Annual Statements Open main menu

NORTHWEST PIPE CO - Quarter Report: 2009 March (Form 10-Q)

Form 10-Q
Table of Contents

 

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D. C. 20549

 

 

FORM 10-Q

 

 

 

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended: March 31, 2009

OR

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from                      to                     

Commission File Number: 0-27140

 

 

NORTHWEST PIPE COMPANY

(Exact name of registrant as specified in its charter)

 

 

 

OREGON   93-0557988

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification No.)

5721 SE Columbia Way

Suite 200

Vancouver, Washington 98661

(Address of principal executive offices and zip code)

360-397-6250

(Registrant’s telephone number including area code)

 

 

Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days:    Yes  x    No  ¨

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).    Yes  ¨    No  ¨

Indicate by check mark whether the Registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See definitions of “large accelerated filer”, “accelerated filer”, and “smaller reporting company” in Rule 12b-2 of the Exchange Act. (Check one):

 

Large accelerated filer  ¨    Accelerated filer  x    Non-accelerated filer  ¨    Smaller reporting company  ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes  ¨    No  x

 

Common Stock, par value $.01 per share    9,236,493
(Class)    (Shares outstanding at May 6, 2009)

 

 

 


Table of Contents

NORTHWEST PIPE COMPANY

FORM 10-Q

INDEX

 

     Page

PART I - FINANCIAL INFORMATION

  

Item 1. Financial Statements:

  

Condensed Consolidated Balance Sheets as of March 31, 2009 and December 31, 2008

   2

Condensed Consolidated Statements of Income for the three months ended March 31, 2009 and 2008

   3

Condensed Consolidated Statements of Cash Flows for the three months ended March 31, 2009 and 2008

   4

Notes to Condensed Consolidated Financial Statements

   5

Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

   9

Item 3. Quantitative and Qualitative Disclosure About Market Risk

   14

Item 4. Controls and Procedures

   14

PART II - OTHER INFORMATION

  

Item 1A. Risk Factors

   14

Item 6. Exhibits

   14

Signatures

   15

 

1


Table of Contents

NORTHWEST PIPE COMPANY

CONDENSED CONSOLIDATED BALANCE SHEETS

(Unaudited)

(In thousands, except share and per share data)

 

     March 31,
2009
    December 31,
2008
 

Assets

    

Current assets:

    

Cash and cash equivalents

   $ 104     $ 90  

Trade and other receivables, less allowance for doubtful accounts of $842 and $1,214

     57,545       75,923  

Costs and estimated earnings in excess of billings on uncompleted contracts

     98,187       106,234  

Inventories

     75,411       87,348  

Refundable income taxes

     4,801       3,412  

Deferred income taxes

     3,635       4,535  

Prepaid expenses and other

     4,589       4,489  
                

Total current assets

     244,272       282,031  

Property and equipment, net

     198,195       194,035  

Goodwill

     21,451       21,451  

Other assets

     12,473       11,917  
                

Total assets

   $ 476,391     $ 509,434  
                

Liabilities and Stockholders’ Equity

    

Current liabilities:

    

Current portion of long-term debt

   $ 5,714     $ 5,714  

Current portion of capital lease obligations

     841       829  

Accounts payable

     26,127       34,109  

Accrued liabilities

     10,311       10,111  

Billings in excess of costs and estimated earnings on uncompleted contracts

     3,488       8,020  
                

Total current liabilities

     46,481       58,783  

Note payable to financial institution

     58,894       82,065  

Long-term debt, less current portion

     26,428       29,215  

Capital lease obligations, less current portion

     2,949       3,164  

Deferred income taxes

     38,498       37,776  

Pension and other long-term liabilities

     8,396       6,870  
                

Total liabilities

     181,646       217,873  

Commitments and contingencies (Note 3)

    

Stockholders’ equity:

    

Preferred stock, $.01 par value, 10,000,000 shares authorized, none issued or outstanding

     —         —    

Common stock, $.01 par value, 15,000,000 shares authorized, 9,236,493 and 9,195,400 shares issued and outstanding

     92       92  

Additional paid-in-capital

     106,683       106,129  

Retained earnings

     190,893       188,263  

Accumulated other comprehensive loss

     (2,923 )     (2,923 )
                

Total stockholders’ equity

     294,745       291,561  
                

Total liabilities and stockholders’ equity

   $ 476,391     $ 509,434  
                

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

2


Table of Contents

NORTHWEST PIPE COMPANY

CONDENSED CONSOLIDATED STATEMENTS OF INCOME

(Unaudited)

(In thousands, except per share amounts)

 

     Three Months Ended
March 31,
     2009    2008

Net sales

   $ 81,403    $ 94,003

Cost of sales

     68,666      76,218
             

Gross profit

     12,737      17,785

Selling, general and administrative expense

     7,245      7,961
             

Operating income

     5,492      9,824

Interest expense, net

     1,226      1,806
             

Income before income taxes

     4,266      8,018

Provision for income taxes

     1,636      2,971
             

Net income

   $ 2,630    $ 5,047
             

Basic earnings per share

   $ 0.29    $ 0.56
             

Diluted earnings per share

   $ 0.28    $ 0.54
             

Shares used in per share calculations:

     

Basic

     9,219      9,087
             

Diluted

     9,353      9,307
             

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

3


Table of Contents

NORTHWEST PIPE COMPANY

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

(Unaudited)

(In thousands)

 

     Three months ended
March 31,
 
     2009     2008  

Cash Flows From Operating Activities:

    

Net income

   $ 2,630     $ 5,047  

Adjustments to reconcile net income to net cash provided by (used in) operating activities:

    

Depreciation and amortization of property and equipment

     1,196       1,115  

Amortization of intangible assets

     30       30  

Amortization of debt issuance costs

     126       84  

Deferred income taxes

     1,622       986  

Loss on disposal of property and equipment

     230       205  

Stock based compensation expense

     423       16  

Tax benefit from stock option plans

     14       603  

Excess tax benefit from stock option plans

     —         (462 )

Changes in operating assets and liabilities:

    

Trade and other receivables, net

     18,378       (5,198 )

Costs and estimated earnings in excess of billings on uncompleted contracts, net

     3,515       (1,051 )

Inventories

     11,937       3,347  

Refundable income taxes

     (1,389 )     70  

Prepaid expenses and other

     (812 )     336  

Accounts payable

     (7,982 )     (10,532 )

Accrued and other liabilities

     680       866  
                

Net cash provided by (used in) operating activities

     30,598       (4,538 )

Cash Flows From Investing Activities:

    

Additions to property and equipment

     (4,541 )     (5,557 )

Proceeds from sale of property and equipment

     1       —    
                

Net cash used in investing activities

     (4,540 )     (5,557 )

Cash Flows From Financing Activities:

    

Proceeds from sale of common stock

     117       1,267  

Payments on long-term debt

     (2,787 )     (2,143 )

Net borrowings (payments) under notes payable to financial institutions

     (23,171 )     10,807  

Payments on capital lease obligations

     (203 )     (190 )

Excess tax benefit from stock option plans

     —         462  
                

Net cash provided by (used in) financing activities

     (26,044 )     10,203  
                

Net increase in cash and cash equivalents

     14       108  

Cash and cash equivalents, beginning of period

     90       234  
                

Cash and cash equivalents, end of period

   $ 104     $ 342  
                

Non-cash investing and financing activity:

    

Accrued property and equipment purchases

   $ 1,046     $ —    

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

4


Table of Contents

NORTHWEST PIPE COMPANY

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

(Unaudited)

 

1. Basis of Presentation

The accompanying unaudited condensed consolidated financial statements have been prepared in conformity with accounting principles generally accepted in the United States of America. The financial information as of December 31, 2008 is derived from the audited financial statements presented in the Northwest Pipe Company (the “Company”) Annual Report on Form 10-K for the year ended December 31, 2008. Certain information or footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted, pursuant to the rules and regulations of the Securities and Exchange Commission. In the opinion of management, the accompanying financial statements include all adjustments necessary (which are of a normal and recurring nature) for the fair statement of the results of the interim periods presented. The accompanying financial statements should be read in conjunction with the Company’s audited financial statements for the year ended December 31, 2008, as presented in the Company’s Annual Report on Form 10-K.

Operating results for the three months ended March 31, 2009 are not necessarily indicative of the results that may be expected for the entire fiscal year ending December 31, 2009.

 

2. Inventories

Inventories are stated at the lower of cost or market. Raw material inventories of steel are stated at cost either on a specific identification basis or on an average cost basis. All other raw material inventories, as well as supplies, are stated on an average cost basis. Finished goods are stated at cost using the first-in, first-out method of accounting. Inventories consist of the following:

 

     March 31,
2009
   December 31,
2008
     (In thousands)

Finished goods

   $ 32,494    $ 33,271

Raw materials

     40,552      51,667

Supplies

     2,365      2,410
             
   $ 75,411    $ 87,348
             

 

3. Contingencies

On December 1, 2000, a section of the lower Willamette River known as the Portland Harbor was included on the National Priorities List at the request of the U.S. Environmental Protection Agency (“EPA”). While the Company’s Portland, Oregon manufacturing facility does not border the Willamette River, an outfall from the facility’s storm water system drains into a neighboring property’s privately owned slip. The Company and 68 other parties were notified by the EPA and the Oregon Department of Environmental Quality (“ODEQ”) of potential liability under the Comprehensive Environmental Response, Compensation and Liability Act. As of the end of 2008 more than 200 potentially responsible parties on and nearby the river have been asked to file information disclosure reports with the EPA. By agreement with EPA, ODEQ is charged with ensuring that all upland sites have “source control” to prevent future contamination to the river. A remedial investigation and feasibility study of the Portland Harbor is currently being directed by a group of potentially responsible parties known as the Lower Willamette Group (“LWG”). The Company made a payment of $175,000 to the LWG in June 2007 as part of an interim settlement, and is under no obligation to any make further payment. The remedial investigation and feasibility study is expected to be completed by the LWG in 2009.

In 2001, groundwater containing elevated volatile organic compounds (VOCs) was identified in one localized area of the Company’s property furthest from the river. Assessment work in 2002 and 2003 to further characterize the groundwater is consistent with the initial conclusion that the source of the VOCs is located off of Company-owned property. On January 25, 2005 the Company entered into a Voluntary Agreement for Remedial Investigation and Source Control Measures (“Agreement”) with ODEQ related to the 2001 discovery. The Company performed Remedial Investigation work required under the Agreement and submitted a Remedial Investigation/Source Control Evaluation Report to ODEQ on December 30, 2005. The conclusions of the report indicate that VOCs in groundwater do not present an unacceptable risk to human or ecological receptors in the Willamette River. The report also indicates there is no evidence at this time showing a connection between detected VOCs in groundwater and Willamette River sediments. ODEQ has recommended further remedial investigation work on groundwater, soil and storm water at the site. That work is ongoing.

Based on the remedial investigation and reporting required under the Portland, Oregon manufacturing facility’s National Pollutant Discharge Elimination System permit for storm water, the Company and ODEQ have identified a possible source of small amounts of polynuclear aromatic compounds (“PAHs”) and polychlorinated biphenyls (“PCBs”) and have periodically identified trace amounts of zinc in storm water. Storm water from the Portland, Oregon manufacturing facility site is discharged to a neighboring property’s privately owned slip, as is storm water from surrounding industrial properties. The slip was historically used for shipbuilding and

 

5


Table of Contents

subsequently for ship breaking and metal recycling. Studies of the river sediments in the slip have revealed concentration of PAHs, PCBs and zinc which are common constituents in urban storm water discharges. To minimize the zinc traces in its storm water, the Company has undertaken a program to coat the roofs of a substantial part of the facility.

Concurrent with the activities of the EPA and ODEQ, the Portland Harbor Natural Resources Trustee Council (“Trustees”) sent some or all of the same parties, including the Company, a notice of intent to perform an Injury Assessment for the Portland Harbor Site to determine the nature and extent of natural resource damages under the Comprehensive Environmental Response, Compensation and Liability Act section 107. Natural resource damages focus on site restoration as opposed to actions to remove or remediate hazardous substances. The Trustees for the Portland Harbor Site consist of representatives from six Northwest Indian Tribes and three federal agencies. The Trustees act independently of the EPA and ODEQ but the Company expects their assessment will be coordinated with the remedial investigation and feasibility study work underway at the Portland Harbor Site. The Trustees have encouraged potentially responsible parties to voluntarily participate in the funding of their injury assessment. The Company has not assumed any payment obligation or liability related to the Trustee’s assessment.

The extent of the Company’s participation in these matters is not known, and no further adjustment to the consolidated financial statements has been recorded as of March 31, 2009.

The Company operates its facilities under numerous governmental permits and licenses relating to air emissions, storm water run-off, and other matters. The Company’s operations are also governed by many other laws and regulations, including those relating to workplace safety and worker health, principally the Occupational Safety and Health Act and regulations there under which, among other requirements, establish noise and dust standards. The Company believes it is in material compliance with its permits and licenses and these laws and regulations, and does not believe that future compliance with such laws and regulations will have a material adverse effect on its financial position, results of operations or cash flows.

From time to time, the Company is involved in litigation relating to claims arising out of its operations in the normal course of its business. The Company maintains insurance coverage against potential claims in amounts that are believed to be adequate. The Company believes that it is not presently a party to any other litigation, the outcome of which would have a material adverse effect on its business, financial condition, results of operations or cash flows.

 

4. Segment Information

The Company’s operations are organized in two reportable segments, the Water Transmission Group and the Tubular Products Group, which are based on the nature of the products and the manufacturing process. The Water Transmission Group manufactures large-diameter, high-pressure steel pipeline systems for use in water infrastructure applications, primarily related to drinking water systems. These products are also used for hydroelectric power systems, wastewater systems and other applications. In addition, the Water Transmission Group makes products for industrial plant piping systems and certain structural applications. The Tubular Products Group manufactures and markets smaller diameter, electric resistance welded steel pipe used in a wide range of applications, including energy, construction, agricultural, industrial and traffic signpost systems. These two segments represent distinct business activities, which management evaluates based on segment gross profit. Transfers between segments in the periods presented were not material.

 

     Three months ended
March 31,
     2009    2008
     (In thousands)

Net sales:

     

Water Transmission

   $ 58,855    $ 63,869

Tubular Products

     22,548      30,134
             

Total

   $ 81,403    $ 94,003
             

Gross profit:

     

Water Transmission

   $ 11,292    $ 14,453

Tubular Products

     1,445      3,332
             

Total

   $ 12,737    $ 17,785
             

 

5. Share-based Compensation

The Company has one active stock incentive plan for employees and directors, the 2007 Stock Incentive Plan, which provides for awards of stock options to purchase shares of common stock, stock appreciation rights, restricted and unrestricted shares of common stock, restricted stock units and performance awards. In addition, the Company has two inactive stock option plans; the 1995 Stock Option Plan for Nonemployee Directors and the Amended 1995 Stock Incentive Plan, under which previously granted options remain outstanding.

 

6


Table of Contents

The Company records share-based compensation under the provisions of Statement of Financial Accounting Standard (“SFAS”) No. 123(R), “Share Based Payment” (“SFAS 123(R)”), which requires compensation cost to be recognized as service is rendered based on the fair market value of the awards. The following summarizes share-based compensation expense recorded:

 

     Three months ended
March 31,
     2009    2008
     (in thousands)

Cost of sales

   $ 78    $ —  

Selling, general and administrative expenses

     345      16
             

Total

   $ 423    $ 16
             

As of March 31, 2009 unrecognized compensation expense related to the unvested portion of the Company’s restricted stock units and performance awards was $1.8 million, which is expected to be recognized over a weighted average period of 1.7 years.

Stock Option Awards

A summary of the status of the Company’s stock options as of March 31, 2009 and changes during the three months then ended is presented below:

 

     Options
Outstanding
    Weighted
Average
Exercise Price
Per Share
   Weighted
Average
Remaining
Contractual Life
   Aggregate
Intrinsic
Value
                     (In thousands)

Balance, January 1, 2009

   262,471     $ 15.17      

Options granted

   —         —        

Options exercised or exchanged

   (49,342 )     14.75      

Options canceled

   —         —        
                  

Balance, March 31, 2009

   213,129     $ 15.26    2.39    $ 2,853
                        

Exercisable, March 31, 2009

   213,129     $ 15.26    2.39    $ 2,853
                        

The total intrinsic value, defined as the difference between the current market value and the grant price, of options exercised or exchanged during the three months ended March 31, 2009 was $968,000.

Restricted Stock Units and Performance Awards

A summary of the status of the Company’s restricted stock units and performance awards as of March 31, 2009 and changes during the three months then ended is presented below:

 

     Number of
Restricted Stock Units and
Performance Awards
    Weighted Average Grant Date
Fair Value

Unvested restricted stock units and performance awards at January 1, 2009

   85,633     $ 53.14

Restricted stock units and performance awards granted

   —         —  

Restricted stock units and performance awards vested

   (10,644 )     53.14

Restricted stock units and performance awards canceled

   —         —  
            

Unvested restricted stock units and performance awards at March 31, 2009

   74,989     $ 53.14
            

Restricted stock units and performance awards are measured at market value on the date of grant and generally vest in three annual installments; vesting of the performance awards is also dependent on the Company’s achievement of certain performance-based tests. The Company recognizes compensation expense related to the performance awards based on the probable outcome of the performance conditions.

 

7


Table of Contents
6. Income Taxes

The Company files income tax returns in the United States Federal jurisdiction, in one foreign jurisdiction, and in many state jurisdictions. With few exceptions, the Company is no longer subject to US Federal or state income tax examinations for years before 2004. The Company is currently working to resolve income tax audits relating to the 2005 tax filings and certain other amendments.

The Company had $1.5 million and $1.4 million of unrecognized tax benefits at March 31, 2009 and December 31, 2008, respectively, which would reduce the effective tax rate in a future period if recognized. The Company does not believe it is reasonably possible the total amounts of unrecognized tax benefits will change significantly in the following twelve months; however, actual results could differ from those currently expected.

The Company recognizes interest and penalties related to uncertain tax positions in income tax expense.

The Company provided for income taxes at estimated effective tax rates of 38% and 37% for the three month periods ended March 31, 2009 and 2008, respectively.

 

7. Earnings per Share

Basic earnings per share is computed by dividing net income by the weighted average number of shares of common stock outstanding during the period. Diluted earnings per share is computed using the weighted average number of shares of common stock adjusted for dilutive common equivalent shares outstanding during the period, using the treasury stock method. Dilutive common equivalent shares outstanding include in-the-money options and non-vested restricted stock units, to the extent any established performance criteria have been met at the end of the respective periods. Under the treasury stock method, the amount the option holder must pay for exercising stock options, the amount of compensation cost that the Company has not yet recognized, and the amount of tax benefits that would be recorded in additional paid-in capital when the award becomes deductible are assumed to be used to repurchase shares.

Incremental shares of 134,630 and 220,114 for the three months ended March 31, 2009 and 2008, respectively, were used in the calculations of diluted earnings per share.

For the three months ended March 31, 2009 and 2008, share-based awards of 31,384 and 0, respectively, were excluded from the computation of diluted earnings per share because their effect would have been antidilutive.

 

8. Fair Value Measurement

Effective January 1, 2008, the Company adopted SFAS No. 157 “Fair Value Measurements” (“SFAS 157”) as it applies to financial assets and liabilities. SFAS 157 establishes a fair value hierarchy which prioritizes the inputs to valuation techniques used to measure fair value into three broad levels. These levels are: Level 1 (inputs are quoted prices in active markets for identical assets or liabilities); Level 2 (inputs are other than quoted prices that are observable, either directly or indirectly through corroboration with observable market data); and Level 3 (inputs are unobservable, with little or no market data that exists). FASB Staff Position 157-2, “Effective Date of FASB Statement No. 157” applies to nonfinancial assets and nonfinancial liabilities and was effective January 1, 2009. The Company adopted the provisions of SFAS 159 and elected not to expand the use of fair value accounting beyond those assets and liabilities currently required to use this basis of measurement.

The following table summarizes information regarding the Company’s financial assets and financial liabilities that are measured at fair value (in thousands):

 

     Balance
March 31, 2009
    Level 1     Level 2     Level 3

Description

        

Financial Assets

        

Derivatives

   $ 1,759       $ 1,759    

Deferred Compensation Investment

     2,669     $ 2,669      
                              

Total Assets at Fair Value

   $ 4,428     $ 2,669     $ 1,759     $ —  
                              

Financial Liabilities

        

Derivatives

   $ (141 )     $ (141 )  

Deferred Compensation Liability

     (2,669 )   $ (2,669 )    
                              

Total Liabilities at Fair Value

   $ (2,810 )   $ (2,669 )   $ (141 )   $ —  
                              

 

8


Table of Contents
9. Derivative Instruments and Hedging Activities

Effective January 1, 2009, the Company adopted SFAS No. 161 “Disclosures about Derivative Instruments and Hedging Activities, an amendment of FASB Statement No. 133” (SFAS 161”). SFAS No. 161 requires enhanced disclosures about the Company’s derivative instruments and hedging activities.

The Company uses derivative contracts to offset the risk associated with the effects of certain foreign currency exposures, typically arising from sales contracts denominated in Canadian currency. These contracts are not for trading or for speculative purposes. At March 31, 2009 these foreign currency forward contracts met the Company’s strategy for financial risk management; however, they do not meet the conditions under SFAS 133 “Accounting for Derivative Instruments and Hedging Activities”, as amended (“SFAS 133”) to qualify for hedge accounting treatment. Consequently, these instruments are remeasured at fair value on each balance sheet date and resulting gains and losses are recognized in net sales; for the three months ended March 31, 2009, losses of $52,000 from our derivative instruments were recognized. As of March 31, 2009, the total notional amount of these foreign currency forward contracts was $27 million.

The balance sheet location and the fair values of derivative instruments are:

 

     March 31,
2009

Foreign
exchange
contracts
 
  
  
     (in thousands)  

Assets

  

Derivatives not designated as hedging instruments under SFAS 133

  

Prepaid expenses and other

   $ 1,759  
        

Total assets

   $ 1,759  
        

Liabilities

  

Derivatives not designated as hedging instruments under SFAS 133

  

Accrued liabilities

   $ (141 )
        

Total liabilities

   $ (141 )
        

 

10. Recent Accounting and Reporting Developments

In December 2007 the FASB issued SFAS No. 141(R), “Business Combinations” (“SFAS 141(R)”), which requires the acquiring entity in a business combination to recognize and measure all assets and liabilities assumed in the transaction and any non-controlling interest in the acquiree at fair value as of the acquisition date. SFAS 141(R) also establishes guidance for the measurement of the acquirer shares issued in consideration for a business combination, the recognition of contingent consideration, the accounting treatment for pre-acquisition gain and loss contingencies, the treatment of acquisition related transaction costs, and the recognition of changes in the acquirer’s income tax valuation allowance and deferred taxes. SFAS 141(R) is effective for fiscal years beginning after December 15, 2008, and is to be applied prospectively as of the beginning of the fiscal year in which the statement is applied. SFAS 141(R) did not have a material impact on the financial statements presented herein.

In December 2007 the FASB issued SFAS No. 160, “Noncontrolling Interests in Consolidated Financial Statements—an amendment of ARB No. 51” (“SFAS 160”), which amends ARB 51 to establish accounting and reporting standards for the noncontrolling interest in a subsidiary and for the deconsolidation of a subsidiary. SFAS 160 did not have a material impact on the financial statements presented herein.

 

Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

Forward Looking Statements

This Management’s Discussion and Analysis of Financial Condition and Results of Operations and other sections of this Report contain forward-looking statements within the meaning of the Securities Litigation Reform Act of 1995 that are based on current expectations, estimates and projections about our business, management’s beliefs, and assumptions made by management. Words such as “expects,” “anticipates,” “intends,” “plans,” “believes,” “seeks,” “estimates,” “should,” “could”, and variations of such words and

 

9


Table of Contents

similar expressions are intended to identify such forward-looking statements. These statements are not guarantees of future performance and involve risks and uncertainties that are difficult to predict. Therefore, actual outcomes and results may differ materially from what is expressed or forecasted in such forward-looking statements due to numerous factors including changes in demand and market prices for our products, product mix, bidding activity, the timing of customer orders and deliveries, production schedules, the price and availability of raw materials, excess or shortage of production capacity, international trade policy and regulations and other risks discussed from time to time in our other Securities and Exchange Commission filings and reports, including our Annual Report on Form 10-K for the year ended December 31, 2008. In addition, such statements could be affected by general industry and market conditions and growth rates, and general domestic and international economic conditions. Such forward-looking statements speak only as of the date on which they are made and we do not undertake any obligation to update any forward-looking statement to reflect events or circumstances after the date of this Report. If we do update or correct one or more forward-looking statements, investors and others should not conclude that we will make additional updates or corrections with respect thereto or with respect to other forward-looking statements.

Overview

Our Water Transmission Group is the leading North American manufacturer of large-diameter, high-pressure steel pipeline systems for use in water infrastructure applications, primarily related to drinking water systems. Our products are also used for hydroelectric power systems, wastewater systems and other applications. We also make products for industrial plant piping systems and certain structural applications. These products are produced in six manufacturing facilities strategically located across the United States and Mexico in Portland, Oregon; Denver, Colorado; Adelanto, California; Parkersburg, West Virginia; Saginaw, Texas, and Monterrey, Mexico. We also own a facility in Pleasant Grove, Utah, at which operations will be temporarily suspended, as we do not currently see sufficient near-term work located nearby to justify its operation at this time. Our Water Transmission Group accounted for approximately 72% of net sales in the first three months of 2009.

Our water infrastructure products are generally sold to installation contractors, who include our products in their bids to municipal agencies or privately-owned water companies for specific projects. We believe our sales are substantially driven by spending on new water infrastructure with additional spending on water infrastructure upgrades, replacements, and repairs. Within the total pipeline, our products best fit the larger-diameter, higher-pressure applications.

Our Tubular Products Group operates two manufacturing facilities in Atchison, Kansas, and Houston, Texas. We also own a facility in Bossier City, Louisiana, at which operations have been temporarily suspended, but will start up again upon the relocation of a mill to address the oil country tubular goods market. We produce a range of products used in several different markets. We currently make energy pipe, mechanical tubing, fire protection sprinkler pipe, agricultural pipe, traffic signpost systems and structural tubing that is sold to distributors and used in many different applications. Our Tubular Products Group generated approximately 28% of net sales in the first three months of 2009.

Our Tubular Products Group’s sales volume is typically driven by energy spending related to natural gas drilling activity, non-residential construction spending, highway spending, agricultural spending and general economic conditions. We focus on products for which we believe we have a sustainable advantage, although we have been recently impacted by a combination of recession driven reduced demand and falling prices.

Critical Accounting Policies and Estimates

The discussion and analysis of our financial condition and results of operations are based upon our consolidated financial statements, which have been prepared in accordance with accounting principles generally accepted in the United States. The preparation of these financial statements requires us to make estimates and judgments that affect the reported amounts of assets, liabilities, revenues and expenses, and related disclosure of contingent assets and liabilities. We evaluate our estimates on an on-going basis. We base our estimates on historical experience and on various other assumptions that are believed to be reasonable under the circumstances. Actual results may differ from these estimates under different assumptions or conditions. A description of our critical accounting policies and related judgments and estimates that affect the preparation of our consolidated financial statements is set forth in our Annual Report on Form 10-K for the year ended December 31, 2008.

Recent Accounting Pronouncements

See Note 10 of the Condensed Consolidated Financial Statements for a description of recent accounting pronouncements, including the expected dates of adoption and estimated effects on financial position, results of operations and cash flows.

 

10


Table of Contents

Results of Operations

The following table sets forth, for the period indicated, certain financial information regarding costs and expenses expressed as a percentage of total net sales and net sales of our business segments.

 

     Three months ended
March 31,
 
     2009     2008  

Net sales

    

Water Transmission

   72.3 %   67.9 %

Tubular Products

   27.7     32.1  
            

Total net sales

   100.0     100.0  

Cost of sales

   84.4     81.1  
            

Gross profit

   15.6     18.9  

Selling, general and administrative expense

   8.9     8.4  
            

Operating income

   6.7     10.5  

Interest expense, net

   1.5     1.9  
            

Income before income taxes

   5.2     8.6  

Provision for income taxes

   2.0     3.2  
            

Net income

   3.2 %   5.4 %
            

Gross profit as a percentage of segment net sales:

    

Water Transmission

   19.2 %   22.6 %

Tubular Products

   6.4     11.1  

Three Months Ended March 31, 2009 Compared to Three Months Ended March 31, 2008

Net Sales. Net sales decreased 13.4% to $81.4 million for the first quarter of 2009 compared to $94.0 million for the first quarter of 2008.

Water Transmission sales decreased by 7.9% to $58.9 million in the first quarter of 2009 from $63.9 million in the first quarter of 2008. Net sales for the three months ended March 31, 2009 decreased from the same period in the prior year as a result of downtime due to the installation of a new mill at our Adelanto facility, and weather-related delays which caused a decrease in our production. Bidding activity, backlog, and production schedules may vary significantly from period to period.

Tubular Products sales decreased 25.2% to $22.5 million in the first quarter of 2009 from $30.1 million in the first quarter of 2008. Sales decreased over the same period last year due to falling demand and rapidly declining sales prices.

During the three months ended March 31, 2009 and 2008, no single customer accounted for 10% or more of net sales.

Gross Profit. Gross profit decreased 28.4% to $12.7 million (15.6% of total net sales) in the first quarter of 2009 from $17.8 million (18.9% of total net sales) in the first quarter of 2008.

Water Transmission gross profit decreased $3.2 million, or 21.9%, to $11.3 million (19.2% of segment net sales) in the first quarter of 2009 from $14.5 million (22.6% of segment net sales) in the first quarter of 2008. Water Transmission gross profit as a percentage of segment net sales decreased for the three months ended March 31, 2009 over the same period last year due primarily to the downtime in our production facilities.

Gross profit from Tubular Products decreased 56.6% to $1.4 million (6.4% of segment net sales) in the first quarter of 2009 from $3.3 million (11.1% of segment net sales) in the first quarter of 2008. The decrease in gross profit is a result of sales of higher priced inventory into a market characterized by falling sales prices.

Selling, General and Administrative Expenses. Selling, general and administrative expenses decreased to $7.2 million (8.9% of total net sales) in the first quarter of 2009 from $8.0 million (8.5% of total net sales) in the first quarter of 2008. The decrease from the same period last year was primarily attributable to decreased salary and wage expense, including sales commissions, decreased outside service charges, and the effects of our cost containment measures on other expenses.

Interest Expense, net. Interest expense, net decreased to $1.2 million in the first quarter of 2009 from $1.8 million in the first quarter of 2008. The decrease in the expense compared to the same period last year was a result of lower average interest rates, combined with lower average debt.

 

11


Table of Contents

Income Taxes. Our effective tax rate was approximately 38.3% for the first quarter of 2009 compared to 37.1% for the first quarter of 2008. The increase in our effective tax rate was mainly due to the loss in 2009 of certain deductions under the Internal Revenue Code.

Liquidity and Capital Resources

Sources and Uses of Cash

Our principal sources of liquidity generally include operating cash flow and our bank credit agreement. Our principal uses of liquidity generally include capital expenditures, working capital and debt service. Information regarding our cash flows for the three months ended March 31, 2009 is presented in our condensed consolidated statements of cash flows contained in this Form 10-Q, and is further discussed below.

As of March 31, 2009, our working capital (current assets minus current liabilities) was $197.8 million as compared to $223.2 million as of December 31, 2008.

Net cash provided by operating activities in the first three months of 2009 was $30.6 million. This was primarily the result of fluctuations in our working capital accounts, which result from timing differences between production, shipment and invoicing of our products, as well as changes in levels of production and costs of materials. We are typically obligated to pay for goods and services early in the project while cash is not received until after the project has been completed. Our construction contract revenues in the water transmission segment are recognized on a percentage-of-completion method; therefore, there is little correlation between revenue and cash receipts and the elapsed time can be significant. As such, our payment cycle is a significantly shorter interval than our collection cycle.

Net cash used in investing activities in the first three months of 2009 was $4.5 million for capital expenditures. The two most significant capital projects incurring costs in the quarter were the installation of a new mill in our California facility and the preparation of the facility in Bossier City, Louisiana to manufacture oil country tubular goods. Capital expenditures are expected to be approximately $10 to $12 million in 2009, excluding the costs associated with the start up of the facility in Bossier City.

Net cash used in financing activities in the first three months of 2009 was $26.0 million, which resulted primarily from net payments under the notes payable to financial institutions and the long term debt of $23.2 million and $2.8 million, respectively, which was generally provided for by operating activities.

We anticipate that our existing cash and cash equivalents, and amounts available under our credit agreement will be adequate to fund our working capital and capital requirements for at least the next twelve months. We also expect to continue to rely on cash generated from operations and other sources of available funds to make required principal payments under our long term debt during 2009. To the extent necessary, we may also satisfy capital requirements through additional bank borrowings, senior notes, term notes, capital and operating leases, convertible notes and equity offerings, if such resources are available. We have from time to time evaluated and continue to evaluate opportunities for acquisitions and expansion. Any such transactions, if consummated, may use a portion of our working capital or necessitate additional bank borrowings, other forms of debt or an equity offering.

 

12


Table of Contents

Debt

We had the following significant components of debt at March 31, 2009: a $150.0 million credit agreement, under which $58.9 million was outstanding; $10.7 million of Series A Term Note, $9.0 million of Series B Term Notes, $8.5 million of Series C Term Notes and $3.9 million of Series D Term Notes.

There have been no changes to the scheduled maturities of the Series A Term Note, the Series B Term Notes, the Series C Term Notes, or the Series D Term Notes (together, the “Term Notes”) from that disclosed in our Annual Report on Form 10-K for the year ended December 31, 2008. The Term Notes are collateralized by accounts receivable, inventory and certain machinery and equipment.

We also have entered into stand-by letters of credit that total approximately $7.5 million as of March 31, 2009. The stand-by letters of credit relate to customer owned material and workers’ compensation insurance. Due to the nature of these arrangements and our historical experience, we do not expect to make any material payments under these arrangements.

As of March 31, 2009, the credit agreement provided for a revolving loan, swing line loan and letters of credit in the aggregate amount of up to $150 million, with an option for the Company to increase that amount to $200 million, subject to lender approval. Borrowings under the credit agreement were secured by substantially all of the Company’s personal property.

The credit agreement expires on May 31, 2012. The balance outstanding under the credit agreement at March 31, 2009 bears interest at rates related to LIBOR plus 1.25% to 2.25%, or the lending institution’s prime rate, plus 0.00% to 0.75%. At March 31, 2009 we had $58.9 million outstanding under the credit facility bearing interest at a weighted average rate of 2.7%.

We had $3.8 million of capital leases outstanding at March 31, 2009, under which certain equipment used in the manufacturing process is leased. The average interest rate on the capital leases is 5.6%.

The credit agreement, the Term Notes and certain of our capital leases all require compliance with the following financial covenants: minimum consolidated tangible net worth, maximum consolidated total debt to consolidated earnings before interest, taxes, depreciation and amortization (EBITDA) ratio, maximum consolidated senior debt to EBITDA, a minimum consolidated fixed charge coverage ratio and a minimum asset coverage ratio. These and other covenants included in our financing agreements impose certain requirements with respect to our financial condition and results of operations, and place restrictions on, among other things, our ability to incur certain additional indebtedness, to create liens or other encumbrances on assets and capital expenditures. A failure by us to comply with the requirements of these covenants, if not waived or cured, could permit acceleration of the related indebtedness and acceleration of indebtedness under other instruments that include cross-acceleration or cross-default provisions. At March 31, 2009, we were not in violation of any of the covenants in our debt agreements.

 

13


Table of Contents

Off Balance Sheet Arrangements

We do not have any off balance sheet arrangements that are reasonably likely to have a current or future material effect on our financial position, results of operations or cash flows.

 

Item 3. Quantitative and Qualitative Disclosure About Market Risk

For a discussion of the Company’s market risk associated with foreign currencies and interest rates, see Item 7A “Quantitative and Qualitative Disclosures about Market Risk” in Part II of the Company’s Annual Report on Form 10-K for the year ended December 31, 2008. For the three months ended March 31, 2009, there has been no material change in market risk factors.

 

Item 4. Controls and Procedures

As of March 31, 2009, the end of the period covered by this report, our Chief Executive Officer and our Chief Financial Officer reviewed and evaluated the effectiveness of our disclosure controls and procedures (as defined in Exchange Act Rule 13a-15(e) and 15d-15(e)), which are designed to ensure that material information we must disclose in our report filed or submitted under the Securities Exchange Act of 1934, as amended (the “Exchange Act”) is recorded, processed, summarized, and reported on a timely basis. Based on that evaluation, our Chief Executive Officer and our Chief Financial Officer have concluded that as of such date, our disclosure controls and procedures were effective to ensure that information required to be disclosed by us in reports that we file or submit under the Exchange Act is accumulated and communicated as appropriate to allow timely decisions regarding required disclosure.

In the three months ended March 31, 2009, there has been no change in our internal control over financial reporting that has materially affected, or is reasonably likely to materially affect, our internal controls over financial reporting.

Part II – Other Information

 

Item 1A. Risk Factors

There have been no material changes in the risk factors previously disclosed in the Company’s Annual Report on Form 10-K for the year ended December 31, 2008.

 

Item 6. Exhibits

(a) The exhibits filed as part of this Report are listed below:

 

Exhibit

Number

  

Description

31.1    Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.2    Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
32.1    Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
32.2    Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

 

14


Table of Contents

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

Dated: May 8, 2009

 

NORTHWEST PIPE COMPANY
By:   /s/ BRIAN W. DUNHAM
  Brian W. Dunham
  President and Chief Executive Officer
By:   /s/ STEPHANIE J. WELTY
  Stephanie J. Welty
  Senior Vice President, Chief Financial Officer
  (Principal Financial Officer)

 

15