Granite Falls Energy, LLC - Quarter Report: 2020 July (Form 10-Q)
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
⌧Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934.
For the quarterly period ended July 31, 2020
OR
◻Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934.
For the transition period from to .
COMMISSION FILE NUMBER 000-51277
GRANITE FALLS ENERGY, LLC
(Exact name of registrant as specified in its charter)
Securities registered pursuant to Section 12(b) of the Act:
Title of each class: |
| Trading Symbol |
| Name of each exchange on which registered: |
None | | N/A | | N/A |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
⌧Yes ◻No
Indicate by checkmark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).
⌧Yes ◻No
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of “large accelerated filer,” “accelerated filer,” “smaller reporting company,” and “emerging growth company” in Rule 12b-2 of the Exchange Act:
If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act. ◻
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
◻Yes ⌧No
Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date:
As of September 14, 2020, there were 30,606 membership units outstanding.
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Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations | 19 |
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Item 3. Quantitative and Qualitative Disclosures about Market Risk | 41 |
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Item 2. Unregistered Sales of Equity Securities and Use of Proceeds | 43 |
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2
GRANITE FALLS ENERGY, LLC AND SUBSIDIARIES
Condensed Consolidated Balance Sheets
|
| July 31, 2020 |
| October 31, 2019 |
| ||
ASSETS |
| (unaudited) |
| |
| ||
Current Assets | | | | | | | |
Cash | | $ | 6,813,710 | | $ | 13,521,774 | |
Restricted cash | | | 273,892 | | | 52,516 | |
Accounts receivable | |
| 1,475,409 | |
| 7,427,895 | |
Inventory | |
| 11,051,145 | |
| 13,803,025 | |
Commodity derivative instruments | |
| 423,773 | |
| 823,098 | |
Prepaid expenses and other current assets | |
| 841,736 | |
| 534,948 | |
Total current assets | |
| 20,879,665 | |
| 36,163,256 | |
| | | | | | | |
Property and Equipment, net | |
| 53,376,111 | |
| 58,269,142 | |
| | | | | | | |
Goodwill | |
| 1,372,473 | |
| 1,372,473 | |
| | | | | | | |
Investments | | | 9,271,149 | | | 9,327,584 | |
| | | | | | | |
Operating lease right of use asset | | | 20,290,101 | | | — | |
| | | | | | | |
Other Assets | |
| 697,254 | |
| 922,254 | |
| | | | | | | |
Total Assets | | $ | 105,886,753 | | $ | 106,054,709 | |
| | | | | | | |
LIABILITIES AND MEMBERS' EQUITY | | | | | | | |
Current Liabilities | | | | | | | |
Current maturities of long-term debt | | $ | 2,703,479 | | $ | 1,405,406 | |
Checks drawn in excess of bank balances | | | 685,724 | | | — | |
Accounts payable | |
| 4,497,160 | |
| 11,168,471 | |
Commodity derivative instruments | |
| 64,326 | |
| — | |
Accrued expenses | |
| 1,873,836 | |
| 780,795 | |
Operating lease, current liabilities | | | 3,628,283 | | | — | |
Total current liabilities | |
| 13,452,808 | |
| 13,354,672 | |
| | | | | | | |
Long-Term Debt, less current portion | |
| 10,941,541 | |
| 6,639,488 | |
| | | | | | | |
Operating Lease, long-term liabilities | | | 16,661,818 | | | — | |
| | | | | | | |
Other Long-Term Liabilities | | | 1,410,443 | | | 1,376,000 | |
| | | | | | | |
Commitments and Contingencies | | | | | | | |
| | | | | | | |
Members' Equity | | | | | | | |
Members' equity attributable to Granite Falls Energy, LLC consists of 30,606 units authorized, issued, and outstanding at both July 31, 2020 and October 31, 2019 | |
| 52,723,707 | |
| 65,468,635 | |
Non-controlling interest | |
| 10,696,436 | |
| 19,215,914 | |
Total members' equity | |
| 63,420,143 | |
| 84,684,549 | |
| | | | | | | |
Total Liabilities and Members' Equity | | $ | 105,886,753 | | $ | 106,054,709 | |
Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.
3
GRANITE FALLS ENERGY, LLC AND SUBSIDIARIES
Condensed Consolidated Statements of Operations
| | Three Months Ended July 31, | | Nine Months Ended July 31, | |||||||||
| | 2020 | | 2019 | | 2020 | | 2019 | | ||||
| | (unaudited) | | (unaudited) | | (unaudited) | | (unaudited) | | ||||
| | | | | | | | | | | | | |
Revenues | | $ | 34,131,600 | | $ | 56,401,649 | | $ | 120,594,848 | | $ | 155,201,136 | |
| | | | | | | | | | | | | |
Cost of Goods Sold | |
| 34,426,573 | |
| 52,657,354 | |
| 134,378,555 | |
| 155,186,219 | |
| | | | | | | | | | | | | |
Gross Profit (Loss) | |
| (294,973) | |
| 3,744,295 | |
| (13,783,707) | |
| 14,917 | |
| | | | | | | | | | | | | |
Operating Expenses | |
| 1,483,782 | |
| 1,588,584 | |
| 5,167,125 | |
| 4,985,276 | |
| | | | | | | | | | | | | |
Operating Income (Loss) | |
| (1,778,755) | |
| 2,155,711 | |
| (18,950,832) | |
| (4,970,359) | |
| | | | | | | | | | | | | |
Other Income (Expense): | | | | | | | | | | | | | |
Other income, net | |
| 69,134 | |
| 5,586 | |
| 276,661 | |
| 233,251 | |
Interest income | |
| 1,181 | |
| 50,133 | |
| 44,850 | |
| 166,844 | |
Interest expense | |
| (136,538) | |
| (184,280) | |
| (353,650) | |
| (378,469) | |
Investment income (loss) | |
| 535,054 | |
| — | |
| (56,435) | |
| — | |
Total other income (expense), net | |
| 468,831 | |
| (128,561) | |
| (88,574) | |
| 21,626 | |
| | | | | | | | | | | | | |
Net Income (Loss) | | $ | (1,309,924) | | $ | 2,027,150 | | $ | (19,039,406) | | $ | (4,948,733) | |
| | | | | | | | | | | | | |
Less: Net (Income) Loss Attributable to Non-controlling Interest | | | 2,027,699 | | | (138,834) | | | 6,373,295 | | | 1,356,898 | |
| | | | | | | | | | | | | |
Net Income (Loss) Attributable to Granite Falls Energy, LLC | | $ | 717,775 | | $ | 1,888,316 | | $ | (12,666,111) | | $ | (3,591,835) | |
| | | | | | | | | | | | | |
Weighted Average Units Outstanding - Basic and Diluted | |
| 30,606 | |
| 30,606 | |
| 30,606 | |
| 30,606 | |
| | | | | | | | | | | | | |
Amounts attributable to Granite Falls Energy, LLC: | | | | | | | | | | | | | |
| | | | | | | | | | | | | |
Net Income (Loss) Per Unit - Basic and Diluted | | $ | 23.45 | | $ | 61.70 | | $ | (413.84) | | $ | (117.36) | |
| | | | | | | | | | | | | |
Distributions Per Unit | | $ | — | | $ | — | | $ | — | | $ | 40.00 | |
Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.
4
GRANITE FALLS ENERGY, LLC AND SUBSIDIARIES
Condensed Consolidated Statements of Changes in Members’ Equity (Unaudited)
| | Members' Equity attributable to | | | | |
| | Granite Falls Energy, LLC | | Non-controlling Interest | | Total Members' Equity |
| | | | | | |
Balance - October 31, 2019 | | $ 65,468,635 | | $ 19,215,914 | | $ 84,684,549 |
| | | | | | |
Acquisition of non-controlling interest | | (78,817) | | (2,146,183) | | (2,225,000) |
Net loss attributable to non-controlling interest | | - | | (1,185,371) | | (1,185,371) |
Net loss attributable to Granite Falls Energy, LLC | | (1,500,699) | | - | | (1,500,699) |
| | | | | | |
Balance - January 31, 2020 | | 63,889,119 | | 15,884,360 | | 79,773,479 |
| | | | | | |
Net loss attributable to non-controlling interest | | - | | (3,160,225) | | (3,160,225) |
Net loss attributable to Granite Falls Energy, LLC | | (11,883,187) | | - | | (11,883,187) |
| | | | | | |
Balance - April 30, 2020 | | $ 52,005,932 | | $ 12,724,135 | | $ 64,730,067 |
| | | | | | |
Net loss attributable to non-controlling interest | | - | | (2,027,699) | | (2,027,699) |
Net income attributable to Granite Falls Energy, LLC | | 717,775 | | - | | 717,775 |
| | | | | | |
Balance - July 31, 2020 | | $ 52,723,707 | | $ 10,696,436 | | $ 63,420,143 |
| | | | | | |
Balance - October 31, 2018 | | $ 75,083,782 | | $ 21,846,265 | | $ 96,930,047 |
| | | | | | |
Member Distribution | | (1,224,226) | | - | | (1,224,226) |
Net loss attributable to non-controlling interest | | - | | (967,125) | | (967,125) |
Net loss attributable to Granite Falls Energy, LLC | | (3,577,502) | | - | | (3,577,502) |
| | | | | | |
Balance - January 31, 2019 | | 70,282,054 | | 20,879,140 | | 91,161,194 |
| | | | | | |
Net loss attributable to non-controlling interest | | - | | (528,607) | | (528,607) |
Net loss attributable to Granite Falls Energy, LLC | | (1,902,649) | | - | | (1,902,649) |
| | | | | | |
Balance - April 30, 2019 | | $ 68,379,405 | | $ 20,350,533 | | $ 88,729,938 |
| | | | | | |
Net income attributable to non-controlling interest | | - | | 138,834 | | 138,834 |
Net income attributable to Granite Falls Energy, LLC | | 1,888,316 | | - | | 1,888,316 |
| | | | | | |
Balance - July 31, 2019 | | $ 70,267,721 | | $ 20,489,367 | | $ 90,757,088 |
Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.
5
GRANITE FALLS ENERGY, LLC AND SUBSIDIARIES
Condensed Consolidated Statements of Cash Flows
|
| Nine Months Ended July 31, | | |
| ||||
| | 2020 | | 2019 | |
| | ||
| | (unaudited) | | (unaudited) | | | | ||
Cash Flows from Operating Activities: | | | | | | | | | |
Net loss | | $ | (19,039,406) | | $ | (4,948,733) | | | |
Adjustments to reconcile net loss to net cash used in operations: | | | | | | | | | |
Depreciation and amortization | |
| 7,023,813 | |
| 7,061,238 | | | |
Change in fair value of derivative instruments | |
| 1,510,499 | |
| (1,600,976) | | | |
(Gain) loss on sale of assets | | | (2,000) | | | 4,864 | | | |
Loss on equity method investments | | | 56,435 | | | — | | | |
Changes in operating assets and liabilities: | | | | | | | | | |
Commodity derivative instruments | |
| (1,046,848) | |
| 2,116,989 | | | |
Accounts receivable | |
| 5,952,486 | |
| 2,079,490 | | | |
Inventory | |
| 2,751,880 | |
| (2,830,323) | | | |
Prepaid expenses and other current assets | |
| (306,788) | |
| (378,390) | | | |
Accounts payable | |
| (6,547,734) | |
| (1,720,158) | | | |
Accrued expenses | |
| 1,093,041 | |
| (333,763) | | | |
Accrued railcar rehabilitation costs | | | 34,443 | | | — | | | |
Net Cash Used In Operating Activities | |
| (8,520,179) | |
| (549,762) | | | |
| | | | | | | | | |
Cash Flows from Investing Activities: | | | | | | | | | |
Purchase of investment | | | — | | | (500,000) | | | |
Payments for capital expenditures | | | (2,252,359) | | | (453,497) | | | |
Net Cash Used in Investing Activities | |
| (2,252,359) | |
| (953,497) | | | |
| | | | | | | | | |
Cash Flows from Financing Activities: | | | | | | | | | |
Checks drawn in excess of bank balances | | | 685,724 | | | — | | | |
Proceeds from long-term debt | | | 22,070,984 | | | — | | | |
Payments on long-term debt | | | (17,770,451) | | | (168,461) | | | |
Proceeds from Paycheck Protection Program loan | |
| 1,299,593 | |
| — | | | |
Acquisition of non-controlling interest | | | (2,000,000) | | | — | | | |
Member distributions paid | |
| — | |
| (1,224,226) | | | |
Net Cash Provided by (Used in) Financing Activities | |
| 4,285,850 | |
| (1,392,687) | | | |
| | | | | | | | | |
Net Decrease in Cash and Restricted Cash | |
| (6,486,688) | |
| (2,895,946) | | | |
| | | | | | | | | |
Cash and Restricted Cash - Beginning of Period | |
| 13,574,290 | |
| 14,901,091 | | | |
| | | | | | | | | |
Cash and Restricted Cash - End of Period | | $ | 7,087,602 | | $ | 12,005,145 | | | |
| | | | | | | | | |
Reconciliation of Cash and Restricted Cash | | | | | | | | | |
Cash - Balance Sheet | | $ | 6,813,710 | | $ | 11,891,338 | | | |
Restricted Cash - Balance Sheet | | | 273,892 | | | 113,807 | | | |
Cash and Restricted Cash | | $ | 7,087,602 | | $ | 12,005,145 | | | |
| | | | | | | | | |
Supplemental Cash Flow Information | | | | | | | | | |
Cash paid during the period for: | | | | | | | | | |
Interest expense | | $ | 353,650 | | $ | 378,469 | | | |
| | | | | | | | | |
Supplemental Disclosure of Non-Cash Investing and Financing Activities | | | | | | | | | |
Capital expenditures and construction in process included in accounts payable | | $ | 1,609 | | $ | — | | | |
Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.
6
1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
Nature of Business
Granite Falls Energy, LLC (“GFE”) is a Minnesota limited liability company currently producing fuel-grade ethanol, distillers' grains, and crude corn oil near Granite Falls, Minnesota and sells these products, pursuant to marketing agreements, throughout the continental United States and on the international market. GFE's plant has an approximate annual production capacity of 60 million gallons, but is currently permitted to produce up to 70 million gallons of undenatured ethanol on a twelve-month rolling sum basis.
Additionally, GFE owns a majority interest in Heron Lake BioEnergy, LLC (“HLBE”). HLBE is a Minnesota limited liability company currently producing fuel-grade ethanol, distillers' grains, and crude corn oil near Heron Lake, Minnesota and sells these products, pursuant to marketing agreements, throughout the continental United States. HLBE's plant has an approximate annual production capacity of 60 million gallons, but is permitted to produce approximately 72.3 million gallons of undenatured ethanol on a twelve-month rolling sum basis. Beginning December 11, 2019, HLBE owns a 100% interest in Agrinatural Gas, LLC (“Agrinatural”), which operates a natural gas pipeline that provides natural gas to HLBE's ethanol production facility and other customers. At October 31, 2019, HLBE held a 73% interest in Agrinatural.
All references to “we”, “us”, “our”, and the “Company” collectively refer to GFE and its wholly-owned and majority-owned subsidiaries.
Basis of Presentation and Principles of Consolidation
The condensed consolidated unaudited financial statements as of July 31, 2020 consolidate the operating results and financial position of GFE, and its approximately 50.7% owned subsidiary, HLBE (through GFE's 100% ownership of Project Viking, LLC). Given the Company’s control over the operations of HLBE and its majority voting interest, the Company consolidates the condensed consolidated unaudited financial statements of HLBE with GFE's condensed consolidated unaudited financial statements. The remaining 49.3% ownership of HLBE is included in the condensed consolidated unaudited financial statements as a non-controlling interest. HLBE, through its wholly owned subsidiary, HLBE Pipeline Company, LLC, owned approximately 73% of Agrinatural as of October 31, 2019. Given HLBE’s control over the operations of Agrinatural and its majority voting interest, HLBE consolidates the financial statements of Agrinatural with its consolidated unaudited financial statements, with the equity and earnings attributed to the remaining approximately 27% noncontrolling interest through December 11, 2019 when the remaining non-controlling interest was acquired. All significant intercompany balances and transactions are eliminated in consolidation.
The accompanying condensed consolidated unaudited financial statements have been prepared pursuant to the rules and regulations of the Securities and Exchange Commission (“SEC”). Certain information and disclosures normally included in annual financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted as permitted by such rules and regulations. These financial statements and related notes should be read in conjunction with the financial statements and notes thereto included in the Company’s audited consolidated financial statements for the year ended October 31, 2019, contained in the Company’s annual report on Form 10-K.
In the opinion of management, the condensed consolidated unaudited financial statements reflect all adjustments consisting of normal recurring accruals that we consider necessary to present fairly the Company’s results of operations, financial position and cash flows. The results reported in these condensed consolidated unaudited financial statements should not be regarded as necessarily indicative of results that may be expected for any other fiscal period or for the fiscal year.
Accounting Estimates
Management uses estimates and assumptions in preparing these condensed consolidated unaudited financial statements in accordance with generally accepted accounting principles in the United States of America. Those estimates and assumptions affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities, and the reported revenues and expenses. The Company uses estimates and assumptions in accounting for the following significant matters, among others: economic lives of property and equipment, valuation of commodity derivatives, inventory, inventory purchase and sale commitments, evaluation of railcar rehabilitation costs, and the assumptions used
7
in the impairment analysis of long-lived assets, which includes goodwill. Actual results may differ from previously estimated amounts, and such differences may be material to our condensed consolidated unaudited financial statements. The Company periodically reviews estimates and assumptions, and the effects of revisions are reflected in the period in which the revision is made.
Revenue Recognition
Revenue is recognized upon transfer of control of promised products or services to customers in an amount that reflects the consideration we expect to receive in exchange for those products or services. Our contracts primarily consist of agreements with marketing companies and other customers as described below. Our performance obligations consist of the delivery of ethanol, distillers' grains, and corn oil to our customers. Our customers primarily consist of two distinct marketing companies as described below. The consideration we receive for these products reflects an amount that the Company expects to be entitled to in exchange for those products, based on current observable market prices at the Chicago Mercantile Exchange, generally, and adjusted for local market differentials. Our contracts have specific delivery modes, rail or truck, and dates. Revenue is recognized when the Company delivers the products to the mode of transportation specified in the contract, at the transaction price established in the contract, net of commissions, fees, and freight. We sell each of the products via different marketing channels as described below.
● | Ethanol. The Company sells its ethanol via a marketing agreement with Eco-Energy, Inc. Eco-Energy sells one hundred percent of the Company's ethanol production based on agreements with end users at prices agreed upon mutually among the end user, Eco-Energy and the Company. Our performance obligations consist of our obligation to deliver ethanol to our customers. Our customer contracts consist of orders received from the customer pursuant to a marketing agreement. The marketing agreement calls for control and title to pass to Eco-Energy once a rail car is released to the railroad or a truck is released from the Company's scales. Revenue is recognized then at the price in the agreement with the end user, net of commissions, freight, and fees. |
● | Distillers’ grains. The Company engages another third-party marketing company, RPMG, Inc., to sell one hundred percent of the distillers’ grains it produces at the plant. RPMG takes title and control once a rail car is released to the railroad or a truck is released from the Company's scales. Prices are agreed upon between RPMG and the Company. Our performance obligations consist of our obligation to deliver corn oil to our customers. Our customer contracts consist of orders received from the customer pursuant to a marketing agreement. Revenue is recognized net of commissions, freight and fees. |
● | Distillers’ corn oil (corn oil). The Company sells one hundred percent of its corn oil production to RPMG, Inc. The process for selling corn oil is the same as our distillers’ grains. RPMG takes title and control once a rail car is released to the railroad or a truck is released from the Company's scales. Prices are agreed upon between RPMG and the Company. Our performance obligations consist of our obligation to deliver corn oil to our customers. Our customer contracts consist of orders received from the customer pursuant to a marketing agreement. Revenue is recognized net of commissions, freight and fees. |
Inventory
Inventory is stated at the lower of cost or net realizable value. Cost for all inventories is determined using the first in first out method. Net realizable value is the estimated selling prices in the ordinary course of business less reasonably predictable costs of completion, disposal, and transportation. Inventory consists of raw materials, work in process, finished goods, and supplies. Corn is the primary raw material along with other raw materials. Finished goods consist of ethanol, distillers' grains, and corn oil.
Derivative Instruments
From time to time the Company enters into derivative transactions to hedge its exposures to commodity price fluctuations. The Company is required to record these derivatives on the balance sheets at fair value.
In order for a derivative to qualify as a hedge, specific criteria must be met and appropriate documentation maintained. Gains and losses from derivatives that do not qualify as hedges, or are undesignated, must be recognized immediately in earnings. If the derivative does qualify as a hedge, depending on the nature of the hedge, changes in the fair value of the derivative will be either offset against the change in fair value of the hedged assets, liabilities, or firm
8
commitments through earnings or recognized in other comprehensive income until the hedged item is recognized in earnings. Changes in the fair value of undesignated derivatives are recorded in earnings.
Additionally, the Company is required to evaluate its contracts to determine whether the contracts are derivatives. Certain contracts that literally meet the definition of a derivative may be exempted as “normal purchases or normal sales”. Normal purchases and normal sales are contracts that provide for the purchase or sale of something other than a financial instrument or derivative instrument that will be delivered in quantities expected to be used or sold over a reasonable period in the normal course of business. Contracts that meet the requirements of normal purchases or sales are documented as normal and exempted from accounting and reporting requirements, and therefore, are not marked to market in our condensed consolidated unaudited financial statements.
In order to reduce the risks caused by market fluctuations, the Company occasionally hedges its anticipated corn, natural gas, and denaturant purchases and ethanol sales by entering into options and futures contracts. These contracts are used with the intention to fix the purchase price of anticipated requirements for corn in the Company's ethanol production activities and the related sales price of ethanol. The fair value of these contracts is based on quoted prices in active exchange-traded or over-the-counter market conditions. Although the Company believes its commodity derivative positions are economic hedges, none have been formally designated as a hedge for accounting purposes and derivative positions are recorded on the balance sheet at their fair market value, with changes in fair value recognized in current period earnings or losses. The Company does not enter into financial instruments for trading or speculative purposes.
The Company has adopted authoritative guidance related to “Derivatives and Hedging,” and has included the required enhanced quantitative and qualitative disclosure about objectives and strategies for using derivatives, quantitative disclosures about fair value amounts of gains and losses from derivative instruments, and disclosures about credit-risk-related contingent features in derivative agreements. See further discussion in Note 5.
Property and Equipment
In July 2020, HLBE experienced major issues with its boiler, which negatively impacted production. HLBE ordered a temporary boiler, which allowed operations to continue in August 2020 until repair or replacement of the boiler could be completed. HLBE determined that the purchase and installation of a new boiler would be more economical and efficient than attempted repairs to the failing boiler. The new boiler is expected to be installed in October 2020. On September 2, 2020, HLBE received notice of approval of the new boiler from the Minnesota Pollution Control Agency. As a result, HLBE abandoned the failing boiler, is currently operating with the temporary boiler, and plans to operate with the new boiler upon its completed installation. HLBE will record the cost for the abandonment during the fourth fiscal quarter once it has determined the asset value, and what, if any, of the existing equipment can be salvaged. HLBE anticipates a loss of approximately $1.8 million in the fourth fiscal quarter of 2020 due to the abandonment of the failing boiler. The estimated cost of the new boiler is approximately $5.2 million.
Investments
The Company has investment interests in two companies in related industries. The investments are accounted for by the equity method, under which the Company’s share of the net income of the investee is recognized as income in the Company’s Condensed Consolidated Statements of Operations and added to the investment account, and distributions received from the affiliates are treated as a reduction of the investment.
Recently Adopted Accounting Pronouncements
In February 2016, the Financial Accounting Standards Board (FASB) issued new guidance on accounting for leases under Accounting Standards Codification 842 (ASC 842). Under the new guidance, lessees are required to recognize the following for all leases (with the exception of short-term leases) at the commencement date: (1) a lease liability, which is a lessee’s obligation to make lease payments arising from a lease, measured on a discounted cash flow basis; and (2) a “right of use” asset, which is an asset that represents the lessee’s right to use the specified asset for the lease term. Lease expense under the new guidance is substantially the same as prior to the adoption. See Note 8 for further information.
2. RISKS AND UNCERTAINTIES
9
The Company has certain risks and uncertainties that it experiences during volatile market conditions. These volatilities can have a severe impact on operations. The Company's revenues are derived from the sale and distribution of ethanol, distillers' grains, corn oil, and natural gas to customers primarily located in the United States. Corn for the production process is supplied to our plant primarily from local agricultural producers and from purchases on the open market.
The Company's operating and financial performance is largely driven by the prices at which they sell ethanol and the net expense of corn. The price of ethanol is influenced by factors such as supply and demand, the weather, government policies and programs, and unleaded gasoline prices and the petroleum markets as a whole. Excess ethanol supply in the market, in particular, puts downward pressure on the price of ethanol. The Company’s largest cost of production is corn. The cost of corn is generally impacted by factors such as supply and demand, the weather, government policies and programs, and a risk management program used to protect against the price volatility of these commodities. Market fluctuations in the price of and demand for these products may have a significant adverse effect on the Company’s operations, profitability and the availability and adequacy of cash flow to meet the Company’s working capital requirements. The Company’s risk management program is used to protect against the price volatility of these commodities.
The Company, and the ethanol industry as a whole, experienced significant adverse conditions throughout most of 2018 and 2019, and thus far into 2020, as a result of industry-wide record low ethanol prices due to reduced demand and high industry inventory levels. These factors, which are compounded by the recent impact of the novel coronavirus (“COVID-19”), resulted and continue to result in negative operating margins, lower cash flow from operations and net operating losses, which included write downs of inventory and impairment of corn forward purchase contracts of approximately $207,000 for the nine months ended July 31, 2020. In response to the low margin environment, GFE idled its ethanol production from on or about April 3, 2020 through approximately May 18, 2020. The Company continues to monitor COVID-19 developments in order to determine whether further adjustments to production are warranted. The Company believes its cash on hand, available debt from its lender, and additional debt with its current lender will provide sufficient liquidity to meets its anticipated working capital, debt service and other liquidity needs through the next twelve months. If market conditions worsen affecting our ability to profitably operate the plant or if we are unable to transport ethanol, we may be forced to further idle ethanol production altogether.
10
3. REVENUE
Revenue by Source
All revenues from contracts with customers under ASC Topic 606 are recognized at a point in time. The following table disaggregates revenue by major source for the three and nine months ended July 31, 2020 and 2019:
| Three Months Ended July 31, 2020 | |||||||
| | Ethanol Production | | | Natural Gas Pipeline | | | Total |
Ethanol | $ | 27,592,807 | | $ | — | | $ | 27,592,807 |
Distillers’ Grains | | 5,019,310 | | | — | | | 5,019,310 |
Corn Oil | | 1,321,973 | | | — | | | 1,321,973 |
Other | | 71,519 | | | — | | | 71,519 |
Natural Gas | | — | | | 125,991 | | | 125,991 |
Total Revenues | $ | 34,005,609 | | $ | 125,991 | | $ | 34,131,600 |
| | | | | | | | |
| Nine Months Ended July 31, 2020 | |||||||
| | Ethanol Production | | | Natural Gas Pipeline | | | Total |
Ethanol | $ | 92,198,500 | | $ | — | | $ | 92,198,500 |
Distillers’ Grains | | 22,040,430 | | | — | | | 22,040,430 |
Corn Oil | | 4,744,656 | | | — | | | 4,744,656 |
Other | | 559,242 | | | — | | | 559,242 |
Natural Gas | | — | | | 1,052,020 | | | 1,052,020 |
Total Revenues | $ | 119,542,828 | | $ | 1,052,020 | | $ | 120,594,848 |
| | | | | | | | |
| Three Months Ended July 31, 2019 | |||||||
| | Ethanol Production | | | Natural Gas Pipeline | | | Total |
Ethanol | $ | 44,878,975 | | $ | — | | $ | 44,878,975 |
Distillers’ Grains | | 9,018,960 | | | — | | | 9,018,960 |
Corn Oil | | 2,083,082 | | | — | | | 2,083,082 |
Other | | 320,001 | | | — | | | 320,001 |
Natural Gas | | — | | | 100,631 | | | 100,631 |
Total Revenues | $ | 56,301,018 | | $ | 100,631 | | $ | 56,401,649 |
| | | | | | | | |
| Nine Months Ended July 31, 2019 | |||||||
| | Ethanol Production | | | Natural Gas Pipeline | | | Total |
Ethanol | $ | 119,365,896 | | $ | — | | $ | 119,365,896 |
Distillers’ Grains | | 28,240,952 | | | — | | | 28,240,952 |
Corn Oil | | 5,676,816 | | | — | | | 5,676,816 |
Other | | 844,568 | | | — | | | 844,568 |
Natural Gas | | — | | | 1,072,904 | | | 1,072,904 |
Total Revenues | $ | 154,128,232 | | $ | 1,072,904 | | $ | 155,201,136 |
Payment Terms
The Company has contractual payment terms with each respective marketer that sells ethanol, distillers’ grains, and corn oil. These terms are 10 calendar days after the transfer of control date. The Company has contractual payment terms with natural gas customers of 20 days.
Shipping and Handling Costs
11
Shipping and handling costs related to contracts with customers for sale of goods are accounted for as a fulfillment activity and are included in cost of goods sold. Accordingly, amounts billed to customers for such costs are included as a component of revenue.
4. INVENTORY
Inventories consist of the following:
|
| July 31, 2020 |
| October 31, 2019 |
| ||
| | (unaudited) |
| | | ||
Raw materials | | $ | 4,402,303 | | $ | 3,253,361 | |
Supplies | |
| 3,235,947 | |
| 3,330,513 | |
Work in process | |
| 1,150,662 | |
| 1,434,552 | |
Finished goods | |
| 2,262,233 | |
| 5,784,599 | |
Totals | | $ | 11,051,145 | | $ | 13,803,025 | |
The Company performs a lower of cost or net realizable value analysis on inventory to determine if the net realizable values of certain inventories are less than their carrying value, which is attributable primarily to decreases in market prices of corn and ethanol. Based on the lower of cost or net realizable value analysis, as a component of cost of goods sold, the Company recorded a loss of approximately $648,000 and $581,000 for the nine months ended July 31, 2020 and 2019, respectively. Based on the lower of cost or net realizable value analysis, as a component of cost of goods sold, the Company recorded a loss on corn inventories of approximately $184,000 and $21,000 for the nine months ended July 31, 2020 and 2019, respectively.
5. DERIVATIVE INSTRUMENTS
As of July 31, 2020, the total notional amount of GFE’s outstanding corn derivative instruments was approximately 5,995,000 bushels, comprised of long corn futures positions on 2,215,000 bushels that were entered into to hedge forecasted ethanol sales through September 2020, and short corn futures positions on 2,015,000 bushels that were entered into to hedge forecasted corn purchases through December 2022. Additionally, there are corn options positions of 1,765,000 bushels through December 2020. There may be offsetting positions that are not shown on a net basis that could lower the notional amount of positions outstanding.
As of July 31, 2020, the total notional amount of HLBE’s outstanding corn derivative instruments was approximately 3,355,000 bushels, comprised of long corn futures positions on 2,055,000 bushels that were entered into to hedge forecasted ethanol sales through December 2020 and short corn futures positions on 1,085,000 bushels that were entered into to hedge forecasted corn purchases through December 2021. Additionally, there are corn options positions of 215,000 bushels through December 2020. There may be offsetting positions that are not shown on a net basis that could lower the notional amount of positions outstanding.
As of July 31, 2020, GFE had approximately $46,000 of cash collateral (restricted cash) related to derivatives held by a broker.
As of July 31, 2020, HLBE had approximately $228,000 of cash collateral (restricted cash) related to derivatives held by a broker.
The following tables provide details regarding the Company's derivative instruments at July 31, 2020, none of which were designated as hedging instruments:
|
| Consolidated Balance Sheet Location |
| Assets |
| Liabilities |
| ||
Corn contracts - GFE |
| Commodity derivative instruments | | $ | 395,281 | | $ | — | |
Corn contracts - HLBE |
| Commodity derivative instruments | | | 28,492 | | | — | |
Ethanol contracts - GFE |
| Commodity derivative instruments | | | — | | | 32,500 | |
Ethanol contracts - HLBE | | Commodity derivative instruments | | | — | | | 31,826 | |
Totals | | | | $ | 423,773 | | $ | 64,326 | |
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As of October 31, 2019, the total notional amount of GFE’s outstanding corn derivative instruments was approximately 7,495,000 bushels, comprised of long corn futures positions on 3,345,000 bushels that were entered into to hedge forecasted ethanol sales through July 2020, and short corn futures positions on 4,150,000 bushels that were entered into to hedge forecasted corn purchases through December 2022. Additionally, there are corn options positions of 4,000,000 bushels through March 2020. There may be offsetting positions that are not shown on a net basis that could lower the notional amount of positions outstanding.
As of October 31, 2019, GFE did not have any cash collateral (restricted cash) related to derivatives held by a broker.
As of October 31, 2019, the total notional amount of HLBE’s outstanding corn derivative instruments was approximately 5,398,000 bushels, comprised of long corn futures positions on 2,131,000 bushels that were entered into to hedge forecasted ethanol sales through July 2020, and short corn futures positions on 3,267,000 bushels that were entered into to hedge forecasted corn purchases through December 2021. Additionally, there are corn options positions of 4,000,000 bushels through March 2020. There may be offsetting positions that are not shown on a net basis that could lower the notional amount of positions outstanding.
As of October 31, 2019, HLBE had approximately $52,000 in cash collateral (restricted cash) related to derivatives held by a broker.
The following tables provide details regarding the Company's derivative instruments at October 31, 2019, none of which were designated as hedging instruments:
| | | | | | | | | |
|
| Consolidated Balance Sheet Location |
| Assets |
| Liabilities |
| ||
Corn contracts - GFE |
| Commodity derivative instruments | | $ | 612,713 | | $ | — | |
Corn contracts - HLBE |
| Commodity derivative instruments | |
| 20,060 | |
| — | |
Ethanol contracts - GFE | | Commodity derivative instruments | | | 114,562 | | | — | |
Ethanol contracts - HLBE |
| Commodity derivative instruments | |
| 75,763 | |
| — | |
Totals | | | | $ | 823,098 | | $ | — | |
The following tables provide details regarding the gains (losses) from Company's derivative instruments in the consolidated statements of operations, none of which are designated as hedging instruments:
| | Consolidated Statement | | Three Months Ended July 31, | | Nine Months Ended July 31, | |||||||||
|
| of Operations Location |
| 2020 |
| 2019 | | 2020 |
| 2019 |
| ||||
Corn contracts |
| Cost of Goods Sold | | $ | (297,465) | | $ | 1,019,477 | | $ | (1,021,328) | | $ | 1,345,128 | |
Ethanol contracts | | Revenues | | | (72,848) | | | 292,681 | | | (489,171) | | | 255,848 | |
Total gain (loss) | | | | $ | (370,313) | | $ | 1,312,158 | | $ | (1,510,499) | | $ | 1,600,976 | |
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6. FAIR VALUE
The following table sets forth, by level, the Company assets that were accounted for at fair value on a recurring basis at July 31, 2020:
| | | | | | | Fair Value Measurement Using |
| ||||||||
| | | | | | | Quoted Prices | | Significant Other | | Significant |
| ||||
| | Carrying Amount in | | | | | in Active Markets | | Observable Inputs | | Unobservable Inputs | | ||||
Financial Assets: | | Consolidated Balance Sheet | | Fair Value | | (Level 1) | | (Level 2) | | (Level 3) | | |||||
Commodity Derivative Instruments - Corn | | $ | 423,773 | | $ | 423,773 | | $ | 423,773 | | $ | — | | $ | — | |
| | | | | | | | | | | | | | | | |
Financial Liabilities: | | | | | | | | | | | | | | | | |
Commodity Derivative Instruments - Ethanol | | $ | 64,326 | | $ | 64,326 | | $ | 64,326 | | $ | — | | $ | — | |
The following table sets forth, by level, the Company assets that were accounted for at fair value on a recurring basis at October 31, 2019:
| | | | | | | Fair Value Measurement Using |
| ||||||||
| | | | | | | Quoted Prices | | Significant Other | | Significant |
| ||||
| | Carrying Amount in | | | | | in Active Markets | | Observable Inputs | | Unobservable Inputs | | ||||
Financial Assets: | | Consolidated Balance Sheet | | Fair Value | | (Level 1) | | (Level 2) | | (Level 3) | | |||||
Commodity Derivative Instruments - Corn | | $ | 632,773 | | $ | 632,773 | | $ | 632,773 | | $ | — | | $ | — | |
Commodity Derivative Instruments - Ethanol | | $ | 190,325 | | $ | 190,325 | | $ | 190,325 | | $ | — | | $ | — | |
| | | | | | | | | | | | | | | | |
The Company determines the fair value of commodity derivative instruments by obtaining fair value measurements from an independent pricing service. The fair value measurements consider observable data that may include dealer quotes and live trading levels from the Chicago Board of Trade market and New York Mercantile Exchange.
Debt financing consists of the following:
| | July 31, 2020 | | October 31, 2019 |
| ||
| | (unaudited) | | | | | |
GRANITE FALLS ENERGY: | | | | | | | |
Seasonal revolving loan, see terms below. | | | — | | | — | |
Term note payable to Project Hawkeye, see terms below. | | | 6,607,143 | |
| 7,410,714 | |
SBA Paycheck Protection Program Loan | | | 703,900 | | | — | |
| | | | | | | |
HERON LAKE BIOENERGY: | | | | | | | |
Amended revolving term note payable to lending institution, see terms below. | | | 2,270,918 | | | — | |
Single advance term note payable to lending institution, see terms below. | | | 3,000,000 | | | — | |
Assessment payable as part of water treatment agreement, due in semi-annual installments of $189,393 with interest at 6.55%, enforceable by statutory lien, with the final payment due in 2021. HLBE made deposits for one years' worth of debt service payments of approximately $364,000, which is included with other assets that are held on deposit to be applied with the final payments of the assessment. | |
| 467,366 | |
| 634,180 | |
SBA Paycheck Protection Program Loan | | | 595,693 | | | — | |
Totals | |
| 13,645,020 | |
| 8,044,894 | |
Less: amounts due within one year | |
| 2,703,479 | |
| 1,405,406 | |
Net long-term debt | | $ | 10,941,541 | | $ | 6,639,488 | |
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Granite Falls Energy
Seasonal Revolving Loan
GFE has a credit facility with a lender. This credit facility was originally a revolving term loan facility with an aggregate principal commitment amount of $18,000,000 that reduced by $2,000,000 semi-annually beginning September 1, 2014, until final payment at maturity on March 1, 2018. On September 8, 2017, the revolving term loan was converted to a seasonal revolving loan in the amount of $6,000,000. GFE had no outstanding balance on the revolving term loan at the time of conversion. There was no outstanding balance on the seasonal revolving loan at July 31, 2020. Therefore, the aggregate principal amount available for borrowing by GFE under this seasonal revolving loan at July 31, 2020 was $6,000,000.
The interest rate on the seasonal revolving loan is based on the bank’s One Month London Interbank Offered Rate (“LIBOR”) Index Rate, plus 2.75%, which was 2.90% and 4.52% at July 31, 2020 and October 31, 2019, respectively.
The credit facility also requires GFE to comply with certain financial covenants, at various times calculated monthly, quarterly, or annually, including restriction of the payment of dividends and maintenance of certain financial ratios including minimum working capital, minimum net worth, and a debt service coverage ratio as defined by the credit facility. During the second fiscal quarter of 2020, the credit facility was amended to reduce the working capital covenant to $9 million, from the original $10 million working capital covenant, during the period from March 31, 2020 through September 30, 2020, and increasing to $10 million beginning October 1, 2020. Additionally, the current portion of leases will be excluded from the calculation of current liabilities. Failure to comply with the protective loan covenants or maintain the required financial ratios may cause acceleration of the outstanding principal balances on the revolving term loan and/or the imposition of fees, charges or penalties. For the fiscal year ended October 31, 2019, GFE had an event of non-compliance with the debt service coverage ratio as defined in the credit facility. In December 2019, GFE received a waiver from its lender waiving this event of non-compliance. In May 2020, GFE had an event of non-compliance related to the minimum working capital requirement as defined in the credit facility. The Company has obtained a waiver from its lenders for these this of non-compliance. The Company was in compliance with all covenants on July 31, 2020. However, the Company anticipates an event of non-compliance with respect to our debt service coverage ratio for the period ended October 31, 2020. The Company intends to obtain a waiver from its lender for this anticipated event of noncompliance.
The credit facility is secured by substantially all assets of GFE. There are no savings account balance collateral requirements as part of this credit facility.
Project Hawkeye Loan
On August 2, 2017, GFE entered into a credit facility with Project Hawkeye to finance its investment in Ringneck. Pursuant to this credit facility, GFE borrowed $7.5 million from Project Hawkeye using the Ringneck investment as collateral. The Project Hawkeye loan bears interest from the date funds are first advanced on the loan through maturity, at a rate per annum equal to the sum of the One Month LIBOR Index Rate plus 3.05% per annum, with an interest rate floor of 3.55%, which equated to 3.55% and 4.82% at July 31, 2020 and October 31, 2019 respectively.
The Project Hawkeye loan requires annual interest payments only for the first two years of the loan and monthly principal and interest payments for years three through nine based on a seven-year amortization period. The monthly amortized payments will be re-amortized following any change in interest rate. The entire outstanding principal balance of the loan, plus any accrued and unpaid interest thereon, is due and payable in full on August 2, 2026. GFE is permitted to voluntarily prepay all or any portion of the outstanding balance of this loan at any time without premium or penalty.
Pursuant to a pledge agreement entered into in connection with the Project Hawkeye loan, GFE’s obligations are secured by all of its right, title, and interest in its investment in Ringneck, including the 1,500 units subscribed for by GFE. The loan is non-recourse to all of GFE’s other assets, meaning that in the event of default, the only remedy available to Project Hawkeye will be to foreclose and seize all of GFE’s right, title and interest in its investment in Ringneck.
SBA Paycheck Protection Program Loan
In March 2020, Congress passed the Paycheck Protection Program, authorizing loans to small businesses for use in paying employees that they continue to employ throughout the COVID-19 pandemic and for rent, utilities and interest
15
on mortgages. Loans obtained through the Paycheck Protection Program are eligible to be forgiven as long as the proceeds are used for qualifying purposes and certain other conditions are met. On April 17, 2020, the Company received a loan in the amount of $703,900 through the Paycheck Protection Program. Management expects that the entire loan will be used for payroll, utilities and interest; therefore, management anticipates that the loan will be substantially forgiven. To the extent it is not forgiven, the Company would be required to repay that portion at an interest rate of 1% over a period of two years, beginning November 2020 with a final installment in April 2022.
Heron Lake BioEnergy
The 2020 Credit Facility includes an amended and restated revolving term loan with an $8,000,000 principal commitment, which was increased to a $13,000,000 principal commitment in June 2020. This loan replaces the amended revolving term note and seasonal revolving loan made under the 2018 Credit Facility. The loan is secured by substantially all of HLBE’s assets, including a subsidiary guarantee. The 2020 Credit Facility contains customary covenants, including restrictions on the payment of dividends and loans and advances to Agrinatural, and maintenance of certain financial ratios including minimum working capital, minimum net worth and a debt service coverage ratio as defined by the credit facility. During the second fiscal quarter of 2020, the 2020 Credit Facility was amended to reduce the working capital covenant to $8 million, from the original $10 million working capital covenant, for the period of April 30, 2020 through December 31, 2020, and increasing to $10 million beginning January 1, 2021. Additionally, the current portion of leases will be excluded from the calculation of current liabilities. Failure to comply with the protective loan covenants or maintain the required financial ratios may cause acceleration of the outstanding principal balances on the revolving term loan and/or the imposition of fees, charges, or penalties. In May 2020, HLBE had an event of non-compliance related to the minimum working capital requirement as defined in the 2020 Credit Facility. HLBE was in compliance with all covenants on July 31, 2020. However, HLBE anticipates an event of non-compliance with respect to our debt service coverage ratio for the period ended October 31, 2020. HLBE intends to obtain a waiver from its lender for this anticipated event of noncompliance.
As part of the 2020 Credit Facility closing, HLBE entered into an amended administrative agency agreement with CoBank, ACP (“CoBank”). As a result, CoBank will continue to act as the agent for the lender with respect to the 2020 Credit Facility. HLBE agreed to pay CoBank an annual fee of $2,500 for its services as administrative agent.
Under the terms of the amended revolving term loan, HLBE may borrow, repay, and reborrow up to the aggregate principal commitment amount of $13,000,000. Final payment of amounts borrowed under the amended revolving term loan is due December 1, 2022. Interest on the amended revolving term loan accrues at a variable weekly rate equal to 3.35% above the higher of 0.00% or the One-Month London Interbank Offered Rate (“LIBOR”) Index rate, which totaled 3.50% at July 31, 2020.
HLBE also agreed to pay an unused commitment fee on the unused available portion of the amended revolving term loan commitment at the rate of 0.500% per annum, payable monthly in arrears.
Single Advance Term Note
In June 2020, HLBE entered into a single advance term note with a $3,000,000 principal commitment, with the purpose to finance the construction of a new grain bin and provide principal reduction on the Revolving Term Note. The interest rate is fixed at 3.80%. Principal with interest is to be paid in 10 consecutive, semi-annual installments, with the first installment due on December 20, 2020 and the last installment due on June 20, 2025. The note is secured as provided in the 2020 Credit Facility.
SBA Paycheck Protection Program Loan
In March 2020, Congress passed the Paycheck Protection Program, authorizing loans to small businesses for use in paying employees that they continue to employ throughout the COVID-19 pandemic and for rent, utilities and interest on mortgages. Loans obtained through the Paycheck Protection Program are eligible to be forgiven as long as the proceeds are used for qualifying purposes and certain other conditions are met. On April 18, 2020, HLBE received a loan in the amount of $595,693 through the Paycheck Protection Program. Management expects that the entire loan will be used for payroll, utilities and interest; therefore, management anticipates that the loan will be substantially forgiven. To the extent
16
it is not forgiven, HLBE would be required to repay that portion at an interest rate of 1% over a period of two years, with principal repayment installments in May 2021 with a final installment in May 2022.
Estimated annual maturities of debt at July 31, 2020, are as follows based on the most recent debt agreements:
| | | | |
2021 | | $ | 2,703,479 | |
2022 | | | 4,677,256 | |
2023 | | | 1,671,429 | |
2024 | | | 1,671,429 | |
2025 | | | 1,671,429 | |
Thereafter | | | 1,249,998 | |
Total debt | | $ | 13,645,020 | |
8. LEASES
Adoption of ASC 842
As discussed in Note 1, on November 1, 2019, the Company adopted the provisions of ASC 842 using the modified retrospective approach, which applies the provisions of ASC 842 upon adoption, with no change to prior periods. This adoption resulted in the Company recognizing initial right of use assets and lease liabilities of approximately $23.6 million at November 1, 2019. The adoption did not have a significant impact on the Company’s statement of operations.
Upon the initial adoption of ASC 842, the Company elected the following practical expedients allowable under the guidance: not to reassess whether any expired or existing contracts are or contain leases; not to reassess the lease classification for any expired or existing leases; not to reassess initial direct costs for any existing leases. Additionally, the Company elected the short-term lease exemption policy, applying the requirements of ASC 842 to only long-term (greater than one year) leases.
The Company leases rail cars for its facility to transport ethanol and dried distillers’ grains to its end customers. Operating lease right of use assets and liabilities are recognized at commencement date based on the present value of lease payments over the lease term. The Company uses its estimated incremental borrowing rate, unless an implicit rate is readily determinable, as the discount rate for each lease in determining the present value of lease payments. For the three months ended July 31, 2020, the Company’s weighted average discount rate was 4.87%. Operating lease expense is recognized on a straight-line basis over the lease term.
The Company determines if an arrangement is a lease or contains a lease at inception. The Company’s leases have remaining terms of approximately one to seven years. For the nine months ended July 31, 2020, the weighted average remaining lease term was four years.
The Company elected to use a portfolio approach for lease classification, which allows for an entity to group together leases with similar characteristics provided that its application does not create a material difference when compared to accounting for the leases at a contract level. For railcar leases, the Company elected to combine the railcars within each rider and account for each rider as an individual lease.
The following table summarizes the remaining annual maturities of the Company’s operating lease liabilities as of July 31, 2020:
|
| | | |
2021 | | $ | 4,501,800 | |
2022 | |
| 4,335,300 | |
2023 | |
| 4,153,800 | |
2024 | |
| 3,633,000 | |
2025 | | | 3,066,600 | |
Thereafter | |
| 3,436,000 | |
Totals | | | 23,126,500 | |
Less: Amount representing interest | | | 2,836,399 | |
Lease liabilities | | $ | 20,290,101 | |
17
For the three and nine months ended July 31, 2020, GFE recorded operating lease costs for these leases of approximately $803,000 and $2,375,000, respectively, in cost of goods sold in the Company’s statement of operations, which approximates the cash paid for the period.
For the three and nine months ended July 31, 2020, HLBE recorded operating lease costs for these leases of approximately $591,000 and $1,731,000, respectively, in cost of goods sold in the Company’s statement of operations, which approximates the cash paid for the period.
9. MEMBERS' EQUITY
Granite Falls Energy
GFE has one class of membership units. The units have no par value and have identical rights, obligations and privileges. Income and losses are allocated to all members based upon their respective percentage of units held. As of July 31, 2020 and October 31, 2019, GFE had 30,606 membership units authorized, issued, and outstanding.
In December 2018, GFE’s Board of Governors declared a cash distribution of $40 per unit or approximately $1,224,000 for GFE unit holders of record as of December 20, 2018 and was paid by GFE in January 2019.
Heron Lake BioEnergy
On December 11, 2019, HLBE Pipeline Company acquired the remaining non-controlling interest of Agrinatural for a total price of $2.225 million. A deposit of $225,000 was paid in October 2019 and recorded within other assets at October 31, 2019, and the remaining amount was paid on December 11, 2019. The change of interest is recorded as an equity transaction in accordance with ASC 805.
10. COMMITMENTS AND CONTINGENCIES
Corn Purchases - Members
GFE purchased corn from board members of approximately $1,482,000 and $2,366,000 for the three months ended July 31, 2020 and 2019, respectively, and approximately $2,323,000 and $4,319,000 for the nine months ended July 31, 2020 and 2019, respectively.
HLBE purchased corn from board members of approximately $57,000 and $2,633,000 for the three months ended July 31, 2020 and 2019, respectively, and approximately $5,872,000 and $7,219,000 for the nine months ended July 31, 2020 and 2019, respectively.
Corn Forward Contracts
At July 31, 2020, GFE had cash and basis contracts for forward corn purchase commitments for approximately 3,085,000 bushels for deliveries through December 2022.
Given the uncertainty of future ethanol and corn prices, GFE could incur a loss on the outstanding corn purchase contracts in future periods. Management has evaluated these forward contracts and its inventories using the lower of cost or net realizable value evaluation, similar to the method used on its inventory, and has determined that, with respect to GFE, an impairment loss of $207,000 existed at July 31, 2020, and no impairment loss existed at October 31, 2019.
At July 31, 2020, HLBE had cash and basis contracts for forward corn purchase commitments for approximately 4,613,000 bushels for deliveries through March 2021.
Given the uncertainty of future ethanol and corn prices, HLBE could incur a loss on the outstanding corn purchase contracts in future periods. Management has evaluated these forward contracts and its inventories using the lower of cost or net realizable value evaluation, similar to the method used on its inventory, and has determined that, with respect to HLBE, an impairment loss of $824,000 existed at July 31, 2020, and no impairment loss existed at October 31, 2019.
18
Ethanol Forward Contracts
At July 31, 2020, GFE had fixed and basis contracts to sell approximately $10,800,000 of ethanol for various delivery periods through September 2020, which approximates 97% of its anticipated ethanol sales for that period.
At July 31, 2020, HLBE had forward contracts to sell approximately $6,069,000 of ethanol for various periods through September 2020, which approximates 48% of its anticipated ethanol sales for that period.
Distillers' Grain Forward Contracts
At July 31, 2020, GFE had forward contracts to sell approximately $1,608,000 of distillers’ grain for deliveries through September 2020.
At July 31, 2020, HLBE had forward contracts to sell approximately $325,000 of distillers’ grains for delivery through December 2020.
Corn Oil Forward Contracts
At July 31, 2020, GFE had forward contracts to sell approximately $504,000 of corn oil for delivery through September 2020.
At July 31, 2020, HLBE had forward contracts to sell approximately $701,000 of corn oil for delivery through September 2020.
Rail Car Rehabilitation Costs
GFE leases 75 hopper rail cars under a multi-year agreement which ends in December 2026. Under the agreement, GFE is required to pay to rehabilitate each car for “damage” that is considered to be other than normal wear and tear upon turn in of the car(s) at the termination of the lease. Prior to the year ending October 31, 2019, GFE believed ongoing repairs resulted in an insignificant future rehabilitation expense. During the year ending October 31, 2019, based on new information, we re-evaluated our assumptions and believe that it is probable that we may be assessed for damages incurred. At July 31, 2020 and October 31, 2019 GFE has recorded an estimated liability totaling $825,000. GFE accrues the estimated cost of railcar damages over the term of the lease as the cost of damages are incurred.
HLBE leases 50 hopper rail cars under a multi-year agreement which ends in May 2027. Under the agreement, HLBE is required to pay to rehabilitate each car for “damage” that is considered to be other than normal wear and tear upon turn in of the car(s) at the termination of the lease. Prior to the year ending October 31, 2019, the Company believed ongoing repairs resulted in an insignificant future rehabilitation expense. During the year ending October 31, 2019, based on new information, we re-evaluated our assumptions and believe that it is probable that we may be assessed for damages incurred. Company management has estimated total costs to rehabilitate the cars at July 31, 2020 and October 31, 2019 to be approximately $585,000 and $551,000, respectively. During the three and nine months ended July 31, 2020, the Company has recorded an expense in cost of goods of approximately $16,000 and $70,000, respectively.
Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations
We prepared the following discussion and analysis to help you better understand our financial condition, changes in our financial condition, and results of operations for the three and nine months ended July 31, 2020 and 2019. This discussion should be read in conjunction with the condensed consolidated unaudited financial statements and related notes in Item 1 of this report and the information contained in the Company’s annual report on Form 10-K for the fiscal year ended October 31, 2019.
Disclosure Regarding Forward-Looking Statements
The Securities and Exchange Commission (“SEC”) encourages companies to disclose forward-looking information so investors can better understand future prospects and make informed investment decisions. As such, we have historical information, as well as forward-looking statements regarding our business, financial condition, results of operations, performance and prospects in this report. All statements that are not historical or current facts are forward-
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looking statements. In some cases, you can identify forward-looking statements by terms such as “anticipates,” “believes,” “could,” “estimates,” “expects,” “intends,” “may,” “plans,” “potential,” “predicts,” “projects,” “should,” “will,” “would,” and similar expressions.
Forward-looking statements are subject to a number of known and unknown risks, uncertainties and other factors, many of which may be beyond our control, and may cause actual results, performance or achievements to differ materially from those projected in, expressed or implied by forward-looking statements. While it is impossible to identify all such factors, factors that could cause actual results to differ materially from those estimated by us are described more particularly in the “Risk Factors” section of our annual report on Form 10-K for the year ended October 31, 2019. These risks and uncertainties include, but are not limited to, the following:
● | Fluctuations in the price of ethanol as a result of a number of factors, including: the price and availability of competing fuels; the overall supply and demand for ethanol and corn; the price of gasoline, crude oil and corn; and government policies; |
● | Fluctuations in the price of crude oil and gasoline and the impact of lower oil and gasoline prices on ethanol prices and demand; |
● | Fluctuations in the availability and price of corn, resulting from factors such as domestic stocks, demand from corn-consuming industries, such as the ethanol industry, prices for alternative crops, increasing input costs, changes in government policies, shifts in global markets or damaging growing conditions, such as plant disease or adverse weather, including drought; |
● | Fluctuations in the availability and price of natural gas, which may be affected by factors such as weather, drilling economics, overall economic conditions, and government regulations; |
● | Negative operating margins which may result from lower ethanol and/or high corn prices; |
● | Changes in general economic conditions or the occurrence of certain events causing an economic impact in the agriculture, oil or automobile industries; |
● | Overcapacity and oversupply in the ethanol industry; |
● | Ethanol trading at a premium to gasoline at times, which may act as a disincentive for discretionary blending of ethanol beyond RFS requirements and consequently negatively impacting ethanol prices and demand; |
● | Changes in federal and/or state laws and environmental regulations including elimination, waiver or reduction of corn-based ethanol volume obligations under the RFS and legislative acts taken by state governments such as California related to low-carbon fuels, may have an adverse effect on our business; |
● | Any impairment of the transportation, storage and blending infrastructure that prevents ethanol from reaching markets; |
● | Any effect on prices and demand for our products resulting from actions in international markets, particularly imposition of tariffs; |
● | Changes in our business strategy, capital improvements or development plans; |
● | Effect of our risk mitigation strategies and hedging activities on our financial performance and cash flows; |
● | Competition from alternative fuels and alternative fuel additives; |
● | Changes or advances in plant production capacity or technical difficulties in operating the plant; |
● | Our reliance on key management personnel; and |
● | A slowdown in global and regional economic activity, demand for our products and the potential for labor shortages and shipping disruptions resulting from COVID-19. |
We believe our expectations regarding future events are based on reasonable assumptions; however, these assumptions may not be accurate or account for all risks and uncertainties. Consequently, forward-looking statements are not guaranteed. Actual results may vary materially from those expressed or implied in our forward-looking statements. In addition, we are not obligated and do not intend to update our forward-looking statements as a result of new information unless it is required by applicable securities laws. We caution investors not to place undue reliance on forward-looking statements, which represent management’s views as of the date of this report. We qualify all of our forward-looking statements by these cautionary statements.
Available Information
Our website address is www.granitefallsenergy.com. Our annual report on Form 10-K, periodic reports on Form 10-Q, current reports on Form 8-K, and amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934, are available, free of charge, on our website under the link “SEC Compliance,” as
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soon as reasonably practicable after we electronically file such materials with, or furnish such materials to, the Securities and Exchange Commission. The contents of our website are not incorporated by reference in this report on Form 10-Q.
Industry and Market Data
Much of the information in this report regarding the ethanol industry, including government regulation relevant to the industry is from information published by the Renewable Fuels Association (“RFA”), a national trade association for the United States (“U.S.”) ethanol industry, and information about the market for our products and competition is derived from publicly available information from governmental agencies or publications and other published independent sources. Although we believe our third-party sources are reliable, we have not independently verified the information.
Overview
Granite Falls Energy, LLC (“Granite Falls Energy” or “GFE”) is a Minnesota limited liability company that owns and operates a dry mill corn-based, natural gas fired ethanol plant in Granite Falls, Minnesota. Additionally, through Project Viking, L.L.C., a wholly owned subsidiary (“Project Viking”), GFE owns an approximately 50.7% controlling interest of Heron Lake BioEnergy, LLC (“Heron Lake BioEnergy” or “HLBE”). HLBE is a Minnesota limited liability company that owns and operates a dry mill corn-based, natural gas fired ethanol plant near Heron Lake, Minnesota. Additionally, through its wholly owned subsidiary, HLBE Pipeline Company, LLC (“HLBE Pipeline Company”), HLBE is the sole owner of Agrinatural Gas, LLC (“Agrinatural”), which operates a natural gas pipeline. Beginning as of December 11, 2019, HLBE holds a 100% interest in Agrinatural. At October 31, 2019, HLBE held a 73% interest in Agrinatural.
When we use the terms “Heron Lake BioEnergy,” “Heron Lake,” or “HLBE” or similar words, unless the context otherwise requires, we are referring to Heron Lake BioEnergy and its wholly owned subsidiary, HLBE Pipeline Company, LLC, and its wholly owned subsidiary Agrinatural. When we use the terms “Granite Falls Energy” or “GFE” or similar words, unless the context otherwise requires, we are referring to Granite Falls Energy, LLC and our operations at our ethanol production facility located in Granite Falls, Minnesota. When we use the terms the “Company,” “we,” “us,” “our” or similar, unless the context otherwise requires, we are referring to Granite Falls Energy, LLC and our consolidated wholly and majority owned subsidiaries.
Our business consists primarily of the production and sale of ethanol and its co-products (wet, modified wet and dried distillers’ grains, corn oil and corn syrup) locally, and throughout the continental U.S. Our production operations are carried out at GFE’s ethanol plant located in Granite Falls, Minnesota and at HLBE’s ethanol plant near Heron Lake, Minnesota.
GFE’s ethanol plant has an approximate annual production capacity of 60 million gallons of denatured ethanol, but has obtained EPA pathway approval and permits from the Minnesota Pollution Control Authority (“MPCA”) to increase its production capacity to approximately 70 million gallons of undenatured ethanol on a twelve-month rolling sum basis. HLBE’s plant has an approximate annual production capacity of 60 million gallons of denatured ethanol, but has obtained EPA pathway approval and permits from the MPCA to increase its production capacity to approximately 72 million gallons of undenatured ethanol on a twelve month rolling sum basis. We intend to continue working toward increasing production at plants to take advantage of the additional production allowed pursuant to their respective permits so long as we believe it is profitable to do so.
We market and sell the products produced at our plants primarily using third party marketers. The markets in which our products are sold may be local, regional, national, and international and depend primarily upon the efforts of third party marketers. We have contracted with Eco-Energy, Inc. to market all of the ethanol produced at our ethanol plants. GFE also independently markets a small portion of the ethanol production at its plant as E-85 to local retailers.
We have contracted with RPMG, Inc. (“RPMG”) to market the distillers’ grains produced at the GFE plant and with Gavilon Ingredients, LLC to market distillers’ grains produced at the HLBE plant. We have contracted with RPMG to market all of corn oil produced at our ethanol plants. HLBE also occasionally independently markets and sells excess corn syrup from the distillation process at the Heron Lake plant to local livestock feeders.
We do not have any long-term, fixed price exclusive supply contracts for the purchase of corn for either the GFE or HLBE plants. Both GFE and HLBE purchase the corn necessary for operating directly from grain elevators, farmers,
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and local dealers within approximately 80 miles of their respective plants. Neither GFE’s nor HLBE’s members are obligated to deliver corn to our plants.
In July 2020, HLBE experienced major issues with its boiler, which negatively impacted production. HLBE ordered a temporary boiler, which allowed operations to continue in August 2020 until repair or replacement of the boiler could be completed. HLBE determined that the purchase and installation of a new boiler would be more economical and efficient than attempted repairs to the failing boiler. The new boiler is expected to be installed in October 2020. On September 2, 2020, HLBE received notice of approval of the new boiler from the Minnesota Pollution Control Agency. As a result, HLBE abandoned the failing boiler, is currently operating with the temporary boiler, and plans to operate with the new boiler upon its completed installation. HLBE will record the cost for the abandonment during the fourth fiscal quarter once it has determined the asset value, and what, if any, of the existing equipment can be salvaged. HLBE anticipates a loss of approximately $1.8 million in the fourth fiscal quarter of 2020 due to the abandonment of the failing boiler. The estimated cost of the new boiler is approximately $5.2 million.
At the GFE plant, we pay Center Point Energy/Minnegasco a per unit fee to move the natural gas through the pipeline, and we have guaranteed to move a minimum of 1,500,000 MMBTUs annually through December 31, 2025, which is the ending date of the agreement. We also have an agreement with Kinetic Energy Group whereby Kinetic Energy Group, on our behalf, procures contracts with various natural gas vendors to supply the natural gas necessary to operate the Granite Falls plant.
HLBE has a facilities agreement with Northern Border Pipeline Company, which allows HLBE to access an existing interstate natural gas pipeline located approximately 16 miles north of its plant. HLBE has entered into a firm natural gas transportation agreement with its wholly owned subsidiary, Agrinatural. HLBE also has an agreement with Constellation NewEnergy—Gas Division, LLC to supply the natural gas necessary to operate the Heron Lake plant.
We have a management services agreement with HLBE pursuant to which our chief executive officer, chief financial officer, and commodity risk manager also hold those same offices with HLBE. The management services agreement automatically renews for successive one-year terms unless either HLBE or GFE gives the other party written notice of termination prior to expiration of the then current term. The management services agreement may also be terminated by either party for cause under certain circumstances.
As of December 11, 2019, HLBE owns a 100% interest in Agrinatural, a natural gas distribution and sales company located in Heron Lake, Minnesota. Agrinatural owns approximately 190 miles of natural gas pipeline and provides natural gas to HLBE’s ethanol plant and other commercial, agricultural and residential customers through a connection with the natural gas pipeline facilities of Northern Border Pipeline Company. Agrinatural’s revenues are generated through natural gas distribution fees and sales.
We have a natural gas local distribution company management agreement with Agrinatural pursuant to which our chief executive officer and chief financial officer also hold those same offices with Agrinatural. The agreement automatically renews for successive one-year terms unless either Agrinatural or GFE gives the other party written notice of termination prior to expiration of the then current term. The agreement may also be terminated by either party for cause under certain circumstances.
On August 2, 2017, GFE made a $7.5 million investment in Ringneck Energy & Feed, LLC (“Ringneck”). Ringneck has constructed an ethanol plant outside of Onida, South Dakota. The plant commenced operations in June 2019. On June 10, 2019, GFE made an additional $500,000 investment in Ringneck. On June 29, 2018, GFE made a $2.0 million investment in Harvestone Group, LLC (“Harvestone”). Harvestone is a start-up ethanol marketing, logistics, and trading company headquartered in Franklin, Tennessee. Details regarding our investment in Ringneck and Harvestone are provided below in the section below titled “Investments.”
Plan of Operations for the Next Twelve Months
The Company, and the ethanol industry as a whole, experienced significant adverse conditions throughout most of 2019 and so far in 2020 as a result of industry-wide record low ethanol prices due to reduced demand and high industry inventory levels, exacerbated in 2020 by the COVID-19 pandemic. These factors resulted and continue to result in prolonged negative operating margins, lower cash flow from operations and substantial net losses. We expect to have sufficient cash generated by continuing operations, availability on our credit facility, and additional debt with the
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Company’s current lenders to fund our operations. However, should unfavorable operating conditions continue or worsen in the ethanol industry that prevent us from profitably operating our plant, we may need to seek additional funding or further idle ethanol production altogether.
Over the next twelve months, we will continue our focus on operational improvements at our plants. These operational improvements include replacing the boiler at HLBE, exploring methods to improve ethanol yield per bushel and increasing production output at our plants to take full advantage of our permitted production capacities, reducing our operating costs, and optimizing our margin opportunities through prudent risk-management policies. Additionally, we expect to continue to conduct routine maintenance and repair activities at our ethanol plants to maintain current plant infrastructure, as well as small capital projects to improve operating efficiency. We anticipate using cash from our revolving term loans to finance these plant upgrade projects.
Trends and Uncertainties Impacting Our Operations
The principal factors affecting our results of operations and financial conditions are the market prices for corn, ethanol, distillers’ grains and natural gas, as well as governmental programs designed to create incentives for the use of corn-based ethanol. Other factors that may affect our future results of operation include those risks discussed below and in “PART II - Item 1A. Risk Factors” of this report, “PART II - Item 1A. Risk Factors” of our quarterly report on Form 10-Q for the three months ended January 31, 2020 and the three months ended April 30, 2020, and “PART I - Item 1A. Risk Factors” of our annual report on Form 10-K for the fiscal year ended October 31, 2019.
Our operations are highly dependent on commodity prices, especially prices for corn, ethanol, distillers’ grains and natural gas. As a result, our operating results can fluctuate substantially due to volatility in these commodity markets. The price and availability of corn is subject to significant fluctuations depending upon a number of factors that affect commodity prices in general, including crop conditions, yields, domestic and global stocks, weather, federal policy and foreign trade. Natural gas prices are influenced by severe weather in the summer and winter and hurricanes in the spring, summer and fall. Other factors include North American exploration and production, and the amount of natural gas in underground storage during injection and withdrawal seasons.
Ethanol prices are sensitive to world crude oil supply and demand, domestic gasoline supply and demand, the price of crude oil, gasoline and corn, the price of substitute fuels and octane enhancers, refining capacity and utilization, government regulation and incentives and consumer demand for alternative fuels. Distillers’ grains prices are impacted by livestock numbers on feed, prices for feed alternatives and supply, which is associated with ethanol plant production.
Because the market price of ethanol is not always directly related to corn, at times ethanol prices may lag price movements in corn prices and corn-ethanol price spread may be tightly compressed or negative. If the corn-ethanol spread is compressed or negative for sustained period, it is possible that our operating margins will decline or become negative and our plants may not generate adequate cash flow for operations. In such cases, we may reduce or cease production at our plants to minimize our variable costs and optimize cash flow.
Management currently believes that our margins will remain negative or low during the remainder of the fiscal year 2020. The negative market effects of the COVID-19 pandemic will likely continue to negatively impact our profitability. Due to the market risks and uncertainties related to the pandemic and its ramifications, HLBE idled its ethanol production from on or about March 30, 2020 through approximately May 31, 2020 and GFE temporarily idled its operations from on or about April 3, 2020 through approximately May 18, 2020. June and July also saw lower than normal ethanol production levels at HLBE, due primarily to issues with HLBE’s boilers. Additionally, continued large corn supplies and ethanol production capacity increases could have a negative impact on the market price of ethanol which could adversely impact our profitability. This negative impact could worsen if domestic ethanol inventories remain high or grow, or if U.S. exports of ethanol decline. Recent US Energy Information Administration (“EIA”) reports indicate that ethanol stocks remain high since the conclusion of fiscal year 2019. Further, while ethanol production briefly significantly declined during the second fiscal quarter of 2020, ethanol production has mostly rebounded during the third fiscal quarter of 2020. In addition, management believes that increased waivers of small refiner renewable volume obligations (“RVOs”) by the U.S. Environmental Protection Agency (“EPA”), as well as uncertainty regarding the Renewable Fuels Standard (“RFS”) reset, will contribute to the projected negative or low margins.
Increased waivers of small refiner RVOs by the EPA has contributed to management’s expectation regarding margins. The impact of the increases in small refiner waivers granted by the EPA and the reductions in Chinese imports
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continues to have a negative impact on prices for renewable identification numbers (“RINs”) for corn-based ethanol. As a result, RINs prices remain lower, removing a blending incentive from the ethanol marketplace.
Changes in the price for crude oil and unleaded gasoline could have a negative impact on the demand for gasoline and impact the market price of ethanol, which could adversely impact our profitability. According to the EIA August 2020 Short Term Energy Outlook, EIA estimates that U.S. gasoline consumption in the second quarter of 2020 averaged approximately 7.2 million barrels per day, compared to approximately 9.5 million barrels per day in the second quarter of 2019. Additionally, EIA estimates that U.S. gasoline consumption in the third quarter of 2020 will average approximately 8.8 million barrels per day, compared to approximately 9.5 million barrels per day in the third quarter of 2019. For all of 2020, EIA forecasts that U.S. gasoline consumption will average approximately 8.4 million barrels per day, a decrease of approximately 10% compared with 2019. U.S. gasoline prices averaged $2.18 per gallon in July 2020, an increase of 10 cents per gallon from June 2020, but 56 cents per gallon lower than June 2019. The EIA forecasts regular gasoline prices to average $1.99 per gallon in the fourth quarter of 2020, largely due to decreases in travel due to COVID-19 and reflective of a drop in crude oil prices. The EIA projects that U.S. gasoline prices will average $2.23 per gallon in 2021, compared with an average of $2.12 per gallon in 2020.
In addition, crude oil prices fell sharply in March and April 2020, remaining low in June and July 2020 but rebounding slightly, as a result of market reaction to the COVID-19 pandemic, which caused global demand to decline, and international price wars. Such marked decreases in crude oil prices have had a negative impact on the demand for ethanol, which are likely to be exacerbated by overall lessened global energy demand as a result of the COVID-19 pandemic.
Continued ethanol production capacity increases could also have a negative impact on the market price of ethanol, which could be further exacerbated if domestic ethanol inventories remain high or grow, or if U.S. exports of ethanol decline. Throughout 2019 and 2020, some U.S. ethanol plants temporarily suspended production due to negative margins, largely resulting from the COVID-19 pandemic, and stagnant export projections caused by trade barriers and decreased global demand in connection with the COVID-19 pandemic.
During our third fiscal quarter of 2020, distillers’ grains prices fell, due to a combination of decreased seasonal demand as well as an increase in supply, as many ethanol plants resumed production after the shutdowns caused by the COVID-19 pandemic. In addition to being an animal feed substitute for corn, distillers’ grains are increasingly considered a protein feed substitute for soybean meal. Management currently believes that the impact of the current Chinese imposition of antidumping and countervailing duties on distillers’ grains produced in the U.S. has been absorbed into the market. However, recent trade disputes with China, Mexico and Canada could result in the imposition of additional tariffs on distillers’ grains produced in the United States, which could lead to an oversupply of distillers’ grains domestically and negatively impact distillers’ grains prices. Additionally, domestic feeding margins in cattle and hogs in particular could have a negative impact on total domestic distillers’ grains demand.
Corn oil prices have been slightly negatively impacted during the three months ended July 31, 2020, which aligns with the recent historic perspective, which has seen corn oil prices over the past few years be impacted by oversupply of soybeans and the resulting lower price of soybean oil which competes with corn oil for biodiesel production, in addition to increased corn oil production. The impact of lower soybean oil prices and the market’s increase in corn oil production during the last few years will likely continue to impact corn oil prices.
In December 2019, legislation was signed extending the $1.00 per-gallon biodiesel blender tax credit retroactively to January 1, 2018 through December 31, 2022. However, corn oil prices may decrease if biodiesel producers reduce production and/or demand for corn oil is reduced without extension of the biodiesel blenders tax credit.
Given the inherent volatility in ethanol, distillers’ grains, non-food grade corn oil, grain and natural gas prices, we cannot predict the likelihood that the spread between ethanol, distillers’ grains, non-food grade corn oil, and grain prices in future periods will be consistent compared to historical periods.
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Impact of COVID-19 on the Company
Operations
The Company, and the ethanol industry as a whole, experienced significant adverse conditions throughout most of 2019 and so far in 2020 as a result of industry-wide record low ethanol prices due to reduced demand and high industry inventory levels. These factors, which have been compounded by the impact of COVID-19 in 2020, resulted and continue to result in negative operating margins, significantly lower cash flow from operations and substantial net losses. In response to these adverse market conditions, HLBE idled its ethanol production from on or about March 30, 2020 through approximately May 31, 2020 and GFE temporarily idled its operations from on or about April 3, 2020 through approximately May 18, 2020. This strategy during our third quarter reduced ethanol production levels by approximately 13.9% as compared to the first half of 2020 production levels. Management believes that this reduction is warranted due to current negative margins in the ethanol industry resulting in part from a slowdown in global and regional economic activity and decreased ethanol demand due to the COVID-19 pandemic. Limiting ethanol production also results in a corresponding decrease in distillers’ grains and corn oil production. The Company continues to monitor COVID-19 developments in order to determine whether further adjustments to production are warranted.
Employees
The Company has enacted appropriate safety measures to protect the health and safety of our employees, customers, partners and suppliers, and we may take further actions as government authorities require or recommend or as we determine to be in the best interests of our employees, customers, partners and suppliers.
Supply and Demand
Although we continue to regularly monitor the financial health of companies in our supply chain, financial hardship on our suppliers caused by the COVID-19 pandemic could cause a disruption in our ability to obtain raw materials or components required to produce our products, adversely affecting our operations, even when operating at reduced production levels. Additionally, restrictions or disruptions of transportation, such as reduced availability of truck, rail or air transport, port closures and increased border controls or closures, may result in higher costs and delays, both with respect to obtaining raw materials and shipping finished products to customers, which could harm our profitability, make our products less competitive, or cause our customers to seek alternative suppliers. Additionally, the COVID-19 pandemic has significantly increased economic and demand uncertainty. The pandemic has caused a global economic slowdown, and it is possible that it could cause a global recession. In the event of a recession, demand for our products would decline further and our business would be further adversely effected.
PPP Loans
On April 17, 2020, GFE received a loan in the amount of $703,900 through the Paycheck Protection Program. Additionally, on April 18, 2020 HLBE received a loan in the amount of $595,693 through the Paycheck Protection Program. Management expects that the entirety of both loans will be used for payroll, utilities and interest; therefore, management anticipates that both loans will be substantially forgiven. To the extent GFE’s loan is not forgiven, the Company would be required to repay that portion at an interest rate of 1% over a period of two years, beginning November 2020 with a final installment in April 2022. To the extent HLBE’s loan is not forgiven, the Company would be required to repay that portion at an interest rate of 1% over a period of two years, beginning May 2021 with a final installment in May 2022.
Outlook
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Although there is uncertainty related to the anticipated impact of the COVID-19 pandemic on our future results, we believe our current cash reserves, cash generated from our operations, our Paycheck Protection Program loans and the available cash under our revolving loans leave us well-positioned to manage our business through this crisis as it continues to unfold. However, the impacts of the COVID-19 pandemic are broad-reaching, and the financial impacts associated with the COVID-19 pandemic include, but are not limited to, reduced production levels, lower net sales and potential incremental costs associated with mitigating the effects of the pandemic, including storage and logistics costs and other expenses. As a result, although we were in compliance with our financial covenants set forth in GFE’s Seasonal Revolving Loan and HLBE’s 2020 Credit Facility as of July 31, 2020, the impact the COVID-19 pandemic could have an adverse impact on our operating results which could result in our inability to comply with certain of these financial covenants and require our lenders to waive compliance with, or agree to amend, any such covenant to avoid a default.
The COVID-19 pandemic is ongoing, and its dynamic nature, including uncertainties relating to the ultimate geographic spread of the virus, the severity of the disease, the duration of the pandemic, and actions that would be taken by governmental authorities to contain the pandemic or to treat its impact, makes it difficult to forecast any effects on our 2020 fiscal year results. However, the challenges posed by the COVID-19 pandemic on the global economy increased significantly as the third fiscal quarter of 2020 progressed, and as of the date of this filing, management does not anticipate material improvement in the macroeconomic environment, and, as a result, our results for the 2020 fiscal year may be significantly affected.
Despite the economic uncertainty resulting from the COVID-19 pandemic, we intend to continue to focus on strategic initiatives designed to improve on our operational efficiencies, which is critical in order to drive positive results in a low-margin environment.
We continue to monitor the rapidly evolving situation and guidance from international and domestic authorities, including federal, state and local public health authorities and may take additional actions based on their recommendations. In these circumstances, there may be developments outside our control requiring us to adjust our operating plan. As such, given the dynamic nature of this situation, we cannot reasonably estimate the impacts of the COVID-19 pandemic on our financial condition, results of operations or cash flows in the future.
Government Supports and Regulation
The Renewable Fuels Standard
The ethanol industry is dependent on several economic incentives to produce ethanol, the most significant of which is the federal Renewable Fuels Standard (“RFS”). The RFS has been, and we expect will continue to be, a significant factor impacting ethanol usage. Any adverse ruling on, or legislation affecting, the RFS could have an adverse impact on short-term ethanol prices and our financial performance in the future.
Under the provisions of the RFS, the EPA must publish an annual rule that establishes the number of gallons of different types of renewable fuels, including corn-based ethanol, that must be blended with gasoline in the U.S. by refineries, blenders, distributors, and importers, which affects the domestic market for ethanol. In December 2019, the EPA released the final renewable volume obligations (“RVOs”), which included an overall blending requirement of 20.09 billion gallons for 2020, a slight increase from 2019 mandates. Conventional corn-based ethanol levels were left at 15.0 billion gallons, excluding any waivers granted by the EPA to small refiners for “hardship.”
U.S. ethanol production capacity exceeded the EPA’s 2018 and 2019 RVOs that can be satisfied by corn-based ethanol. Under the RFS, if mandatory renewable fuel volumes are reduced by at least 20% for two consecutive years, the EPA is required to modify, or reset, statutory volumes through 2022. In October 2018, the Office of Management and Budget announced that the 20% thresholds “have been met or are expected to be met in the near future.” In May 2019, the EPA delivered the proposed RFS “reset” rule to the White House Office of Management and Budget for its review. The EPA is expected to propose rules modifying the applicable statutory volume targets for cellulosic biofuel, advanced biofuel, and total renewable fuel for the years 2020-2022. The proposed rules are also expected to include proposed diesel renewable volume obligations for 2021 and 2022. If the statutory RVOs are reduced as a result of reset, it could have an adverse effect on the market price and demand for ethanol which would negatively impact our financial performance.
There is growing availability of E85 for use in flexible fuel vehicles; however, it is limited due to lacking infrastructure. In addition, the industry has been working to introduce E15 to the retail market since the EPA approved its
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use in vehicles model year 2001 and newer. However, widespread adoption of E15 has been hampered by regulatory and infrastructure hurdles in many states, as well as consumer acceptance. Additionally, sales of E15 may have been limited because (i) it is not approved for use in all vehicles, (ii) the EPA requires a label that management believes may discourage consumers from using E15, and (iii) retailers may choose not to sell E15 due to concerns regarding liability. On May 30, 2019, the EPA issued a final rule which allows E15 to be sold year-round. In June 2019, the American Fuel and Petrochemical Manufacturers association filed a lawsuit in the U.S. Court of Appeals for the District of Columbia challenging the final rule. Additionally, in August 2019, the Small Retailers Coalition filed a lawsuit in the U.S. Court of Appeals for the District of Columbia seeking review of the final rule. There is no guarantee that the final rule will be upheld. Legal challenges could create uncertainty for retailers desiring to implement or expand sales of E15. Additionally, although the year-round E15 rule is now final, there is no guarantee that retailers will implement the sale of year-round E15, nor is there a guarantee that the rule will result in an increase of ethanol sales.
The EPA assigns individual refiners, blenders, and importers the RVOs they are obligated to use based on their percentage of total fuel sales. Obligated parties use RINs to show compliance with RVOs. RINs are attached to renewable fuels by producers and detached when the renewable fuel is blended with transportation fuel or traded in the open market. The market price of detached RINs affects the price of ethanol in certain markets and influences the purchasing decisions by obligated parties. On April 15, 2020, governors of five states asked the EPA for a refiner waiver from the RFS, contending that refiners in their respective states face financial burdens due to the COVID-19 economic downturn. In June 2020, attorneys general of seven states joined in such request. The EPA has stated that it is “watching the situation closely, and reviewing the” request.
Under the RFS, small refineries may petition for and be granted temporary exemptions from the RVOs if they can demonstrate that compliance with the RVOs would cause disproportionate economic hardship. The EPA has recently granted a number of these exemptions, whereby such refiners were alleviated of their responsibility to supply RINS for their obligated volumes based upon the grounds of economic hardship. On August 20, 2020, the EPA released data on the number of waivers filed, which indicated that 28 petitions for waivers for the 2019 compliance year have been received, in addition to three petitions for a waiver for the 2020 compliance year. For the 2018 compliance year, 44 petitions have been received. To date, with respect to the 2018 compliance year, the EPA has approved 31 petitions and denied 6 petitions, 5 petitions have been declared ineligible or withdrawn, and 2 petitions are pending. The 31 approved petitions have exempted approximately 1.43 billion RINs, which is approximately 13.42 billion gallons of gasoline and diesel, from meeting the RFS blending targets. The 37 approved petitions for compliance year 2017 exempted approximately 1.82 billion RINs, which is approximately 17.05 billion gallons of gasoline and diesel, from meeting the RFS blending targets. It is expected that additional petitions for waivers for the 2019 and 2020 compliance years will be received by the EPA. It is also expected that the EPA will approve a significant number of these waiver petitions, thereby exempting a substantial number of gallons of gasoline and diesel from meeting the RFS blending targets. These exemptions decrease demand for our products, which negatively impacts ethanol prices and our profitability.
A proposed rule released by the EPA in October 2019 proposed changes intended to project the exempted volume of gasoline and diesel due to small refinery exemptions, regardless of whether such exemptions were actually granted after the annual rulemaking. However, the final rule released by the EPA in December 2019 provides that EPA will project exempt volumes based on a three-year average of the relief recommended by the Department of Energy (“DOE”) for years 2016-2018, rather than based on actual exemptions granted. For the 2016 compliance year, the EPA said the DOE’s recommended relief was approximately 440 million RINs. The EPA, however, actually granted waivers for approximately 790 million RINs. Similarly, the DOE’s 2017 compliance year recommendation was 1.02 billion RINs, as compared to the approximately 1.82 billion RINs granted waivers by the EPA. For the 2018 compliance year, the DOE recommended the EPA approve waivers for 840 million RINs, as compared to the approximately 1.43 billion RINs granted waivers by the EPA. The EPA’s final rule also announced its general policy approach with respect to small refinery waivers on a go-forward basis as consistent with DOE’s recommendations, where appropriate. The final rule fell short of the relief that was urged by ethanol producers. As a result, management expects that small refinery exemptions will continue to have a negative effect on demand for our products, ethanol prices, and our profitability.
Legal challenges are underway to the RFS, including the EPA’s recent reductions in the RFS volume requirements, the 2018 final rule, and the denial of petitions to change the RFS point of obligation. If the EPA’s decision to reduce the volume requirements under the RFS is allowed to stand, if the volume requirements are further reduced, or if the RFS
27
point of obligation were changed, it could have an adverse effect on the market price and demand for ethanol which would negatively impact our financial performance.
Beginning in January 2016, various ethanol and agricultural industry groups petitioned a federal appeals court to hear a legal challenge to of the EPA’s decision to reduce the total renewable fuel volume requirements for 2014-2016 through use of its “inadequate domestic supply” waiver authority. On July 28, 2017, the U.S. Court of Appeals for the D.C. Circuit ruled in favor of the petitioners, concluding that the EPA erred in its exercise of “inadequate domestic supply” waiver authority by considering demand-side constraints. As a result, the Court vacated the EPA’s decision to reduce the total renewable fuel volume requirements for 2016, and remanded to the EPA to address the 2016 total renewable fuels volume requirements. In December 2019, the EPA announced that it is deferring action on this issue until an anticipated date in 2020. While management believes the decision should benefit the ethanol industry overall by clarifying the EPA’s waiver analysis is limited to consideration of supply-side factors only, no direct impact on the Company is expected from the decision.
On May 1, 2018, the Advanced Biofuel Association submitted a petition with the U.S. Court of Appeals for the D.C. Circuit challenging EPA’s process for granting exemptions from compliance under the RFS to small refineries. The Advanced Biofuel Association petition asks the court to review the EPA’s decision to modify criteria to lower the threshold by which the agency determines whether to grant small refineries an exemption for the RFS for reasons of disproportionate economic hardship. In May 2019, the U.S. Court of Appeals for the D.C. Circuit denied a motion by the Advanced Biofuels Association seeking a preliminary injunction to prevent the EPA from granting any additional small refinery exemptions under the RFS until its pending lawsuit with the agency is resolved. In August 2019, the U.S. Court of Appeals for the D.C. Circuit denied the petition, upholding the EPA’s decisions.
Additionally, on May 29, 2018, the National Corn Growers Association, National Farmers Union, and the Renewable Fuels Association (“RFA”) filed a petition with the U.S. Court of Appeals for the 10th Circuit challenging the EPA’s grant of waivers to three specific refineries. The petitioners are asking the U.S. Court of Appeals for the 10th Circuit to reject the waivers granted to three refineries located in Wynnewood, Oklahoma, Cheyenne, Wyoming, and Woods Cross, Utah as an abuse of EPA authority. These waived gallons are not redistributed to obligated parties, and in effect, reduce the aggregate RVOs under the RFS. In January 2020, the court struck down the exemptions as improperly issued by the EPA. The court interpreted the RFS statute to require that any exemption granted to a small refinery after 2010 must take the form of an “extension,” which would require a small refinery exemption in prior years to prolong, enlarge or add to. The court approved a 15-day extension of the deadline to file a petition for rehearing, which sets the deadline at March 24, 2020. Three small refiners filed an appeal, but because the Department of Justice did not file an appeal, the agency is set to implement the decision nationwide.
Related to the recent lawsuits, the Renewable Fuels Association, American Coalition for Ethanol, Growth Energy, National Biodiesel Board, National Corn Growers Association, Biotechnology Industry Organization, and National Farmers Union petitioned the EPA on June 4, 2018 to change its regulations to account for lost volumes of renewable fuel resulting from the retroactive small refinery exemptions. This petition to EPA seeks a broader, forward-looking remedy to account for the collective lost volumes caused by the recent increase in retroactive small refinery RVO exemptions. In June 2018, the court issued a stay pending further administrative proceedings. On July 30, 2019, the groups petitioned the court to lift such stay. It is unclear what regulatory changes, if any, will emerge from the petition to the EPA. The EPA has not reallocated volume exemptions in prior years, and continued to approve 31 new requests in 2019. On October 29, 2019, the U.S. House of Representatives Committee on Energy and Commerce met to examine the effects of the small refinery exemptions on biofuels and agriculture since 2016. Companies were seeking the EPA to make available more information on refinery exemptions.
Further, on July 31, 2018, Producers of Renewables United for Integrity Truth and Transparency filed a petition for review in the U.S. Court of Appeals for the D.C. Circuit, petitioning for review of final agency action by the EPA in its decision to allow the generation of RINs by obligated parties under the RFS that do not represent biofuel production in the year the RIN was generated. In May 2019, the court issued an order dismissing a portion of the lawsuit challenging the EPA’s timing, due to untimely filing. The order also transferred the RINs issues to the U.S. Court of Appeals for the 10th Circuit.
Also, on August 30, 2018, the RFA and Growth Energy filed a lawsuit in federal district court, alleging that the EPA and U.S. Department of Energy have improperly denied agency records requested by RFA, Growth Energy, and others under the Freedom of Information Act. The requested documents relate to exemptions from Renewable Fuel Standard
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compliance obligations granted by EPA. Additionally, on February 4, 2019, Growth Energy filed a lawsuit in the U.S. Court of Appeals for the D.C. Circuit against the EPA, challenging the EPA’s “failure” to address small refinery exemptions in its 2019 RVO rulemaking. An administrative stay has been granted to research the contents of the lawsuit.
Biofuels groups have filed a lawsuit in the U.S. Federal District Court for the D.C. Circuit, challenging the Final 2019 Rule over the EPA’s failure to address small refinery exemptions in the rulemaking. This is the first RFS rulemaking since the expanded use of the exemptions came to light, however the EPA has refused to cap the number of waivers it grants or how it accounts for the retroactive waivers in its percentage standard calculations. The EPA has a statutory mandate to ensure the volume requirements are met, which are achieved by setting the percentage standards for obligated parties. The EPA’s current approach runs counter to this statutory mandate and undermines Congressional intent. Biofuels groups argue the EPA must therefore adjust its percentage standard calculations to make up for past retroactive waivers and adjust the standards to account for any waivers it reasonably expects to grant in the future.
Although the maintenance of the 15.0 billion gallon threshold for volume requirements that may be met with corn-based ethanol in the 2020 final rule, in addition to the year-round E15 rule, signals support from the EPA and the Trump administration for domestic ethanol production, the Trump administration could still elect to materially modify, repeal, or otherwise invalidate the RFS. Any such reform could adversely affect the demand and price for ethanol and the Company’s profitability.
COVID-19 Legislation
In response to the COVID-19 pandemic, Congress passed the Coronavirus Aid, Relief and Economic Security Act (the “CARES Act”) in March 2020 in an attempt to offset some of the economic damage arising from the COVID-19 pandemic. The CARES Act created and funded multiple programs that have impacted or could impact our industry. The USDA was given additional resources for the Commodity Credit Corporation (CCC), which it is using to provide direct payments to farmers, including corn farmers from whom we purchase most of our feedstock for ethanol production. Similar to the trade aid payments made by the USDA over the past two years, this cash injection for farmers could cause them to delay marketing decisions and increase the price we have to pay to purchase the corn. The USDA did not include any CCC funds for ethanol plants as of this filing.
The CARES Act also provided for the Small Business Administration to assist companies that constitute small business and keep them from laying off workers. The Paycheck Protection Program (the “PPP”) was created and quickly paid out all of the funds appropriated, including some to farmers and to ethanol plants. Although we received our PPP Loan under the CARES Act, as discussed above, the receipt of PPP funds by farmers could, like the CCC funds, incentivize them to delay marketing corn which could increase the price of corn.
Results of Operations for the Three Months Ended July 31, 2020 and 2019
The following table shows summary information from the results of our operations and the approximate percentage of revenues, costs of goods sold, operating expenses and other items to total revenues in our unaudited condensed consolidated statements of operations for the three months ended July 31, 2020 and 2019 (amounts in thousands).
| | Three Months Ended July 31, | |||||||||||
| | 2020 | | 2019 | | ||||||||
| | (unaudited) | | (unaudited) | | ||||||||
Statement of Operations Data | | Amount |
| % | | Amount |
| % | | ||||
Revenues | | $ | 34,132 |
| 100.0 | % | | $ | 56,402 |
| 100.0 | % | |
Cost of Goods Sold | |
| 34,427 |
| 100.9 | % | |
| 52,657 |
| 93.4 | % | |
Gross Profit (Loss) | |
| (295) |
| (0.9) | % | |
| 3,745 |
| 6.6 | % | |
Operating Expenses | |
| 1,484 |
| 4.3 | % | |
| 1,589 |
| 2.8 | % | |
Operating Income (Loss) | |
| (1,779) |
| (5.2) | % | |
| 2,156 |
| 3.8 | % | |
Other Income (Expense), net | |
| 469 |
| 1.4 | % | |
| (129) |
| (0.2) | % | |
Net Income (Loss) | |
| (1,310) |
| (3.8) | % | |
| 2,027 |
| 3.6 | % | |
Less: Net (Income) Loss Attributable to Non-controlling Interest | |
| 2,028 |
| 5.9% | % | |
| (139) |
| (0.2) | % | |
Net Income Attributable to Granite Falls Energy, LLC | | $ | 718 |
| 2.1 | % | | $ | 1,888 |
| 3.4 | % | |
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Revenues
Our consolidated revenue is derived principally from sales of our three primary products: ethanol, distillers’ grains and corn oil. Revenues from these products represented approximately 99.4% and 99.3% of our total revenues for the three months ended July 31, 2020 and 2019, respectively. The remaining approximately 0.6% and 0.7% is attributable to miscellaneous other revenue for the three months ended July 31, 2020 and 2019, respectively, and is made up of incidental sales of corn syrup at HLBE’s plant and revenues from natural gas pipeline operations at Agrinatural, net of intercompany eliminations for distribution fees paid by HLBE to Agrinatural for natural gas transportation services.
The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our condensed consolidated unaudited statements of operations for the three months ended July 31, 2020:
|
| Three Months Ended July 31, 2020 | ||||
| | Sales Revenue |
| % of Total Revenues | ||
Revenue Sources | | (in thousands) | | | | |
Ethanol sales | | $ | 27,592 | | 80.8 | % |
Distillers' grains sales | |
| 5,021 | | 14.7 | % |
Corn oil sales | |
| 1,322 | | 3.9 | % |
Miscellaneous other | | | 197 | | 0.6 | % |
Total Revenues | | $ | 34,132 | | 100.0 | % |
The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our condensed consolidated unaudited statements of operations for the three months ended July 31, 2019:
|
| Three Months Ended July 31, 2019 | ||||
| | Sales Revenue |
| % of Total Revenues | ||
Revenue Sources | | (in thousands) | | | | |
Ethanol sales | | $ | 44,879 | | 79.6 | % |
Distillers' grains sales | |
| 9,019 | | 16.0 | % |
Corn oil sales | |
| 2,083 | | 3.7 | % |
Miscellaneous other | | | 421 | | 0.7 | % |
Total Revenues | | $ | 56,402 | | 100.0 | % |
Our total consolidated revenues decreased by approximately 39.5% for the three months ended July 31, 2020, as compared to the three months ended July 31, 2019. This decrease was due to decreases in the average price received for our ethanol, distillers’ grains, and corn oil, coupled with decreases in volumes sold of our ethanol, distillers’ grains, and corn oil. The following table reflects quantities of our three primary products sold and the average net prices received for the three months ended July 31, 2020 and 2019:
| | Three Months Ended July 31, 2020 | | Three Months Ended July 31, 2019 | ||||||
| | Quantity Sold | | Avg. Net Price | | Quantity Sold | | Avg. Net Price | ||
Product | | (in thousands) | | | | | (in thousands) | | | |
Ethanol (gallons) | | 23,315 | | $ | 1.18 | | 32,227 | | $ | 1.39 |
Distillers' grains (tons) | | 44 | | $ | 114.82 | | 75 | | $ | 120.41 |
Corn oil (pounds) | | 5,403 | | $ | 0.24 | | 8,337 | | $ | 0.25 |
Ethanol
Total revenues from sales of ethanol decreased by approximately 38.5% for the three months ended July 31, 2020 compared to the same period of 2019 due to a decrease of approximately 15.0% in the average price per gallon we received for our ethanol, coupled with an approximately 27.7% decrease in aggregate volume sold. The aggregate decrease in the number of gallons sold is due to an approximately 33.1% decrease in the number of gallons sold at the HLBE plan resulting from decreased ethanol production during the three months ended July 31, 2020, coupled with an approximately 22.5% decrease in the volume of ethanol sold at the GFE plant during the same three month period as production was idled at
30
both plants during May 2020 and for a portion of July 2020 at HLBE. The decrease in ethanol prices was primarily due to lower demand for ethanol and liquid fuels generally and significantly lower gasoline prices.
From time to time, we engage in hedging activities with respect to our ethanol sales. At July 31, 2020, GFE had fixed and basis contracts for forward ethanol sales for various delivery periods through September 2020 valued at approximately $10.8 million. At July 31, 2020, HLBE had forward ethanol sales contracts valued at approximately $6.1 million for various periods through September 2020. Separately, ethanol derivative instruments resulted in a loss of approximately $73,000 for the three months ended July 31, 2020; in comparison, they resulted in a gain of approximately $293,000 for the three months ended July 31, 2019.
Distillers' Grains
Total revenues from sales of distillers’ grains decreased by approximately 44.3% for the three months ended July 31, 2020 compared to the same period of 2019. This decrease was due to an approximately 41.6% decrease in the volumes sold from period to period, coupled with an approximately 4.6% decrease in the average price per ton we received for our distillers’ grains. We sold fewer tons of distillers’ grains in the three months ended July 31, 2020 as compared to the same period in 2019 due to less production as both plants were idled during May 2020 and HLBE was idled for a portion of July 2020. The decrease in the market price of distillers’ grains is due to a combination of decreased seasonal demand as well as an increase in supply as many ethanol resumed production after the shutdowns caused by the COVID-19 pandemic.
At July 31, 2020, GFE had forward distillers’ grains sales contracts valued at approximately $1.6 million for delivery through September 2020, and HLBE had forward distillers’ grains sales contracts valued at approximately $325,000 for delivery through December 2020.
Corn Oil
Total revenues from sales of corn oil decreased by approximately 36.5% for the three months ended July 31, 2020 compared to the same period of 2019 due to an approximately 35.2% decrease in pounds sold from period to period, coupled with an approximately 4.0% decrease in the average price per pound we received for our corn oil from period to period. We sold fewer pounds of corn oil during the three months ended July 31, 2020 as compared to the same period in 2019 due to less production as both plants were idled during May 2020 and HLBE was idled for a portion of July 2020.
Management expects corn oil prices will remain relatively steady in the near term. However, we may experience lower demand for corn oil from the biodiesel industry as the 2020 RVOs for biodiesel were only up slightly from the 2019 levels, which may result in lower biodiesel production. Additionally, lower soybean oil prices could negatively impact corn oil prices.
At July 31, 2020, GFE had forward corn oil sales contracts valued at approximately $504,000 for delivery through September 2020. At July 31, 2020, HLBE had forward corn oil sales contracts valued at approximately $701,000 for delivery through September 2020.
Cost of Goods Sold
Our cost of goods sold decreased by approximately 34.6% for the three months ended July 31, 2020, as compared to the three months ended July 31, 2019. However, as a percentage of revenues, our cost of goods sold increased to approximately 100.9% for the three months ended July 31, 2020, as compared to approximately 93.4% for the same period in 2019. Approximately 90% of our total costs of goods sold is attributable to our ethanol production. The cost of goods sold per gallon of ethanol sold for the three months ended July 31, 2020 and 2019 was approximately $1.33 and $1.47 per gallon, respectively.
The following table shows the costs of corn and natural gas (our two largest single components of costs of goods sold), as well as all other components of cost of goods sold, which includes processing ingredients, electricity, and wages, salaries and benefits of production personnel, and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the three months ended July 31, 2020:
| | Three Months Ended July 31, 2020 | ||||
| | Cost |
| % of Cost of Goods Sold |
31
| | (in thousands) | | | | |
Corn costs |
| $ | 21,282 | | 61.8 | % |
Natural gas costs | |
| 1,450 | | 4.2 | % |
All other components of costs of goods sold | |
| 11,695 | | 34.0 | % |
Total Cost of Goods Sold |
| $ | 34,427 | | 100.0 | % |
The following table shows the costs of corn, natural gas and all other components of cost of goods sold and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the three months ended July 31, 2019:
| | Three Months Ended July 31, 2019 | ||||
| | Cost | | % of Cost of Goods Sold | ||
| | (in thousands) | | | | |
Corn costs | | $ | 42,309 | | 80.3 | % |
Natural gas costs | | | 2,399 | | 4.6 | % |
All other components of costs of goods sold | | | 7,949 | | 15.1 | % |
Total Cost of Goods Sold | | $ | 52,657 | | 100.0 | % |
Corn
Our aggregate cost of corn was approximately 49.7% less for the three months ended July 31, 2020 compared to the same period of 2019, due to an approximately 39.5% decrease in the number of bushels of corn processed from period to period due to plant idles in May 2020 and a period of July 2020 at HLBE, coupled with an approximately 16.9% decrease in the average price per bushel paid for corn. The corn-ethanol price spread (the difference between the price per gallon of ethanol and the price per bushel of grain divided by 2.8) for the three months ended July 31, 2020 was approximately $0.02 higher than the corn-ethanol price spread we experienced for same period of 2019. Management attributes the decrease in corn prices primarily to decreased demand.
From time to time we enter into forward purchase contracts for our commodity purchases and sales. At July 31, 2020, GFE had approximately 3.1 million bushels of cash and basis contracts for forward corn purchase commitments for various delivery periods through December 2022. At July 31, 2020, HLBE had approximately 4.6 million bushels of cash and basis contracts for forward corn purchase commitments for various delivery periods through March 2021.
Our corn derivative positions resulted in a loss of approximately $297,000 for the three months ended July 31, 2020 and a gain of approximately $1.0 million for the three months ended July 31, 2019. We recognize the gains or losses that result from the changes in the value of our derivative instruments from corn in cost of goods sold as the changes occur. As corn prices fluctuate, the value of our derivative instruments is impacted, which affects our financial performance. We anticipate continued volatility in our cost of goods sold due to the timing of the changes in value of the derivative instruments relative to the cost and use of the commodity being hedged.
Natural Gas
Our cost of goods sold related to natural gas costs decreased approximately 39.5% for the three months ended July 31, 2020, as compared to the three months ended July 31, 2019. Management attributes this decrease in cost of natural gas from period to period to less ethanol production and higher natural gas inventories.
Other Components of Costs of Goods Sold
Our costs of goods sold related to all other components increased approximately 47.1% for the three months ended July 31, 2020 compared to the same period of 2019. Management attributes this increase in costs from period to period to changes in inventory values in the 2020 period.
Operating Expenses
Operating expenses include wages, salaries and benefits of administrative employees at the plant, insurance, professional fees, property taxes, and similar costs. Our operating expenses decreased by approximately 6.6% for the three
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months ended July 31, 2020 compared to the same period ended 2019 due primarily to timing of payments related to administrative expenses, including professional fees, trade association dues, and consulting fees.
Operating Income (Loss)
Our operating loss for the three months ended July 31, 2020 increased by approximately $3.9 million compared to the same period of 2019. This increase resulted largely from lower revenues in the 2020 period compared to the 2019 period.
Other Income (Expense), Net
We had net other income of approximately $469,000 and net other expense of approximately $129,000 for the three months ended July 31, 2020 and 2019, respectively. This increase in net other income resulted primarily from higher investment income in the three-month 2020 period.
Results of Operations for the Nine Months Ended July 31, 2020 and 2019
The following table shows summary information from the results of our operations and the approximate percentage of revenues, costs of goods sold, operating expenses and other items to total revenues in our unaudited condensed consolidated statements of operations for the nine months ended July 31, 2020 and 2019 (amounts in thousands).
| | Nine Months Ended July 31, | ||||||||||
| | 2020 | | 2019 | ||||||||
| | (unaudited) | | (unaudited) | ||||||||
Statement of Operations Data | | Amount |
| % | | Amount |
| % | ||||
Revenue | | $ | 120,595 |
| 100.0 | % | | $ | 155,201 |
| 100.0 | % |
Cost of Goods Sold | |
| 134,379 |
| 111.4 | % | |
| 155,186 |
| 100.0 | % |
Gross Profit (Loss) | |
| (13,784) |
| (11.4) | % | |
| 15 |
| 0.0 | % |
Operating Expenses | |
| 5,167 |
| 4.3 | % | |
| 4,985 |
| 3.2 | % |
Operating Loss | |
| (18,951) |
| (15.7) | % | |
| (4,970) |
| (3.2) | % |
Other Income (Expense), net | |
| (88) |
| (0.1) | % | |
| 21 |
| 0 | % |
Net Loss | |
| (19,039) |
| (15.8) | % | |
| (4,949) |
| (3.2) | % |
Less: Net Loss Attributable to Non-controlling Interest | |
| 6,373 |
| 5.3 | % | |
| 1,357 |
| 0.9 | % |
Net Loss Attributable to Granite Falls Energy, LLC | | $ | (12,666) |
| (10.5) | % | | $ | (3,592) |
| (2.3) | % |
Revenues
Revenues from our three primary products: ethanol, distillers’ grains and corn oil, represented approximately 98.7% and 98.8% of our total consolidated revenues for the nine months ended July 31, 2020 and 2019, respectively. Miscellaneous other revenues attributable to incidental sales of corn syrup and Agrinatural revenues (net of eliminations) represented 1.3% and 1.2% of our consolidated revenues for the nine months ended July 31, 2020 and 2019, respectively.
The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our unaudited condensed consolidated statements of operations for the nine months ended July 31, 2020:
| | Nine Months Ended July 31, 2020 | ||||
Revenue Sources | | Sales Revenue |
| % of Total Revenues | ||
Ethanol sales | | $ | 92,197 | | 76.5 | % |
Distillers' grains sales | |
| 22,042 | | 18.3 | % |
Corn oil sales | |
| 4,745 | | 3.9 | % |
Miscellaneous other | | | 1,611 | | 1.3 | % |
Total Revenues | | $ | 120,595 | | 100.0 | % |
The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our unaudited condensed consolidated statements of operations for the nine months ended July 31, 2019:
| | Nine Months Ended July 31, 2019 |
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Revenue Sources | | Sales Revenue |
| % of Total Revenues | ||
Ethanol sales | | $ | 119,366 | | 76.9 | % |
Distillers' grains sales | |
| 28,241 | | 18.2 | % |
Corn oil sales | |
| 5,677 | | 3.7 | % |
Miscellaneous other | | | 1,917 | | 1.2 | % |
Total Revenues | | $ | 155,201 | | 100.0 | % |
Our total consolidated revenues decreased by approximately 22.3% for the nine months ended July 31, 2020, as compared to same period of 2019, due to decreases in the average price received for our ethanol and corn oil, as well as decreased production and sales of ethanol, distillers’ grains, and corn oil, which was partially offset by an increase in the average price received for our distillers’ grains. The following table reflects quantities of our three primary products sold and the average net prices received for the nine months ended July 31, 2020 and 2019:
| | Nine Months Ended July 31, 2020 | | Nine Months Ended July 31, 2019 | ||||||
Product | | Quantity Sold | | Avg. Net Price | | Quantity Sold | | Avg. Net Price | ||
Ethanol (gallons) | | 77,495 | | $ | 1.19 | | 96,299 | | $ | 1.24 |
Distillers' grains (tons) | | 167 | | $ | 132.33 | | 215 | | $ | 131.29 |
Corn oil (pounds) | | 19,741 | | $ | 0.24 | | 22,915 | | $ | 0.25 |
Ethanol
Total revenues from sales of ethanol decreased by approximately 22.8% for the nine months ended July 31, 2020 compared to the same period of 2019 due to an approximately 4.0% decrease in the average price per gallon we received, coupled with an approximately 19.5% decrease in the volume of ethanol sold. The decrease in gallons of ethanol sold from period to period was primarily due to an approximately 25.7% decrease in the volume sold at the HLBE plant, coupled with an approximately 13.2% decrease in the volume of ethanol sold at the GFE plant, both attributable to lower production during the 2020 period. The decrease in ethanol prices resulted principally from a decrease in demand for ethanol and significantly lower gasoline prices. The decrease in volume sold was primarily due to idling of the plants through May 2020 and for a portion of July 2020 at HLBE.
Our ethanol derivative instruments resulted in a loss of approximately $489,000 during the nine months ended July 31, 2020. Comparatively, our derivative positions resulted in a gain of approximately $256,000 during the nine months ended July 31, 2019. Based on the lower of cost or net realizable value analysis, as a component of cost of goods sold, we recorded a loss on ethanol inventories of approximately $648,000 for the nine months ended July 31, 2020 and a loss of approximately $581,000 for the nine months ended July 31, 2019.
Distillers' Grains
Total revenues from sales of distillers’ grains decreased by approximately 22.0% for the nine months ended July 31, 2020 compared to the same period of 2019. This decrease is due to an approximately 22.6% decrease in aggregate tons sold from period to period, which was partially offset by an approximately 0.8% increase in the average price per ton we received. We sold fewer total tons of distillers grains during the nine months ended July 31, 2020 compared to the nine months ended July 31, 2019 due to decreased ethanol production in the 2020 period. The increase in the market price of distillers’ grains is due to strong demand and unexpected supply disruptions.
Corn Oil
Total revenues from sales of corn oil decreased by approximately 16.4% for the nine months ended July 31, 2020 compared to the nine months ended July 31, 2019 due to an approximately 13.8% decrease in pounds sold from period to period and an approximately 4.0% decrease in price per pound sold. The decrease in volume sold for the nine months ended July 31, 2020 compared to the same period of 2019 is attributable to decreased ethanol production during the nine months ended July 31, 2020.
Cost of Goods Sold
Our cost of goods sold decreased by approximately 13.4% for the nine months ended July 31, 2020, as compared to the nine months ended July 31, 2019. However, as a percentage of revenues, our cost of goods sold increased to
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approximately 111.4% for the nine months ended July 31, 2020, as compared to approximately 100.0% for the same period in 2019 due to the negative margin between the price of ethanol and the price of corn from period to period. The cost of goods sold per gallon of ethanol sold for the nine months ended July 31, 2020 and 2019 was approximately $1.56 and $1.45 per gallon, respectively.
The following table shows the costs of corn and natural gas (our two largest single components of costs of goods sold), as well as all other components of cost of goods sold, which includes processing ingredients, electricity, and wages, salaries and benefits of production personnel, and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the nine months ended July 31, 2020:
| | Nine months ended July 31, 2020 | ||||
| | Cost |
| % of Cost of Goods Sold | ||
| | (in thousands) | | | | |
Corn costs |
| $ | 94,637 | | 70.4 | % |
Natural gas costs | |
| 7,427 | | 5.5 | % |
All other components of costs of goods sold | |
| 32,315 | | 24.1 | % |
Total Cost of Goods Sold |
| $ | 134,379 | | 100.0 | % |
The following table shows the costs of corn, natural gas, and all other components of cost of goods sold and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the nine months ended July 31, 2019:
| | Nine months ended July 31, 2019 | ||||
| | Cost |
| % of Cost of Goods Sold | ||
| | (in thousands) | | | | |
Corn costs |
| $ | 114,624 | | 73.9 | % |
Natural gas costs | |
| 9,432 | | 6.1 | % |
All other components of costs of goods sold | |
| 31,130 | | 20.0 | % |
Total Cost of Goods Sold |
| $ | 155,186 | | 100.0 | % |
Corn
Our cost of goods sold related to corn was approximately 17.6% less for the nine months ended July 31, 2020 compared to the same period of 2019, due primarily to an approximately 20.9% decrease in the number of bushels of corn processed, which was partially offset by an approximately 4.5% increase in the average price per bushel paid for corn from period to period. For the nine months ended July 31, 2020 and 2019, we processed approximately 25.5 million and 32.2 million bushels of corn, respectively. The corn-ethanol price spread (the difference between the price per gallon of ethanol and the price per bushel of grain divided by 2.8) for the nine months ended July 31, 2020, was approximately $0.11 lower than the corn-ethanol price spread we experienced for same period of 2019.
We had a loss related to corn derivative instruments of approximately $1.0 million for the nine months ended July 31, 2020, which increased our costs of goods sold. Comparatively, we had a gain related to corn derivative instruments of approximately $1.3 million for the nine months ended July 31, 2019, which decreased our cost of goods sold. Based on the lower of cost or net realizable value analysis, as a component of cost of goods sold, the Company recorded a loss on corn inventories of approximately $184,000 and $21,000 for the nine months ended July 31, 2020 and 2019, respectively. Management has evaluated the outstanding corn forward purchase contracts and its inventories using the lower of cost or net realizable value evaluation, similar to the method used on its inventory, and has determined that GFE had an impairment loss of approximately $207,000 at July 31, 2020 and HLBE had an impairment loss of approximately $824,000 at July 31, 2020. The impairment expense is recorded as a component of cost of goods sold.
Natural Gas
Natural gas costs decreased approximately 21.3% for the nine months ended July 31, 2020 as compared to the nine months ended July 31, 2019. The decrease in natural gas costs was primarily due to decreased production levels during the 2020 period.
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Operating Expenses
Operating expenses for the nine months ended July 31, 2020 increased approximately 3.7% compared to the nine months ended July 31, 2019 due primarily to increases in property taxes, insurance, and professional fees. As a percentage of total revenues, operating expenses slightly increased to approximately 4.3% for the nine months ended July 31, 2020, as compared to 3.2% for the nine months ended July 31, 2019.
Operating Loss
Our operating loss for the nine months ended July 31, 2020 was approximately $14.0 million more compared to the same period of 2019. This increase resulted largely from increased prices for corn relative to the price of ethanol and negative operating margin.
Other Income (Expense), Net
We had net other expense of approximately $88,000 and net other income of approximately $21,000 during the nine months ended July 31and 2019, respectively. We had less other income primarily due to less interest income and investment loss in the 2020 period as compared to the 2019 period.
Investments
On August 2, 2017, GFE completed a $7.5 million investment in Ringneck, acquiring 1,500 capital units of Ringneck. GFE financed its investment by borrowing $7.5 million under its credit facility with Project Hawkeye. Details of the Project Hawkeye credit facility are provided below in the section below entitled “Indebtedness - GFE’s Other Credit Arrangement.” GFE’s investment is sufficient to grant it the right to appoint one director to the board of directors of Ringneck and has appointed Steve Christensen, its CEO, to fill this seat. On June 10, 2019, GFE subscribed to purchase an additional 100 capital units of Ringneck at a price of $5,000 per unit for a total of an additional $500,000.
Ringneck is a South Dakota limited liability company which has constructed an 80 million gallon per year ethanol manufacturing plant outside of Onida, South Dakota in Sully County. The plant commenced operations in June 2019. The units GFE acquired in Ringneck are subject to restrictions on transfer, therefore, this should not be considered a liquid investment.
On June 29, 2018, GFE completed a $2.0 million investment in in Harvestone Group, LLC (“Harvestone”), acquiring 20 preferred membership units of Harvestone. GFE’s capital contribution was initially sufficient to secure GFE the right to appoint one advisor to the advisory committee to the managers of Harvestone, and GFE had appointed Eric Baukol, its Risk Manager, to serve as its appointed advisor. In October 2019, Harvestone and its members amended the Limited Liability Company Agreement of Harvestone, which resulted in the removal of GFE’s right to appoint an advisor to the advisory committee to the managers of Harvestone.
Harvestone is a start-up ethanol marketing, logistics, and trading company headquartered in Franklin, Tennessee. Harvestone is owned by several other ethanol producers and other private investors. Its primary business is marketing and trading for member and non-member ethanol producers.
Neither Ringneck nor Harvestone conducted federally-registered offerings and neither company is a registered reporting company with SEC. Therefore, we do not expect that information about Ringneck or Harvestone will be available via the SEC’s EDGAR filing system. As a result, it may be difficult for our investors to obtain information about Ringneck and Harvestone.
GFE’s investments in Ringneck and Harvestone are subject to significant restrictions on transfer under the respective operating agreements of Ringneck and Harvestone. As a result, GFE’s investments in these companies are not liquid and it may take a significant amount of time before GFE realizes a return on either investment, if at all.
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Changes in Financial Condition at July 31, 2020 and October 31, 2019
The following table highlights our financial condition at July 31, 2020 and October 31, 2019 (amounts in thousands):
|
| July 31, 2020 |
| October 31, 2019 |
| ||
| | (unaudited) | | | | ||
Current Assets | | $ | 20,880 | | $ | 36,163 | |
Total Assets | | $ | 105,887 | | $ | 106,055 | |
Current Liabilities | | $ | 13,453 | | $ | 13,355 | |
Long-Term Debt, less current portion | | $ | 10,942 | | $ | 6,639 | |
Operating lease, long-term liabilities | | $ | 16,662 | | $ | — | |
Other Long-Term Liabilities | | $ | 1,410 | | $ | 1,376 | |
Members' Equity attributable to Granite Falls Energy, LLC | | $ | 52,724 | | $ | 65,469 | |
Non-controlling Interest | | $ | 10,696 | | $ | 19,216 | |
The decrease in current assets is attributable to a decrease in cash on hand of approximately $6.5 million at July 31, 2020 compared to October 31, 2019. The decrease in cash was due primarily to increased net loss in the 2020 period. Additionally, we had decreases in accounts receivable of approximately $6.0 million. Offsetting these decreases were increases in restricted cash of approximately $221,000 and in prepaid expenses of approximately $307,000 at July 31, 2020 compared to October 31, 2019.
Our current liabilities increased approximately $98,000 at July 31, 2020 compared to October 31, 2019, due primarily to increases in checks drawn in excess of bank balances of approximately $686,000, current maturities of long-term debt of approximately $1.3 million, accrued expenses of approximately $1.1 million, and current liabilities related to our operating lease of approximately $3.6 million, partially offset by decreases in accounts payable of approximately $6.7 million due to the timing of payments to vendors.
Our long-term debt increased approximately $4.3 million at July 31, 2020 compared to October 31, 2019, due primarily to HLBE’s borrowing under its 2020 Credit Facility with Compeer.
Members’ equity attributable to Granite Falls Energy, LLC at July 31, 2020 compared to October 31, 2019 decreased by approximately $12.7 million. The decrease was related primarily to our approximately $19.0 million net loss attributable to GFE during the nine months ended July 31, 2020.
Non-controlling interest totaled approximately $10.7 million and $19.2 million at July 31, 2020 and October 31, 2019, respectively. This decrease is a result of the acquisition of Agrinatural’s non-controlling interest in December 2019 and increased net loss attributable to non-controlling interest in the 2020 period.
Liquidity and Capital Resources
Our principal sources of liquidity consist of cash provided by operations, cash, and available borrowings under our credit facilities. Based on management’s financial forecasts, we expect to have sufficient cash generated by continuing operations and revolving term loan to fund our operations for the next twelve months. However, should we experience unfavorable operating conditions in the future, we may have to secure additional debt or equity sources for working capital or other purposes.
Cash Flows
The following table shows our cash flows for the nine months ended July 31, 2020 and 2019 (amounts in thousands):
|
| 2020 | | 2019 |
| ||
| | (unaudited) | | (unaudited) | | ||
Net cash used in operating activities | | $ | (8,520) | | $ | (550) | |
Net cash used in investing activities | | $ | (2,252) | | $ | (953) | |
Net cash provided by (used in) financing activities | | $ | 4,285 | | $ | (1,393) | |
Net decrease in cash and restricted cash | | $ | (6,487) | | $ | (2,896) | |
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Operating Cash Flows
During the nine months ended July 31, 2020, we used more cash in operating activities compared to the same period of 2019 primarily due to more net loss in the 2020 period. Additionally, changes in various working capital components, including the value of commodity derivative instruments and accounts payable, contributed to the higher cash used during the 2020 period.
Investing Cash Flows
Cash used in investing activities was approximately $1.3 million more for the nine months ended July 31, 2020, compared to the same period of 2019, due to an increase in capital expenditures for general plant improvements and for construction of a grain bin at HLBE.
Financing Cash Flows
During the nine months ended July 31, 2020, we borrowed approximately $4.3 million from long-term debt, net of repayments, and increased checks in excess of bank balances of approximately $0.7 million. This was partially offset by approximately $2.0 million used to acquire non-controlling interest. Comparatively, during the same period of 2019, we made payments of approximately $1.2 million in distributions to our unit holders and principal payments of approximately $168,000 on our long-term debt.
Indebtedness
GFE’s Credit Arrangements with AgCountry
GFE has a credit facility with AgCountry Farm Credit Services, PCA, formerly known as United FCS (“AgCountry”) for which Co-Bank serves as the administrative agent. The credit facility originally consisted of a long-term revolving term loan, with an aggregate principal commitment amount of $18,000,000 that reduced by $2,000,000 semi-annually beginning September 1, 2014, until final payment at maturity on March 1, 2018. However, on September 8, 2017, GFE entered into amendment to the master loan agreement to amend the credit facility to replace our long-term revolving loan with a seasonal revolving loan in the amount of $6,000,000. In connection therewith, our revolving term loan was terminated, and we executed a revolving credit supplement to establish the seasonal revolving loan. GFE had no outstanding balance on the revolving term loan at its termination on September 8, 2017.
Under the seasonal revolving loan, GFE may borrow, repay, and re-borrow up to the aggregate principal commitment of $6.0 million until its maturity. GFE had no outstanding balance on the seasonal revolving loan at July 31, 2020. The aggregate principal amount available to GFE for additional borrowing was $6.0 million at July 31, 2020.
The seasonal revolving loan bears interest from the date funds are first advanced on the loan through maturity, at a rate per annum equal to the sum of (x) the One Month LIBOR Index Rate plus (y) 2.75% per annum. The interest rate was 2.90% and 4.52% at July 31, 2020 and October 31, 2019, respectively.
GFE pays an unused commitment fee on the unused portion of the seasonal revolving loan commitment at the rate of 0.250% per annum. The credit facility with AgCountry is secured by substantially all of GFE’s assets. There are no savings account balance collateral requirements as part of this credit facility.
The credit facility requires GFE to comply with certain financial covenants at various times calculated monthly, quarterly or annually, including restriction of the payment of dividends and maintenance of certain financial ratios including minimum working capital, minimum net worth and a debt service coverage ratio as defined by the credit facility. GFE is permitted to pay distributions to its members up to 75% of its net income for the year in which the distributions are paid provided that immediately prior to the distribution and after giving effect to the distribution, no default exists and GFE is in compliance with all of its loan covenants including compliance with the financial covenants. Further, GFE agreed not to create or incur any indebtedness except for debt to AgCountry, accounts payable to trade creditors, subordinated debt owed to Project Hawkeye, or debt to other lenders in an aggregate amount not exceed $750,000 or make loans or advances or invest in any entity, other than its investments in HLBE and Ringneck, without the consent of CoBank or AgCountry. CoBank consented to our investment in Harvestone. During the second fiscal quarter of 2020, the credit facility was amended to reduce the working capital covenant to $9 million, from the original $10 million working capital
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covenant, during the period from March 31, 2020 through September 30, 2020, and increasing to $10 million beginning October 1, 2020. Additionally, the current portion of leases will be excluded from the calculation of current liabilities. Failure to comply with the protective loan covenants or maintain the required financial ratios may cause acceleration of the outstanding principal balances on the revolving term loan and/or the imposition of fees, charges or penalties. For the fiscal year ended October 31, 2019, GFE had an event of non-compliance with the debt service coverage ratio as defined in the credit facility. In December 2019, GFE received a waiver from its lender waiving this event of non-compliance. If market conditions deteriorate in the future, circumstances may develop which could result in GFE violating the financial covenants or other terms of its credit facility. Should unfavorable market conditions result in our violation of the terms or covenants of the credit facility and we fail to obtain a waiver of any such term or covenant, AgCountry could deem GFE in default, impose fees, charges and penalties, terminate any commitment to loan funds and require GFE to immediately repay a significant portion or possibly the entire outstanding balance of the revolving term loan. In the event of a default, AgCountry could also elect to proceed with a foreclosure action on our plant.
In May 2020, GFE had an event of non-compliance related to the minimum working capital requirement as defined in the credit facility. The Company has obtained a waiver from its lender for this event of non-compliance. The Company was in compliance with all covenants on July 31, 2020. However, the Company anticipates an event of non-compliance with respect to our debt service coverage ratio for the period ended October 31, 2020. The Company intends to obtain a waiver from its lender for this anticipated event of noncompliance.
If market conditions deteriorate in the future, circumstances may develop which could result in us violating the financial covenants or other terms of GFE’s credit facility. If we fail to comply with the terms of our credit agreement with AgCountry, and AgCountry refuses to waive the non-compliance, AgCountry could terminate the credit facility and any commitment to loan funds to GFE.
GFE’s Other Credit Arrangement
GFE has a credit facility with Project Hawkeye for a $7.5 million loan to finance the balance of its initial subscription in Ringneck. Interest on the Project Hawkeye loan accrues at a variable rate equal to the sum of the One Month LIBOR Index Rate plus 3.05% per annum, with an interest rate floor of 3.55%, which was 3.55% and 4.82% at July 31, 2020 and October 31, 2019, respectively.
The Project Hawkeye loan requires annual interest payments only for the first two years of the loan and monthly principal payments of approximately $89,000 plus interest for years three through nine based on a seven-year amortization period. The monthly amortized payments will be re-amortized following any change in interest rate. The entire outstanding principal balance of the loan, plus any accrued and unpaid interest thereon, is due and payable in full on August 2, 2026. GFE is permitted to voluntarily prepay all or any portion of the outstanding balance of this loan at any time without premium or penalty.
Pursuant to a pledge agreement entered into in connection with the Project Hawkeye loan, GFE’s obligations are secured by all of its right, title, and interest in its investment in Ringneck, including the 1,500 units subscribed for by GFE. The loan is non-recourse to all of GFE’s other assets. As a result, in the event of default, the only remedy available to Project Hawkeye will be to foreclose and seize all of GFE’s right, title and interest in its investment in Ringneck.
GFE’s SBA Paycheck Protection Program Loan
In March 2020, Congress passed the Paycheck Protection Program, authorizing loans to small businesses for use in paying employees that they continue to employ throughout the COVID-19 pandemic and for rent, utilities and interest on mortgages. Loans obtained through the Paycheck Protection Program are eligible to be forgiven as long as the proceeds are used for qualifying purposes and certain other conditions are met. On April 17, 2020, the Company received a loan in the amount of $703,900 through the Paycheck Protection Program. Management expects that the entire loan will be used for payroll, utilities and interest; therefore, management anticipates that the loan will be substantially forgiven. To the extent it is not forgiven, the Company would be required to repay that portion at an interest rate of 1% over a period of two years, beginning November 2020 with a final installment in April 2022.
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HLBE’s Compeer Credit Facility
HLBE has a 2020 Credit Facility with Compeer Financial, formerly known as AgStar Financial Services, FCLA (“Compeer”), which includes an amended and restated revolving term loan with an $8,000,000 principal commitment, which was increased to a $13,000,000 principal commitment in June 2020. This loan replaces the amended revolving term note and seasonal revolving loan made under the 2018 Credit Facility. The loan is secured by substantially all of HLBE’s assets, including a subsidiary guarantee. The 2020 Credit Facility contains customary covenants, including restrictions on the payment of dividends and loans and advances to Agrinatural, and maintenance of certain financial ratios including minimum working capital, minimum net worth and a debt service coverage ratio as defined by the credit facility. During the second fiscal quarter of 2020, the 2020 Credit Facility was amended to reduce the working capital covenant to $8 million, from the original $10 million working capital covenant, through the period ending December 31, 2020, and increasing to $10 million beginning January 1, 2021. Additionally, the current portion of leases will be excluded from the calculation of current liabilities. Failure to comply with the protective loan covenants or maintain the required financial ratios may cause acceleration of the outstanding principal balances on the revolving term loan and/or the imposition of fees, charges, or penalties. In May 2020, HLBE had an event of non-compliance related to the minimum working capital requirement as defined in the 2020 Credit Facility. HLBE was in compliance with all covenants on July 31, 2020. However, HLBE anticipates an event of non-compliance with respect to our debt service coverage ratio for the period ended October 31, 2020. HLBE intends to obtain a waiver from its lender for this anticipated event of noncompliance.
As part of the 2020 Credit Facility closing, HLBE entered into an amended administrative agency agreement with CoBank, ACP (“CoBank”). As a result, CoBank will continue act as the agent for the lender with respect to the 2020 Credit Facility. HLBE agreed to pay CoBank an annual fee of $2,500 for its services as administrative agent.
Under the terms of the amended revolving term loan, HLBE may borrow, repay, and reborrow up to the aggregate principal commitment amount of $13,000,000. Final payment of amounts borrowed under the amended revolving term loan is due December 1, 2022. Interest on the amended revolving term loan accrues at a variable weekly rate equal to 3.35% above the One-Month LIBOR Index rate, which totaled 3.50% at July 31, 2020.
HLBE also agreed to pay an unused commitment fee on the unused available portion of the amended revolving term loan commitment at the rate of 0.500% per annum, payable monthly in arrears.
HLBE’s Other Credit Arrangements
In addition to HLBE's primary credit arrangement with Compeer, HLBE has other material credit arrangements and debt obligations.
In October 2003, HLBE entered into an industrial water supply development and distribution agreement with the City of Heron Lake, Jackson County, and Minnesota Soybean Processors. In consideration of this agreement, HLBE and Minnesota Soybean Processors are allocated equally the debt service on $735,000 in water revenue bonds that were issued by the City to support this project that were to mature in February 2019. On September 30, 2019, HLBE finalized a new industrial water supply development and distribution agreement with the City of Heron Lake, effective as of February 1, 2019. Under this agreement, HLBE pays flow charges and fixed monthly charges to the City of Heron Lake, in addition to certain excess maintenance costs. The term of this agreement expires February 1, 2029.
In May 2006, HLBE entered into an industrial water supply treatment agreement with the City of Heron Lake and Jackson County. Under this agreement, HLBE pays monthly installments over 24 months starting January 1, 2007 equal to one years’ debt service on approximately $3.6 million in water revenue bonds, which will be returned to HLBE if any funds remain after final payment in full on the bonds and assuming HLBE complies with all payment obligations under the agreement. There was a total of approximately $467,000 and $634,000 in outstanding water revenue bonds at July 31, 2020 and October 31, 2019, respectively. HLBE classifies its obligations under these bonds as assessments payable. The interest rates on the bonds range from 0.50% to 8.73%.
HLBE’s Single Advance Term Note
In June 2020, HLBE entered into a single advance term note with a $3,000,000 principal commitment, with the purpose to finance the construction of a new grain bin and provide principal reduction on its Revolving Term Note. The interest rate is fixed at 3.80%. Principal with interest is to be paid in 10 consecutive, semi-annual installments, with the
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first installment due on December 20, 2020 and the last installment due on June 20, 2025. The note is secured as provided in HLBE’s 2020 Credit Facility.
HLBE’s SBA Paycheck Protection Program Loan
In March 2020, Congress passed the Paycheck Protection Program, authorizing loans to small businesses for use in paying employees that they continue to employ throughout the COVID-19 pandemic and for rent, utilities and interest on mortgages. Loans obtained through the Paycheck Protection Program are eligible to be forgiven as long as the proceeds are used for qualifying purposes and certain other conditions are met. On April 18, 2020, HLBE received a loan in the amount of $595,693 through the Paycheck Protection Program. Management expects that the entire loan will be used for payroll, utilities and interest; therefore, management anticipates that the loan will be substantially forgiven. To the extent it is not forgiven, HLBE would be required to repay that portion at an interest rate of 1% over a period of two years, beginning May 2021 with a final installment in May 2022.
Critical Accounting Policies and Estimates
Management uses estimates and assumptions in preparing our financial statements in accordance with generally accepted accounting principles. These estimates and assumptions affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities, and the reported revenues and expenses. We believe that of our significant accounting policies summarized in Note 1 to our condensed consolidated unaudited financial statements included with this Form 10-Q.
At July 31, 2020, our critical accounting estimates continue to include those described in our annual report on Form 10-K for the fiscal year ended October 31, 2019. Management has not changed the method of calculating and using estimates and assumptions in preparing our condensed consolidated unaudited financial statements in accordance with generally accepted accounting principles in the United States of America.
Off-Balance Sheet Arrangements
We currently have no off-balance sheet arrangements.
Item 3. Quantitative and Qualitative Disclosures About Market Risk
We are exposed to the impact of market fluctuations associated with interest rates and commodity prices as discussed below. We have no exposure to foreign currency risk as all of our business is conducted in U.S. Dollars. We use derivative financial instruments as part of an overall strategy to manage market risk. We use cash, futures and option contracts to hedge changes to the commodity prices of corn, ethanol and natural gas. We do not enter into these derivative financial instruments for trading or speculative purposes, nor do we designate these contracts as hedges for accounting purposes pursuant to the requirements of U.S. Generally Accepted Accounting Principles.
Interest Rate Risk
We are exposed to market risk from changes in interest rates. Exposure to interest rate risk results primarily from our credit facilities with AgCountry, HLBE’s credit facilities with Compeer and HLBE’s note payable to the minority owner of Agrinatural. The specifics of these credit facilities are discussed in greater detail in “Item 2 - Management's Discussion and Analysis of Financial Condition and Results of Operations - Indebtedness”.
At July 31, 2020, there were no amounts outstanding under GFE’s credit facility with AgCountry. Therefore, at July 31, 2020, we had exposure to interest rate risk only from the amounts outstanding under GFE’s credit facility with Project Hawkeye and HLBE’s credit facility with Compeer. Below is a sensitivity analysis we prepared regarding GFE’s and HLBE’s income exposure to changes in interest rates.
The sensitivity analysis below shows the anticipated effect on our income from a 10% adverse change in interest rates for a one-year period.
Outstanding Variable |
| |
| | |
| | | |
| |
Rate Debt at | | Interest Rate at | | Interest Rate Following 10% | | Approximate Adverse |
| ||||
July 31, 2020 | | July 31, 2020 | | Adverse Change | | Change to Income |
|
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$ | 6,607,000 | | 3.55 | % | | 3.91 | % | | $ | 23,000 | |
$ | 2,271,000 | | 3.50 | % | | 3.85 | % | | $ | 7,949 | |
Commodity Price Risk
We seek to minimize the risks from fluctuations in the prices of raw material inputs, such as corn and natural gas, and finished products, such as ethanol and distillers' grains, through the use of hedging instruments. In practice, as markets move, we actively manage our risk and adjust hedging strategies as appropriate. Although we believe our hedge positions accomplish an economic hedge against our future purchases and sales, management has chosen not to use hedge accounting, which would match the gain or loss on our hedge positions to the specific commodity purchase being hedged. We are using fair value accounting for our hedge positions, which means as the current market price of our hedge positions changes, the realized or unrealized gains and losses are immediately recognized in our cost of goods sold or as an offset to revenues. The immediate recognition of hedging gains and losses under fair value accounting can cause net income to be volatile from period to period due to the timing of the change in value of the derivative instruments relative to the cost and use of the commodity being hedged.
As of July 31, 2020, GFE had price protection in place for approximately 10% and 23% of its anticipated corn and natural gas needs, respectively, and approximately 17%, 7%, and 1% of its ethanol, distillers’ grains, and corn oil sales, respectively, for the next 12 months. As of July 31, 2020, HLBE had price protection in place for approximately 16% and 6% of its anticipated corn and natural gas needs, respectively, and approximately 8%, 1%, and 2% of its ethanol, distillers’ grains, and corn oil sales, respectively, for the next 12 months. Through these contracts we hope to minimize risk from future market price fluctuations and basis fluctuations. As input prices move in reaction to market trends and information, our income statement will be affected depending on the impact such market movements have on the value of our derivative instruments. Depending on market movements, crop prospects and weather, these price protection positions may cause immediate adverse effects, but are expected to produce long-term positive growth for us.
A sensitivity analysis has been prepared to estimate our exposure to ethanol, corn and natural gas price risk. Market risk related to these factors is estimated as the potential change in income resulting from a hypothetical 10% adverse change in the fair value of our corn and natural gas prices and average ethanol price as of July 31, 2020, net of the forward and future contracts used to hedge our market risk for corn and natural gas usage requirements. The volumes are based on our expected use and sale of these commodities for both of the GFE and HLBE plants for a one year period from July 31, 2020. The results of this sensitivity analysis, which may differ from actual results, are as follows:
| | Estimated Volume Requirements | | | | Hypothetical Adverse | | | | | |
| | for the next 12 months | | Unit of | | Change in Price as of | | Approximate Adverse | | ||
| | (net of forward and futures contracts) | | Measure | | July 31, 2020 | | Change to Income | | ||
Ethanol | | 109,500,000 | | Gallons | | 10 | % | | $ | 11,440,000 | |
Corn | | 35,500,000 | | Bushels | | 10 | % | | $ | 9,657,000 | |
Natural Gas | | 2,550,000 | | MMBTU | | 10 | % | | $ | 589,000 | |
Participation in Captive Reinsurance Company
We participate in a captive reinsurance company (“Captive”). The Captive reinsures losses related to workman's compensation, commercial property and general liability. Premiums are accrued by a charge to income for the period to which the premium relates and is remitted by our insurer to the captive reinsurer. The Captive reinsures losses in excess of a predetermined amount. The Captive insurer has estimated and collected a premium amount in excess of expected losses but less than the aggregate loss limits reinsured by the Captive. We have contributed limited capital surplus to the Captive that is available to fund losses should the actual losses sustained exceed premium funding. So long as the Captive is fully-funded through premiums and capital contributions to the aggregate loss limits reinsured, and the fronting insurers are financially strong, we cannot be assessed over the amount of our current contributions.
Item 4. Controls and Procedures
We maintain disclosure controls and procedures that are designed to ensure that information required to be disclosed in the reports that we file or submit pursuant to the Securities Exchange Act of 1934 (the “Exchange Act”) is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange
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Commission's rules and forms, and that such information is accumulated and communicated to our management, including our Chief Executive Officer and Chief Financial Officer, as appropriate, to allow for timely decisions regarding required disclosures.
Effectiveness of Disclosure Controls and Procedures
Our management, including our Chief Executive Officer and General Manager (the principal executive officer), Steve Christensen, along with our Chief Financial Officer (the principal financial officer), Stacie Schuler, have reviewed and evaluated the effectiveness of our disclosure controls and procedures as of July 31, 2020. Based upon this review and evaluation, these officers have concluded that our disclosure controls and procedures are effective to ensure that information required to be disclosed in the reports that we file or submit under the Exchange Act is recorded, processed, summarized and reported within the time periods required by the forms and rules of the Securities and Exchange Commission; and to ensure that the information required to be disclosed by an issuer in the reports that it files or submits under the Exchange Act is accumulated and communicated to our management, including our principal executive and principal financial officers, or persons performing similar functions, as appropriate to allow timely decisions regarding required disclosure.
Changes in Internal Control over Financial Reporting
There were no changes in our internal controls over financial reporting during our most recently completed reporting period that have materially affected or are reasonably likely to materially affect, our internal control over financial reporting.
From time to time in the ordinary course of business, Granite Falls Energy, LLC and Heron Lake BioEnergy, LLC may be named as a defendant in legal proceedings related to various issues, including workers’ compensation claims, tort claims, or contractual disputes. We are not currently involved in any material legal proceedings.
The risk factors below should be read in conjunction with the risk factors previously discussed in Item 1A of our Form 10-K for the fiscal year ended October 31, 2019. Additional risks and uncertainties, including risks and uncertainties not presently known to us, or that we currently deem immaterial, could also have an adverse effect on our business, financial condition and/or results of operations.
Our business, and our industry as a whole, could be adversely affected by an outbreak of disease, epidemic or pandemic, such as the global coronavirus pandemic, or similar public threat, or fear of such an event.
The recent global outbreak of the COVID-19 pandemic has had a negative impact on our revenues and operating results, which could worsen and/or continue for a significant period of time. This outbreak has resulted in disruptions and damage to our business, caused by the negative impact to our ability to obtain cost effective raw materials, supplies and component parts necessary to operate our ethanol, distillers’ grains, corn oil, or natural gas business, the negative impact on our ability to operate our facility should COVID-19 spread more broadly within Minnesota or the Midwest, thereby creating an increased risk of exposure to our workforce which cannot operate our facility remotely, and the negative impact to our ability to market and sell our products to markets which have slowed or shut down altogether. It is likely that effect such as these will continue to negatively impact our revenues, operating results, and business as a whole. Mitigation efforts have not and will not completely prevent our business from being adversely affected, and the longer the pandemic impacts supply and demand and the more broadly the pandemic spreads, it is more likely that the impact on our business, revenues and operating results will become increasingly negative.
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
None.
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Item 3. Defaults Upon Senior Securities
None.
Item 4. Mine Safety Disclosures
None.
None.
(a) | The following exhibits are included in this report. |
| | | |
Exhibit No. | | Exhibit | |
| | | |
| Certification of Chief Executive Officer pursuant to 17 CFR 240.13a-14(a)* | ||
| | | |
| Certification of Chief Financial Officer pursuant to 17 CFR 240.13a-14(a)* | ||
| | | |
| Certification of Chief Executive Officer pursuant to 18 U.S.C. Section 1350* | ||
| | | |
| Certification of Chief Financial Officer pursuant to 18 U.S.C. Section 1350* | ||
| | | |
101 | | The following financial information from Granite Falls Ethanol, LLC's Quarterly Report on Form 10-Q for the three and nine months ended July 31, 2020, formatted in XBRL (eXtensible Business Reporting Language): (i) the Condensed Consolidated Balance Sheets at July 31, 2020 and October 31, 2019; (ii) the Condensed Consolidated Statements of Operations for the three and nine months ended July 31, 2020 and 2019; (iii) the Condensed Consolidated Statements of Changes in Members’ Equity for the three and nine months ended July 31, 2020 and 2019; (iv) the Condensed Consolidated Statements of Cash Flows for the nine months ended July 31, 2020 and 2019; and (iv) Notes to Condensed Consolidated Unaudited Financial Statements.* |
* Filed herewith.
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Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
| | |
| | GRANITE FALLS ENERGY, LLC |
| | |
Date: September 14, 2020 | /s/ Steve Christensen | |
| | Steve Christensen |
| | Chief Executive Officer |
| | |
| | /s/ Stacie Schuler |
Date: September 14, 2020 | Stacie Schuler | |
| | Chief Financial Officer |
| | |
| | |
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