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SunOpta Inc. - Quarter Report: 2023 April (Form 10-Q)


UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10-Q

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
   
  For the quarterly period ended April 1, 2023
   
  OR
   
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
   
  For the transition period from     to     .

Commission file number: 001-34198

SUNOPTA INC.

(Exact name of registrant as specified in its charter)

CANADA Not Applicable
(State or other jurisdiction of incorporation or organization) (I.R.S. Employer Identification No.)
   
7078 Shady Oak Road
Eden Prairie, Minnesota, 55344
(952) 820-2518
(Address of principal executive offices) (Registrant's telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes ☒ No ☐

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate website, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).

Yes ☒ No ☐

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of "large accelerated filer," "accelerated filer," "smaller reporting company," and "emerging growth company" in Rule 12b-2 of the Exchange Act. (Check one):

Large accelerated filer ☒ Accelerated filer ☐
Non-accelerated filer ☐ Smaller reporting company ☐
(Do not check if a smaller reporting company) Emerging growth company ☐

If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act.              ☐

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

Yes ☐                            No ☒


Securities registered pursuant to Section 12(b) of the Act:

Title of each class Trading Symbol(s) Name of each exchange on which registered
Common Shares STKL The Nasdaq Stock Market
Common Shares SOY The Toronto Stock Exchange

The number of the registrant's common shares outstanding as of May 5, 2023 was 115,419,623.


SUNOPTA INC.

FORM 10-Q

For the Quarterly Period Ended April 1, 2023

TABLE OF CONTENTS

PART I FINANCIAL INFORMATION  
Item 1. Financial Statements (unaudited)  
  Consolidated Statements of Operations for the quarters ended April 1, 2023 and April 2, 2022 5
  Consolidated Balance Sheets as at April 1, 2023 and December 31, 2022 6
  Consolidated Statements of Shareholders' Equity as at and for the quarters ended April 1, 2023 and April 2, 2022 7
  Consolidated Statements of Cash Flows for the quarters ended April 1, 2023 and April 2, 2022 8
  Notes to Consolidated Financial Statements 9
     
Item 2 Management's Discussion and Analysis of Financial Condition and Results of Operations 19
Item 3 Quantitative and Qualitative Disclosures about Market Risk 31
Item 4 Controls and Procedures 31
     
PART II OTHER INFORMATION  
Item 1 Legal Proceedings 32
Item 1A Risk Factors 32
Item 6 Exhibits 32

Basis of Presentation

Except where the context otherwise requires, all references in this Quarterly Report on Form 10-Q ("Form 10-Q") to the "Company," "SunOpta," "we," "us," "our" or similar words and phrases are to SunOpta Inc. and its subsidiaries, taken together.

In this report, all currency amounts presented are expressed in thousands of United States ("U.S.") dollars ("$"), except per share amounts, unless otherwise stated. Other amounts may be presented in thousands of Canadian dollars ("C$") and Mexican pesos ("M$").

Forward-Looking Statements

This Form 10-Q contains forward-looking statements that are based on management's current expectations and assumptions and involve a number of risks and uncertainties. Generally, forward-looking statements do not relate strictly to historical or current facts and are typically accompanied by words such as "anticipate," "estimate," "target," "intend," "project," "potential," "predict," "continue," "believe," "expect," "can," "could," "would," "should," "may," "might," "plan," "will," "budget," "forecast," the negatives of such terms, and words and phrases of similar impact and include, but are not limited to, references to future financial and operating results, plans, objectives, expectations, and intentions; our expectations regarding the future profitability of our plant-based and fruit-based businesses, including anticipated results of operations, revenue trends, and gross margin profiles; the expected impact of the inflationary cost environment on our business, including raw material, packaging, labor, energy, fuel and transportation costs; the expected impact of pricing actions on sales volumes and gross margins; the expected impact of cost containment measures and productivity initiatives; our expectations regarding customer demand, consumer preferences, competition, sales pricing, availability and pricing of raw material inputs, and timing and cost to complete capital expansion projects; our ability to successfully execute on our capital investment plans, and the viability of those plans; the adequacy of internally generated funds and existing sources of liquidity, such as the availability of bank financing; the anticipated sufficiency of future cash flows to enable the payments of interest and repayment of debt, working capital needs, planned capital expenditures; and our ability to obtain additional financing or issue additional debt or equity securities; our intentions related to the potential sale of selected businesses, operations, or assets; the outcome of litigation to which we may, from time to time, be a party; and other statements that are not historical facts. These forward-looking statements are made pursuant to the safe harbor provisions of the Private Securities Litigation Reform Act of 1995, including Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. These forward-looking statements are based on certain assumptions, expectations and analyses we make in light of our experience and our interpretation of current conditions, historical trends and expected future developments, as well as other factors that we believe are appropriate in the circumstances. Whether actual results and developments will be consistent with and meet our expectations and predictions is subject to many risks and uncertainties, including those set forth under Part I, Item 1A "Risk Factors" of our Annual Report on Form 10-K for the fiscal year ended December 31, 2022, under Item 1A. "Risk Factors" of this report, and in our other filings with the U.S. Securities and Exchange Commission and the Canadian Securities Administrators

SUNOPTA INC. 3 April 1, 2023 Form 10-Q

All forward-looking statements made herein are qualified by these cautionary statements, and our actual results or the developments we anticipate may not be realized. Our forward-looking statements are based only on information currently available to us and speak only as of the date on which they are made. We do not undertake any obligation to publicly update our forward-looking statements, whether written or oral, after the date of this report for any reason, even if new information becomes available or other events occur in the future, except as may be required under applicable securities laws. The foregoing factors should not be construed as exhaustive and should be read in conjunction with the other cautionary statements that are included in this report.

SUNOPTA INC. 4 April 1, 2023 Form 10-Q

PART I - FINANCIAL INFORMATION

Item 1. Financial Statements

SunOpta Inc.

Consolidated Statements of Operations
For the quarters ended April 1, 2023 and April 2, 2022
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars, except per share amounts)

    Quarter ended  
    April 1, 2023     April 2, 2022  
    $     $  
             
Revenues (note 13)   223,880     240,173  
Cost of goods sold   195,677     211,817  
             
Gross profit   28,203     28,356  
Selling, general and administrative expenses   25,430     22,210  
Intangible asset amortization   2,446     2,612  
Other expense, net   35     287  
Foreign exchange gain   (2,211 )   (472 )
             
Earnings from continuing operations before the following   2,503     3,719  
Interest expense, net   5,812     2,530  
             
Earnings (loss) from continuing operations before income taxes   (3,309 )   1,189  
Income tax expense (benefit) (note 9)   (4,686 )   187  
             
Earnings from continuing operations   1,377     1,002  
Earnings from discontinued operations   -     3,566  
             
Net earnings   1,377     4,568  
Dividends and accretion on preferred stock (note 7)   (704 )   (755 )
             
Earnings attributable to common shareholders   673     3,813  
             
Basic and diluted earnings per share (note 10)            
Earnings from continuing operations   0.01     0.00  
Earnings from discontinued operations   -     0.03  
Earnings attributable to common shareholders(1)   0.01     0.04  
             
Weighted-average common shares outstanding (000s) (note 10)            
Basic   110,014     107,399  
Diluted   113,107     108,359  

(1) The sum of the individual per share amounts may not add due to rounding.

(See accompanying notes to consolidated financial statements)

 
SUNOPTA INC. 5 April 1, 2023 Form 10-Q

SunOpta Inc.

Consolidated Balance Sheets
As at April 1, 2023 and December 31, 2022
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars)

    April 1, 2023     December 31, 2022  
    $     $  
             
ASSETS            
Current assets            
Cash and cash equivalents   910     679  
Accounts receivable, net of allowance for credit losses of $649 and $584, respectively   86,124     74,903  
Inventories (note 2)   200,557     207,047  
Prepaid expenses and other current assets   15,239     15,688  
Income taxes recoverable   3,896     4,040  
Total current assets   306,726     302,357  
             
Property, plant and equipment, net   339,529     322,391  
Operating lease right-of-use assets (note 3)   81,097     82,564  
Intangible assets, net   133,200     135,646  
Goodwill   3,998     3,998  
Deferred income taxes   8,562     3,712  
Other assets   5,013     5,184  
Total assets   878,125     855,852  
             
LIABILITIES            
Current liabilities            
Accounts payable and accrued liabilities (note 4)   112,944     108,511  
Notes payable (note 5)   5,229      
Income taxes payable   404     957  
Current portion of long-term debt (note 6)   43,807     38,491  
Current portion of operating lease liabilities (note 3)   13,199     13,074  
Total current liabilities   175,583     161,033  
             
Long-term debt (note 6)   282,371     269,993  
Operating lease liabilities (note 3)   76,670     77,557  
Total liabilities   534,624     508,583  
             
Series B-1 preferred stock (note 7)   14,147     28,062  
             
SHAREHOLDERS' EQUITY            
Common shares, no par value, unlimited shares authorized,
115,379,620 shares issued (December 31, 2022 - 107,909,792)
  461,132     440,348  
Additional paid-in capital   21,874     33,184  
Accumulated deficit   (155,015 )   (155,688 )
Accumulated other comprehensive income   1,363     1,363  
Total shareholders' equity   329,354     319,207  
Total liabilities and shareholders' equity   878,125     855,852  
 

(See accompanying notes to consolidated financial statements)

 
SUNOPTA INC. 6 April 1, 2023 Form 10-Q

SunOpta Inc.

Consolidated Statements of Shareholders' Equity
As at and for the quarters ended April 1, 2023 and April 2, 2022
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars)

    Common shares     Additional
paid-in capital
    Accumulated
deficit
    Accumulated
other
comprehensive
income
    Total  
    000s     $     $     $     $     $  
                                     
Balance at December 31, 2022   107,910     440,348     33,184     (155,688 )   1,363     319,207  
Exchange of Series B-1 preferred stock, net of share issuance costs of $87 (note 7)   6,089     14,019     -     -     -     14,019  
Employee stock purchase plan   25     160     -     -     -     160  
Stock incentive plan   1,356     6,605     (6,476 )   -     -     129  
Withholding taxes on stock-based awards   -     -     (8,726 )   -     -     (8,726 )
Stock-based compensation   -     -     3,892     -     -     3,892  
Net earnings   -     -     -     1,377     -     1,377  
Dividends on preferred stock   -     -     -     (514 )   -     (514 )
Accretion on preferred stock   -     -     -     (190 )   -     (190 )
Balance at April 1, 2023   115,380     461,132     21,874     (155,015 )   1,363     329,354  
 
    Common shares     Additional
paid-in capital
    Accumulated
deficit
    Accumulated
other
comprehensive
income
    Total  
    000s     $     $     $     $     $  
                                     
Balance at January 1, 2022   107,360     436,463     23,240     (147,738 )   1,363     313,328  
Employee stock purchase plan   31     134     -     -     -     134  
Stock incentive plan   188     854     (738 )   -     -     116  
Withholding taxes on stock-based awards   -     -     (89 )   -     -     (89 )
Stock-based compensation   -     -     1,629     -     -     1,629  
Net earnings   -     -     -     4,568     -     4,568  
Dividends on preferred stock   -     -     -     (609 )   -     (609 )
Accretion on preferred stock   -     -     -     (146 )   -     (146 )
Balance at April 2, 2022   107,579     437,451     24,042     (143,925 )   1,363     318,931  
 

(See accompanying notes to consolidated financial statements)

 
SUNOPTA INC. 7 April 1, 2023 Form 10-Q

SunOpta Inc.

Consolidated Statements of Cash Flows
For the quarters ended April 1, 2023 and April 2, 2022
(Unaudited)
(Expressed in thousands of U.S. dollars)

    Quarter ended  
    April 1, 2023     April 2, 2022  
    $     $  
             
CASH PROVIDED BY (USED IN)            
             
Operating activities            
Net earnings   1,377     4,568  
Earnings from discontinued operations   -     3,566  
Earnings from continuing operations   1,377     1,002  
Items not affecting cash:            
Depreciation and amortization   9,998     9,413  
Amortization of debt issuance costs   407     375  
Deferred income taxes   (4,850 )   (178 )
Stock-based compensation   3,892     1,629  
Other   603     111  
Changes in operating assets and liabilities (note 11)   (7,560 )   3,191  
Net cash provided by operating activities of continuing operations   3,867     15,543  
             
Investing activities            
Additions to property, plant and equipment   (25,842 )   (25,722 )
Proceeds from sale of sunflower business (note 11)   385     -  
Proceeds from sale of property, plant and equipment   -     1,204  
Net cash used in investing activities of continuing operations   (25,457 )   (24,518 )
             
Financing activities            
Increase (decrease) in borrowings under revolving credit facilities (note 6)   8,812     (10,305 )
Borrowings of long-term debt (notes 3 and 6)   18,693     22,897  
Repayment of long-term debt (note 3)   (10,048 )   (2,395 )
Proceeds from notes payable (note 5)   10,662     -  
Repayment of notes payable (note 5)   (5,433 )   -  
Proceeds from the exercise of stock options and employee share purchases   289     250  
Payment of withholding taxes on stock-based awards   (249 )   (89 )
Payment of cash dividends on preferred stock (note 7)   (818 )   (609 )
Payment of share issuance costs   (87 )   -  
Payment of debt issuance costs   -     (506 )
Net cash provided by financing activities of continuing operations   21,821     9,243  
             
Increase in cash and cash equivalents in the period   231     268  
Cash and cash equivalent, beginning of the period   679     227  
Cash and cash equivalents, end of the period   910     495  
             
Non-cash investing and financing activities (notes 3 and 11)            
 

(See accompanying notes to consolidated financial statements)

 
SUNOPTA INC. 8 April 1, 2023 Form 10-Q

SunOpta Inc.

Notes to Consolidated Financial Statements
For the quarters ended April 1, 2023 and April 2, 2022
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

1. Significant Accounting Policies

Basis of Presentation

These interim consolidated financial statements of SunOpta Inc. (the "Company" or "SunOpta") have been prepared in accordance with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X promulgated under the Securities Exchange Act of 1934, as amended, and in accordance with United States ("U.S.") generally accepted accounting principles ("U.S. GAAP") for interim financial information. Accordingly, these condensed interim consolidated financial statements do not include all of the disclosures required by U.S. GAAP for annual financial statements. In the opinion of management, all adjustments considered necessary for fair presentation have been included and all such adjustments are of a normal, recurring nature. Operating results for the quarter ended April 1, 2023 are not necessarily indicative of the results that may be expected for the full fiscal year ending December 30, 2023 or for any other period. The interim consolidated financial statements include the accounts of the Company and its subsidiaries and have been prepared on a basis consistent with the annual consolidated financial statements for the year ended December 31, 2022. For further information, refer to the consolidated financial statements, and notes thereto, included in the Company's Annual Report on Form 10-K for the fiscal year ended December 31, 2022 (the "2022 Form 10-K").

As described in notes 1 and 23 to the consolidated financial statements included in the 2022 Form 10-K, certain amounts previously reported for the quarter ended April 2, 2022 have been revised.

Fiscal Year

The fiscal year of the Company consists of a 52- or 53-week period ending on the Saturday closest to December 31. Fiscal 2023 is a 52-week period ending on December 30, 2023, with quarterly periods ending on April 1, 2023, July 1, 2023 and September 30, 2023. Fiscal year 2022 was a 52-week period ending on December 31, 2022, with quarterly periods ending on April 2, 2022, July 2, 2022, and October 1, 2022.

2. Inventories

    April 1, 2023     December 31, 2022  
    $     $  
Raw materials and work-in-process   123,981     124,168  
Finished goods   84,527     90,381  
Inventory reserves   (7,951 )   (7,502 )
    200,557     207,047  

3. Leases

The Company leases certain manufacturing plants, warehouses, offices, machinery and equipment, and vehicles. At the lease commencement date, the Company classifies a lease as a finance lease if it has the right to obtain substantially all of the economic benefits from the right-of-use assets, otherwise the lease is classified as an operating lease.

SUNOPTA INC.

9

April 1, 2023 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters ended April 1, 2023 and April 2, 2022

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

The following tables present supplemental information related to leases:

    Quarter ended  
    April 1, 2023     April 2, 2022  
    $     $  
Lease Costs            
Operating lease cost   3,410     3,211  
Finance lease cost:            
Depreciation of right-of-use assets   3,760     1,888  
Interest on lease liabilities   2,421     773  
Net lease cost   9,591     5,872  
 
    April 1, 2023     December 31, 2022  
    $     $  
Balance Sheet Classification            
Operating leases:            
Operating lease right-of-use assets   81,097     82,564  
             
Current portion of operating lease liabilities   13,199     13,074  
Operating lease liabilities   76,670     77,557  
Total operating lease liabilities   89,869     90,631  
             
Finance leases:            
Property, plant and equipment, gross   168,663     157,801  
Accumulated depreciation   (24,254 )   (20,494 )
Property, plant and equipment, net   144,409     137,307  
             
Current portion of long-term debt   35,756     33,283  
Long-term debt   84,361     90,796  
Total finance lease liabilities   120,117     124,079  
 
    Quarter ended  
    April 1, 2023     April 2, 2022  
    $     $  
Cash Flow Information            
Cash paid (received) for amounts included in measurement of lease liabilities:            
Operating cash flows from operating leases   3,405     3,082  
Operating cash flows from finance leases   2,421     773  
Financing cash flows from finance leases:            
Cash paid under finance leases(1)   9,369     2,394  
Cash received under finance leases(2)   (5,407 )   (18,723 )
             
Right-of-use assets obtained in exchange for lease liabilities:            
Operating leases   226     399  
Finance leases   -     14,680  
             
Right-of-use assets and liabilities reduced through lease terminations or modifications:            
Operating leases   -     (1,949 )
SUNOPTA INC.

10

April 1, 2023 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters ended April 1, 2023 and April 2, 2022

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

(1) Represents repayments under finance leases recorded as a reduction of the lease liability and reported in repayment of long-term debt on the consolidated statements of cash flows.

(2) Represents cash advances received by the Company under finance leases for the construction of right-of-use assets controlled by the Company, which related to the buildout of the Company's new plant-based beverage facility in Midlothian, Texas, in the first quarters of 2023 and 2022, as well as the buildout of the Company's executive office and innovation center located in Eden Prairie, Minnesota, in the first quarter of 2022. Cash received under finance leases is reported in borrowings of long-term debt on the consolidated statements of cash flows.

    April 1, 2023     December 31, 2022  
Other Information            
Weighted-average remaining lease term (years):            
Operating leases   12.6     12.8  
Finance leases   3.5     3.5  
             
Weighted-average discount rate:            
Operating leases   8.7%     8.7%  
Finance leases   8.2%     8.2%  
 
    Operating leases     Finance leases  
    $     $  
Maturities of Lease Liabilities            
Remainder of 2023   10,326     29,259  
2024   12,461     43,851  
2025   11,679     37,851  
2026   10,754     24,900  
2027   9,727     3,566  
Thereafter   152,740     -  
Total lease payments   207,687     139,427  
Less: imputed interest   (117,818 )   (19,310 )
Total lease liabilities   89,869     120,117  

4. Accounts Payable

The Company is party to a supplier finance program with a third-party financial institution, which is offered to certain of the Company's major suppliers. Under this arrangement, the Company agrees with a supplier on the contractual payment terms for the goods the Company procures regardless of whether the supplier elects to participate in the program. If a supplier does participate in the program, the supplier determines, at its own discretion, which invoices, if any, it wants to sell to the financial institution in order to be paid earlier than the contractual payment terms provide. A supplier's voluntary inclusion of an invoice in the program has no bearing on the Company's payment terms, which remain the original due date of the supplier invoice, or the amounts it pays the financial institution, and the Company has no economic interest in a supplier's decision to participate in the program. In addition, the Company has not pledged any assets to the financial institution as it relates to the program. Amounts due to suppliers that elected to participate in the program are included in accounts payable and accrued liabilities on the Company's consolidated balance sheets. As at April 1, 2023, the Company had outstanding payment obligations to these suppliers of $19.6 million confirmed under the program. Payments of obligations associated with the program are reported as operating cash flows on the Company's consolidated statements of cash flows.

5. Notes Payable

Commencing in the first quarter of 2023, the Company is financing certain purchases of trade goods and services through a third-party extended payables facility. Under this facility, a third-party intermediary advances the amount of the scheduled payment to the supplier based on the invoice due date and issues a short-term note payable to the Company for the face amount of the supplier invoice. Interest accrues on the note payable from the contractual payment date of the supplier invoice to the extended due date of the note payable, as specified by the negotiated terms of the facility. The Company does not maintain any form of security with the third-party intermediary. As at April 1, 2023, the Company had outstanding principal payment obligations to the third-party intermediary of $5.2 million, which is recorded as notes payable on the Company’s consolidated balance sheet. Proceeds from, and repayments of the notes payable associated with this facility are reported as financing cash flows on the Company’s consolidated statements of cash flows.

SUNOPTA INC.

11

April 1, 2023 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters ended April 1, 2023 and April 2, 2022

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

6. Long-Term Debt

    April 1, 2023     December 31, 2022  
    $     $  
Asset-based credit facilities:            
Revolving credit facilities   142,921     137,253  
Term loan facility   56,356     43,748  
Total asset-based credit facilities   199,277     181,001  
Finance lease liabilities (see note 3)   120,117     124,079  
Other   6,784     3,404  
Total debt   326,178     308,484  
Less: current portion   43,807     38,491  
Total long-term debt   282,371     269,993  

Asset-Based Credit Facilities

On December 31, 2020, the Company entered into a Second Amended and Restated Credit Agreement (the "Credit Agreement"), as amended by the First Amendment, dated as of April 15, 2021, the Second Amendment, dated as of July 2, 2021, the Third Amendment, dated as of February 25, 2022, and the Fourth Amendment, dated as of September 2, 2022, among the Company, SunOpta Foods Inc. ("SunOpta Foods"), the other borrowers and guarantors party thereto, and the lenders party thereto (the "Lenders"). As part of the Credit Agreement, the Lenders provided a five-year, $230 million asset-based revolving credit facility, subject to borrowing base capacity (the "Tranche A Subfacility"), a two-year, $20 million first-in-last-out tranche, subject to a separate borrowing base applicable to certain eligible accounts receivable and inventory with advance rates separate from the Tranche A Subfacility (the "Tranche B Subfacility", and together with the Tranche A Subfacility, the "Revolving Credit Facilities"), and a five-year, up to $75 million delayed draw term loan facility which could be used for borrowings on or prior to March 31, 2023 (the "Term Loan Facility," and together with the Revolving Credit Facilities, the "Asset-Based Credit Facilities"), to finance certain capital expenditures. The Tranche A Subfacility includes borrowing capacity for letters of credit and provides for borrowings on same-day notice, including in the form of swingline loans.

The Tranche A Subfacility and Term Loan Facility mature on December 31, 2025. Commencing in March 2023, the Term Loan Facility is repayable in monthly installments equal to 1/84th of the principal amount of the Term Loan Facility outstanding as at March 31, 2023, with the remaining amount payable at the maturity thereof.  The Tranche B Subfacility matures on April 15, 2024, with amortization payments of $2.5 million, payable at the end of each fiscal quarter, commencing with the first quarter of 2023, with the remaining amount payable at the maturity thereof. Each repayment of Tranche B Subfacility loans results in an increase of the Lenders' commitments under the Tranche A Subfacility, provided that such increases will not cause the aggregate Lenders' commitments under the Tranche A Subfacility to exceed $250 million.

Borrowings under the Asset-Based Credit Facilities bear interest based on various reference rates, including the Secured Overnight Financing Rate, plus applicable margins, which are set quarterly based on average borrowing availability for the preceding fiscal quarter. For the quarter ended April 1, 2023, the weighted-average interest rate on all outstanding borrowings under the Asset-Based Credit Facilities was 6.95% (April 2, 2022 - 2.42%).

As at April 1, 2023, the Company was in compliance with all covenants of the Credit Agreement.

SUNOPTA INC.

12

April 1, 2023 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters ended April 1, 2023 and April 2, 2022

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

7. Series B-1 Preferred Stock

On April 15, 2020, the Company and SunOpta Foods entered into a subscription agreement (the "Series B Subscription Agreement") with Oaktree Organics, L.P. and Oaktree Huntington Investment Fund II, L.P. (collectively, "Oaktree") and Engaged Capital, LLC, Engaged Capital Flagship Master Fund, LP and Engaged Capital Co-Invest IV-A, LP (collectively, "Engaged"). On April 24, 2020, pursuant to the Series B Subscription Agreement, SunOpta Foods issued 15,000 shares of Series B-1 Preferred Stock to each of Oaktree and Engaged for aggregate consideration of $30.0 million and 30,000 shares total (the "Series B-1 Preferred Stock"). Preferred dividends accrue daily on the Series B-1 preferred stock at an annualized rate of 8.0% of the liquidation preference prior to September 30, 2029, and 10.0% of the liquidation preference thereafter. For the second quarter of 2020, SunOpta Foods elected to pay dividends on the Series B-1 preferred stock in kind and, as a result, the aggregate liquidation preference increased to $30.4 million, or approximately $1,015 per share.

On March 3, 2023, Engaged exercised their right to exchange all of their shares of Series B-1 Preferred Stock for 6,089,331 shares of the Company's common stock ("Common Shares") at an exchange price of $2.50, together with a cash payment to adjust for fractional Common Shares, plus accrued and unpaid dividends.as of the date of exchange. The Common Shares exchanged represented approximately 5.3% of the Company's issued and outstanding Common Shares on a post-exchange basis. After the exchange, the exchanged shares of Series B-1 Preferred Stock previously held by Engaged were cancelled and SunOpta Foods is no longer required to pay dividends on those shares. In addition, in connection with the exchange of the Series B-1 Preferred Stock, the Company redeemed all Special Shares, Series 2 of the Company that were held by Engaged. Upon the exchange, the Company derecognized the $14.1 million carrying amount of the Series B-1 Preferred Stock previously held by Engaged, net of $1.1 million of unamortized issuance costs, and recognized a corresponding amount for the Common Shares issued on exchange, less common share issuance costs of $0.1 million.

As at April 1, 2023, SunOpta Foods had 15,000 shares of Series B-1 Preferred Stock issued and outstanding to Oaktree. At any time, Oaktree may exchange the Series B-1 Preferred Stock, in whole or in part, into the number of Common Shares equal to, per share of Series B-1 Preferred Stock, the quotient of the liquidation preference divided by the exchange price of $2.50. On or after April 24, 2023, SunOpta Foods may cause Oaktree to exchange all of their shares of Series B-1 Preferred Stock if the volume-weighted average price of the Common Shares during the then preceding 20 trading day period is greater than 200% of the exchange price then in effect. In addition, at any time on or after April 24, 2025, SunOpta Foods may redeem all of the Series B-1 Preferred Stock for an amount per share equal to the value of the liquidation preference at such time, plus accrued and unpaid dividends.

In the first quarter of 2023, the Company paid cash dividends on the Series B-1 Preferred Stock of $0.6 million in the aggregate to Oaktree and Engaged related to the fourth quarter of 2022, together with a cash dividend $0.2 million paid to Engaged for the period from January 1, 2023 to March 3, 2023. As at April 1, 2023, the Company accrued unpaid dividends to Oaktree of $0.3 million for the first quarter of 2023, which are recorded in accounts payable and accrued liabilities on the consolidated balance sheet. The carrying value of the Series B-1 Preferred Stock, net of unamortized issuance costs, is being accreted to the redemption value through charges to accumulated deficit, which amounted to $0.2 million for the quarter ended April 1, 2023 (April 2, 2022 - $0.1 million).

8. Stock-Based Compensation

During the quarter ended April 1, 2023, the Company issued 1,242,659 Common Shares, net of 1,057,041 Common Shares withheld for taxes, in connection with the vesting of 2,299,700 performance share units ("PSUs") previously granted to selected employees. The vesting of these PSUs was subject to the Company achieving a predetermined measure of adjusted earnings before interest, taxes, depreciation and amortization ("EBITDA") for fiscal 2022 and subject to each employee's continued employment with the Company through the respective vesting dates (the "EBITDA PSUs").

SUNOPTA INC.

13

April 1, 2023 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters ended April 1, 2023 and April 2, 2022

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

The following table summarizes EBITDA PSU activity for the quarter ended April 1, 2023:

          Weighted-  
          average grant-  
    EBITDA PSUs     date fair value  
Non-vested, beginning of period   2,355,431   $ 4.80  
Granted   1,659     9.37  
Vested   (2,299,700 )   4.78  
Cancelled   (57,390 )   5.52  
Non-vested, end of period   -   $ -  

The total intrinsic value of the EBITDA PSUs that vested in the first quarter of 2023 was $18.0 million.

9. Income Taxes

In determining its quarterly provision for income taxes, the Company uses an estimated annual effective tax rate of approximately 25%, which is based on expected annual earnings and statutory tax rates in the various jurisdictions in which the Company operates. Certain significant or unusual items are separately recognized in the quarter in which they occur and can be a source of variability on the effective tax rates from quarter to quarter, including excess tax benefits from stock-based compensation. In addition, the Company's effective tax rate may change from period-to-period based on recurring and non-recurring factors including the jurisdictional mix of earnings between countries and between states within the U.S., enacted tax legislation, and tax audit settlements, as well as the impact of limitations on the deductibility of executive and stock-based compensation. The effective tax rate recognized for the quarter ended April 1, 2023 was 141.6%, compared with 15.7% for the quarter ended April 2, 2022. The variation in the interim effective tax rates from the annual effective tax rate was mainly due to the impact of stock-based compensation included in pre-tax earnings in the respective periods, and the recognition of excess tax benefits related to the vesting of stock-based awards in the first quarter of 2023 (see note 8).

10. Earnings Per Share

Basic and diluted earnings per share were calculated as follows (shares in thousands):

    Quarter ended  
    April 1, 2023     April 2, 2022  
Basic Earnings Per Share            
Numerator for basic earnings per share:            
Earnings from continuing operations $ 1,377   $ 1,002  
Less: dividends and accretion on preferred stock   (704 )   (755 )

Earnings from continuing operations attributable to common shareholders

  673     247  
Earnings from discontinued operations   -     3,566  
Earnings attributable to common shareholders $ 673   $ 3,813  
             
Denominator for basic earnings per share:            
Basic weighted-average number of shares outstanding   110,014     107,399  
             
Basic earnings per share:            
Earnings from continuing operations $ 0.01   $ 0.00  
Earnings from discontinued operations   -     0.03  
Earnings attributable to common shareholders(1) $ 0.01   $ 0.04  
SUNOPTA INC.

14

April 1, 2023 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters ended April 1, 2023 and April 2, 2022

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

    Quarter Ended  
    April 1, 2023     April 2, 2022  
Diluted Earnings Per Share            
Numerator for diluted earnings per share:            
Earnings from continuing operations $ 1,377   $ 1,002  
Less: dividends and accretion on preferred stock   (704 )   (755 )
Earnings from continuing operations attributable to common shareholders   673     247  
Earnings from discontinued operations   -     3,566  
Earnings attributable to common shareholders $ 673   $ 3,813  
             
Denominator for diluted earnings per share:            
Basic weighted-average number of shares outstanding   110,014     107,399  
Dilutive effect of the following:            
Stock options, restricted stock units and performance share units(2)   3,093     960  
Series B-1 Preferred Stock(3)   -     -  
Diluted weighted-average number of shares outstanding   113,107     108,359  
             
Diluted earnings per share:            
Earnings from continuing operations $ 0.01   $ 0.00  
Earnings from discontinued operations   -     0.03  
Earnings attributable to common shareholders(1) $ 0.01   $ 0.04  

(1) The sum of the individual per share amounts may not add due to rounding.

(2) For the quarter ended April 1, 2023, stock options and RSUs to purchase or receive 2,243,349 (April 2, 2022 - 1,122,466) potential common shares were anti-dilutive because the assumed proceeds exceeded the average market price of the Common Shares for the respective periods.

(3) For the quarter ended April 1, 2023 and April 2, 2022, it was more dilutive to assume the Series B-1 Preferred Stock was not converted into Common Shares and, therefore, the numerator of the diluted earnings per share calculation was not adjusted to add back the dividends and accretion on the Series B-1 Preferred Stock and the denominator was not adjusted to include the 6,089,333 and 12,178,667 Common Shares issuable on an if-converted basis as at April 1, 2023 and April 2, 2022, respectively.

SUNOPTA INC.

15

April 1, 2023 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters ended April 1, 2023 and April 2, 2022

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

11. Supplemental Cash Flow Information

    Quarter ended  
    April 1, 2023     April 2, 2022  
    $     $  
Changes in Operating Assets and Liabilities            
Accounts receivable   (11,606 )   (15,435 )
Inventories   6,490     1,803  
Accounts payable and accrued liabilities   (2,587 )   13,815  
Other operating assets and liabilities   143     3,008  
    (7,560 )   3,191  
             
Non-Cash Investing and Financing Activities            
Change in additions to property, plant and equipment included in accounts payable and accrued liabilities   (1,152 )   (5,776 )
Change in accrued withholding taxes on stock-based awards included in accounts payable and accrued liabilities   8,477     -  
Change in accrued dividends on preferred stock included in accounts payable and accrued liabilities   (305 )   -  
Change in proceeds receivable from sale of sunflower business(1)   385     -  
Change in accounts payable and accrued liabilities related to discontinued operations   -     6,324  

(1)  On October 11, 2022, the Company completed the sale of 100% of the assets and liabilities of its sunflower business and related roasted snacks operations for net proceeds of $8.2 million, of which $0.4 million was related to the settlement of the final working capital adjustment, which was received in the first quarter of 2023.

12. Commitments and Contingencies

Legal Proceedings

Various current and potential claims and litigation arising in the ordinary course of business are pending against the Company. The Company believes it has established adequate accruals for liabilities that are probable and reasonably estimable that may be incurred in connection with any such currently pending matter. In the Company's opinion, the eventual resolution of such matters, either individually or in the aggregate, is not expected to have a material impact on the Company's financial position, results of operations, or cash flows. However, litigation is inherently unpredictable and resolutions or dispositions of claims or lawsuits by settlement or otherwise could have an adverse impact on the Company's financial position, results of operations, and cash flows for the reporting period in which any such resolution or disposition occurs.

SUNOPTA INC.

16

April 1, 2023 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters ended April 1, 2023 and April 2, 2022

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

13. Segment Information

The composition of the Company's operating and reportable segments is as follows:

  • Plant-Based Foods and Beverages includes plant-based beverages and liquid and powder ingredients, utilizing oat, almond, soy, coconut, rice, hemp, and other bases, as well as broths, teas, and nutritional beverages. In addition, the sunflower business, which packaged dry- and oil-roasted inshell sunflower and sunflower kernels and processed raw sunflower inshell and kernel for food and feed applications, was part of this segment until it was divested on October 11, 2022.
  • Fruit-Based Foods and Beverages includes individually quick frozen ("IQF") fruit for retail, including strawberries, blueberries, mango, pineapple, and other berries and blends, and IQF and bulk frozen fruit for foodservice, including toppings, purées, and smoothies. In addition, Fruit-Based Foods and Beverages includes fruit snacks, including bars, twists, ropes, and bite-sized varieties, and fruit smoothie bowls.

Corporate Services provides a variety of management, financial, information technology, treasury, and administration services to each of the Company's operating segments.

When reviewing the operating results of the Company's operating segments, management uses segment revenues from external customers and segment operating income/loss to assess performance and allocate resources. Total segment operating income/loss includes general and administrative expenses incurred by Corporate Services and excludes other income/expense items. In addition, interest on corporate debt and income taxes are not allocated to the operating segments.

Segment Revenues and Operating Income

Operating segment results for the quarters ended April 1, 2023 and April 2, 2022 were as follows:

    Quarter ended  
    April 1, 2023     April 2, 2022  
    $     $  
Revenues from external customers            
Plant-Based Foods and Beverages   129,350     135,511  
Fruit-Based Foods and Beverages   94,530     104,662  
Total revenues from external customers   223,880     240,173  
             
Segment operating income (loss)            
Plant-Based Foods and Beverages   8,277     8,461  
Fruit-Based Foods and Beverages   1,785     784  
Corporate Services   (7,524 )   (5,239 )
Total segment operating income   2,538     4,006  
             
Other expense, net   (35 )   (287 )
Interest expense, net   (5,812 )   (2,530 )
Earnings (loss) from continuing operations before income taxes   (3,309 )   1,189  
SUNOPTA INC.

17

April 1, 2023 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters ended April 1, 2023 and April 2, 2022

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

Disaggregation of Revenue

The following table presents a disaggregation of revenues by operating segment based on categories used by the Company to evaluate sales performance:

    Quarter ended  
    April 1, 2023     April 2, 2022  
    $     $  
Plant-Based Foods and Beverages            
Beverages and broths   127,319     108,622  
Plant-based ingredients   2,031     9,726  
Sunflower and roasted snacks(1)   -     17,163  
Total Plant-Based Foods and Beverages   129,350     135,511  
             
Fruit-Based Foods and Beverages            
Frozen fruit and fruit-based ingredients   68,911     83,493  
Fruit snacks and smoothie bowls   25,619     21,169  
Total Fruit-Based Foods and Beverages   94,530     104,662  
             
Total revenues   223,880     240,173  

(1) Reflects revenues of the Company's former sunflower business and related roasted snacks operations, which were sold on October 11, 2022.

Segment Assets

Total assets by operating segment as at April 1, 2023 and December 31, 2022 were as follows:

    April 1, 2023     December 31, 2022  
    $     $  
Plant-Based Foods and Beverages   402,763     384,507  
Fruit-Based Foods and Beverages   349,654     347,678  
Corporate Services   125,708     123,667  
Total assets   878,125     855,852  

Segment Depreciation and Amortization

Depreciation and amortization by operating segment for the quarters ended April 1, 2023 and April 2, 2022 was as follows:

    Quarter ended  
    April 1, 2023     April 2, 2022  
    $     $  
Plant-Based Foods and Beverages   5,440     4,434  
Fruit-Based Foods and Beverages   3,216     3,681  
Corporate Services   1,342     1,298  
Total depreciation and amortization   9,998     9,413  
 
SUNOPTA INC. 18 April 1, 2023 Form 10-Q

Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations

Forward-Looking Financial Information

The following Management's Discussion and Analysis of Financial Condition and Results of Operations ("MD&A") should be read in conjunction with the interim consolidated financial statements, and notes thereto, for the quarter ended April 1, 2023 contained under Item 1 of this Quarterly Report on Form 10-Q and in conjunction with the annual consolidated financial statements, and notes thereto, contained in the Annual Report on Form 10-K for the fiscal year ended December 31, 2022 (the "Form 10-K"). Unless otherwise indicated herein, the discussion and analysis contained in this MD&A includes information available to May 10, 2023.

Certain statements contained in this MD&A may constitute forward-looking statements as defined under securities laws. Forward-looking statements may relate to our future outlook and anticipated events or results and may include statements regarding our future financial position, business strategy, budgets, litigation, projected costs, capital expenditures, financial results, taxes, plans and objectives. In some cases, forward-looking statements can be identified by terms such as "anticipate," "estimate," "target," "intend," "project," "potential," "predict," "continue," "believe," "expect," "can," "could," "would," "should," "may," "might," "plan," "will," "budget," "forecast," or other similar expressions concerning matters that are not historical facts, or the negative of such terms are intended to identify forward-looking statements; however, the absence of these words does not necessarily mean that a statement is not forward-looking. To the extent any forward-looking statements contain future-oriented financial information or financial outlooks, such information is being provided to enable a reader to assess our financial condition, material changes in our financial condition, our results of operations, and our liquidity and capital resources. Readers are cautioned that this information may not be appropriate for any other purpose, including investment decisions.

Forward-looking statements contained in this MD&A are based on certain factors and assumptions regarding expected growth, results of operations, performance, and business prospects and opportunities. While we consider these assumptions to be reasonable based on information currently available, they may prove to be incorrect. These factors are more fully described in the "Risk Factors" section at Item 1A of the Form 10-K and Item 1A of Part II of this report.

Forward-looking statements contained in this commentary are based on our current estimates, expectations, and projections, which we believe are reasonable as of the date of this report. Forward-looking statements are not guarantees of future performance or events. You should not place undue importance on forward-looking statements and should not rely upon this information as of any other date. Other than as required under securities laws, we do not undertake to update any forward-looking information at any particular time. Neither we nor any other person assumes responsibility for the accuracy and completeness of these forward-looking statements, and we hereby qualify all our forward-looking statements by these cautionary statements.

Unless otherwise noted herein, all currency amounts in this MD&A are expressed in U.S. dollars. All tabular dollar amounts are expressed in thousands of U.S. dollars, except per share amounts.

Overview

We procure, process, and package plant-based and fruit-based food and beverage products for sale to retailers, foodservice operators, branded food companies, and food manufacturers. The composition of our operating and reportable segments is as follows:

  • Plant-Based Foods and Beverages - We offer a full line of plant-based beverages and liquid and powder ingredients, utilizing oat, almond, soy, coconut, rice, hemp, and other bases, as well as broths, teas, and nutritional beverages. In addition, our former sunflower business, which packaged dry- and oil-roasted inshell sunflower and sunflower kernels and processed raw sunflower inshell and kernel for food and feed applications, was part of this segment until it was divested on October 11, 2022.

  • Fruit-Based Foods and Beverages - We offer individually quick frozen ("IQF") fruit for retail, including strawberries, blueberries, mango, pineapple, and other berries and blends, and IQF and bulk frozen fruit for foodservice, including toppings, purées, and smoothies. In addition, we offer fruit snacks, including bars, twists, ropes, and bite-sized varieties, as well as fruit smoothie bowls.

SUNOPTA INC. 19 April 1, 2023 Form 10-Q

Global Economic Conditions and Inflationary Cost Environment

Our businesses continue to be exposed to the effects of the current global macroeconomic environment, including elevated inflation, higher interest rates, and shifts in consumer demand.

  • Inflation - Inflation in the first quarter of 2023 declined from the highs in 2022 but remains elevated. We expect this inflationary environment to continue throughout 2023. We believe that we will be able to continue to mitigate the impact of inflationary costs increases for raw materials, packaging, labor, energy, fuel, and transportation through pricing actions we have taken with our customers to date and further pricing actions that we may implement as needed. However, the effect of our customers passing on higher prices to the end consumers has impacted and may continue to impact the level of consumption of our products.
  • Interest Rates - Loans under our credit agreement bear interest at a variable rate, and the interest rate on our outstanding indebtedness has increased as market interest rates have risen, starting in the second half of 2022. These higher interest rates, together with a higher outstanding debt balance related to capital investments, have led to an increase in our interest expense, which we expect will continue.
  • Consumer Demand - Recent economic conditions have reduced household savings and resulted in changes in consumer spending patterns, with a shift to lower-cost retailers and product alternatives, together with a streamlining of purchases. As a result, some of the categories we serve have experienced a softening of demand, which has negatively impacted on our sales volumes and mix. These consumption trends may continue to have an impact on our business.

Consolidated Results of Operations for the Quarters Ended April 1, 2023 and April 2, 2022

    April 1, 2023     April 2, 2022     Change     Change  
For the quarter ended   $     $     $     %  
                         
Revenues                        
Plant-Based Foods and Beverages   129,350     135,511     (6,161 )   -4.5%  
Fruit-Based Foods and Beverages   94,530     104,662     (10,132 )   -9.7%  
Total revenues   223,880     240,173     (16,293 )   -6.8%  
                         
Gross Profit                        
Plant-Based Foods and Beverages   20,165     20,345     (180 )   -0.9%  
Fruit-Based Foods and Beverages   8,038     8,011     27     0.3%  
Total gross profit   28,203     28,356     (153 )   -0.5%  
                         
Gross Margin(1)                        
Plant-Based Foods and Beverages   15.6%     15.0%           0.6%  
Fruit-Based Foods and Beverages   8.5%     7.7%           0.8%  
Total gross margin   12.6%     11.8%           0.8%  
                         
Segment operating income (loss)(2)                        
Plant-Based Foods and Beverages   8,277     8,461     (184 )   -2.2%  
Fruit-Based Foods and Beverages   1,785     784     1,001     127.7%  
Corporate Services   (7,524 )   (5,239 )   (2,285 )   -43.6%  
Total segment operating income   2,538     4,006     (1,468 )   -36.6%  
                         
Other expense, net   35     287     (252 )   -87.8%  
Earnings from continuing operations before the following   2,503     3,719     (1,216 )   -32.7%  
Interest expense, net   5,812     2,530     3,282     129.7%  
Income tax expense (benefit)   (4,686 )   187     (4,873 )   -2605.9%  
Earnings from continuing operations   1,377     1,002     375     37.4%  
Earnings from discontinued operations   -     3,566     (3,566 )   -  
Net earnings(3),(4)   1,377     4,568     (3,191 )   -69.9%  
Dividends and accretion on preferred stock   (704 )   (755 )   51     6.8%  
                         
Earnings attributable to common shareholders(5)   673     3,813     (3,140 )   -82.3%  
 
SUNOPTA INC. 20 April 1, 2023 Form 10-Q

(1) Gross margin is a measure of gross profit (equal to revenues less cost of goods sold) as a percentage of revenues. We use a measure of gross margin that excludes non-capitalizable start-up costs included in cost of goods sold that are incurred in connection with capital expansion projects. We are completing the largest capital expansion in our company's history, including the construction of our new plant-based beverage facility in Midlothian, Texas, which officially opened in February 2023, together with other major capital expansion and productivity enhancement projects currently underway. Start-up costs related to these projects have had, and are expected to continue to have, a significant impact on the comparability of reported gross margins, which may obscure trends in our margin performance. As a result, we use this measure of adjusted gross margin to evaluate the underlying profitability of our revenue-generating activities within each reporting period. We believe that disclosing this non-GAAP measure provides investors with a meaningful, consistent comparison of our profitability measure for the periods presented. However, the non-GAAP measure of adjusted gross margin should not be considered in isolation or as a substitute for gross margin calculated based on gross profit determined in accordance with U.S. GAAP. The following table presents a reconciliation of adjusted gross margin from reported gross margin calculated in accordance with U.S. GAAP.

    April 1, 2023     April 2, 2022  
    Plant-Based     Fruit-Based           Plant-Based     Fruit-Based        
    Foods and     Foods and           Foods and     Foods and        
For the quarter ended   Beverages     Beverages     Consolidated     Beverages     Beverages     Consolidated  
Reported gross margin   15.6%     8.5%     12.6%     15.0%     7.7%     11.8%  
Start-up costs(a)   4.4%     0.0%     2.6%     0.3%     0.0%     0.2%  
Adjusted gross margin   20.0%     8.5%     15.2%     15.3%     7.7%     12.0%  

(a) Represents incremental direct costs incurred in connection with plant expansion projects and new product introductions before the project or product reaches normal production levels, including costs for the hiring and training of additional personnel, fees for outside services, travel costs, and plant- and production-related expenses. For the first quarter of 2023, start-up costs mainly related to the ramp-up of production at our new plant-based beverage facility in Midlothian, Texas. For 2022, start-up costs mainly related to the hiring and training of new employees for the Midlothian facility, together with the integration of the acquired Dream and West Life brands.

(2) When assessing the financial performance of our operating segments, we use an internal measure of operating income/loss that excludes other income/expense items determined in accordance with U.S. GAAP. This measure is the basis on which management, including the CEO, assesses the underlying performance of our operating segments. We believe that disclosing this non-GAAP measure assists investors in comparing financial performance across reporting periods on a consistent basis by excluding items that are not indicative of our operating performance. However, the non-GAAP measure of operating income/loss should not be considered in isolation or as a substitute for performance measures calculated in accordance with U.S. GAAP. The following table presents a reconciliation of segment operating income/loss to "earnings (loss) from continuing operations before the following" on the consolidated statements of operations, which we consider to be the most directly comparable U.S. GAAP financial measure.

    Plant-Based     Fruit-Based              
    Foods and     Foods and     Corporate        
    Beverages     Beverages     Services     Consolidated  
For the quarter ended   $     $     $     $  
April 1, 2023                        
Segment operating income (loss)   8,277     1,785     (7,524 )   2,538  
Other income (expense), net   -     7     (42 )   (35 )
Earnings (loss) from continuing operations before the following   8,277     1,792     (7,566 )   2,503  
                         
April 2, 2022                        
Segment operating income (loss)   8,461     784     (5,239 )   4,006  
Other expense, net   (43 )   (10 )   (234 )   (287 )
Earnings (loss) from continuing operations before the following   8,418     774     (5,473 )   3,719  
 
SUNOPTA INC. 21 April 1, 2023 Form 10-Q

We believe that investors' understanding of our financial performance is enhanced by disclosing the specific items that we exclude from segment operating income (loss). However, any measure of segment operating income (loss) excluding any or all of these items is not, and should not be viewed as, a substitute for operating income (loss) prepared under U.S. GAAP. These items are presented solely to allow investors to more fully understand how we assess financial performance.

(3) When assessing our financial performance, we use an internal measure of adjusted earnings that excludes specific items recognized in other income or expense, and other unusual items that are identified and evaluated on an individual basis, which due to their nature or size, we would not expect to occur as part of our normal business on a regular basis. We believe that the identification of these excluded items enhances the analysis of the financial performance of our business when comparing those operating results between periods, as we do not consider these items to be reflective of normal business operations. The following table presents a reconciliation of adjusted earnings from earnings from continuing operations, which we consider to be the most directly comparable U.S. GAAP financial measure.

    April 1, 2023     April 2, 2022  
          Per Share           Per Share  
For the quarter ended   $     $     $     $  
Earnings from continuing operations   1,377           1,002        
Dividends and accretion on preferred stock   (704 )         (755 )      
Earnings attributable to common shareholders   673     0.01     247     0.00  
Adjusted for:                        
Start-up costs(a)   6,425           440        
Business development costs(b)   731           183        
Other expense, net   35           287        
Net income tax effect(c)   (1,873 )         (239 )      
Adjusted earnings   5,991     0.05     918     0.01  

(a) For the first quarter of 2023, start-up costs mainly related to the ramp-up of production at our new plant-based beverage facility in Midlothian, Texas, which were recorded in cost of goods sold ($5.8 million) and SG&A expenses ($0.6 million). For the first quarter of 2022, start-up costs mainly related to the hiring and training of new employees for the Midlothian facility, together with the integration of the Dream and West Life brands, which were recorded in cost of goods sold and SG&A expenses.

(b) Represents third-party costs associated with business development activities, including costs related to the evaluation, execution, and integration of external acquisitions and divestitures, internal expansion projects, and other strategic initiatives. For the first quarters of 2023 and 2022, these costs were recorded in SG&A expenses.

(c) Reflects the tax effect of the preceding adjustments to earnings calculated based on the statutory tax rates applicable in the tax jurisdiction of the underlying adjustment.

We believe that investors' understanding of our financial performance is enhanced by disclosing the specific items that we exclude to compute adjusted earnings. However, adjusted earnings is not, and should not be viewed as, a substitute for earnings from continuing operations prepared under U.S. GAAP. Adjusted earnings is presented solely to allow investors to more fully understand how we assess our financial performance.

(4) We use a measure of adjusted EBITDA when assessing the performance of our operations, which we believe is useful to investors' understanding of our operating profitability because it excludes non-operating expenses, such as interest and income taxes, and non-cash expenses, such as depreciation, amortization, and stock-based compensation, as well as other unusual items that affect the comparability of operating performance. We also use this measure to assess operating performance in connection with our employee incentive programs. We define adjusted EBITDA as segment operating income plus depreciation, amortization, and stock-based compensation, and excluding other unusual items as identified in the determination of adjusted earnings (refer above to footnote (3)). The following table presents a reconciliation of segment operating income and adjusted EBITDA from earnings from continuing operations, which we consider to be the most directly comparable U.S. GAAP financial measure.

SUNOPTA INC. 22 April 1, 2023 Form 10-Q

    April 1, 2023     April 2, 2022  
For the quarter ended   $     $  
Earnings from continuing operations   1,377     1,002  
Income tax expense (benefit)   (4,686 )   187  
Interest expense, net   5,812     2,530  
Other expense, net   35     287  
Total segment operating income   2,538     4,006  
Depreciation and amortization   9,998     9,413  
Stock-based compensation   3,892     1,629  
Start-up costs(a)   6,425     440  
Business development costs(b)   731     183  
Adjusted EBITDA   23,584     15,671  

(a) For the first quarter of 2023, start-up costs mainly related to the ramp-up of production at our new plant-based beverage facility in Midlothian, Texas, which were recorded in cost of goods sold ($5.8 million) and SG&A expenses ($0.6 million). For the first quarter of 2022, start-up costs mainly related to the hiring and training of new employees for the Midlothian facility, together with the integration of the Dream and West Life brands, which were recorded in cost of goods sold and SG&A expenses.

(b) For the first quarters of 2023 and 2022, business development costs were recorded in SG&A expenses.

Although we use adjusted EBITDA as a measure to assess the performance of our business and for the other purposes set forth above, this measure has limitations as an analytical tool, and should not be considered in isolation, or as a substitute for an analysis of our results of operations as reported in accordance with U.S. GAAP. Some of these limitations are:

  • adjusted EBITDA does not reflect interest expense, or the cash requirements necessary to service interest payments on our indebtedness;
  • adjusted EBITDA does not include the recovery/payment of taxes, which is a necessary element of our operations;
  • although depreciation and amortization are non-cash charges, the assets being depreciated and amortized will often have to be replaced in the future, and adjusted EBITDA does not reflect any cash requirements for such replacements; and
  • adjusted EBITDA does not include non-cash stock-based compensation, which is an important component of our total compensation program for employees and directors.

Because of these limitations, adjusted EBITDA should not be considered as a measure of discretionary cash available to us to invest in the growth of our business. Management compensates for these limitations by not viewing adjusted EBITDA in isolation, and specifically by using other U.S. GAAP and non-GAAP measures, such as revenues, gross profit, segment operating income (loss), net earnings, and adjusted earnings to measure our operating performance. Adjusted EBITDA is not a measurement of financial performance under U.S. GAAP and should not be considered as an alternative to our results of operations or cash flows from operations determined in accordance with U.S. GAAP, and our calculation of adjusted EBITDA may not be comparable to the calculation of a similarly titled measure reported by other companies.

(5) In order to evaluate our results of operations, we use certain non-GAAP measures that we believe enhance an investor's ability to derive meaningful period-over-period comparisons and trends from our results of operations. For example, as described above under footnote (1), we evaluate our gross margins on a basis that excludes the impact of start-up costs. In addition, we exclude specific items from our reported results that due to their nature or size, we do not expect to occur as part of our normal business on a regular basis. These items are identified above under footnote (3), and in the discussion of our results of operations below. These non-GAAP measures are presented solely to allow investors to more fully assess our results of operations and should not be considered in isolation of, or as substitutes for an analysis of our results as reported under U.S. GAAP.

Inclusive of the impact of the divestiture of our sunflower business in the fourth quarter of 2022, total revenues for the quarter ended April 1, 2023 decreased by 6.8% to $223.9 million from $240.2 million for the quarter ended April 2, 2022, reflecting a 4.5% revenue decline in the Plant-Based Foods and Beverages segment and a 9.7% revenue decline in the Fruit-Based Foods and Beverages segment. The change in revenues from the first quarter of 2022 to the first quarter of 2023 was due to the following:

SUNOPTA INC. 23 April 1, 2023 Form 10-Q

    Plant-Based     Fruit-Based              
    Foods and Beverages     Foods and Beverages     Consolidated  
    $     %     $     %     $     %  
2022 revenues   135,511           104,662           240,173        
Price   12,064     8.9%     1,339     1.3%     13,403     5.6%  
Volume/Mix   (1,062 )   -0.8%     (11,471 )   -11.0%     (12,533 )   -5.2%  
Divestiture of sunflower business   (17,163 )   -12.7%     -     -     (17,163 )   -7.1%  
2023 revenues   129,350     -4.5%     94,530     -9.7%     223,880     -6.8%  

Note: percentages may not add due to rounding.

For the quarter ended April 1, 2023, the 4.5% decrease in revenues for the Plant-Based Foods and Beverages segment reflected a 12.7% revenue loss related to the divestiture of the sunflower business, together with an unfavorable volume/mix impact of 0.8%, partially offset by an 8.9% overall increase in pricing. The unfavorable volume/mix was mainly due to lower external sales of plant-based ingredients due to a customer transferring part of its business to a second-source supplier and increased internal demand for oat base (a $7.9 million decrease to revenues). On the other hand, we saw strong year-over-year growth in our plant-based beverage portfolio, mainly from oat milks and creamers, and coconut and soy milks, along with strong growth in teas, partially offset by lower volumes of everyday broths (a $6.8 million net increase to revenues). The increase in pricing mainly reflects the wrap-around benefit of pricing actions taken with customers in 2022 to offset inflationary cost increases.

For the quarter ended April 1, 2023, the 9.7% decrease in revenues for the Fruit-Based Foods and Beverages segment reflected an unfavorable volume/mix impact of 11.0%, partially offset by a 1.3% increase in pricing. The volume/mix impact reflected lower volumes of frozen fruit, as retail customers manage inventories in response to softer consumer demand and foodservice customers experiencing slower traffic in light of current economic conditions, together with the impact of one-time incremental volumes from a frozen fruit customer in the first quarter of 2022 that did not recur, partially offset by strong demand for fruit snacks and new business for our line of smoothie bowls. The increase in pricing mainly reflected pricing actions taken with customers in 2022 to offset commodity inflation incurred on fruit inventories and other inflationary cost increases.

Consolidated gross profit decreased $0.2 million, or 0.5%, to $28.2 million for the quarter ended April 1, 2023, compared with $28.4 million for the quarter ended April 2, 2022. Consolidated gross margin for the quarter ended April 1, 2023 was 12.6% compared to 11.8% for the quarter ended April 2, 2022, an increase of 80 basis points. Adjusted gross margin on a consolidated basis for the quarter ended April 1, 2023 was 15.2% compared to 12.0% for the quarter ended April 2, 2022, an increase of 320 basis points.

Gross profit for the Plant-Based Foods and Beverages segment decreased $0.1 million to $20.2 million for the quarter ended April 1, 2023, compared with $20.3 million for the quarter ended April 2, 2022, while gross margin increased 60 basis points to 15.6% in the first quarter of 2023 from 15.0% in the first quarter of 2022. In the first quarter of 2023, we incurred start-up costs of $5.8 million (4.4% gross margin impact) related to our new plant in Midlothian, Texas, compared with $0.4 million (0.3% gross margin impact) of start-up costs incurred in the first quarter of 2022. Excluding the impact of these costs, adjusted gross margin for the Plant-Based Food and Beverages segment was 20.0% in the first quarter of 2023, compared to 15.3% in the first quarter of 2022. The 470-basis point increase in adjusted gross margin reflected an approximately 170-basis point improvement following the divestiture of our lower-margin sunflower commodity business, together with the wrap-around benefit of pricing actions taken in 2022 to recover input cost inflation, and the positive gross margin impact of a mix shift in our plant-based ingredient operations, with increased internal use of oat base to support our beverage business and lower external sales.

Gross profit for the Fruit-Based Foods and Beverages segment was $8.0 million for each of the quarters ended April 1, 2023 and April 2, 2022, while gross margin increased to 8.5% in the first quarter of 2023 from 7.7% in the first quarter of 2022. The 80-basis point improvement in gross margin reflected the strong sales and production performance of our fruit snacks business, together with improved pricing and reduced inventory losses within our frozen fruit operations due to improved handling processes. These factors were partially offset by a higher mix of lower margin bulk fruit sales to right-size frozen fruit inventories and improve working capital efficiency, together with manufacturing inefficiencies and inventory losses related to smoothie bowl production.

For the quarter ended April 1, 2023, we realized total segment operating income of $2.5 million, compared with $4.0 million for the quarter ended April 2, 2022. The $1.5 million decrease in total segment operating income reflected a $3.2 million increase in SG&A expenses, together with slightly lower gross profit, as described above. The increase in SG&A expenses was mainly due to higher employee compensation costs, including variable stock-based compensation expense based on performance, and higher business development costs. These factors were partially offset by a favorable year-over-year foreign exchange impact related to our Mexican operations of $1.7 million.

SUNOPTA INC. 24 April 1, 2023 Form 10-Q

Further details on revenue, gross profit and segment operating income/loss variances are provided below under "Operating Segment Information."

Net interest expense increased by $3.3 million to $5.8 million for the quarter ended April 1, 2023, compared with $2.5 million for the quarter ended April 2, 2022, resulting from an increase in outstanding debt to finance capital expansion projects, together with the impact of higher interest rates. Interest expense capitalized as part of the construction cost of property, plant and equipment was $0.3 million and $0.1 million in the first quarters of 2023 and 2022, respectively.

We recognized an income tax benefit of $4.7 million on a pre-tax loss of $3.3 million for the quarter ended April 1, 2023, compared with an income tax provision of $0.2 million on pre-tax earnings of $1.2 million for the quarter ended April 2, 2022. Excluding the impact of non-deductible executive and stock-based compensation and the recognition of excess tax benefits related to the vesting of stock-based awards in the first quarter of 2023, our effective tax rate was approximately 25% in each of the first quarters of 2023 and 2022.

Earnings from continuing operations for the quarter ended April 1, 2023 were $1.4 million, compared with earnings of $1.0 million for the quarter ended April 2, 2022. Diluted earnings per share from continuing operations attributable to common shareholders (after dividends and accretion on preferred stock) was $0.01 for the quarter ended April 1, 2023, compared with a diluted earnings per share of $0.00 for the quarter ended April 2, 2022.

Earnings from discontinued operations of $3.6 million (diluted earnings per share of $0.03) for the quarter ended April 2, 2022, were related to the settlement of the purchase price allocation and other post-closing matters in connection with the 2020 divestiture of our global ingredients business, Tradin Organic.

We realized earnings attributable to common shareholders of $0.7 million (diluted earnings per share of $0.01) for the quarter ended April 1, 2023, compared with earnings attributable to common shareholders of $3.8 million (diluted earnings per share of $0.04) for the quarter ended April 2, 2022. Earnings attributable to common shareholders included dividends and accretion on preferred stock of $0.7 million and $0.8 million in the first quarters of 2023 and 2022, respectively.

For the quarter ended April 1, 2023, adjusted earnings were $6.0 million, or $0.05 earnings per diluted share, compared with adjusted earnings of $0.9 million, or $0.01 earnings per diluted share for the quarter ended April 2, 2022. Adjusted EBITDA increased $7.9 million, or 50.5%, for the quarter ended April 1, 2023 to $23.6 million, compared with $15.7 million for the quarter ended April 2, 2022. Adjusted earnings and adjusted EBITDA are non-GAAP financial measures. See footnotes (3) and (4) to the table above for a reconciliation of adjusted earnings and adjusted EBITDA from earnings from continuing operations, which we consider to be the most directly comparable U.S. GAAP financial measure.

Operating Segment Information

Plant-Based Foods and Beverages                        
For the quarter ended   April 1, 2023     April 2, 2022     Change     % Change  
                         
Revenues $ 129,350   $ 135,511   $ (6,161 )   -4.5%  
Gross profit   20,165     20,345     (180 )   -0.9%  
Gross margin   15.6%     15.0%           0.6%  
                         
Operating income $ 8,277   $ 8,461   $ (184 )   -2.2%  
Operating margin   6.4%     6.2%           0.2%  
 
SUNOPTA INC. 25 April 1, 2023 Form 10-Q

Plant-Based Foods and Beverages contributed $129.4 million in revenues for the quarter ended April 1, 2023, compared to $135.5 million for the quarter ended April 2, 2022, a decrease of $6.1 million, or 4.5%. The table below explains the decrease in revenues:

Plant-Based Foods and Beverages Revenue Changes  
Revenues for the quarter ended April 2, 2022 $135,511
Impact of the divestiture of the sunflower business in the fourth quarter of 2022 (17,163)
Lower external sales of plant-based ingredients due to a customer transferring part of its business to a second-source supplier and increased internal demand for oat base (7,695)
Wrap-around benefit of pricing actions taken in 2022 to offset inflationary cost increases, together with sales volume growth for oat milks and creamers, coconut and soy milks, and teas, partially offset by lower volumes of everyday broths 18,697
Revenues for the quarter ended April 1, 2023 $129,350

Gross profit in Plant-Based Foods and Beverages decreased by $0.1 million to $20.2 million for the quarter ended April 1, 2023, compared to $20.3 million for the quarter ended April 2, 2022. The table below explains the decrease in gross profit:

Plant-Based Foods and Beverages Gross Profit Changes  
Gross profit for the quarter ended April 2, 2022 $20,345
Increase in start-up costs related to our new plant in Midlothian, Texas (5,354)
Impact of the divestiture of the sunflower business (239)
Higher volumes and pricing for plant-based beverages, together with increased internal use of oat base to support our beverage business, partially offset by higher input costs, increased inventory reserves, and incremental depreciation of new production equipment for capital expansion projects 5,413
Gross profit for the quarter ended April 1, 2023 $20,165

Operating income in Plant-Based Foods and Beverages decreased by $0.2 million to $8.3 million for the quarter ended April 1, 2023, compared to $8.5 million for the quarter ended April 2, 2022. The table below explains the decrease in operating income:

Plant-Based Foods and Beverages Operating Income Changes  
Operating income for the quarter ended April 2, 2022 $8,461
Increase in corporate cost allocation (510)
Decrease in gross profit, as explained above (180)
Lower employee compensation costs, partially offset by higher research and development and sales and marketing expenses 506
Operating income for the quarter ended April 1, 2023 $8,277

Despite the revenue headwind of lower external sales volumes of plant-based ingredients and the impact of the divestiture of the sunflower business in 2022, we anticipate year-over-year revenue growth for our Plant-Based Foods and Beverages operating segment for fiscal 2023, compared with fiscal 2022. Revenue growth is expected in the second half of 2023 with capacity gains across our aseptic network, including the commencement of commercial production on the 330-milliliter packaging line at our Midlothian, Texas, facility, together with the start-up of other capacity expansion projects at our other aseptic facilities. In addition, we expect the wrap-around benefit of pricing actions taken in 2022, and potential pricing actions in 2023 as needed, will effectively offset input cost inflation. We expect these pricing actions, together with improved plant utilization and the divestiture of the lower-margin sunflower commodity business, to drive year-over-year gross margin improvements in our plant-based operations in 2023, excluding the impact of start-up costs related to the Midlothian facility, as well as other capacity expansion projects expected to come online in 2023. The statements in this paragraph are forward-looking statements. See "Forward-Looking Statements" above. Various factors could adversely impact our ability to meet these forward-looking expectations, including the extent and duration of inflation headwinds; our ability to continue to pass through price increases to our customers to offset inflationary pressures; the impact of price inflation on consumer buying behavior and demand for plant-based beverages; our ability to successfully execute on our capital expansion projects, including the ramp-up of commercial production at our Midlothian facility, and the viability of those projects; and other factors described above under "Forward-Looking Statements."

SUNOPTA INC. 26 April 1, 2023 Form 10-Q

Fruit-Based Foods and Beverages                        
For the quarter ended   April 1, 2023     April 2, 2022     Change     % Change  
                         
Revenues $ 94,530   $ 104,662   $ (10,132 )   -9.7%  
Gross profit   8,038     8,011     27     0.3%  
Gross margin   8.5%     7.7%           0.8%  
                         
Operating income (loss) $ 1,785   $ 784   $ 1,001     127.7%  
Operating margin   1.9%     0.7%           1.2%  

Fruit-Based Foods and Beverages contributed $94.5 million in revenues for the quarter ended April 1, 2023, compared to $104.7 million for the quarter ended April 2, 2022, a decrease of $10.2 million, or 9.7%. The table below explains the decrease in revenues:

Fruit-Based Foods and Beverages Revenue Changes  
Revenues for the quarter ended April 2, 2022 $104,662
Lower sales volumes of frozen fruit to retail and foodservice customers, together with the impact of one-time incremental volumes from a frozen fruit customer in the first quarter of 2022 that did not recur, partially offset by increased bulk fruit sales (14,582)
Higher sales volumes and pricing for fruit snacks and incremental volumes of smoothie bowls 4,450
Revenues for the quarter ended April 1, 2023 $94,530

Gross profit in Fruit-Based Foods and Beverages was $8.0 million for each of the quarters ended April 1, 2023 and April 2, 2022. The table below explains the slight increase in gross profit:

Fruit-Based Foods and Beverages Gross Profit Changes  
Gross profit for the quarter ended April 2, 2022 $8,011
Higher sales volumes and pricing for fruit snacks, together with increased production volumes and plant efficiencies in our fruit snack operations, partially offset by manufacturing inefficiencies and inventory losses related to the ramp-up of smoothie bowl production 251
Lower sales and production volumes of frozen fruit for retail and foodservice customers, together with a higher mix of lower margin bulk fruit sales, partially offset by improved pricing and reduced inventory losses due to excess spoilage during handling (224)
Gross profit for the quarter ended April 1, 2023 $8,038
 
SUNOPTA INC. 27 April 1, 2023 Form 10-Q

Operating income in Fruit-Based Foods and Beverages increased by $1.0 million to $1.8 million for the quarter ended April 1, 2023, compared to $0.8 million for the quarter ended April 2, 2022. The table below explains the increase in operating income:

Fruit-Based Foods and Beverages Operating Income Changes  
Operating income for the quarter ended April 2, 2022 $784
Favorable foreign exchange impact within our frozen fruit operations in Mexico, partially offset by higher SG&A expenses 1,628
Increase in gross profit, as explained above 27
Increase in corporate cost allocation (654)
Operating income for the quarter ended April 1, 2023 $1,785

While we experienced a softening of demand for retail frozen fruit in the first quarter of 2023, we anticipate higher revenues and gross profit for our Fruit-Based Foods and Beverages operating segment for fiscal 2023, compared with fiscal 2022, driven by the expected completion of capacity expansion projects in our fruit snacks operations in the second half of 2023 to meet unfilled demand, together with overall stable frozen fruit volumes. The statements in this paragraph are forward-looking statements. See "Forward-Looking Statements" above. Various factors could adversely impact our ability to meet these forward-looking expectations, including the extent and duration of inflation headwinds, and the impact on consumer buying behavior and overall demand for our fruit-based products; our ability to successfully execute on our capital expansion projects, and the viability of those projects; our ability to successfully migrate our smoothie bowl production and achieve anticipated volume gains and cost savings; and other factors described above under "Forward-Looking Statements."

Corporate Services                        
For the quarter ended   April 1, 2023     April 2, 2022     Change     % Change  
                         
Operating loss $ (7,524 ) $ (5,239 ) $ (2,285 )   -43.6%  

Operating loss at Corporate Services increased by $2.3 million to $7.5 million for the quarter ended April 1, 2023, compared to a loss of $5.2 million for the quarter ended April 2, 2022. The table below explains the increase in operating loss:

Corporate Services Operating Loss Changes  
Operating loss for the quarter ended April 2, 2022 $(5,239)
Higher variable stock-based compensation, based on improved performance (2,263)
Higher employee compensation and business development costs (1,186)
Increase in corporate cost allocations, mainly related to headcount and salary increases 1,164
Operating loss for the quarter ended April 1, 2023 $(7,524)

Corporate cost allocations mainly consist of salaries of corporate personnel who directly support the operating segments, as well as costs related to our enterprise resource management system. These expenses are allocated to the operating segments based on (1) specific identification of allocable costs that represent a service provided to each segment and (2) a proportionate distribution of costs based on a weighting of factors such as revenue contribution and the number of people employed within each segment.

Liquidity and Capital Resources

From time to time, as part of our ongoing efforts to improve working capital efficiency, we utilize, at our sole discretion, supplier finance programs offered by some of our major customers that allow us to sell our receivables from the customers to such customers' financial institutions, on a non-recourse basis, in order to be paid earlier than our payment terms with the customer provide at a discount rate that leverages those customers' favorable credit ratings. Utilizing these programs reduces our accounts receivable balances, improves our cash flows, and reduces the cost of servicing these receivables with our revolving credit facility.

SUNOPTA INC. 28 April 1, 2023 Form 10-Q

In connection with our efforts to extend payment terms with our major suppliers to enhance cash flows, we facilitate our own voluntary supplier finance program through a third-party financial institution, by which a participating supplier may elect to sell an invoice to the financial institution in order to be paid earlier than the contractual payment terms provide (see note 4 to the unaudited consolidated financings statements included in this report.) Additionally, we are financing certain other purchases of goods and services through an extended payables facility, by which a third-party intermediary settles the supplier invoice on the contractual due date, and we pay the intermediary the face amount of the invoice, together with interest, at a later date (see note 5 to the unaudited consolidated financial statements included in this report.)

On December 31, 2020, we entered into a five-year credit agreement, as amended, for a senior secured asset-based revolving credit facility in the maximum aggregate principal amount of $250 million, subject to borrowing base capacity. As at April 1, 2023, we had outstanding borrowings under the revolving credit facility of $142.9 million (December 31, 2022 - $137.3 million), including a $17.5 million FILO term loan (December 31, 2022 - $20.0 million), and available borrowing capacity of approximately $41 million (January 1, 2022 - $50 million). Commencing in the first quarter of 2023, we are making amortization payments on the principal amount of the FILO term loan of $2.5 million each quarter, with the remaining amount payable at the maturity thereof on April 15, 2024.

The credit agreement also provided a five-year, up to $75 million delayed draw term loan, to be used for capital expenditures, which could be drawn upon up to March 31, 2023. As at March 31, 2023, we had utilized $57.0 million on the term loan facility to partially finance the purchase of equipment for our new plant-based beverage facility in Midlothian, Texas, as well as certain other equipment purchases. Commencing in March 2023, we are repaying the term loan facility in monthly installments of $0.7 million, with the remaining amount payable at the maturity thereof on December 31, 2025. As at April 1, 2023, the principal amount outstanding under the term loan facility was $56.4 million (December 31, 2022 - $43.7 million).

For the quarter ended April 1, 2023, the weighted-average interest rate on all outstanding borrowings under our asset-based credit facilities was 6.95% (April 2, 2022 - 2.42%), reflecting increases in short-term interest rates.


For more information on our asset-based credit facilities, see note 6 to the unaudited consolidated financial statements included in this report.

As at April 1, 2023, we had outstanding finance lease liabilities of $120.1 million (December 31, 2022 - $124.1 million), with a weighted-average implicit interest rate of 8.25% and a weighted-average remaining lease term of 3.5 years. Additions to finance leases in the first quarter of 2023 were related to the final buildout of our Midlothian, Texas, facility. For more information on our operating and finance lease obligations, including maturity dates, see note 3 to the unaudited consolidated financial statements included in this report.

As at April 1, 2023, our subsidiary, SunOpta Foods Inc. ("SunOpta Foods") had 15,000 shares of Series B-1 preferred stock issued and outstanding. The Series B-1 preferred stock currently has a liquidation preference of approximately $1,015 per share and is exchangeable into shares of our common stock at an exchange price of $2.50 per share, which presently equates to approximately 6,089,333 common shares. Cumulative preferred dividends accrue daily on the Series B-1 preferred stock at an annualized rate of 8.0% of the liquidation preference, which equates to quarterly dividend distributions of approximately $0.3 million. At any time, the holders of the Series B-1 preferred stock may elect to exchange their shares of Series B-1 preferred stock into shares of our common stock. In addition, since April 24, 2023, SunOpta Foods may cause the holders of the Series B-1 Preferred Stock to exchange all of their shares of Series B-1 preferred stock into shares of our common stock if the volume-weighted average trading price of our common shares during the then preceding 20 trading day period is greater than 200% of the $2.50 exchange price per share.

For more information on the Series B-1 preferred stock, see note 7 to the unaudited consolidated financial statements included in this report.

We estimate cash expenditures of $35 million to $45 million on identified capital projects in fiscal 2023, including $25.8 million spent in the first quarter of 2023, mainly related to the completion of our Midlothian, Texas, facility. We funded our cash capital expenditures in the first quarter of 2023 using our term loan facility, together with cash advances under finance leases and our revolving credit facility. In addition, we estimate approximately $20 million of non-cash capital investments in 2023, consisting of capitalized finance lease right-of-use assets.

We believe that our operating cash flows, including the selective use of supplier finance programs and the extended payables facility to improve payment terms, together with our revolving credit facility, and access to lease financing, will be adequate to meet our operating, investing, and financing needs for the foreseeable future, including the 12-month period following the fiscal period end of our financial statements included in this report. However, in order to finance significant investments in our existing businesses, or significant business acquisitions, if any, that may arise in the future, we may need additional sources of cash that we could attempt to obtain through a combination of additional bank or subordinated financing, a private or public offering of debt or equity securities, or the issuance of common stock. There can be no assurance that these types of financing would be available at all or, if so, on terms that are acceptable to us. In addition, we may explore the sale of selected operations or assets from time to time to improve our profitability, reduce our indebtedness, and/or improve our position to obtain additional financing.

SUNOPTA INC. 29 April 1, 2023 Form 10-Q

Cash Flows

Summarized cash flow information for the periods ended April 1, 2023 and April 2, 2022 is as follows:

    For the quarter ended  
    April 1, 2023     April 2, 2022     Change  
    $     $     $  
Net cash flows provided by (used in):                  
Operating activities of continuing operations   3,867     15,543     (11,676 )
Investing activities of continuing operations   (25,457 )   (24,518 )   (939 )
Financing activities of continuing operations   21,821     9,243     12,578  

Operating Activities

Cash provided by operating activities decreased $11.7 million from the first quarter of 2022 to the first quarter of 2023. The decrease in cash provided mainly reflected an unfavorable working capital change of $10.8 million, together with the impact in the first quarter of 2023 of start-up costs related to our Midlothian, Texas, facility, and higher cash interest expense on borrowings to finance capital expenditures.

Investing Activities of Continuing Operations

Cash used in investing activities increased $0.9 million from the first quarter of 2022 to the first quarter of 2023. Investing cash flows mainly reflected additions to property, plant and equipment, including the construction of our new plant-based beverage facility in Midlothian, Texas.

Financing Activities of Continuing Operations

Cash provided by financing activities of continuing operations increased $12.6 million from the first quarter of 2022 to the first quarter of 2023. The increase in cash provided mainly reflected an increased level of borrowings under our revolving credit facility and net proceeds from notes payable associated with the extended payables facility to fund changes in working capital in the first quarter of 2023, partially offset by a reduced level of borrowings of long-term debt, as capital projects are completed and repayments commence on the related term loan and lease financing.

Critical Accounting Estimates

The preparation of financial statements in conformity with U.S. GAAP requires management to make certain estimates and assumptions that affect the reported amounts of assets and liabilities, related revenues and expenses, and disclosure of gain and loss contingencies at the date of the financial statements. The estimates and assumptions made require us to exercise our judgment and are based on historical experience and various other factors that we believe to be reasonable under the circumstances. We continually evaluate the information that forms the basis of our estimates and assumptions as our business and the business environment generally changes.

There have been no material changes to the critical accounting estimates disclosed under the heading "Critical Accounting Estimates" in Item 7, "Management's Discussion and Analysis of Financial Condition and Results of Operations," of the Form 10-K.

SUNOPTA INC. 30 April 1, 2023 Form 10-Q

Item 3. Quantitative and Qualitative Disclosures about Market Risk

For quantitative and qualitative disclosures about market risk, see Part II, Item 7A, "Quantitative and Qualitative Disclosures about Market Risk," of the Form 10-K. There have been no material changes to our exposures to market risks since December 31, 2022.

Item 4. Controls and Procedures

Evaluation of Disclosure Controls and Procedures

Our management has established disclosure controls and procedures designed to ensure that information required to be disclosed by the Company in the reports that it files or submits under the Securities Exchange Act of 1934, as amended (the "Exchange Act") is recorded, processed, summarized and reported within time periods specified in the Securities and Exchange Commission's rules and forms. Such disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information required to be disclosed by the Company in the reports that it files or submits under the Exchange Act is accumulated and communicated to our management to allow timely decisions regarding required disclosure.

Under the supervision and with the participation of our management, including our Chief Executive Officer ("CEO") and Chief Financial Officer ("CFO"), we conducted an evaluation of our disclosure controls and procedures (as such term is defined under Rule 13a-15(e) promulgated under the Exchange Act) as of the end of the period covered by this quarterly report. As a result of the material weaknesses in internal control over financial reporting identified and described in Item 9A of our Annual Report on Form 10-K for the fiscal year ended December 31, 2022, our disclosure controls and procedures were not effective as of April 1, 2023.

Notwithstanding the identified material weaknesses, management has concluded that the consolidated financial statements included in this Quarterly Report on Form 10-Q fairly represent in all material respects our financial condition, results of operations and cash flows at and for the periods presented in accordance with U.S. GAAP.

Remediation Plan for Material Weaknesses in Internal Control over Financial Reporting

The Company is in the process of improving its policies and procedures relating to the preparation and review of the consolidated income tax provision and recognition of deferred tax assets related to stock-based compensation. Management plans to enhance its internal controls by adding controls to ensure proper review and assessment of business activities impacting the provision and completeness and accuracy of data used in preparing the consolidated tax provision and deferred tax assets.

The material weaknesses will not be considered remediated until the applicable remedial controls operate for a sufficient period of time and management has concluded, through testing, that these controls are operating effectively. As a result of the material weakness relating to the annual consolidated income tax provision and recognition of deferred tax assets, we believe the remediation will occur in the fourth quarter of fiscal 2023 and will strengthen our internal control over financial reporting and will prevent a reoccurrence of the material weaknesses described in Item 9A of our Annual Report on Form 10-K for the fiscal year ended December 31, 2022.

Changes in Internal Control over Financial Reporting

Other than the actions taken under "Remediation Plan for Material Weaknesses in Internal Control over Financial Reporting" discussed above, there were no changes in our internal control over financial reporting (as defined in Rule 13a-15(f) under the Exchange Act) during the quarter ended April 1, 2023 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

SUNOPTA INC. 31 April 1, 2023 Form 10-Q

PART II - OTHER INFORMATION

Item 1. Legal Proceedings

For a discussion of legal proceedings, see note 12 to the unaudited consolidated financial statements included under Part I, Item 1 of this report.

Item 1A. Risk Factors

Certain risks associated with our operations are discussed in Item 1A "Risk Factors" of our Annual Report on Form 10-K for the year ended December 31, 2022. There have been no material changes to the previously reported risk factors as of the date of this quarterly report. Our previously reported risk factors should be carefully reviewed in connection with an evaluation of our Company.

Item 2. Unregistered Sales of Equity Securities and Use of Proceeds

See note 7 to our financial statements under Item 1 of Part I above for a description of our March 3, 2023 issuance of 6,089,331 common shares in exchange for shares of Series B-1 Preferred Stock of SunOpta Foods Inc. The issuance was exempt from registration pursuant to Rule 506(b) promulgated under the Securities Act of 1933, as amended, because all the of the purchasers were accredited investors.

Item 6. Exhibits

The following exhibits are included as part of this report.

Exhibit Description
   
31.1* Certification by Joseph D. Ennen, Chief Executive Officer, pursuant to Rule 13a - 14(a) under the Securities Exchange Act of 1934, as amended.
   
31.2* Certification by Scott Huckins, Chief Financial Officer, pursuant to Rule 13a - 14(a) under the Securities Exchange Act of 1934, as amended.
   
32* Certifications by Joseph D. Ennen, Chief Executive Officer, and Scott Huckins, Chief Financial Officer, pursuant to 18 U.S.C. Section 1350.
   
101.INS* Inline XBRL Instance Document - the instance document does not appear in the Interactive Data File as its XBRL tags are embedded within the Inline XBRL document
   
101.SCH* Inline XBRL Taxonomy Extension Schema Document
   
101.CAL* Inline XBRL Taxonomy Extension Calculation Linkbase Document
   
101.DEF* Inline XBRL Taxonomy Extension Definition Linkbase Document
   
101.LAB* Inline XBRL Taxonomy Extension Label Linkbase Document
   
101.PRE* Inline XBRL Taxonomy Extension Presentation Linkbase Document
   
104 Cover Page Interactive Data File (formatted as Inline XBRL and contained in Exhibit 101)

* Filed herewith.

SUNOPTA INC. 32 April 1, 2023 Form 10-Q

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

  SUNOPTA INC.
   
Date: May 10, 2023 /s/ Scott Huckins
  Scott Huckins
  Chief Financial Officer
(Authorized Signatory and Principal Financial Officer)
 
SUNOPTA INC. 33 April 1, 2023 Form 10-Q