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STEEL DYNAMICS INC - Quarter Report: 2016 September (Form 10-Q)



UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C.  20549

FORM 10-Q





Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 for the quarterly period ended

September 30, 2016

OR



Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934



Commission File Number 0-21719





 

 



 

 

Steel Dynamics, Inc.

(Exact name of registrant as specified in its charter)



 

 

Indiana

 

35-1929476

(State or other jurisdiction of incorporation or organization)

 

(I.R.S. Employer Identification No.)



 

 

7575 West Jefferson Blvd, Fort Wayne, IN

 

46268

(Address of principal executive offices)

 

(Zip Code)



 

 

Registrant’s telephone number, including area code:  (260) 969-3500



Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes  No



Indicate by check mark whether the registrant has submitted electronically and posted on its corporate website, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes  No



Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company (see definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act). 



(Check one):  Large accelerated filer Accelerated filer Non-accelerated filer        Smaller reporting company 





Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).  Yes  No



As of November 1, 2016, Registrant had 243,815,236 outstanding shares of common stock.




 



 

 

STEEL DYNAMICS, INC.

Table of Contents



PART I.  Financial Information



Item 1.

Financial Statements:

Page



 

 



Consolidated Balance Sheets as of September 30, 2016 (unaudited) and December 31, 2015

1



 

 



Consolidated Statements of Income for the three- and nine-month periods ended September 30, 2016 and 2015 (unaudited)

2



 

 



Consolidated Statements of Cash Flows for the three- and nine-month periods ended  September 30, 2016 and 2015 (unaudited)

3



 

 



Notes to Consolidated Financial Statements (unaudited)

4



 

 

Item 2.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

19



 

 

Item 3.

Quantitative and Qualitative Disclosures about Market Risk

25



 

 

Item 4.

Controls and Procedures

26



 

 



 

 



 

 



PART II.  Other Information

 



 

 

Item 1.

Legal Proceedings

27



 

 

Item 1A.

Risk Factors

27



 

 

Item 2.

Unregistered Sales of Equity Securities and Use of Proceeds

27



 

 

Item 3.

Defaults Upon Senior Securities

27



 

 

Item 4.

Mine Safety Disclosures

27



 

 

Item 5.

Other Information

27



 

 

Item 6.

Exhibits

28



 

 



Signatures

29



 

 





 


 



STEEL DYNAMICS, INC.

CONSOLIDATED BALANCE SHEETS

(in thousands, except share data)







 

 

 

 

 

 



 

 

 

 

 

 



September 30,

 

 

December 31,

Assets

2016

 

 

2015



(unaudited)

 

 

 

 

Current assets

 

 

 

 

 

 

  Cash and equivalents

$

1,051,489 

 

 

$

727,032 

  Accounts receivable, net

 

752,232 

 

 

 

579,333 

  Accounts receivable-related parties

 

27,227 

 

 

 

34,272 

  Inventories

 

1,275,575 

 

 

 

1,149,390 

  Other current assets

 

30,121 

 

 

 

47,914 

     Total current assets

 

3,136,644 

 

 

 

2,537,941 



 

 

 

 

 

 

Property, plant and equipment, net

 

2,928,226 

 

 

 

2,951,210 



 

 

 

 

 

 

Restricted cash

 

19,571 

 

 

 

19,565 

Intangible assets, net

 

291,814 

 

 

 

278,960 

Goodwill

 

399,867 

 

 

 

397,470 

Other assets

 

11,440 

 

 

 

16,936 

     Total assets

$

6,787,562 

 

 

$

6,202,082 

Liabilities and Equity

 

 

 

 

 

 

Current liabilities

 

 

 

 

 

 

  Accounts payable

$

427,790 

 

 

$

276,725 

  Accounts payable-related parties

 

10,046 

 

 

 

6,630 

  Income taxes payable

 

35,733 

 

 

 

2,023 

  Accrued payroll and benefits                

 

143,986 

 

 

 

94,906 

  Accrued interest

 

47,882 

 

 

 

38,502 

  Accrued expenses

 

112,521 

 

 

 

99,824 

  Current maturities of long-term debt

 

16,155 

 

 

 

16,680 

     Total current liabilities

 

794,113 

 

 

 

535,290 



 

 

 

 

 

 

Long-term debt

 

2,570,837 

 

 

 

2,577,976 

Deferred income taxes

 

450,159 

 

 

 

400,770 

Other liabilities

 

20,751 

 

 

 

16,595 



 

 

 

 

 

 

Commitments and contingencies

 

 

 

 

 

 



 

 

 

 

 

 

Redeemable noncontrolling interests

 

126,340 

 

 

 

126,340 



 

 

 

 

 

 

Equity

 

 

 

 

 

 

  Common stock voting, $.0025 par value; 900,000,000 shares authorized;

 

 

 

 

 

 

       263,396,348, and 262,937,139 shares issued; and 243,770,777, and 243,089,514    

 

 

 

 

 

 

       shares outstanding, as of September 30, 2016 and December 31, 2015, respectively

 

640 

 

 

 

638 

  Treasury stock, at cost; 19,625,571, and 19,847,625 shares,

 

 

 

 

 

 

       as of September 30, 2016 and December 31, 2015 respectively

 

(392,051)

 

 

 

(396,455)

  Additional paid-in capital

 

1,132,365 

 

 

 

1,110,253 

  Retained earnings

 

2,224,963 

 

 

 

1,965,291 

     Total Steel Dynamics, Inc. equity

 

2,965,917 

 

 

 

2,679,727 

  Noncontrolling interests

 

(140,555)

 

 

 

(134,616)

     Total equity

 

2,825,362 

 

 

 

2,545,111 

     Total liabilities and equity

$

6,787,562 

 

 

$

6,202,082 























See notes to consolidated financial statements.

1

 


 



STEEL DYNAMICS, INC.

CONSOLIDATED STATEMENTS OF INCOME (UNAUDITED)

(in thousands, except per share data)







 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 



Three Months Ended

 

Nine Months Ended



September 30,

 

September 30,



2016

 

2015

 

2016

 

2015



 

 

 

 

 

 

 

 

 

 

 

Net sales

 

 

 

 

 

 

 

 

 

 

 

  Unrelated parties

$

2,060,596 

 

$

1,901,415 

 

$

5,737,584 

 

$

5,851,371 

  Related parties

 

40,714 

 

 

49,508 

 

 

128,929 

 

 

151,994 

     Total net sales

 

2,101,310 

 

 

1,950,923 

 

 

5,866,513 

 

 

6,003,365 



 

 

 

 

 

 

 

 

 

 

 

Costs of goods sold

 

1,692,807 

 

 

1,722,197 

 

 

4,841,591 

 

 

5,415,854 

     Gross profit

 

408,503 

 

 

228,726 

 

 

1,024,922 

 

 

587,511 



 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative expenses

 

95,185 

 

 

82,648 

 

 

279,899 

 

 

242,207 

Profit sharing

 

22,255 

 

 

9,008 

 

 

51,722 

 

 

18,637 

Amortization of intangible assets

 

7,208 

 

 

6,041 

 

 

21,359 

 

 

18,308 

     Operating income

 

283,855 

 

 

131,029 

 

 

671,942 

 

 

308,359 



 

 

 

 

 

 

 

 

 

 

 

Interest expense, net of capitalized interest

 

36,199 

 

 

37,084 

 

 

109,888 

 

 

117,334 

Other expense, net

 

4,351 

 

 

239 

 

 

741 

 

 

15,219 

     Income before income taxes

 

243,305 

 

 

93,706 

 

 

561,313 

 

 

175,806 



 

 

 

 

 

 

 

 

 

 

 

Income taxes

 

88,892 

 

 

34,839 

 

 

205,139 

 

 

64,660 

     Net income

 

154,413 

 

 

58,867 

 

 

356,174 

 

 

111,146 



 

 

 

 

 

 

 

 

 

 

 

Net loss attributable to noncontrolling interests

 

2,984 

 

 

1,750 

 

 

5,929 

 

 

11,782 

     Net income attributable to Steel Dynamics, Inc.

$

157,397 

 

$

60,617 

 

$

362,103 

 

$

122,928 



 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

Basic earnings per share attributable to Steel Dynamics,

 

 

 

 

 

 

 

 

 

 

 

  Inc. stockholders

$

0.65 

 

$

0.25 

 

$

1.49 

 

$

0.51 



 

 

 

 

 

 

 

 

 

 

 

Weighted average common shares outstanding

 

243,761 

 

 

242,074 

 

 

243,539 

 

 

241,836 



 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

Diluted earnings per share attributable to Steel Dynamics, Inc.

 

 

 

 

 

 

 

 

 

 

 

  stockholders, including the effect of assumed conversions

 

 

 

 

 

 

 

 

 

 

 

  when dilutive

$

0.64 

 

$

0.25 

 

$

1.48 

 

$

0.51 



 

 

 

 

 

 

 

 

 

 

 

Weighted average common shares and share equivalents outstanding

 

245,682 

 

 

243,822 

 

 

245,227 

 

 

243,393 



 

 

 

 

 

 

 

 

 

 

 

Dividends declared per share

$

0.1400 

 

$

0.1375 

 

$

0.4200 

 

$

0.4125 

































See notes to consolidated financial statements.

2

 


 



STEEL DYNAMICS, INC.

CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)

(in thousands)







 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 



Three Months Ended

 

Nine Months Ended



September 30,

 

September 30,



2016

 

2015

 

2016

 

2015



 

 

 

 

 

 

 

 

 

 

 

Operating activities:

 

 

 

 

 

 

 

 

 

 

 

   Net income

$

154,413 

 

$

58,867 

 

$

356,174 

 

$

111,146 



 

 

 

 

 

 

 

 

 

 

 

   Adjustments to reconcile net income to net cash provided by

 

 

 

 

 

 

 

 

 

 

 

       operating activities:

 

 

 

 

 

 

 

 

 

 

 

       Depreciation and amortization

 

74,190 

 

 

74,211 

 

 

222,970 

 

 

221,306 

       Equity-based compensation

 

5,924 

 

 

5,332 

 

 

21,565 

 

 

20,232 

       Deferred income taxes

 

18,478 

 

 

13,130 

 

 

53,879 

 

 

46,214 

       Loss on disposal of assets

 

161 

 

 

655 

 

 

1,178 

 

 

6,638 

       Changes in certain assets and liabilities:

 

 

 

 

 

 

 

 

 

 

 

           Accounts receivable

 

29,384 

 

 

36,361 

 

 

(149,810)

 

 

122,296 

           Inventories

 

(76,013)

 

 

(8,763)

 

 

(102,339)

 

 

317,410 

           Other assets

 

694 

 

 

(3,100)

 

 

12,053 

 

 

8,794 

           Accounts payable

 

(49,171)

 

 

(62,757)

 

 

117,220 

 

 

(127,075)

           Income taxes receivable/payable

 

(7,421)

 

 

19,888 

 

 

40,960 

 

 

29,309 

           Accrued expenses

 

45,701 

 

 

30,554 

 

 

69,361 

 

 

(47,973)

       Net cash provided by operating activities

 

196,340 

 

 

164,378 

 

 

643,211 

 

 

708,297 



 

 

 

 

 

 

 

 

 

 

 

Investing activities:

 

 

 

 

 

 

 

 

 

 

 

   Purchases of property, plant and equipment

 

(59,774)

 

 

(30,286)

 

 

(123,168)

 

 

(86,458)

   Acquisition of business, net of cash acquired

 

(109,065)

 

 

(45,000)

 

 

(109,065)

 

 

(45,000)

   Other investing activities

 

1,507 

 

 

3,715 

 

 

5,767 

 

 

6,184 

       Net cash used in investing activities

 

(167,332)

 

 

(71,571)

 

 

(226,466)

 

 

(125,274)



 

 

 

 

 

 

 

 

 

 

 

Financing activities:

 

 

 

 

 

 

 

 

 

 

 

   Issuance of current and long-term debt

 

12,911 

 

 

67,999 

 

 

97,018 

 

 

179,033 

   Repayment of current and long-term debt

 

(9,999)

 

 

(73,420)

 

 

(95,253)

 

 

(561,428)

   Dividends paid

 

(34,124)

 

 

(33,282)

 

 

(101,639)

 

 

(94,281)

   Stock option exercise proceeds, including related tax effect

 

1,027 

 

 

302 

 

 

7,602 

 

 

7,261 

   Other financing activities

 

 -

 

 

(17)

 

 

(16)

 

 

(1,181)

       Net cash used in financing activities

 

(30,185)

 

 

(38,418)

 

 

(92,288)

 

 

(470,596)



 

 

 

 

 

 

 

 

 

 

 

Increase (decrease) in cash and equivalents

 

(1,177)

 

 

54,389 

 

 

324,457 

 

 

112,427 

Cash and equivalents at beginning of period

 

1,052,666 

 

 

419,401 

 

 

727,032 

 

 

361,363 



 

 

 

 

 

 

 

 

 

 

 

Cash and equivalents at end of period

$

1,051,489 

 

$

473,790 

 

$

1,051,489 

 

$

473,790 



 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

Supplemental disclosure information:

 

 

 

 

 

 

 

 

 

 

 

   Cash paid for interest

$

26,225 

 

$

26,701 

 

$

97,605 

 

$

115,345 

   Cash paid (received) for federal and state income taxes, net

$

75,860 

 

$

1,172 

 

$

104,124 

 

$

(10,321)































See notes to consolidated financial statements.

 

3

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 1.  Description of the Business and Significant Accounting Policies



Description of the Business

Steel Dynamics, Inc. (SDI), together with its subsidiaries (the company), is one of the largest domestic steel producers and metals recyclers. The company has three reportable segments, consistent with how it manages the business: steel operations, metals recycling operations, and steel fabrication operations.

Steel Operations Segment.  Steel operations include the company’s Butler Flat Roll Division, Columbus Flat Roll Division, The Techs galvanizing lines, Structural and Rail Division, Engineered Bar Products Division, Vulcan Threaded Products (since its acquisition on August 1, 2016), Roanoke Bar Division, Steel of West Virginia, and Iron Dynamics (IDI), a liquid pig iron (scrap substitute) production facility that supplies solely the Butler Flat Roll Division. These operations include electric arc furnace steel mills, producing steel from ferrous scrap and scrap substitutes, utilizing continuous casting, automated rolling mills, and ten downstream coating lines, and one downstream SBQ processing facility. Steel operations accounted for 74% and 69% of the company’s consolidated external net sales during the three months ended September 30, 2016 and 2015, and 72% and 69% of the company’s consolidated external net sales during the nine months ended September 30, 2016 and 2015, respectively.

Metals Recycling Operations Segment. Metals recycling operations include the company’s metals recycling processing locations, and ferrous scrap procurement operations, of OmniSource Corporation. Metals recycling operations accounted for 15% and 18% of the company’s consolidated external net sales during the three months ended September 30, 2016 and 2015, and 15% and 19% of the company’s consolidated external net sales during the nine months ended September 30, 2016 and 2015, respectively.

Steel Fabrication Operations Segment.  Steel fabrication operations include the company’s eight New Millennium Building Systems’ joist and deck plants located throughout the United States, and in Northern Mexico. Revenues from these plants are generated from the fabrication of trusses, girders, steel joists and steel deck used within the non-residential construction industry. Steel fabrication operations accounted for approximately 8% and 9% of the company’s consolidated external net sales during the three months ended September 30, 2016 and 2015, and 9% and 8% of the company’s consolidated external net sales during the nine months ended September 30, 2016 and 2015, respectively.

Other. The  “Other” category consists of subsidiary operations that are below the quantitative thresholds required for reportable segments and primarily consist of our Minnesota ironmaking operations that were indefinitely idled in May 2015, and several smaller joint ventures. Also included in “Other” are certain unallocated corporate accounts, such as the company’s senior secured credit facility, senior notes, certain other investments and certain profit sharing expenses.

Significant Accounting Policies



Principles of Consolidation.  The consolidated financial statements include the accounts of SDI, together with its wholly and majority-owned or controlled subsidiaries, after elimination of intercompany accounts and transactions. Noncontrolling interests represent the noncontrolling owner’s proportionate share in the equity, income, or losses of the company’s majority-owned or controlled consolidated subsidiaries. 



Use of Estimates.  These financial statements are prepared in conformity with accounting principles generally accepted in the United States, and accordingly, include amounts that require management to make estimates and assumptions that affect the amounts reported in the financial statements and in the notes thereto. Significant items subject to such estimates and assumptions include the carrying value of property, plant and equipment, intangible assets, and goodwill; valuation allowances for trade receivables, inventories and deferred income tax assets; unrecognized tax benefits; potential environmental liabilities; and litigation claims and settlements. Actual results may differ from these estimates and assumptions. 



In the opinion of management, these financial statements reflect all normal recurring adjustments necessary for a fair presentation of the interim period results. These financial statements and notes should be read in conjunction with the audited financial statements and notes thereto included in the company’s Annual Report on Form 10-K for the year ended December 31, 2015.



4

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 1.  Description of the Business and Significant Accounting Policies (Continued)



Goodwill.  The company’s goodwill is allocated to the following reporting units at September 30, 2016, and December 31, 2015, (in thousands):





 

 

 

 

 

 

 



 

 

 

 

 

 

 



 

 

September 30,

 

December 31,



 

 

2016

 

2015

Metals Recycling Segment:

 

OmniSource

$

104,247 

 

$

109,039 



 

Butler Flat Roll Division,  Structural and Rail Division,

 

 

 

 

 



 

and Engineered Bar Division

 

95,000 

 

 

95,000 

Steel Segment:

 

The Techs

 

142,783 

 

 

142,783 



 

Roanoke Bar Division

 

29,041 

 

 

29,041 



 

Columbus Flat Roll Division

 

19,682 

 

 

19,682 



 

Vulcan Threaded Products

 

7,189 

 

 

 -

Fabrication Segment:

 

New Millennium Building Systems

 

1,925 

 

 

1,925 



 

 

$

399,867 

 

$

397,470 



OmniSource goodwill decreased $4.8 million from December 31, 2015 to September 30, 2016, in recognition of the 2016 tax benefit related to the normal amortization of the component of OmniSource tax-deductible goodwill in excess of book goodwill.



Recently Issued Accounting Standards



In May 2014, the FASB issued guidance codified in ASC 606, Revenue Recognition – Revenue from Contracts with Customers, which amends the guidance in former ASC 605, Revenue Recognition.  The core principle of ASC 606 is that an entity should recognize revenue to depict the transfer of promised goods or services to customers in an amount that reflects the consideration to which the entity expects to be entitled in exchange for those goods or services. Because the guidance in ASC 606 is principles-based, it can be applied to all contracts with customers regardless of industry-specific or transaction-specific fact patterns. Additionally, ASC 606 requires additional disclosures to help users of financial statements better understand the nature, amount, timing, and potential uncertainty of revenue that is recognized. This guidance is effective for annual and interim periods beginning after December 15, 2017, but can be early adopted for annual and interim periods ending after December 15, 2016. The company is currently evaluating the impact of the provisions of ASC 606, including the timing and method of adoption.

In July 2015, the FASB issued ASU 2015-11, Inventory (Topic 330): Simplifying the Measurement of Inventory, which requires an entity to measure inventory at the lower of cost and net realizable value, rather than at the lower of cost or market.  This new guidance is effective for annual and interim periods beginning after December 15, 2016, but can be early adopted. The company is currently evaluating the impact of this ASU’s adoption.

In February 2016, the FASB issued ASU 2016-02, Leases (Topic 842): which establishes a new lease accounting model that requires lessees to recognize a right of use asset and related lease liability for most leases having lease terms of more than 12 months.  Leases with a term of 12 months or less will be accounted for similar to existing guidance for operating leases.  This new guidance is effective for annual and interim periods beginning after December 15, 2018, but can be early adopted.  The company is currently evaluating the impact of the provisions of ASU 2016-02, including the timing of adoption. 

In March 2016, the FASB issued ASU 2016-09, Improvement to Employee Share-based Payment Accounting, which simplifies several aspects of accounting for share-based payment transactions, including recognizing excess tax benefits and deficiencies as income tax expense or benefit in the income statement and as operating activities within the statement of cash flows, and an option to recognize gross stock compensation expense with actual forfeitures recognized as incurred. This new guidance is effective for annual and interim periods beginning after December 15, 2016, but can be early adopted.  The company is currently evaluating the impact of the provisions of ASU 2016-09, including the timing of adoption. 



Note 2.  Acquisitions



Vulcan Threaded Products, Inc.  



On August 1, 2016, the company completed its acquisition of 100% of Vulcan Threaded Products, Inc. (Vulcan) for $113.0 million, inclusive of $29.2 million in working capital, which is subject to typical post-closing adjustments. The purchase price was paid in cash from available funds. Post-closing operating results of Vulcan are reflected in the steel operations reporting segment. Unaudited proforma operating results as if the acquisition had occurred on January 1, 2015, have not been presented as the effect to 2015 and 2016 consolidated operating results is not significant. Vulcan is the nation’s largest manufacturer and supplier of threaded rod products, and also cold drawn and heat treated steel bar. The acquisition of Vulcan is consistent with one of our target growth objectives – higher-margin downstream business opportunities that utilize our steel products in their manufacturing processes. Vulcan utilizes special-bar-quality products produced at our Engineered Bar Products Division.







5

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 2.  Acquisitions (Continued)



The aggregate purchase price was allocated on a preliminarily basis to the opening balance sheet of Vulcan as of the August 1, 2016, acquisition date. The following initial allocation of the purchase price (in thousands) is preliminary. The accounting for the acquisition has not yet been finalized based on the company’s valuation of the acquired assets, assumed liabilities and identifiable intangible assets, including goodwill, if any. The preliminary fair values were determined using various valuation techniques that in each case used Level 3 inputs as provided for under ASC 820.





 

 

Current assets, net of cash acquired

$

36,958 

Property, plant & equipment

 

40,213 

Intangible assets

 

32,930 

Goodwill

 

7,189 

Total assets acquired

 

117,290 



 

 

Liabilities assumed

 

4,456 



 

 

   Net assets acquired

$

112,834 



The preliminary assessment allocates $32.9 million of the purchase price to the following intangible assets, including customer relationships, trade name, and noncompete agreements. The company plans to utilize an accelerated amortization methodology to follow the pattern in which the economic benefits of the customer relationship intangible asset is anticipated to be consumed. The company plans to amortize the intangible assets related to the trade name and noncompete agreements using a straight line methodology. However, the expected lives and specific amortization methods are subject to finalization of the company’s valuation process. 



Consolidated Systems, Inc.  



On September 14, 2015, the company purchased from CSi certain of its steel deck facilities (including associated assets) and net working capital of approximately $30.0 million, for a purchase price of $45.0 million in cash. Operating results of these facilities have been reflected in the company’s financial statements under the steel fabrication operations since the September 14, 2015, purchase date. The purchased assets include two deck facilities located in Memphis, Tennessee, and Phoenix, Arizona. Producing both standard and premium specialty deck profiles, the new locations will allow for enhanced geographic reach into the southwestern and western markets, and further diversify New Millennium Building Systems’ product offerings.



Note 3.  Earnings Per Share



Basic earnings per share is based on the weighted average shares of common stock outstanding during the period. Diluted earnings per share assumes the weighted average dilutive effect of common share equivalents outstanding during the period applied to the company’s basic earnings per share. Common share equivalents represent potentially dilutive stock options, restricted stock units and deferred stock units; and are excluded from the computation in periods in which they have an anti-dilutive effect. There were no anti-dilutive common share equivalents at or for the three- and nine- month periods ended September 30, 2016 and 2015.



The following table presents a reconciliation of the numerators and the denominators of the company’s basic and diluted earnings per share computations for the three and nine months ended September 30, 2016 and 2015 (in thousands, except per share data):





 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



Three Months Ended September 30,



2016

 

2015



Net Income

 

 

Shares

 

Per Share

 

Net Income

 

 

Shares

 

Per Share



(Numerator)

 

 

(Denominator)

 

Amount

 

(Numerator)

 

 

(Denominator)

 

Amount

Basic earnings per share

$

157,397 

 

 

243,761 

 

$

0.65 

 

$

60,617 

 

 

242,074 

 

$

0.25 

Dilutive common share equivalents

 

 -

 

 

1,921 

 

 

 

 

 

 -

 

 

1,748 

 

 

 

Diluted earnings per share

$

157,397 

 

 

245,682 

 

$

0.64 

 

$

60,617 

 

 

243,822 

 

$

0.25 











 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



Nine Months Ended September 30,



2016

 

2015



Net Income

 

Shares

 

Per Share

 

Net Income

 

Shares

 

Per Share



(Numerator)

 

(Denominator)

 

Amount

 

(Numerator)

 

(Denominator)

 

Amount

Basic earnings per share

$

362,103 

 

 

243,539 

 

$

1.49 

 

$

122,928 

 

 

241,836 

 

$

0.51 

Dilutive common share equivalents

 

 -

 

 

1,688 

 

 

 

 

 

 -

 

 

1,557 

 

 

 

Diluted earnings per share

$

362,103 

 

 

245,227 

 

$

1.48 

 

$

122,928 

 

 

243,393 

 

$

0.51 







6

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 4.  Inventories



Inventories are stated at lower of cost or market. Cost is determined using a weighted average cost method for scrap, and on a first-in, first-out, basis for other inventory. Inventory consisted of the following (in thousands):











 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 



 

 

September 30,

 

December 31,

 

 



 

 

2016

 

2015

 

 



 

Raw materials

$

490,164 

 

$

419,608 

 

 



 

Supplies

 

392,433 

 

 

396,349 

 

 



 

Work in progress

 

124,428 

 

 

90,486 

 

 



 

Finished goods

 

268,550 

 

 

242,947 

 

 



 

Total inventories

$

1,275,575 

 

$

1,149,390 

 

 





Note 5.  Debt



On March 16, 2015, the company called and repaid all $350.0 million of its outstanding 7 5/8% Senior Notes due 2020 (the “Notes”) at a redemption price of 103.813% of the principal amount of the Notes, plus accrued and unpaid interest to, but not including, the date of redemption. Associated premiums and the write off of deferred financing costs of approximately $16.7 million were recorded in other expense in conjunction with the redemption.



Note 6.  Changes in Equity



The following table provides a reconciliation of the beginning and ending carrying amounts of total equity, equity attributable to stockholders of Steel Dynamics, Inc. and equity and redeemable amounts attributable to the noncontrolling interests (in thousands):





 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



Stockholders of Steel Dynamics, Inc.

 

 

 

 

 

 

 

 

 



 

 

Additional

 

 

 

 

 

 

 

 

 

Redeemable



Common

 

Paid-In

 

Retained

 

Treasury

 

Noncontrolling

 

Total

 

Noncontrolling



Stock

 

Capital

 

Earnings

 

Stock

 

Interests

 

Equity

 

Interests

Balances at December 31, 2015

$

638 

 

$

1,110,253 

 

$

1,965,291 

 

$

(396,455)

 

$

(134,616)

 

$

2,545,111 

 

$

126,340 

Exercise of stock options proceeds, 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  including related tax effect

 

 

 

7,874 

 

 

 -

 

 

 -

 

 

 -

 

 

7,876 

 

 

 -

Dividends declared

 

 -

 

 

 -

 

 

(102,342)

 

 

 -

 

 

 -

 

 

(102,342)

 

 

 -

Distributions to noncontrolling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  investors, net

 

 -

 

 

 -

 

 

 -

 

 

 -

 

 

(10)

 

 

(10)

 

 

 -

Equity-based compensation

 

 -

 

 

14,238 

 

 

(89)

 

 

4,404 

 

 

 -

 

 

18,553 

 

 

 -

Comprehensive and net income (loss)

 

 -

 

 

 -

 

 

362,103 

 

 

 -

 

 

(5,929)

 

 

356,174 

 

 

 -

Balances at September 30, 2016

$

640 

 

$

1,132,365 

 

$

2,224,963 

 

$

(392,051)

 

$

(140,555)

 

$

2,825,362 

 

$

126,340 









Note 7.  Derivative Financial Instruments



The company is exposed to certain risks relating to its ongoing business operations. The company utilizes derivative instruments to mitigate commodity margin risk, interest rate risk and foreign currency exchange rate risk. The company routinely enters into forward exchange traded futures and option contracts to manage the price risk associated with nonferrous metals inventory as well as purchases and sales of nonferrous metals (primarily aluminum and copper).  The company offsets fair value amounts recognized for derivative instruments executed with the same counterparty under master netting agreements. 



7

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 7.  Derivative Financial Instruments (Continued)

Commodity Futures Contracts.  If the company is “long” on futures contracts, it means the company has more futures contracts purchased than futures contracts sold for the underlying commodity. If the company is “short” on a futures contract, it means the company has more futures contracts sold than futures contracts purchased for the underlying commodity. The following summarizes the company’s futures contract commitments as of September 30, 2016 (MT represents metric tons):







 

 

 

 

 

 

 



 

 

 

 

 

 

 



Commodity Futures

 

Long/Short

 

Total

 

 



Aluminum

 

Long

 

1,750 

MT

 



Aluminum

 

Short

 

1,575 

MT

 



Copper

 

Long

 

4,413 

MT

 



Copper

 

Short

 

13,950 

MT

 



 

 

 

 

 

 

 



The following summarizes the location and amounts of the fair values reported on the company’s balance sheets as of September 30, 2016, and December 31, 2015, and gains and losses related to derivatives included in the company’s statement of income for the three and nine months ended September 30, 2016 and 2015 (in thousands):









 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 



Asset Derivatives

 

Liability Derivatives



Balance sheet

 

Fair Value

 

Fair Value



 location

 

September 30, 2016

 

December 31, 2015

 

September 30, 2016

 

December 31, 2015

Derivative instruments designated

 

 

 

 

 

 

 

 

 

 

 

 

 

as fair value hedges -

 

 

 

 

 

 

 

 

 

 

 

 

 

Commodity futures

Other current assets

 

$

451 

 

$

857 

 

$

1,156 

 

$

2,860 



 

 

 

 

 

 

 

 

 

 

 

 

 

Derivative instruments not designated

 

 

 

 

 

 

 

 

 

 

 

 

 

as hedges -

 

 

 

 

 

 

 

 

 

 

 

 

 

Commodity futures

Other current assets

 

 

171 

 

 

908 

 

 

1,037 

 

 

1,065 

Total derivative instruments

 

 

$

622 

 

$

1,765 

 

$

2,193 

 

$

3,925 





The fair value of the above derivative instruments along with required margin deposit amounts with the same counterparty under master netting arrangements totaled $1.7 million at September 30, 2016, and $3.4 million at December 31, 2015, are reflected in other current assets in the consolidated balance sheets.







 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

Amount of gain (loss) recognized

 

 

 

Location of gain

 

Amount of gain (loss) recognized



 

Location of gain

 

in income on derivatives 

 

 

 

(loss) recognized

 

in income on related hedged items



 

(loss) recognized

 

for the three months ended

 

Hedged items in

 

in income on

 

for the three months ended



 

in income on

 

September 30,

 

September 30,

 

fair value hedge

 

related hedged

 

September 30,

 

September 30,



 

derivatives

 

2016

 

2015

 

relationships

 

items

 

2016

 

2015

Derivatives in fair value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

hedging relationships -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Commodity futures

 

Costs of goods sold

 

$

826 

 

$

(2,825)

 

Firm commitments

 

Costs of goods sold

 

$

(793)

 

$

662 



 

 

 

 

 

 

 

 

 

Inventory

 

Costs of goods sold

 

 

(177)

 

 

800 

Derivatives not designated

 

 

 

 

 

 

 

 

 

 

 

 

 

$

(970)

 

$

1,462 

as hedging instruments -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Commodity futures

 

Costs of goods sold

 

$

(638)

 

$

6,707 

 

 

 

 

 

 

 

 

 

 

8

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 7.  Derivative Financial Instruments (Continued)







 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

Amount of gain (loss) recognized

 

 

 

Location of gain

 

Amount of gain (loss) recognized



 

Location of gain

 

 in income on derivatives

 

 

 

(loss) recognized

 

in income on related hedged items



 

(loss) recognized

 

for the nine months ended

 

Hedged items in

 

in income on

 

for the nine months ended



 

in income on

 

September 30,

 

September 30,

 

fair value hedge

 

income on related

 

September 30,

 

September 30,



 

derivatives

 

2016

 

2015

 

relationships

 

hedged items

 

2016

 

2015

Derivatives in fair value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

hedging relationships -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Commodity futures

 

Costs of goods sold

 

$

1,281 

 

$

(4,063)

 

Firm commitments

 

Costs of goods sold

 

$

(2,223)

 

$

1,518 



 

 

 

 

 

 

 

 

 

Inventory

 

Costs of goods sold

 

 

642 

 

 

1,291 

Derivatives not designated

 

 

 

 

 

 

 

 

 

 

 

 

 

$

(1,581)

 

$

2,809 

as hedging instruments -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Commodity futures

 

Costs of goods sold

 

$

(394)

 

$

13,377 

 

 

 

 

 

 

 

 

 

 





Derivatives accounted for as fair value hedges had ineffectiveness resulting in losses of $84,000 and $191,000 during the three months ended September 30, 2016 and 2015, respectively; and losses of $175,000 and $64,000 during the nine months ended September 30, 2016 and 2015, respectively. Losses excluded from hedge effectiveness testing of $60,000 and $1.2 million increased cost of goods sold during the three months ended September 30, 2016, and September 30, 2015.  Losses excluded from hedge effectiveness testing of $125,000 and $1.2 million increased costs of goods sold during the nine months ended September 30, 2016 and 2015, respectively. 



Note 8.  Fair Value Measurements

FASB accounting standards provide a comprehensive framework for measuring fair value and sets forth a definition of fair value and establishes a hierarchy prioritizing the inputs to valuation techniques, giving the highest priority to quoted prices in active markets for identical assets and liabilities and the lowest priority to unobservable value inputs.  Levels within the hierarchy are defined as follows: 



·

Level 1—Unadjusted quoted prices for identical assets and liabilities in active markets;

·

Level 2—Quoted prices for similar assets and liabilities in active markets (other than those included in Level 1) which are observable for   

           the asset or liability, either directly or indirectly; and

·

Level 3—Valuations derived from valuation techniques in which one or more significant inputs or significant value drivers are       

           unobservable.



The following table sets forth financial assets and liabilities measured at fair value on a recurring basis in the consolidated balance sheet and the respective levels to which the fair value measurements are classified within the fair value hierarchy as of September 30, 2016, and December 31, 2015 (in thousands):    







 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 



 

 

 

Quoted Prices

 

Significant

 

 

 



 

 

 

in Active

 

Other

 

Significant



 

 

 

Markets for

 

Observable

 

Unobservable



 

 

 

Identical Assets

 

Inputs

 

Inputs



Total

 

(Level 1)

 

(Level 2)

 

(Level 3)

September 30, 2016

 

 

 

 

 

 

 

 

 

 

 

Commodity futures – financial assets

$

622 

 

$

 -

 

$

622 

 

$

 -

Commodity futures – financial liabilities

 

2,193 

 

 

 -

 

 

2,193 

 

 

 -



 

 

 

 

 

 

 

 

 

 

 

December 31, 2015

 

 

 

 

 

 

 

 

 

 

 

Commodity futures – financial assets

$

1,765 

 

$

 -

 

$

1,765 

 

$

 -

Commodity futures – financial liabilities

 

3,925 

 

 

 -

 

 

3,925 

 

 

 -



The carrying amounts of financial instruments including cash and equivalents approximate fair value. The fair values of commodity futures contracts are estimated by the use of quoted market prices, estimates obtained from brokers, and other appropriate valuation techniques based on references available. The fair value of long-term debt, including current maturities, as determined by quoted market prices (Level 2), was approximately $2.7 billion at September 30, 2016, and December 31, 2015, respectively, (with a corresponding carrying amount in the consolidated balance sheet of $2.6 billion at September 30, 2016, and December 31, 2015). 





9

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 9.  Commitments and Contingencies



Although, as noted below, a tentative settlement has been reached in the case, the company has to date been involved, along with two other remaining non-settling defendant steel manufacturing companies, from an original group of eight, in a direct purchaser class action antitrust suit in federal court in Chicago, Illinois, under the caption of Standard Iron Works v Arcelor Mittal, et al.  Two other complaints, not yet settled, were brought on behalf of a purported class of indirect purchasers of steel products within the same time period. The company has a pending motion to dismiss in that case. The complaints allege a conspiracy to limit output on the part of the defendants, in order to fix, raise, maintain and stabilize the price at which steel products were sold in the United States during a specified period between 2005 and 2007. The complaints seek treble damages and costs, including reasonable attorney fees, pre- and post-judgment interest and injunctive relief. In September 2015, the Court denied class certification on the issue of antitrust impact and damages, but granted class certification on the limited issue of the alleged conspiracy.

 

In October 2016, the company announced that it had entered into an agreement to settle the direct purchaser case for a payment of $4.6 million. Preliminary approval was granted by the court on November 3, 2016, and final approval by the Court is also expected to be forthcoming. During the approval process, members of the class will be given an opportunity to opt-out of the class and retain their own individual rights.

 

Due to the uncertain nature of litigation, the company cannot presently predict either the final outcome of the proposed settlement process, including whether there may be opt-outs from the settlement, or the outcome of the remaining indirect purchaser case.  Based on the information available at this time, however, the company has determined that, apart from the proposed settlement amount in the direct case, there is not presently a “reasonable possibility” (as that term is defined in ASC 450-20-20), that the outcome of the remaining unresolved matters will have a material impact on the Company’s financial condition, results of operations, or liquidity. Although not presently necessary or appropriate to make a dollar estimate of exposure to loss, if any, in connection with these remaining matters, the company may in the future determine that a further loss accrual may be necessary. Further, although the company may make loss accruals, if and as warranted, any amounts that it may accrue from time to time could vary significantly from the amounts it actually pays, due to inherent uncertainties and the inherent shortcomings of the estimation process, the uncertainties involved in litigation and other factors. Additionally, an adverse result could have a material effect on the company’s financial condition, results of operations and liquidity.



The company is additionally involved in various routine litigation matters, including administrative proceedings, regulatory proceedings, governmental investigations, environmental matters, and commercial and construction contract disputes, none of which are expected to have a material impact on our financial condition, results of operations, or liquidity

10

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 10.  Segment Information



The company’s operations are primarily organized and managed by operating segment, which are steel operations, metals recycling operations, and steel fabrication operations. The segment operations are more fully described in Note 1 to the financial statements. Operating segment performance and resource allocations are primarily based on operating results before income taxes. The accounting policies of the reportable segments are consistent with those described in Note 1 to the financial statements. Intra‑segment sales and any related profits are eliminated in consolidation. Amounts included in the category “Other” are from subsidiary operations that are below the quantitative thresholds required for reportable segments and primarily consist of our Minnesota ironmaking operations and several small joint ventures. In addition, “Other” also includes certain unallocated corporate accounts, such as the company’s senior secured credit facility, senior notes, certain other investments and certain profit sharing expenses.

The company’s segment results for the three and nine months ended September 30, 2016 and 2015, each adjusted consistent with our current reportable segments presentation, are as follows (in thousands):





 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

Metals

 

Steel

 

 

 

 

 

 

 

 

 

For the three months ended

 

Steel

 

Recycling

 

Fabrication

 

 

 

 

 

 

 

 

 

September 30, 2016

 

Operations

 

Operations

 

Operations

 

Other

 

Eliminations

 

Consolidated



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  External

 

$

1,502,726 

 

$

260,518 

 

$

177,341 

 

$

60,282 

 

$

 -

 

$

2,000,867 

  External Non-U.S.

 

 

54,776 

 

 

45,574 

 

 

88 

 

 

 

 

 -

 

 

100,443 

  Other segments

 

 

70,384 

 

 

259,171 

 

 

1,211 

 

 

1,108 

 

 

(331,874)

 

 

 -



 

 

1,627,886 

 

 

565,263 

 

 

178,640 

 

 

61,395 

 

 

(331,874)

 

 

2,101,310 

Operating income (loss)

 

 

307,553 

 

 

6,154 

 

 

17,744 

 

 

(47,687)

(1)

 

91 

(2)

 

283,855 

Income (loss) before income taxes

 

 

285,131 

 

 

2,437 

 

 

15,645 

 

 

(59,999)

 

 

91 

 

 

243,305 

Depreciation and amortization

 

 

53,456 

 

 

13,836 

 

 

2,848 

 

 

4,101 

 

 

(51)

 

 

74,190 

Capital expenditures

 

 

49,200 

 

 

9,506 

 

 

747 

 

 

321 

 

 

 -

 

 

59,774 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of September 30, 2016

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

$

4,147,447 

 

$

1,034,637 

 

$

353,560 

 

$

1,374,469 

(3)

$

(122,551)

(4)

$

6,787,562 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 









 

 

 

 

 

 

 

 

Footnotes related to the three months ended September 30, 2016 segment results (in millions):



 

 

 

 

 

 

 

 

(1)

Corporate SG&A

$

(12.6)

 

(2)

Gross profit increase from intra-company sales

$

 -



Company-wide equity-based compensation

 

(6.1)

 

 

 

 

 



Profit sharing

 

(21.0)

 

 

 

 

 



Minnesota ironmaking operations

 

(4.1)

 

 

 

 

 



Other, net

 

(3.9)

 

 

 

 

 



 

$

(47.7)

 

 

 

 

 



 

 

 

 

 

 

 

 

(3)

Cash and equivalents

$

982.2 

 

(4)

Elimination of intra-company receivables

$

(98.0)



Accounts receivable

 

14.7 

 

 

Elimination of intra-company debt

 

(12.1)



Inventories

 

36.2 

 

 

Other  

 

(12.5)



Property, plant and equipment, net

 

295.7 

 

 

 

$

(122.6)



Intra-company debt

 

12.1 

 

 

 

 

 



Other

 

33.6 

 

 

 

 

 



 

$

1,374.5 

 

 

 

 

 

11

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 10.  Segment Information (Continued)





 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

Metals

 

Steel

 

 

 

 

 

 

 

 

 

For the three months ended

 

Steel

 

Recycling

 

Fabrication

 

 

 

 

 

 

 

 

 

September 30, 2015

 

Operations

 

Operations

 

Operations

 

Other

 

Eliminations

 

Consolidated



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  External

 

$

1,285,459 

 

$

294,357 

 

$

173,047 

 

$

78,802 

 

$

 -

 

$

1,831,665 

  External Non-U.S.

 

 

65,928 

 

 

51,215 

 

 

1,907 

 

 

208 

 

 

 -

 

 

119,258 

  Other segments

 

 

56,146 

 

 

270,888 

 

 

 

 

4,209 

 

 

(331,245)

 

 

 -



 

 

1,407,533 

 

 

616,460 

 

 

174,956 

 

 

83,219 

 

 

(331,245)

 

 

1,950,923 

Operating income (loss)

 

 

124,712 

 

 

(3,555)

 

 

36,733 

 

 

(28,401)

(1)

 

1,540 

(2)

 

131,029 

Income (loss) before income taxes

 

 

102,566 

 

 

(6,967)

 

 

35,108 

 

 

(38,541)

 

 

1,540 

 

 

93,706 

Depreciation and amortization

 

 

52,404 

 

 

15,913 

 

 

2,300 

 

 

3,645 

 

 

(51)

 

 

74,211 

Capital expenditures

 

 

21,975 

 

 

6,286 

 

 

935 

 

 

1,090 

 

 

 -

 

 

30,286 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of September 30, 2015

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

$

4,096,188 

 

$

1,588,821 

 

$

372,673 

 

$

898,772 

(3)

$

(113,913)

(4)

$

6,842,541 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 









 

 

 

 

 

 

 

 

Footnotes related to the three months ended September 30, 2015 segment results (in millions):



 

 

 

 

 

 

 

 

(1)

Corporate SG&A

$

(9.5)

 

(2)

Gross profit increase from intra-company sales

$

1.5 



Company-wide equity-based compensation

 

(5.3)

 

 

 

 

 



Profit sharing

 

(7.5)

 

 

 

 

 



Minnesota ironmaking operations

 

(4.1)

 

 

 

 

 



Other, net

 

(2.0)

 

 

 

 

 



 

$

(28.4)

 

 

 

 

 



 

 

 

 

 

 

 

 

(3)

Cash and equivalents

$

415.7 

 

(4)

Elimination of intra-company receivables

$

(100.8)



Accounts receivable

 

30.0 

 

 

Elimination of intra-company debt

 

(6.5)



Inventories

 

36.8 

 

 

Other  

 

(6.6)



Property, plant and equipment, net

 

309.6 

 

 

 

$

(113.9)



Intra-company debt

 

6.5 

 

 

 

 

 



Other

 

100.2 

 

 

 

 

 



 

$

898.8 

 

 

 

 

 

12

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 10.  Segment Information (Continued)





 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

Metals

 

Steel

 

 

 

 

 

 

 

 

 

For the nine months ended

 

Steel

 

Recycling

 

Fabrication

 

 

 

 

 

 

 

 

 

September 30, 2016

 

Operations

 

Operations

 

Operations

 

Other

 

Eliminations

 

Consolidated



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  External

 

$

4,068,688 

 

$

769,260 

 

$

527,859 

 

$

210,358 

 

$

 -

 

$

5,576,165 

  External Non-U.S.

 

 

172,694 

 

 

117,299 

 

 

167 

 

 

188 

 

 

 -

 

 

290,348 

  Other segments

 

 

178,190 

 

 

756,613 

 

 

2,415 

 

 

3,603 

 

 

(940,821)

 

 

 -



 

 

4,419,572 

 

 

1,643,172 

 

 

530,441 

 

 

214,149 

 

 

(940,821)

 

 

5,866,513 

Operating income (loss)

 

 

712,939 

 

 

20,014 

 

 

73,230 

 

 

(125,186)

(1)

 

(9,055)

(2)

 

671,942 

Income (loss) before income taxes

 

 

645,189 

 

 

10,300 

 

 

67,175 

 

 

(152,296)

 

 

(9,055)

 

 

561,313 

Depreciation and amortization

 

 

159,614 

 

 

42,666 

 

 

8,431 

 

 

12,413 

 

 

(154)

 

 

222,970 

Capital expenditures

 

 

103,202 

 

 

17,068 

 

 

1,918 

 

 

980 

 

 

 -

 

 

123,168 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 











 

 

 

 

 

 

 

 

Footnotes related to the nine months ended September 30, 2016 segment results (in millions):



 

 

 

 

 

 

 

 

(1)

Corporate SG&A

$

(38.5)

 

(2)

Gross profit decrease from intra-company sales

$

(9.1)



Company-wide equity-based compensation

 

(20.4)

 

 

 

 

 



Profit sharing

 

(47.7)

 

 

 

 

 



Minnesota ironmaking operations

 

(12.4)

 

 

 

 

 



Other, net

 

(6.2)

 

 

 

 

 



 

$

(125.2)

 

 

 

 

 







 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

Metals

 

Steel

 

 

 

 

 

 

 

 

 

For the nine months ended

 

Steel

 

Recycling

 

Fabrication

 

 

 

 

 

 

 

 

 

September 30, 2015

 

Operations

 

Operations

 

Operations

 

Other

 

Eliminations

 

Consolidated



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  External

 

$

3,902,162 

 

$

1,014,753 

 

$

488,584 

 

$

237,501 

 

$

 -

 

$

5,643,000 

  External Non-U.S.

 

 

210,320 

 

 

147,626 

 

 

1,907 

 

 

512 

 

 

 -

 

 

360,365 

  Other segments

 

 

158,609 

 

 

751,542 

 

 

18 

 

 

29,114 

 

 

(939,283)

 

 

 -



 

 

4,271,091 

 

 

1,913,921 

 

 

490,509 

 

 

267,127 

 

 

(939,283)

 

 

6,003,365 

Operating income (loss)

 

 

338,690 

 

 

229 

 

 

85,754 

 

 

(117,273)

(1)

 

959 

(2)

 

308,359 

Income (loss) before income taxes

 

 

269,187 

 

 

(12,780)

 

 

80,581 

 

 

(162,141)

 

 

959 

 

 

175,806 

Depreciation and amortization

 

 

154,616 

 

 

50,207 

 

 

6,688 

 

 

9,948 

 

 

(153)

 

 

221,306 

Capital expenditures

 

 

52,324 

 

 

17,332 

 

 

2,506 

 

 

14,296 

 

 

 -

 

 

86,458 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 







 

 

 

 

 

 

 

 

Footnotes related to the nine months ended September 30, 2015 segment results (in millions):



 

 

 

 

 

 

 

 

(1)

Corporate SG&A

$

(27.1)

 

(2)

Gross profit increase from intra-company sales

$

1.0 



Company-wide equity-based compensation

 

(17.5)

 

 

 

 

 



Profit sharing

 

(14.4)

 

 

 

 

 



Minnesota ironmaking operations

 

(50.3)

 

 

 

 

 



Other, net

 

(8.0)

 

 

 

 

 



 

$

(117.3)

 

 

 

 

 







13

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 



Note 11.  Condensed Consolidating Information



Certain 100%‑owned subsidiaries of SDI have fully and unconditionally guaranteed all of the indebtedness relating to the issuance of the company’s senior unsecured notes due 2019, 2021, 2022, 2023 and 2024. Following are the company’s condensed consolidating financial statements, including the guarantors, which present the financial position, results of operations, and cash flows of (i) SDI (in each case, reflecting investments in its consolidated subsidiaries under the equity method of accounting), (ii) the guarantor subsidiaries of SDI, (iii) the non-guarantor subsidiaries of SDI, and (iv) the eliminations necessary to arrive at the information on a consolidated basis. The following statements should be read in conjunction with the accompanying consolidated financial statements and the company’s Annual Report on Form 10-K for the year ended December 31, 2015.











 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condensed Consolidating Balance Sheets (in thousands)

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

As of September 30, 2016

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

Cash and equivalents

 

$

972,610 

 

$

61,054 

 

$

17,825 

 

$

 -

 

$

1,051,489 

Accounts receivable, net

 

 

238,290 

 

 

1,248,565 

 

 

41,667 

 

 

(749,063)

 

 

779,459 

Inventories

 

 

588,583 

 

 

634,942 

 

 

59,837 

 

 

(7,787)

 

 

1,275,575 

Other current assets

 

 

17,109 

 

 

10,598 

 

 

4,373 

 

 

(1,959)

 

 

30,121 

  Total current assets

 

 

1,816,592 

 

 

1,955,159 

 

 

123,702 

 

 

(758,809)

 

 

3,136,644 

Property, plant and equipment, net

 

 

921,850 

 

 

1,684,925 

 

 

323,308 

 

 

(1,857)

 

 

2,928,226 

Intangible assets, net

 

 

 -

 

 

259,231 

 

 

32,583 

 

 

 -

 

 

291,814 

Goodwill

 

 

 -

 

 

392,678 

 

 

7,189 

 

 

 -

 

 

399,867 

Other assets, including investments in subs

 

 

2,916,319 

 

 

8,023 

 

 

6,411 

 

 

(2,899,742)

 

 

31,011 

  Total assets

 

$

5,654,761 

 

$

4,300,016 

 

$

493,193 

 

$

(3,660,408)

 

$

6,787,562 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accounts payable

 

$

171,302 

 

$

274,873 

 

$

80,690 

 

$

(89,029)

 

$

437,836 

Accrued expenses

 

 

229,039 

 

 

212,493 

 

 

8,068 

 

 

(109,478)

 

 

340,122 

Current maturities of long-term debt

 

 

13,161 

 

 

700 

 

 

32,248 

 

 

(29,954)

 

 

16,155 

  Total current liabilities

 

 

413,502 

 

 

488,066 

 

 

121,006 

 

 

(228,461)

 

 

794,113 

Long-term debt

 

 

2,541,145 

 

 

 -

 

 

171,622 

 

 

(141,930)

 

 

2,570,837 

Other liabilities

 

 

(265,803)

 

 

1,155,611 

 

 

61,932 

 

 

(480,830)

 

 

470,910 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Redeemable noncontrolling interests

 

 

 -

 

 

 -

 

 

126,340 

 

 

 -

 

 

126,340 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common stock

 

 

640 

 

 

1,727,859 

 

 

18,120 

 

 

(1,745,979)

 

 

640 

Treasury stock

 

 

(392,051)

 

 

 -

 

 

 -

 

 

 -

 

 

(392,051)

Additional paid-in-capital

 

 

1,132,365 

 

 

128,076 

 

 

773,793 

 

 

(901,869)

 

 

1,132,365 

Retained earnings (deficit)

 

 

2,224,963 

 

 

800,404 

 

 

(639,065)

 

 

(161,339)

 

 

2,224,963 

  Total Steel Dynamics, Inc. equity

 

 

2,965,917 

 

 

2,656,339 

 

 

152,848 

 

 

(2,809,187)

 

 

2,965,917 

Noncontrolling interests

 

 

 -

 

 

 -

 

 

(140,555)

 

 

 -

 

 

(140,555)

  Total equity

 

 

2,965,917 

 

 

2,656,339 

 

 

12,293 

 

 

(2,809,187)

 

 

2,825,362 

  Total liabilities and equity

 

$

5,654,761 

 

$

4,300,016 

 

$

493,193 

 

$

(3,660,408)

 

$

6,787,562 



14

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 11.  Condensed Consolidating Information (Continued)









 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

As of December 31, 2015

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

Cash and equivalents

 

$

636,877 

 

$

81,976 

 

$

8,179 

 

$

 -

 

$

727,032 

Accounts receivable, net

 

 

200,094 

 

 

1,056,285 

 

 

29,775 

 

 

(672,549)

 

 

613,605 

Inventories

 

 

539,963 

 

 

573,924 

 

 

35,004 

 

 

499 

 

 

1,149,390 

Other current assets

 

 

21,654 

 

 

25,415 

 

 

1,676 

 

 

(831)

 

 

47,914 

  Total current assets

 

 

1,398,588 

 

 

1,737,600 

 

 

74,634 

 

 

(672,881)

 

 

2,537,941 

Property, plant and equipment, net

 

 

958,212 

 

 

1,703,932 

 

 

291,077 

 

 

(2,011)

 

 

2,951,210 

Intangible assets, net

 

 

 -

 

 

278,960 

 

 

 -

 

 

 -

 

 

278,960 

Goodwill

 

 

 -

 

 

397,470 

 

 

 -

 

 

 -

 

 

397,470 

Other assets, including investments in subs

 

 

2,941,710 

 

 

10,040 

 

 

6,137 

 

 

(2,921,386)

 

 

36,501 

  Total assets

 

$

5,298,510 

 

$

4,128,002 

 

$

371,848 

 

$

(3,596,278)

 

$

6,202,082 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accounts payable

 

$

100,751 

 

$

183,344 

 

$

68,948 

 

$

(69,688)

 

$

283,355 

Accrued expenses

 

 

141,552 

 

 

185,873 

 

 

4,779 

 

 

(96,949)

 

 

235,255 

Current maturities of long-term debt

 

 

13,122 

 

 

700 

 

 

24,975 

 

 

(22,117)

 

 

16,680 

  Total current liabilities

 

 

255,425 

 

 

369,917 

 

 

98,702 

 

 

(188,754)

 

 

535,290 

Long-term debt

 

 

2,546,606 

 

 

361 

 

 

177,897 

 

 

(146,888)

 

 

2,577,976 

Other liabilities

 

 

(183,248)

 

 

1,342,541 

 

 

63,020 

 

 

(804,948)

 

 

417,365 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Redeemable noncontrolling interests

 

 

 -

 

 

 -

 

 

126,340 

 

 

 -

 

 

126,340 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common stock

 

 

638 

 

 

1,727,859 

 

 

18,120 

 

 

(1,745,979)

 

 

638 

Treasury stock

 

 

(396,455)

 

 

 -

 

 

 -

 

 

 -

 

 

(396,455)

Additional paid-in-capital

 

 

1,110,253 

 

 

117,737 

 

 

646,787 

 

 

(764,524)

 

 

1,110,253 

Retained earnings (deficit)

 

 

1,965,291 

 

 

569,587 

 

 

(624,402)

 

 

54,815 

 

 

1,965,291 

  Total Steel Dynamics, Inc. equity

 

 

2,679,727 

 

 

2,415,183 

 

 

40,505 

 

 

(2,455,688)

 

 

2,679,727 

Noncontrolling interests

 

 

 -

 

 

 -

 

 

(134,616)

 

 

 -

 

 

(134,616)

  Total equity

 

 

2,679,727 

 

 

2,415,183 

 

 

(94,111)

 

 

(2,455,688)

 

 

2,545,111 

  Total liabilities and equity

 

$

5,298,510 

 

$

4,128,002 

 

$

371,848 

 

$

(3,596,278)

 

$

6,202,082 

15

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 11.  Condensed Consolidating Information (Continued)

 







 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condensed Consolidating Statements of Operations (in thousands)

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For the three months ended,

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

September 30, 2016

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

Net sales

 

$

845,585 

 

$

2,258,466 

 

$

96,409 

 

$

(1,099,150)

 

$

2,101,310 

Costs of goods sold

 

 

647,983 

 

 

2,016,874 

 

 

100,470 

 

 

(1,072,520)

 

 

1,692,807 

  Gross profit (loss)

 

 

197,602 

 

 

241,592 

 

 

(4,061)

 

 

(26,630)

 

 

408,503 

Selling, general and administrative

 

 

52,995 

 

 

72,605 

 

 

4,134 

 

 

(5,086)

 

 

124,648 

  Operating income (loss)

 

 

144,607 

 

 

168,987 

 

 

(8,195)

 

 

(21,544)

 

 

283,855 

Interest expense, net of capitalized interest

 

 

17,818 

 

 

17,741 

 

 

2,847 

 

 

(2,207)

 

 

36,199 

Other (income) expense, net

 

 

2,342 

 

 

3,937 

 

 

(4,135)

 

 

2,207 

 

 

4,351 

Income (loss) before income taxes and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  equity in net income of subsidiaries

 

 

124,447 

 

 

147,309 

 

 

(6,907)

 

 

(21,544)

 

 

243,305 

Income taxes

 

 

40,242 

 

 

55,684 

 

 

797 

 

 

(7,831)

 

 

88,892 



 

 

84,205 

 

 

91,625 

 

 

(7,704)

 

 

(13,713)

 

 

154,413 

Equity in net income of subsidiaries

 

 

73,192 

 

 

 -

 

 

 -

 

 

(73,192)

 

 

 -

Net loss attributable to noncontrolling interests

 

 

 -

 

 

 -

 

 

2,984 

 

 

 -

 

 

2,984 

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

157,397 

 

$

91,625 

 

$

(4,720)

 

$

(86,905)

 

$

157,397 









 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For the three months ended,

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

September 30, 2015

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

Net sales

 

$

735,250 

 

$

2,103,824 

 

$

96,204 

 

$

(984,355)

 

$

1,950,923 

Costs of goods sold

 

 

619,833 

 

 

1,965,364 

 

 

99,864 

 

 

(962,864)

 

 

1,722,197 

  Gross profit (loss)

 

 

115,417 

 

 

138,460 

 

 

(3,660)

 

 

(21,491)

 

 

228,726 

Selling, general and administrative

 

 

35,235 

 

 

64,259 

 

 

2,845 

 

 

(4,642)

 

 

97,697 

  Operating income (loss)

 

 

80,182 

 

 

74,201 

 

 

(6,505)

 

 

(16,849)

 

 

131,029 

Interest expense, net of capitalized interest

 

 

18,312 

 

 

18,138 

 

 

1,692 

 

 

(1,058)

 

 

37,084 

Other (income) expense, net

 

 

252 

 

 

(631)

 

 

(440)

 

 

1,058 

 

 

239 

Income (loss) before income taxes and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  equity in net income of subsidiaries

 

 

61,618 

 

 

56,694 

 

 

(7,757)

 

 

(16,849)

 

 

93,706 

Income taxes (benefit)

 

 

20,169 

 

 

21,697 

 

 

(421)

 

 

(6,606)

 

 

34,839 



 

 

41,449 

 

 

34,997 

 

 

(7,336)

 

 

(10,243)

 

 

58,867 

Equity in net income of subsidiaries

 

 

19,168 

 

 

 -

 

 

 -

 

 

(19,168)

 

 

 -

Net loss attributable to noncontrolling interests

 

 

 -

 

 

 -

 

 

1,750 

 

 

 -

 

 

1,750 

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

60,617 

 

$

34,997 

 

$

(5,586)

 

$

(29,411)

 

$

60,617 

16

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 11.  Condensed Consolidating Information (Continued)









 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For the nine months ended,

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

September 30, 2016

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

Net sales

 

$

2,297,389 

 

$

6,322,158 

 

$

271,694 

 

$

(3,024,728)

 

$

5,866,513 

Costs of goods sold

 

 

1,823,408 

 

 

5,676,265 

 

 

286,486 

 

 

(2,944,568)

 

 

4,841,591 

  Gross profit (loss)

 

 

473,981 

 

 

645,893 

 

 

(14,792)

 

 

(80,160)

 

 

1,024,922 

Selling, general and administrative

 

 

145,596 

 

 

212,613 

 

 

9,352 

 

 

(14,581)

 

 

352,980 

  Operating income (loss)

 

 

328,385 

 

 

433,280 

 

 

(24,144)

 

 

(65,579)

 

 

671,942 

Interest expense, net of capitalized interest

 

 

53,842 

 

 

54,493 

 

 

7,558 

 

 

(6,005)

 

 

109,888 

Other (income) expense, net

 

 

(2,137)

 

 

8,012 

 

 

(11,139)

 

 

6,005 

 

 

741 

Income (loss) before income taxes and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  equity in net income of subsidiaries

 

 

276,680 

 

 

370,775 

 

 

(20,563)

 

 

(65,579)

 

 

561,313 

Income taxes (benefit)

 

 

89,210 

 

 

139,958 

 

 

(63)

 

 

(23,966)

 

 

205,139 



 

 

187,470 

 

 

230,817 

 

 

(20,500)

 

 

(41,613)

 

 

356,174 

Equity in net income of subsidiaries

 

 

174,633 

 

 

 -

 

 

 -

 

 

(174,633)

 

 

 -

Net loss attributable to noncontrolling interests

 

 

 -

 

 

 -

 

 

5,929 

 

 

 -

 

 

5,929 

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

362,103 

 

$

230,817 

 

$

(14,571)

 

$

(216,246)

 

$

362,103 









 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For the nine months ended,

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

September 30, 2015

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

Net sales

 

$

2,300,024 

 

$

6,447,974 

 

$

302,657 

 

$

(3,047,290)

 

$

6,003,365 

Costs of goods sold

 

 

1,982,667 

 

 

6,056,514 

 

 

352,980 

 

 

(2,976,307)

 

 

5,415,854 

  Gross profit (loss)

 

 

317,357 

 

 

391,460 

 

 

(50,323)

 

 

(70,983)

 

 

587,511 

Selling, general and administrative

 

 

95,883 

 

 

188,028 

 

 

8,878 

 

 

(13,637)

 

 

279,152 

  Operating income (loss)

 

 

221,474 

 

 

203,432 

 

 

(59,201)

 

 

(57,346)

 

 

308,359 

Interest expense, net of capitalized interest

 

 

57,015 

 

 

58,354 

 

 

5,084 

 

 

(3,119)

 

 

117,334 

Other (income) expense, net

 

 

15,131 

 

 

(597)

 

 

(2,434)

 

 

3,119 

 

 

15,219 

Income (loss) before income taxes and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  equity in net income of subsidiaries

 

 

149,328 

 

 

145,675 

 

 

(61,851)

 

 

(57,346)

 

 

175,806 

Income taxes (benefit)

 

 

35,207 

 

 

53,903 

 

 

(4,047)

 

 

(20,403)

 

 

64,660 



 

 

114,121 

 

 

91,772 

 

 

(57,804)

 

 

(36,943)

 

 

111,146 

Equity in net income of subsidiaries

 

 

8,807 

 

 

 -

 

 

 -

 

 

(8,807)

 

 

 -

Net loss attributable to noncontrolling interests

 

 

 -

 

 

 -

 

 

11,782 

 

 

 -

 

 

11,782 

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

122,928 

 

$

91,772 

 

$

(46,022)

 

$

(45,750)

 

$

122,928 



17

 


 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 11.  Condensed Consolidating Information (Continued)







 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condensed Consolidating Statements of Cash Flows (in thousands)

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For the nine months ended,

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

September 30, 2016

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net cash provided by operating activities

 

$

280,767 

 

$

358,657 

 

$

52 

 

$

3,735 

 

$

643,211 

Net cash used in investing activities

 

 

(143,427)

 

 

(81,983)

 

 

(3,935)

 

 

2,879 

 

 

(226,466)

Net cash provided by (used in) financing activities

 

 

198,393 

 

 

(297,596)

 

 

13,529 

 

 

(6,614)

 

 

(92,288)

Increase (decrease) in cash and equivalents

 

 

335,733 

 

 

(20,922)

 

 

9,646 

 

 

 -

 

 

324,457 

  Cash and equivalents at beginning of period

 

 

636,877 

 

 

81,976 

 

 

8,179 

 

 

 -

 

 

727,032 

  Cash and equivalents at end of period

 

$

972,610 

 

$

61,054 

 

$

17,825 

 

$

 -

 

$

1,051,489 











 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For the nine months ended,

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

September 30, 2015

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net cash provided by (used in) operating activities

 

$

306,941 

 

$

400,910 

 

$

(4,302)

 

$

4,748 

 

$

708,297 

Net cash used in investing activities

 

 

(35,100)

 

 

(82,737)

 

 

(12,796)

 

 

5,359 

 

 

(125,274)

Net cash provided by (used in) financing activities

 

 

(126,984)

 

 

(347,111)

 

 

13,606 

 

 

(10,107)

 

 

(470,596)

Increase (decrease) in cash and equivalents

 

 

144,857 

 

 

(28,938)

 

 

(3,492)

 

 

 -

 

 

112,427 

  Cash and equivalents at beginning of period

 

 

265,313 

 

 

81,690 

 

 

14,360 

 

 

 -

 

 

361,363 

  Cash and equivalents at end of period

 

$

410,170 

 

$

52,752 

 

$

10,868 

 

$

 -

 

$

473,790 













 

18

 


 

 

ITEM 2.MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS



Forward-Looking Statements



This report contains some predictive statements about future events, including statements related to conditions in the steel and metallic scrap markets, our revenues, costs of purchased materials, future profitability and earnings, and the operation of new or existing facilities. These statements, which we generally precede or accompany by such typical conditional words as “anticipate,” “intend,” “believe,” “estimate,” “plan,” seek,” “project’” or “expect,” or by the words “may,” “will,” or “should,” are intended to be made as “forward-looking,” subject to many risks and uncertainties, within the safe harbor protections of the Private Securities Litigation Reform Act of 1995, incorporated in Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934. Such forward-looking statements involve both known and unknown risks, uncertainties and other factors that may cause our actual results, performance or achievements to be materially different from any future results, performance or achievements expressed or implied by such forward-looking statements. These statements speak only as of this date and are based upon information and assumptions, which we consider reasonable as of this date, concerning our businesses and the environments in which they operate. Such predictive statements are not guarantees of future performance, and we undertake no duty to update or revise any such statements. Some factors that could cause such forward-looking statements to turn out differently than anticipated include: (1) the effects of uncertain economic conditions; (2) cyclical and changing industrial demand; (3) changes in conditions in any of the steel or scrap-consuming sectors of the economy which affect demand for our products, including the strength of the non-residential and residential construction, automotive, appliance, pipe and tube, and other steel-consuming industries; (4) fluctuations in the cost of key raw materials (including steel scrap, iron units, and energy costs) and our ability to pass-on any cost increases; (5) the impact of domestic and foreign import price competition; (6) unanticipated difficulties in integrating or starting up new or acquired businesses; (7) risks and uncertainties involving product and/or technology development; and (8) occurrences of unexpected plant outages or equipment failures.



More specifically, we refer you to our more detailed explanation of these and other factors and risks that may cause such predictive statements to turn out differently, as set forth under the headings Special Notes Regarding Forward-Looking Statements and Risk Factors, in our most recent Annual Report on Form 10-K for the year ended December 31, 2015, in our quarterly reports on Form 10-Q or in other reports which we from time to time file with the Securities and Exchange Commission. These reports are available publicly on the Securities and Exchange Commission website, www.sec.gov, and on our website, www.steeldynamics.com. 



Description of the Business

We are a domestic manufacturer of steel products and metals recycler. We have three reportable segments: steel operations, metals recycling operations, and steel fabrication operations. Steel operations include our Butler Flat Roll Division, Columbus Flat Roll Division, The Techs galvanizing lines, Structural and Rail Division, Engineered Bar Products Division, Vulcan Threaded Products – acquired August 1, 2016 (Vulcan), Roanoke Bar Division, Steel of West Virginia, and  Iron Dynamics, a liquid pig iron (scrap substitute) production facility that supplies solely the Butler Flat Roll Division. These operations include electric arc furnace steel mills, producing steel from ferrous scrap and scrap substitutes, utilizing continuous casting, automated rolling mills, and ten downstream coating facilities, and one downstream SBQ processing facility.  Metals recycling operations include our metals recycling processing locations, and ferrous scrap procurement operations, of OmniSource Corporation. Steel fabrication operations include our eight New Millennium Building Systems’ joist and deck plants located throughout the United States, and in Northern Mexico. Revenues from these plants are generated from the fabrication of trusses, girders, steel joists and steel deck used within the non-residential construction industry. The  “Other” category consists of subsidiary operations that are below the quantitative thresholds required for reportable segments and primarily consist of our Minnesota ironmaking operations that were indefinitely idled in May 2015, and several smaller joint ventures. Also included in “Other” are certain unallocated corporate accounts, such as our senior secured credit facility, senior notes, certain other investments and certain profit sharing expenses.



Operating Statement Classifications



Net Sales.  Net sales from our operations are a factor of volumes shipped, product mix and related pricing. We charge premium prices for certain grades of steel, product dimensions, certain smaller volumes, and for value-added processing or coating of the steel products.  Except for our steel fabrication operations, we recognize revenue from sales and the allowance for estimated costs associated with returns from these sales at the time the title of the product is transferred to the customer. Provision is made for estimated product returns and customer claims based on estimates and actual historical experience. Net sales from steel fabrication operations are recognized from construction contracts utilizing a percentage of completion methodology based on steel tons used on completed units to date as a percentage of estimated total steel tons required for each contract.



Costs of Goods Sold.  Our costs of goods sold represent all direct and indirect costs associated with the manufacture of our products. The principal elements of these costs are scrap and scrap substitutes (which represent the most significant single component of our consolidated costs of goods sold), steel, direct and indirect labor and related benefits, alloys, zinc, transportation and freight, repairs and maintenance, utilities (most notably electricity and natural gas), and depreciation.



Selling, General and Administrative Expenses.  Selling, general and administrative expenses consist of all costs associated with our sales, finance and accounting, and administrative departments. These costs include, among other items, labor and related benefits, professional services, insurance premiums, property taxes, company-wide profit sharing, and amortization of intangible and other assets.



Interest Expense, net of Capitalized Interest.  Interest expense consists of interest associated with our senior credit facilities and other debt net of interest costs that are required to be capitalized during the construction period of certain capital investment projects. 



19

 


 

 

Other (Income) Expense, net.  Other income consists of interest income earned on our temporary cash deposits and investments; any other non-operating income activity, including income from non-consolidated investments accounted for under the equity method. Other expense consists of any non-operating costs, such as certain acquisition and financing expenses.



Results Overview  

Consolidated operating income increased $152.8 million, or 117%, to $283.9 million for the third quarter 2016, compared to $131.0 million for the third quarter 2015. Third quarter 2016 net income increased $96.8 million, or 160%, to $157.4 million, from $60.6 million for the third quarter 2015.



Consolidated operating income increased $363.6 million, or 118%, to $671.9 million for the first nine months of 2016, compared to $308.4 million for the first nine months of 2015. First nine months 2016 net income increased $239.2 million, or 195%, to $362.1 million, from $122.9 million for the first nine months of 2015.



Our consolidated results for the third quarter and first nine months of 2016 benefited from continued positive momentum in the sheet steel supply environment, driving improved sheet steel metal spreads, as well as increased metal spread and operating cost reductions in our metals recycling operations. Underlying domestic steel consumption remains relatively consistent, with the heavy equipment, agriculture and energy markets remaining weak, while automotive and non-residential construction markets remain steady. Sheet steel import levels declined approximately 20% during the first nine months of 2016 as compared to the first nine months of 2015, amidst the duties levied pursuant to the trade cases filed with the US International Trade Commission, and customer inventory levels remained low compared to historical averages. While domestic steel mill utilization rates have flattened in the first nine months of 2016 compared to the first nine months of 2015, resulting in lower ferrous volumes in our metals recycling operations, our metal spreads have improved, particularly in nonferrous materials, and we have benefited from continued operational cost cutting efforts. The non-residential construction market for our steel fabrication operations remains strong, resulting in increased shipments; however, average selling prices have contracted and rising steel input costs have resulted in compressed metal spread during 2016. 



Segment Operating Results 2016 vs. 2015 (dollars in thousands)











 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



Three Months Ended September 30,

 

Nine Months Ended September 30,



2016

 

% Change

 

 

2015

 

2016

 

% Change

 

2015

Net sales:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  Steel Operations Segment

$

1,627,886 

 

16%

 

$

1,407,533 

 

$

4,419,572 

 

3%

 

$

4,271,091 

  Metals Recycling Operations Segment

 

565,263 

 

(8)%

 

 

616,460 

 

 

1,643,172 

 

(14)%

 

 

1,913,921 

  Steel Fabrication Operations Segment

 

178,640 

 

2%

 

 

174,956 

 

 

530,441 

 

8%

 

 

490,509 

  Other

 

61,395 

 

(26)%

 

 

83,219 

 

 

214,149 

 

(20)%

 

 

267,127 



 

2,433,184 

 

 

 

 

2,282,168 

 

 

6,807,334 

 

 

 

 

6,942,648 

  Intra-company

 

(331,874)

 

 

 

 

(331,245)

 

 

(940,821)

 

 

 

 

(939,283)



$

2,101,310 

 

8%

 

$

1,950,923 

 

$

5,866,513 

 

(2)%

 

$

6,003,365 



 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating income (loss):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  Steel Operations Segment

$

307,553 

 

147%

 

$

124,712 

 

$

712,939 

 

110%

 

$

338,690 

  Metals Recycling Operations Segment

 

6,154 

 

273%

 

 

(3,555)

 

 

20,014 

 

8640%

 

 

229 

  Steel Fabrication Operations Segment

 

17,744 

 

(52)%

 

 

36,733 

 

 

73,230 

 

(15)%

 

 

85,754 

  Other

 

(47,687)

 

(68)%

 

 

(28,401)

 

 

(125,186)

 

(7)%

 

 

(117,273)



 

283,764 

 

 

 

 

129,489 

 

 

680,997 

 

 

 

 

307,400 

  Intra-company

 

91 

 

 

 

 

1,540 

 

 

(9,055)

 

 

 

 

959 



$

283,855 

 

117%

 

$

131,029 

 

$

671,942 

 

118%

 

$

308,359 





20

 


 

 







                  Steel Operations Segment



Steel Operations Segment.  Steel operations consist of our six electric arc furnace steel mills, producing steel from ferrous scrap and scrap substitutes, utilizing continuous casting, automated rolling mills, and ten downstream coating lines, one downstream SBQ processing facility, and IDI, our liquid pig production facility that supplies solely our Butler Flat Roll Division mill. Our steel operations sell directly to end users and service centers. These products are used in numerous industry sectors, including the automotive, construction, manufacturing, transportation, heavy and agriculture equipment, and pipe and tube markets. Steel operations accounted for 74% and 69% of our consolidated external net sales during the third quarter of 2016 and 2015, and 72% and 69% of our consolidated external net sales during the first nine months of 2016 and 2015, respectively.



Sheet Products.  Our sheet products operations consist of Butler and Columbus Flat Roll Divisions, and our downstream coating lines, including The Techs. These operations sell a broad range of sheet steel products, such as hot roll, cold roll and coated steel products, including a wide variety of specialty products, such as light gauge hot roll, galvanized and Galvalume®. Butler Flat Roll Division currently sells painted products, while Columbus Flat Roll Division is in the final construction phase of a $100 million expansion to add painted capacity. The Techs is comprised of three galvanizing lines which sell specialized galvanized sheet steels used in non-automotive applications.  

Long Products.  Our Structural and Rail Division sells structural steel beams and pilings to the construction market, as well as standard‑grade and premium rail to the railroad industry. Our Engineered Bar Products Division primarily sells engineered, special-bar-quality and merchant-bar-quality rounds, round‑cornered squares, and smaller-diameter round engineered bars. Vulcan Steel Products manufactures threaded rod products, and also cold drawn and heat treated steel bar. Our Roanoke Bar Division primarily sells merchant steel products, including angles, merchant rounds, flats and channels, and reinforcing bar. Steel of West Virginia primarily sells beams, channels and specialty steel sections.



Steel Operations Segment Shipments (tons):





 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 



Three Months Ended September 30,

 

Nine Months Ended September 30,



2016

 

% Change

 

2015

 

2016

 

% Change

 

2015



 

 

 

 

 

 

 

 

 

 

 

Total shipments

2,271,230 

 

4%

 

2,191,204 

 

7,039,801 

 

10%

 

6,382,632 

   Intra-segment shipments

(65,438)

 

 

 

(56,836)

 

(216,217)

 

 

 

(175,347)

Steel Operations Segment Shipments

2,205,792 

 

3%

 

2,134,368 

 

6,823,584 

 

10%

 

6,207,285 



 

 

 

 

 

 

 

 

 

 

 

External shipments

2,104,219 

 

4%

 

2,031,096 

 

6,517,253 

 

10%

 

5,926,152 



Picture 1





21

 


 

 

Segment Results 2016 vs. 2015



Overall steel operations performance in the third quarter and first nine months of 2016 benefited from continued positive momentum in the sheet steel supply environment. Sheet steel import levels have declined approximately 20% during the first nine months of 2016 compared to the first nine months of 2015, amidst the duties levied pursuant to the trade case rulings from the US International Trade Commission, and customer inventory levels remained low compared to historical levels, supporting higher domestic shipments, and thus higher company steel mill utilization. Our sheet steel mill utilization rate averaged 97% for the third quarter 2016, as compared to 89% in the third quarter 2015. The domestic steel demand outlook remained relatively unchanged and steady, with the heavy equipment, agricultural and energy markets remaining weak, while automotive continues to be strong and construction continues to improve. Sheet steel selling prices dropped throughout 2015, before rebounding during the first nine months of 2016. Net sales for the steel operations increased 16% in the third quarter 2016, when compared to the same period in 2015, as a 3% increase in steel operations shipments combined with an increase of $78 per ton, or 12%, in average selling prices. Net sales for the steel operations increased 3% in the first nine months of 2016, when compared to the same period in 2015, as a 10% increase in steel operations shipments was more than offset by a decrease of $41 per ton, or 6%, in average selling prices.



Metallic raw materials used in our electric arc furnaces represent our single most significant steel manufacturing cost. During the third quarter 2016 and 2015, our metallic raw material costs represented 57% of our steel operations’ manufacturing costs, excluding the operations of The Techs and Vulcan, which purchase, rather than produce, the steel they further process. Our metallic raw material cost per net ton consumed in our steel operations decreased $2, or 1%, in the third quarter 2016, compared to the same period in 2015.  In the first nine months of 2016, our metallic raw material cost per net ton consumed decreased $50, or 19%, compared to the same period in 2015.



Operating income for the steel operations increased 147%, to $307.6 million, in the third quarter 2016, compared to the same period in 2015, due to increased steel shipments and overall steel operations metal spread (which we define as the difference between average selling prices and the cost of ferrous scrap consumed) expansion. Sheet steel metal spread expanded 37%, while long products metal spread contracted 7%. First nine months 2016 operating income increased 110%, to $712.9 million, compared to the first nine months of 2015, due to a 10% increase in steel shipments coupled with a 2% increase in overall steel operations metal spread. Sheet steel metal spread expanded 11%, while long products metal spread contracted 10%.









Metals Recycling Operations Segment



Metals Recycling Operations Segment.  Metals recycling operations include our metals recycling processing locations, and ferrous scrap procurement operations of OmniSource. OmniSource sells ferrous metals to steel mills and foundries, and nonferrous metals, such as copper, brass, aluminum and stainless steel to, among others, ingot manufacturers, copper refineries and mills, smelters, and specialty mills. Our metals recycling operations accounted for 15% and 18% of our consolidated external net sales during the third quarter of 2016 and 2015, and 15% and 19% of our consolidated external net sales during the first nine months of 2016 and 2015, respectively.

Metals Recycling Operations Shipments:





 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

 

 



Three Months Ended September 30,

 

Nine Months Ended September 30,



2016

 

% Change

 

2015

 

2016

 

% Change

 

2015

Ferrous metal (gross tons)

 

 

 

 

 

 

 

 

 

 

 

  Total

1,243,277 

 

(8)%

 

1,354,339 

 

3,894,755 

 

(1)%

 

3,945,095 

  Inter-company

(774,779)

 

 

 

(803,263)

 

(2,383,223)

 

 

 

(2,125,675)

     External shipments

468,498 

 

(15)%

 

551,076 

 

1,511,532 

 

(17)%

 

1,819,420 



 

 

 

 

 

 

 

 

 

 

 

Nonferrous metals (thousands of pounds)

 

 

 

 

 

 

 

 

 

 

 

  Total

280,107 

 

(3)%

 

287,898 

 

828,715 

 

1%

 

823,240 

  Inter-company

(25,185)

 

 

 

(26,826)

 

(83,741)

 

 

 

(67,315)

     External shipments

254,922 

 

(2)%

 

261,072 

 

744,974 

 

(1)%

 

755,925 



Segment Results 2016 vs. 2015



Metals recycling operations operating income in the third quarter 2016 of $6.2 million was 273% higher than the third quarter 2015 operating loss of $3.6 million, due to significant improvements in metal spread (which we define as the difference between average selling prices and the cost of purchased scrap) that more than offset shipment declines in both ferrous and nonferrous metals. Net sales decreased 8% in the third quarter 2016 as compared to the same period in 2015, due primarily to decreased shipments. Ferrous metal spread increased 16%, more than offsetting an 8% decrease in ferrous shipments. Overall domestic steel mill utilization was slightly lower in the third quarter 2016 compared to the third quarter 2015, even as our own steel mill utilization improved. Ferrous shipments to our own steel mills increased to 62% of total ferrous shipments in the third quarter 2016, compared to 59% during the same period in 2015. Nonferrous scrap costs declined more than the 8% decline in average selling prices during the third quarter 2016 compared to the same period in 2015, resulting in  a 27% improvement in metal spread as nonferrous shipments declined slightly.

22

 


 

 

Operating income for the metals recycling operations in the first nine months of 2016 of $20.0 million was $19.8 million higher than the first nine months of 2015, due to our continued focus on reduction of operating costs, along with improved nonferrous metal spread. Net sales decreased 14% in the first nine months of 2016 compared to the same period in 2015, with ferrous and nonferrous pricing decreasing 13% and 15%, respectively. While ferrous and nonferrous shipments were comparable during the first nine months of 2016 as compared to the same period in 2015, metal spreads for ferrous metal were flat year over year, while nonferrous materials metal spread improved 14%.









Steel Fabrication Operations Segment



Steel fabrication operations include our eight New Millennium Building Systems’ joist and deck plants located throughout the United States, and in Northern Mexico. Revenues from these plants are generated from the fabrication of trusses, girders, steel joists and steel deck used within the non-residential construction industry. Steel fabrication operations accounted for 8% and 9% of our consolidated external net sales during the third quarter of 2016 and 2015, and 9% and 8% of our consolidated external net sales during the first nine months of 2016 and 2015, respectively.  

Picture 2

Segment Results 2016 vs. 2015

The overall non-residential construction market has continued to remain strong; however, declines in selling prices coupled with increased steel input costs during the third quarter 2016 compared to the same period in 2015 resulted in metal spread (which we define as the difference between average selling prices and the cost of purchased steel) compression. Net sales for the steel fabrication operations increased $3.7 million, or 2%, during the third quarter 2016, compared to the same period in 2015, as shipments increased 11%, while average selling prices decreased $106 per ton, or 8%.  Net sales for the segment increased $39.9 million, or 8%, in the first nine months of 2016, compared to the first nine months of 2015, as shipments increased 23%, offsetting a 12% decrease in average selling prices. Our steel fabrication operations continue to leverage our national operating footprint to sustain market share, and market demand continues to be steady.



The purchase of various steel products is the largest single cost of production for our steel fabrication operations, generally representing approximately two-thirds of the total cost of manufacturing. The average cost of steel consumed increased by 5% in the third quarter 2016, as compared to the same period in 2015. In addition, selling prices declined 8% causing metal spread to decline 19%, resulting in a 52% decrease in operating income to $17.8 million in the third quarter 2016, as compared to $36.7 million in the same period in 2015. Segment operating income of $73.3 million in the first nine months of 2016 decreased 15%, from $85.8 million in the first nine months of 2015, as increased shipments of 23% were more than offset by an 11% decrease in metal spreads.







23

 


 

 







Other Operations



Other operations consists of subsidiary operations that are below the quantitative thresholds required for reportable segments and primarily consist of our Minnesota ironmaking operations that were indefinitely idled in May 2015, and several smaller joint ventures. Also included in “Other” are certain unallocated corporate accounts, such as the company’s senior secured credit facility, senior notes, certain other investments and certain profit sharing expenses. Prior to being indefinitely idled, our Minnesota ironmaking operations experienced operating losses, which have been significantly curtailed post-idling. The second quarter 2015 Minnesota ironmaking operations operating losses included $21.0 million of inventory lower-of-cost or market charges associated with the idle decision.



Third Quarter Consolidated Results 2016 vs. 2015



Selling, General and Administrative Expenses. Selling, general and administrative expenses (including profit sharing and amortization of intangible assets) of $124.6 million during the third quarter 2016 increased 28% from $97.7 million during the third quarter 2015, representing approximately 5.9% and 5.0% of net sales, respectively. The increase in the third quarter 2016 compared to the same period in 2015 is due most notably to increased performance-based incentive compensation, including profit sharing, associated with our increased profitability.



Interest Expense, net of Capitalized Interest.  During the third quarter 2016, interest expense of $36.2 million was comparable to $37.1 million during the same period in 2015, on comparable debt levels.



Other Expense, net.  During the third quarter of 2016, net other expense was $4.4 million compared to $239,000 in the same period in 2015. The increase in 2016 was due to $4.6 million of estimated litigation settlement charges.



Income Tax Expense.  During the third quarter 2016, our income tax expense was $88.9 million at an effective income tax rate of 36.5%, as compared to $34.8 million at a comparable effective income tax rate of 37.2%, during the third quarter 2015.



First Nine Months Consolidated Results 2016 vs. 2015



Selling, General and Administrative Expenses. Selling, general and administrative expenses (including profit sharing and amortization of intangible assets) of $353.0 million during the first nine months of 2016 increased 26% from $279.2 million during the first nine months of 2015, representing approximately 6.0% and 4.6% of net sales, respectively. The increase in the first nine months 2016 compared to the same period in 2015 is due most notably to increased performance-based incentive compensation, including profit sharing, associated with our increased profitability.



Interest Expense, net of Capitalized Interest.  During the first nine months of 2016, interest expense decreased $7.4 million to $109.9 million, when compared to the same period in 2015. The decrease in interest expense is due primarily to the call and prepayment of our $350.0 million 7 5/8% Senior Notes due 2020, in March 2015.



Other Expense, net.  During the first nine months of 2016, net other expense was $741,000 compared to $15.2 million in the same period in 2015, which included $16.7 million of call premium and other finance expenses associated with the March 2015 senior note call and prepayment.



Income Tax Expense.  During the first nine months of 2016, our income tax expense was $205.1 million at an effective income tax rate of 36.5%, as compared to $64.7 million at comparable effective income tax rate of 36.8%, during the first nine months of 2015.



Liquidity and Capital Resources

Capital Resources and Long‑term Debt. Our business is capital intensive and requires substantial expenditures for, among other things, the purchase and maintenance of equipment used in our steel, metals recycling, and steel fabrication operations, and to remain in compliance with environmental laws. Our short-term and long-term liquidity needs arise primarily from working capital requirements, capital expenditures, principal and interest payments related to our outstanding indebtedness, dividends to our shareholders, and acquisitions. We have met these liquidity requirements primarily with cash provided by operations and long-term borrowings, and we also have availability under our Revolver. Our liquidity at September 30, 2016, is as follows (in thousands):



 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 



 

 

Cash and equivalents

 

$

1,051,489 

 

 

 



 

 

Revolver availability

 

 

1,187,513 

 

 

 



 

 

Total liquidity

 

$

2,239,002 

 

 

 



Our total outstanding debt remained relatively unchanged during the first nine months of 2016 at $2.6 billion. Our total long-term debt to capitalization ratio (representing our long-term debt, including current maturities, divided by the sum of our long-term debt, redeemable noncontrolling interests, and our total stockholders’ equity) was 46.7% at September 30, 2016, compared to 49.3% at December 31, 2015.



24

 


 

 

We have a senior secured credit facility (Facility) that matures in November 2019 which provides for a $1.2 billion Revolver along with a term loan facility. Subject to certain conditions, we also have the ability to increase the combined facility size by a minimum of $750 million. The Facility contains financial and other covenants pertaining to our ability (which may under certain circumstances be limited) to make capital expenditures; incur indebtedness; permit liens on property; enter into transactions with affiliates; make restricted payments or investments; enter into mergers, acquisitions or consolidations; conduct asset sales; pay dividends or distributions and enter into other specified transactions and activities. Our ability to borrow funds within the terms of the Revolver is dependent upon our continued compliance with the financial and other covenants. At September 30, 2016, we had $1.2 billion of availability on the Revolver, $12.1 million of outstanding letters of credit and other obligations which reduce availability, and there were no borrowings outstanding.



The financial covenants under our Facility state that we must maintain an interest coverage ratio of not less than 2.50:1.00. Our interest coverage ratio is calculated by dividing our last-twelve trailing months (LTM) consolidated adjusted EBITDA (earnings before interest, taxes, depreciation, amortization, and certain other non-cash transactions as allowed in our Facility) by our LTM gross interest expense, less amortization of financing fees. In addition, a net debt (as defined in the Facility) to consolidated LTM adjusted EBITDA (net debt leverage ratio) of not more than 5.00:1.00 must be maintained. If the net debt leverage ratio exceeds 3.50:1:00 at any time, our ability to make certain payments as defined in the Facility (which includes cash dividends to stockholders and share purchases, among other things), is limited. At September 30, 2016, our interest coverage ratio and net debt leverage ratio were 7.36:1.00 and 2.01:1.00, respectively. We were, therefore, in compliance with these covenants at September 30, 2016, and we anticipate we will continue to be in compliance during the next twelve months.  



Working Capital. We generated cash flow from operations of $643.2 million in the first nine months of 2016. Operational working capital (representing amounts invested in trade receivables and inventories, less current liabilities other than income taxes payable and debt) of $1.3 billion at September 30, 2016, was comparable to that at December 31, 2015. Increases in volumes, pricing and profitability have resulted in increased accounts receivable and inventory, which have been offset by increases in accounts payable and accrued expenses.  



Capital Investments.    During the first nine months of 2016, we invested $123.2 million in property, plant and equipment, primarily within our steel operations segment, compared with $86.5 million invested during the same period in 2015. The increase in 2016 is primarily due to our Columbus Flat Roll Division’s $100 million expansion to add painted and Galvalume® capacity.



Cash Dividends.    As a reflection of continued confidence in our current and future cash flow generation ability and financial position, we increased our quarterly cash dividend by 2% to $0.1400 per share in the first quarter 2016 (from $0.1375 per share in 2015), resulting in declared cash dividends of $102.3 million during the first nine months of 2016, compared to $99.8 million during the same period in 2015. We paid cash dividends of $101.6 million and $94.3 million during the first nine months of 2016 and 2015, respectively. Our board of directors, along with executive management, approves the payment of dividends on a quarterly basis. The determination to pay cash dividends in the future is at the discretion of our board of directors, after taking into account various factors, including our financial condition, results of operations, outstanding indebtedness, current and anticipated cash needs and growth plans. In addition, the terms of our senior secured credit facility and the indenture relating to our senior notes may restrict the amount of cash dividends we can pay.



Other.  Our ability to meet our debt service obligations and reduce our total debt will depend upon our future performance which, in turn, will depend upon general economic, financial and business conditions, along with competition, legislation and regulatory factors that are largely beyond our control. In addition, we cannot assure that our operating results, cash flows, access to credit markets and capital resources will be sufficient for repayment of our indebtedness in the future. We believe that based upon current levels of operations and anticipated growth, cash flows from operations, together with other available sources of funds, including additional borrowings under our Revolver through its term, will be adequate for the next twelve months for making required payments of principal and interest on our indebtedness, funding working capital requirements, and anticipated capital expenditures. 



In October 2016, the board of directors authorized a share repurchase program of up to $450 million of our common stock. Under the share repurchase program, purchases will take place as and when we determine in open market or private transactions made based upon the market price of our common stock, the nature of other investment opportunities or growth projects, our cash flows from operations, and general economic conditions.  The share repurchase program does not require us to acquire any specific number of shares, and may be modified, suspended, extended or terminated by us at any time.



ITEM 3.QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK



Interest Rate Risk

In the normal course of business, we are exposed to interest rate changes. Our objectives in managing exposure to interest rate changes are to limit the impact of these rate changes on earnings and cash flows and to lower overall borrowing costs. To achieve these objectives, we occasionally use interest rate swaps to manage net exposure to interest rate changes related to our portfolio of borrowings. We did not have any interest rate swaps during the three- and nine-month periods ended September 30, 2016 or 2015.



Commodity Risk



In the normal course of business we are exposed to the market risk and price fluctuations related to the sale of our products and to the purchase of raw materials used in our operations, such as metallic raw materials, electricity, natural gas and its transportation services, fuel, air products, and zinc. Our risk strategy associated with product sales has generally been to obtain competitive prices for our products and to allow operating results to reflect market price movements dictated by supply and demand.

25

 


 

 



Our risk strategy associated with the purchase of raw materials utilized within our operations has generally been to make some commitments with suppliers relating to future expected requirements for some commodities such as electricity, natural gas and its transportation services, fuel, air products, and zinc. Certain of these commitments contain provisions which require us to “take or pay” for specified quantities without regard to actual usage generally for periods of up to 24 months for physical commodity requirements (in certain cases up to 60 months), for up to 4 years for commodity transportation requirements, and for up to 12 years for air products. We utilized such “take or pay” requirements during the past three years under these contracts, except for certain air products at our Minnesota ironmaking operations which were idled in May 2015. We believe that production requirements will be such that consumption of the products or services purchased under these commitments will occur in the normal production process, other than certain air products related to our Minnesota ironmaking operations during the idle period. We also purchase electricity consumed at our Butler Flat Roll Division pursuant to a contract which extends through December 2017. The contract designates 160 hours annually as “interruptible service” and establishes an agreed fixed-rate energy charge per Mill/kWh consumed for each year through the expiration of the agreement.

In our metals recycling operations we have certain fixed price contracts with various customers and suppliers for future delivery of nonferrous metals. Our risk strategy has been to enter into base metal financial contracts with the goal to protect the profit margin, within certain parameters, that was contemplated when we entered into the transaction with the customer or vendor. At September 30, 2016, we had a cumulative unrealized loss associated with these financial contracts of $1.6 million, substantially all of which have a settlement date within the next twelve months. We believe the customer contracts associated with the financial contracts will be fully consummated.



ITEM 4.CONTROLS AND PROCEDURES

(a)  Evaluation of Disclosure Controls and ProceduresOur management, with the participation of our principal executive officer and principal financial officer, evaluated the effectiveness of our disclosure controls and procedures as of September 30, 2016. The term “disclosure controls and procedures,” as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act, means controls and other procedures of a company that are designed to ensure that information required to be disclosed by a company in the reports that it files or submits under the Exchange Act is recorded, processed, summarized and reported, within the time periods specified in the Commission’s rules and forms. Disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information required to be disclosed by a company in the reports that it files or submits under the Exchange Act is accumulated and communicated to the company’s management, including its principal executive and principal financial officers, as appropriate to allow timely decisions regarding required disclosure. Based on the evaluation of our disclosure controls and procedures as of September 30, 2016, our principal executive officer and principal financial officer concluded that, as of such date, our disclosure controls and procedures were effective.



(b)  Changes in Internal Controls Over Financial ReportingNo change in our internal control over financial reporting (as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) occurred during the fiscal quarter ended September 30, 2016, that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting

26

 


 

 

PART II OTHER INFORMATION



ITEM 1.LEGAL PROCEEDINGS



Although, as noted below, a tentative settlement has been reached in the case, we have to date been involved, along with two other remaining non-settling defendant steel manufacturing companies, from an original group of eight, in a direct purchaser class action antitrust suit in federal court in Chicago, Illinois, under the caption of Standard Iron Works v Arcelor Mittal, et al.  Two other complaints, not yet settled, were brought on behalf of a purported class of indirect purchasers of steel products within the same time period. We have a pending motion to dismiss in that case. The complaints allege a conspiracy to limit output on the part of the defendants, in order to fix, raise, maintain and stabilize the price at which steel products were sold in the United States during a specified period between 2005 and 2007. The complaints seek treble damages and costs, including reasonable attorney fees, pre- and post-judgment interest and injunctive relief. In September 2015, the Court denied class certification on the issue of antitrust impact and damages, but granted class certification on the limited issue of the alleged conspiracy.

In October 2016, we announced that we have entered into an agreement to settle the direct purchaser case for a payment of $4.6 million. Preliminary approval was granted by the court on November 3, 2016, and final approval by the Court is also expected to be forthcoming. During the approval process, members of the class will be given an opportunity to opt-out of the class and retain their own individual rights.

Due to the uncertain nature of litigation, we cannot presently predict either the final outcome of the proposed settlement process, including whether there may be opt-outs from the settlement, or the outcome of the remaining indirect purchaser case.  Based on the information available at this time, however, we have determined that, apart from the proposed settlement amount in the direct case, there is not presently a “reasonable possibility” (as that term is defined in ASC 450-20-20), that the outcome of the remaining unresolved matters will have a material impact on our financial condition, results of operations, or liquidity. Although not presently necessary or appropriate to make a dollar estimate of exposure to loss, if any, in connection with these remaining matters, we may in the future determine that a further loss accrual may be necessary. Further, although we may make loss accruals, if and as warranted, any amounts that we may accrue from time to time could vary significantly from the amounts we actually pay, due to inherent uncertainties and the inherent shortcomings of the estimation process, the uncertainties involved in litigation and other factors. Additionally, an adverse result could have a material effect on our financial condition, results of operations and liquidity.

We are additionally involved in various routine litigation matters, including administrative proceedings, regulatory proceedings, governmental investigations, environmental matters, and commercial and construction contract disputes, none of which are expected to have a material impact on our financial condition, results of operations, or liquidity.

ITEM 1A.RISK FACTORS



No material changes have occurred to the indicated risk factors as disclosed in our Annual Report on Form 10-K for the year ended December 31, 2015.

ITEM 2.UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS



None.

ITEM 3.DEFAULTS UPON SENIOR SECURITIES



None.

ITEM 4.MINE SAFETY DISCLOSURES



Information normally required to be furnished, in Exhibit 95 to this Quarterly Report, pursuant to Item 4 concerning mine safety disclosure matters, if applicable, by Section 1503(a) of the Dodd-Frank Wall Street Reform and Consumer Protection Act and Item 104 of Regulation S-K (17 CFR 229.104), is not included in this report, as there are no applicable mine safety disclosure matters to report for the three months ended September 30, 2016. Accordingly, there is no Exhibit 95 attached to this report.



ITEM 5.OTHER INFORMATION



None.



27

 


 

 

ITEM 6.EXHIBITS



Executive Officer Certifications



31.1*Certification of Principal Executive Officer required by Item 307 of Regulation S-K as promulgated by the

Securities and Exchange Commission and pursuant to Section 302 of the Sarbanes‑Oxley Act of 2002.



31.2*Certification of Principal Financial Officer required by Item 307 of Regulation S-K as promulgated by the

Securities and Exchange Commission and pursuant to Section 302 of the Sarbanes‑Oxley Act of 2002.



32.1*Certification of Chief Executive Officer Pursuant to 18 U.S.C Section 1350, as Adopted Pursuant to

Section 906 of the Sarbanes‑Oxley Act of 2002.



32.2*Certification of Chief Financial Officer Pursuant to 18 U.S.C Section 1350, as Adopted Pursuant to

    Section 906 of the Sarbanes‑Oxley Act of 2002.



Other



95**Mine Safety Disclosures.



XBRL Documents



101.INS*XBRL Instance Document



101.SCH*XBRL Taxonomy Extension Schema Document



101.CAL*XBRL Taxonomy Extension Calculation Document



101.DEF*XBRL Taxonomy Definition Document



101.LAB*XBRL Taxonomy Extension Label Document



101.PRE*XBRL Taxonomy Presentation Document





_____________________________________________________________________________________________________________

*Filed concurrently herewith

**Inapplicable for purposes of this report

28

 


 

 

SIGNATURE



Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.



November 9, 2016





 

 

STEEL DYNAMICS, INC



 

 

By:

 

/s/ Theresa E. Wagler



 

Theresa E. Wagler



 

Executive Vice President and Chief Financial Officer



 

(Principal Financial Officer and Principal Accounting Officer)



















29