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Granite Falls Energy, LLC - Quarter Report: 2016 April (Form 10-Q)

Table of Contents

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 

FORM 10-Q

 

Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934.

 

For the quarterly period ended April 30, 2016

 

OR

 

Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934.

 

For the transition period from               to               .

 

COMMISSION FILE NUMBER 000-51277

 

GRANITE FALLS ENERGY, LLC

(Exact name of registrant as specified in its charter)

 

 

 

 

Minnesota

 

41-1997390

(State or other jurisdiction of
incorporation or organization)

 

(I.R.S. Employer Identification No.)

 

 

 

15045 Highway 23 SE, Granite Falls, MN 56241-0216

(Address of principal executive offices)

 

(320) 564-3100

(Registrant's telephone number, including area code)

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes    No

 

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).

Yes    No

 

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of "large accelerated filer," "accelerated filer" and "smaller reporting company" in Rule 12b-2 of the Exchange Act:

 

 

 

Large Accelerated Filer 

Accelerated Filer  

Non-Accelerated Filer

Smaller Reporting Company

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

Yes    No

 

Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date:

As of June 14, 2016 there were 30,606 membership units outstanding.

 


 

Table of Contents

INDEX

 

 

 

 

Page Number

 

 

PART I. FINANCIAL INFORMATION 

3

 

 

Item 1. Financial Statements 

3

 

 

Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations 

15

 

 

Item 3. Quantitative and Qualitative Disclosures about Market Risk 

35

 

 

Item 4. Controls and Procedures 

36

 

 

PART II. OTHER INFORMATION 

37

 

 

Item 1. Legal Proceedings 

37

 

 

Item 1A. Risk Factors 

37

 

 

Item 2. Unregistered Sales of Equity Securities and Use of Proceeds 

37

 

 

Item 3. Defaults Upon Senior Securities 

37

 

 

Item 4. Mine Safety Disclosures 

37

 

 

Item 5. Other Information 

37

 

 

Item 6. Exhibits 

37

 

 

SIGNATURES 

38

 

 

2


 

Table of Contents

PART IFINANCIAL INFORMATION

 

Item 1.  Financial Statements

 

GRANITE FALLS ENERGY, LLC AND SUBSIDIARIES

Condensed Consolidated Balance Sheets

 

 

 

 

 

 

 

 

 

 

    

April 30, 2016

    

October 31, 2015

 

 ASSETS

    

(unaudited)

    

 

 

Current Assets

 

 

 

 

 

 

 

Cash

 

$

10,564,279

 

$

12,696,536

 

Restricted cash

 

 

630,941

 

 

 

Accounts receivable

 

 

1,899,734

 

 

9,667,472

 

Inventory

 

 

11,732,326

 

 

12,212,025

 

Commodity derivative instruments

 

 

126,874

 

 

677,149

 

Prepaid expenses and other current assets

 

 

454,379

 

 

259,862

 

Total current assets

 

 

25,408,533

 

 

35,513,044

 

 

 

 

 

 

 

 

 

Property and Equipment, net

 

 

82,617,111

 

 

84,304,162

 

 

 

 

 

 

 

 

 

Goodwill

 

 

1,372,473

 

 

1,372,473

 

 

 

 

 

 

 

 

 

Other Assets

 

 

800,328

 

 

821,402

 

 

 

 

 

 

 

 

 

Total Assets

 

$

110,198,445

 

$

122,011,081

 

 

 

 

 

 

 

 

 

LIABILITIES AND MEMBERS' EQUITY

 

 

 

 

 

 

 

Current Liabilities

 

 

 

 

 

 

 

Checks drawn in excess of bank balance

 

$

998,233

 

$

1,836,682

 

Current maturities of long-term debt

 

 

519,404

 

 

517,957

 

Accounts payable

 

 

3,904,330

 

 

4,643,130

 

Corn payable to FCE

 

 

1,853,442

 

 

1,486,247

 

Commodity derivative instruments

 

 

159,325

 

 

1,114

 

Accrued expenses

 

 

977,657

 

 

654,550

 

Total current liabilities

 

 

8,412,391

 

 

9,139,680

 

 

 

 

 

 

 

 

 

Long-Term Debt, less current portion

 

 

6,535,140

 

 

6,711,975

 

 

 

 

 

 

 

 

 

Commitments and Contingencies

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Members' Equity

 

 

 

 

 

 

 

Members' equity attributable to Granite Falls Energy, LLC consists of 30,606 units authorized,  issued, and outstanding

 

 

75,672,760

 

 

84,602,607

 

Non-controlling interest

 

 

19,578,154

 

 

21,556,819

 

Total members' equity

 

 

95,250,914

 

 

106,159,426

 

Total Liabilities and Members' Equity

 

$

110,198,445

 

$

122,011,081

 

 

Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.

 

3


 

Table of Contents

GRANITE FALLS ENERGY, LLC AND SUBSIDIARIES

Condensed Consolidated Statements of Operations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Months Ended

 

Three Months Ended

 

Six Months Ended

 

Six Months Ended

 

 

April 30, 2016

 

April 30, 2015

 

April 30, 2016

 

April 30, 2015

 

 

(unaudited)

 

(unaudited)

 

(unaudited)

 

(unaudited)

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues

 

$

50,974,398

 

$

59,067,109

 

$

101,976,052

 

$

117,759,611

 

 

 

 

 

 

 

 

 

 

 

 

 

Cost of Goods Sold

 

 

48,700,701

 

 

53,522,021

 

 

98,269,478

 

 

106,586,418

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross Profit

 

 

2,273,697

 

 

5,545,088

 

 

3,706,574

 

 

11,173,193

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating Expenses

 

 

1,489,496

 

 

1,371,245

 

 

2,890,342

 

 

2,794,632

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating Income

 

 

784,201

 

 

4,173,843

 

 

816,232

 

 

8,378,561

 

 

 

 

 

 

 

 

 

 

 

 

 

Other Income (Expense):

 

 

 

 

 

 

 

 

 

 

 

 

Other income (expense), net

 

 

31,128

 

 

(4,568)

 

 

98,807

 

 

42,406

Interest income

 

 

1,737

 

 

747

 

 

4,536

 

 

4,395

Interest expense

 

 

(104,678)

 

 

(109,027)

 

 

(180,642)

 

 

(179,494)

Total other expense, net

 

 

(71,813)

 

 

(112,848)

 

 

(77,299)

 

 

(132,693)

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Income

 

$

712,388

 

$

4,060,995

 

$

738,933

 

$

8,245,868

 

 

 

 

 

 

 

 

 

 

 

 

 

Less: Net Income Attributable to Non-controlling Interest

 

 

12,874

 

 

881,356

 

 

27,893

 

 

1,299,137

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Income Attributable to Granite Falls Energy, LLC

 

$

699,514

 

$

3,179,639

 

$

711,040

 

$

6,946,731

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted Average Units Outstanding - Basic and Diluted

 

 

30,606

 

 

30,606

 

 

30,606

 

 

30,606

 

 

 

 

 

 

 

 

 

 

 

 

 

Amounts attributable to Granite Falls Energy, LLC:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Income Per Unit - Basic and Diluted

 

$

22.86

 

$

103.89

 

$

23.23

 

$

226.97

 

 

 

 

 

 

 

 

 

 

 

 

 

Distributions Per Unit - Basic and Diluted

 

$

 —

 

$

 —

 

$

315

 

$

1,050

 

Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.

 

 

4


 

Table of Contents

GRANITE FALLS ENERGY, LLC AND SUBSIDIARIES

Condensed Consolidated Statements of Cash Flows

 

 

 

 

 

 

 

 

 

 

 

Six Months Ended

 

Six Months Ended

 

 

    

April 30, 2016

    

April 30, 2015

 

 

 

(unaudited)

 

(unaudited)

 

 

 

 

 

 

 

 

 

Cash Flows from Operating Activities:

 

 

 

 

 

 

 

Net income

 

$

738,933

 

$

8,245,868

 

Adjustments to reconcile net income to net cash provided by operations:

 

 

 

 

 

 

 

Depreciation and amortization

 

 

4,778,933

 

 

4,749,250

 

Change in fair value of commodity derivative instruments

 

 

(113,708)

 

 

612,629

 

Changes in operating assets and liabilities:

 

 

 

 

 

 

 

Restricted cash

 

 

(630,941)

 

 

(219,296)

 

Commodity derivative instruments

 

 

822,194

 

 

908,097

 

Accounts receivable

 

 

7,767,738

 

 

239,731

 

Inventory

 

 

479,699

 

 

222,885

 

Prepaid expenses and other current assets

 

 

(194,517)

 

 

(314,022)

 

Accounts payable

 

 

(830,857)

 

 

(2,044,199)

 

Accrued expenses

 

 

323,107

 

 

137,660

 

Net Cash Provided by Operating Activities

 

 

13,140,581

 

 

12,538,603

 

 

 

 

 

 

 

 

 

Cash Flows from Investing Activities:

 

 

 

 

 

 

 

Payments for capital expenditures

 

 

(2,611,556)

 

 

(5,033,280)

 

Net Cash Used in Investing Activities

 

 

(2,611,556)

 

 

(5,033,280)

 

 

 

 

 

 

 

 

 

Cash Flows from Financing Activities:

 

 

 

 

 

 

 

Proceeds from checks drawn in excess of bank balance

 

 

(838,449)

 

 

9,756,420

 

Proceeds from long-term debt

 

 

7,611,180

 

 

 —

 

Payments on long-term debt

 

 

(7,786,568)

 

 

(475,863)

 

Distributions to non-controlling interests

 

 

(2,006,558)

 

 

(4,621,340)

 

Member distributions paid

 

 

(9,640,887)

 

 

(32,136,300)

 

Net Cash Used in Financing Activities

 

 

(12,661,282)

 

 

(27,477,083)

 

 

 

 

 

 

 

 

 

Net Decrease in Cash

 

 

(2,132,257)

 

 

(19,971,760)

 

 

 

 

 

 

 

 

 

Cash - Beginning of Period

 

 

12,696,536

 

 

27,209,010

 

 

 

 

 

 

 

 

 

Cash - End of Period

 

$

10,564,279

 

$

7,237,250

 

 

 

 

 

 

 

 

 

Supplemental Cash Flow Information

 

 

 

 

 

 

 

Cash paid during the period for:

 

 

 

 

 

 

 

Interest expense

 

$

180,642

 

$

152,451

 

 

 

 

 

 

 

 

 

Supplemental Disclosure of Noncash Investing and Financing Activities

 

 

 

 

 

 

 

Capital expenditures and construction in process included in accounts payable

 

$

881,703

 

$

272,954

 

 

Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.

5


 

Table of Contents

Granite Falls Energy, LLC and Subsidiaries

Notes to Condensed Consolidated Unaudited Financial Statements

April 30, 2016

 

1.   SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES

 

Basis of Presentation and Principles of Consolidation

 

The accompanying condensed consolidated unaudited financial statements have been prepared pursuant to the rules and regulations of the Securities and Exchange Commission. Certain information and disclosures normally included in annual financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted as permitted by such rules and regulations. These financial statements and related notes should be read in conjunction with the financial statements and notes thereto included in the Company’s audited consolidated financial statements for the year ended October 31, 2015, contained in the Company’s annual report on Form 10-K.

 

In the opinion of management, the condensed consolidated unaudited financial statements reflect all adjustments consisting of normal recurring accruals that we consider necessary to present fairly the Company’s results of operations, financial position and cash flows. The results reported in these condensed consolidated unaudited financial statements should not be regarded as necessarily indicative of results that may be expected for any other fiscal period or for the fiscal year.

 

Nature of Business

 

Granite Falls Energy, LLC (GFE or the Company) is a Minnesota limited liability company currently producing fuel-grade ethanol, distillers' grains, and crude corn oil near Granite Falls, Minnesota and sells these products, pursuant to marketing agreements, throughout the continental United States and on the international market. GFE's plant has an approximate annual production capacity of 60 million gallons, but is currently permitted to produce up to 70 million gallons of undenatured ethanol on a twelve month rolling sum basis.

 

Heron Lake BioEnergy, LLC (HLBE) is a Minnesota limited liability company currently producing fuel-grade ethanol, distillers' grains, and crude corn oil near Heron Lake, Minnesota and sells these products, pursuant to marketing agreements, throughout the continental United States. HLBE's plant has an approximate annual production capacity of 60 million gallons, but is permitted to produce approximately 72.3 million gallons of undenatured ethanol on a twelve month rolling sum basis. Additionally, HLBE, through a majority owned subsidiary, operates a natural gas pipeline that provides natural gas to HLBE's ethanol production facility and other customers.

 

Principles of Consolidation

 

The accompanying condensed consolidated unaudited financial statements consolidate the operating results and financial position of GFE, and its 50.6% owned subsidiary, HLBE (through GFE's 100% ownership of Project Viking, LLC). Given the Company’s control over the operations of HLBE and its majority voting interest, the Company consolidates the condensed consolidated unaudited financial statements of HLBE with GFE's condensed consolidated unaudited financial statements. The remaining 49.4% ownership of HLBE is included in the condensed consolidated unaudited financial statements as a non-controlling interest. HLBE, through its wholly owned subsidiary, HLBE Pipeline Company, LLC, owns 73% of Agrinatural Gas, LLC (Agrinatural). Given HLBE’s control over the operations of Agrinatural and its majority voting interest, HLBE consolidates the financial statements of Agrinatural with its consolidated unaudited financial statements, with the equity and earnings attributed to the remaining 27% noncontrolling interest. All intercompany balances and transactions are eliminated in consolidation.

 

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Table of Contents

Granite Falls Energy, LLC and Subsidiaries

Notes to Condensed Consolidated Unaudited Financial Statements

April 30, 2016

 

Segment Reporting

 

Operating segments are defined as components of an enterprise for which separate financial information is available that is evaluated regularly by the chief operating decision maker or decision making group in deciding how to allocate resources and in assessing performance. The Company has determined that it has one reportable business segment, the manufacture and marketing of fuel-grade ethanol and the co-products of the ethanol production process. Although the Company also realizes relatively immaterial revenue from natural gas pipeline operations at Agrinatural, the Company's chief operating decision maker reviews financial information of the Company as a whole for purposes of assessing financial performance and making operating decisions and does not separately review Agrinatural's operating performance information. Accordingly, the Company considers itself to be operating in a single industry segment.

 

Accounting Estimates

 

Management uses estimates and assumptions in preparing these condensed consolidated unaudited financial statements in accordance with generally accepted accounting principles in the United States of America. Those estimates and assumptions affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities, and the reported revenues and expenses. The Company uses estimates and assumptions in accounting for the following significant matters, among others: economic lives of property, plant, and equipment, valuation of commodity derivatives, inventory, and inventory purchase and sale commitments, and the assumptions used in the impairment analysis of long-lived assets and goodwill. Actual results may differ from previously estimated amounts, and such differences may be material to our condensed consolidated unaudited financial statements. The Company periodically reviews estimates and assumptions, and the effects of revisions are reflected in the period in which the revision is made.

 

Revenue Recognition

 

The Company generally sells ethanol and related products pursuant to marketing agreements. Revenues from the production of ethanol and the related products are recorded when the customer has taken title and assumed the risks and rewards of ownership, prices are fixed or determinable and collectability is reasonably assured. Ethanol and related products are generally shipped free on board (FOB) shipping point. The Company believes there are no ethanol sales, during any given month, which should be considered contingent and recorded as deferred revenue.

 

In accordance with the Company's agreements for the marketing and sale of ethanol and related products, marketing fees and commissions due to the marketers are deducted from the gross sales price as earned. These fees and commissions are recorded net of revenues, as they do not provide an identifiable benefit that is sufficiently separable from the sale of ethanol and related products. Shipping costs paid by the Company to the marketer in the sale of ethanol are not specifically identifiable and, as a result, are recorded based on the net selling price reported to the Company from the marketer. Shipping costs incurred by the Company in the sale of distillers' grains and corn oil are included in cost of goods sold.

 

Inventory

 

Inventory is stated at the lower of cost or net realizable value in accordance with the Financial Accounting Standards Board (FASB) Accounting Standards Update (ASU) No. 2015-11 issued in July 2015. Cost for all inventories is determined using the first in first out method (FIFO).  Net realizable value is the estimated selling prices in the ordinary course of business less reasonably predictable costs of completion, disposal, and transportation.  Inventory consists of raw materials, work in process, finished goods, and spare parts.  Corn is the primary raw material along with other raw materials.  Finished goods consist of ethanol, distillers' grains, and corn oil.

 

Derivative Instruments

 

From time to time the Company enters into derivative transactions to hedge its exposures to commodity price fluctuations. The Company is required to record these derivatives on the balance sheets at fair value.

 

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Table of Contents

Granite Falls Energy, LLC and Subsidiaries

Notes to Condensed Consolidated Unaudited Financial Statements

April 30, 2016

 

In order for a derivative to qualify as a hedge, specific criteria must be met and appropriate documentation maintained. Gains and losses from derivatives that do not qualify as hedges, or are undesignated, must be recognized immediately in earnings. If the derivative does qualify as a hedge, depending on the nature of the hedge, changes in the fair value of the derivative will be either offset against the change in fair value of the hedged assets, liabilities, or firm commitments through earnings or recognized in other comprehensive income until the hedged item is recognized in earnings. Changes in the fair value of undesignated derivatives are recorded in earnings.

 

Additionally, the Company is required to evaluate its contracts to determine whether the contracts are derivatives. Certain contracts that literally meet the definition of a derivative may be exempted as “normal purchases or normal sales”.  Normal purchases and normal sales are contracts that provide for the purchase or sale of something other than a financial instrument or derivative instrument that will be delivered in quantities expected to be used or sold over a reasonable period in the normal course of business. Contracts that meet the requirements of normal purchases or sales are documented as normal and exempted from accounting and reporting requirements, and therefore, are not marked to market in our condensed consolidated unaudited financial statements.

 

In order to reduce the risks caused by market fluctuations, the Company occasionally hedges its anticipated corn, natural gas, and denaturant purchases and ethanol sales by entering into options and futures contracts. These contracts are used with the intention to fix the purchase price of anticipated requirements for corn in the Company's ethanol production activities and the related sales price of ethanol. The fair value of these contracts is based on quoted prices in active exchange-traded or over-the-counter market conditions. Although the Company believes its commodity derivative positions are economic hedges, none have been formally designated as a hedge for accounting purposes and derivative positions are recorded on the balance sheet at their fair market value, with changes in fair value recognized in current period earnings or losses. The Company does not enter into financial instruments for trading or speculative purposes.

 

The Company has adopted authoritative guidance related to “Derivatives and Hedging,” and has included the required enhanced quantitative and qualitative disclosure about objectives and strategies for using derivatives, quantitative disclosures about fair value amounts of gains and losses from derivative instruments, and disclosures about credit-risk-related contingent features in derivative agreements. See further discussion in Note 4.

 

Correction Of An Immaterial Error

 

The Company revised the condensed consolidated unaudited statement of cash flows for the six months ended April 30, 2015, to correct for a non-cash acquisition of property and equipment resulting in an increase in cash provided by operating activities of $3,359,225 and a corresponding decrease in net cash provided by investing activities. 

 

 

2.   RISKS AND UNCERTAINTIES

 

The Company has certain risks and uncertainties that it experiences during volatile market conditions. These volatilities can have a severe impact on operations.  The Company's revenues are derived from the sale and distribution of ethanol, distillers' grains, corn oil, and natural gas to customers primarily located in the United States. Corn for the production process is supplied to our plant primarily from local agricultural producers and from purchases on the open market.  Ethanol sales typically average 75 - 85% of total revenues and corn costs typically average 65 - 85% of cost of goods sold.

 

The Company's operating and financial performance is largely driven by the prices at which they sell ethanol and the net expense of corn. The price of ethanol is influenced by factors such as supply and demand, the weather, government policies and programs, and unleaded gasoline prices and the petroleum markets as a whole. Excess ethanol supply in the market, in particular, puts downward pressure on the price of ethanol. Our largest cost of production is corn.  The cost of corn is generally impacted by factors such as supply and demand, the weather, government policies and programs, and our risk management program used to protect against the price volatility of these commodities.

 

 

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Table of Contents

Granite Falls Energy, LLC and Subsidiaries

Notes to Condensed Consolidated Unaudited Financial Statements

April 30, 2016

 

3.   INVENTORY

 

Inventories consist of the following:

 

 

 

 

 

 

 

 

 

 

    

April 30, 2016

    

October 31, 2015

 

 

 

(unaudited)

 

 

 

Raw materials

 

$

2,570,650

 

$

4,504,388

 

Supplies

 

 

2,625,524

 

 

2,631,452

 

Work in process

 

 

1,555,217

 

 

1,445,084

 

Finished goods

 

 

4,980,935

 

 

3,631,101

 

Totals

 

$

11,732,326

 

$

12,212,025

 

 

The Company performs a lower of cost or net realizable value analysis on inventory to determine if the market values of certain inventories are less than their carrying value, which is attributable primarily to decreases in market prices of corn and ethanol. Based on the lower of cost or net realizable value analysis, the Company recorded a loss on ethanol inventories, as a component of cost of goods sold, of approximately $232,000 and $0 for the three and six month periods ended April 30, 2016 and 2015, respectively.

 

 

4.   DERIVATIVE INSTRUMENTS

 

As of April 30, 2016, the total notional amount of the Company's outstanding corn derivative instruments was approximately 4,820,000 bushels, comprised of 1,900,000 and 2,920,000 bushel equivalent positions held by GFE and HLBE, respectively, that were entered into to hedge forecasted corn purchases through March 2017. There may be offsetting positions that are not shown on a net basis that could lower the notional amount of positions outstanding as disclosed above.

 

As of April 30, 2016, the total notional amount of the Company’s outstanding ethanol derivative instruments was approximately 8,400,000 gallons, comprised of approximately 4,200,000 gallons of equivalent positions held by each of GFE and HLBE that were entered into to hedge forecasted ethanol sales through August 2016.

 

The following tables provide details regarding the Company's derivative instruments at April 30, 2016, none of which were designated as hedging instruments:

 

 

 

 

 

 

 

 

 

 

 

 

    

Balance Sheet location

    

Assets

    

Liabilities

 

Corn contracts - GFE

 

Commodity derivative instruments

 

$

 —

 

$

92,250

 

Corn contracts - HLBE

 

Commodity derivative instruments

 

 

 —

 

 

67,075

 

Ethanol contracts - GFE

 

Commodity derivative instruments

 

 

63,437

 

 

 —

 

Ethanol contracts - HLBE

 

Commodity derivative instruments

 

 

63,437

 

 

 

Totals

 

 

 

$

126,874

 

$

159,325

 

 

In addition, at April 30, 2016, the Company maintained approximately $631,000 of restricted cash, comprised of approximately $188,000 held by GFE and $443,000 held by HLBE related to margin requirements for the Company’s commodity derivative instrument positions.

 

The following tables provide details regarding the Company's derivative instruments at October 31, 2015, none of which were designated as hedging instruments:

 

 

 

 

 

 

 

 

 

 

 

 

    

Balance Sheet location

    

Assets

    

Liabilities

 

Corn contracts - GFE

 

Commodity derivative instruments

 

$

 —

 

$

1,114

 

Corn contracts - HLBE

 

Commodity derivative instruments

 

 

677,149

 

 

 

Totals

 

 

 

$

677,149

 

$

1,114

 

 

At October 31, 2015, the Company did not have any cash collateral (restricted cash) related to commodity derivatives held by a broker.

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Table of Contents

Granite Falls Energy, LLC and Subsidiaries

Notes to Condensed Consolidated Unaudited Financial Statements

April 30, 2016

 

 

The following tables provide details regarding the gains and losses from Company's derivative instruments in statements of operations, none of which are designated as hedging instruments:

 

 

 

 

 

 

 

 

 

 

 

 

 

Statement of

 

Three Months Ended April 30, 

 

 

    

Operations Location

    

2016

    

2015

 

Corn contracts

 

Cost of Goods Sold

 

$

(240,768)

 

$

(4,257)

 

Ethanol contracts

 

Revenues

 

 

22,258

 

 

 —

 

Natural gas contracts

 

Cost of Goods Sold

 

 

32,358

 

 

 —

 

Total gain (loss)

 

 

 

$

(186,152)

 

$

(4,257)

 

 

 

 

 

 

 

 

 

 

 

 

 

Statement of

 

Six Months Ended  April 30, 

 

    

Operations Location

    

2016

    

2015

Corn contracts

 

Cost of Goods Sold

 

$

(23,370)

 

$

(612,629)

Ethanol contracts

 

Revenues

 

 

104,720

 

 

 —

Natural gas contracts

 

Cost of Goods Sold

 

 

32,358

 

 

 —

Total gain (loss)

 

 

 

$

113,708

 

$

(612,629)

 

 

 

5.   FAIR VALUE

 

The following table provides information on those derivative assets and liabilities measured at fair value on a recurring basis at April 30, 2016:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fair Value Measurement Using

 

 

 

 

 

Quoted Prices

 

Significant Other

 

Significant

 

 

 

Carrying Amount

 

in Active Markets

 

Observable Inputs

 

Unobservable Inputs

 

Financial Asset:

 

in Balance Sheet

 

(Level 1)

 

(Level 2)

 

(Level 3)

 

Commodity Derivative Instruments - Ethanol

 

$

126,874

 

$

126,874

 

$

 

$

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Financial Liabilities

 

 

 

 

 

 

 

 

 

 

 

 

 

Commodity Derivative Instruments - Corn

 

$

159,325

 

$

159,325

 

$

 

$

 

 

The following table provides information on those derivative liabilities measured at fair value on a recurring basis at October 31, 2015:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fair Value Measurement Using

 

 

 

 

 

Quoted Prices

 

Significant Other

 

Significant

 

 

 

Carrying Amount

 

in Active Markets

 

Observable Inputs

 

Unobservable Inputs

 

Financial Asset:

 

in Balance Sheet

 

(Level 1)

 

(Level 2)

 

(Level 3)

 

Commodity Derivative Instruments - Ethanol

 

$

677,149

 

$

677,149

 

$

 

$

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Financial Liabilities:

 

 

 

 

 

 

 

 

 

 

 

 

 

Commodity Derivative Instruments - Corn

 

$

1,114

 

$

1,114

 

$

 

$

 

 

The Company determines the fair value of commodity derivative instruments by obtaining fair value measurements from an independent pricing service. The fair value measurements consider observable data that may include dealer quotes and live trading levels from the Chicago Board of Trade market and New York Mercantile Exchange.

 

 

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Table of Contents

Granite Falls Energy, LLC and Subsidiaries

Notes to Condensed Consolidated Unaudited Financial Statements

April 30, 2016

 

6.   DEBT FACILITIES

 

Debt financing consists of the following:

 

 

 

 

 

 

 

 

 

 

 

April 30, 2016

 

October 31, 2015

 

HERON LAKE BIOENERGY:

 

 

(unaudited)

 

 

 

 

Revolving term loan to lending institution, see terms below

 

$

4,803,756

 

$

4,822,777

 

Assessments payable

 

 

1,944,538

 

 

1,963,405

 

Note payable to electrical company

 

 

106,250

 

 

143,750

 

Note payable to noncontrolling interest member of Agrinatural

 

 

200,000

 

 

300,000

 

Totals

 

 

7,054,544

 

 

7,229,932

 

Less amounts due within one year

 

 

519,404

 

 

517,957

 

Net long-term debt

 

$

6,535,140

 

$

6,711,975

 

 

Granite Falls Energy:

 

GFE has a revolving term loan facility, under which GFE could initially borrow, repay, and re-borrow in an amount up to $18,000,000.   Under the terms of this revolving term loan facility, the revolving term loan principal commitment for borrowing under this facility reduces by $2,000,000 semi-annually, beginning September 1, 2014, with final payment due March 1, 2018. GFE had no outstanding balance on the revolving term loan at April 30, 2016, and October 31, 2015. Therefore, the aggregate principal amount available for borrowing under this revolving term loan facility at April 30, 2016 and at October 31, 2015 was $10,000,000 and $12,000,000, respectively. The interest rate is based on the bank's "One Month LIBOR Index Rate," plus 3.05%.

 

The credit facility also requires GFE to comply with certain financial covenants at various times calculated monthly, quarterly or annually, including restriction of the payment of dividends and maintenance of certain financial ratios including minimum working capital, minimum net worth and a debt service coverage ratio as defined by the credit facility. Failure to comply with the protective loan covenants or maintain the required financial ratios may cause acceleration of the outstanding principal balances on the revolving term loan and/or the imposition of fees, charges or penalties. As of April 30, 2016 and October 31, 2015, GFE was in compliance with these financial covenants and expects to be in compliance throughout fiscal 2016. 

 

The credit facility is secured by substantially all assets of the Company. There are no savings account balance collateral requirements as part of this credit facility.

 

Heron Lake BioEnergy:

 

HLBE has a revolving term loan with a lender initially totaling $28,000,000.  Amounts borrowed by HLBE under the revolving term loan and repaid or prepaid may be re-borrowed at any time prior to the March 1, 2022 maturity date. Under the terms of the credit facility, the revolving term loan principal commitment is scheduled to decline by $3,500,000 annually, starting March 1, 2015 and continues each anniversary thereafter until maturity.  Therefore, the aggregate  principal commitment under this facility at April 30, 2016 was $21,000,000. After accounting for amounts outstanding under this facility at April 30, 2016, the aggregate principal amount available to HLBE for borrowing was approximately $16,196,000. The outstanding balance on the revolving term loan totaled approximately $4,804,000 and $4,823,000 at April 30, 2016, and October 31, 2015, respectively.

 

Interest on the revolving term loan accrues at a variable rate equal to 3.25% above the One-Month London Interbank Offered Rate ("LIBOR") Index rate. HLBE may elect to enter into a fixed interest rate on this loan at various times throughout the term of the loan as provided in the loan agreements. The interest rate on the revolving term loan was 3.69% and 3.45% at April 30, 2016, and October 31, 2015, respectively.

 

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Granite Falls Energy, LLC and Subsidiaries

Notes to Condensed Consolidated Unaudited Financial Statements

April 30, 2016

 

HLBE also agreed to pay an unused commitment fee on the unused portion of the revolving term loan commitment at the rate of 0.50% per annum. The revolving term loan is subject to a prepayment fee for any prepayment on the term loan prior to July 1, 2016 due to refinancing. The loan is secured by substantially all of HLBE's assets including a subsidiary guarantee. 

 

During the term of the revolving term loan, HLBE is subject to certain financial covenants at various times calculated monthly, quarterly or annually, including restriction of the payment of dividends and loans and advances to Agrinatural and maintenance of certain financial ratios including minimum working capital, minimum net worth and a debt service coverage ratio as defined by the credit facility. Failure to comply with the protective loan covenants or maintain the required financial ratios may cause acceleration of the outstanding principal balances on the revolving term loan and/or the imposition of fees, charges or penalties. As of April 30, 2016 and October 31, 2015, HLBE was in compliance with these financial covenants and expects to be in compliance throughout fiscal 2016.

 

As part of the credit facility closing, HLBE entered into an Administrative Agency Agreement with CoBank, ACP ("CoBank").  CoBank purchased a participation interest in the AgStar loans and was appointed the administrative agent for the purpose of servicing the loans.  As a result, CoBank will act as the agent for AgStar with respect to the credit facility.

 

In October 2003, HLBE entered into an industrial water supply development and distribution agreement with the City of Heron Lake, Jackson County, and Minnesota Soybean Processors. In consideration of this agreement, HLBE and Minnesota Soybean Processors are allocated equally the debt service on $735,000 in water revenue bonds that were issued by the City to support this project that mature in February 2019. The parties have agreed that, prior to the scheduled expiration of the agreement, they will negotiate in good faith to replace the agreement with a further agreement regarding the wells and related facilities.

 

In May 2006, HLBE entered into an industrial water supply treatment agreement with the City of Heron Lake and Jackson County. Under this agreement, HLBE pays monthly installments over 24 months starting January 1, 2007 equal to one years' debt service on approximately $3.6 million in water revenue bonds, which will be returned to HLBE if any funds remain after final payment in full on the bonds and assuming HLBE complies with all payment obligations under the agreement.

 

As of April 30, 2016 and October 31, 2015, there were a total of approximately $1,945,000 and $1,963,000, respectively, in outstanding water revenue bonds. HLBE classifies its obligations under these bonds as assessments payable. The interest rates on the bonds range from 0.50% to 8.73%.

 

Estimated annual maturities of debt at April 30, 2016, are as follows based on the most recent debt agreements:

 

 

 

 

 

 

2016

    

$

519,404

 

2017

 

 

444,123

 

2018

 

 

322,980

 

2019

 

 

306,706

 

2020

 

 

326,798

 

After 2020

 

 

5,134,533

 

Total debt

 

$

7,054,544

 

 

 

 

7.   LEASES

 

GFE leases equipment, primarily rail cars, under operating leases through 2025. Rent expense for these leases was approximately $812,000 and $610,000 for the three months ended ended April 30, 2016 and 2015, respectively, and approximately $1,706,000 and $1,204,000 for the six months ended April 30, 2016, and 2015, respectively.

 

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Granite Falls Energy, LLC and Subsidiaries

Notes to Condensed Consolidated Unaudited Financial Statements

April 30, 2016

 

HLBE leases equipment, primarily rail cars, under operating leases through 2017.  Rent expense for these leases was approximately $710,000 and $528,000 for the three months ended April 30, 2016 and 2015, respectively,  and approximately $1,245,000 and $1,047,000 for the six months ended April 30, 2016 and 2015, respectively.

 

 

8.   MEMBERS' EQUITY

 

GFE has one class of membership units.   The units have no par value and have identical rights, obligations and privileges.  Income and losses are allocated to all members based upon their respective percentage of units held. As of April 30, 2016 and October 31, 2015, GFE had 30,606 membership units authorized, issued, and outstanding.

 

In December 2014, the Board of Governors of GFE declared a cash distribution of $1,050 per unit or approximately $32,136,000, for unit holders of record as of December 18, 2014.  The distribution was paid in January 2015.

 

In December 2015, the Board of Governors of GFE declared a cash distribution of $315 per unit, or approximately $9,641,000,  for unit holders of record as of December 17, 2015. The distribution was paid in January 2016.

 

In December 2014, the Board of Governors of HLBE declared a cash distribution of $0.12 per unit or approximately $9,352,000 for unit holders of record as of December 18, 2014, of which approximately $4,621,000 was made to the non-controlling interest members of HLBE.  The distribution was paid in January 2015.

 

In December 2015, the Board of Governors of HLBE declared a cash distribution of $0.05 per unit, or approximately $3,897,000,  for unit holders of record as of December 17, 2015, of which approximately $2,007,000 was made to the noncontrolling interest members of HLBE. The distribution was paid in January 2016.

 

 

9.   COMMITMENTS AND CONTINGENCIES

 

Corn Contracts

 

At April 30, 2016, GFE had no forward corn contracts.

 

At April 30, 2016,  HBLE had no cash and basis contracts for forward corn purchase commitments for approximately 6,970,000 bushels for deliveries through January 2017.

 

Ethanol Contracts

 

At April 30, 2016, GFE had basis contracts to sell approximately $17,600,000 of ethanol for various delivery periods through September 2016 which approximates 45% of its anticipated ethanol sales during this period.

 

At April 30, 2016, HLBE had basis contracts to sell approximately $17,400,000 of ethanol for various delivery periods through September 2016 which approximates 45% of its anticipated ethanol sales during this period.

 

Distillers' Grain Contracts

 

At April 30, 2016, GFE had forward contracts to sell approximately $658,000 of distillers' grain for deliveries through June 2016.

 

At April 30, 2016, HLBE had forward contracts to sell approximately $903,000 of distillers' grains for delivery through September 2016.

 

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Table of Contents

Granite Falls Energy, LLC and Subsidiaries

Notes to Condensed Consolidated Unaudited Financial Statements

April 30, 2016

 

Corn Oil

 

At April 30, 2016, GFE had forward contracts to sell approximately $723,500 of corn oil for delivery through December 2016.

 

At April 30, 2016, HLBE had forward contracts to sell approximately $930,000 of corn oil for delivery through December 2016.

 

Construction in Progress

 

On April 8, 2015, GFE executed a construction agreement with an unrelated contractor to construct an additional 750,000 bushel grain storage bin.  The grain storage expansion project is expected to cost approximately $2,700,000 and is expected to be completed during our 2016 fiscal year. As of April 30, 2016, approximately $2,450,000 has been recorded against this project and is recorded as a component of construction in progress included in Property and Equipment on the Company’s balance sheet.

 

On July 31,  2015, HLBE placed a purchase order with an unrelated party for a new regenerative thermal oxidizer and made a down payment of approximately $375,000 to secure the order.  The total commitment approximates $1,900,000 and is expected to be completed during the latter part of fiscal year 2016. As of April 30, 2016, approximately $1,400,000 has been recorded against this project and is recorded as a component of construction in progress included in Property and Equipment on the Company’s balance sheet.

 

 

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Item 2.   Management's Discussion and Analysis of Financial Condition and Results of Operations

 

We prepared the following discussion and analysis to help you better understand our financial condition, changes in our financial condition, and results of operations for the three and six months ended April 30, 2016, compared to the same periods of the prior fiscal year. This discussion should be read in conjunction with the condensed consolidated unaudited financial statements and related notes in Item 1 of this report and the information contained in the Company's annual report on Form 10-K for the fiscal year ended October 31, 2015.

 

Disclosure Regarding Forward-Looking Statements

 

The SEC encourages companies to disclose forward-looking information so investors can better understand future prospects and make informed investment decisions. As such, we have historical information, as well as forward-looking statements regarding our business, financial condition, results of operations, performance and prospects in this report.  All statements that are not historical or current facts are forward-looking statements. In some cases,  you can identify forward-looking statements by terms such as “anticipates”, “believes”, “could”, “estimates”, “expects”, “intends”, “may”, “plans”, “potential”, “predicts”, “projects”, “should”, “will”, “would”, and similar expressions. 

 

Forward-looking statements are subject to a number of known and unknown risks, uncertainties and other factors, many of which may be beyond our control, and may cause actual results, performance or achievements to differ materially from those projected in, expressed or implied by forward-looking statements. While it is impossible to identify all such factors, factors that could cause actual results to differ materially from those estimated by us are described more particularly in the “Risk Factors” section of our annual report on Form 10-K for the year ended October 31, 2015 and of this report on Form 10-Q. These risks and uncertainties include, but are not limited to, the following:

·

Reductions or eliminations in the federal Renewable Fuels Standard (“RFS”), especially the corn-based ethanol use requirement;

·

The Chinese antidumping investigation could result in reduced export demand for distillers’ grains, which in turn could have adverse impact on domestic distillers’ grains prices;

·

Ethanol may trade at a premium to gasoline at times, causing a disincentive for discretionary blending of ethanol beyond the rates required to comply with the RFS.  Consequently, there may be a negative impact on ethanol pricing and demand;

·

Fluctuations in the price of crude oil and gasoline;

·

Changes in the availability and price of corn and natural gas;

·

Our operating margins have fluctuated in the past and could become negative due to spread between the selling price of our products and our raw material costs;

·

Our plant may experience technical difficulties and not produce the gallons of ethanol expected;

·

Negative impacts that our hedging activities may have on our operations;

·

Ethanol and distillers’ grains supply exceeding demand and corresponding price reductions;

·

Our ability to generate free cash flow to fund our operations, invest in our business and service our debt;

·

Changes in the environmental regulations or our ability to comply with with the environmental regulations that apply to our plant and our operations;

·

Changes in our business strategy, capital improvements or development plans;

·

Changes in general economic conditions or the occurrence of certain events causing an economic impact in the agriculture, oil or automobile industries;

·

Lack of transport, storage and blending infrastructure preventing our products from reaching high demand markets;

·

Changes in federal and/or state laws, including changes in legislation benefiting renewable fuels;

·

Competition from alternative fuels and alternative fuel additives;

·

Changes in interest rates or the lack of credit availability; and

·

Changes and advances in ethanol production technology.

 

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Table of Contents 

 

 

We believe our expectations regarding future events are based on reasonable assumptions; however, these assumptions may not be accurate or account for all risks and uncertainties. Consequently, forward-looking statements are not guaranteed. Actual results may vary materially from those expressed or implied in our forward-looking statements. In addition, we are not obligated and do not intend to update our forward-looking statements as a result of new information unless it is required by applicable securities laws. We caution investors not to place undue reliance on forward-looking statements, which represent management’s views as of the date of this report. We qualify all of our forward-looking statements by these cautionary statements.

 

Available Information

 

Our website address is www.granitefallsenergy.com.  Our annual report on Form 10-K, periodic reports on Form 10-Q, current reports on Form 8-K, and amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934, are available, free of charge, on our website under the link SEC Compliance, as soon as reasonably practicable after we electronically file such materials with, or furnish such materials to, the Securities and Exchange Commission. The contents of our website are not incorporated by reference in this report on Form 10-Q.

 

Industry and Market Data

 

Much of the information in this report regarding the ethanol industry, including government regulation relevant to the industry is from information published by the Renewable Fuels Association (“RFA”), a national trade association for the United States ethanol industry, and information about the market for our products and competition is derived from publicly available information from governmental agencies or publications and other published independent sources.  Although we believe our third-party sources are reliable, we have not independently verified the information.

 

Overview

 

Granite Falls Energy, LLC is a Minnesota limited liability company.  References to we,  us,  our,  Granite Falls Energy,  GFE, and the Company refer to Granite Falls Energy, LLC. Our business consists primarily of the production and sale of ethanol and its co-products (wet, modified wet and dried distillers’ grains, corn oil and corn syrup) locally, and throughout the continental United States. 

 

Our production operations are carried out at our ethanol plant located in Granite Falls, Minnesota and at the ethanol plant operated by our majority owned subsidiary, Heron Lake BioEnergy, LLC (Heron Lake BioEnergy or HLBE), near Heron Lake, Minnesota.  As of April 30, 2016, we control approximately 50.6% of HLBE's outstanding membership units through our wholly owned subsidiary, Project Viking, L.L.C.  

 

The GFE ethanol plant has an approximate annual production capacity of 60 million gallons of denatured ethanol, but is currently permitted to produce up to 70 million gallons of undenatured ethanol on a twelve month rolling sum basis. The HLBE plant has an approximate annual production capacity of 60 million gallons of denatured ethanol, but is currently permitted to produce up to 72 million gallons of undenatured ethanol on a twelve month rolling sum basis.  We intend to continue working toward increasing production at both the GFE and HLBE plants to take advantage of the additional production allowed pursuant to our permits so long as we believe it is profitable to do so.

 

We market and sell the products produced at the GFE and HLBE plants primarily using third party marketers. The markets in which our products are sold may be local, regional, national, and international and depend primarily upon the efforts of third party marketers. We have contracted with Eco-Energy, LLC to market all of the ethanol produced at our ethanol plants.  We also independently market a small portion of the ethanol production at the GFE plant as E-85 to local retailers.  We have contracted with Renewable Products Marketing Group, LLC (“RPMG”) to market the distillers grains produced at the GFE plant and with Gavilon Ingredients, LLC to market distillers grains produced at the HLBE plant. We have contracted with RPMG to market all of corn oil produced at our ethanol plants. HLBE also occasionally independently markets and sells excess corn syrup from the distillation process at the Heron Lake plant to local livestock feeders.

 

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Table of Contents 

 

 

Our cost of goods sold consists primarily of costs relating to the corn and natural gas supplies necessary to produce ethanol and distillers' grains for sale at our ethanol plants. Farmers Cooperative Elevator (“FCE”) is the exclusive supplier of corn to the GFE plant.  HLBE generally does not have long-term, fixed price contracts for the purchase of corn. Typically, HLBE purchases its corn directly from grain elevators, farmers, and local dealers within approximately 80 miles of Heron Lake, Minnesota.

 

At the GFE plant, we pay Center Point Energy/Minnegasco a per unit fee to move the natural gas through the pipeline, and we have guaranteed to move a minimum of 1,500,000 MMBTUs annually through December 31, 2025, which is the ending date of the agreement.  We also have an agreement with U.S. Energy Services, Inc. to procure contracts with various natural gas vendors on our behalf to supply the natural gas necessary to operate the Granite Falls plant.

 

HLBE has a facilities agreement with Northern Border Pipeline Company, which allows HLBE to access an existing interstate natural gas pipeline located approximately 16 miles north of its plant.  HLBE has entered into a firm natural gas transportation agreement with its majority owned subsidiary, Agrinatural.  HLBE also has an agreement with Constellation NewEnergy—Gas Division, LLC to supply the natural gas necessary to operate the Heron Lake plant.

 

We have entered into a management services agreement with HLBE pursuant to which our chief executive officer, chief financial officer, and commodity risk manager also hold those same offices with HLBE.  The initial term of the management services agreement expires in July 2016, but automatically renews for successive one-year terms unless either party gives the other party written notice of termination prior to expiration of the then current term. The management services agreement may also be terminated by either party for cause under certain circumstances.

 

HLBE also owns a controlling 73% interest in Agrinatural Gas, LLC (Agrinatural), which is a natural gas distribution and sales company located in Heron Lake, Minnesota that owns approximately 187 miles of natural gas pipeline and provides natural gas to HLBE’s ethanol plant and other commercial, agricultural and residential customers through a connection with the natural gas pipeline facilities of Northern Border Pipeline Company.  Agrinatural's revenues are generated through natural gas distribution fees and sales.

 

Reportable Operating Segments

 

Operating segments are defined as components of an enterprise for which separate financial information is available that is evaluated regularly by the chief operating decision maker in deciding how to allocate resources and in assessing performance. Our revenues from operations come from three primary sources: sales of fuel ethanol, sales of distillers' grains and sales of corn oil at GFE's ethanol plant and HLBE's ethanol plant.  Therefore, we have determined that based on the nature of the products and production process and the expected financial results, the Company’s operations at its ethanol plant and HLBE's plant, including the production and sale of ethanol and its co-products, are aggregated into one reporting segment.

 

Additionally, we also realize relatively immaterial revenue from natural gas pipeline operations at Agrinatural, HLBE's majority owned subsidiary.  The intercompany transactions between HLBE and Agrinatural resulting from the firm natural gas transportation agreement between the two companies are eliminated in consolidation. After intercompany eliminations, revenues from Agrinatural represent less than less than 1% of our consolidated revenues and have little to no impact on the overall performance of the Company.  Therefore, our management does not separately review Agrinatural's operating performance information.  Rather, management reviews Agrinatural's natural gas pipeline financial data on a consolidated basis with our ethanol production operations segment. Additionally, management believes that the presentation of separate operating performance information for Agrinatural's natural gas pipeline operations would not provide meaningful information to a reader of the Company’s condensed consolidated unaudited financial statements.

 

We currently do not have or anticipate that we will have any other lines of business or other significant sources of revenue other than the sale of ethanol and its co-products, which include distillers' grains and non-edible corn oil.

 

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Plan of Operations for the Next Twelve Months

 

Over the next twelve months, we will continue our focus on operational improvements at our ethanol plant. These operational improvements include exploring methods to improve ethanol yield per bushel and increasing production output at our plant to take full advantage of our permitted production capacity, reducing our operating costs, and optimizing our margin opportunities through prudent risk-management policies.

 

We expect to have sufficient cash generated by continuing operations and availability on current credit facilities to fund our operations.  However, should we experience unfavorable operating conditions in the ethanol industry that prevent us from profitably operating the ethanol plants, we may need to seek additional funding.

 

At the GFE plant, we have commenced construction of an additional grain bin, which once complete will expand the GFE plant’s grain storage by approximately 750,000 bushels. In connection with this project, GFE executed a construction agreement dated April 8, 2015 with Buresh Building Systems, Inc. The grain storage expansion project is expected to cost approximately $2.7 million. As of April 30, 2016, approximately $2.5 million has been recorded against this project and is recorded as a component of construction in progress included in Property and Equipment on the Company’s balance sheet. The grain storage expansion project commenced initial site work in August 2015 and is expected to be completed during the 2016 fiscal year.

 

Several upscaling projects will be required to increase the HLBE plant's current production capacity and take full advantage of the additional production allowed under its air permit. One such project includes replacing HLBE's existing regenerative thermal oxidizer (RTO).  The total cost for the RTO project is estimated to be approximately $1.9 million. As of April 30, 2016, approximately $1.4 million has been recorded against this project as a component of construction in progress included in Property and Equipment on the Company’s balance sheet. Once installed, the new RTO will improve emissions control at the HLBE plant and allow HLBE to continue to maintain applicable regulatory compliance. Completion of the HLBE RTO project is expected during the latter part of fiscal year 2016.

 

In addition, we anticipate continuing to conduct routine maintenance and repair activities at the GFE and HLBE ethanol plants. We anticipate using cash we generate from our operations and, as needed, our credit facilities to finance these plant upgrade projects. GFE’s corn storage expansion project and HLBE’s RTO replacement project are being funded from current earnings from operations and we do not expect that we will require additional capital to fund these projects.

 

Trends and Uncertainties Impacting Our Operations

 

The principal factors affecting our results of operations and financial conditions are the market prices for corn, ethanol, distillers’ grains and natural gas, as well as governmental programs designed to create incentives for the use of corn-based ethanol.  Other factors that may affect our future results of operation include those risks discussed below and in “PART II - Item 1A. Risk Factors” of this report and “PART I - Item 1. Business” and “PART I - Item 1A. Risk Factors” of our annual report on Form 10-K for the fiscal year ended October 31, 2015.

 

Our operations are highly dependent on commodity prices, especially prices for corn, ethanol, distillers’ grains and natural gas. As a result, our operating results can fluctuate substantially due to volatility in these commodity markets. The price and availability of corn is subject to significant fluctuations depending upon a number of factors that affect commodity prices in general, including crop conditions, yields, domestic and global stocks, weather, federal policy and foreign trade. Natural gas prices are influenced by severe weather in the summer and winter and hurricanes in the spring, summer and fall. Other factors include North American exploration and production, and the amount of natural gas in underground storage during injection and withdrawal seasons. Ethanol prices are sensitive to world crude oil supply and demand, domestic gasoline supply and demand, the price of crude oil, gasoline and corn, the price of substitute fuels and octane enhancers, refining capacity and utilization, government regulation and incentives and consumer demand for alternative fuels. Distillers’ grains prices are impacted by livestock numbers on feed, prices for feed alternatives and supply, which is associated with ethanol plant production. 

 

We expect our ethanol plants to produce approximately 2.8 gallons of denatured ethanol for each bushel of grain processed in the production cycle. Because the market price of ethanol is not always directly related to corn, at times ethanol prices may lag price movements in corn prices and corn-ethanol price spread (the difference between the price per gallon of ethanol and the price per bushel of grain divided by 2.8) may be tightly compressed or negative. If the

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corn-ethanol price spread is compressed or negative for sustained period, it is possible that our operating margins will decline or become negative and our ethanol plants may not generate adequate cash flow for operations. In such cases, we may reduce or cease production at our ethanol plants in order to minimize our variable costs and optimize cash flow. Any such determinations to reduce or cease production will be made independently for each plant.

 

Our operating margin for the three and six months ended April 30, 2016, has continued to be negatively impacted by lower energy pricing and over supply of ethanol, although there was some uptick in prices towards the end of the three months ended April 30, 2016 due to improved corn prices and a slight uptick in crude oil prices and a corresponding increase in wholesale gasoline prices. Despite the increasing crude oil and wholesale gasoline prices, for the three months ended April 30, 2016, ethanol traded at a premium to wholesale gasoline. Likewise, distillers’ grains pricing has also trailed the prior year which management believes is largely being impacted by lower market corn prices and over supply. Distillers’ grains pricing may also be negatively impacted by the Chinese government initiating an anti-dumping and countervailing duty investigation in January 2016.

 

The Renewable Fuels Standard

 

The RFS has been, and we expect will continue to be, a significant factor impacting ethanol usage. In the Environmental Protection Agency’s (“EPA”) November 2015 final rule, the RFS required blending volume obligations (“RVOs”) for corn-based ethanol for 2014, 2015 and 2016 were reduced from the statutorily mandated levels.  As set in the November 2015 rule, the required blending volume for corn-based ethanol blending for 2016 is 14.5 billion gallons, compared to 15 billion gallons as originally set by statute. Additionally, on May 18, 2016, the EPA released its preliminary rulemaking for 2017, setting the RVO for corn-based ethanol at 14.8 billion gallons, an increase over the 2016 requirement but still below the statutory mandate of 15 billion gallons. The EPA will hold a public hearing on the proposal on June 9, 2016, in Kansas City, Kansas and is subject to public comment until July 11, 2016.

 

The EPA’s departure from the RFS statutory requirements in both the final rule and proposed 2017 volumes is expected to have a negative impact on ethanol prices and demand, which will likely result in reduced operating margins in the future. Beyond the federal mandates, there are limited markets for ethanol. Further, due to the lower price of gasoline, management does not anticipate that renewable fuels blenders will use more ethanol than is required by the RFS which may result in a significant decrease in ethanol demand. A reduction in ethanol demand could have a material adverse effect on our results of operations, cash flows and financial condition, unless additional demand from exports or discretionary or E85 blending develops.

 

Environmental and Other Regulations

 

Our business subjects us to various federal, state, and local environmental laws and regulations.  These laws and regulations require us to obtain and comply with numerous permits to construct and operate our ethanol plant, including water, air and other environmental permits. Although we have been successful in obtaining all of the permits currently required, any retroactive change in environmental regulations, either at the federal or state level, could require us to obtain additional or new permits or spend considerable resources in complying with such regulations. Additionally, any changes that are made to the ethanol plant or its operations must be reviewed to determine if amended permits need to be obtained in order to implement these changes.

 

In connection with HLBE’s RTO replacement project, HLBE has filed an application for a major amendment of its air emissions permit with the Minnesota Pollution Control Agency (“MPCA”) to allow for the replacement under its current permit.  However due to backlog in the permit approval process, on April 27, 2016, HLBE entered into a compliance agreement with the MPCA. Under the compliance agreement, the MPCA will allow HLBE to proceed with replacement of its RTO prior to receiving approval of its major amendment application provided HLBE operates the new RTO in compliance with its existing air emissions permit and completes certain green iniatives at its facility including construct a butterfly and bee garden, install LED lighting throughout the facility, and install variable frequency drives on its evaporator pumps.  Although HLBE expects to comply with all of the requirements of the compliance agreement, its failure to do so could result in penalties and fines as well as additional compliance and/or remediation obligations.

 

 

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Results of Operations for the Three Months Ended April 30, 2016 and 2015

 

The following table shows summary information from the results of our operations and the approximate percentage of revenues, costs of goods sold, operating expenses and other items to total revenues in our unaudited condensed consolidated statements of operations for the three months ended April 30, 2016 and 2015 (amounts in thousands).  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Months Ended April 30, 

 

 

2016

 

2015

 

 

 

(unaudited)

 

(unaudited)

Income Statement Data

    

Amount

    

%  

 

 

Amount

    

%  

 

Revenue

 

$

50,974

 

100.0

%

 

$

59,067

 

100.0

%

Cost of Goods Sold

 

 

48,701

 

95.5

%

 

 

53,522

 

90.4

%

Gross Profit

 

 

2,274

 

4.4

%

 

 

5,545

 

9.6

%

Operating Expenses

 

 

1,489

 

2.9

%

 

 

1,371

 

2.4

%

Operating Income

 

 

784

 

1.5

%

 

 

4,174

 

7.2

%

Other Expense, net

 

 

(72)

 

(0.1)

%

 

 

(113)

 

 —

%

Net Income

 

 

712

 

1.4

%

 

 

4,061

 

7.2

%

Less: Net Income Attributable to Non-controlling Interest

 

 

13

 

0.0

%

 

 

881

 

0.7

%

Net Income Attributable to Granite Falls Energy, LLC

 

$

700

 

1.4

%

 

$

3,180

 

6.5

%

 

Revenues

 

Our consolidated revenue is derived principally from sales of our three primary products: ethanol, distillers’ grains and corn oil. Revenues from these products represented approximately 99.3% of our total revenues for the three months ended April 30, 2016 and 2015. The remaining approximately 0.7% miscellaneous other revenue for the three months ended April 30, 2016 and 2015 is made up of incidental sales of corn syrup at HLBE's plant and revenues from natural gas pipeline operations at Agrinatural, net of intercompany eliminations for distribution fees paid by HLBE to Agrinatural for natural gas transportation services.  

 

The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our unaudited condensed consolidated statements of operations for the three months ended April 30, 2016:

 

 

 

 

 

 

 

 

 

    

Three Months Ended April 30, 2016

 

 

Sales Revenue

    

% of Total Revenues

Revenue Sources

 

(in thousands)

 

 

 

Ethanol sales

 

$

40,590

 

79.6

%

Distillers grains sales

 

 

7,958

 

15.6

%

Corn oil sales

 

 

2,057

 

4.1

%

Miscellaneous other

 

 

369

 

0.7

%

Total Revenues

 

$

50,974

 

100.0

%

 

The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our condensed consolidated unaudited statements of operations for the three months ended April  30, 2015:

 

 

 

 

 

 

 

 

 

    

Three Months Ended April 30, 2015

 

 

Sales Revenue

    

% of Total Revenues

Revenue Sources

 

(in thousands)

 

 

 

Ethanol sales

 

$

45,266

 

76.6

%

Distillers grains sales

 

 

12,126

 

20.5

%

Corn oil sales

 

 

1,271

 

2.2

%

Miscellaneous other

 

 

404

 

0.7

%

Total Revenues

 

$

59,067

 

100.0

%

 

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Our total consolidated revenues decreased by approximately 13.7% for the three months ended April 30, 2016, as compared to the three months ended April 30, 2015 due primarily to decreases in the average prices received for our ethanol, distillers' grains and corn oil and as well as a decrease in the total volume of distillers’ grains sold.  Volumes of ethanol and corn oil sold was relatively steady from period to period.  The following table reflects quantities of our three primary products sold and the average net prices received for the three months ended April 30, 2016 and 2015: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Months Ended April 30, 2016

 

Three Months Ended April 30, 2015

 

 

Quantity Sold

 

Avg. Net Price

 

Quantity Sold

 

Avg. Net Price

Product

 

(in thousands)

 

 

 

 

(in thousands)

 

 

 

Ethanol (gallons)

 

31,214

 

$

1.30

 

31,342

 

$

1.44

Distillers' grains (tons)

 

72

 

$

111.08

 

78

 

$

156.27

Corn oil (pounds)

 

7,951

 

$

0.26

 

4,760

 

$

0.27

 

Ethanol

 

Total revenues from sales of ethanol decreased by approximately 10.3% for the three months ended April 30, 2016 compared to the three months ended April 30, 2015 due to an approximately 10.0% decline in the average price per gallon we received for our ethanol coupled with a marginal decrease of approximately 0.3% in the volumes sold from period to period. This decrease in the number of gallons sold during the 2016 period is attributable to an approximately 1.1% decrease in the number of gallons sold at the HLBE plant during the three months ended April 30, 2016 as compared to the three months ended April 30, 2015. Gallons of ethanol sold at the GFE plant were relatively unchanged, only increasing by approximately 0.3% from period to period. For both the HLBE plant and the GFE plant, the changes in the number of gallons sold during three months ended April 30, 2016 as compared to the same period of 2015 were largely due to the timing of ethanol shipments.    

 

Management believes the decline in the selling price results primarily from the low crude oil and wholesale prices experienced in the the three months ended April 30, 2016, as compared to the three months ended April 30, 2015 and an oversupply of ethanol. Industry-wide production outpaced domestic consumption and net exports during the 2016 period causing an increase in domestic ethanol stocks resulting in lower ethanol prices. In addition, the reduction of the volume obligations set forth in the RFS by the EPA in November 2015 also had a negative effect on ethanol prices.

 

Management anticipates that ethanol prices will continue to change in relation to changes in corn and energy prices. Continued low prices or further declines in the crude oil and unleaded gasoline markets could have a significant negative impact on the market price of ethanol and our profitability particularly if domestic ethanol stocks remain high. Ethanol exports have provided some support for ethanol prices, especially as ethanol prices have been reduced.  However, a decrease in U.S. ethanol exports due to the premium on the price of ethanol as compared to unleaded gasoline, the strength of  the U.S. dollar and other factors could also contribute to higher ethanol stocks. In such a case, further decreases in U.S. domestic ethanol prices may result unless additional demand from domestic discretionary blending or other foreign markets develop.  The EPA's reduction of the RVOs set forth in its November 2015 final rule and the recent 2017 proposed rule may limit demand for ethanol beyond obligated blending requirements negatively impacting ethanol prices throughout 2017 and potentially after that time. Operating conditions deteriorated towards the end of our 2015 fiscal year and through the three months ended January 31, 2016. However, operating margins improved somewhat towards the end of the three months ended April 30, 2016, and management is optimistic that margins will be slightly better in the three months ending July 31, 2016.

 

Management anticipates that our ethanol production during our 2016 fiscal year will be higher than during our 2015 fiscal year due to increased permitted production capacity at HLBE and the capital improvement projects we have been undertaking designed to increase our production capacity at both HLBE and GFE. However, if the ethanol industry experiences unfavorable operating margins during our 2016 fiscal year, it is possible that we may be forced to reduce production based on these market conditions.

 

From time to time, we engage in hedging activities with respect to our ethanol sales. At April 30, 2016, we had approximately 8,400,000 gallons of ethanol derivative instruments, comprised of approximately 4,200,000 gallons of positions held by each of GFE and HLBE. These ethanol derivative instruments resulted in a gain of approximately $22,000 during the three months ended April 30, 2016, which increased our revenue.  We had no gain or loss on ethanol derivative instruments during the three months ended April 30, 2015.

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Distillers' Grains

 

Total revenues from sales of distillers’ grains decreased by approximately 34.4% for the three months ended April 30, 2016 compared to the three months ended April 30, 2015, due to both an approximately 28.9% decline in the average price per ton we received for our distillers’ grains and an approximately 7.7% decrease in the volumes sold from period to period. 

 

The aggregate decrease in tons sold across both plants is primary due to an approximately 12.9% decrease in the volume of distillers' grains sold at the HLBE plant coupled with an approximately 2.2% decrease in distillers grains sales at the GFE plant. The decrease in distillers grains sales at both the HLBE and GFE plants during the three months ended April 30, 2016 was primarily attributable to increased production of modified wet distillers’ grains, which resulted in fewer tons dried distillers’ grains produced and sold. The change in mix of distillers’ grains produced in sold was a result in decreased market demand for dried distillers grains’ due to lower export demand for dried distillers’ grains. Management anticipates that the distillers’ grains sold by our plant will increase due to our plans to increase our ethanol production capacity to take advantaged of our increased permitted ethanol production capacity, which would also increase our distillers’ grains production.

 

Management believes the decline in the selling price results primarily from the increased grain supplies for corn and soybeans, resulting in lower market grain prices during the three months ended April 30, 2016, as well as weaker imports of domestic dried distillers’ grains by China, a significant buyer of domestic distillers’ grains. In January 2016, China opened anti-dumping and countervailing duty investigations into distillers’ grains produced in the U.S. which has had a negative impact on export demand. If China were to impose anti-dumping tariffs on U.S. imports, or if demand in the export market remains low, distillers’ grains prices could continue to weaken unless additional demand can be created from other foreign markets or domestically.

 

Since distillers’ grain are primarily used as an animal feed substitute for corn and soybean meal, the price of distillers’ grain is impacted by these competing products. Management anticipates continued lower corn and soybean prices which may result in continued low or declining distillers’ grain prices. Domestic demand for distillers grains prices could remain low if end-users switch to lower priced alternatives.

 

Corn Oil

 

Total revenues from sales of corn oil increased by approximately 61.9% for the three months ended April 30, 2016 compared to the three months ended April 30, 2015 due to an approximately 67.0% increase in pounds sold, which was partially offset by an approximately 3.1% decline in the average price per pound we received for our corn oil from period to period.  

 

The increase in pounds sold from period to period was attributable to an approximately 115.3% and 34.6%  increase in the volumes sold at the HLBE and GFE plants, respectively. The HLBE and GFE plants produced approximately 116.7% and 68.2%  more total corn oil, respectively, for the three months ended April 30, 2016 compared to the same period in 2015, which resulted in increased sales volumes, due to improved corn oil extraction efficiencies. Management anticipates that the corn oil production our ethanol plants will continue to be higher during our 2016 fiscal year compared to our 2015 fiscal year.

 

Corn oil prices have been impacted by oversupply and lower soybean oil prices, a product that typically competes with corn oil, particularly for biodiesel production. However, corn oil prices may rebound if biodiesel producers switch to corn oil as a result of the recent increases in soybean oil prices, which have risen as result of increased demand for soybean oil attributable to concerns over imported Maylaysian palm oil. Management anticipates corn oil prices may also increase during our 2016 fiscal year due to the implementation of the biodiesel blenders’ tax credit, as plants that were shut down resume production. Management expects that our corn oil production will increase due to our plans to increase our ethanol production capacity during 2016.

 

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Cost of Goods Sold

 

Our cost of goods sold decreased by approximately 9.0% for the three months ended April 30, 2016, as compared to the three months ended April 30, 2015. However, as a percentage of revenues, our cost of goods sold increased to approximately 95.5% for the three months ended April 30, 2016, as compared to approximately 90.6% for the same period in 2015 due to the narrowing of the margin between the price of ethanol and the price of corn.  The cost of goods sold per gallon of ethanol produced for the three months ended April 30, 2016 was approximately $1.46 per gallon of ethanol sold compared to approximately $1.59 per gallon of ethanol produced for the three months ended April 30, 2015. 

 

The following table shows the costs of corn and natural gas (our two largest single components of costs of goods sold), as well as all other components of cost of goods sold, which includes processing ingredients, electricity, and wages, salaries and benefits of production personnel, and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the three months ended April 30, 2016:

 

 

 

 

 

 

 

 

 

 

Three Months Ended April 30, 2016

 

 

Cost

    

% of Cost of Goods Sold

 

 

(in thousands)

 

 

 

Corn costs

 

$

34,623

 

71.1

%

Natural gas costs

 

 

2,269

 

4.7

%

All other components of costs of goods sold

 

 

11,809

 

24.2

%

Total Cost of Goods Sold

 

$

48,701

 

100.0

%

 

The following table shows the costs of corn, natural gas and all other components of cost of goods sold and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the three months ended April 30, 2015:

 

 

 

 

 

 

 

 

 

 

Three Months Ended April 30, 2015

 

 

Cost

    

% of Cost of Goods Sold

 

 

(in thousands)

 

 

 

Corn costs

 

$

38,055

 

71.1

%

Natural gas costs

 

 

3,491

 

6.5

%

All other components of costs of goods sold

 

 

11,976

 

22.4

%

Total Cost of Goods Sold

 

$

53,522

 

100.0

%

 

Corn

 

Our cost of goods sold related to corn was approximately 9.0% less for the three months ended April 30, 2016 compared to the same period of 2015, due primarily to an approximately 8.3% decrease in the average price per bushel paid for corn as the number of bushels of corn processed from period to period was relatively steady, decreasing by approximately 0.8%. For the three months ended April 30, 2016 and 2015, we processed approximately 10.3 million bushels of corn, consisting of approximately 5.1 million and 5.2 million bushels of corn processed at the GFE and HLBE plants, respectively.  The corn-ethanol price spread (the difference between the price per gallon of ethanol and the price per bushel of grain divided by 2.8) for the three months ended April 30, 2016 was approximately 7.2.0% less than the corn-ethanol price spread we experienced for same period of 2015. 

 

The decrease in corn prices was primarily driven by the strong corn harvest in the fall of 2015 resulting in a significant increase in the supply of corn available to the market. Management anticipates that corn prices will remain relatively stable during our 2016 fiscal year due to ample corn supplies and relatively stable corn demand. However, corn prices rose slightly through the three months ended April 30, 3016 in response to stronger export demand. If export demand were to further increase, causing corn prices to increase, it could have a negative effect on our operating margins unless the price of ethanol and distillers’ grains out paces rising corn prices.

 

From time to time we enter into forward purchase contracts for our commodity purchases and sales. At April 30, 2016, HLBE had cash and basis contracts for forward corn purchase commitments for approximately 7.0 million bushels for various delivery periods through January 2017. Our corn derivative positions resulted in losses of approximately $241,000 for the three months ended April 30, 2016, which increased cost of goods sold, compared to

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losses of approximately $4,000 related to corn derivative instruments for the same period of 2015. We recognize the gains or losses that result from the changes in the value of our derivative instruments from corn in cost of goods sold as the changes occur. As corn prices fluctuate, the value of our derivative instruments are impacted, which affects our financial performance. We anticipate continued volatility in our cost of goods sold due to the timing of the changes in value of the derivative instruments relative to the cost and use of the commodity being hedged.

 

Natural Gas

 

Our cost of goods sold related to natural gas costs decreased approximately 35.0% for the three months ended April 30, 2016, as compared to the three months ended April 30, 2015, due to a  decrease in the therms of natural gas burned at the HLBE and GFE plant and lower average prices paid for therms of natural gas.  The decrease in therms of natural gas burned was the result of reduced drying of distillers’ grains at both the GFE and HLBE plants. The decrease in average price per therm of natural gas for the three months ended April 30, 2016 as compared to the same period of 2015 was due to plentiful supply. Management anticipates that natural gas prices will continue to hold steady, unless there are major supply disruptions due to production problems or catastrophic weather events, as natural gas production has replenished stock shortages from last year and is currently exceeding demand.

 

We had a gain of approximately $32,000 on natural gas derivative instruments during the three months ended April 30, 2016.  We had no gain or loss on natural gas derivative instruments during the three months ended April 30, 2015.

 

Operating Expenses

 

Operating expenses include wages, salaries and benefits of administrative employees at the plant, insurance, professional fees and similar costs. Our operating expenses decreased by 8.6% for the three months ended April 30, 2016 compared to the same period ended 2015. Despite this increase from period to period, operating expenses, as a percentage of total revenues, increased slightly to 2.9% for the three months ended April 30, 2016, as compared to 2.4% for three months ended April 30, 2015. Although we are focused on increasing operating efficiencies, these expenses generally do not vary with the level of production at the plant.  We expect that going forward our operating expenses will remain relatively steady.

 

Operating Income

 

We had income from operations of approximately $784,000 for the three months ended April 30, 2016, compared to income from operations of approximately $4.2 million for the three months ended April  30, 2015. This approximately 81.2% decrease in our operating income is primarily due to decreased operating margins due to lower average prices received for our products and the narrowing of our net operating margins at our plants.

 

Other Expense, Net

 

Our net other expense for the three months ended April 30, 2016 was approximately $72,000, compared to a net expense of approximately $113,000 for the three months ended April 30, 2015. Net other expense consists primarily of interest expense on our credit facilities. Interest expense for the three months ended April 30, 2016 was approximately $105,000 compared to approximately $109,000 for the same period of 2015, reflecting the decrease in borrowings on HLBE's credit facilities for the three months ended April 30, 2016.  Offsetting our interest expense, was other income of approximately $31,000 during the three months ended April 30, 2016, compared to approximately $5,000 of other expense for the three months ended April 30, 2015. 

 

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Results of Operations for the Six Months Ended April 30, 2016 and 2015

 

The following table shows summary information from the results of our operations and the approximate percentage of revenues, costs of goods sold, operating expenses and other items to total revenues in our unaudited condensed consolidated statements of operations for the six months ended April 30, 2016 and 2015 (amounts in thousands).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Six Months Ended April 30, 

 

 

2016

 

2015

 

 

 

(unaudited)

 

(unaudited)

Income Statement Data

    

Amount

    

%  

 

 

Amount

    

%  

 

Revenue

 

$

101,976

 

100.0

%

 

$

117,760

 

100.0

%

Cost of Goods Sold

 

 

98,269

 

96.4

%

 

 

106,586

 

90.5

%

Gross Profit

 

 

3,707

 

3.6

%

 

 

11,173

 

9.5

%

Operating Expenses

 

 

2,890

 

2.8

%

 

 

2,795

 

2.4

%

Operating Income

 

 

816

 

0.8

%

 

 

8,379

 

7.1

%

Other Expense, net

 

 

(77)

 

(0.1)

%

 

 

(133)

 

(0.1)

%

Net Income

 

 

739

 

0.7

%

 

 

8,246

 

7.0

%

Less: Net Income Attributable to Non-controlling Interest

 

 

28

 

0.0

%

 

 

1,299

 

1.1

%

Net Income Attributable to Granite Falls Energy, LLC

 

$

711

 

0.7

%

 

$

6,947

 

5.9

%

 

Revenues

 

Revenues from our three primary products: ethanol, distillers’ grains and corn oil, represented approximately 99.1% and 99.2% of our total consolidated revenues for the six months ended April 30, 2016 and 2015, respectively. Miscellaneous other revenues attributable to incidental sales of corn syrup and Agrinatural revenues (net of eliminations) represented 0.9% and 0.8% of our consolidated revenues for the six months ended April 30, 2016 and 2015, respectively.

 

The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our unaudited condensed consolidated statements of operations for the six months ended April 30, 2016:

 

 

 

 

 

 

 

 

 

 

Six Months Ended April 30, 2016

 

 

Sales Revenue

    

% of Total Revenues

Revenue Sources

 

(in thousands)

 

 

 

Ethanol sales

 

$

80,708

 

79.1

%

Distillers grains sales

 

 

16,489

 

16.2

%

Corn oil sales

 

 

3,872

 

3.8

%

Miscellaneous other

 

 

907

 

0.9

%

Total Revenues

 

$

101,976

 

100.0

%

 

The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our unaudited condensed consolidated statements of operations for the six months ended April 30, 2015:

 

 

 

 

 

 

 

 

 

 

Six Months Ended April 30, 2015

 

 

Sales Revenue

    

% of Total Revenues

Revenue Sources

 

(in thousands)

 

 

 

Ethanol sales

 

$

93,153

 

79.1

%

Distillers grains sales

 

 

20,921

 

17.8

%

Corn oil sales

 

 

2,783

 

2.4

%

Miscellaneous other

 

 

903

 

0.7

%

Total Revenues

 

$

117,760

 

100.0

%

 

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Our total consolidated revenues decreased by approximately 13.4% for the six months ended April 30, 2016, as compared to the six months ended April 30, 2015 due primarily to decreases in the average prices received for our ethanol, distillers' grains and corn oil and a  decrease in the total volume of distillers’ grains sold, offset slightly by increases in the total volumes of ethanol and corn oil sold.  The following table reflects quantities of our three primary products sold and the average net prices received for the six months ended April 30, 2016 and 2015.  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Six Months Ended April 30, 2016

 

Six Months Ended April 30, 2015

 

 

Quantity Sold

 

Avg. Net Price

 

Quantity Sold

 

Avg. Net Price

Product

 

(in thousands)

 

 

 

 

(in thousands)

 

 

 

Ethanol (gallons)

 

61,787

 

$

1.31

 

60,772

 

$

1.53

Distillers' grains (tons)

 

149

 

$

110.62

 

156

 

$

134.04

Corn oil (pounds)

 

16,060

 

$

0.24

 

10,261

 

$

0.27

 

Ethanol

 

Total consolidated revenues from ethanol sales decreased by approximately 13.4% for the six months ended April 30, 2016 as compared to the same period in 2015, due primarily to an  approximately 14.8% decrease in the average price received from period to period, which was offset by an approximately 1.7% increase in total volume of ethanol sold for the same periods. The increase in gallons of ethanol sold from period to period was primarily due to a 6.5% increase in the volumes sold at the HLBE plant from period to period. HLBE's ethanol sales increased from period to period due to system pressure fluctuations that the HLBE plant experienced during the three months ended January 31, 2015 which reduced HLBE's overall production and sales for the six months ended April 30, 2015. HLBE addressed the system pressure issues by changing its sieve beads and replacing the condenser which allowed HLBE to resume normal plant operations by the end of the three months ended Janury 31, 2015. The decline in average market price for the six months ended April 30, 2016 as compared to the six months ended April 30, 2015 is due primarily to increased U.S. domestic ethanol stocks and a decline in gasoline prices and crude oil values. The reduction of the volume obligations set forth in the RFS by the EPA in November 2015 also had a negative effect on ethanol prices.

 

Our ethanol derivative instruments resulted in a gain of approximately $105,000 during the six months ended April 30, 2016, which increased our revenue. We had no gain or loss on ethanol derivative instruments during the six months ended April 30, 2015.

 

Distillers' Grains

 

Total revenue from the sales of distillers' grains decreased by approximately 21.2% during the six months ended April 30, 2016 compared to the same period of 2015.  The decline in distillers' grains revenues is primarily attributable to an approximately 17.5% decrease from period to period in the average price received for distillers' grains, which was compounded by an approximately 4.5% decrease in aggregate tons sold. This decrease in tons sold from period to period was due to increased production and sales of modified wet distillers grains at the HLBE and GFE plants during the six months ended April 30, 2016, which decreased the amount of dried distillers’ grains produced and sold, which in turn decreased the aggregate volumes of distillers’ grains produced and sold from period to period.  Management attributes lower distillers' grains prices for the six months ended April 30, 2016 to lower corn prices, sufficient corn supplies and continued uncertainty regarding Chinese demand for distillers’ grains due to China’s ongoing anti-dumping and countervailing duty investigations. 

 

Corn Oil

 

Total corn oil sales increased by approximately 39.1% for the six months ended April 30, 2016 compared to the same period of 2015.  This increase was due to an approximately 56.5% increase in pounds of corn oil sold from period to period, partially offset by an approximately 11.1% decrease in the price per pound received by the plants for corn oil from period to period. The increase in volume sold is largely attributable to the improved oil extraction rates per bushel of corn during six months ended April 30, 2016.

 

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Cost of Goods Sold

 

Our cost of goods sold decreased by approximately 7.8% for the six months ended April 30, 2016, as compared to the six months ended April 30, 2015. However, as a percentage of revenues, our cost of goods sold increased to approximately 96.4% for the six months ended April 30, 2016, as compared to approximately 90.5% for the same period in 2015 due to the narrowing of the margin between the price of ethanol and the price of corn. The cost of goods sold per gallon of ethanol produced for the six months ended April 30, 2016 was approximately $1.41 per gallon of ethanol sold compared to approximately $1.55 per gallon of ethanol produced for the six months ended April 30, 2015. 

 

The following table shows the costs of corn and natural gas (our two largest single components of costs of goods sold), as well as all other components of cost of goods sold, which includes processing ingredients, electricity, and wages, salaries and benefits of production personnel, and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the six months ended April 30, 2016:

 

 

 

 

 

 

 

 

 

 

Six Months Ended April 30, 2016

 

 

Cost

    

% of Cost of Goods Sold

 

 

(in thousands)

 

 

 

Corn costs

 

$

73,545

 

74.8

%

Natural gas costs

 

 

4,916

 

5.0

%

All other components of costs of goods sold

 

 

19,808

 

20.2

%

Total Cost of Goods Sold

 

$

98,269

 

100.0

%

 

The following table shows the costs of corn, natural gas, and all other components of cost of goods sold and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the six months ended April 30, 2015:

 

 

 

 

 

 

 

 

 

 

Six Months Ended April 30, 2015

 

 

Cost

    

% of Cost of Goods Sold

 

 

(in thousands)

 

 

 

Corn costs

 

$

79,204

 

74.3

%

Natural gas costs

 

 

7,802

 

7.3

%

All other components of costs of goods sold

 

 

19,580

 

18.4

%

Total Cost of Goods Sold

 

$

106,586

 

100.0

%

 

Corn

 

Our cost of goods sold related to corn was approximately 7.1% less for the six months ended April 30, 2016 compared to the same period of 2015, due primarily to an approximately 7.4% decrease in the average price per bushel paid for corn, which was offset by a 0.3% increase in the number of bushels of corn processed from period to period.  For the six months ended April 30, 2016 and 2015, our plants processed approximately 21.5 million and 21.4 million bushels of corn, respectively. The corn-ethanol price spread (the difference between the price per gallon of ethanol and the price per bushel of grain divided by 2.8) for the six months ended April 30, 2016, was approximately 2.2% less than the corn-ethanol price spread we experienced for same period of 2015. The decrease in corn prices was primarily driven by the strong corn harvest in the fall of 2015, resulting in a sufficient local supply of corn to the market.

 

We had losses related to corn derivative instruments of approximately $23,000 and $613,000 for the six months ended April 30, 2016 and 2015, respectively, which increased our cost of goods sold. We anticipate continued volatility in our cost of goods sold due to the timing of the changes in value of the derivative instruments relative to the cost and use of the commodity being hedged.

 

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Natural Gas

 

For the six month period ended April 30, 2016, we experienced a decrease of approximately 37.0% in our overall natural gas costs compared to the same period of 2015.  Additionally, natural gas costs comprised a slightly smaller portion of our cost of goods sold from period to period decreasing to approximately 7.3% from approximately 10.5% for the six months ended April 30, 2016 and 2015, respectively. The decrease in natural gas costs was primarily due lower natural gas prices, reduced usage of natural gas by our plants for drying distillers grains for the six months ended April 30, 2016 as compared the same period of 2015.  

 

Our natural gas derivative positions resulted in a gain of approximately $32,000 during the six months ended April 30, 2016, which increased our cost of goods sold. In comparison, we had no gain or loss on natural gas derivative instruments during the six months ended April 30, 2015.

 

Operating Expenses

 

Our operating expenses increased by approximately 3.4% for the six months ended April 30, 2016 compared to the same period ended 2015. Despite the decrease from period to period, operating expenses, as a percentage of total revenues,  increased slightly to 2.8% for the six months ended April 30, 2016, as compared to 2.4% for six months ended April 30, 2015.

 

Operating Income

 

We had income from operations of approximately $816,000 for the six months ended April 30, 2016, compared to income from operations of approximately $8.4 million for the six months ended April 30, 2015. This approximately 90.3% decrease in our operating income is primarily due to decreased operating margins due to lower average prices received for our products.

 

Other Expense, Net

 

Our net other expense for the six months ended April 30, 2016 was approximately $77,000, compared to an expense of approximately $133,000 for the six months ended April 30, 2015. This decrease was largely due to increased other income during the six months ended April 30, 2016 compared to the same period of 2015. The other major component of net other expense is interest expense resulting from interest payments on HLBE's credit facilities. Interest expense for the six months ended April 30, 2016 compared to the same period of 2015 was relatively unchanged, decreasing only 0.6%.  

 

Changes in Financial Condition at April 30, 2016 

 

The following table highlights our financial condition at April 30, 2016 and October 31, 2015 (amounts in thousands):

 

 

 

 

 

 

 

 

 

 

    

April 30, 2016

    

October 31, 2015

 

 

 

(unaudited)

 

 

 

Current Assets

 

$

25,409

 

$

35,513

 

Total Assets

 

$

110,198

 

$

122,011

 

Current Liabilities

 

$

8,412

 

$

9,140

 

Long-Term Debt

 

$

6,535

 

$

6,712

 

Members' Equity attributable to Granite Falls Energy, LLC

 

$

75,673

 

$

84,603

 

Non-controlling Interest

 

$

19,578

 

$

21,557

 

 

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Total assets were approximately $110.2 million at April 30, 2016, an approximately 9.7% decrease from our total assets at October 31, 2015. The decrease in our total assets is primarily due to an approximately  28.5% decrease in total current assets at April 30, 2016 compared to October 31, 2015. The change in our current assets is due to an approximately 80.3% decrease in accounts recievable, an approximately 104.8% decrease in the value of our commodity derivative instruments, and an approximately decrease in 16.8% cash on hand during the six months ended April 30, 2016. Our cash on hand aApril 30, 2016 was less than cash on hand at October 31, 2015, due to decreased profitability during the period and payment of distributions to members in January 2016. Our trade accounts receivable decreased primarily due to the timing of shipments. Offsetting these decreases was an increase of approximately $631,000 in restricted cash related to cash held in our margin account for our hedging transactions at April 30, 2016 compared to October 31, 2015. 

 

Total current liabilities decreased by approximately 8.7% at April 30, 2016 compared to October 31, 2015.  This decrease was mainly due to a decrease of approximately $838,000 in checks drawn in excess of bank balance and a decrease of approximately $739,000 in accounts payable at April 30, 2016 compared to October 31, 2015. The decrease in our accounts payable is due primarily to a decrease in accounts payable at HLBE which was due to lower corn prices during the three months ended April 30, 2016 which reduced the amount of HLBE’s corn payable at April 30, 2016.  Our outstanding checks drawn in excess of our bank balance represents any checks that HLBE has issued which have not yet been cashed which exceed the cash HLBE has in its bank account. Checks that HLBE issues are paid from its revolving term loans and any cash that it generate is used to pay down its line of credit with AgStar. Offsetting the decrease in checks drawn in excess of bank balance and accounts payable were increases of approximately $367,000 in corn payable to FCE and approximately $323,000 of accrued expenses at April 30, 2016 as compared to October 31, 2015.

 

Our long-term debt decreased approximately $177,000 at April 30, 2016 compared to October 31, 2015. The increase is mostly due to payments by payments by Agrinatural on the intracompany loans HLBE made to Agrinatural.

 

Members’ equity attributable to Granite Falls Energy, LLC at April 30, 2016 compared to October 31, 2015 decreased by $8.9 million. The approximately 10.6% decrease was related to the distribution to our members of approximately $9.6 million during January 2016, offset by our approximately $739,000 of net income during the six months ended April 30, 2016

 

Noncontrolling interest totaled approximately $19.6 million at April 30, 2016.  This is directly related to recognition of the 49.4% noncontrolling interest in HLBE at April 30, 2016.

 

LIQUIDITY AND CAPITAL RESOURCES

 

Our principal sources of liquidity consist of cash provided by operations, cash and equivalents on hand, and available borrowings under our credit facilities. Our principal uses of cash are to pay operating expenses of the plants, to make debt service payments on long-term debt, and to make distribution payments to our members.  We expect to have sufficient cash generated by continuing operations and current lines of credit to fund our operations for the next twelve months.

 

We do not currently anticipate any significant purchases of property and equipment that would require us to secure additional capital in the next twelve months. However, management continues to evaluate conditions in the ethanol industry and explore opportunities to improve the efficiency and profitability of our operations which may require additional capital to supplement cash generated from operations and our current credit facilities. The grain storage expansion project at the GFE plant and the the RTO replacement project at the HLBE plant are being funded from current earnings from operations and we do not expect that we require additional capital to fund these projects.

 

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Cash Flows

 

The following table shows our cash flows for the six months ended April 30, 2016 and 2015 (amounts in thousands)

 

 

 

 

 

 

 

 

 

 

    

2016

 

2015

 

 

 

(unaudited)

 

(unaudited)

 

Net cash provided by operating activities

 

$

13,141

 

$

12,539

 

Net cash used in investing activities

 

$

(2,612)

 

$

(5,033)

 

Net cash used in financing activities

 

$

(12,661)

 

$

(27,477)

 

Net decrease in cash

 

$

(2,132)

 

$

(19,972)

 

 

Operating Cash Flows

 

Our cash flows from operations were approximately $602,000 more for the six months ended April 30, 2016 compared to the six months ended April  30, 2015. This increase from period to period was due primarily to a  $7.5 million higher increase in our accounts receivable, offset by decreases of approximately $7.5 million in net income and approximately $1.2 million more cash used in accounts payable.  For the six months ended April 30, 2016, cash provided by accounts receivable increased due a decrease in the balance of our accounts receivable resulting primarily from the timing of customer shipments and payments. For the six months ended April 30, 2016, cash used for accounts payable increased due primarily to the timing of payments to trade creditors and lower corn prices.  Net income decreased for the six months ended April 30, 2016 by approximately 91% compared to the same period of 2015, due to the lower average sales prices we received for our principal products in the current period.

 

Investing Cash Flows

 

Cash used in investing activities was approximately $2.4 million less for the six months ended April 30, 2016, compared to the six months ended April 20, 2015. This decrease was due primarily to reduced payments for capital expenditures for the six months ended April 30, 2016 for construction in progress. During the six months ended April 30, 2016, we used cash at the GFE plant for our grain bin storage expansion and at HLBE plant for our RTO replacement project. During the six months ended April 30, 2016, we used cash at the HLBE plant to purchase a condenser and sieve beads to remediate the system pressure fluctuations HLBE experienced during the three months ended January 31, 2015

 

Financing Cash Flows

 

Cash used in financing activities was approximately $14.8 million less for the six months ended April 30, 2016 compared to the same period of 2015. For the six months ended April 30, 2016, we made payments of approximately $9.6 million in distributions to our unit holders, approximately $2.0 million to non-controlling interests, and approximately $7.8 million on HLBE’s long-term debt, less $838,000 checks drawn in excess of bank balance, which were offset by approximately $7.6 million in proceeds from HLBE’s long-term debt.  In comparison, for the same period in 2015, we had proceeds of approximately $9.8 million provided by checks drawn in excess of bank balance and made payments of approximately $476,000 on HLBE’s long-term debt, approximately $32.1 million in distributions to our unit holders, and $4.6 million to non-controlling interests.

 

Indebtedness

 

Granite Falls Energy

 

We have a credit facility with United FCS consisting of a long-term revolving term loan. Our credit facility with United FCS is secured by substantially all our assets. There are no savings account balance collateral requirements as part of this credit facility.  CoBank serves as administrative agent for this credit facility.

 

The Company's credit facility with United FCS is subject to numerous covenants requiring us to maintain various financial ratios. As of April 30, 2016, we were in compliance with these financial covenants and expect to be in compliance throughout fiscal 2016. 

 

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Under the Company's long-term revolving term loan, we could initially borrow, repay, and re-borrow up to $18.0 million. However, the aggregate principal commitment available for borrowing under this facility reduces by $2.0 million every six months, beginning September 1, 2014, with the final reduction on March 1, 2018.  The outstanding balance on the revolving term loan totaled approximately $0 at April 30, 2016 and October 31, 2015. Therefore, the aggregate principal amount available for borrowing under this revolving term loan facility at April 30, 2016 and October 31, 2015 was $10.0 million and $12.0 million, respectively.  

 

The Company's credit facility with United FCS is subject to numerous financial and non-financial covenants that limit distributions and debt and require minimum working capital, minimum local net worth, and debt service coverage ratio, including the following:

·

GFE must maintain working capital of at least $10.0 million. Working capital is calculated as GFE’s current assets plus the amount available under GFE’s long-term revolving term loan, less GFE’s current liabilities.

·

GFE must maintain local net worth of at least $34.0 million.  Local net worth is defined as total assets, minus total liabilities, minus investments by GFE in other entities.

·

GFE must maintain a debt service coverage ratio of at least 1.5 to 1.0.  The debt service coverage ratio is calculated as GFE’s net income (after taxes), plus depreciation and amortization, minus extraordinary gains (plus losses), minus gain (plus loss) on asset sales and divided by $4.0 million.

·

GFE may make member distributions of up to 75% of GFE’s net income without the consent of United FCS provided GFE remains in compliance with its loan covenants following the distribution.  Any member distributions in excess of 75% of GFE’s net income must be pre-approved by United FCS. 

 

As of October 31, 2015, GFE was in compliance with these financial covenants. Management’s current financial projections indicate that we will be in compliance with our financial covenants for the next 12 months and we expect to remain in compliance thereafter. Management does not believe that it is reasonably likely that we will fall out of compliance with our material loan covenants in the next 12 months.  However, if market conditions deteriorate in the future, circumstances may develop which could result in us violating the financial covenants or other terms of GFE’s credit facility. If we fail to comply with the terms of our credit agreement with United FCS, and United FCS refuses to waive the non-compliance, FNBO could terminate the credit facility and any commitment to loan funds to GFE.

 

Heron Lake BioEnergy

 

AgStar Revolving Term Note

 

HLBE has a comprehensive credit credit facility with AgStar Financial Services, FCLA (AgStar) which consists of a revolving term loan with a maturity date of March 1, 2022.  As part of the credit facility closing, HLBE entered into an administrative agency agreement with CoBank, ACP (“CoBank”). CoBank purchased a participation interest in the AgStar loans and was appointed the administrative agent for the purpose of servicing the loans.  As a result, CoBank acts as the agent for AgStar with respect to the credit facility. 

 

Under the AgStar revolving term note, HLBE may borrow, repay, and re-borrow up to the aggregate principal commitmentThe revolving term loan principal commitment, initially $28.0 million, declines by $3.5 million annually, effective March 1, 2015 and continuing each anniversary thereafter until maturity. Therefore, the aggregate principal commitment under this facility at April 30, 2016 was $21.0 million. After accounting for amounts outstanding under this facility at April 30, 2016, the aggregate principal amount available to HLBE for additionaly borrowing was approximately $16.2 million. The outstanding balance on the HLBE revolving term loan totaled approximately $4.8 million at April 30, 2016, and October 31, 2015.

 

Interest on the revolving term loan accrues at a variable rate equal to 3.25% above the One-Month London Interbank Offered Rate ("LIBOR") Index rate. HLBE may elect to enter into a fixed interest rate on this loan at various times throughout the term of the loan as provided in the loan agreements. The interest rate on the revolving term loan was 3.69% and 3.45% at April 30, 2016, and October 31, 2015, respectively.

 

HLBE also agreed to pay an unused commitment fee on the unused portion of the revolving term loan commitment at the rate of 0.50% per annum. The revolving term loan is subject to a prepayment fee for any prepayment on the term loan prior to July 1, 2016 due to refinancing. The loan is secured by substantially all of HLBE's assets including a subsidiary guarantee.

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HLBE's credit facility with AgStar is subject to numerous financial and non-financial covenants that limit HLBE’s distributions and debt and require minimum working capital, minimum local net worth, and debt service coverage ratio, including the following:

·

HLBE may not make loans or advances to Agrinatural, HLBE’s subsidiary, which exceed an aggregate principal amount of approximately $3.1 million without the consent of AgStar.  As of April 30, 2016, HLBE has outstanding loans to Agrinatural in an aggregate principal amount of approximately $5.5 million. These loans were consented to by AgStar.

·

HLBE must maintain working capital of at least $8.0 million. Working capital is calculated as HLBE’s unconsolidated current assets plus the amount available under HLBE’s revolving term loan, less HLBE’s unconsolidated current liabilities.

·

HLBE must maintain net worth of at least $32.0 million. Local net worth is defined as HLBE’s unconsolidated total assets, minus unconsolidated total liabilities plus the approximately $3.9 million of HLBE subordinated convertible debt converted into units on July 1, 2014.

·

HLBE must maintain a debt service coverage ratio of at least 1.5 to 1.0.  The debt service coverage ratio is, calculated on an unconsolidated basis, HLBE’s net income (after taxes), plus depreciation and amortization, minus non-cash dividends/income received, minus extraordinary gains (plus losses), minus gain (plus loss) on asset sales and divided by $4.0 million.

·

HLBE may make member distributions of up to 65% of HLBE’s net income without the consent of AgStar provided HLBE remains in compliance with its loan covenants following the distribution. Any member distributions in excess of 65% of HLBE’s net income must be pre-approved by AgStar.

 

As of April 30, 2016, HLBE was in compliance with these loan covenants. Management’s current financial projections indicate that HLBE will be in compliance with its financial covenants for the next 12 months and we expect it to remain in compliance thereafter. However, if market conditions deteriorate in the future, circumstances may develop which could result in HLBE violating the financial covenants or other terms of its AgStar credit facility. Should unfavorable market conditions result in HLBE’s violation of the terms or covenants of the AgStar credit facility and HLBE fails to obtain a waiver of any such term or covenant, AgStar could deem HLBE in default, impose fees, charges and penalties, terminate any commitment to loan funds to HLBE and require HLBE to immediately repay a significant portion or possibly the entire outstanding balance of the revolving term loan. In the event of a default, AgStar could also elect to proceed with a foreclosure action on HLBE’s plant.

 

Other HLBE Credit Arrangements

 

In addition to HLBE's primary credit arrangement with AgStar, HLBE has other material credit arrangements and debt obligations.

 

In October 2003, HLBE entered into an industrial water supply development and distribution agreement with the City of Heron Lake, Jackson County, and Minnesota Soybean Processors. In consideration of this agreement, HLBE and Minnesota Soybean Processors are allocated equally the debt service on $735,000 in water revenue bonds that were issued by the City to support this project that mature in February 2019. The parties have agreed that, prior to the scheduled expiration of the agreement, they will negotiate in good faith to replace the agreement with a further agreement regarding the wells and related facilities.

 

In May 2006, HLBE entered into an industrial water supply treatment agreement with the City of Heron Lake and Jackson County. Under this agreement, HLBE pays monthly installments over 24 months starting January 1, 2007 equal to one years' debt service on approximately $3.6 million in water revenue bonds, which will be returned to HLBE if any funds remain after final payment in full on the bonds and assuming HLBE complies with all payment obligations under the agreement.

 

There was a total of approximately $1.9 million and $2.0 million in outstanding water revenue bonds at April 30, 2016 and October 31, 2015, respectively. HLBE classifies its obligations under these bonds as assessments payable. The interest rates on the bonds range from 0.50% to 8.73%.

 

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To fund the purchase of the distribution system and substation for the plant, HLBE entered into a loan agreement with Federated Rural Electric Association pursuant to which HLBE borrowed $600,000 by a secured promissory note. Under the note HLBE is required to make monthly payments to Federated Rural Electric Association of $6,250 consisting of principal and an annual fee of 1% beginning on October 10, 2009. In exchange for this loan, Federated Rural Electric Association was granted a security interest in the distribution system and substation for the plant. The balance of this loan was approximately $106,000 and $144,000 at April 30, 2016, and October 31, 2015, respectively.

 

HLBE also has a note payable to the noncontrolling owner of Agrinatural in the amount of in the amount of $200,000 and $300,000 at April 30, 2016 and October 31, 2015, respectively. Interest on the note is the One-Month LIBOR rate plus 4.0% and the note is due on demand.

 

Agrinatural

 

Original Agrinatural Credit Facility

 

On July 29, 2014, HLBE has entered into an intercompany loan agreement, promissory note and related loan documents with Agrinatural, its majority owned subsidiary (collectively, the Original Agrinatural Credit Facility). Under the Original Agrinatural Credit Facility, the Company agreed to make a five-year term loan in the principal amount of $3.05 million to Agrinatural for use by Agrinatural to repay approximately $1.4 million of its outstanding debt and provide approximately $1.6 million of working capital to Agrinatural. The Original Agrinatural Credit Facility contains customary financial and non-financial affirmative covenants and negative covenants for loans of this type and size.

 

On March 30, 2015, HLBE entered into an allonge (the “Allonge”) to the July 29, 2014 note with Agrinatural. Under the terms of the Allonge, HLBE and Agrinatural agreed to increase the principal amount of the Original Agrinatural Credit Facility to approximately $3.06 million, defer commencement of repayment of principal until May 1, 2015, decrease the monthly principal payment to $36,000 per month and shorten maturity of the Original Agrinatural Credit Facility to May 1, 2019.

 

Interest on the Original Agrinatural Credit Facility was not amended and continues to accrue at a variable rate equal to the One-Month LIBOR rate plus 4.0%, with the interest rate capped and not to exceed 6.0% per annum.  Accrued interest is due and payable on a monthly basis. Except as otherwise provided in the Allonge, all of the terms and conditions contained in the Original Agrinatural Credit Facility remain in full force and effect.

 

In exchange for the loan agreement, Agrinatural executed a security agreement granting HLBE a first lien security interest in all of Agrinatural's equipment and assets and a collateral assignment assigning HLBE all of Agrinatural's interests in its contracts, leases, easements and other agreements. In addition, Rural Energy Solutions, LLC, the noncontrolling owner of Agrinatural (RES), executed a guarantee under which RES guaranteed full payment and performance of 27% of Agrinatural's obligations to HLBE.

 

The balance of this loan was approximately $2.6 million at April 30, 2016 and $2.8 million at October 31, 2015.

 

Additional Agrinatural Credit Facility

 

On March 30, 2015, HLBE entered into a second intercompany loan agreement, promissory note and related loan documents (collectively, the Additional Agrinatural Credit Facility) with Agrinatural. Under the Additional Agrinatural Credit Facility, HLBE agreed to make a four-year term loan in the principal amount of $3.5 million to Agrinatural for use by Agrinatural to repay its outstanding trade debt and provide working capital. The Additional Agrinatural Credit Facility contains customary financial and non-financial affirmative covenants and negative covenants for loans of this type and size, including a covenant restricting capital expenditures by Agrinatural.

 

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Interest on the additional term loan accrues at a variable rate equal to the One-Month LIBOR rate plus 4.0%, with the interest rate capped and not to exceed 6.0% per annum.  Prior to May 1, 2015, Agrinatural is required to pay only monthly interest on the term loan.  Commencing May 1, 2015, Agrinatural is required to make monthly installments of principal plus accrued interest. The entire principal balance and accrued and unpaid interest on the term loan is due and payable in full on May 1, 2019.

 

On May 19, 2016, HLBE and Agrinatural amended the Additional Agrinatural Credit Facility, entering into amendment to the loan agreement dated March 30, 2015 (the “Amendment”) and an allonge to the negotiable promissory note dated March 30, 2015 issued by Agrinatural to HLBE (the “Additional Allonge”) to increase the amount of the capital expenditures allowed by Agrinatural during the term of the facilty and defer a portion of the principal payments required for 2016.

 

As provided in the Amendment, for calendar year 2016, Agrinatural may, without consent of HLBE, proceed with and pay for capital expenditures in an amount up to $300,000 plus the amount of contributions in aid of construction received by Agrinatural from customers for capital improvements (“CIAC”), less a reserve for distribution to the Agrinatural members to cover the income or other taxes imposed as a result of receipt of CIAC in an amount equal to 40% of CIAC. For calendar years, 2017, 2018 and 2019, the Amendment provides that Agrinatural may, without consent of HLBE, proceed with and pay for capital expenditures in an amount up to $100,000 plus the amount of CIAC, less a reserve for distribution to the Agrinatural members to cover the income or other taxes imposed as a result of receipt of CIAC in an amount equal to 40% of CIAC. Prior to the Amendment, Agrinatural’s capital expenditures were restricted to $100,000 per year.

 

Under the terms of the Additional Allonge, HLBE and Agrinatural agreed to decrease monthly principal payments required for the remainder of calendar 2016 (May to December) from  $41,666.67 per month to $9,177.59 per month with the portion of principal payments deferred in calendar year 2016 to continue to accrue interest at the rate set forth in the Note and becoming a part of the balloon payment due at maturity.

 

In exchange for the Additional Agrinatural Credit Facility, Agrinatural executed a security agreement granting HLBE a first lien security interest in all of Agrinatural's equipment and assets and a collateral assignment assigning HLBE all of Agrinatural's interests in its contracts, leases, easements and other agreements. In addition, RES executed a guarantee under which RES guaranteed full payment and performance of 27% of Agrinatural's obligations to HLBE under the Additional Agrinatural Credit Facility.

 

The balance of this loan was approximately $2.9 million at April 30, 2016 and $3.2 million at October 31, 2015.

 

Critical Accounting Policies and Estimates

 

Management uses estimates and assumptions in preparing our financial statements in accordance with generally accepted accounting principles. These estimates and assumptions affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities, and the reported revenues and expenses.  We believe that of our significant accounting policies summarized in Note 1 to our condensed consolidated unaudited financial statements included with this Form 10-Q.  At April 30, 2016, our critical accounting estimates continue to include those described in our annual report on Form 10-K for the fiscal year ended October 31, 2015. Management has not changed the method of calculating and using estimates and assumptions in preparing our condensed consolidated unaudited financial statements in accordance with generally accepted accounting principles in the United States of America.

 

Off-Balance Sheet Arrangements

 

We currently have no off-balance sheet arrangements.

 

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Item 3.   Quantitative and Qualitative Disclosures About Market Risk

 

We are exposed to the impact of market fluctuations associated with interest rates and commodity prices as discussed below. We have no exposure to foreign currency risk as all of our business is conducted in U.S. Dollars. We use derivative financial instruments as part of an overall strategy to manage market risk. We use cash, futures and option contracts to hedge changes to the commodity prices of corn, ethanol and natural gas. We do not enter into these derivative financial instruments for trading or speculative purposes, nor do we designate these contracts as hedges for accounting purposes pursuant to the requirements of U.S. Generally Accepted Accounting Principles (GAAP).

 

Interest Rate Risk

 

We are exposed to market risk from changes in interest rates. Exposure to interest rate risk results primarily from our credit facilities with United FCS, PCA and HLBE's credit facilities with AgStar Financial Services, PCA. The specifics of these credit facilities are discussed in greater detail in “Item 2 - Management's Discussion and Analysis of Financial Condition and Results of Operations - Indebtedness.”

 

As of April 30, 2016, GFE had no exposure to interest rate risk as we had no amounts outstanding on our credit facility with United FCS, PCA. As of April 30, 2016, HLBE’s exposure to interest rate risk results primarily from its credit facilities with AgStar, as well as its note payable to the noncontrolling owner of Agrinatural.  Below is a sensitivity analysis we prepared regarding HLBE's income exposure to changes in interest rates for its credit facility with AgStar. The sensitivity analysis below shows the anticipated effect on our income from a 10% adverse change in interest rates for a one-year period.

 

 

 

 

 

 

 

 

 

 

 

 

 

Outstanding Variable

    

 

    

 

 

    

 

 

 

 

Rate Debt at

 

Interest Rate at

 

Interest Rate Following 10%

 

Approximate Adverse

 

April 30, 2016

 

April 30, 2016

 

Adverse Change

 

Change to Income

 

$

5,004,000

 

3.69

%  

 

4.06

%  

 

$

18,000

 

 

Commodity Price Risk

 

We seek to minimize the risks from fluctuations in the prices of raw material inputs, such as corn and natural gas, and finished products, such as ethanol and distillers' grains, through the use of hedging instruments. In practice, as markets move, we actively manage our risk and adjust hedging strategies as appropriate. Although we believe our hedge positions accomplish an economic hedge against our future purchases and sales, management has chosen not to use hedge accounting, which would match the gain or loss on our hedge positions to the specific commodity purchase being hedged. We are using fair value accounting for our hedge positions, which means as the current market price of our hedge positions changes, the realized or unrealized gains and losses are immediately recognized in our cost of goods sold or as an offset to revenues. The immediate recognition of hedging gains and losses under fair value accounting can cause net income to be volatile from period to period due to the timing of the change in value of the derivative instruments relative to the cost and use of the commodity being hedged.

 

As of  April 30, 2016, GFE had price protection in place for approximately 45% of its ethanol sales for the next 12 months. As of  April 30, 2016, HBLE had price protection in place for approximately 15% of its anticipated corn needs and approximately 45% of its ethanol sales for the next 12 months. Through these contracts we hope to minimize risk from future market price fluctuations and basis fluctuations. As input prices move in reaction to market trends and information, our income statement will be affected depending on the impact such market movements have on the value of our derivative instruments. Depending on market movements, crop prospects and weather, these price protection positions may cause immediate adverse effects, but are expected to produce long-term positive growth for us.

 

A sensitivity analysis has been prepared to estimate our exposure to ethanol, corn and natural gas price risk. Market risk related to these factors is estimated as the potential change in income resulting from a hypothetical 10% adverse change in the fair value of our corn and natural gas prices and average ethanol price as of April 30, 2016, net of the forward and future contracts used to hedge our market risk for corn and natural gas usage requirements. The volumes are based on our expected use and sale of these commodities for both of the GFE and HLBE plants for a one year period from April 30, 2016.  

 

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The results of this sensitivity analysis, which may differ from actual results, are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

Estimated Volume Requirements for the next

 

Hypothetical Adverse Change in

 

 

 

 

 

 

12 months (net of forward and futures

 

Price as of

 

Approximate Adverse Change to

 

 

 

contracts)

 

April 30, 2016

 

Income

 

Ethanol

 

127,806,000

 

10

%

 

$

18,005,000

 

Corn

 

39,087,000

 

10

%

 

$

13,526,000

 

Natural Gas

 

3,200,000

 

10

%

 

$

864,000

 

 

Participation in Captive Reinsurance Company

 

We participate in a captive reinsurance company (Captive). The Captive reinsures losses related to workman's compensation, commercial property and general liability. Premiums are accrued by a charge to income for the period to which the premium relates and is remitted by our insurer to the captive reinsurer. The Captive reinsures losses in excess of a predetermined amount. The Captive insurer has estimated and collected a premium amount in excess of expected losses but less than the aggregate loss limits reinsured by the Captive. We have contributed limited capital surplus to the Captive that is available to fund losses should the actual losses sustained exceed premium funding. So long as the Captive is fully-funded through premiums and capital contributions to the aggregate loss limits reinsured, and the fronting insurers are financially strong, we cannot be assessed over the amount of our current contributions.

 

 

Item 4.   Controls and Procedures

 

We maintain disclosure controls and procedures that are designed to ensure that information required to be disclosed in the reports that we file or submit pursuant to the Securities Exchange Act of 1934 (the “Exchange Act”) is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commission's rules and forms, and that such information is accumulated and communicated to our management, including our Chief Executive Officer and Chief Financial Officer, as appropriate, to allow for timely decisions regarding required disclosures.

 

Effectiveness of Disclosure Controls and Procedures

 

Our management, including our Chief Executive Officer and General Manager (the principal executive officer), Steve Christensen, along with our Chief Financial Officer (the principal financial officer), Stacie Schuler, have reviewed and evaluated the effectiveness of our disclosure controls and procedures as of April 30, 2016. Based upon this review and evaluation, these officers have concluded that our disclosure controls and procedures are effective to ensure that information required to be disclosed in the reports that we file or submit under the Exchange Act is recorded, processed, summarized and reported within the time periods required by the forms and rules of the Securities and Exchange Commission; and to ensure that the information required to be disclosed by an issuer in the reports that it files or submits under the Exchange Act is accumulated and communicated to our management, including our principal executive and principal financial officers, or persons performing similar functions, as appropriate to allow timely decisions regarding required disclosure.

 

Changes in Internal Control over Financial Reporting

 

There were no changes in our internal controls over financial reporting during our most recently completed reporting period  that have materially affected or are reasonably likely to materially affect, our internal control over financial reporting.

 

 

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PART II. OTHER INFORMATION

 

Item 1.   Legal Proceedings

 

From time to time in the ordinary course of business, Granite Falls Energy, LLC and Heron Lake BioEnergy, LLC may be named as a defendant in legal proceedings related to various issues, including workers' compensation claims, tort claims, or contractual disputes. We are not currently involved in any material legal proceedings.

 

 

Item 1A.   Risk Factors

 

There are no material changes from risk factors previously discussed in Item 1A of our Form 10-K for the fiscal year ended October 31, 2015, as supplemented by the risk factors disclosed in Item 1A of our Form 10-Q for the three months ended ended January 31, 2016. However, additional risks and uncertainties, including risks and uncertainties not presently known to us, or that we currently deem immaterial, could also have an adverse effect on our business, financial condition and/or results of operations.

 

Item 2.   Unregistered Sales of Equity Securities and Use of Proceeds

 

None.

 

Item 3.   Defaults Upon Senior Securities

 

None.

 

Item 4.   Mine Safety Disclosures

 

None.

 

Item 5.   Other Information

 

None.

 

Item 6.   Exhibits.

 

(a)

The following exhibits are included in this report.

 

 

 

 

 

Exhibit No.

  

Exhibit

31.1

 

Certification of Chief Executive Officer pursuant to 17 CFR 240.13a-14(a)*

31.2

 

Certification of Chief Financial Officer pursuant to 17 CFR 240.13a-14(a)*

32.1

 

Certification of Chief Executive Officer pursuant to 18 U.S.C. Section 1350*

32.2

 

Certification of Chief Financial Officer pursuant to 18 U.S.C. Section 1350*

101

 

The following financial information from Granite Falls Ethanol, LLC's Quarterly Report on Form 10-Q for the three and six months ended April 30, 2016, formatted in XBRL (eXtensible Business Reporting Language): (i) the Condensed Consolidated Balance Sheets at April 30, 2016 and October 31, 2015; (ii) the Condensed Consolidated Statements of Operations or the three and six months ended April 30, 2016 and April 30, 2015; (iii) the Condensed Consolidated Statements of Cash Flows for the six months ended April 30, 2016 and 2015; and (iv) Notes to Condensed Consolidated Unaudited Financial Statements.*


*    Filed herewith.

 

 

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SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

 

 

 

 

GRANITE FALLS ENERGY, LLC

 

 

 

Date:   June 14,  2016

/s/ Steve Christensen

 

 

Steve Christensen

 

 

Chief Executive Officer

 

 

 

 

 

/s/ Stacie Schuler

Date:   June 14,  2016

Stacie Schuler

 

 

Chief Financial Officer

 

 

 

 

 

 

 

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