Form 10-K for the Fiscal Year Ended 31, 2005
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For
the fiscal year ended December 31, 2005 |
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OR |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from ____________ to
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Commission File No.: 000-51826
MERCER INTERNATIONAL INC.
Exact name of Registrant as specified in its charter
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Washington
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47-0956945 |
State or other jurisdiction
of incorporation or organization |
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IRS Employer
Identification No. |
Suite 2840, 650 West Georgia Street, Vancouver,
British Columbia, Canada, V6B 4N8
Address of Office
Registrants telephone number including area code:
(604) 684-1099
Securities registered pursuant to Section 12(b) of the Act:
None
Securities registered pursuant to Section 12(g) of the Act:
Common Stock
Title of Class
Indicate
by check mark if the registrant is a well-known seasoned issuer,
as defined in Rule 405 of the Securities
Act. Yes o No þ
Indicate
by check mark if the registrant is not required to file reports
pursuant to Section 13 or Section 15(d) of the
Securities
Act. Yes o No þ
Indicate
by check mark whether the Registrant (1) has filed all
reports required to be filed by Section 13 or 15(d) of the
Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the Registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. Yes þ No o
Indicate
by check mark if disclosure of delinquent filers pursuant to
Item 405 of
Regulation S-K is
not contained herein, and will not be contained, to the best of
Registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any
amendment to this
Form 10-K.
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Indicate
by check mark whether the Registrant is a large accelerated
filer, an accelerated filer or a
non-accelerated filer.
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Large accelerated filer o
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Accelerated filer þ
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Non-accelerated filer o
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Indicate
by check mark whether the registrant is a shell company (as
defined in
Rule 12b-2 of the
Act). Yes o No þ
The
aggregate market value of the Registrants voting and
non-voting common
equity held by
non-affiliates of the
Registrant as of June 30, 2005, the last business day of
the Registrants most recently completed second fiscal
quarter, based on the closing price of the voting stock on the
Nasdaq National Market on such date, was approximately
$198,673,889.
As of
March 14, 2006, the Registrant had 33,169,140 shares
of common stock, $1.00 par value, outstanding.
DOCUMENTS INCORPORATED BY REFERENCE
Certain
information that will be contained in the definitive proxy
statement for the Registrants annual meeting to be held in
2006 is incorporated by reference into Part III of this
Form 10-K.
TABLE OF CONTENTS
2
3
EXCHANGE RATES
As of January 1, 2002, we changed our reporting currency
from the U.S. dollar to the Euro, as a significant majority
of our business transactions are originally denominated in
Euros. Accordingly, our financial statements for the years ended
December 31, 2003, 2004 and 2005 included in this annual
report are stated in Euros while certain of our financial
information for periods prior to the year ended
December 31, 2002 included in this annual report has been
restated in Euros. We translate non-Euro denominated assets and
liabilities at the rate of exchange on the balance sheet date.
Revenues and expenses are translated at the average rate of
exchange prevailing during the period.
The following table sets out exchange rates, based on the noon
buying rates in New York City for cable transfers in foreign
currencies as certified for customs purposes by the Federal
Reserve Bank of New York (the Noon Buying Rate) for
the conversion of Euros and Canadian dollars to
U.S. dollars in effect at the end of the following periods,
the average exchange rates during these periods (based on daily
Noon Buying Rates) and the range of high and low exchange rates
for these periods:
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Years Ended December 31, | |
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2005 | |
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2004 | |
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2003 | |
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2002 | |
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2001 | |
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(/$) | |
End of period
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0.8445 |
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0.7942 |
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0.7938 |
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0.9536 |
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1.1227 |
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High for period
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0.8571 |
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0.8473 |
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0.9652 |
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1.1638 |
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1.1945 |
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Low for period
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0.7421 |
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0.7339 |
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0.7938 |
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0.9536 |
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1.0487 |
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Average for period
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0.8033 |
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0.8040 |
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0.8838 |
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1.0660 |
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1.1219 |
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(C$/$) | |
End of period
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1.1659 |
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1.2034 |
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1.2923 |
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1.5800 |
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1.5926 |
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High for period
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1.1507 |
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1.1775 |
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1.2923 |
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1.5108 |
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1.4932 |
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Low for period
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1.2704 |
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1.3970 |
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1.5751 |
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1.6129 |
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1.6023 |
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Average for period
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1.2116 |
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1.3017 |
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1.3916 |
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1.5704 |
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1.5518 |
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On March 14, 2006, the Noon Buying Rate for the conversion
of Euros and Canadian dollars to U.S. dollars was
0.8316 per
U.S. dollar and C$1.1548 per U.S. dollar.
In addition, certain financial information relating to the
Celgar pulp mill, which our subsidiary, Zellstoff Celgar Limited
(formerly known as 0706906 B.C. Ltd.), acquired in February
2005, included in this annual report is stated in Canadian
dollars while we report our financial results in Euros. The
following table sets out exchange rates, based on the noon rates
as provided by the Bank of Canada, for the conversion of
Canadian dollars to Euros in effect at the end of the following
periods, the average exchange rates during these periods (based
on daily noon rates) and the range of high and low exchange
rates for these periods:
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Years Ended December 31, | |
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2005 | |
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2004 | |
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2003 | |
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2002 | |
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2001 | |
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(C$/) | |
End of period
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1.3805 |
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1.6292 |
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1.6280 |
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1.6564 |
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1.4185 |
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High for period
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1.3576 |
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1.5431 |
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1.4967 |
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1.3682 |
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1.2640 |
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Low for period
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1.6400 |
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1.6915 |
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1.6643 |
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1.6564 |
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1.4641 |
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Average for period
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1.5095 |
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1.6169 |
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1.5826 |
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1.4832 |
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1.3868 |
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On March 14, 2006, the noon rate for the conversion of
Canadian dollars to Euros was C$1.3888 per Euro.
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PART I
ITEM 1. BUSINESS
In this document, please note the following:
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references to we, our, us,
the Company or Mercer mean Mercer
International Inc. (the business trust prior to March 1,
2006, the effective date of the Conversion described herein and
the Washington state successor corporation subsequent to the
Conversion) and in each case its consolidated subsidiaries,
unless the context clearly suggests otherwise; and references to
Mercer Inc. mean Mercer International Inc. (the
business trust prior to the Conversion and the Washington state
successor corporation subsequent to the Conversion) excluding
its subsidiaries; |
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references to ADMTs mean air-dried metric tonnes; |
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information is provided as of December 31, 2005, unless
otherwise stated or the context clearly suggests otherwise; |
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all references to monetary amounts are to Euros, the
lawful currency adopted by most members of the European Union,
unless otherwise stated; and |
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refers to Euros; $ refers to U.S. dollars; and
C$ refers to Canadian dollars. |
The Company
General
Mercer Inc. was originally organized as a business trust under
the laws of the State of Washington in 1968. Effective
March 1, 2006, it was converted, referred to as the
Conversion, from a business trust to a corporation
organized under the laws of the State of Washington. The
Conversion was effected by way of merger and Mercer Inc., the
Washington corporation, succeeded to all of the assets,
liabilities, rights and obligations of the business trust. See
The Conversion below for more
information.
We operate in the pulp and paper business. We are one of the
largest producers of market northern bleached softwood kraft, or
NBSK, pulp in the world. We are the sole kraft pulp
producer, and the only producer of pulp for resale, known as
market pulp, in Germany, which is the largest pulp
import market in Europe. Our operations are currently located
primarily in eastern Germany and western Canada. We currently
employ approximately 1,255 people at our German operations,
approximately 400 people are employed at our Celgar mill and 12
people at our office in Vancouver, British Columbia, Canada. We
operate three NBSK pulp mills with a consolidated annual
production capacity of approximately 1.3 million ADMTs:
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Rosenthal mill. Our wholly-owned subsidiary,
Rosenthal, owns and operates a modern, efficient ISO 9002
certified NBSK pulp mill that has an annual production capacity
of approximately 310,000 ADMTs. Located near the town of
Blankenstein, Germany, the Rosenthal mill is currently one of
only two producers of market NBSK pulp in Germany, the other
being our Stendal mill. |
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Stendal mill. Our 63.6% owned subsidiary, Stendal,
completed construction of a new, state-of-the-art, single-line
NBSK pulp mill in September 2004, which is designed to have an
annual production capacity of approximately 552,000 ADMTs. Once
operating at capacity, we believe the Stendal mill will be one
of the largest NBSK pulp mills in Europe. The aggregate cost of
the Stendal mill was approximately
1.0 billion.
The Stendal project was financed through a combination of
government grants totaling approximately
274.5 million,
low-cost, long-term project debt which is largely severally
guaranteed by the federal and a state government of Germany, and
equity contributions. The Stendal mill is situated near the town
of Stendal, Germany, approximately 300 kilometers north of the
Rosenthal mill. |
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Celgar mill. In February 2005, we acquired,
referred to as the Acquisition, through a
wholly-owned subsidiary, Zellstoff Celgar Limited, a modern,
efficient ISO 9001 certified NBSK pulp mill that has an
annual production capacity of approximately 430,000 ADMTs. The
Celgar mill was |
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completely rebuilt in the early 1990s through an
C$850 million modernization and expansion project, which
transformed it into a low-cost Canadian producer. The Celgar
mill is located near the city of Castlegar, British Columbia,
Canada, approximately 600 kilometers east of the port city of
Vancouver, British Columbia. |
We also own and operate two paper mills located at Heidenau and
Fährbrücke, Germany, which produce specialty papers
and printing and writing papers and, based upon their current
product mix, have an aggregate annual production capacity of
approximately 70,000 ADMTs.
History and Development of Business
We originally invested in various real estate assets with the
intention of becoming a real estate investment trust, but in
1985 changed our operational direction to acquiring controlling
interests in operating companies. We acquired our initial pulp
and paper operations beginning in 1993.
In late 1999, we completed a major capital project which, among
other things, converted the Rosenthal mill to the production of
kraft pulp from sulphite pulp, increased its annual production
capacity from approximately 160,000 ADMTs to approximately
280,000 ADMTs, reduced costs and improved efficiencies. The
aggregate cost of the project was approximately
361.0 million.
Subsequent minor capital investments and efficiency improvements
increased the Rosenthal mills annual production capacity
to approximately 310,000 ADMTs, and reduced emissions and energy
costs.
In the third quarter of 2004, we completed construction of the
Stendal mill substantially on its planned schedule and budget at
an aggregate cost of approximately
1.0 billion.
For more information, see Stendal Pulp
Mill.
In February 2005, we completed the Acquisition of substantially
all of the assets of Stone Venepal (Celgar) Pulp Inc., or
Celgar, comprised primarily of the Celgar mill. The
aggregate cost of the Acquisition including defined working
capital (excluding fees and expenses) was approximately
$226 million. See Acquisition of Celgar
Pulp Mill below for more information relating to the
Acquisition.
We have also upgraded our Heidenau and Fährbrücke
paper mills, which currently principally produce niche products.
A significant portion of the capital investments at our European
pulp and paper mills, including the construction of the Stendal
mill, were financed in large part through government guaranteed
term financing and government grants. See
Government Financing.
In December 2001, we acquired Landqart AG for approximately
2.7 million,
which operates a paper mill in Switzerland that produces bank
note and security paper. In 2002, we determined the mill to be a
non-core asset and we reorganized and reduced our interest to
39% by selling a 20% interest to a Swiss bank and exchanging the
balance for a 49% interest in a limited partnership on a
non-cash basis. In 2005, in order to facilitate its disposition,
we acquired the outstanding interest in Landqart AG for
0.1 million
and certain non-cash assets which had a nil book value.
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Organizational Chart
The following chart sets out our directly and indirectly owned
principal operating subsidiaries, their jurisdictions of
organization and their principal activities:
The Conversion
At a special meeting of shareholders held on February 17,
2006, we received the required shareholder approvals in
connection with the Conversion of Mercer Inc. from a business
trust organized under the laws of the State of Washington to a
Washington corporation. The Conversion was completed effective
March 1, 2006. The Conversion effected a change in our
legal form, but did not result in any change in our business,
management, fiscal year, accounting practices, assets or
liabilities (except to the extent of legal and other costs of
effecting the Conversion and maintaining ongoing corporate
status) or location of the principal executive offices and
facilities following consummation of the Conversion. We continue
to operate under the name Mercer International Inc.,
are engaged in the same business that we were engaged in prior
thereto and our shares of common stock are quoted and listed for
trading on the NASDAQ National Market and the Toronto Stock
Exchange, respectively.
We effected the Conversion principally to: (i) extend our
limited life to an indefinite term; and (ii) increase our
operational flexibility and potential entitlement to additional
benefits and advantages of operating as a corporation, and
reduce certain administrative burdens and costs of operating as
a business trust.
The Conversion was effected as follows:
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1. |
Pursuant to an agreement and plan of merger, or the Merger
Agreement, Mercer Inc. the business trust was
reincorporated as a corporation organized under Delaware law
through a merger with and into a wholly owned subsidiary,
referred to as TransitionCo, with TransitionCo being
the surviving entity of such merger; |
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2. |
Pursuant to the Merger Agreement, each share of beneficial
interest of the business trust was converted into one share of
our common stock upon the consummation of the Delaware
reincorporation; and |
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3. |
Immediately following the Delaware reincorporation, TransitionCo
was merged with and into Mercer Inc., a Washington State
corporation (which was a wholly owned subsidiary of TransitionCo
at the time) with Mercer Inc., the Washington corporation, being
the surviving entity of such merger. |
As a result of the Conversion, the shareholders of the business
trust became shareholders of Mercer Inc., the Washington
corporation, and own exactly the same number of our shares of
common stock immediately after the Conversion as the number of
shares of the business trust they owned immediately before the
Conversion. Each outstanding certificate representing shares in
the business trust now represents the same
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number of our shares of common stock. New share certificates
will be issued if and as certificates are presented for exchange
or transfer.
The Conversion did not result in changes in our historical
consolidated carrying amounts of assets, liabilities and
shareholders equity. In addition, all outstanding and
unexercised stock options, warrants or other rights to acquire
shares of the business trust, whether pursuant to our
outstanding convertible notes, stock option or incentive plans
or otherwise, converted into options, warrants or rights to
acquire the same number of our shares of common stock on the
same terms and conditions and at the same exercise or conversion
price applicable to any such options, warrants or rights
outstanding prior to the consummation of the Conversion. The
stock option, stock incentive and other employee benefit plans
and indentures, and credit facilities of the business trust were
also continued by us upon the terms and subject to the
conditions in effect prior to the Conversion.
At the effective time of the Conversion, the incumbent trustees
and officers of the business trust became our directors and
officers except that, as part of the Conversion, we eliminated
the staggered board of the business trust and our directors now
serve for one-year terms.
Acquisition of Celgar Pulp Mill
On February 14, 2005, we completed the Acquisition of
substantially all of the assets of Celgar for $210 million,
of which $170 million was paid in cash and $40 million
was paid in our shares, plus $16 million for the defined
working capital at the Celgar mill. Our shares issued as part of
the consideration for the Acquisition were issued at a price of
$9.50 per share.
The assets acquired are substantially all of the operating
assets of Celgar, including real property, plant and equipment,
personal property, leaseholds, contractual interests and
intellectual property. We did not acquire certain assets of
Celgar comprised principally of finished goods inventory,
receivables, cash on hand and certain insurance claims. We
assumed various employment, pension and benefit, asset
retirement and contractual obligations of Celgar. We did not
assume any obligations for any current liabilities of Celgar as
at the date of closing, except for certain accrued employee
liabilities, or any indebtedness of Celgar, whether incurred
pre- or post-bankruptcy.
On closing of the Acquisition, we added approximately
420 employees to our operations who were previously
employees of Celgar. The initial positions, base salaries and
benefits of such employees are comparable to the positions,
salaries and benefits in place immediately prior to closing. The
terms of employment, salaries and benefits applicable to such
employees are comparable to other similarly situated employees
in the pulp business in British Columbia, Canada.
The Celgar mill is a modern NBSK pulp mill that produces high
quality NBSK pulp. It has an annual production capacity of
approximately 430,000 ADMTs, and is located near the city of
Castlegar, British Columbia, Canada. Completely rebuilt in the
1990s through an C$850 million modernization and expansion
project, the Celgar mill was transformed into a low cost
Canadian producer of high quality NBSK pulp with a significantly
increased production capacity. In 1998, primarily as a result of
the indebtedness incurred by Celgar during the modernization
process, its directors assigned it into bankruptcy and a trustee
in bankruptcy was appointed. Immediately thereafter, two senior
secured bank lenders of Celgar appointed the bankruptcy trustee
as the receiver for all of the assets and undertakings of Celgar
under their security. The bankruptcy trustee had operated the
Celgar mill since then until the closing of the Acquisition.
The Acquisition of the Celgar mill reflects our strategy of
acquiring world-class market NBSK pulp production capacity on
terms below comparable replacement cost where we can use our
management focus to enhance operations, improve profitability
and create value for our stakeholders. The Acquisition makes us
one of the largest producers of market NBSK pulp in the world.
We now have a consolidated annual production capacity of
approximately 1.3 million ADMTs of high quality NBSK pulp
from three modern NBSK pulp mills located in Europe and North
America. This has improved our service to those larger paper and
tissue producing customers who wish to develop purchasing
arrangements with pulp suppliers that can service them on a
worldwide basis. The mill also diversifies our revenue and cost
base. Prior to the Acquisition, substantially
8
all of our revenues resulted from sales in Europe. Approximately
69% of the Celgar mills sales in 2005 were in Asia, which
is currently the fastest growing market for NBSK pulp imports.
The Celgar mills costs are largely in Canadian dollars,
which has reduced our relative exposure to the exchange rate
between the U.S. dollar and Euro.
We are focusing on improving the operating results of the Celgar
mill. We are in the process of implementing a capital
improvement project at the mill in the aggregate amount of
approximately
20.0 million
that we believe will improve price realizations, increase
production, improve reliability and lower production costs. The
capital improvement project, along with other enhancements and
debottlenecking initiatives, will also increase the Celgar
mills production capacity to approximately 470,000 ADMTs
over time. For more information about the capital improvement
project at the Celgar mill, see Capital
Expenditures.
We have taken over responsibility for sales at the Celgar mill
and are coordinating them with sales at our other pulp mills. We
have begun reducing the amount of pulp sold by the mill at a
discount in the spot market by more effectively matching it with
customer requirements and improving the mills pulp
brightness consistency. We believe these steps, together with
other initiatives, should eliminate the price realization
discount incurred by the Celgar mill in comparison to other NBSK
pulp mills in British Columbia, Canada over time.
The Financings
In conjunction with the Acquisition, we sold $310 million
in principal amount of 9.25% senior notes maturing in 2013 and
an aggregate of approximately $91 million of our shares of
beneficial interest (including those issued upon the exercise of
the underwriters over-allotment option) by way of separate
public offerings. We issued our shares of beneficial interest at
a price of $8.50 per share. The net proceeds from the offering
of the senior notes, and our shares of beneficial interest and
cash on hand were utilized to pay the cash portion of the
purchase price of the Acquisition, including defined working
capital, transaction costs, to refinance all of the bank
indebtedness of our Rosenthal mill and for working capital.
Upon the completion of the Acquisition, we also established a
new revolving working capital facility for the Rosenthal mill in
the amount of
40 million
with an initial term of five years and for the Celgar mill in
the amount of $30 million, with an initial term of one year
(that has been extended by 90 days) which, if not renewed,
will convert to a one year term loan. See
Description of Certain Indebtedness for
more information relating to our senior notes and the new
working capital facilities.
Competitive Strengths
Our competitive strengths include the following:
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Modern Low Cost NBSK Pulp Mills. We operate three
large, modern, low cost NBSK pulp mills. The significant capital
investments at the Rosenthal mill have resulted in a facility
which ranks in the lowest cost quartile for NBSK pulp delivered
to Europe. We expect our overall cost structure to improve
because the Stendal mill is designed to have even lower
production costs than the Rosenthal mill. The Celgar mill is a
low cost Canadian producer of NBSK pulp and we are in the
process of implementing a capital improvement project for the
Celgar mill that we believe will improve price realizations,
increase production, improve reliability and lower production
costs. The relative age and production capacity of our NBSK pulp
mills provide us with certain manufacturing cost advantages over
many of our competitors including lower maintenance capital
expenditures. |
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High Quality NBSK Pulp Products. Our pulp mills
produce high quality NBSK pulp which is a premium grade of kraft
pulp. Our Rosenthal mill continues to increase the proportion of
its sales of reinforcement NBSK pulp, which is used to produce
stronger papers and generally obtains the highest price. The
Stendal mill similarly produces a very high quality NBSK pulp
product, although from a slightly different species mix,
resulting in a complementary product more suitable for different
end uses. The pulp produced at the Celgar mill has excellent
product characteristics. |
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Close Proximity to Customers. We are the sole
kraft pulp producer and the only producer of market pulp in
Germany, which is the largest pulp import market in Europe. Due
to the proximity of the Rosenthal and Stendal mills to most of
our European customers and the new member countries of the
European Union, we benefit from lower transportation costs
relative to our major competitors. As the Celgar mill is located
in western Canada, it is well situated to serve Asian and North
American customers. We believe our ability to deliver pulp on a
timely basis enhances customer satisfaction and has made us a
preferred supplier for many customers. |
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Stable and Abundant Fiber Supply. There is a
significant amount of high-quality fiber within a close radius
of each of our pulp mills. This fiber supply, combined with our
purchasing power, provides us with an ability to enter into
contracts which have relatively stable prices and volumes. |
Corporate Strategy
Our corporate strategy is to create shareholder value by
focusing on the expansion of our asset and earnings base through
organic growth and acquisitions primarily in Europe and North
America. We pursue organic growth through active management and
targeted capital expenditures designed to produce a high return
by increasing production, reducing costs and improving quality.
We seek to acquire interests in companies and assets in the pulp
and paper industry and related businesses where we can leverage
our experience and expertise in adding value through a focused
management approach. Key features of our strategy include:
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Focusing on NBSK Market Pulp. We focus on NBSK
pulp because it is a premium grade kraft pulp known for its
strength and generally obtains the highest price relative to
other kraft pulps. Although demand is cyclical, worldwide demand
for kraft market pulp has grown at an average of approximately
3% per annum over the last ten years with higher growth rates in
certain markets such as eastern Europe and Asia. We do not
believe there are any significant new NBSK pulp production
capacity increases coming online in the next several years due
in part to fiber supply constraints and high capital costs. |
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Operating Modern, World-Class NBSK Pulp Production
Facilities. In order to keep our cash operating costs as
low as possible, with a goal of operating profitably in all
market conditions, we plan to operate large, modern NBSK pulp
production facilities. We believe such production facilities
provide the best platform to be an efficient, low cost producer
of high quality NBSK pulp without the need for significant
sustaining capital. We believe that this, coupled with announced
and predicted potential pulp mill closures, assists us in
becoming a preferred supplier to customers seeking a reliable,
stable, long-term provider of high quality NBSK pulp. |
|
|
|
Improving Efficiency and Reducing Operating Costs.
We focus on increasing the productivity and operating
efficiency of our production facilities through cost reduction
initiatives, including targeted capital investments. We seek to
make high return capital investments that increase the
production and operating efficiency at our production
facilities, reduce costs and improve product quality. We also
seek to reduce operating costs by better managing certain
operating activities at our facilities such as fiber
procurement, sales and marketing activities, and we intend to
further coordinate these activities at our pulp facilities to
realize on potential synergies among them. In particular, we are
implementing a number of initiatives to realize upon
opportunities to reduce the operating costs, increase production
and improve the financial results of the Celgar mill. |
|
|
|
Enhancing Customer Relationships. We focus on
continually improving our marketing and distribution
capabilities to enhance our customer relationships and
capitalize on our geographic diversification. We seek to
differentiate ourselves from our competitors by consistently
delivering high quality products to our customers on a global
basis. We are coordinating the marketing and distribution
activities at our pulp mills to better service our customers. |
10
The Pulp Industry
General
Pulp is used in the production of paper, tissues and paper
related products. Pulp is generally classified according to
fiber type, the process used in its production and the degree to
which it is bleached. Kraft pulp is produced through a sulphate
chemical process in which lignin, the component of wood which
binds individual fibers, is dissolved in a chemical reaction.
Chemically treated pulp allows the woods fiber to retain
its length and flexibility, resulting in stronger paper
products. Kraft pulp can be bleached to increase its brightness.
Kraft pulp is noted for its strength, brightness and absorption
properties and is used to produce a variety of products,
including lightweight publication grades of paper, tissues and
paper related products.
The market value of kraft pulp depends in part on the fiber used
in the production process. There are two primary species of wood
used as fiber: softwood and hardwood. Softwood species generally
have long, flexible fibers which add strength to paper while
fibers from species of hardwood contain shorter fibers which
lend bulk and opacity. Prices for softwood pulp are generally
higher than for hardwood pulp. Currently, the kraft pulp market
is roughly evenly split between softwood and hardwood grades.
Most uses of market kraft pulp, including fine printing papers,
coated and uncoated magazine papers and various tissue products,
utilize a mix of softwood and hardwood grades to optimize
production and product qualities. In recent years, production of
hardwood pulp, based on fast growing plantation fiber primarily
from Asia and South America, has increased much more rapidly
than that of softwood grades that have longer growth cycles. As
a result of the growth in supply and lower costs, kraft pulp
customers in recent years have substituted some of the pulp
content in their products to hardwood pulp. Counteracting
customers increased proportionate usage of hardwood pulp
has been the requirement for strength characteristics in
finished goods and paper and tissue makers focus on higher
machine speeds and lower basis weights for publishing papers
which also require the strength characteristics of softwood
pulp. We believe that the ability of kraft pulp users to further
substitute hardwood for softwood pulp is limited by such
requirements.
NBSK pulp, which is a bleached kraft pulp manufactured using
species of northern softwood, is considered a premium grade
because of its strength. It generally obtains the highest price
relative to other kraft pulps. Southern bleached softwood kraft
pulp is kraft pulp manufactured using southern softwood species
and does not possess the strength found in NBSK pulp. NBSK pulp
is the sole product of the Rosenthal, Stendal and Celgar mills.
Kraft pulp can be made in different grades, with varying
technical specifications, for different end uses. High quality
kraft pulp is valued for its reinforcing role in mechanical
printing papers, while other grades of kraft pulp are used to
produce lower priced grades of paper, including tissues and
paper related products.
Pulp Markets
Producers ranging from small independent manufacturers to large
integrated companies produce pulp worldwide. In 2004, more than
130 million ADMTs of kraft pulp were converted into
printing and writing papers, tissues, cartonboards and other
white grades of paper and paperboard around the world.
Approximately 68% of this pulp was produced for internal
purposes by integrated paper and paperboard manufacturers, and
approximately 32% was produced for sale on the open market.
Although demand is cyclical, worldwide demand for kraft market
pulp has grown at an average rate of approximately 3% annually
over the last ten years. The growth rate for NBSK pulp reflects
this continuing demand, with growth rates higher than the
general softwood kraft group.
Western Europe accounts for approximately 38% of global market
pulp demand with a growth rate of approximately 2% annually over
the past ten years. Within Europe, Germany, with its large
economy and sizable paper industry, has been the largest pulp
market historically relying largely on imports from North
America and Scandinavia.
Demand for market pulp in Asia (excluding Japan) has been
growing at approximately 10% annually over the past ten years
and currently accounts for approximately 30% of global demand.
This demand growth
11
has been driven by increasing per capita consumption combined
with the mandated closure of numerous small, often non-wood
based, pulp facilities in China. Canada is the largest exporter
to this region.
We expect Europe and Asia to continue to be significant net
importers of pulp in the foreseeable future. The markets for
kraft pulp are cyclical in nature and demand for kraft pulp is
related to global and regional levels of economic activity. A
measure of demand for kraft pulp is the ratio obtained by
dividing the worldwide consumption of kraft pulp by the
worldwide capacity for the production of kraft pulp, or the
consumption/ capacity ratio. An increase in this
ratio generally occurs when there is an increase in global and
regional levels of economic activity without a corresponding
increase in industrial capacity. An increase in this ratio
generally indicates greater demand as consumption increases,
which generally results in rising kraft pulp prices and a
build-up of inventories by buyers and a reduction by producers.
As prices continue to rise, producers continue to run at higher
operating rates. However, an adverse change in global and
regional levels of economic activity generally negatively
affects demand for kraft pulp, often leading to a high level of
inventory build-up by buyers. As demand falls, buyers generally
reduce their purchases and rely on inventories of kraft pulp and
many producers will run at lower operating rates by taking
downtime to limit the build-up of their own inventories.
The consumption/ capacity ratio, excluding Indonesian and
eastern European pulp producers, was approximately 93% in 2003,
approximately 96% in 2004 and approximately 93% in 2005. We
expect the long lead time and significant capital investment
required to bring new NBSK pulp mills on stream to limit growth
in industry capacity in the next few years.
NBSK Pulp Pricing
Global economic conditions, changes in production capacity,
inventory levels, and currency exchange rates are the primary
factors affecting NBSK pulp list prices. The average annual
European list prices for NBSK pulp between 1990 and 2005 ranged
from a low of approximately $444 per ADMT in 1993 to a high of
approximately $875 per ADMT in 1995.
The 1995 price peak was followed by a steep decline as inventory
levels for North American and Scandinavian, or
Norscan, producers grew to over 2.5 million
ADMTs by early 1996. Norscan producers produce the majority of
the market NBSK pulp sold in North America and Europe and
inventory levels held by Norscan producers are considered an
industry benchmark in determining industry inventory levels.
Between 1996 and 1999, list pulp prices remained relatively low
due in part to the Asian financial crisis which began in late
1997.
Prices started to recover in 1999 due to a combination of
factors including a recovery in the Asian economy, the shutdown
of unprofitable mills or older mills in need of environmental
upgrades and a decline in capacity expansion. This contributed
to tightening inventory levels among Norscan producers, which
fell to approximately 1.1 million ADMTs in June 2000,
resulting in list prices increasing to an average of
approximately $710 per ADMT in the fourth quarter of 2000.
However, the decline of the American and major European
economies in 2001 caused a sharp reduction in paper demand. As a
result, Norscan pulp inventories rose to a high of approximately
two million ADMTs in early 2001 and list price levels eroded to
an average of approximately $460 per ADMT in late 2001.
Inventory levels ranged between approximately 1.3 million
and 1.9 million ADMTs in 2002, and list prices averaged
approximately $463 per ADMT in 2002. The weakening of the
U.S. dollar against the Euro and other major currencies and
an increase in demand resulting from improving American and
major European economies in 2003 resulted in list prices for
kraft pulp in Europe increasing to approximately $560 per ADMT
in December 2003 despite relatively high inventory levels. List
prices for kraft pulp in Europe continued to strengthen in 2004
due to the relatively weak U.S. dollar and improving world
economies, and were approximately $625 per ADMT in December
2004. However, list prices for NBSK pulp declined in 2005
primarily due to the strengthening of the U.S. dollar and
were approximately $600 per ADMT in Europe at the end of 2005. A
producers sales realizations will reflect customer
discounts, commissions and other items and prices will continue
to fluctuate in the future.
12
The Manufacturing Process
The following diagram provides a simplified description of the
kraft pulp manufacturing process at our pulp mills:
In order to transform wood chips into kraft pulp, wood chips
undergo a multi-step process involving the following principal
stages: chip screening, digesting, pulp washing, and screening,
bleaching and drying.
In the initial processing stage, wood chips are screened to
remove oversized chips and sawdust and are conveyed to a
pressurized digester where they are heated and cooked with
chemicals. This occurs in a continuous process at the Celgar and
Rosenthal mills and in a batch process at the Stendal mill. This
process softens and eventually dissolves the phenolic material
called lignin that binds the fibers to each other in the wood.
Cooked pulp flows out of the digester and is washed and screened
to remove most of the residual spent chemicals, called black
liquor, and partially cooked wood chips. The pulp then undergoes
a series of bleaching stages where the brightness of the pulp is
gradually increased. Finally, the bleached pulp is sent to the
pulp machine where it is dried to achieve a dryness level of
more than 90%. The pulp is then ready to be baled for shipment
to customers.
A significant feature of kraft pulping technology is the
recovery system, whereby chemicals used in the cooking process
are captured and extracted for re-use, which reduces chemical
costs and improves environmental performance. During the cooking
stage, dissolved organic wood materials and black liquor are
extracted from the digester. After undergoing an evaporation
process, black liquor is burned in a recovery boiler. The
chemical compounds of the black liquor are collected from the
recovery boiler and are reconstituted into cooking chemicals
used in the digesting stage through additional processing in the
recausticizing plant.
13
The heat produced by the recovery boiler is used to generate
high-pressure steam. Additional steam is generated by a power
boiler through the combustion of biomass consisting of bark and
other wood residues from sawmills, residue generated by the
effluent treatment system and natural gas. The steam produced by
the recovery and power boilers is used to power a turbogenerator
to generate electricity, as well as to provide heat for the
digesting and pulp drying processes.
The Paper Industry
The paper industry is global in nature with many international,
national and regional producers competing over many different
product lines. Prices and profitability in the paper industry
are driven primarily by global supply and demand. Demand is
strongly influenced by global and regional levels of economic
activity. Supply is determined by industry capacity and
operating rates. In general, the paper industry has experienced
periods of supply and demand imbalance. When demand increases,
prices rise, which leads producers to increase their capacity
and operating rates. As supply increases in response, price
competition increases, driving prices lower.
We produce principally specialty papers and printing and writing
papers. The specialty papers that we produce are comprised of
coated and uncoated wallpaper base, non-woven wallpaper base and
greaseproof paper.
Wallpaper can be coated with an agent to enhance its appearance
and printing capability. In addition, non-woven wallpaper
contains a certain proportion of synthetic fibers so that it
does not expand when wet, paste can be applied to the wall
instead of the wallpaper and it can be easily torn from the
wall, or drystripped. Demand for wallpaper is related to
activity in the construction and refurbishing industries, which
have been relatively strong due to low interest rates in most
industrialized countries. Non-woven wallpapers are the fastest
growing category of wallpaper.
Greaseproof paper is a consumer oriented product that can be
used for, among other things, baking and the packaging of food
products such as fast foods.
Printing and writing papers which we produce consist of only
uncoated woodfree papers. Woodfree papers generally contain less
than 10% mechanical pulp. Uncoated woodfree papers can be
finished to enhance their surface and are often used to print
less costly products.
Raw Materials
Our mills are situated in regions which offer an ample and
stable supply of fiber. The fiber consumed by our pulp mills
consists of wood chips produced by sawmills and pulp logs, which
are cyclical in both price and supply. Wood chips are small
pieces of wood used to make pulp and are a product of either
wood waste from sawmills or pulp logs processed, or chipped,
especially for this purpose. Pulp logs consist of lower quality
logs not used in the production of lumber. The costs of wood
chips and pulp logs are primarily affected by the supply and
demand for lumber.
Rosenthal mill
The wood chips for the Rosenthal mill are sourced from
approximately 24 sawmills located in the States of Bavaria and
Thuringia within a 150 kilometer radius of the Rosenthal mill.
Within this radius, the Rosenthal mill is the largest consumer
of wood chips. Given its location and size, the Rosenthal mill
is the best economic outlet for the sale of wood chips in the
area. In 2005, the Rosenthal mill consumed approximately
1.7 million cubic meters of fiber. Approximately 70%, or
approximately 1.2 million cubic meters, of such consumption
was in the form of sawmill wood chips. The balance of
approximately 30%, or approximately 0.5 million cubic
meters, was in the form of pulp logs. Approximately 85% to 90%
of the fiber consumed by the Rosenthal mill is spruce and the
remainder is pine. We believe the Rosenthal mills fiber
costs have historically been among the lowest for European pulp
producers. The Rosenthal mills transportation division
handled approximately 45% of our wood chip deliveries to the
mill in 2005. While fiber costs and supply are subject to
cyclical changes largely in the sawmill industry, we expect that
we will be able to continue to obtain an adequate supply of
fiber on reasonably satisfactory terms for the Rosenthal mill
due to its location and our
14
long-term relationships with suppliers. We have not historically
experienced any fiber supply interruptions at the Rosenthal mill.
Wood chips for the Rosenthal mill are normally sourced from
sawmills under one year or quarterly supply contracts with fixed
volumes, which provide for price adjustments. In 2003, we
entered into a three-year agreement with one of our existing
wood chip suppliers for the supply for the Rosenthal mill of
approximately 500,000 cubic meters of wood chips annually until
the end of the first quarter of 2006. We are currently
negotiating a new agreement with this supplier, which we expect
will have similar terms. Pulp logs are partly sourced from the
state forest agency in Thuringia on a contract basis and partly
from private holders, on the same basis as wood chips. We
organize the harvesting of pulp logs sourced from the state
forest agency in Thuringia after discussions with the agency
regarding the quantities of pulp logs that we require.
Our own internal wood procurement department handles and sources
the fiber requirements for the Rosenthal mill. Five people are
employed in the department currently. The department also
assisted in sourcing fiber for the start-up of the Stendal mill.
We are coordinating the fiber procurement for the Rosenthal and
Stendal mills. We believe that handling our own fiber
procurement will reduce our operating costs over the long-term
due to the elimination of third party fees paid for sourcing
fiber.
Stendal mill
The fiber consumed by the Stendal mill consists of wood chips
and pulp logs. We have been ramping up production at the Stendal
mill and, when operating at capacity, the Stendal mill will
consume approximately 2.8 to 3.0 million cubic meters of
fiber annually. The core wood supply region for the Stendal mill
includes most of the northern part of Germany within an
approximately 240 kilometer radius of the mill. The wood supply
potential in this core region is not yet fully utilized and we
expect that it should be able to supply all of the fiber needed
by the mill. We also purchase wood chips from southwestern and
southern Germany. The fiber base in the planned wood supply area
for the Stendal mill consists of approximately 65% pine and 35%
spruce and fir in 2006. Approximately 20% of the fiber consumed
by the Stendal mill in 2006 will be in the form of sawmill wood
chips and approximately 80% in the form of pulp logs. The
Stendal mill has sufficient chipping capacity to fully operate
using solely pulp logs, if required. We source wood chips from
sawmills within an approximately 600 kilometer radius of the
Stendal mill. We source pulp logs partly from private forest
holders and partly from state forest agencies in Thuringia,
Sachsen-Anhalt, Mecklenburg-Vorpommern, Sachsen, Niedersachsen,
Nordrhein-Westfalen, Hessen and Brandenburg.
Stendal has established its own wood procurement organization to
handle the fiber requirements for the Stendal mill. Currently,
there are approximately 129 people employed in this
division. This division focuses on three principal activities,
being wood procurement and sales, harvesting, and
transportation. The procurement and sales main activity is to
procure the required wood chip and pulp log assortments for the
mills annual production. In conjunction with this
activity, it may also procure higher quality sawlogs, either
through harvesting or through purchases that it can sell or
trade with others for wood chips in order to optimize the fiber
mix. These trading activities employ approximately
15 people. The harvesting activities in 2006 will focus on
acquiring up to approximately 330,000 cubic meters per
annum of harvestable timber, of which approximately 85% is
expected to be pulp logs and the balance likely to be higher
quality logs that could be sold or traded to third parties for
wood chips. We currently plan to harvest approximately 90% of
this volume directly and contract out the balance to third
parties. Approximately 55 employees will be engaged in such
harvesting activities. Transportation activities focus on
managing, controlling and optimizing shipping and flows of pulp
logs to the mill and will employ up to 40 people.
With the ramp up of the Stendal mill, we believe we are the
largest consumer of wood chips and pulp logs in Germany and,
together with the Rosenthal mill, provide the best economic
outlet for the sale of wood chips in eastern Germany. We are
coordinating and integrating the wood procurement activities for
the Rosenthal mill and the Stendal mill to realize on a number
of potential synergies between them. These include reduced
overall personnel and administrative costs, greater purchasing
power and coordinated buying and trading
15
activities. We also believe such coordination and integration of
fiber flows will allow us to optimize transportation costs, and
the species and fiber mix for both mills.
Celgar mill
The Celgar mill has a secure supply of high quality fiber that
it purchases from a number of Canadian and U.S. suppliers.
The supply of fiber at the mill is characterized by a mix of a
variety of species (whitewoods and cedar) which allows for
production flexibility, custom blending and varied pulp grade
mix. When operating at full capacity, the Celgar mills
annual fiber requirements are approximately 2.4 million
cubic meters. Two sources of fiber are used to meet this demand:
chips purchased from nearby sawmills and chipping facilities,
and roundwood pulp logs purchased from local logging
contractors. All of the Celgar mills fiber is sourced
externally with approximately 90% covered under chip contracts
and the balance coming from the pulp logs processed through its
woodroom.
The Celgar mill has entered into long and short-term chip supply
agreements with approximately 30 different suppliers from
British Columbia, Canada and the U.S. for a total of
approximately 2.2 million cubic meters (excluding chips
from its own woodroom). This represents approximately 90% of
total annual fiber requirements at the mill. The woodroom
supplies the remaining chips to meet the Celgar mills
requirements. The Canadian chip supply agreements contain terms
that index the price of the chips to NBSK pulp pricing and
therefore the chip costs are correlated with the Celgar
mills net sales. The majority of the agreements are for
periods ranging between two and six years. Several of the
longer-term contracts are so-called evergreen
agreements, where the contract remains in effect until one of
the parties elects to terminate. Termination requires a minimum
of two, and in some cases, five years written notice. Certain
non-evergreen long-term agreements provide for renewal
negotiations prior to expiry. The Celgar mill has contracts with
three sawmills, which are all owned by the same parent. These
sawmills comprise approximately 25% of the Celgar mills
total fiber supply. Two of these chip agreements each remain in
effect until December 31, 2008 and thereafter, if not
extended, continue, subject to volume reductions, indefinitely,
subject to termination by either party upon two years
prior notice. The third agreement is an evergreen agreement that
remains in effect until terminated upon five years prior
notice. The chip agreements each contain provisions that may
vary chip volume delivery commitments upon the happening of
certain events.
Except for occasional minor purchases from smaller suppliers,
the balance of the Celgar mills fiber requirements is met
by the production of chips from its own woodroom. Currently the
woodroom is operating on a one shift basis. To secure the volume
of pulp logs required to meet its requirements, the Celgar mill
has entered into annual pulp log supply agreements with a number
of different suppliers, many of whom are also contract chip
suppliers to the mill. The woodroom is capable of running a
second shift and additional pulp logs could be purchased to
support the ramp up of the woodroom. All of the pulp log
agreements can be terminated by either party for any reason,
upon seven days written notice.
In addition to existing agreements, opportunities exist for the
Celgar mill to secure additional fiber from mills in both Canada
and the U.S. The Celgar mill has flexibility in the
selection and choice of suppliers, thus assuring continuity of
supply as well as the ability to mix species when needed.
Paper mills
The fiber used by the paper mills consists primarily of pulp and
waste paper (recycled paper), which are cyclical in both price
and supply. The cost of this fiber is primarily affected by the
supply and demand for paper and pulp. In 2005, approximately
86%, or approximately 67,046 ADMTs, of the fiber consumed by our
paper mills was in the form of market pulp and chemical
additives. Market pulp and chemical additives are available at
market prices from various suppliers throughout Europe. The
balance of approximately 14%, or approximately 10,837 ADMTs, of
the fiber consumed by our paper mills was in the form of waste
paper. Germany has extensive waste paper recycling and
collection laws which result in a readily available supply. The
cost of lower grade waste paper is currently relatively low in
comparison to virgin pulp. We have not historically experienced
any fiber supply interruptions at our paper mills.
16
Pulp Cash Production Costs
Cash production costs for the Rosenthal mill for the periods
indicated below are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
| |
Costs |
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
|
(per ADMT) | |
Fiber
|
|
|
168 |
|
|
|
171 |
|
|
|
178 |
|
Labor
|
|
|
51 |
|
|
|
52 |
|
|
|
51 |
|
Chemicals
|
|
|
42 |
|
|
|
43 |
|
|
|
46 |
|
Energy(1)
|
|
|
(2 |
) |
|
|
(1 |
) |
|
|
4 |
|
Other
|
|
|
31 |
|
|
|
33 |
|
|
|
28 |
|
|
|
|
|
|
|
|
|
|
|
Total cash production costs(2)
|
|
|
290 |
|
|
|
298 |
|
|
|
307 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Net of energy revenues. |
|
(2) |
Cost of production per ADMT produced excluding depreciation and
costs associated with third party transportation services. |
Construction of the Stendal mill was completed, and the mill was
started up, in the third quarter of 2004. During 2004, the
Stendal mill underwent extensive testing and evaluation. As a
result, we believe that cash production costs for pulp produced
at the Stendal mill in 2004 are not meaningful as they do not
provide an accurate representation of the mills future
operating performance. Accordingly, they are not included
herein. The Stendal mill is designed to have even lower
production costs than the Rosenthal mill. As the Stendal mill
was ramping up production in 2005, cash production costs for
2005 for the Stendal mill are not necessarily indicative of its
future operating performance. The Stendal mill operated at
approximately 88% of its initial rated capacity in the fourth
quarter of 2005. When the ramp up of the mill is completed, we
expect the Stendal mill to operate near its initial rated
capacity in 2006. Cash production costs for the Stendal mill for
2005 are as follows:
|
|
|
|
|
|
|
|
|
|
Year Ended | |
Costs(1) |
|
|
December 31, 2005 |
|
|
|
|
|
|
| |
|
|
|
|
|
(per ADMT) | |
Fiber
|
|
|
|
|
|
205 |
|
Labor
|
|
|
|
|
|
30 |
|
Chemicals
|
|
|
|
|
|
36 |
|
Energy(2)
|
|
|
|
|
|
1 |
|
Other
|
|
|
|
|
|
35 |
|
|
|
|
|
|
|
|
Total cash production costs(3)
|
|
|
|
|
|
307 |
|
|
|
|
|
|
|
|
|
|
(1) |
The Stendal mill was ramping up production during 2005 and, as a
result, the cash production costs for the Stendal mill for 2005
are not necessarily indicative of the mills future
operating performance. |
|
(2) |
Net of energy revenues. |
|
(3) |
Cost of production per ADMT produced excluding depreciation and
costs associated with third party transportation services. |
Cash production costs for the Celgar mill for 2005 are as
follows:
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
Costs(1) |
2005 | |
|
|
| |
|
|
(per ADMT) | |
Fiber
|
|
|
129 |
|
|
C |
$193 |
|
Labor
|
|
|
60 |
|
|
|
90 |
|
Chemicals
|
|
|
48 |
|
|
|
72 |
|
Energy(2)
|
|
|
23 |
|
|
|
35 |
|
Other
|
|
|
51 |
|
|
|
77 |
|
|
|
|
|
|
|
|
Total cash production costs(3)
|
|
|
311 |
|
|
C |
$467 |
|
|
|
|
|
|
|
|
17
|
|
(1) |
The amounts presented are from the time of the Acquisition of
the Celgar mill by us in February 2005. The amounts presented in
Euros have been converted at the average rate of exchange in
2005 for the conversion of Canadian dollars to Euros. |
|
(2) |
Net of energy revenues. |
|
(3) |
Cost of production per ADMT produced excluding depreciation and
costs associated with third party transportation services. |
Our Products
We manufacture and sell NBSK pulp and two primary classes of
paper products. Our products are produced from both virgin
fiber, being wood chips, pulp logs and chemical woodfree pulp,
and recycled fiber, being waste paper.
Pulp
The kraft pulp produced at the Rosenthal mill is a long-fibered
softwood pulp produced by a sulphate cooking process and
manufactured primarily from wood chips and pulp logs. A number
of factors beyond economic supply and demand have an impact on
the market for chemical pulp, including requirements for pulp
bleached without any chlorine compounds or without the use of
chlorine gas. The Rosenthal mill has the capability of producing
both totally chlorine free and elemental
chlorine free pulp. Totally chlorine free pulp is bleached
to a high brightness using oxygen, ozone and hydrogen peroxide
as bleaching agents, whereas elemental chlorine free pulp is
produced by substituting chlorine dioxide for chlorine gas in
the bleaching process. This substitution virtually eliminates
complex chloro-organic compounds from mill effluent.
Kraft pulp is valued for its reinforcing role in mechanical
printing papers and is sought after by producers of paper for
the publishing industry, primarily for magazines and advertising
materials. Kraft pulp produced for reinforcement fibers is
considered the highest grade of kraft pulp and generally obtains
the highest price. Through a focused technical and marketing
effort, we have changed the mix of the kraft pulp that we
produce at the Rosenthal mill to substantially increase our
relative amount of reinforcement fibers from approximately 16%
at the beginning of 2000 to approximately 47% at the end of 2005.
The Rosenthal mill produces pulp for reinforcement fibers to the
specifications of certain of our customers. We believe that a
number of our customers consider us their supplier of choice.
For more information about the facilities at the Rosenthal mill,
see Properties.
The kraft pulp produced at the Stendal mill is of a slightly
different grade than the pulp produced at the Rosenthal mill as
the mix of softwood fiber used is slightly different. This will
result in a complementary product more suitable for different
end uses. The Stendal mill is capable of producing both totally
chlorine free and elemental chlorine free pulp. For more
information about the facilities at the Stendal mill, see
Stendal Pulp Mill and
Properties.
The Celgar mill produces high quality kraft pulp that is made
from a unique blend of slow growing/long-fiber western Canadian
tree species. It is used in the manufacture of high quality
paper products. The Celgar mill currently produces the following
two grades of elemental chlorine free pulp:
|
|
|
|
|
Celstar approximately 55% of the pulp produced by
the Celgar mill is a high quality bleached softwood kraft pulp
made from Hemlock, Balsam Fir, Spruce, Pine and Western Red
Cedar. |
|
|
|
Celect the remaining 45% of the pulp produced by the
Celgar mill is a unique softwood pulp made from a specifically
segregated mixture of long-fiber wood species (Douglas Fir and
Western Larch). Celect is preferred by papermakers looking for
high tear and lower air resistance. |
We believe the Celgar mills pulp is known for its
excellent product characteristics, including tensile strength,
wet strength and brightness. The Celgar mill is a
long-established supplier to paper producers in Asia. For more
information about the facilities at the Celgar mill, see
Properties.
18
Paper
Our paper manufacturing strategy has focused on utilizing our
existing machines, with certain modifications, in combination
with our skilled workforce, to principally produce niche
products. As a result, we have divested certain paper mills
which focused on packaging, carton and recycled printing and
writing papers, and shifted our production away from woodfree
printing and writing papers.
The following table sets out the primary classes of paper
products that we produce and the mills at which they are
produced:
|
|
|
|
|
Paper Product Class |
|
Mill |
|
Product Description |
|
|
|
|
|
Specialty Paper
|
|
Heidenau |
|
Coated and uncoated wallpaper and non-woven wallpaper base |
|
|
Fährbrücke |
|
Greaseproof paper |
Printing Paper
|
|
Fährbrücke |
|
Printing and writing paper |
We sell our wallpaper and non-woven wallpaper base primarily to
specialty paper converters and printers. It is used primarily in
new construction and in the renovation industry in residential
housing and commercial buildings. We sell our greaseproof paper
to paper converters supplying the food industry. It is used
primarily for wrapping and baking food. We sell our printing and
writing papers primarily to traders, converter suppliers and
paper wholesalers.
We currently manufacture specialty and printing paper at two
facilities located in Germany. For more information about the
facilities at the paper mills, see Properties.
19
Sales, Marketing and Distribution
The distribution of Mercers pulp and paper sales volume
and revenues by product class and geographic area are set out in
the following table for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,(1) | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
|
(ADMTs) | |
Sales Volume by Product Class
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp sales volumes by mill:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rosenthal
|
|
|
318,171 |
|
|
|
307,933 |
|
|
|
303,655 |
|
|
Celgar
|
|
|
344,382 |
|
|
|
|
|
|
|
|
|
|
Stendal
|
|
|
438,751 |
|
|
|
113,783 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total pulp sales volume(2)
|
|
|
1,101,304 |
|
|
|
421,716 |
|
|
|
303,655 |
|
|
|
|
|
|
|
|
|
|
|
Paper sales volume
|
|
|
66,379 |
|
|
|
62,282 |
|
|
|
62,018 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total sales volume(2)
|
|
|
1,167,683 |
|
|
|
483,998 |
|
|
|
365,673 |
|
|
|
|
|
|
|
|
|
|
|
Revenues by Product Class
|
|
(in thousands) |
Pulp revenues by mill:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rosenthal
|
|
|
134,257 |
|
|
|
137,287 |
|
|
|
126,594 |
|
|
Celgar
|
|
|
139,213 |
|
|
|
|
|
|
|
|
|
|
Stendal
|
|
|
174,183 |
|
|
|
41,225 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total pulp sales revenues(2)
|
|
|
447,653 |
|
|
|
178,512 |
|
|
|
126,594 |
|
|
|
|
|
|
|
|
|
|
|
Paper revenues
|
|
|
61,408 |
|
|
|
54,591 |
|
|
|
55,862 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total pulp and paper sales revenues(2)
|
|
|
509,061 |
|
|
|
233,103 |
|
|
|
182,456 |
|
|
|
|
|
|
|
|
|
|
|
Third party transportation revenues
|
|
|
4,847 |
|
|
|
4,109 |
|
|
|
3,252 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total sales revenues(2)
|
|
|
513,908 |
|
|
|
237,212 |
|
|
|
185,708 |
|
|
|
|
|
|
|
|
|
|
|
Revenues by Geographic Area
|
|
|
|
|
|
|
|
|
|
|
|
|
Germany
|
|
|
124,682 |
|
|
|
88,119 |
|
|
|
80,306 |
|
China
|
|
|
82,938 |
|
|
|
8,500 |
|
|
|
|
|
Italy
|
|
|
73,979 |
|
|
|
54,832 |
|
|
|
46,609 |
|
Other European Union countries(3)
|
|
|
108,283 |
|
|
|
64,846 |
|
|
|
29,936 |
|
Other Asia
|
|
|
57,709 |
|
|
|
4,787 |
|
|
|
|
|
North America
|
|
|
37,644 |
|
|
|
59 |
|
|
|
124 |
|
Other countries
|
|
|
23,826 |
|
|
|
11,960 |
|
|
|
25,481 |
|
|
|
|
|
|
|
|
|
|
|
Total(2)
|
|
|
509,061 |
|
|
|
233,103 |
|
|
|
182,456 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
We completed construction of and started up our Stendal mill in
the third quarter of 2004 and are in the process of ramping up
production at the mill. As a result, the data for 2004 includes
results from the Stendal mill from the time of its start up in
mid-September 2004. The data presented also includes results
from the Celgar mill from the time we acquired the mill in
February 2005. |
|
(2) |
Excluding intercompany sales volumes of 14,289, 6,576 and 5,527
ADMTs of pulp and intercompany net sales revenues of
approximately
6.3 million,
2.8 million
and
2.3 million
in 2005, 2004 and 2003, respectively. |
|
(3) |
Not including Germany or Italy; includes new entrant countries
to the European Union from their time of admission. |
20
The following charts illustrate the geographic distribution of
our revenues in our primary markets for the periods indicated:
|
|
|
|
|
Year Ended |
|
Year Ended |
|
Year Ended |
December 31, 2005 |
|
December 31, 2004 |
|
December 31, 2003 |
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Includes new entrant countries to the European Union from their
time of admission. |
In 2005, we established a global sales and marketing group that
is responsible for conducting all sales and marketing of the
kraft pulp produced at our three pulp mills. About eight
employees are engaged full time in such activities. We are
co-ordinating and integrating the sales and marketing activities
at the Rosenthal mill and Stendal mill to realize on a number of
synergies between them. These include reduced overall
administrative and personnel costs and co-ordinated selling,
marketing and transportation activities. We are also
coordinating sales from the Celgar mill with our Rosenthal and
Stendal mills on a global basis, thereby providing our larger
customers with seamless service across all major geographies.
Coordinating overall pulp sales from our three pulp mills also
allows us to focus our sales on our most transport logical
customers.
The Rosenthal and Stendal mills are currently the only market
kraft pulp producers in Germany, which is one of the leading
import markets for kraft pulp in western Europe. We therefore
have a material competitive transportation cost advantage
compared to Norscan pulp producers when shipping to customers in
Europe. Due to the location of our German pulp mills, we are
able to deliver pulp to many of our customers primarily by
truck. Most trucks that deliver goods into eastern Germany
generally do not also haul goods out of the region as eastern
Germany is primarily an importer of goods. We are therefore able
to obtain relatively low freight rates for the delivery of our
products to many of our customers. Since many of our customers
are located within a 500 kilometer radius of our Rosenthal
and Stendal mills, we can generally supply pulp to customers of
these mills faster than our competitors because of the short
distances between the mills and our customers. For our customers
in western Europe, we can, if requested, often supply them with
pulp within one day of it being ordered. This permits us to be a
just in time supplier to these customers.
Historically, Celgar sold all of its pulp through sales agents.
Our sales force has taken over responsibility for supervising
and managing all Celgars sales agents and performing some
of its sales functions directly. We believe such changes will
result in reduced agents commissions and fees, increased
contract sales and improved pulp price realizations. We are also
focusing sales from the Celgar mill to our most transport
logical customers, including expanding sales from the mill to
the U.S. midwest.
The Celgar mills price realizations in recent years have
been adversely affected by the amount of pulp that was
considered and sold as off-grade caused primarily by
a combination of technical production issues relating to
variations in brightness and high quantities of pitch and talc
deposits in the pulp and the mills sales structure. We
expect to address the amount of off-grade production and sales
largely through the
20.0 million
capital improvement project that will include two new washers.
One of the washers will be installed in the brownstock washing
area to address the high pitch and talc deposits that are often
encountered in the mill. The other washer will be installed in
the EOP stage of the bleach plant to address the variations in
pulp brightness. We are also supervising and further
coordinating the Celgar mills sales with our Rosenthal and
Stendal mills.
21
The Celgar mills pulp production is transported to
customers by rail, truck and ocean carrier using strategically
located third party warehouses to ensure timely delivery. All
overseas exports are shipped through warehouse facilities in the
Vancouver, British Columbia area. The majority of Celgars
pulp for overseas markets is initially delivered primarily by
rail to the port of Vancouver for shipment overseas by ocean
carrier. As a western Canada based pulp mill, the Celgar mill
enjoys a transportation advantage in sales to Asian customers,
in comparison to certain other NBSK pulp producers.
The majority of the Celgar mills pulp for domestic markets
is shipped by rail to third party warehouses in the
U.S. midwest or directly to the customer.
Our pulp sales are on customary industry terms. At
December 31, 2005, we had no material payment
delinquencies. In 2005, no single customer accounted for more
than 10% of our pulp sales. In 2004, one customer accounted for
approximately 10% of our pulp sales. In 2003, one customer,
which operates a number of paper mills, accounted for
approximately 11% of our pulp sales. Our pulp sales are not
dependent upon the activities of any single customer or upon a
concentrated group of major customers.
Our paper sales operations focus primarily on Europe and are
responsible for the majority of our paper sales. Our paper sales
conducted through agents were approximately 26% of total paper
sales in 2005, 2004 and 2003, respectively. We sell the majority
of our paper products to paper converters, printers and
wallpaper manufacturers.
Our paper sales are also on customary industry terms. At
December 31, 2005, we had no material payment
delinquencies. No single customer accounted for more than 10% of
our paper sales in 2005, 2004 or 2003. Our paper sales are not
dependent upon a single customer or upon a concentrated group of
major customers.
Capital Expenditures
In 2005, we continued with our capital investment programs
designed to increase production capacity, improve efficiency and
reduce effluent discharges and emissions at our manufacturing
facilities. The improvements made at our mills over the past
five years have reduced operating costs and increased the
competitive position of our facilities.
Capital investments at the Rosenthal mill were approximately
7.1 million,
3.9 million
and
6.9 million
in 2005, 2004 and 2003, respectively. Capital investments at the
Rosenthal mill in 2005 related mainly to the installation of a
wash press in the bleach plant, updating the production control
system and network at the mill and the installation of a
hydraulic system digester at an aggregate cost of approximately
3.8 million
and other projects relating to maintaining the quality and
efficiency of the mill. We estimate capital expenditures at the
Rosenthal mill to be approximately
13 million
for 2006 relating primarily to the wash press in the bleach
plant, surface improvements to the chip yard and other smaller
projects relating to maintaining the quality and efficiency of
the mill.
Construction of the Stendal mill was completed in the third
quarter of 2004. Total capital costs incurred in respect of the
project in 2004 were approximately
396.6 million.
For more information about the Stendal mill, see
Stendal Pulp Mill.
Since the modernization of the Celgar mill in 1993, Celgar has
made other capital expenditures to improve the efficiency of the
mill and reduce operating costs. We are in the process of
implementing a capital improvement project in the amount of
approximately
20.0 million
at the Celgar mill to reduce operating costs and increase
production capacity and enhance operating efficiency and
reliability at the mill. The major components of the capital
improvement project at the Celgar mill are the addition of a
pre-bleach washer and EOP stage washer and the expansion of a
pulp machine dryer at an aggregate cost of approximately
C$26.0 million.
Capital investments at our paper operations were approximately
4.1 million,
4.7 million
and
7.8 million
in 2005, 2004 and 2003, respectively. In 2006, we estimate
capital investments to be approximately
2.5 million
including for a new head box bottom wire at the Heidenau mill.
Capital
22
investments at the Heidenau mill in 2005 included capacity
increases to the pulper, the addition of a new preparing plant
for synthetic fibers and reconstruction of a reel cutter at an
aggregate cost of approximately
1.2 million.
We continue to review strategic initiatives designed to enhance
returns at our paper mills.
Qualifying capital investments at industrial facilities in
Germany to reduce effluent discharges offset wastewater fees
that would otherwise be required to be paid. For more
information about our environmental capital expenditures, see
Environmental.
Government Financing
Grants
Our capital investment programs in Germany are partially
financed through government grants made available by German
federal and state governments. Under legislation adopted by the
federal and certain state governments of Germany, government
grants are provided to qualifying businesses operating in
eastern Germany to finance capital investments. The grants are
made to encourage investment and job creation. Pursuant to the
current terms of these grants, federal and state governments
will provide funding for up to 35% of the cost of qualified
investments. The terms of such government grants also require
that at least one permanent job be created for each
500,000 of
capital investment eligible for such grants and that such jobs
be maintained for a period of five years from the completion of
the capital investment project. Such government grants are not
repayable by a recipient unless it fails to complete the
proposed capital investment or fails to create or maintain the
requisite amount of jobs. In the case of such failure, the
government is entitled to revoke the grants and seek repayment
unless such failure resulted from material unforeseen market
developments beyond the control of the recipient, wherein the
government may refrain from reclaiming previous grants. Pursuant
to such grants being provided in respect of the Stendal mill, we
have agreed to maintain stipulated job levels at the Stendal
mill for the specified five-year period. Our commitment to
maintain the stipulated number of jobs at the Rosenthal mill for
the required five-year period expired in 2005. For more
information, see Human Resources. We believe
that we are in compliance in all material respects with all of
the terms and conditions governing the government grants we have
received in Germany.
Such government grants are not reported in our income. These
grants reduce the cost basis of the assets purchased when the
grants are received.
The following table sets out the capital expenditures and
government grants recorded by Mercer for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Capital expenditures, gross(1)
|
|
|
16,618 |
|
|
|
8,645 |
|
|
|
14,647 |
|
|
|
39,910 |
(2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Government grants(1)
|
|
|
1,108 |
|
|
|
876 |
|
|
|
3,323 |
|
|
|
5,307 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Not including the Stendal mill. |
|
(2) |
The total cost of the conversion of the Rosenthal mill to
produce kraft pulp was approximately
361.0 million.
We also received government grants totaling approximately
101.7 million
in connection with such capital investments. |
In addition, the Stendal mill qualified for approximately
274.5 million
of government grants, of which we have received
269.0 million
as at December 31, 2005. For more information about the
Stendal mill, see Stendal Pulp Mill.
23
The following table sets out for the periods indicated the
effect of these government grants on the recorded value of such
assets in our consolidated balance sheets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Properties, net (as shown on consolidated balance sheets)
|
|
|
1,024,662 |
|
|
|
936,035 |
|
|
|
745,178 |
|
Add back: government grants less amortization, deducted from
properties
|
|
|
327,723 |
|
|
|
259,133 |
|
|
|
163,988 |
|
|
|
|
|
|
|
|
|
|
|
Properties, gross amount including government grants less
amortization
|
|
|
1,352,385 |
|
|
|
1,195,168 |
|
|
|
909,166 |
|
|
|
|
|
|
|
|
|
|
|
Loan Guarantees
Loan guarantees are available from German federal and state
governments for up to an aggregate of 80% of the borrowed amount
for qualifying capital investments made in certain parts of
Germany. The federal and state governments are each severally
committed to a portion of the guaranteed amount. These
guarantees are provided by German federal and state governments
to assist any qualifying businesses with financing capital
investments. The guarantees permit qualifying businesses to
obtain term loans for such capital investments on terms and at
interest rates that are more favorable than available in the
general market. In addition, subsidized interest rate loans are
available from public financial institutions in Germany, which
provide loans at below market interest rates for qualified
investments.
Stendal Pulp Mill
Stendal Mill
We are a 63.6% owner in Stendal, which operates the Stendal
mill. The other shareholders of Stendal are RWE
Industrie-Lösungen GmbH, or RWE, as to a 29.4%
interest, and MFC Industrial Holdings AG as to a 7.0% interest.
Construction of the Stendal mill was completed in the third
quarter of 2004. The aggregate cost of the Stendal mill was
approximately
1.0 billion.
The mill is a modern, state-of-the-art single line mill with a
designed annual production capacity of approximately 552,000
ADMTs. The overall mill design is based on proven or existing
processes and technologies.
The Stendal mill is located near the town of Stendal, in the
German State of Sachsen-Anhalt approximately 300 kilometers
north of the Rosenthal mill. As a result of the proximity of the
Stendal mill to the Rosenthal mill and the use of similar
equipment at both mills, we believe we will be able to realize
operating synergies between the two operations, particularly in
the areas of raw materials and supplies procurement, production
engineering, maintenance and marketing.
The Stendal mill is the largest market kraft pulp mill in
Germany, the only other being our Rosenthal mill. The addition
of production from the Stendal mill has allowed us to expand our
customer base, as our two pulp mills produce slightly different
grades of softwood kraft pulp suitable for different end uses,
and we expect to further expand our customer base as the mill
continues to ramp up production.
The summaries of certain material provisions of agreements
entered into in connection with the Stendal mill set forth
herein are not complete and such summaries, including
definitions of certain terms, are qualified in their entirety by
reference to such agreements on file with the SEC.
Control and Management
We, Stendal and its two minority shareholders entered into a
shareholders agreement dated August 26, 2002 to
govern our respective interests in Stendal. The agreement
contains terms and conditions customary for these types of
agreements, including restrictions on transfers of share capital
and shareholder loans other than
24
to affiliates, rights of first refusal on share and shareholder
loan transfers, pre-emptive rights and piggyback rights on
dispositions of our interest. The shareholders are not obligated
to fund any further equity capital contributions to the project.
Pursuant to the shareholders agreement, we are entitled to
transfer up to 12.5% of our interest in Stendal without the
prior consent of the other shareholders. The shareholders
agreement provides that Stendals managing directors may be
appointed by holders of a simple majority of its share capital.
Further, shareholder decisions, other than those mandated by law
or for the provision of financial assistance to a shareholder,
are determined by a simple majority of Stendals share
capital. If a shareholder is in default under the
shareholders agreement or commits certain acts of
insolvency or bankruptcy, it shall be considered to be a
defaulting shareholder and must offer to sell its share capital
and shareholder loans to the remaining shareholders on a pro
rata basis, to a third party nominated by the other shareholders
or permit them to be redeemed by Stendal. Other than in
circumstances where a shareholder is considered to be a
defaulting shareholder, the shareholders agreement does
not provide for any mandatory or forced purchases and sales of a
shareholders interest in Stendal.
We are coordinating and integrating various activities and
operations between the Stendal and Rosenthal mills to realize
efficiencies and optimize the cost structure of each mill. Such
activities include wood procurement, a sales organization that
coordinates and handles the sales and marketing of the pulp
produced by both mills, purchases of supplies and stores,
maintenance activities, workforce and management training and
transportation. We are also coordinating sales from the Celgar
mill with our Rosenthal and Stendal mills on a global basis,
thereby providing our larger customers with seamless service
across all major geographies.
EPC Contract
The Stendal mill was constructed under a
716.0 million
fixed-price turn-key engineering, procurement and construction,
or EPC, contract between Stendal and RWE, referred
to as the principal or EPC contractor.
RWEs obligations under the EPC contract are guaranteed by
its parent company.
The contract price for the completion of the project was fixed.
Payments under the EPC contract were made periodically against
milestones as and when achieved by RWE.
Under the EPC contract, RWE was responsible for all planning,
design, engineering, procurement, construction and testing in
connection with the build-out and start-up of the mill. We were
responsible for obtaining legal title and possession of the site
and providing the site and certain equipment, materials and
services, as well as personnel, raw materials and other items in
connection with the start-up of the mill. RWE was also primarily
responsible for obtaining construction and operating permits. We
constructed approximately
23.5 million
of the site infrastructure and additional general site
infrastructure connections were constructed by the local
government. The costs of such infrastructure construction were
90% subsidized and co-financed by us, among others. Our
co-financing obligations amounted to approximately
3.0 million
and were funded out of the project loan facility.
The EPC contract provides for reciprocal indemnities between us
and RWE pursuant to which we each agree to indemnify the other
in respect of losses or claims arising from negligent, illegal
or other wrongful acts in connection with the agreement or
arising out of any violation of applicable laws or permits.
Stendal Mill Completion
Pursuant to the EPC contract, construction of the Stendal mill
was completed substantially on its planned schedule and budget
in the third quarter of 2004 and the mill is currently ramping
up production. Such completion means that the construction and
installation of all equipment and works were essentially
finished and final checks occurred so that continuous production
from the mill could commence. The mill underwent extensive
testing and evaluation in December 2004 to determine whether
certain performance requirements have been met, referred to as
the Acceptance Test, and in the first quarter of
2005, we delivered an acceptance certificate and assumed
responsibility for the operation of the mill. The Stendal mill
is now being operated by Stendals personnel.
25
Stendal commenced the initial production of pulp in
mid-September 2004. The initial pulp produced was off-grade pulp
which was primarily sold into the recycled fiber, corrugated
board and similar markets. The prices realized on the sale of
off-grade pulp are lower than the selling price for on-grade
NBSK pulp. In 2005, the Stendal mill ramped up pulp production
and quality. In the last quarter of 2005, the mill operated at
approximately 88% of its initial rated capacity and we expect it
to operate near its initial rated capacity in 2006. See
Acceptance of the Stendal Mill below. As
the NBSK pulp from the Stendal mill is further accepted in the
market, we expect to eliminate its price discount relative to
our Rosenthal mill over time.
Acceptance of the Stendal Mill
The Stendal mill underwent extensive testing and evaluation in
December 2004 in connection with its mechanical completion and
the Acceptance Test. The Acceptance Test required that the mill
continuously produce pulp for a 72-hour period in compliance
with specified operational, quality and environmental
requirements.
The test was generally successful and we were pleased with both
the quantitative and qualitative aspects of the test. We
reviewed the results of the test with the lenders under the
project finance facility related to the Stendal mill and certain
suppliers. RWE and certain suppliers entered into a definitive
agreement with us in the first quarter of 2005 pursuant to which
they agreed to implement certain measures at the mill. These
included the installation of two additional digesters and
related equipment, improvements to the NCG boiler and water
treatment plant, reimbursement to Stendal of certain costs and
the provision of certain warranties.
The installation of the two additional digesters was completed
in the fourth quarter of 2005 and increased the number of
digesters at the Stendal mill from eight to ten. Once fully
operational, we believe the additional digesters should increase
the annual production capacity of the Stendal mill to in excess
of 600,000 ADMTs. We and our consultants believe that the design
and capacity of the rest of the mill and fiber availability
will, over time, permit the Stendal mill to achieve such
increased production volumes. These digesters are also expected
to enhance the reliability and overall operating performance of
the Stendal mill. The two additional digesters had a capital
cost of approximately
8 million,
of which we paid
2 million
and the balance was paid by RWE and certain suppliers.
In the first quarter of 2005, we delivered the requisite
acceptance certificate to RWE and assumed responsibility for the
operation of the mill, subject to RWEs warranty
obligations. Notwithstanding the Acceptance Test, each
department of the mill has or will be individually tested on a
stand-alone basis for compliance with its design specifications.
Such testing is expected to be completed in 2006. Under the EPC
contract, RWE warrants conformity to specifications, compliance
with permits and laws, suitability for intended use, compliance
with performance requirements and warrants against defects in
construction, in each case for a period of 18 months after
acceptance, subject to extension in certain circumstances. RWE
is required under the EPC contract to provide irrevocable bank
guarantees in our favor, in agreed upon amounts, as security for
an initial advance payment and for any deficiencies arising
during the warranty period. In July 2006, RWE is required to
provide an additional guarantee in the same form, in respect of
the same matters, in an amount not less than 5% of the contract
price which shall remain in effect until January 1, 2009.
Stendal Pulp Mill Financing
Total investment costs in connection with the Stendal pulp mill
are approximately
1.0 billion,
the majority of which was provided under a senior project
finance facility, referred to as the Stendal Loan
Facility, arranged by Bayerische Hypo-und Vereinsbank AG,
referred to as HVB, pursuant to a project finance
loan agreement, referred to as the Project Finance Loan
Agreement, entered into between Stendal and HVB. See
Description of Certain
Indebtedness Stendal Loan Facility.
We also contributed financing to Stendal of approximately
63.5 million
from cash on hand and through two bridge loans aggregating
45 million
from a U.S. investment partnership and a bank. We repaid
these bridge loans in October 2003 from our issuance of
convertible notes. See Description of Certain
Indebtedness Convertible Notes.
26
As the site of the Stendal mill is located in eastern Germany,
it qualified for approximately
274.5 million
of government grants, which are applied to reduce the cost basis
of the assets acquired with such grants. As of December 31,
2005, we had outstanding claim expenditures of
7.0 million
of such grants in connection with the Stendal mill, which we
expect to receive in 2006. In accordance with our accounting
policies, these grants are not recorded by us until they are
received.
Under European Union rules, the Commission of the European
Communities, referred to as the Commission, was
formally notified in March 2002 by Germany of plans to provide
support to the Stendal mill through grants and guarantees. The
Commission considered these plans and, on June 19, 2002,
decided not to raise any objection against such support being
provided by the German federal and state governments in respect
of the Stendal mill. In its decision, the Commission was not
called upon to determine whether the governmental aid schemes,
on which the support is based, were acceptable, but was limited
to a determination as to whether a reduction of the pre-approved
aid level for investment in the German State of Sachsen-Anhalt
under the previously approved schemes was required under
European Union law in the case of the Stendal mill. In coming to
its decision, the Commission generally has a wide margin of
discretion in its assessment of facts and data. Under European
Union law, member states, competitors or trade associations
directly affected by a decision of the Commission may appeal
such decision within a period of two months and twenty-four days
after publication of the Commission decision. On
December 23, 2002, Kronoply and Kronotex, two related
manufacturers of, among other things, OSB and MDF boards that do
not compete with the Stendal mill by selling pulp or paper,
filed an appeal with the Court of First Instance of the European
Communities (Luxembourg), referred to as the Court,
against the Commission decision of June 19, 2002. Generally
to be successful, an appeal must show that the Commission failed
to comply with procedural requirements or committed a manifest
error in assessing facts and data in adopting its decision.
In late 2004, the Court in an unrelated case determined that the
Commission committed a procedural error in determining the
amount of state aid that could be granted by Germany to a
recipient in a different business. The Court found the
Commission erred when reviewing the effect of state aid on
competition by only considering capacity utilization and not
also considering product demand trends prior to providing its
approval. As a result, in that case the Court set aside the
Commission approval and remanded the matter back to the
Commission to redetermine. The Courts decision is being
appealed by the aid recipient and the government of Germany. If
such appeal is unsuccessful, the Commission will have to
redetermine the matter based upon its mandated criteria and may
come to the same determination as before. The procedure followed
by the Commission in this remanded decision was similar to that
it used in determining not to reduce the amount of state aid
available to the Stendal mill. The remanded case does not affect
Stendals current entitlement to receive grants, the
balance of which are expected to be received in 2006.
Although no assurance can be provided, we continue to believe
that the appellant does not have any standing to bring the
appeal as it is not a competitor of Stendal and, in any event,
that the appeal is without merit. Further, the procedural error
found by the Court in the remanded case was not raised in the
Stendal appeal and we do not believe the Court should permit the
appellant to amend its appeal at this stage.
Subject to the Courts schedule, we believe a hearing as to
whether the appellant has standing to bring the appeal could be
heard in 2006. If the Court determined the appellant had
standing, such decision was upheld on appeal and the matter is
not otherwise settled, we believe that a hearing on the merits
of the appeal would occur in late 2006 or 2007. In the event the
appellant was then successful on the merits and such decision
was again upheld on appeal, the issue of whether the amount of
state aid granted to the Stendal mill should be reduced would be
remanded back to the Commission for reconsideration. Although we
cannot assure you as to the outcome of any such redetermination,
we believe that, given the Commissions criteria and the
factual circumstances related to the Stendal mill including
demand trends in the pulp business, there would be no basis for
the Commission to reduce the level of state aid. If the
Commission determined to reduce the level of state aid available
to the Stendal mill and such decision was upheld on appeal,
Stendal would be required to repay a portion of the previously
received state aid back to the German government. While we do
not expect an adverse outcome, litigation is inherently
uncertain and there can be no assurance of the final outcome.
27
Description of Certain Indebtedness
The following summaries of certain material provisions of:
(i) the Rosenthal working capital facility; (ii) the
Stendal Loan Facility; (iii) our convertible notes;
(iv) our senior notes; and (v) the Celgar working
capital facility, are not complete and these provisions,
including definitions of certain terms, are qualified by
reference to the applicable documents and the applicable
amendments to such documents on file with the SEC.
Rosenthal Loan Facilities
The credit facilities at the Rosenthal mill consist of a new
revolving working capital facility and, prior to its repayment,
a project loan facility, referred to as the Rosenthal Loan
Facility. The Rosenthal Loan Facility was the financing
for a major capital project that converted the Rosenthal mill to
the production of kraft pulp that was completed in 1999. The
outstanding amount under the Rosenthal Loan Facility and under a
Rosenthal landfill facility was repaid in February 2005 with a
portion of the proceeds of the share and senior note offerings
in connection with the Acquisition. See The
Financings.
In conjunction with the Acquisition and the repayment of
Rosenthals bank indebtedness, in February 2005, we
established a revolving term working capital facility for the
Rosenthal mill. This
40 million
loan facility for the Rosenthal mill, arranged by HVB, consists
of a revolving credit facility which may be utilized by way of
cash advances or advances by way of letter of credit or bank
guarantees. The facility matures in February 2010. The interest
payable on cash advances is LIBOR or EURIBOR plus 1.55%, plus
certain other costs incurred by the lenders in connection with
the facility. Each cash advance is to be repaid on the last day
of the respective interest period and in full on the termination
date and each advance by way of a letter of credit or bank
guarantee shall be repaid on the applicable expiry date of such
letter of credit or bank guarantee. An interest period for cash
advances shall be three, six or 12 months or any other
period as Rosenthal and the lenders may determine. There is also
a 0.35% per annum commitment fee on the unused and uncancelled
amount of the revolving facility which is payable quarterly in
arrears. This facility is secured by a first fixed charge on the
inventories, receivables and accounts of Rosenthal. It also
provides Rosenthal with a hedging facility relating to the
hedging of the interest, currency and pulp prices as they affect
Rosenthal pursuant to a strategy agreed to by Rosenthal and HVB
from time to time.
Stendal Loan Facility
The Stendal Loan Facility is in the aggregate amount of
828.0 million
and is divided into tranches which cover, among other things,
project construction and development costs, financing and
start-up costs and working capital, as well as the financing of
a debt service reserve account, approved cost overruns and a
revolving loan facility to cover any time lag for receipt of
grant funding and value-added tax refunds in the amount of
160 million,
referred to as Tranche E. The Stendal Loan
Facility was available for disbursement from August 2002 until
the earlier of the issuance by us of a final acceptance
certificate for the project and December 2005, except that
financing under the Stendal Loan Facility for approved cost
overruns will be available for up to one month prior to the
first repayment.
Pursuant to the Project Finance Loan Agreement, interest on the
credit facilities was to accrue at variable rates between
Euribor plus 0.60% and Euribor plus 1.55% per year. The Project
Finance Loan Agreement provides for facilities to allow us to
manage our risk exposure to interest rate risk, currency risk
and pulp price risk by way of interest rate swaps, Euro and
U.S. dollar swaps and pulp hedging transactions, subject to
certain controls, including certain maximum notional and at-risk
amounts. Pursuant to the terms of the Project Finance Loan
Agreement, in 2002 Stendal entered into interest rate swap
agreements in respect of borrowings under the Stendal Loan
Facility to fix most of the interest costs under the Stendal
Loan Facility at a rate of 3.795% per year until April 2004 and
at a rate of 5.28% commencing May 2004, plus margin, until final
payment in October 2017. For more information, see
Quantitative and Qualitative Disclosures about Market
Risk. In March 2003, as part of its loan syndication, HVB
exercised its right under the Stendal Loan Facility to increase
its up-front arrangement fee by 20 basis points and the
rate of interest under the facility by 30 basis points.
28
Stendal has agreed to initially reduce the aggregate advances
outstanding under the Stendal Loan Facility, other than in
respect of Tranche E, to a maximum of
599.0 million,
from a maximum original amount of
638.0 million
(assuming no draws for approved cost overruns), on or before the
first March 31 or September 30 following the fourth
anniversary of the first advance under the Stendal Loan Facility
for project construction and development costs. The tranches are
generally repayable in installments and mature between the fifth
and 15th anniversary of the first advance under the Stendal Loan
Facility for project construction and development costs. Subject
to various conditions, including a minimum debt service coverage
test, Stendal may make distributions, in the form of interest
and capital payments on shareholder debt or dividends on equity
invested, to its shareholders, including us.
The tranches under the Stendal Loan Facility for project
construction and development costs, financing costs, start-up
costs and working capital are severally guaranteed by German
federal and state governments in respect of an aggregate of 80%
of the principal amount of these tranches, but the tranche under
the Stendal Loan Facility for financing and start-up costs,
working capital and certain of the project construction and
development costs benefiting from these guarantees will be
reduced semi-annually by 12.5% per year beginning on the first
repayment date following the fourth anniversary of the first
advance under the Stendal Loan Facility for each of these costs.
Under the guarantees, the German federal and state governments
that provide the guarantees are responsible for the performance
of our payment obligations for the guaranteed amounts.
Approximately
603.0 million
was drawn under the Stendal Loan Facility as of
December 31, 2005.
On December 12, 2003, Stendal entered into agreements with
Nord Deutsche Landesbank, referred to as Nord LB,
and the European Investment Bank, referred to as
EIB. Pursuant to the agreements, EIB provided a
refinancing credit facility to Nord LB at preferred interest
rates for up to
495.0 million.
Such refinancing loan is made to Nord LB for the benefit of the
Stendal mill. Instead of actually refinancing the Stendal Loan
Facility through Nord LB, and Stendal benefiting from lower
interest rates over time, the agreements provide for the
disbursement to Stendal of the net present value of the interest
rate differential offered to Nord LB by EIB (less a portion
retained by Nord LB). Draw down refinancings were completed in
2003 and 2004 which resulted in a net present value of the
interest rate differential of approximately
4.1 million
being disbursed to Stendal.
The Stendal Loan Facility is secured by all of the assets of
Stendal. In addition, the Project Finance Loan Agreement
provides for the establishment of an equity reserve account into
which excess start-up cash flows may be deposited. The account
will be used to secure claims and amounts owing to the lenders
in priority to the funding of the debt service reserve account
under the Stendal Loan Facility. The Project Finance Loan
Agreement also provides that revenues held by Stendal after
certain payments may be paid to a shareholders account.
In connection with the Stendal Loan Facility, we entered into a
shareholders undertaking agreement, referred to as the
Undertaking, dated August 26, 2002 with the two
minority shareholders in Stendal and HVB in order to finance the
shareholders contribution to the Stendal mill. Pursuant to
the terms of the Undertaking, in August 2002, when we
completed financing arrangements for the Stendal mill, referred
to as the Stendal Financing Closing Date, the
shareholders of Stendal, on a pro rata basis, subscribed for
15 million
of share capital of Stendal and advanced to it
55 million
in subordinated loans. In addition, on a pro rata basis, the
shareholders of Stendal agreed to advance to it
30 million
of stand-by equity to, among other things, cover approved cost
overruns, fund the equity reserve account and partially fund the
debt service reserve account under the Stendal Loan Facility. On
the Stendal Financing Closing Date, we provided HVB with a cash
deposit for our pro rata portion of such equity reserve account.
Our total funding commitment under the Undertaking was
63.5 million,
all of which was effected in August 2002. Pursuant to the
Undertaking, we have agreed, for as long as Stendal has any
liability under the Stendal Loan Facility to HVB, to retain
control over at least 51% of the voting shares of Stendal. We
have no further capital commitments with relation to the Stendal
mill.
29
Convertible Notes
In October 2003, we issued $82.5 million in aggregate
principal amount of 8.5% convertible senior subordinated notes
due 2010, referred to as the convertible notes.
We pay interest semi-annually on the convertible notes on
April 15 and October 15 of each year, beginning on
April 15, 2004. The convertible notes mature on
October 15, 2010. The convertible notes are redeemable on
and after October 15, 2008, at any time in whole or in
part, at our option on not less than 20 and not more than
60 days prior notice at a redemption price equal to
100% of the principal amount thereof plus accrued and unpaid
interest, if any, to, but not including, the date of redemption,
subject to the restrictions in the indenture governing the notes.
The convertible notes are convertible, at the option of the
holder, unless previously redeemed, at any time on or prior to
maturity into our shares of beneficial interest at a conversion
price of $7.75 per share, which is equal to a conversion rate of
approximately 129 shares per $1,000 principal amount of
convertible notes, subject to adjustment.
Holders of the convertible notes have the right to require us to
purchase all or any part of the convertible notes 30
business days after the occurrence of a change of control with
respect to us at a purchase price equal to the principal amount
thereof plus accrued and unpaid interest, if any, to the date of
purchase.
The convertible notes are unsecured obligations of Mercer Inc.
and are subordinated in right of payment to existing and future
senior indebtedness (including our 9.25% senior notes described
below) and are effectively subordinated to all of the
indebtedness and liabilities of our subsidiaries. The indenture
governing the convertible notes limits the incurrence by us, but
not our subsidiaries, of senior indebtedness.
Senior Notes
In conjunction with the Acquisition of the Celgar mill and the
repayment of Rosenthals bank indebtedness, in February
2005, we issued $310 million in principal amount of senior
notes. The senior notes bear interest at the rate of 9.25% per
annum and mature on February 15, 2013. Interest on such
notes is payable in arrears on February 15 and
August 15 of each year the notes are outstanding, beginning
on August 15, 2005. The notes are our senior unsecured
obligations and, accordingly, will rank junior in right of
payment to all existing and future secured indebtedness and all
indebtedness and liabilities of our subsidiaries, equal in right
of payment with all existing and future unsecured senior
indebtedness and senior in right of payment to the 8.5%
convertible senior subordinated notes due 2010 and any future
subordinated indebtedness. We may redeem the notes on or after
February 15, 2009, in whole or in part, at the applicable
redemption prices plus accrued and unpaid interest, if any, to
the redemption date. In certain circumstances, we may also
redeem up to 35% of the aggregate principal amount of the notes
at any time prior to February 15, 2008 at a redemption
price of 109.35% of the principal amount, plus accrued and
unpaid interest, if any, to the redemption date with the net
cash proceeds of certain equity offerings. The notes were issued
under an indenture which, among other things, restricts our
ability and the ability of our restricted subsidiaries under the
indenture to: (i) incur additional indebtedness or issue
preferred stock; (ii) pay dividends or make other
distributions to our stockholders; (iii) purchase or redeem
capital stock or subordinated indebtedness; (iv) make
investments; (v) create liens and enter into sale and lease
back transactions; (vi) incur restrictions on the ability
of our restricted subsidiaries to pay dividends or make other
payments to us; (vii) sell assets; (viii) consolidate
or merge with or into other companies or transfer all or
substantially all of our assets; and (ix) engage in
transactions with affiliates. These limitations are subject to
other important qualifications and exceptions.
Celgar Working Capital Facility
In conjunction with the Acquisition, in February 2005, we also
established a revolving working capital facility for the Celgar
mill. This $30 million loan facility for the Celgar mill
consists of a 364 day revolving credit facility,
convertible to a one year non-revolving term loan at the
election of the borrower. The revolving facility has a term of
364 days (that has been extended by 90 days) and the
term facility will mature on the
30
first anniversary of the conversion date. The borrower is
Zellstoff Celgar Limited, which is our wholly owned acquisition
subsidiary that acquired the Celgar mill. Availability of
drawdowns under the facility is subject to a borrowing base
limit that is based upon the Celgar mills eligible
accounts receivable and inventory levels from time to time. The
borrower can request a 364 day extension, not more than
90 days or less than 60 days prior to the maturity
date of the revolving facility, and the lenders, in their sole
discretion, shall decide whether or not to extend such facility
not later than 30 days prior to the maturity date of the
revolving facility. The revolving facility is available by way
of: (i) Canadian and U.S. denominated advances which
bear interest at the agents prime rate for Canadian
advances and designated base rate for U.S. advances plus,
in each case, between 1.5% and 2% per annum depending upon the
debt coverage ratio of the borrower in effect at the time;
(ii) bankers acceptances which will be issued at a
specified discount rate and will be subject to annualized
stamping fees of between 2.5% and 3%, depending upon the debt
coverage ratio of the borrower in effect at the time; and/or
(iii) LIBOR advances, which will be made available for
periods of one, two, three or six months duration and which will
bear interest at LIBOR plus between 2.5% and 3%, depending upon
the debt coverage ratio of the borrower in effect at the time.
Letters of credit and/or letters of guarantee will also be
available under the facility up to a maximum of
$10 million. There is also a commitment fee payable monthly
in arrears on any unutilized and uncancelled amount of the
revolving facility. The amount of the fee varies from 0.625% to
0.9% of such amount depending upon the amount drawn under the
facility and the borrowers debt coverage ratio in effect
at the time. This facility is secured by a first charge on the
current assets of the borrower and a guarantee and postponement
of claim delivered by Mercer Inc.
Paper Mill Loan Facilities
In 2003, our paper operations secured two long-term credit
facilities aggregating approximately
2.5 million,
which facilities along with certain government grants are being
utilized to repair flooding damage suffered by the mills in
2002. One facility totaling approximately
1.0 million
matures on June 30, 2009, bears interest at a rate of 2.65%
per annum and is repayable in ten equal semi-annual
installments. The other facility in the amount of approximately
1.5 million
matures on June 30, 2013, bears interest at a rate of 2.65%
per annum and is repayable in 16 equal semi-annual installments.
Both facilities are guaranteed by Mercer Inc.
In addition, in 2003, our Fährbrücke paper mill
secured three credit facilities aggregating
5.5 million,
which facilities along with certain government grants were
utilized to finance equipment and construction costs associated
with expanding and adapting the paper machine at the mill. In
September 2004, we repaid the majority of the outstanding
amounts under these credit facilities and permanently reduced
the aggregate amount available thereunder to
2.2 million.
Two of the facilities aggregating approximately
1.4 million
mature on December 30, 2012 and bear interest at rates
between 4.15% and 4.3% per annum and are repayable in 16 equal
semi-annual installments. The other facility in the amount of
approximately
0.8 million
matures on March 31, 2009 and bears interest at a rate
equal to the three-month Euribor rate plus 1.75% per annum and
is repayable in 16 equal quarterly installments. All three
facilities are guaranteed by Mercer Inc. as well as to 80%
thereof by a German state government. As at December 31,
2005, we had utilized the entire
4.7 million
available under the five credit facilities relating to the paper
operations.
Environmental
Our operations are subject to a wide range of environmental laws
and regulations, dealing primarily with water, air and land
pollution control. In recent years, we have devoted significant
financial and management resources to comply with all applicable
environmental laws and regulations. Our total capital
expenditures on environmental projects at our production
facilities were approximately
2.7 million
in 2005 and are expected to be approximately
8.7 million
in 2006.
We believe we have obtained all required environmental permits,
authorizations and approvals for our operations. We believe our
operations are currently in substantial compliance with the
requirements of all applicable environmental laws and
regulations and our respective operating permits.
Under German state environmental rules relating to effluent
discharges, industrial users are required to pay wastewater fees
based upon the amount of their effluent discharge. These rules
also provide that an
31
industrial user which undertakes environmental capital
expenditures and lowers certain effluent discharges to
prescribed levels may offset the amount of these expenditures
against the wastewater fees that they would otherwise be
required to pay. As a result, we estimate that the aggregate
wastewater fees we saved in 2005 as a result of environmental
capital expenditures made at our manufacturing plants in Germany
were approximately
2.9 million.
We expect that capital investment programs for our manufacturing
plants in Germany will mostly offset the wastewater fees that
may be payable for 2006 and 2007 and will ensure that our
operations continue in substantial compliance with prescribed
standards.
Beginning in 2005, our German operations became subject to the
European Union Emissions Trading Scheme pursuant to which our
German mills were granted emission allowances. Emission
allowances are granted based upon production volumes and the
types of fuels consumed by manufacturing facilities in Germany.
Excess allowances, which are the result of variations in
production volumes and the overall consumption of fuels, are
available for sale.
Environmental compliance is a priority for our operations. To
ensure compliance with environmental laws and regulations, we
regularly monitor emissions at our mills and periodically
perform environmental audits of operational sites and procedures
both with our internal personnel and outside consultants. These
audits identify opportunities for improvement and allow us to
take proactive measures at the mills as considered appropriate.
The Rosenthal mill has a relatively modern biological wastewater
treatment and oxygen bleaching facility. We have significantly
reduced our levels of Adsorbable Organic Halogen, or
AOX, discharge at the Rosenthal mill and we believe
the Rosenthal mills AOX discharges are substantially below
those currently mandated by the German government. Effective
January 1, 2001, the Rosenthal mill is required to maintain
levels of Chemical Oxygen Demand, or COD discharge
at the Rosenthal mill below 25 kilograms per ADMT of pulp. The
Rosenthal mill is currently in compliance with these levels of
COD discharge. We will continue to modify our wastewater and
bleaching facilities at the Rosenthal mill, which have been
further enhanced as a result of the conversion of the mill to
the production of kraft pulp, to meet or exceed prescribed
regulations. In addition, in 2003 we completed a strategic
capital project to reconstruct the landfill at the Rosenthal
mill so that it will be useable for an additional 15 years.
The aggregate cost of the project was approximately
7.6 million.
Although the Rosenthal mills overall emission levels for
nitric oxide and nitrogen oxide, collectively referred to as
NOx, were substantially below prescribed levels in
2004, NOx emissions from one gas burner in 2004 exceeded its
permitted emission level. We made a claim on the warranty from
the supplier of the gas burner who installed a new burner that
reduced NOx emission levels to prescribed standards in the third
quarter of 2004 at an aggregate cost of
0.9 million,
of which
0.5 million
was borne by the supplier and the remainder by us.
The Stendal mill, which commenced operations in September 2004,
has been in substantial compliance with applicable environmental
laws, regulations and permits, but has experienced certain minor
exceedances from time to time which are typical for a mill in
the ramp up phase of its operations. Management believes that,
as the Stendal mill is a state-of-the-art facility, once the
ramp up phase has been completed and all necessary adjustments
have been made the mill will operate in compliance with the
applicable environmental requirements. Under the terms of the
EPC contract, the contractor has provided various
representations and warranties as to compliance with permits and
laws and is responsible for ensuring such compliance for a
period of 18 months from acceptance.
The Celgar mill has a number of permits regulating air
emissions, including those with respect to sulphur dioxide,
referred to as
SO2.
While the mills overall
SO2
emissions are generally below one-third of the total
SO2
emissions permitted to be discharged under its air permits, the
mills lime kiln
SO2
emissions periodically exceed emissions allowed under its
individual
SO2
air permit. MWLAP has been advised of the level of
SO2
emissions at the lime kiln and apprised of the mills
efforts to correct the same. The mill is monitoring the level of
SO2
emissions from the lime kiln and has submitted an application to
the MWLAP to amend its air permits to lower overall
SO2
emissions for the mill while increasing the
SO2
emission discharge limit on its lime kiln permit. The requested
amendments to the mills air permits are classified as
minor and have not been
32
opposed by any third party. Although no assurances can be
provided, we expect the MWLAP to approve the amendments of the
mills air permits in 2006. In the event that such permit
amendments are not available, our consulting engineers have
preliminarily estimated the capital cost to correct the
SO2
emissions at the lime kiln to be in the range of
C$1.5 million to C$2 million. Although the MWLAP has
not taken actions or imposed any fines to date, there can be no
assurance that any permit amendment will be successful, that
MWLAP may not take action in the future or that the capital
requirements to address the same will not exceed the preliminary
estimates.
The Celgar mill operates two landfills, a newly commissioned
site and an older site. The Celgar mill intends to decommission
the old landfill and is developing a closure plan and reviewing
such plan with the MWLAP. However, the MWLAP, in conjunction
with the local pulp and paper industry, is in the process of
developing a standard for landfill closures. In addition, the
portion of the landfill owned by an adjacent sawmill continues
to be active. Accordingly, the mill has not been able to move
forward with the closure. The Celgar mill currently believes it
may receive regulatory approval for such closure plan in 2007
and would commence closure activities thereafter. Our consulting
engineers have estimated that the closure program will cost up
to C$3 million. As the closure program for the old landfill
has not been finalized or approved, there can be no assurance
that the decommissioning of the old landfill will not exceed
such cost estimate.
We completed construction of a wastewater treatment plant at the
Fährbrücke mill in 2005 to biologically treat the
wastewater as required by applicable standards at an aggregate
cost of approximately
1.8 million.
The project was funded through a combination of government
grants, a bank loan and our funds.
Future regulations or permits may place lower limits on
allowable types of emissions, including air, water, waste and
hazardous materials, and may increase the financial consequences
of maintaining compliance with environmental laws and
regulations or conducting remediation. Our ongoing monitoring
and policies have enabled us to develop and implement effective
measures to maintain emissions in material compliance with
environmental laws and regulations to date in a cost-effective
manner. However, there can be no assurances that this will be
the case in the future.
Human Resources
We currently employ or hold positions for approximately 1,667
people. Our German operations have approximately
1,032 employees working in our pulp operations, including
our transportation subsidiaries, and approximately
223 employees working in our paper operations. In addition,
there are approximately 12 people working at the office we
maintain in Vancouver, British Columbia, Canada. The Celgar mill
currently employs approximately 400 people in its operations,
the vast majority of which are unionized.
As the Stendal mill completes its production ramp up in 2006, it
and its subsidiaries are expected to employ approximately 580
people. Pursuant to the government grants and financing arranged
in connection with the Stendal mill, we have agreed with German
state authorities to maintain this number of jobs until 2010.
Rosenthal and Dresden are bound by collective agreements
negotiated with Bergbau-Chemie Energie, or IG-BCE, a
national union that represents pulp and paper workers. In
February 2004, we entered into a new labor agreement with IG-BCE
for our pulp workers which provided for a 2% wage increase. The
agreement expired at the end of February 2005 and a new
agreement was negotiated in the second quarter of 2005, which
provides for a 2.5% wage increase for a two year period
effective July 1, 2005.
Stendal has not yet entered into any collective agreements with
IG-BCE, although it may do so in 2006. We anticipate that any
such agreement would reflect wage levels in accordance with
industry standards in this part of Germany. In January 2006,
Stendals wage levels approximated 90% of the lowest
eastern German wage level for a 40 hour work week for
similar industrial companies. We expect that, over time, as the
Stendal mill ramps up production and subject to general economic
conditions, wage levels at the Stendal mill will correspond with
those for similarly situated producers in Germany.
In February 2004, we entered into a new labor agreement with
workers at our paper mills which provided for a 1.5% wage
increase on each of February 1, 2004, July 1, 2004,
January 1, 2005 and July 1, 2005. This
33
agreement has been extended while we negotiate a new agreement
with workers at our paper mills. We currently expect to conclude
a new agreement in 2006.
We consider the relationships with our employees to be good. We
have implemented profit sharing plans, training programs and
early retirement schemes for the benefit of our German
employees. Over 90% of the employees at our German pulp and
paper operations have post-secondary education or are trained
tradespersons. Although no assurances can be provided, we have
not had any significant work stoppages at any of our German
operations and we would therefore expect to enter into labor
agreements with our pulp and paper workers in Germany without
any significant work stoppages at our German mills.
A collective agreement was reached with the union hourly workers
at the Celgar mill in January 2003 which has a term of five
years. The agreement provides for wage increases effective May
2003 of 2.5% in each of 2003 and 2004, and 2% in each of the
following three years.
Additional Information
We make available free of charge on or through our website at
www.mercerinternational.com annual reports on
Form 10-K, quarterly reports on Form 10-Q and current
reports on Form 8-K, and all amendments to these reports,
as soon as reasonably practicable after we file these materials
with the SEC. The public may read and copy any material we file
with the SEC at the SECs Public Reference Room at
450 Fifth Street, NW, Washington, DC 20549. The public
may also obtain information on the operation of the Public
Reference Room by calling the SEC at
1-800-SEC-0330. The SEC
maintains an internet site at www.sec.gov that contains
reports, proxy and information statements, and other information
regarding us.
This Annual Report on
Form 10-K contains
forward looking statements. Statements that are not historical
or current facts, including statements about our expectations,
anticipated financial results, projected capital expenditures
and future business prospects, are forward looking statements.
You can identify these statements by our use of words such as
may, will, expect,
believe, should, plan,
anticipate and other similar expressions. You can
find examples of these statements throughout this report,
including the description of business in Item 1.
Business and the Management Discussion and Analysis
of Financial Condition and Results of Operations. We
cannot guarantee that our actual results will be consistent with
the forward looking statements we make in this report. You
should review carefully the risk factors listed below, as well
as those factors listed in other documents we file with the SEC.
We note that additional risks not presently known to us or that
we may currently deem immaterial may also impair our business
and operations. We do not assume an obligation to update any
forward looking statement.
Our level of indebtedness could negatively impact our
financial condition and results of operations.
As of December 31, 2005, we had approximately
950.2 million
of indebtedness outstanding, of which
603.0 million
is project debt of Stendal. In February 2005, we sold
$310 million in principal amount of 9.25% senior notes due
2013 as well as repaid all of the net bank indebtedness of our
Rosenthal mill. We may also incur additional indebtedness in the
future. Our high debt levels may have important consequences for
us, including, but not limited to the following:
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our ability to obtain additional financing to fund future
operations or meet our working capital needs or any such
financing may not be available on terms favorable to us or at
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a certain amount of our operating cash flow is dedicated to the
payment of principal and interest on our indebtedness, thereby
diminishing funds that would otherwise be available for our
operations and for other purposes; |
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a substantial decrease in net operating cash flows or increase
in our expenses could make it more difficult for us to meet our
debt service requirements, which could force us to modify our
operations; and |
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our leveraged capital structure may place us at a competitive
disadvantage by hindering our ability to adjust rapidly to
changing market conditions or by making us vulnerable to a
downturn in our business or the economy in general. |
Our ability to repay or refinance our indebtedness will depend
on our future financial and operating performance. Our
performance, in turn, will be subject to prevailing economic and
competitive conditions, as well as financial, business,
legislative, regulatory, industry and other factors, many of
which are beyond our control. Our ability to meet our future
debt service and other obligations may depend in significant
part on the success of the Stendal mill, our ability to
successfully integrate the Celgar mill into our operations and
the extent to which we can implement successfully our business
and growth strategy. We cannot assure you that the Stendal mill
will be successful, that we will be able to successfully
integrate the Celgar mill into our operations or that we will be
able to implement our strategy fully or that the anticipated
results of our strategy will be realized.
Our business is highly cyclical in nature.
The pulp and paper business is cyclical in nature and markets
for our principal products are characterized by periods of
supply and demand imbalance, which in turn affects product
prices. The markets for pulp and paper are highly competitive
and are sensitive to cyclical changes in industry capacity and
in the global economy, all of which can have a significant
influence on selling prices and our earnings.
Industry capacity can fluctuate as changing industry conditions
can influence producers to idle production or permanently close
machines or entire mills. In addition, to avoid substantial cash
costs in idling or closing a mill, some producers will choose to
operate at a loss, sometimes even a cash loss, which can prolong
weak pricing environments due to oversupply. Oversupply of our
products can also result from producers introducing new capacity
in response to favorable pricing trends.
Demand for pulp and paper products has historically been
determined by the level of economic growth and has been closely
tied to overall business activity.
During 2001 and 2002, pulp list prices fell significantly.
Although pulp prices have improved overall since then, they will
continue to fluctuate in the future. Further, we cannot predict
the impact of economic weakness in certain world markets or the
impact of war, terrorist activity or other events on our markets.
Prices for our products are driven by many factors outside our
control, and we have little influence over the timing and extent
of price changes, which are often volatile. Because market
conditions beyond our control determine the prices for our
products, the price for any one or more of these products may
fall below our cash production costs, requiring us to either
incur short-term losses on product sales or cease production at
one or more of our manufacturing facilities. Therefore, our
profitability with respect to these products depends on managing
our cost structure, particularly raw materials which represent a
significant component of our operating costs and can fluctuate
based upon factors beyond our control. If the prices of our
products decline, or if raw materials increase, or both, demand
for our products may decline and our sales and profitability
could be materially adversely affected.
Our production costs are influenced by the availability and cost
of raw materials, energy and labor, and our plant efficiencies
and productivity. Our main raw material is fiber in the form of
wood chips and pulp logs for pulp production, and waste paper
and pulp for paper production. Fiber costs are primarily
affected by the supply of, and demand for, lumber and pulp,
which are both highly cyclical in nature and can vary
significantly by location. Production costs also depend on the
total volume of production. Lower operating rates and production
efficiencies during periods of cyclically low demand result in
higher average production costs and lower margins.
Our Stendal mill is subject to risks commonly associated
with the ramp up of large greenfield industrial projects.
The Stendal mill has been constructed near the town of Stendal,
Germany. The aggregate cost of the mill is approximately
1.0 billion.
The performance of the Stendal mill has had a material impact on
our financial
35
condition and operating performance. The construction of the
Stendal mill commenced in 2002 and was completed in the third
quarter of 2004. We are currently ramping up production at the
Stendal mill. Our ongoing ramp up of the Stendal mill is subject
to risks commonly associated with the ramp up of large
greenfield industrial projects which could result in the Stendal
mill experiencing operating difficulties or delays and the
Stendal mill may not achieve our planned production, timing,
quality, environmental or cost projections, which could have a
material adverse effect on our results of operations, financial
condition and cash flows. These risks include, without
limitation, equipment failures or damage, errors or
miscalculations in engineering, design specifications or
equipment manufacturing, faulty construction or workmanship,
defective equipment or installation, human error, industrial
accidents, weather conditions, failure to comply with
environmental and other permits, and complex integration of
processes and equipment.
The failure to successfully integrate the Celgar mill with
our business may adversely affect our results of
operations.
Our future performance will depend in part on how well we
integrate the Celgar mill with our operations. The Acquisition
is larger than any of the other acquisitions we have made.
Integrating the Celgar mill with our operations will be a
complex, time consuming and potentially expensive process.
Further, the expense of upgrading the Celgar mill to enhance its
operations may be more significant than currently anticipated.
All of the pulp produced by the Celgar mill was sold by third
party agents. We are now supervising and performing most of its
sales functions directly. We cannot assure you that our internal
sales staff and third party agents will be able to sell the
combined pulp production of our three pulp mills on terms as
favorable as those achieved by such agents previously.
We estimate that we will incur significant costs associated with
the assimilation of the Celgar mill with our operations. The
actual costs may substantially exceed our estimates and
unanticipated expenses associated with such integration may
arise. Furthermore, we may not have identified adverse
information or all of the risks concerning the assets we have
acquired. If we are unable to address any of these risks, our
results of operations and financial condition could be
materially adversely affected and the operations of the Celgar
mill may not achieve the results or otherwise perform as
expected. Further, if the benefits of the Acquisition do not
exceed the costs, our financial results will be adversely
affected.
We cannot guarantee that we will successfully integrate the
Celgar mill with our operations. If we are unable to address any
of these risks, our results of operations and financial
condition could be materially adversely affected and the
operations of the Celgar mill may not achieve the results or
otherwise perform as expected.
We have only limited recourse under the acquisition
agreement for losses relating to the Acquisition.
The diligence conducted in connection with the Acquisition and
the indemnification provided in the acquisition agreement may
not be sufficient to protect us from, or compensate us for, all
losses resulting from the Acquisition. Subject to certain
exceptions, the maximum amount we may claim is limited to
$30.0 million ($20.0 million in the case of
environmental losses). Subject to certain exceptions, the vendor
is only liable for misrepresentations or breaches of warranty
for 15 months from the closing date of the Acquisition
(12 months in the case of environmental losses). A material
loss associated with the Acquisition for which there is no
adequate remedy under the acquisition agreement could materially
adversely affect our results of operations and financial
condition and reduce the anticipated benefits of the Acquisition.
We may not be able to enhance the operating performance
and financial results or lower the costs of the Celgar mill as
planned.
While we are implementing a number of initiatives to reduce
operating costs, increase production and improve the financial
results of the Celgar mill, we may not be able to achieve our
planned operating improvements, cost reductions, capacity
increases or improved price realizations in our expected time
periods, if at all. In addition, some of the improvements that
we hope to achieve depend upon capital expenditure projects that
we are implementing at the Celgar mill. Such capital projects
may not be completed in our
36
expected time periods, if at all, may not achieve the results
that we have estimated or may have a cost substantially in
excess of our planned amounts.
Increases in our capital expenditures or maintenance costs
could have a material adverse effect on our cash flow and our
ability to satisfy our debt obligations.
Our business is capital intensive. Our annual capital
expenditures may vary due to fluctuations in requirements for
maintenance, business capital, expansion and as a result of
changes to environmental regulations that require capital
expenditures to bring our operations into compliance with such
regulations. In addition, our senior management and board of
directors may approve projects in the future that will require
significant capital expenditures. Increased capital expenditures
could have a material adverse effect on our cash flow and our
ability to satisfy our debt obligations. Further, while we
regularly perform maintenance on our manufacturing equipment,
key pieces of equipment in our various production processes may
still need to be repaired or replaced. If we do not have
sufficient funds or such repairs or replacements are delayed,
the costs of repairing or replacing such equipment and the
associated downtime of the affected production line could have a
material adverse effect on our business, financial condition,
results of operations and cash flows.
Any failure by us to efficiently and effectively manage
our growth could adversely affect our business.
Expansion of our business, including, particularly, the
integration of the Celgar mill into our operations and the ramp
up of the Stendal mill, may place strains on our personnel,
financial and other resources. In order to successfully manage
our growth we must identify, attract, motivate, train and retain
skilled managerial, financial, engineering, business
development, sales and marketing and other personnel.
Competition for these types of personnel is intense. If we fail
to efficiently manage our growth and compete for these types of
personnel, it could adversely affect the quality of our services
and, in turn, materially adversely affect our business and the
price of our shares.
We are exposed to currency exchange rate and interest rate
fluctuations.
A large majority of our sales, other than those of the Celgar
mill, in 2005 were in products quoted in U.S. dollars while
most of our operating costs and expenses were incurred in Euros.
In addition, all of the products sold by the Celgar mill are
quoted in U.S. dollars and the costs of the Celgar mill are
primarily incurred in Canadian dollars. Our results of
operations and financial condition are reported in Euros. As a
result, our revenues have been adversely affected by the
significant decrease in the value of the U.S. dollar
relative to the Euro and by a decrease in the value of the
U.S. dollar relative to the Canadian dollar. Such shifts in
currencies relative to the Euro and the Canadian dollar reduce
our operating margins and the cash flow available to fund our
operations and to service our debt. This could have a material
adverse effect on our business, financial condition, results of
operations and cash flows.
Stendal has entered into variable-to-fixed interest rate swaps
to fix interest payments under the Stendal mill financing
facility, which had kept Stendal from benefiting from the
general decline in interest rates over the last two years. These
derivatives are marked to market at the end of each reporting
period and all unrealized gains and losses are recognized in
earnings for the relevant reporting periods.
We use derivatives to manage certain risk which has caused
significant fluctuations in our operating results.
A significant amount of our sales revenue is based on pulp sales
quoted in U.S. dollars while our reporting currency is
Euros and our costs are predominantly in Euros and, since the
Acquisition of the Celgar pulp mill, in Canadian dollars. We
therefore use foreign currency derivative instruments primarily
to manage against depreciation of the U.S. dollar against
the Euro.
We also use derivative instruments to limit our exposure to
interest rate fluctuations. Concurrently with entering into the
Stendal financing, Stendal entered into variable-to-fixed rate
interest swaps for the full term of the facility to manage its
interest rate risk exposure with respect to a maximum aggregate
amount of approximately $612.6 million of the principal
amount of such facility. Stendal has also entered into currency
37
swaps and a currency forward contract in connection with such
facility. Rosenthal had also entered into currency swap,
currency forward, interest rate and interest cap derivative
instruments in connection with its outstanding floating rate
indebtedness. Our derivative instruments are marked to market
and can materially impact our operating results. For example,
our operating results for 2005 included realized and unrealized
losses of
68.3 million
on currency derivatives and realized and unrealized net losses
of
3.5 million
on the interest rate derivatives when they were marked to
market. Further, in February 2005, we converted a large portion
of our long-term indebtedness into U.S. dollars by issuing
$310 million of senior notes to refinance all of
Rosenthals bank indebtedness and to fund a portion of the
purchase price for the Acquisition of the Celgar mill. If any of
the variety of instruments and strategies we utilize are not
effective, we may incur losses which may have a materially
adverse effect on our business, financial condition, results of
operations and cash flow. Further, we may in the future use
derivative instruments to manage pulp price risks. The purpose
of our derivative activity may also be considered speculative in
nature; we do not use these instruments with respect to any
pre-set percentage of revenues or other formula, but either to
augment our potential gains or reduce our potential losses
depending on our perception of future economic events and
developments.
Fluctuations in the price and supply of our raw materials
could adversely affect our business.
Wood chips and pulp logs comprise the fiber used by our three
pulp mills. The fiber used by our paper mills consists of waste
paper and pulp. Such fiber is cyclical in terms of both price
and supply. The cost of wood chips and pulp logs is primarily
affected by the supply and demand for lumber. The cost of fiber
for our paper mills is primarily affected by the supply and
demand for paper and pulp. Demand for these raw materials is
determined by the volume of pulp and paper products produced
globally and regionally. The markets for pulp and paper
products, including our products, are highly variable and are
characterized by periods of excess product supply due to many
factors, including periods of insufficient demand due to weak
general economic activity or other causes. The cyclical nature
of pricing for these raw materials represents a potential risk
to our profit margins if pulp producers are unable to pass along
price increases to their customers.
We do not own any timberlands or have any long-term governmental
timber concessions nor do we have any long-term fiber contracts
at our German operations. Although raw materials are available
from a number of suppliers, and we have not historically
experienced supply interruptions or substantial price increases,
our requirements will increase as the Stendal mill reaches its
full production capacity and as we upgrade the Celgar mill, and
we may not be able to purchase sufficient quantities of these
raw materials to meet our production requirements at prices
acceptable to us during times of tight supply. In addition, the
quality of fiber we receive could be reduced as a result of
industrial disputes, material curtailments or shut-down of
operations by suppliers, government orders and legislation, acts
of god, natural catastrophes, weather and other events beyond
our control. An insufficient supply of fiber or reduction in the
quality of fiber we receive would materially adversely affect
our business, financial condition, results of operations and
cash flow. In addition to the supply of wood fiber, we are
dependent on the supply of certain chemicals and other inputs
used in our production facilities. Any disruption in the supply
of these chemicals or other inputs could affect our ability to
meet customer demand in a timely manner and would harm our
reputation. Any material increase in the cost of these chemicals
or other inputs could have a material adverse effect on our
business, results of operations, financial condition and cash
flows.
We operate in highly competitive markets.
We sell our products globally, with a large percentage sold in
Europe, North America and Asia. The markets for our products are
highly competitive. A number of other global companies compete
in each of these markets and no company holds a dominant
position. For both pulp and paper, many companies produce
products that are largely standardized. As a result, the primary
basis for competition in our markets has been price. Many of our
competitors have greater resources and lower leverage than we do
and may be able to adapt more quickly to industry or market
changes or devote greater resources to the sale of products than
we can. There can be no assurance that we will continue to be
competitive in the future.
38
We are subject to extensive environmental regulation and
we could have environmental liabilities at our
facilities.
Our operations are subject to numerous environmental laws as
well as permits, guidelines and policies. These laws, permits,
guidelines and policies govern, among other things:
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unlawful discharges to land, air, water and sewers; |
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waste collection, storage, transportation and disposal; |
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hazardous waste; |
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dangerous goods and hazardous materials and the collection,
storage, transportation and disposal of such substances; |
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the clean-up of unlawful discharges; |
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land use planning; |
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municipal zoning; and |
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employee health and safety. |
In addition, as a result of our operations, we may be subject to
remediation, clean up or other administrative orders, or
amendments to our operating permits, and we may be involved from
time to time in administrative and judicial proceedings or
inquiries. Future orders, proceedings or inquiries could have a
material adverse effect on our business, financial condition and
results of operations. Environmental laws and land use laws and
regulations are constantly changing. New regulations or the
increased enforcement of existing laws could have a material
adverse effect on our business and financial condition. In
addition, compliance with regulatory requirements is expensive,
at times requiring the replacement, enhancement or modification
of equipment, facilities or operations. There can be no
assurance that we will be able to maintain our profitability by
offsetting any increased costs of complying with future
regulatory requirements.
We are subject to liability for environmental damage at the
facilities that we own or operate, including damage to
neighboring landowners, residents or employees, particularly as
a result of the contamination of soil, groundwater or surface
water and especially drinking water. The costs of such
liabilities can be substantial. Our potential liability may
include damages resulting from conditions existing before we
purchased or operated these facilities. We may also be subject
to liability for any off-site environmental contamination caused
by pollutants or hazardous substances that we or our
predecessors arranged to transport, treat or dispose of at other
locations. In addition, we may be held legally responsible for
liabilities as a successor owner of businesses that we acquire
or have acquired. Except for Stendal, our facilities have been
operating for decades and we have not done invasive testing to
determine whether or to what extent environmental contamination
exists. As a result, these businesses may have liabilities for
conditions that we discover or that become apparent, including
liabilities arising from non-compliance with environmental laws
by prior owners. Because of the limited availability of
insurance coverage for environmental liability, any substantial
liability for environmental damage could materially adversely
affect our results of operations and financial condition.
Enactment of new environmental laws or regulations or changes in
existing laws or regulations might require significant capital
expenditures. We may be unable to generate sufficient funds or
access other sources of capital to fund unforeseen environmental
liabilities or expenditures.
We may incur significant taxes if the U.S. Internal
Revenue Service and other non-U.S. taxing authorities do
not agree with our tax treatment of the Conversion.
Changes in tax laws, treaties or regulations or the
interpretation or enforcement of these tax laws, treaties or
regulations, could adversely affect the tax consequences of the
Conversion on us, our subsidiaries and our shareholders. In
addition, if the U.S. Internal Revenue Service or other
taxing authorities do not agree with our assessment of the
effects or interpretation of these laws, treaties and
regulations, we could incur a material amount of
U.S. federal income tax as a result of the Conversion.
39
We are subject to risks related to our employees.
The majority of our employees are unionized. The collective
agreement relating to employees at our paper mills in Germany
has expired and we are currently negotiating a new agreement
with them. The collective agreement relating to our pulp workers
at the Rosenthal mill expires in the third quarter of 2007. In
addition, we may enter into an initial collective agreement with
our pulp workers at the Stendal mill in 2006. The collective
agreement relating to our hourly workers at the Celgar mill
expires in 2008. Although we have not experienced any work
stoppages in the past, there can be no assurance that we will be
able to negotiate acceptable collective agreements or other
satisfactory arrangements with our employees upon the expiration
of our collective agreements or in conjunction with the
establishment of a new agreement or arrangement with our pulp
workers at the Stendal mill and the paper mills. This could
result in a strike or work stoppage by the affected workers. The
registration or renewal of the collective agreements or the
outcome of our wage negotiations could result in higher wages or
benefits paid to union members. Accordingly, we could experience
a significant disruption of our operations or higher on-going
labor costs, which could have a material adverse effect on our
business, financial condition, results of operations and cash
flow.
We rely on German federal and state government grants and
guarantees.
We currently benefit from a subsidized capital expenditure
program and lower cost of financing as a result of German
federal and state government grants and guarantees at our
Stendal mill. Should either the German federal or state
governments fail to honor or be prohibited from honoring
legislative grants and guarantees at Stendal, or should we be
required to repay any such legislative grants, this may have a
material adverse effect on our business, financial condition,
results of operations and cash flow.
We are dependent on key personnel.
Our future success depends, to a large extent, on the efforts
and abilities of our executive and senior mill operating
officers. Such officers are industry professionals many of whom
have operated through multiple business cycles. Our officers
play an integral role in, among other things:
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sales and marketing; |
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reducing operating costs; |
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identifying capital projects which provide a high rate of
return; and |
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prioritizing expenditures and maintaining employee relations. |
The loss of one or more of our officers could make us less
competitive in these areas which could materially adversely
affect our business, financial condition, results of operations
and cash flows. We do not maintain any key person life insurance
on any of our executive or senior mill operating officers.
We may experience disruptions to our production and
delivery.
A material disruption at one of our manufacturing facilities
could prevent us from meeting customer demand, reduce our sales
and/or negatively impact our results of operations. Any of our
pulp or paper manufacturing facilities could cease operations
unexpectedly due to a number of events, including:
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maintenance outages; |
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prolonged power failures; |
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an equipment failure; |
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design error or operator error; |
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chemical spill or release; |
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explosion of a boiler; |
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disruptions in the transportation infrastructure, including
roads, bridges, railway tracks and tunnels; |
40
|
|
|
|
|
fires, floods, earthquakes or other natural catastrophes; and |
|
|
|
labour difficulties or other operational problems. |
Any such downtime or facility damage could prevent us from
meeting customer demand for our products and/or require us to
make unplanned capital expenditures. If any of our facilities
were to incur significant downtime, our ability to meet our
production capacity targets and satisfy customer requirements
would be impaired and could have a material adverse effect on
our business, financial condition, results of operations and
cash flows.
Our insurance coverage may not be adequate.
We have obtained insurance coverage that we believe would
ordinarily be maintained by an operator of facilities similar to
our pulp and paper mills. Our insurance is subject to various
limits and exclusions. Damage or destruction to our facilities
could result in claims that are excluded by, or exceed the
limits of, our insurance coverage.
Washington State law and our Articles of Incorporation may
have anti-takeover effects which will make an acquisition of our
Company by another company more difficult.
We are subject to the provisions of the Revised Code of
Washington, Chapter 23B.19, which prohibits a Washington
corporation, including our Company, from engaging in any
business combination with an acquiring person for a
period of five years after the date of the transaction in which
the person became an acquiring person, unless the business
combination is approved in a prescribed manner. A business
combination includes mergers, asset sales as well as certain
transactions resulting in a financial benefit to the acquiring
person. Subject to certain exceptions, an acquiring
person is a person who, together with affiliates and
associates, owns, or within five years did own, 10% or more of
the corporations voting stock. We may in the future adopt
certain measures that may have the effect of delaying, deferring
or preventing a change in control of our Company. Certain of
such measures, including, without limitation, a shareholder
rights plan, may be adopted without any further vote or action
by the holders of our shares. These measures may have
anti-takeover effects, which may delay, defer or prevent a
takeover attempt that a holder of our shares might consider in
its best interest.
|
|
ITEM 1B. |
UNRESOLVED STAFF COMMENTS. |
None.
We lease offices in Seattle, Washington, Vancouver, British
Columbia, and in Germany. We own the Rosenthal mill, the Celgar
mill and the paper mills and the underlying property. The
Stendal mill is situated on property owned by Stendal, our 63.6%
owned subsidiary.
The Rosenthal mill is situated on a 220 acre site near the town
of Blankenstein in the State of Thuringia, approximately 300
kilometers south of the Stendal mill. The Saale river flows
through the site of the mill. In late 1999, we completed a major
capital project which converted the Rosenthal mill to the
production of kraft pulp. It is a single line mill with an
annual production capacity of approximately 310,000 ADMTs of
kraft pulp. The mill is self-sufficient in steam and electrical
power. Some excess electrical power which is constantly
generated is sold to the regional power grid. The facilities at
the mill include:
|
|
|
|
|
an approximately 723,000 square feet fiber storage area; |
|
|
|
barking and chipping facilities for pulp logs; |
|
|
|
a fiber line, which includes a Kamyr continuous digester and
bleaching facilities; |
|
|
|
a pulp machine, which includes a dryer and a cutter; |
|
|
|
an approximately 63,000 square foot finished goods storage area; |
41
|
|
|
|
|
a chemical recovery system, which includes a recovery boiler,
evaporation plant and recausticizing plant; |
|
|
|
a fresh water plant; |
|
|
|
a wastewater treatment plant; and |
|
|
|
a power station with a turbine capable of producing 45 megawatts
of electric power from steam produced by the recovery boiler and
a power boiler. |
The Stendal mill is situated on a 200 acre site owned by Stendal
that is part of a larger 1,250 acre industrial park (the rest of
which is owned by a minority shareholder of Stendal) near the
town of Stendal in the State of Sachsen-Anhalt, approximately
300 kilometers north of the Rosenthal mill and 130 kilometers
from the city of Berlin. The mill is adjacent to the Elbe river
and has access to harbor facilities for water transportation.
Construction of the Stendal mill was completed in the third
quarter of 2004. The mill is a single line mill with a designed
annual production capacity of approximately 552,000 ADMTs of
kraft pulp. The Stendal mill will be self-sufficient in steam
and electrical power. Some excess electrical power which is
constantly being generated will be sold to the regional power
grid. The facilities at the mill include:
|
|
|
|
|
an approximately 920,000 square feet fiber storage area; |
|
|
|
barking and chipping facilities for pulp logs; |
|
|
|
a fiber line, which includes eight Superbatch digester and
bleaching facilities; |
|
|
|
a pulp machine, which includes a dryer and a cutter; |
|
|
|
an approximately 108,000 square foot finished goods storage area; |
|
|
|
a recovery line, which includes a recovery boiler, evaporation
plant, recausticizing plant and lime kiln; |
|
|
|
a fresh water plant; |
|
|
|
a wastewater treatment plant; and |
|
|
|
a power station with a turbine capable of producing
approximately 100 megawatts of electric power from steam
produced by the recovery boiler and a power boiler. |
The Celgar mill is situated on a 400 acre site near the city of
Castlegar, British Columbia in Canada. The mill is located on
the south bank of the Columbia River, approximately 600
kilometers east of the port city of Vancouver, British Columbia,
and approximately 32 kilometers north of the Canada-United
States border. The city of Seattle, Washington is approximately
650 kilometers southwest of Castlegar. It is a single line mill
with a current annual production capacity of approximately
430,000 ADMTs of NBSK pulp. Internal power generating capacity
could, with certain capital improvements, enable the Celgar mill
to be self-sufficient in electrical power and at times to sell
surplus electricity. The facilities at the Celgar mill include:
|
|
|
|
|
fiber storage facilities consisting of four vertical silos and
an asphalt surfaced yard with a capacity of
200,000 m3
of chips; |
|
|
|
a woodroom containing debarking and chipping equipment for pulp
logs; |
|
|
|
a fiber line, which includes a dual vessel hydraulic digester,
pressure knotting and screening, single stage oxygen
delignification and bleaching facilities; |
|
|
|
two pulp machines; |
|
|
|
a chemical recovery system, which includes a recovery boiler,
recausticizing area and effluent treatment system; and |
|
|
|
a turbine generator capable of producing approximately 52
megawatts of electric power from steam produced by a recovery
boiler and power boiler. |
42
The Heidenau mill is situated on a 26 acre site in the town of
Heidenau in the State of Saxony at the Elbe river, approximately
120 kilometers east of the Fährbrücke mill and 12
kilometers south of the city of Dresden. The mill was
constructed in 1956 and has been continually upgraded. The mill
has a rated annual production capacity of approximately 45,000
ADMTs of specialty papers. The facilities at the mill include:
|
|
|
|
|
an approximately 34,200 square feet fiber storage area; |
|
|
|
an approximately 57,600 square foot paper machine building,
which houses a PAMA paper machine with a 339 centimeter trim
width, processing speed of 300 meters per minute and including,
among other things, a stock preparation unit, approach system,
press section and dryer section; |
|
|
|
a fresh water plant, which consists of 15 wells; |
|
|
|
a wastewater treatment plant; and |
|
|
|
a power plant, which includes a gas turbine capable of producing
approximately 4,250 kilowatts of electric power, a waste
heat boiler capable of producing 17 tonnes per hour of
steam generated power and an auxiliary boiler capable of
producing five tonnes per hour of steam generated power. |
The Fährbrücke mill is situated on a 27 acre site
near the town of Fährbrücke in the State of Saxony, in
the western part of the Erzgebirge mountains at the Zwickauer
Mulde river. The mill is approximately 100 kilometers east
of the Rosenthal mill and approximately 120 kilometers west
of the Heidenau mill. The mill was constructed between 1972 and
1973 and has been continually upgraded. The mill has a rated
annual production capacity for approximately 40,000 ADMTs of
printing and writing papers and specialty papers. The mill uses
virgin fiber in producing various grades of printing and writing
papers and specialty papers. The facilities at the mill include:
|
|
|
|
|
an approximately 69,300 square feet fiber storage area; |
|
|
|
an approximately 60,300 square foot paper machine building,
which houses a Voith paper machine with a 276 centimeter trim
width, processing speed of 600 meters per minute and including,
among other things, a pulper unit, paper chemical preparation
unit, refiner system, stock blending system, approach system,
press section and dryer section; |
|
|
|
a fresh water plant; |
|
|
|
a power plant, which consists of, among other things, a gas
turbine which can produce approximately 4,280 kilowatts of
electric power, a waste heat boiler which can produce 22 tonnes
per hour of steam generated power and a heavy duty boiler which
can produce 3.2 tonnes per hour of steam; and |
|
|
|
a two-stage biological wastewater treatment plant. |
The following table sets out, by primary product class, our
production capacity and actual production for the periods
indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Annual | |
|
Production(1) | |
|
|
Production | |
|
Year Ended December 31, | |
Product Class |
|
Capacity(2) | |
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
|
|
(ADMTs) | |
Pulp
|
|
|
1,292,000 |
(3) |
|
|
1,184,619 |
|
|
|
446,710 |
|
|
|
310,244 |
|
Papers
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Specialty Papers
|
|
|
55,000 |
(4) |
|
|
42,077 |
|
|
|
37,915 |
|
|
|
40,424 |
|
|
Printing Papers
|
|
|
30,000 |
(4) |
|
|
23,438 |
|
|
|
24,842 |
|
|
|
21,488 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Papers
|
|
|
70,000 |
(4) |
|
|
65,515 |
|
|
|
62,757 |
|
|
|
61,912 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,362,000 |
|
|
|
1,250,134 |
|
|
|
509,467 |
|
|
|
372,156 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
As the Stendal mill was started up in mid-September 2004, the
actual production for 2004 includes production from the Stendal
mill from the time of its start up. In addition, as we acquired
the Celgar mill in February 2005, the actual production for 2005
includes production from the Celgar mill from the time of its
Acquisition. |
43
|
|
(2) |
Capacity is the rated capacity of the plants for the year ended
December 31, 2005, which is based upon production for
365 days a year. Targeted production is generally based
upon 353 days per year for the Rosenthal and Stendal mills,
350 days per year for the Celgar mill and 340 days per
year for the paper mills. |
|
(3) |
Comprised of 310,000 ADMTs for our Rosenthal mill, 552,000 ADMTs
for our Stendal mill and 430,000 ADMTs for our Celgar mill. |
|
(4) |
Based upon the current product mix at the paper mills, the
aggregate annual production capacity of the paper mills is
approximately 70,000 ADMTs. The rated aggregate annual
production capacity of the paper mills is approximately 85,000
ADMTs. |
At the end of 2005, substantially all of our pulp related assets
relating to the Stendal mill were pledged to secure the Stendal
Loan Facility. The working capital facilities established for
the Rosenthal and Celgar mills are secured by first charges
against the inventories and receivables at the respective mills.
ITEM 3. LEGAL PROCEEDINGS
In October 2005, our wholly owned subsidiary, Zellstoff Celgar
Limited, received a re-assessment for real property transfer tax
payable in British Columbia, Canada, in the amount of
approximately
3.5 million
in connection with the transfer of the land where the Celgar
mill is situated. The Company is contesting the assessment and
the amount, if any, that may be payable in connection therewith
is not yet determinable. Any additional amount paid in
connection with the re-assessment will increase the cost basis
of the assets acquired and will not affect earnings.
We are subject to routine litigation incidental to our business.
We do not believe that the outcome of such litigation will have
a material adverse effect on our business or financial condition.
|
|
ITEM 4. |
SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS |
Not applicable.
44
PART II
|
|
ITEM 5. |
MARKET FOR REGISTRANTS COMMON EQUITY AND RELATED
STOCKHOLDER MATTERS |
(a) Market Information. Our shares are quoted for
trading on the Nasdaq National Market under the symbol
MERC and listed in U.S. dollars on the Toronto
Stock Exchange under the symbol MRI.U. The following
table sets forth the high and low reported sale prices of our
shares on the Nasdaq National Market for each quarter in the two
year period ended December 31, 2005, and for the period
ended March 14, 2006:
|
|
|
|
|
|
|
|
|
Fiscal Quarter Ended |
|
High | |
|
Low | |
|
|
| |
|
| |
2004
|
|
|
|
|
|
|
|
|
March 31
|
|
$ |
9.55 |
|
|
$ |
6.31 |
|
June 30
|
|
|
9.78 |
|
|
|
7.40 |
|
September 30
|
|
|
10.10 |
|
|
|
8.16 |
|
December 31
|
|
|
11.35 |
|
|
|
8.29 |
|
|
2005
|
|
|
|
|
|
|
|
|
March 31
|
|
|
11.40 |
|
|
|
8.50 |
|
June 30
|
|
|
9.21 |
|
|
|
6.89 |
|
September 30
|
|
|
8.95 |
|
|
|
6.86 |
|
December 31
|
|
|
8.39 |
|
|
|
6.78 |
|
|
2006
|
|
|
|
|
|
|
|
|
Period ended March 14
|
|
|
9.30 |
|
|
|
8.22 |
|
(b) Shareholder Information. As at March 14,
2006, there were approximately 478 holders of record of our
shares and a total of 33,169,140 shares were outstanding.
(c) Dividend Information. The declaration and
payment of dividends is at the discretion of our board of
directors. Our board of directors has not declared or paid any
dividends on our shares in the past two years and does not
anticipate declaring or paying dividends in the foreseeable
future.
(d) Equity Compensation Plans. The following table
sets forth information as at December 31, 2005 regarding:
(i) our 1992 amended and restated stock option plan under
which options to acquire an aggregate of 3,600,000 of our shares
may be granted; and (ii) our 2004 Stock Incentive Plan
pursuant to which 1,000,000 of our shares may be issued pursuant
to options, stock appreciation rights and restricted shares:
|
|
|
|
|
|
|
|
|
Number of Shares to be |
|
Weighted-average |
|
Number of Shares |
|
|
Issued Upon Exercise of |
|
Exercise Price of |
|
Available for Future |
|
|
Outstanding Options |
|
Outstanding Options |
|
Issuance Under Plan |
|
|
|
|
|
|
|
1992 Amended Stock Option Plan
|
|
1,155,000 |
|
$6.70 |
|
130,500 |
2004 Stock Incentive Plan
|
|
30,000 |
|
$7.30 |
|
814,315(1) |
|
|
(1) |
An aggregate of 155,685 restricted shares have been issued under
the plan. |
(e) Private Placements. In October 2003, we
completed the sale of $82.5 million in aggregate principal
amount of convertible senior subordinated notes due
October 15, 2010. The notes bear interest at a rate of 8.5%
per annum and are convertible into our shares at a
conversion price of $7.75 per share, which is equal to a
conversion rate of approximately 129 shares per $1,000
principal amount of the notes, subject to adjustment for certain
customary anti-dilution matters. The notes were offered only to
qualified institutional buyers in reliance on Rule 144A and
to certain buyers outside of the United States in reliance on
Regulation S under the Securities Act. The notes were sold
to RBC Dain Rauscher Inc., as the initial purchaser. The
aggregate initial purchasers discounts of the offering
were approximately $3.4 million.
45
In connection with the offering of the notes, we filed a shelf
registration statement on Form S-3 (File
No. 33-111118) with the SEC in December 2003 to register
for resale the notes and shares into which the notes are
convertible on behalf of the purchasers of the notes. The shelf
registration statement was declared effective by the SEC on
January 29, 2004. We will not receive any proceeds from the
sale of the notes or shares into which the notes are
convertible. The offering contemplated by this shelf
registration statement has terminated due to the expiration of
our contractual obligation to maintain the effectiveness of this
registration statement and, as a result, in December 2005, we
filed a post-effective amendment to this registration statement
to deregister the securities originally registered under this
registration statement.
In February 2005, pursuant to the Acquisition of the Celgar
mill, we issued 4,210,526 of our shares at a price of
$9.50 per share to the vendor of the Celgar mill for gross
proceeds of $40 million in reliance on Regulation S
under the Securities Act. In connection with the offering of the
shares, we filed a shelf registration statement on Form S-3
(File No. 333-125808) with the SEC in June 2005 to register
these shares for resale on behalf of the purchaser. The shelf
registration statement was declared effective by the SEC on
August 12, 2005. We will not receive any proceeds from the
sale of the shares under the shelf registration statement.
46
ITEM 6. SELECTED FINANCIAL
DATA
The following table sets forth selected historical financial and
operating data as at and for the periods indicated. Effective
January 1, 2002, we changed our reporting currency from the
U.S. dollar to the Euro. Accordingly, the following
selected financial data for periods prior to the year ended
December 31, 2002 has been restated in Euros and
reclassified to conform with the current years
presentation. The following selected financial data is qualified
in its entirety by, and should be read in conjunction with, our
consolidated financial statements and related notes contained in
this annual report and Managements Discussion and
Analysis of Financial Condition and Results of Operations.
We commenced construction of our Stendal mill in August 2002.
Construction of our Stendal mill was completed in the third
quarter of 2004 and the mill is currently in the ramp up phase.
The following selected financial data for 2004 includes the
operating results of the Stendal mill from its start up in
September 2004.
The following selected financial data reflects the results of
operations and financial condition of the Celgar mill from the
time of its Acquisition in February 2005.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
2002(1) | |
|
2001(1) | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(Euro in thousands, other than per share and per ADMT amounts) | |
Statement of Operations Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues
|
|
|
513,908 |
|
|
|
237,212 |
|
|
|
185,708 |
|
|
|
239,132 |
|
|
|
216,447 |
|
Cost of sales
|
|
|
484,425 |
|
|
|
221,595 |
|
|
|
171,192 |
|
|
|
213,463 |
|
|
|
184,679 |
|
Gross profit
|
|
|
29,483 |
|
|
|
15,617 |
|
|
|
14,516 |
|
|
|
25,669 |
|
|
|
31,768 |
|
Income (loss) from operations
|
|
|
16,344 |
|
|
|
(17,972 |
) |
|
|
(4,541 |
) |
|
|
(1,145 |
) |
|
|
13,332 |
|
Unrealized gains (losses) on derivative financial instruments
|
|
|
(69,308 |
) |
|
|
(32,331 |
) |
|
|
(13,153 |
) |
|
|
(32,411 |
) |
|
|
|
|
Realized gains (losses) on derivative financial instruments
|
|
|
(2,455 |
) |
|
|
44,467 |
|
|
|
29,321 |
|
|
|
25,732 |
|
|
|
(2,504 |
) |
Interest expense(2)
|
|
|
86,860 |
|
|
|
23,749 |
|
|
|
11,523 |
|
|
|
13,753 |
|
|
|
16,170 |
|
Net income (loss)
|
|
|
(117,146 |
) |
|
|
19,980 |
|
|
|
(3,593 |
) |
|
|
(6,322 |
) |
|
|
(2,823 |
) |
Net income (loss) per share,
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
(3.75 |
) |
|
|
1.15 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
|
(0.17 |
) |
|
Diluted
|
|
|
(3.75 |
) |
|
|
0.89 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
|
(0.17 |
) |
Weighted average shares outstanding (in thousands),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
31,218 |
|
|
|
17,426 |
|
|
|
16,941 |
|
|
|
16,775 |
|
|
|
16,875 |
|
|
Diluted
|
|
|
31,218 |
|
|
|
28,525 |
|
|
|
16,941 |
|
|
|
16,775 |
|
|
|
16,875 |
|
Balance Sheet Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets
|
|
|
251,522 |
|
|
|
207,409 |
|
|
|
128,401 |
|
|
|
96,217 |
|
|
|
93,212 |
|
Current liabilities
|
|
|
140,327 |
|
|
|
229,068 |
|
|
|
177,348 |
|
|
|
89,889 |
|
|
|
77,668 |
|
Working capital
|
|
|
111,195 |
(3) |
|
|
(21,659 |
)(3) |
|
|
(48,947 |
) |
|
|
6,328 |
|
|
|
15,544 |
|
Total assets(4)
|
|
|
1,393,816 |
|
|
|
1,255,649 |
|
|
|
935,905 |
|
|
|
599,750 |
|
|
|
429,593 |
|
Long-term liabilities
|
|
|
1,104,746 |
|
|
|
863,840 |
|
|
|
625,702 |
|
|
|
384,892 |
|
|
|
220,312 |
|
Shareholders equity
|
|
|
148,743 |
|
|
|
162,741 |
|
|
|
132,855 |
|
|
|
124,969 |
|
|
|
131,613 |
|
Other Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp Operations(5):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp sales
|
|
|
452,437 |
|
|
|
182,476 |
|
|
|
129,282 |
|
|
|
130,173 |
|
|
|
146,245 |
|
|
Sales volume (ADMTs)
|
|
|
1,101,304 |
|
|
|
421,716 |
|
|
|
303,655 |
|
|
|
293,607 |
|
|
|
285,654 |
|
|
Productivity (ADMTs produced per day)
|
|
|
3,656 |
|
|
|
1,006 |
|
|
|
898 |
|
|
|
887 |
|
|
|
876 |
|
|
Income (loss) from operations
|
|
|
23,862 |
|
|
|
(5,054 |
) |
|
|
(1,460 |
) |
|
|
1,838 |
|
|
|
18,610 |
|
|
Depreciation
|
|
|
50,906 |
|
|
|
26,773 |
|
|
|
21,881 |
|
|
|
21,567 |
|
|
|
21,422 |
|
|
Average price realized (per ADMT)
|
|
|
407 |
|
|
|
423 |
|
|
|
417 |
|
|
|
443 |
|
|
|
512 |
|
|
|
(1) |
We acquired the Landqart specialty paper mill effective December
2001 and we reorganized our interest in Landqart at the end of
2002. Results from the Landqart mill are not included in our
results for 2001, but are included for 2002. In 2003 and
thereafter, our interest in the Landqart mill is not
consolidated. |
|
(2) |
We capitalized most of the interest related to the Stendal mill
prior to September 18, 2004. |
|
(3) |
We have applied for investment grants from the federal and state
governments of Germany and had claim expenditures of
approximately
7.0 million
outstanding at December 31, 2005, which we expect to
receive in 2006, and approximately
65.9 million
outstanding at December 31, 2004, all of which was received
in 2005. However, in accordance with our accounting policies, we
do not record these grants until they are received. |
|
(4) |
We do not report the effect of government grants relating to our
assets in our income. These grants reduce the cost basis of the
assets purchased when the grants are received. See
Business Government Financing. |
|
(5) |
Excluding intercompany sales. |
47
|
|
ITEM 7. |
MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL
CONDITION AND RESULTS OF OPERATIONS |
The following discussion and analysis of our financial condition
and results of operations as at and for the three years ended
December 31, 2005 should be read in conjunction with the
consolidated financial statements and related notes included
elsewhere in this annual report. The following management
discussion and analysis of our financial condition and results
of operations is based upon the financial statements as at and
for the three years ended December 31, 2005.
The following Managements Discussion and Analysis of
Financial Condition and Results of Operations reflects the
results of operations and financial condition of the Celgar mill
with an annual production capacity of approximately 430,000
ADMTs from the time of its acquisition in February 2005. In
addition, our Stendal mill with an initial annual production
capacity of approximately 552,000 ADMTs only commenced
production in mid-September 2004.
Results of Operations
We operate in the pulp and paper business and our operations are
located primarily in Germany and Western Canada. Our
manufacturing facilities are comprised of: (a) an NBSK pulp
mill operated by our wholly-owned subsidiary, Rosenthal, near
Blankenstein, Germany, which has an annual production capacity
of approximately 310,000 ADMTs; (b) a newly constructed,
state-of-the-art NBSK pulp mill, with an initial design
production capacity of approximately 552,000 ADMTs per year,
near Stendal, Germany owned and operated by our 63.6% owned
subsidiary, Stendal; (c) since the Acquisition in February
2005, the Celgar NBSK pulp mill with an annual production
capacity of approximately 430,000 ADMTs located near Castlegar,
British Columbia, Canada; and (d) two paper mills located
at Heidenau and Fährbrücke, Germany, which produce
specialty papers and printing and writing papers and, based upon
their current product mix, have an aggregate annual production
capacity of approximately 70,000 ADMTs.
The Stendal mill was completed substantially on its planned
schedule and budget in the third quarter of 2004 and we are
currently ramping up production. Total investment costs in
respect of the Stendal mill were approximately
1.0 billion,
the majority of which was financed under the Stendal Loan
Facility in the amount of
828 million.
The Stendal mill underwent extensive testing and evaluation in
December 2004 and, in the first quarter of 2005, we delivered an
acceptance certificate and assumed responsibility for the
operation of the mill. See Business Stendal
Pulp Mill.
Effective September 18, 2004, the Stendal mill was started
up and we commenced expensing all of the costs, including
interest, related to the Stendal mill. Prior to that date, most
of the costs, including interest, relating thereto were
capitalized.
During the fourth quarter of 2005, the Stendal mill took
14 days of planned downtime for maintenance and other
improvements at which time it also installed two new digesters
and certain additional measures were implemented as agreed to by
the principal contractor and certain suppliers in connection
with the Acceptance Test. Once fully operational, we believe the
additional digesters should increase the annual production
capacity of the Stendal mill to in excess of 600,000 ADMTs. The
Stendal mill reached approximately 88% of its initial rated
capacity in the fourth quarter of 2005. When the ramp up of the
Stendal mill is completed in 2006, we expect the mill to operate
near its initial rated capacity. See Business
Stendal Pulp Mill.
In February 2005, we acquired the Celgar pulp mill for
approximately $210 million. The Celgar mill is a modern
NBSK pulp mill that produces high quality NBSK pulp. Since its
acquisition, we have been integrating the mill with our
operations and are in the process of implementing approximately
20.0 million
in capital projects at the mill. For more information about the
Acquisition of the Celgar mill, see Business
The Company Acquisition of Celgar Pulp Mill.
Our results for the year ended December 31, 2005 include
revenues of
139.2 million
and operating costs of
148.0 million
relating to the Celgar mill.
In conjunction with the Acquisition, we sold $310 million
principal amount of 9.25% senior notes and approximately
$91 million of our shares by way of separate public
offerings, the net proceeds of which, together with cash on
hand, were utilized to pay the cash portion of the purchase
price for the Acquisition,
48
including defined working capital, transaction costs, to
refinance all of the bank indebtedness of our Rosenthal mill and
for working capital. Effective upon closing of the Acquisition,
we established a new revolving working capital facility for the
Rosenthal mill in the amount of
40 million
and for the Celgar mill in the amount of $30 million. See
Business The Financings for more
information.
Our financial performance depends on a number of variables that
impact sales and production costs. Sales and production results
are influenced largely by the market price for products and raw
materials, the mix of products produced and foreign currency
exchange rates. Kraft pulp and paper markets are highly
cyclical, with prices determined by supply and demand. Demand
for kraft pulp and paper is influenced to a significant degree
by global levels of economic activity and supply is driven by
industry capacity and utilization rates. Our product mix is
important because premium grades of NBSK pulp and specialty
papers generally achieve higher prices and profit margins.
Our production costs are influenced by the availability and cost
of raw materials, energy and labor, and our plant efficiencies
and productivity. Our main raw material is fiber in the form of
wood chips and pulp logs for pulp production, and waste paper
and pulp for paper production. Wood chip and pulp log costs are
primarily affected by the supply of, and demand for, lumber and
pulp, which are both highly cyclical. Production costs also
depend on the total volume of production. High operating rates
and production efficiencies permit us to lower our average cost
by spreading fixed costs over more units.
Global economic conditions, changes in production capacity and
inventory levels are the primary factors affecting kraft pulp
and paper prices. Historically kraft pulp and paper prices have
been cyclical in nature. The average annual European list prices
for NBSK pulp between 1990 and 2004 ranged from a low of $444
per ADMT in 1993 to a high of $875 per ADMT in 1995. Following a
decline in demand in 2001, list prices for NBSK pulp also
declined and averaged approximately $463 per ADMT in 2002. An
increase in demand resulting from improving American and major
European economies and the weakening of the U.S. dollar
against the Euro and other major currencies in 2003 resulted in
European list prices for NBSK pulp increasing to approximately
$560 per ADMT in December 2003 despite relatively high inventory
levels. List prices for NBSK pulp in Europe continued to
strengthen overall in 2004 due to the relatively weak
U.S. dollar and improving world economies, and were
approximately $625 per ADMT in December 2004. List prices for
NBSK pulp weakened in 2005 primarily due to the strengthening of
the U.S. dollar and were approximately $600 per ADMT
in Europe at the end of 2005. List prices for NBSK pulp were
also generally lower in Asia in 2005. List prices for NBSK pulp
improved to approximately $620 per ADMT in Europe in
February 2006 and producers are seeking a further $20 per
ADMT price increase in the first quarter of 2006. In
February 2006, list prices in Asian markets also improved
by approximately $50 per ADMT compared to the 2005
fourth quarter levels. However, there can be no assurance
that higher list prices for NBSK pulp will be achieved or that
they will not fall in the future. A producers sales
realizations will reflect customer discounts, commissions and
other items and NBSK pulp prices will continue to fluctuate in
the future.
Our financial performance for any reporting period is also
impacted by changes in the U.S. dollar to Euro and Canadian
dollar exchange rates and in interest rates. Changes in currency
rates affect our operating results because the price for our
principal product, NBSK pulp, is generally based on a global
industry benchmark that is quoted in U.S. dollars, even
though our sales are primarily invoiced in Euros and Canadian
dollars. Therefore, a weakening of the U.S. dollar against
the Euro and the Canadian dollar will generally reduce the
amount of revenues of our pulp operations. Most of our operating
costs at our German mills, including our debt obligations under
the Stendal Loan Facility and/or Rosenthal working capital
facility, are incurred in Euros. Most of our operating costs at
the Celgar mill, including under its working capital facility,
are in Canadian dollars. These costs do not fluctuate with the
U.S. dollar to Euro or Canadian dollar exchange rates.
Thus, a weakening of the U.S. dollar against the Euro
and/or the Canadian dollar tends to reduce our sales revenue,
gross profit and income from operations. The effect of such
weakening against the Euro has been partially offset by gains
from time to time on foreign currency derivatives we put into
place to protect against such currency movements.
Changes in interest rates can impact our operating results
because the indebtedness we incurred under the credit facilities
established for our pulp mills provide for floating rates of
interest.
49
Changes in currency exchange and interest rates also impact
certain foreign currency and interest rate derivatives Rosenthal
used and Stendal uses to partially protect against the effect of
such changes. Gains or losses on such derivatives are included
in our earnings, either as they are settled or as they are
marked to market for each reporting period. See
Quantitative and Qualitative Disclosures about Market
Risk.
During 2005, Stendal entered into currency swaps in the
aggregate principal amount of
612.6 million
to convert all of its long-term indebtedness under the Stendal
Loan Facility from Euros into U.S. dollars, as well as
certain currency forwards, some of which matured in 2005,
collectively referred to as the Currency
Derivatives. A net unrealized non-cash holding loss of
66.1 million
before minority interests was recorded in respect of the
Currency Derivatives that were outstanding at the end of 2005
and a net realized loss of
2.2 million
before minority interests was recorded in respect of such
Currency Derivatives that matured during 2005, compared to a
realized gain of approximately
44.5 million
upon the settlement of the currency derivatives relating to the
Rosenthal and Stendal mills in 2004. See Quantitative and
Qualitative Disclosures About Market Risk for more
information.
Stendal, as required under its project financing, entered into
variable-to-fixed rate interest swaps, referred to as the
Stendal Interest Rate Swaps, in August 2002 to fix
the interest rate on approximately
612.6 million
of indebtedness for the full term of the Stendal Loan Facility.
Rosenthal had also entered into forward interest rate and
interest cap contracts, referred to as the Rosenthal
Interest Rate Contracts and, together with the Stendal
Interest Rate Swaps, the Interest Rate Contracts, in
respect of a portion of its long-term indebtedness under the
Rosenthal Loan Facility. The Rosenthal Interest Rate Contracts
were settled in February 2005 in connection with the repayment
of the Rosenthal Loan Facility. See Business
The Financings.
In the year ended December 31, 2005, we recorded a net
unrealized non-cash holding loss of
3.2 million
before minority interests on the marked to market valuation of
the Stendal Interest Rate Contracts and a realized loss of
0.3 million
upon the settlement of the Rosenthal Interest Rate Contracts,
versus a net unrealized non-cash holding loss of
32.3 million
before minority interests on the Rosenthal and Stendal Interest
Rate Contracts in the year ended December 31, 2004.
Improving world economies resulted in an increase in interest
rates in 2005. If world economies continue to strengthen, we
would expect interest rates to continue to rise from their
historically low levels. Higher interest rates could result in
our recording marked to market non-cash holding gains on the
Stendal Interest Rate Contracts in future periods. However, a
fall in interest rates could result in our recording non-cash
holding losses on the Stendal Interest Rate Contracts in future
periods when they are marked to market. See Quantitative
and Qualitative Disclosures about Market Risk.
50
Selected sales data for each of our last three years is as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
|
(ADMTs) | |
Sales Volume by Product Class
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp sales volumes by mill:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rosenthal
|
|
|
318,171 |
|
|
|
370,933 |
|
|
|
303,655 |
|
|
Celgar
|
|
|
344,382 |
|
|
|
|
|
|
|
|
|
|
Stendal
|
|
|
438,751 |
|
|
|
113,783 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total pulp sales volume(1)
|
|
|
1,101,304 |
|
|
|
421,716 |
|
|
|
303,655 |
|
|
|
|
|
|
|
|
|
|
|
Paper sales volume
|
|
|
66,379 |
|
|
|
62,282 |
|
|
|
62,018 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total sales volume(1)
|
|
|
1,167,683 |
|
|
|
483,998 |
|
|
|
365,673 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(in thousands) | |
Revenues by Product Class
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp revenues by mill:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rosenthal
|
|
|
134,257 |
|
|
|
137,287 |
|
|
|
126,594 |
|
|
Celgar
|
|
|
139,213 |
|
|
|
|
|
|
|
|
|
|
Stendal
|
|
|
174,183 |
|
|
|
41,225 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total pulp sales revenues(1)
|
|
|
447,653 |
|
|
|
178,512 |
|
|
|
126,594 |
|
|
|
|
|
|
|
|
|
|
|
Paper revenues
|
|
|
61,408 |
|
|
|
54,591 |
|
|
|
55,862 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total pulp and paper sales revenues(1)
|
|
|
509,061 |
|
|
|
233,103 |
|
|
|
182,456 |
|
|
|
|
|
|
|
|
|
|
|
Third party transportation revenues
|
|
|
4,847 |
|
|
|
4,109 |
|
|
|
3,252 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total sales revenues(1)
|
|
|
513,908 |
|
|
|
237,212 |
|
|
|
185,708 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Excluding intercompany sales volumes of 14,289, 6,756 and 5,527
ADMTs of pulp and intercompany net sales revenues of
approximately
6.3 million,
2.8 million
and
2.3 million
in 2005, 2004 and 2003, respectively. |
Year Ended December 31, 2005 Compared to Year Ended
December 31, 2004
Revenues for the year ended December 31, 2005 increased to
513.9 million
from
237.2 million
in the comparative period of 2004, because of higher pulp sales
resulting from the inclusion of a full year of results of our
Stendal mill and the results of our Celgar mill from February
2005. Pulp sales by volume were 1,101,304 ADMTs in 2005,
compared to 421,716 ADMTs in 2004. In the year ended
December 31, 2005, the Stendal and Celgar mills sold
783,133 ADMTs of NBSK pulp and had sales of
315.2 million.
Cost of sales and general, administrative and other expenses in
the year ended December 31, 2005 increased to
497.6 million
from
255.2 million
in the comparative period of 2004, primarily as a result of the
inclusion of a full years results of our Stendal mill and
the results of our Celgar mill. We commenced expensing all of
the costs, including interest, relating to the Stendal mill
effective September 2004 when the mill was started up, prior to
which most of the costs, including interest, relating to the
Stendal mill were capitalized during its construction.
In the year ended December 31, 2005, revenues from our pulp
operations increased to
452.4 million
from
182.5 million
in 2004, primarily as a result of the inclusion of a full year
of sales at our Stendal mill and sales from our Celgar mill.
List prices for NBSK pulp in Europe were approximately
490 ($610) per
ADMT in 2005, compared to approximately
496 ($616) per
ADMT last year. The decrease in NBSK pulp prices was partially
offset by the strengthening of the U.S. dollar versus the
Euro in 2005.
Pulp mill net sales realizations decreased to
407 per ADMT on
average in the year ended December 31, 2005 from
423 per ADMT in
2004, primarily as a result of lower price realizations of the
Stendal and Celgar mills.
51
The Stendal mill sold pulp at a discounted price as a result of
its ramp up and the Celgar mill sells a large portion of its
production in Asian markets which had lower prices than European
markets.
Cost of sales and general, administrative and other expenses for
the pulp operations increased to
434.9 million
in the year ended December 31, 2005 from
190.4 million
in 2004, primarily as a result of
322.0 million
of operating costs related to the Stendal and Celgar mills.
Beginning in 2005, our German operations became subject to the
European Union Emissions Trading Scheme, pursuant to which our
German mills have been granted emission allowances. In the year
ended December 31, 2005, we recorded a contribution to
income from operations of
17.3 million
resulting from the sale of emission allowances by our German
pulp mills.
On average, our fiber costs for pulp production at the Rosenthal
mill decreased marginally compared to last year.
Depreciation for the pulp operations increased to
50.9 million
in the current period, from
26.8 million
in 2004, primarily as a result of
37.8 million
of depreciation from the Stendal and Celgar mills, partially
offset by lower depreciation at the Rosenthal mill.
For the year ended December 31, 2005, the pulp operations
generated operating income of
23.9 million,
versus an operating loss of
5.1 million
last year, primarily as a result of higher operating income at
our German pulp mills including income from operations of
8.3 million
from our Stendal mill, partially offset by an operating loss at
our Celgar mill. The strengthening of the Canadian dollar from
February 14, 2005, the date of the Acquisition of the
Celgar mill, by approximately 5.6% versus the U.S. dollar
in 2005 negatively impacted the results of our Celgar mill.
Paper sales in the year ended December 31, 2005 were
61.5 million,
compared with
55.0 million
in the same period of last year as a result of higher sales
volumes and a shift in the product mix at our paper mills.
Cost of sales and general, administrative and other expenses for
the paper operations in the year ended December 31, 2005
decreased to
63.8 million
from
64.7 million
in the year ended December 31, 2004.
For the year ended December 31, 2005, our paper operations
generated an operating loss of
2.3 million,
compared to an operating loss of
9.8 million
in 2004, which included a non-cash impairment charge of
6.0 million
related to the Fährbrücke paper mill.
In the year ended December 31, 2005, we had income from
operations of
16.3 million,
compared to a loss from operations of
18.0 million
last year (which included a
6.0 million
non-cash impairment charge), primarily as a result of higher
income from, and the sale of emission allowances by, our German
pulp mills. Interest expense in the year ended December 31,
2005 increased to
86.9 million
from
23.7 million
a year ago, due to interest associated with our
$310 million senior note issue completed in February 2005
and higher borrowings relating to the Stendal mill. We
capitalized most of the interest relating to the Stendal mill
prior to its start up in mid-September 2004.
In the year ended December 31, 2005, Stendal entered into
certain foreign currency derivatives to swap all of its
long-term bank indebtedness from Euros to U.S. dollars and
certain currency forwards. Due to the strengthening of the
U.S. dollar versus the Euro in 2005, we recorded a net
unrealized non-cash holding loss of
66.1 million
before minority interests upon the marked to market valuation of
the Currency Derivatives that were outstanding at the end of the
2005 period and a net realized loss of
2.2 million
before minority interests in respect of such derivatives that
matured during the period. In 2004, we recorded a realized gain
of
44.5 million
before minority interests upon the settlement of the currency
derivatives relating to the Stendal and Rosenthal mills due to
the weakening of the U.S. dollar versus the Euro in 2004.
In the year ended December 31, 2005, as a result of a
decrease in long-term European interest rates, we also recorded
an unrealized non-cash holding loss of
3.2 million
before minority interests on the marked to market valuation of
the Stendal Interest Rate Contracts and a net realized loss of
0.3 million
before minority interests upon the settlement of the Rosenthal
Interest Rate Contracts. In 2004, we recorded a net unrealized
non-cash holding loss of
32.3 million
before minority interests on the marked to market valuation of
the Rosenthal and Stendal Interest Rate Contracts. See
Quantitative and Qualitative Disclosures About Market
Risk for more
52
information about our derivatives. We also recorded an
unrealized non-cash foreign exchange loss on our long-term debt
of
4.2 million
in 2005 due to the weakening of the Euro versus the
U.S. dollar.
In the year ended December 31, 2005, minority interest,
representing the two minority shareholders proportionate
interest in the Stendal mill, was
17.7 million,
compared to
2.5 million
in 2004.
On May 6, 2005, our management determined to record, and
our Audit Committee approved, an adjustment of
1.7 million
for the non-cash impact of other-than-temporary impairment
losses on our available-for-sale securities and a loan
receivable that relate to an investment in a venture company,
which was a legacy investment that we had held since
approximately 1996. In April 2005, the venture company proposed
to place itself into liquidation. As a result, management
determined to record impairment charges sufficient to reduce its
investment to the net amount estimated to be recovered. We do
not currently expect the impairment charge to result in any
future cash expenditures.
We reported a net loss for the year ended December 31, 2005
of
117.1 million,
or 3.75 per
basic and diluted share, which reflected generally weak pulp
markets, the realized and unrealized net losses on our currency
and interest rate derivatives of
71.8 million,
interest expense relating to our Stendal mill of
56.8 million,
the unrealized non-cash foreign exchange loss on our long-term
debt of
4.2 million
and the non-cash impairment charge of
1.7 million
relating to investments, partially offset by a non-cash benefit
for income taxes of
10.8 million.
In 2004, we reported net income of
20.0 million,
or 1.15 per
basic share and
0.89 per diluted
share, which included an income tax benefit of
44.2 million
relating to a reorganization of certain of our subsidiary
companies.
We generated Operating EBITDA of
68.4 million
and
17.2 million
in the years ended December 31, 2005 and 2004,
respectively. Operating EBITDA is defined as income (loss) from
operations plus depreciation and amortization and non-recurring
capital asset impairment charges. Operating EBITDA is calculated
by adding depreciation and amortization and non-recurring
capital asset impairment charges of
52.0 million
and
35.1 million
to the income from operations of
16.3 million
and loss from operations of
18.0 million
for the years ended December 31, 2005 and 2004,
respectively.
Management uses Operating EBITDA as a benchmark measurement of
its own operating results, and as a benchmark relative to its
competitors. Management considers it to be a meaningful
supplement to operating income as a performance measure
primarily because depreciation expense and non-recurring capital
asset impairment charges are not an actual cash cost, and
depreciation expense varies widely from company to company in a
manner that management considers largely independent of the
underlying cost efficiency of their operating facilities. In
addition, we believe Operating EBITDA is commonly used by
securities analysts, investors and other interested parties to
evaluate our financial performance.
Operating EBITDA does not reflect the impact of a number of
items that affect our net income (loss), including financing
costs and the effect of derivative instruments. Operating EBITDA
is not a measure of financial performance under GAAP, and should
not be considered as an alternative to net income (loss) or
income (loss) from operations as a measure of performance, nor
as an alternative to net cash from operating activities as a
measure of liquidity.
Operating EBITDA has significant limitations as an analytical
tool, and should not be considered in isolation, or as a
substitute for analysis of our results as reported under GAAP.
Some of these limitations are that Operating EBITDA does not
reflect: (i) our cash expenditures, or future requirements,
for capital expenditures or contractual commitments;
(ii) changes in, or cash requirements for, working capital
needs; (iii) the significant interest expense, or the cash
requirements necessary to service interest or principal
payments, on our outstanding debt; (iv) minority interests
on our Stendal NBSK pulp mill operations; (v) the impact of
realized or marked to market changes in our derivative
positions, which can be substantial; and (vi) Operating
EBITDA does not reflect the impact of impairment charges against
our investments or assets. Because of these limitations,
Operating EBITDA should only be considered as a supplemental
performance measure and should not be considered as a measure of
liquidity or cash available to us to invest in the growth of our
business. See the Statement of Cash Flows set out in our
consolidated financial statements included herein. Because all
companies do not calculate Operating EBITDA in the same manner,
Operating EBITDA
53
as calculated by us may differ from Operating EBITDA or EBITDA
as calculated by other companies. We compensate for these
limitations by using Operating EBITDA as a supplemental measure
of our performance and relying primarily on our GAAP financial
statements.
The following table provides a reconciliation of net loss to
loss from operations and Operating EBITDA for the periods
indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Net income (loss)
|
|
|
(117,146 |
) |
|
|
19,980 |
|
Minority interest
|
|
|
(17,674 |
) |
|
|
(2,454 |
) |
Income taxes (benefit)
|
|
|
(10,847 |
) |
|
|
(44,163 |
) |
Interest expense
|
|
|
86,860 |
|
|
|
23,749 |
|
Investment income
|
|
|
(2,467 |
) |
|
|
(2,948 |
) |
Derivative financial instruments, net
|
|
|
71,763 |
|
|
|
(12,136 |
) |
Foreign exchange loss on debt
|
|
|
4,156 |
|
|
|
|
|
Impairment of investments
|
|
|
1,699 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
16,344 |
|
|
|
(17,972 |
) |
Add: Depreciation and amortization
|
|
|
52,041 |
|
|
|
29,144 |
|
Impairment charge
|
|
|
|
|
|
|
6,000 |
|
|
|
|
|
|
|
|
Operating EBITDA
|
|
|
68,385 |
|
|
|
17,172 |
|
|
|
|
|
|
|
|
Year Ended December 31, 2004 Compared to Year Ended
December 31, 2003
Revenues for the year ended December 31, 2004 increased to
237.2 million
from
185.7 million
in the comparative period of 2003, primarily because of higher
pulp sales resulting from the start up of production at our
Stendal mill in mid-September 2004. In 2004, pulp sales by
volume increased to 421,716 ADMTs from 303,655 ADMTs in 2003. In
2004, the Stendal mill produced 132,694 ADMTs of NBSK pulp and
had sales of
42.3 million.
Cost of sales and general, administrative and other expenses in
the year ended December 31, 2004 increased to
255.2 million
from
190.2 million
in the comparative period of 2003, primarily as a result of the
inclusion of production from our Stendal mill. We commenced
expensing all of the costs, including interest, relating to the
Stendal mill effective September 2004, prior to which most of
the costs, including interest, relating to the Stendal mill were
capitalized.
In the year ended December 31, 2004, revenues from our pulp
operations increased to
182.5 million
from
129.3 million
in 2003 as a result of higher prices and production from our
Rosenthal mill and the inclusion of production from our Stendal
mill. List prices for NBSK pulp in Europe were approximately
496 ($616) per
ADMT in 2004, compared to approximately
453 ($523) per
ADMT last year. The increase in NBSK pulp prices was partially
offset by the weakness of the U.S. dollar versus the Euro
in 2004.
Pulp mill net sales realizations increased to
423 per ADMT on
average in the year ended December 31, 2004 from
417 per ADMT in
2003, primarily as a result of higher prices, partially offset
by lower price realizations of the Stendal mill during its start
up when it sold pulp at a discounted price. We expect that such
discount will be eliminated over time.
Cost of sales and general, administrative and other expenses for
the pulp operations increased to
190.4 million
in the year ended December 31, 2004 from
133.1 million
in 2003, primarily as a result of the inclusion of
63.8 million
of operating costs related to the Stendal mill.
On average, our fiber costs for pulp production at the Rosenthal
mill decreased by approximately 3.9% compared to last year.
54
Depreciation for the pulp operations increased to
26.8 million
in the current period, from
21.9 million
in 2003, primarily as a result of the inclusion of
9.0 million
of depreciation from the Stendal mill. A change effective
July 1, 2004 in our depreciation estimate in respect of our
Rosenthal mill resulted in a decrease of
4.4 million
in cost of sales.
For the year ended December 31, 2004, the pulp operations
generated an operating loss of
5.1 million,
versus an operating loss of
1.5 million
in 2003, primarily as a result of a loss from operations of
20.6 million
from our Stendal mill. Such loss from our Stendal mill resulted
primarily from expensing certain costs associated with the mill
prior to its start up and the higher production costs and lower
price realizations it incurred during its start up.
Paper sales in the year ended December 31, 2004 were
55.0 million,
compared with
56.4 million
in 2003, primarily as a result of a shift in the product mix at
the paper mills.
Cost of sales and general, administrative and other expenses for
the paper operations in the year ended December 31, 2004
increased to
64.7 million
from
56.3 million
in the year ended December 31, 2003, primarily as a result
of a non-cash
6.0 million
impairment charge relating to our paper operations. In November
2004, our management determined to record and our audit
committee approved a non-cash impairment charge of
6.0 million
to write-off the carrying value of our Fährbrücke
paper mill assets. Based upon its current product mix, the mill
has an annual production capacity of approximately 35,000 ADMTs
and produces primarily printing and writing paper. We determined
to take the impairment charge as the Fährbrücke mill
has generated weaker than expected returns over a period of time
despite changes to its product mix. We do not expect the
impairment charge in and of itself to result in future cash
expenditures as we intend to continue to operate the
Fährbrücke mill.
For the year ended December 31, 2004, our paper operations
generated an operating loss of
9.8 million,
which included the non-cash impairment charge of
6.0 million,
compared to operating income of
0.1 million
in 2003.
In 2004, we had a loss from operations of
18.0 million,
compared to a loss of
4.5 million
last year, primarily as a result of a loss from operations of
20.6 million
from our Stendal mill and the
6.0 million
non-cash impairment charge related to our Fährbrücke
paper mill. Interest expense (excluding capitalized interest of
27.2 million
relating to the Stendal pulp mill) in the year ended
December 31, 2004 increased to
23.7 million
from
11.5 million
a year ago, due to higher borrowings resulting primarily from
our $82.5 million convertible note issue in October 2003
and the inclusion of interest expense of
12.2 million
relating to the Stendal mill. We capitalized most of the
interest relating to the Stendal mill prior to its start up in
mid-September 2004.
In the year ended December 31, 2004, we recorded a gain of
44.5 million
before minority interests upon the settlement of the currency
derivatives relating to the Stendal and Rosenthal mills due to
the weakening of the U.S. dollar versus the Euro in 2004.
In 2003, we recorded a gain of
29.3 million
before minority interests on our then outstanding currency
derivatives. In the year ended December 31, 2004, we also
recorded an unrealized non-cash holding loss of
32.3 million
before minority interests on the marked to market valuation of
the Interest Rate Contracts versus a net loss thereon of
13.2 million
before minority interests in 2003.
In the year ended December 31, 2004, minority interest,
representing the two minority shareholders proportionate
interest in the Stendal mill, was
2.5 million,
compared to
5.6 million
in 2003.
Our results for 2003 included an adjustment of
5.6 million
for the non-cash impact of other-than-temporary impairment
losses on our available-for-sale securities.
During the fourth quarter of 2004, we completed a reorganization
of certain of our German subsidiary companies and tax field
audits for years prior to 2001 of certain of our German
subsidiaries were completed. As a result, we re-evaluated our
income tax provision and deferred income tax asset valuation
allowance and recorded an income tax benefit of
44.2 million
for the year ended December 31, 2004.
We reported net income for the year ended December 31, 2004
of
20.0 million,
or 1.15 per
basic share and
0.89 per diluted
share, which reflected the positive impact of the net gain on
derivative instruments and
55
the income tax benefit, partially offset by the loss from our
Stendal mill. In 2003, we reported a net loss of
3.6 million,
or 0.21 per
basic and diluted share.
We generated Operating EBITDA of
17.2 million
and
19.4 million
in the years ended December 31, 2004 and 2003,
respectively. Operating EBITDA is defined as income (loss) from
operations plus depreciation and amortization and non-recurring
capital asset impairment charges. Operating EBITDA is calculated
by adding depreciation and amortization and non-recurring
capital asset impairment charges of
35.1 million
and
23.9 million
to the loss from operations of
18.0 million
and
4.5 million
for the years ended December 31, 2004 and 2003,
respectively.
Operating EBITDA has significant limitations as an analytical
tool, and should not be considered in isolation, or as a
substitute for analysis of our results as reported under GAAP.
See the discussion of our results for the year ended
December 31, 2005 for additional information relating to
such limitations and Operating EBITDA.
The following table provides a reconciliation of net loss to
loss from operations and Operating EBITDA for the periods
indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Net income (loss)
|
|
|
19,980 |
|
|
|
(3,593 |
) |
Minority interest
|
|
|
(2,454 |
) |
|
|
(5,647 |
) |
Income taxes (benefit)
|
|
|
(44,163 |
) |
|
|
3,172 |
|
Interest expense
|
|
|
23,749 |
|
|
|
11,523 |
|
Investment income
|
|
|
(2,948 |
) |
|
|
(1,653 |
) |
Derivative financial instruments, net
|
|
|
(12,136 |
) |
|
|
(16,168 |
) |
Impairment of investments
|
|
|
|
|
|
|
7,825 |
|
|
|
|
|
|
|
|
Loss from operations
|
|
|
(17,972 |
) |
|
|
(4,541 |
) |
Add: Depreciation and amortization
|
|
|
29,144 |
|
|
|
24,105 |
|
Impairment charge
|
|
|
6,000 |
|
|
|
|
|
|
|
|
|
|
|
|
Operating EBITDA
|
|
|
17,172 |
|
|
|
19,564 |
|
|
|
|
|
|
|
|
Liquidity and Capital Resources
The following table is a summary of selected financial
information for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Financial Position
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
|
83,547 |
|
|
|
49,568 |
|
Working capital (deficit)(1)
|
|
|
111,195 |
|
|
|
(21,659 |
) |
Property, plant and equipment
|
|
|
1,024,662 |
|
|
|
936,035 |
|
Total assets
|
|
|
1,393,816 |
|
|
|
1,255,649 |
|
Long-term liabilities
|
|
|
1,104,746 |
|
|
|
863,840 |
|
Shareholders equity
|
|
|
148,743 |
|
|
|
162,741 |
|
|
|
(1) |
Does not include approximately
7.0 million
of outstanding government grants at December 31, 2005,
which we expect to receive in 2006, and approximately
65.9 million
of outstanding government grants at December 31, 2004, all
of which we received in 2005, related to the Stendal mill from
the federal and state governments of Germany. |
At December 31, 2005, our cash and cash equivalents were
83.5 million,
compared to
49.6 million
at the end of 2004. We also had
7.0 million
of cash restricted to pay construction costs and
24.6 million
of cash restricted in a debt service account, both related to
the Stendal mill. At December 31, 2005, we qualified for
56
investment grants related to the Stendal mill totaling
approximately
7.0 million
from the federal and state governments of Germany, which we
expect to receive in 2006. These grants, when received, will be
applied to repay the amounts drawn under the dedicated tranche
of the Stendal Loan Facility. Under our accounting policies, we
do not record these grants until they are received. The grants
are not reported in our income and reduce the cost basis of the
assets purchased when they are received. The balance outstanding
under the dedicated tranche of the Stendal Loan Facility will be
substantially paid from VAT credits we expect to receive in the
ordinary course.
We expect to meet our interest and debt service expenses and the
working and maintenance capital requirements for our operations
(other than at Stendal) for the next 12 months from cash
flow from operations, cash on hand and the two revolving working
capital facilities for the Rosenthal and Celgar mills in the
amounts of
40 million
and $30 million, respectively.
We expect to meet the capital requirements for the Stendal mill,
including working capital and potential losses during ramp up,
interest and debt services expenses for the next 12 months
through cash on hand, cash flow from operations, shareholder
advances already made to Stendal, the Stendal Loan Facility
(which includes a revolving working capital tranche) and the
receipt of government grants.
Operating Activities
We operate in a cyclical industry and our operating cash flows
vary accordingly. Our principal operating cash expenditures are
for compensation, fiber, chemicals and interest.
Operating activities in 2005 provided cash of
11.3 million,
compared to
9.6 million
in 2004. An increase in receivables due primarily to higher pulp
sales used cash of
18.8 million
in 2005, compared to
21.7 million
in 2004. An increase in inventories due primarily to the
Acquisition of the Celgar mill used cash of
4.2 million
in 2005, compared to
29.0 million
in 2004. An increase in accounts payable and accrued expenses
primarily due to higher pulp production provided cash of
50.3 million
in 2005, compared to
17.3 million
in 2004.
Working capital is subject to cyclical operating needs, the
timing of collection of receivables and government grants, and
the payment of payables and expenses. In 2005, the increase in
working capital was primarily attributable to the receipt of
government grants of
84.7 million
and higher receivables and inventories resulting from the
Acquisition of the Celgar mill.
Investing Activities
Investing activities in 2005 used cash of
108.2 million
primarily related to the Acquisition of the Celgar mill which
used cash of
146.6 million
and the purchase of property, plant and equipment primarily
attributable to the Stendal mill which used cash of
22.0 million,
partially offset by a decrease in restricted cash which provided
cash of
61.2 million.
Investing activities in 2004 used cash of
357.3 million
primarily attributable to the Stendal mill.
We expect capital expenditures in 2006, including the capital
improvement project at the Celgar mill, to total approximately
34.0 million.
This level of capital expenditure could increase or decrease as
a result of a number of factors, including our financial results
and future economic conditions. Our planned capital spending in
2006 will be for efficiency and quality projects, replacement
projects and on-going environmental compliance.
Financing Activities
Financing activities provided cash of
126.9 million
in the year ended December 31, 2005. A net increase in
indebtedness, primarily related to the Acquisition of the Celgar
mill, provided cash of
40.7 million
in 2005. The issuance of shares primarily in connection with the
Acquisition of the Celgar mill provided cash of
66.6 million
in 2005. We fully repaid the outstanding amount under the
Rosenthal Loan Facility of approximately
143.1 million
(net of restricted cash) and indebtedness relating to the
landfill at the Rosenthal mill in the amount of approximately
7.6 million
in February 2005 from the proceeds of the share and senior
57
note offerings in connection with the Acquisition. A decrease in
construction costs payable used cash of
64.2 million
and the repayment of capital lease obligations used cash of
6.4 million
in 2005. In 2005, the receipt of government grants related to
the Stendal mill provided cash of
84.7 million
compared to
103.6 million
in 2004. Under our accounting policies, these grants are not
recorded until received and are not recorded in our income but
reduce the cost basis of the assets purchased. Further, the
drawdown of minority shareholder advances to Stendal provided
cash of
5.5 million
in 2005. Financing activities provided cash of
343.5 million
in 2004, primarily as a result of a net increase in indebtedness
relating to the Stendal mill.
At December 31, 2005, we had drawn down Nil of the
40.0 million
revolving term credit facility relating to the Rosenthal mill
and C$14.6 million of the $30.0 million revolving
credit facility relating to the Celgar mill. As at
December 31, 2005, we had utilized the entire
4.7 million
available under the five credit facilities relating to the paper
operations. For information about these credit facilities, see
Business Description of Certain
Indebtedness.
We have no material commitments to acquire assets or operating
businesses. We anticipate that there will be acquisitions of
businesses or commitments to projects in the future. To achieve
our long-term goals of expanding our asset and earnings base
through the acquisition of interests in companies and assets in
the pulp and paper and related businesses, and organically
through high return capital expenditures at our operating
facilities, we will require substantial capital resources. The
required necessary resources for such long-term goals will be
generated from cash flow from operations, cash on hand, the sale
of securities and/or assets, and borrowing against our assets.
In addition, we have amounts available under a revolving tranche
of the Stendal Loan Facility, and the two revolving working
capital facilities established for the Rosenthal and Celgar
mills.
Contractual Obligations and Commitments
The following table sets out our contractual obligations and
commitments as at December 31, 2005 in connection with our
long-term liabilities.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments Due By Period | |
|
|
| |
Contractual Obligations |
|
2006 | |
|
2007-2008 | |
|
2009-2010 | |
|
Beyond 2010 | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Long-term debt(1)
|
|
|
751 |
|
|
|
12,078 |
|
|
|
70,538 |
|
|
|
262,603 |
|
|
|
345,970 |
|
Debt, Stendal(2)
|
|
|
25,550 |
|
|
|
54,338 |
|
|
|
75,299 |
|
|
|
447,763 |
|
|
|
602,950 |
|
Capital lease obligations(3)
|
|
|
4,107 |
|
|
|
7,700 |
|
|
|
1,350 |
|
|
|
|
|
|
|
13,157 |
|
Operating lease obligations(4)
|
|
|
894 |
|
|
|
810 |
|
|
|
225 |
|
|
|
146 |
|
|
|
2,075 |
|
Purchase obligations(5)
|
|
|
175,647 |
|
|
|
129,757 |
|
|
|
25,314 |
|
|
|
6,912 |
|
|
|
337,630 |
|
Other long-term liabilities(6)
|
|
|
2,476 |
|
|
|
5,104 |
|
|
|
4,494 |
|
|
|
10,633 |
|
|
|
22,707 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
209,425 |
|
|
|
209,787 |
|
|
|
177,220 |
|
|
|
728,057 |
|
|
|
1,324,489 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
This reflects principal only relating primarily to indebtedness
under credit facilities relating to the pulp and paper mills,
but does not reflect indebtedness relating to the Stendal mill.
See Business Description of Certain
Indebtedness, footnote 2 below and Note 9 to our
annual financial statements included herein for a description of
such indebtedness. See Quantitative and Qualitative
Disclosure about Market Risk for information about our
derivatives. |
|
(2) |
This reflects principal only in connection with indebtedness
relating to the Stendal mill, including under the Stendal Loan
Facility and convertible notes. See Business
Description of Certain Indebtedness and Note 9 to our
annual financial statements included herein for a description of
such indebtedness. Does not include amounts associated with
derivatives entered into in connection with the Stendal Loan
Facility. See Quantitative and Qualitative Disclosure
about Market Risk for information about our derivatives. |
|
(3) |
Capital lease obligations relate to transportation vehicles and
production equipment. These amounts reflect principal and
interest. |
|
(4) |
Operating lease obligations relate to transportation vehicles
and other production and office equipment. |
|
(5) |
Purchase obligations relate primarily to take-or-pay contracts,
including for purchases of raw materials, made in the ordinary
course of business. |
|
(6) |
Other long-term liabilities relate primarily to pension and
other post-retirement benefit obligations. Does not include
obligations under employment agreements. |
58
Capital Resources
In addition to our
40 million
and $30 million revolving credit facilities for the
Rosenthal and Celgar mills and the revolving working capital
tranche of the Stendal Loan Facility, respectively, we may seek
to raise future funding in the debt markets if our indenture
relating to our 9.25% senior notes permits, subject to
compliance with the indenture. The indenture governing the
senior notes contains various restrictive covenants, including
several that are based on a formulation of the financial measure
EBITDA, which is net income (loss) adjusted to exclude interest,
taxes, depreciation and amortization, certain non-cash charges
and extraordinary or otherwise unusual gains or losses, and
certain other items. We refer to this formulation of EBITDA as
Indenture EBITDA which is defined in the senior note
indenture as Consolidated EBITDA.
The indenture governing the senior notes provides that, in order
for Mercer Inc. and its restricted subsidiaries (as defined in
the indenture) to enter into certain types of transactions,
including the incurrence of additional indebtedness, the making
of restricted payments and distributions and the completion of
mergers and consolidations (other than, in each case, those
specifically permitted by our senior note indenture), we must
meet a minimum ratio of Indenture EBITDA to Fixed Charges as
defined in the senior note indenture of 2.0 to 1.0 on a pro
forma basis for the most recently ended four full fiscal
quarters. This ratio is referred to and defined as the Fixed
Charge Coverage Ratio in the senior note indenture. As at
December 31, 2005, Mercer Inc. and our restricted
subsidiaries under the indenture governing the senior notes did
not meet the Fixed Charge Coverage Ratio. For a description of
our senior notes and credit facilities, see
Business Description of Certain
Indebtedness.
Foreign Currency
Effective January 1, 2002, we changed our reporting
currency from the U.S. dollar to the Euro as a significant
majority of our business transactions are originally denominated
in Euros. By adopting the Euro, most cumulative foreign currency
translation losses were eliminated. However, we hold certain
assets and liabilities in U.S. dollars, Canadian dollars
and Swiss francs. Accordingly, our consolidated financial
results are subject to foreign currency exchange rate
fluctuations.
We translate foreign denominated assets and liabilities into
Euros at the rate of exchange on the balance sheet date.
Unrealized gains or losses from these translations are recorded
in our consolidated statement of comprehensive income and impact
on shareholders equity on the balance sheet but do not
affect our net earnings.
In the year ended December 31, 2005, we reported a net
5.2 million
foreign exchange translation gain and, as a result, the
cumulative foreign exchange translation gain reported within
comprehensive income increased to
15.6 million
at December 31, 2005 from
10.5 million
at December 31, 2004.
Based upon the exchange rate at December 31, 2005, the
U.S. dollar increased by approximately 13% in value against
the Euro since December 31, 2004. See Quantitative
and Qualitative Disclosures about Market Risk.
Results of Operations of the Restricted Group Under Our
Senior Note Indenture
The indenture governing our 9.25% senior notes requires that we
also provide a discussion in annual and quarterly reports we
file with the SEC under Managements Discussion and
Analysis of Financial Condition and Results of Operations of the
results of operations and financial condition of Mercer Inc. and
our restricted subsidiaries under the indenture, referred to as
the Restricted Group. As at and during the year
ended December 31, 2005, the Restricted Group was comprised
of Mercer Inc., certain holding subsidiaries and Rosenthal, and
the Celgar mill from the time of its Acquisition in February
2005. As at and during the years ended December 31, 2004
and 2003, the Restricted Group was comprised of Mercer Inc.,
certain holding subsidiaries and Rosenthal, which was the only
member of the Restricted Group with material operations during
such periods. As we acquired the Celgar pulp mill in February
2005, its results of operations and financial condition are not
included in the discussion relating to the Restricted Group for
2004 and 2003. The Restricted Group excludes our paper
operations and our Stendal mill.
59
The following is a discussion of the results of operations and
financial condition of the Restricted Group. For further
information regarding the operating results of Rosenthal, see
Note 16 of our annual financial statements included herein.
For further information regarding the Restricted Group
including, without limitation, a reconciliation to our
consolidated results of operations, see Note 22 of our
annual financial statements included elsewhere herein.
Restricted Group Results Year Ended
December 31, 2005 Compared to Year Ended December 31,
2004
Total revenues for the Restricted Group for the year ended
December 31, 2005 increased to
276.4 million
from
142.2 million
in the comparative period of 2004, primarily because of the
inclusion of pulp sales from the Celgar mill. Pulp sales
realizations for the Restricted Group decreased to
413 per ADMT on
average in the year ended December 31, 2005 from
446 per ADMT in
2004, primarily as a result of lower sales prices realized by
the Celgar mill, which sells a large portion of its production
in Asian markets which had lower sales prices than European
markets. The decrease in NBSK pulp prices was partially offset
by the strengthening of the U.S. dollar versus the Euro in
2005. As part of enhancing our sales and marketing group and
activities, in November 2005 Mercer Inc. assumed responsibility
for the pulp sales of the Stendal mill for which it receives a
fee from Stendal of approximately 1.4% of sales.
Costs of sales and general, administrative and other expenses
for the Restricted Group in the year ended December 31,
2005 increased to
265.7 million
from
129.7 million
in the comparative period of 2004, primarily as a result of the
inclusion of the results of the Celgar mill, partially offset by
lower production costs at the Rosenthal mill.
Depreciation for the Restricted Group was
23.9 million
in the current period, versus
17.8 million
in 2004, primarily as a result of the inclusion of depreciation
of the Celgar mill, partially offset by lower depreciation at
our Rosenthal mill.
In the year ended December 31, 2005, the Restricted Group
reported income from operations of
10.7 million,
compared to
12.4 million
last year, primarily as a result of higher operating income from
our Rosenthal mill, offset by an operating loss at our Celgar
mill. The strengthening of the Canadian dollar from
February 14, 2005, the date of the Acquisition of the
Celgar mill, by approximately 5.6% versus the U.S. dollar
in 2005 negatively impacted the results of our Celgar mill.
Interest expense for the Restricted Group in the year ended
December 31, 2005 increased to
32.4 million
from
10.9 million
a year ago, primarily due to higher borrowings resulting from
our $310 million senior note offering in February 2005.
On May 6, 2005, our management determined to record, and
our Audit Committee approved, a non-cash impairment charge of
1.7 million
related to an investment in a venture company, which is the last
of a legacy investment that we have held since approximately
1996. We do not currently expect to incur any future cash
expenditures related thereto.
In the year ended December 31, 2005, the Restricted Group
realized a loss of
0.3 million
on the settlement of the Rosenthal interest rate derivatives,
versus a marginal unrealized non-cash holding loss on the marked
to market valuation of the interest rate derivatives related to
the Rosenthal mill in 2004. In the year ended December 31,
2004, the Restricted Group recorded a realized gain of
approximately
13.3 million
on the settlement of the currency derivatives related to the
Rosenthal mill. The Restricted Group did not have any currency
derivatives outstanding during 2005 that materially affected its
results. In addition, the Restricted Group recorded an
unrealized non-cash foreign exchange loss on debt of
4.2 million
in 2005.
The net loss for the Restricted Group for the year ended
December 31, 2005 was
25.2 million,
which reflected generally weak markets, higher interest expense
of
32.4 million,
the unrealized non-cash foreign exchange loss on debt of
4.2 million
and the non-cash impairment charge of
1.7 million
on investments. The overall strength of the Canadian dollar
versus the U.S. dollar in 2005 negatively impacted the
results of our Celgar mill. In 2004, the Restricted Group
reported net income of
35.1 million,
which included an income tax benefit of
17.2 million
relating to a reorganization of certain of our subsidiary
companies and the gain on derivative instruments of
13.3 million.
60
The Restricted Group generated Operating EBITDA of
34.6 million
and
30.2 million
in the years ended December 31, 2005 and 2004,
respectively. Operating EBITDA is defined as income (loss) from
operations plus depreciation and amortization and non-recurring
capital asset impairment charges. Operating EBITDA for the
Restricted Group is calculated by adding depreciation and
amortization and non-recurring capital asset impairment charges
of
23.9 million
and
17.8 million
to the income from operations of
10.7 million
and
12.4 million
for the years ended December 31, 2005 and 2004,
respectively.
Operating EBITDA has significant limitations as an analytical
tool, and should not be considered in isolation, or as a
substitute for analysis of our results as reported under GAAP.
See the discussion of Mercers results for the year ended
December 31, 2005 for additional information relating to
such limitations and Operating EBITDA.
The following table provides a reconciliation of net loss to
loss from operations and Operating EBITDA for the Restricted
Group for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Restricted Group(1)(2)
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
(25,206 |
) |
|
|
35,113 |
|
Income taxes (benefit)
|
|
|
1,161 |
|
|
|
(17,235 |
) |
Interest expense
|
|
|
32,352 |
|
|
|
10,941 |
|
Investment and other income
|
|
|
(3,742 |
) |
|
|
(3,132 |
) |
Derivative financial instruments, net
|
|
|
295 |
|
|
|
(13,242 |
) |
Foreign exchange loss on debt
|
|
|
4,156 |
|
|
|
|
|
Impairment of investments
|
|
|
1,699 |
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations
|
|
|
10,715 |
|
|
|
12,445 |
|
Add: Depreciation and amortization
|
|
|
23,898 |
|
|
|
17,766 |
|
|
|
|
|
|
|
|
Operating EBITDA
|
|
|
34,613 |
|
|
|
30,211 |
|
|
|
|
|
|
|
|
|
|
(1) |
The results of the Celgar pulp mill are not included for 2004. |
|
(2) |
See Note 22 of the financial statements included elsewhere
herein for a reconciliation to our consolidated results. |
Restricted Group Results Year Ended
December 31, 2004 Compared to Year Ended December 31,
2003
Total revenues for the Restricted Group for the year ended
December 31, 2004 increased to
142.2 million
from
131.4 million
in the comparative period of 2003, primarily because of higher
pulp sales from the Rosenthal mill. Pulp sales realizations for
the Rosenthal mill increased to
446 per ADMT on
average in the year ended December 31, 2004 from
417 per ADMT in
2003, primarily as a result of higher prices. The increase in
NBSK pulp prices was partially offset by the weakness of the
U.S. dollar versus the Euro in 2004.
Costs of sales and general administrative and other expenses for
the Restricted Group in the year ended December 31, 2004
decreased to
129.7 million
from
132.7 million
in the comparative period of 2003, primarily as a result of
lower production costs at the Rosenthal mill.
Depreciation for the Restricted Group was
17.8 million
in the year ended December 31, 2004, versus
21.9 million
in 2003, relating primarily to the Rosenthal mill. A change
effective July 1, 2004 in our depreciation estimate in
respect of our Rosenthal mill resulted in a decrease of
4.4 million
in cost of sales for the Restricted Group.
In 2004, the Restricted Group reported income from operations of
12.4 million,
compared to a loss from operations of
1.3 million
last year. Interest expense for the Restricted Group in the year
ended December 31, 2004 increased to
10.9 million
from
10.7 million
a year ago.
In the year ended December 31, 2004, the Restricted Group
recorded a gain of approximately
13.3 million
upon the settlement of the outstanding currency derivatives
relating to the Rosenthal mill due to the weakening of the
U.S. dollar versus the Euro in 2004. In 2003, the
Restricted Group recorded a gain of
61
28.6 million
upon the settlement of the then outstanding currency derivatives
relating to the Rosenthal mill. In the year ended
December 31, 2004, the Restricted Group also recorded a
marginal non-cash holding loss on the marked to market valuation
of the interest rate derivatives related to the Rosenthal mill
versus a net loss of
0.1 million
thereon in 2003.
The results of the Restricted Group for 2003 included an
adjustment of
4.5 million
for the non-cash impact of other-than-temporary impairment
losses on available-for-sale securities.
During the fourth quarter of 2004, we completed a reorganization
of certain of our German subsidiary companies and tax field
audits for years prior to 2001 of certain of our German
subsidiaries were also completed. As a result, we re-evaluated
our income tax provision and deferred income tax asset valuation
allowance and recorded an income tax benefit related to the
Restricted Group of
17.2 million
for the year ended December 31, 2004.
Net income for the Restricted Group for the year ended
December 31, 2004 was
35.1 million,
which reflected improved NBSK pulp prices and the positive
impact of the net gain on derivative instruments of the
Rosenthal mill and the income tax benefit. In 2003, the
Restricted Group reported net income of
11.5 million.
The Restricted Group generated Operating EBITDA of
30.2 million
and
20.6 million
in the years ended December 31, 2004 and 2003,
respectively. Operating EBITDA is defined as income (loss) from
operations plus depreciation and amortization and non-recurring
capital asset impairment charges. Operating EBITDA for the
Restricted Group is calculated by adding depreciation and
amortization and non-recurring capital asset impairment charges
of
17.8 million
and
21.9 million
to the income from operations of
12.4 million
and loss from operations of
1.3 million
for the years ended December 31, 2004 and 2003,
respectively.
Operating EBITDA has significant limitations as an analytical
tool, and should not be considered in isolation, or as a
substitute for analysis of our results as reported under GAAP.
See the discussion of Mercers results for the year ended
December 31, 2005 for additional information relating to
such limitations and Operating EBITDA.
The following table provides a reconciliation of net loss to
loss from operations and Operating EBITDA for the Restricted
Group for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Restricted Group(1)(2)
|
|
|
|
|
|
|
|
|
Net income
|
|
|
35,113 |
|
|
|
11,473 |
|
Income taxes (benefit)
|
|
|
(17,235 |
) |
|
|
3,182 |
|
Interest expense
|
|
|
10,941 |
|
|
|
10,700 |
|
Investment and other income
|
|
|
(3,132 |
) |
|
|
(4,916 |
) |
Derivative financial instruments, net
|
|
|
(13,242 |
) |
|
|
(28,467 |
) |
Impairment of investments
|
|
|
|
|
|
|
6,735 |
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
12,445 |
|
|
|
(1,293 |
) |
Add: Depreciation and amortization
|
|
|
17,766 |
|
|
|
21,881 |
|
|
|
|
|
|
|
|
Operating EBITDA
|
|
|
30,211 |
|
|
|
20,588 |
|
|
|
|
|
|
|
|
|
|
(1) |
The results of the Celgar pulp mill are not included herein. |
|
(2) |
See Note 22 of the financial statements included elsewhere
herein for a reconciliation to our consolidated results. |
62
Liquidity and Capital Resources of the Restricted Group
The following table is a summary of selected financial
information for the Restricted Group for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Restricted Group Financial Position(1)(2)
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
|
48,790 |
|
|
|
45,487 |
|
Working capital
|
|
|
93,312 |
|
|
|
48,480 |
|
Property, plant and equipment, net
|
|
|
404,151 |
|
|
|
213,678 |
|
Total assets
|
|
|
625,578 |
|
|
|
401,321 |
|
Long-term liabilities
|
|
|
364,596 |
|
|
|
228,139 |
|
Shareholders equity
|
|
|
214,115 |
|
|
|
138,478 |
|
|
|
(1) |
The financial position of the Celgar pulp mill is not included
for 2004. |
|
(2) |
See Note 22 of the financial statements included elsewhere
herein for a reconciliation to our consolidated results. |
At December 31, 2005, the Restricted Group had cash and
cash equivalents of
48.8 million,
compared to
45.5 million
at the end of 2004. At December 31, 2005, the Restricted
Group had working capital of
93.3 million.
We expect the Restricted Group to meet its interest and debt
service expenses and meet the working and maintenance capital
requirements for its current operations for the next
12 months from cash flow from operations, cash on hand and
the working capital loan facilities for the Rosenthal and Celgar
mills in the amounts of
40 million
and $30 million, respectively, put into effect in February
2005.
Critical Accounting Policies
The preparation of financial statements and related disclosures
in conformity with GAAP requires management to make estimates
and assumptions that affect the amounts reported in the
financial statements and accompanying notes. Estimates are used
for, but not limited to, the accounting for doubtful accounts,
depreciation and amortization, asset impairments, derivative
financial instruments, environmental conservation, allocation of
purchase price of acquisitions, asset retirement obligations,
pensions and post-retirement benefit obligations, income taxes,
and contingencies. Actual results could differ from these
estimates.
Our management routinely makes judgments and estimates about the
effects of matters that are inherently uncertain. As the number
of variables and assumptions affecting the probable future
resolution of the uncertainties increase, these judgments become
even more subjective and complex. We have identified certain
accounting policies, described below, that are the most
important to the portrayal of our current financial condition
and results of operations. Our significant accounting policies
are disclosed in Note 1 to our annual audited consolidated
financial statements included elsewhere in this annual report.
Derivative Instruments. We adopted Statement of
Financial Accounting Standards No. 133, Accounting
for Derivative Instruments and Hedging Activities
effective January 1, 2001. Derivative instruments are
measured at fair value and reported in the balance sheet as
assets or liabilities. Accounting for gains or losses depends on
the intended use of the derivative instruments. Gains or losses
on derivative instruments which are not designated hedges are
recognized in earnings in the period of the change in fair
value. Accounting for gains or losses on derivative instruments
designated as hedges depends on the type of hedge and these
gains or losses are recognized in either earnings or other
comprehensive income.
We reported a net unrealized non-cash holding loss of
3.2 million
before minority interests in respect of the Stendal Interest
Rate Contracts and a net realized loss of
0.3 million
in respect of the settlement of the Rosenthal Interest Rate
Contracts for the year ended December 31, 2005. We also
reported a net unrealized non-cash holding loss of
66.1 million
in respect of the Currency Derivatives that were outstanding at
the end of 2005 and a net realized loss of
2.2 million
in respect of the Currency Derivatives settled in 2005.
63
Impairment of Long-Lived Assets. We periodically
evaluate long-lived assets whenever events or changes in
circumstances indicate that the carrying amount of an asset may
not be recoverable. In performing the review of recoverability,
we estimate future cash flows expected to result from the use of
the asset and its eventual disposition. The estimates of future
cash flows, based on reasonable and supportable assumptions and
projections, require our management to make subjective
judgments. In addition, the time periods for estimating future
cash flows is often lengthy, which increases the sensitivity of
the assumptions made. Depending on the assumptions and estimates
used, the estimated future cash flows projected in the
evaluation of long-lived assets can vary within a wide range of
outcomes. Our management considers the likelihood of possible
outcomes in determining the best estimate of future cash flows.
Deferred Taxes. We currently have deferred tax
assets which are comprised primarily of tax loss carryforwards
and deductible temporary differences, both of which will reduce
taxable income in the future. We assess the realization of these
deferred tax assets on a periodic basis to determine whether a
valuation allowance is required. We determine whether it is more
likely than not that all or a portion of the deferred tax assets
will be realized, based on currently available information,
including, but not limited to, the following:
|
|
|
|
|
the history of the tax loss carryforwards and their expiry dates; |
|
|
|
our projected earnings; and |
|
|
|
tax planning opportunities. |
If we believe that it is more likely than not that some of these
deferred tax assets will not be realized, based on currently
available information, an income tax valuation allowance is
recorded against these deferred tax assets. As at
December 31, 2005, we had
147.2 million
in deferred tax assets and
83.2 million
in valuation allowances, resulting in a net deferred tax asset
of
63.9 million.
If market conditions improve or tax planning opportunities arise
in the future, we will reduce our valuation allowances,
resulting in future tax benefits. If market conditions
deteriorate in the future, we will increase our valuation
allowances, resulting in future tax expenses. Any change in tax
laws, particularly in Germany, will change the valuation
allowances in future periods.
Environmental. Our operations are subject to a
wide range of federal, state, provincial and local environmental
laws and regulations, dealing primarily with water, air and land
pollution control. In recent years, we have devoted significant
financial and management resources to comply with all applicable
environmental laws and regulations. We believe our operations
are currently in substantial compliance with the requirements of
all applicable environmental laws and regulations and our
respective operating permits.
Under German state environmental rules relating to effluent
discharges, industrial users are required to pay wastewater fees
based upon the amount of their effluent discharge. These rules
also provide that an industrial user which undertakes
environmental capital expenditures and lowers certain effluent
discharges to prescribed levels may offset the amount of these
expenditures against the wastewater fees that they would
otherwise be required to pay in a three-year period. The
requirement and timing of capital expenditures and the amount of
wastewater fee charges are subject to negotiation with German
government agencies. As a result, we believe that our capital
investment programs for our German manufacturing plants will
largely offset the wastewater fees that would have been payable
for the past three years, subject to environmental audits.
Other than wastewater fees, we accrue for environmental
remediation liabilities on a site-by-site basis when it is
probable that a loss can be reasonably estimated, or as a result
of an environmental action or claim, environmental studies that
we conduct or regulatory assessment. As at December 31,
2005, we recorded a liability for environmental conservation
expenditures of
8.7 million,
based on environmental studies that we conducted. We believe
that the liability amount recorded is sufficient, subject to
future changes in environmental regulations.
Pensions. Celgar has a defined benefit pension
plan for its salaried employees which is funded, trusteed and
non-contributory. The cost of the benefits earned by the
salaried employees is determined using the projected benefit
method pro rated on services. The pension expense reflects the
current service cost, the
64
interest on the unfunded liability and the amortization over the
estimated average remaining service life of the employees of
(i) the unfunded liability and (ii) experience gains
or losses.
With respect to the pensions of its hourly-paid employees, who
are covered by a multi-employer pension plan, Celgar charges its
contributions to this plan against earnings.
New Accounting Standards
In December 2004, the Financial Accounting Standards Board
(FASB) issued Statement of Financial Accounting
Standards No. 123 (revised 2004), Share-Based
Payment, (SFAS 123R). SFAS 123R addresses the
requirements of an entity to measure the cost of services
received in exchange for an award of equity instruments based on
the grant-date fair value of the award. The cost of such award
will be recognized over the period during which an option holder
is required to provide services in exchange for the award. The
Company will adopt the provisions of SFAS 123R on a modified
prospective basis in the first quarter of fiscal 2006.
For a discussion of other new accounting standards see
Note 1 to our annual audited consolidated financial
statements included elsewhere in this annual report.
Cautionary Statement Regarding Forward-Looking Information
Statements in this annual report that are not reported financial
results or other historical information are
forward-looking statements within the meaning of the
Private Securities Litigation Reform Act of 1995, as
amended. These statements are based on present information we
have related to our existing business circumstances and involve
a number of risks and uncertainties, any of which could cause
actual results to differ materially from these forward-looking
statements. We caution you that we do not assume any obligation
to update forward-looking statements based on unanticipated
events or changed expectations. Factors that could cause actual
results to differ materially include, but are not limited to
those set forth under Item 1A. Risk Factors.
Inflation
We do not believe that inflation has had a material impact on
revenues or income during 2005.
ITEM 7A. QUANTITATIVE AND
QUALITATIVE DISCLOSURES ABOUT MARKET RISK
We are exposed to market risks from changes in interest rates
and foreign currency exchange rates, particularly the exchange
rate between the U.S. dollar and the Euro and to a lesser
extent the Canadian dollar, which may affect our results of
operations and financial condition and, consequently, our fair
value. We manage these risks through internal risk management
policies and, with respect to risks related to changes in
exchange rates between the U.S. dollar and the Euro, with
the use of derivatives. We use derivatives to reduce or limit
our exposure to interest rate and U.S. dollar/ Euro
currency risks. We may in the future use derivatives to reduce
or limit our exposure to fluctuations in pulp prices. We also
use derivatives to reduce our potential losses or to augment our
potential gains, depending on our managements perception
of future economic events and developments. These types of
derivatives are generally highly speculative in nature. They are
also very volatile as they are highly leveraged given that
margin requirements are relatively low in proportion to notional
amounts.
Many of our strategies, including the use of derivatives, and
the types of derivatives selected by us, are based on historical
trading patterns and correlations and our managements
expectations of future events. However, these strategies may not
be fully effective in all market environments or against all
types of risks. Unexpected market developments may affect our
risk management strategies during this time, and unanticipated
developments could impact our risk management strategies in the
future. If any of the variety of instruments and strategies we
utilize are not effective, we may incur losses.
65
Derivatives
Derivatives are contracts between two parties where payments
between the parties are dependent upon movements in the price of
an underlying asset, index or financial rate. Examples of
derivatives include swaps, options and forward rate agreements.
The notional amount of the derivatives is the contract amount
used as a reference point to calculate the payments to be
exchanged between the two parties and the notional amount itself
is not generally exchanged by the parties.
The principal derivatives we use are foreign exchange
derivatives and interest rate derivatives.
Foreign exchange derivatives include currency swaps which
involve the exchange of fixed payments in one currency for the
receipt of fixed payments in another currency. Such cross
currency swaps involve the exchange of both interest and
principal amounts in two different currencies. They also include
foreign exchange forwards which are contractual obligations in
which two counterparties agree to exchange one currency for
another at a specified price for settlement at a pre-determined
future date. Forward contracts are effectively tailor-made
agreements that are transacted between counterparties in the
over-the-counter market.
Interest rate derivatives include interest rate forwards
(forward rate agreements) which are contractual obligations to
buy or sell an interest-rate-sensitive financial instrument on a
future date at a specified price. Forward contracts are
effectively tailor-made agreements that are transacted between
different counterparties in the over-the-counter market. They
also include interest rate swaps which are over-the-counter
contracts in which two counterparties exchange interest payments
based upon rates applied to a notional amount.
We use foreign exchange derivatives to convert some of our costs
(including currency swaps relating to our long-term
indebtedness) from Euros to U.S. dollars. We use interest
rate derivatives to fix the rate of interest on indebtedness,
including under the Stendal Loan Facility and, prior to its
repayment in February 2005, the Rosenthal Loan Facility.
All of the derivatives we entered into were pursuant to the
Rosenthal Loan Facility, which was repaid and discharged in
February 2005, and the Stendal Loan Facility, each of which
provided facilities for foreign exchange derivatives, interest
rate derivatives and commodities derivatives, subject to
prescribed controls, including maximum notional and at-risk
amounts. These credit facilities are secured by substantially
all of the assets of the Rosenthal mill (prior to the repayment
of the Rosenthal Loan Facility) and Stendal mill, respectively,
and have the benefit of certain German governmental guarantees.
These credit facilities do not have any separate margin
requirements when derivatives are entered into pursuant to the
terms and conditions thereof and are subsequently marked to
market. The new revolving working capital credit facility we
established in February 2005 for the Rosenthal mill allows us to
enter into derivative instruments to manage risks relating to
its operations.
All of our outstanding derivatives are marked to market at the
end of each reporting period, and all unrealized gains and
losses are recognized in earnings for a reporting period. We
determine market valuations based primarily upon valuations
provided by our counterparties.
In March 2004, Rosenthal entered into currency derivatives which
included two currency swaps in the aggregate principal amount of
184.5 million
that mature in September 2008 and September 2013, respectively.
As NBSK pulp prices are quoted in U.S. dollars and the
majority of our business transactions are denominated in Euros,
Rosenthal had entered into the currency swaps to reduce the
effects of exchange rate fluctuations between the
U.S. dollar and the Euro on notional amounts under the
Rosenthal Loan Facility. Under these currency swaps, Rosenthal
effectively paid the principal and interest in U.S. dollars
and at U.S. dollar borrowing rates.
The Rosenthal currency derivatives also included a currency
forward in the notional amount of
40.7 million
maturing in March 2005 that was entered into to reduce or limit
Rosenthals exposure to currency risks and to augment its
potential gains or to reduce its potential losses. In addition,
Rosenthal entered into the Rosenthal Interest Rate Contracts in
2002 to either fix or limit the interest rates in connection
with certain of its indebtedness.
66
In August 2002, Stendal entered into the Stendal Interest Rate
Swaps in connection with its long-term indebtedness relating to
the Stendal mill to fix the interest rate under the Stendal Loan
Facility at the then low level, relative to its historical trend
and projected variable interest rate. These contracts were
entered into under a specific credit line under the Stendal Loan
Facility and are subject to prescribed controls, including
certain maximum amounts for notional and at-risk amounts. Under
the Stendal Interest Rate Swaps, Stendal pays a fixed rate and
receives a floating rate with the interest payments being
calculated on a notional amount. The interest rates payable
under the Stendal Loan Facility were swapped into fixed rates
based on the Eur-Euribor rate for the repayment periods of the
tranches under the Stendal Loan Facility. Stendal effectively
converted the Stendal Loan Facility from a variable interest
rate loan into a fixed interest rate loan, thereby reducing
interest rate uncertainty.
In March 2004, Stendal also entered into currency derivatives
which are comprised of a currency swap in the principal amount
of
306.3 million
which matures in April 2011 and a currency forward contract for
the notional amount of
20.6 million
maturing in March 2005 to reduce or limit its exposure to
currency risks and to augment its potential gains or reduce its
potential losses.
In December 2004, we settled all of the currency derivatives
then outstanding relating to the Rosenthal and Stendal mills due
to the substantial weakening of the U.S. dollar versus the
Euro in 2004. In February 2005, we settled the Rosenthal
Interest Rate Contracts in connection with the repayment of the
Rosenthal Loan Facility.
In the first quarter of 2005, Stendal entered into foreign
currency derivatives in order to swap approximately
three-quarters of its long-term indebtedness outstanding under
the Stendal mills project loan facility into
U.S. dollars as follows: (i) approximately
306.3 million
in principal amount was swapped into U.S. dollars at a rate
of 1.2960 with a maturity in October 2017, and
(ii) approximately
153.2 million
in principal amount was swapped into U.S. dollars at a rate
of 1.2990 with a maturity in October 2017. In the second quarter
of 2005, Stendal swapped the balance of its long-term
indebtedness under the Stendal mills project loan
facility, being approximately
153.2 million
in principal amount, into U.S. dollars at a rate of 1.2799
with a maturity in October 2017. These currency swaps were
entered into by Stendal to reduce the effects of exchange rate
fluctuations between the U.S. dollar and the Euro on
notional amounts under the Stendal Loan Facility.
During the first quarter of 2005, Stendal entered into a
$50 million currency forward contract at a rate of 1.3108
with a maturity in February 2006 and a $25 million currency
forward at a rate of 1.3080 which matured in September 2005.
During the second quarter of 2005, Stendal entered into a
$25 million currency forward contract at a rate of 1.2357
which also matured in September 2005. In the third quarter of
2005, Stendal entered into a $13.9 million currency forward
at a rate of 1.2048 which matured in October 2005. These
currency derivatives were entered into by Stendal to reduce or
limit its exposure to currency risks and to augment its
potential gains or reduce its potential losses.
We are exposed to very modest credit related risks in the event
of non-performance by counterparties to derivative contracts.
However, we do not expect that the counterparties, which are
major financial institutions, will fail to meet their
obligations.
67
The following table sets forth the maturity date, the notional
amount and the recognized gain or loss, for derivatives that
were in effect during 2004 and 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recognized Gain | |
|
|
|
Recognized Gain | |
|
|
|
|
|
|
(Loss) Year | |
|
|
|
(Loss) Year | |
|
|
|
|
Notional | |
|
Ended | |
|
Notional | |
|
Ended | |
Derivative Instrument |
|
Maturity Date | |
|
Amount | |
|
December 31, 2004 | |
|
Amount | |
|
December 31, 2005 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
|
|
(in millions) | |
|
(in thousands) | |
|
(in millions) | |
|
(in thousands) | |
Interest Rate Derivatives
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rosenthal Interest Rate Cap Agreements(1)
|
|
|
Settled |
|
|
|
$178.3 |
|
|
|
(11 |
) |
|
|
$178.3 |
|
|
|
(295 |
) |
Stendal Interest Rate Swaps(2)
|
|
|
October 2017 |
|
|
|
1,147.5 |
|
|
|
(32,320 |
) |
|
|
1,147.5 |
|
|
|
(3,176 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(32,331 |
) |
|
|
|
|
|
|
(3,471 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Rate Derivatives
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stendal Currency Swap(3)
|
|
|
October 2017 |
|
|
|
|
|
|
|
|
|
|
|
306.3 |
|
|
|
(31,741 |
) |
Stendal Currency Swap(4)
|
|
|
October 2017 |
|
|
|
|
|
|
|
|
|
|
|
153.2 |
|
|
|
(16,363 |
) |
Stendal Currency Swap(5)
|
|
|
October 2017 |
|
|
|
|
|
|
|
|
|
|
|
153.2 |
|
|
|
(13,875 |
) |
Stendal Currency Forward
|
|
|
February 2006 |
|
|
|
|
|
|
|
|
|
|
|
$50.0 |
|
|
|
(4,153 |
) |
Stendal Currency Forward
|
|
|
Settled |
|
|
|
|
|
|
|
|
|
|
|
$25.0 |
|
|
|
(521 |
) |
Stendal Currency Forward
|
|
|
Settled |
|
|
|
|
|
|
|
|
|
|
|
$25.0 |
|
|
|
(1,639 |
) |
Stendal Currency Forward
|
|
|
Settled |
|
|
|
|
|
|
|
|
|
|
|
$13.9 |
|
|
|
|
|
Rosenthal Currency Swap(6)
|
|
|
Settled |
|
|
|
111.8 |
|
|
|
6,157 |
|
|
|
|
|
|
|
|
|
Rosenthal Currency Swap(7)
|
|
|
Settled |
|
|
|
72.7 |
|
|
|
4,027 |
|
|
|
|
|
|
|
|
|
Stendal Currency Swap(8)
|
|
|
Settled |
|
|
|
306.3 |
|
|
|
29,394 |
|
|
|
|
|
|
|
|
|
Rosenthal Currency Forward
|
|
|
Settled |
|
|
|
40.7 |
|
|
|
1,820 |
|
|
|
|
|
|
|
|
|
Stendal Currency Forward
|
|
|
Settled |
|
|
|
20.6 |
|
|
|
3,069 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
44,467 |
|
|
|
|
|
|
|
(68,292 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Rosenthal entered into two interest rate cap contracts with
notional amounts of $106.2 million (2004:
$118.6 million) and $72.1 million (2004:
$74.0 million), both maturing on September 28, 2007
with a strike rate of 6.8%. These derivatives were settled in
February 2005. |
|
(2) |
In connection with the Stendal Loan Facility, in the third
quarter of 2002 Stendal entered into the Stendal Interest Rate
Swap Agreements, which are variable-to-fixed interest rate
swaps, for the term of the Stendal Loan Facility, with respect
to an aggregate maximum amount of approximately
612.6 million
of the principal amount of the long-term indebtedness under the
Stendal Loan Facility. The swaps took effect on October 1,
2002 and are comprised of three contracts. The first contract
commenced in October 2002 for a notional amount of
4.1 million,
gradually increasing to
464.9 million,
with an interest rate of 3.795%, and matured in May 2004. The
second contract commenced in May 2004 for a notional amount of
464.9 million,
gradually increasing to
612.6 million,
with an interest rate of 5.28%, and matured in April 2005. The
third contract commenced in April 2005 for a notional amount of
612.6 million,
with an interest rate of 5.28%, and the notional amount
gradually decreases and the contract terminates upon the
maturity of the Stendal Loan Facility in October 2017. As at
December 31, 2004 and 2005, the notional amounts of the two
outstanding contracts were
612.6 million
and
612.6 million,
respectively. |
|
(3) |
For
306.3 million
of the outstanding principal amount under the Stendal Loan
Facility, all repayment installments from February 7, 2005
until October 2, 2017 were swapped into U.S. dollar
amounts at a rate of U.S. 1.2960. The interest rate was
swapped into the following payments: pay six-month
U.S. dollar to LIBOR rate plus 12 basis points and receive
the six-month Euribor. |
|
(4) |
For
153.2 million
of the outstanding principal amount under the Stendal Loan
Facility, all repayment installments from April 1, 2005
until October 2, 2017 were swapped into U.S. dollar
amounts at a rate of U.S. 1.2990. The interest rate was
swapped into the following payments: pay six-month
U.S. dollar to LIBOR rate plus 13 basis points and receive
the six-month Euribor. |
|
(5) |
For
153.2 million
of the outstanding principal amount under the Stendal Loan
Facility, all repayment installments from April 18, 2005
until October 2, 2017 were swapped into U.S. dollar
amounts at a rate of U.S. 1.2799. The interest rate was
swapped into the following payments: pay six-month
U.S. dollar to LIBOR rate plus 13 basis points and receive
the six-month Euribor. |
|
(6) |
For
111.8 million
of the outstanding principal amount under the Rosenthal Loan
Facility, all repayment installments from March 30, 2004
until September 30, 2008 were swapped into U.S. dollar
amounts at a rate of U.S. 1.2398. The interest rate was
swapped into the following payments: pay a fixed rate of 4.5%,
pay the three-month Libor plus a spread of 0.12% and receive the
three-month Euribor until September 30, 2008. These
derivatives were settled in December 2004. |
|
(7) |
For
72.7 million
of the outstanding principal amount under the Rosenthal Loan
Facility, all repayment installments from March 30, 2004
until September 30, 2013 were swapped into U.S. dollar
amounts at a rate of U.S. 1.2398. The interest rate was
swapped into the six-month Libor plus a spread of 0.12% plus a
bank margin of 0.7% until September 30, 2013. These
derivatives were settled in December 2004. |
68
|
|
(8) |
For
306.3 million
of the outstanding principal amount under the Stendal Loan
Facility, all repayment installments from April 1, 2004
until April 1, 2011 were swapped into U.S. dollar
amounts at a rate of U.S. 1.2218. The interest rate was
swapped into the following payments: pay a fixed rate of 3.5%
and receive the six-month Euribor. These derivatives were
settled in December 2004. |
Interest Rate Risk
Fluctuations in interest rates may affect the fair value of
fixed interest rate financial instruments which are sensitive to
such fluctuations. A decrease in interest rates may increase the
fair value of such fixed interest rate financial instrument
assets and an increase in interest rates may decrease the fair
value of such fixed interest rate financial instrument
liabilities, thereby increasing our fair value. An increase in
interest rates may decrease the fair value of such fixed
interest rate financial instrument assets and a decrease in
interest rates may increase the fair value of such fixed
interest rate financial instrument liabilities, thereby
decreasing our fair value. The following tables provide
information about our exposure to interest rate fluctuations for
the carrying amount of financial instruments sensitive to such
fluctuations as at December 31, 2005 and 2004,
respectively, and expected cash flows from these instruments:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, 2005 | |
|
|
| |
|
|
|
|
Expected Future Cash Flow* | |
|
|
Carrying | |
|
Fair | |
|
| |
|
|
Value | |
|
Value | |
|
2006 | |
|
2007 | |
|
2008 | |
|
2009 | |
|
2010 | |
|
Thereafter | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Cash restricted
|
|
|
31,612 |
|
|
|
31,612 |
|
|
|
26,528 |
|
|
|
1,140 |
|
|
|
1,140 |
|
|
|
1,140 |
|
|
|
1,140 |
|
|
|
7,980 |
|
Debt obligations
|
|
|
11,212 |
|
|
|
11,212 |
|
|
|
(4,039 |
) |
|
|
7,422 |
|
|
|
9,457 |
|
|
|
48 |
|
|
|
|
|
|
|
|
|
Capital lease obligations(1)
|
|
|
12,320 |
|
|
|
12,320 |
|
|
|
4,107 |
|
|
|
4,742 |
|
|
|
2,958 |
|
|
|
996 |
|
|
|
354 |
|
|
|
|
|
|
|
* |
Including dividends and interest where applicable. |
|
(1) |
Capital lease obligations relate to transportation vehicles and
production equipment. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, 2004 | |
|
|
| |
|
|
|
|
Expected Future Cash Flow* | |
|
|
Carrying | |
|
Fair | |
|
| |
|
|
Value | |
|
Value | |
|
2005 | |
|
2006 | |
|
2007 | |
|
2008 | |
|
2009 | |
|
Thereafter | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Cash restricted
|
|
|
92,833 |
|
|
|
92,833 |
|
|
|
4,397 |
|
|
|
7,907 |
|
|
|
2,323 |
|
|
|
2,465 |
|
|
|
2,498 |
|
|
|
1,387 |
|
Debt obligations(1)
|
|
|
179,474 |
|
|
|
179,474 |
|
|
|
22,796 |
|
|
|
23,318 |
|
|
|
23,815 |
|
|
|
24,152 |
|
|
|
24,422 |
|
|
|
100,251 |
|
Capital lease obligations(2)
|
|
|
12,299 |
|
|
|
12,299 |
|
|
|
3,549 |
|
|
|
3,313 |
|
|
|
3,897 |
|
|
|
1,478 |
|
|
|
125 |
|
|
|
41 |
|
|
|
* |
Including dividends and interest where applicable. |
|
(1) |
Debt obligations consist of our debt, including the gross amount
of loans payable to minority shareholders of Stendal. |
|
(2) |
Capital lease obligations relate to transportation vehicles and
production equipment. |
Foreign Currency Exchange Rate Risk
Our reporting currency is the Euro. However, we hold financial
instruments denominated in U.S. dollars, Swiss francs and
in Canadian dollars, which are sensitive to foreign currency
exchange rate fluctuations. A depreciation of these currencies
against the Euro will decrease the fair value of such financial
instrument assets and an appreciation of these currencies
against the Euro will increase the fair value of such financial
instrument liabilities, thereby decreasing our fair value. An
appreciation of these currencies against the Euro will increase
the fair value of such financial instrument assets and a
depreciation of these currencies against the Euro will decrease
the fair value of financial instrument liabilities, thereby
increasing our fair value. As a result of the change in our
reporting currency from the U.S. dollar to the Euro, we
re-calculated our financial instrument assets and liabilities
that are sensitive to foreign currency exchange rate risk to
measure their risk against the Euro, and cash restricted is no
longer sensitive to foreign currency exchange rate risk. The
following tables provide information about our exposure to
foreign currency exchange rate fluctuations for the
69
carrying amount of financial instruments sensitive to such
fluctuations as at December 31, 2005 and 2004,
respectively, and expected cash flows from these instruments:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, 2005 | |
|
|
| |
|
|
|
|
Expected Future Cash Flow* | |
|
|
Carrying | |
|
Fair | |
|
| |
|
|
Value | |
|
Value | |
|
2006 | |
|
2007 | |
|
2008 | |
|
2009 | |
|
2010 | |
|
Thereafter | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Investments(1)
|
|
|
2,362 |
|
|
|
2,362 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,362 |
|
Debt obligations(2)
|
|
|
331,447 |
|
|
|
331,447 |
|
|
|
30,136 |
|
|
|
30,136 |
|
|
|
30,136 |
|
|
|
30,136 |
|
|
|
98,570 |
|
|
|
325,343 |
|
|
|
* |
Including dividends and interest where applicable. |
|
(1) |
Investments consist of equity securities, which are denominated
primarily in U.S. dollars, and to a lesser extent, in
Canadian dollars. |
|
(2) |
Debt obligations consist of our debt, denominated in
U.S. dollars. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, 2004 | |
|
|
| |
|
|
|
|
Expected Future Cash Flow* | |
|
|
Carrying | |
|
Fair | |
|
| |
|
|
Value | |
|
Value | |
|
2005 | |
|
2006 | |
|
2007 | |
|
2008 | |
|
2009 | |
|
Thereafter | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Investments(1)
|
|
|
983 |
|
|
|
983 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
983 |
|
Debt obligations(2)
|
|
|
60,940 |
|
|
|
60,940 |
|
|
|
5,180 |
|
|
|
5,180 |
|
|
|
5,180 |
|
|
|
5,180 |
|
|
|
5,180 |
|
|
|
65,257 |
|
|
|
* |
Including dividends and interest where applicable. |
|
(1) |
Investments consist of equity securities, which are denominated
primarily in U.S. dollars, and to a lesser extent, in
Canadian dollars. |
|
(2) |
Debt obligations consist of our debt, denominated in
U.S. dollars. |
|
|
ITEM 8. |
FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA |
The consolidated financial statements and supplementary data
required with respect to this Item 8, and as listed in
Item 15 of this annual report, are included in this annual
report commencing on page 80.
|
|
ITEM 9. |
CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING
AND FINANCIAL DISCLOSURE |
Not applicable.
|
|
ITEM 9A. |
CONTROLS AND PROCEDURES |
Evaluation of Disclosure Controls and Procedures
Our management, with the participation of our Principal
Executive Officer and Principal Financial Officer, has evaluated
the effectiveness of our disclosure controls and procedures (as
such term is defined in
Rules 13a-15(e)
and 15d-15(e) under the
Securities Exchange Act of 1934, as amended (the Exchange
Act)), as of the end of the period covered by this report.
Disclosure controls and procedures include, without limitation,
controls and procedures designed to ensure that information
required to be disclosed in the reports we file or submit under
the Exchange Act is accumulated and communicated to management,
including our Principal Executive Officer and Principal
Financial Officer, as appropriate, to allow timely decisions
regarding required disclosure. The evaluation took into account
the various changes in the execution of controls, including
additional procedures to more formally review classification and
consolidating entries, and consolidated statements of cash flows
that we made subsequent to September 30, 2005 to remediate
the material weaknesses identified in our quarterly report for
the period ended September 30, 2005 and described under
Changes in Internal Controls below. Based on such
evaluation, our Principal Executive Officer and Principal
Financial Officer have concluded that, as of the end of the
period covered by this report, our disclosure controls and
procedures are effective in recording, processing, summarizing
and reporting, on a timely basis, information required to be
disclosed by us in the reports that we file or submit under the
Exchange Act.
70
It should be noted that any system of controls is based in part
upon certain assumptions designed to obtain reasonable (and not
absolute) assurance as to its effectiveness, and there can be no
assurance that any design will succeed in achieving its stated
goals.
Managements Report on Internal Control Over Financial
Reporting
Our management is responsible for establishing and maintaining
adequate internal control over financial reporting.
Mercers internal control over financial reporting is
designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles.
Our internal control over financial reporting includes those
policies and procedures that:
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Pertain to the maintenance of records that, in reasonable
detail, accurately and fairly reflect the transactions and
dispositions of the assets of Mercer; |
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Provide reasonable assurance that transactions are recorded as
necessary to permit preparation of financial statements in
accordance with generally accepted accounting principles, and
that receipts and expenditures are being made only in accordance
with authorizations of management and directors; and |
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Provide reasonable assurance regarding prevention or timely
detection of unauthorized acquisition, use or disposition of
assets that could have a material effect on the financial
statements. |
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
or compliance with the policies or procedures may deteriorate.
Management assessed the effectiveness of Mercers internal
control over financial reporting as of December 31, 2005.
In making this assessment, management used the criteria set
forth by the Committee of Sponsoring Organizations of the
Treadway Commission (COSO) in Internal Control-Integrated
Framework. Based on our assessment and those criteria,
management believes that Mercer maintained effective internal
control over financial reporting as of December 31, 2005.
Mercers independent registered public accounting firm has
audited and issued their report on managements assessment
of Mercers internal control over financial reporting,
which appears below.
Report of Independent Registered Chartered Accountants
To the Board of Directors and Shareholders of
Mercer International Inc.
We have audited managements assessment, included in the
accompanying Managements Report on Internal Control over
Financial Reporting, that Mercer International Inc. and
subsidiaries (the Company) maintained effective
internal control over financial reporting as of
December 31, 2005, based on criteria established in
Internal Control-Integrated Framework issued by the Committee of
Sponsoring Organizations of the Treadway Commission. The
Companys management is responsible for maintaining
effective internal control over financial reporting and for its
assessment of the effectiveness of internal control over
financial reporting. Our responsibility is to express an opinion
on managements assessment and an opinion on the
effectiveness of the Companys internal control over
financial reporting based on our audit.
We conducted our audit in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control
over financial reporting was maintained in all material
respects. Our audit included obtaining an understanding of
internal control over financial reporting, evaluating
managements assessment, testing and evaluating the design
and operating effectiveness of internal control,
71
and performing such other procedures as we considered necessary
in the circumstances. We believe that our audit provides a
reasonable basis for our opinions.
A companys internal control over financial reporting is a
process designed by, or under the supervision of, the
companys principal executive and principal financial
officers, or persons performing similar functions, and effected
by the companys board of directors, management, and other
personnel to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles. A companys
internal control over financial reporting includes those
policies and procedures that (1) pertain to the maintenance
of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions
are recorded as necessary to permit preparation of financial
statements in accordance with generally accepted accounting
principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of
management and directors of the company; and (3) provide
reasonable assurance regarding prevention or timely detection of
unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the
financial statements.
Because of the inherent limitations of internal control over
financial reporting, including the possibility of collusion or
improper management override of controls, material misstatements
due to error or fraud may not be prevented or detected on a
timely basis. Also, projections of any evaluation of the
effectiveness of the internal control over financial reporting
to future periods are subject to the risk that the controls may
become inadequate because of changes in conditions, or that the
degree of compliance with the policies or procedures may
deteriorate.
In our opinion, managements assessment that the Company
maintained effective internal control over financial reporting
as of December 31, 2005, is fairly stated, in all material
respects, based on the criteria established in Internal
Control-Integrated Framework issued by the Committee of
Sponsoring Organizations of the Treadway Commission. Also in our
opinion, the Company maintained, in all material respects,
effective internal control over financial reporting as of
December 31, 2005, based on the criteria established in
Internal Control-Integrated Framework issued by the Committee of
Sponsoring Organizations of the Treadway Commission.
We have also audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
consolidated financial statements as of and for the year ended
December 31, 2005 of the Company and our report dated
March 15, 2006, expressed an unqualified opinion on those
financial statements.
/s/ Deloitte & Touche LLP
Vancouver, British Columbia, Canada
March 15, 2006
Changes in Internal Controls
As previously reported during the quarter ended
September 30, 2005, we identified control deficiencies in
the execution of our internal controls related to consolidating
entries reporting on the amounts under property, plant and
equipment in our consolidated statements of cash flows, the
allocation of property, plant and equipment in our Restricted
Group balance sheet and the classification of an item related to
financing activities on our consolidated statements of cash
flow. These control deficiencies were reported as constituting,
individually or in the aggregate, material
weaknesses, meaning that in those areas our internal
controls either individually or in the aggregate resulted in a
more than remote likelihood that a material misstatement of our
financial statements would not be prevented or detected.
During the quarter ended December 31, 2005, we implemented
a number of remediation measures to address the material
weaknesses described above. Such measures included additional
procedures to more
72
formally review our classification, consolidating entries, and
statements of cash flows and an additional level of management
review. We also assessed and tested our internal financial
controls relating to our consolidating entries and consolidated
statements of cash flow. As at December 31, 2005,
management has determined that as a result of these changes,
such material weaknesses have been effectively remediated.
Except as set forth above, there have been no significant
changes in our internal control over financial reporting (as
defined in
Rules 13a-15(f)
and 15d-15(f) under the
Exchange Act) during the quarter ended December 31, 2005
that have materially affected, or are reasonably likely to
materially affect, our internal control over financial reporting.
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ITEM 9B. |
OTHER INFORMATION |
Not applicable.
73
PART III
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ITEM 10. |
DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT |
Subsequent to our Conversion to a corporate form, we are
governed by a board of directors, each member of which is
elected annually, beginning with our annual meeting to be held
in 2006. Prior to the Conversion, as a business trust, we were
managed by trustees, who have comparable duties and
responsibilities as directors of corporations and were elected
by shareholders for staggered three-year terms. Each of our
issued and outstanding shares of common stock is entitled to one
vote at such meetings. The following sets forth information
relating to our directors and executive officers, each of whom
was also a trustee and/or executive officer prior to the
Conversion:
Jimmy S.H. Lee, age 48, has been a director since May
1985 and President and Chief Executive Officer since 1992.
Previously, Mr. Lee served with MFC Bancorp Ltd. as a
director from 1986, Chairman from 1987 and President from 1988
to December 1996, respectively. During Mr. Lees
tenure with the Company, the Company acquired the Rosenthal
mill, converted the Rosenthal mill to the production of kraft
pulp, constructed and started up the Stendal mill and acquired
the Celgar mill.
William D. McCartney, age 50, has been a director since
January 2003. Mr. McCartney has been President and Chief
Executive Officer of Pemcorp Management Inc., a management
services company, since 1990. Mr. McCartney is a director
of Southwestern Resources Corp., where he has served since March
2004. Mr. McCartney is also a member of the Institute of
Chartered Accountants in Canada.
Kenneth A. Shields, age 57, has been a director since
August 2003. He also serves as our Lead Director and, since the
Conversion, as our Deputy Chairman. Mr. Shields currently
serves as a member of the board of directors of Raymond James
Financial, Inc. and serves as the Chairman and a member of the
board of directors of its Canadian subsidiary, Raymond James
Ltd. Mr. Shields is also a director of TimberWest Forest
Corp. and a Director of the Council for Business and the Arts in
Canada. Additionally, Mr. Shields has served as past
Chairman of the Investment Dealers Association of Canada and
Pacifica Papers Inc., and is a former director of each of Slocan
Forest Products Ltd. and the Investment Dealers Association of
Canada.
Guy W. Adams, age 54, has been a director since August
2003. Mr. Adams is the managing member of GWA Advisors,
LLC, GWA Investments, LLC, referred to as GWA, and
GWA Capital Partners, LLC, where he has served since 2002, and
is the managing member of GWA Master Fund, LP since October
2004. GWA Advisors, LLC is a private equity investment firm and
a holding company for Mr. Adams private equity
investments. GWA is an investment fund investing in publicly
traded securities managed by GWA Capital Partners, LLC, a
registered investment advisor. Prior to 2002, Mr. Adams was
the President of GWA Capital, which he founded in 1996 to invest
his own capital in public and private equity transactions, and a
business consultant to entities seeking refinancing or
recapitalization.
Eric Lauritzen, age 67, has been a director since June
2004. Mr. Lauritzen was President and Chief Executive
Officer of Harmac Pacific, Inc., a North American producer of
softwood kraft pulp previously listed on the Toronto Stock
Exchange and acquired by Pope & Talbot Inc. in 1998, from
May 1994 to July 1998, when he retired. Mr. Lauritzen was
Vice President, Pulp and Paper Marketing of MacMillan Bloedel
Limited, a North American pulp and paper company previously
listed on the Toronto Stock Exchange and acquired by
Weyerhaeuser Company Limited in 1999, from July 1981 to April
1994.
Graeme A. Witts, age 67, has been a director since
January 2003. Mr. Witts organized Sanne Trust Company
Limited, a trust company located in the Channel Islands, in 1988
and was managing director from 1988 to 2000, when he retired.
Mr. Witts is also a fellow of the Institute of Chartered
Accountants of England and Wales.
David M. Gandossi, age 48, has been Secretary, Executive
Vice-President and Chief Financial Officer since August 15,
2003. Mr. Gandossi was formerly the Chief Financial Officer
and Executive Vice-President of Formation Forest Products (a
closely held corporation) from June 2002 to August 2003.
Mr. Gandossi previously served as Chief Financial Officer,
Vice-President, Finance and Secretary of Pacifica Papers Inc., a
North American specialty pulp and paper manufacturing company
previously listed on the Toronto Stock
74
Exchange, from December 1999 to August 2001 and Controller and
Treasurer from June 1998 to December 1999. From June 1998 to
August 31, 1998, he also served as Secretary to Pacifica
Papers Inc. From March 1998 to June 1998, Mr. Gandossi
served as Controller, Treasurer and Secretary of MB Paper Ltd.
From April 1994 to March 1998, Mr. Gandossi held the
position of Controller and Treasurer with Harmac Pacific Inc., a
Canadian pulp manufacturing company previously listed on the
Toronto Stock Exchange. Mr. Gandossi is a member of the
Institute of Chartered Accountants in Canada.
Leonhard Nossol, age 48, has been our Group Controller
for Europe since August 2005. He has also been a managing
director of Rosenthal since 1997 and the sole managing director
of Rosenthal since September 2005. Mr. Nossol had a
significant involvement in the conversion of the Rosenthal mill
to the production of kraft pulp in 1999 and the related increase
in the mills annual production capacity to 280,000 ADMTs,
and subsequently to 310,000 ADMTs, as well as the reduction in
production costs at the mill.
David Brien, age 46, has been Vice-President, Controller
of Mercer since August 2005 and Vice-President, Finance and
Administration of Zellstoff Celgar Limited, our wholly owned
subsidiary that operates the Celgar mill, since February 2005.
Mr. Brien was formerly the Chief Financial Officer of
Celgar from September 2001 through to February 2005.
Mr. Brien previously served as Senior Vice-President and
Chief Financial Officer of Crown Packaging Ltd., a corrugated
and specialty packaging company, from January 1997 to July 2001.
From 1995 to 1997, he served as the Chief Financial Officer and
Corporate Controller of Finlay Forest Industries, a newsprint
and sawmilling company that is currently owned by Abitibi
Consolidated. Mr. Brien is a member of the Institute of
Chartered Accountants in Canada.
David M. Cooper, age 52, has been Vice President of Sales
and Marketing for Europe since June 2005. Mr. Cooper
previously held a variety of senior positions around the world
in Sappi Ltd., a large global forest products group, from 1982
to 2005, including the sales and marketing of various pulp and
paper grades and the management of a manufacturing facility. He
has more than 23 years of diversified experience in the
international pulp and paper industry.
Eric X. Heine, age 42, has been Vice President of Sales
and Marketing for North America and Asia since June 2005.
Mr. Heine was previously Vice President Pulp and
International Paper Sales and Marketing for Domtar Inc., a
global pulp and paper corporation, from 1999 to 2005. He has
over 18 years of experience in the pulp and paper industry,
including developing strategic sales channels and market
partners to build corporate brands.
Werner Stüber, age 64, has been Vice President of
Technical Support and Pulp Operations since August 2005.
Mr. Stüber was previously a managing director of our
Rosenthal mill from 1996 to 2005. Mr. Stüber had a
significant involvement in the conversion of the Rosenthal mill
to the production of kraft pulp in 1999 and the related increase
in the mills annual production capacity to 280,000 ADMTs,
and subsequently to 310,000 ADMTs, as well as the reduction in
production costs at the mill.
Wolfram Ridder, age 44, was appointed Vice President of
Business Development in August 2005, prior to which he was a
managing director of Stendal, our 63.6% owned project subsidiary
that has completed construction of a new state-of-the-art NBSK
kraft pulp mill near the town of Stendal, Germany, from July
2002. Mr. Ridder was the principal assistant to our Chief
Executive Officer from November 1995 until September 2002.
Ulf Johannson, age 56, was appointed a managing director
of Stendal in July 2003. From 1996 to 2003, Mr. Johannson
was a director of Södra Cell AB, a large Swedish forestry
company, and Resident Manager of the companys Monsteras
mill. He was responsible for all large expansion projects of
Södra Cell, including with respect to the increase in the
annual production capacity at the Monsteras mill from
approximately 300,000 ADMTs to approximately 750,000 ADMTs.
We also have experienced mill managers at our Rosenthal, Celgar
and Stendal mills who have operated through multiple business
cycles in the pulp and paper industry.
Our board of directors, referred to as the Board,
meets regularly throughout the year. In addition, our
independent directors regularly meet in separate executive
sessions without any member of our management
75
present. The Lead Director presides over these meetings.
Although we do not have a formal policy with respect to
attendance of directors at our annual meetings, all directors
are encouraged and expected to attend such meetings if possible.
Our Board has developed corporate governance guidelines in
respect of: (i) the duties and responsibilities of the
Board, its committees and the officers of the Company; and
(ii) practices with respect to the holding of regular
quarterly and strategic meetings of the Board including separate
meetings of non-management directors. Our Board has established
three standing committees, the Audit Committee, the Compensation
Committee and the Governance and Nominating Committee.
Audit Committee
The Audit Committee functions pursuant to a charter adopted by
the directors. The function of the Audit Committee generally is
to meet with and review the results of the audit of our
financial statements performed by the independent public
accountants and to recommend the selection of independent public
accountants. The members of the Audit Committee are
Mr. McCartney, Mr. Witts and Mr. Lauritzen, each
of whom is independent under applicable laws and regulations and
the listing requirements of the Nasdaq National Market. Both
Mr. McCartney and Mr. Witts are chartered accountants
and Mr. McCartney is a financial expert within
the meaning of such term under the Sarbanes-Oxley Act of 2002.
The Audit Committee has established procedures for: (i) the
receipt, retention and treatment of complaints received by the
Company regarding accounting, internal accounting controls or
auditing matters; and (ii) the confidential and anonymous
submission by the Companys employees and others of
concerns regarding questionable accounting or auditing matters.
A person wishing to notify the Company of such a complaint or
concern should send a written notice thereof, marked
Private & Confidential, to the Chairman of the
Audit Committee, Mercer International Inc., c/o Suite 2840,
P.O. Box 11576, 650 West Georgia Street, Vancouver,
B.C.,V6B 4N8 Canada.
Compensation Committee
The Board has established a Compensation Committee. The
Compensation Committee is responsible for reviewing and
approving the strategy and design of the Companys
compensation, equity-based and benefits programs. The
Compensation Committee is also responsible for approving all
compensation actions relating to executive officers. The members
of the Compensation Committee are Mr. Shields,
Mr. Lauritzen and Mr. Adams, each of whom is
independent under applicable laws and regulations and the
listing requirements of the Nasdaq National Market.
Governance and Nominating Committee
Our Board has established a Governance and Nominating Committee
comprised of Mr. Shields, Mr. McCartney and
Mr. Witts, each of whom is independent under applicable
laws and regulations and the listing requirements of the Nasdaq
National Market. The purpose of the committee is to:
(i) manage the corporate governance system of the Board;
(ii) assist the Board in fulfilling its duties to meet
applicable legal and regulatory and self-regulatory business
principles and codes of best practice; (iii) assist in the
creation of a corporate culture and environment of integrity and
accountability; (iv) in conjunction with the Lead Director,
monitor the quality of the relationship between the Board and
management; (v) review management succession plans;
(vi) recommend to the Board nominees for appointment to the
Board; (vii) lead the Boards annual review of the
Chief Executive Officers performance; and (viii) set
the Boards forward meeting agenda.
Lead Director/ Deputy Chairman
Our Board appointed Mr. Shields as its Lead Director in
September 2003 and in 2006 as Deputy Chairman of the Board. The
role of the Lead Director is to provide leadership to the
non-management directors on the Board and to ensure that the
Board can operate independently of management and that directors
have an independent leadership contact. The duties of the Lead
Director include, among other
76
things: (i) ensuring that the Board has adequate resources
to support its decision-making process and ensuring that the
Board is appropriately approving strategy and supervising
managements progress against that strategy;
(ii) ensuring that the independent directors have adequate
opportunity to meet to discuss issues without management being
present; (iii) chairing meetings of directors in the
absence of the Chairman and Chief Executive Officer;
(iv) ensuring that delegated committee functions are
carried out and reported to the Board; and
(v) communicating to management, as appropriate, the
results of private discussions among outside directors and
acting as a liaison between the Board and the Chief Executive
Officer.
Code of Business Conduct and Ethics
Our board has adopted a Code of Business Conduct and Ethics that
applies to our directors and executive officers. A copy of the
code is attached as Appendix B to our proxy
statement dated and filed on August 11, 2003 with the SEC,
and a copy may be obtained without charge upon request to
Investor Relations, Mercer International Inc., Suite 2840,
P.O. Box 11576, 650 West Georgia Street, Vancouver, British
Columbia, Canada V6B 4N8 (Telephone: (604) 684-1099)
or Investor Relations, Mercer International Inc., 14900
Interurban Avenue South, Suite 282, Seattle WA, U.S.A.
98168 (Telephone: (206) 674-4639).
Section 16(a) Beneficial Ownership Reporting
Compliance
Section 16(a) of the Exchange Act requires that our
officers and directors and persons who own more than 10% of our
shares file reports of ownership and changes in ownership with
the SEC and furnish us with copies of all such reports that they
file. Based solely upon a review of the copies of these reports
received by us, and upon written representations by our
directors and officers regarding their compliance with the
applicable reporting requirements under Section 16(a) of
the Exchange Act, we believe that all of our directors and
officers, other than Mr. Ridder and Mr. Nossol, filed
all required reports under Section 16(a) in a timely manner
for the year ended December 31, 2005. Mr. Nossol and
Mr. Ridder were late in filing a Form 3 upon their
respective appointments in their current positions with the
Company.
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ITEM 11. |
EXECUTIVE COMPENSATION |
The information required by this Item 11 is incorporated by
reference from the proxy statement relating to our annual
meeting to be held in 2006, which will be filed with the SEC
within 120 days of our most recently completed fiscal year.
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ITEM 12. |
SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND
MANAGEMENT AND RELATED STOCKHOLDER MATTERS |
The information required by this Item 12 is incorporated by
reference from the proxy statement relating to our annual
meeting to be held in 2006, which will be filed with the SEC
within 120 days of our most recently completed fiscal year.
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ITEM 13. |
CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS |
The information required by this Item 13 is incorporated by
reference from the proxy statement relating to our annual
meeting to be held in 2006, which will be filed with the SEC
within 120 days of our most recently completed fiscal year.
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ITEM 14. |
PRINCIPAL ACCOUNTING FEES AND SERVICES |
The information required by this Item 14 is incorporated by
reference from the proxy statement relating to our annual
meeting to be held in 2006, which will be filed with the SEC
within 120 days of our most recently completed fiscal year.
77
PART IV
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ITEM 15. |
EXHIBITS, FINANCIAL STATEMENT SCHEDULES |
(a) (1) Financial Statements
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Page | |
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Independent Auditors Report
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80 |
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Consolidated Balance Sheets
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81 |
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Consolidated Statements of Operations
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82 |
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Consolidated Statements of Comprehensive Income (Loss)
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83 |
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Consolidated Statements of Changes in Shareholders Equity
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84 |
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Consolidated Statements of Cash Flows
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85 |
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Notes to the Consolidated Financial Statements
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86 |
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(2) List of Exhibits
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1 |
.1 |
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Underwriting Agreement dated February 8, 2005 between
Mercer International Inc. and RBC Capital Markets Corporation,
on behalf of itself and CIBC World Markets Corp., Raymond
James & Associates, Inc. and D.A. Davidson &
Co. Incorporated by reference from Form 8-K dated
February 10, 2005. |
|
1 |
.2 |
|
Underwriting Agreement dated February 8, 2005 among Mercer
International Inc. and RBC Capital Markets Corporation and
Credit Suisse First Boston LLC, on behalf of themselves and CIBC
World Markets Corp. Incorporated by reference from Form 8-K
dated February 10, 2005. |
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2 |
.1 |
|
Agreement and Plan of Merger among Mercer International Inc.,
Mercer International Regco Inc. and Mercer Delaware Inc. dated
December 14, 2005. Incorporated by reference to the Proxy
Statement/ Prospectus filed on December 15, 2005. |
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3 |
.1 |
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Articles of Incorporation of the Company, as amended.
Incorporated by reference from Form 8-A dated March 1,
2006. |
|
3 |
.2 |
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Bylaws of the Company. Incorporated by reference from
Form 8-A dated March 1, 2006. |
|
4 |
.1 |
|
Indenture dated as of October 10, 2003 between Mercer
International Inc. and Wells Fargo Bank Minnesota, N.A.
Incorporated by reference from Form 8-K dated
October 15, 2003. |
|
4 |
.2 |
|
First Supplemental Indenture dated as of March 1, 2006 to
Indenture dated as of October 10, 2003 among Mercer
International Inc., Mercer International Regco Inc. and Wells
Fargo Bank, N.A. |
|
4 |
.3 |
|
Indenture dated as of December 10, 2004 between Mercer
International Inc. and Wells Fargo Bank, N.A. Incorporated by
reference from Form S-3 filed December 10, 2004. |
|
4 |
.4 |
|
First Supplemental Indenture dated February 14, 2005 to
Indenture dated December 10, 2004 between Mercer
International Inc. and Wells Fargo Bank, N.A. Incorporated by
reference from Form 8-K dated February 17, 2005. |
|
4 |
.5 |
|
Registration Rights Agreement dated November 22, 2004
between Mercer International Inc. and KPMG Inc. Incorporated by
reference from Form 8-K dated November 23, 2004. |
|
4 |
.6 |
|
Registration Rights Agreement dated February 10, 2005
between Mercer International Inc. and Royal Bank of Canada.
Incorporated by reference to Form 8-K/A dated June 3,
2005. |
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4 |
.7 |
|
Amendment to Registration Rights Agreement dated May 30,
2005 between Mercer International Inc. and KPMG Inc.
Incorporated by reference to Form 8-K/A dated June 3,
2005. |
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4 |
.8 |
|
Amendment to Registration Rights Agreement dated May 30,
2005 between Mercer International Inc. and Royal Bank of Canada.
Incorporated by reference to Form 8-K/A dated June 3,
2005. |
|
10 |
.1 |
|
Amended and Restated 1992 Stock Option Plan. Incorporated by
reference from Form S-8 dated March 2, 2000. |
|
10 |
.2* |
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2002 Employee Incentive Bonus Plan. |
|
10 |
.3* |
|
Purchase Agreement between Sihl and Mercer International Inc.
dated December 14, 2001 relating to the acquisition of
Landqart AG. |
78
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10 |
.4 |
|
Project Financing Facility Agreement dated August 26, 2002
between Zellstoff Stendal GmbH and Bayerische Hypo-und
Vereinsbank AG. Incorporated by reference from Form 8-K
dated September 10, 2002. |
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10 |
.5 |
|
Shareholders Undertaking Agreement dated August 26,
2002 among Mercer International Inc., Stendal Pulp Holdings
GmbH, RWE Industrie-Lösungen GmbH, AIG Altmark Industrie AG
and FAHR Beteiligungen AG and Zellstoff Stendal GmbH and
Bayerische Hypo-und Vereinsbank AG. Incorporated by reference
from Form 8-K dated September 10, 2002. |
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10 |
.6* |
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Shareholders Agreement dated August 26, 2002 among
Zellstoff Stendal GmbH, Stendal Pulp Holdings GmbH, RWE
Industrie-Lösungen GmbH and FAHR Beteiligungen AG. |
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10 |
.7* |
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Contract for the Engineering, Design, Procurement, Construction,
Erection and Start-Up of a Kraft Pulp Mill between Zellstoff
Stendal GmbH and RWE Industrie-Lösungen GmbH dated
August 26, 2002. Certain non-public information has been
omitted from the appendices to Exhibit 10.16 pursuant to a
request for confidential treatment filed with the SEC. Such
non-public information was filed with the SEC on a confidential
basis. The SEC approved the request for confidential treatment
in January 2004. |
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10 |
.8* |
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Purchase and Sale Agreement dated December 30, 2002 between
Equitable Industries Limited Partnership and Mercer
International Inc. relating to the sale of Landqart AG. |
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10 |
.9* |
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Form of Trustees Indemnity Agreement between Mercer
International Inc. and its Trustees. |
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10 |
.10 |
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Employment Agreement dated for reference August 7, 2003
between Mercer International Inc. and David Gandossi.
Incorporated by reference from Form 8-K dated
August 11, 2003. |
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10 |
.11* |
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English translation of Refinancing Agreement dated
December 12, 2003 between European Investment Bank and
Zellstoff Stendal GmbH. |
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10 |
.12 |
|
Employment Agreement effective as of April 28, 2004 between
Mercer International Inc. and Jimmy S.H. Lee. Incorporated by
reference from Form 8-K dated April 28, 2004. |
|
10 |
.13 |
|
2004 Stock Incentive Plan. Incorporated by reference from
Form S-8 dated June 15, 2004. |
|
10 |
.14 |
|
Asset Purchase Agreement by and among Mercer International Inc.,
0706906 B.C. Ltd. and KPMG Inc., as receiver of all of the
assets and undertakings of Stone Venepal (Celgar) Pulp Inc.
dated November 22, 2004. Incorporated by reference from
Form 8-K dated November 23, 2004. |
|
10 |
.15 |
|
Revolving Credit Facility Agreement dated February 9, 2005
among D&Z Holding GmbH, Zellstoff-und Papierfabrik Rosenthal
GmbH & Co. KG, ZPR Beteiligungs GmbH and Bayerische
Hypo-und Vereinsbank AG. Incorporated by reference from
Form 8-K dated February 17, 2005. |
|
10 |
.16 |
|
Shareholders Undertaking Agreement dated February 9,
2005 relating to Revolving Credit Facility Agreement.
Incorporated by reference from Form 8-K dated
February 17, 2005. |
|
10 |
.17 |
|
First Amended and Restated Operating Credit Agreement dated for
reference February 11, 2005 among Zellstoff Celgar Limited
Partnership, Royal Bank of Canada and HSBC Bank Canada. |
|
21 |
|
|
List of Subsidiaries of Registrant. |
|
23 |
.1 |
|
Independent Auditors Consent of Deloitte & Touche
LLP. |
|
31 |
.1 |
|
Section 302 Certificate of Chief Executive Officer. |
|
31 |
.2 |
|
Section 302 Certificate of Chief Financial Officer. |
|
32 |
.1** |
|
Section 906 Certificate of Chief Executive Officer. |
|
32 |
.2** |
|
Section 906 Certificate of Chief Financial Officer. |
|
|
* |
Filed in Form 10-K for prior years. |
|
** |
In accordance with Release 33-8212 of the Commission, these
Certifications: (i) are furnished to the
Commission and are not filed for the purposes of
liability under the Securities Exchange Act of 1934, as amended;
and (ii) are not to be subject to automatic incorporation
by reference into any of the Companys registration
statements filed under the Securities Act of 1933, as amended
for the purposes of liability thereunder or any offering
memorandum, unless the Company specifically incorporates them by
reference therein. |
79
REPORT OF INDEPENDENT REGISTERED CHARTERED ACCOUNTANTS
To the Directors and Shareholders of
Mercer International Inc.
We have audited the accompanying consolidated balance sheets of
Mercer International Inc. and subsidiaries (the
Company) as of December 31, 2005 and 2004, and
the related consolidated statements of operations, comprehensive
(loss) income, changes in shareholders equity, and cash
flows for each of the three years in the period ended
December 31, 2005. These financial statements are the
responsibility of the Companys management. Our
responsibility is to express an opinion on these financial
statements based on our audits.
We conducted our audits in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are
free of material misstatement. An audit includes examining, on a
test basis, evidence supporting the amounts and disclosures in
the financial statements. An audit also includes assessing the
accounting principles used and significant estimates made by
management, as well as evaluating the overall financial
statement presentation. We believe that our audits provide a
reasonable basis for our opinion.
In our opinion, such consolidated financial statements present
fairly, in all material respects, the financial position of the
Company as of December 31, 2005 and 2004, and the results
of their operations and their cash flows for each of the three
years in the period ended December 31, 2005 in conformity
with accounting principles generally accepted in the United
States of America.
We have also audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
effectiveness of the Companys internal control over
financial reporting as of December 31, 2005, based on the
criteria established in Internal Control Integrated
Framework issued by the Committee of Sponsoring Organizations of
the Treadway Commission and our report dated March 15, 2006
expressed an unqualified opinion on managements assessment
of the effectiveness of the Companys internal control over
financial reporting and an unqualified opinion on the
effectiveness of the Companys internal control over
financial reporting.
/s/ Deloitte & Touche LLP
Vancouver, British Columbia, Canada
March 15, 2006
80
MERCER INTERNATIONAL INC.
CONSOLIDATED BALANCE SHEETS
December 31, 2005 and 2004
(In Thousands of Euros)
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
ASSETS
|
|
|
|
|
|
|
|
|
Current Assets
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents (Note 3)
|
|
|
83,547 |
|
|
|
49,568 |
|
|
Cash restricted (Note 3)
|
|
|
7,039 |
|
|
|
45,295 |
|
|
Receivables (Note 5)
|
|
|
74,315 |
|
|
|
54,687 |
|
|
Inventories (Note 6)
|
|
|
81,147 |
|
|
|
52,898 |
|
|
Prepaid expenses and other
|
|
|
5,474 |
|
|
|
4,961 |
|
|
|
|
|
|
|
|
Total current assets
|
|
|
251,522 |
|
|
|
207,409 |
|
Long-Term Assets
|
|
|
|
|
|
|
|
|
|
Cash restricted (Note 3)
|
|
|
24,573 |
|
|
|
47,538 |
|
|
Property, plant and equipment (Note 7)
|
|
|
1,024,662 |
|
|
|
936,035 |
|
|
Investments (Note 4)
|
|
|
6,314 |
|
|
|
5,079 |
|
|
Deferred note issuance and other costs
|
|
|
8,364 |
|
|
|
5,069 |
|
|
Deferred income tax (Note 12)
|
|
|
78,381 |
|
|
|
54,519 |
|
|
|
|
|
|
|
|
|
|
|
1,142,294 |
|
|
|
1,048,240 |
|
|
|
|
|
|
|
|
Total assets
|
|
|
1,393,816 |
|
|
|
1,255,649 |
|
|
|
|
|
|
|
|
LIABILITIES
|
|
|
|
|
|
|
|
|
Current Liabilities
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued expenses (Note 8)
|
|
|
111,513 |
|
|
|
56,542 |
|
|
Construction costs payable
|
|
|
1,213 |
|
|
|
65,436 |
|
|
Debt, current portion (Note 9)
|
|
|
27,601 |
|
|
|
107,090 |
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
140,327 |
|
|
|
229,068 |
|
Long-Term Liabilities
|
|
|
|
|
|
|
|
|
|
Debt, less current portion (Note 10)
|
|
|
922,619 |
|
|
|
777,272 |
|
|
Unrealized foreign exchange rate derivative losses (Note 17)
|
|
|
61,979 |
|
|
|
|
|
|
Unrealized interest rate derivative loss (Note 17)
|
|
|
78,646 |
|
|
|
75,471 |
|
|
Pension and other post-retirement benefit obligations
(Note 11)
|
|
|
17,113 |
|
|
|
285 |
|
|
Capital leases and other
|
|
|
9,945 |
|
|
|
8,750 |
|
|
Deferred income tax (Note 12)
|
|
|
14,444 |
|
|
|
2,062 |
|
|
|
|
|
|
|
|
|
|
|
1,104,746 |
|
|
|
863,840 |
|
|
|
|
|
|
|
|
Total liabilities
|
|
|
1,245,073 |
|
|
|
1,092,908 |
|
Minority Interest
|
|
|
|
|
|
|
|
|
Commitments and Contingencies (Note 19)
|
|
|
|
|
|
|
|
|
Subsequent Events (Note 21)
|
|
|
|
|
|
|
|
|
|
SHAREHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
Preferred shares, no par value; 50,000,000 authorized and
issuable in series
|
|
|
|
|
|
|
|
|
|
Series A, 500,000 authorized, none issued and outstanding
|
|
|
|
|
|
|
|
|
|
Series B, 3,500,000 authorized, none issued and outstanding
|
|
|
|
|
|
|
|
|
Shares of beneficial interest, U.S.$1 par value; unlimited
authorized; 33,169,760 issued and outstanding at
December 31, 2005 and 18,074,229 at December 31, 2004
|
|
|
181,586 |
|
|
|
83,397 |
|
Additional paid-in capital, stock options
|
|
|
14 |
|
|
|
14 |
|
(Deficit) retained earnings
|
|
|
(47,970 |
) |
|
|
69,176 |
|
Accumulated other comprehensive income
|
|
|
15,113 |
|
|
|
10,154 |
|
|
|
|
|
|
|
|
Total shareholders equity
|
|
|
148,743 |
|
|
|
162,741 |
|
|
|
|
|
|
|
|
Total liabilities and shareholders equity
|
|
|
1,393,816 |
|
|
|
1,255,649 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
81
MERCER INTERNATIONAL INC.
CONSOLIDATED STATEMENTS OF OPERATIONS
For the Years Ended December 31, 2005, 2004 and 2003
(In Thousands of Euros, Except Per Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Revenues
|
|
|
513,908 |
|
|
|
237,212 |
|
|
|
185,708 |
|
Costs and expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales
|
|
|
484,425 |
|
|
|
221,595 |
|
|
|
171,192 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
29,483 |
|
|
|
15,617 |
|
|
|
14,516 |
|
General and administrative expenses
|
|
|
(30,431 |
) |
|
|
(26,920 |
) |
|
|
(18,973 |
) |
Sale (purchase) of emission allowances
|
|
|
17,292 |
|
|
|
|
|
|
|
|
|
Impairment of capital assets
|
|
|
|
|
|
|
(6,000 |
) |
|
|
|
|
Flooding losses and expenses, less grant income
|
|
|
|
|
|
|
(669 |
) |
|
|
957 |
|
Settlement expenses
|
|
|
|
|
|
|
|
|
|
|
(1,041 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
16,344 |
|
|
|
(17,972 |
) |
|
|
(4,541 |
) |
|
|
|
|
|
|
|
|
|
|
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
(86,860 |
) |
|
|
(23,749 |
) |
|
|
(11,523 |
) |
|
Investment income
|
|
|
2,467 |
|
|
|
2,948 |
|
|
|
1,653 |
|
|
Unrealized foreign exchange loss on debt
|
|
|
(4,156 |
) |
|
|
|
|
|
|
|
|
|
Realized (loss) gain on derivative financial instruments
|
|
|
(2,455 |
) |
|
|
44,467 |
|
|
|
29,321 |
|
|
Unrealized loss on derivative financial instruments
|
|
|
(69,308 |
) |
|
|
(32,331 |
) |
|
|
(13,153 |
) |
|
Impairment of investments
|
|
|
(1,699 |
) |
|
|
|
|
|
|
(2,255 |
) |
|
Impairment of available-for-sale securities
|
|
|
|
|
|
|
|
|
|
|
(5,570 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Total other expense
|
|
|
(162,011 |
) |
|
|
(8,665 |
) |
|
|
(1,527 |
) |
|
|
|
|
|
|
|
|
|
|
Loss before income taxes and minority interest
|
|
|
(145,667 |
) |
|
|
(26,637 |
) |
|
|
(6,068 |
) |
Income tax (provision) benefit (Note 12)
|
|
|
10,847 |
|
|
|
44,163 |
|
|
|
(3,172 |
) |
|
|
|
|
|
|
|
|
|
|
|
(Loss) income before minority interest
|
|
|
(134,820 |
) |
|
|
17,526 |
|
|
|
(9,240 |
) |
Minority interest
|
|
|
17,674 |
|
|
|
2,454 |
|
|
|
5,647 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income
|
|
|
(117,146 |
) |
|
|
19,980 |
|
|
|
(3,593 |
) |
|
|
|
|
|
|
|
|
|
|
Net (loss) income per share (Note 15)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
(3.75 |
) |
|
|
1.15 |
|
|
|
(0.21 |
) |
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
|
(3.75 |
) |
|
|
0.89 |
|
|
|
(0.21 |
) |
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
82
MERCER INTERNATIONAL INC.
CONSOLIDATED STATEMENTS OF COMPREHENSIVE (LOSS) INCOME
For the Years Ended December 31, 2005, 2004 and 2003
(In Thousands of Euros)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Net (loss) income
|
|
|
(117,146 |
) |
|
|
19,980 |
|
|
|
(3,593 |
) |
|
|
|
|
|
|
|
|
|
|
Other comprehensive income (loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation adjustment
|
|
|
5,156 |
|
|
|
4,467 |
|
|
|
2,501 |
|
|
Pension plan additional minimum liability
|
|
|
(331 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized gains (losses) on securities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized holding gains (losses) arising during the year
|
|
|
134 |
|
|
|
390 |
|
|
|
(201 |
) |
|
|
Reclassification adjustment for losses included in net loss
|
|
|
|
|
|
|
|
|
|
|
2,293 |
|
|
|
Reclassification adjustment for other than temporary decline in
value
|
|
|
|
|
|
|
|
|
|
|
5,519 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
134 |
|
|
|
390 |
|
|
|
7,611 |
|
|
|
|
|
|
|
|
|
|
|
Other comprehensive income
|
|
|
4,959 |
|
|
|
4,857 |
|
|
|
10,112 |
|
|
|
|
|
|
|
|
|
|
|
Comprehensive (loss) income
|
|
|
(112,187 |
) |
|
|
24,837 |
|
|
|
6,519 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
83
MERCER INTERNATIONAL INC.
CONSOLIDATED STATEMENTS OF CHANGES IN SHAREHOLDERS
EQUITY
For the Years Ended December 31, 2005, 2004 and 2003
(In Thousands of Euros)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Shares of Beneficial Interest | |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
Accumulated Other Comprehensive Income (Loss) |
|
|
|
|
|
|
|
Amount | |
Additional | |
|
|
|
|
|
|
|
|
|
|
|
Paid in | |
Paid-in | |
|
|
|
Foreign | |
Pension Plan | |
Unrealized | |
|
|
|
|
|
|
|
|
Excess of | |
Capital, | |
|
Retained | |
|
Currency | |
Additional | |
Gains | |
|
|
|
|
|
|
Number | |
|
Par | |
|
Par | |
Stock | |
|
Earnings | |
|
Translation | |
Minimum | |
(Losses) on | |
|
|
|
Shareholders | |
|
|
of Shares | |
|
Value | |
|
Value | |
Options | |
|
(Deficit) | |
|
Adjustments | |
Liability | |
Securities | |
|
Total | |
|
Equity | |
|
|
| |
|
| |
|
| |
| |
|
| |
|
| |
| |
| |
|
| |
|
| |
Balance at December 31, 2002
|
|
|
16,874,899 |
|
|
|
12,851 |
|
|
|
64,144 |
|
|
|
|
|
|
52,789 |
|
|
|
3,491 |
|
|
|
|
|
(8,306 |
) |
|
|
(4,815 |
) |
|
|
124,969 |
|
Shares issued on exercise of stock options
|
|
|
225,000 |
|
|
|
202 |
|
|
|
942 |
|
|
(231 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
913 |
|
Granting of stock options
|
|
|
|
|
|
|
|
|
|
|
|
|
|
454 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
454 |
|
Net loss
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,593 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,593 |
) |
Other comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,501 |
|
|
|
|
|
7,611 |
|
|
|
10,112 |
|
|
|
10,112 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2003
|
|
|
17,099,899 |
|
|
|
13,053 |
|
|
|
65,086 |
|
|
223 |
|
|
|
49,196 |
|
|
|
5,992 |
|
|
|
|
|
(695 |
) |
|
|
5,297 |
|
|
|
132,855 |
|
Shares issued on exercise of stock options
|
|
|
934,330 |
|
|
|
743 |
|
|
|
4,241 |
|
|
(209 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,775 |
|
Shares issued on grants of restricted stock
|
|
|
40,000 |
|
|
|
40 |
|
|
|
234 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
274 |
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,980 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,980 |
|
Other comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,467 |
|
|
|
|
|
390 |
|
|
|
4,857 |
|
|
|
4,857 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2004
|
|
|
18,074,229 |
|
|
|
13,836 |
|
|
|
69,561 |
|
|
14 |
|
|
|
69,176 |
|
|
|
10,459 |
|
|
|
|
|
(305 |
) |
|
|
10,154 |
|
|
|
162,741 |
|
Shares issued on equity offering
|
|
|
10,768,700 |
|
|
|
8,275 |
|
|
|
58,370 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
66,645 |
|
Shares issued on acquisition of Celgar
|
|
|
4,210,526 |
|
|
|
3,244 |
|
|
|
27,570 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
30,814 |
|
Shares issued on grants of restricted stock
|
|
|
115,685 |
|
|
|
93 |
|
|
|
637 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
730 |
|
Net loss
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(117,146 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(117,146 |
) |
Other comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5,156 |
|
|
(331 |
) |
|
134 |
|
|
|
4,959 |
|
|
|
4,959 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2005
|
|
|
33,169,140 |
|
|
|
25,448 |
|
|
|
156,138 |
|
|
14 |
|
|
|
(47,970 |
) |
|
|
15,615 |
|
|
(331 |
) |
|
(171 |
) |
|
|
15,113 |
|
|
|
148,743 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
84
MERCER INTERNATIONAL INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
For the Years Ended December 31, 2005, 2004 and 2003
(In Thousands of Euros)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Cash Flows from Operating Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income
|
|
|
(117,146 |
) |
|
|
19,980 |
|
|
|
(3,593 |
) |
|
Adjustments to reconcile net loss to cash flows from operating
activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized losses on derivatives
|
|
|
69,308 |
|
|
|
32,331 |
|
|
|
13,042 |
|
|
|
Unrealized foreign exchange loss on debt
|
|
|
4,156 |
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization
|
|
|
53,704 |
|
|
|
29,479 |
|
|
|
24,105 |
|
|
|
Impairment of investments
|
|
|
1,699 |
|
|
|
|
|
|
|
7,825 |
|
|
|
Minority interest
|
|
|
(17,674 |
) |
|
|
(2,454 |
) |
|
|
(5,647 |
) |
|
|
Loss from equity investee
|
|
|
|
|
|
|
284 |
|
|
|
1,676 |
|
|
|
Deferred income taxes
|
|
|
(11,480 |
) |
|
|
(42,476 |
) |
|
|
|
|
|
|
Stock compensation expense
|
|
|
441 |
|
|
|
735 |
|
|
|
454 |
|
|
|
Impairment of assets
|
|
|
|
|
|
|
6,000 |
|
|
|
|
|
|
|
Other
|
|
|
1,945 |
|
|
|
(307 |
) |
|
|
|
|
|
|
Changes in current assets and liabilities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Receivables
|
|
|
(18,810 |
) |
|
|
(21,659 |
) |
|
|
(1,650 |
) |
|
|
|
Inventories
|
|
|
(4,150 |
) |
|
|
(28,989 |
) |
|
|
(7,534 |
) |
|
|
|
Accounts payable and accrued expenses
|
|
|
50,304 |
|
|
|
17,320 |
|
|
|
1,082 |
|
|
|
|
Other
|
|
|
(959 |
) |
|
|
(638 |
) |
|
|
1,680 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash from operating activities
|
|
|
11,338 |
|
|
|
9,606 |
|
|
|
31,440 |
|
Cash Flows from (used in) Investing Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash restricted
|
|
|
61,221 |
|
|
|
(33,466 |
) |
|
|
(11,113 |
) |
|
Purchase of property, plant and equipment
|
|
|
(21,987 |
) |
|
|
(322,219 |
) |
|
|
(410,168 |
) |
|
Acquisition of Celgar pulp mill
|
|
|
(146,608 |
) |
|
|
|
|
|
|
|
|
|
Purchases of available-for-sale securities
|
|
|
(1,650 |
) |
|
|
|
|
|
|
|
|
|
Sale of properties
|
|
|
857 |
|
|
|
115 |
|
|
|
48 |
|
|
Sale of available-for-sale securities
|
|
|
|
|
|
|
1,161 |
|
|
|
6,408 |
|
|
Deferred acquisition costs
|
|
|
|
|
|
|
(770 |
) |
|
|
|
|
|
Advances to equity method investments
|
|
|
|
|
|
|
(2,071 |
) |
|
|
|
|
|
Other
|
|
|
|
|
|
|
|
|
|
|
342 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities
|
|
|
(108,167 |
) |
|
|
(357,250 |
) |
|
|
(414,483 |
) |
Cash Flows from (used in) Financing Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Decrease) increase in construction costs payable
|
|
|
(64,223 |
) |
|
|
22,680 |
|
|
|
19,347 |
|
|
Proceeds from borrowings of notes payable and debt
|
|
|
313,118 |
|
|
|
237,000 |
|
|
|
367,588 |
|
|
Proceeds from minority shareholders
|
|
|
5,463 |
|
|
|
|
|
|
|
|
|
|
Repayment of notes payable and debt
|
|
|
(272,391 |
) |
|
|
(21,992 |
) |
|
|
(68,581 |
) |
|
Repayment of capital lease obligations
|
|
|
(6,411 |
) |
|
|
(1,970 |
) |
|
|
(1,011 |
) |
|
Proceeds from investment grants
|
|
|
84,694 |
|
|
|
103,574 |
|
|
|
84,911 |
|
|
Issuance of shares of beneficial interest
|
|
|
66,645 |
|
|
|
4,241 |
|
|
|
913 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash from financing activities
|
|
|
126,895 |
|
|
|
343,533 |
|
|
|
403,167 |
|
Effect of exchange rate changes on cash and cash equivalents
|
|
|
3,913 |
|
|
|
1,686 |
|
|
|
1,608 |
|
|
|
|
|
|
|
|
|
|
|
Net (decrease) increase in cash and cash equivalents
|
|
|
33,979 |
|
|
|
(2,425 |
) |
|
|
21,732 |
|
Cash and cash equivalents, beginning of year
|
|
|
49,568 |
|
|
|
51,993 |
|
|
|
30,261 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of year
|
|
|
83,547 |
|
|
|
49,568 |
|
|
|
51,993 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
85
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(In Thousands of Euros, Except Per Share Data)
|
|
Note 1. |
The Company and Summary of Significant Accounting Policies |
Mercer International Inc. is a business trust organized under
the laws of the State of Washington, U.S. Under Washington
law, shareholders of a business trust have the same limited
liability as shareholders of a corporation (see Note 21).
Mercer International Inc. and its subsidiaries (the
Company) produces and markets pulp and paper products. The
amounts in the notes are rounded to the nearest thousand of
Euros except for the share and per share amounts.
Basis of Presentation
The consolidated financial statements include the accounts of
the Company and investees in which the Company exercises control
(see Note 4). Significant intercompany accounts and
transactions have been eliminated.
Estimates
The preparation of financial statements and related disclosures
in conformity with accounting principles generally accepted in
the United States of America requires management to make
estimates and assumptions that affect the amounts reported in
the financial statements and accompanying notes. Estimates are
used for, but not limited to, the accounting for doubtful
accounts, depreciation and amortization, asset impairments,
derivative financial instruments, environmental conservation,
allocation of purchase price of acquisitions, asset retirement
obligations, pensions and post-retirement benefit obligations,
income taxes, and contingencies. Actual results could differ
from these estimates.
Cash and Cash Equivalents
Cash and cash equivalents includes cash held in bank accounts
and highly liquid money market investments with original
maturities of three months or less.
Investments
Trading securities, consisting of marketable securities, are
classified as current investments and are reported at fair
values with realized gains or losses and unrealized holding
gains or losses included in the results of operations.
Investments in entities where the Company has equity investments
in publicly traded companies in which it has less than 20% of
the voting interest and in which it does not exercise
significant influence. These securities are classified as
available-for-sale securities and reported as long-term
investments at fair values; based upon quoted market prices,
with the unrealized gains or losses included as a separate
component of shareholders equity, until realized. If a
loss in value in available-for-sale securities is considered to
be other than temporary, the loss is recognized in the
determination of net income.
The cost of all securities sold is based on the specific
identification method to determine realized gains or losses.
Investments in entities where the Company owns between 20% and
50% of the voting interest, and in which the Company exercises
significant influence are accounted for using the equity method.
Under this method, the investment is initially recorded at cost
then reduced by dividends and increased or decreased by the
Companys proportionate share of the investees net
earnings or loss. The amount of earnings or losses from equity
investees is included in other investment income.
86
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Inventories
Inventories of pulp, paper and logs are valued at the lower of
average cost and net realizable value. Other materials and
supplies are valued at the lower of average cost and replacement
cost.
Property, Plant and Equipment
Property, plant and equipment is stated at cost less accumulated
depreciation. Depreciation of buildings and production equipment
is based on the estimated useful lives of the assets and is
computed using the straight-line method. Buildings are
depreciated over 10 to 50 years and production and other
equipment primarily over 25 years. Repairs and maintenance
are charged to operations as incurred. Expenditures for new
facilities and those expenditures that substantially increase
the useful lives of existing property, plant and equipment are
capitalized, as well as interest costs associated with major
capital projects until ready for their intended use.
The Company reviews its long-lived assets for impairment
whenever events or changes in circumstances indicate that the
carrying value of such assets may not be recoverable. To
determine recoverability, the Company compares the carrying
value of the assets to the estimated future undiscounted cash
flows. Measurement of an impairment loss for long-lived assets
held for use is based on the fair value of the asset.
The Company provides for asset retirement obligations when there
are legislated or contractual bases for those obligations.
Obligations are capitalized and amortized over the remaining
useful life of the related operations.
Government Grants
The Company records investment grants from federal and state
governments when they are received. Grants related to assets are
government grants whose primary condition is that the company
qualifying for them should purchase, construct or otherwise
acquire long-term assets. Secondary conditions may also be
attached restricting the type or location of the assets and/or
other conditions must be met. Grants related to assets, when
received, are deducted from the asset costs. Grants related to
income are government grants which are either unconditional or
related to the Companys normal business operations, and
are reported as a reduction of related expenses when received.
Deferred Note Issuance Costs
Note issuance costs are deferred and amortized as a component of
expenses over the term of the related debt instrument.
Pensions
Celgar has a defined benefit pension plan for its salaried
employees which is funded, trusteed and non-contributory. The
cost of the benefits earned by the salaried employees is
determined using the projected benefit method pro rated on
services. The pension expense reflects the current service cost,
the interest on the unfunded liability and the amortization over
the estimated average remaining service life of the employees of
(i) the unfunded liability and (ii) experience gains
or losses.
With respect to the pensions of its hourly-paid employees, who
are covered by a multi-employer pension plan, Celgar charges its
contributions to this plan against earnings.
87
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Foreign Operations and Currency Translation
The Company translates foreign assets and liabilities of its
subsidiaries, other than those denominated in Euros, at the rate
of exchange at the balance sheet date. Revenues and expenses are
translated at the average rate of exchange throughout the year.
Gains or losses from these translations are reported as a
separate component of other comprehensive income (loss), until
all of the investment in the subsidiaries is sold or liquidated.
The translation adjustments do not recognize the effect of
income tax because the Company expects to reinvest the amounts
indefinitely in operations.
Transaction gains and losses that arise from exchange rate
fluctuations on transactions denominated in a currency other
than the local functional currency, other than those exchange
rate fluctuations on foreign denominated debt, are included in
General and administrative expenses in the statement
of operations, which amounted to
(2,624),
785 and
(1,664) for the
years ended December 31, 2005, 2004 and 2003, respectively.
Revenue and Related Cost Recognition
The Company recognizes revenue from product sales,
transportation and other when persuasive evidence of an
arrangement exists, the sales price is fixed or determinable,
title of ownership and risk of loss have passed to the customer
and collectibility is reasonably assured. Sales are reported net
of discounts and allowances. Amounts charged to customers for
shipping and handling are recognized as revenue. Shipping and
handling costs incurred by the Company are included in cost of
sales.
Environmental Conservation
Liabilities for environmental conservation are recorded when it
is probable that obligations have been incurred and their fair
value can be reasonably estimated. Any potential recoveries of
such liabilities are recorded when there is an agreement with
the reimbursing entity and recovery is assessed as likely to
occur.
Stock-Based Compensation
The Company accounts for its stock-based compensation plans
under the recognition and measurement principles of APB Opinion
No. 25 (APB 25), Accounting for Stock
Issued to Employees, and related interpretations.
Restricted stock grants are recorded over the required vesting
period as compensation cost, based on the market value at the
date of the grant. The following table illustrates the effect on
net loss and loss per share if the Company had applied the fair
value recognition provisions of SFAS No. 123,
Accounting for Stock-Based Compensation, to
stock-based employee compensation.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Net (Loss) Income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
(117,146 |
) |
|
|
19,980 |
|
|
|
(3,593 |
) |
|
Deduct: Total stock-based employee compensation expense
determined under fair value based methods for all awards, net of
any related tax effects
|
|
|
(93 |
) |
|
|
(42 |
) |
|
|
(29 |
) |
|
Add: Reversal of stock-based compensation expense recognized
under APB Opinion No. 25
|
|
|
|
|
|
|
|
|
|
|
14 |
|
|
|
|
|
|
|
|
|
|
|
|
Pro forma
|
|
|
(117,239 |
) |
|
|
19,938 |
|
|
|
(3,608 |
) |
|
|
|
|
|
|
|
|
|
|
|
88
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Basic Income (Loss) Per Share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
(3.75 |
) |
|
|
1.15 |
|
|
|
(0.21 |
) |
|
Pro forma
|
|
|
(3.76 |
) |
|
|
1.15 |
|
|
|
(0.21 |
) |
Diluted Income (Loss) Per Share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
(3.75 |
) |
|
|
0.89 |
|
|
|
(0.21 |
) |
|
Pro forma
|
|
|
(3.76 |
) |
|
|
0.89 |
|
|
|
(0.21 |
) |
The fair value of each option granted is estimated on the grant
date using the Black Scholes Model. The assumptions used in
calculating fair value are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Risk-free interest rate
|
|
|
4.1% |
|
|
|
|
|
|
|
2.0% |
|
Expected life of the options
|
|
|
3 years |
|
|
|
|
|
|
|
3 years |
|
Expected volatility
|
|
|
50.4% |
|
|
|
|
|
|
|
32.4% |
|
Expected dividend yield
|
|
|
0.0% |
|
|
|
|
|
|
|
0.0% |
|
Taxes on Income
Income taxes are reported under SFAS No. 109,
Accounting for Income Taxes, and, accordingly,
deferred income taxes are recognized using the asset and
liability method, whereby deferred tax assets and liabilities
are recognized for the future tax consequences attributable to
differences between the financial statement carrying amounts of
existing assets and liabilities and their respective tax bases,
and operating loss and tax credit carryforwards. Valuation
allowances are provided if, after considering available
evidence, both positive and negative, it is more likely than not
that some or all of the deferred tax assets will not be realized.
Derivative Financial Instruments
The Company adopted SFAS No. 133, Accounting for
Derivative Instruments and Hedging Activities
(SFAS No. 133), effective January 1,
2001. All derivative financial instruments are marked-to-market
and any resulting unrealized gains and losses on such derivative
contracts are recorded.
The Company enters into derivative financial instruments,
including foreign currency forward contracts and swaps and
interest rate swaps, caps and forward rate agreements, to limit
exposures to changes in foreign currency exchange rates and
interest rates. These derivative instruments are not designated
as hedging instruments under SFAS No. 133 and,
accordingly, any change in their fair value is recognized in
loss (gain) on derivative financial instruments in the
consolidated statements of operations.
Income (Loss) Per Share
Basic income (loss) per share is computed by dividing income
(loss) available to common shareholders by the weighted average
number of common shares outstanding in the period. Diluted
income (loss) per share takes into consideration common shares
outstanding (computed under basic earnings per share) plus
potentially dilutive common shares. Dilutive common shares
consist of stock options, warrants and convertible notes.
Reclassifications
Certain prior year amounts in the consolidated financial
statements have been reclassified to conform to the current year
presentation.
89
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
New Accounting Standards
In December 2004, the Financial Accounting Standards Board
(FASB) issued Statement of Financial Accounting
Standards No. 123 (revised 2004), Share-Based
Payment, (SFAS 123R). SFAS 123R addresses the
requirements of an entity to measure the cost of services
received in exchange for an award of equity instruments based on
the grant-date fair value of the award. The cost of such award
will be recognized over the period during which an option holder
is required to provide services in exchange for the award. The
Company will adopt the provisions of SFAS 123R on a modified
prospective basis in the first quarter of fiscal 2006.
In June 2005, the FASB issued Statement of Financial Accounting
Standards No. 154, Accounting Changes and Error
Corrections, (SFAS 154). SFAS 154 replaces
APB Opinion No. 20, Accounting Changes, and FAS
No. 3, Reporting Accounting Changes in Interim Financial
Statements. SFAS 154 requires retrospective application
to prior periods financial statements of changes in
accounting principle. It carries forward without change the
guidance from Opinion 20 for reporting the correction of an
error in previously issued financial statements and the
accounting for changes in estimate. The provisions of
SFAS 154 will be effective for the Company in the first
quarter of fiscal 2006 and are not expected to have a current
impact on the Companys financial position or results of
operations.
In November 2004, the FASB issued SFAS No. 151,
Inventory Costs an amendment of ARB No. 43,
Chapter 4, which clarifies the accounting for abnormal
amounts of idle facility expense, freight, handling costs, and
wasted material (spoilage) and also requires that the allocation
of fixed production overhead be based on the normal capacity of
the production facilities. SFAS No. 151 is effective for
inventory costs incurred during fiscal years beginning after
June 15, 2005 and is not expected to have a material impact
on the Companys consolidated financial statements in the
first quarter of 2006.
In November 2005, the FASB issued FSP Nos.
FAS 115-1 and
124-1, The Meaning
of Other-Than-Temporary Impairment and Its Application to
Certain Investments, which addresses the determination as to
when an investment is considered impaired, whether that
impairment is other than temporary, and the measurement of an
impairment. The FSP also includes accounting considerations
subsequent to the recognition of an other-than-temporary
impairment and requires certain disclosures about unrealized
losses that have not been recognized as other-than-temporary
impairments. The guidance in the FSP amends SFAS No. 115,
Accounting for Certain Investments in Debt and Equity
Securities, SFAS No. 124, Accounting for Certain
Investments Held by Not-for-Profit Organizations, and APB
Opinion No. 18, The Equity Method of Accounting for
Investments in Common Stock. The Company has reviewed the
guidance of FSP
Nos. FAS 115-1
and 124-1 and has
determined that its practices are consistent with the FSP;
therefore, the adoption of the FSP on January 1, 2006 will
have no impact on the Companys consolidated financial
statements.
|
|
Note 2. |
Acquisition of the Celgar Mill and Related Financings |
Acquisition
On February 14, 2005, the Company completed its acquisition
of the Celgar NBSK pulp mill. The aggregate consideration for
the acquisition was
177,422, which
included 142,940
in cash, acquisition related expenditures of
3,668 and
30,814 was paid
in shares of beneficial interest of the Company. The results of
the Celgar mill are included in the consolidated statement of
operations since the acquisition date.
90
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
The allocation of the purchase price is summarized below.
|
|
|
|
|
|
Purchase price:
|
|
|
|
|
|
Cash (including defined working capital)
|
|
|
142,940 |
|
|
Equity shares of beneficial interest
|
|
|
30,814 |
|
|
Acquisition costs
|
|
|
3,668 |
|
|
|
|
|
|
|
|
177,422 |
|
|
|
|
|
Net assets acquired:
|
|
|
|
|
|
Receivables
|
|
|
32 |
|
|
Inventories
|
|
|
19,969 |
|
|
Prepaids and other assets
|
|
|
616 |
|
|
Property, plant and equipment
|
|
|
175,096 |
|
|
Accrued expenses and other liabilities
|
|
|
(4,103 |
) |
|
Pension plan and post-retirement benefits obligation
|
|
|
(14,188 |
) |
|
|
|
|
|
|
|
177,422 |
|
|
|
|
|
In October 2005, our wholly owned subsidiary, Zellstoff Celgar
Limited, received a re-assessment for real property transfer tax
payable in British Columbia, Canada, in the amount of
approximately
3.5 million
in connection with the transfer of the land where the Celgar
mill is situated. The Company is contesting the assessment and
the amount, if any, that may be payable in connection therewith
is not yet determinable. Any additional amount paid in
connection with the re-assessment will increase the cost basis
of the assets acquired.
Pro Forma Financial Summary (Unaudited)
The following pro forma financial summary is presented as if the
acquisition of the Celgar pulp mill was completed as of
January 1, 2003. The pro forma combined results are not
necessarily indicative of the actual results that would have
occurred had the acquisition been consummated on those dates, or
of the future operations of the combined entities.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Total revenues
|
|
|
535,631 |
|
|
|
434,253 |
|
|
|
365,725 |
|
Net income (loss)
|
|
|
(125,965 |
) |
|
|
23,984 |
|
|
|
(13,977 |
) |
Income (loss) from continuing operations per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
(3.81 |
) |
|
|
0.74 |
|
|
|
(0.46 |
) |
|
Diluted
|
|
|
(3.81 |
) |
|
|
0.55 |
|
|
|
(0.46 |
) |
91
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
Note 3. |
Cash and Restricted Cash |
Cash includes an amount restricted by a lender to pay current
construction costs and long-term restricted cash for debt
service reserves as required under long-term debt agreements
(Note 1).
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Cash and cash equivalents
|
|
|
83,547 |
|
|
|
49,568 |
|
Cash, restricted
|
|
|
7,039 |
|
|
|
45,295 |
|
|
|
|
|
|
|
|
Total current cash, cash equivalents and restricted cash
|
|
|
90,586 |
|
|
|
94,863 |
|
|
|
|
|
|
|
|
Long-term cash restricted
|
|
|
24,573 |
|
|
|
47,538 |
|
|
|
|
|
|
|
|
The Company maintains cash balances in foreign financial
institutions in excess of insured limits.
Investments
Included in investments are equity securities and our investment
in Landqart AG (Landqart).
At December 31, 2002, the Company exchanged its 80%
interest in Landqart for a 49% interest in Equitable Industries
Limited Partnership (Equitable), resulting in a 39%
indirect interest in Landqart. The Company recorded this
non-monetary exchange based on the carrying value of Landqart,
resulting in no gain or loss being recorded.
In the year ended December 31, 2003, in addition to
recognition of equity losses, an impairment charge of
2,255 was taken
to reflect uncertainty about value.
In the year ended December 31, 2004, the Company increased
its investment through advances of
2,071 offset by
equity losses of
284.
In order to position Landqart as available for sale, during 2005
we acquired the remaining interest for
130 in cash plus
certain non-cash assets which had a
Nil book value.
As the interest was acquired to facilitate a sale, Landqart is
carried on a non-consolidated basis.
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Sale of pulp and paper products (net of allowance of
1,213 and
247,
respectively)
|
|
|
67,858 |
|
|
|
37,966 |
|
Value added tax
|
|
|
1,326 |
|
|
|
7,048 |
|
Other
|
|
|
5,131 |
|
|
|
4,753 |
|
Foreign exchange derivative gains
|
|
|
|
|
|
|
4,920 |
|
|
|
|
|
|
|
|
|
|
|
74,315 |
|
|
|
54,687 |
|
|
|
|
|
|
|
|
The Company reviews the collectability of receivables on a
periodic basis. The Company maintains an allowance for doubtful
accounts at an amount estimated to cover the potential losses on
the receivables. Any amounts that are determined to be
uncollectible are charged off against the allowance. The amounts
of allowance and charge-off are based on the Companys
evaluation of numerous factors, including the payment history
and financial position of the debtors. The Company does not
generally require collateral for any of its receivables.
92
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Pulp and paper
|
|
|
|
|
|
|
|
|
|
Raw materials
|
|
|
42,649 |
|
|
|
38,679 |
|
|
Work in process and finished goods
|
|
|
38,498 |
|
|
|
14,219 |
|
|
|
|
|
|
|
|
|
|
|
81,147 |
|
|
|
52,898 |
|
|
|
|
|
|
|
|
|
|
Note 7. |
Property, Plant and Equipment |
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Land
|
|
|
26,347 |
|
|
|
24,899 |
|
Buildings
|
|
|
132,694 |
|
|
|
148,062 |
|
Production and other equipment
|
|
|
1,076,195 |
|
|
|
920,360 |
|
|
|
|
|
|
|
|
|
|
|
1,235,236 |
|
|
|
1,093,321 |
|
Less: Accumulated depreciation
|
|
|
(210,574 |
) |
|
|
(157,286 |
) |
|
|
|
|
|
|
|
|
|
|
1,024,662 |
|
|
|
936,035 |
|
|
|
|
|
|
|
|
The Stendal pulp mill was substantially complete and ready for
its intended use on September 18, 2004. Effective
September 18, 2004, the Company began expensing all of the
costs, including interest, related to the mill and began
depreciating it. A depreciation period of 25 years was
established based on the expected useful life of the production
assets. Depreciation was computed using the straight-line method
in accordance with the Companys accounting policies.
In conjunction with establishing the depreciation period for the
Stendal mill, the Company also reviewed the useful life of the
Rosenthal mill, which resulted in a change in the estimate of
its useful life from an initial 15 to 25 years. The change
in estimate was reflected effective July 1, 2004. As the
Rosenthal mill had been depreciated for approximately
5 years as of July 1, 2004, the change in estimate
reflects a remaining depreciable life of approximately
20 years. The total effect of the change in estimate
resulted in a decrease of approximately
4,375 in cost of
sales, an increase in net income and an increase in basic and
diluted net income per share of
0.25 and
0.15,
respectively, for the year ended December 31, 2004.
Included in production and other equipment is equipment under
capital leases which had gross amounts of
19,804 and
16,940, and
accumulated depreciation of
9,750 and
6,686,
respectively, as at December 31, 2005 and 2004. During the
years 2005, 2004 and 2003, production and other equipment
totaling 2,864,
10,295 and
2,809,
respectively, was acquired under capital lease obligations.
93
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
Note 8. |
Accounts Payable and Accrued Expenses |
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Trade payables
|
|
|
39,594 |
|
|
|
14,592 |
|
Accounts payable and other
|
|
|
20,446 |
|
|
|
9,867 |
|
Accrued expenses
|
|
|
43,346 |
|
|
|
27,367 |
|
Derivative contracts
|
|
|
4,154 |
|
|
|
1,167 |
|
Capital leases, current portion
|
|
|
3,973 |
|
|
|
3,549 |
|
|
|
|
|
|
|
|
|
|
|
111,513 |
|
|
|
56,542 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Note payable
|
|
|
1,300 |
|
|
|
1,394 |
|
Debt, Stendal
|
|
|
25,550 |
|
|
|
90,000 |
|
Debt, current portion
|
|
|
751 |
|
|
|
15,696 |
|
|
|
|
|
|
|
|
Total current debt
|
|
|
27,601 |
|
|
|
107,090 |
|
|
|
|
|
|
|
|
The Company has a note payable to banks of
1,300 and
1,394 at
December 31, 2005 and 2004, respectively. The notes bear
interest at a rate of 5.25% as at December 31, 2005 and
December 31, 2004.
As part of the Companys total Stendal credit facility
(Note 10), the Company has secured a line of credit
specifically to finance a portion of construction costs that
will be primarily recovered by way of government grants. The
interest rate is described in Note 10 and the balance will
be extinguished upon receipt of the grants. As at
December 31, 2005,
7,000 had been
advanced to the Company, and
7,000 of
applications for grant recoveries were outstanding.
94
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Long-term debt consists of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Senior notes due February 2013, interest at 9.25% accrued and
payable semi-annually, unsecured(a)
|
|
|
261,780 |
|
|
|
|
|
Note payable to bank, interest at rates varying from 4.5% to
6.8% at December 31, 2004(b)
|
|
|
|
|
|
|
171,599 |
|
Subordinated convertible notes due October 2010, interest at
8.5% accrued and payable semi-annually(c)
|
|
|
69,667 |
|
|
|
60,940 |
|
Credit agreement with a syndicate of banks with respect to a
revolving credit facility of U.S.$30 million(d)
|
|
|
10,576 |
|
|
|
|
|
Credit agreement with bank with respect to a revolving credit
facility of
40.0 million(e)
|
|
|
|
|
|
|
|
|
Note payable to bank, interest at Euribor plus 4.5%, unsecured,
due in semi-annual installments(f)
|
|
|
|
|
|
|
7,092 |
|
Notes payable to bank, interest at 4.15% and 4.30% at
December 31, 2005(g)
|
|
|
1,196 |
|
|
|
1,367 |
|
Notes payable to bank, interest at 2.65% at December 31,
2005(h)
|
|
|
2,115 |
|
|
|
2,403 |
|
Note payable to bank, interest at three month Euribor plus 1.75%
at December 31, 2005(i)
|
|
|
636 |
|
|
|
783 |
|
|
|
|
|
|
|
|
|
|
|
345,970 |
|
|
|
244,184 |
|
Less: Current portion
|
|
|
(751 |
) |
|
|
(15,696 |
) |
|
|
|
|
|
|
|
Debt, other operations
|
|
|
345,219 |
|
|
|
228,488 |
|
|
|
|
|
|
|
|
Note payable to bank, included in a total credit facility of
827,950 to
finance the construction related to the Stendal pulp mill(j)
|
|
|
602,950 |
|
|
|
631,400 |
|
Loans payable to minority shareholders of Stendal pulp mill(k)
|
|
|
|
|
|
|
7,384 |
|
|
|
|
|
|
|
|
Debt, Stendal
|
|
|
602,950 |
|
|
|
638,784 |
|
Less: Current portion
|
|
|
(25,550 |
) |
|
|
(90,000 |
) |
|
|
|
|
|
|
|
Debt, Stendal
|
|
|
577,400 |
|
|
|
548,784 |
|
Debt, other operations
|
|
|
345,219 |
|
|
|
228,488 |
|
|
|
|
|
|
|
|
Total
|
|
|
922,619 |
|
|
|
777,272 |
|
|
|
|
|
|
|
|
95
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
As of December 31, 2005, the principal maturities of
long-term debt are as follows:
|
|
|
|
|
Matures |
|
Amount | |
|
|
| |
2006
|
|
|
26,301 |
|
2007
|
|
|
36,345 |
|
2008
|
|
|
30,071 |
|
2009
|
|
|
36,527 |
|
2010
|
|
|
109,310 |
|
Thereafter
|
|
|
710,366 |
|
|
|
|
|
|
|
|
948,920 |
|
|
|
|
|
|
|
|
|
|
Consisting of: |
|
Amount | |
|
|
| |
Debt, Stendal
|
|
|
602,950 |
|
Debt, other operations before current portion
|
|
|
345,970 |
|
|
|
|
|
|
|
|
948,920 |
|
|
|
|
|
Interest paid amounted to
46,411 in 2005,
43,581 in 2004
and 25,441 in
2003.
|
|
(a) |
Senior notes due February 2013, interest at 9.25% accrued and
payable semi-annually, unsecured. At any time prior to
February 15, 2008, the Company may redeem up to 35% of the
aggregate principal amount of notes issued under the indenture
at a redemption price of 109.25% of the principal amount of the
senior notes plus accrued and unpaid interest to the redemption
date, with the net cash proceeds of a sale of equity interests
of the Company. On or after February 15, 2009, the Company
may redeem all or a part of the notes at redemption prices
(expressed as a percentage of principal amount) equal to
104.625% for the twelve month period beginning on
February 15, 2009, 102.3125% for the twelve month period
beginning on February 15, 2010, and 100.00% beginning on
February 15, 2011 and at any time thereafter, plus accrued
and unpaid interest. |
|
(b) |
Note payable to bank, interest at rates varying from 4.5% to
6.8% at December 31, 2004, principal due in semi-annual
installments based on a percentage of the final loan amount
beginning at 2.9% to 5.3%, until the note is due on
September 30, 2013, collateralized by receivables
(amounting to
15,534 at
December 31, 2004), inventory (amounting to
13,727 at
December 31, 2004) and a subsidiarys operating pulp
mill assets with 48% and 32% principal plus interest guaranteed
by the Federal Republic of Germany and the State of Thuringia,
respectively; restricted cash amounted to
28,464 at
December 31, 2004 in connection with this borrowing;
payment of dividends by the subsidiary is permitted if certain
cash flow requirements are met. This borrowing was refinanced in
February 2005. |
|
(c) |
Subordinated convertible notes due October 2010, interest at
8.5% accrued and payable semi-annually, convertible at any time
by the holder into shares of beneficial interest of the Company
at U.S.$7.75 per share, unsecured. The Company may redeem for
cash all or a portion of these notes at any time on or after
October 15, 2008 at 100% of the principal amount of the
notes plus accrued and unpaid interest up to the redemption
date, the holders of the convertible notes will have the option
to require the Company to purchase for cash all or a portion of
the notes not previously redeemed upon a specified change of
control at a price equal to 100% of the principal sinking fund
requirements. |
|
(d) |
Credit agreement with a syndicate of banks with respect to a
revolving credit facility of U.S.$30 million. Borrowings
under the credit agreement are guaranteed by the Company, and
are secured by pulp mill inventory, and receivables. Borrowings
under the credit agreement bear interest at bankers
acceptance |
96
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
|
rate plus 2.75% (rate on amount of borrowing at
December 31, 2005 is 6.25%). The initial term of one year
(that has been extended by 90 days), which, if not renewed,
will convert to a one year term loan. |
|
(e) |
Credit agreement with bank with respect to a revolving credit
facility of
40.0 million.
Borrowings under the credit agreement are secured by pulp mill
inventory and receivables. Borrowings under the credit agreement
bear interest at Euribor plus 1.55%. |
|
(f) |
Note payable to bank, interest at Euribor plus 4.5%, unsecured,
due in semi-annual installments beginning in March 2004, due in
2013. |
|
(g) |
Notes payable to bank, interest at 4.15% and 4.30% at
December 31, 2005, secured by paper mill property,
inventory and guarantee, due in semi-annual installments
beginning in June 2005, due in December 2012. |
|
(h) |
Notes payable to bank, interest at 2.65% at December 31,
2005, secured by paper mill property and guarantee, due in
quarterly instalments beginning in December 2004, due in June
2009 and June 2013. |
|
(i) |
Note payable to bank, interest at three month Euribor plus 1.75%
at December 31, 2005 (rate on borrowing at
December 31, 2005 is 3.896%), secured by paper mill
property and guarantee, due in quarterly instalments beginning
in June 2005, due in March 2009. |
|
(j) |
Note payable to bank, included in a total credit facility of
827,950 to
finance the construction related to the Stendal pulp mill,
interest at rates varying from Euribor plus 0.90% to Euribor
plus 1.85% (rates on amounts of borrowing at December 31,
2005 range from 3.088% to 4.038%), principal due in required
installments beginning September 30, 2006 until
September 30, 2017, collateralized by the assets of the
Stendal pulp mill, and at December 31, 2005, restricted
cash amounting to
24,573, with 48%
and 32% guaranteed by the Federal Republic of Germany and the
State of Sachsen-Anhalt, respectively, of up to
586,550 of
outstanding principal balance, subject to a debt service reserve
account required to pay amounts due in the following twelve
months under the terms of credit facility; payment of dividends
is permitted if certain cash flow requirements are met. |
|
(k) |
Loans payable to minority shareholders of Stendal pulp mill,
interest at 7% payable in September 2006 then payable
semi-annually beginning March 2007, unsecured, subordinated to
all liabilities of the Stendal pulp mill, due in 2017,
17,674 and
2,454 of
Stendals net loss was applied to these loans in 2005 and
2004 due to a right of offset under German law. |
|
|
Note 11. |
Pension and Other Post-Retirement Benefit Obligations |
Included in pension and other post-retirement benefit
obligations are amounts related to our Celgar and German pulp
mills.
The Celgar mill maintains defined benefit pension and
post-retirement benefits plans for certain employees. Pension
benefits are based on employees earnings and years of service.
The pension plans are funded by contributions from the Company
based on managements best estimates.
97
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Information about the Celgar plans, in aggregate for the period
February 14, 2005 to December 31, 2005 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
|
| |
|
|
|
|
Other | |
|
|
|
|
|
|
Post-Retirement | |
|
|
|
|
|
|
Benefit | |
|
|
|
|
Pension | |
|
Obligations | |
|
Total | |
|
|
| |
|
| |
|
| |
Plan assets
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair market value, February 14, 2005
|
|
|
16,709 |
|
|
|
|
|
|
|
16,709 |
|
|
Annual return on assets
|
|
|
1,474 |
|
|
|
|
|
|
|
1,474 |
|
|
Funding contributions
|
|
|
1,325 |
|
|
|
231 |
|
|
|
1,556 |
|
|
Benefits paid
|
|
|
(855 |
) |
|
|
(231 |
) |
|
|
(1,086 |
) |
|
Foreign currency exchange rate changes
|
|
|
2,845 |
|
|
|
|
|
|
|
2,845 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
21,498 |
|
|
|
|
|
|
|
21,498 |
|
|
|
|
|
|
|
|
|
|
|
|
Accrued benefit obligation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, February 14, 2005
|
|
|
20,822 |
|
|
|
10,075 |
|
|
|
30,897 |
|
|
Current service cost
|
|
|
603 |
|
|
|
263 |
|
|
|
866 |
|
|
Interest cost
|
|
|
1,187 |
|
|
|
577 |
|
|
|
1,764 |
|
|
Benefits paid
|
|
|
(855 |
) |
|
|
(231 |
) |
|
|
(1,086 |
) |
|
Actuarial losses
|
|
|
2,826 |
|
|
|
2,586 |
|
|
|
5,412 |
|
|
Foreign currency exchange rate changes
|
|
|
3,608 |
|
|
|
1,885 |
|
|
|
5,493 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
28,191 |
|
|
|
15,155 |
|
|
|
43,346 |
|
|
|
|
|
|
|
|
|
|
|
|
Plan assets in excess of (less than) accrued benefit obligation
|
|
|
(6,693 |
) |
|
|
(15,155 |
) |
|
|
(21,848 |
) |
Unamortized actuarial losses
|
|
|
2,718 |
|
|
|
2,803 |
|
|
|
5,521 |
|
|
|
|
|
|
|
|
|
|
|
Accrued benefit asset (liability)
|
|
|
(3,975 |
) |
|
|
(12,352 |
) |
|
|
(16,327 |
)(1) |
|
|
|
|
|
|
|
|
|
|
|
Components of the net benefit cost recognized
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost
|
|
|
603 |
|
|
|
263 |
|
|
|
866 |
|
|
Interest cost
|
|
|
1,187 |
|
|
|
577 |
|
|
|
1,764 |
|
|
Expected return on plan assets
|
|
|
(1,155 |
) |
|
|
|
|
|
|
(1,155 |
) |
|
|
|
|
|
|
|
|
|
|
Net benefit costs
|
|
|
635 |
|
|
|
840 |
|
|
|
1,475 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
The total of
17.1 million
on the consolidated balance sheets also includes the minimum
pension liability of
0.3 million
and pension liabilities of approximately
0.4 million
relating to employees at our German operations. |
|
|
|
Contributions to the Celgar Plans: |
Management estimates that contributions to the Celgar plans will
be approximately
1.7 million
during 2006.
98
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
|
Asset Allocation of Celgar Funded Plans: |
|
|
|
|
|
|
|
|
|
|
|
Target | |
|
2005 | |
|
|
| |
|
| |
Equity securities
|
|
|
50 - 70% |
|
|
|
62% |
|
Debt securities
|
|
|
30 - 45% |
|
|
|
35% |
|
Cash and cash equivalents
|
|
|
0 - 10% |
|
|
|
3% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100% |
|
|
|
|
|
|
|
|
Investment Objective:
The investment objective for the Celgar plans is to sufficiently
diversify invested plan assets to maintain a reasonable level of
risk without imprudently sacrificing the return on the invested
funds. To achieve this objective, asset allocation targets have
been established by asset class as summarized above. Reviews of
the investment objectives and the independent investment
management are performed periodically.
|
|
|
Summary of Key Assumptions for the Celgar Plans: |
|
|
|
|
|
|
|
|
Dec. 31, 2005 | |
|
|
| |
Benefit Obligations
|
|
|
|
|
|
Discount Rate
|
|
|
5.00% |
|
|
Rate of Compensation Increase
|
|
|
3.00% |
|
Net Benefit Cost for Year Ended
|
|
|
|
|
|
Discount Rate
|
|
|
6.00% |
|
|
Rate of Compensation Increase
|
|
|
3.00% |
|
|
Expected Rate of Return on Plan Assets
|
|
|
7.25% |
|
Assumed Health Care Cost Trend Rate at:
|
|
|
|
|
|
Initial Health Care Cost Trend Rate
|
|
|
12.00% |
|
|
Annual Rate of Decline in Trend Rate
|
|
|
1.00% |
|
|
Ultimate Health Care Cost Trend Rate
|
|
|
5.00% |
|
A one-percentage point change in assumed health care cost trend
rate would have the following effect on the Celgar plans:
|
|
|
|
|
|
|
|
|
|
|
Dec. 31, 2005 | |
|
|
| |
|
|
1% Increase | |
|
1% Decrease | |
|
|
| |
|
| |
Effect on total service and interest rate components
|
|
|
143 |
|
|
|
(109 |
) |
Effect on post-retirement benefit obligation
|
|
|
2,020 |
|
|
|
(1,594 |
) |
The provision for current income taxes consists entirely of non
U.S. taxes for the years ended December 31, 2005, 2004
and 2003, respectively.
99
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Differences between the U.S. Federal Statutory and the
Companys effective rates are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
|
|
34% |
|
|
|
34% |
|
|
|
34% |
|
U.S. Federal statutory rates on loss from operations before
income tax and minority interest
|
|
|
49,815 |
|
|
|
9,057 |
|
|
|
2,063 |
|
Tax differential on foreign income (loss)
|
|
|
4,029 |
|
|
|
882 |
|
|
|
(66 |
) |
Valuation allowance
|
|
|
(44,571 |
) |
|
|
32,537 |
|
|
|
(1,992 |
) |
Recovery of (provision for) tax reassessments
|
|
|
|
|
|
|
1,692 |
|
|
|
(2,962 |
) |
Other
|
|
|
1,574 |
|
|
|
(5 |
) |
|
|
(215 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
10,847 |
|
|
|
44,163 |
|
|
|
(3,172 |
) |
|
|
|
|
|
|
|
|
|
|
Comprised of:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
|
(383 |
) |
|
|
1,687 |
|
|
|
(3,172 |
) |
|
Deferred
|
|
|
11,230 |
|
|
|
42,476 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10,847 |
|
|
|
44,163 |
|
|
|
(3,172 |
) |
|
|
|
|
|
|
|
|
|
|
Deferred income tax assets and liabilities are composed of the
following:
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
German tax loss carryforwards
|
|
|
55,083 |
|
|
|
29,746 |
|
Basis difference between income tax and financial reporting with
respect to operating pulp mills
|
|
|
15,747 |
|
|
|
25,775 |
|
Derivative financial instruments
|
|
|
54,080 |
|
|
|
28,601 |
|
Reserve for deferred pension liability
|
|
|
5,777 |
|
|
|
|
|
U.S. tax loss carry forwards
|
|
|
15,749 |
|
|
|
7,000 |
|
Other
|
|
|
737 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
147,173 |
|
|
|
91,122 |
|
Valuation allowance
|
|
|
(83,236 |
) |
|
|
(38,665 |
) |
|
|
|
|
|
|
|
|
Net deferred tax asset
|
|
|
63,937 |
|
|
|
52,457 |
|
|
|
|
|
|
|
|
Comprised of:
|
|
|
|
|
|
|
|
|
Deferred income tax asset
|
|
|
78,381 |
|
|
|
54,519 |
|
Deferred income tax liability
|
|
|
(14,444 |
) |
|
|
(2,062 |
) |
|
|
|
|
|
|
|
|
|
|
63,937 |
|
|
|
52,457 |
|
|
|
|
|
|
|
|
The Companys subsidiaries in Germany are the subject of
income tax audits in Germany on a continuing basis which may
result in changes to the amounts in the above table. Because of
this and other uncertainties regarding future amounts of taxable
income in Germany, Canada and the United States, the Company has
provided a valuation reserve for all of its deferred tax assets
relating to tax losses carried forward for income tax purposes.
The Companys U.S. losses carried forward amount to
approximately
46,321 at
December 31, 2005 which will expire in the tax years ending
2011 through 2025, if not used. Management believes that these
tax loss carryforwards are not likely to be utilized, under
current circumstances, and has fully reserved any resulting
potential tax benefit.
100
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
The Companys German corporate income tax losses carried
forward amount to approximately
178,505 at
December 31, 2005. Management believes that these tax loss
carryforwards are not likely to be utilized, under current
circumstances, and has fully reserved any resulting potential
tax benefit.
Income (loss) from foreign source operations amounted to
(92,043),
31,206 and
5,270 for the
years ended December 31, 2005, 2004 and 2003, respectively.
These amounts are intended to be indefinitely reinvested in
operations. A determination of any deferred tax liability for
temporary differences related to investments in foreign
subsidiaries that are essentially permanent in duration is not
practicable.
Income taxes paid amounted to
640,
16 and
309 in 2005,
2004 and 2003, respectively.
|
|
Note 13. |
Shareholders Equity |
In February 2005, the Company issued an aggregate of 4,210,526
shares of beneficial interest by way of private placement at a
price of U.S.$9.50 per share as part of the consideration for
the acquisition of the Celgar mill. In addition, in February
2005, the Company issued U.S.$310,000 of 9.25% senior unsecured
notes due 2013 and an aggregate of 10,768,700 shares of
beneficial interest at a price of U.S.$8.50 per share by way of
separate public offerings.
|
|
Note 14. |
Stock-Based Compensation |
The Company has a non-qualified stock option plan which provides
for options to be granted to officers and employees to acquire a
maximum of 3,600,000 shares of beneficial interest including
options for 130,000 shares to trustees who are not officers or
employees. During 2004, the Company adopted a stock incentive
plan which provides for options, stock appreciation rights and
restricted shares to be awarded to employees and outside
trustees to a maximum of 1,000,000 shares.
Following is a summary of the status of the plan during 2005,
2004 and 2003:
|
|
|
|
|
|
|
|
|
|
|
Number of | |
|
Weighted Average | |
|
|
Shares | |
|
Exercise Price | |
|
|
| |
|
| |
|
|
|
|
(In U.S. Dollars) | |
Outstanding at December 31, 2002
|
|
|
2,218,000 |
|
|
$ |
7.67 |
|
Granted
|
|
|
200,000 |
|
|
|
6.01 |
|
Cancelled
|
|
|
(372,500 |
) |
|
|
9.83 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2003
|
|
|
2,045,500 |
|
|
|
7.12 |
|
Exercised
|
|
|
(861,000 |
) |
|
|
6.34 |
|
Cancelled
|
|
|
(129,500 |
) |
|
|
16.68 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2004
|
|
|
1,055,000 |
|
|
|
6.58 |
|
Granted
|
|
|
130,000 |
|
|
|
7.78 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2005
|
|
|
1,185,000 |
|
|
$ |
6.71 |
|
|
|
|
|
|
|
|
101
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Following is a summary of the status of options outstanding at
December 31, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding Options | |
|
|
|
|
| |
|
|
|
|
Weighted | |
|
|
|
Exercisable Options | |
Exercise | |
|
Average | |
|
Weighted | |
|
| |
Price | |
|
Remaining | |
|
Average | |
|
|
|
Weighted Average | |
Range | |
|
Number | |
|
Contractual Life | |
|
Exercise Price | |
|
Number | |
|
Exercise Price | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(In U.S. Dollars) | |
|
|
|
|
|
|
|
|
|
(In U.S. Dollars) | |
$ |
5.65 - 6.375 |
|
|
|
920,000 |
|
|
|
4.50 |
|
|
|
6.30 |
|
|
|
886,666 |
|
|
$ |
6.32 |
|
|
8.50 |
|
|
|
135,000 |
|
|
|
1.50 |
|
|
|
8.50 |
|
|
|
135,000 |
|
|
|
8.50 |
|
|
7.30 |
|
|
|
30,000 |
|
|
|
9.50 |
|
|
|
7.30 |
|
|
|
10,000 |
|
|
|
7.30 |
|
|
7.92 |
|
|
|
100,000 |
|
|
|
9.75 |
|
|
|
7.92 |
|
|
|
33,333 |
|
|
|
7.92 |
|
|
|
Note 15. |
Net Income (Loss) Per Share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Net (loss) income from continuing operations Basic
|
|
|
(117,146 |
) |
|
|
19,980 |
|
|
|
(3,593 |
) |
Interest on convertible notes, net of tax
|
|
|
|
|
|
|
5,395 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income from continuing operations Diluted
|
|
|
(117,146 |
) |
|
|
25,375 |
|
|
|
(3,593 |
) |
|
|
|
|
|
|
|
|
|
|
Weighted average number of common shares outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
31,217,765 |
|
|
|
17,426,351 |
|
|
|
16,940,858 |
|
|
Effect of dilutive shares:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock options and awards
|
|
|
|
|
|
|
453,839 |
|
|
|
|
|
|
|
Convertible notes
|
|
|
|
|
|
|
10,645,161 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
|
31,217,765 |
|
|
|
28,525,351 |
|
|
|
16,940,858 |
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income from continuing operations per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
(3.75 |
) |
|
|
1.15 |
|
|
|
(0.21 |
) |
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
|
(3.75 |
) |
|
|
0.89 |
|
|
|
(0.21 |
) |
|
|
|
|
|
|
|
|
|
|
The calculation of diluted income (loss) per share does not
assume the exercise of stock options and awards or the
conversion of convertible notes that would have an anti-dilutive
effect on earnings per share. Stock options and awards excluded
from the calculation of diluted income (loss) per share because
they are anti-dilutive represented 213,492 and 19,891 for the
years ended December 31, 2005 and 2003, respectively.
Convertible notes excluded from the calculation of diluted
income (loss) per share because they are anti-dilutive
represented 10,645,161 and 10,645,161 for the years ended
December 31, 2005 and 2003, respectively.
|
|
Note 16. |
Business Segment Information |
The Company operates in two reportable business segments: pulp
and paper. The segments are managed separately because each
business requires different production and marketing strategies.
The results of the Celgar mill presented below are from the date
of its acquisition on February 14, 2005.
Both segments operate in industries which are cyclical in nature
and their markets are affected by fluctuations in supply and
demand in each cycle. These fluctuations have significant effect
on the cost of materials and the eventual sales prices of
products.
102
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Summarized financial information concerning the segments is
shown in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2005 | |
|
|
| |
|
|
|
|
Corporate, | |
|
|
|
|
Rosenthal | |
|
Celgar | |
|
Stendal | |
|
|
|
Other and | |
|
Consolidated | |
|
|
Pulp | |
|
Pulp | |
|
Pulp | |
|
Total Pulp | |
|
Paper | |
|
Eliminations | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Sales to external customers
|
|
|
137,193 |
|
|
|
139,213 |
|
|
|
176,031 |
|
|
|
452,437 |
|
|
|
61,471 |
|
|
|
|
|
|
|
513,908 |
|
Intersegment net sales
|
|
|
|
|
|
|
|
|
|
|
6,308 |
|
|
|
6,308 |
|
|
|
|
|
|
|
(6,308 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
137,193 |
|
|
|
139,213 |
|
|
|
182,339 |
|
|
|
458,745 |
|
|
|
61,471 |
|
|
|
(6,308 |
) |
|
|
513,908 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs
|
|
|
100,180 |
|
|
|
131,521 |
|
|
|
151,620 |
|
|
|
383,321 |
|
|
|
56,976 |
|
|
|
(7,913 |
) |
|
|
432,384 |
|
Operating depreciation and amortization
|
|
|
13,109 |
|
|
|
10,535 |
|
|
|
27,262 |
|
|
|
50,906 |
|
|
|
881 |
|
|
|
254 |
|
|
|
52,041 |
|
General and administrative
|
|
|
6,837 |
|
|
|
5,935 |
|
|
|
5,176 |
|
|
|
17,948 |
|
|
|
5,920 |
|
|
|
6,563 |
|
|
|
30,431 |
|
(Sale) purchase of emission allowances
|
|
|
(7,271 |
) |
|
|
|
|
|
|
(10,021 |
) |
|
|
(17,292 |
) |
|
|
|
|
|
|
|
|
|
|
(17,292 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
112,855 |
|
|
|
147,991 |
|
|
|
174,037 |
|
|
|
434,883 |
|
|
|
63,777 |
|
|
|
(1,096 |
) |
|
|
497,564 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
24,338 |
|
|
|
(8,778 |
) |
|
|
8,302 |
|
|
|
23,862 |
|
|
|
(2,306 |
) |
|
|
(5,212 |
) |
|
|
16,344 |
|
Interest expense
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(86,860 |
) |
Investment income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,467 |
|
Derivative financial instruments, net
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(71,763 |
) |
Foreign exchange gain (loss) on debt
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,156 |
) |
Impairment of investments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,699 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income before income taxes and minority interest
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(145,667 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment assets
|
|
|
344,473 |
|
|
|
260,461 |
|
|
|
746,346 |
|
|
|
1,351,280 |
|
|
|
21,892 |
|
|
|
20,644 |
|
|
|
1,393,816 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
7,063 |
|
|
|
5,353 |
|
|
|
8,275 |
|
|
|
20,691 |
|
|
|
4,132 |
|
|
|
70 |
|
|
|
24,893 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
103
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2004 | |
|
|
| |
|
|
|
|
Corporate, | |
|
|
|
|
Rosenthal | |
|
Stendal | |
|
Total | |
|
|
|
Other and | |
|
Consolidated | |
|
|
Pulp | |
|
Pulp | |
|
Pulp | |
|
Paper | |
|
Eliminations | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Sales to external customers
|
|
|
140,203 |
|
|
|
42,273 |
|
|
|
182,476 |
|
|
|
54,970 |
|
|
|
(234 |
) |
|
|
237,212 |
|
Intersegment net sales
|
|
|
1,949 |
|
|
|
885 |
|
|
|
2,834 |
|
|
|
|
|
|
|
(2,834 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
142,152 |
|
|
|
43,158 |
|
|
|
185,310 |
|
|
|
54,970 |
|
|
|
(3,068 |
) |
|
|
237,212 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs
|
|
|
98,113 |
|
|
|
46,185 |
|
|
|
144,298 |
|
|
|
51,184 |
|
|
|
(3,031 |
) |
|
|
192,451 |
|
Operating depreciation and amortization
|
|
|
17,751 |
|
|
|
9,022 |
|
|
|
26,773 |
|
|
|
2,356 |
|
|
|
15 |
|
|
|
29,144 |
|
General and administrative
|
|
|
10,733 |
|
|
|
8,560 |
|
|
|
19,293 |
|
|
|
4,532 |
|
|
|
3,095 |
|
|
|
26,920 |
|
Impairment of assets
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,000 |
|
|
|
|
|
|
|
6,000 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
669 |
|
|
|
|
|
|
|
669 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
126,597 |
|
|
|
63,767 |
|
|
|
190,364 |
|
|
|
64,741 |
|
|
|
79 |
|
|
|
255,184 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
15,555 |
|
|
|
(20,609 |
) |
|
|
(5,054 |
) |
|
|
(9,771 |
) |
|
|
(3,147 |
) |
|
|
(17,972 |
) |
Interest expense
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(23,749 |
) |
Derivative financial instruments, net
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
12,136 |
|
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,948 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income before income taxes and minority interest
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(26,637 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment assets
|
|
|
394,569 |
|
|
|
810,267 |
|
|
|
1,204,836 |
|
|
|
22,735 |
|
|
|
28,078 |
|
|
|
1,255,649 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
3,860 |
|
|
|
396,578 |
|
|
|
400,438 |
|
|
|
4,707 |
|
|
|
78 |
|
|
|
405,223 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
104
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2003 | |
|
|
| |
|
|
|
|
Corporate, | |
|
|
|
|
Rosenthal | |
|
Stendal | |
|
Total | |
|
|
|
Other and | |
|
Consolidated | |
|
|
Pulp | |
|
Pulp | |
|
Pulp | |
|
Paper | |
|
Eliminations | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Sales to external customers
|
|
|
129,031 |
|
|
|
251 |
|
|
|
129,282 |
|
|
|
56,426 |
|
|
|
|
|
|
|
185,708 |
|
Intersegment net sales
|
|
|
2,335 |
|
|
|
|
|
|
|
2,335 |
|
|
|
|
|
|
|
(2,335 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
131,366 |
|
|
|
251 |
|
|
|
131,617 |
|
|
|
56,426 |
|
|
|
(2,335 |
) |
|
|
185,708 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs
|
|
|
99,223 |
|
|
|
|
|
|
|
99,223 |
|
|
|
50,397 |
|
|
|
(2,335 |
) |
|
|
147,285 |
|
Operating depreciation and amortization
|
|
|
21,881 |
|
|
|
|
|
|
|
21,881 |
|
|
|
2,026 |
|
|
|
|
|
|
|
23,907 |
|
General and administrative
|
|
|
8,332 |
|
|
|
3,641 |
|
|
|
11,973 |
|
|
|
4,818 |
|
|
|
2,182 |
|
|
|
18,973 |
|
Settlement expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,041 |
|
|
|
1,041 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(957 |
) |
|
|
|
|
|
|
(957 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
129,436 |
|
|
|
3,641 |
|
|
|
133,077 |
|
|
|
56,284 |
|
|
|
888 |
|
|
|
190,249 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
1,930 |
|
|
|
(3,390 |
) |
|
|
(1,460 |
) |
|
|
142 |
|
|
|
(3,223 |
) |
|
|
(4,541 |
) |
Interest expense
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(11,523 |
) |
Derivative financial instruments, net
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(13,153 |
) |
Realized gain on foreign exchange derivatives
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
29,321 |
|
Impairment of investments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,825 |
) |
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,653 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income before income taxes and minority interest
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,068 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
6,869 |
|
|
|
399,403 |
|
|
|
406,272 |
|
|
|
7,778 |
|
|
|
|
|
|
|
414,050 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The following table presents net sales to external customers by
geographic area based on location of the customer.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Germany
|
|
|
124,682 |
|
|
|
88,119 |
|
|
|
80,306 |
|
China
|
|
|
82,938 |
|
|
|
8,500 |
|
|
|
353 |
|
Italy
|
|
|
73,979 |
|
|
|
54,832 |
|
|
|
46,609 |
|
Other European Union countries
|
|
|
108,283 |
|
|
|
64,846 |
|
|
|
29,936 |
|
Other Asia
|
|
|
57,709 |
|
|
|
4,787 |
|
|
|
91 |
|
North America
|
|
|
37,644 |
|
|
|
59 |
|
|
|
124 |
|
Other countries
|
|
|
23,826 |
|
|
|
11,960 |
|
|
|
25,037 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
509,061 |
|
|
|
233,103 |
|
|
|
182,456 |
|
Third party transportation revenues
|
|
|
4,847 |
|
|
|
4,109 |
|
|
|
3,252 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
513,908 |
|
|
|
237,212 |
|
|
|
185,708 |
|
|
|
|
|
|
|
|
|
|
|
105
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
The following table presents total assets by geographic area
based on location of the asset.
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Germany
|
|
|
1,112,711 |
|
|
|
1,227,571 |
|
Canada
|
|
|
261,273 |
|
|
|
478 |
|
Other
|
|
|
19,832 |
|
|
|
27,600 |
|
|
|
|
|
|
|
|
|
|
|
1,393,816 |
|
|
|
1,255,649 |
|
|
|
|
|
|
|
|
In 2005, pulp sales to one customer amounted to 6%
(2004 10%; 2003 11%) of total pulp sales.
Note 17. Financial
Instruments
The fair value of financial instruments at December 31 is
summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
Carrying | |
|
|
|
Carrying | |
|
|
|
|
Amount | |
|
Fair Value | |
|
Amount | |
|
Fair Value | |
|
|
| |
|
| |
|
| |
|
| |
Cash and cash equivalents
|
|
|
83,547 |
|
|
|
83,547 |
|
|
|
49,568 |
|
|
|
49,568 |
|
Cash restricted
|
|
|
31,612 |
|
|
|
31,612 |
|
|
|
92,833 |
|
|
|
92,833 |
|
Notes payable
|
|
|
1,300 |
|
|
|
1,300 |
|
|
|
1,394 |
|
|
|
1,394 |
|
Long-term debt
|
|
|
948,920 |
|
|
|
948,920 |
|
|
|
882,968 |
|
|
|
882,968 |
|
Interest rate derivative contracts liability
|
|
|
78,646 |
|
|
|
78,646 |
|
|
|
76,638 |
|
|
|
76,638 |
|
Foreign exchange rate derivative contracts liability
|
|
|
61,979 |
|
|
|
61,979 |
|
|
|
|
|
|
|
|
|
Foreign exchange rate derivative contracts asset
|
|
|
|
|
|
|
|
|
|
|
4,920 |
|
|
|
4,920 |
|
In common with other pulp and paper companies, sales are based
in U.S. dollars. As a result of these transactions the
Company and its subsidiaries has financial risk that the value
of the Companys financial instruments will vary due to
fluctuations in foreign exchange rates.
The carrying value of cash and cash equivalents approximates the
fair value due to its short-term maturity. The fair value of
cash restricted was equal to its carrying amount because it is
in an account which bears a market rate of interest. The fair
value of notes payable (Note 9) was determined using
discounted cash flows at prevailing market rates. The fair value
of long-term debt reflects prevailing market conditions and the
Companys use of derivative instruments to manage interest
rate risk. The fair values of the interest rate and foreign
currency exchange contracts are obtained from dealer quotes.
These values represent the estimated amount the Company would
receive or pay to terminate agreements taking into consideration
current interest rates, the creditworthiness of the
counterparties and current foreign currency exchange rates.
The Company has entered into interest rate and foreign exchange
derivative instruments in connection with certain of its
long-term debt (Note 10). The contracts are with the same
banks which hold the debt and the Company does not anticipate
non-performance by the banks.
The Company uses interest rate derivatives to fix the rate of
interest on indebtedness under the Stendal loan facilities and
uses foreign exchange derivatives to convert some costs
(including currency swaps relating to long-term indebtedness)
from Euros to U.S. dollars.
Interest Rate Derivatives
During 2004, the Company entered into certain variable-to-fixed
interest rate swaps in connection with the Stendal mill with
respect to an aggregate maximum amount of approximately
612,619 of the
principal amount of the long-term indebtedness under the Stendal
loan facility. The aggregate notional amount of these
106
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
contracts ranges from
464,895 to
612,619, at a
fixed interest rate of 5.28% and they mature from May 2005 to
October 2017 (the maturity of the Stendal loan facility). The
Company recognized an unrealized loss of
3,176 and
32,320 with
respect to these interest rate swaps for the year ended
December 31, 2005 and 2004, respectively.
The Company had entered into and subsequently settled certain
interest rate contracts with an aggregate notional amount of
134,319,
maturing September 2007 and recognized a loss of
295 and
11 with respect
to these interest rate cap contracts for the year ended
December 31, 2005 and 2004, respectively.
Foreign Exchange Derivatives
During 2004, the Company entered into and subsequently settled
certain currency swaps with an initial aggregate notional amount
of Nil and
recognized a gain of
39,578.
During 2005, the Company entered into certain currency swaps
with an initial aggregate notional amount
of Nil.
During 2005, the Company entered into and subsequently settled
certain currency forward contracts with an aggregate notional
amount of Nil
and recognized a loss of
2,160. During
2004, the Company entered into and subsequently settled certain
currency forward contracts with an aggregate notional amount of
Nil and
recognized a gain of
4,897.
Credit Risk
Concentrations of credit risk on the sale of pulp and paper
products are with customers and agents based in Germany, Italy,
other European countries, North America, Asia, and other
countries.
Note 18. Lease
Commitments
Minimum lease payments under capital and non-cancellable
operating leases and the present value of net minimum payments
at December 31, 2005 were as follows:
|
|
|
|
|
|
|
|
|
|
|
Capital | |
|
Operating | |
|
|
Leases | |
|
Leases | |
|
|
| |
|
| |
2006
|
|
|
4,107 |
|
|
|
894 |
|
2007
|
|
|
4,742 |
|
|
|
577 |
|
2008
|
|
|
2,958 |
|
|
|
233 |
|
2009
|
|
|
996 |
|
|
|
118 |
|
2010
|
|
|
354 |
|
|
|
107 |
|
Thereafter
|
|
|
|
|
|
|
146 |
|
|
|
|
|
|
|
|
Total
|
|
|
13,157 |
|
|
|
2,075 |
|
|
|
|
|
|
|
|
Less imputed interest
|
|
|
(837 |
) |
|
|
|
|
|
|
|
|
|
|
|
Total present value of minimum capitalized payments
|
|
|
12,320 |
|
|
|
|
|
Less current portion of capital lease obligations
|
|
|
(3,973 |
) |
|
|
|
|
|
|
|
|
|
|
|
Long-term capital lease obligations
|
|
|
8,347 |
|
|
|
|
|
|
|
|
|
|
|
|
Rent expense under non-cancellable operating leases was
1,761,
1,783 and
2,231 for 2005,
2004 and 2003, respectively. The current portion of the capital
lease obligations is included in accounts payable and accrued
expenses and the long-term portion is included in capital leases
and other in the consolidated balance sheets.
107
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Note 19. Commitments and
Contingencies
At December 31, 2005 and 2004, the Company recorded a
liability for environmental conservation expenditures of
8,669 and
3,475,
respectively. Management believes the liability amount recorded
is sufficient.
The Company is required to pay certain charges based on water
pollution levels at its German mills. Unpaid charges can be
reduced by investing in qualifying equipment that results in
less water pollution. The Company believes that equipment
investments already made will offset most of these charges,
although it has not received final determination from the
appropriate authorities. Accordingly, a liability for these
water charges has only been recognized to the extent that
equipment investments have not been made.
We are in the process of implementing a capital improvement
project at our Celgar mill in the aggregate amount of
approximately
20,000. At
December 31, 2005, the Company had entered into commitments
totaling 3,263.
The Company is involved in various matters of litigation arising
in the ordinary course of business. In the opinion of
management, the estimated outcome of such issues will not have a
material effect on the Companys financial statements.
The Companys Celgar mill maintains industrial land fills
on its premises for the disposal of waste, primarily from the
mills pulp processing activities. The mill has an
obligation under its land fill permits to decommission these
disposal facilities pursuant to the requirements of its local
regulations. The balance of the aggregate carrying amount of the
asset retirement obligation amounted to
1,598 at
December 31, 2005.
Note 20. Impairment
Charge
During years leading up to 2005 the paper segment reported
weaker than expected returns for a period of time and certain
initiatives to increase the return on the assets were
unsuccessful. As a result, the Company reviewed the paper
segment for possible impairment of value. The Company recorded
an impairment of
6,000 against
the Fährbrücke mill assets during the year ended
December 31, 2004. Fair value of the assets was based
primarily on cash flow analysis and information available from
unsolicited third-party interests in these assets.
Note 21. Subsequent
Events
Effective March 1, 2006, the Company was converted from a
business trust organized under the laws of the State of
Washington to a corporation organized under the laws of the
State of Washington. The conversion was effected through the
merger of Mercer Inc. with and into an indirect wholly owned
Delaware subsidiary company followed by a merger with a direct
wholly owned Washington subsidiary company. The conversion
effected a change in the Companys legal form, but did not
result in any change in its business, management, fiscal year,
accounting practices, assets or liabilities (except to the
extent of legal and other costs of effecting the conversion and
maintaining ongoing corporate status) or location of its
principal executive offices and facilities. The Company
continues to operate under the name Mercer International
Inc. following consummation of the conversion and
continues to be engaged in the same business that it was engaged
in prior to the conversion and its shares of common stock are
quoted and listed for trading on the NASDAQ National Market and
Toronto Stock Exchange, respectively.
Note 22. Restricted Group
Supplemental Disclosure
The terms of the indenture governing our 9.25% senior unsecured
notes requires that we provide the results of operations and
financial condition of Mercer International Inc. and our
restricted subsidiaries under
108
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
the indenture, collectively referred to as the Restricted
Group. As at and during the year ended December 31,
2005, the Restricted Group was comprised of Mercer International
Inc., certain holding subsidiaries and Rosenthal, and the Celgar
mill from the date of its acquisition on February 14, 2005.
As at and during the year ended December 31, 2004, the
Restricted Group was comprised of Mercer International Inc.,
certain holding subsidiaries and Rosenthal, which was the only
member of the Restricted Group with material operations during
this period. We acquired the Celgar mill in February 2005 and,
as a result, its operations for the year ended December 31,
2004 and financial condition at December 31, 2004 are not
included for such periods. The Restricted Group excludes our
paper operations and the Stendal mill.
Combined Condensed Balance Sheet
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2005 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
ASSETS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
|
48,790 |
|
|
|
34,757 |
|
|
|
|
|
|
|
83,547 |
|
|
Cash restricted
|
|
|
|
|
|
|
7,039 |
|
|
|
|
|
|
|
7,039 |
|
|
Receivables
|
|
|
41,349 |
|
|
|
32,966 |
|
|
|
|
|
|
|
74,315 |
|
|
Inventories
|
|
|
47,100 |
|
|
|
34,047 |
|
|
|
|
|
|
|
81,147 |
|
|
Prepaid expenses and other
|
|
|
2,940 |
|
|
|
2,534 |
|
|
|
|
|
|
|
5,474 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
140,179 |
|
|
|
111,343 |
|
|
|
|
|
|
|
251,522 |
|
Cash restricted
|
|
|
|
|
|
|
24,573 |
|
|
|
|
|
|
|
24,573 |
|
Property, plant and equipment
|
|
|
404,151 |
|
|
|
620,511 |
|
|
|
|
|
|
|
1,024,662 |
|
Other
|
|
|
10,533 |
|
|
|
4,145 |
|
|
|
|
|
|
|
14,678 |
|
Deferred income tax
|
|
|
24,303 |
|
|
|
54,078 |
|
|
|
|
|
|
|
78,381 |
|
Due from unrestricted group
|
|
|
46,412 |
|
|
|
|
|
|
|
(46,412 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
|
625,578 |
|
|
|
814,650 |
|
|
|
(46,412 |
) |
|
|
1,393,816 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued expenses
|
|
|
46,867 |
|
|
|
64,646 |
|
|
|
|
|
|
|
111,513 |
|
|
Construction costs payable
|
|
|
|
|
|
|
1,213 |
|
|
|
|
|
|
|
1,213 |
|
|
Debt, current portion
|
|
|
|
|
|
|
27,601 |
|
|
|
|
|
|
|
27,601 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
46,867 |
|
|
|
93,460 |
|
|
|
|
|
|
|
140,327 |
|
Debt, less current portion
|
|
|
342,023 |
|
|
|
580,596 |
|
|
|
|
|
|
|
922,619 |
|
Due to restricted group
|
|
|
|
|
|
|
46,412 |
|
|
|
(46,412 |
) |
|
|
|
|
Unrealized derivative loss
|
|
|
|
|
|
|
140,625 |
|
|
|
|
|
|
|
140,625 |
|
Other
|
|
|
20,722 |
|
|
|
6,336 |
|
|
|
|
|
|
|
27,058 |
|
Deferred income tax
|
|
|
1,851 |
|
|
|
12,593 |
|
|
|
|
|
|
|
14,444 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities
|
|
|
411,463 |
|
|
|
880,022 |
|
|
|
(46,412 |
) |
|
|
1,245,073 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SHAREHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total shareholders equity
|
|
|
214,115 |
|
|
|
(65,372 |
) |
|
|
|
|
|
|
148,743 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and shareholders equity
|
|
|
625,578 |
|
|
|
814,650 |
|
|
|
(46,412 |
) |
|
|
1,393,816 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
109
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Combined Condensed Balance Sheet
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2004 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
ASSETS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
|
45,487 |
|
|
|
4,081 |
|
|
|
|
|
|
|
49,568 |
|
|
Cash restricted
|
|
|
|
|
|
|
45,295 |
|
|
|
|
|
|
|
45,295 |
|
|
Receivables
|
|
|
21,791 |
|
|
|
33,060 |
|
|
|
(164 |
) |
|
|
54,687 |
|
|
Inventories
|
|
|
13,911 |
|
|
|
38,987 |
|
|
|
|
|
|
|
52,898 |
|
|
Prepaid expenses and other
|
|
|
1,995 |
|
|
|
2,966 |
|
|
|
|
|
|
|
4,961 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
83,184 |
|
|
|
124,389 |
|
|
|
(164 |
) |
|
|
207,409 |
|
Cash restricted
|
|
|
28,464 |
|
|
|
19,074 |
|
|
|
|
|
|
|
47,538 |
|
Property, plant and equipment
|
|
|
213,678 |
|
|
|
722,394 |
|
|
|
(37 |
) |
|
|
936,035 |
|
Other
|
|
|
5,936 |
|
|
|
4,212 |
|
|
|
|
|
|
|
10,148 |
|
Deferred income tax
|
|
|
26,592 |
|
|
|
27,927 |
|
|
|
|
|
|
|
54,519 |
|
Due from unrestricted group
|
|
|
43,467 |
|
|
|
|
|
|
|
(43,467 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
|
401,321 |
|
|
|
897,996 |
|
|
|
(43,668 |
) |
|
|
1,255,649 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued expenses
|
|
|
19,615 |
|
|
|
37,091 |
|
|
|
(164 |
) |
|
|
56,542 |
|
|
Construction costs payable
|
|
|
|
|
|
|
65,436 |
|
|
|
|
|
|
|
65,436 |
|
|
Debt, current portion
|
|
|
15,089 |
|
|
|
92,001 |
|
|
|
|
|
|
|
107,090 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
34,704 |
|
|
|
194,528 |
|
|
|
(164 |
) |
|
|
229,068 |
|
Debt, less current portion
|
|
|
224,542 |
|
|
|
552,730 |
|
|
|
|
|
|
|
777,272 |
|
Due to restricted group
|
|
|
|
|
|
|
43,467 |
|
|
|
(43,467 |
) |
|
|
|
|
Unrealized derivative loss
|
|
|
|
|
|
|
75,471 |
|
|
|
|
|
|
|
75,471 |
|
Other
|
|
|
1,878 |
|
|
|
7,157 |
|
|
|
|
|
|
|
9,035 |
|
Deferred income tax
|
|
|
1,719 |
|
|
|
343 |
|
|
|
|
|
|
|
2,062 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities
|
|
|
262,843 |
|
|
|
873,696 |
|
|
|
(43,631 |
) |
|
|
1,092,908 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SHAREHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total shareholders equity
|
|
|
138,478 |
|
|
|
24,300 |
|
|
|
(37 |
) |
|
|
162,741 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and shareholders equity
|
|
|
401,321 |
|
|
|
897,996 |
|
|
|
(43,668 |
) |
|
|
1,255,649 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
110
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Combined Condensed Statement of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2005 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
Revenues
|
|
|
276,406 |
|
|
|
243,810 |
|
|
|
(6,308 |
) |
|
|
513,908 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs
|
|
|
230,039 |
|
|
|
210,258 |
|
|
|
(7,913 |
) |
|
|
432,384 |
|
Operating depreciation and amortization
|
|
|
23,898 |
|
|
|
28,143 |
|
|
|
|
|
|
|
52,041 |
|
General and administrative expenses
|
|
|
19,025 |
|
|
|
11,406 |
|
|
|
|
|
|
|
30,431 |
|
(Sale) purchase of emission allowances
|
|
|
(7,271 |
) |
|
|
(10,021 |
) |
|
|
|
|
|
|
(17,292 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations
|
|
|
10,715 |
|
|
|
4,024 |
|
|
|
1,605 |
|
|
|
16,344 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
(32,352 |
) |
|
|
(57,323 |
) |
|
|
2,815 |
|
|
|
(86,860 |
) |
|
Investment income
|
|
|
3,742 |
|
|
|
1,540 |
|
|
|
(2,815 |
) |
|
|
2,467 |
|
|
Derivative financial instruments, net
|
|
|
(295 |
) |
|
|
(71,468 |
) |
|
|
|
|
|
|
(71,763 |
) |
|
Unrealized foreign exchange loss on debt
|
|
|
(4,156 |
) |
|
|
|
|
|
|
|
|
|
|
(4,156 |
) |
|
Impairment of investments
|
|
|
(1,699 |
) |
|
|
|
|
|
|
|
|
|
|
(1,699 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other expense
|
|
|
(34,760 |
) |
|
|
(127,251 |
) |
|
|
|
|
|
|
(162,011 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss before income taxes and minority interest
|
|
|
(24,045 |
) |
|
|
(123,227 |
) |
|
|
1,605 |
|
|
|
(145,667 |
) |
Income tax (provision) benefit
|
|
|
(1,161 |
) |
|
|
12,008 |
|
|
|
|
|
|
|
10,847 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss before minority interest
|
|
|
(25,206 |
) |
|
|
(111,219 |
) |
|
|
1,605 |
|
|
|
(134,820 |
) |
Minority interest
|
|
|
|
|
|
|
17,674 |
|
|
|
|
|
|
|
17,674 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss
|
|
|
(25,206 |
) |
|
|
(93,545 |
) |
|
|
1,605 |
|
|
|
(117,146 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
111
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Combined Condensed Statement of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2004 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
Revenues
|
|
|
142,152 |
|
|
|
98,128 |
|
|
|
(3,068 |
) |
|
|
237,212 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs
|
|
|
98,113 |
|
|
|
97,369 |
|
|
|
(3,031 |
) |
|
|
192,451 |
|
Operating depreciation and amortization
|
|
|
17,766 |
|
|
|
11,378 |
|
|
|
|
|
|
|
29,144 |
|
General and administrative expenses
|
|
|
13,828 |
|
|
|
13,092 |
|
|
|
|
|
|
|
26,920 |
|
Impairment of capital assets
|
|
|
|
|
|
|
6,000 |
|
|
|
|
|
|
|
6,000 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
669 |
|
|
|
|
|
|
|
669 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
12,445 |
|
|
|
(30,380 |
) |
|
|
(37 |
) |
|
|
(17,972 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
(10,941 |
) |
|
|
(14,298 |
) |
|
|
1,490 |
|
|
|
(23,749 |
) |
|
Investment income
|
|
|
3,132 |
|
|
|
1,306 |
|
|
|
(1,490 |
) |
|
|
2,948 |
|
|
Derivative financial instruments, net
|
|
|
13,242 |
|
|
|
(1,106 |
) |
|
|
|
|
|
|
12,136 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other income (expense)
|
|
|
5,433 |
|
|
|
(14,098 |
) |
|
|
|
|
|
|
(8,665 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes and minority interest
|
|
|
17,878 |
|
|
|
(44,478 |
) |
|
|
(37 |
) |
|
|
(26,637 |
) |
Income tax benefit
|
|
|
17,235 |
|
|
|
26,928 |
|
|
|
|
|
|
|
44,163 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before minority interest
|
|
|
35,113 |
|
|
|
(17,550 |
) |
|
|
(37 |
) |
|
|
17,526 |
|
Minority interest
|
|
|
|
|
|
|
2,454 |
|
|
|
|
|
|
|
2,454 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
35,113 |
|
|
|
(15,096 |
) |
|
|
(37 |
) |
|
|
19,980 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
112
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Combined Condensed Statement of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2003 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
Revenues
|
|
|
131,366 |
|
|
|
56,677 |
|
|
|
(2,335 |
) |
|
|
185,708 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales
|
|
|
99,223 |
|
|
|
50,397 |
|
|
|
(2,335 |
) |
|
|
147,285 |
|
Operating depreciation and amortization
|
|
|
21,881 |
|
|
|
2,026 |
|
|
|
|
|
|
|
23,907 |
|
General and administrative expenses
|
|
|
10,514 |
|
|
|
8,459 |
|
|
|
|
|
|
|
18,973 |
|
Settlement expenses
|
|
|
1,041 |
|
|
|
|
|
|
|
|
|
|
|
1,041 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
(957 |
) |
|
|
|
|
|
|
(957 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from operations
|
|
|
(1,293 |
) |
|
|
(3,248 |
) |
|
|
|
|
|
|
(4,541 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
(10,700 |
) |
|
|
(4,957 |
) |
|
|
4,134 |
|
|
|
(11,523 |
) |
|
Investment and other income
|
|
|
4,916 |
|
|
|
871 |
|
|
|
(4,134 |
) |
|
|
1,653 |
|
|
Derivative financial instruments, net
|
|
|
28,467 |
|
|
|
(12,299 |
) |
|
|
|
|
|
|
16,168 |
|
|
Impairment of investments
|
|
|
(2,255 |
) |
|
|
|
|
|
|
|
|
|
|
(2,255 |
) |
|
Impairment of available-for-sale securities
|
|
|
(4,480 |
) |
|
|
(1,090 |
) |
|
|
|
|
|
|
(5,570 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other income (expense)
|
|
|
15,948 |
|
|
|
(17,475 |
) |
|
|
|
|
|
|
(1,527 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes and minority interest
|
|
|
14,655 |
|
|
|
(20,723 |
) |
|
|
|
|
|
|
(6,068 |
) |
Income tax (provision) benefit
|
|
|
(3,182 |
) |
|
|
10 |
|
|
|
|
|
|
|
(3,172 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before minority interest
|
|
|
11,473 |
|
|
|
(20,713 |
) |
|
|
|
|
|
|
(9,240 |
) |
Minority interest
|
|
|
|
|
|
|
5,647 |
|
|
|
|
|
|
|
5,647 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
11,473 |
|
|
|
(15,066 |
) |
|
|
|
|
|
|
(3,593 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
113
SUPPLEMENTARY FINANCIAL INFORMATION (UNAUDITED)
Quarterly Financial Data
(Thousands, Except per Share Amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter Ended | |
|
|
| |
|
|
March 31 | |
|
June 30 | |
|
September 30 | |
|
December 31 | |
|
|
| |
|
| |
|
| |
|
| |
2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Sales
|
|
|
97,893 |
|
|
|
129,609 |
|
|
|
148,928 |
|
|
|
137,478 |
|
Gross profit
|
|
|
(894 |
) |
|
|
9,201 |
|
|
|
7,892 |
|
|
|
145 |
|
Income before extraordinary items and cumulative effect of a
change in accounting
|
|
|
(19,667 |
) |
|
|
(62,151 |
) |
|
|
(5,555 |
) |
|
|
(29,773 |
) |
Income before extraordinary items and cumulative effect of a
change in accounting, per share*
|
|
|
(0.77 |
) |
|
|
(1.88 |
) |
|
|
(0.17 |
) |
|
|
(0.90 |
) |
Net income (loss)
|
|
|
(19,667 |
) |
|
|
(62,151 |
) |
|
|
(5,555 |
) |
|
|
(29,773 |
) |
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Sales
|
|
|
52,922 |
|
|
|
51,844 |
|
|
|
49,102 |
|
|
|
94,030 |
|
Gross profit
|
|
|
5,519 |
|
|
|
7,114 |
|
|
|
8,597 |
|
|
|
(5,434 |
) |
Income before extraordinary items and cumulative effect of a
change in accounting
|
|
|
(18,966 |
) |
|
|
16,241 |
|
|
|
(9,879 |
) |
|
|
32,584 |
|
Income before extraordinary items and cumulative effect of a
change in accounting, per share*
|
|
|
(1.11 |
) |
|
|
0.57 |
|
|
|
(0.57 |
) |
|
|
1.14 |
|
Net income (loss)
|
|
|
(18,966 |
) |
|
|
16,241 |
|
|
|
(9,879 |
) |
|
|
32,584 |
|
114
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the
Securities Exchange Act of 1934, the Registrant has duly
caused this report to be signed on its behalf by the
undersigned, thereunto duly authorized.
|
|
|
|
|
|
|
Mercer International
Inc. |
|
Dated: March 15, 2006 |
|
By: |
|
/s/ Jimmy S.H. Lee
|
|
|
|
|
|
|
|
|
|
Jimmy S.H. Lee
Chairman |
Pursuant to the requirements of the Securities Exchange Act
of 1934, this report has been signed below by the following
persons on behalf of the Registrant and in the capacities and on
the dates indicated.
|
|
|
|
|
|
|
|
/s/ Jimmy S.H. Lee
Jimmy S.H. Lee
Chairman, Chief Executive Officer and Director |
|
Date: March 15, 2006 |
|
|
|
/s/ David M. Gandossi
David M. Gandossi
Secretary, Executive Vice President and
Chief Financial Officer |
|
Date: March 15, 2006 |
|
|
|
/s/ Kenneth A. Shields
Kenneth A. Shields
Director |
|
Date: March 15, 2006 |
|
|
|
/s/ Eric Lauritzen
Eric Lauritzen
Director |
|
Date: March 15, 2006 |
|
|
|
/s/ William D.
McCartney
William D. McCartney
Director |
|
Date: March 15, 2006 |
|
|
|
/s/ Graeme A. Witts
Graeme A. Witts
Director |
|
Date: March 15, 2006 |
|
|
|
/s/ Guy W. Adams
Guy W. Adams
Director |
|
Date: March 15, 2006 |
|
|
115
EXHIBIT INDEX
|
|
|
|
|
|
|
Exhibit No. |
|
Description of Exhibit |
|
|
|
|
1 |
.1 |
|
|
|
Underwriting Agreement dated February 8, 2005 between
Mercer International Inc. and RBC Capital Markets Corporation,
on behalf of itself and CIBC World Markets Corp., Raymond
James & Associates, Inc. and D.A. Davidson &
Co. Incorporated by reference from Form 8-K dated
February 10, 2005. |
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1 |
.2 |
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Underwriting Agreement dated February 8, 2005 among Mercer
International Inc. and RBC Capital Markets Corporation and
Credit Suisse First Boston LLC, on behalf of themselves and CIBC
World Markets Corp. Incorporated by reference from Form 8-K
dated February 10, 2005. |
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2 |
.1 |
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Agreement and Plan of Merger among Mercer International Inc.,
Mercer International Regco Inc. and Mercer Delaware Inc. dated
December 14, 2005. Incorporated by reference to the Proxy
Statement/ Prospectus filed on December 15, 2005. |
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3 |
.1 |
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Articles of Incorporation of the Company, as amended.
Incorporated by reference from Form 8-A dated March 1,
2006. |
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3 |
.2 |
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Bylaws of the Company. Incorporated by reference from
Form 8-A dated March 1, 2006. |
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4 |
.1 |
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Indenture dated as of October 10, 2003 between Mercer
International Inc. and Wells Fargo Bank Minnesota, N.A.
Incorporated by reference from Form 8-K dated
October 15, 2003. |
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4 |
.2 |
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First Supplemental Indenture dated as of March 1, 2006 to
Indenture dated October 10, 2003 among Mercer International
Inc., Mercer International Regco Inc. and Wells Fargo Bank, N.A. |
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4 |
.3 |
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Indenture dated as of December 10, 2004 between Mercer
International Inc. and Wells Fargo Bank, N.A. Incorporated by
reference from Form S-3 filed December 10, 2004. |
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4 |
.4 |
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First Supplemental Indenture dated February 14, 2005 to
Indenture dated December 10, 2004 between Mercer
International Inc. and Wells Fargo Bank, N.A. Incorporated by
reference from Form 8-K dated February 17, 2005. |
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4 |
.5 |
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Registration Rights Agreement dated November 22, 2004
between Mercer International Inc. and KPMG Inc. Incorporated by
reference from Form 8-K dated November 23, 2004. |
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4 |
.6 |
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Registration Rights Agreement dated February 10, 2005
between Mercer International Inc. and Royal Bank of Canada.
Incorporated by reference to Form 8-K/A dated June 3,
2005. |
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4 |
.7 |
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Amendment to Registration Rights Agreement dated May 30,
2005 between Mercer International Inc. and KPMG Inc.
Incorporated by reference to Form 8-K/A dated June 3,
2005. |
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4 |
.8 |
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Amendment to Registration Rights Agreement dated May 30,
2005 between Mercer International Inc. and Royal Bank of Canada.
Incorporated by reference to Form 8-K/A dated June 3,
2005. |
|
10 |
.1 |
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Amended and Restated 1992 Stock Option Plan. Incorporated by
reference from Form S-8 dated March 2, 2000. |
|
10 |
.2* |
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2002 Employee Incentive Bonus Plan. |
|
10 |
.3* |
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Purchase Agreement between Sihl and Mercer International Inc.
dated December 14, 2001 relating to the acquisition of
Landqart AG. |
|
10 |
.4 |
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Project Financing Facility Agreement dated August 26, 2002
between Zellstoff Stendal GmbH and Bayerische Hypo-und
Vereinsbank AG. Incorporated by reference from Form 8-K
dated September 10, 2002. |
116
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Exhibit No. |
|
Description of Exhibit |
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10 |
.5 |
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Shareholders Undertaking Agreement dated August 26,
2002 among Mercer International Inc., Stendal Pulp Holdings
GmbH, RWE Industrie-Lösungen GmbH, AIG Altmark Industrie AG
and FAHR Beteiligungen AG and Zellstoff Stendal GmbH and
Bayerische Hypo-und Vereinsbank AG. Incorporated by reference
from Form 8-K dated September 10, 2002. |
|
10 |
.6* |
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Shareholders Agreement dated August 26, 2002 among
Zellstoff Stendal GmbH, Stendal Pulp Holdings GmbH, RWE
Industrie-Lösungen GmbH and FAHR Beteiligungen AG. |
|
10 |
.7* |
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|
|
Contract for the Engineering, Design, Procurement, Construction,
Erection and Start-Up of a Kraft Pulp Mill between Zellstoff
Stendal GmbH and RWE Industrie-Lösungen GmbH dated
August 26, 2002. Certain non-public information has been
omitted from the appendices to Exhibit 10.16 pursuant to a
request for confidential treatment filed with the SEC. Such
non-public information was filed with the SEC on a confidential
basis. The SEC approved the request for confidential treatment
in January 2004. |
|
10 |
.8* |
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|
|
Purchase and Sale Agreement dated December 30, 2002 between
Equitable Industries Limited Partnership and Mercer
International Inc. relating to the sale of Landqart AG. |
|
10 |
.9* |
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|
|
Form of Trustees Indemnity Agreement between Mercer
International Inc. and its Trustees. |
|
10 |
.10 |
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|
|
Employment Agreement dated for reference August 7, 2003
between Mercer International Inc. and David Gandossi.
Incorporated by reference from Form 8-K dated
August 11, 2003. |
|
10 |
.11* |
|
|
|
English translation of Refinancing Agreement dated
December 12, 2003 between European Investment Bank and
Zellstoff Stendal GmbH. |
|
10 |
.12 |
|
|
|
Employment Agreement effective as of April 28, 2004 between
Mercer International Inc. and Jimmy S.H. Lee. Incorporated by
reference from Form 8-K dated April 28, 2004. |
|
10 |
.13 |
|
|
|
2004 Stock Incentive Plan. Incorporated by reference from
Form S-8 dated June 15, 2004. |
|
10 |
.14 |
|
|
|
Asset Purchase Agreement by and among Mercer International Inc.,
0706906 B.C. Ltd. and KPMG Inc., as receiver of all of the
assets and undertakings of Stone Venepal (Celgar) Pulp Inc.
dated November 22, 2004. Incorporated by reference from
Form 8-K dated November 23, 2004. |
|
10 |
.15 |
|
|
|
Revolving Credit Facility Agreement dated February 9, 2005
among D&Z Holding GmbH, Zellstoff-und Papierfabrik Rosenthal
GmbH & Co. KG, ZPR Beteiligungs GmbH and Bayerische
Hypo-und Vereinsbank AG. Incorporated by reference from
Form 8-K dated February 17, 2005. |
|
10 |
.16 |
|
|
|
Shareholders Undertaking Agreement dated February 9,
2005 relating to Revolving Credit Facility Agreement.
Incorporated by reference from Form 8-K dated
February 17, 2005. |
|
10 |
.17 |
|
|
|
First Amended and Restated Operating Credit Agreement dated for
reference February 11, 2005 among Zellstoff Celgar Limited
Partnership, Royal Bank of Canada and HSBC Bank Canada. |
|
21 |
|
|
|
|
List of Subsidiaries of Registrant. |
|
23 |
.1 |
|
|
|
Independent Auditors Consent of Deloitte & Touche
LLP. |
|
31 |
.1 |
|
|
|
Section 302 Certificate of Chief Executive Officer. |
|
31 |
.2 |
|
|
|
Section 302 Certificate of Chief Financial Officer. |
|
32 |
.1** |
|
|
|
Section 906 Certificate of Chief Executive Officer. |
|
32 |
.2** |
|
|
|
Section 906 Certificate of Chief Financial Officer. |
|
|
* |
Filed in Form 10-K for prior years. |
|
** |
In accordance with
Release 33-8212 of
the Commission, these Certifications: (i) are
furnished to the Commission and are not
filed for the purposes of liability under the
Securities Exchange Act of 1934, as amended; and (ii) are
not to be subject to automatic incorporation by reference into
any of the Companys registration statements filed under
the Securities Act of 1933, as amended for the purposes of
liability thereunder or any offering memorandum, unless the
Company specifically incorporates them by reference therein. |
117