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NORTHWEST PIPE CO - Quarter Report: 2005 September (Form 10-Q)


UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D. C. 20549
FORM 10-Q


þ           QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended: September 30, 2005
OR
o          TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934

For the transition period from ____________ to ____________

Commission File Number: 0-27140

NORTHWEST PIPE COMPANY
(Exact name of registrant as specified in its charter)

OREGON 93-0557988
(State or other jurisdiction
of incorporation or organization)

(I.R.S. Employer
Identification No.)

200 S.W. Market Street
Suite 1800
Portland, Oregon 97201

(Address of principal executive offices and zip code)

503-946-1200
(Registrant’s telephone number including area code)

     Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days: Yes þ       Noo

     Indicate by check whether the Registrant is an accelerated filer (as defined in Rule 12b-2 of the Act): Yes þ       No o

     Indicate by check whether the Registrant is a shell company (as defined in Rule 12b-2 of the Act): Yes o       No þ

Common Stock, par value $.01 per share 6,839,962
(Class) (Shares outstanding at November 4, 2005)


 

NORTHWEST PIPE COMPANY
FORM 10-Q
INDEX

PART I – FINANCIAL INFORMATION       Page  
           
Item 1. Consolidated Financial Statements:          
     
  Consolidated Balance Sheets September 30, 2005    
  and December 31, 2004       2  
     
  Consolidated Statements of Income Three and Nine Months    
  Ended September 30, 2005 and 2004       3  
 
  Consolidated Statements of Cash Flows Three and Nine Months    
  Ended September 30, 2005 and 2004       4  
           
  Notes to Consolidated Financial Statements       5  
     
Item 2. Management's Discussion and Analysis of Financial Condition    
               and Results of Operations       10  
           
Item 3. Quantitative and Qualitative Disclosure About Market Risk       14  
           
Item 4. Controls and Procedures       15  
     
PART II - OTHER INFORMATION    
           
Item 1. Legal Proceedings       15  
           
Item 6. Exhibits       17  
           
Signatures       18  

1


 

Table of Contents

PART I – FINANCIAL INFORMATION
 
Item 1. Consolidated Financial Statements:
 
  Consolidated Balance Sheets – September 30, 2005
  and December 31, 2004
 
  Consolidated Statements of Income – Three and Nine Months
  Ended September 30, 2005 and 2004
 
  Consolidated Statements of Cash Flows – Three and Nine Months
  Ended September 30, 2005 and 2004
 
  Notes to Consolidated Financial Statements
 
Item 2. Management's Discussion and Analysis of Financial Condition
               and Results of Operations
 
Item 3. Quantitative and Qualitative Disclosure About Market Risk
 
Item 4. Controls and Procedures
 
PART II - OTHER INFORMATION
 
Item 1. Legal Proceedings
 
Item 6. Exhibits
 
Signatures
 
31.1 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.2 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
32.1 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
32.2 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002


 

NORTHWEST PIPE COMPANY
CONSOLIDATED BALANCE SHEETS

(Unaudited)
(In thousands, except share and per share amounts)

      September 30,
2005
  December 31,
2004
 
     
 
 
Assets                
  Current assets:    
    Cash and cash equivalents     $ 89   $ 89  
    Trade and other receivables, less allowance for doubtful accounts    
      of $486 and $1,221       71,019     53,882  
    Costs and estimated earnings in excess of billings on    
       uncompleted contracts       77,030     71,205  
    Inventories       49,207     60,696  
    Deferred income taxes       2,570     2,619  
    Prepaid expenses and other       1,263     1,499  
    Restricted assets       2,300     --  
    Asset held for sale       2,900     --  
     
 
 
      Total current assets       206,378     189,990  
 Property and equipment less accumulated depreciation and    
    amortization of $36,496 and $34,413       114,618     116,716  
 Goodwill, less accumulated amortization of $2,266       21,451     21,451  
 Restricted assets       --     2,300  
 Prepaid expenses and other       3,409     4,946  
     
 
 
      Total assets     $ 345,856   $ 335,403  
     
 
 
Liabilities and Stockholders’ Equity    
  Current liabilities:    
    Note payable to financial institutions     $ 37,726   $ 28,412  
    Current portion of long-term debt       9,286     10,964  
    Current portion of capital lease obligations       108     823  
    Accounts payable       38,498     44,535  
    Accrued liabilities       7,726     7,324  
     
 
 
      Total current liabilities       93,344     92,058  
  Long-term debt, less current portion       58,571     59,607  
  Capital lease obligations, less current portion       18     82  
  Deferred income taxes       23,439     23,052  
  Deferred gain on sale of fixed assets       12,205     13,152  
  Pension and other benefits       2,341     3,300  
     
 
 
      Total liabilities       189,918     191,251  
     
 
 
Commitments and Contingencies (Note 8)    
     
  Stockholders’ equity:    
    Preferred stock, $.01 par value, 10,000,000 shares authorized,    
      none issued or outstanding       --     --  
    Common stock, $.01 par value, 15,000,000 shares authorized,    
      6,824,962 and 6,686,196 shares issued and outstanding       68     67  
    Additional paid-in-capital       42,697     40,907  
    Retained earnings       115,107     105,112  
    Accumulated other comprehensive loss:    
           Minimum pension liability       (1,934 )   (1,934 )
     
 
 
      Total stockholders’ equity       155,938     144,152  
     
 
 
      Total liabilities and stockholders' equity     $ 345,856   $ 335,403  
     
 
 

The accompanying notes are an integral part of these consolidated financial statements.

2


 

NORTHWEST PIPE COMPANY
CONSOLIDATED STATEMENTS OF INCOME

(Unaudited)
(In thousands, except per share amounts)

      Three Months Ended September 30,   Nine Months Ended September 30,  
     
 
 
      2005   2004   2005   2004  
     
 
 
 
 
Net sales     $ 86,754   $ 75,264   $ 251,938   $ 211,621  
Cost of sales     72,515     61,192     211,777     177,249  
     
 
 
 
 
  Gross profit     14,239     14,072     40,161     34,372  
                             
Selling, general and administrative expense     6,633     5,989     19,166     16,593  
     
 
 
 
 
   Operating income     7,606     8,083     20,995     17,779  
                             
Interest expense, net     1,897     1,679     5,499     4,558  
     
 
 
 
 
   Income before income taxes     5,709     6,404     15,496     13,221  
                             
Provision for income taxes     1,733     2,466     5,501     5,090  
     
 
 
 
 
   Net income   $ 3,976   $ 3,938   $ 9,995   $ 8,131  
     
 
 
 
 
                             
Basic earnings per share   $ 0.58   $ 0.59   $ 1.48   $ 1.23  
     
 
 
 
 
Diluted earnings per share     $ 0.56   $ 0.58   $ 1.42   $ 1.21  
     
 
 
 
 
     
Shares used in per share  
   calculations:  
       Basic     6,822     6,627     6,762     6,601  
     
 
 
 
 
       Diluted     7,112     6,791     7,050     6,735  
     
 
 
 
 

The accompanying notes are an integral part of these consolidated financial statements.

3


 

NORTHWEST PIPE COMPANY
CONSOLIDATED STATEMENTS OF CASH FLOWS

(Unaudited)
(In thousands)

      Nine Months Ended September 30,  
     
 
      2005   2004  
     
 
 
Cash Flows From Operating Activities:              
  Net income   $ 9,995   $ 8,131  
  Adjustments to reconcile net income to net cash  
   provide by (used in) operating activities:  
    Depreciation and amortization of property and equipment     4,009     4,613  
    Amortization of debt issuance costs     131    --  
Deferred income taxes     436     (543 )
Deferred gain on sale-leaseback of equipment     (1,067 )   (4,804 )
Loss on disposal of property and equipment     43     25  
Tax benefit of nonqualified stock options exercised     267    --  
  Changes in current assets and liabilities:  
    Trade and other receivables, net     (17,137 )   1,227  
    Costs and estimated earnings in excess of billings on  
      uncompleted contracts     (5,825 )   (16,682 )
    Inventories     11,489     (8,605 )
    Refundable income taxes    --    2,654  
    Prepaid expenses and other     1,773     391  
    Accounts payable     (6,037 )   5,479  
    Accrued and other liabilities     (557 )   6,636  
     
 
 
      Net cash used in investing activities       (2,480 )   (1,478 )
     
 
 
Cash Flows From Investing Activities:  
   Additions to property and equipment     (14,244 )   (9,032 )
   Proceeds from sale of property and equipment     10     12  
     
 
 
     Net cash used in investing activities       (14,234 )   (9,020 )
     
 
 
Cash Flows From Financing Activities:  
   Proceeds from a sale-leaseback    9,500    --  
   Proceeds from sale of common stock     1,524     583  
   Net borrowings (payments) under notes payable from  
     financial institutions     9,314     (7,774 )
   Borrowings from long-term debt    4,500    19,535  
   Payments on long-term debt    (7,214 )  --  
   Payment of debt issuance costs    (131 )   (1,145 )
   Payments on capital lease obligations     (779 )   (718 )
     
 
 
     Net cash provided by financing activities     16,714     10,481  
     
 
 
     Net decrease in cash and cash equivalents     --    (17 )
   Cash and cash equivalents, beginning of period    89    128  
     
 
 
   Cash and cash equivalents, end of period   $ 89   $ 111  
     
 
 

The accompanying notes are an integral part of these consolidated financial statements.

4


 

NORTHWEST PIPE COMPANY

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(Dollars in thousands, except share and per share amounts) 

 

1.

Basis of Presentation

 

The accompanying unaudited financial statements as of and for the three and nine months ended September 30, 2005 and 2004 have been prepared in conformity with generally accepted accounting principles in the United States of America. The financial information as of December 31, 2004 is derived from the audited financial statements presented in the Northwest Pipe Company (the "Company") Annual Report on Form 10-K for the year ended December 31, 2004. Certain information or footnote disclosures normally included in financial statements prepared in accordance with generally accepted accounting principles have been condensed or omitted, pursuant to the rules and regulations of the Securities and Exchange Commission. In the opinion of management, the accompanying financial statements include all adjustments necessary (which are of a normal and recurring nature) for the fair statement of the results of the interim periods presented. The accompanying financial statements should be read in conjunction with the Company’s audited financial statements for the year ended December 31, 2004, as presented in the Company’s Annual Report on Form 10-K.

 

Operating results for the three and nine months ended September 30, 2005 are not necessarily indicative of the results that may be expected for the entire fiscal year ending December 31, 2005 or any portion thereof.

 

2.

Earnings per Share

 

Basic earnings per share is computed using the weighted average number of shares of common stock outstanding during the period. Diluted earnings per share is computed using the weighted average number of shares of common stock and dilutive common equivalent shares outstanding during the period. Incremental shares of 290,001 and 163,203 for the three months ended September 30, 2005 and 2004, respectively, and incremental shares of 287,334 and 134,363 for the nine months ended September 30, 2005 and 2004, respectively, were used in the calculations of diluted earnings per share. For the three and nine months ended September 30, 2005, no options were excluded from the computation of diluted earnings per share because the exercise price of the options was less than the average market price of the underlying common stock during these periods and thus no options would be antidilutive. For the three and nine months ended September 30, 2004, options to purchase 299,334 and 311,569, respectively, were excluded from the computation of diluted earnings per share because the exercise price of the options was greater than the average market price of the underlying common stock during these periods and thus the options would be antidilutive.

 

3.

Inventories

 

Inventories are stated at the lower of cost or market. Finished goods and Tubular Products and Fabricated Products raw material are stated at standard cost, which approximates the first-in, first-out method of accounting. Materials and supplies are stated at standard cost. Water Transmission steel inventory is valued on a specific identification basis and coating and lining materials are stated on a moving average cost basis. Inventories consist of the following:

 

      September 30,
2005
  December 31,
2004
 
     
 
 
Finished goods     $ 26,130   $ 24,989  
Raw materials     20,793    33,655  
Materials and supplies     2,284    2,052  
     
 
 
    $ 49,207   $ 60,696  
     
 
 

5


 

4.

Asset Held for Sale

 

The Company has an agreement to sell its manufacturing facility in Riverside, California and has included the related property, plant and equipment as an asset held for sale in current assets.

 

5.

Restricted Assets

 

On August 22, 1997, the Company deposited $2.3 million in an escrow account as required by the August 19, 1997 settlement agreement between the Company, the U.S. Environmental Protection Agency (“EPA”) and the Oregon Department of Environmental Quality (“ODEQ”). Pursuant to the settlement agreement, upon sale of the property the $2.3 million deposited in the escrow account is to be returned to the Company. The EPA and ODEQ exercised their option to sell the property and on October 14, 2005, the $2.3 million in the escrow account was returned to the Company.

 

6.

Segment Information

 

The Company has adopted Financial Accounting Standards Board ("FASB") Statement of Financial Accounting Standards ("SFAS") No. 131, "Disclosures about Segments of an Enterprise and Related Information" which requires disclosure of financial and descriptive information about the Company’s reportable operating segments. The operating segments reported below are based on the nature of the products sold by the Company and are the segments of the Company for which separate financial information is available and is regularly evaluated by executive management to make decisions about resources to be allocated to the segment and assess its performance. Beginning this quarter, the Company began reporting results for Fabricated Products. This segment sells propane tanks and other fabricated metal parts from its Monterrey, Mexico facility. Management evaluates segment performance based on segment gross profit. There were no material transfers between segments in the periods presented.

 

      Three months ended September 30,   Nine months ended September 30,  
      2005   2004   2005   2004  
     
 
 
 
 
Net sales:                        
   Water Transmission   $ 61,747   $ 46,242   $ 177,743   $ 120,154  
   Tubular Products     20,486     26,073     62,932     83,231  
   Fabricated Products       4,521     2,949     11,263     8,236  
     
 
 
 
 
     Total     $ 86,754   $ 75,264   $ 251,938   $ 211,621  
     
 
 
 
 
     
Gross profit:  
   Water Transmission   $ 12,709   $ 8,920   $ 35,501   $ 22,789  
   Tubular Products     1,076     5,027     3,960     11,207  
   Fabricated Products       454     125     700     376  
     
 
 
 
 
     Total   $ 14,239   $ 14,072   $ 40,161   $ 34,372  
     
 
 
 
 

7.

Recent Accounting Pronouncements

 

In November 2004, the FASB issued SFAS No. 151, "Inventory Costs—An Amendment of ARB No. 43, Chapter 4" ("SFAS 151"). SFAS 151 amends the guidance in ARB No. 43, Chapter 4, "Inventory Pricing, " to clarify the accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted material (spoilage). Among other provisions, the new rule requires that items such as idle facility expense, excessive spoilage, double freight, and rehandling costs be recognized as current-period charges regardless of whether they meet the criterion of "so abnormal" as stated in ARB No. 43. Additionally, SFAS 151 requires that the allocation of fixed production overhead to the costs of conversion be based on the normal capacity of the production facilities. SFAS 151 is effective for fiscal years beginning after June 15, 2005. The Company is currently evaluating the effect that the adoption of SFAS 151 will have on the Company’s results of operations or financial position, but does not expect SFAS 151 to have a material effect.

6


 

In December 2004, the FASB issued SFAS No. 153, "Exchanges of Nonmonetary Assets—An Amendment of APB Opinion No. 29, Accounting for Nonmonetary Transactions" ("SFAS 153"). SFAS 153 eliminates the exception from fair value measurement for nonmonetary exchanges of similar productive assets in paragraph 2l(b) of APB Opinion No. 29, "Accounting for Nonmonetary Transactions,” and replaces it with an exception for exchanges that do not have commercial substance. SFAS 153 specifies that a nonmonetary exchange has commercial substance if the future cash flows of the entity are expected to change significantly as a result of the exchange. SFAS 153 is effective for the fiscal periods beginning after June 15, 2005. The adoption of SFAS 153 is not expected to have a material effect on the Company’s results of operations or financial position.

 

In December 2004, the FASB issued SFAS No. 123(R), "Accounting for Stock-Based Compensation" ("SFAS No. 123(R)"). SFAS No. 123(R) establishes standards for the accounting for transactions in which an entity exchanges its equity instruments for goods or services. This Statement focuses primarily on accounting for transactions in which an entity obtains employee services in share-based payment transactions. SFAS No. 123(R) requires that the fair value of such equity instruments be recognized as an expense in the historical financial statements as services are performed. Prior to SFAS No. 123(R), only certain pro forma disclosures of fair value were required. The provisions of this Statement are effective for the first annual reporting period that begins after June 15, 2005. Accordingly, the Company will adopt SFAS No. 123(R) commencing with the quarter ending March 31, 2006. The Company estimates the impact of adoption of SFAS No. 123(R) will approximate the impact of the adjustments made to determine pro forma net income and pro forma earnings per share under Statement No. 123.

 

In May 2005, the FASB issued SFAS No. 154, "Accounting Changes and Error Corrections—a replacement of APB Opinion No. 20 and FASB Statement No. 3" ("SFAS No. 154"). SFAS 154 replaces APB Opinion No. 20, "Accounting Changes", and FASB Statement No. 3, "Reporting Accounting Changes in Interim Financial Statements", and changes the requirements for the accounting for and reporting of a change in accounting principle. This Statement applies to all voluntary changes in accounting principle. It also applies to changes required by an accounting pronouncement in the unusual instance that the pronouncement does not include specific transition provisions. When a pronouncement includes specific transition provisions, those provisions should be followed. Previously, most voluntary changes in accounting principle were recognized by including in net income of the period of the change the cumulative effect of changing to the new accounting principle. This Statement requires retrospective application to prior periods’ financial statements of changes in accounting principle, unless it is impracticable to determine either the period-specific effects or the cumulative effect of the change. This Statement also rquires that a change in depreciation, amortization, or depletion method for long-lived, nonfinancial assets be accounted for as a change in accounting estimate effected by a change in accounting principle. SFAS 154 is effective for accounting changes and corrections of errors made in fiscal years beginning after December 15, 2005. The adoption of SFAS 154 is not expected to have a material effect on the Company’s results of operations or financial position.

 

8.

Contingencies

 

The Company was a defendant in a suit brought by Foothill/DeAnza Community College in U.S. District Court for the Northern District of California in July 2000. DeAnza represented a class of plaintiffs who purchased small diameter, thin walled fire sprinkler pipe who alleged that the pipe leaked necessitating replacement of the fire sprinkler system and further alleged that the leaks caused damage to other property as well as loss of use. The Company settled with the plaintiffs, the insurance companies, and the former owner in July 2004. Pursuant to the settlement, the Company’s payment obligations do not begin until the remaining insurance funds of approximately $2.4 million are exhausted. During the second year and years four through fifteen, the Company would be obligated only to pay qualifying claims and administrative costs up to a limit of $500,000 per year. The Company has no payment obligations in years one and three. The Company also would have no payment obligation in any other year in which there are no qualifying claims. In the event any qualifying claims remain unpaid after fifteen years, the Company would have to pay such claims as follows: (1) if the excess claims are between $0 and $1.5 million, the Company would pay the amount of the claims; (2) if the excess claims are between $1.5 million and $6.0 million, the Company would pay $1.5 million; and (3) if the excess claims exceed $6.0 million, the Company would pay $1.5 million plus 25 percent of the amount over $6.0 million, up to a cap of $3.0 million; provided, that in no event would the Company be obligated to pay any more than $1.0 million in any of years nineteen, seventeen or eighteen.

 

The Company’s manufacturing facilities are subject to many federal, state, local and foreign laws and regulations related to the protection of the environment. Some of the Company’s operations require environmental permits to control and reduce air and water discharges or manage other environmental matters, which are subject to modification, renewal and revocation by government authorities. The Company believes that it is in material compliance with all environmental laws, regulations and permits, and it does not anticipate any material expenditures to meet current or pending environmental requirements. However, it could incur operating costs or capital expenditures in complying with future or more stringent environmental regulatory requirements or with current requirements if it is applied to its facilities in a way it does not anticipate.

7


 

In November 1999, the Oregon Department of Environmental Quality (DEQ) requested that the Company perform a preliminary assessment of its plant located at 12005 N. Burgard in Portland, Oregon. The primary purpose of the assessment is to determine whether the plant has contributed to sediment contamination in the Willamette River. The Company entered into a voluntary letter agreement with the department in mid-August 2000. In 2001, groundwater containing elevated volatile organic compounds (VOCs) was identified in one localized area of the property furthest from the river. Assessment work in 2002 and 2003 to further characterize the groundwater is consistent with the initial conclusion that a source of the VOCs is located off site. There is no evidence at this time showing a connection between detected VOCs in groundwater and Willamette River sediments. Also, there is no evidence to date that stormwater from the plant has adversely impacted Willamette River sediments. However, DEQ recommended a remedial investigation and feasibility study for further evaluation of both groundwater and stormwater at the plant. In February 2005, the Company and DEQ entered in to a voluntary agreement for remedial investigation and source control measures to follow up on, complete and formalize the results of the previous assessments and investigations. Assessment work is ongoing.

 

In December 2000, a nine-mile section of the lower Willamette River known as the Portland Harbor was included on the National Priorities List at the request of the EPA. The EPA currently describes the site as the areal extent of contamination, and all suitable areas in proximity to the contamination necessary for the implementation of the response action, at, from and to the Portland Harbor Superfund Site Assessment Area from approximately River Mile 3.5 to River Mile 9.2, including uplands portions of the site that contain sources of contamination to the sediments. The Company’s plant is not located on the Willamette River; it lies in what may be the upland portion of the site. However, a final determination of the areal extent of the site will not be determined until EPA issues a record of decision describing the remedial action necessary to address Willamette River sediments. EPA and the DEQ have agreed to share responsibility for investigation and cleanup of the site. The DEQ has the lead responsibility for conducting the upland work, and EPA is the Support Agency for that work. EPA has the lead responsibility for conducting in-water work, and the DEQ is the Support Agency for that work.

 

Also, in December 2000, EPA notified the Company and 68 other parties by general notice letter of potential liability under the Comprehensive Environmental Response, Compensation and Liability Act and the Resource Conservation and Recovery Act with respect to the Portland Harbor Superfund Site. In its letter, EPA inquired whether parties receiving the letter were interested in volunteering to enter negotiations to perform a remedial investigation and feasibility study at the site. No action was required by EPA of recipients of the general notice letter. In the last week of December 2000, the Company responded to EPA’s inquiry stating that it was working with the DEQ to determine whether its plant had any impact on Willamette River sediments or was a current source of releases to the Willamette River sediments. That work is continuing as noted previously. To date, no further communication has been received from EPA on this matter.

 

The Company operates under numerous governmental permits and licenses relating to air emissions, stormwater run-off, and other matters. The Company is not aware of any current material violations or citations relating to any of these permits or licenses. It has a policy of reducing consumption of hazardous materials in its operations by substituting non-hazardous materials when possible. The Company’s operations are also governed by many other laws and regulations, including those relating to workplace safety and worker health, principally the Occupational Safety and Health Act and regulations thereunder which, among other requirements, establish noise and dust standards. The Company believes that it is in material compliance with these laws and regulations and does not believe that future compliance with such laws and regulations will have a material adverse effect on its results of operations or financial condition.

 

From time to time, the Company is involved in litigation relating to claims arising out of its operations in the normal course of its business. The Company maintains insurance coverage against potential claims in amounts that it believes to be adequate. Management believes that it is not presently a party to any other litigation, the outcome of which would have a material adverse effect on the Company's business, financial condition, results of operations or cash flows.

8


 

9.

Stock-based Compensation

 

The Company accounts for stock-based employee compensation arrangements in accordance with the provisions of Accounting Principles Board Opinion No. 25, "Accounting for Stock Issued to Employees" ("APB No. 25") and complies with the disclosure provisions of SFAS No. 123, "Accounting for Stock-Based Compensation" and SFAS No. 148, "Accounting for Stock-Based Compensation – Transition and Disclosure – an amendment of FASB Statement No. 123" (SFAS 148). Under APB No. 25, compensation expense is based on the difference, if any, on the date of the grant, between the fair value of the Company's stock and the exercise price of the option. The Company accounts for stock, stock options and warrants issued to non-employees in accordance with the provisions of emerging Issues Task Force ("EITF") Issue No. 96-18, "Accounting for Equity Instruments that are Issued to Other than Employees for Acquiring or in Conjunction with Selling, Goods or Services." Compensation and services expenses are recognized over the vesting period of the options or warrants or the periods the related services are rendered, as appropriate.

 

At September 30, 2005, the Company has one stock-based compensation plan. No stock-based employee compensation cost is reflected in net income, as all options granted under this plan had an exercise price equal to the market value of the underlying common stock on the date of grant. The following table illustrates the effect on net income and earnings per share as if the Company had applied the fair value recognition provisions of SFAS No. 123 to stock-based compensation.

 

      Three months ended September 30,   Nine months ended September 30,  
      2005   2004   2005   2004  
     
 
 
 
 
Net income, as reported     $ 3,976   $ 3,938   $ 9,995   $ 8,131  
Deduct: total stock-based employee compensation  
  expense determined under fair value based method  
  for all awards, net of related tax effects     (48 )   (66 )   (231 )   (257 )
     
 
 
 
 
    Pro forma net income     $ 3,928   $ 3,872   $ 9,764   $ 7,874  
     
 
 
 
 
     
Earnings per share:  
     Basic - as reported   $ 0.58   $ 0.59   $ 1.48   $ 1.23  
     Basic - pro forma   $ 0.58   $ 0.58   $ 1.44   $ 1.19  
     Diluted - as reported   $ 0.56   $ 0.58   $ 1.42   $ 1.21  
     Diluted - pro forma   $ 0.55   $ 0.57   $ 1.38   $ 1.17  

10.

Related Party Transactions

 

The Company has ongoing business relationships with certain affiliates of Wells Fargo & Company ("Wells Fargo"). Wells Fargo, together with certain of its affiliates, is the Company’s largest shareholder. During the three and nine months ended September 30, 2005, the Company made the following payments to affiliates of Wells Fargo: (i)  capital and operating lease payments pursuant to which the Company leases certain equipment from such affiliates, (ii) payments of interest and fees pursuant to letters of credit originated by such affiliates, (iii) payments of principal and interest on an industrial development revenue bond, and (iv) payments of principal, interest and related fees in connection with loan agreements between the Company and such affiliates. Payments made by the Company to Wells Fargo and its affiliates amounted to $87,000 and $3.2 million, respectively, for the three months and nine months ended September 30, 2005, and $672,000 and $2.8 million, respectively, for the three and nine months ended September 30, 2004. Net borrowings and payments on the credit agreement have not been included in the amounts above. Balances due to Wells Fargo and its affiliates were $1.6 million and $30.9 million at September 30, 2005 and December 31, 2004, respectively.

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Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

 

Forward Looking Statements

 

This Management’s Discussion and Analysis of Financial Condition and Results of Operations and other sections of this Report contain forward-looking statements within the meaning of the Securities Litigation Reform Act of 1995 that are based on current expectations, estimates and projections about our business, management’s beliefs, and assumptions made by management. Words such as "expects," "anticipates," "intends," "plans," "believes," "seeks," "estimates," "should," and variations of such words and similar expressions are intended to identify such forward-looking statements. These statements are not guarantees of future performance and involve risks and uncertainties that are difficult to predict. Therefore, actual outcomes and results may differ materially from what is expressed or forecasted in such forward-looking statements due to numerous factors including changes in demand for our products, product mix, bidding activity, the timing of customer orders and deliveries, the price and availability of raw materials, excess or shortage of production capacity, international trade policy and regulations and other risks discussed from time to time in our other Securities and Exchange Commission filings and reports, including our Annual Report on Form 10-K for the year ended December 31, 2004. In addition, such statements could be affected by general industry and market conditions and growth rates, and general domestic and international economic conditions. Such forward-looking statements speak only as of the date on which they are made and we do not undertake any obligation to update any forward-looking statement to reflect events or circumstances after the date of this Report. If we do update or correct one or more forward-looking statements, investors and others should not conclude that we will make additional updates or corrections with respect thereto or with respect to other forward-looking statements.

 

Overview

 

We have Water Transmission manufacturing facilities in Portland, Oregon; Denver, Colorado; Adelanto and Riverside, California; Parkersburg, West Virginia; and Saginaw, Texas. We have Tubular Products manufacturing facilities in Portland, Oregon; Atchison, Kansas; Houston, Texas; and Bossier City, Louisiana. Our Fabricated Products manufacturing facility is in Monterrey, Mexico.

 

We believe that the Tubular Products business, the Water Transmission business and Fabricated Product business provide a significant degree of market diversification, because the principal factors affecting demand for each business is different. Demand for water transmission products is generally based on population growth and movement, changing water sources and replacement of aging infrastructure. Demand can vary dramatically within our market area since each population center determines its own waterworks requirements. Construction activity and general economic conditions influence demand for tubular products. Residential heating and construction and weather temperature patterns primarily influence our Fabricated Products demand.

 

Critical Accounting Policies and Estimates

 

The discussion and analysis of our financial condition and results of operations are based upon our consolidated financial statements, which have been prepared in accordance with accounting principles generally accepted in the United States. The preparation of these financial statements requires us to make estimates and judgments that affect the reported amounts of assets, liabilities, revenues and expenses, and related disclosure of contingent assets and liabilities. On an on-going basis, we evaluate our estimates, including those related to revenue recognition and allowance for doubtful accounts. We base our estimates on historical experience and on various other assumptions that are believed to be reasonable under the circumstances. Actual results may differ from these estimates under different assumptions or conditions. A description of our critical accounting policies and related judgments and estimates that affect the preparation of our consolidated financial statements is set forth in our Annual Report on Form 10-K for the year ended December 31, 2004.

 

Recent Accounting Pronouncements

 

See Note 7 of the Consolidated Financial Statements for a description of recent accounting pronouncements, including the expected dates of adoption and estimated effects on results of operations and financial position.

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Results of Operations

 

 

The following table sets forth, for the periods indicated, certain financial information regarding costs and expenses expressed as a percentage of total net sales and net sales of our business segments.

 

        Three months ended September 30,     Nine months ended September 30,  
        2005     2004     2005     2004  
       
   
   
   
 
Net sales                        
  Water Transmission     71.2 %   61.4 %  70.5 %  56.8 %
  Tubular Products     23.6     34.7    25.0     39.3  
  Fabricated Products       5.2     3.9     4.5     3.9  
       
   
   
   
 
Total net sales    100.0    100.0    100.0    100.0  
Cost of sales    83.6    81.3    84.1    83.8  
       
   
   
   
 
     Gross profit     16.4    18.7    15.9    16.2  
Selling, general and  
     administrative expense    7.6    8.0    7.6    7.8  
       
   
   
   
 
Operating income    8.8     10.7    8.3    8.4  
     Interest expense, net    2.2    2.2    2.1    2.2  
       
   
   
   
 
     Income before income taxes    6.6    8.5    6.2    6.2  
     Provision for income taxes    2.0    3.3    2.2     2.4  
       
   
   
   
 
          Net income       4.6 %   5.2 %   4.0 %   3.8 %
       
   
   
   
 
     
Gross profit as a percentage of segment net sales:  
  Water Transmission    20.6 %  19.3 %   20.0 %   19.0 %
  Tubular Products    5.3    19.3    6.3    13.5  
  Fabricated Products       10.0     4.2     6.2     4.6  

Three Months and Nine Months Ended September 30, 2005 Compared to Three Months and Nine Months Ended September 30, 2004

 

Net Sales. Net sales increased 15.3% to $86.8 million in the third quarter of 2005, from $75.3 million in the third quarter of 2004, and increased 19.1% to $251.9 million in the first nine months of 2005, from $211.6 million in the first nine months of 2004.

 

Water Transmission sales increased 33.5% to $61.7 million in the third quarter of 2005 from $46.2 million in the third quarter of 2004, and increased 47.9% to $177.7 million in the first nine months of 2005 from $120.2 million in the first nine months of 2004. Net sales for the three months and the nine months ended September 30, 2005, increased over the same periods last year as a result of increased volume during the periods. Our Water Transmission business is impacted by infrastructure improvements; as municipal water agencies initiate improvements, we generally experience an increase in demand for our products. Market conditions beginning in the third quarter of 2004 and continuing through the second quarter of 2005 were strong and led to increased volume. Bidding activity in the third quarter of 2005, conversely, did not meet original expectations. Approximately $100.0 million of projects were delayed into 2006 from the third quarter of 2005. As a result, our backlog at September 30, 2005 decreased to $126.0 million, as compared to the backlog of $150.0 million at June 30, 2005. While a high proportion of projects were delayed, delays or unevenness in our markets are not unusual. Bidding activity, backlog and sales resulting from the award of new projects, or the production of current projects, may vary significantly from period to period.

 

Tubular Products sales decreased by 21.4% to $20.5 million in the third quarter of 2005 from $26.1 million in the third quarter of 2004 and decreased 24.4% to $62.9 million in the first nine months of 2005 from $83.2 million in the first nine months of 2004. The decrease in net sales in the third quarter and the first nine months of 2005 over the same periods last year resulted from both shifting our product mix in 2005 from commodity products to niche product lines and somewhat lower sales volume. Sales are expected to decrease slightly in the fourth quarter of 2005 as a result of normal seasonal slowing.

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Fabricated Products sales increased 53.3% to $4.5 million in the third quarter of 2005 from $2.9 million in the third quarter of 2004, and increased 36.8% to $11.3 million in the first nine months of 2005 from $8.2 million in the first nine months of 2004. Net sales for the three months and the nine months ended September 30, 2005, increased over the same periods last year as a result of improving demand and pricing. Sales are expected to continue to improve in the fourth quarter of 2005, due to normal seasonal improvement.

 

No single customer accounted for 10% or more of net sales in the third quarter or first nine months of 2005 or 2004.

 

Gross Profit. Gross profit increased slightly to $14.2 million (16.4% of total net sales) in the third quarter of 2005 from $14.1 million (18.7% of total net sales) in the third quarter of 2004 and increased 16.8% to $40.2 million (15.9% of total net sales) in the first nine months of 2005 from $34.4 million (16.2% of total net sales) in the first nine months of 2004.

 

Water Transmission gross profit increased 42.5% to $12.7 million (20.6% of segment net sales) in the third quarter of 2005 from $8.9 million (19.3% of segment net sales) in the third quarter of 2004 and increased 55.8% to $35.5 million (20.0% of segment net sales) in the first nine months of 2005 from $22.8 million (19.0% of segment net sales) in the first nine months of 2004. Water Transmission gross profit as a percent of segment net sales increased for the three and nine months ended September 30, 2005 over the same periods last year primarily due to higher production volumes leveraging fixed costs. Recent project delays have reduced the current bid opportunities. This tends to make bidding more competitive. We have seen this on our current bookings and expect minor reductions in gross margin in the next two quarters. Our strong remaining backlog should allow us to continue to operate at a high utilization rate, which should offset some of the negative impacts that result from the current competitive market conditions.

 

Gross profit from Tubular Products decreased to $1.1 million (5.3% of segment net sales) in the third quarter of 2005 from $5.0 million (19.3% of segment net sales) in the third quarter of 2004 and decreased to $4.0 million (6.3% of segment net sales) in the first nine months of 2005 from $11.2 million (13.5% of segment net sales) in the first nine months of 2004. Gross profit and gross profit as a percent of segment sales in 2004 were very strong, as we were able to increase our prices in conjunction with the rapid increase in steel costs. In 2005, we saw the reverse occur. Our selling prices decreased as we sold inventory produced with higher cost steel. With the moderation of steel prices, we have begun to slowly improve our gross profit as a percent of segment sales from the second quarter of 2005. Steel cost increases have been announced for the fourth quarter of 2005. In response, we recently announced a price increase on our products effective the beginning of the fourth quarter of 2005. We continue to face import competition and continued slow markets for our products, but expect price increases to lead to continued improvement in our margins.

 

Gross profit from Fabricated Products increased to $454,000 (10.0% of segment net sales) in the third quarter of 2005 from $125,000 (4.2% of segment net sales) in the third quarter of 2004 and increased to $700,000 (6.2% of segment net sales) in the first nine months of 2005 from $376,000 (4.6% of segment net sales) in the first nine months of 2004. Fabricated Products gross profit improved for the three and nine months ended September 30, 2005 over the same periods last year primarily due to a combination of improved pricing in the market and improved productivity that resulted from initiatives implemented at the beginning of 2005. We expect gross profit for this segment to increase in the fourth quarter of 2005, due to normal seasonal improvement.

 

Selling, General and Administrative Expenses. Selling, general and administrative expenses increased to $6.6 million (7.7% of total net sales) in the third quarter of 2005 from $6.0 million (8.0% of total net sales) in the third quarter of 2004 and increased to $19.2 million (7.6% of total net sales) in the first nine months of 2005 from $16.6 million (7.8% of total net sales) in the first nine months of 2004. The increases from the same periods last year are consistent with the increase in sales during the same periods.

 

Interest Expense, net. Interest expense, net increased to $1.9 million in the third quarter of 2005 from $1.7 million in the third quarter of 2004 and increased to $5.5 million in the first nine months of 2005 from $4.6 million in the first nine months of 2004. The increase in the three and nine months ended September 30, 2005 over the same periods last year resulted from higher average borrowings and a higher average interest rate.

 

Income Taxes. The provision for income taxes was $5.5 million in the first nine months of 2005, based on an expected tax rate of approximately 35.5%, compared to $5.1 million in the first nine months of 2004, based on an expected tax rate of approximately 38.5%. We reduced the expected tax rate for 2005 from 38.5% to 35.5% due to changes in Section 199 manufacturing deductions and state apportionment laws. This resulted in reducing our third quarter of 2005 tax rate to 30.4%.

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Liquidity and Capital Resources

 

We finance operations with internally generated funds and available borrowings. At September 30, 2005, we had cash and cash equivalents of $89,000.

 

Net cash used in operating activities in the first nine months of 2005 was $2.5 million. This was primarily the result of an increase in accounts payable, costs and estimated earnings in excess of billings and trade and other receivables of $6.0 million, $5.8 million and $17.1 million, respectively. This was partially offset by net income of $10.0 million and a decrease in inventories of $11.5 million. In addition, non-cash adjustments for depreciation and amortization of property and equipment of $4.0 million contributed to the offset to net cash used in operating activities. The increase in accounts payable resulted from timing of vendor payments. The change in costs and estimated earnings in excess of billings on uncompleted contracts, inventories, and trade and other receivables, net resulted from timing differences between production, shipment and invoicing of products.

 

Net cash used in investing activities in the first nine months of 2005 was $14.2 million, which resulted from additions of property and equipment. Capital expenditures are expected to be between $16.0 and $17.0 million in 2005.

 

Net cash provided by financing activities in the first nine months of 2005 was $16.7 million, which included proceeds from a sale-leaseback agreement of $9.5 million, net borrowings under the note payable to financial institutions of $9.3 million and sale of common stock of $1.5 million.

 

We had the following significant components of debt at September 30, 2005: a $65.0 million credit agreement, under which $37.7 million was outstanding; $12.9 million of Series B Senior Notes; $15.0 million of Senior Notes; $15.0 million of Series A Term Notes; $10.5 million of Series B Term Notes; $10.0 million of Series C Term Notes; $4.5 million of Series D Term Notes; and capital lease obligations of $126,000.

 

The balance outstanding under the credit agreement bears interest at rates related to LIBOR plus 0.75% to 1.50%, or the lending institution's prime rate, minus 0.5% to 0.0%. We had $42.0 million outstanding under the line of credit, with $42.0 million bearing a weighted average LIBOR interest at 4.96% (LIBOR interest rate ranged from 4.75% to 5.33%), partially offset by $2.5 million invested in short-term marketable securities and $1.7 million in cash receipts that had not been applied to the loan balance. At September 30, 2005 we had an additional net borrowing capacity under the line of credit of $27.3 million.

 

The Series A Term Notes in the principal amount of $15.0 million matures on February 25, 2014 and requires annual payments in the amount of $2.1 million that begin February 25, 2008 plus interest of 8.75% paid quarterly on February 25, May 25, August 25 and November 25. The Series B Term Notes in the principal amount of $10.5 million mature on June 21, 2014 and require annual payments in the amount of $1.5 million that begin June 21, 2008 plus interest of 8.47% paid quarterly on March 21, June 21, September 21 and December 21. The Series C Term Notes in the principal amount of $10.0 million mature on October 26, 2014 and require annual payments of $1.4 million that begin October 26, 2008 plus interest of 7.36% paid quarterly on January 26, April 26, July 26 and October 26. The Series D Term Notes in the principal amount of $4.5 million mature on January 24, 2015 and require annual payments of $643,000 that begin January 24, 2009 plus interest of 7.32% paid quarterly on January 24, April 24, July 24 and October 24. The Series B Senior Notes in the principal amount of $12.9 million mature on April 1, 2008 and require annual payments of $4.3 million plus interest at 6.91% paid quarterly on January 1, April 1, July 1 and October 1. The Senior Notes in the principal amount of $15.0 million mature on November 15, 2007 and require annual payments in the amount of $5.0 million plus interest of 6.87% paid quarterly on February 15, May 15, August 15, and November 15. The Senior Notes and Series B Senior Notes (together, the "Notes") also include supplemental interest from 0.0% to 1.5% (0.75% at September 30, 2005), based on our total minimum net earnings before tax plus interest expense (net of capitalized interest expense), depreciation expense and amortization expense ("EBITDA") to total debt leverage ratio, which is paid with the required quarterly interest payments. The Notes, the Series A Term Note, the Series B Term Notes, the Series C Term Notes, and the Series D Term Notes (together, the "Term Notes") and the credit agreement are collateralized by all accounts receivable, inventory and certain plant and equipment.

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We lease certain machinery and equipment. The average interest rate on the capital leases is 6.9%.

 

We have operating leases with respect to certain manufacturing equipment that require us to pay property taxes, insurance and maintenance. Under the terms of the operating leases we sold the equipment to an unrelated third party (the "lessor") who then leased the equipment to us. These leases, along with our other debt instruments already in place, and an operating line of credit, best meet our near term financing and operating capital requirements compared to other available options.

 

Upon termination or expiration of the operating leases, we must either purchase the equipment from the lessor at a predetermined amount that does not constitute a bargain purchase, return the equipment to the lessor, or renew the lease arrangement. If the equipment is returned to the lessor, we have agreed to pay the lessor an amount up to the difference between the purchase amount and the residual value guarantee. The majority of the operating leases contain the same covenants as our credit agreement discussed below.

 

We have entered into stand-by letters of credit that total approximately $5.6 million as of September 30, 2005. The stand-by letters of credit relate to workers’ compensation and general liability insurance. Due to the nature of these arrangements and our historical experience, we do not expect to make any significant payments under these arrangements. Therefore, they have been excluded from our aggregate commitments identified above.

 

The $65.0 million credit agreement, the Notes, the Term Notes and operating leases all require compliance with the following financial covenants: minimum consolidated tangible net worth; maximum consolidated total debt to consolidated EBITDA; minimum consolidated fixed charge coverage test and a maximum asset coverage ratio. These and other covenants included in our financing agreements impose certain requirements with respect to our financial condition and results of operations, and place restrictions on, among other things, our ability to incur certain additional indebtedness and to create liens or other encumbrances on assets. A failure by us to comply with the requirements of these covenants, if not waived or cured, could permit acceleration of the related indebtedness and acceleration of indebtedness under other instruments that include cross-acceleration or cross-default provisions. At September 30, 2005, we were in compliance with the covenants in our debt agreements.

 

We anticipate that our existing cash and cash equivalents, cash flows expected to be generated by operations and amounts available under our credit agreement will be adequate to fund our working capital and other capital requirements for at least the next twelve months. To the extent necessary, we may also satisfy capital requirements through additional bank borrowings, senior notes, term notes and capital and operating leases, if such resources are available on satisfactory terms. We have from time to time evaluated and continue to evaluate opportunities for acquisitions and expansion. Any such transactions, if consummated, may use a portion of our working capital or necessitate additional bank borrowings.

 

Related Party Transactions

 

We have ongoing business relationships with certain affiliates of Wells Fargo & Company ("Wells Fargo"). Wells Fargo, together with certain of its affiliates, is our largest shareholder. During the nine months ended September 30, 2005, we made the following payments to affiliates of Wells Fargo: (i) capital and operating lease payments pursuant to which the Company leases certain equipment from such affiliates, (ii) payments of interest and fees pursuant to letters of credit originated by such affiliates, and (iii) payments of principal, interest and related fees in connection with loan agreements between the Company and such affiliates. Payments made by us to Wells Fargo and its affiliates amounted to $87,000 and $3.2 million, respectively, for the three months and nine months ended September 30, 2005, and $672,000 and $2.8 million, respectively, for the three and nine months ended June 30, 2004. Balances due to Wells Fargo and its affiliates were $1.6 million and $30.9 million at September 30, 2005 and December 31, 2004, respectively.

 

Item 3. Quantitative and Qualitative Disclosure About Market Risk

 

We use forward foreign currency contracts from time to time to reduce exposure associated with potential foreign currency rate changes occurring between the contract date and the date when the payments are received. These instruments are not used for trading or for speculative purposes. We have nine Foreign Exchange Agreements ("Agreements") at September 30, 2005 in the aggregate notional amount of $7.8 million. The Agreements minimize any changes in the exchange rate between the rate used in the contract bid amount and the amount ultimately collected. As of September 30, 2005, $6.3 million was still open. The Agreements are expected to be completed between November 2005 and June 2006. We believe our current risk exposure to exchange rate movements to be immaterial.

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We are exposed to cash flow risk on our variable rate debt and fair value risk on our fixed rate debt. The debt subject to changes in interest rates is our $65.0 million revolving credit line ($37.7 million outstanding as of September 30, 2005). We believe risk exposure resulting from interest rate movements to be immaterial.

 

Additional information required by this item is set forth in "Item 2 - Management’s Discussion and Analysis of Financial Condition and Results of Operations - Liquidity and Capital Resources."

 

Item 4. Controls and Procedures

 

As of September 30, 2005, the end of the period covered by this report, our Chief Executive Officer and our Chief Financial Officer reviewed and evaluated the effectiveness of our disclosure controls and procedures (as defined in Exchange Act Rule 13a-15(e) and 15d-15(e)), which are designed to ensure that material information we must disclose in our report filed or submitted under the Securities Exchange Act of 1934, as amended (the "Exchange Act") is recorded, processed, summarized, and reported on a timely basis. Based on that evaluation, our Chief Executive Officer and our Chief Financial Officer have concluded that as of such date, our disclosure controls and procedures were effective to ensure that information required to be disclosed by us in reports that we file or submit under the Exchange Act is accumulated and communicated as appropriate to allow timely decisions regarding required disclosure.

During the nine months ended September 30, 2005, there has been no change in our internal control over financial reporting that has materially affected, or is reasonably likely to materially affect, our internal controls over financial reporting.

 

Part II – Other Information

 

Item 1. Legal Proceedings

 

We were a defendant in a suit brought by Foothill/DeAnza Community College in U.S. District Court for the Northern District of California in July 2000. DeAnza represented a class of plaintiffs who purchased small diameter, thin walled fire sprinkler pipe who alleged that the pipe leaked necessitating replacement of the fire sprinkler system and further alleged that the leaks caused damage to other property as well as loss of use. We have settled with the plaintiffs, the insurance companies, and the former owner in July 2004. Pursuant to the settlement, our payment obligations do not begin until the remaining insurance funds of approximately $2.4 million are exhausted. During the second year and years four through fifteen, we would be obligated only to pay qualifying claims and administrative costs up to a limit of $500,000 per year. We have no payment obligations in years one and three. We also would have no payment obligation in any other year in which there are no qualifying claims. In the event any qualifying claims remain unpaid after fifteen years, we would have to pay such claims as follows: (1) if the excess claims are between $0 and $1.5 million, we would pay the amount of the claims; (2) if the excess claims are between $1.5 million and $6.0 million, we would pay $1.5 million; and (3) if the excess claims exceed $6.0 million, we would pay $1.5 million plus 25 percent of the amount over $6.0 million, up to a cap of $3.0 million; provided, that in no event would we be obligated to pay any more than $1.0 million in any of years nineteen, seventeen or eighteen.

 

Our manufacturing facilities are subject to many federal, state, local and foreign laws and regulations related to the protection of the environment. Some of our operations require environmental permits to control and reduce air and water discharges or manage other environmental matters, which are subject to modification, renewal and revocation by government authorities. We believe that we are in material compliance with all environmental laws, regulations and permits, and we do not anticipate any material expenditures to meet current or pending environmental regulatory requirements. However, we could incur operating costs or capital expenditures in complying with future or more stringent environmental requirements or with current requirements if they are applied to our facilities in a way we do not anticipate.

 

In November 1999, the Oregon Department of Environmental Quality (DEQ) requested that we perform a preliminary assessment of our plant located at 12005 N. Burgard in Portland, Oregon. The primary purpose of the assessment is to determine whether the plant has contributed to sediment contamination in the Willamette River. We entered into a voluntary letter agreement with the department in mid-August 2000. In 2001, groundwater containing elevated volatile organic compounds (VOCs) was identified in one localized area of the property furthest from the river. Assessment work in 2002 and 2003 to further characterize the groundwater is consistent with the initial

15


 

conclusion that a source of the VOCs is located off site. There is no evidence at this time showing a connection between detected VOCs in groundwater and Willamette River sediments. Also, there is no evidence to date that stormwater from the plant has adversely impacted Willamette River sediments. However, DEQ recommended a remedial investigation and feasibility study for further evaluation of both groundwater and stormwater at the plant. In February 2005, the Company and DEQ entered in to a voluntary agreement for remedial investigation and source control measures to follow up on, complete and formalize the results of the previous assessments and investigations. Assessment work is ongoing.

 

In December 2000, a nine-mile section of the lower Willamette River known as the Portland Harbor was included on the National Priorities List at the request of the EPA. The EPA currently describes the site as the areal extent of contamination, and all suitable areas in proximity to the contamination necessary for the implementation of the response action, at, from and to the Portland Harbor Superfund Site Assessment Area from approximately River Mile 3.5 to River Mile 9.2, including uplands portions of the site that contain sources of contamination to the sediments. Our plant is not located on the Willamette River; it lies in what may be the upland portion of the site. However, a final determination of the areal extent of the site will not be determined until EPA issues a record of decision describing the remedial action necessary to address Willamette River sediments. EPA and the DEQ have agreed to share responsibility for investigation and cleanup of the site. The DEQ has the lead responsibility for conducting the upland work, and EPA is the Support Agency for that work. EPA has the lead responsibility for conducting in-water work, and the DEQ is the Support Agency for that work.

 

Also, in December 2000, EPA notified us and 68 other parties by general notice letter of potential liability under the Comprehensive Environmental Response, Compensation and Liability Act and the Resource Conservation and Recovery Act with respect to the Portland Harbor Superfund Site. In its letter, EPA inquired whether parties receiving the letter were interested in volunteering to enter negotiations to perform a remedial investigation and feasibility study at the site. No action was required by EPA of recipients of the general notice letter. In the last week of December 2000, we responded to EPA’s inquiry stating that we were working with the DEQ to determine whether our plant had any impact on Willamette River sediments or was a current source of releases to the Willamette River sediments. That work is continuing as noted previously. To date, no further communication has been received from EPA on this matter.

 

We operate under numerous governmental permits and licenses relating to air emissions, stormwater run-off, and other matters. We are not aware of any current material violations or citations relating to any of these permits or licenses. We have a policy of reducing consumption of hazardous materials in our operations by substituting non-hazardous materials when possible. Our operations are also governed by many other laws and regulations, including those relating to workplace safety and worker health, principally the Occupational Safety and Health Act and regulations thereunder which, among other requirements, establish noise and dust standards. We believe that we are in material compliance with these laws and regulations and do not believe that future compliance with such laws and regulations will have a material adverse effect on our results of operations or financial condition.

 

From time to time, we are involved in litigation relating to claims arising out of our operations in the normal course of our business. We maintain insurance coverage against potential claims in amounts that we believe to be adequate. Management believes that we are not presently a party to any other litigation, the outcome of which would have a material adverse effect on our business, financial condition, results of operations or cash flows.

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Item 6. Exhibits

 

(a) The exhibits filed as part of this Report are listed below:

 

Exhibit
Number
Description

31.1 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.2 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
32.1 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
32.2 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

17


 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

Dated: November 4, 2005

 

 

 

NORTHWEST PIPE COMPANY

 

 

By: /s/ BRIAN W. DUNHAM

 

 

Brian W. Dunham

 

 

President and Chief Executive Officer

 

                

 

 

By: /s/ JOHN D. MURAKAMI

 

 

John D. Murakami

 

 

Vice President, Chief Financial Officer

 

(Principal Financial Officer)

 


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