Integer Holdings Corp - Quarter Report: 2009 October (Form 10-Q)
U.S.
SECURITIES AND EXCHANGE COMMISSION
Washington,
D.C. 20549
FORM
10-Q
QUARTERLY
REPORT PURSUANT TO SECTION 13 or 15(d)
OF THE
SECURITIES EXCHANGE ACT OF 1934
For the
Quarter ended October 2, 2009
Commission
File Number 1-16137
GREATBATCH,
INC.
(Exact
name of Registrant as specified in its charter)
Delaware
(State of
incorporation)
16-1531026
(I.R.S.
employer identification no.)
10000
Wehrle Drive
Clarence,
New York
14031
(Address
of principal executive offices)
(716)
759-5600
(Registrant’s
telephone number, including area code)
Indicate
by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the Registrant was required
to file such reports), and (2) has been subject to such filing requirements for
the past 90 days. Yes x No
¨
Indicate
by checkmark whether the registrant has submitted electronically and posted on
its corporate Web site, if any, every Interactive Data File required to be
submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this
chapter) during the preceding 12 months (or for such shorter period that the
registrant was required to submit and post such files). Yes ¨ No
¨
Indicate
by check mark whether the registrant is a large accelerated filer, an
accelerated filer, a non-accelerated filer, or a smaller reporting company. See
the definitions of “large accelerated filer,” “accelerated filer” and “smaller
reporting company” in Rule 12b-2 of the Exchange Act. (Check one):
Large
accelerated filer ¨
|
Accelerated
filer x
|
Non-accelerated
filer ¨
|
Smaller
reporting company ¨
|
Indicate
by check mark whether the registrant is a shell company (as defined in Exchange
Act Rule 12b-2). Yes ¨ No
x
The
number of shares outstanding of the Company’s common stock, $0.001 par value per
share, as of November 10, 2009 was: 23,190,401 shares.
GREATBATCH,
INC.
TABLE
OF CONTENTS FOR FORM 10-Q
AS
OF AND FOR THE THREE AND NINE MONTHS ENDED OCTOBER 2, 2009
Page
|
|
COVER
PAGE
|
1
|
TABLE
OF CONTENTS
|
2
|
PART
I - FINANCIAL INFORMATION (unaudited)
|
|
ITEM
1. Condensed Consolidated Financial
Statements
|
|
Condensed Consolidated Balance Sheets
|
3
|
Condensed Consolidated Statements of Operations and Comprehensive Income
(Loss)
|
4
|
Condensed Consolidated Statements of Cash Flows
|
5
|
Condensed Consolidated Statements of Stockholders’ Equity
|
6
|
Notes to Condensed Consolidated Financial Statements
|
7
|
ITEM
2. Management’s Discussion and Analysis of
Financial Condition and Results of Operations
|
28
|
ITEM
3. Quantitative and Qualitative Disclosures About
Market Risk
|
46
|
ITEM
4. Controls and Procedures
|
47
|
PART
II - OTHER INFORMATION
|
|
|
|
ITEM
1. Legal Proceedings
|
48
|
ITEM
1A. Risk Factors
|
48
|
ITEM
2. Unregistered Sales of Equity Securities and Use
of Proceeds
|
48
|
ITEM
3. Defaults Upon Senior Securities
|
48
|
ITEM
4. Submission of Matters to a Vote of Security
Holders
|
49
|
ITEM
5. Other Information
|
49
|
ITEM
6. Exhibits
|
49
|
SIGNATURES
|
49
|
EXHIBIT
INDEX
|
49
|
- 2
-
PART
I - FINANCIAL INFORMATION
ITEM
1. CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
GREATBATCH,
INC.
CONDENSED
CONSOLIDATED BALANCE SHEETS - Unaudited
(in
thousands except share and per share data)
As of
|
||||||||
October 2,
|
January 2,
|
|||||||
|
2009
|
2009 (1)
|
||||||
ASSETS
|
||||||||
Current
assets:
|
||||||||
Cash
and cash equivalents
|
$ | 29,545 | $ | 22,063 | ||||
Accounts
receivable, net of allowance for doubtful accounts of $2.4 million in 2009
and $1.6 million in 2008
|
76,637 | 86,364 | ||||||
Inventories,
net of reserve
|
115,761 | 112,304 | ||||||
Deferred
income taxes
|
15,033 | 8,086 | ||||||
Prepaid
expenses and other current assets
|
10,843 | 6,754 | ||||||
Total
current assets
|
247,819 | 235,571 | ||||||
Property,
plant and equipment, net
|
157,000 | 166,668 | ||||||
Amortizing
intangible assets, net
|
84,474 | 90,259 | ||||||
Trademarks
and tradenames
|
36,208 | 36,130 | ||||||
Goodwill
|
303,994 | 302,221 | ||||||
Deferred
income taxes
|
2,413 | 1,942 | ||||||
Other
assets
|
15,453 | 15,242 | ||||||
Total
assets
|
$ | 847,361 | $ | 848,033 | ||||
LIABILITIES
AND STOCKHOLDERS’ EQUITY
|
||||||||
Current
liabilities:
|
||||||||
Current
portion of long-term debt
|
$ | 30,450 | $ | - | ||||
Accounts
payable
|
28,804 | 48,727 | ||||||
Income
taxes payable
|
2,570 | 4,128 | ||||||
Accrued
expenses and other current liabilities
|
74,857 | 40,497 | ||||||
Total
current liabilities
|
136,681 | 93,352 | ||||||
Long-term
debt
|
265,656 | 314,384 | ||||||
Deferred
income taxes
|
58,251 | 57,905 | ||||||
Other
long-term liabilities
|
6,831 | 7,601 | ||||||
Total
liabilities
|
467,419 | 473,242 | ||||||
Stockholders'
equity:
|
||||||||
Preferred
stock, $0.001 par value, authorized 100,000,000 shares; no shares
issued or outstanding in 2009 or 2008
|
- | - | ||||||
Common
stock, $0.001 par value, authorized 100,000,000 shares; 23,190,401
shares issued and outstanding in 2009 and 22,970,916 shares issued and
22,943,176 shares outstanding in 2008
|
23 | 23 | ||||||
Additional
paid-in capital
|
290,488 | 283,322 | ||||||
Treasury
stock, at cost, no shares in 2009 and 27,740 shares in
2008
|
- | (741 | ) | |||||
Retained
earnings
|
87,796 | 95,263 | ||||||
Accumulated
other comprehensive gain (loss)
|
1,635 | (3,076 | ) | |||||
Total
stockholders’ equity
|
379,942 | 374,791 | ||||||
Total
liabilities and stockholders' equity
|
$ | 847,361 | $ | 848,033 |
(1)
Retroactively adjusted - See Note 2.
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
- 3
-
GREATBATCH,
INC.
CONDENSED
CONSOLIDATED STATEMENTS OF OPERATIONS
AND
COMPREHENSIVE INCOME (LOSS) - Unaudited
(in
thousands except per share data)
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008 (1)
|
2009
|
2008 (1)
|
|||||||||||||
Sales
|
$ | 121,470 | $ | 136,242 | $ | 396,013 | $ | 400,044 | ||||||||
Cost
of sales
|
82,333 | 94,489 | 271,240 | 290,997 | ||||||||||||
Gross
profit
|
39,137 | 41,753 | 124,773 | 109,047 | ||||||||||||
Operating
expenses:
|
||||||||||||||||
Selling,
general and administrative expenses
|
15,790 | 15,681 | 52,362 | 52,685 | ||||||||||||
Research,
development and engineering costs, net
|
9,701 | 6,793 | 26,270 | 23,722 | ||||||||||||
Acquired
in-process research and development
|
- | - | - | 2,240 | ||||||||||||
Litigation
charge (Note 12)
|
34,500 | - | 34,500 | - | ||||||||||||
Other
operating expense, net
|
3,079 | 3,565 | 8,306 | 7,474 | ||||||||||||
Total
operating expenses
|
63,070 | 26,039 | 121,438 | 86,121 | ||||||||||||
Operating
income (loss)
|
(23,933 | ) | 15,714 | 3,335 | 22,926 | |||||||||||
Interest
expense
|
4,895 | 4,981 | 14,714 | 14,948 | ||||||||||||
Interest
income
|
(22 | ) | (142 | ) | (49 | ) | (663 | ) | ||||||||
Other
income, net
|
(112 | ) | (234 | ) | (509 | ) | (1,597 | ) | ||||||||
Income
(loss) before provision (benefit) for income taxes
|
(28,694 | ) | 11,109 | (10,821 | ) | 10,238 | ||||||||||
Provision
(benefit) for income taxes
|
(8,001 | ) | 4,593 | (3,354 | ) | 3,454 | ||||||||||
Net
income (loss)
|
$ | (20,693 | ) | $ | 6,516 | $ | (7,467 | ) | $ | 6,784 | ||||||
Earnings
(loss) per share:
|
||||||||||||||||
Basic
|
$ | (0.90 | ) | $ | 0.29 | $ | (0.33 | ) | $ | 0.30 | ||||||
Diluted
|
$ | (0.90 | ) | $ | 0.28 | $ | (0.33 | ) | $ | 0.30 | ||||||
Weighted
average shares outstanding:
|
||||||||||||||||
Basic
|
22,963 | 22,557 | 22,912 | 22,493 | ||||||||||||
Diluted
|
22,963 | 24,087 | 22,912 | 22,697 | ||||||||||||
Comprehensive
income (loss):
|
||||||||||||||||
Net
income (loss)
|
$ | (20,693 | ) | $ | 6,516 | $ | (7,467 | ) | $ | 6,784 | ||||||
Foreign
currency translation gain (loss)
|
4,871 | (4,914 | ) | 4,888 | 366 | |||||||||||
Unrealized
loss on cash flow hedges, net of tax
|
(213 | ) | (351 | ) | (177 | ) | (26 | ) | ||||||||
Unrealized
loss on short-term investments available for sale, net of
tax
|
- | (20 | ) | - | - | |||||||||||
Comprehensive
income (loss)
|
$ | (16,035 | ) | $ | 1,231 | $ | (2,756 | ) | $ | 7,124 |
(1)
Retroactively adjusted - See Note 2.
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
- 4
-
GREATBATCH,
INC.
CONDENSED
CONSOLIDATED STATEMENTS OF CASH FLOWS - Unaudited
(in
thousands)
Nine months ended
|
||||||||
October 2,
|
September 26,
|
|||||||
2009
|
2008 (1)
|
|||||||
Cash flows from operating
activities:
|
||||||||
Net
income (loss)
|
$ | (7,467 | ) | $ | 6,784 | |||
Adjustments
to reconcile net income (loss) to net cash provided by operating
activities:
|
||||||||
Depreciation
and amortization
|
35,274 | 40,246 | ||||||
Stock-based
compensation
|
6,833 | 8,073 | ||||||
Accrual
for litigation charge
|
34,500 | - | ||||||
Acquired
in-process research and development
|
- | 2,240 | ||||||
Other
non-cash (gains) losses
|
(615 | ) | 75 | |||||
Deferred
income taxes
|
(7,014 | ) | 1,073 | |||||
Changes
in operating assets and liabilities:
|
||||||||
Accounts
receivable
|
11,035 | (17,205 | ) | |||||
Inventories
|
(2,230 | ) | (8,055 | ) | ||||
Prepaid
expenses and other current assets
|
207 | 46 | ||||||
Accounts
payable
|
(18,903 | ) | 15,555 | |||||
Accrued
expenses and other current liabilities
|
206 | (631 | ) | |||||
Income
taxes payable
|
(1,583 | ) | (1,163 | ) | ||||
Net
cash provided by operating activities
|
50,243 | 47,038 | ||||||
Cash flows from investing
activities:
|
||||||||
Purchase
of short-term investments
|
- | (2,010 | ) | |||||
Proceeds
from maturity/disposition of short-term investments
|
- | 9,027 | ||||||
Acquisition
of property, plant and equipment
|
(15,345 | ) | (35,830 | ) | ||||
Purchase
of cost method investments
|
(1,050 | ) | (2,550 | ) | ||||
Acquisitions,
net of cash acquired
|
- | (104,817 | ) | |||||
Other
investing activities
|
(571 | ) | 266 | |||||
Net
cash used in investing activities
|
(16,966 | ) | (135,914 | ) | ||||
Cash flows from financing
activities:
|
||||||||
Principal
payments of long-term debt
|
(37,000 | ) | (40,651 | ) | ||||
Proceeds
from issuance of long-term debt
|
12,000 | 117,000 | ||||||
Other
financing activities
|
(568 | ) | 334 | |||||
Net
cash provided by (used in) financing activities
|
(25,568 | ) | 76,683 | |||||
Effect
of foreign currency exchange rates on cash and cash
equivalents
|
(227 | ) | (1,265 | ) | ||||
Net
increase (decrease) in cash and cash equivalents
|
7,482 | (13,458 | ) | |||||
Cash
and cash equivalents, beginning of year
|
22,063 | 33,473 | ||||||
Cash
and cash equivalents, end of period
|
$ | 29,545 | $ | 20,015 |
(1)
Retroactively adjusted - See Note 2.
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
- 5
-
GREATBATCH,
INC.
CONDENSED
CONSOLIDATED STATEMENT OF STOCKHOLDERS’ EQUITY - Unaudited
(in
thousands)
Accumulated
|
||||||||||||||||||||||||||||||||
Additional
|
Treasury
|
Other
|
Total
|
|||||||||||||||||||||||||||||
Common Stock
|
Paid-In
|
Stock
|
Retained
|
Comprehensive
|
Stockholders'
|
|||||||||||||||||||||||||||
Shares
|
Amount
|
Capital
|
Shares
|
Amount
|
Earnings
|
Gain (Loss)
|
Equity
|
|||||||||||||||||||||||||
Balance,
January 2, 2009 (1)
|
22,971 | $ | 23 | $ | 283,322 | (28 | ) | $ | (741 | ) | $ | 95,263 | $ | (3,076 | ) | $ | 374,791 | |||||||||||||||
Stock-based
compensation
|
- | - | 3,725 | - | - | - | - | 3,725 | ||||||||||||||||||||||||
Net
shares issued under stock incentive plans
|
24 | - | 148 | - | - | - | - | 148 | ||||||||||||||||||||||||
Income
tax benefit from stock options and restricted stock
|
- | - | 19 | - | - | - | - | 19 | ||||||||||||||||||||||||
Shares
contributed to 401(k) Plan
|
195 | - | 3,274 | 28 | 741 | - | - | 4,015 | ||||||||||||||||||||||||
Net
loss
|
- | - | - | - | - | (7,467 | ) | - | (7,467 | ) | ||||||||||||||||||||||
Total
other comprehensive income
|
- | - | - | - | - | - | 4,711 | 4,711 | ||||||||||||||||||||||||
Balance,
October 2, 2009
|
23,190 | $ | 23 | $ | 290,488 | - | $ | - | $ | 87,796 | $ | 1,635 | $ | 379,942 |
(1)
Retroactively adjusted - See Note 2.
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
- 6
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
1.
|
BASIS
OF PRESENTATION
|
The
accompanying unaudited condensed consolidated financial statements have been
prepared in accordance with accounting principles generally accepted in the
United States of America for interim financial information (Accounting Standards
Codification (“ASC”) 270, Interim Reporting) and with
the instructions to Form 10-Q and Article 10 of Regulation
S-X. Accordingly, they do not include all of the information
necessary for a fair presentation of financial position, results of operations,
and cash flows in conformity with accounting principles generally accepted in
the United States of America. Operating results for interim periods
are not necessarily indicative of results that may be expected for the fiscal
year as a whole. In the opinion of management, the condensed
consolidated financial statements reflect all adjustments (consisting of normal
recurring adjustments) considered necessary for a fair presentation of the
results of Greatbatch, Inc. and its wholly-owned subsidiary Greatbatch Ltd.
(collectively “Greatbatch” or the “Company”) for the periods
presented. The preparation of financial statements in conformity with
accounting principles generally accepted in the United States of America
requires management to make estimates and assumptions that affect the reported
amounts of assets, liabilities, sales, expenses, and related disclosures at the
date of the financial statements and during the reporting
period. Actual results could differ from these
estimates. The January 2, 2009 condensed consolidated balance sheet
data, as retroactively adjusted (See Note 2), was derived from audited
consolidated financial statements but does not include all disclosures required
by accounting principles generally accepted in the United States of
America. For further information, refer to the consolidated financial
statements and notes included in the Company’s Annual Report on Form 10-K for
the year ended January 2, 2009. The Company utilizes a fifty-two,
fifty-three week fiscal year ending on the Friday nearest December
31st. For 52-week years, each quarter contains 13
weeks. The third quarter of 2009 and 2008 each contained 13 weeks and
ended on October 2, and September 26, respectively. The Company has
evaluated subsequent events through November 10, 2009, the date of issuance of
our condensed consolidated financial statements. The Company has
revised its Condensed Consolidated Statements of Operations to include a
presentation of Gross Profit and to combine intangible amortization expense
related to cost of sales with Cost of Sales, which was previously broken out
separately.
2.
|
APPLICATION
OF NEW ACCOUNTING POLICY
|
Beginning
in 2009, the Company was required to adopt the provisions of ASC 470-20 related
to the accounting for convertible debt instruments that may be settled in cash
upon conversion. This change in accounting required issuers of convertible
debt instruments that may be settled in cash upon conversion, such as the
Company’s CSN II as described in Note 6, to separately account for the liability
and equity components of those instruments in a manner that will reflect the
entity’s nonconvertible debt borrowing rate when interest cost is recognized in
subsequent periods.
Upon
adoption, the Company determined the carrying amount of the liability component
of CSN II by measuring the fair value of a similar liability that does not have
the associated conversion option as of the date CSN II was issued (March
2007). The carrying amount of the conversion option was then
determined by deducting the fair value of the liability component from the
initial proceeds received from the issuance of CSN II. The carrying
amount of the conversion option was retroactively recorded as Additional Paid-In
Capital with an offset to Long-Term Debt. The carrying amount of the
conversion option is being amortized to Interest Expense using the effective
interest rate method over the expected life of a similar liability without
a conversion option.
- 7
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
Deferred
financing fees incurred in connection with the issuance of CSN II, previously
recorded as Other Assets, were allocated to the liability and equity
components in proportion to the allocation of proceeds between the liability and
equity components. The deferred financing fees allocated to the debt component
are being amortized to Interest Expense over the expected life of CSN
II. The deferred financing fees allocated to the equity
component were recorded as an offset to Stockholders’ Equity.
As
required, the 2008 Condensed Consolidated Financial Statements presented in this
quarterly report have been retroactively adjusted to reflect the adoption of
this change in accounting for convertible debt as if it were in effect on the
date CSN II were originally issued. The following table provides the
impact of this accounting change on the 2008 Condensed Consolidated Financial
Statements:
Impact of
|
||||||||||||
As Previously
|
Accounting
|
Adjusted
|
||||||||||
(in thousands except per share amounts)
|
Reported
|
Change
|
Amounts
|
|||||||||
Condensed Consolidated Balance Sheet
|
||||||||||||
(As
of January 2, 2009)
|
||||||||||||
ASSETS
|
||||||||||||
Other
assets
|
$ | 16,140 | $ | (898 | ) | $ | 15,242 | |||||
Total
assets
|
848,931 | (898 | ) | 848,033 | ||||||||
LIABILITIES
|
||||||||||||
Long-term
debt
|
$ | 352,920 | $ | (38,536 | ) | $ | 314,384 | |||||
Deferred
income taxes - noncurrent
|
44,306 | 13,599 | 57,905 | |||||||||
Total
liabilities
|
498,179 | (24,937 | ) | 473,242 | ||||||||
STOCKHOLDERS'
EQUITY
|
||||||||||||
Additional
paid-in capital
|
$ | 251,772 | $ | 31,550 | $ | 283,322 | ||||||
Retained
earnings
|
102,774 | (7,511 | ) | 95,263 | ||||||||
Total
stockholders' equity
|
350,752 | 24,039 | 374,791 | |||||||||
Total
liabilities and stockholders' equity
|
848,931 | (898 | ) | 848,033 | ||||||||
Condensed Consolidated Statement of
Operations
|
||||||||||||
(Three
months ended September 26, 2008)
|
||||||||||||
Interest
expense
|
$ | 3,268 | $ | 1,713 | $ | 4,981 | ||||||
Income
before provision for income taxes
|
12,822 | (1,713 | ) | 11,109 | ||||||||
Provision
for income taxes
|
5,193 | (600 | ) | 4,593 | ||||||||
Net
income
|
7,629 | (1,113 | ) | 6,516 | ||||||||
Earnings
per share:
|
||||||||||||
Basic
|
$ | 0.34 | $ | (0.05 | ) | $ | 0.29 | |||||
Diluted
|
0.33 | (0.05 | ) | 0.28 | ||||||||
(Nine
months ended September 26, 2008)
|
||||||||||||
Interest
expense
|
$ | 9,908 | $ | 5,040 | $ | 14,948 | ||||||
Income
before provision for income taxes
|
15,278 | (5,040 | ) | 10,238 | ||||||||
Provision
for income taxes
|
5,218 | (1,764 | ) | 3,454 | ||||||||
Net
income
|
10,060 | (3,276 | ) | 6,784 | ||||||||
Earnings
per share:
|
||||||||||||
Basic
|
$ | 0.45 | $ | (0.15 | ) | $ | 0.30 | |||||
Diluted
|
0.44 | (0.14 | ) | 0.30 |
- 8
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
Impact of
|
||||||||||||
As Previously
|
Accounting
|
Adjusted
|
||||||||||
(in thousands except per share amounts)
|
Reported
|
Change
|
Amounts
|
|||||||||
Condensed Consolidated Statement of Cash Flows
|
||||||||||||
(Nine
months ended September 26, 2008)
|
||||||||||||
Net
income
|
$ | 10,060 | $ | (3,276 | ) | $ | 6,784 | |||||
Depreciation
and amortization
|
35,206 | 5,040 | 40,246 | |||||||||
Deferred
income taxes
|
2,837 | (1,764 | ) | 1,073 | ||||||||
Net
cash provided by operating activities
|
47,038 | - | 47,038 |
3.
|
SUPPLEMENTAL
CASH FLOW INFORMATION
|
Nine months ended
|
||||||||
October 2,
|
September 26,
|
|||||||
2009
|
2008
|
|||||||
Noncash
investing and financing activities (in thousands):
|
||||||||
Unrealized
loss on cash flow hedges, net
|
$ | 177 | $ | 26 | ||||
Common
stock contributed to 401(k) Plan
|
4,015 | 3,472 | ||||||
Property,
plant and equipment purchases included in accounts payable
|
1,600 | 4,170 | ||||||
Deferred
financing fees and acquisition costs included in accrued expenses and
other current liabilities
|
- | 293 | ||||||
Shares
issued in connection with a business acquisition
|
- | 1,473 | ||||||
Cash
paid during the period for:
|
||||||||
Interest
|
$ | 5,199 | $ | 6,020 | ||||
Income
taxes
|
4,502 | 2,643 | ||||||
Acquisition
of noncash assets and liabilities:
|
||||||||
Assets
acquired
|
$ | 850 | $ | 167,195 | ||||
Liabilities
assumed
|
- | 58,906 |
4.
|
INVENTORIES,
NET
|
Inventories
are comprised of the following (in thousands):
October 2,
|
January 2,
|
|||||||
2009
|
2009
|
|||||||
Raw
materials
|
$ | 56,480 | $ | 58,352 | ||||
Work-in-process
|
29,920 | 28,851 | ||||||
Finished
goods
|
29,361 | 25,101 | ||||||
Total
|
$ | 115,761 | $ | 112,304 |
The above
inventory amounts are shown net of a reserve for obsolescence of $13.2 million
and $10.6 million as of October 2, 2009 and January 2, 2009,
respectively.
- 9
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
5.
|
INTANGIBLE
ASSETS
|
Amortizing
intangible assets are comprised of the following (in thousands):
Gross
carrying
amount
|
Accumulated
amortization
|
Foreign
currency
translation
|
Net carrying
amount
|
|||||||||||||
October 2, 2009
|
||||||||||||||||
Purchased
technology and patents
|
$ | 82,673 | $ | (40,679 | ) | $ | 272 | $ | 42,266 | |||||||
Customer
lists
|
46,818 | (6,578 | ) | 729 | 40,969 | |||||||||||
Other
|
3,519 | (2,297 | ) | 17 | 1,239 | |||||||||||
Total
amortizing intangible assets
|
$ | 133,010 | $ | (49,554 | ) | $ | 1,018 | $ | 84,474 | |||||||
January 2, 2009
|
||||||||||||||||
Purchased
technology and patents
|
$ | 81,639 | $ | (35,881 | ) | $ | 184 | $ | 45,942 | |||||||
Customer
lists
|
46,547 | (4,056 | ) | 271 | 42,762 | |||||||||||
Other
|
3,508 | (1,964 | ) | 11 | 1,555 | |||||||||||
Total
amortizing intangible assets
|
$ | 131,694 | $ | (41,901 | ) | $ | 466 | $ | 90,259 |
|
Aggregate
amortization expense for the third quarter of 2009 and 2008 was $2.4
million and $2.6 million, respectively. Aggregate amortization
expense for the nine months ended October 2, 2009 and September 26, 2008
was $7.7 million and $8.1 million, respectively. As of October
2, 2009, annual amortization expense is estimated to be $2.6 million for
the remainder of 2009, $9.6 million for 2010, $9.5 million for 2011, $9.4
million for 2012, $8.6 million for 2013 and $7.9 million for
2014.
|
|
The
change in trademarks and trade names during 2009 is as follows (in
thousands):
|
Balance
at January 2, 2009
|
$ | 36,130 | ||
Foreign
currency translation
|
78 | |||
Balance
at October 2, 2009
|
$ | 36,208 |
|
The
change in goodwill during 2009 is as follows (in
thousands):
|
Greatbatch
Medical
|
Electrochem
|
Total
|
||||||||||
Balance
at January 2, 2009
|
$ | 292,278 | $ | 9,943 | $ | 302,221 | ||||||
Foreign
currency translation
|
1,773 | - | 1,773 | |||||||||
Balance
at October 2, 2009
|
$ | 294,051 | $ | 9,943 | $ | 303,994 |
- 10
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
6.
|
DEBT
|
Long-term
debt is comprised of the following (in thousands):
October 2,
|
January 2,
|
|||||||
2009
|
2009
|
|||||||
Revolving
line of credit
|
$ | 107,000 | $ | 132,000 | ||||
2.25%
convertible subordinated notes I, due 2013
|
30,450 | 30,450 | ||||||
2.25%
convertible subordinated notes II, due 2013
|
197,782 | 197,782 | ||||||
Unamortized
discount
|
(39,126 | ) | (45,848 | ) | ||||
Total
debt
|
296,106 | 314,384 | ||||||
Less:
current portion of long-term debt
|
(30,450 | ) | - | |||||
Total
long-term debt
|
$ | 265,656 | $ | 314,384 |
Revolving Line of
Credit - The Company has a senior credit facility (the “Credit Facility”)
consisting of a $235 million revolving credit facility, which can be increased
to $335 million upon the Company’s request and approval by a majority of the
lenders. The Credit Facility also contains a $15 million letter of
credit subfacility and a $15 million swingline subfacility. In
connection with the Electrochem Litigation described in Note 12 and pending the
outcome of its post-trial motion, the Company will be required to bond the
amount of the judgment and statutory interest in order to appeal. The
Company intends to satisfy this requirement by posting a bond, which is expected
to require partial collateralization. In anticipation of this, the Company has
received approval from the lenders supporting the Credit Facility to increase
the letter of credit subfacility by $35 million for use only in connection with
bonding the appeal of the Electrochem Litigation.
The
Credit Facility is secured by the Company’s non-realty assets including cash,
accounts receivable and inventories, and has an expiration date of May 22, 2012
with a one-time option to extend to April 1, 2013 if no default has
occurred. Interest rates under the Credit Facility are, at the
Company’s option, based upon the current prime rate or the LIBOR rate plus a
margin that varies with the Company’s leverage ratio as defined in the credit
agreement. If interest is paid based upon the prime rate, the
applicable margin is between minus 1.25% and 0.00%. If interest is
paid based upon the LIBOR rate, the applicable margin is between 1.00% and
2.00%. The Company is required to pay a commitment fee between 0.125%
and 0.250% per annum on the unused portion of the Credit Facility based on the
Company’s leverage ratio as defined in the credit agreement. The calculation of
the leverage ratio excludes certain “extraordinary, unusual or non-recurring”
expenses or loss such as facility shutdown and consolidation costs (subject to
certain limits as defined in the agreement), as well as up to $35 million in
connection with the Electrochem Litigation.
The
Credit Facility contains limitations on the incurrence of indebtedness,
limitations on the incurrence of liens and licensing of intellectual property,
limitations on investments and restrictions on certain
payments. Except to the extent paid for by common equity of
Greatbatch or paid for out of cash on hand, the Credit Facility limits the
amount paid for acquisitions to $100 million. The restrictions on
payments, among other things, limit repurchase of Greatbatch stock to $60
million and limits the ability of the Company to make cash payments upon
conversion of CSN II. These limitations can be waived upon the
Company’s request and approval of a simple majority of the lenders.
- 11
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
The
Credit Facility also requires the Company to maintain a ratio of adjusted
EBITDA, as defined in the credit agreement, to interest expense of at least 3.00
to 1.00, and a total leverage ratio, as defined in the credit agreement, of not
greater than 5.00 to 1.00 from May 22, 2007 through September 29, 2009 and not
greater than 4.50 to 1.00 from September 30, 2009 and thereafter. The
calculation of adjusted EBITDA excludes certain “extraordinary, unusual or
non-recurring” expenses or loss such as facility shutdown and consolidation
costs (subject to certain limits as defined in the agreement), as well as up to
$35 million in connection with the Electrochem Litigation. As of October 2,
2009, the Company was in compliance with all required covenants.
The
Credit Facility contains customary events of default. Upon the
occurrence and during the continuance of an event of default, a majority of the
lenders may declare the outstanding advances and all other obligations under the
Credit Facility immediately due and payable.
The
weighted average interest rate on borrowings under the Company’s revolving line
of credit as of October 2, 2009, which does not include the impact of the
interest rate swaps described below, was 2.1%. Interest rates reset
based upon the six-month ($98 million) and three-month ($9 million) LIBOR
rate. As of October 2, 2009, the Company had $128 million available
under its Credit Facility. This amount may vary from period to period based upon
the debt levels of the Company as well as the level of EBITDA which impacts the
covenant calculations described above.
Interest Rate Swaps –
The Company has entered into three receive floating-pay fixed interest rate
swaps indexed to the six-month LIBOR rate. The objective of these
swaps is to hedge against potential changes in cash flows on the Company’s
outstanding revolving line of credit, which is indexed to the six-month LIBOR
rate. No credit risk was hedged. The receive variable leg
of the swap and the variable rate paid on the revolving line of credit bear the
same rate of interest, excluding the credit spread, and reset and pay interest
on the same dates. The Company intends to continue electing the
six-month LIBOR as the benchmark interest rate on the debt being
hedged. If the Company repays the debt, it intends to replace the
hedged item with similarly indexed forecasted cash flows. Information
regarding the Company’s outstanding interest rate swaps is as
follows:
Current
|
Fair
|
|||||||||||||||||||||
Pay
|
receive
|
value
|
Balance
|
|||||||||||||||||||
Type
of
|
Notional
|
Start
|
End
|
fixed
|
floating
|
October
2,
|
Sheet
|
|||||||||||||||
Instrument
|
hedge
|
amount
|
date
|
date
|
rate
|
rate
|
2009
|
Location
|
||||||||||||||
(In thousands)
|
(In thousands)
|
|||||||||||||||||||||
Interest
rate swap
|
Cash
flow
|
$ | 80,000 |
3/5/2008
|
7/7/2010
|
3.09 | % | 1.75 | % | $ | (1,358 | ) |
Oth
Liabilities
|
|||||||||
Interest
rate swap
|
Cash
flow
|
18,000 |
12/18/2008
|
12/18/2010
|
2.00 | % | 1.16 | % | (217 | ) |
Oth Liabilities
|
|||||||||||
Interest
rate swap
|
Cash
flow
|
50,000 |
7/7/2010
|
7/7/2011
|
2.16 | % |
6M
LIBOR
|
(255 | ) |
Oth
Liabilities
|
||||||||||||
$ | 148,000 | 2.64 | % | $ | (1,830 | ) |
The
estimated fair value of the interest rate swap agreements represents the amount
the Company expects to receive (pay) to terminate the contracts and is recorded
as Other Long-Term Liabilities in the Condensed Consolidated Balance
Sheets. No portion of the change in fair value of the interest rate
swaps during the first nine months of 2009 was considered
ineffective. The amount recorded as additional interest expense
during the first nine months of 2009 related to the interest rate swaps was $0.9
million.
- 12
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
Convertible
Subordinated Notes - In May 2003, the Company completed a private
placement of $170 million of 2.25% convertible subordinated notes, due June 15,
2013 (“CSN I”). In March 2007, the Company entered into separate,
privately negotiated agreements to exchange $117.8 million of CSN I for an
equivalent principal amount of a new series of 2.25% convertible subordinated
notes due 2013 (“CSN II”) (collectively the “Exchange”) at a 5%
discount. The primary purpose of the Exchange was to eliminate the
June 15, 2010 call and put option that is included in the terms of CSN
I. In connection with the Exchange, the Company issued an additional
$80 million aggregate principal amount of CSN II at a price of $950 per $1,000
of principal. In December 2008, the Company entered into privately
negotiated agreements under which it repurchased $21.8 million in aggregate
principal amount of its outstanding CSN I at $845.38 per $1,000 of
principal. The primary purpose of this transaction was to retire the
notes, which contained a put option exercisable on June 15, 2010, at a
discount.
The
following is a summary of the significant terms of CSN I and CSN
II:
CSN I - The notes
bear interest at 2.25% per annum, payable semi-annually, and are due on June 15,
2013. Holders may convert the notes into shares of the Company’s
common stock at a conversion price of $40.29 per share, which is equivalent to a
conversion ratio of 24.8219 shares per $1,000 of principal, subject to
adjustment, before the close of business on June 15, 2013 only under the
following circumstances: (1) during any fiscal quarter commencing after July 4,
2003, if the closing sale price of the Company’s common stock exceeds 120% of
the $40.29 conversion price for at least 20 trading days in the 30 consecutive
trading day period ending on the last trading day of the preceding fiscal
quarter; (2) subject to certain exceptions, during the five business days after
any five consecutive trading day period in which the trading price per $1,000 of
principal for each day of such period was less than 98% of the product of the
closing sale price of the Company’s common stock and the number of shares
issuable upon conversion of $1,000 of principal; (3) if the notes have been
called for redemption; or (4) upon the occurrence of certain corporate
events. The fair value of CSN I as of October 2, 2009 was
approximately $30 million and is based on recent sales prices.
Beginning
June 20, 2010, the Company may redeem any of the notes at a redemption price of
100% of their principal amount, plus accrued interest. Note holders
may require the Company to repurchase their notes on June 15, 2010 or at any
time prior to their maturity following a fundamental change, as defined in the
indenture agreement, at a repurchase price of 100% of their principal amount,
plus accrued interest. As a result of this provision, beginning in
the second quarter of 2009 the remaining balance of CSN I, along with the
associated deferred tax liability and deferred fees, were classified as
short-term in the Condensed Consolidated Balance Sheet and will be repaid with
availability under the Company’s revolving line of credit or cash flow from
operations. The notes are subordinated in right of payment to all of
our senior indebtedness and effectively subordinated to all debts and other
liabilities of the Company’s subsidiaries.
Beginning
with the six-month interest period commencing June 15, 2010, the Company will
pay additional contingent interest during any six-month interest period if the
trading price of the notes for each of the five trading days immediately
preceding the first day of the interest period equals or exceeds 120% of the
principal amount of the notes.
- 13
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
CSN II - The notes
bear interest at 2.25% per annum, payable semi-annually, and are due on June 15,
2013. The holders may convert the notes into shares of the Company’s
common stock at a conversion price of $34.70 per share, which is equivalent to a
conversion ratio of 28.8219 shares per $1,000 of principal. The
conversion price and the conversion ratio will adjust automatically upon certain
changes to the Company’s capitalization. CSN II notes were issued at
a price of $950 per $1,000 of principal. The fair value of CSN II as
of October 2, 2009 was approximately $177 million and is based on recent sales
prices.
The
effective interest rate of CSN II, which takes into consideration the
amortization of the original discount, deferred fees related to the issuance of
these notes and the discount recognized under ASC 470-20-30 (See Note 2) is
8.5%. The discount on CSN II is being amortized to the maturity date
of the convertible notes utilizing the effective interest method. As
of October 2, 2009, the carrying amount of the discount related to the ASC
470-20-30 equity component was $33.0 million. As of October 2, 2009,
the if-converted value of CSN II notes does not exceed its principal amount as
the Company’s closing stock price of $21.63 did not exceed the conversion price
of $34.70 per share.
The
contractual interest and discount amortization for CSN II were as follows (in
thousands):
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Contractual
interest
|
$ | 1,113 | $ | 1,113 | $ | 3,338 | $ | 3,338 | ||||||||
Discount
amortization
|
2,278 | 2,132 | 6,722 | 6,293 |
The notes
are convertible at the option of the holders at such time as: (i) the closing
price of the Company’s common stock exceeds 150% of the conversion price of the
notes for 20 out of 30 consecutive trading days; (ii) the trading price per
$1,000 of principal is less than 98% of the product of the closing sale price of
common stock for each day during any five consecutive trading day period and the
conversion rate per $1,000 of principal; (iii) the notes have been called for
redemption; (iv) the Company distributes to all holders of common stock rights
or warrants entitling them to purchase additional shares of common stock at less
than the average closing price of common stock for the ten trading days
immediately preceding the announcement of the distribution; (v) the Company
distributes to all holders of common stock any form of dividend which has a per
share value exceeding 5% of the price of the common stock on the day prior to
such date of distribution; (vi) the Company affects a consolidation, merger,
share exchange or sale of assets pursuant to which its common stock is converted
to cash or other property; (vii) the period beginning 60 days prior to but
excluding June 15, 2013; and (viii) certain fundamental changes, as defined in
the indenture agreement, occur or are approved by the Board of
Directors.
Conversions
in connection with corporate transactions that constitute a fundamental change
require the Company to pay a premium make-whole amount, based upon a
predetermined table as set forth in the indenture agreement, whereby the
conversion ratio on the notes may be increased by up to 8.2 shares per $1,000 of
principal. The premium make-whole amount will be paid in shares of
common stock upon any such conversion, subject to the net share settlement
feature of the notes described below.
CSN II
contains a net share settlement feature that requires the Company to pay cash
for each $1,000 of principal to be converted. Any amounts in excess
of $1,000 will be settled in shares of the Company’s common stock, or at the
Company’s option, cash. The Company has a one-time irrevocable
election to pay the holders in shares of its common stock, which it currently
does not plan to exercise.
- 14
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
The notes
are redeemable by the Company at any time on or after June 20, 2012, or at the
option of a holder upon the occurrence of certain fundamental changes, as
defined in the agreement, affecting the Company. The notes are
subordinated in right of payment to all of our senior indebtedness and
effectively subordinated to all debts and other liabilities of the Company’s
subsidiaries.
Deferred
Financing Fees - The following is a reconciliation of deferred financing
fees for the first nine months of 2009 (in thousands):
Previously
reported balance at January 2, 2009
|
$ | 4,994 | ||
ASC
470-20-30 adjustment
|
(898 | ) | ||
Retroactively
adjusted amounts
|
4,096 | |||
Amortization
during the period
|
(800 | ) | ||
Balance
at October 2, 2009
|
$ | 3,296 |
7.
|
PENSION
PLANS
|
The
Company offers certain non-U.S. employees retirement benefits under defined
benefit pension plans. Under these plans, benefits accrue to
employees based upon years of service, position, age and
compensation. The liability and corresponding expense related to
these pension plans is based on actuarial computations of current and future
benefits for employees. Pension expense is charged to current
operating expenses.
|
The
change in the net pension liability for the first nine months of 2009 is
as follows (in thousands):
|
Balance
at January 2, 2009
|
$ | 5,985 | ||
Net
periodic pension cost
|
816 | |||
Benefit
payments
|
(607 | ) | ||
Employer
contribution
|
(1,391 | ) | ||
Foreign
currency translation
|
199 | |||
Balance
at October 2, 2009
|
$ | 5,002 |
The fair
value of pension plan assets as of October 2, 2009 and January 2, 2009 was $9.9
million and $7.5 million, respectively. In order to reduce the
underfunded status of one of its defined benefit pension plans, the Company made
a $1.4 million cash contribution to that plan in July 2009.
Net
pension cost is comprised of the following (in thousands):
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
2009
|
September 26,
2008
|
October 2,
2009
|
September 26,
2008
|
|||||||||||||
Service
cost
|
$ | 228 | $ | 160 | $ | 656 | $ | 532 | ||||||||
Interest
cost
|
104 | 113 | 299 | 377 | ||||||||||||
Amortization
of net loss
|
33 | - | 95 | - | ||||||||||||
Expected
return on plan assets
|
(81 | ) | (108 | ) | (234 | ) | (328 | ) | ||||||||
Net
pension cost
|
$ | 284 | $ | 165 | $ | 816 | $ | 581 |
- 15
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
8.
|
FAIR
VALUE MEASUREMENTS
|
The
following table provides information regarding assets and liabilities recorded
at fair value in the Company’s Condensed Consolidated Balance Sheet as of
October 2, 2009 (in thousands):
Fair value measurements
using
|
||||||||||||||||
Quoted
|
||||||||||||||||
prices
in
|
||||||||||||||||
active
|
Significant
|
|||||||||||||||
markets
|
other
|
Significant
|
||||||||||||||
At
|
for
|
observable
|
unobservable
|
|||||||||||||
October 2,
|
identical
|
inputs
|
inputs
|
|||||||||||||
Description
|
2009
|
assets
|
(Level 2)
|
(Level 3)
|
||||||||||||
Assets
|
||||||||||||||||
Foreign
currency contracts
|
$ | 165 | $ | - | $ | 165 | $ | - | ||||||||
Assets
held for sale (Note 10)
|
$ | 3,300 | $ | - | $ | 3,300 | $ | - | ||||||||
Liabilities
|
||||||||||||||||
Interest
rate swaps
|
$ | 1,830 | $ | - | $ | 1,830 | $ | - |
Interest rate swaps -
The fair value of interest rate swaps are obtained from cash flow models that
utilize observable market data inputs to estimate fair value. These
observable market data inputs include LIBOR and swap rates, and credit spread
curves. In addition to the above, the Company receives fair value
estimates from the interest rate swap counterparty to verify the reasonableness
of the Company’s estimates. The Company’s interest rate swaps
are categorized in Level 2 of the fair value hierarchy.
Foreign currency
contracts - The fair value of foreign currency contracts are obtained
from cash flow models that utilize observable market data inputs to estimate
fair value. These observable market data inputs include foreign
exchange rate and credit spread curves. In addition to the above, the
Company receives fair value estimates from the foreign currency contract
counterparty to verify the reasonableness of the Company’s estimates. The
Company’s foreign currency contracts are categorized in Level 2 of the fair
value hierarchy.
Convertible subordinated
notes - The fair value of the Company’s convertible subordinated notes
disclosed in Note 6 – “Debt” were determined based upon recent third-party
transactions for the Company’s notes in an inactive market. The
Company’s convertible subordinated notes are categorized in Level 2 of the fair
value hierarchy.
Pension plan assets -
The fair value of the Company’s pension plan assets disclosed in Note 7 -
“Pension Plans” are determined based upon multidimensional relational models
with observable market data inputs to estimate fair value. These observable
market data inputs include benchmark yields, reported trades, broker/dealer
quotes, issuer spreads, benchmark securities, bids, offers and reference
data. The Company’s pension plan assets are categorized in Level 2 of
the fair value hierarchy.
Cost method
investments - The Company holds certain cost method investments that are
measured at fair value on a non-recurring basis in periods subsequent to initial
recognition. The fair value of a cost method investment is only
estimated if there are identified events or changes in circumstances that
indicate impairment may be present. The aggregate carrying amount of
our cost method investments included in other assets was $11.9 million as of
October 2, 2009 and $10.9 million as of January 2, 2009.
- 16
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
9.
|
STOCK-BASED
COMPENSATION
|
At the
Company’s 2009 Annual Meeting of Stockholders held on May 15, 2009, the
stockholders of the Company approved the 2009 Stock Incentive Plan (“2009
Plan”). The 2009 Plan authorizes the issuance of up to 1,350,000
shares of equity incentive awards including nonqualified and incentive stock
options, restricted stock, restricted stock units, stock bonuses and stock
appreciation rights subject to the terms of the 2009 Plan. The 2009
Plan limits the amount of restricted stock, restricted stock units and stock
bonuses that may be awarded in the aggregate to 150,000 shares of the 1,350,000
shares authorized.
Compensation
costs related to share-based payments for the three and nine months ended
October 2, 2009 totaled $0.9 million and $3.7 million, respectively, and $1.5
million and $4.8 million for the three and nine months ended September 26, 2008,
respectively. Stock-based compensation expense included in the
Condensed Consolidated Statements of Cash Flows includes costs recognized for
the annual share contribution to the Company’s 401(k) Plan as well as for
share-based payments. The following table summarizes the Company’s
time-vested and performance-vested stock option activity:
Number of
time-vested
stock options
|
Weighted
average
exercise
price
|
Weighted
average
remaining
contractual
life
(in years)
|
Aggregate
intrinsic value
(in millions)
|
|||||||||||||
Outstanding
at January 2, 2009
|
1,498,294 | $ | 24.28 | |||||||||||||
Granted
|
240,170 | 26.53 | ||||||||||||||
Exercised
|
(9,723 | ) | 15.63 | |||||||||||||
Forfeited
or expired
|
(340,431 | ) | 27.63 | |||||||||||||
Outstanding
at October 2, 2009
|
1,388,310 | $ | 23.89 | 7.0 | $ | 1.3 | ||||||||||
Exercisable
at October 2, 2009
|
798,471 | $ | 23.87 | 6.0 | $ | 1.0 |
Number of
performance-
vested stock
options
|
Weighted
average
exercise
price
|
Weighted
average
remaining
contractual
life
(in
years)
|
Aggregate
intrinsic value
(in
millions)
|
|||||||||||||
Outstanding
at January 2, 2009
|
798,564 | $ | 23.62 | |||||||||||||
Granted
|
310,407 | 26.53 | ||||||||||||||
Forfeited
or expired
|
(81,666 | ) | 23.89 | |||||||||||||
Outstanding
at October 2, 2009
|
1,027,305 | $ | 24.48 | 8.4 | $ | 0.0 | ||||||||||
Exercisable
at October 2, 2009
|
89,019 | $ | 23.60 | 5.7 | $ | 0.0 |
- 17
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
The
weighted-average fair value and assumptions used to value options granted are as
follows:
Nine months ended
|
||||||||
October 2,
|
September 26,
|
|||||||
2009
|
2008
|
|||||||
Weighted-average
fair value
|
$ | 8.63 | $ | 7.94 | ||||
Risk-free
interest rate
|
2.02 | % | 2.92 | % | ||||
Expected
volatility
|
39 | % | 40 | % | ||||
Expected
life (in years)
|
5.6 | 5.2 | ||||||
Expected
dividend yield
|
0 | % | 0 | % |
The
following table summarizes the Company’s restricted stock and restricted stock
unit activity:
Weighted average
|
||||||||
Activity
|
fair value
|
|||||||
Nonvested
at January 2, 2009
|
207,765 | $ | 22.86 | |||||
Shares
granted
|
98,858 | 26.23 | ||||||
Shares
forfeited
|
(11,201 | ) | 23.90 | |||||
Nonvested
at October 2, 2009 (1)
|
295,422 | $ | 23.95 |
(1)
|
Includes
24,000 performance-vested restricted stock shares with a weighted average
grant date fair value of $22.59 per
share.
|
10.
|
OTHER
OPERATING EXPENSE
|
The
following were recorded in other operating expense, net in the Company’s
Condensed Consolidated Statements of Operations and Comprehensive Income (in
thousands):
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
(a)
2005 & 2006 facility shutdowns and consolidations
|
$ | - | $ | 335 | $ | - | $ | 672 | ||||||||
(b)
2007 & 2008 facility shutdowns and consolidations
|
1,449 | 1,322 | 4,926 | 2,954 | ||||||||||||
(c)
Integration costs
|
1,196 | 1,812 | 2,776 | 3,876 | ||||||||||||
Asset
dispositions and other
|
434 | 96 | 604 | (28 | ) | |||||||||||
$ | 3,079 | $ | 3,565 | $ | 8,306 | $ | 7,474 |
(a) 2005 & 2006
facility shutdowns and consolidations. Beginning in the first
quarter of 2005 and ending in the second quarter of 2006 the Company
consolidated its medical capacitor manufacturing operations in Cheektowaga, NY,
and its implantable medical battery manufacturing operations in Clarence, NY,
into its advanced power source manufacturing facility in Alden, NY (“Alden
Facility”). The Company also consolidated its capacitor research,
development and engineering operations from its Cheektowaga, NY facility into
its technology center in Clarence, NY.
In the
first quarter of 2005, the Company announced its intent to close its Carson
City, NV facility and consolidate the work performed at that facility into its
Tijuana, Mexico facility. That consolidation project was completed in
the third quarter of 2007.
- 18
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
In the
fourth quarter of 2005, the Company announced its intent to close its Columbia,
MD facility (“Columbia Facility”) and Fremont, CA Advanced Research Laboratory
(“ARL”). The Company also announced that the manufacturing operations
at its Columbia Facility would be moved into its Tijuana Facility and that the
research, development and engineering and product development functions at its
Columbia Facility and at ARL would relocate to its technology center in
Clarence, NY. The ARL portion of this consolidation project was
completed in the fourth quarter of 2006. The Columbia Facility
portion of this consolidation project was completed in the third quarter of
2008.
During
the fourth quarter of 2006, the Company completed a plan for consolidating its
corporate and business unit organization structure. A significant
portion of the annual savings from this initiative was reinvested into research
and development activities and business growth opportunities.
The total
cost of these projects was $24.7 million, which was incurred from 2005 to 2008,
and consisted of the following:
|
a.
|
Severance
and retention - $7.4 million;
|
|
b.
|
Production
inefficiencies, moving and revalidation - $4.6
million;
|
|
c.
|
Accelerated
depreciation and asset write-offs - $1.1
million;
|
|
d.
|
Personnel
- $8.4 million; and
|
|
e.
|
Other
- $3.2 million.
|
All
categories of costs were considered to be cash expenditures, except accelerated
depreciation and asset write-offs. All costs incurred during 2008
were included in the Greatbatch Medical business segment. Accrued
liabilities related to the 2005 & 2006 facility shutdowns and consolidations
are comprised of the following (in thousands):
Severance
and
retention
|
Production
inefficiencies,
moving and
revalidation
|
Personnel
|
Other
|
Total
|
||||||||||||||||
Balance,
December 28, 2007
|
$ | 2,150 | $ | - | $ | - | $ | - | $ | 2,150 | ||||||||||
Restructuring
charges
|
159 | 42 | 184 | 278 | 663 | |||||||||||||||
Cash
payments
|
(2,234 | ) | (42 | ) | (184 | ) | (278 | ) | (2,738 | ) | ||||||||||
Balance,
January 2, 2009
|
$ | 75 | $ | - | $ | - | $ | - | $ | 75 | ||||||||||
Cash
payments
|
(68 | ) | - | - | - | (68 | ) | |||||||||||||
Balance,
October 2, 2009
|
$ | 7 | $ | - | $ | - | $ | - | $ | 7 |
(b) 2007 &
2008 facility shutdowns and consolidations. In the first quarter of
2007, the Company announced that it would close its Electrochem manufacturing
facility in Canton, MA and construct a new 81,000 square foot replacement
facility in Raynham, MA. This initiative was not cost savings driven
but capacity driven and was completed in the first quarter of 2009.
In the
second quarter of 2007, the Company announced that it would consolidate its
corporate offices in Clarence, NY into its existing research and development
center also in Clarence, NY after an expansion of that facility was
complete. This expansion and relocation was completed in the third
quarter of 2008.
During
the second and third quarters of 2008, the Company reorganized and consolidated
various general and administrative and research and development functions
throughout the organization in order to optimize those resources with the
businesses it acquired in 2007 and 2008.
- 19
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – Unaudited
In the
second half of 2008, the Company ceased manufacturing at its facility in Suzhou,
China (Electrochem), closed its leased manufacturing facility in Orchard Park,
NY (Electrochem), and consolidated its Saignelegier, Switzerland manufacturing
facility (Orthopaedics). The operations of these facilities were relocated to
existing facilities that had excess capacity.
In the
fourth quarter of 2008, management of the Company approved a plan for the
closure of its Teterboro, NJ (Electrochem manufacturing), Blaine, MN (Vascular
Access manufacturing) and Exton, PA (Orthopaedics corporate office)
facilities. The Blaine, MN and Exton, PA consolidations were
completed in the second quarter of 2009. The Teterboro, NJ initiative is
expected to be completed over the next six months.
The total
cost for the 2007 & 2008 facility shutdowns and consolidations is expected
to be approximately $15.5 million to $18.3 million, of which $13.8 million has
been incurred through October 2, 2009. The major categories of costs
consisted of the following:
|
a.
|
Severance
and retention - $4.5 million to $5.5
million;
|
|
b.
|
Production
inefficiencies, moving and revalidation - $4.0 million to $4.5
million;
|
|
c.
|
Accelerated
depreciation and asset write-offs - $3.8 million to $4.3
million;
|
|
d.
|
Personnel
- $1.2 million to $1.5 million; and
|
|
e.
|
Other
- $2.0 million to $2.5 million.
|
All
categories of costs are considered to be cash expenditures, except accelerated
depreciation and asset write-offs. For the nine months ended October
2, 2009, costs relating to these initiatives of $1.5 million and $3.4 million
were included in the Greatbatch Medical and Electrochem business segments,
respectively. Costs incurred during the first nine months of 2008 of
$0.4 million, $1.5 million and $1.1 million were included in unallocated
Corporate expenses, Greatbatch Medical and Electrochem business segments,
respectively.
As a
result of these consolidation initiatives, three Greatbatch Medical facilities
are classified as held for sale in accordance with ASC 360-10-45. In
accordance with ASC 360-10-35, these facilities are recorded at the lower of
their carrying amount or estimated fair value less cost to sell. The
fair value of these facilities is determined based upon recent sales data for
comparable facilities taking into consideration recent offers, if any, received
from perspective buyers of the facility, which is categorized as Level 2 of
the fair value hierarchy. During the third quarter of 2009 and fourth
quarter of 2008, an impairment charge of $0.2 million and $1.7 million,
respectively, was recorded relating to these facilities and is included in Other
Operating Expense, Net. These facilities are expected to be sold
within the next year and have a carrying value of $5.3 million as of
October 2, 2009 and are included in Other Current Assets in the Condensed
Consolidated Balance Sheet.
Accrued
liabilities related to the 2007 & 2008 facility shutdowns and consolidations
are comprised of the following (in thousands):
Severance
and
retention
|
Production
inefficiencies
and
revalidation
|
Accelerated
depreciation/
asset write-
offs
|
Personnel
|
Other
|
Total
|
|||||||||||||||||||
Balance,
December 28, 2007
|
$ | 570 | $ | - | $ | - | $ | - | $ | - | $ | 570 | ||||||||||||
Restructuring
charges
|
2,661 | 2,074 | 2,978 | 82 | 552 | 8,347 | ||||||||||||||||||
Write-offs
|
- | - | (2,978 | ) | - | - | (2,978 | ) | ||||||||||||||||
Cash
payments
|
(2,637 | ) | (2,074 | ) | - | (82 | ) | (552 | ) | (5,345 | ) | |||||||||||||
Balance,
January 2, 2009
|
$ | 594 | $ | - | $ | - | $ | - | $ | - | $ | 594 | ||||||||||||
Restructuring
charges
|
1,722 | 1,244 | 539 | 400 | 1,021 | 4,926 | ||||||||||||||||||
Write-offs
|
- | - | (539 | ) | - | - | (539 | ) | ||||||||||||||||
Cash
payments
|
(668 | ) | (1,244 | ) | - | (400 | ) | (1,021 | ) | (3,333 | ) | |||||||||||||
Balance,
October 2, 2009
|
$ | 1,648 | $ | - | $ | - | $ | - | $ | - | $ | 1,648 |
- 20
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (con’t) – Unaudited
(c) Integration
costs. During the first nine months of 2009 and 2008, the Company
incurred costs related to the integration of the companies acquired in 2007 and
2008. The integration initiatives include the implementation of the
Oracle ERP system, training and compliance with Company policies as well as the
implementation of lean manufacturing and six sigma initiatives. The
expenses are primarily for consultants, relocation and travel costs that will
not be required after the integrations are completed.
Subsequent
Event - In November 2009 the Company announced its plans to invest
approximately $21 million into its Orthopaedic business. A
significant portion of the investment will be dedicated to developing a new
Rapid Prototyping Center. The new facility will be equipped with the
latest technology available to support customers in the Company’s orthopaedic
instrument and implant development and production. Construction is
scheduled to begin in early 2010, with completion scheduled for the fourth
quarter of 2010. Additionally, further investment is planned over the
next three years to drive improvements and growth in all orthopaedic
locations.
11.
|
INCOME
TAXES
|
The
income tax provision for interim periods is determined using an estimate of the
annual effective tax rate, adjusted for discrete items, if any, that are taken
into account in the relevant period. Each quarter, the estimate of
the annual effective tax rate is updated, and if the estimated effective tax
rate changes, a cumulative adjustment is made. There is a potential
for volatility of the effective tax rate due to several factors, including
changes in the mix of the pre-tax income and the jurisdictions to which it
relates, business acquisitions, settlements with taxing authorities and foreign
currency fluctuations.
The
effective tax rate for the third quarter of 2009 was 28% and includes the
favorable impact of the resolution of tax audits during the quarter and
reductions in the balance of unrecognized tax benefits due to the expiration of
certain statutes of limitation, which are treated as discrete
items.
During
the third quarter of 2009, the balance of unrecognized tax benefits decreased
approximately $0.9 million to $3.1 million. This is a result of the
favorable impact of the resolution of tax audits during the quarter and
reductions due to the expiration of certain statutes of
limitation. Approximately $1.8 million of the balance of unrecognized
tax benefits would favorably impact the effective tax rate (net of federal
benefit on state issues), if recognized. It is reasonably possible
that a reduction of approximately $0.7 million of the balance of unrecognized
tax benefits may occur within the next twelve months as a result of the
expiration of applicable statutes of limitation.
12.
|
COMMITMENTS
AND CONTINGENCIES
|
Litigation – The Company is a party to
various legal actions arising in the normal course of business. While
the Company does not believe, except as indicated below, that the ultimate
resolution of any such pending actions will have a material adverse effect on
its results of operations, financial position or cash flows, litigation is
subject to inherent uncertainties. If an unfavorable ruling were to
occur, there exists the possibility of a material adverse impact in the period
in which the ruling occurs.
- 21
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (con’t) – Unaudited
During
2002, a former Electrochem Solutions (“Electrochem”) customer, Input/Output
Marine Systems (“Input/Output”), commenced an action against the Company
alleging breach of contract, misappropriation of trade secrets, negligence,
unfair trade practices and fraud arising out of a failed business transaction
dating back to 1997 (the “Electrochem Litigation”). Summary judgment
was awarded in favor of the Company in February 2007. Input/Output
appealed that judgment and the Louisiana Court of Appeal reversed the decision
of the trial court and reinstated the case. The Company’s appeal of
that reversal was denied by the Louisiana Supreme Court in January
2008. The jury trial commenced on September 21, 2009 and on October
1, 2009, the jury found in favor of Input/Output on the fraud, unfair trade
practices and breach of contract claims and awarded damages in the amount of
$21.7 million. The final judgment in the matter is expected to include an award
of prejudgment interest and attorneys’ fees and costs bringing the total
judgment to approximately $35 million. The Company has filed a
post-trial motion for a judgment notwithstanding the verdict, or for a new trial
based upon a claim that the verdict was inconsistent and that there was
insufficient evidence to support the findings. A hearing date of
November 18, 2009 has been scheduled for the post-trial motions. At
that time, the court also is expected to determine the award of attorneys’ fees
and costs. If the Company’s post-trial motion is unsuccessful,
management intends to appeal the verdict. Based on management’s best
estimate of loss given the range of possible outcomes at this time, the Company
has accrued the total judgment of $35 million, which is included in Accrued
Expenses and Other Current Liabilities in the Condensed Consolidated Balance
Sheet at October 2, 2009. During the appeal process, interest on the
award will accrue based upon the Louisiana statutory
rate.
As
previously reported, on June 12, 2006, Enpath Medical, Inc. (“Enpath”), a
subsidiary of the Company that has since been merged into Greatbatch Ltd., was
named as defendant in a patent infringement action filed by Pressure Products
Medical Supplies, Inc. (“Pressure Products”) in which Pressure Products alleged
that Enpath’s FlowGuard™ valved introducer, which has been on the market for
more than four years, and Enpath’s ViaSeal™ prototype introducer, which has not
been sold, infringes claims in Pressure Products patents. After
trial, a jury found that Enpath infringed the Pressure Products patents, but not
willfully, and awarded damages in the amount of $1.1 million. The
Company has appealed the judgment to the U.S. Court of Appeals for the Federal
Circuit, and oral arguments were heard before that tribunal on April 21,
2009. As a result of a post-trial motion and pending the appeal, the
Company is permitted to continue to sell FlowGuard™ provided that it pays into
an escrow fund a royalty of between $1.50 and $2.25 for each sale of a
FlowGuard™ valved introducer. The amount accrued as escrow during the
third quarter of 2009 was $0.1 million and $1.3 million in total as of October
2, 2009.
Product
Warranties - The Company generally warrants that its products will meet
customer specifications and will be free from defects in materials and
workmanship. The Company accrues its estimated exposure to warranty
claims based upon recent historical experience and other specific information as
it becomes available.
The
change in aggregate product warranty liability for the quarter ended October 2,
2009 is as follows (in thousands):
Beginning
balance at July 3, 2009
|
$ | 1,459 | ||
Additions
to warranty reserve
|
230 | |||
Warranty
claims paid
|
(82 | ) | ||
Ending
balance at October 2, 2009
|
$ | 1,607 |
- 22
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (con’t) – Unaudited
Purchase
Commitments – Contractual obligations for purchase of goods or services
are defined as agreements that are enforceable and legally binding on the
Company and that specify all significant terms, including: fixed or minimum
quantities to be purchased; fixed, minimum or variable price provisions; and the
approximate timing of the transaction. Our purchase orders are
normally based on our current manufacturing needs and are fulfilled by our
vendors within short time horizons. We enter into blanket orders with
vendors that have preferred pricing and terms, however these orders are normally
cancelable by us without penalty. As of October 2, 2009, the total
contractual obligation related to such expenditures is approximately $16.6
million and will be financed by existing cash and cash equivalents or cash
generated from operations over the next twelve months. We also enter
into contracts for outsourced services; however, the obligations under these
contracts were not significant and the contracts generally contain clauses
allowing for cancellation without significant penalty.
Operating
Leases - The Company is a party to various operating lease agreements for
buildings, equipment and software. Minimum future annual operating
lease payments are $0.7 million for the remainder of 2009; $2.1 million in 2010;
$1.9 million in 2011; $1.8 million in 2012; $1.7 million in 2013 and $3.0
million thereafter. The Company primarily leases buildings, which
accounts for the majority of the future lease payments.
Foreign Currency
Contracts - In December 2007, the Company entered into a
forward contract to purchase 80,000,000 CHF, at an exchange rate of 1.1389 CHF
per one U.S. dollar, in order to partially fund the purchase price of P Medical
Holdings SA (“Precimed”), which was payable in Swiss Francs. In
January 2008, the Company entered into an additional forward contract to
purchase 20,000,000 CHF at an exchange rate of 1.1156 per one U.S.
dollar. The Company entered into a similar foreign exchange contract
in January 2008 in order to fund the purchase price of the DePuy Orthopaedics’
Chaumont, France facility (the “Chaumont Facility”), which was payable in
Euros. The net result of the above contracts, which were settled upon
the funding of the respective acquisitions, was a gain of $2.4 million, $1.6
million of which was recorded in the first quarter of 2008 as Other Income,
Net.
In
February 2009, the Company entered into forward contracts to purchase 10 million
Mexican pesos per month from March 2009 to December 2009 at an exchange rate of
14.85 pesos per one U.S. dollar. These contracts were entered into in
order to hedge the risk of peso-denominated payments associated with the
operations at the Company’s Tijuana, Mexico facility. These contracts
were accounted for as cash flow hedges and had a fair value of $0.2 million as
of October 2, 2009, which is recorded within Other Assets in the Condensed
Consolidated Balance Sheets. No portion of the change in fair value
of the foreign currency contracts during the first nine months of 2009 was
considered ineffective. The amount recorded as a reduction of Cost of
Sales during the first nine months of 2009 related to the forward contracts was
$0.3 million.
- 23
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (con’t) – Unaudited
13.
|
EARNINGS
PER SHARE
|
The
following table reflects the calculation of basic and diluted earnings per share
(in thousands, except per share amounts):
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Numerator
for basic earnings per share:
|
||||||||||||||||
Net
income (loss)
|
$ | (20,693 | ) | $ | 6,516 | $ | (7,467 | ) | $ | 6,784 | ||||||
Effect
of dilutive securities:
|
||||||||||||||||
Interest
expense on convertible notes and related deferred financing fees, net of
tax
|
- | 223 | - | - | ||||||||||||
Numerator
for diluted earnings per share
|
$ | (20,693 | ) | $ | 6,739 | $ | (7,467 | ) | $ | 6,784 | ||||||
Denominator
for basic earnings per share:
|
||||||||||||||||
Weighted
average shares outstanding
|
22,963 | 22,557 | 22,912 | 22,493 | ||||||||||||
Effect
of dilutive securities:
|
||||||||||||||||
Convertible
subordinated notes
|
- | 1,296 | - | - | ||||||||||||
Stock
options and unvested restricted stock
|
- | 234 | - | 204 | ||||||||||||
Denominator
for diluted earnings per share
|
22,963 | 24,087 | 22,912 | 22,697 | ||||||||||||
Basic
earnings (loss) per share
|
$ | (0.90 | ) | $ | 0.29 | $ | (0.33 | ) | $ | 0.30 | ||||||
Diluted
earnings (loss) per share
|
$ | (0.90 | ) | $ | 0.28 | $ | (0.33 | ) | $ | 0.30 |
The
diluted weighted average share calculations do not include the following
securities, which are not dilutive to the EPS calculations:
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Time
based stock options, restricted stock and restricted stock
units
|
1,660,000 | 1,375,000 | 1,660,000 | 1,509,259 | ||||||||||||
Performance
based stock options
|
1,051,000 | 276,000 | 1,051,000 | 276,000 | ||||||||||||
Convertible
subordinated notes
|
756,000 | - | 756,000 | 1,296,000 |
14.
|
COMPREHENSIVE
INCOME (LOSS)
|
The
Company’s comprehensive income (loss) as reported in the Condensed Consolidated
Statements of Operations and Comprehensive Income (Loss) includes net income,
foreign currency translation gains (losses), unrealized loss on cash flow hedges
and, for 2008, the net unrealized loss on short-term investments available for
sale, adjusted for any realized gains/losses.
- 24
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (con’t) – Unaudited
The
Company translates all assets and liabilities of its foreign subsidiaries, where
the U.S. dollar is not the functional currency, at the period-end exchange rate
and translates income and expenses at the average exchange rates in effect
during the period. The net effect of these translation adjustments is
recorded in the condensed consolidated financial statements as comprehensive
income (loss). Translation adjustments are not adjusted for income
taxes as they relate to permanent investments in the Company’s foreign
subsidiaries.
The
Company has designated its interest rate swaps and foreign currency contracts
(See Notes 6 and 12) as cash flow hedges under ASC
815-20-25. Accordingly, the effective portion of any change in the
fair value of these instruments is recorded in comprehensive income (loss), net
of tax, and reclassified into earnings (Interest Expense – Swaps, Cost of Sales
– FX Contracts) in the same period or periods during which the hedged
transaction affects earnings. Gains and losses on the derivative
representing hedge ineffectiveness are recognized in current
earnings.
Accumulated
other comprehensive loss is comprised of the following (in
thousands):
Defined
|
Foreign
|
|||||||||||||||||||||||
benefit
|
currency
|
|||||||||||||||||||||||
pension plan
|
Cash flow
|
translation
|
Total pre-tax
|
Net-of tax-
|
||||||||||||||||||||
liability
|
hedges
|
adjustment
|
amount
|
Tax amount
|
amount
|
|||||||||||||||||||
Balance
at January 2, 2009
|
$ | (2,513 | ) | $ | (1,394 | ) | $ | (228 | ) | $ | (4,135 | ) | $ | 1,059 | $ | (3,076 | ) | |||||||
Unrealized
loss on cash flow hedges
|
- | (272 | ) | - | (272 | ) | 95 | (177 | ) | |||||||||||||||
Foreign
currency translation gain
|
- | - | 4,888 | 4,888 | - | 4,888 | ||||||||||||||||||
Balance
at October 2, 2009
|
$ | (2,513 | ) | $ | (1,666 | ) | $ | 4,660 | $ | 481 | $ | 1,154 | $ | 1,635 |
15.
|
BUSINESS
SEGMENT, GEOGRAPHIC AND CONCENTRATION RISK
INFORMATION
|
The
Company operates its business in two reportable segments – Greatbatch Medical
and Electrochem. During the first quarter of 2009, the Company
rebranded its Implantable Medical Component (“IMC”) segment as Greatbatch
Medical. The Greatbatch Medical segment designs and manufactures
components and devices for the CRM, Neuromodulation, Vascular Access and
Orthopaedic markets. Additionally, the Greatbatch Medical business
offers value-added assembly and design engineering services for products that
incorporate Greatbatch Medical components.
Electrochem
is a world leader in the design, manufacture and distribution of electrochemical
cells, battery packs and wireless sensors for demanding applications in markets
such as energy, security, portable medical, environmental monitoring and
more.
The
Company defines segment income (loss) from operations as sales less cost of
sales including amortization and expenses attributable to segment-specific
selling, general and administrative, research, development and engineering
expenses, and other operating expenses. Segment income also includes
a portion of non-segment specific selling, general and administrative, and
research, development and engineering expenses based on allocations appropriate
to the expense categories. The remaining unallocated operating
expenses are primarily corporate headquarters and administrative function
expenses. The unallocated operating expenses along with other income
and expense are not allocated to reportable segments. Transactions
between the two segments are not significant.
- 25
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (con’t) – Unaudited
An
analysis and reconciliation of the Company’s business segment and product line
information to the respective information in the condensed consolidated
financial statements is presented below. The third quarter of 2009 Electrochem
operating loss includes a $34.5 million charge related to the Electrochem
Litigation (See Note 12). The nine-month 2008 results for the
Greatbatch Medical segment include $6.4 million and $2.2 million of inventory
step-up amortization and IPR&D expense, respectively, related to its 2007
and 2008 acquisitions (in thousands):
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
|
2009
|
2008
|
2009
|
2008
|
||||||||||||
Sales:
|
||||||||||||||||
Greatbatch
Medical
|
||||||||||||||||
CRM/Neuromodulation
|
$ | 74,094 | $ | 70,540 | $ | 229,387 | $ | 206,424 | ||||||||
Vascular
Access
|
8,375 | 8,840 | 28,260 | 28,249 | ||||||||||||
Orthopaedic
|
23,190 | 37,940 | 88,662 | 106,700 | ||||||||||||
Total
Greatbatch Medical
|
105,659 | 117,320 | 346,309 | 341,373 | ||||||||||||
Electrochem
|
15,811 | 18,922 | 49,704 | 58,671 | ||||||||||||
Total
sales
|
$ | 121,470 | $ | 136,242 | $ | 396,013 | $ | 400,044 | ||||||||
Segment
income (loss) from operations:
|
||||||||||||||||
Greatbatch
Medical
|
$ | 13,754 | $ | 17,904 | $ | 46,128 | $ | 30,590 | ||||||||
Electrochem
|
(34,714 | ) | 3,126 | (33,654 | ) | 8,122 | ||||||||||
Total
segment income (loss) from operations
|
(20,960 | ) | 21,030 | 12,474 | 38,712 | |||||||||||
Unallocated
operating expenses
|
(2,973 | ) | (5,316 | ) | (9,139 | ) | (15,786 | ) | ||||||||
Operating
income (loss) as reported
|
(23,933 | ) | 15,714 | 3,335 | 22,926 | |||||||||||
Unallocated
other expense
|
(4,761 | ) | (4,605 | ) | (14,156 | ) | (12,688 | ) | ||||||||
Income
(loss) before provision (benefit) for income taxes as
reported
|
$ | (28,694 | ) | $ | 11,109 | $ | (10,821 | ) | $ | 10,238 |
Sales by
geographic area are presented in the following table by allocating sales from
external customers based on where the products are shipped to (in
thousands):
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Sales
by geographic area:
|
||||||||||||||||
United
States
|
$ | 56,846 | $ | 66,327 | $ | 190,934 | $ | 198,442 | ||||||||
Non-Domestic
locations:
|
||||||||||||||||
Puerto
Rico
|
18,821 | 13,707 | 56,019 | 40,457 | ||||||||||||
United
Kingdom & Ireland
|
17,755 | 19,575 | 49,052 | 52,414 | ||||||||||||
Belgium
|
11,116 | - | 23,314 | - | ||||||||||||
France
|
1,364 | 19,237 | 23,129 | 55,854 | ||||||||||||
Rest
of world
|
15,568 | 17,396 | 53,565 | 52,877 | ||||||||||||
Consolidated
sales
|
$ | 121,470 | $ | 136,242 | $ | 396,013 | $ | 400,044 |
- 26
-
GREATBATCH,
INC.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (con’t) – Unaudited
Long-lived
tangible assets by geographic area are as follows:
As of
|
||||||||
October 2,
|
January 2,
|
|||||||
2009
|
2009
|
|||||||
Long-lived
tangible assets:
|
||||||||
United
States
|
$ | 135,510 | $ | 141,733 | ||||
Rest
of world
|
39,356 | 42,119 | ||||||
Consolidated
long-lived assets
|
$ | 174,866 | $ | 183,852 |
Four
customers accounted for a significant portion of the Company’s sales as
follows:
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Customer
A
|
24 | % | 17 | % | 23 | % | 17 | % | ||||||||
Customer
B
|
17 | % | 13 | % | 16 | % | 13 | % | ||||||||
Customer
C
|
12 | % | 14 | % | 12 | % | 13 | % | ||||||||
Customer
D
|
10 | % | 13 | % | 12 | % | 12 | % | ||||||||
Total
|
63 | % | 57 | % | 63 | % | 55 | % |
Concentration of
Credit Risk - Included in accounts receivable as of January 2, 2009 was
an $11.6 million value added tax (“VAT”) receivable with the French government
related to inventory purchases for the Chaumont Facility. During the
second quarter of 2009, the Company received payment of $11.3 million related to
this receivable. The remaining balance of this receivable is now
subject to the normal VAT payment cycle, generally 30 – 60 days after filing the
claim.
16.
|
IMPACT
OF RECENTLY ISSUED ACCOUNTING
STANDARDS
|
In June
2009, the Financial Accounting Standards Board (“FASB”) issued amendments to the
consolidation guidance in ASC 810-10 applicable to variable interest entities
which affects the overall consolidation analysis. These amendments are effective
for fiscal years beginning after November 15, 2009. The Company is
currently assessing the impact of these amendments on its consolidated financial
position and results of operations.
In
December 2008, the FASB issued amendments to ASC 715-20-50 that provides
guidance on disclosures about plan assets of defined benefit pension or other
postretirement plans and requires more transparency about the assets held by
retirement plans and the concentrations of risk in those plans. These
amendments are effective for fiscal years beginning after December 15,
2009. The Company will make the disclosures required by these
amendments beginning in fiscal year 2010.
- 27
-
ITEM 2.
|
MANAGEMENT’S
DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF
OPERATIONS
|
Our
Business
Greatbatch,
Inc. is a leading developer and manufacturer of critical products used in
medical devices for the cardiac rhythm management (“CRM”), neuromodulation,
vascular, orthopaedic and interventional radiology
markets. Additionally, Greatbatch, Inc. is a world leader in the
design, manufacture and distribution of battery and wireless sensing
technologies. When used in this report, the terms “we,” “us,” “our”
and the “Company” mean Greatbatch, Inc. and its subsidiaries. We
believe that our proprietary technology, close customer relationships, multiple
product offerings, market leadership and dedication to quality provide us with
competitive advantages and create a barrier to entry for potential market
entrants.
We
operate our business in two reportable segments – Greatbatch Medical and
Electrochem Solutions (“Electrochem”). During 2009, we rebranded our
Implantable Medical Component (“IMC”) segment as Greatbatch
Medical. The Greatbatch Medical segment designs and manufactures
components and devices for the CRM, Neuromodulation, Vascular Access and
Orthopaedic markets. These include batteries, capacitors, filtered
feedthroughs, engineered components and enclosures used in Implantable Medical
Devices (“IMDs”) and more recently hip and knee replacement, trauma and spine as
well as hip and shoulder implants and introducers, catheters, implantable
stimulation leads and microcomponents. Additionally, the Greatbatch
Medical business offers value-added assembly and design engineering services for
products that incorporate Greatbatch Medical components. Electrochem is a world
leader in the design, manufacture and distribution of electrochemical cells,
battery packs and wireless sensors for demanding applications in markets such as
energy, security, portable medical, environmental monitoring and
more.
Our
Customers
Our
Greatbatch Medical customers include leading Original Equipment Manufacturers
(“OEM”), in alphabetical order here and throughout this report, such as
Biotronik, Boston Scientific, DePuy, Johnson & Johnson, Medtronic, Smith
& Nephew, the Sorin Group, St. Jude Medical, Stryker and Zimmer Holdings,
Inc. The nature and extent of our selling relationships with each
Greatbatch Medical customer varies in terms of breadth of products purchased,
purchased product volumes, length of contractual commitment, ordering patterns,
inventory management and selling prices. During the first nine months
of 2009, Boston Scientific, Johnson & Johnson, Medtronic and St. Jude
Medical collectively accounted for 63% of our total sales.
Our
Electrochem customers are primarily companies in markets such as energy,
security, portable medical and environmental monitoring including General
Electric, Halliburton Company, Scripps Institution of Oceanography, Thales,
Weatherford International and Zoll Medical Corp.
Financial
Overview
Consolidated
sales for the nine months and third quarter ended October 2, 2009 were $396.0
million and $121.5 million, respectively, a decrease of 1% and 11% respectively,
over the comparable 2008 periods. For the first three quarters of
2009, sales included CRM and Neuromodulation growth and the benefit of a full
period of Orthopaedic operations (approximately $8 million) as compared to the
2008 period. In the third quarter of 2009, CRM and Neuromodulation
growth moderated to more normal growth levels due to the timing of customer
product launches and inventory adjustments. Offsetting these
increases were lower Electrochem revenue due to a slow-down in the energy and
portable medical markets and lower Orthopaedic sales due to the uncertain
regulatory and economic environment. During the first half of 2009,
Orthopaedic sales were impacted by the strong U.S. dollar, which reduced revenue
by approximately $4 million. Additionally, 2008 sales included the release of
backlog of approximately $3 million in both the second and third
quarters. The higher mix of CRM/Neuromodulation revenue, as well as
our ongoing consolidation initiatives, have positively impacted our gross profit
percentage in 2009.
- 28
-
We have
initiated various consolidation initiatives aimed at streamlining our operations
and improving operating profitability. These initiatives have allowed
us to maintain SG&A expenses constant in 2009. Additionally, we
continue to increase research and development expenditures, as evidenced by the
increase in gross RD&E to 9% of sales, in order to develop new technologies
and provide solutions to our customers and ultimately create long-term growth
opportunities. Operating results for the third quarter of 2009 included a $34.5
million litigation charge related to the Company’s Electrochem business (See
“Litigation”). Additionally, operating income for the first nine
months and third quarter of 2009 included $8.3 million and $3.1 million,
respectively, of acquisition related charges, consolidation costs and
integration expenses, compared to $7.5 million and $3.6 million, respectively,
for the same periods in 2008.
As of the
end of the third quarter of 2009, cash and cash equivalents totaled $29.5
million. These funds, along with the cash generated from operations and the $128
million available under our line of credit, are sufficient to meet our operating
and investment activities for the foreseeable future, including cash
expenditures related to our consolidation initiatives, repayment of debt and
potential litigation settlements. During the first three quarters of 2009, we
repaid $25 million, or 19%, of the outstanding balance of our line of
credit.
Our CEO’s
View
Our CRM,
Neuromodulation, Vascular Access and Electrochem product line revenue were
generally in line with initial expectations. However, our Orthopaedic sales have
been impacted by reduced spending on elective procedures and increased emphasis
on inventory management programs from customers amid an uncertain regulatory and
economic environment, which is consistent with other orthopaedic OEM suppliers.
We are pleased with the progress we have made on our consolidation and
operational efficiency initiatives, which have helped mitigate the impact of
this lower revenue. Our operating results continue to be positively impacted
despite the reduced demand for our orthopaedic products.
During
this economic downturn and challenging health care market environment, we
continue to focus on the variables that are within our
control. During the third quarter of 2009, we continued to take cost
cutting measures to help offset the impact of our reduced revenue, continued to
consolidate our Teterboro NJ facility into our Raynham MA facility, which is on
schedule for completion in the fourth quarter, and converted two facilities to
our ERP platform to further streamline operations. Additionally, we continued to
invest in our sales and marketing infrastructure and the development of new
technologies. We remain confident that our continued focus on these initiatives
coupled with our strong cash generation will provide significant growth
opportunities once the markets recover. We remain excited about the
long-term prospects for our business and will continue to focus on diversifying
our revenues, deepening relationships with both current and new customers,
improving operational efficiencies and continuing to invest in the development
of new technologies to support future growth.
Product
Development
Currently,
we are developing a series of new products for customer applications in the CRM,
Neuromodulation, Vascular Access, Orthopaedic and Electrochem
markets. Some of the key development initiatives
include:
|
1.
|
To
continue the evolution of our Q series high rate ICD
batteries;
|
|
2.
|
To
continue development of MRI compatible leadwires and other neuromodulation
products;
|
|
3.
|
To
continue development of higher energy/higher density
capacitors;
|
|
4.
|
To
integrate Biomimetic coating technology with therapy delivery
devices;
|
|
5.
|
To
complete design of next generation steerable catheters and
introducers;
|
|
6.
|
To
further develop minimally invasive surgical techniques for the
orthopaedics industry;
|
|
7.
|
To
develop disposable instrumentation for the orthopaedics
industry;
|
|
8.
|
To
provide wireless sensing solutions to Electrochem customers;
and
|
|
9.
|
To
develop a charging platform for Electrochem secondary
offering.
|
- 29
-
Approximately
$2.3 million of the BIOMEC, Inc. (“BIOMEC”) acquisition purchase price in April
2007 was allocated to the estimated fair value of acquired in-process research
and development (“IPR&D”) projects that had not yet reached technological
feasibility and had no alternative future use, thus were immediately expensed on
the date of acquisition. The value assigned to IPR&D related to
projects that incorporate BIOMEC’s novel-polymer coating (biomimetic)
technology that mimics the surface of endothelial cells of blood
vessels. An agreement was reached in 2008 with an OEM partner to
provide coating material and services for their catheter
products. The 510(k) application was approved by the Food and Drug
Administration (“FDA”) and sales began in the second quarter of 2009, which did
not materially impact our results of operations. There have been no
significant changes from our original estimates with regard to these
projects.
Approximately
$13.8 million of the Enpath Medical, Inc. (“Enpath”) acquisition purchase price
in June 2007 was allocated to the estimated fair value of acquired IPR&D
projects that had not yet reached technological feasibility and had no
alternative future use, thus were immediately expensed on the date of
acquisition. These projects primarily represent the next generation of
introducer and catheter products already being sold by Enpath which incorporate
new enhancements and customer modifications. One introducer project
was launched near the end of 2008. We expect to commercially launch
the other introducer products under development in 2010 which will replace
existing products. These introducer projects acquired have been
delayed due to timing of customer adoption and transition and technical
difficulties of some of the projects. Additionally, future sales from
our ViaSealTM
introducer project are uncertain due to litigation (See
“Litigation”). The catheter IPR&D project, to which a portion of
the Enpath purchase price was allocated, has been put on hold indefinitely in
order to allocate resources to other projects. The lost revenue from
the delays in these introducer and catheter projects are expected to be
partially offset with revenue from other projects initiated after the
acquisition of Enpath.
Approximately
$2.2 million of the P Medical Holding SA (“Precimed”) acquisition purchase price
was allocated to the preliminary estimated fair value of acquired IPR&D
projects that had not yet reached technological feasibility and had no
alternative future use, thus were immediately expensed on the date of
acquisition. The value assigned to IPR&D related to Reamer,
Instrument Kit, Locking Plate and Cutting Guide projects. These
projects primarily represent the next generation of products already being sold
by Precimed which incorporate new enhancements and customer
modifications. We commercially launched two of these products in
2008 and expect to launch another in 2009. Three of the other
orthopaedic projects acquired have been delayed and two have been cancelled
due to the timing of customer adoption, technical difficulties, inability to
meet margin goals and feasibility assessments. These changes are not
expected to have a material impact on operating income as these projects were
expected to have lower margins.
Cost Savings and
Consolidation Efforts
From 2005
to 2008, we recorded charges in other operating expenses related to our ongoing
cost savings and consolidation efforts. Additional information is set
forth in Note 10 – “Other Operating Expense” of the Notes to the Condensed
Consolidated Financial Statements contained in this report.
2005 & 2006
facility shutdowns and consolidations - Beginning in the first quarter of
2005 and ending in the second quarter of 2006 we consolidated our medical
capacitor manufacturing operations in Cheektowaga, NY, and our implantable
medical battery manufacturing operations in Clarence, NY, into our advanced
power source manufacturing facility in Alden, NY (“Alden
Facility”). We also consolidated our capacitor research, development
and engineering operations from our Cheektowaga, NY facility into our technology
center in Clarence, NY.
In the
first quarter of 2005, we announced our intent to close our Carson City, NV
facility and consolidate the work performed at that facility into our Tijuana,
Mexico facility. That consolidation project was completed in the
third quarter of 2007.
- 30
-
In the
fourth quarter of 2005, we announced our intent to close our Columbia, MD
facility (“Columbia Facility”) and Fremont, CA Advanced Research Laboratory
(“ARL”). We also announced that the manufacturing operations at our
Columbia Facility would be moved into our Tijuana Facility and that the
research, development and engineering and product development functions at our
Columbia Facility and at ARL would relocate to our technology center in
Clarence, NY. The ARL portion of this consolidation project was
completed in the fourth quarter of 2006. The Columbia Facility
portion of this consolidation project was completed in the third quarter of
2008.
During
the fourth quarter of 2006, we completed a plan for consolidating our
corporate and business unit organization structure. A significant
portion of the annual savings from this initiative was reinvested into research
and development activities and business growth opportunities.
The total
cost of these projects was $24.7 million, which was incurred from 2005 to 2008,
and consisted of the following:
a.
|
Severance
and retention - $7.4 million;
|
b.
|
Production
inefficiencies, moving and revalidation - $4.6
million;
|
c.
|
Accelerated
depreciation and asset write-offs - $1.1
million;
|
d.
|
Personnel
- $8.4 million; and
|
e.
|
Other
- $3.2 million.
|
All
categories of costs were considered to be cash expenditures, except accelerated
depreciation and asset write-offs. All costs incurred during 2008
were included in the Greatbatch Medical business segment.
2007 & 2008
facility shutdowns and consolidations - In the first quarter of 2007, we
announced that we would close our Electrochem manufacturing facility in Canton,
MA and construct a new 81,000 square foot replacement facility in Raynham,
MA. This initiative was not cost savings driven but capacity driven
and was completed in the first quarter of 2009.
In the
second quarter of 2007, we announced that we would consolidate our corporate
offices in Clarence, NY into our existing research and development center also
in Clarence, NY after an expansion of that facility was
complete. This expansion and relocation was completed in the third
quarter of 2008.
During
the second and third quarters of 2008, we reorganized and consolidated various
general and administrative and research and development functions throughout the
organization in order to optimize those resources with the businesses we
acquired in 2007 and 2008.
In the
second half of 2008, we ceased manufacturing at our facility in Suzhou, China
(Electrochem), closed our leased manufacturing facility in Orchard Park, NY
(Electrochem), and consolidated our Saignelegier, Switzerland manufacturing
facility (Orthopaedics). The operations of these facilities were
relocated to existing facilities that had excess capacity.
In the
fourth quarter of 2008, we approved a plan for the closure of our Teterboro, NJ
(Electrochem manufacturing), Blaine, MN (Vascular Access manufacturing) and
Exton, PA (Orthopaedics corporate office) facilities. The Blaine, MN
and Exton, PA consolidations were completed in the second quarter of
2009. The Teterboro, NJ initiative is expected to be completed in the
fourth quarter of 2009.
- 31
-
The total
cost for the 2007 & 2008 facility shutdowns and consolidations is expected
to be approximately $15.5 million to $18.3 million, of which $13.8 million has
been incurred through October 2, 2009. The major categories of costs
consisted of the following:
a.
|
Severance
and retention - $4.5 million to $5.5
million;
|
b.
|
Production
inefficiencies, moving and revalidation - $4.0 million to $4.5
million;
|
c.
|
Accelerated
depreciation and asset write-offs - $3.8 million to $4.3
million;
|
d.
|
Personnel
- $1.2 million to $1.5 million; and
|
e.
|
Other
- $2.0 million to $2.5 million.
|
All
categories of costs are considered to be cash expenditures, except accelerated
depreciation and asset write-offs. For the nine months ended October
2, 2009, costs relating to these initiatives of $1.5 million and $3.4 million
were included in the Greatbatch Medical and Electrochem business segments,
respectively. Costs incurred during the first nine months of 2008 of
$0.4 million, $1.5 million and $1.1 million were included in unallocated
Corporate expenses, Greatbatch Medical and Electrochem business segments,
respectively.
In
November 2009 we announced plans to invest approximately $21 million into our
Orthopaedic business. A significant portion of the investment will be
dedicated to developing a new Rapid Prototyping Center. The new
facility will be equipped with the latest technology available to support
customers in our orthopaedic instrument and implant development and
production. Construction is scheduled to begin in early 2010, with
completion scheduled for the fourth quarter of 2010. Additionally,
further investment is planned over the next three years to drive improvements
and growth in all orthopaedic locations.
Our Financial
Results
We
utilize a fifty-two, fifty-three week fiscal year ending on the Friday nearest
December 31st. For 52-week years, each quarter contains 13
weeks. The third quarter of 2009 and 2008 ended on October 2, and
September 26, respectively. The commentary that follows should be
read in conjunction with our Condensed Consolidated Financial Statements and
related notes and with the Management’s Discussion and Analysis of Financial
Condition and Results of Operations contained in our Form 10-K for the fiscal
year ended January 2, 2009.
Beginning
in 2009, we were required to adopt the amendments to the provisions of ASC
470-20 related to the accounting for convertible debt instruments that may be
settled in cash upon conversion. These amendments require issuers of
convertible debt instruments that may be settled in cash upon conversion, such
as the Company’s CSN II as described in Note 6 to the Condensed
Consolidated Financial Statements contained in this report, to separately
account for the liability and equity components of those instruments in a manner
that will reflect the entity’s nonconvertible debt borrowing rate when interest
cost is recognized in subsequent periods. These amendments require
retrospective restatement for all prior periods presented in financial
statements. Accordingly, the 2008 Condensed Consolidated Financial
Statements presented in this report have been retroactively adjusted to reflect
the accounting change for convertible debt as if it were in effect as of the
date CSN II was originally issued. See Note 2 to the Condensed
Consolidated Financial Statements.
- 32
-
The
following table presents certain selected condensed consolidated financial
statement information for the periods presented:
Three months ended
|
Nine months ended
|
|||||||||||||||||||||||||||||||
Oct. 2,
|
Sept. 26,
|
$
|
%
|
Oct. 2,
|
Sept. 26,
|
$
|
%
|
|||||||||||||||||||||||||
In thousands, except per share data
|
2009
|
2008
|
Change
|
Change
|
2009
|
2008
|
Change
|
Change
|
||||||||||||||||||||||||
Greatbatch
Medical
|
||||||||||||||||||||||||||||||||
CRM/Neuromodulation
|
$ | 74,094 | $ | 70,540 | $ | 3,554 | 5 | % | $ | 229,387 | $ | 206,424 | $ | 22,963 | 11 | % | ||||||||||||||||
Vascular
Access
|
8,375 | 8,840 | (465 | ) | -5 | % | 28,260 | 28,249 | 11 | 0 | % | |||||||||||||||||||||
Orthopaedic
|
23,190 | 37,940 | (14,750 | ) | -39 | % | 88,662 | 106,700 | (18,038 | ) | -17 | % | ||||||||||||||||||||
Total
Greatbatch Medical
|
105,659 | 117,320 | (11,661 | ) | -10 | % | 346,309 | 341,373 | 4,936 | 1 | % | |||||||||||||||||||||
Electrochem
|
15,811 | 18,922 | (3,111 | ) | -16 | % | 49,704 | 58,671 | (8,967 | ) | -15 | % | ||||||||||||||||||||
Total
sales
|
121,470 | 136,242 | (14,772 | ) | -11 | % | 396,013 | 400,044 | (4,031 | ) | -1 | % | ||||||||||||||||||||
Cost
of sales
|
82,333 | 94,489 | (12,156 | ) | -13 | % | 271,240 | 290,997 | (19,757 | ) | -7 | % | ||||||||||||||||||||
Gross
profit
|
39,137 | 41,753 | (2,616 | ) | -6 | % | 124,773 | 109,047 | 15,726 | 14 | % | |||||||||||||||||||||
Gross
profit as a % of sales
|
32.2 | % | 30.6 | % | 1.6 | % | 31.5 | % | 27.3 | % | 4.2 | % | ||||||||||||||||||||
Selling,
general, and administrative expenses (SG&A)
|
15,790 | 15,681 | 109 | 1 | % | 52,362 | 52,685 | (323 | ) | -1 | % | |||||||||||||||||||||
SG&A
as a % of sales
|
13.0 | % | 11.5 | % | 1.5 | % | 13.2 | % | 13.2 | % | 0.0 | % | ||||||||||||||||||||
Research,
development and engineering costs, net (RD&E)
|
9,701 | 6,793 | 2,908 | 43 | % | 26,270 | 23,722 | 2,548 | 11 | % | ||||||||||||||||||||||
RD&E
as a % of sales
|
8.0 | % | 5.0 | % | 3.0 | % | 6.6 | % | 5.9 | % | 0.7 | % | ||||||||||||||||||||
Other
operating expense, net
|
37,579 | 3,565 | 34,014 |
NA
|
42,806 | 9,714 | 33,092 | 341 | % | |||||||||||||||||||||||
Operating
income (loss)
|
(23,933 | ) | 15,714 | (39,647 | ) |
NA
|
3,335 | 22,926 | (19,591 | ) | -85 | % | ||||||||||||||||||||
Operating
margin
|
-19.7 | % | 11.5 | % | -31.2 | % | 0.8 | % | 5.7 | % | -4.9 | % | ||||||||||||||||||||
Interest
expense
|
4,895 | 4,981 | (86 | ) | -2 | % | 14,714 | 14,948 | (234 | ) | -2 | % | ||||||||||||||||||||
Interest
income
|
(22 | ) | (142 | ) | 120 | -85 | % | (49 | ) | (663 | ) | 614 | -93 | % | ||||||||||||||||||
Other
(income) expense, net
|
(112 | ) | (234 | ) | 122 | -52 | % | (509 | ) | (1,597 | ) | 1,088 | -68 | % | ||||||||||||||||||
Provision
(benefit) for income taxes
|
(8,001 | ) | 4,593 | (12,594 | ) |
NA
|
(3,354 | ) | 3,454 | (6,808 | ) |
NA
|
||||||||||||||||||||
Effective
tax rate
|
27.9 | % | 41.3 | % | -13.4 | % | 31.0 | % | 33.7 | % | -2.7 | % | ||||||||||||||||||||
Net
income (loss)
|
$ | (20,693 | ) | $ | 6,516 | $ | (27,209 | ) |
NA
|
$ | (7,467 | ) | $ | 6,784 | $ | (14,251 | ) |
NA
|
||||||||||||||
Net
margin
|
-17.0 | % | 4.8 | % | -21.8 | % | -1.9 | % | 1.7 | % | -3.6 | % |
- 33
-
Sales
Three months ended
|
Nine months ended
|
|||||||||||||||||||||||
October 2,
|
September 26,
|
%
|
October 2,
|
September 26,
|
%
|
|||||||||||||||||||
(Dollars in thousands)
|
2009
|
2008
|
Change
|
2009
|
2008
|
Change
|
||||||||||||||||||
Greatbatch
Medical
|
||||||||||||||||||||||||
CRM/Neuromodulation
|
$ | 74,094 | $ | 70,540 | 5 | % | $ | 229,387 | $ | 206,424 | 11 | % | ||||||||||||
Vascular
Access
|
8,375 | 8,840 | -5 | % | 28,260 | 28,249 | 0 | % | ||||||||||||||||
Orthopaedic
|
23,190 | 37,940 | -39 | % | 88,662 | 106,700 | -17 | % | ||||||||||||||||
Total
Greatbatch Medical
|
105,659 | 117,320 | -10 | % | 346,309 | 341,373 | 1 | % | ||||||||||||||||
Electrochem
|
15,811 | 18,922 | -16 | % | 49,704 | 58,671 | -15 | % | ||||||||||||||||
Total
sales
|
$ | 121,470 | $ | 136,242 | -11 | % | $ | 396,013 | $ | 400,044 | -1 | % |
Greatbatch
Medical – The nature and extent of our selling relationship with each OEM
customer is different in terms of component products purchased, selling prices,
product volumes, ordering patterns and inventory management. For
customers with long-term contracts, we have negotiated fixed pricing
arrangements for pre-determined volume levels with pricing fixed within each
level. In general, the higher the volume level, the lower the
pricing. We have pricing arrangements with our customers that at
times do not specify minimum order quantities. We recognize revenue
when it is realized or realizable and earned. This occurs when
persuasive evidence of an arrangement exists, delivery has occurred, the price
is fixed or determinable, the buyer is obligated to pay us (i.e., not contingent on a
future event), the risk of loss is transferred, there is no obligation of future
performance, collectability is reasonably assured and the amount of future
returns can reasonably be estimated. Those criteria are met at the
time of shipment when title passes.
Our
visibility to customer ordering patterns is over a relatively short period of
time. Our customers may have inventory management programs and
alternate supply arrangements of which we are unaware. Additionally,
the relative market share among the OEM manufacturers changes
periodically. Consequently, these and other factors can significantly
impact our sales in any given period. Our customers may initiate
field actions with respect to market-released products. These actions
may include product recalls or communications with a significant number of
physicians about a product or labeling issue. The scope of such
actions can range from very minor issues affecting a small number of units to
more significant actions. There are a number of factors, both
short-term and long-term, related to these field actions that may impact our
results. In the short-term, if a product has to be replaced, or
customer inventory levels have to be restored, component demand will
increase. Also, changing customer order patterns due to market share
shifts or accelerated device replacements may also have a positive or negative
impact on our sales results in the near-term. These same factors may
have longer-term implications as well. Customer inventory levels may
ultimately have to be rebalanced to match new demand.
Greatbatch
Medical sales decreased 10% for the third quarter of 2009 when compared to the
same period of 2008 as CRM and Neuromodulation revenue growth of 5% was offset
by decreases in Vascular Access and Orthopaedic revenues. Greatbatch Medical
sales for the first nine months of 2009 increased 1% over the comparable 2008
period. This growth was driven by CRM and Neuromodulation revenue and
the benefit of a full nine months of Orthopaedic operations (approximately $8
million) as compared to the 2008 period. Partially offsetting these
increases was $4 million of foreign currency impact on our Orthopaedic sales and
the market conditions in the Orthopaedic industry. Orthopaedic sales
in 2008 benefited from the release of backlog of approximately $3 million in
both the second and third quarters.
Compared
to the prior year and consistent with our expectations, CRM and Neuromodulation
revenue growth moderated to 5% during the third quarter of 2009 compared to the
same period of 2008 and is now more in line with market growth rates compared to
the above-market growth rates experienced over the last several quarters. More
specifically, in the third quarter increased growth in medical batteries, due to
market growth and customer market share shifts, was partially offset by a
decrease in capacitor sales due to inventory adjustments made by OEM customers
during the quarter.
- 34
-
For the
first nine months of 2009, CRM and Neuromodulation revenue growth was 11%
compared to the same period of 2008 and was driven by higher feedthrough,
assembly and coated component sales. CRM and Neuromodulation revenue
is significantly impacted each quarter due to the timing of various customer
product launches, shifts in customer market share, customer inventory management
initiatives as well as marketplace field actions. Additionally, CRM
revenue is impacted by the overall market growth for implantable
devices. Given the current economic and regulatory conditions that
are impacting our CRM and Neuromodulation customers, we believe that attaining
market growth rates for the remainder of 2009 will be challenging.
Third
quarter revenues for the Vascular Access product line were $8.4 million,
compared to the prior year quarter revenue of $8.8 million. This decrease was
primarily due to lower introducer sales as a result of customer inventory
adjustments given the large inventory purchases over the last several
quarters. Vascular Access revenue for the first nine months of 2009
is consistent with 2008 levels as higher introducer sales, due to customer
inventory stocking, was offset by lower catheter sales. We remain
optimistic about the potential of this product line as we continue to work with
customers on developing new products. However, many of the projects
that we are working on today will not generate revenue until 2010.
The
Orthopaedic product line reported revenues of $23.2 million and $88.7 million
for the quarter and year-to-date periods ended October 2, 2009, respectively,
compared to $37.9 million and $106.7 million for the comparable 2008 periods,
respectively. Year-to-date results include the negative impact of
foreign currency exchange rate fluctuations in the first half of 2009 of
approximately $4 million as well as other market conditions, including a delay
in product launches and elective surgeries. Additionally, the second and third
quarters of 2008 included the benefit from the release of approximately $3
million of excess backlog in each quarter. We believe that
orthopaedic revenues will continue to be impacted by the current market
conditions for the remainder of 2009. We continue to streamline and
invest in our orthopaedic operations which we believe presents significant
opportunities.
Electrochem
– Revenue from our Electrochem business segment for the third quarter and nine
month periods ending October 2, 2009 were $15.8 million and $49.7 million,
respectively, compared to $18.9 million and $58.7 million in the comparable 2008
periods, respectively. These decreases are consistent with the slow
down in the energy and portable medical markets over the last year, driven by
lower oil prices and uncertainty in the healthcare industry. We
continue to actively manage our business so that we will be better prepared to
meet the needs of our customers once the markets recover. Given the
reduced rate of Electrochem revenue decline during the quarter, the markets
appear to have stabilized. However, we do not foresee significant
market growth over the next few quarters.
2009 Sales
Outlook – Based upon our third
quarter results and lower demand expectations from our orthopaedic product line
for the remainder of the year, we now anticipate revenue to be between $520
million and $535 million for 2009 compared to our original estimate of $550
million to $600 million. Note that the fourth quarter of 2008
included 14 weeks compared to the fourth quarter of 2009, which will have 13
weeks due to our 52/53 week convention. We remain focused on our long-term
strategic objective of growing revenue faster than our markets through
diversifying our revenue base, leading innovation, and providing customers with
the technology solutions that they need to be successful.
- 35
-
Our 2009
sales outlook may be impacted by a variety of factors including a further
softening in the Orthopaedic and Electrochem markets, potential delays in
elective surgeries, the current financial market unrest, changes in exchange
rates and health care reform (See “Forward-Looking
Statements”). Within the markets we serve, the Orthopaedic market
represents the least predictable market due to the elective nature of many of
the surgeries and procedures in which our products are
used. Additionally, U.S. Health Care reform is still being intensely
debated and if the medical device innovation tax is enacted together with the
utilization tax that is proposed to be levied, changes in the way health care is
developed and delivered will place added strains on health care OEMs, which
could in turn place additional pricing pressure on their suppliers such as
Greatbatch.
Gross
Profit
Changes
to gross profit as a percentage of sales from the prior year were primarily due
to the following:
October 2, 2009
|
||||||||
Three months
|
Nine months
|
|||||||
ended
|
ended
|
|||||||
Inventory step-up
amortization(a)
|
0.0 | % | 1.6 | % | ||||
Manufacturing
efficiencies (b)
|
2.0 | % | 3.2 | % | ||||
Selling Price (c)
|
-1.5 | % | -0.9 | % | ||||
Foreign currency
(d)
|
1.3 | % | 0.4 | % | ||||
Other
|
-0.2 | % | -0.1 | % | ||||
Total
percentage point change to gross profit as a percentage of
sales
|
1.6 | % | 4.2 | % |
(a)
|
In
connection with our acquisitions in the first quarter of 2008 and fourth
quarter of 2007, the value of inventory on hand was stepped-up to reflect
the fair value at the time of acquisition. The amortization of
inventory step-up, which is recorded in Cost of Sales, was $6.4 million
for the first quarter of 2008. As of the end of the first
quarter of 2008, there was no additional inventory step-up remaining to be
amortized.
|
(b)
|
Our
gross profit percentage benefited from manufacturing efficiencies realized
due to higher utilization resulting from an increase in CRM and
Neuromodulation revenue, as well as the consolidation of our Columbia, MD
facility into our Tijuana facility in June 2008 and our Blaine, MN
facility into our Plymouth, MN facility in April 2009 (See “Cost Savings
and Consolidation Efforts”). The additional output absorbs a
higher amount of lower fixed costs such as plant overhead and
depreciation.
|
(c)
|
Our
gross profit percentage was negatively impacted due to contractual price
reductions on certain CRM and Neuromodulation product lines as certain
contractual volume levels were
achieved.
|
(d)
|
Due
to the volatility in the markets, during the first quarter of 2009 the
value of the U.S. dollar strengthened significantly in comparison to the
Mexican Peso. This foreign currency exchange rate fluctuation
resulted in higher gross profit as a percentage of sales at our Tijuana,
Mexico facility which has Peso denominated expenses but sales which are
denominated in U.S. dollars. We should continue to realize this
benefit for the remainder of 2009 as a result of the Mexican Peso foreign
currency contracts entered into in February 2009. See Note 12 –
“Commitments and Contingencies” of the Notes to the Condensed Consolidated
Financial Statements in this report for additional information about our
foreign currency contracts.
|
We expect
our gross profit as a percentage of sales to increase over the next several
years as a result of our consolidation and “Lean” initiatives. In the
long term, new product introductions resulting from current research and
development efforts are expected to help drive gross margin
expansion.
- 36
-
SG&A
expenses
Changes
from the prior year to SG&A expenses were due to the following (in
thousands):
Change from prior year
|
||||||||
Three months
|
Nine months
|
|||||||
Legal
costs
(a)
|
$ | 24 | $ | (2,550 | ) | |||
Rebranding
initiative (b)
|
228 | 605 | ||||||
Personnel
costs (c)
|
(824 | ) | 372 | |||||
IT
& Consulting (d)
|
351 | 1,084 | ||||||
Bad
debt expense (e)
|
232 | - | ||||||
Other
|
98 | 57 | ||||||
Net
increase (decrease) in SG&A
|
$ | 109 | $ | (432 | ) |
(a)
|
Amounts
primarily represent higher legal costs incurred in connection with the
development and patenting of new technologies offset by lower fees
incurred in connection with a patent infringement action which went to
trial in the second quarter of 2008 (See
“Litigation”).
|
(b)
|
During
2009, we launched a new branding initiative to unify our existing
businesses under a common vision and consolidated our medical entities
under a single brand — “Greatbatch Medical.” These increased
costs primarily relate to consulting costs and the replacement of
collateral material in connection with this new branding initiative and
are expected to be substantially lower for the remainder of
2009.
|
(c)
|
Amounts
represent lower personnel costs driven by our consolidation efforts and
lower performance based compensation. The benefits of these
items were partially offset by higher costs associated with normal
inflationary increases as well as increased sales and marketing personnel,
as we invested in our sales force in order to drive future revenue
growth.
|
(d)
|
Amounts
relate to various corporate development initiatives as well as increased
IT spending due to our investment in IT infrastructure to support future
growth.
|
(e)
|
Amounts
primarily relate to increased losses incurred on uncollectible receivables
from Electrochem and Orthopaedic customers given the economic slowdown in
their related markets. The Company does not expect future
write-offs to materially impact our results of operations or financial
condition.
|
We expect
to maintain SG&A expenses at the current levels as normal inflationary cost
increases and investment in sales and marketing are offset by cost cutting and
consolidation initiatives.
RD&E
expenses
Net
RD&E costs are as follows (in thousands):
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Research
and development costs
|
$ | 4,375 | $ | 4,534 | $ | 13,111 | $ | 14,193 | ||||||||
Engineering
costs
|
7,075 | 4,774 | 19,854 | 16,867 | ||||||||||||
Less
cost reimbursements
|
(1,749 | ) | (2,515 | ) | (6,695 | ) | (7,338 | ) | ||||||||
Engineering
costs, net
|
5,326 | 2,259 | 13,159 | 9,529 | ||||||||||||
Total
research and development and engineering costs, net
|
$ | 9,701 | $ | 6,793 | $ | 26,270 | $ | 23,722 |
- 37
-
Net
research, development and engineering costs for the third quarter and nine month
period ended October 2, 2009, as expected, were higher versus the comparable
2008 periods due to the strategic decision in 2009 to further invest resources
in the development of new technologies in order to provide solutions for our
customers and ultimately drive long-term growth. Reimbursement on
product development projects is dependent upon the timing of the achievement of
milestones and are netted against gross spending. More specifically,
third quarter 2009 cost reimbursements decreased in comparison to the 2008
period due to the expiration of grants acquired from BIOMEC, and will not be
replaced. We expect net RD&E costs to continue to increase for
the remainder of 2009 as we further invest resources in the development of new
technologies and lower cost reimbursements.
Other
Operating Expense
Litigation
charge – On October 1, 2009, a Louisiana jury found in favor of a former
Electrochem customer on their claims made in connection with a failed business
transaction dating back to 1997. The jury awarded damages, including
interest and estimated attorneys’ fees and costs of approximately $35
million. If our post-trial motion is unsuccessful, we intend to
appeal the verdict. Based on our best estimate of loss given the
range of possible outcomes at this time, we recorded a $34.5 million charge
related to this litigation in the third quarter of 2009 (See
“Litigation”). This accrual does not include the interest that will
accrue on the award during the appeal process at the Louisiana statutory
rate.
Acquired
in-process research and development - Approximately $2.2 million of the
Precimed purchase price represented the estimated fair value of IPR&D
projects acquired. The Company determined that these projects had not
yet reached technological feasibility and had no alternative future use as of
the acquisition date, thus were immediately expensed on the date of acquisition
in the first quarter of 2008.
Other -
The remaining other operating expenses are comprised of the following costs (in
thousands):
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
(a)
2005 & 2006 facility shutdowns and consolidations
|
$ | - | $ | 335 | $ | - | $ | 672 | ||||||||
(a)
2007 & 2008 facility shutdowns and consolidations
|
1,449 | 1,322 | 4,926 | 2,954 | ||||||||||||
(b)
Integration costs
|
1,196 | 1,812 | 2,776 | 3,876 | ||||||||||||
(c)Asset
dispositions and other
|
434 | 96 | 604 | (28 | ) | |||||||||||
$ | 3,079 | $ | 3,565 | $ | 8,306 | $ | 7,474 |
(a)
|
Refer
to the “Cost Savings and Consolidation Efforts” discussion for disclosure
related to the timing and level of remaining expenditures for these items
as of October 2, 2009.
|
(b)
|
For
the first three quarters of 2009 and 2008, we incurred costs related to
the integration of the companies acquired in 2007 and 2008. The
integration initiatives include the implementation of the Oracle ERP
system, training and compliance with policies as well as the
implementation of lean manufacturing and six sigma
initiatives. The expenses are primarily for consultants,
relocation and travel costs that will not be required after the
integrations are completed.
|
(c)
|
During
the third quarter of 2009, the Company incurred $0.3 million of severance
costs in connection with a workforce reduction at one of its orthopaedic
facilities due to the lower volumes in 2009. The remainder of
this variance relates to losses incurred in connection with routine asset
dispositions.
|
In 2009,
consolidation and integration expenses are expected to be approximately $10
million to $13 million.
- 38
-
Interest
expense and interest income
Interest
expense, which includes the impact of the adoption of the new accounting for
convertible debt in both the 2009 and 2008 periods, and interest income for
the third quarter and first nine months of 2009 were consistent with the same
periods of 2008. Going forward, we expect interest expense to remain
at current levels as the benefit of paying down our long-term debt with excess
cash flow from operations is expected to be offset by increased borrowings in
connection with the Electrochem Litigation (See “Litigation”), which will
require bonding in order to appeal.
Other
(income) expense, net
Other
(income) expense, net primarily includes the impact of foreign currency exchange
rate fluctuations on transactions denominated in foreign currencies, which did
not materially impact our results in the third quarters of 2009 or
2008. Included in other (income) expense, net during the second
quarter of 2009, was a net foreign currency exchange gain of $0.6 million due to
the favorable impact of foreign currency exchange rate fluctuations, primarily
the weakening of the U.S. dollar versus the Euro and Swiss Franc. The
Company generally does not expect foreign currency exchange rate fluctuations to
have a material impact on its net income.
Gain on foreign currency
contracts - In December 2007, we entered into a forward contract to
purchase 80,000,000 Swiss Francs (“CHF”), at an exchange rate of 1.1389 CHF per
one U.S. dollar, in order to partially fund our acquisition of Precimed, which
was payable in Swiss Francs. In January 2008, we entered into an
additional forward contract to purchase 20,000,000 CHF at an exchange rate of
1.1156 per one U.S. dollar. We entered into a similar foreign exchange
contract in January 2008 in order to fund our acquisition of DePuy Orthopaedics’
Chaumont, France facility (the “Chaumont Facility”), which was payable in
Euros. The net result of the above transactions was a gain of $2.4
million, $1.6 million of which was recorded in the first quarter of 2008 as
Other Income, Net.
Provision
(benefit) for income taxes
The
effective tax rate for the third quarter of 2009 was 28% and includes the
favorable impact of the resolution of tax audits during the quarter and
reductions in the balance of unrecognized tax benefits due to the expiration of
certain statutes of limitation, which are treated as discrete items and are not
expected to reoccur in the fourth quarter of 2009. We believe that it
is reasonably possible that a reduction of approximately $0.7 million of the
$3.1 million balance of unrecognized tax benefits may occur within the next
twelve months as a result of the expiration of applicable statutes of
limitation, which would positively impact our effective tax rate in the period
of reduction.
During
2009, President Obama’s administration announced various proposals to modify
certain aspects of the rules governing the U.S. taxation of certain non-U.S.
subsidiaries. Many details of the proposals remain unknown and any
legislation enacting such modifications would require Congressional approval;
however, changes to these rules could significantly impact our effective tax
rate.
Liquidity and Capital
Resources
October 2,
|
January 2,
|
|||||||
(Dollars in millions)
|
2009
|
2009
|
||||||
Cash
and cash equivalents(a)
|
$ | 29.5 | $ | 22.1 | ||||
Working
capital
(b)
|
$ | 111.1 | $ | 142.2 | ||||
Current
ratio (b)
|
1.8:1.0
|
2.5:1.0
|
- 39
-
(a)
|
Cash
and cash equivalents increased over the prior year-end balances primarily
due to cash flow from operations partially offset by normal capital
expenditures as well as the repayment of long-term debt during the first
nine months of 2009.
|
(b)
|
Our
working capital and current ratio decreased in comparison to prior
year-end amounts primarily due to the reclassification of $30.5 million of
long-term debt to Current Liabilities as the put/call date on that debt is
now within one year and the $34.5 million accrual in connection with the
Electrochem Litigation classified in Accrued Expenses (See
“Litigation”). This increase in Current Liabilities was
partially offset by cash generated from operations of $50.2 million during
the first nine months of 2009. We expect to repay the current portion of
long-term debt as well as any potential litigation awards or settlements
with cash flow from operations or borrowings under our existing revolving
line of credit.
|
Revolving Line of
Credit - We have a senior credit facility (the “Credit Facility”)
consisting of a $235 million revolving line of credit, which can be increased to
$335 million upon our request and approval by a majority of the
lenders. The Credit Facility also contains a $15 million letter of
credit subfacility and a $15 million swingline subfacility. In
connection with the Electrochem Litigation (See “Litigation”) and pending the
outcome of our post-trial motion, we will be required to bond the amount of the
judgment and statutory interest in order to appeal. We intend to
satisfy this requirement by posting a bond, which is expected to require partial
collateralization. In anticipation of this, we received approval from the
lenders supporting the Credit Facility to increase the letter of credit
subfacility by $35 million for use only in connection with bonding the appeal of
the Electrochem Litigation.
The
Credit Facility is secured by our non-realty assets including cash, accounts and
notes receivable, and inventories, and has an expiration date of May 22, 2012
with a one-time option to extend to April 1, 2013 if no default has
occurred. Interest rates under the Credit Facility are, at our
option, based upon the current prime rate or the LIBOR rate plus a margin that
varies with our leverage ratio. If interest is paid based upon the
prime rate, the applicable margin is between minus 1.25% and
0.00%. If interest is paid based upon the LIBOR rate, the applicable
margin is between 1.00% and 2.00%. We are required to pay a
commitment fee between 0.125% and 0.250% per annum on the unused portion of the
Credit Facility based on our leverage ratio. The weighted average
interest rate on borrowings under the Company’s revolving line of credit as of
October 2, 2009, which does not include the impact of the interest rate swaps
described below, was 2.1%. Interest rates reset based upon the
six-month ($98 million) and three-month ($9 million) LIBOR rate. The
calculation of the leverage ratio excludes certain “extraordinary, unusual or
non-recurring” expenses or loss such as facility shutdown and consolidation
costs (subject to certain limits as defined in the agreement), as well as
charges in connection with the Electrochem Litigation.
The
Credit Facility contains limitations on the incurrence of indebtedness,
limitations on the incurrence of liens and licensing of intellectual property,
limitations on investments and restrictions on certain
payments. Except to the extent paid for by common equity of
Greatbatch or paid for out of cash on hand, the Credit Facility limits the
amount paid for acquisitions in total to $100 million. The
restrictions on payments, among other things, limit repurchases of our stock to
$60 million and limits the ability of the Company to make cash payments upon
conversion of CSN II. These limitations can be waived upon the
Company’s request and approval of a simple majority of the lenders.
The
Credit Facility also requires us to maintain a ratio of adjusted EBITDA, as
defined in the credit agreement, to interest expense of at least 3.00 to 1.00,
and a total leverage ratio, as defined in the credit agreement, of not greater
than 5.00 to 1.00 from May 22, 2007 through September 29, 2009 and not greater
than 4.50 to 1.00 from September 30, 2009 and thereafter. The
calculation of adjusted EBITDA excludes certain “extraordinary, unusual or
non-recurring” expenses or loss such as facility shutdown and consolidation
costs (subject to certain limits as defined in the agreement), as well as
charges in connection with the Electrochem Litigation. As of October 2, 2009,
the Company was in compliance with all required covenants.
- 40
-
The
Credit Facility contains customary events of default. Upon the
occurrence and during the continuance of an event of default, a majority of the
lenders may declare the outstanding advances and all other obligations under the
Credit Facility immediately due and payable.
As of
October 2, 2009, we had $128 million available under our revolving line of
credit. Based upon our current capital needs, we anticipate utilizing
free cash flow (cash flow from operations less capital expenditures) to make
principal payments on our long-term debt. As of October 2, 2009, we
have outstanding $30.5 million of 2.25% convertible subordinated notes due 2013,
which contain a put option exercisable on June 15, 2010 and is classified as a
current liability. We expect to repay this current portion of
long-term debt, as well as any potential awards or litigation settlements with
free cash flow or availability under our existing revolving line of
credit.
Operating
activities - Net
cash flows from operating activities for the first three quarters of 2009 were
$50.2 million, and were generated from net income (loss) excluding non-cash
items (i.e. depreciation, amortization, stock-based compensation, litigation
charge, IPR&D, and non-cash gains/losses) and were used to fund working
capital accounts (i.e. increase in inventory, decreases in accounts
payable). We anticipate working off these excess inventory levels
over the next several quarters which will generate increased cash flow from
operations. Included in accounts receivable as of January 2, 2009 was
an $11.6 million value added tax (“VAT”) receivable with the French government
related to inventory purchases for the Chaumont Facility. During the
second quarter of 2009, we received payment of $11.3 million of this
receivable. The remaining balance of this receivable is now subject
to the normal VAT payment cycle, generally 30–60 days after filing the
claim. We anticipate that cash flow from operations will be
sufficient to meet our operating (including legal settlements), capital
expenditure and debt service needs, other than for any potential
acquisitions.
Investing
activities - Net cash used in investing activities for the first three
quarters of 2009 were $17.0 million and was primarily related to maintenance
capital expenditures. Our current expectation for the remainder of 2009 is
that capital spending will be in the range of $10 million to $15 million, of
which approximately half is discretionary in nature. These purchases
relate to routine investments to support our internal growth and maintain our
technology leadership.
In
November 2009 we announced our plans to invest approximately $21 million into
our Orthopaedic business. A significant portion of the investment
will be dedicated to developing a new Rapid Prototyping
Center. Construction is scheduled to begin in early 2010, with
completion scheduled for the fourth quarter of 2010. Additionally,
further investment is planned over the next three years to drive improvements
and growth in all Orthopaedic locations.
We
anticipate cash flow from operations as well as availability under our revolving
line of credit will be sufficient to fund these capital
expenditures. We regularly engage in discussions relating to
potential acquisitions. Going forward, we will continue to
consider strategically targeted and opportunistic acquisitions.
Financing
activities - Cash flow used for financing activities for the first three
quarters of 2009 primarily related to $25.0 million net repayment of long-term
borrowings. We continually assess our financing facilities and
capital structure to ensure liquidity and capital levels are sufficient to meet
our strategic objectives. In the future, we may adjust our capital
structure as funding opportunities present themselves. Our current
expectation is that we will use excess cash flow from operations to fund routine
capital expenditures, any potential litigation settlements and pay down
long-term debt.
- 41
-
Capital Structure
- At
October 2, 2009, our capital structure consisted of $228.2 million of
convertible subordinated notes, $107.0 million of debt under our revolving line
of credit and 23.2 million shares of common stock
outstanding. Additionally, we had $29.5 million in cash and cash
equivalents, which is sufficient to meet our short-term operating cash
needs. If necessary, we have access to $128 million under our
available line of credit and are authorized to issue 100 million shares of
common stock and 100 million shares of preferred stock. The market
value of our outstanding common stock since our initial public offering has
exceeded our book value; accordingly, we believe that if needed we can access
public markets to raise additional capital. Our capital structure
allows us to support our internal growth and provides liquidity for corporate
development initiatives.
Off-Balance Sheet
Arrangements
We have
no off-balance sheet arrangements within the meaning of Item 303(a)(4) of
Regulation S-K.
Contractual
Obligations
The
following table summarizes our significant contractual obligations at October 2,
2009:
Payments due by period
|
||||||||||||||||||||
CONTRACTUAL OBLIGATIONS
|
Total
|
Remainder
2009
|
2010-2011
|
2012-2013
|
After 2013
|
|||||||||||||||
Long-term
debt obligations (a)
|
$ | 362,992 | $ | 2,274 | $ | 47,611 | $ | 313,107 | $ | - | ||||||||||
Operating
lease obligations
(b)
|
11,171 | 748 | 3,942 | 3,483 | 2,998 | |||||||||||||||
Purchase
obligations (b)
|
16,629 | 15,086 | 1,411 | 132 | - | |||||||||||||||
Foreign
currency contracts
(b)
|
2,020 | 2,020 | - | - | - | |||||||||||||||
Pension
obligations (c)
|
10,101 | 551 | 1,663 | 2,098 | 5,789 | |||||||||||||||
Total
|
$ | 402,913 | $ | 20,679 | $ | 54,627 | $ | 318,820 | $ | 8,787 |
(a)
|
Includes
the annual interest expense on our convertible debentures of 2.25%, which
is paid semi-annually. These amounts assume the June 2010 put
option is exercised on the $30.5 million of 2.25% convertible subordinated
notes outstanding issued in May 2003. Also includes the
expected interest expense on the $107.0 million outstanding on our line of
credit based upon the period end weighted average interest rate of 3.7%,
which includes the impact of our interest rate swaps
outstanding. See Note 6 – “Long-Term Debt” of the Notes to the
Condensed Consolidated Financial Statements in this report for additional
information about our long-term debt
obligations.
|
(b)
|
See
Note 12 – “Commitments and Contingencies” of the Notes to the Condensed
Consolidated Financial Statements in this report for additional
information about our operating lease, purchase obligations and foreign
currency contracts.
|
(c)
|
See
Note 7 – “Pension Plans” of the Notes to the Condensed Consolidated
Financial Statements in this report for additional information about our
pension plan obligations. These amounts do not include any
potential future contributions to our pension plan that may be necessary
if the rate of return earned on pension plan assets is not sufficient to
fund the rate of increase of our pension liability. As of
January 2, 2009, the latest measurement date, our actuarially determined
pension liability exceeded the plans assets by $6.0 million. In
order to reduce this underfunded status, we made a $1.4 million cash
contribution to one of our pension plans in July
2009.
|
- 42
-
The above
table does not reflect $3.1 million of unrecognized tax benefits as we are
uncertain as to if or when such amounts may be settled. Refer to Note
11 – “Income Taxes” of the Notes to the Condensed Consolidated Financial
Statements in this report for additional information about these unrecognized
tax benefits. Additionally, the table does not include any potential payments
that may be due in connection with the Electrochem Litigation (See
“Litigation”).
Currently
we provide medical insurance to our U.S. employees by purchasing fully insured
coverage. In order to contain health care costs and provide the Company
greater plan flexibility in the future, we are considering self-funding our U.S.
medical coverage. The risk to the Company would be limited by using appropriate
stop loss and aggregate loss insurance coverage.
Litigation
We are
party to various legal actions arising in the normal course of
business. While we do not believe, except as indicated below, that
the ultimate resolution of any such pending activities will have a material
adverse effect on the consolidated results of operations, financial position or
cash flows, litigation is subject to inherent uncertainties. If an
unfavorable ruling were to occur, there exists the possibility of a material
adverse impact in the period in which the ruling occurs.
During
2002, a former Electrochem Solutions (“Electrochem”) customer, Input/Output
Marine Systems (“Input/Output”), commenced an action against the Company
alleging breach of contract, misappropriation of trade secrets, negligence,
unfair trade practices and fraud arising out of a failed business transaction
dating back to 1997 (the “Electrochem Litigation”). Summary judgment
was awarded in favor of the Company in February 2007. Input/Output
appealed that judgment and the Louisiana Court of Appeal reversed the decision
of the trial court and reinstated the case. The Company’s appeal of that
reversal was denied by the Louisiana Supreme Court in January
2008. The jury trial commenced on September 21, 2009 and on October
1, 2009, the jury found in favor of Input/Output on the fraud, unfair trade
practices and breach of contract claims and awarded damages in the amount of
$21.7 million. The final judgment in the matter is expected to include an award
of prejudgment interest and attorneys’ fees and costs bringing the total
judgment to approximately $35 million. The Company has filed a
post-trial motion for a judgment notwithstanding the verdict, or for a new trial
based upon a claim that the verdict was inconsistent and that there was
insufficient evidence to support the findings. A hearing date of
November 18, 2009 has been scheduled for the post-trial motions. At
that time, the court also is expected to determine the award of attorneys’ fees
and costs. If the Company’s post-trial motion is unsuccessful,
management intends to appeal the verdict. Based on management’s best
estimate of loss given the range of possible outcomes at this time, the Company
has accrued the total judgment of $35 million, which is included in Accrued
Expenses and Other Current Liabilities in the Condensed Consolidated Balance
Sheet at October 2, 2009. During the appeal process, interest on the
award will accrue based upon the Louisiana statutory rate.
As
previously reported, on June 12, 2006, Enpath Medical, Inc. (“Enpath”), a
subsidiary of the Company that has since been merged into Greatbatch Ltd., was
named as defendant in a patent infringement action filed by Pressure Products
Medical Supplies, Inc. (“Pressure Products”) in which Pressure Products alleged
that Enpath’s FlowGuard™ valved introducer, which has been on the market for
more than four years, and Enpath’s ViaSeal™ prototype introducer, which has not
been sold, infringes claims in Pressure Products patents. After
trial, a jury found that Enpath infringed the Pressure Products patents, but not
willfully, and awarded damages in the amount of $1.1 million. The
Company has appealed the judgment to the U.S. Court of Appeals for the Federal
Circuit, and oral arguments were heard before that tribunal on April 21,
2009. As a result of a post-trial motion and pending the appeal, the
Company is permitted to continue to sell FlowGuard™ provided that it pays into
an escrow fund a royalty of between $1.50 and $2.25 for each sale of a
FlowGuard™ valved introducer. The amount accrued as escrow during the
third quarter of 2009 was $0.1 million and $1.3 million in total as of October
2, 2009.
- 43
-
Inflation
We
utilize certain critical raw materials (including precious metals) in our
products that we obtain from a limited number of suppliers due to the
technically challenging requirements of the supplied product and/or the lengthy
process required to qualify these materials with our customers. We
cannot quickly establish additional or replacement suppliers for these materials
because of these requirements. Our results may be negatively impacted
by an increase in the price of these critical raw materials. This
risk is partially mitigated as many of the supply agreements with our customers
allow us to partially adjust prices for the impact of any raw material price
increases and the supply agreements with our vendors have final one-time buy
clauses to meet a long-term need. Historically, raw material price
increases have not materially impacted our results of operations.
Impact of Recently Issued
Accounting Standards
In June
2009, the Financial Accounting Standards Board (“FASB”) issued amendments to the
consolidation guidance in ASC 810-10 applicable to variable interest entities
which affects the overall consolidation analysis. These amendments are effective
for fiscal years beginning after November 15, 2009. We are currently
assessing the impact of these amendments on our consolidated financial position
and results of operations.
In
December 2008, the FASB issued amendments to ASC 715-20-50 that provides
guidance on disclosures about plan assets of defined benefit pension or other
postretirement plans and requires more transparency about the assets held by
retirement plans and the concentrations of risk in those plans. These
amendments are effective for fiscal years beginning after December 15,
2009. We will make the disclosures required by these amendments
beginning in fiscal year 2010.
Application of Critical
Accounting Estimates
Our
unaudited Condensed Consolidated Financial Statements are based on the selection
of accounting policies and the application of significant accounting estimates,
some of which require management to make significant assumptions. We
believe that some of the more critical estimates and related assumptions that
affect our financial condition and results of operations are in the areas of
inventories, goodwill and other identifiable intangible assets, tangible
long-lived assets, share-based compensation and income taxes. For
further information, refer to Item 7 “Management’s Discussion and Analysis of
Financial Condition and Results of Operations” and Item 8 “Financial Statements
and Supplementary Data” in our Annual Report on Form 10-K for the year ended
January 2, 2009. During the three months ended October 2, 2009, we
did not change or adopt any new accounting policies that had a material effect
on our Condensed Consolidated Financial Statements.
Beginning
in 2009, we were required to adopt the amendments to the provisions of ASC
470-20 related to the accounting for convertible debt instruments that may be
settled in cash upon conversion. These amendments require issuers of
convertible debt instruments that may be settled in cash upon conversion, such
as our CSN II as described in Note 6 to the Condensed Consolidated Financial
Statements, to separately account for the liability and equity components of
those instruments in a manner that will reflect the entity’s nonconvertible debt
borrowing rate when interest cost is recognized in subsequent
periods. As a result, we first determined the carrying amount of the
liability component of CSN II by measuring the fair value of a similar liability
that does not have the associated conversion option. The carrying
amount of the conversion option was then determined by deducting the fair value
of the liability component from the initial proceeds received from the issuance
of CSN II. The carrying amount of the conversion option was recorded
as Additional Paid-In Capital with an offset to Long-Term Debt. The
carrying amount of the conversion option is being amortized to Interest Expense
using the effective interest rate method over the expected life of a similar
liability that does not have the associated conversion option.
- 44
-
Deferred
financing fees incurred in connection with the issuance of CSN II, previously
recorded as Other Assets, were allocated to the liability and equity components
in proportion to the allocation of proceeds between the liability and equity
components. The deferred financing fees allocated to the debt
component are being amortized to Interest Expense over the expected life of CSN
II. The deferred financing fees allocated to the equity component
were recorded as an offset to Stockholders’ Equity.
These
amendments require retrospective restatement for all prior periods presented in
financial statements. Accordingly, the 2008 Condensed Consolidated
Financial Statements presented in this report have been retroactively adjusted
to reflect the accounting change for convertible debt as if it were in effect as
of the date CSN II was originally issued. See Note 2 to the Condensed
Consolidated Financial Statements for information on the impact of these
amendments on the 2008 Condensed Consolidated Financial Statements.
Forward-Looking
Statements
Some of
the statements contained in this Quarterly Report on Form 10-Q and other written
and oral statements made from time to time by us and our representatives are not
statements of historical or current fact. As such, they are
“forward-looking statements” within the meaning of Section 27A of the Securities
Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934,
as amended. We have based these forward-looking statements on our
current expectations, which are subject to known and unknown risks,
uncertainties and assumptions. They include statements relating
to:
|
·
|
future
sales, expenses and profitability;
|
|
·
|
the
future development and expected growth of our business and the markets we
operate in;
|
|
·
|
our
ability to successfully execute our business model and our business
strategy;
|
|
·
|
our
ability to identify trends within the implantable medical devices, medical
components, and Electrochem markets and to offer products and services
that meet the changing needs of those
markets;
|
|
·
|
projected
capital expenditures; and
|
|
·
|
trends
in government regulation.
|
You can
identify forward-looking statements by terminology such as “may,” “will,”
“should,” “could,” “expects,” “intends,” “plans,” “anticipates,” “believes,”
“estimates,” “predicts,” “potential” or “continue” or the negative of these
terms or other comparable terminology. These statements are only
predictions. Actual events or results may differ materially from
those suggested by these forward-looking statements. In evaluating
these statements and our prospects generally, you should carefully consider the
factors set forth below. All forward-looking statements attributable
to us or persons acting on our behalf are expressly qualified in their entirety
by these cautionary factors and to others contained throughout this
report. We are under no duty to update any of the forward-looking
statements after the date of this report or to conform these statements to
actual results.
Although
it is not possible to create a comprehensive list of all factors that may cause
actual results to differ from the results expressed or implied by our
forward-looking statements or that may affect our future results, some of these
factors include the following: dependence upon a limited number of customers,
product obsolescence, inability to market current or future products, pricing
pressure from customers, reliance on third party suppliers for raw materials,
products and subcomponents, fluctuating operating results, inability to maintain
high quality standards for our products, challenges to our intellectual property
rights, product liability claims, inability to successfully consummate and
integrate acquisitions, unsuccessful expansion into new markets, competition,
inability to obtain licenses to key technology, regulatory changes or
consolidation in the healthcare industry, and other risks and uncertainties that
arise from time to time as described in the Company's Annual Report on Form 10-K
and other periodic filings with the Securities and Exchange
Commission.
- 45
-
ITEM 3. QUANTITATIVE AND QUALITATIVE
DISCLOSURES ABOUT MARKET RISK.
We have
significant foreign operations in France, Mexico and Switzerland, which exposes
the Company to foreign currency exchange rate fluctuations due to transactions
denominated in Euros, Pesos and Swiss Francs, respectively. We
continuously evaluate our foreign currency risk and will take action from time
to time in order to best mitigate these risks, which includes the use of various
derivative instruments such as forward currency exchange contracts. A
hypothetical 10% change in the value of the U.S. dollar in relation to our most
significant foreign currency exposures would have had an impact of approximately
$8 million on our annual sales. This amount is not indicative of the
hypothetical net earnings impact due to partially offsetting impacts on cost of
sales and operating expenses in those currencies. We estimate that foreign
currency exchange rate fluctuations during the first three quarters of 2009,
reduced sales in comparison to 2008 by approximately $4 million.
In
December 2007, we entered into a forward contract to purchase 80,000,000 CHF, at
an exchange rate of 1.1389 CHF per one U.S. dollar, in order to partially fund
the acquisition of Precimed, which closed in January 2008 and was payable in
Swiss Francs. In January 2008, we entered into an additional forward
contract to purchase 20,000,000 CHF at an exchange rate of 1.1156 per one U.S.
dollar. We entered into a similar foreign exchange contract in
January 2008 in order to fund the acquisition of the Chaumont Facility, which
closed in February 2008 and was payable in Euros. The net result of the
above transactions was a gain of $2.4 million, $1.6 million of which was
recorded in 2008 as Other Income.
In
February 2009, we entered into a forward contract to purchase 10 million Mexican
pesos per month from March 2009 to December 2009 at an exchange rate of 14.85
pesos per one U.S. dollar. This contract was entered into in order to
hedge the risk of peso-denominated payments associated with the operations at
the Company’s Tijuana, Mexico facility. This contract was accounted
for as a cash flow hedge and had a fair value of $0.2 million as of October 2,
2009. The amount recorded as a reduction of Cost of Sales during the
first nine months of 2009 related to the forward contract was $0.3
million.
We
translate all assets and liabilities of our foreign operations, where the
U.S. dollar is not the functional currency, at the period-end exchange rate and
translate sales and expenses at the average exchange rates in effect during the
period. The net effect of these translation adjustments is recorded
in the Condensed Consolidated Financial Statements as Comprehensive Income
(Loss). The translation adjustment for the first three quarters of
2009 was a $4.9 million gain. Translation adjustments are not
adjusted for income taxes as they relate to permanent investments in our foreign
subsidiaries. Foreign currency transaction gains and losses included
in Other (Income) Expense, Net in the Condensed Consolidated Statements of
Operations and Comprehensive Income amounted to a gain of $0.6 million during
the first nine months of 2009. A hypothetical 10% change in the value
of the U.S. dollar in relation to our most significant foreign currency net
assets would have had an impact of approximately $9.6 million on our foreign net
assets as of October 2, 2009.
At
October 2, 2009, we had $107.0 million outstanding debt under our revolving line
of credit that bears interest at fluctuating market rates based upon the LIBOR
rate, thus exposing the Company to interest rate fluctuations. To
help mitigate this risk, during 2008, we entered into three notional receive
floating-pay fixed interest rate swaps indexed to the six-month LIBOR
rate. The objective of these swaps is to hedge against potential
changes in cash flows on the portion of our revolving line of credit indexed to
the six-month LIBOR rate. No credit risk was hedged. The
receive variable leg of the swap and the variable rate paid on the revolving
line of credit bear the same rate of interest, excluding the credit spread, and
reset and pay interest on the same dates.
- 46
-
Information
regarding the Company’s outstanding interest rate swaps is as
follows:
Current
|
Fair
|
||||||||||||||||||||
Pay
|
receive
|
value
|
|||||||||||||||||||
Type of
|
Notional
|
Start
|
End
|
fixed
|
floating
|
October 2,
|
|||||||||||||||
Instrument
|
hedge
|
amount
|
date
|
date
|
rate
|
rate
|
2009
|
||||||||||||||
(In
thousands)
|
(In
thousands)
|
||||||||||||||||||||
Interest
rate swap
|
Cash
flow
|
$ | 80,000 |
3/5/2008
|
7/7/2010
|
3.09 | % | 1.75 | % | $ | (1,358 | ) | |||||||||
Interest
rate swap
|
Cash
flow
|
18,000 |
12/18/2008
|
12/18/2010
|
2.00 | % | 1.16 | % | (217 | ) | |||||||||||
Interest
rate swap
|
Cash
flow
|
50,000 |
7/7/2010
|
7/7/2011
|
2.16 | % |
6M
LIBOR
|
(255 | ) | ||||||||||||
$ | 148,000 | 2.64 | % | $ | (1,830 | ) |
The
estimated fair value of the interest rate swap agreements represents the amount
the Company expects to pay to terminate the contracts. No portion of
the change in fair value of the interest rate swaps during the first nine months
of 2009 was considered ineffective. The amount recorded as additional
interest expense during the first nine months of 2009 related to interest rate
swaps was $0.9 million.
A
hypothetical 10% change in the LIBOR interest rate to the remaining $9 million
of floating rate debt would have had a minimal impact of approximately $0.01
million on our annual interest expense. This amount is not indicative
of the hypothetical net earnings impact due to partially offsetting impacts on
our short-term investments and cash and cash equivalents to interest
income.
ITEM
4. CONTROLS AND PROCEDURES.
a.
|
Evaluation of
Disclosure Controls and
Procedures.
|
Our
management, including the principal executive officer and principal financial
officer, evaluated our disclosure controls and procedures (as defined in Rules
13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934) related to
the recording, processing, summarization and reporting of information in our
reports that we file with the SEC as of October 2, 2009. These
disclosure controls and procedures have been designed to provide reasonable
assurance that material information relating to us, including our subsidiaries,
is made known to our management, including these officers, by other of our
employees, and that this information is recorded, processed, summarized,
evaluated and reported, as applicable, within the time periods specified in the
SEC’s rules and forms.
Based on
their evaluation, as of October 2, 2009, our principal executive officer and
principal financial officer have concluded that our disclosure controls and
procedures are effective.
b.
Changes in Internal Control
Over Financial Reporting.
We
completed the following acquisitions during 2008:
|
·
|
P
Medical Holding SA on January 7,
2008
|
|
·
|
DePuy
Orthopaedics’ Chaumont, France manufacturing facility on February 11,
2008
|
We
believe that the internal controls and procedures of the above mentioned
acquisitions are reasonably likely to have materially affected our internal
control over financial reporting for the quarter in which they occurred and
thereafter. We are currently in the process of incorporating the
internal controls and procedures of these acquisitions into our internal
controls over financial reporting.
- 47
-
The
Company continues to extend its Section 404 compliance program under the
Sarbanes-Oxley Act of 2002 (the “Act”) and the applicable rules and regulations
under such Act to include these acquisitions. However, the Company
excluded the 2008 acquisitions listed above from management’s assessment of the
effectiveness of internal control over financial reporting as of January 2,
2009, as permitted by the guidance issued by the Office of the Chief Accountant
of the Securities and Exchange Commission. The Company will report on
its assessment of the internal controls of its combined operations within the
time period provided by the Act and the applicable SEC rules and regulations
concerning business combinations.
There
were no other changes in the registrant’s internal control over financial
reporting during our last fiscal quarter to which this report relates that have
materially affected, or are reasonably likely to materially affect, internal
control over financial reporting, other than the above mentioned
acquisitions.
PART
II - OTHER INFORMATION
ITEM
1. LEGAL PROCEEDINGS.
During
2002, a former Electrochem Solutions (“Electrochem”) customer, Input/Output
Marine Systems (“Input/Output”), commenced an action against the Company
alleging breach of contract, misappropriation of trade secrets, negligence,
unfair trade practices and fraud arising out of a failed business transaction
dating back to 1997 (the “Electrochem Litigation”). Summary judgment
was awarded in favor of the Company in February 2007. Input/Output
appealed that judgment and the Louisiana Court of Appeal reversed the decision
of the trial court and reinstated the case. The Company’s appeal of that
reversal was denied by the Louisiana Supreme Court in January
2008. The jury trial commenced on September 21, 2009 and on October
1, 2009, the jury found in favor of Input/Output on the fraud, unfair trade
practices and breach of contract claims and awarded damages in the amount of
$21.7 million. The final judgment in the matter is expected to include an award
of prejudgment interest and attorneys’ fees and costs bringing the total
judgment to approximately $35 million. The Company has filed a
post-trial motion for a judgment notwithstanding the verdict, or for a new trial
based upon a claim that the verdict was inconsistent and that there was
insufficient evidence to support the findings. A hearing date of
November 18, 2009 has been scheduled for the post-trial motions. At
that time, the court also is expected to determine the award of attorneys’ fees
and costs. If the Company’s post-trial motion is unsuccessful,
management intends to appeal the verdict. Based on management’s best
estimate of loss given the range of possible outcomes at this time, the Company
has accrued the total judgment of $35 million, which is included in Accrued
Expenses and Other Current Liabilities in the Condensed Consolidated Balance
Sheet at October 2, 2009. During the appeal process, interest on the
award will accrue based upon the Louisiana statutory rate.
ITEM
1A. RISK FACTORS.
There
have been no material changes in risk factors as previously disclosed in the
Company’s Form 10-K for the year ended January 2, 2009.
ITEM
2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF
PROCEEDS.
None.
ITEM
3. DEFAULTS UPON SENIOR SECURITIES.
None.
- 48
-
ITEM
4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY
HOLDERS.
None.
ITEM
5. OTHER INFORMATION.
None.
ITEM
6. EXHIBITS.
See the
Exhibit Index for a list of those exhibits filed herewith.
SIGNATURES
Pursuant
to the requirements of Sections 13 or 15(d) of the Securities Exchange Act of
1934, the Registrant has duly caused this report to be signed on its behalf by
the undersigned, thereunto duly authorized.
Dated: November
10, 2009
|
GREATBATCH,
INC.
|
|
By
|
/s/ Thomas J. Hook
|
|
Thomas
J. Hook
|
||
President
and Chief Executive Officer
|
||
(Principal
Executive Officer)
|
||
By
|
/s/ Thomas J. Mazza
|
|
Thomas
J. Mazza
|
||
Senior
Vice President and Chief Financial Officer
|
||
(Principal
Financial Officer)
|
||
By
|
/s/ Marco F. Benedetti
|
|
Marco
F. Benedetti
|
||
Corporate
Controller & Treasurer
|
||
(Principal
Accounting Officer)
|
EXHIBIT
INDEX
Exhibit No.
|
Description
|
|
3.1
|
Amended
and Restated Certificate of Incorporation, as amended (incorporated by
reference to Exhibit 3.1 to our quarterly report on Form 10-Q for the
period ended June 27, 2008).
|
|
3.2
|
Amended
and Restated Bylaws (incorporated by reference to Exhibit 3.2 to our
quarterly report on Form 10-Q for the period ended March 6,
2009).
|
|
31.1*
|
Certification
of Chief Executive Officer pursuant to Rule 13a-14(a) of the Securities
Exchange Act.
|
|
31.2*
|
Certification
of Chief Financial Officer pursuant to Rule 13a-14(a) of the Securities
Exchange Act.
|
|
32*
|
|
Certification
of Chief Executive Officer and Chief Financial Officer pursuant to 18
U.S.C. Section 1350 as adopted pursuant to Section 906 of the
Sarbanes-Oxley Act of 2002.
|
* - Filed
herewith.
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