw materials. During 2011, we purchased our raw materials from domestic and foreign suppliers in an effort to purchase the lowest cost material as possible.

We cannot accurately calculate the pre-tax impact a one percent change in the commodity costs would have on our 2011 operating results as the change in commodity costs would both impact the cost to purchase materials and the selling prices we offer our customers. The impact to our operating results would significantly depend on the competitive environment and the costs of other alternative building products, which could impact our ability to pass commodity costs to our customers.

Interest Rate Risk

To manage interest rate risk, Gibraltar uses both fixed and variable interest rate debt. We repaid all amounts outstanding under our revolving credit facility, and no amounts remain outstanding as of December 31, 2011. As a result, fixed rate debt consisting of the Company’s Senior Subordinated 8% Notes is the only significant debt that remains outstanding at year end. We believe we limited our exposure to interest rate risk as a result of repaying substantially all variable rate debt and the long-term nature of our fixed rate debt. However, the Company will continue to monitor changes in its debt levels and access to capital ensuring interest rate risk is appropriately managed.

At December 31, 2011, our fixed rate debt consisted primarily of $202.3 million, net of discount, of our 8% Notes. The Company’s $204.0 million of 8% Notes were issued in December 2005 at a discount to yield 8.25%. The 8% Notes are due December 1, 2015.

Our variable rate debt consists primarily of the revolving credit facility under the Senior Credit Agreement, of which no amounts are outstanding as of December 31, 2011, and other debt. Borrowings under the revolving credit facility bear interest at a variable interest rate based upon the LIBOR plus an additional margin. A hypothetical 1% increase or decrease in interest rates would have changed the 2011 interest expense by approximately $0.1 million.

 

36


Foreign Exchange Risk

Gibraltar has foreign exchange risk in our international operations, primarily located in Canada and Europe, and through purchases from foreign vendors. Therefore, changes in the values of currencies of these countries affect our financial position and cash flows when translated into U.S. Dollars. We accepted our exposure to exchange rate movements relative to Gibraltar’s international operations and do not hedge our foreign exchange risk exposures. A change of 10% in the value of all applicable foreign currencies would not have a material effect on our financial position and cash flows.

 

37


Item 8. Financial Statements and Supplementary Data

 

    Page Number

Financial Statements

 

Report of Independent Registered Public Accounting Firm

  39

Consolidated Statements of Operations for the Years Ended December 31, 2011, 2010, and 2009

  40

Consolidated Statements of Comprehensive Income for the Years Ended December 31, 2011, 2010 and 2009

  41

Consolidated Balance Sheets as of December 31, 2011 and 2010

  42

Consolidated Statements of Cash Flows for the Years Ended December 31, 2011, 2010, and 2009

  43

Consolidated Statements of Shareholders’ Equity for the Years Ended December 31, 2011, 2010, and 2009

  44

Notes to Consolidated Financial Statements

  45

Supplementary Data:

 

Quarterly Unaudited Financial Data

  79

 

38


Report of Independent Registered Public Accounting Firm

The Board of Directors and Shareholders of Gibraltar Industries, Inc.

We have audited the accompanying consolidated balance sheets of Gibraltar Industries, Inc. as of December 31, 2011 and 2010, and the related consolidated statements of operations, comprehensive income, shareholders’ equity, and cash flows for each of the three years in the period ended December 31, 2011. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Gibraltar Industries, Inc. at December 31, 2011 and 2010 and the consolidated results of its operations and its cash flows for each of the three years in the period ended December 31, 2011, in conformity with U.S. generally accepted accounting principles

We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), Gibraltar Industries, Inc.’s internal control over financial reporting as of December 31, 2011, based on criteria established in Internal Control-Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission and our report dated February 24, 2012 expressed an unqualified opinion thereon.

 

/s/ Ernst & Young LLP
   Buffalo, New York
   February 24, 2012

 

39


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATED STATEMENTS OF OPERATIONS

(in thousands, except per share data)

 

September 30, September 30, September 30,
       Year Ended December 31,  
       2011      2010      2009  

Net sales

     $ 766,607       $ 637,454       $ 639,076   

Cost of sales

       621,492         533,586         519,348   
    

 

 

    

 

 

    

 

 

 

Gross profit

       145,115         103,868         119,728   

Selling, general, and administrative expense

       108,957         99,546         96,691   

Intangible asset impairment

       —           76,964         60,098   
    

 

 

    

 

 

    

 

 

 

Income (loss) from operations

       36,158         (72,642      (37,061

Interest expense

       19,363         19,714         21,433   

Other income

       (90      (77      (311
    

 

 

    

 

 

    

 

 

 

Income (loss) before taxes

       16,885         (92,279      (58,183

Provision for (benefit of) income taxes

       7,669         (16,923      (18,611
    

 

 

    

 

 

    

 

 

 

Income (loss) from continuing operations

       9,216         (75,356      (39,572

Discontinued operations:

          

Income (loss) before taxes

       13,840         (27,125      (20,181

Provision for (benefit of) income taxes

       6,533         (11,413      (7,728
    

 

 

    

 

 

    

 

 

 

Income (loss) from discontinued operations

       7,307         (15,712      (12,453
    

 

 

    

 

 

    

 

 

 

Net income (loss)

     $ 16,523       $ (91,068    $ (52,025
    

 

 

    

 

 

    

 

 

 

Net income (loss) per share – Basic:

          

Income (loss) from continuing operations

     $ 0.30       $ (2.49    $ (1.31

Income (loss) from discontinued operations

       0.24         (0.52      (0.42
    

 

 

    

 

 

    

 

 

 

Net income (loss)

     $ 0.54       $ (3.01    $ (1.73
    

 

 

    

 

 

    

 

 

 

Weighted average shares outstanding – Basic

       30,507         30,303         30,135   
    

 

 

    

 

 

    

 

 

 

Net income (loss) per share – Diluted:

          

Income (loss) from continuing operations

     $ 0.30       $ (2.49    $ (1.31

Income (loss) from discontinued operations

       0.24         (0.52      (0.42
    

 

 

    

 

 

    

 

 

 

Net income (loss)

     $ 0.54       $ (3.01    $ (1.73
    

 

 

    

 

 

    

 

 

 

Weighted average shares outstanding – Diluted

       30,650         30,303         30,135   
    

 

 

    

 

 

    

 

 

 

See accompanying notes to consolidated financial statements.

 

40


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME

(in thousands)

 

September 30, September 30, September 30,
       Year Ended December 31,  
       2011      2010      2009  

Net income (loss)

     $ 16,523       $ (91,068    $ (52,025

Other comprehensive (loss) income:

          

Foreign currency translation adjustment

       (1,232      (591      7,057   

Adjustment to retirement benefit liability, net of tax

       (187      277         17   

Adjustment to post-retirement healthcare benefit liability, net of tax

       129         (722      301   

Reclassification of unrealized loss on interest rate swap, net of tax

       —           1,206         1,220   
    

 

 

    

 

 

    

 

 

 

Other comprehensive (loss) income

       (1,290      170         8,595   
    

 

 

    

 

 

    

 

 

 

Total comprehensive income (loss)

     $ 15,233       $ (90,898    $ (43,430
    

 

 

    

 

 

    

 

 

 

See accompanying notes to consolidated financial statements.

 

41


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATED BALANCE SHEETS

(in thousands)

 

September 30, September 30,
       December 31,      December 31,  
       2011      2010  

Assets

       

Current assets:

       

Cash and cash equivalents

     $ 54,117       $ 60,866   

Accounts receivable, net of reserve

       90,595         70,371   

Inventories

       109,270         77,848   

Other current assets

       14,872         20,229   

Assets of discontinued operations

       —           13,063   
    

 

 

    

 

 

 

Total current assets

       268,854         242,377   

Property, plant, and equipment, net

       151,974         145,783   

Goodwill

       348,326         298,346   

Acquired intangibles

       95,265         66,301   

Other assets

       7,636         16,766   

Equity method investment

       —           1,345   

Assets of discontinued operations

       —           39,972   
    

 

 

    

 

 

 
     $ 872,055       $ 810,890   
    

 

 

    

 

 

 

Liabilities and Shareholders’ Equity

       

Current liabilities:

       

Accounts payable

     $ 67,320       $ 56,775   

Accrued expenses

       60,687         36,785   

Current maturities of long-term debt

       417         408   

Liabilities of discontinued operations

       —           6,150   
    

 

 

    

 

 

 

Total current liabilities

       128,424         100,118   

Long-term debt

       206,746         206,789   

Deferred income taxes

       55,801         37,119   

Other non-current liabilities

       21,148         23,221   

Liabilities of discontinued operations

       —           2,790   

Shareholders’ equity:

       

Preferred stock, $0.01 par value; authorized 10,000 shares; none outstanding

       —           —     

Common stock, $0.01 par value; authorized 50,000 shares; 30,702 and 30,516 shares issued in 2011 and 2010

       307         305   

Additional paid-in capital

       236,673         231,999   

Retained earnings

       229,437         212,914   

Accumulated other comprehensive loss

       (3,350      (2,060

Cost of 281 and 219 common shares held in treasury in 2011 and 2010

       (3,131      (2,305
    

 

 

    

 

 

 

Total shareholders’ equity

       459,936         440,853   
    

 

 

    

 

 

 
     $ 872,055       $ 810,890   
    

 

 

    

 

 

 

See accompanying notes to consolidated financial statements.

 

42


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATED STATEMENTS OF CASH FLOWS

(in thousands)

 

September 30, September 30, September 30,
       Year Ended December 31,  
       2011      2010      2009  

Cash Flows from Operating Activities

          

Net income (loss)

     $ 16,523       $ (91,068    $ (52,025

Income (loss) from discontinued operations

       7,307         (15,712      (12,453
    

 

 

    

 

 

    

 

 

 

Income (loss) from continuing operations

       9,216         (75,356      (39,572

Adjustments to reconcile net income (loss) to net cash provided by operating activities:

          

Depreciation and amortization

       26,181         23,964         23,221   

Provision for deferred income taxes

       5,028         (10,629      (17,671

Stock compensation expense

       4,642         4,315         4,407   

Non-cash charges to interest expense

       2,328         4,324         3,382   

Intangible asset impairment

       —           76,964         60,098   

Other non-cash adjustments

       3,321         7,252         2,930   

Increase (decrease) in cash resulting from changes in the following (excluding the effects of acquisitions):

          

Accounts receivable

       (7,612      (4,186      28,706   

Inventories

       (10,101      152         42,410   

Other current assets and other assets

       10,172         1,626         (8,613

Accounts payable

       2,076         12,506         (14,606

Accrued expenses and other non-current liabilities

       4,577         6,259         4,177   
    

 

 

    

 

 

    

 

 

 

Net cash provided by operating activities of continuing operations

       49,828         47,191         88,869   

Net cash (used in) provided by operating activities of discontinued operations

       (3,133      22,178         42,250   
    

 

 

    

 

 

    

 

 

 

Net cash provided by operating activities

       46,695         69,369         131,119   
    

 

 

    

 

 

    

 

 

 

Cash Flows from Investing Activities

          

Cash paid for acquisitions, net of cash acquired

       (109,248      —           (4,949

Purchases of property, plant, and equipment

       (11,552      (8,362      (9,791

Purchase of equity method investment

       (250      (1,250      —     

Net proceeds from sale of property and equipment

       1,226         221         292   

Net proceeds from sale of businesses

       67,529         29,164         —     
    

 

 

    

 

 

    

 

 

 

Net cash (used in) provided by investing activities of continuing operations

       (52,295      19,773         (14,448

Net cash provided by (used in) investing activities of discontinued operations

       2,089         (384      (1,015
    

 

 

    

 

 

    

 

 

 

Net cash (used in) provided by investing activities

       (50,206      19,389         (15,463
    

 

 

    

 

 

    

 

 

 

Cash Flows from Financing Activities

          

Long-term debt payments

       (74,262      (58,967      (182,401

Proceeds from long-term debt

       73,849         8,559         83,022   

Payment of deferred financing fees

       (1,570      (164      (2,383

Purchase of treasury stock at market prices

       (826      (1,114      (634

Payment of dividends

       —           —           (1,499

Excess tax benefit from stock compensation

       —           54         —     

Net proceeds from issuance of common stock

       34         270         47   
    

 

 

    

 

 

    

 

 

 

Net cash used in financing activities

       (2,775      (51,362      (103,848
    

 

 

    

 

 

    

 

 

 

Effect of exchange rate changes on cash

       (463      (126      480   
    

 

 

    

 

 

    

 

 

 

Net (decrease) increase in cash and cash equivalents

       (6,749      37,270         12,288   

Cash and cash equivalents at beginning of year

       60,866         23,596         11,308   
    

 

 

    

 

 

    

 

 

 

Cash and cash equivalents at end of year

     $ 54,117       $ 60,866       $ 23,596   
    

 

 

    

 

 

    

 

 

 

See accompanying notes to consolidated financial statements.

 

43


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY

(in thousands)

 

       Common Stock       

Additional

Paid-In

     Retained      Accumulated
Other
Comprehensive
     Treasury Stock      Total
Shareholders’
 
       Shares        Amount        Capital      Earnings      Loss      Shares        Amount      Equity  

Balance at January 1, 2009

       30,062         $ 301         $ 223,561       $ 356,007       $ (10,825      75         $ (557      568,487   

Net loss

       —             —             —           (52,025      —           —             —           (52,025

Foreign currency translation adjustment

       —             —             —           —           7,057         —             —           7,057   

Adjustment to retirement benefit liability, net of taxes of $12

       —             —             —           —           17         —             —           17   

Adjustment to post-retirement healthcare benefit liability, net of taxes of $174

       —             —             —           —           301         —             —           301   

Reclassification of unrealized loss on interest rate swap, net of tax of $719

       —             —             —           —           1,220         —             —           1,220   

Stock compensation expense

       —             —             4,407         —           —           —             —           4,407   

Net settlement of restricted stock units

       222           2           (2      —           —           76           (634      (634

Issuance of restricted stock

       6           —             —           —           —           —             —           —     

Stock options exercised

       5           —             47         —           —           —             —           47   

Tax effect from stock compensation

       —             —             (651      —           —           —             —           (651
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

    

 

 

      

 

 

    

 

 

 

Balance at December 31, 2009

       30,295         $ 303         $ 227,362       $ 303,982       $ (2,230      151         $ (1,191    $ 528,226   

Net loss

       —             —             —           (91,068      —           —             —           (91,068

Foreign currency translation adjustment

       —             —             —           —           (591      —             —           (591

Adjustment to retirement benefit liability, net of taxes of $161

       —             —             —           —           277         —             —           277   

Adjustment to post-retirement healthcare benefit liability, net of taxes of $417

       —             —             —           —           (722      —             —           (722

Reclassification of unrealized loss on interest rate swap, net of tax of $693

       —             —             —           —           1,206         —             —           1,206   

Stock compensation expense

       —             —             4,315         —           —           —             —           4,315   

Net settlement of restricted stock units

       187           2           (2      —           —           68           (1,114      (1,114

Issuance of restricted stock

       6           —             —           —           —           —             —           —     

Stock options exercised

       28           —             270         —           —           —             —           270   

Excess tax benefit from equity compensation

       —             —             54         —           —           —             —           54   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

    

 

 

      

 

 

    

 

 

 

Balance at December 31, 2010

       30,516         $ 305         $ 231,999       $ 212,914       $ (2,060      219         $ (2,305    $ 440,853   

Net income

       —             —             —           16,523         —           —             —           16,523   

Foreign currency translation adjustment

       —             —             —           —           (1,232      —             —           (1,232

Adjustment to retirement benefit liability, net of taxes of $108

       —             —             —           —           (187      —             —           (187

Adjustment to post-retirement healthcare benefit liability, net of taxes of $74

       —             —             —           —           129         —             —           129   

Stock compensation expense

       —             —             4,642         —           —           —             —           4,642   

Net settlement of restricted stock units

       177           2           (2      —           —           62           (826      (826

Issuance of restricted stock

       6           —             —           —           —           —             —           —     

Stock options exercised

       3           —             34         —           —           —             —           34   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

    

 

 

      

 

 

    

 

 

 

Balance at December 31, 2011

       30,702         $ 307         $ 236,673       $ 229,437       $ (3,350      281         $ (3,131    $ 459,936   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

    

 

 

      

 

 

    

 

 

 

See accompanying notes to consolidated financial statements.

 

44


GIBRALTAR INDUSTRIES, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES

Principles of consolidation

The consolidated financial statements include the accounts of Gibraltar Industries, Inc. and subsidiaries (the Company). All significant intercompany accounts and transactions have been eliminated in consolidation.

Use of estimates

The preparation of the consolidated financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the amounts reported in the consolidated financial statements and accompanying notes. Actual results could differ from those estimates.

Revenue recognition

Revenue is recognized when products are shipped or service is provided, the customer takes ownership and assumes the risk of loss, collection of the corresponding receivable is probable, persuasive evidence of an arrangement exists, and the sales price is fixed or determinable. Sales returns, allowances, and customer incentives are treated as reductions to sales and are provided for based on historical experience and current estimates.

Promotional allowances

The Company promotes its branded products through cooperative advertising programs with retailers. Retailers also are offered in-store promotional allowances and rebates based on sales volume. Promotion costs (including allowances and rebates) incurred during the year are expensed during periods related to the associated revenues and recorded as a reduction to net sales.

Cash and cash equivalents

Cash and cash equivalents include cash on hand, checking accounts, and all highly liquid investments with a maturity of three months or less.

Accounts receivable

Accounts receivable are composed of trade receivables recorded at the invoiced amount, are expected to be collected within one year, and do not bear interest. The allowance for doubtful accounts is the Company’s best estimate of the amount of probable uncollectible amounts in the Company’s existing accounts receivable. The Company determines the allowance based on a number of factors, including experience, credit worthiness of customers, and current market and economic conditions. The Company reviews the allowance for doubtful accounts on a regular basis. Account balances are charged against the allowance after all means of collection have been exhausted and the potential for recovery is considered remote. The following table summarizes activity recorded within the allowance for doubtful accounts for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011      2010      2009  

Beginning balance

     $ 3,504       $ 3,677       $ 3,573   

Bad debt expense

       1,799         1,213         2,064   

Reserves from acquisitions

       896         —           —     

Accounts written-off and other adjustments

       (1,553      (1,367      (2,034

Foreign currency translation

       (32      (19      74   
    

 

 

    

 

 

    

 

 

 

Ending balance

     $ 4,614       $ 3,504       $ 3,677   
    

 

 

    

 

 

    

 

 

 

 

45


Concentrations of credit risk on accounts receivable are limited to those from significant customers that are believed to be financially sound. The Company typically does not require collateral. Accounts receivable from the Company’s most significant customer as a percentage of consolidated accounts receivable as of December 31 was as follows:

 

September 30, September 30,
       2011   2010

The Home Depot

     16.5%   20.8%

Net sales to the Company’s most significant customer as a percentage of consolidated net sales for the years ended December 31 was as follows:

 

September 30, September 30, September 30,
       2011   2010   2009

The Home Depot

     12.5%   14.0%   16.3%

Inventories

Inventories are valued at the lower of cost or market. The Company did not recognize material charges within cost of sales to adjust inventory to the lower of cost or market because inventory at cost exceeded the Company’s estimate of net realizable value less normal profit margins during the three year period ended December 31, 2011.

The cost basis of the inventory is determined on a first-in, first-out basis using either actual costs or a standard cost methodology which approximates actual cost. Shipping and handling costs are recognized as a component of cost of sales.

Inventory on hand is regularly reviewed and provisions for excess, obsolete, and slow-moving inventory based on historical and current sales trends are recorded. The following table summarizes activity recorded within the reserves for excess, obsolete, and slow moving inventory for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011      2010      2009  

Beginning balance

     $ 3,044       $ 3,395       $ 3,867   

Excess, obsolete, and slow-moving inventory expense

       378         1,046         615   

Reserves from acquisitions

       1,270         —           —     

Scrapped inventory and other adjustments

       (542      (1,402      (1,130

Foreign currency translation

       (4      5         43   
    

 

 

    

 

 

    

 

 

 

Ending balance

     $ 4,146       $ 3,044       $ 3,395   
    

 

 

    

 

 

    

 

 

 

Property, plant, and equipment

Property, plant, and equipment are stated at cost and depreciated over their estimated useful lives using the straight-line method. Interest is capitalized in connection with construction of qualified assets. Expenditures that extend the useful lives of assets are capitalized, while repair and maintenance costs are expensed as incurred. The estimated useful lives of land improvements, buildings, and building improvements are 15 to 40 years, while the estimated useful lives for machinery and equipment are 3 to 20 years. Accelerated depreciation methods are used for income tax purposes.

The table below sets forth the amount of interest capitalized and depreciation expense recognized during the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Capitalized interest

     $ 250         $ 152         $ 660   

Depreciation expense

     $ 19,872         $ 18,797         $ 18,034   

Acquisition related assets and liabilities

Accounting for the acquisition of a business as a purchase transaction requires an allocation of the purchase price to the assets acquired and the liabilities assumed in the transaction at their respective estimated fair values. The most difficult estimations of individual fair values are those involving long-lived assets, such as property, plant, and equipment and intangible assets. The Company uses all available information to make these fair value determinations and, for major business acquisitions, engages independent valuation specialists to assist in the fair value determination of the acquired long-lived assets.

 

46


Goodwill and other intangible assets

The Company tests goodwill and other indefinite-lived intangible assets for impairment at the reporting unit level on an annual basis at October 31 or more frequently if an event occurs or circumstances change that indicate that the fair value of a reporting unit could be below its carrying amount. The reporting units are at the component level, or one level below the operating segment level. Goodwill is assigned to each reporting unit as of the date the reporting unit is acquired and based upon the expected synergies of the acquisition. The impairment test consists of comparing the fair value of a reporting unit, determined using two valuation techniques, with its carrying amount including goodwill, and, if the carrying amount of the reporting unit exceeds its fair value, comparing the implied fair value of goodwill with its carrying amount. An impairment loss would be recognized for the carrying amount of goodwill in excess of its implied fair value. Goodwill impairment charges were recognized for the years ended December 31, 2010 and 2009.

The Company tests its indefinite-lived intangible assets for impairment on an annual basis as of October 31, or more frequently if an event occurs or circumstances change that indicate that the fair value of an indefinite-lived intangible asset could be below its carrying amount. The impairment test consists of comparing the fair value of the indefinite-lived intangible asset, determined using discounted cash flows on a relief-from-royalty basis, with its carrying amount. An impairment loss would be recognized for the carrying amount in excess of its fair value. Impairment losses related to indefinite-lived intangible assets were recognized for the years ended December 31, 2010 and 2009.

The Company identified an intangible asset with a finite useful life that was impaired as of October 31, 2010. The intangible asset was re-valued at its fair value determined using discounted cash flows on an excess earnings basis.

The Company recognized the following intangible asset impairment charges during the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Goodwill impairment

     $ —           $ 66,589         $ 59,008   

Indefinite-lived intangible asset impairment

       —             5,100           1,090   

Finite-lived intangible asset impairment

       —             5,275           —     
    

 

 

      

 

 

      

 

 

 

Total intangible asset impairment

     $ —           $ 76,964         $ 60,098   
    

 

 

      

 

 

      

 

 

 

Acquired identifiable intangible assets are recorded at estimated cost. Identifiable intangible assets with finite useful lives are amortized over their estimated useful lives.

Deferred charges

Deferred charges associated with initial costs incurred to enter into new debt arrangements are included in other assets and are amortized as a part of interest expense over the terms of the associated debt agreements. In 2011 and 2009, portions of these deferred financing charges were written off as a result of entering into amended and restated credit agreements and the early payment of debt outstanding under a term loan as discussed in Note 8 of the consolidated financial statements.

Notes receivable

The Company held notes receivable from various divestitures and real estate transactions. The current portion of the notes receivable was included in other current assets and the long-term portion of the notes receivable was included in other assets. Each note receivable is evaluated for collectability each reporting period on an individual basis. Collectability is primarily evaluated on the financial condition of the debtor and whether and to what extent the debtor has complied with the terms of the underlining note agreements. No allowances for credit losses were established for the notes receivable during the years ended December 31, 2011, 2010, or 2009. Interest income was recognized on an accrual basis based upon fixed rates as defined in each note receivable agreement and classified as a reduction to interest expense on the consolidated statement of operations.

 

47


The following table sets forth the outstanding notes receivable as of December 31 (in thousands):

 

September 30, September 30,
       2011        2010  

Current portion

     $ 215         $ 304   

Long-term portion

       838           9,355   
    

 

 

      

 

 

 

Notes receivable

     $ 1,053         $ 9,659   
    

 

 

      

 

 

 

A note receivable from a divestiture completed in 2008 was repaid in full during 2011. As a result, the amount of notes receivable outstanding decreased significantly from December 31, 2010 to December 31, 2011.

Impairment of long-lived assets

Long-lived assets, including acquired identifiable intangible assets, are reviewed for impairment whenever events or changes in circumstances indicate that the carrying amount of those assets may not be recoverable. The Company uses undiscounted cash flows to determine whether impairment exists and measures any impairment loss by approximating fair value using acceptable valuation techniques, including discounted cash flow models and third-party appraisals. As noted above, the Company recognized an impairment charge related to intangible assets during the years ended December 31, 2010 and 2009. In addition, the Company recognized a number of impairment charges related to restructuring plans during the three year period ended December 31, 2011 as described in Note 15 of the consolidated financial statements.

Equity method investments

The Company’s equity method investments were accounted for using the equity method of accounting, under which the Company’s share of the earnings of each investee was recognized in income as earned and distributions were credited against the investment when received. The portion of the investment in excess of the Company’s applicable share of an investee’s net assets resulted in an equity-method intangible asset. The equity-method intangible asset was amortized over its estimated useful life of seven years. The Company divested of its membership interests in both equity method investments in 2011 and 2010, respectively.

Derivative instruments and hedging activities

The Company is exposed to certain risks relating to its ongoing business operations. From time to time, the Company may use derivative instruments to manage interest rate risk. Interest rate swaps have been entered into in prior periods to manage interest rate risk associated with the Company’s variable-rate borrowings. The Company had an interest rate swap outstanding with a notional amount of $57,500,000, which expired on December 22, 2010. The Company designated this interest rate swap as a cash flow hedge at inception.

In connection with the execution of the Company’s Third Amended and Restated Credit Agreement dated July 24, 2009 and based on the Company’s prospective assessment of the effectiveness of the interest rate swap, the Company de-designated the swap as a hedge and beginning in the third quarter of 2009 all changes in the fair value of the swap were prospectively recorded in earnings as increases or decreases to interest expense. The Company amortized amounts remaining in accumulated other comprehensive loss related to the swap to interest expense during the second half of 2009 and the first quarter of 2010.

On February 1, 2010, the Company sold the majority of the assets of the Processed Metal Products business as disclosed in Note 14 of the consolidated financial statements. The Company used proceeds from the sale together with cash generated from operations to repay all remaining variable-rate debt outstanding. Accordingly, all losses previously deferred in accumulated other comprehensive loss related to the interest rate swap were reclassified to interest expense during the first quarter of 2010. Changes in the fair value of the swap continued to be recorded in earnings until the swap expired.

 

48


The following table summarizes the gains and losses recorded in interest expense and other comprehensive income as a result of the interest rate swap for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Adjustments to interest expense:

              

Loss reclassified from accumulated other comprehensive income

     $ —           $ 1,899         $ 2,010   

Loss from changes in the fair value of the ineffective portion of the interest rate swap

       —             170           896   
    

 

 

      

 

 

      

 

 

 

Total loss included in interest expense

     $ —           $ 2,069         $ 2,906   
    

 

 

      

 

 

      

 

 

 

Adjustments to other comprehensive income:

              

Realized loss reclassified to interest expense, net of taxes

     $ —           $ 302         $ 1,264   

Unrealized loss reclassified to interest expense, net of taxes

       —             904           —     

Unrealized loss from changes in the fair value of the effective portion of the interest rate swap, net of taxes

       —             —             (44
    

 

 

      

 

 

      

 

 

 

Gain included in other comprehensive income

     $ —           $ 1,206         $ 1,220   
    

 

 

      

 

 

      

 

 

 

Foreign currency transactions and translation

The assets and liabilities of the Company’s foreign subsidiaries are translated into U.S. dollars at the rate of exchange in effect at the balance sheet date. Income and expense items are translated at the average exchange rates prevailing during the period. Gains and losses resulting from foreign currency transactions are recognized currently in income and those resulting from the translation of financial statements are accumulated as a separate component of comprehensive income. The following table summarizes the foreign currency transaction gains and losses recognized during the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Foreign currency loss

     $ 232         $ 271         $ 325   

Shareholders’ equity

During 2011, 2010, and 2009, the Company acquired 62,000, 68,000, and 76,000 shares of stock, respectively, as satisfaction of statutory minimum tax withholdings related to stock compensation. These reacquired shares and related cost are reflected as treasury stock in the consolidated balance sheets at December 31, 2011 and 2010.

Comprehensive income

Comprehensive income includes net income as well as other comprehensive income. The Company’s other comprehensive income consists of unrealized gains and losses on interest rate swaps and retirement liability adjustments, which are recorded net of related taxes, along with foreign currency translation adjustments.

Earnings per share

Earnings per share equals net income divided by the weighted average shares outstanding during the year. The computation of diluted earnings per share includes all dilutive common stock equivalents in the weighted average shares outstanding. A reconciliation between basic and diluted earnings per share for the years ended December 31, 2011, 2010, and 2009 is displayed in Note 17 of the consolidated financial statements.

Income taxes

The provision for income taxes is determined using the asset and liability approach. Under this approach, deferred income taxes represent the expected future tax consequences of temporary differences between the carrying amounts and tax basis of assets and liabilities. The Company records a valuation allowance to reduce deferred tax assets when uncertainty exists regarding their realization.

 

49


Equity-based compensation

The Company measures the cost of equity-based compensation based on grant date fair value and recognizes the cost over the period in which the employee is required to provide service in exchange for the award. Equity-based compensation consists of grants of stock options, restricted stock, restricted stock units, and performance stock units. Equity-based compensation expense is included as a component of selling, general, and administrative expenses. The Company’s equity-based compensation plans are discussed in more detail in Note 12 of the consolidated financial statements.

Collective bargaining agreements

At December 31, 2011, the Company employed 2,221 people, of which approximately 21% were represented by unions through various collective bargaining agreements (CBAs). One CBA, representing 4% of our workforce, expired and is currently being re-negotiated. Another four CBAs, representing 13% of our workforce, will expire during 2012. Our other CBAs expire between June 30, 2013 and December 31, 2013. We historically have had good relationships with our unions. We expect the current and future negotiations with our unions to result in contracts that provide benefits that are consistent with those provided in our current agreements.

Recent Accounting Pronouncements

In May 2011, the Financial Accounting Standards Board (FASB) issued Accounting Standards Update (Update) 2011-04, “Fair Value Measurement (Topic 820) – Amendments to Achieve Common Fair Value Measurement and Disclosure Requirements in U.S. GAAP and IFRSs.” Update 2011-04 generally clarifies the requirements for measuring fair value and for disclosing information about fair value measurements. This Update results in common principles and requirements regarding fair value measurements for U.S. GAAP and International Financial Reporting Standards. The amendments are effective for interim and annual periods beginning after December 15, 2011 and are to be applied prospectively. The Company does not expect the adoption of Update 2011-04 will have a material impact on the Company’s consolidated financial statements.

In June 2011, the FASB issued Update 2011-05, “Comprehensive Income (Topic 220) – Presentation of Comprehensive Income.” Under the amendments included in Update 2011-05, an entity has the option to present the total of comprehensive income, the components of net income, and the components of other comprehensive income either in a single continuous statement of comprehensive income or in two separate but consecutive statements. The amendments are effective for fiscal years, and interim periods within those years, beginning after December 15, 2011 and are to be applied retrospectively. The Company adopted Update 2011-05 retrospectively in 2011 which did not have a material impact on the Company’s consolidated results from operations, financial position, or cash flows.

In September 2011, the FASB issued Update 2011-08, “Intangibles – Goodwill and Other (Topic 350) – Testing Goodwill for Impairment.” Under the amendments included in Update 2011-08, an entity has the option to first assess qualitative factors to determine whether the existence of events or circumstances leads to a determination that it is more likely than not that the fair value of a reporting unit is less than its carrying amount. If, after assessing the totality of events or circumstances, an entity determines it is not more likely than not that the fair value of a reporting unit is less than its carrying amount, then performing the two-step impairment test is unnecessary. However, if an entity concludes otherwise, the two-step impairment test is required. The amendments are effective for fiscal years beginning after December 15, 2011 although early adoption is permitted. Although the amendments may change how goodwill is tested for impairment, the Company does not expect the adoption of Update 2011-08 will have a material impact on the timing or measurement of any goodwill impairments.

In September 2011, the FASB issued Update 2011-09, “Compensation – Retirement Benefits – Multiemployer Plans (Subtopic 715-80) – Disclosures about an Employer’s Participation in a Multiemployer Plan”. The amendments included in Update 2011-09 require employers to provide additional separate disclosures for multiemployer pension plans and multiemployer other postretirement benefit plans. The amended disclosures provide users with more detailed information about an employer’s involvement in these plans. The Company participates in various multiemployer pension plans and was required to disclose additional information about these plans in the consolidated financial statements for the year ended December 31, 2011, the date that the Update was effective for public entities. The additional disclosures are provided in Note 9 of the consolidated financial statements.

 

50


Reclassifications

Certain 2010 and 2009 amounts have been reclassified to conform to the 2011 presentations. The Company reclassified the effect of exchange rate changes on cash on the consolidated statement of cash flows.

2. INVENTORIES

Inventories at December 31 consisted of the following (in thousands):

 

September 30, September 30,
       2011        2010  

Raw material

     $ 43,911         $ 31,358   

Work-in-process

       12,003           4,838   

Finished goods

       53,356           41,652   
    

 

 

      

 

 

 

Total inventories

     $ 109,270         $ 77,848   
    

 

 

      

 

 

 

3. PROPERTY, PLANT, AND EQUIPMENT

Components of property, plant, and equipment at December 31 consisted of the following (in thousands):

 

September 30, September 30,
       2011      2010  

Land and land improvements

     $ 15,801       $ 15,239   

Building and improvements

       68,402         65,156   

Machinery and equipment

       193,355         178,427   

Construction in progress

       7,010         3,122   
    

 

 

    

 

 

 

Property, plant, and equipment, gross

       284,568         261,944   

Less: accumulated depreciation

       (132,594      (116,161
    

 

 

    

 

 

 

Property, plant, and equipment, net

     $ 151,974       $ 145,783   
    

 

 

    

 

 

 

4. ACQUISITIONS

On April 1, 2011, the Company acquired all of the outstanding stock of The D.S. Brown Company (D.S. Brown). D.S. Brown is located in North Baltimore, Ohio and is the largest U.S. manufacturer of components for the bridge and highway transportation infrastructure industry including expansion joint systems, bearing assemblies, pavement sealing systems, and other specialty components. The acquisition of D.S. Brown provides the Company with a diversified product offering to the infrastructure market. The results of D.S. Brown have been included in the Company’s consolidated financial results since the date of acquisition. The aggregate purchase consideration for the acquisition of D.S. Brown was $97,643,000, net of a working capital adjustment.

On June 3, 2011, the Company acquired all of the outstanding stock of Pacific Award Metals, Inc. (Award Metals). Award Metals operates six facilities in Arizona, California, Colorado, and Washington and is a leading regional manufacturer of roof ventilation, roof trims, flashing and rain ware, drywall trims, and specialized clips and connectors for concrete forms used in the new construction and repair and remodel markets. The acquisition of Award Metals expands the breadth of the Company’s product offerings and allows the Company access to new customers. The results of Award Metals have been included in the Company’s consolidated financial results since the date of acquisition. The fair value of the aggregate purchase consideration for the acquisition of Award Metals was $13,369,000, net of a working capital adjustment. A portion of the purchase consideration is payable in November 2012. The Company recorded a payable of $1,826,000 as of December 31, 2011 to reflect this obligation. The acquisitions of D. S. Brown and Award Metals were not considered significant to the Company’s results of operations.

The purchase price for each acquisition was allocated to the assets acquired and liabilities assumed based upon their respective fair values. The excess consideration was recorded as goodwill and approximated $50,526,000, of which $5,241,000 is deductible for tax purposes. Goodwill represents future economic benefits arising from other assets acquired that could not be individually identified including workforce additions, growth opportunities, and increased presence in the building products markets.

 

51


The allocation of purchase consideration to the assets acquired and liabilities assumed is as follows (in thousands):

 

September 30, September 30,
       D.S. Brown      Award Metals  

Working capital

     $ 16,735       $ 4,177   

Property, plant, and equipment

       14,481         2,794   

Intangible assets

       33,300         2,101   

Other assets

       230         75   

Other liabilities

       (13,301      (106

Goodwill

       46,198         4,328   
    

 

 

    

 

 

 

Fair value of purchase consideration

     $ 97,643       $ 13,369   
    

 

 

    

 

 

 

The acquired intangible assets consisted of the following for the two acquisitions completed during the year ended December 31, 2011 (in thousands):

 

September 30, September 30,
                Estimated  
       Fair Value        Useful Life  

Unpatented technology and patents

     $ 16,560           15 Years   

Trademarks

       11,470           Indefinite   

Customer relationships

       5,970           16 Years   

Backlog

       1,200           1.5 Years   

Non-compete agreements

       201           4 Years   
    

 

 

      

Total

     $ 35,401        
    

 

 

      

The acquisitions of D.S. Brown and Award Metals were financed through cash on hand and debt available under the Company’s revolving credit facility. The Company incurred certain acquisition-related costs, primarily composed of legal and consulting fees of $986,000 for the year ended December 31, 2011. All acquisition-related costs were recognized as a component of selling, general, and administrative expenses on the consolidated statement of operations. The Company also recognized additional cost of sales of $2,467,000 for the year ended December 31, 2011 related to the recognition of inventory at fair value when allocating the purchase price of the acquisitions.

5. GOODWILL AND RELATED INTANGIBLE ASSETS

Goodwill

The changes in the carrying amount of goodwill for the years ended December 31 were as follows (in thousands):

 

September 30, September 30,
       2011      2010  

Balance as of the beginning of the year

     $ 298,346       $ 365,653   

Acquired goodwill

       50,526         —     

Impairment

       —           (66,589

Foreign currency translation

       (546      (718
    

 

 

    

 

 

 

Balance as of the end of the year

     $ 348,326       $ 298,346   
    

 

 

    

 

 

 

Goodwill is recognized net of accumulated impairment losses of $125,597,000 as of December 31, 2011 and 2010, respectively.

The Company performed its annual goodwill impairment test as of October 31, 2011, 2010, and 2009. Additionally, the Company performed interim impairment tests as of March 31, 2009 and June 30, 2009. As a result, the Company recognized goodwill impairment charges during the years ended December 31, 2010 and 2009.

As of the October 31, 2011 impairment test, the Company identified eleven reporting units in total, of which ten have goodwill. The Company added two reporting units from acquisitions completed during 2011 and reduced the number of reporting units by one as a result of a divestiture.

 

52


Step one of the goodwill impairment test consists of comparing the fair value of a reporting unit with its carrying amount including goodwill. The fair value of each reporting unit was determined using two valuation techniques: an income approach and a market approach. Each valuation approach relies on significant assumptions including a weighted average cost of capital (WACC). The WACC is calculated based upon the capital structure of nine market participants in the Company’s peer group. The following table summarizes the WACC used during the goodwill impairment tests performed during 2011 and 2010:

 

Date of Impairment Test

    

WACC

October 31, 2011

     10.8% to 12.5%

October 31, 2010

     12.0% to 12.9%

Other assumptions used to calculate a fair value for each reporting unit include projected revenue growth, forecasted cash flows, and earnings multiples based on the market value of the Company and nine market participants in a peer group. A third-party forecast of housing starts was utilized to estimate revenue growth for future periods.

During our 2010 and 2009 goodwill impairment tests, we identified reporting units with carrying values in excess of fair value due to decreased revenue projections. Therefore, the Company initiated step two of the goodwill impairment test which involved calculating the implied fair value of goodwill by allocating the fair value of the reporting unit to the fair value of its assets and liabilities other than goodwill, calculating an implied fair value of goodwill, and comparing the implied fair value to the carrying amount of goodwill. As a result of step two of the goodwill impairment test, the Company estimated that the implied fair value of goodwill for the reporting units was less than their carrying values by $66,589,000 and $59,008,000 for the years ended December 31, 2010 and 2009, respectively, which have been recorded as impairment charges. No goodwill impairment charges were recorded in 2011.

Based on the 2011 goodwill impairment test, a reporting unit would have failed step one if the Company used a WACC of 13.2%, reduced earnings multiples by a factor of 1.9, or reduced the compounded annual revenue growth rate by 140 basis points.

The Company will continue to monitor impairment indicators and financial results in future periods. If cash flows change or if the market value of the Company’s stock does not increase, there may be additional impairment charges. Impairment charges could be based on factors such as the Company’s stock price, forecasted cash flows, assumptions used, control premiums, or other variables.

Acquired Intangible Assets

Acquired intangible assets consist of the following (in thousands):

 

September 30, September 30, September 30, September 30, September 30,
       December 31, 2011        December 31, 2010         
       Gross
Carrying
Amount
       Accumulated
Amortization
       Gross
Carrying
Amount
       Accumulated
Amortization
      

Estimated
Useful Life

Indefinite-lived intangible assets:

                        

Trademarks

     $ 46,760         $ —           $ 35,403         $ —           Indefinite

Finite-lived intangible assets:

                        

Trademarks

       1,968           921           1,968           760         2 to 15 Years

Unpatented technology

       22,117           3,577           5,557           2,239         5 to 20 Years

Customer relationships

       48,276           20,512           42,469           16,832         5 to 16 Years

Non-compete agreements

       2,857           2,303           2,656           1,921         5 to 10 Years

Backlog

       1,200           600           —             —           1 to 2 Years
    

 

 

      

 

 

      

 

 

      

 

 

      
       76,418           27,913           52,650           21,752        
    

 

 

      

 

 

      

 

 

      

 

 

      

Total acquired intangible assets

     $ 123,178         $ 27,913         $ 88,053         $ 21,752        
    

 

 

      

 

 

      

 

 

      

 

 

      

 

53


The Company recognized impairment charges related to the trademark and customer relationship intangible assets for the years ended December 31, 2010 and 2009. The impairment charges related to the trademarks were recognized as a result of the Company’s impairment test of indefinite-lived intangibles. The fair values of the impaired trademarks were determined using an income approach consisting of the relief-from-royalty method. The impairment charge related to the customer relationship asset was recognized as a result of the estimated future undiscounted cash flows of the asset being less than its carrying value. The fair value of the impaired customer relationship was determined using an income approach consisting of the excess earnings method. In addition, the Company recognized amortization expense related to the acquired intangible assets.

The following table summarizes the impairment charges and acquired intangibles amortization expense for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Impairment charges

     $ —           $ 10,375         $ 1,090   

Amortization expense

     $ 6,309         $ 5,167         $ 5,187   

Amortization expense related to acquired intangible assets for the next five years ended December 31 is estimated as follows (in thousands):

 

September 30,

2012

     $ 6,591   

2013

     $ 5,691   

2014

     $ 4,770   

2015

     $ 4,635   

2016

     $ 4,300   

6. EQUITY METHOD INVESTMENTS

On May 24, 2010, the Company entered into a membership interest purchase agreement to acquire a 10% membership interest in Structural Soft, LLC (Structural Soft) for $1,500,000. Structural Soft is a developer of software used in the design of residential construction projects. The investment was accounted for using the equity method of accounting, under which the Company’s share of the earnings of the investee was recognized in income as earned and distributions were credited against the investment when received. The Company’s proportionate share in the net assets of Structural Soft and an equity-method intangible asset aggregated $1,345,000 at December 31, 2010. The Company’s investment exceeded its applicable share of Structural Soft’s net assets at the date the membership interest was purchased and resulted in an equity-method intangible asset. The Company sold the membership interest in the Structural Soft on March 10, 2011 as a part of the transaction to sell the stock of the United Steel Products business as disclosed in Note 14.

The Company sold a 31% partnership interest in a steel pickling joint venture with Samuel Manu-Tech, Inc. on February 1, 2010 as a part of the transaction to sell the majority of the assets of the Processed Metal Products business as disclosed in Note 14.

7. ACCRUED EXPENSES

Accrued expenses at December 31 consist of the following (in thousands):

 

September 30, September 30,
       2011        2010  

Compensation

     $ 26,459         $ 12,981   

Customer rebates

       9,102           7,209   

Insurance

       8,740           8,497   

Other

       16,386           8,098   
    

 

 

      

 

 

 

Total accrued expenses

     $ 60,687         $ 36,785   
    

 

 

      

 

 

 

 

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8. DEBT

Long-term debt at December 31 consists of the following (in thousands):

 

September 30, September 30,
       2011        2010  

Senior Subordinated 8% Notes recorded net of unamortized discount of $1,677 and $2,027 in 2011 and 2010

     $ 202,323         $ 201,973   

Other debt

       4,840           5,224   
    

 

 

      

 

 

 

Total debt

       207,163           207,197   

Less current maturities

       417           408   
    

 

 

      

 

 

 

Total long-term debt

     $ 206,746         $ 206,789   
    

 

 

      

 

 

 

On October 11, 2011, the Company entered into the Fourth Amended and Restated Credit Agreement with a syndicate of ten banks (the Senior Credit Agreement). The Senior Credit Agreement amended and restated the Third Amended and Restated Credit Agreement dated July 24, 2009 (the 2009 Senior Credit Agreement) to extend the term, reduce the cost of borrowings, and improve the borrowing capacity under this revolving credit facility.

Borrowings under the Senior Credit Agreement are secured by the trade receivables, inventory, personal property, equipment, and certain real property of the Company’s significant domestic subsidiaries. The Senior Credit Agreement is also guaranteed by each of the Company’s significant domestic subsidiaries. The Senior Credit Agreement provides for a revolving credit facility and letters of credit in an aggregate amount that does not exceed the lesser of (i) $200 million and (ii) a borrowing base determined by reference to the trade receivables, inventories, and property, plant, and equipment of the Company’s significant domestic subsidiaries. The Company can request additional financing from the banks to increase the revolving credit facility to $250 million under the terms of the Senior Credit Agreement.

The terms of the Senior Credit Agreement provide that the revolving credit facility will terminate on the earlier of October 10, 2016 or six months prior to the maturity date of the Company’s 8% Notes, which are due December 1, 2015. All revolving credit borrowings must be repaid on or before the maturity date. Interest rates on the revolving credit facility continue to be based on the London Interbank Offering Rate (LIBOR) plus an additional margin of 2.0% to 2.5%. In addition, the revolving credit facility is subject to an annual commitment fee calculated as 0.375% of the daily average undrawn balance.

Standby letters of credit of $14,252,000 have been issued under the Senior Credit Agreement to third parties on behalf of the Company at December 31, 2011. These letters of credit reduce the amount otherwise available under the revolving credit facility. At December 31, 2011, the Company had $115,591,000 of availability under the revolving credit facility.

The 2009 Senior Credit Agreement also provided for a term loan originally aggregating $58,730,000. Borrowings under the term loan bore interest at LIBOR, with a LIBOR floor of 1.50%, plus 3.75%. The Company was required to repay $575,000 on the term loan each quarter until the remaining balance came due in 2012. On October 30, 2009, the Company paid off its term loan balance with funds available under the revolving credit facility. The Company entered into an interest rate swap that expired December 22, 2010 to fix a portion of the variable-rate debt outstanding under this term loan. See Note 1 for more information regarding the interest rate swap.

As a result of the modifications of terms of the revolving credit facility and the early payment of the term loan, the Company incurred charges of $313,000 and $1,424,000 to write off deferred financing costs during the years ended December 31, 2011 and 2009, respectively.

On a trailing four-quarter basis, the Senior Credit Agreement includes a single financial covenant that requires the Company to maintain a minimum fixed charge coverage ratio of 1.25 to 1.00 at the end of each quarter. As of December 31, 2011, the Company was in compliance with this financial covenant. The Senior Credit Agreement contains other provisions and events of default that are customary for similar agreements and may limit the Company’s ability to take various actions.

 

55


On December 8, 2005, the Company issued $204,000,000 of Senior Subordinated 8% Notes (8% Notes), due December 1, 2015, at a discount to yield 8.25%. Provisions of the 8% Notes include, without limitation, restrictions on indebtedness liens, distributions from restricted subsidiaries, asset sales, affiliate transactions, dividends in excess of $10,000,000 in a fiscal year, and other restricted payments. The 8% Notes are redeemable at the option of the Company, in whole or in part, at the redemption price, which declined to 103% on December 1, 2011 and will decline to 101% and 100% on and after December 1, 2012 and 2013, respectively. In the event of a Change of Control, each holder of the 8% Notes may require the Company to repurchase all or a portion of such holder’s 8% Notes at a purchase price equal to 101% of the principal amount thereof. The 8% Notes are guaranteed by certain existing and future domestic subsidiaries and are not subject to any sinking fund requirements.

The aggregate maturities of long-term debt for the next five years and thereafter are as follows (in thousands):

 

September 30,

2012

     $ 417   

2013

     $ 417   

2014

     $ 405   

2015

     $ 202,724   

2016

     $ 400   

Thereafter

     $ 2,800   

Total cash paid for interest in the years ended December 31 was (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Cash paid for interest

     $ 17,787         $ 19,372         $ 25,582   

9. EMPLOYEE RETIREMENT PLANS

The Company has an unfunded supplemental pension plan which provides defined pension benefits to certain salaried employees upon retirement. Benefits under the plan are based on the salaries of individual plan participants in the year they were admitted into the plan. The plan has been frozen and no additional participants will be added to the plan in the future.

The following table presents the changes in the plan’s projected benefit obligation, fair value of plan assets, and funded status for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011      2010      2009  

Projected benefit obligation at January 1

     $ 2,730       $ 3,131       $ 2,989   

Service cost

       41         80         111   

Interest cost

       141         171         175   

Prior service cost

       —           —           125   

Actuarial losses (gains)

       93         (328      (87

Benefits paid

       (352      (324      (182
    

 

 

    

 

 

    

 

 

 

Projected benefit obligation at December 31

       2,653         2,730         3,131   

Fair value of plan assets

       —           —           —     
    

 

 

    

 

 

    

 

 

 

Under funded status

       (2,653      (2,730      (3,131

Unamortized prior service cost

       67         82         192   

Unrecognized actuarial gain

       (180      (490      (162
    

 

 

    

 

 

    

 

 

 

Net amount recognized

     $ (2,766    $ (3,138    $ (3,101
    

 

 

    

 

 

    

 

 

 

Amounts recognized in the consolidated financial statements consisted of (in thousands):

  

Accrued pension liability

     $ (2,653    $ (2,730    $ (3,131

Pre-tax accumulated other comprehensive (income) loss – retirement benefit liability adjustment

       (113      (408      30   
    

 

 

    

 

 

    

 

 

 

Net amount recognized

     $ (2,766    $ (3,138    $ (3,101
    

 

 

    

 

 

    

 

 

 

 

56


The plan’s accumulated benefit obligation equaled the projected benefit obligation as of December 31, 2011, 2010, and 2009. The measurement date used to determine pension benefit measures was December 31.

Components of net periodic pension cost for the years ended December 31 were as follows (in thousands):

 

September 30, September 30, September 30,
       2011     2010     2009  

Service cost

     $ 41      $ 80      $ 111   

Interest cost

       141        171        175   

Amortization of unrecognized prior service cost

       15        110        67   

Gain amortization

       (218     —          —     
    

 

 

   

 

 

   

 

 

 

Net periodic pension (income) cost

     $ (21   $ 361      $ 353   
    

 

 

   

 

 

   

 

 

 

Assumptions used to calculate the benefit obligation:

        

Discount rate

       4.50     5.50     5.75

Expected benefit payments from the plan for the years ended December 31 are as follows (in thousands):

 

September 30,

2012

     $ 435   

2013

     $ 402   

2014

     $ 395   

2015

     $ 395   

2016

     $ 372   

Years 2017 - 2021

     $ 1,152   

All U.S. subsidiaries participate in the Company’s 401(k) Plan. In addition, the Company contributes to a number of multiemployer defined benefit pension plans under the terms of collective-bargaining agreements that cover union-represented employees. The risks of participating in these multiemployer plans are different from single-employer plans in the following aspects:

 

  a) Assets contributed to the multiemployer plan by one employer may be used to provide benefits to employees of other participating employers.

 

  b) If a participating employer stops contributing to the plan, the unfunded obligations of the plan may be borne by the remaining participating employers.

 

  c) If the Company chooses to stop participating in some of the multiemployer plans, the Company may be required to pay those plans an amount based the underfunded status of the plan, referred to as a withdrawal liability.

The Company’s participation in these plans for the year ended December 31, 2011 is outlined in the table below. The “EIN/ Pension Plan Number” column provides the Employee Identification Number (EIN) and three-digit plan number, if applicable. Unless otherwise noted, the most recent Pension Protection Act (PPA) zone status available in 2011 and 2010 is for the plan’s year ended December 31, 2010 and 2009, respectively. The zone status is based on information that the Company received from the plans and is certified by the plans’ actuaries. Among other factors, plans in the red zone are generally less than 65% funded, plans in the yellow zone are less than 80% funded, and plans in the green zone are at least 80% funded.

 

       EIN/ Pension     

PPA Zone Status

     Surcharge

Pension Fund

    

Plan Number

    

2010

    

2009

    

Imposed

National Integrated Group Pension Plan

     22-6190618-001      Red      Red      Yes

Sheet Metal Workers’ National Pension Plan

     52-6112463-001      Red      Red      Yes

Sheet Metal Workers’ Pension Plan of Northern California

     51-6115939-001      Red      Green      No

Western Metal Industry Pension Fund

     91-6033499-001      Red      Red      Yes

 

57


Each fund’s collective bargaining agreement expires or expired February 19, 2012, April 30, 2012, March 31, 2011, and March 31, 2012, respectively. The Company is currently renegotiating the expired collective bargaining agreements. All of the funds have rehabilitation plans in place except the Sheet Metal Workers’ Pension Plan of Northern California which has a pending rehabilitation plan. Each plan with a rehabilitation plan requires minimum contributions from the Company. Given the status of these plans, it is reasonably possible that future contributions to the plans will increase although the Company cannot reasonably estimate a possible range of increased contributions as of December 31, 2011.

The Company did not contribute more than 5% of any fund’s total contributions in any of the three years in the period ended December 31, 2011. The table below sets forth the contributions made by the Company to each multiemployer plan for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,

Pension Fund

     2011        2010        2009  

National Integrated Group Pension Plan

     $ 186         $ 197         $ 187   

Sheet Metal Workers’ National Pension Plan

       50           41           38   

Sheet Metal Workers’ Pension Plan of Northern California

       63           154           118   

Western Metal Industry Pension Fund

       8           9           7   
    

 

 

      

 

 

      

 

 

 
     $ 307         $ 401         $ 350   
    

 

 

      

 

 

      

 

 

 

At the date the financial statements were issued, Forms 5500 were not available for plan years ended December 31, 2011.

Total expense for all retirement plans for the years ended December 31 was (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Total retirement plan expense

     $ 2,610         $ 1,246         $ 1,567   

10. OTHER POSTRETIREMENT BENEFITS

The Company has an unfunded postretirement healthcare plan which provides health insurance to certain employees and their spouses upon retirement. This plan has been frozen and no additional participants will be added to the plan in the future.

The following table presents the changes in the accumulated postretirement benefit obligation related to the Company’s unfunded postretirement healthcare benefits at December 31 (in thousands):

 

September 30, September 30, September 30,
       2011      2010      2009  

Projected benefit obligation at January 1

     $ 5,201       $ 4,115       $ 4,446   

Service cost

       13         13         65   

Interest cost

       278         226         269   

Plan amendments and curtailments

       —           (167      (857

Actuarial (gain) loss

       (80      1,308         432   

Benefits paid

       (292      (294      (240
    

 

 

    

 

 

    

 

 

 

Projected benefit obligation at December 31

       5,120         5,201         4,115   

Fair value of plan assets

       —           —           —     
    

 

 

    

 

 

    

 

 

 

Under funded status

       (5,120      (5,201      (4,115

Unamortized prior service cost

       (1      (2      (17

Unrecognized actuarial loss

       1,541         1,745         621   
    

 

 

    

 

 

    

 

 

 

Net amount recognized

     $ (3,580    $ (3,458    $ (3,511
    

 

 

    

 

 

    

 

 

 

 

58


September 30, September 30, September 30,
       2011      2010      2009  

Amounts recognized in the consolidated financial statements consisted of (in thousands):

          

Accrued postretirement benefit liability

     $ (5,120    $ (5,201    $ (4,115

Pre-tax accumulated other comprehensive loss – unamortized post-retirement healthcare costs

       1,540         1,743         604   
    

 

 

    

 

 

    

 

 

 

Net amount recognized

     $ (3,580    $ (3,458    $ (3,511
    

 

 

    

 

 

    

 

 

 

Components of net periodic postretirement benefit cost charged to expense for the years ended December 31 were as follows (in thousands):

 

September 30, September 30, September 30,
       2011     2010     2009  

Service cost

     $ 13      $ 13      $ 65   

Interest cost

       278        226        269   

Amortization of unrecognized prior service cost

       (1     (5     (18

Loss amortization

       125        17        84   

Curtailment benefit

       —          (9     (17
    

 

 

   

 

 

   

 

 

 

Net periodic benefit cost

     $ 415      $ 242      $ 383   
    

 

 

   

 

 

   

 

 

 

Assumptions used to calculate the benefit obligation:

        

Discount rate

       4.5     5.5     5.8

Annual rate of increase in the per capita cost of:

        

Medical costs before age 65 1

       10.0     11.0     8.3

Medical costs after age 65 1

       8.0     9.0     7.0

Prescription drug costs 1

       9.0     10.0     9.5

 

1 

It was assumed that these rates would gradually decline to 5% by 2018.

The effect of a 1% increase or decrease in the annual medical inflation rate would increase or decrease the accumulated postretirement benefit obligation at December 31, 2011 by approximately $607,000 and $553,000, respectively, and increase or decrease the annual service and interest costs by approximately $37,000 and $33,000, respectively.

The measurement date used to determine postretirement benefit obligation measures was December 31.

Expected benefit payments from the plan for the years ended December 31 are as follows (in thousands):

 

September 30,

2012

     $ 304   

2013

     $ 321   

2014

     $ 328   

2015

     $ 325   

2016

     $ 317   

Years 2017 - 2021

     $ 1,644   

The Patient Protection and Affordable Care Act (PPACA) was signed into law on March 23, 2010. On March 30, 2010, the Health Care and Education Reconciliation Act of 2010, which amends certain aspects of the PPACA was signed into law. The new laws have a financial impact on the Company’s postretirement health care plan. The effects of health care reform have been properly reflected in the accumulated postretirement benefit obligation as of December 31, 2011 and 2010 and the related net periodic postretirement benefit cost charged to expense for the years then ended.

 

59


11. ACCUMULATED OTHER COMPREHENSIVE (LOSS) INCOME

The cumulative balance of each component of accumulated other comprehensive (loss) income is as follows (in thousands):

 

September 30, September 30, September 30, September 30, September 30,
       Foreign
Currency
Translation
Adjustment
     Retirement
Benefit
Liability
Adjustment
     Unamortized
Post-
Retirement
Health Care
Costs
     Unrealized
Loss on
Interest Rate
Swaps
     Accumulated
Other
Comprehensive
(Loss) Income
 

Balance as of December 31, 2009

     $ (623    $ (19    $ (382    $ (1,206    $ (2,230

Current period change

       (591      277         (722      1,206         170   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Balance as of December 31, 2010

     $ (1,214    $ 258       $ (1,104    $ —         $ (2,060

Current period change

       (1,232      (187      129         —           (1,290
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Balance as of December 31, 2011

     $ (2,446    $ 71       $ (975    $ —         $ (3,350
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

12. EQUITY-BASED COMPENSATION

Equity-based payments to employees and directors, including grants of stock options, restricted stock units, and restricted stock, are recognized in the statements of operations based on the grant-date fair value of the award. The Company uses the straight-line method of attributing the value of stock-based compensation expense over the vesting periods. Stock compensation expense recognized during the period is based on the value of the portion of equity-based awards that is ultimately expected to vest during the period. Vesting requirements vary for directors, executives, and key employees with a vesting period that typically equals four years with graded vesting.

The Gibraltar Industries, Inc. 2005 Equity Incentive Plan (the Plan) is an incentive compensation plan that allows the Company to grant equity-based incentive compensation awards to eligible participants to provide them an additional incentive to promote the business of the Company, to increase their proprietary interest in the success of the Company, and to encourage them to remain in the Company’s employ. Awards under the plan may be in the form of options, restricted shares, restricted units, performance shares, performance stock units, and rights. The Plan provides for the issuance of up to 3,000,000 shares of common stock. Of the total number of shares of common stock issuable under the Plan, the aggregate number of shares which may be issued in connection with grants of incentive stock options and rights cannot exceed 900,000 shares. Vesting terms and award life are governed by the award document.

The following table provides the number of restricted stock units (that will convert to shares upon vesting), shares of restricted stock, and non-qualified stock options that were issued during the years ended December 31 along with the weighted-average grant-date fair value of each award:

 

September 30, September 30, September 30, September 30, September 30, September 30,
       2011        2010        2009  

Awards

     Number
of
Awards
       Weighted
Average
Grant
Date Fair
Value
       Number
of
Awards
       Weighted
Average
Grant
Date Fair
Value
       Number
of
Awards
       Weighted
Average
Grant
Date Fair
Value
 

Restricted stock units

       315,834         $ 11.05           169,867         $ 16.80           287,153         $ 11.89   

Restricted shares

       6,000         $ 13.63           6,000         $ 12.74           6,000         $ 7.92   

Non-qualified stock options

       239,000         $ 5.19           131,000         $ 4.62           146,850         $ 7.88   

At December 31, 2011, 832,000 shares were available for issuance under the Plan as incentive stock options or other stock awards.

 

60


The Company also has stock options and restricted stock outstanding under plans that were terminated prior to the 2005 Equity Incentive Plan. The termination of those plans did not modify, amend, or otherwise affect the terms of any outstanding awards on the date of termination. The Company recognized the following compensation expense in connection with awards that vested under the Plan and previously terminated plans along with the related tax benefits recognized during the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Expense recognized under terminated plans

     $ 47         $ 47         $ 47   

Expense recognized under the Plan

       4,595           4,268           4,360   
    

 

 

      

 

 

      

 

 

 

Total stock compensation expense

     $ 4,642         $ 4,315         $ 4,407   
    

 

 

      

 

 

      

 

 

 

Tax benefits recognized related to stock compensation expense

     $ 1,764         $ 1,640         $ 1,675   

On March 24, 2011, the Company’s Chairman and Chief Executive Officer surrendered a portion of his 2010 restricted stock unit grant. The unamortized portion of compensation expense related to these awards, totaling $885,000, was accelerated and recognized as stock compensation expense for the year ended December 31, 2011.

The fair value of the restricted shares and restricted stock units issued during the three years ended December 31, 2011 was based on the grant-date market price. The fair value of stock options granted was estimated on the date of grant using the Black-Scholes option pricing model. Expected stock volatility was based on volatility of the Company’s stock price using a historical period commensurate with the expected life of the options. The following table provides the weighted average assumptions used to value stock options issued during the years ended December 31:

 

September 30, September 30, September 30, September 30, September 30, September 30,

Year of Grant

     Fair Value        Expected
Life
(in years)
       Expected
Stock
Volatility
    Risk-free
Interest
Rate
    Annual
Forfeiture
Rate
    Expected
Dividend
Yield
 

2011

     $ 5.19           5.80           58.3     1.1     18.0     0.0

2010

     $ 4.62           5.70           55.9     1.7     18.0     0.0

2009

     $ 7.88           5.20           67.6     2.3     8.2     0.1

In September 2009, the Company awarded 905,000 performance stock units. As of December 31, 2011, 868,000 of the originally awarded performance stock units remained outstanding after forfeitures and re-issuances. The final number of performance stock units earned was determined based on the Company’s total stockholder returns relative to a peer group for three separate performance periods, consisting of the years ended December 31, 2009, 2010, and 2011. The performance stock units earned were converted to cash based on the trailing 90-day closing price of the Company’s common stock as of the last day of the third performance period and was paid in January 2012. During the three performance periods, participants earned between 0% and 200% of target, aggregating 684,299 performance stock units compared to the target of 868,000 awards.

The cost of performance stock awards was accrued over the vesting period which ended December 31, 2011. The following table summarizes the compensation expense recognized from the change in fair value and vesting of performance stock units awarded for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Performance stock unit compensation expense

     $ 4,409         $ 2,310         $ 1,601   

The Management Stock Purchase Plan (MSPP) is an integral component of the Plan and provides participants the ability to defer a portion of their salary, their annual bonus under the Management Incentive Compensation Plan, and Directors’ fees. The deferral is converted to restricted stock units and credited to an account together with a company-match in restricted stock units equal to a percentage of the deferral amount. The account is converted to cash at the trailing 200-day average closing price of the Company’s stock and payable to the participants upon a termination of their service to the Company. The matching portion vests only if the participant has reached their sixtieth (60th) birthday. If a participant terminates prior to age sixty (60), the match is forfeited. Upon termination, the account is converted to a cash account that accrues interest at 2% over the then current ten-year U.S. Treasury note rate. The account is then paid out in five equal annual cash installments.

 

61


The fair value of restricted stock units held in the MSPP equals the trailing 200-day average closing price of the Company’s common stock as of the last day of the period. During the years ended December 31, 2011, 2010, and 2009, respectively, 164,589, 153,383, and 130,437 restricted stock units that will convert to cash upon vesting were credited to participant accounts. At December 31, 2011 and 2010, the value of the restricted stock units in the MSPP was $11.15 and $11.03 per unit, respectively. At December 31, 2011 and 2010, 533,548 and 457,343 restricted stock units were credited to participant accounts including 65,374 and 84,635, respectively, of unvested restricted stock units.

The performance stock unit plan and the MSPP are share-based liabilities settled in cash. The following table sets forth the cash paid to settle these liability awards for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Share-based liabilities paid

     $ 577         $ 353         $ 180   

The following table summarizes the ranges of outstanding and exercisable options at December 31, 2011:

 

September 30, September 30, September 30, September 30, September 30,

Range of Exercise Prices

     Options
Outstanding
       Weighted Average
Remaining
Contractual Life

(in years)
     Weighted
Average
Exercise
Price
       Options
Exercisable
       Weighted
Average
Exercise
Price
 

$8.90 – $8.90

       106,875         8.70      $ 8.90           24,750         $ 8.90   

$9.74 – $9.74

       236,500         9.70      $ 9.74           —           $ —     

$11.89 – $18.78

       213,025         6.70      $ 15.35           159,980         $ 15.92   

$20.52 – $23.78

       214,099         5.38      $ 22.56           192,849         $ 22.61   
    

 

 

                

 

 

      
       770,499                     377,579        
    

 

 

                

 

 

      

The weighted average remaining life of options exercisable at December 31, 2011 is 6.0 years. The intrinsic value of options exercisable at December 31, 2011 was $184,000.

The following table summarizes information about stock option transactions:

 

September 30, September 30, September 30, September 30,
       Options      Weighted
Average
Exercise
Price
       Weighted
Average
Remaining
Contractual
Life

(in years)
     Aggregate
Intrinsic
Value
 

Balance at January 1, 2009

       598,407       $ 19.01             

Granted

       146,850         13.56             

Exercised

       (5,025      9.38             

Forfeited

       (109,343      18.93             
    

 

 

              

Balance at December 31, 2009

       630,889       $ 17.88             

Granted

       131,000         8.90             

Exercised

       (28,586      9.46             

Forfeited

       (103,522      14.25             
    

 

 

              

Balance at December 31, 2010

       629,781       $ 17.02             

Granted

       239,000         9.74             

Exercised

       (3,375      9.97             

Forfeited

       (94,907      17.89             
    

 

 

              

Balance at December 31, 2011

       770,499       $ 14.74         7.23      $ 1,165,000   
    

 

 

              

The aggregate intrinsic value in the preceding table represents the total pre-tax intrinsic value, based on the $13.96 per share market price of the Company’s common stock as of December 31, 2011, which would have been received by the option holders had all option holders exercised their options as of that date.

 

62


The following table sets forth the aggregate intrinsic value of options exercised and aggregate fair value of restricted stock units and restricted shares that vested during the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Aggregate intrinsic value of options exercised

     $ 13         $ 128         $ 32   

Aggregate fair value of vested restricted stock units

     $ 2,356         $ 3,040         $ 1,930   

Aggregate fair value of vested restricted shares

     $ 155         $ 150         $ 48   

The following table summarizes information about non-vested restricted stock units (that will convert to shares upon vesting) and restricted shares:

 

September 30, September 30, September 30, September 30,
       Restricted
Stock
Units
     Weighted
Average
Grant Date
Fair Value
       Restricted
Shares
     Weighted
Average
Grant Date
Fair Value
 

Balance at January 1, 2011

       542,533       $ 16.53           12,000       $ 15.52   

Granted

       315,834         11.05           6,000         13.63   

Vested

       (177,090      14.61           (12,000      14.58   

Forfeited

       (52,686      16.80           —           —     
    

 

 

         

 

 

    

Balance at December 31, 2011

       628,591       $ 14.29           6,000       $ 15.52   
    

 

 

         

 

 

    

As of December 31, 2011, there was $4,691,000 of total unrecognized compensation cost related to non-vested options, restricted shares, and restricted stock units. That cost is expected to be recognized over a weighted average period of 3.0 years.

13. FAIR VALUE MEASUREMENTS

FASB ASC Topic 820, “Fair Value Measurements and Disclosures,” defines fair value, sets out a framework for measuring fair value, and requires certain disclosures about fair value measurements. A fair value measurement assumes that the transaction to sell an asset or transfer a liability occurs in the principal market for the asset or liability. Fair value is defined based upon an exit price model.

The Company adopted the provision of FASB ASC Topic 820 as of January 1, 2009 for all nonfinancial assets and liabilities. Nonfinancial assets and nonfinancial liabilities for which the provisions of Topic 820 were applied include those measured at fair value in goodwill impairment testing, indefinite lived intangible assets measured at fair value for impairment testing, and those initially measured at fair value in a business combination.

FASB ASC Topic 820 establishes a valuation hierarchy for disclosure of the inputs used to measure fair value. This hierarchy prioritizes the inputs into three broad levels as follows. Level 1 inputs are quoted prices (unadjusted) in active markets for identical assets or liabilities. Level 2 inputs are quoted prices for similar assets and liabilities in active markets or inputs that are observable for the asset or liability, either directly or indirectly through market corroboration, for substantially the full term of the financial instrument. Level 3 inputs are unobservable inputs based on the Company’s assumptions used to measure assets and liabilities at fair value. A financial asset or liability’s classification within the hierarchy is determined based on the lowest level input that is significant to the fair value measurement.

As disclosed in Note 1 of the consolidated financial statements, an interest rate swap expired in 2010 and the Company did not hold any other derivatives as of December 31, 2011. The Company did not have any other material assets or liabilities carried at fair value and measured on a recurring basis as of December 31, 2011.

As described in Note 4 of the consolidated financial statements, the Company completed two acquisitions during the year ended December 31, 2011. The estimated fair values allocated to the assets acquired and liabilities assumed relied upon fair value measurements based in part on Level 3 inputs. The valuation techniques used to allocate fair values to inventory; property, plant, and equipment; and intangible assets included the cost approach, market approach, relief-from-royalty income approach, and other income approaches. The valuation techniques relied on a number of inputs which included the cost and condition of property, plant, and equipment, forecasted net sales and incomes, and royalty rates.

 

63


The Company applied fair value principles during the goodwill impairment tests performed during 2011, 2010, and 2009. Step one of the goodwill impairment test consisted of determining a fair value for each of the Company’s reporting units. The fair value for the Company’s reporting units cannot be determined using readily available quoted Level 1 or Level 2 inputs that are observable in active markets. Therefore, the Company used two valuation models to estimate the fair values of its reporting units, using Level 3 inputs. To estimate the fair values of reporting units, the Company uses significant estimates and judgmental factors. The key estimates and factors used in the valuation models include revenue growth rates and profit margins based on internal forecasts, terminal value, WACC, and earnings multiples. As a result of the goodwill impairment tests performed during 2010 and 2009, the Company recognized goodwill impairment charges. The fair value measurements estimated under step one and step two analyses included unobservable inputs defined above that are classified as Level 3 inputs. See Note 5 of the consolidated financial statements for the results of the Company’s goodwill impairment tests.

During 2010 and 2009, the Company also recognized impairments to trademark and customer relationship intangible assets. The impairment charges were calculated by determining the fair value of these assets. The fair value measurements were calculated using unobservable inputs including discounted cash flow analyses classified as Level 3 inputs. See Note 5 of the consolidated financial statements for more disclosure regarding the impairment of intangible assets.

The Company also recognized the impairment of certain property, plant, and equipment during the years ended December 31, 2011 and 2010. The impairment charges were calculated by determining the fair value of the property, plant, and equipment using unobservable inputs including market data for transactions involving similar assets. These inputs are classified as Level 3 inputs. See Note 15 of the consolidated financial statements for more disclosure regarding the impairment of certain property, plant, and equipment.

The Company’s financial instruments primarily consist of cash and cash equivalents, accounts receivable, notes receivable, accounts payable, and long-term debt. The carrying values for our financial instruments approximate fair value with the exception, at times, of long-term debt. At December 31, 2011, the fair value of outstanding debt was $239,949,000 compared to its carrying value of $207,163,000. The fair value of the Company’s Senior Subordinated 8% Notes was estimated based on quoted market prices.

14. DISCONTINUED OPERATIONS

On March 10, 2011, the Company sold the stock of the United Steel Products business (USP) for cash proceeds of $59,029,000 including a working capital adjustment. The divestiture of USP allowed the Company to allocate capital resources to businesses with strong market leadership positions and growth potential. The Company recognized a pre-tax gain of $14,022,000 from the transaction.

On February 1, 2010, the Company sold the majority of the assets of the Processed Metal Products business. The assets were sold for $29,164,000 including a working capital adjustment. This transaction finalized the Company’s exit from the steel processing business and established the Company solely as a manufacturer and distributor of products for building and industrial markets. The Company incurred a pre-tax loss of $30,225,000 from the transaction. The Company did not sell certain real estate held by the Processed Metal Products business and the receivables generated from the operation of the business prior to its sale. Subsequent to February 1, 2010, the Company sold the real estate and collected these receivables net of uncollectible amounts. The transactions to dispose of the remaining assets of this business were completed during the year ended December 31, 2011 which resulted in the recognition of additional gains and losses classified in discontinued operations.

In October 2008, the Company sold the stock of its SCM Metal Products subsidiaries (SCM), a copper powdered metal business. The purchase price was payable by delivery of a promissory note in the principal amount of $8,500,000 and cash. Interest was payable on the promissory note quarterly at interest rates that increase over time from 8% to 12% per annum. During 2011, the principal portion of the promissory note was repaid in full along with all interest due under the terms of the note. During 2009, the Company recorded a $376,000 gain as a result of purchase price adjustments related to the sale of SCM.

 

64


During 2007, the Company committed to a plan to dispose of the assets of its bath cabinet manufacturing. Certain assets of this business were not disposed of until 2010. Accordingly, the Company incurred costs related to these assets during the years ended December 31, 2010 and 2009.

The results of operations and financial position of USP, the Processed Metal Products, SCM, and the bath cabinet manufacturing businesses have been classified as discontinued operations in the consolidated financial statements for all periods presented. The Company allocates interest to its discontinued operations in accordance with FASB ASC Subtopic 205-20, “Presentation of Financial Statements – Discontinued Operations.” Interest was allocated based on the amount of net assets held by the discontinued operation in comparison to consolidated net assets.

Components of the income (loss) from discontinued operations before taxes, including the interest allocated to discontinued operations, for the years ended December 31 were as follows (in thousands):

 

September 30, September 30, September 30,
       2011      2010      2009  

Net sales

     $ 9,057       $ 64,189       $ 195,142   

Operating expenses

       (8,977      (59,435      (211,217

Gain (loss) on sale of business

       14,022         (30,225      376   

Interest expense allocation

       (262      (1,654      (4,482
    

 

 

    

 

 

    

 

 

 

Income (loss) from discontinued operations before taxes

     $ 13,840       $ (27,125    $ (20,181
    

 

 

    

 

 

    

 

 

 

For certain divestiture transactions, the Company has agreed to indemnify the buyer for various liabilities that may arise after the disposal date, subject to limits of time and amount. The Company is a party to certain claims made under these indemnification provisions. Management does not believe that the outcome of these claims, which are not clearly determinable at the present time, would significantly affect the Company’s financial condition or results of operation.

15. EXIT ACTIVITY COSTS AND ASSET IMPAIRMENTS

The Company focuses on being the low-cost provider of its products by reducing operating costs and implementing lean manufacturing initiatives, which have in part led to the consolidation of facilities and product lines. The Company consolidated three, six, and six facilities during 2011, 2010, and 2009, respectively, in this effort. In addition, the Company approved a plan to consolidate two additional facilities during 2012.

During this process, the Company has incurred exit activity costs, including contract termination costs, severance costs, and other moving and closing costs. As of December 31, 2011, the Company expects to incur approximately $2,200,000 of additional exit activity costs related to moving and severance costs related to facilities to be closed during 2012. Other than those facilities, the Company has not specifically identified any other facilities to close or consolidate and, therefore, does not expect to incur any material exit activity costs for future restructuring activities. However, if future opportunities for cost savings are identified, other facility consolidations and closings will be considered.

The Company incurred asset impairment charges related to the restructuring activities noted above. The fair values of the impaired assets were determined using a market approach relying upon significant assumptions primarily associated with sales data of assets having similar utility. The following table sets forth the asset impairment charges incurred during the years ended December 31 related to the restructuring activities described above (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Asset impairment charges related to restructuring activities

     $ 1,642         $ 4,299         $ —     

The following table provides a summary of where the exit activity costs and asset impairments are recorded in the consolidated statements of operations for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Cost of sales

     $ 3,916         $ 6,361         $ 1,705   

Selling, general, and administrative expense

       581           724           880   
    

 

 

      

 

 

      

 

 

 

Total exit activity and costs and asset impairments

     $ 4,497         $ 7,085         $ 2,585   
    

 

 

      

 

 

      

 

 

 

 

65


The following table reconciles the beginning and ending liability for exit activity costs relating to the Company’s facility consolidation efforts (in thousands):

 

September 30, September 30,
       2011      2010  

Balance as of January 1

     $ 2,069       $ 1,781   

Exit activity costs recognized

       2,855         2,786   

Cash payments

       (2,609      (2,498
    

 

 

    

 

 

 

Balance as of December 31

     $ 2,315       $ 2,069   
    

 

 

    

 

 

 

16. INCOME TAXES

The components of income (loss) before taxes from continuing operations consisted of the following for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010      2009  

Domestic

     $ 13,403         $ (93,285    $ (57,120

Foreign

       3,482           1,006         (1,063
    

 

 

      

 

 

    

 

 

 

Income (loss) before taxes from continuing operations

     $ 16,885         $ (92,279    $ (58,183
    

 

 

      

 

 

    

 

 

 

The provision for (benefit of) income taxes from continuing operations for the years ended December 31 consisted of the following (in thousands):

 

September 30, September 30, September 30,
       2011      2010      2009  

Current:

          

U.S. Federal

     $ 139       $ (7,171    $ (3,264

State

       920         285         591   

Foreign

       1,582         376         36   
    

 

 

    

 

 

    

 

 

 

Total current

       2,641         (6,510      (2,637

Deferred:

          

U.S. Federal

       4,998         (10,631      (10,224

State

       783         482         (5,373

Foreign

       (753      (264      (377
    

 

 

    

 

 

    

 

 

 

Total deferred

       5,028         (10,413      (15,974
    

 

 

    

 

 

    

 

 

 

Provision for (benefit of) income taxes

     $ 7,669       $ (16,923    $ (18,611
    

 

 

    

 

 

    

 

 

 

The provision for (benefit of) income taxes from discontinued operations for the years ended December 31 consisted of the following (in thousands):

 

September 30, September 30, September 30,
       2011        2010      2009  

Current:

            

U.S. Federal

     $ 5,643         $ (542    $ (6,787

State

       622           61         (34

Foreign

       67           254         (140
    

 

 

      

 

 

    

 

 

 

Total current

       6,332           (227      (6,961

Deferred:

            

U.S. Federal

       166           (10,192      (68

State

       35           (972      (671

Foreign

       —             (22      (28
    

 

 

      

 

 

    

 

 

 

Total deferred

       201           (11,186      (767
    

 

 

      

 

 

    

 

 

 

Provision for (benefit of) income taxes

     $ 6,533         $ (11,413    $ (7,728
    

 

 

      

 

 

    

 

 

 

 

66


The provision for (benefit of) income taxes from continuing operations differs from the federal statutory rate of 35% for the years December 31 due to the following (in thousands):

 

       2011     2010     2009  

Statutory rate

     $ 5,910        35.0   $ (32,298     35.0   $ (20,364     35.0

Non-deductible expenses

       1,443        8.5     984        -1.1     589        -1.0

State taxes, less federal effect

       1,107        6.6     499        -0.5     (3,108     5.3

Intangible asset impairment

       —          0.0     14,560        -15.8     4,081        -7.0

Foreign rate differential

       (344     -2.0     (68     0.1     30        -0.1

Uncertain tax positions

       (228     -1.4     305        -0.3     107        -0.2

Other

       (219     -1.3     (905     0.9     54        0.0
    

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 
     $ 7,669        45.4   $ (16,923     18.3   $ (18,611     32.0
    

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Deferred tax liabilities (assets) at December 31 consist of the following (in thousands):

 

September 30, September 30,
       2011      2010  

Depreciation

     $ 22,782       $ 19,705   

Goodwill

       21,686         15,070   

Intangible assets

       24,111         13,921   

Other

       2,046         420   
    

 

 

    

 

 

 

Gross deferred tax liabilities

       70,625         49,116   

Equity compensation

       (8,526      (8,456

Other

       (16,315      (12,578
    

 

 

    

 

 

 

Gross deferred tax assets

       (24,841      (21,034

Valuation allowances

       2,613         2,829   
    

 

 

    

 

 

 

Deferred tax assets, net of valuation allowances

       (22,228      (18,205
    

 

 

    

 

 

 

Net deferred tax liabilities

     $ 48,397       $ 30,911   
    

 

 

    

 

 

 

Net current deferred tax assets of $7,404,000 and $6,208,000 are included in other current assets in the consolidated balance sheet at December 31, 2011 and 2010, respectively.

Deferred taxes include net deferred tax assets relating to certain state and foreign tax jurisdictions. A reduction of the carrying amount of deferred tax assets by a valuation allowance is required if it is more likely than not that such assets will not be realized. During 2010, the Company recorded an additional valuation allowance of $2,400,000 due to the uncertainty of its ability to utilize the deferred tax assets related to one state. The deferred tax assets in that state primarily relate to state net operating losses and intangible assets. The following sets forth a reconciliation of the beginning and ending amount of the Company’s valuation allowance (in thousands):

 

September 30, September 30, September 30,
       2011      2010        2009  

Balance as of January 1

     $ 2,829       $ 1,779         $ 2,614   

Cost charged to the tax provision

       —           1,050           157   

Write-offs

       (216      —             (992
    

 

 

    

 

 

      

 

 

 

Balance as of December 31

     $ 2,613       $ 2,829         $ 1,779   
    

 

 

    

 

 

      

 

 

 

The Company received refunds for income taxes, net of tax payments, of the following amounts for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Refunds received for income taxes, net

     $ 2,000         $ 6,085         $ 3,516   

 

67


Provision has not been made for U.S. taxes on $28,800,000 of undistributed earnings of foreign subsidiaries. Those earnings have been and will continue to be reinvested. As of December 31, 2011, the Company’s foreign operations held $19,426,000 of cash that provides foreign operations with liquidity to reinvest in working capital and capital expenditures for their operations. Any excess earnings could be used to grow the Company’s foreign operations through launches of new capital projects or additional acquisitions. Determination of the amount of unrecognized deferred U.S. income tax liability is not practicable due to the complexities associated with its hypothetical calculation.

A reconciliation of the beginning and ending amount of unrecognized tax benefits is as follows (in thousands):

 

September 30, September 30,
       2011      2010  

Balance as of January 1

     $ 2,160       $ 2,165   

Additions for acquisitions

       557         —     

Additions for tax positions of the current year

       218         239   

Additions for tax positions of prior years

       34         138   

Reductions for tax positions of prior years for:

       

Settlements and changes in judgment

       (186      (372

Lapses of applicable statute of limitations

       (296      (10
    

 

 

    

 

 

 

Balance as of December 31

     $ 2,487       $ 2,160   
    

 

 

    

 

 

 

The Company and its U.S. subsidiaries file a U.S. federal consolidated income tax return. Foreign and U.S. state jurisdictions have statute of limitations generally ranging from four to six years. Currently, the Company does not have any returns under examination in U.S. state jurisdictions.

During 2011, the Internal Revenue Service concluded their examination of the Company’s income tax return for 2010 with no adjustments.

All unrecognized tax benefits would affect the effective tax rate, if recognized as of December 31, 2011 and 2010. The Company reports accrued interest and penalties related to unrecognized tax benefits in income tax expense. Interest (net of federal tax benefit) and penalties recognized during the years ended December 31 were (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Interest and penalties recognized as expense

     $ 10         $ 115         $ 171   

At December 31, 2011, the Company had net operating loss carry forwards for federal, state, and foreign income tax purposes totaling $48,113,000 which will expire between 2012 and 2031. The Company recognized $3,321,000 of deferred tax assets, net of the federal tax benefit, related to these net operating losses prior to any valuation allowances.

17. EARNINGS PER SHARE

Basic earnings per share is based on the weighted average number of common shares outstanding. Diluted earnings per share is based on the weighted average number of common shares outstanding, as well as dilutive potential common shares which, in the Company’s case, include shares issuable under the equity compensation plans described in Note 12 of the consolidated financial statements. The weighted average number of shares and conversions utilized in the calculation of diluted earnings per share does not include potential anti-dilutive common shares aggregating 993,000, 1,041,000, and 1,222,000 at December 31, 2011, 2010, and 2009, respectively. The treasury stock method is used to calculate dilutive shares, which reduces the gross number of dilutive shares by the number of shares purchasable from the proceeds of the options assumed to be exercised and the unrecognized expense related to the restricted stock and restricted stock awards assumed to have vested.

 

68


The following table sets forth the computation of basic and diluted earnings per share for the years ended December 31 (in thousands):

 

September 30, September 30, September 30,
       2011        2010      2009  

Numerator:

            

Income (loss) from continuing operations

     $ 9,216         $ (75,356    $ (39,572

Income (loss) from discontinued operations

       7,307           (15,712      (12,453
    

 

 

      

 

 

    

 

 

 

Net income (loss) available to common shareholders

     $ 16,523         $ (91,068    $ (52,025
    

 

 

      

 

 

    

 

 

 

Denominator for basic earnings per share:

            

Weighted average shares outstanding

       30,507           30,303         30,135   

Denominator for diluted earnings per share:

            

Common stock options and restricted stock

       143           —           —     
    

 

 

      

 

 

    

 

 

 

Weighted average shares and conversions

       30,650           30,303         30,135   
    

 

 

      

 

 

    

 

 

 

For the years ended December 31, 2010 and 2009, all stock options, unvested restricted stock, and unvested restricted stock units were anti-dilutive and, therefore, not included in the dilutive loss per share calculation. The number of weighted average stock options, unvested restricted stock, and unvested restricted stock units that were not included in the dilutive loss per share calculation because the effect would have been anti-dilutive was 157,695 and 193,131 shares for the years ended December 31, 2010 and 2009, respectively.

18. COMMITMENTS AND CONTINGENCIES

The Company leases certain facilities and equipment under operating leases. As leases expire, it can be expected that, in the normal course of business, certain leases will be renewed or replaced. Certain lease agreements include escalating rent payments over the lease terms. The Company expenses rent on a straight-line basis over the lease term which commences on the date the Company has the right to control the property. Rent expense under operating leases for the years ended December 31 aggregated (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Rent expense

     $ 10,675         $ 10,299         $ 11,609   

Future minimum lease payments under these non-cancelable operating leases as of December 31, 2011 are as follows (in thousands):

 

September 30,

2012

     $ 9,633   

2013

     $ 8,152   

2014

     $ 5,910   

2015

     $ 3,263   

2016

     $ 2,586   

Thereafter

     $ 3,842   

The Company offers various product warranties to its customers concerning the quality of its products and services. Based upon the short duration of warranty periods and favorable historical warranty experience, the Company determined that a significant warranty accrual at December 31, 2011 and 2010 was not required.

The Company is a party to certain claims and legal actions generally incidental to its business. Management does not believe that the outcome of these actions, which are not clearly determinable at the present time, would significantly affect the Company’s financial condition or results of operations.

 

69


19. RELATED PARTY TRANSACTIONS

A member of the Company’s Board of Directors, Gerald S. Lippes is a partner in a law firm that provides legal services to the Company. At December 31, 2011 and 2010, the Company had $277,000 and $266,000 recorded in accounts payable for amounts due to this law firm, respectively. For the years ended December 31, the Company incurred the following costs for legal services from this firm, including services provided in connection with the sale of businesses and recognized as a component of discontinued operations as well as deferred debt issuance costs (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Selling, general, and administrative expense

     $ 1,538         $ 788         $ 945   

Discontinued operations

       183           154           —     

Capitalized as deferred financing costs

       66           —             113   
    

 

 

      

 

 

      

 

 

 

Total related-party legal costs

     $ 1,787         $ 942         $ 1,058   
    

 

 

      

 

 

      

 

 

 

Costs incurred from this law firm increased significantly for 2011 as a result of additional legal services provided for the acquisitions completed in 2011 and the amended Senior Credit Agreement.

Another member of the Company’s Board of Directors, Robert E. Sadler, Jr., is a member of the Board of Directors of M&T Bank Corporation, one of the ten participating lenders which have committed capital under the Company’s Senior Credit Agreement. As of December 31, 2011, the Senior Credit Agreement provided the Company with a revolving credit facility with availability up to $200 million. See Note 8 to the consolidated financial statements for the terms of the Senior Credit Agreement and the amounts outstanding on the revolving credit facility as of December 31, 2011 and 2010.

20. SEGMENT INFORMATION

The Company determined that it has one reportable segment for external reporting purposes. The Company is organized in four groups that process steel, aluminum, resins, and other materials to produce a wide variety of construction products for use in the building and industrial markets. These groups have been aggregated into one operating segment on the basis that they have similar economic and operating characteristics and because management makes operating decisions and assesses performance on a consolidated basis.

The Company conducted operations in foreign countries including Canada, England, Germany, and Poland during the three year period ended December 31, 2011. Certain information about the Company’s foreign operations is disclosed in aggregate as the “Non-Guarantor Subsidiaries” within Note 21 of the consolidated financial statements. Net sales by region or origin and long-lived assets by region of domicile for the years ended and as of December 31 were as follows (in thousands):

 

September 30, September 30, September 30,
       2011        2010        2009  

Net sales:

              

North America

     $ 708,917         $ 585,549         $ 590,392   

Europe

       57,690           51,905           48,684   
    

 

 

      

 

 

      

 

 

 

Total

     $ 766,607         $ 637,454         $ 639,076   
    

 

 

      

 

 

      

 

 

 

Long-lived assets:

              

North America

     $ 569,038         $ 531,740         $ 682,171   

Europe

       34,163           36,773           40,646   
    

 

 

      

 

 

      

 

 

 

Total

     $ 603,201         $ 568,513         $ 722,817   
    

 

 

      

 

 

      

 

 

 

21. SUPPLEMENTAL FINANCIAL INFORMATION

The following information sets forth the consolidating summary financial statements of the issuer (Gibraltar Industries, Inc.) and guarantors, which guarantee the Senior Subordinated 8% Notes due December 1, 2015, and the non-guarantors. The guarantors are wholly owned subsidiaries of the issuer and the guarantees are full, unconditional, joint and several.

Investments in subsidiaries are accounted for by the parent using the equity method of accounting. The guarantor subsidiaries and non-guarantor subsidiaries are presented on a combined basis. The principal elimination entries eliminate investments in subsidiaries and intercompany balances and transactions.

 

70


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATING STATEMENTS OF OPERATIONS

YEAR ENDED DECEMBER 31, 2011

(in thousands)

 

September 30, September 30, September 30, September 30, September 30,
       Gibraltar
Industries, Inc.
     Guarantor
Subsidiaries
     Non-
Guarantor
Subsidiaries
     Eliminations      Total  

Net sales

     $ —         $ 683,614       $ 104,077       $ (21,084    $ 766,607   

Cost of sales

       —           551,641         89,676         (19,825      621,492   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Gross profit

       —           131,973         14,401         (1,259      145,115   

Selling, general, and administrative expense

       75         99,090         9,792         —           108,957   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

(Loss) income from operations

       (75      32,883         4,609         (1,259      36,158   

Interest expense (income)

       16,874         2,569         (80      —           19,363   

Other income

       —           (90      —           —           (90
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

(Loss) income before taxes

       (16,949      30,404         4,689         (1,259      16,885   

(Benefit of) provision for income taxes

       (6,339      13,180         828         —           7,669   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

(Loss) income from continuing operations

       (10,610      17,224         3,861         (1,259      9,216   

Discontinued operations:

                

Income before taxes

       —           13,621         219         —           13,840   

Provision for income taxes

       —           6,432         101         —           6,533   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Income from discontinued operations

       —           7,189         118         —           7,307   

Equity in earnings from subsidiaries

       28,392         3,979         —           (32,371      —     
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Net income

     $ 17,782       $ 28,392       $ 3,979       $ (33,630    $ 16,523   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

 

71


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATING STATEMENTS OF OPERATIONS

YEAR ENDED DECEMBER 31, 2010

(in thousands)

 

September 30, September 30, September 30, September 30, September 30,
       Gibraltar
Industries, Inc.
     Guarantor
Subsidiaries
     Non-
Guarantor
Subsidiaries
     Eliminations      Total  

Net sales

     $ —         $ 564,312       $ 91,721       $ (18,579    $ 637,454   

Cost of sales

       —           471,280         80,712         (18,406      533,586   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Gross profit

       —           93,032         11,009         (173      103,868   

Selling, general, and administrative expense

       331         90,433         8,782         —           99,546   

Intangible asset impairment

       —           76,964         —           —           76,964   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

(Loss) income from operations

       (331      (74,365      2,227         (173      (72,642

Interest expense (income)

       16,111         3,615         (12      —           19,714   

Other income

       —           (50      (27      —           (77
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

(Loss) income before taxes

       (16,442      (77,930      2,266         (173      (92,279

(Benefit of) provision for income taxes

       (6,592      (10,642      311         —           (16,923
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

(Loss) income from continuing operations

       (9,850      (67,288      1,955         (173      (75,356

Discontinued operations:

                

(Loss) income before taxes

       —           (27,912      787         —           (27,125

(Benefit of) provision for income taxes

       —           (11,646      233         —           (11,413
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

(Loss) income from discontinued operations

       —           (16,266      554         —           (15,712

Equity in earnings from subsidiaries

       (81,045      2,509         —           78,536         —     
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Net (loss) income

     $ (90,895    $ (81,045    $ 2,509       $ 78,363       $ (91,068
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

 

72


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATING STATEMENTS OF OPERATIONS

YEAR ENDED DECEMBER 31, 2009

(in thousands)

 

September 30, September 30, September 30, September 30, September 30,
       Gibraltar
Industries, Inc.
     Guarantor
Subsidiaries
     Non-Guarantor
Subsidiaries
     Eliminations      Total  

Net sales

     $ —         $ 574,067       $ 78,902       $ (13,893    $ 639,076   

Cost of sales

       —           462,544         69,616         (12,812      519,348   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Gross profit

       —           111,523         9,286         (1,081      119,728   

Selling, general, and administrative expense

       (85      87,925         8,851         —           96,691   

Intangible asset impairment

       —           60,098         —           —           60,098   
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Income (loss) from operations

       85         (36,500      435         (1,081      (37,061

Interest expense (income)

       15,840         5,617         (24      —           21,433   

Other income

       —           (296      (15      —           (311
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

(Loss) income before taxes

       (15,755      (41,821      474         (1,081      (58,183

Benefit of income taxes

       (6,132      (12,148      (331      —           (18,611
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

(Loss) income from continuing operations

       (9,623      (29,673      805         (1,081      (39,572

Discontinued operations:

                

Loss before taxes

       —           (19,653      (528      —           (20,181

Benefit of income taxes

       —           (7,560      (168      —           (7,728
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Loss from discontinued operations

       —           (12,093      (360      —           (12,453

Equity in earnings from subsidiaries

       (41,321      445         —           40,876         —     
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Net (loss) income

     $ (50,944    $ (41,321    $ 445       $ 39,795       $ (52,025
    

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

 

73


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATING BALANCE SHEETS

DECEMBER 31, 2011

(in thousands)

 

September 30, September 30, September 30, September 30, September 30,
       Gibraltar
Industries, Inc.
       Guarantor
Subsidiaries
       Non-Guarantor
Subsidiaries
     Eliminations      Total  

Assets

                    

Current assets:

                    

Cash and cash equivalents

     $ —           $ 34,691         $ 19,426       $ —         $ 54,117   

Accounts receivable, net

       —             77,395           13,200         —           90,595   

Intercompany balances

       16,762           4,811           (21,573      —           —     

Inventories

       —             101,637           7,633         —           109,270   

Other current assets

       6,339           7,676           857         —           14,872   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 

Total current assets

       23,101           226,210           19,543         —           268,854   

Property, plant, and equipment, net

       —             140,343           11,631         —           151,974   

Goodwill

       —             320,771           27,555         —           348,326   

Acquired intangibles

       —             86,160           9,105         —           95,265   

Other assets

       2,890           4,745           1         —           7,636   

Investment in subsidiaries

       637,628           52,173           —           (689,801      —     
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 
     $ 663,619         $ 830,402         $ 67,835       $ (689,801    $ 872,055   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 

Liabilities and Shareholders’ Equity

                    

Current liabilities:

                    

Accounts payable

     $ —           $ 59,600         $ 7,720       $ —         $ 67,320   

Accrued expenses

       1,360           55,670           3,657         —           60,687   

Current maturities of long-term debt

       —             417           —           —           417   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 

Total current liabilities

       1,360           115,687           11,377         —           128,424   

Long-term debt

       202,323           4,423           —           —           206,746   

Deferred income taxes

       —             52,065           3,736         —           55,801   

Other non-current liabilities

       —             20,599           549         —           21,148   

Shareholders’ equity

       459,936           637,628           52,173         (689,801      459,936   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 
     $ 663,619         $ 830,402         $ 67,835       $ (689,801    $ 872,055   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 

 

74


GIBRALTAR INDUSTRIES, INC.

CONSOLIDATING BALANCE SHEETS

DECEMBER 31, 2010

(in thousands)

 

September 30, September 30, September 30, September 30, September 30,
       Gibraltar
Industries, Inc.
       Guarantor
Subsidiaries
       Non-Guarantor
Subsidiaries
     Eliminations      Total  

Assets

                    

Current assets:

                    

Cash and cash equivalents

     $ —           $ 46,349         $ 14,517       $ —         $ 60,866   

Accounts receivable, net

       —             57,268           13,103         —           70,371   

Intercompany balances

       17,194           5,657           (22,851      —           —     

Inventories

       —             71,355           6,493         —           77,848   

Other current assets

       6,592           12,750           887         —           20,229   

Assets of discontinued operations

       —             10,501           2,562         —           13,063   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 

Total current assets

       23,786           203,880           14,711         —           242,377   

Property, plant, and equipment, net

       —             132,355           13,428         —           145,783   

Goodwill

       —             270,245           28,101         —           298,346   

Acquired intangibles

       —             55,827           10,474         —           66,301   

Other assets

       3,613           13,152           1         —           16,766   

Equity method investments

       —             1,345           —           —           1,345   

Assets of discontinued operations

       —             34,503           5,469         —           39,972   

Investment in subsidiaries

       616,787           55,172           —           (671,959      —     
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 
     $ 644,186         $ 766,479         $ 72,184       $ (671,959    $ 810,890   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 

Liabilities and Shareholders’ Equity

                    

Current liabilities:

                    

Accounts payable

     $ —           $ 48,739         $ 8,036       $ —         $ 56,775   

Accrued expenses

       1,360           33,053           2,372         —           36,785   

Current maturities of long-term debt

       —             408           —           —           408   

Liabilities of discontinued operations

       —             4,576           1,574         —           6,150   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 

Total current liabilities

       1,360           86,776           11,982         —           100,118   

Long-term debt

       201,973           4,816           —           —           206,789   

Deferred income taxes

       —             35,176           1,943         —           37,119   

Other non-current liabilities

       —             22,763           458         —           23,221   

Liabilities of discontinued operations

       —             161           2,629         —           2,790   

Shareholders’ equity

       440,853           616,787           55,172         (671,959      440,853   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 
     $ 644,186         $ 766,479         $ 72,184       $ (671,959    $ 810,890   
    

 

 

      

 

 

      

 

 

    

 

 

    

 

 

 

 

75


GIBRALTAR INDUSTRIES, INC.

CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS

DECEMBER 31, 2011

(in thousands)

 

September 30, September 30, September 30, September 30, September 30,
       Gibraltar
Industries, Inc.
     Guarantor
Subsidiaries
     Non-Guarantor
Subsidiaries
     Eliminations        Total  

Net cash (used in) provided by operating activities of continuing operations

     $ (15,876    $ 56,841       $ 8,863       $ —           $ 49,828   

Net cash (used in) provided by operating activities of discontinued operations

       —           (3,181      48         —             (3,133
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash (used in) provided by operating activities

       (15,876      53,660         8,911         —             46,695   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Cash Flows from Investing Activities

                  

Cash paid for acquisitions, net of cash acquired

       —           (109,248      —           —             (109,248

Purchases of property, plant, and equipment

       —           (11,033      (519      —             (11,552

Purchase of equity method investment

       —           (250      —           —             (250

Net proceeds from sale of property and equipment

       —           1,085         141         —             1,226   

Net proceeds from sale of businesses

       —           67,529         —           —             67,529   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash used in investing activities of continuing operations

       —           (51,917      (378      —             (52,295

Net cash provided by investing activities of discontinued operations

       —           2,089         —           —             2,089   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash used in investing activities

       —           (49,828      (378      —             (50,206
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Cash Flows from Financing Activities

                  

Long-term debt payments

       —           (74,262      —           —             (74,262

Proceeds from long-term debt

       —           73,849         —           —             73,849   

Payment of deferred financing fees

       —           (1,570      —           —             (1,570

Purchase of treasury stock at market prices

       (826      —           —           —             (826

Intercompany financing

       16,668         (13,507      (3,161      —             —     

Net proceeds from issuance of common stock

       34         —           —           —             34   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash provided by (used in) financing activities

       15,876         (15,490      (3,161      —             (2,775
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Effect of exchange rate changes on cash

       —           —           (463      —             (463
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net (decrease) increase in cash and cash equivalents

       —           (11,658      4,909         —             (6,749

Cash and cash equivalents at beginning of year

       —           46,349         14,517         —             60,866   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Cash and cash equivalents at end of period

     $ —         $ 34,691       $ 19,426       $ —           $ 54,117   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

 

76


GIBRALTAR INDUSTRIES, INC.

CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS

DECEMBER 31, 2010

(in thousands)

 

September 30, September 30, September 30, September 30, September 30,
       Gibraltar
Industries, Inc.
     Guarantor
Subsidiaries
     Non-Guarantor
Subsidiaries
     Eliminations        Total  

Net cash (used in) provided by operating activities of continuing operations

     $ (15,397    $ 57,167       $ 5,421       $ —           $ 47,191   

Net cash provided by operating activities of discontinued operations

       —           21,466         712         —             22,178   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash (used in) provided by operating activities

       (15,397      78,633         6,133         —             69,369   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Cash Flows from Investing Activities

                  

Net proceeds from sale of businesses

       —           29,164         —           —             29,164   

Net proceeds from sale of property and equipment

       —           217         4         —             221   

Purchase of equity method investment

       —           (1,250      —           —             (1,250

Purchases of property, plant, and equipment

       —           (7,694      (668      —             (8,362
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash provided by (used in) investing activities of continuing operations

       —           20,437         (664      —             19,773   

Net cash used in investing activities of discontinued operations

       —           (384      —           —             (384
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash provided by (used in) investing activities

       —           20,053         (664      —             19,389   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Cash Flows from Financing Activities

                  

Long-term debt payments

       —           (58,967      —           —             (58,967

Proceeds from long-term debt

       —           8,559         —           —             8,559   

Purchase of treasury stock at market prices

       (1,114      —           —           —             (1,114

Payment of deferred financing fees

       —           (164      —           —             (164

Intercompany financing

       16,187         (11,870      (4,317      —             —     

Excess tax benefit from stock compensation

       54         —           —           —             54   

Net proceeds from issuance of common stock

       270         —           —           —             270   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash provided by (used in) financing activities

       15,397         (62,442      (4,317      —             (51,362
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Effect of exchange rate changes on cash

       —           —           (126      —             (126
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net increase in cash and cash equivalents

       —           36,244         1,026         —             37,270   

Cash and cash equivalents at beginning of year

       —           10,105         13,491         —             23,596   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Cash and cash equivalents at end of period

     $ —         $ 46,349       $ 14,517       $ —           $ 60,866   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

 

77


GIBRALTAR INDUSTRIES, INC.

CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS

DECEMBER 31, 2009

(in thousands)

 

September 30, September 30, September 30, September 30, September 30,
       Gibraltar
Industries, Inc.
     Guarantor
Subsidiaries
     Non-Guarantor
Subsidiaries
     Eliminations        Total  

Net cash (used in) provided by operating activities of continuing operations

     $ (15,384    $ 96,217       $ 8,036       $ —           $ 88,869   

Net cash provided by operating activities of discontinued operations

       —           41,430         820         —             42,250   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash (used in) provided by operating activities

       (15,384      137,647         8,856         —             131,119   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Cash Flows from Investing Activities

                  

Purchases of property, plant, and equipment

       —           (8,905      (886      —             (9,791

Cash paid for acquisitions, net of cash acquired

       —           (4,949      —           —             (4,949

Net proceeds from sale of property and equipment

       —           265         27         —             292   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash used in investing activities of continuing operations

       —           (13,589      (859      —             (14,448

Net cash used in investing activities of discontinued operations

       —           (1,015      —           —             (1,015
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash used in investing activities

       —           (14,604      (859      —             (15,463
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Cash Flows from Financing Activities

                  

Long-term debt payments

       —           (182,401      —           —             (182,401

Proceeds from long-term debt

       —           83,022         —           —             83,022   

Payment of deferred financing fees

       —           (2,383      —           —             (2,383

Payment of dividends

       (1,499      —           —           —             (1,499

Purchase of treasury stock at market prices

       (634      —           —           —             (634

Intercompany financing

       17,470         (12,957      (4,513      —             —     

Net proceeds from issuance of common stock

       47         —           —           —             47   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net cash provided by (used in) financing activities

       15,384         (114,719      (4,513      —             (103,848
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Effect of exchange rate changes on cash

       —           —           480         —             480   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Net increase in cash and cash equivalents

       —           8,324         3,964         —             12,288   

Cash and cash equivalents at beginning of year

       —           1,781         9,527         —             11,308   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

Cash and cash equivalents at end of period

     $ —         $ 10,105       $ 13,491       $ —           $ 23,596   
    

 

 

    

 

 

    

 

 

    

 

 

      

 

 

 

 

78


GIBRALTAR INDUSTRIES, INC.

QUARTERLY UNAUDITED FINANCIAL DATA

(in thousands, except per share data)

 

September 30, September 30, September 30, September 30, September 30,
       2011 Quarters Ended  
       March 31        June 30        Sept. 30      Dec. 31      Total  

Net sales

     $ 163,563         $ 208,807         $ 220,096       $ 174,141       $ 766,607   

Gross profit

     $ 30,045         $ 45,428         $ 42,963       $ 26,679       $ 145,115   

Income (loss) from operations

     $ 7,222         $ 17,390         $ 18,361       $ (6,815    $ 36,158   

Interest expense

     $ 4,454         $ 4,998         $ 4,869       $ 5,042       $ 19,363   

Income (loss) from continuing operations

     $ 1,441         $ 7,246         $ 7,383       $ (6,854    $ 9,216   

Income (loss) from discontinued operations

     $ 6,968         $ 559         $ (469    $ 249       $ 7,307   

Net income (loss)

     $ 8,409         $ 7,805         $ 6,914       $ (6,605    $ 16,523   

Income (loss) per share from continuing operations:

                    

Basic

     $ 0.05         $ 0.24         $ 0.24       $ (0.22    $ 0.30   

Diluted

     $ 0.05         $ 0.24         $ 0.24       $ (0.22    $ 0.30   

Income (loss) per share from discontinued operations:

                    

Basic

     $ 0.23         $ 0.02         $ (0.01    $ 0.00       $ 0.24   

Diluted

     $ 0.22         $ 0.01         $ (0.01    $ 0.00       $ 0.24   

 

September 30, September 30, September 30, September 30, September 30,
       2010 Quarters Ended  
       March 31      June 30        Sept. 30        Dec. 31      Total  

Net sales

     $ 146,674       $ 176,924         $ 169,741         $ 144,115       $ 637,454   

Gross profit

     $ 26,457       $ 33,981         $ 27,498         $ 15,932       $ 103,868   

Intangible asset impairment

     $ (177    $         $         $ 77,141       $ 76,964   

Income (loss) from operations

     $ 2,185       $ 9,437         $ 4,236         $ (88,500    $ (72,642

Interest expense

     $ 6,570       $ 4,352         $ 4,429         $ 4,363       $ 19,714   

(Loss) income from continuing operations

     $ (2,392    $ 2,593         $ 781         $ (76,338    $ (75,356

(Loss) income from discontinued operations

     $ (18,839    $ 888         $ 416         $ 1,823       $ (15,712

Net (loss) income

     $ (21,231    $ 3,481         $ 1,197         $ (74,515    $ (91,068

(Loss) income per share from continuing operations:

                    

Basic

     $ (0.08    $ 0.09         $ 0.03         $ (2.52    $ (2.49

Diluted

     $ (0.08    $ 0.09         $ 0.03         $ (2.52    $ (2.49

(Loss) income per share from discontinued operations:

                    

Basic

     $ (0.62    $ 0.02         $ 0.01         $ 0.06       $ (0.52

Diluted

     $ (0.62    $ 0.02         $ 0.01         $ 0.06       $ (0.52

 

79


Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

Not applicable.

 

Item 9A. Controls and Procedures

Evaluation of Disclosure Controls and Procedures

The Company maintains a system of disclosure controls and procedures (as defined in Rule 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934). The Company’s Chairman of the Board and Chief Executive Officer, President and Chief Operating Officer, and Senior Vice President and Chief Financial Officer evaluated the effectiveness of the Company’s disclosure controls as of the end of the period covered in this report. Based upon that evaluation and the definition of disclosure controls and procedures contained in Rule 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, the Company’s Chairman of the Board and Chief Executive Officer, President and Chief Operating Officer, and Senior Vice President and Chief Financial Officer have concluded that as of the end of such period the Company’s disclosure controls and procedures were effective.

Management’s Annual Report on Internal Control Over Financial Reporting

The management of Gibraltar Industries, Inc. is responsible for establishing and maintaining adequate internal control over financial reporting for the Company, as such term is defined in Rule 13a-15(f) under the Securities Exchange Act of 1934. Under the supervision and with the participation of management, including the Company’s Chief Executive Officer, Chief Operating Officer, and Chief Financial Officer, the Company conducted an evaluation of the effectiveness of internal control over financial reporting based on the framework in Internal Control – Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission. Based on the Company’s evaluation, management concluded that the Company’s internal control over financial reporting was effective as of December 31, 2011.

The Company completed two acquisitions in 2011, which were excluded from management’s annual report on internal control over financial reporting as of December 31, 2011. The Company acquired the outstanding stock of The D.S. Brown Company and Pacific Award Metals, Inc. on April 1, 2011 and June 3, 2011, respectively. The results of these acquired businesses are included in our 2011 consolidated financial statements and collectively constituted $143.1 million and $125.7 million of total and net assets, respectively, as of December 31, 2011 and $71.4 million and $3.3 million of net sales and net income, respectively, for the year then ended.

The effectiveness of the Company’s internal control over financial reporting as of December 31, 2011 has been audited by Ernst & Young LLP, an independent registered public accounting firm, as stated in their report which is included below in this Item 9A of this Annual Report on Form 10-K.

Changes in Internal Control over Financial Reporting

There have been no changes in the Company’s internal control over financial reporting (as defined by Rule 13a-15(f)) that occurred during the three months ended December 31, 2011 that have materially affected the Company’s internal control over financial reporting.

 

80


Report of Independent Registered Public Accounting Firm

The Board of Directors and Shareholders of Gibraltar Industries, Inc.

We have audited Gibraltar Industries, Inc.’s internal control over financial reporting as of December 31, 2011, based on criteria established in Internal Control—Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (the COSO criteria). Gibraltar Industries, Inc.’s management is responsible for maintaining effective internal control over financial reporting, and for its assessment of the effectiveness of internal control over financial reporting included in the accompanying Management’s Annual Report on Internal Control Over Financial Reporting. Our responsibility is to express an opinion on the company’s internal control over financial reporting based on our audit.

We conducted our audit in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. Our audit included obtaining an understanding of internal control over financial reporting, assessing the risk that a material weakness exists, testing and evaluating the design and operating effectiveness of internal control based on the assessed risk, and performing such other procedures as we considered necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinion.

A company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company’s internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use or disposition of the company’s assets that could have a material effect on the financial statements.

Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions or that the degree of compliance with the policies or procedures may deteriorate.

As indicated in the accompanying Management’s Annual Report on Internal Control Over Financial Reporting, management’s assessment of and conclusion on the effectiveness of internal control over financial reporting did not include the internal controls of The D.S. Brown Company and Pacific Award Metals, Inc., which are included in the 2011 consolidated financial statements of Gibraltar Industries, Inc. and constituted $143.1 million and $125.7 million of total and net assets, respectively, as of December 31, 2011 and $71.4 million and $3.3 million of net sales and net income, respectively, for the year then ended. Our audit of internal control over financial report of Gibraltar Industries, Inc. also did not include an evaluation of the internal control over financial reporting of The D.S. Brown Company and Pacific Award Metals, Inc.

In our opinion, Gibraltar Industries, Inc. maintained, in all material respects, effective internal control over financial reporting as of December 31, 2011, based on the COSO criteria.

We have also audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated balance sheets of Gibraltar Industries, Inc. as of December 31, 2011 and 2010 and the related consolidated statements of operations, comprehensive income, shareholders’ equity, and cash flows for each of the three years in the period ended December 31, 2011 of Gibraltar Industries, Inc. and our report dated February 24, 2012 expressed an unqualified opinion thereon.

 

/s/      Ernst & Young LLP

Buffalo, New York

February 24, 2012

 

81


PART III

 

Item 10. Directors, Executive Officers, and Corporate Governance

Information regarding directors and executive officers of the Company, as well as the required disclosures with respect to the Company’s audit committee financial expert, is incorporated herein by reference to the information included in the Company’s 2011 Proxy Statement which will be filed with the Commission within 120 days after the end of the Company’s 2011 fiscal year.

The Company has adopted a Code of Ethics that applies to the Chairman of the Board and Chief Executive Officer, President and Chief Operating Officer, Senior Vice President and Chief Financial Officer, and other senior financial officers and executives of the Company. The complete text of this Code of Ethics is available in the corporate governance section of our website at www.gibraltar1.com. The Company does not intend to incorporate the contents of our website into this Annual Report on Form 10-K.

 

Item 11. Executive Compensation

Information regarding executive compensation is incorporated herein by reference to the information included in the Company’s 2011 Proxy Statement which will be filed with the Commission within 120 days after the end of the Company’s 2011 fiscal year.

 

Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters

Information regarding security ownership of certain beneficial owners and management is incorporated herein by reference to the information included in the Company’s 2011 Proxy Statement which will be filed with the Commission within 120 days after the end of the Company’s 2011 fiscal year.

 

Item 13. Certain Relationships and Related Transactions and Director Independence

Information regarding certain relationships and related transactions is incorporated herein by reference to the information included in the Company’s 2011 Proxy Statement which will be filed with the Commission within 120 days after the end of the Company’s 2011 fiscal year.

 

Item 14. Principal Accounting Fees and Services

Information regarding principal accounting fees and services is incorporated herein by reference to the information included in the Company’s 2011 Proxy Statement which will be filed with the Commission within 120 days after the end of the Company’s 2011 fiscal year.

 

82


PART IV

 

Item 15. Exhibits and Financial Statement Schedules

 

  (a) Documents filed as part of this report:

 

  (1) The following financial statements are included:

 

  (i) Report of Independent Registered Public Accounting Firm

 

  (ii) Consolidated Statements of Operations for the Years Ended December 31, 2011, 2010, and 2009

 

  (iii) Consolidated Statements of Comprehensive Income for the Years Ended December 31, 2011, 2010, and 2009

 

  (iv) Consolidated Balance Sheets as of December 31, 2011 and 2010

 

  (v) Consolidated Statements of Cash Flows for the Years Ended December 31, 2011, 2010, and 2009

 

  (vi) Consolidated Statements of Shareholders’ Equity and Comprehensive Income for the Years Ended December 31, 2011, 2010, and 2009

 

  (vii) Notes to Consolidated Financial Statements

 

  (2) The following Financial Statement Schedules for the years ended December 31, 2011, 2010, and 2009 are included in this Annual Report on Form 10-K:

 

  (i) Quarterly Unaudited Financial Data (included in notes to consolidated financial statements)

Schedules other than those listed above are omitted because the conditions requiring their filing do not exist, or because the required information is provided in the consolidated financial statements, including the notes thereto.

 

  (3) Exhibits: the index of exhibits to this Annual Report on Form 10-K included herein is set forth on the attached Exhibit Index beginning on page 85.

 

  (b) Other Information:

Not applicable

 

83


SIGNATURES

Pursuant to the requirements of Section 13 or 15(d) of the Securities and Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

GIBRALTAR INDUSTRIES, INC.
By   /s/ Brian J. Lipke
 

Brian J. Lipke

Chairman of the Board and

Chief Executive Officer

Dated : February 24, 2012

In accordance with the Securities and Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.

 

SIGNATURE

  

TITLE

  

DATE

/s/ Brian J. Lipke

Brian J. Lipke

  

Chairman of the Board and

Chief Executive Officer

(principal executive officer)

   February 24, 2012

/s/ Henning N. Kornbrekke

Henning N. Kornbrekke

   President and Chief Operating Officer    February 24, 2012

/s/ Kenneth W. Smith

Kenneth W. Smith

  

Senior Vice President and

Chief Financial Officer

(principal financial and accounting officer)

   February 24, 2012

/s/ David N. Campbell

David N. Campbell

   Director    February 24, 2012

/s/ William J. Colombo

William J. Colombo

   Director    February 24, 2012

/s/ Gerald S. Lippes

Gerald S. Lippes

   Director    February 24, 2012

/s/ William P. Montague

William P. Montague

   Director    February 24, 2012

/s/ Arthur A. Russ, Jr.

Arthur A. Russ, Jr.

   Director    February 24, 2012

/s/ Robert E. Sadler, Jr.

Robert E. Sadler, Jr.

   Director    February 24, 2012

 

84


Exhibit Index

 

Exhibit

Number

  

Exhibit

3.1    Certificate of Incorporation of registrant (incorporated by reference to Exhibit 3.1 to the Company’s Registration Statement on Form S-4 (Registration No. 333-135908))
3.2    Amended and Restated By Laws of Gibraltar Industries, Inc. effective November 3, 2010 (incorporated by reference to Exhibit 3.1 to the Company’s Current Report on Form 8-K filed on November 9, 2010)
4.1    Specimen Common Share Certificate (incorporated by reference number to Exhibit 4.1 to the Company’s Registration Statement on Form S-1 (Registration No. 33-69304))
4.2    Indenture dated as of December 8, 2005, among the Company, the Guarantors (as defined therein) and the Trustee (incorporated by reference to Exhibit 4.1 to the Company’s Current Report on Form 8-K filed on December 13, 2005).
10.1*    Amended and Restated Employment Agreement dated as of August 21, 2007 between the Registrant and Brian J. Lipke (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed August 24, 2007)
10.2*    Employment Agreement dated as of August 21, 2007 between the Registrant and Henning N. Kornbrekke (incorporated by reference to Exhibit 10.2 to the Company’s Current Report on Form 8-K filed August 24, 2007)
10.3*    Change in Control Agreement between the Company and Brian J. Lipke dated March 24, 2011 (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed March 25, 2011)
10.4*    Change in Control Agreement between the Company and Henning N. Kornbrekke dated March 24, 2011 (incorporated by reference to Exhibit 10.2 to the Company’s Current Report on Form 8-K filed March 25, 2011)
10.5*    Change in Control Agreement between the Company and Kenneth W. Smith (incorporated by reference to Exhibit 10.3 to the Company’s Current Report on Form 8-K filed February 24, 2009)
10.6*    Change in Control Agreement between the Company and Timothy J. Heasley (incorporated by reference to Exhibit 10.4 to the Company’s Current Report on Form 8-K filed February 24 , 2009)
10.7*    Change in Control Agreement between the Company and Paul M. Murray (incorporated by reference to Exhibit 10.5 to the Company’s Current Report on Form 8-K filed February 24, 2009)
10.8*    Gibraltar 401(k) Plan Amendment and Restatement Effective October 1, 2004 as amended by the First, Second, and Third Amendments to the Amendment and Restatement Effective October 1, 2004 (incorporated by reference to Exhibit 10.19 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2004)
10.9*    Gibraltar Deferred Compensation Plan Amended and Restated, effective January 1, 2009 (incorporated by reference to Exhibit 10.2 to the Company’s Current Report on Form 8-K filed February 24, 2009)
10.10*    Gibraltar Industries, Inc. Incentive Stock Option Plan, Fifth Amendment and Restatement (incorporated by reference to Exhibit 10.1 to the Company’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2000), as amended by First Amendment to the Fifth Amendment and Restatement of the Gibraltar Steel Corporation Incentive Stock Option Plan (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed June 20, 2007)

 

85


Exhibit

Number

  

Exhibit

10.11*    Gibraltar Industries, Inc. Non-Qualified Stock Option Plan, First Amendment and Restatement (incorporated by reference to Exhibit 10.17 to the Company’s Registration Statement on Form S-1 (Registration No. 333-03979))
10.12*    The 2003 Gibraltar Incentive Stock Option Plan (incorporated by reference to Exhibit 10.12 to the Company’s Registration Statement on Form S-3 (333-110313)) as amended by First Amendment to 2003 Gibraltar Industries Incentive Stock Option Plan (incorporated by reference to Exhibit 10.3 to the Company’s Current Report on Form 8-K filed May 25, 2006)
10.13*    Amended and Restated Gibraltar Industries, Inc. 2005 Equity Incentive Plan (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed December 21, 2006), as amended by Equity Incentive Plan, dated May 18, 2009 (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed May 21, 2009)
10.14*    Second Amendment and Restatement of the Gibraltar Industries, Inc. Management Stock Purchase Plan, dated December 30, 2008 (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed January 6, 2009), as amended by First Amendment to Second Amendment and Restatement of the Gibraltar Industries, Inc. Management Stock Purchase Plan, dated July 19, 2010 (incorporated by reference to Exhibit 10.1 to the Company’s Quarterly Report on Form 10-Q filed August 9, 2010)
10.15*    Gibraltar Industries, Inc. Omnibus Code Section 409A Compliance Policy, dated December 30, 2008 (incorporated by reference to Exhibit 10.3 to the Company’s Current Report on Form 8-K filed January 6, 2009)
10.16*    Summary Description of Annual Management Incentive Compensation Plan (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed February 24, 2009)
10.17*    Gibraltar Industries, Inc. 2005 Equity Incentive Plan Form of Award of Restricted Units (Long Term Incentive) (incorporated by reference to Exhibit 99.2 to the Company’s Current Report on Form 8-K filed May 25, 2005)
10.18*    Gibraltar Industries, Inc. 2005 Equity Incentive Plan Form of Award of Non-Qualified Option (incorporated by reference to Exhibit 99.3 to the Company’s Current Report on Form 8-K filed May 25, 2005)
10.19*    Gibraltar Industries, Inc. 2005 Equity Incentive Plan Form of Award of Restricted Stock Units, dated January 5, 2009 (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed January 9, 2009)
10.20*    Gibraltar Industries, Inc., 2005 Equity Incentive Plan Form of Award of Performance Units (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed September 23, 2009)
10.21*    Gibraltar Industries, Inc. 2005 Equity Incentive Plan Form of Award (Retirement) (incorporated by reference to Exhibit 10.1 of the Company’s Current Report on Form 8-K filed August 9, 2011)
10.22*    Gibraltar Industries, Inc. 2005 Equity Incentive Plan Form of Award of Performance Units (incorporated by reference to Exhibit 10.1 to the Company’s Current Report on Form 8-K filed January 6, 2012)
10.23*    Letter from Brian J. Lipke dated March 24, 2011 (incorporated by reference to Exhibit 10.3 of the Company’s Current Report on Form 8-K filed March 25, 2011)

 

86


Exhibit

Number

  

Exhibit

10.24    Registration Rights Agreement, dated as of December 8, 2005, among the Company, the Guarantors and J.P. Morgan Securities Inc., McDonald Investments Inc. and Harris Nesbitt Corp., as initial purchasers of the Notes (incorporated by reference to Exhibit 10.2 to the Company’s Current Report on Form 8-K filed December 13, 2005)
10.25    Amendment No. 2 to the Third Amended and Restated Credit Agreement among Gibraltar Industries, Inc., Gibraltar Steel Corporation of New York, Key Bank National Association and the other lenders named therein, dated as of March 10, 2011 (incorporated by reference to Exhibit 10.3 of the Company’s Current Report on Form 8-K/A filed April 4, 2011)
10.26    Amendment No. 3 to the Third Amended and Restated Credit Agreement among Gibraltar Industries, Inc., Gibraltar Steel Corporation of New York, Key Bank National Association and the other lenders named therein, dated as of April 1, 2011 (incorporated by reference to Exhibit 10.1 of the Company’s Current Report on Form 8-K/A filed April 25, 2011)
10.27    Consent by Key Bank National Association and other lenders named in the Third Amended and Restated Credit Agreement, as amended dated June 3, 2011 (incorporated by reference to Exhibit 10.2 of the Company’s Current Report on Form 8-K filed June 9, 2011)
10.28    Fourth Amended and Restated Credit Agreement dated October 11, 2011 among Gibraltar Industries, Inc. and Gibraltar Steel Corporation of New York, as borrowers, the lenders parties thereto, Key Bank National Association, as administrative agent, JPMorgan Chase Bank, N.A., as co-syndication agent, Bank of America, N.A., as co-syndication agent, M&T Bank, as co-documentation agent, RBS Citizens, National Association, as co-documentation agent, and HSBC Bank USA, National Association, as co-documentation agent (incorporated by reference to Exhibit 10.1 of the Company’s Current Report on Form 8-K filed October 13, 2011)
10.29    Stock Purchase Agreement among Gibraltar Steel Corporation of New York, MiTek Industries, Inc., and MiTek Canada, Inc. dated March 10, 2011 (incorporated by reference to Exhibit 10.1 of the Company’s Current Report on Form 8-K filed March 15, 2011)
10.30    Stock Purchase Agreement among Gibraltar Industries, Inc. and the stockholders of D.S.B. Holding Corp. dated March 10, 2011 (incorporated by reference to Exhibit 10.2 of the Company’s Current Report on Form 8-K filed March 15, 2011)
10.31    Stock Purchase Agreement By and Between Southeastern Metals Manufacturing Company, Inc. and the stockholders of Pacific Award Metals, Inc. dated June 3, 2011 (incorporated by reference to Exhibit 10.1 of the Company’s Current Report on Form 8-K filed June 9, 2011)
21    Subsidiaries of the Registrant
23.1    Consent of Independent Registered Public Accounting Firm
31.1    Certification of Chairman of the Board and Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.2    Certification of President and Chief Operating Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.3    Certification of Senior Vice President and Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

 

87


Exhibit

Number

  

Exhibit

32.1    Certification of Chairman of the Board and Chief Executive Officer pursuant to Title 18, United States Code, Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
32.2    Certification of President and Chief Operating Officer pursuant to Title 18, United States Code, Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
32.3    Certification of Senior Vice President and Chief Financial Officer pursuant to Title 18, United States Code, Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
101.INS    XBRL Instance Document **
101.SCH    XBRL Taxonomy Extension Schema Document**
101.CAL    XBRL Taxonomy Extension Calculation Linkbase Document**
101.LAB    XBRL Taxonomy Extension Label Linkbase Document **
101.PRE    XBRL Taxonomy Extension Presentation Linkbase Document **
101.DEF    XBRL Taxonomy Extension Definition Linkbase Document **

 

* Document is a management contract or compensatory plan or agreement.
** Submitted electronically with this Annual Report on Form 10-K.

 

88