TPI COMPOSITES, INC - Quarter Report: 2023 September (Form 10-Q)
06
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
☒ QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended September 30, 2023
OR
☐ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
Commission File Number 001-37839
TPI Composites, Inc.
(Exact name of registrant as specified in its charter)
Delaware |
|
20-1590775 |
(State or other jurisdiction of incorporation or organization) |
|
(I.R.S. Employer Identification Number) |
9200 E. Pima Center Parkway, Suite 250
Scottsdale, AZ 85258
(480) 305-8910
(Address, including zip code, and telephone number,
including area code, of registrant’s principal executive offices)
Securities registered pursuant to Section 12(b) of the Act:
Title of each class |
Trading Symbol(s) |
Name of each exchange on which registered |
Common Stock, par value $0.01 |
TPIC |
NASDAQ Global Market |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ☒ No ☐
Indicate by check mark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit such files). Yes ☒ No ☐
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of “large accelerated filer,” “accelerated filer,” “smaller reporting company” and “emerging growth company” in Rule 12b-2 of the Exchange Act.
Large accelerated filer |
|
☐ |
|
Accelerated filer |
|
☒ |
Non-accelerated filer |
|
☐ |
|
Smaller reporting company |
|
☐ |
Emerging growth company |
|
☐ |
|
|
|
|
If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act ☐
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes ☐ No ☒
As of October 31, 2023, there were 42,571,228 shares of common stock outstanding.
TPI COMPOSITES, INC. AND SUBSIDIARIES
INDEX
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ITEM 1. |
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4 |
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Condensed Consolidated Balance Sheets as of September 30, 2023 and December 31, 2022 |
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4 |
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5 |
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6 |
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7 |
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10 |
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Notes to Condensed Consolidated Financial Statements (Unaudited) |
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12 |
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ITEM 2. |
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Management’s Discussion and Analysis of Financial Condition and Results of Operations |
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28 |
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ITEM 3. |
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41 |
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ITEM 4. |
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42 |
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ITEM 1. |
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43 |
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ITEM 1A. |
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43 |
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ITEM 2. |
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43 |
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ITEM 3. |
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43 |
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ITEM 4. |
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43 |
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ITEM 5. |
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43 |
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ITEM 6. |
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44 |
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45 |
1
SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS
This Quarterly Report on Form 10-Q contains forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended (the Exchange Act). All statements other than statements of historical facts contained in this Quarterly Report on Form 10-Q, including statements regarding our future results of operations and financial position, business strategy and plans and objectives of management for future operations, are forward-looking statements. In many cases, you can identify forward-looking statements by terms such as “may,” “should,” “expects,” “plans,” “anticipates,” “could,” “intends,” “targets,” “projects,” “contemplates,” “believes,” “estimates,” “predicts,” “potential” or “continue” or the negative of these terms or other similar words. Forward-looking statements contained in this Quarterly Report on Form 10-Q include, but are not limited to, statements about:
2
These forward-looking statements are only predictions. These statements relate to future events or our future financial performance and involve known and unknown risks, uncertainties and other important factors that may cause our actual results, levels of activity, performance or achievements to materially differ from any future results, levels of activity, performance or achievements expressed or implied by these forward-looking statements. We have described in the “Risk Factors” section of our Annual Report on Form 10-K for the year ended December 31, 2022 filed with the United States Securities and Exchange Commission (SEC) on February 22, 2023 the principal risks and uncertainties that we believe could cause actual results to differ from these forward-looking statements. Because forward-looking statements are inherently subject to risks and uncertainties, some of which cannot be predicted or quantified, you should not rely on these forward-looking statements as guarantees of future events.
The forward-looking statements in this Quarterly Report on Form 10-Q represent our views as of the date of this Quarterly Report on Form 10-Q. We anticipate that subsequent events and developments will cause our views to change. However, while we may elect to update these forward-looking statements at some point in the future, we undertake no obligation to update any forward-looking statement to reflect events or developments after the date on which the statement is made or to reflect the occurrence of unanticipated events except to the extent required by applicable law. You should, therefore, not rely on these forward-looking statements as representing our views as of any date after the date of this Quarterly Report on Form 10-Q. Our forward-looking statements do not reflect the potential impact of any future acquisitions, mergers, dispositions, joint ventures, or investments we may make.
3
PART I. FINANCIAL INFORMATION
ITEM l. CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)
TPI COMPOSITES, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED BALANCE SHEETS
(Unaudited)
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September 30, |
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December 31, |
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2023 |
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2022 |
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(in thousands, except par value data) |
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Assets |
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Current assets: |
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Cash and cash equivalents |
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$ |
160,649 |
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$ |
133,546 |
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Restricted cash |
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9,300 |
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|
9,854 |
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Accounts receivable |
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135,660 |
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|
184,809 |
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Contract assets |
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184,379 |
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|
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215,939 |
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Prepaid expenses |
|
|
27,321 |
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|
|
29,119 |
|
Other current assets |
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34,484 |
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26,052 |
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Inventories |
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5,779 |
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10,661 |
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Current assets of discontinued operations |
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4,857 |
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35,182 |
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Total current assets |
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562,429 |
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645,162 |
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Property, plant and equipment, net |
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128,071 |
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136,841 |
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Operating lease right of use assets |
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134,732 |
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|
152,312 |
|
Other noncurrent assets |
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30,219 |
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|
|
27,861 |
|
Total assets |
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$ |
855,451 |
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$ |
962,176 |
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Liabilities, Mezzanine Equity and Stockholders’ Equity |
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Current liabilities: |
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Accounts payable and accrued expenses |
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$ |
247,562 |
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$ |
280,499 |
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Accrued warranty |
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42,955 |
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22,347 |
|
Current maturities of long-term debt |
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|
63,290 |
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|
|
59,975 |
|
Current operating lease liabilities |
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21,912 |
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|
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22,220 |
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Contract liabilities |
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1,792 |
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17,100 |
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Current liabilities of discontinued operations |
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|
7,954 |
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54,440 |
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Total current liabilities |
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385,465 |
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456,581 |
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Long-term debt, net of current maturities |
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128,834 |
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1,198 |
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Noncurrent operating lease liabilities |
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117,038 |
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|
133,363 |
|
Other noncurrent liabilities |
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15,272 |
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|
10,670 |
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Total liabilities |
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646,609 |
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601,812 |
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Mezzanine equity: |
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Series A Preferred Stock, $0.01 par value, 400 shares authorized; 350 shares |
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356,679 |
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309,877 |
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Stockholders’ equity: |
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Common shares, $0.01 par value, 100,000 shares authorized, 43,091 shares issued |
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431 |
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424 |
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Paid-in capital |
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351,448 |
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407,570 |
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Accumulated other comprehensive loss |
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(10,834 |
) |
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(15,387 |
) |
Accumulated deficit |
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(478,748 |
) |
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(334,569 |
) |
Treasury stock, at cost, 520 shares at September 30, 2023 and 325 shares at |
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(10,134 |
) |
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(7,551 |
) |
Total stockholders’ equity |
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(147,837 |
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50,487 |
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Total liabilities, mezzanine equity and stockholders’ equity |
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$ |
855,451 |
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$ |
962,176 |
|
See accompanying notes to our unaudited condensed consolidated financial statements.
4
TPI COMPOSITES, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)
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Three Months Ended |
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Nine Months Ended |
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September 30, |
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September 30, |
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2023 |
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2022 |
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2023 |
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2022 |
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(in thousands, except per share data) |
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Net sales |
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$ |
372,860 |
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$ |
384,438 |
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$ |
1,158,197 |
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$ |
1,120,465 |
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Cost of sales |
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379,219 |
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380,729 |
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1,203,867 |
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1,099,368 |
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Startup and transition costs |
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4,817 |
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4,821 |
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10,174 |
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22,417 |
|
Total cost of goods sold |
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384,036 |
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385,550 |
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1,214,041 |
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1,121,785 |
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Gross loss |
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|
(11,176 |
) |
|
|
(1,112 |
) |
|
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(55,844 |
) |
|
|
(1,320 |
) |
General and administrative expenses |
|
|
28,709 |
|
|
|
8,030 |
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|
42,510 |
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22,578 |
|
Loss on sale of assets and asset impairments |
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5,857 |
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2,969 |
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15,269 |
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6,142 |
|
Restructuring charges, net |
|
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1,167 |
|
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|
(189 |
) |
|
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3,490 |
|
|
|
(390 |
) |
Loss from continuing operations |
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(46,909 |
) |
|
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(11,922 |
) |
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(117,113 |
) |
|
|
(29,650 |
) |
Other income (expense): |
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Interest expense, net |
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(1,628 |
) |
|
|
(1,210 |
) |
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(6,034 |
) |
|
|
(2,872 |
) |
Foreign currency income (loss) |
|
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(579 |
) |
|
|
8,207 |
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(3,278 |
) |
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|
14,306 |
|
Miscellaneous income |
|
|
393 |
|
|
|
991 |
|
|
|
1,546 |
|
|
|
997 |
|
Total other income (expense) |
|
|
(1,814 |
) |
|
|
7,988 |
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|
|
(7,766 |
) |
|
|
12,431 |
|
Loss from continuing operations before income taxes |
|
|
(48,723 |
) |
|
|
(3,934 |
) |
|
|
(124,879 |
) |
|
|
(17,219 |
) |
Income tax provision |
|
|
(8,040 |
) |
|
|
(2,852 |
) |
|
|
(12,205 |
) |
|
|
(11,678 |
) |
Net loss from continuing operations |
|
|
(56,763 |
) |
|
|
(6,786 |
) |
|
|
(137,084 |
) |
|
|
(28,897 |
) |
Preferred stock dividends and accretion |
|
|
(16,031 |
) |
|
|
(14,976 |
) |
|
|
(46,802 |
) |
|
|
(43,658 |
) |
Net loss from continuing operations attributable to common stockholders |
|
|
(72,794 |
) |
|
|
(21,762 |
) |
|
|
(183,886 |
) |
|
|
(72,555 |
) |
Net income (loss) from discontinued operations |
|
|
(52 |
) |
|
|
5,319 |
|
|
|
(7,095 |
) |
|
|
6,120 |
|
Net loss attributable to common stockholders |
|
$ |
(72,846 |
) |
|
$ |
(16,443 |
) |
|
$ |
(190,981 |
) |
|
$ |
(66,435 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Weighted-average shares of common stock outstanding: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Basic |
|
|
42,570 |
|
|
|
41,984 |
|
|
|
42,448 |
|
|
|
41,950 |
|
Diluted |
|
|
42,570 |
|
|
|
41,984 |
|
|
|
42,448 |
|
|
|
41,950 |
|
|
|
|
|
|
|
|
|
|
|
|
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|
||||
Net loss from continuing operations per common share: |
|
|
|
|
|
|
|
|
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|
|
|
||||
Basic |
|
$ |
(1.71 |
) |
|
$ |
(0.52 |
) |
|
$ |
(4.33 |
) |
|
$ |
(1.73 |
) |
Diluted |
|
$ |
(1.71 |
) |
|
$ |
(0.52 |
) |
|
$ |
(4.33 |
) |
|
$ |
(1.73 |
) |
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Net income (loss) from discontinued operations per common share: |
|
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|
||||
Basic |
|
$ |
(0.00 |
) |
|
$ |
0.13 |
|
|
$ |
(0.17 |
) |
|
$ |
0.15 |
|
Diluted |
|
$ |
(0.00 |
) |
|
$ |
0.13 |
|
|
$ |
(0.17 |
) |
|
$ |
0.15 |
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|
|
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||||
Net loss per common share: |
|
|
|
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|
|
|
|
|
|
|
|
||||
Basic |
|
$ |
(1.71 |
) |
|
$ |
(0.39 |
) |
|
$ |
(4.50 |
) |
|
$ |
(1.58 |
) |
Diluted |
|
$ |
(1.71 |
) |
|
$ |
(0.39 |
) |
|
$ |
(4.50 |
) |
|
$ |
(1.58 |
) |
See accompanying notes to our unaudited condensed consolidated financial statements.
5
TPI COMPOSITES, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE LOSS
(Unaudited)
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Net loss from continuing operations attributable to common stockholders |
|
$ |
(72,794 |
) |
|
$ |
(21,762 |
) |
|
$ |
(183,886 |
) |
|
$ |
(72,555 |
) |
Net income (loss) from discontinued operations |
|
|
(52 |
) |
|
|
5,319 |
|
|
|
(7,095 |
) |
|
|
6,120 |
|
Net loss attributable to common stockholders |
|
|
(72,846 |
) |
|
|
(16,443 |
) |
|
|
(190,981 |
) |
|
|
(66,435 |
) |
Other comprehensive income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Foreign currency translation adjustments |
|
|
(3,052 |
) |
|
|
(7,903 |
) |
|
|
(1,858 |
) |
|
|
28,120 |
|
Reclassification of foreign currency translation |
|
|
901 |
|
|
|
— |
|
|
|
901 |
|
|
|
— |
|
Unrealized gain (loss) on hedging derivatives, net of taxes of |
|
|
318 |
|
|
|
(582 |
) |
|
|
2,261 |
|
|
|
1,574 |
|
Reclassification of (gain) loss on hedging derivatives, |
|
|
3,307 |
|
|
|
(187 |
) |
|
|
3,249 |
|
|
|
(1,325 |
) |
Comprehensive loss |
|
$ |
(71,372 |
) |
|
$ |
(25,115 |
) |
|
$ |
(186,428 |
) |
|
$ |
(38,066 |
) |
See accompanying notes to our unaudited condensed consolidated financial statements.
6
TPI COMPOSITES, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CHANGES IN MEZZANINE EQUITY AND STOCKHOLDERS’ EQUITY
(Unaudited)
|
|
Nine Months Ended September 30, 2023 |
|
||||||||||||||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
|
|
|
|
|||||||||
|
|
Series A Preferred Stock |
|
|
|
Common |
|
|
Paid-in |
|
|
other comprehensive |
|
|
Accumulated |
|
|
Treasury stock, |
|
|
Total stockholders' |
|
|||||||||||||||
|
|
Shares |
|
|
Amount |
|
|
|
Shares |
|
|
Amount |
|
|
capital |
|
|
loss |
|
|
deficit |
|
|
at cost |
|
|
equity |
|
|||||||||
|
|
|
|
|
|
|
|
|
(in thousands) |
|
|||||||||||||||||||||||||||
Balance at December 31, 2022 |
|
|
350 |
|
|
$ |
309,877 |
|
|
|
|
42,369 |
|
|
$ |
424 |
|
|
$ |
407,570 |
|
|
$ |
(15,387 |
) |
|
$ |
(334,569 |
) |
|
$ |
(7,551 |
) |
|
$ |
50,487 |
|
Net loss |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(22,127 |
) |
|
|
— |
|
|
|
(22,127 |
) |
Preferred stock dividends |
|
|
— |
|
|
|
10,706 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(10,706 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(10,706 |
) |
Other comprehensive income |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
2,010 |
|
|
|
— |
|
|
|
— |
|
|
|
2,010 |
|
Common stock |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(2,549 |
) |
|
|
(2,549 |
) |
Issuances under share- |
|
|
— |
|
|
|
— |
|
|
|
|
627 |
|
|
|
6 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
6 |
|
Share-based |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
2,720 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
2,720 |
|
Accretion of Series A |
|
|
— |
|
|
|
4,467 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(4,467 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(4,467 |
) |
Capped call transactions |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
(18,590 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(18,590 |
) |
Balance at |
|
|
350 |
|
|
|
325,050 |
|
|
|
|
42,996 |
|
|
|
430 |
|
|
|
376,527 |
|
|
|
(13,377 |
) |
|
|
(356,696 |
) |
|
|
(10,100 |
) |
|
|
(3,216 |
) |
Net loss |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(65,237 |
) |
|
|
— |
|
|
|
(65,237 |
) |
Preferred stock dividends |
|
|
— |
|
|
|
11,118 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(11,118 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(11,118 |
) |
Other comprehensive income |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
1,069 |
|
|
|
— |
|
|
|
— |
|
|
|
1,069 |
|
Common stock |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(34 |
) |
|
|
(34 |
) |
Issuances under share- |
|
|
— |
|
|
|
— |
|
|
|
|
93 |
|
|
|
1 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
1 |
|
Share-based |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
3,926 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
3,926 |
|
Accretion of Series A |
|
|
— |
|
|
|
4,480 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(4,480 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(4,480 |
) |
Balance at |
|
|
350 |
|
|
|
340,648 |
|
|
|
|
43,089 |
|
|
|
431 |
|
|
|
364,855 |
|
|
|
(12,308 |
) |
|
|
(421,933 |
) |
|
|
(10,134 |
) |
|
|
(79,089 |
) |
Net loss |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(56,815 |
) |
|
|
— |
|
|
|
(56,815 |
) |
Preferred stock dividends |
|
|
— |
|
|
|
11,549 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(11,549 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(11,549 |
) |
Other comprehensive income |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
1,474 |
|
|
|
— |
|
|
|
— |
|
|
|
1,474 |
|
Common stock |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
7
Issuances under share- |
|
|
— |
|
|
|
— |
|
|
|
|
2 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
Share-based |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
2,624 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
2,624 |
|
Accretion of Series A |
|
|
— |
|
|
|
4,482 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(4,482 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(4,482 |
) |
Balance at |
|
|
350 |
|
|
$ |
356,679 |
|
|
|
|
43,091 |
|
|
$ |
431 |
|
|
$ |
351,448 |
|
|
$ |
(10,834 |
) |
|
$ |
(478,748 |
) |
|
$ |
(10,134 |
) |
|
$ |
(147,837 |
) |
|
|
Nine Months Ended September 30, 2022 |
|
||||||||||||||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
|
|
|
|
|||||||||
|
|
Series A Preferred Stock |
|
|
|
Common |
|
|
Paid-in |
|
|
other comprehensive |
|
|
Accumulated |
|
|
Treasury stock, |
|
|
Total stockholders' |
|
|||||||||||||||
|
|
Shares |
|
|
Amount |
|
|
|
Shares |
|
|
Amount |
|
|
capital |
|
|
loss |
|
|
deficit |
|
|
at cost |
|
|
equity |
|
|||||||||
|
|
|
|
|
|
|
|
|
(in thousands) |
|
|||||||||||||||||||||||||||
Balance at December 31, 2021 |
|
|
350 |
|
|
$ |
250,974 |
|
|
|
|
37,418 |
|
|
$ |
374 |
|
|
$ |
451,440 |
|
|
$ |
(54,006 |
) |
|
$ |
(269,264 |
) |
|
$ |
(6,592 |
) |
|
$ |
121,952 |
|
Net loss |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(15,800 |
) |
|
|
— |
|
|
|
(15,800 |
) |
Preferred stock dividends |
|
|
— |
|
|
|
9,605 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(9,605 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(9,605 |
) |
Other comprehensive income |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
46,074 |
|
|
|
— |
|
|
|
— |
|
|
|
46,074 |
|
Common stock |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(343 |
) |
|
|
(343 |
) |
Issuances under share- |
|
|
— |
|
|
|
— |
|
|
|
|
106 |
|
|
|
1 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
1 |
|
Share-based |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
3,279 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
3,279 |
|
Accretion of Series A |
|
|
— |
|
|
|
4,527 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(4,527 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(4,527 |
) |
Balance at |
|
|
350 |
|
|
|
265,106 |
|
|
|
|
37,524 |
|
|
|
375 |
|
|
|
440,587 |
|
|
|
(7,932 |
) |
|
|
(285,064 |
) |
|
|
(6,935 |
) |
|
|
141,031 |
|
Net loss |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(5,510 |
) |
|
|
— |
|
|
|
(5,510 |
) |
Preferred stock dividends |
|
|
— |
|
|
|
9,975 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(9,975 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(9,975 |
) |
Other comprehensive income |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(9,033 |
) |
|
|
— |
|
|
|
— |
|
|
|
(9,033 |
) |
Common stock |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(45 |
) |
|
|
(45 |
) |
Issuances under share- |
|
|
— |
|
|
|
— |
|
|
|
|
33 |
|
|
|
1 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
1 |
|
Share-based |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
3,726 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
3,726 |
|
Accretion of Series A |
|
|
— |
|
|
|
4,575 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(4,575 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(4,575 |
) |
Balance at |
|
|
350 |
|
|
|
279,656 |
|
|
|
|
37,557 |
|
|
|
376 |
|
|
|
429,763 |
|
|
|
(16,965 |
) |
|
|
(290,574 |
) |
|
|
(6,980 |
) |
|
|
115,620 |
|
Net loss |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(1,467 |
) |
|
|
— |
|
|
|
(1,467 |
) |
Preferred stock dividends |
|
|
— |
|
|
|
10,361 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(10,361 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(10,361 |
) |
Other comprehensive income |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(8,672 |
) |
|
|
— |
|
|
|
— |
|
|
|
(8,672 |
) |
Common stock |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
8
Issuances under share- |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
Issuance of common |
|
|
— |
|
|
|
— |
|
|
|
|
4,664 |
|
|
|
46 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
46 |
|
Share-based |
|
|
— |
|
|
|
— |
|
|
|
|
— |
|
|
|
— |
|
|
|
3,726 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
3,726 |
|
Accretion of Series A |
|
|
— |
|
|
|
4,615 |
|
|
|
|
— |
|
|
|
— |
|
|
|
(4,615 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(4,615 |
) |
Balance at |
|
|
350 |
|
|
$ |
294,632 |
|
|
|
|
42,221 |
|
|
$ |
422 |
|
|
$ |
418,513 |
|
|
$ |
(25,637 |
) |
|
$ |
(292,041 |
) |
|
$ |
(6,980 |
) |
|
$ |
94,277 |
|
See accompanying notes to our unaudited condensed consolidated financial statements.
9
TPI COMPOSITES, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
|
|
Nine Months Ended |
|
|||||
|
|
September 30, |
|
|||||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Cash flows from operating activities: |
|
|
|
|
|
|
||
Net loss |
|
$ |
(144,179 |
) |
|
$ |
(22,777 |
) |
Adjustments to reconcile net loss to net cash used in operating activities: |
|
|
|
|
|
|
||
Depreciation and amortization |
|
|
29,798 |
|
|
|
34,175 |
|
Provision for credit losses |
|
|
20,929 |
|
|
|
— |
|
Loss on sale of assets and asset impairments |
|
|
16,748 |
|
|
|
7,093 |
|
Share-based compensation expense |
|
|
9,278 |
|
|
|
10,781 |
|
Amortization of debt issuance costs |
|
|
552 |
|
|
|
— |
|
Deferred income taxes |
|
|
(1,937 |
) |
|
|
5,747 |
|
Changes in assets and liabilities: |
|
|
|
|
|
|
||
Accounts receivable |
|
|
28,122 |
|
|
|
(36,880 |
) |
Contract assets and liabilities |
|
|
3,179 |
|
|
|
(26,623 |
) |
Operating lease right of use assets and operating lease liabilities |
|
|
(8,577 |
) |
|
|
(2,581 |
) |
Inventories |
|
|
6,358 |
|
|
|
(3,838 |
) |
Prepaid expenses |
|
|
3,637 |
|
|
|
212 |
|
Other current assets |
|
|
(8,248 |
) |
|
|
(4,402 |
) |
Other noncurrent assets |
|
|
5,824 |
|
|
|
2,227 |
|
Accounts payable and accrued expenses |
|
|
(70,043 |
) |
|
|
(27,071 |
) |
Accrued warranty |
|
|
20,608 |
|
|
|
(21,808 |
) |
Other noncurrent liabilities |
|
|
2,043 |
|
|
|
650 |
|
Net cash used in operating activities |
|
|
(85,908 |
) |
|
|
(85,095 |
) |
Cash flows from investing activities: |
|
|
|
|
|
|
||
Purchases of property, plant and equipment |
|
|
(15,846 |
) |
|
|
(11,492 |
) |
Proceeds from sale of business |
|
|
12,836 |
|
|
|
— |
|
Net cash used in investing activities |
|
|
(3,010 |
) |
|
|
(11,492 |
) |
Cash flows from financing activities: |
|
|
|
|
|
|
||
Proceeds from issuance of convertible notes |
|
|
132,500 |
|
|
|
— |
|
Purchase of capped calls |
|
|
(18,590 |
) |
|
|
— |
|
Payments of debt issuance costs |
|
|
(4,810 |
) |
|
|
— |
|
Repayments of revolving and term loans |
|
|
— |
|
|
|
(8,109 |
) |
Proceeds from working capital loans |
|
|
33,927 |
|
|
|
25,044 |
|
Repayments of working capital loans |
|
|
(35,479 |
) |
|
|
(20,701 |
) |
Principal repayments of finance leases |
|
|
(1,038 |
) |
|
|
(5,055 |
) |
Net proceeds from (repayments of) other debt |
|
|
5,102 |
|
|
|
(3,704 |
) |
Proceeds from exercise of stock options |
|
|
— |
|
|
|
48 |
|
Repurchase of common stock including shares withheld in lieu of income taxes |
|
|
(2,583 |
) |
|
|
(388 |
) |
Net cash provided by (used in) financing activities |
|
|
109,029 |
|
|
|
(12,865 |
) |
Impact of foreign exchange rates on cash, cash equivalents and restricted cash |
|
|
700 |
|
|
|
(3,807 |
) |
Net change in cash, cash equivalents and restricted cash |
|
|
20,811 |
|
|
|
(113,259 |
) |
Cash, cash equivalents and restricted cash, beginning of year |
|
|
153,069 |
|
|
|
252,218 |
|
Cash, cash equivalents and restricted cash, end of period |
|
$ |
173,880 |
|
|
$ |
138,959 |
|
See accompanying notes to our unaudited condensed consolidated financial statements.
10
TPI COMPOSITES, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS - CONTINUED
(Unaudited)
|
|
Nine Months Ended |
|
|||||
|
|
September 30, |
|
|||||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Supplemental cash flow information: |
|
|
|
|
|
|
||
Cash paid for interest |
|
$ |
8,151 |
|
|
$ |
3,406 |
|
Cash paid for income taxes, net of refunds |
|
|
15,742 |
|
|
|
19,908 |
|
Noncash investing and financing activities: |
|
|
|
|
|
|
||
Right of use assets obtained in exchange for new operating lease liabilities |
|
|
2,344 |
|
|
|
11,628 |
|
Property, plant, and equipment obtained in exchange for new finance lease liabilities |
|
|
197 |
|
|
|
— |
|
Accrued capital expenditures in accounts payable |
|
|
2,574 |
|
|
|
1,793 |
|
Paid-in-kind preferred stock dividends and accretion |
|
|
46,802 |
|
|
|
43,658 |
|
Reconciliation of Cash, Cash Equivalents and Restricted Cash: |
|
September 30, |
|
|
December 31, |
|
|
September 30, |
|
|
December 31, |
|
||||
|
|
2023 |
|
|
2022 |
|
|
2022 |
|
|
2021 |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Cash and cash equivalents |
|
$ |
160,649 |
|
|
$ |
133,546 |
|
|
$ |
86,812 |
|
|
$ |
216,236 |
|
Restricted cash |
|
|
9,300 |
|
|
|
9,854 |
|
|
|
9,822 |
|
|
|
10,053 |
|
Cash and cash equivalents of discontinued operations |
|
|
3,931 |
|
|
|
9,669 |
|
|
|
42,325 |
|
|
|
25,929 |
|
Total cash, cash equivalents and restricted cash shown in |
|
$ |
173,880 |
|
|
$ |
153,069 |
|
|
$ |
138,959 |
|
|
$ |
252,218 |
|
See accompanying notes to our unaudited condensed consolidated financial statements.
11
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Note 1. Significant Accounting Policies
Functional Currency Change from Turkish Lira to Euro for the Company’s Turkish operations.
Effective January 1, 2022, the functional currency for our operations in Türkiye changed from the Turkish Lira to the Euro. Nonmonetary assets and liabilities were remeasured into Euros at the rate in effect on the date of the asset's or liability’s inception and then translated into reporting currency based on the current exchange rate. The monetary assets and liabilities were remeasured into Euros at the rate in effect on the date of change and then translated into reporting currency based on the current exchange rate. The difference between the historical basis of nonmonetary assets and liabilities and the new basis of $44.9 million (increase in net assets) was recorded in the currency translation adjustment account. The amount recorded in the currency translation adjustment account for prior periods was not reversed upon the change in functional currency. The majority of the initial impact of the functional currency change was to property, plant and equipment and operating lease right of use assets with an offset to the currency translation adjustment account. See Note 1(b) to our Consolidated Financial Statements in our Annual Report on Form 10-K for the year ended December 31, 2022 for further information on the functional currency change for our operations in Türkiye.
Note 2. Basis of Presentation
The condensed consolidated financial statements included herein have been prepared by us without audit, pursuant to the rules and regulations of the SEC and should be read in conjunction with the audited consolidated financial statements for the year ended December 31, 2022 included in our Annual Report on Form 10-K. Although we believe the disclosures that are made are adequate to make the information presented herein not misleading, certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States (GAAP) have been condensed or omitted, as permitted by the SEC. The accompanying condensed consolidated financial statements reflect, in the opinion of our management, all normal recurring adjustments necessary to present fairly our financial position at September 30, 2023, and the results of our operations, comprehensive income (loss) and cash flows for the periods presented. Interim results for the three and nine months ended September 30, 2023 are not necessarily indicative of the results to be expected for the full year. Certain prior period amounts in the condensed consolidated financial statements and accompanying notes have been reclassified to conform to the current period’s presentation.
The preparation of these condensed consolidated financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the condensed consolidated financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.
The accompanying condensed consolidated financial statements include the accounts of TPI Composites, Inc. and all of our majority owned subsidiaries. All significant intercompany transactions and balances have been eliminated.
References to TPI Composites, Inc, the “Company,” “we,” “us” or “our” in these notes refer to TPI Composites, Inc. and its consolidated subsidiaries.
Recently Issued Accounting Pronouncements
Supplier Finance Programs
In September 2022, the FASB issued ASU 2022-04, Liabilities - Supplier Finance Programs (Subtopic 405-50), which requires the disclosure of the key terms of outstanding supplier finance programs and a roll forward of the related obligations. The new standard does not affect the recognition, measurement or financial statement presentation of supplier finance program obligations. We adopted this standard on January 1, 2023, except for the roll forward requirement, which becomes effective January 1, 2024. The new standard did not have a material impact on our condensed consolidated financial statements.
The Company has determined that no other recent accounting pronouncements apply to our operations or could otherwise have a material impact on our consolidated financial statements.
12
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Note 3. Discontinued Operations
In December 2022, the Company committed to a restructuring plan to rebalance our organization and optimize our global manufacturing footprint. Changing economic and geopolitical factors, including increased logistics costs and tariffs imposed on components of wind turbines from China, including wind blades, has had an adverse impact on demand for our wind blades manufactured in our Chinese facilities. In connection with our restructuring plan, we ceased production at our Yangzhou, China manufacturing facility as of December 31, 2022 and are in the final stages of shutting down our business operations in China. Our business operations in China comprised the entirety of our Asia reporting segment. This shut down has had a meaningful effect on our global manufacturing footprint and consolidated financial results. Accordingly, the historical results of our Asia reporting segment have been presented as discontinued operations in our Consolidated Statements of Operations and Consolidated Balance Sheets. During the three months ended September 30, 2023, we completed the sale of our Taicang, China operations and received net proceeds of $12.8 million resulting in a net gain on the sale of $0.4 million.
The following table presents the carrying amounts of major classes of assets and liabilities that were included in discontinued operations:
|
|
September 30, |
|
|
December 31, |
|
||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Cash and cash equivalents |
|
$ |
3,931 |
|
|
$ |
9,669 |
|
Accounts receivable |
|
|
897 |
|
|
|
2,716 |
|
Prepaid expenses |
|
|
— |
|
|
|
1,877 |
|
Inventories |
|
|
17 |
|
|
|
1,501 |
|
Property, plant and equipment, net |
|
|
— |
|
|
|
17,678 |
|
Other classes of assets that are not major |
|
|
12 |
|
|
|
1,741 |
|
Total assets of discontinued operations |
|
$ |
4,857 |
|
|
$ |
35,182 |
|
|
|
|
|
|
|
|
||
Accounts payable and accrued expenses |
|
$ |
4,385 |
|
|
$ |
26,942 |
|
Accrued restructuring |
|
|
3,359 |
|
|
|
17,764 |
|
Operating lease liabilities |
|
|
— |
|
|
|
9,524 |
|
Other classes of liabilities that are not major |
|
|
210 |
|
|
|
210 |
|
Total liabilities of discontinued operations |
|
$ |
7,954 |
|
|
$ |
54,440 |
|
The following table presents the components of net income (loss) from discontinued operations:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(In thousands) |
|
|
(In thousands) |
|
||||||||||
Net sales |
|
$ |
749 |
|
|
$ |
74,833 |
|
|
$ |
2,950 |
|
|
$ |
176,044 |
|
Cost of sales |
|
|
1,197 |
|
|
|
65,049 |
|
|
|
8,600 |
|
|
|
158,462 |
|
Startup and transition costs |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
7,994 |
|
Total cost of goods sold |
|
|
1,197 |
|
|
|
65,049 |
|
|
|
8,600 |
|
|
|
166,456 |
|
Gross profit (loss) |
|
|
(448 |
) |
|
|
9,784 |
|
|
|
(5,650 |
) |
|
|
9,588 |
|
(Gain) loss on sale of assets and asset impairments |
|
|
(442 |
) |
|
|
602 |
|
|
|
1,479 |
|
|
|
951 |
|
Restructuring charges, net |
|
|
(57 |
) |
|
|
102 |
|
|
|
1,403 |
|
|
|
2,706 |
|
Income (loss) from discontinued operations |
|
|
51 |
|
|
|
9,080 |
|
|
|
(8,532 |
) |
|
|
5,931 |
|
Other income (expense): |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Interest income, net |
|
|
1 |
|
|
|
61 |
|
|
|
42 |
|
|
|
41 |
|
Foreign currency income (loss) |
|
|
(64 |
) |
|
|
3,155 |
|
|
|
(217 |
) |
|
|
7,152 |
|
Miscellaneous income (expense) |
|
|
(40 |
) |
|
|
282 |
|
|
|
1,612 |
|
|
|
1,127 |
|
Total other income |
|
|
(103 |
) |
|
|
3,498 |
|
|
|
1,437 |
|
|
|
8,320 |
|
Income (loss) before income taxes |
|
|
(52 |
) |
|
|
12,578 |
|
|
|
(7,095 |
) |
|
|
14,251 |
|
Income tax provision |
|
|
— |
|
|
|
(7,259 |
) |
|
|
— |
|
|
|
(8,131 |
) |
Net income (loss) from discontinued operations |
|
$ |
(52 |
) |
|
$ |
5,319 |
|
|
$ |
(7,095 |
) |
|
$ |
6,120 |
|
13
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
The following table presents summarized cash flows from discontinued operations:
|
|
Nine Months Ended |
|
|||||
|
|
September 30, |
|
|||||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Net cash provided by (used in) operating activities from discontinued operations |
|
$ |
(5,517 |
) |
|
$ |
18,460 |
|
Net cash used in investing activities from discontinued operations |
|
|
(185 |
) |
|
|
(1,920 |
) |
Additional non-cash items related to operating activities from discontinued operations: |
|
|
|
|
|
|
||
Depreciation and amortization |
|
|
— |
|
|
|
4,844 |
|
Share-based compensation expense |
|
|
135 |
|
|
|
505 |
|
The following is a summary of our restructuring liability activity related to discontinued operations for the periods presented:
|
|
Severance |
|
|
Other |
|
|
Total |
|
|||
|
|
(in thousands) |
|
|||||||||
Balance at December 31, 2022 |
|
$ |
15,757 |
|
|
$ |
2,007 |
|
|
$ |
17,764 |
|
Restructuring charges, net |
|
|
(17 |
) |
|
|
1,475 |
|
|
|
1,458 |
|
Payments |
|
|
(9,184 |
) |
|
|
(2,096 |
) |
|
|
(11,280 |
) |
Balance at March 31, 2023 |
|
|
6,556 |
|
|
|
1,386 |
|
|
|
7,942 |
|
Restructuring charges, net |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Payments |
|
|
(3,293 |
) |
|
|
(200 |
) |
|
|
(3,493 |
) |
Balance at June 30, 2023 |
|
|
3,263 |
|
|
|
1,186 |
|
|
|
4,449 |
|
Restructuring charges, net |
|
|
— |
|
|
|
(55 |
) |
|
|
(55 |
) |
Payments |
|
|
(971 |
) |
|
|
(64 |
) |
|
|
(1,035 |
) |
Balance at September 30, 2023 |
|
$ |
2,292 |
|
|
$ |
1,067 |
|
|
$ |
3,359 |
|
Note 4. Revenue From Contracts with Customers
For a detailed discussion of our revenue recognition policy, refer to the discussion in Note 1, Summary of Operations and Summary of Significant Accounting Policies – (d) Revenue Recognition, to the Notes to Consolidated Financial Statements within our Annual Report on Form 10-K for the year ended December 31, 2022.
The following tables represent the disaggregation of our net sales by product for each of our reportable segments:
|
|
Three Months Ended September 30, 2023 |
|
|||||||||||||||||
|
|
U.S. |
|
|
Mexico |
|
|
EMEA |
|
|
India |
|
|
Total |
|
|||||
|
|
(in thousands) |
|
|||||||||||||||||
Wind blade, tooling and other wind |
|
$ |
— |
|
|
$ |
156,077 |
|
|
$ |
146,593 |
|
|
$ |
59,561 |
|
|
$ |
362,231 |
|
Automotive sales |
|
|
2,619 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
2,619 |
|
Field service, inspection and |
|
|
4,565 |
|
|
|
784 |
|
|
|
2,661 |
|
|
|
— |
|
|
|
8,010 |
|
Total net sales |
|
$ |
7,184 |
|
|
$ |
156,861 |
|
|
$ |
149,254 |
|
|
$ |
59,561 |
|
|
$ |
372,860 |
|
|
|
Three Months Ended September 30, 2022 |
|
|||||||||||||||||
|
|
U.S. |
|
|
Mexico |
|
|
EMEA |
|
|
India |
|
|
Total |
|
|||||
|
|
(in thousands) |
|
|||||||||||||||||
Wind blade, tooling and other wind |
|
$ |
1,151 |
|
|
$ |
163,833 |
|
|
$ |
124,845 |
|
|
$ |
65,967 |
|
|
$ |
355,796 |
|
Automotive sales |
|
|
10,542 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
10,542 |
|
Field service, inspection and |
|
|
15,062 |
|
|
|
535 |
|
|
|
2,503 |
|
|
|
— |
|
|
|
18,100 |
|
Total net sales |
|
$ |
26,755 |
|
|
$ |
164,368 |
|
|
$ |
127,348 |
|
|
$ |
65,967 |
|
|
$ |
384,438 |
|
14
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
|
|
Nine Months Ended September 30, 2023 |
|
|||||||||||||||||
|
|
U.S. |
|
|
Mexico |
|
|
EMEA |
|
|
India |
|
|
Total |
|
|||||
|
|
(in thousands) |
|
|||||||||||||||||
Wind blade, tooling and other wind |
|
$ |
— |
|
|
$ |
477,306 |
|
|
$ |
446,044 |
|
|
$ |
189,207 |
|
|
$ |
1,112,557 |
|
Automotive sales |
|
|
20,130 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
20,130 |
|
Field service, inspection and |
|
|
19,034 |
|
|
|
1,173 |
|
|
|
5,303 |
|
|
|
— |
|
|
|
25,510 |
|
Total net sales |
|
$ |
39,164 |
|
|
$ |
478,479 |
|
|
$ |
451,347 |
|
|
$ |
189,207 |
|
|
$ |
1,158,197 |
|
|
|
Nine Months Ended September 30, 2022 |
|
|||||||||||||||||
|
|
U.S. |
|
|
Mexico |
|
|
EMEA |
|
|
India |
|
|
Total |
|
|||||
|
|
(in thousands) |
|
|||||||||||||||||
Wind blade, tooling and other wind |
|
$ |
1,317 |
|
|
$ |
483,199 |
|
|
$ |
402,582 |
|
|
$ |
158,102 |
|
|
$ |
1,045,200 |
|
Automotive sales |
|
|
34,059 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
34,059 |
|
Field service, inspection and |
|
|
33,593 |
|
|
|
3,550 |
|
|
|
4,061 |
|
|
|
2 |
|
|
|
41,206 |
|
Total net sales |
|
$ |
68,969 |
|
|
$ |
486,749 |
|
|
$ |
406,643 |
|
|
$ |
158,104 |
|
|
$ |
1,120,465 |
|
For a further discussion regarding our operating segments, see Note 17, Segment Reporting.
Contract Assets and Liabilities
Contract assets consist of the amount of revenue recognized over time for performance obligations in production where control has transferred to the customer but the contract does not yet allow for the customer to be billed. Typically, customers are billed when the product finishes production and meets the technical specifications contained in the contract. The majority of the contract asset balance relates to materials procured based on customer specifications. The contract assets are recorded as current assets in the condensed consolidated balance sheets. Contract liabilities consist of advance payments in excess of revenue earned. The contract liabilities are recorded as current liabilities in the condensed consolidated balance sheets and are reduced as we record revenue over time.
These contract assets and liabilities are reported on the condensed consolidated balance sheets net on a contract-by-contract basis at the end of each reporting period.
Contract assets and contract liabilities consisted of the following:
|
|
September 30, |
|
|
December 31, |
|
|
|
|
|||
|
|
2023 |
|
|
2022 |
|
|
$ Change |
|
|||
|
|
(in thousands) |
|
|||||||||
Gross contract assets |
|
$ |
197,939 |
|
|
$ |
231,487 |
|
|
$ |
(33,548 |
) |
Less: reclassification from contract liabilities |
|
|
(13,560 |
) |
|
|
(15,548 |
) |
|
|
1,988 |
|
Contract assets |
|
$ |
184,379 |
|
|
$ |
215,939 |
|
|
$ |
(31,560 |
) |
|
|
September 30, |
|
|
December 31, |
|
|
|
|
|||
|
|
2023 |
|
|
2022 |
|
|
$ Change |
|
|||
|
|
(in thousands) |
|
|||||||||
Gross contract liabilities |
|
$ |
15,352 |
|
|
$ |
32,648 |
|
|
$ |
(17,296 |
) |
Less: reclassification to contract assets |
|
|
(13,560 |
) |
|
|
(15,548 |
) |
|
|
1,988 |
|
Contract liabilities |
|
$ |
1,792 |
|
|
$ |
17,100 |
|
|
$ |
(15,308 |
) |
15
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Contract assets decreased by $31.6 million from December 31, 2022 to September 30, 2023, primarily due to a $12.8 million impairment of contract assets associated with our bus body supply agreement with Proterra, Inc. (Proterra), one of our customers in our automotive business line that filed for bankruptcy during the three months ended September 30, 2023, as well as a decrease in customer specific material purchases during the nine months ended September 30, 2023. Contract liabilities, net of the amounts reclassed to contract assets decreased by $15.3 million from December 31, 2022 to September 30, 2023. For the nine months ended September 30, 2023, we recognized $17.1 million of revenue related to customer advances, which was included in the corresponding contract liability balance at the beginning of the period.
Performance Obligations
Remaining performance obligations represent the transaction price for which work has not been performed and excludes any unexercised contract options. The transaction price includes estimated variable consideration as determined based on the estimated production output within the range of the contractual guaranteed minimum volume obligations and production capacity.
As of September 30, 2023, the aggregate amount of the transaction price allocated to the remaining performance obligations to be satisfied in future periods was approximately $0.9 billion. This total transaction price excludes approximately $19.4 million of variable consideration related to one of our customer supply agreements, which has been constrained primarily due to uncertainty associated with production volume during the remaining term. Had the variable consideration not been constrained, approximately $12.8 million of the $19.4 million revenue would have been recognized as of September 30, 2023. We estimate the constraint will be resolved in subsequent periods when our customer provides additional information relevant to forecasted future production. We estimate that we will recognize the remaining performance obligations as revenue as follows:
|
|
$ |
|
|
% of Total |
|
||
|
|
(in thousands) |
|
|||||
Year Ending December 31, |
|
|
|
|
|
|
||
|
$ |
265,094 |
|
|
|
31.2 |
% |
|
|
|
486,194 |
|
|
|
57.1 |
|
|
|
|
99,868 |
|
|
|
11.7 |
|
|
Total remaining performance obligations |
|
$ |
851,156 |
|
|
|
100 |
% |
For the three and nine months ended September 30, 2023, net revenue recognized from our performance obligations satisfied in previous periods decreased by $0.1 million and $15.6 million, respectively. For the three months ended September 30, 2022, net revenue recognized from our performance obligations satisfied in previous periods increased by $0.3 million. For the nine months ended September 30, 2022, net revenue recognized from our performance obligations satisfied in previous periods decreased by $10.3 million. The decreases for the three and nine months ended September 30, 2023 primarily relate to changes in certain of our estimated total contract values and related direct costs to complete the performance obligations.
Note 5. Significant Risks and Uncertainties
Our revenues and receivables are earned from a small number of customers. As such, our production levels are dependent on these customers’ orders. See Note 16, Concentration of Customers.
In January 2024, we will be required to start paying dividends quarterly in cash to the holders of our Series A Preferred Stock (the Series A Preferred Stockholders).
There have been numerous government initiatives over the past few years aimed at expanding the use of renewable energy, including the Inflation Reduction Act (IRA) in the U.S, and several policy initiatives in the European Union (EU) that are expected to accelerate the expansion of renewable energy and green technologies, simplify regulations, speed up permitting and promote cross-border projects to accelerate climate neutrality. Despite these favorable long-term policy trends, we expect reduced demand in the near term while the wind industry awaits clarity on the implementation guidance related to key components of the IRA, clarity around more robust policies in the EU, and industry headwinds caused by rising interest rates and inflation.
We maintain our U.S. cash in bank deposit and money market mutual fund accounts that, at times, exceed U.S. federally insured limits. U.S. bank accounts are guaranteed by the Federal Deposit Insurance Corporation (FDIC) in an amount up to $250,000 during 2023 and 2022. U.S. money market mutual fund accounts are not guaranteed by the FDIC. At September 30, 2023 and December 31,
16
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
2022, we had $111.3 million and $124.4 million, respectively, of cash in bank deposit and money market mutual fund accounts in U.S. banks, which were in excess of FDIC limits. We have not experienced losses to date in any such accounts.
We also maintain cash in bank deposit accounts outside the U.S. that are not subject to FDIC limits. At September 30, 2023, this included $43.1 million in Türkiye, $4.6 million in India, $1.0 million in Mexico and $0.7 million in other countries. As of December 31, 2022, this included $2.4 million in Türkiye, $4.7 million in India, $1.4 million in Mexico and $0.7 million in other countries. We have not experienced losses to date in these accounts. In addition, at September 30, 2023 and December 31, 2022, we had short-term deposits in interest bearing accounts in the U.S. of $9.3 million and $9.9 million, respectively, which are reported as restricted cash in our condensed consolidated balance sheets. In addition, at September 30, 2023 and December 31, 2022, we had unrestricted cash and cash equivalents related to our discontinued operations of $3.9 million and $9.7 million, respectively.
Note 6. Accrued Warranty
The warranty accrual activity for the periods noted consisted of the following:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Warranty accrual at beginning of period |
|
$ |
49,288 |
|
|
$ |
35,578 |
|
|
$ |
22,347 |
|
|
$ |
42,020 |
|
Accrual during the period |
|
|
3,105 |
|
|
|
3,365 |
|
|
|
9,183 |
|
|
|
10,057 |
|
Cost of warranty services provided during the period |
|
|
(22,500 |
) |
|
|
(15,778 |
) |
|
|
(36,334 |
) |
|
|
(28,177 |
) |
Changes in estimate for pre-existing warranties, |
|
|
13,062 |
|
|
|
(2,953 |
) |
|
|
47,759 |
|
|
|
(3,688 |
) |
Warranty accrual at end of period |
|
$ |
42,955 |
|
|
$ |
20,212 |
|
|
$ |
42,955 |
|
|
$ |
20,212 |
|
The increase in the change in estimate for pre-existing warranties during the three and nine months ended September 30, 2023 is primarily related to a single warranty campaign with a current customer.
Note 7. Debt
Long-term debt, net of current maturities, consisted of the following:
|
|
September 30, |
|
|
December 31, |
|
||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
5.25% Convertible senior unsecured notes—U.S. |
|
$ |
132,500 |
|
|
$ |
— |
|
Unsecured financing—EMEA |
|
|
48,793 |
|
|
|
43,556 |
|
Secured and unsecured working capital—India |
|
|
13,695 |
|
|
|
15,246 |
|
Equipment finance leases—Mexico |
|
|
1,270 |
|
|
|
1,909 |
|
Equipment finance leases—EMEA |
|
|
54 |
|
|
|
443 |
|
Other equipment finance leases |
|
|
70 |
|
|
|
19 |
|
Total debt—principal |
|
|
196,382 |
|
|
|
61,173 |
|
Less: Debt issuance costs |
|
|
(4,258 |
) |
|
|
— |
|
Total debt, net of debt issuance costs |
|
|
192,124 |
|
|
|
61,173 |
|
Less: Current maturities of long-term debt |
|
|
(63,290 |
) |
|
|
(59,975 |
) |
Long-term debt, net of current maturities |
|
$ |
128,834 |
|
|
$ |
1,198 |
|
Convertible Senior Unsecured Notes:
Convertible Notes and Indenture
In March 2023, we issued and sold an aggregate of $132.5 million principal amount of convertible senior unsecured notes due in 2028 (the Notes) in a private offering to persons reasonably believed to be qualified institutional buyers pursuant to Rule 144A under the Securities Act of 1933, as amended (the Securities Act). The Notes consisted of a $115.0 million initial placement and an over-allotment option that provided the initial purchasers an option to purchase an additional $17.5 million principal amount of Notes, which was fully exercised. The net proceeds from the issuance of the Notes was $109.1 million, net of $4.8 million in debt issuance
17
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
costs and $18.6 million in cash used to purchase the capped call transactions discussed below. The debt issuance costs are amortized to interest expense over the term of the Notes.
The Notes were issued pursuant to an Indenture, dated March 3, 2023 (the Indenture), between the Company and U.S. Bank Trust Company, National Association, as trustee. The Indenture includes customary covenants and sets forth certain events of default after which the Notes may be declared immediately due and payable and sets forth certain types of bankruptcy or insolvency events of default involving the Company after which the Notes become automatically due and payable. The Notes do not contain any specific financial covenants.
The Notes bear interest at a rate of 5.25% per year, payable semiannually in arrears on March 15 and September 15 of each year, beginning on September 15, 2023. The Notes will mature on March 15, 2028, unless earlier converted, redeemed, or repurchased.
The Notes are convertible into cash, shares of the Company’s common stock, par value $0.01 per share (the Common Stock) or a combination of cash and shares of Common Stock, at the Company’s election, at an initial conversion rate of 66.5425 shares of Common Stock per $1,000 principal amount of Notes, which is equivalent to an initial conversion price of approximately $15.03 per share of Common Stock. The conversion rate is subject to adjustment under certain circumstances in accordance with the terms of the Indenture.
Before September 15, 2027, noteholders will have the right to convert all or any portion of their Notes, in multiples of $1,000 principal amounts, only under the following circumstances:
On or after September 15, 2027, the Notes are convertible at the option of the noteholders at any time prior to the close of business on the second scheduled trading day immediately preceding the maturity date.
The Company may not redeem the Notes prior to March 20, 2026. The Company may redeem for cash all or any portion of the Notes, at its option, on or after March 20, 2026 and prior to the 51st scheduled trading day immediately preceding the maturity date, if the last reported sale price of the Common Stock has been at least 130% of the conversion price then in effect for at least 20 trading days (whether or not consecutive) during any 30 consecutive trading day period (including the last trading day of such period) ending on, and including, the trading day immediately preceding the date on which the Company provides notice of redemption at a redemption price equal to 100% of the principal amount of the Notes to be redeemed, plus any accrued and unpaid interest to, but excluding, the redemption date. No sinking fund is provided for the Notes, which means that the Company is not required to redeem or retire the Notes periodically.
We accounted for the issuance of the Notes as a single liability measured at its amortized cost, as no other embedded features require bifurcation and recognition as derivatives.
In connection with the issuance and sale of the Notes, the Series A Preferred Stockholders agreed to waive compliance with all covenants under the Certificate of Designations with respect to the Company’s sale and issuance of the Notes and the Company’s planned capital expenditures and incurrence of additional indebtedness of up to $17.0 million to acquire wind turbines that will provide renewable energy for our manufacturing facilities in Türkiye.
Capped Call Transactions
18
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
On February 28, 2023, in connection with the pricing of the Notes, the Company entered into privately negotiated capped call transactions (the Base Capped Call Transactions) with certain initial purchasers of the Notes or their respective affiliates and certain other financial institutions (the Option Counterparties). On March 1, 2023, in connection with the initial purchasers’ exercise of their option to purchase additional Notes, the Company entered into additional privately negotiated capped call transactions with the Option Counterparties (the Additional Capped Call Transactions, and with the Base Capped Call Transactions, the Capped Call Transactions). The Capped Call Transactions initially cover, subject to customary anti-dilution adjustments, the number of shares of the Common Stock that underlie the Notes. The Capped Call Transactions are expected generally to reduce or offset the potential dilution to the Common Stock upon conversion of any Notes and/or offset any potential cash payments the Company is required to make in excess of the principal amount of converted Notes, as the case may be, with such reduction and/or offset subject to a cap. The initial cap price of the Capped Call Transactions was $23.12 per share, which represents a premium of 100% over the reported sale price of the Common Stock on The Nasdaq Global Market of $11.56 per share on February 28, 2023, and is subject to certain adjustments under the terms of the capped call transactions.
The cost of the Capped Call Transactions was $18.6 million and was recorded as a reduction to our additional paid-in-capital in our condensed consolidated balance sheets. The Capped Call Transactions will not be remeasured as long as they continue to meet the conditions for equity classification. As of September 30, 2023, the Capped Call Transactions were out-of-the-money.
Unsecured Financing – EMEA:
In April 2023, we entered into a credit agreement with a Turkish financial institution to provide up to 10.0 million Euro of unsecured financing, letters of credit and other non-cash items. During the three months ended September 30, 2023, we borrowed 9.5 million Euro against this credit facility. Interest on each borrowing accrues at a fixed rate in effect at the time of each borrowing and is payable monthly until the borrowing is repaid. As of September 30, 2023, there was 9.5 million Euro (approximately $10.1 million) outstanding under this credit agreement, and a weighted average interest rate on outstanding borrowings of 8.82%.
Secured and Unsecured Working Capital – India:
In June 2023, we entered into a working capital facility with an Indian financial institution to provide up to 1.25 billion Indian rupee (approximately $15.0 million as of September 30, 2023) of unsecured financing. During the nine months ended September 30, 2023, we borrowed 1.15 billion Indian rupee (approximately $14.1 million) against this credit facility. Interest on the unsecured borrowing accrues at a fixed rate in effect at the time of each borrowing and is payable monthly until the borrowing is repaid. As of September 30, 2023, there was 750 million Indian rupee (approximately $9.2 million) outstanding under this credit facility, and a weighted average interest rate on outstanding borrowings of 7.26%.
Note 8. Share-Based Compensation Plans
During the nine months ended September 30, 2023, we issued to certain employees an aggregate of 625,114 timed-based restricted stock units (RSUs), an additional 169,326 time-based RSUs with a guaranteed award value, 91,338 performance-based restricted stock units (PSUs) that vest upon achievement of annual, adjusted Earnings Before Interest, Tax, Depreciation and Amortization (EBITDA) targets measured from January 1, 2023 through December 31, 2025, 121,710 PSUs that vest upon achievement of certain cumulative total shareholder return (TSR) targets measured from January 1, 2023 through December 31, 2025 and 75,487 stock options. Of the 625,114 time-based RSUs, 90,396 of these vest 100% on the first anniversary of the grant date, and 534,718 of these vest over a three-year period with 25% of the RSUs vesting on the first and second anniversary of the grant date, and 50% vesting on the third anniversary of the grant date. The 169,326 time-based RSUs with a guaranteed award value vest over a two-year period with 50% on the first and second anniversary of the grant date, respectively, and additional shares may be issued on the second anniversary of the grant date to maintain the guaranteed award value. Each of the time-based and performance-based RSU awards are subject to the recipient’s continued service with us, the terms and conditions of our stock option and incentive plan and the applicable award agreement.
19
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
The share-based compensation expense recognized in the condensed consolidated statements of operations was as follows:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Cost of goods sold |
|
$ |
935 |
|
|
$ |
746 |
|
|
$ |
2,176 |
|
|
$ |
2,236 |
|
General and administrative expenses |
|
|
1,593 |
|
|
|
2,838 |
|
|
|
6,967 |
|
|
|
8,041 |
|
Total share-based compensation expense |
|
$ |
2,528 |
|
|
$ |
3,584 |
|
|
$ |
9,143 |
|
|
$ |
10,277 |
|
The share-based compensation expense recognized by award type was as follows:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(in thousands) |
|
|||||||||||||
RSUs |
|
$ |
2,176 |
|
|
$ |
2,989 |
|
|
$ |
7,367 |
|
|
$ |
8,396 |
|
Stock options |
|
|
284 |
|
|
|
221 |
|
|
|
736 |
|
|
|
550 |
|
PSUs |
|
|
68 |
|
|
|
374 |
|
|
|
1,040 |
|
|
|
1,331 |
|
Total share-based compensation expense |
|
$ |
2,528 |
|
|
$ |
3,584 |
|
|
$ |
9,143 |
|
|
$ |
10,277 |
|
Note 9. Leases
We have operating and finance leases for our manufacturing facilities, warehouses, offices, automobiles and certain of our machinery and equipment. Our leases have remaining lease terms of between and 10 years, some of which may include options to extend the leases up to five years.
The components of lease cost were as follows:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Total operating lease cost |
|
$ |
9,993 |
|
|
$ |
10,036 |
|
|
$ |
30,140 |
|
|
$ |
30,098 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Finance lease cost |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Amortization of assets under finance leases |
|
$ |
987 |
|
|
$ |
1,198 |
|
|
$ |
3,035 |
|
|
$ |
3,104 |
|
Interest on finance leases |
|
|
25 |
|
|
|
57 |
|
|
|
90 |
|
|
|
249 |
|
Total finance lease cost |
|
$ |
1,012 |
|
|
$ |
1,255 |
|
|
$ |
3,125 |
|
|
$ |
3,353 |
|
20
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Total lease assets and liabilities were as follows:
|
|
September 30, |
|
|
December 31, |
|
||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Operating Leases |
|
|
|
|
|
|
||
Operating lease right of use assets |
|
$ |
134,732 |
|
|
$ |
152,312 |
|
|
|
|
|
|
|
|
||
Current operating lease liabilities |
|
$ |
21,912 |
|
|
$ |
22,220 |
|
Noncurrent operating lease liabilities |
|
|
117,038 |
|
|
|
133,363 |
|
Total operating lease liabilities |
|
$ |
138,950 |
|
|
$ |
155,583 |
|
|
|
|
|
|
|
|
||
Finance Leases |
|
|
|
|
|
|
||
Property, plant and equipment, gross |
|
$ |
35,850 |
|
|
$ |
35,948 |
|
Less: accumulated depreciation |
|
|
(27,763 |
) |
|
|
(24,272 |
) |
|
|
$ |
8,087 |
|
|
$ |
11,676 |
|
|
|
|
|
|
|
|
||
|
$ |
802 |
|
|
$ |
1,174 |
|
|
|
|
592 |
|
|
|
1,197 |
|
|
Total finance lease liabilities |
|
$ |
1,394 |
|
|
$ |
2,371 |
|
Future minimum lease payments under noncancelable leases as of September 30, 2023 were as follows:
|
|
Operating |
|
|
Finance |
|
||
|
|
Leases |
|
|
Leases |
|
||
|
|
(in thousands) |
|
|||||
Year Ending December 31, |
|
|
|
|
|
|
||
Remainder of 2023 |
|
$ |
9,327 |
|
|
$ |
219 |
|
2024 |
|
|
32,463 |
|
|
|
813 |
|
2025 |
|
|
31,915 |
|
|
|
440 |
|
2026 |
|
|
30,471 |
|
|
|
27 |
|
2027 |
|
|
25,978 |
|
|
|
13 |
|
Thereafter |
|
|
53,523 |
|
|
|
— |
|
Total future minimum lease payments |
|
|
183,677 |
|
|
|
1,512 |
|
Less: interest |
|
|
(44,727 |
) |
|
|
(118 |
) |
Total lease liabilities |
|
$ |
138,950 |
|
|
$ |
1,394 |
|
Supplemental cash flow information related to leases was as follows:
|
|
Nine Months Ended |
|
|||||
|
|
September 30, |
|
|||||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Cash paid for amounts included in the measurement of lease |
|
|
|
|
|
|
||
Operating cash flows from operating leases |
|
$ |
28,883 |
|
|
$ |
29,120 |
|
Operating cash flows from finance leases |
|
|
82 |
|
|
|
249 |
|
Financing cash flows from finance leases |
|
|
1,038 |
|
|
|
5,055 |
|
21
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Other information related to leases was as follows:
|
|
September 30, |
|
|
December 31, |
|
||
|
|
2023 |
|
|
2022 |
|
||
Weighted-Average Remaining Lease Term (In Years): |
|
|
|
|
|
|
||
Operating leases |
|
|
5.9 |
|
|
|
6.4 |
|
Finance leases |
|
|
1.8 |
|
|
|
2.1 |
|
|
|
|
|
|
|
|
||
Weighted-Average Discount Rate: |
|
|
|
|
|
|
||
Operating leases |
|
|
8.4 |
% |
|
|
8.3 |
% |
Finance leases |
|
|
5.0 |
% |
|
|
6.4 |
% |
As of September 30, 2023, we have additional leases related to our corporate office and field services facility totaling approximately $4.5 million which have not yet commenced, but which we expect will commence in the fourth quarter of 2023 with initial terms ranging from 7 to 8 years.
Note 10. Financial Instruments
Foreign Exchange Forward Contracts
To mitigate our exposure to fluctuations in exchange rates between the functional currencies of our subsidiaries and the other currencies in which they transact, we sometimes enter into foreign exchange derivative contracts, including forward contracts and option contracts. We do not use such contracts for speculative or trading purposes.
Mexican Peso
In May 2023, we purchased a series of call option contracts to mitigate cash flow variability associated with forecasted expenses in the Mexican Peso against changes in the U.S. Dollar to Mexican Peso exchange rate. A premium obligation of $3.2 million was incurred at hedge initiation, with payment deferred until December 2023. The premium is amortized against our earnings on a straight-line basis over a period of seven months, the period including the expiry dates of the purchased call option contracts, through cost of sales within our consolidated statements of operations. These foreign exchange call option contracts qualified for accounting as cash flow hedges in accordance with Accounting Standards Codification Topic 815, Derivatives and Hedging, and we designated them as such.
With regards to our foreign exchange call option contracts, for the three and nine months ended September 30, 2023, $0.5 million and $1.8 million, respectively, of premium amortization was recorded through cost of sales within our condensed consolidated statements of operations, as compared to $0.3 million and $1.2 million, respectively, in the comparative prior year periods.
As of September 30, 2023, the notional values associated with our foreign exchange call option contracts qualifying as cash flow hedges were approximately 0.8 billion Mexican Pesos (approximately $42.1 million). There were no outstanding foreign exchange call option contracts as of December 31, 2022.
The fair values and location of our financial instruments in our condensed consolidated balance sheets were as follows:
|
|
Condensed Consolidated |
|
September 30, |
|
|
December 31, |
|
||
Financial Instrument |
|
Balance Sheet Line Item |
|
2023 |
|
|
2022 |
|
||
|
|
|
|
(in thousands) |
|
|||||
Foreign exchange forward contracts |
|
Other current assets |
|
$ |
2,364 |
|
|
$ |
— |
|
The following table presents the pretax amounts reclassified from accumulated other comprehensive loss into our condensed consolidated statements of operations:
Accumulated |
|
Condensed Consolidated |
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
Other Comprehensive |
|
Statement of Operations |
|
September 30, |
|
|
September 30, |
|
||||||||||
Loss Component |
|
Line Item |
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
|
|
(in thousands) |
|
|||||||||||||
Foreign exchange forward |
|
Cost of sales |
|
$ |
(1,235 |
) |
|
$ |
(187 |
) |
|
$ |
(1,293 |
) |
|
$ |
(1,325 |
) |
22
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Note 11. Restructuring Charges, Net
The following is a summary of our restructuring charges, net for the periods presented:
|
|
Three Months Ended September 30, 2023 |
|
|||||||||||||
|
|
U.S. |
|
|
Mexico |
|
|
EMEA |
|
|
Total |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Severance |
|
$ |
331 |
|
|
$ |
216 |
|
|
$ |
644 |
|
|
$ |
1,191 |
|
Other restructuring costs |
|
|
(24 |
) |
|
|
— |
|
|
|
— |
|
|
|
(24 |
) |
Total restructuring charges, net |
|
$ |
307 |
|
|
$ |
216 |
|
|
$ |
644 |
|
|
$ |
1,167 |
|
|
|
Three Months Ended September 30, 2022 |
|
|||||||||||||
|
|
U.S. |
|
|
Mexico |
|
|
EMEA |
|
|
Total |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Severance |
|
$ |
— |
|
|
$ |
(496 |
) |
|
$ |
307 |
|
|
$ |
(189 |
) |
Other restructuring costs |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
Total restructuring charges, net |
|
$ |
— |
|
|
$ |
(496 |
) |
|
$ |
307 |
|
|
$ |
(189 |
) |
|
|
Nine Months Ended September 30, 2023 |
|
|||||||||||||
|
|
U.S. |
|
|
Mexico |
|
|
EMEA |
|
|
Total |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Severance |
|
$ |
306 |
|
|
$ |
316 |
|
|
$ |
2,892 |
|
|
$ |
3,514 |
|
Other restructuring costs |
|
|
(24 |
) |
|
|
— |
|
|
|
— |
|
|
|
(24 |
) |
Total restructuring charges, net |
|
$ |
282 |
|
|
$ |
316 |
|
|
$ |
2,892 |
|
|
$ |
3,490 |
|
|
|
Nine Months Ended September 30, 2022 |
|
|||||||||||||
|
|
U.S. |
|
|
Mexico |
|
|
EMEA |
|
|
Total |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Severance |
|
$ |
100 |
|
|
$ |
(1,041 |
) |
|
$ |
307 |
|
|
$ |
(634 |
) |
Other restructuring costs |
|
|
244 |
|
|
|
— |
|
|
|
— |
|
|
|
244 |
|
Total restructuring charges, net |
|
$ |
344 |
|
|
$ |
(1,041 |
) |
|
$ |
307 |
|
|
$ |
(390 |
) |
The following is a summary of our restructuring liability activity for the periods presented:
|
|
U.S. |
|
|
Mexico |
|
|
EMEA |
|
|
Total |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Balance at December 31, 2022 |
|
$ |
457 |
|
|
$ |
— |
|
|
$ |
30 |
|
|
$ |
487 |
|
Restructuring charges, net |
|
|
(25 |
) |
|
|
100 |
|
|
|
— |
|
|
|
75 |
|
Payments |
|
|
(432 |
) |
|
|
(100 |
) |
|
|
(27 |
) |
|
|
(559 |
) |
Balance at March 31, 2023 |
|
|
— |
|
|
|
— |
|
|
|
3 |
|
|
|
3 |
|
Restructuring charges, net |
|
|
— |
|
|
|
— |
|
|
|
2,248 |
|
|
|
2,248 |
|
Payments |
|
|
— |
|
|
|
— |
|
|
|
(692 |
) |
|
|
(692 |
) |
Balance at June 30, 2023 |
|
|
— |
|
|
|
— |
|
|
|
1,559 |
|
|
|
1,559 |
|
Restructuring charges, net |
|
|
307 |
|
|
|
216 |
|
|
|
644 |
|
|
|
1,167 |
|
Payments |
|
|
(307 |
) |
|
|
(216 |
) |
|
|
(2,169 |
) |
|
|
(2,692 |
) |
Balance at September 30, 2023 |
|
$ |
— |
|
|
$ |
— |
|
|
$ |
34 |
|
|
$ |
34 |
|
There was no material restructuring activity for our India segment for the three and nine months ended September 30, 2023 and 2022.
Note 12. Income Taxes
For the three and nine months ended September 30, 2023, we reported an income tax provision of $8.0 million and $12.2 million, respectively, as compared to an income tax provision of $2.9 million and $11.7 million, respectively, in the comparative prior year period. The increase during the three and nine months ended September 30, 2023, resulted primarily from the change in the mix of earnings of foreign jurisdictions.
23
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
No changes in tax law occurred during the nine months ended September 30, 2023, which had a material impact on our income tax provision. During the three months ended September 30, 2023, we no longer assert permanent reinvestment on $43.0 million of unremitted earnings in one of our foreign subsidiaries that we expect to repatriate to the U.S. and consequently recognized a $4.3 million deferred tax liability. We continue to maintain our assertion to indefinitely reinvest the remaining earnings and profits in our foreign subsidiaries. Accordingly, no deferred tax liability has been accrued with respect to such remaining unremitted earnings.
Note 13. Net Loss Per Common Share
The following table sets forth the computation of basic and diluted net loss per common share:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(in thousands, except per share data) |
|
|||||||||||||
Numerator: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Net loss from continuing operations |
|
$ |
(56,763 |
) |
|
$ |
(6,786 |
) |
|
$ |
(137,084 |
) |
|
$ |
(28,897 |
) |
Preferred stock dividends and accretion |
|
|
(16,031 |
) |
|
|
(14,976 |
) |
|
|
(46,802 |
) |
|
|
(43,658 |
) |
Net loss from continuing operations attributable to common stockholders |
|
|
(72,794 |
) |
|
|
(21,762 |
) |
|
|
(183,886 |
) |
|
|
(72,555 |
) |
Net income (loss) from discontinued operations |
|
|
(52 |
) |
|
|
5,319 |
|
|
|
(7,095 |
) |
|
|
6,120 |
|
Net loss attributable to common stockholders |
|
$ |
(72,846 |
) |
|
$ |
(16,443 |
) |
|
$ |
(190,981 |
) |
|
$ |
(66,435 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Denominator: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Basic weighted-average shares outstanding |
|
|
42,570 |
|
|
|
41,984 |
|
|
|
42,448 |
|
|
|
41,950 |
|
Effect of dilutive awards |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
Diluted weighted-average shares outstanding |
|
|
42,570 |
|
|
|
41,984 |
|
|
|
42,448 |
|
|
|
41,950 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Loss from continuing operations per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Basic |
|
$ |
(1.71 |
) |
|
$ |
(0.52 |
) |
|
$ |
(4.33 |
) |
|
$ |
(1.73 |
) |
Diluted |
|
$ |
(1.71 |
) |
|
$ |
(0.52 |
) |
|
$ |
(4.33 |
) |
|
$ |
(1.73 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Income (loss) from discontinued operations per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Basic |
|
$ |
(0.00 |
) |
|
$ |
0.13 |
|
|
$ |
(0.17 |
) |
|
$ |
0.15 |
|
Diluted |
|
$ |
(0.00 |
) |
|
$ |
0.13 |
|
|
$ |
(0.17 |
) |
|
$ |
0.15 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Loss per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Basic |
|
$ |
(1.71 |
) |
|
$ |
(0.39 |
) |
|
$ |
(4.50 |
) |
|
$ |
(1.58 |
) |
Diluted |
|
$ |
(1.71 |
) |
|
$ |
(0.39 |
) |
|
$ |
(4.50 |
) |
|
$ |
(1.58 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Dilutive shares excluded from the calculation |
|
|
84 |
|
|
|
893 |
|
|
|
268 |
|
|
|
568 |
|
Anti-dilutive share-based compensation awards |
|
|
762 |
|
|
|
111 |
|
|
|
147 |
|
|
|
196 |
|
We use the if-converted method for calculating any potential dilutive effect of the Notes on diluted net loss per common share. The Notes would have a diluted impact on net income per share when the average price of our Common Stock for a given period exceeds the respective conversion price of the Notes. During the nine months ended September 30, 2023, we had 8,816,881 potentially issuable shares of Common Stock related to our Notes that were not included in the computation of diluted net loss per common share as the effect of including these shares in the calculation would have been anti-dilutive.
24
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Note 14. Stockholders’ Equity
Accumulated Other Comprehensive Loss
The following tables presents the changes in accumulated other comprehensive loss (AOCL) by component:
|
|
Nine Months Ended September 30, 2023 |
|
|||||||||
|
|
Foreign |
|
|
Foreign |
|
|
|
|
|||
|
|
currency |
|
|
exchange |
|
|
|
|
|||
|
|
translation |
|
|
forward |
|
|
Total |
|
|||
|
|
adjustments |
|
|
contracts |
|
|
AOCL |
|
|||
|
|
(in thousands) |
|
|||||||||
Balance at December 31, 2022 |
|
$ |
(10,845 |
) |
|
$ |
(4,542 |
) |
|
$ |
(15,387 |
) |
Other comprehensive income before reclassifications |
|
|
2,010 |
|
|
|
— |
|
|
|
2,010 |
|
Amounts reclassified from AOCL |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Net tax effect |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Net current period other comprehensive income |
|
|
2,010 |
|
|
|
— |
|
|
|
2,010 |
|
Balance at March 31, 2023 |
|
|
(8,835 |
) |
|
|
(4,542 |
) |
|
|
(13,377 |
) |
Other comprehensive income (loss) before reclassifications |
|
|
(816 |
) |
|
|
1,943 |
|
|
|
1,127 |
|
Amounts reclassified from AOCL |
|
|
— |
|
|
|
(58 |
) |
|
|
(58 |
) |
Net tax effect |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Net current period other comprehensive income (loss) |
|
|
(816 |
) |
|
|
1,885 |
|
|
|
1,069 |
|
Balance at June 30, 2023 |
|
|
(9,651 |
) |
|
|
(2,657 |
) |
|
|
(12,308 |
) |
Other comprehensive income (loss) before reclassifications |
|
|
(3,052 |
) |
|
|
318 |
|
|
|
(2,734 |
) |
Amounts reclassified from AOCL |
|
|
901 |
|
|
|
3,307 |
|
|
|
4,208 |
|
Net tax effect |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Net current period other comprehensive income (loss) |
|
|
(2,151 |
) |
|
|
3,625 |
|
|
|
1,474 |
|
Balance at September 30, 2023 |
|
$ |
(11,802 |
) |
|
$ |
968 |
|
|
$ |
(10,834 |
) |
During the three months ended September 30, 2023, we reclassified $0.9 million from cumulative translation adjustments and reclassified $4.5 million of losses on net investment hedges from accumulated other comprehensive loss and included the amounts in determining net loss for the period as a result of the substantially complete liquidation of our China operations.
|
|
Nine Months Ended September 30, 2022 |
|
|||||||||
|
|
Foreign |
|
|
Foreign |
|
|
|
|
|||
|
|
currency |
|
|
exchange |
|
|
|
|
|||
|
|
translation |
|
|
forward |
|
|
Total |
|
|||
|
|
adjustments |
|
|
contracts |
|
|
AOCL |
|
|||
|
|
(in thousands) |
|
|||||||||
Balance at December 31, 2021 |
|
$ |
(48,530 |
) |
|
$ |
(5,476 |
) |
|
$ |
(54,006 |
) |
Other comprehensive income before reclassifications |
|
|
43,369 |
|
|
|
3,345 |
|
|
|
46,714 |
|
Amounts reclassified from AOCL |
|
|
— |
|
|
|
(640 |
) |
|
|
(640 |
) |
Net tax effect |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Net current period other comprehensive income |
|
|
43,369 |
|
|
|
2,705 |
|
|
|
46,074 |
|
Balance at March 31, 2022 |
|
|
(5,161 |
) |
|
|
(2,771 |
) |
|
|
(7,932 |
) |
Other comprehensive loss before reclassifications |
|
|
(7,346 |
) |
|
|
(1,189 |
) |
|
|
(8,535 |
) |
Amounts reclassified from AOCL |
|
|
— |
|
|
|
(498 |
) |
|
|
(498 |
) |
Net tax effect |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Net current period other comprehensive loss |
|
|
(7,346 |
) |
|
|
(1,687 |
) |
|
|
(9,033 |
) |
Balance at June 30, 2022 |
|
|
(12,507 |
) |
|
|
(4,458 |
) |
|
|
(16,965 |
) |
Other comprehensive loss before reclassifications |
|
|
(7,903 |
) |
|
|
(582 |
) |
|
|
(8,485 |
) |
Amounts reclassified from AOCL |
|
|
— |
|
|
|
(187 |
) |
|
|
(187 |
) |
Net tax effect |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Net current period other comprehensive loss |
|
|
(7,903 |
) |
|
|
(769 |
) |
|
|
(8,672 |
) |
Balance at September 30, 2022 |
|
$ |
(20,410 |
) |
|
$ |
(5,227 |
) |
|
$ |
(25,637 |
) |
25
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Note 15. Commitments and Contingencies
Legal Proceedings
From time to time, we are party to various lawsuits, claims, and other legal proceedings that arise in the ordinary course of business, some of which may not be covered by insurance. Upon resolution of any pending legal matters, we may incur charges in excess of presently established reserves. Our management does not believe that any such charges would, individually or in the aggregate, have a material adverse effect on our financial condition, results of operations or cash flows.
In January 2021, we received a complaint that was filed by the administrator for the Senvion GmbH (Senvion) insolvency estate in German insolvency court. The complaint asserts voidance against us in the aggregate amount of $13.3 million. The alleged voidance claims relate to payments that Senvion made to us for wind blades that we produced prior to Senvion filing for insolvency protection. We filed a response to these alleged voidance claims in August 2021 and filed a supplemental response in April 2022. We believe we have meritorious defenses to the alleged voidance claims. Due to the current procedural posture of this claim, we have determined that the ultimate outcome cannot be reasonably estimated at this time.
Collective Bargaining Agreements
Certain of our associates in Türkiye and Matamoros, Mexico are covered by collective bargaining agreements. Our collective bargaining agreement with our associates in Türkiye is in effect through December 2024. We have separate collective bargaining agreements for each of our Matamoros, Mexico manufacturing facilities. Our collective bargaining agreement at one of our Matamoros, Mexico manufacturing facilities is in effect through March 2025 and our collective bargaining agreement for our other facility in Matamoros, Mexico that we took over from Nordex is in effect through April 2025.
Proterra Bankruptcy
On August 7, 2023, we were notified that Proterra Inc. (Proterra), one of our customers in our automotive business line, filed for bankruptcy protection under Chapter 11 of the U.S. bankruptcy code, and Proterra rejected its bus body supply agreement with us as part of its bankruptcy reorganization. Net sales from this bus body supply agreement were less than 2% and 3% of our consolidated net sales for the nine-month periods ended September 30, 2023 and 2022, respectively. Our results of operations during the three months ended September 30, 2023 were adversely impacted by Proterra's bankruptcy as we recorded a charge for credit losses on contract assets of $12.8 million, a charge for credit losses on accounts receivable of $8.1 million, a charge for inventory of $1.7 million, an impairment charge of $0.7 million related to fixed assets, and severance charges totaling $0.4 million.
Note 16. Concentration of Customers
Net sales from certain customers (in thousands) in excess of 10 percent of our total consolidated net sales are as follows:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||||||||||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||||||||||||||||||
Customer |
|
Net sales |
|
|
% of Total |
|
|
Net sales |
|
|
% of Total |
|
|
Net sales |
|
|
% of Total |
|
|
Net sales |
|
|
% of Total |
|
||||||||
Vestas |
|
$ |
152,537 |
|
|
|
40.9 |
% |
|
$ |
136,491 |
|
|
|
35.5 |
% |
|
$ |
429,924 |
|
|
|
37.1 |
% |
|
$ |
412,050 |
|
|
|
36.8 |
% |
Nordex |
|
|
99,702 |
|
|
|
26.7 |
|
|
|
120,003 |
|
|
|
31.2 |
|
|
|
353,286 |
|
|
|
30.5 |
|
|
|
355,629 |
|
|
|
31.7 |
|
GE |
|
|
93,182 |
|
|
|
25.0 |
|
|
|
80,976 |
|
|
|
21.1 |
|
|
|
273,335 |
|
|
|
23.6 |
|
|
|
220,379 |
|
|
|
19.7 |
|
Trade accounts receivable from certain customers in excess of 10 percent of our total consolidated trade accounts receivable are as follows:
|
|
September 30, |
|
|
December 31, |
|
||
|
|
2023 |
|
|
2022 |
|
||
Customer |
|
% of Total |
|
|
% of Total |
|
||
Nordex |
|
|
60.5 |
% |
|
|
65.2 |
% |
Enercon |
|
|
16.0 |
|
|
|
10.9 |
|
Vestas |
|
|
11.9 |
|
|
|
7.7 |
|
26
TPI COMPOSITES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Note 17. Segment Reporting
Our operating segments are defined geographically into four geographic operating segments—(1) the U.S., (2) Mexico, (3) Europe, the Middle East and Africa (EMEA) and (4) India. For a detailed discussion of our operating segments, refer to the discussion in Note 22, Segment Reporting, to the Notes to Consolidated Financial Statements within our Annual Report on Form 10-K for the year ended December 31, 2022.
Our U.S. and India segments operate in the U.S. dollar. Our Mexico segment operates in its local currency and includes a U.S. parent company that operates in the U.S. dollar. Our EMEA segment operates in the Euro, effective January 1, 2022. Prior to this, our EMEA segment operated in the Turkish Lira.
The following tables set forth certain information regarding each of our segments:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Net sales by segment: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
U.S. |
|
$ |
7,184 |
|
|
$ |
26,755 |
|
|
$ |
39,164 |
|
|
$ |
68,969 |
|
Mexico |
|
|
156,861 |
|
|
|
164,368 |
|
|
|
478,479 |
|
|
|
486,749 |
|
EMEA |
|
|
149,254 |
|
|
|
127,348 |
|
|
|
451,347 |
|
|
|
406,643 |
|
India |
|
|
59,561 |
|
|
|
65,967 |
|
|
|
189,207 |
|
|
|
158,104 |
|
Total net sales |
|
$ |
372,860 |
|
|
$ |
384,438 |
|
|
$ |
1,158,197 |
|
|
$ |
1,120,465 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Net sales by geographic location: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
United States |
|
$ |
7,184 |
|
|
$ |
26,755 |
|
|
$ |
39,164 |
|
|
$ |
68,969 |
|
Mexico |
|
|
156,861 |
|
|
|
164,368 |
|
|
|
478,479 |
|
|
|
486,749 |
|
Türkiye |
|
|
147,328 |
|
|
|
126,504 |
|
|
|
447,640 |
|
|
|
405,552 |
|
Spain |
|
|
1,926 |
|
|
|
844 |
|
|
|
3,707 |
|
|
|
1,091 |
|
India |
|
|
59,561 |
|
|
|
65,967 |
|
|
|
189,207 |
|
|
|
158,104 |
|
Total net sales |
|
$ |
372,860 |
|
|
$ |
384,438 |
|
|
$ |
1,158,197 |
|
|
$ |
1,120,465 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Income (loss) from continuing operations: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
U.S. (1) |
|
$ |
(29,118 |
) |
|
$ |
(10,510 |
) |
|
$ |
(41,646 |
) |
|
$ |
(36,803 |
) |
Mexico |
|
|
(35,808 |
) |
|
|
(21,030 |
) |
|
|
(121,521 |
) |
|
|
(59,002 |
) |
EMEA |
|
|
10,803 |
|
|
|
11,019 |
|
|
|
28,875 |
|
|
|
54,738 |
|
India |
|
|
7,214 |
|
|
|
8,599 |
|
|
|
17,179 |
|
|
|
11,417 |
|
Total loss from continuing operations |
|
$ |
(46,909 |
) |
|
$ |
(11,922 |
) |
|
$ |
(117,113 |
) |
|
$ |
(29,650 |
) |
|
|
September 30, |
|
|
December 31, |
|
||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Property, plant and equipment, net: |
|
|
|
|
|
|
||
U.S. |
|
$ |
24,126 |
|
|
$ |
23,076 |
|
Mexico |
|
|
51,562 |
|
|
|
56,495 |
|
EMEA |
|
|
23,361 |
|
|
|
27,005 |
|
India |
|
|
29,022 |
|
|
|
30,265 |
|
Total property, plant and equipment, net |
|
$ |
128,071 |
|
|
$ |
136,841 |
|
(1) The losses from operations in our U.S. segment includes corporate general and administrative costs of $28.7 million and $42.5 million, respectively, for the three and nine months ended September 30, 2023, and $8.0 million and $22.6 million, respectively, in the comparative prior year periods.
27
ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
You should read the following discussion and analysis of our financial condition and results of operations together with our condensed consolidated financial statements and the related notes and other financial information appearing elsewhere in this Quarterly Report on Form 10-Q (Form 10-Q). Some of the information contained in this discussion and analysis or set forth elsewhere in this Form 10-Q, including information with respect to plans and strategy for our business, includes forward-looking statements that involve risks and uncertainties. Our actual results could differ materially from those described in or implied by these forward-looking statements as a result of various factors, including those discussed below and elsewhere in this Form 10-Q or in our previously filed Annual Report on Form 10-K for the year ended December 31, 2022, particularly those under the heading “Risk Factors.”
OVERVIEW
Our Company
We are the only independent manufacturer of composite wind blades for the wind energy market with a global manufacturing footprint. We deliver high-quality, cost-effective composite solutions through long-term relationships with leading original equipment manufacturers (OEM) in the wind market. We also provide field service inspection and repair services to our OEM customers and wind farm owners and operators, and supply high strength, lightweight and durable composite products to the automotive market. We are headquartered in Scottsdale, Arizona and operate factories throughout the United States, Mexico, Türkiye, and India. We operate additional engineering development centers in Denmark and Germany and a service facility in Spain.
Our business operations are defined geographically into four geographic operating segments—(1) the United States (U.S.), (2) Mexico, (3) Europe, the Middle East and Africa (EMEA) and (4) India. See Note 17, Segment Reporting, to our condensed consolidated financial statements for more details about our operating segments.
As previously announced in December 2022, changing economic and geopolitical factors, including increased logistics costs and tariffs imposed on components of wind turbines from China, including wind blades, had an adverse impact on demand for our wind blades manufactured in our Chinese facilities. As a result, we ceased production at our Yangzhou, China manufacturing facility as of December 31, 2022 and are in the final stages of shutting down our business operations in China. Our business operations in China comprised the entirety of our historically reported Asia segment. Accordingly, the historical results of our Asia reporting segment have been presented as discontinued operations in our financial statements.
KEY TRENDS AND RECENT DEVELOPMENTS AFFECTING OUR BUSINESS
Geopolitical events around the world have accelerated regional needs for energy independence and security. Climate change also continues to drive the need for renewable energy solutions and net-zero carbon emissions. Over the course of the past few years, we have seen numerous government policy initiatives aimed at expanding the use of renewable energy, including the passing of the Inflation Reduction Act (IRA) in the U.S. and several policy initiatives in the European Union (EU) that are expected to simplify regulations, speed up permitting and promote cross-border projects to accelerate climate neutrality. We expect these recent trends in governmental policy will enable long-term revenue growth in the wind industry. As the majority of our wind blades are installed in the U.S. and Europe, these policy trends are expected to have a material impact on our business and the pace of long-term growth.
Despite these favorable long-term policy trends, we expect reduced demand in the near term while the wind industry awaits clarity on the implementation guidance related to key components of the IRA and clarity around more robust policies in the EU. In addition, permitting, transmission, transmission queues, the ability of the broader wind industry supply chain to ramp volume, rising interest rates and inflation, and the cost and availability of capital are further factors limiting the timing of the wind market recovery. Specific to our customers, we currently expect to have six lines in transition and four lines in startup during 2024 as our customers prepare for stronger demand beginning in 2025, which will impact utilization and output during 2024. Furthermore, we expect demand from one of our customers to be down in the near term as they consider their existing inventory levels and contemplate changes in geographic demand, which are expected to result in lower volumes from the underutilization of certain lines and a reduction in overall lines from that customer.
While the accelerated pace of new product introductions within the industry over the last five years and the push for larger turbines getting to market quicker has significantly reduced the levelized cost of wind energy, it is also a contributing factor to quality issues that have recently surfaced in the wind industry. As we disclosed during the second quarter of 2023, we recorded a charge for a change in estimate for warranties of $32.7 million, which was primarily related to a single warranty campaign with a current customer.
28
During the three months ended September 30, 2023, we recorded an additional $13.5 million charge for a change in estimate due to a revision in estimated costs related to the charge we recorded in the second quarter of 2023.
As we disclosed in the first quarter of 2023, we started to see increased inspection and repair costs due to enhanced customer inspection criteria requirements. With the quality issues in the wind industry that have been in the public eye over the past couple of quarters, most of our customers, and some of their customers, are requiring additional quality control checks and measures that are adding cost and time to the production process, which increased our manufacturing costs by $3.9 million and $13.6 million in the three and nine months ended September 30, 2023, respectively, and is expected to increase our manufacturing costs by $16.9 million for the full year 2023. Additionally, we have diverted many of our field services technicians from revenue-generating work to warranty inspection and repair, which further impacted our overall financial results during the three and nine months ended September 30, 2023, and will continue to impact our overall financial results for the balance of 2023. Overall, we expect our field service sales to be down about 40% in 2023 as compared to 2022 as our technicians focus on the warranty inspection and repair activities.
Our results of operations for the three and nine months ended September 30, 2023 have also been adversely impacted by the performance of our Matamoros, Mexico manufacturing facility that we took over from Nordex in July 2021. During the three months ended September 30, 2023, production was temporarily paused due to extreme heat and humidity issues at this facility. Net sales for the three and nine months ended September 30, 2023 were negatively impacted by approximately $6.0 million and $14.8 million, respectively, due to lost production days. As of September 30, 2023, production has recommenced at this facility. We experienced a loss from operations of $5.8 million and $25.6 million at this facility for the three and nine months ended September 30, 2023, respectively, and a loss from operations of $10.7 million and $28.3 million, respectively, for the comparative prior year periods. The loss from operations for the nine months ended September 30, 2023, was reduced by the impact of a positive cumulative catch-up adjustment of approximately $2.2 million during the first quarter as a result of a modification to our customer contract that resulted in changes in certain of our estimated total contract values and related costs to complete the performance obligations. In addition, we recorded a positive cumulative catch-up adjustment of approximately $5.2 million during the third quarter as a result of additional fees received from our customer related to the temporary production pause.
During the nine months ended September 30, 2023, the overall pricing for the raw materials that we source has decreased compared to the same period in 2022. With our contract structure and shared cost approach with our customers, we expect to have a net benefit from this reduction in material pricing in 2023 as compared to 2022.
Ongoing inflationary pressures have caused and may continue to cause many of our production expenses to increase, which adversely impacts our results of operations. The governments of Mexico and Türkiye increased minimum wages approximately 20% and 55%, respectively, effective January 1, 2023 and there may be further wage increases enacted throughout the year. Further, in May 2023 we agreed to an amendment to our collective bargaining agreement with our associates in Türkiye which resulted in significant increased wages for these associates. During the nine months ended September 30, 2023, these total wage increases in Türkiye have increased our labor costs at these facilities by approximately 70%, net of favorable foreign currency fluctuations, compared the same period in 2022. While our customer contracts allow us to pass a portion of these increases to our customers, we will not be able to recover 100% of the increases labor costs caused by this wage inflation. If our manufacturing facilities in these countries continue to experience wage inflation at these levels and the increased costs in local currency are not offset with favorable foreign currency fluctuations, such elevated wages will have a material impact on our results of operations.
As previously disclosed, we were notified on August 7, 2023 that Proterra Inc. (Proterra), one of our customers in our automotive business line, filed for bankruptcy protection under Chapter 11 of the U.S. bankruptcy code, and Proterra rejected its bus body supply agreement with us as part of its bankruptcy reorganization. Net sales from this bus body supply agreement were less than 2% and 3% of our consolidated net sales for the nine-month periods ended September 30, 2023 and 2022, respectively. However, our results of operations during the three months ended September 30, 2023 were adversely impacted by Proterra's bankruptcy. We recorded a charge for credit losses on contract assets of $12.8 million, a charge for credit losses on accounts receivable of $8.1 million, a charge for inventory of $1.7 million, an impairment charge of $0.7 million related to fixed assets, and severance charges totaling $0.4 million.
We continue to believe there is an increasing demand for composite products for electric vehicles and we have made significant investments to expand our automotive business during the last several years. From 2018 to 2022, we invested approximately $81 million in our automotive business, and experienced significant losses and operational challenges during this expansion. We expect to invest an additional $10 million to $15 million in this business in 2023 and we expect to continue to operate at a loss for the year. We expect to launch three new production programs in the fourth quarter of 2023 that include the production of large structural panels for a commercial truck, a full battery enclosure for a commercial truck and high voltage battery pack thermal barriers for a light-duty truck. We continue to explore strategic alternatives for our automotive business to enable us to scale faster and remain focused on improving these operations.
29
KEY METRICS USED BY MANAGEMENT TO MEASURE PERFORMANCE
In addition to measures of financial performance presented in our consolidated financial statements in accordance with GAAP, we use certain other financial measures and operating metrics to analyze our performance. These “non-GAAP” financial measures consist of EBITDA, adjusted EBITDA, free cash flow and net cash (debt), which help us evaluate growth trends, establish budgets, assess operational efficiencies, oversee our overall liquidity, and evaluate our overall financial performance. The key operating metrics consist of wind blade sets produced, estimated megawatts of energy capacity to be generated by wind blade sets produced, utilization, dedicated manufacturing lines, and manufacturing lines installed, which help us evaluate our operational performance. We believe that these measures are useful to investors in evaluating our performance. For a detailed discussion of our key financial measures and our key operating metrics, refer to the discussion in “Management’s Discussion and Analysis of Financial Condition and Results of Operations – Key Metrics Used By Management To Measure Performance” included in Part II, Item 7 of our Annual Report on Form 10-K for the year ended December 31, 2022.
KEY FINANCIAL MEASURES
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Net sales |
|
$ |
372,860 |
|
|
$ |
384,438 |
|
|
$ |
1,158,197 |
|
|
$ |
1,120,465 |
|
Net loss from continuing operations |
|
|
(56,763 |
) |
|
|
(6,786 |
) |
|
|
(137,084 |
) |
|
|
(28,897 |
) |
EBITDA (1) |
|
|
(37,513 |
) |
|
|
6,895 |
|
|
|
(89,047 |
) |
|
|
14,983 |
|
Adjusted EBITDA (1) |
|
|
(27,382 |
) |
|
|
5,052 |
|
|
|
(57,867 |
) |
|
|
16,706 |
|
Capital expenditures (2) |
|
|
|
|
|
|
|
|
15,846 |
|
|
|
11,492 |
|
||
Free cash flow (1)(2) |
|
|
|
|
|
|
|
|
(101,754 |
) |
|
|
(96,587 |
) |
|
|
September 30, |
|
|
December 31, |
|
||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Total debt—principal |
|
$ |
196,382 |
|
|
$ |
61,173 |
|
Net cash (debt) (1) |
|
|
(31,802 |
) |
|
|
82,042 |
|
30
The following tables reconcile our non-GAAP key financial measures to the most directly comparable GAAP measures:
EBITDA and adjusted EBITDA are reconciled as follows:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
|
|
(in thousands) |
|
|||||||||||||
Net loss attributable to common stockholders |
|
$ |
(72,846 |
) |
|
$ |
(16,443 |
) |
|
$ |
(190,981 |
) |
|
$ |
(66,435 |
) |
Net loss (income) from discontinued operations |
|
|
52 |
|
|
|
(5,319 |
) |
|
|
7,095 |
|
|
|
(6,120 |
) |
Net loss from continuing operations attributable |
|
|
(72,794 |
) |
|
|
(21,762 |
) |
|
|
(183,886 |
) |
|
|
(72,555 |
) |
Preferred stock dividends and accretion |
|
|
16,031 |
|
|
|
14,976 |
|
|
|
46,802 |
|
|
|
43,658 |
|
Net loss from continuing operations |
|
|
(56,763 |
) |
|
|
(6,786 |
) |
|
|
(137,084 |
) |
|
|
(28,897 |
) |
Adjustments: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Depreciation and amortization |
|
|
9,582 |
|
|
|
9,619 |
|
|
|
29,798 |
|
|
|
29,330 |
|
Interest expense, net |
|
|
1,628 |
|
|
|
1,210 |
|
|
|
6,034 |
|
|
|
2,872 |
|
Income tax provision |
|
|
8,040 |
|
|
|
2,852 |
|
|
|
12,205 |
|
|
|
11,678 |
|
EBITDA |
|
|
(37,513 |
) |
|
|
6,895 |
|
|
|
(89,047 |
) |
|
|
14,983 |
|
Share-based compensation expense |
|
|
2,528 |
|
|
|
3,584 |
|
|
|
9,143 |
|
|
|
10,277 |
|
Foreign currency loss (income) |
|
|
579 |
|
|
|
(8,207 |
) |
|
|
3,278 |
|
|
|
(14,306 |
) |
Loss on sale of assets and asset impairments |
|
|
5,857 |
|
|
|
2,969 |
|
|
|
15,269 |
|
|
|
6,142 |
|
Restructuring charges, net |
|
|
1,167 |
|
|
|
(189 |
) |
|
|
3,490 |
|
|
|
(390 |
) |
Adjusted EBITDA |
|
$ |
(27,382 |
) |
|
$ |
5,052 |
|
|
$ |
(57,867 |
) |
|
$ |
16,706 |
|
Free cash flow is reconciled as follows:
|
|
Nine Months Ended |
|
|||||
|
|
September 30, |
|
|||||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Net cash used in operating activities |
|
$ |
(85,908 |
) |
|
$ |
(85,095 |
) |
Capital expenditures |
|
|
(15,846 |
) |
|
|
(11,492 |
) |
Free cash flow |
|
$ |
(101,754 |
) |
|
$ |
(96,587 |
) |
Net cash (debt) is reconciled as follows:
|
|
September 30, |
|
|
December 31, |
|
||
|
|
2023 |
|
|
2022 |
|
||
|
|
(in thousands) |
|
|||||
Cash and cash equivalents |
|
$ |
160,649 |
|
|
$ |
133,546 |
|
Cash and cash equivalents of discontinued operations |
|
|
3,931 |
|
|
|
9,669 |
|
Less total debt—principal |
|
|
(196,382 |
) |
|
|
(61,173 |
) |
Net cash (debt) |
|
$ |
(31,802 |
) |
|
$ |
82,042 |
|
KEY OPERATING METRICS
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
Sets |
|
|
666 |
|
|
|
570 |
|
|
|
1,982 |
|
|
|
1,792 |
|
Estimated megawatts |
|
|
2,892 |
|
|
|
2,542 |
|
|
|
8,750 |
|
|
|
7,908 |
|
Utilization |
|
|
85 |
% |
|
|
75 |
% |
|
|
84 |
% |
|
|
78 |
% |
Dedicated manufacturing lines |
|
|
37 |
|
|
|
36 |
|
|
|
37 |
|
|
|
36 |
|
Manufacturing lines installed |
|
|
37 |
|
|
|
36 |
|
|
|
37 |
|
|
|
36 |
|
31
RESULTS OF OPERATIONS
The following table summarizes our operating results as a percentage of net sales for the three and nine months ended September 30, 2023 and 2022 that have been derived from our condensed consolidated statements of operations:
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
||||||||||
|
|
September 30, |
|
|
September 30, |
|
||||||||||
|
|
2023 |
|
|
2022 |
|
|
2023 |
|
|
2022 |
|
||||
Net sales |
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
100.0 |
% |
Cost of sales |
|
|
101.7 |
|
|
|
99.0 |
|
|
|
103.9 |
|
|
|
98.1 |
|
Startup and transition costs |
|
|
1.3 |
|
|
|
1.3 |
|
|
|
0.9 |
|
|
|
2.0 |
|
Total cost of goods sold |
|
|
103.0 |
|
|
|
100.3 |
|
|
|
104.8 |
|
|
|
100.1 |
|
Gross loss |
|
|
(3.0 |
) |
|
|
(0.3 |
) |
|
|
(4.8 |
) |
|
|
(0.1 |
) |
General and administrative expenses |
|
|
7.7 |
|
|
|
2.1 |
|
|
|
3.7 |
|
|
|
2.0 |
|
Loss on sale of assets and asset impairments |
|
|
1.6 |
|
|
|
0.8 |
|
|
|
1.3 |
|
|
|
0.5 |
|
Restructuring charges, net |
|
|
0.3 |
|
|
|
(0.1 |
) |
|
|
0.3 |
|
|
|
0.0 |
|
Loss from continuing operations |
|
|
(12.6 |
) |
|
|
(3.1 |
) |
|
|
(10.1 |
) |
|
|
(2.6 |
) |
Total other income (expense) |
|
|
(0.5 |
) |
|
|
2.1 |
|
|
|
(0.7 |
) |
|
|
1.1 |
|
Loss before income taxes |
|
|
(13.1 |
) |
|
|
(1.0 |
) |
|
|
(10.8 |
) |
|
|
(1.5 |
) |
Income tax provision |
|
|
(2.1 |
) |
|
|
(0.8 |
) |
|
|
(1.0 |
) |
|
|
(1.1 |
) |
Net loss from continuing operations |
|
|
(15.2 |
) |
|
|
(1.8 |
) |
|
|
(11.8 |
) |
|
|
(2.6 |
) |
Preferred stock dividends and accretion |
|
|
(4.3 |
) |
|
|
(3.9 |
) |
|
|
(4.1 |
) |
|
|
(3.9 |
) |
Net loss attributable to common stockholders from continuing operations |
|
|
(19.5 |
) |
|
|
(5.7 |
) |
|
|
(15.9 |
) |
|
|
(6.5 |
) |
Net income (loss) from discontinued operations |
|
|
0.0 |
|
|
|
1.4 |
|
|
|
(0.6 |
) |
|
|
0.6 |
|
Net loss attributable to common stockholders |
|
|
(19.5 |
)% |
|
|
(4.3 |
)% |
|
|
(16.5 |
)% |
|
|
(5.9 |
)% |
Net sales
Consolidated discussion
The following table summarizes our net sales by product/service for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Wind blade, tooling |
|
$ |
362,231 |
|
|
$ |
355,796 |
|
|
$ |
6,435 |
|
|
|
1.8 |
% |
|
$ |
1,112,557 |
|
|
$ |
1,045,200 |
|
|
$ |
67,357 |
|
|
|
6.4 |
% |
Automotive sales |
|
|
2,619 |
|
|
|
10,542 |
|
|
|
(7,923 |
) |
|
|
(75.2 |
) |
|
|
20,130 |
|
|
|
34,059 |
|
|
|
(13,929 |
) |
|
|
(40.9 |
) |
Field service, inspection |
|
|
8,010 |
|
|
|
18,100 |
|
|
|
(10,090 |
) |
|
|
(55.7 |
) |
|
|
25,510 |
|
|
|
41,206 |
|
|
|
(15,696 |
) |
|
|
(38.1 |
) |
Total net sales |
|
$ |
372,860 |
|
|
$ |
384,438 |
|
|
$ |
(11,578 |
) |
|
|
(3.0 |
)% |
|
$ |
1,158,197 |
|
|
$ |
1,120,465 |
|
|
$ |
37,732 |
|
|
|
3.4 |
% |
The increase in net sales of wind blades, tooling and other wind related sales (collectively “Wind”) for the three months ended September 30, 2023, as compared to the same period in 2022, was primarily due to an increase in the number of wind blades produced, favorable foreign currency fluctuations, and an increase in tooling sales in preparation for manufacturing line startups and transitions. The increase in wind blade volume was primarily driven by lower production in the prior comparative period due to a temporary production stoppage in the third quarter of 2022 in one of our Mexico plants as a customer implemented a blade redesign and a brief labor disruption in Türkiye in the third quarter of 2022 as we worked with the union to resolve inflationary pressures on wages. These higher blade sales were partially offset by lower average sales prices due to the impact of raw material and logistic cost reductions on our blade prices. The increase in net sales of Wind during the nine months ended September 30, 2023, as compared to the same period in 2022, was also due to an increase in the number of wind blades produced, favorable foreign currency fluctuations, and an increase in tooling sales, partially offset by lower average sales prices, and a decrease in other wind related sales for mold decommissioning services. The decrease in automotive sales for the three and nine months ended September 30, 2023 was primarily due to a decrease in the number of composite bus bodies produced as a result of Proterra’s bankruptcy during the third quarter of 2023, the rejection of our bus body supply agreement during Proterra’s bankruptcy proceedings, and a decrease in sales of other automotive products due to our customers’ supply chain constraints and delays in transitions of new product launches. The decrease in field
32
service, inspection and repair services (collectively “Field Services”) for the three and nine months ended September 30, 2023, as compared to the same periods in 2022, was primarily due to a reduction in technicians deployed to revenue generating projects due to an increase in time spent on non-revenue generating inspection and repair activities. The fluctuating U.S. dollar against the Euro in our Türkiye operations had a favorable impact of 2.9% and 0.7% on consolidated net sales for the three and nine months ended September 30, 2023, respectively, as compared to the same periods in 2022.
Segment discussion
The following table summarizes our net sales by our four geographic operating segments for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
U.S. |
|
$ |
7,184 |
|
|
$ |
26,755 |
|
|
$ |
(19,571 |
) |
|
|
(73.1 |
)% |
|
$ |
39,164 |
|
|
$ |
68,969 |
|
|
$ |
(29,805 |
) |
|
|
(43.2 |
)% |
Mexico |
|
|
156,861 |
|
|
|
164,368 |
|
|
|
(7,507 |
) |
|
|
(4.6 |
) |
|
|
478,479 |
|
|
|
486,749 |
|
|
|
(8,270 |
) |
|
|
(1.7 |
) |
EMEA |
|
|
149,254 |
|
|
|
127,348 |
|
|
|
21,906 |
|
|
|
17.2 |
|
|
|
451,347 |
|
|
|
406,643 |
|
|
|
44,704 |
|
|
|
11.0 |
|
India |
|
|
59,561 |
|
|
|
65,967 |
|
|
|
(6,406 |
) |
|
|
(9.7 |
) |
|
|
189,207 |
|
|
|
158,104 |
|
|
|
31,103 |
|
|
|
19.7 |
|
Total net sales |
|
$ |
372,860 |
|
|
$ |
384,438 |
|
|
$ |
(11,578 |
) |
|
|
(3.0 |
)% |
|
$ |
1,158,197 |
|
|
$ |
1,120,465 |
|
|
$ |
37,732 |
|
|
|
3.4 |
% |
U.S. Segment
The following table summarizes our net sales by product/service for the U.S. segment for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Wind blade, tooling |
|
$ |
— |
|
|
$ |
1,151 |
|
|
$ |
(1,151 |
) |
|
NM |
|
|
$ |
— |
|
|
$ |
1,317 |
|
|
$ |
(1,317 |
) |
|
NM |
|
||
Automotive sales |
|
|
2,619 |
|
|
|
10,542 |
|
|
|
(7,923 |
) |
|
|
(75.2 |
) |
|
|
20,130 |
|
|
|
34,059 |
|
|
|
(13,929 |
) |
|
|
(40.9 |
) |
Field service, inspection |
|
|
4,565 |
|
|
|
15,062 |
|
|
|
(10,497 |
) |
|
|
(69.7 |
) |
|
|
19,034 |
|
|
|
33,593 |
|
|
|
(14,559 |
) |
|
|
(43.3 |
) |
Total net sales |
|
$ |
7,184 |
|
|
$ |
26,755 |
|
|
$ |
(19,571 |
) |
|
|
(73.1 |
)% |
|
$ |
39,164 |
|
|
$ |
68,969 |
|
|
$ |
(29,805 |
) |
|
|
(43.2 |
)% |
NM – not meaningful
The decrease in the U.S. segment’s automotive sales for the three and nine months ended September 30, 2023 as compared to the same periods in 2022, was primarily due to a decrease in the number of composite bus bodies produced as a result of Proterra’s bankruptcy during the third quarter of 2023, the rejection of our bus body supply agreement during Proterra’s bankruptcy proceedings, and a decrease in sales of other automotive products. The decrease in the U.S. segment’s Field Services sales for the three and nine months ended September 30, 2023, was primarily due to a reduction in technicians deployed to revenue generating projects due to an increase in time spent on non-revenue generating inspection and repair activities.
33
Mexico Segment
The following table summarizes our net sales by product/service for the Mexico segment for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Wind blade, tooling |
|
$ |
156,077 |
|
|
$ |
163,833 |
|
|
$ |
(7,756 |
) |
|
|
(4.7 |
)% |
|
$ |
477,306 |
|
|
$ |
483,199 |
|
|
$ |
(5,893 |
) |
|
|
(1.2 |
)% |
Field service, inspection |
|
|
784 |
|
|
|
535 |
|
|
|
249 |
|
|
|
46.5 |
|
|
|
1,173 |
|
|
|
3,550 |
|
|
|
(2,377 |
) |
|
|
(67.0 |
) |
Total net sales |
|
$ |
156,861 |
|
|
$ |
164,368 |
|
|
$ |
(7,507 |
) |
|
|
(4.6 |
)% |
|
$ |
478,479 |
|
|
$ |
486,749 |
|
|
$ |
(8,270 |
) |
|
|
(1.7 |
)% |
The decrease in the Mexico segment’s net sales of Wind for the three and nine months ended September 30, 2023 as compared to the same periods in 2022, was primarily due to lower average sales prices due to the impact of raw material and logistic cost reductions on our blade prices, and a decrease in other wind related sales for mold decommissioning services in the prior comparative period. This decrease was partially offset by an increase in the number of wind blades produced due to a temporary production stoppage in the third quarter of 2022 in one of our Mexico plants as a customer implemented a blade redesign, and an increase in tooling sales in preparation for manufacturing line startups and transitions. The decrease in the Mexico segment’s Field Services sales for the nine months ended September 30, 2023 as compared to the same period in 2022, was primarily due to a reduction in technicians deployed to revenue generating projects due to an increase in time spent on non-revenue generating inspection and repair activities.
EMEA Segment
The following table summarizes our net sales by product/service for the EMEA segment for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Wind blade, tooling |
|
$ |
146,593 |
|
|
$ |
124,845 |
|
|
$ |
21,748 |
|
|
|
17.4 |
% |
|
$ |
446,044 |
|
|
$ |
402,582 |
|
|
$ |
43,462 |
|
|
|
10.8 |
% |
Field service, inspection |
|
|
2,661 |
|
|
|
2,503 |
|
|
|
158 |
|
|
|
6.3 |
|
|
|
5,303 |
|
|
|
4,061 |
|
|
|
1,242 |
|
|
|
30.6 |
|
Total net sales |
|
$ |
149,254 |
|
|
$ |
127,348 |
|
|
$ |
21,906 |
|
|
|
17.2 |
% |
|
$ |
451,347 |
|
|
$ |
406,643 |
|
|
$ |
44,704 |
|
|
|
11.0 |
% |
The increase in the EMEA segment’s net sales of Wind for the three and nine months ended September 30, 2023, as compared to the same periods in 2022, was primarily due to an increase in the number of wind blades produced due to a brief labor disruption in Türkiye in the third quarter of 2022 as we worked with the union to resolve inflationary pressures on wages, favorable foreign currency fluctuations, and higher average sales prices due to the impact of inflation on wind blade prices. The increase was partially offset by an adverse cumulative catch-up adjustment as a result of changes in certain of our estimated costs to complete our performance obligations. The increase in the EMEA segment’s Field Services sales for the three and nine months ended September 30, 2023 as compared to the same periods in 2022, was primarily due to an increase in demand for such services in this region and the commencement of our service center in Spain during 2022. The fluctuating U.S. dollar relative to the Euro had a favorable impact of 7.3% and 1.8% on the EMEA segment’s net sales, respectively, during the three and nine months ended September 30, 2023 as compared to the same periods in 2022.
34
India Segment
The following table summarizes our net sales by product/service for the India segment for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Wind blade, tooling |
|
$ |
59,561 |
|
|
$ |
65,967 |
|
|
$ |
(6,406 |
) |
|
|
(9.7 |
)% |
|
$ |
189,207 |
|
|
$ |
158,102 |
|
|
$ |
31,105 |
|
|
|
19.7 |
% |
Field service, inspection |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
NM |
|
|
|
— |
|
|
|
2 |
|
|
|
(2 |
) |
|
NM |
|
||
Total net sales |
|
$ |
59,561 |
|
|
$ |
65,967 |
|
|
$ |
(6,406 |
) |
|
|
(9.7 |
)% |
|
$ |
189,207 |
|
|
$ |
158,104 |
|
|
$ |
31,103 |
|
|
|
19.7 |
% |
The decrease in the India segment’s net sales of Wind during the three months ended September 30, 2023, as compared to the same period in 2022, was primarily due to lower average sales prices due to the impact of raw material and logistic cost reductions on our blade prices, and was partially offset by an increase in the number of wind blades produced. The increase in the India segment’s net sales of Wind during the nine months ended September 30, 2023, as compared to the same period in 2022, was primarily due to an increase in the number of wind blades produced due to the transition of two of our manufacturing lines from one type of wind blade to a new type of wind blade during the prior comparative period, partially offset by lower average sales prices due to the impact of raw material and logistic cost reductions on our blade prices.
Total cost of goods sold
The following table summarizes our total cost of goods sold for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Cost of sales |
|
$ |
379,219 |
|
|
$ |
380,729 |
|
|
$ |
(1,510 |
) |
|
|
(0.4 |
)% |
|
$ |
1,203,867 |
|
|
$ |
1,099,368 |
|
|
$ |
104,499 |
|
|
|
9.5 |
% |
Transition costs |
|
|
4,817 |
|
|
|
4,821 |
|
|
|
(4 |
) |
|
|
(0.1 |
) |
|
|
10,174 |
|
|
|
22,417 |
|
|
|
(12,243 |
) |
|
|
(54.6 |
) |
Total startup and transition costs |
|
|
4,817 |
|
|
|
4,821 |
|
|
|
(4 |
) |
|
|
(0.1 |
) |
|
|
10,174 |
|
|
|
22,417 |
|
|
|
(12,243 |
) |
|
|
(54.6 |
) |
Total cost of goods sold |
|
$ |
384,036 |
|
|
$ |
385,550 |
|
|
$ |
(1,514 |
) |
|
|
(0.4 |
) |
|
$ |
1,214,041 |
|
|
$ |
1,121,785 |
|
|
$ |
92,256 |
|
|
|
8.2 |
|
% of net sales |
|
|
103.0 |
% |
|
|
100.3 |
% |
|
|
|
|
|
2.7 |
% |
|
|
104.8 |
% |
|
|
100.1 |
% |
|
|
|
|
|
4.7 |
% |
Total cost of goods sold as a percentage of net sales increased by approximately 2.7% and 4.7% during the three and nine months ended September 30, 2023, respectively, as compared to the same periods in 2022, primarily driven by an increase of $13.1 million and $47.8 million, respectively, of total warranty costs due to changes in previous estimates primarily associated with a single campaign with a current customer, an increase in operating costs due to additional quality control measures implemented in certain of our manufacturing facilities, increased labor costs in Türkiye and Mexico as a result of wage increases, continued cost challenges at facilities in Matamoros, Mexico, and unfavorable foreign currency fluctuations. These unfavorable items were partially offset by reduced startup and transition costs and cost savings initiatives. The fluctuating U.S. dollar against the Euro, Turkish Lira, and Mexican Peso had a combined unfavorable impact of 0.7% and a combined favorable impact of 0.5% on consolidated cost of goods sold for the three and nine months ended September 30, 2023, respectively, as compared to the same periods in 2022.
General and administrative expenses
The following table summarizes our general and administrative expenses for the three and nine months ended September 30, 2023 and 2022:
35
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
General and |
|
$ |
28,709 |
|
|
$ |
8,030 |
|
|
$ |
20,679 |
|
|
NM |
|
|
$ |
42,510 |
|
|
$ |
22,578 |
|
|
$ |
19,932 |
|
|
|
88.3 |
% |
|
% of net sales |
|
|
7.7 |
% |
|
|
2.1 |
% |
|
|
|
|
|
5.6 |
% |
|
|
3.7 |
% |
|
|
2.0 |
% |
|
|
|
|
|
1.7 |
% |
General and administrative expenses as a percentage of net sales increased by 5.6% and 1.7% during the three and nine months ended September 30, 2023, respectively, as compared to the same periods in 2022, and was primarily driven by $20.9 million of credit losses on contract assets and accounts receivable from the Proterra bankruptcy impacting our automotive business.
Loss on sale of assets and asset impairments
The following table summarizes our loss on sale of assets and asset impairments for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Loss on sale |
|
$ |
5,153 |
|
|
$ |
2,944 |
|
|
$ |
2,209 |
|
|
|
75.0 |
% |
|
$ |
14,543 |
|
|
$ |
6,072 |
|
|
$ |
8,471 |
|
|
|
139.5 |
% |
Loss on sale of |
|
|
704 |
|
|
|
25 |
|
|
|
679 |
|
|
NM |
|
|
|
726 |
|
|
|
70 |
|
|
|
656 |
|
|
NM |
|
||
Total loss on sale of |
|
$ |
5,857 |
|
|
$ |
2,969 |
|
|
$ |
2,888 |
|
|
|
97.3 |
|
|
$ |
15,269 |
|
|
$ |
6,142 |
|
|
$ |
9,127 |
|
|
|
148.6 |
|
% of net sales |
|
|
1.6 |
% |
|
|
0.8 |
% |
|
|
|
|
|
0.8 |
% |
|
|
1.3 |
% |
|
|
0.5 |
% |
|
|
|
|
|
0.8 |
% |
The increase in loss on sale of assets and asset impairments for the three and nine months ended September 30, 2023, as compared to the same periods in 2022, was primarily due to an increase in the volume of receivables sold through our accounts receivable financing arrangements with certain of our customers, and an increase in the agreed-upon discount rates, as well as an increase in asset impairments in our automotive business from the Proterra bankruptcy during the third quarter of 2023.
Restructuring charges, net
The following table summarizes our restructuring charges, net for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Restructuring charges, net |
|
$ |
1,167 |
|
|
$ |
(189 |
) |
|
$ |
1,356 |
|
|
NM |
|
|
$ |
3,490 |
|
|
$ |
(390 |
) |
|
$ |
3,880 |
|
|
NM |
|
||
% of net sales |
|
|
0.3 |
% |
|
|
0.0 |
% |
|
|
|
|
|
0.3 |
% |
|
|
0.3 |
% |
|
|
0.0 |
% |
|
|
|
|
|
0.3 |
% |
The increase in restructuring charges, net for the three and nine months ended September 30, 2023, as compared to the same periods in 2022 was primarily due to an increase in severance costs at one of our Türkiye facilities, and severance costs at our Rhode Island facility.
36
Income (loss) from operations
Segment discussion
The following table summarizes our income (loss) from operations by our four geographic operating segments for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
U.S. |
|
$ |
(29,118 |
) |
|
$ |
(10,510 |
) |
|
$ |
(18,608 |
) |
|
|
(177.1 |
)% |
|
$ |
(41,646 |
) |
|
$ |
(36,803 |
) |
|
$ |
(4,843 |
) |
|
|
(13.2 |
)% |
Mexico |
|
|
(35,808 |
) |
|
|
(21,030 |
) |
|
|
(14,778 |
) |
|
|
(70.3 |
) |
|
|
(121,521 |
) |
|
|
(59,002 |
) |
|
|
(62,519 |
) |
|
|
(106.0 |
) |
EMEA |
|
|
10,803 |
|
|
|
11,019 |
|
|
|
(216 |
) |
|
|
(2.0 |
) |
|
|
28,875 |
|
|
|
54,738 |
|
|
|
(25,863 |
) |
|
|
(47.2 |
) |
India |
|
|
7,214 |
|
|
|
8,599 |
|
|
|
(1,385 |
) |
|
|
(16.1 |
) |
|
|
17,179 |
|
|
|
11,417 |
|
|
|
5,762 |
|
|
|
50.5 |
|
Total loss from |
|
$ |
(46,909 |
) |
|
$ |
(11,922 |
) |
|
$ |
(34,987 |
) |
|
NM |
|
|
$ |
(117,113 |
) |
|
$ |
(29,650 |
) |
|
$ |
(87,463 |
) |
|
NM |
|
||
% of net sales |
|
|
(12.6 |
)% |
|
|
(3.1 |
)% |
|
|
|
|
|
(9.5 |
)% |
|
|
(10.1 |
)% |
|
|
(2.6 |
)% |
|
|
|
|
NM |
|
U.S. Segment
The increase in the loss from operations in the U.S. segment for the three and nine months ended September 30, 2023 as compared to the same periods in 2022 was primarily due to credit losses and asset impairment charges in our automotive business as a result of Proterra’s bankruptcy during the third quarter of 2023, the rejection of our bus body supply agreement during Proterra’s bankruptcy proceedings, increased labor costs, and a decrease in the volume of field service, inspection and repair services, partially offset by a decrease in non-restructuring related operating costs at our Newton, Iowa manufacturing facility.
Mexico Segment
The increase in loss from operations in the Mexico segment for the three and nine months ended September 30, 2023, as compared to the same periods in 2022 was primarily due to increased warranty costs and additional quality control measures implemented in certain manufacturing facilities, increased labor costs, continued cost challenges at our facilities in Matamoros, Mexico, and unfavorable foreign currency fluctuations. These unfavorable items were partially offset by reduced startup and transition costs, and additional fees received from our customer related to the temporary production pause at one of our Matamoros, Mexico facilities. The fluctuating U.S. dollar relative to the Mexican Peso had an unfavorable impact of 3.0% and 2.1% on the Mexico segment’s cost of goods sold for the three and nine months ended September 30, 2023, respectively, as compared to the same periods in 2022.
EMEA Segment
The decrease in income from operations in the EMEA segment for the three and nine months ended September 30, 2023, as compared to the same period in 2022 was primarily due to inflation impacting operating costs that we were not able to pass on to our customers, increased labor costs as a result of wage increases in Türkiye, and an adverse cumulative catch-up adjustment as a result of changes in certain of our estimated costs to complete our performance obligations. This decrease was partially offset by an increase in the volume of wind blades produced due to a brief labor disruption in Türkiye in the third quarter of 2022 as we worked with the union to resolve inflationary pressures on wages, an increase in wind blade prices, a decrease in startup and transition costs and favorable foreign currency fluctuations. The fluctuating U.S. dollar relative to the Turkish Lira and Euro had a favorable impact of 3.5% and 5.1% on the EMEA segment's cost of goods sold, respectively, for the three and nine months ended September 30, 2023, as compared to the same period in 2022.
India Segment
The decrease in income from operations in the India segment for the three months ended September 30, 2023, as compared to the same period in 2022, was primarily due to lower average sales prices due to the impact of raw material and logistic cost reductions on our blade prices and was partially offset by an increase in the number of wind blades produced. The increase in income from operations in the India segment for the nine months ended September 30, 2023, as compared to the same period in 2022, was primarily due to an increase in the volume of wind blades produced and operational efficiencies as the facility was ramping up production in early 2022.
37
Other income (expense)
The following table summarizes our total other income (expense) for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Interest expense, net |
|
$ |
(1,628 |
) |
|
$ |
(1,210 |
) |
|
$ |
(418 |
) |
|
|
(34.5 |
)% |
|
$ |
(6,034 |
) |
|
$ |
(2,872 |
) |
|
$ |
(3,162 |
) |
|
|
(110.1 |
)% |
Foreign currency |
|
|
(579 |
) |
|
|
8,207 |
|
|
|
(8,786 |
) |
|
|
(107.1 |
) |
|
|
(3,278 |
) |
|
|
14,306 |
|
|
|
(17,584 |
) |
|
|
(122.9 |
) |
Miscellaneous |
|
|
393 |
|
|
|
991 |
|
|
|
(598 |
) |
|
|
(60.3 |
) |
|
|
1,546 |
|
|
|
997 |
|
|
|
549 |
|
|
|
55.1 |
|
Total other |
|
$ |
(1,814 |
) |
|
$ |
7,988 |
|
|
$ |
(9,802 |
) |
|
|
(122.7 |
) |
|
$ |
(7,766 |
) |
|
$ |
12,431 |
|
|
$ |
(20,197 |
) |
|
|
(162.5 |
) |
% of net sales |
|
|
-0.5 |
% |
|
|
2.1 |
% |
|
|
|
|
|
(2.6 |
)% |
|
|
-0.7 |
% |
|
|
1.1 |
% |
|
|
|
|
|
(1.8 |
)% |
The increase in total other expense for the three and nine months ended September 30, 2023, as compared to the same periods in 2022, was primarily due to foreign currency fluctuations and an increase in interest expense, net due to the issuance of $132.5 million of convertible senior unsecured notes.
Income taxes
The following table summarizes our income taxes for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|
||||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|
||||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
||||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|
||||||||||||||||||||
Income tax provision |
|
$ |
(8,040 |
) |
|
$ |
(2,852 |
) |
|
$ |
(5,188 |
) |
|
|
(181.9 |
)% |
|
$ |
(12,205 |
) |
|
$ |
(11,678 |
) |
|
$ |
(527 |
) |
|
|
(4.5 |
)% |
Effective tax rate |
|
|
(2.2 |
)% |
|
|
(0.7 |
)% |
|
|
|
|
|
(1.5 |
)% |
|
|
(1.1 |
)% |
|
|
(1.0 |
)% |
|
|
|
|
|
(0.1 |
)% |
See Note 12, Income Taxes, to our condensed consolidated financial statements for more details about our income taxes for the three and nine months ended September 30, 2023 and 2022.
Net loss from continuing operations
The following table summarizes our net loss from continuing operations for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
||||||||||||
|
|
September 30, |
|
|
Change |
|
September 30, |
|
|
Change |
||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
||||||
|
|
(in thousands) |
|
|
|
|
(in thousands) |
|
|
|
||||||||||||||||||
Net loss from |
|
$ |
(56,763 |
) |
|
$ |
(6,786 |
) |
|
$ |
(49,977 |
) |
|
NM |
|
$ |
(137,084 |
) |
|
$ |
(28,897 |
) |
|
$ |
(108,187 |
) |
|
NM |
The increase in the net loss from continuing operations for the three and nine months ended September 30, 2023, as compared to the same periods in 2022, was due to the reasons set forth above, primarily increased warranty costs and additional quality control measures implemented at certain of our Mexico facilities, credit losses and asset impairment charges in our automotive business as a result of Proterra’s bankruptcy during the third quarter of 2023, and increased labor costs and inflation impacts on operating costs at our Türkiye facilities that we were not able to pass on to our customers.
Net income (loss) from discontinued operations
38
The following table summarizes our net income (loss) from discontinued operations for the three and nine months ended September 30, 2023 and 2022:
|
|
Three Months Ended |
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
|
|
|
|||||||||||||
|
|
September 30, |
|
|
Change |
|
|
September 30, |
|
|
Change |
|||||||||||||||||||
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|
|
2023 |
|
|
2022 |
|
|
$ |
|
|
% |
|||||||
|
|
(in thousands) |
|
|
|
|
|
(in thousands) |
|
|
|
|||||||||||||||||||
Net income (loss) |
|
$ |
(52 |
) |
|
$ |
5,319 |
|
|
$ |
(5,371 |
) |
|
|
(101.0 |
)% |
|
$ |
(7,095 |
) |
|
$ |
6,120 |
|
|
$ |
(13,215 |
) |
|
NM |
The change in net income (loss) from discontinued operations for the three and nine months ended September 30, 2023, as compared to the same periods in 2022, was primarily due to the closure of production at our Yangzhou, China facility at the end of 2022. During the three months ended September 30, 2023, we completed the sale of our Taicang, China facility, received proceeds of $12.8 million, and recorded a net gain on the sale of $0.4 million.
LIQUIDITY AND CAPITAL RESOURCES
Our primary needs for liquidity have been, and in the future will continue to be, capital expenditures, purchases of raw materials, new facility startup costs, costs related to our Matamoros, Mexico manufacturing facility that we took over from Nordex in July 2021, the impact of transitions, working capital, debt service costs, dividend payments to Series A Preferred Stockholders, warranty costs and restructuring costs associated with the optimization of our global footprint. Our capital expenditures have been primarily related to machinery and equipment for new facilities or facility expansions. Historically, we have funded our working capital needs through cash flows from operations, the proceeds received from our credit facilities and from proceeds received from the issuance of stock.
In March 2023, we issued and sold an aggregate of $132.5 million principal amount of 5.25% convertible senior unsecured notes due in 2028, the full amount of which is outstanding as of September 30, 2023. The net proceeds from the issuance of the Notes was $109.1 million, net of $4.8 million in debt issuance costs and $18.6 million in cash used to purchase the capped call transactions discussed further in Note 7, Debt. The Notes mature on March 15, 2028 unless repurchased, redeemed, or converted in accordance with their terms prior to such date. The requirements were not satisfied as of September 30, 2023 and as a result, the Notes were not eligible for optional conversion during the third quarter of 2023. We intend to use the net proceeds from the issuance of the Notes for working capital, capital expenditures, and/or general corporate purposes, including the repayment of debt. We intend to allocate an amount equal to the net proceeds from this issuance to finance or refinance, in whole or in part, projects that support the transition to a low-carbon economy, especially those that support the generation of renewable energy and the electrification of transport (the eligible green projects).
We had net proceeds under all of our various financing arrangements of $111.6 million for the nine months ended September 30, 2023 as compared to net repayments under our financing arrangements of $12.5 million in the comparable period of 2022, primarily due to the issuance of the Notes. As of September 30, 2023 and December 31, 2022, we had $192.1 million and $61.2 million in outstanding indebtedness, net of issuance costs, respectively. As of September 30, 2023, we had an aggregate of $85.0 million of remaining capacity for cash and non-cash financing, including $80.9 million of remaining availability for cash borrowing under our various credit facilities. Based upon current and anticipated levels of operations, we believe that cash on hand, available credit facilities, cash flow from operations and our option to issue additional Series A Preferred Stock will be adequate to fund our working capital and capital expenditure requirements and to make required payments of principal and interest on our indebtedness over the next twelve months.
We anticipate that any new facilities and future facility expansions will be funded through cash flows from operations, the incurrence of other indebtedness and other potential sources of liquidity. The Certificate of Designations for the Series A Preferred Stock contains certain covenants and consent rights including, but not limited to, obtaining approval from the Series A Preferred Stockholders to incur indebtedness above $80.0 million (excluding the Notes), a cash on hand balance requirement of $50.0 million in the U.S., an individual limit of $10.0 million for any single capital expenditure project, an annual total capital expenditure limit of $30.0 million, and compliance with a fixed charge coverage ratio target effective December 2023. The Series A Preferred Stockholders agreed to waive compliance with all covenants under the Certificate of Designations with respect to the Company’s sale and issuance of the Notes and the Company’s planned capital expenditures and incurrence of additional indebtedness of up to $17.0 million to acquire wind turbines that will provide renewable energy for our manufacturing facilities in Türkiye.
At September 30, 2023 and December 31, 2022, we had unrestricted cash, cash equivalents and short-term investments totaling $160.6 million and $133.5 million, respectively. The September 30, 2023 balance includes $49.4 million of cash located outside of the
39
United States, including $43.1 million in Türkiye, $4.6 million in India, $1.0 million in Mexico and $0.7 million in other countries. In addition to these amounts, at September 30, 2023 we had $3.9 million of unrestricted cash and cash equivalents related to our discontinued operations. At December 31, 2022, we had unrestricted cash and cash equivalents related to our discontinued operations of $9.7 million, all located outside of the U.S.
Our ability to repatriate funds from China related to our discontinued operations to the U.S. is subject to a number of restrictions imposed by the Chinese government. After all assets and liabilities related to our discontinued operations have been disposed of and/or sold, and after all legal and Chinese-statutory requirements have been met, our subsidiaries in China may distribute any remaining shareholders’ equity, including retained earnings, to our subsidiary in Switzerland. During the three months ended September 30, 2023, we completed the sale of our Taicang, China operations and our subsidiary in Switzerland received proceeds of $12.8 million.
Financing Facilities
Our total principal amount of debt outstanding as of September 30, 2023 was $196.4 million, including our convertible senior notes, secured and unsecured financing, working capital and term loan agreements and equipment finance leases. See Note 7, Debt, to our condensed consolidated financial statements for more details on our debt balances.
Cash Flow Discussion
The following table summarizes our key cash flow activity for the nine months ended September 30, 2023 and 2022:
|
|
Nine Months Ended |
|
|
|
|
||||||
|
|
September 30, |
|
|
|
|
||||||
|
|
2023 |
|
|
2022 |
|
|
$ Change |
|
|||
|
|
(in thousands) |
|
|||||||||
Net cash used in operating activities |
|
$ |
(85,908 |
) |
|
$ |
(85,095 |
) |
|
$ |
(813 |
) |
Net cash used in investing activities |
|
|
(3,010 |
) |
|
|
(11,492 |
) |
|
|
8,482 |
|
Net cash provided by (used in) financing activities |
|
|
109,029 |
|
|
|
(12,865 |
) |
|
|
121,894 |
|
Impact of foreign exchange rates on cash, cash equivalents |
|
|
700 |
|
|
|
(3,807 |
) |
|
|
4,507 |
|
Net change in cash, cash equivalents and restricted cash |
|
$ |
20,811 |
|
|
$ |
(113,259 |
) |
|
$ |
134,070 |
|
Operating Cash Flows
Net cash used in operating activities increased by $0.8 million for the nine months ended September 30, 2023, as compared to the same period in 2022, primarily as a result of increased operating losses and payments for China restructuring activities, offset by working capital improvements and a decrease in contract assets.
Investing Cash Flows
Net cash used in investing activities decreased by $8.5 million for the nine months ended September 30, 2023, as compared to the same period in 2022, primarily as a result of the proceeds from the sale of our Taicang, China facility in the current period, partially offset by increased capital expenditures at our existing manufacturing facilities in preparation for upcoming manufacturing line transitions.
Financing Cash Flows
Net cash provided by financing activities increased by $121.9 million for the nine months ended September 30, 2023, as compared to the same period in 2022, primarily as a result of the proceeds from the issuance of the Notes.
We are not presently involved in any off-balance sheet arrangements, including transactions with unconsolidated special-purpose or other entities that would materially affect our financial position, results of operations, liquidity or capital resources, other than our accounts receivable assignment agreements described below. Furthermore, we do not have any relationships with special-purpose or other entities that provide off-balance sheet financing; liquidity, market risk or credit risk support; or engage in leasing or other services that may expose us to liability or risks of loss that are not reflected in the condensed consolidated financial statements and related notes.
40
Our segments enter into accounts receivable assignment agreements with various financial institutions. Under these agreements, the financial institution buys, on a non-recourse basis, the accounts receivable amounts related to our segments' customers at an agreed-upon discount rate.
The following table summarizes certain key details of each of the accounts receivable assignment agreements in place as of September 30, 2023:
Year Of Initial Agreement |
|
Segment(s) Related To |
|
Current Annual Discount Rate |
2014 |
|
Mexico |
|
LIBOR plus 0.75% |
2019 |
|
Asia and Mexico |
|
LIBOR plus 1.00% |
2020 |
|
EMEA |
|
EURIBOR plus 1.95% |
2020 |
|
India |
|
LIBOR plus 1.00% |
2020 |
|
U.S. |
|
SOFR plus 0.29% |
2021 |
|
Mexico |
|
SOFR plus 0.29% |
2022 |
|
EMEA |
|
EURIBOR plus 1.97% |
As the receivables are purchased by the financial institutions under the agreements noted above, the receivables are removed from our condensed consolidated balance sheet. During the three and nine months ended September 30, 2023, $278.2 million and $785.9 million, respectively, of receivables were sold under the accounts receivable assignment agreements described above as compared to $245.0 million and $697.6 million, respectively, in the comparative prior year period.
CRITICAL ACCOUNTING POLICIES AND ESTIMATES
There have been no significant changes to our critical accounting policies as disclosed in our Annual Report on Form 10-K for the year ended December 31, 2022.
RECENT ACCOUNTING PRONOUNCEMENTS
See Note 2, Basis of Presentation, under the heading “Recently Issued Accounting Pronouncements” to our condensed consolidated financial statements for a discussion of recent accounting pronouncements.
Item 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
We are exposed to market risk in the ordinary course of our business. These market risks are principally limited to changes in foreign currency exchange rates and commodity prices.
Foreign Currency Exchange Rate Risk. We conduct international operations in Mexico, Türkiye, India and Europe. Our results of operations are subject to both currency transaction risk and currency translation risk. We incur currency transaction risk whenever we enter into either a purchase or sale transaction using a currency other than the functional currency of the transacting entity. With respect to currency translation risk, our financial condition and results of operations are measured and recorded in the relevant functional currency and then translated into U.S. dollars for inclusion in our condensed consolidated financial statements. In recent years, exchange rates between these foreign currencies and the U.S. dollar have fluctuated significantly and may do so in the future. A hypothetical change of 10% in the exchange rates for the countries above would have resulted in a change to income from operations of approximately $7.2 million for the nine months ended September 30, 2023.
Commodity Price Risk. We are subject to commodity price risk under agreements for the supply of our raw materials. We have not hedged our commodity price exposure. We generally lock in pricing for most of our key raw materials for 12 months which protects us from price increases within that period, which we believe helps to mitigate the impact of raw material price increases. As many of our raw material supply agreements have meet or release clauses, if raw materials prices decrease, we are able to benefit from the reductions in price.
Resin, resin systems, and carbon fiber are the primary commodities for which we do not have fixed pricing. Approximately 59% of the resin and resin systems, and approximately 91% of the carbon fiber, we use is purchased under contracts either controlled or borne by two of our customers and therefore they receive/bear 100% of any decrease or increase in resin and carbon fiber costs further limiting our exposure to price fluctuations.
Taking into account the contractual obligations of our customers to share with us the cost savings or increases resulting from a change in the current forecasted price of resin and resin systems we believe that a 10% change in the current forecasted price of resin and resin systems for the customers in which we are exposed to fluctuating prices would have an impact to income from operations of
41
approximately $6.2 million for the full year 2023. With respect to our other customer supply agreements, our customers typically receive approximately 70% of the cost savings or increases resulting from a change in the price of resin, resin systems.
Interest Rate Risk. As of September 30, 2023, all remaining secured and unsecured financing and finance lease obligations are fixed rate instruments and are not subject to fluctuations in interest rates.
Item 4. CONTROLS AND PROCEDURES
Evaluation of Disclosure Controls and Procedures
We maintain disclosure controls and procedures that are designed to provide reasonable assurance that information required to be disclosed in our reports under the Securities Exchange Act of 1934, as amended (the Exchange Act), is recorded, processed, summarized, and reported within the time period specified in the SEC’s rules and forms and that such information is accumulated and communicated to our management, including our Chief Executive Officer and Chief Financial Officer, as appropriate, to allow timely decisions regarding required disclosure.
As required by Rule 13a-15(b) promulgated under the Exchange Act, our management, with the participation of our Chief Executive Officer and Chief Financial Officer, evaluated the design and operating effectiveness as of September 30, 2023 of our disclosure controls and procedures, as defined in Rule 13a-15(e) promulgated under the Exchange Act. Based on this evaluation, our Chief Executive Officer and Chief Financial Officer concluded that our disclosure controls and procedures were effective as of September 30, 2023.
Changes in Internal Control Over Financial Reporting
There were no changes in our internal control over financial reporting during the three months ended September 30, 2023 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
42
PART II. OTHER INFORMATION
Item 1. LEGAL PROCEEDINGS
See Note 15, Commitments and Contingencies, under the heading “Legal Proceedings” to our condensed consolidated financial statements for a discussion of legal proceedings and other related matters.
Item 1A. RISK FACTORS
There have been no material changes to the Risk Factors (Part I, Item 1A) in our Annual Report on Form 10-K for the year ended December 31, 2022, as amended by our disclosure to the Risk Factors (Part II, Item 1A) in our Quarterly Report on Form 10-Q for the quarter ended March 31, 2023, which could materially affect our business, financial condition, and/or future results.
Item 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS
Unregistered Sales of Equity Securities
Not applicable.
Issuer Purchases of Equity Securities
Not applicable.
Use of Proceeds
Not applicable.
Item 3. DEFAULTS UPON SENIOR SECURITIES
Not applicable.
Item 4. MINE SAFETY DISCLOSURES
Not applicable.
Item 5. OTHER INFORMATION
None.
43
Item 6. EXHIBITS
Exhibit Number |
|
Exhibit Description |
|
|
|
31.1* |
|
Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
|
|
|
31.2* |
|
Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
|
|
|
32.1** |
|
Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
|
|
|
32.2** |
|
Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
|
|
|
101.INS* |
|
Inline XBRL Instance Document – the instance document does not appear in the Interactive Data file because its XBRL tags are embedded within the Inline XBRL document |
101.SCH* |
|
Inline XBRL Taxonomy Extension Schema Document |
101.CAL* |
|
Inline XBRL Taxonomy Extension Calculation Linkbase Document |
101.DEF* |
|
Inline XBRL Taxonomy Extension Definition Linkbase Document |
101.LAB* |
|
Inline XBRL Taxonomy Extension Label Linkbase Document |
101.PRE* |
|
Inline XBRL Taxonomy Extension Presentation Linkbase Document |
104* |
|
Cover Page Interactive Data File (formatted as Inline XBRL with applicable taxonomy extension information contained in Exhibits 101.*) |
* Filed herewith.
** The certifications furnished in Exhibits 32.1 and 32.2 hereto are deemed to accompany this Quarterly Report on Form 10-Q and will not be deemed “filed” for purposes of Section 18 of the Securities Exchange Act of 1934, as amended, except to the extent that the Registrant specifically incorporates it by reference.
44
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
|
|
TPI COMPOSITES, INC. |
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|
|
|
|
|
|
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|
|
Date: November 2, 2023 |
|
By: |
|
/s/ Ryan Miller |
|
|
|
|
Ryan Miller |
|
|
|
|
Chief Financial Officer |
|
|
|
|
(Principal Financial Officer) |
45