KRONOS WORLDWIDE INC - Annual Report: 2008 (Form 10-K)
UNITED
STATES
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SECURITIES
AND EXCHANGE COMMISSION
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Washington,
D.C. 20549
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FORM
10-K
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X
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Annual
Report Pursuant to Section 13 or 15(d) of the Securities and Exchange Act
of 1934:
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For the fiscal year ended
December 31,
2008
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Commission
file number 1-31763
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KRONOS WORLDWIDE, INC.
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(Exact
name of Registrant as specified in its charter)
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DELAWARE
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76-0294959
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(State
or other jurisdiction of
incorporation
or organization)
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(IRS
Employer Identification No.)
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5430
LBJ Freeway, Suite 1700
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Dallas,
Texas 75240-2697
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(Address
of principal executive offices)
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Registrant's
telephone number, including area
code: (972) 233-1700
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Securities
registered pursuant to Section 12(b) of the Act:
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Title of each class
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Name
of each exchange on
which
registered
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Common
stock
($.01
par value)
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New
York Stock Exchange
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No
securities are registered pursuant to Section 12(g) of the Act.
Indicate
by check mark:
If
the Registrant is a well-known seasoned issuer, as defined in Rule 405 of the
Securities Act. Yes No
X
If
the Registrant is not required to file reports pursuant to Section 13 or Section
15(d) of the Act. Yes No
X
Whether
the Registrant (1) has filed all reports required to be filed by Section 13 or
15(d) of the Securities Exchange Act of 1934 during the preceding 12 months and
(2) has been subject to such filing requirements for the past 90
days. Yes X No
If
disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not
contained herein, and will not be contained, to the best of Registrant's
knowledge, in definitive proxy or information statements incorporated by
reference in Part III of this Form 10-K or any amendment to this Form 10-K. Yes
No
X
Whether
the Registrant is a large accelerated filer, an accelerated filer, a
non-accelerated filer or a smaller reporting company (as defined in Rule 12b-2
of the Act). Large accelerated filer Accelerated
filer Non-accelerated
filer X
Smaller reporting company
Whether
the Registrant is a shell company (as defined in Rule 12b-2 of the
Act). Yes No
X
The
aggregate market value of the 2.3 million shares of voting stock held by
nonaffiliates of Kronos Worldwide, Inc. as of June 30, 2008 (the last business
day of the Registrant's most recently-completed second fiscal quarter)
approximated $34.7 million.
As of February 27, 2009, 48,960,049
shares of the Registrant's common stock were outstanding.
Documents incorporated by
reference
The information required by Part III is
incorporated by reference from the Registrant's definitive proxy statement to be
filed with the Commission pursuant to Regulation 14A not later than 120 days
after the end of the fiscal year covered by this report.
TABLE
OF CONTENTS
Part
I
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Page
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Item
1.
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Business
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4
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Item
1A.
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Risk
Factors
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11
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Item
1B.
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Unresolved
Staff comments
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13
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Item
2.
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Properties
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13
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Item
3.
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Legal
Proceedings
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14
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Item
4.
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Submission
of Matters to a Vote of Security Holders
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14
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Part
II
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Item
5.
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Market
for our Common Equity and Related Stockholder
Matters
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15
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Item
6.
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Selected
Financial Data
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17
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Item
7.
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Management’s
Discussion and Analysis of Financial Condition and Results of
Operation
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18
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Item
7A.
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Quantitative
and Qualitative Disclosures about Market Risk
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38
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Item
8.
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Financial
Statements and Supplementary Data
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40
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Item
9.
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Changes
in and Disagreements with Accountants on Accounting and Financial
Disclosures
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40
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Item
9A.
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Controls
and Procedures
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40
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Item
9B.
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Other
Information
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42
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Part
III
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Item
10.
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Directors,
Executive Officers and Corporate Governance*
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42
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Item
11.
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Executive
Compensation*
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42
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Item
12.
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Security
Ownership of Certain Beneficial Owners and Management and Related
Stockholder Matters*
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42
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Item
13.
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Certain
Relationships and Related Transactions and Director
Independence*
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42
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Item
14.
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Principal
Accounting Fees and Services*
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42
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Part
IV
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Item
15.
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Exhibits
and Financial Statement Schedules
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43
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Signatures
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*
All or a portion of the information required by this Item is included in
this Form 10-K through incorporation by reference to the Registrant’s
Proxy Statement for our May 14, 2009 Annual Meeting of
Stockholders.
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Forward-Looking
Information
This report includes forward-looking
statements within the meaning of the Private Securities Litigation Reform Act of
1995. Any statement in this report that is not a statement of
historical fact may be deemed to be a forward-looking
statement. Because these forward-looking statements involve risks and
uncertainties, actual results may differ materially from those expressed or
implied by these forward-looking statements. We do not intend to
assume any duty to update or revise any forward-looking statements for new
information, future events or otherwise.
Forward-looking
statements can be identified by the use of words such as "believes," "intends,"
"may," "should," "could," "anticipates," "expected" or comparable terminology,
or by discussions of strategies or trends. Although we believe the
expectations reflected in such forward-looking statements are reasonable, we
cannot give assurances that these expectations will prove to be
correct. Forward-looking statements involve substantial risks and
uncertainties which could significantly impact expected results, and actual
results could differ materially from those described. It is not
possible to identify all of the risks and uncertainties we face that could cause
actual results to differ materially from those described in this
report. But, we have included discussion on the following most
significant risk factors in Item 1A of this document:
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Future
supply and demand for our products
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The
extent of the dependence of certain of our businesses on certain market
sectors
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The
cyclicality of our businesses
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Customer
inventory levels (such as the extent to which our customers may, from time
to time, accelerate purchases of TiO2 in
advance of anticipated price increases or defer purchases of TiO2 in
advance of anticipated price
decreases)
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·
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Changes
in raw material and other operating costs (such as energy
costs)
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General
global economic and political conditions (such as changes in the level of
gross domestic product in various regions of the world and the impact of
such changes on demand for TiO2)
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Competitive
products and substitute products
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Customer
and competitor strategies
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Potential
consolidation or solvency of our
competitors
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The
impact of pricing and production
decisions
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Competitive
technology positions
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Possible
disruption of our business or increases in the cost of doing business
resulting from terrorist activities or global
conflicts
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The
introduction of trade barriers
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Fluctuations
in currency exchange rates (such as changes in the exchange rate between
the U.S. dollar and each of the euro, the Norwegian kroner and the
Canadian dollar)
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Operating
interruptions (including, but not limited to, labor disputes, leaks,
natural disasters, fires, explosions, unscheduled or unplanned downtime
and transportation interruptions)
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The
timing and amounts of insurance
recoveries
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Our
ability to renew or refinance credit
facilities
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Our
ability to maintain sufficient
liquidity
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The
ultimate outcome of income tax audits, tax settlement initiatives or other
tax matters
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The
ultimate ability to utilize income tax attributes, the benefits of which
have been recognized under the more-likely-than-not recognition
criteria
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Environmental
matters (such as those requiring compliance with emission and discharge
standards for existing and new
facilities)
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Government
laws and regulations and possible changes
therein
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The
ultimate resolution of pending
litigation
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Possible
future litigation
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Should
one or more of these risks materialize (or the consequences of such a
development worsen), or should the underlying assumptions prove incorrect,
actual results could differ materially from those forecasted or
expected. We disclaim any intention or obligation to update or revise
any forward-looking statements whether as a result of changes in information,
future events or otherwise.
ITEM
1. BUSINESS
General
Kronos
Worldwide, Inc. (NYSE: KRO), a Delaware corporation, is a leading global
producer and marketer of value-added titanium dioxide pigments ("TiO2"). We,
along with our distributors and agents, sell and provide technical services for
our products to over 4,000 customers in approximately 100 countries with the
majority of sales in Europe and North America. We believe that we
have developed considerable expertise and efficiency in the manufacture, sale,
shipment and service of our products in domestic and international
markets.
TiO2 is an
inorganic pigment used to impart whiteness, brightness and opacity for products
such as coatings, plastics, paper, fibers, food, ceramics and
cosmetics. TiO2 is
considered a “quality-of-life” product with demand and growth affected by gross
domestic product and overall economic conditions in our markets in various parts
of the world. TiO2 derives
its value from its whitening properties and hiding power (opacity), which is the
ability to cover or mask other materials effectively and
efficiently. TiO2 is the
largest commercially used whitening pigment because it has a high refractive
rating giving it more hiding power than any other commercially produced white
pigment. In addition, TiO2 has
excellent resistance to interaction with other chemicals, good thermal stability
and resistance to ultraviolet degradation. We ship TiO2 to our
customers in either a powder or slurry form via rail, truck or ocean
carrier. We, including our predecessors, have produced and marketed
TiO2
in North America and Europe for over 80 years.
We
believe that we are the second largest producer of TiO2 in Europe
with an estimated 19% share of European TiO2 sales
volume. Approximately one-half of our 2008 sales volumes was
attributable to markets in Europe. We have an estimated 16% share of
North American TiO2 sales
volume. Per capita utilization of TiO2 in the
United States and Western Europe far exceeds that of other areas in the
world. We expect these markets to continue to be the largest
consumers of TiO2 for the
foreseeable future. It is probable that significant markets for
TiO2
could emerge in other areas of the world. China continues to develop
into a significant market and as its economy continues to mature it is probable
that quality-of-life products, including TiO2, will
experience greater demand in that country. In addition, growth in
recent years in Eastern Europe and the Far East has been significant as the
economies in these regions continue developing to the point that quality-of-life
products, including TiO2,
experience greater demand.
Sales of
TiO2
were about 90% of our net sales in 2008. The remaining 10% of net
sales is made up of other product lines that are complementary to TiO2. These
other products are described as follows:
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We
own and operate an ilmenite mine in Norway pursuant to a governmental
concession with an unlimited term, and we are currently excavating a
second mine located near the first mine. Ilmenite is a raw
material used directly as a feedstock by some sulfate-process TiO2
plants, including all of our European sulfate-process
plants. We also sell ilmenite ore to third-parties, some of
whom are our competitors. The mines have estimated aggregate
reserves that are expected to last for at least another 60
years.
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We
manufacture and sell iron-based chemicals, which are co-products and
processed co-products of sulfate and chloride process TiO2
pigment production. These co-product chemicals are marketed
through our Ecochem division, and are used primarily as treatment and
conditioning agents for industrial effluents and municipal wastewater as
well as in the manufacture of iron pigments, cement and agricultural
products.
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·
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We
manufacture and sell titanium oxychloride and titanyl sulfate, which are
side-stream products from the production of TiO2. Titanium
oxychloride is used in specialty applications in the formulation of
pearlescent pigments, production of electroceramic capacitors for cell
phones and other electronic devices. Titanyl sulfate products
are used primarily in pearlescent
pigments.
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At
December 31, 2008, approximately 59% of our common stock was owned by Valhi,
Inc. (NYSE: VHI) and approximately 36% was owned by NL Industries (NYSE:
NL). Valhi also owns 83% of NL Industries’ outstanding common
stock. Subsidiaries of Contran Corporation held approximately 94% of
Valhi’s outstanding common stock. Substantially all of Contran
Corporation’s outstanding voting stock is held by trusts established for the
benefit of certain descendants of Harold C. Simmons (of which Mr. Simmons is
trustee), or is held by persons or other entities related to Mr.
Simmons. Consequently, Mr. Simmons may be deemed to control all of
these companies.
Manufacturing
and operation
We
currently produce over 40 different TiO2 grades
under the KronosTM
trademark which provide a variety of performance properties to meet customers’
specific requirements. Our major customers include domestic and
international paint, plastics and paper manufacturers.
Extenders,
such as kaolin clays, calcium carbonate and polymeric opacifiers, are used in a
number of the same end-use markets as white pigments. However, the opacity in
these products is not able to duplicate the performance characteristics of
TiO2,
therefore we believe these products are not effective substitutes for TiO2.
We
produce TiO2
in two crystalline forms: rutile and anatase. Rutile TiO2 is
manufactured using both a chloride production process and a sulfate production
process, whereas anatase TiO2 is only
produced using a sulfate production process. Chloride process rutile
is preferred for the majority of customer applications. From a
technical standpoint, chloride process rutile has a bluer undertone and higher
durability than sulfate process rutile. Although many end-use
applications can use either form, chloride process rutile is the preferred form
for use in coatings and plastics, the two largest end-use
markets. Sulfate process anatase represents a much smaller percentage
of annual global TiO2 production
and is preferred for use in selected paper, ceramics, rubber tires, man-made
fibers, food and cosmetics.
Chloride production
process. Approximately
three-fourths of our current production capacity is based on the chloride
process. The chloride process is a continuous process in which
chlorine is used to extract rutile TiO2. The
chloride process typically has lower manufacturing costs than the sulfate
process due to newer technology, higher yield, less waste, lower energy
requirements and lower labor costs. The chloride process produces
less waste than the sulfate process because much of the chlorine is recycled and
feedstock bearing a higher titanium content is used.
Sulfate production
process. The sulfate process is a batch chemical process that
uses sulfuric acid to extract both rutile and anatase TiO2.
Once an
intermediate TiO2 pigment
has been produced by either the chloride or sulfate process, it is “finished”
into products with specific performance characteristics for particular end-use
applications through proprietary processes involving various chemical surface
treatments and intensive micronizing (milling). Due to environmental
factors and customer considerations, the proportion of TiO2 industry
sales represented by chloride process pigments has increased relative to sulfate
process pigments and, in 2008, chloride process production facilities
represented approximately 60% of industry capacity.
We
produced 514,000 metric tons of TiO2 in 2008,
up from the 512,000 metric tons we produced in 2007. Such production
amounts include our 50% interest in the TiO2
manufacturing joint-venture discussed below. Our average production
capacity utilization rates were near full capacity in 2006, 2007 and
2008. Our production capacity has increased by approximately 30% over
the past ten years due to debottlenecking programs, with only moderate capital
expenditures. We believe that our annual attainable production
capacity for 2009 is approximately 532,000 metric tons; however, we do expect
that our production volumes in 2009 will be significantly lower than our
attainable capacity. See Outlook in Item 7. Management’s Discussion and Analysis
of Financial Condition and Results of Operations.
Raw
Materials
The
primary raw materials used in chloride process TiO2 are
titanium-containing feedstock (natural rutile ore or purchased slag), chlorine
and coke. Chlorine and coke are available from a number of
suppliers. Titanium-containing feedstock suitable for use in the
chloride process is available from a limited but increasing number of suppliers
principally in Australia, South Africa, Canada, India and the United
States. We purchase chloride process grade slag from Rio Tinto Iron
and Titanium under a long-term supply contract that expires at the end of
2011. We purchase natural rutile ore primarily from Iluka Resources,
Limited under a long-term supply contract that expires at the end of
2009. We expect to be successful in obtaining long-term extensions to
these and other existing supply contracts prior to their
expiration. We expect the raw materials purchased under these
contracts to meet our chloride process feedstock requirements over the next
several years.
The
primary raw materials used in sulfate process TiO2 are
titanium-containing feedstock (primarily ilmenite from our Norwegian mine or
purchased slag) and sulfuric acid. Sulfuric acid is available from a
number of suppliers. Titanium-containing feedstock suitable for use
in the sulfate process is available from a limited number of suppliers
principally in Norway, Canada, Australia, India and South Africa. As
one of the few vertically- integrated producers of sulfate process TiO2 we own and
operate a rock ilmenite mine in Norway, which provided all of the feedstock for
our European sulfate process TiO2 plants in
2008. We expect ilmenite production from our mine to meet our
European sulfate process feedstock requirements for the foreseeable
future. For our Canadian sulfate process plant, we also purchase
sulfate grade slag primarily from Q.I.T. Fer et Titane Inc. (also a subsidiary
of Rio Tinto Iron and Titanium), under a long-term supply contract that expires
at the end of 2009 and Tinfos Titan and Iron KS under a supply contract that
expires in 2010. We expect the raw materials purchased under these
contracts to meet our sulfate process feedstock requirements over the next few
years.
Many of
our raw material contracts contain fixed quantities we are required to purchase,
although these contracts allow for an upward or downward adjustment in the
quantity purchased. The pricing under these agreements is generally
negotiated annually.
The
following table summarizes our raw materials purchased or mined in
2008.
Production Process/Raw
Material
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Raw
Materials Procured or Mined
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(In
thousands of metric tons)
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Chloride
process plants:
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Purchased
slag or natural rutile ore
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422
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Sulfate
process plants:
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Raw
ilmenite ore mined & used internally
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305
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Purchased
slag
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30
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TiO2
manufacturing joint venture
We hold a 50% interest in a
manufacturing joint venture with Huntsman Corporation (Huntsman). The
joint venture owns and operates a chloride process TiO2 facility
located in Lake Charles, Louisiana. We share production from the
plant equally with Huntsman pursuant to separate offtake
agreements.
A
supervisory committee directs the business and affairs of the joint venture,
including production and output decisions. This committee is composed
of four members, two of whom we appoint and two of whom Huntsman
appoints. Two general managers manage the operations of the joint
venture acting under the direction of the supervisory committee. We
appoint one general manager and Huntsman appoints the other.
We are
required to purchase one-half of the TiO2 produced
by the joint venture. The joint venture is not consolidated in our
financial statements, because we do not control it. We account for
our interest in the joint venture by the equity method. The joint
venture operates on a break-even basis, and therefore we do not have any equity
in earnings of the joint venture. We share all costs and capital
expenditures of the joint venture equally with Huntsman with the exception of
raw material and packaging costs for the pigment grades produced. Our
share of the net costs is reported as cost of sales as the related TiO2 is
sold. See Notes 6 and 13 to the Consolidated Financial
Statements.
Competition
The
TiO2
industry is highly competitive. Our principal competitors are E.I. du
Pont de Nemours & Co.; Millennium Inorganic Chemicals, Inc. (a subsidiary of
National Titanium Dioxide Company Ltd. (Cristal)); Tronox Incorporated;
Huntsman; and Ishihara Sangyo Kaisha, Ltd. These competitors have
estimated individual shares of TiO2 production
capacity ranging from 4% (for Ishihara) to 22% (for DuPont), and an estimated
aggregate share of worldwide TiO2 production
volume in excess of 60%. DuPont has about one-half of total North
American TiO2 production
capacity and is our principal North American competitor. Tronox filed
for Chapter 11 bankruptcy protection in January 2009, and it is unclear how and
to what extent Tronox or a successor will compete in the TiO2 industry
at the conclusion of Tronox’s bankruptcy proceedings.
We
compete primarily on the basis of price, product quality, technical service and
the availability of high-performance pigment grades. Although certain
TiO2
grades are considered specialty pigments, the majority of our grades and
substantially all of our production are considered commodity pigments with price
generally being the most significant competitive factor. We believe
that we are the leading seller of TiO2 in several
countries, including Germany, with an estimated 11% share of worldwide TiO2 sales
volume in 2008. Overall, we are the world’s fifth-largest producer of
TiO2.
Over the
past ten years, we and our competitors have increased industry capacity through
debottlenecking projects. Given the current economic environment and
reduced industry demand, we do not expect any significant efforts will be
undertaken by us or our competitors to further increase capacity through such
projects for the foreseeable future. In addition, Huntsman announced
the closure of one of its European facilities. We believe further
shutdowns or closures in the industry are possible. Even with these
reductions in industry capacity, capacity utilization rates by us and our
competitors are expected to be lower in 2009 as compared to 2008 as a response
to a reduction in industry-wide demand, which in turn will result in downward
pressure on average TiO2 selling
prices. Once the economic environment improves and industry-wide
demand increases, the expected reduction in industry-wide capacity through plant
shutdowns should have a favorable impact on production capacity utilization,
selling prices and profitability. However, the volatility of the near
term economic environment makes it difficult to forecast future
demand. If actual developments differ from our expectations, ours and
the TiO2 industry's
performances could continue to be unfavorably affected longer than
expected.
Worldwide
capacity additions in the TiO2 market
resulting from construction of new plants require significant capital
expenditures and substantial lead time (typically three to five years in our
experience). We are not aware of any TiO2 plants
currently under construction, and we believe it is not likely that any new
plants will be constructed in the foreseeable future.
Research
and development
Our
research and development activities are directed primarily at improving the
chloride and sulfate production processes, improving product quality and
strengthening our competitive position by developing new pigment
applications. Our research and development activities are conducted
at our Leverkusen, Germany facility. Our expenditures for research
and development and certain technical support programs were approximately $11
million in 2006 and $12 million in each of 2007 and 2008. We plan to
scale back our research and development activities in 2009 due to the current
adverse economic environment; consequently our research and development
expenditures in 2009 are expected to be lower as compared to recent
history.
We
continually seek to improve the quality of our grades and have been successful
at developing new grades for existing and new applications to meet the needs of
customers and increase product life cycle. Since 2002, we have added
over 15 new grades for plastics, coatings, fibers and paper laminate
applications.
Patents
and trademarks
We
believe that our patents held for products and production processes are
important to us and our continuing business activities. We seek
patent protection for our technical developments, principally in the United
States, Canada and Europe, and from time to time we enter into licensing
arrangements with third parties. Our existing patents generally have
terms of 20 years from the date of filing, and have remaining terms ranging from
1 to 19 years. We seek to protect our intellectual property rights,
including our patent rights, and from time to time are engaged in disputes
relating to the protection and use of intellectual property relating to our
products.
Our
trademarks, including Kronos, are protected by
registration in the United States and elsewhere with respect to those products
we manufacture and sell. We also rely on unpatented proprietary
knowledge and continuing technological innovation, and other trade secrets to
develop and maintain our competitive position. Our proprietary
chloride production process is an important part of our technology, and our
business could be harmed if we fail to maintain confidentiality of our trade
secrets used in this technology.
Major
customers
We sell
to a diverse customer base, and no single customer made up more than 10% of our
sales for 2008. Our largest ten customers accounted for approximately
27% of sales in 2008.
Seasonality
Neither
our business as a whole nor that of any of our principal product groups is
seasonal to any significant extent. However, TiO2 sales are
generally higher in the first half of the year. This is due in part
to the increase in paint production in the spring to meet demand during the
spring and summer painting season.
Employees
As of
December 31, 2008, we employed the following number of people:
Europe
|
2,000
|
Canada
|
400
|
United
States(1)
|
50
|
Total
|
2,450
|
(1)Excludes
employees of our Louisiana joint venture.
Our
hourly employees in production facilities worldwide, including the TiO2 joint
venture, are represented by a variety of labor unions under labor agreements
with various expiration dates. Our European Union employees are
covered by master collective bargaining agreements in the chemicals industry
that are generally renewed annually. Our Canadian union employees are
covered by a collective bargaining agreement that expires in June
2010.
Regulatory
and environmental matters
Our
operations are governed by various environmental laws and
regulations. Certain of our operations are, or have been, engaged in
the handling, manufacture or use of substances or compounds that may be
considered toxic or hazardous within the meaning of applicable environmental
laws and regulations. As with other companies engaged in similar
businesses, certain of our past and current operations and products have the
potential to cause environmental or other damage. We have implemented
and continue to implement various policies and programs in an effort to minimize
these risks. Our policy is to maintain compliance with applicable
environmental laws and regulations at all of our facilities and to strive to
improve our environmental performance. It is possible that future
developments, such as stricter requirements in environmental laws and
enforcement policies, could adversely affect our production, handling, use,
storage, transportation, sale or disposal of such substances and could adversely
affect our consolidated financial position and results of operations or
liquidity.
Our U.S.
manufacturing operations are governed by federal environmental and worker health
and safety laws and regulations. These primarily consist of the
Resource Conservation and Recovery Act (“RCRA”), the Occupational Safety and
Health Act, the Clean Air Act, the Clean Water Act, the Safe Drinking Water Act,
the Toxic Substances Control Act and the Comprehensive Environmental Response,
Compensation and Liability Act, as amended by the Superfund Amendments and
Reauthorization Act (“CERCLA”), as well as the state counterparts of these
statutes. We believe the TiO2 plant
owned by the joint venture and a TiO2 slurry
facility owned by us in Lake Charles, Louisiana are in substantial compliance
with applicable requirements of these laws or compliance orders issued
thereunder. These are our only U.S. manufacturing
facilities.
While the
laws regulating operations of industrial facilities in Europe vary from country
to country, a common regulatory framework is provided by the European Union
(“EU”). Germany and Belgium are members of the EU and follow its
initiatives. Norway is not a member but generally patterns its
environmental regulatory actions after the EU. We believe we have
obtained all required permits and are in substantial compliance with applicable
environmental requirements for our European and Canadian
facilities.
At our
sulfate plant facilities in Germany, we recycle weak sulfuric acid either
through contracts with third parties or at our own facilities. In
addition, at our German locations we have a contract with a third-party to treat
certain sulfate-process effluents. At our Norwegian plant, we ship
spent acid to a third-party location where it is used as a neutralization
agent. These contracts may be terminated by either party after giving
three or four years advance notice, depending on the contract.
From time
to time, our facilities may be subject to environmental regulatory enforcement
under U.S. and non-U.S. statutes. Typically we establish compliance
programs to resolve these matters. Occasionally, we may pay
penalties. To date such penalties have not involved amounts having a
material adverse effect on our consolidated financial position, results of
operations or liquidity. We believe that all of our facilities are in
substantial compliance with applicable environmental laws.
In
December 2006, the EU approved Registration, Evaluation and Authorization of
Chemicals (“REACH”), which took effect on June 1, 2007 and will be phased in
over 11 years. Under REACH, companies that manufacture or import more
than one ton of a chemical substance per year will be required to register such
chemical substances in a central data base. REACH affects our
European operations by imposing a testing, evaluation and registration program
for many of the chemicals we use or produce in Europe. We have
established a REACH team that is working to identify and list all substances
purchased, manufactured or imported by or for us in the EU. We spent
$.4 million in 2007 and $.5 million in 2008 on REACH compliance, and we do not
anticipate that future compliance costs will be material to us.
Capital
expenditures in 2008 related to ongoing environmental compliance, protection and
improvement programs were $11.9 million, and are currently expected to be
approximately $1 million in 2009.
Website
and other available information
Our
fiscal year ends December 31. Our annual reports on Form 10-K,
quarterly reports on Form 10-Q, current reports on Form 8-K, and any amendments
to those reports are available on our website at www.kronosww.com. These
reports are available on the website, without charge, as soon as is reasonably
practicable after we file or furnish them electronically with the Securities and
Exchange Commission (“SEC”). Additional information regarding us,
including our Audit Committee charter, Code of Business Conduct and Ethics and
our Corporate Governance Guidelines, can also be found at this
website. Information contained on our website is not part of this
report. We will also provide free copies of such documents upon
written request. Such requests should be directed to the Corporate
Secretary at our address on the cover page of this Form 10-K.
The
public may read and copy any materials we file with the SEC at the SEC’s Public
Reference Room at 100 F Street, N.E., Washington, D.C. 20549. The
public may obtain information about the operation of the Public Reference Room
by calling the SEC at 1-800-SEC-0330. We are an electronic filer, and
the SEC maintains an internet website that contains reports, proxy and
information statements, and other information regarding issuers that file
electronically with the SEC at www.sec.gov.
ITEM
1A. RISK FACTORS
Below are certain risk factors
associated with our business. In addition to the potential effect of
these risk factors discussed below, any risk factor which could result in
reduced earnings or operating losses, or reduced liquidity, could in turn
adversely affect our ability to service our liabilities or pay dividends on our
common stock or adversely affect the quoted market prices for our
securities.
Approximately
90% of our revenues are attributable to sales of TiO2. Pricing
within the global TiO2 industry
over the long term is cyclical, and changes in economic conditions, especially
in Western industrialized nations, can significantly impact our earnings and
operating cash flows. The current world-wide economic downturn has
depressed sales volumes in the fourth quarter of 2008, and we are unable to
predict with a high degree of certainty when demand will return to the levels
experienced prior to the fourth quarter of 2008. This may result in
reduced earnings or operating losses.
Historically,
the markets for many of our products have experienced alternating periods of
increasing and decreasing demand. Relative changes in the selling
prices for our products are one of the main factors that affect the level of our
profitability. In periods of increasing demand, our selling prices
and profit margins generally will tend to increase, while in periods of
decreasing demand our selling prices and profit margins generally tend to
decrease. Huntsman announced the closure of one if its European
facilities, and we believe further shutdowns or closures in the industry are
possible. The closures may not be sufficient to alleviate the current
excess industry capacity and such conditions may be further aggravated by
anticipated or unanticipated capacity additions or other events.
The
demand for TiO2 during a
given year is also subject to annual seasonal fluctuations. TiO2 sales are
generally higher in the first half of the year. This is due in part
to the increase in paint production in the spring to meet demand during the
spring and summer painting season. See Item 7. “Management’s
Discussion and Analysis of Financial Condition and Results of Operations” for
further discussion on production and price changes.
We sell several of our products in
mature and highly-competitive industries and face price pressures in the markets
in which we operate, which may result in reduced earnings or operating
losses.
The
global markets in which we operate our business are highly
competitive. Competition is based on a number of factors, such as
price, product quality and service. Some of our competitors may be
able to drive down prices for our products because their costs are lower than
our costs. In addition, some of our competitors' financial,
technological and other resources may be greater than our resources, and such
competitors may be better able to withstand changes in market
conditions. Our competitors may be able to respond more quickly than
we can to new or emerging technologies and changes in customer
requirements. Further, consolidation of our competitors or customers
may result in reduced demand for our products or make it more difficult for us
to compete with our competitors. New competitors could emerge by
modifying their existing production facilities so they could manufacture
products that compete with our products. The occurrence of any of
these events could result in reduced earnings or operating losses.
Higher
costs or limited availability of our raw materials may reduce our earnings and
decrease our liquidity.
The
number of sources for and availability of, certain raw materials is specific to
the particular geographical region in which a facility is
located. For example, titanium-containing feedstocks suitable for use
in our TiO2 facilities
are available from a limited number of suppliers around the
world. Political and economic instability in the countries from which
we purchase our raw material supplies could adversely affect their
availability. If our worldwide vendors were unable to meet their
contractual obligations and we were unable to obtain necessary raw materials, we
could incur higher costs for raw materials or may be required to reduce
production levels. We may not always be able to increase our selling
prices to offset the impact of any higher costs or reduced production levels,
which could reduce our earnings and decrease our liquidity.
Negative
global economic conditions increase the risk that we could suffer unrecoverable
losses on our customers’ accounts receivable which would adversely affect our
financial results.
We extend credit and payment terms to
our customers. Although we have an ongoing process of evaluating
customers’ financial condition, we could suffer significant losses if a customer
fails and is unable to pay. A significant loss of an accounts
receivable would have a negative impact on our results of operations, financial
condition and liquidity.
Our
leverage may impair our financial condition or limit our ability to operate our
businesses.
We
currently have a significant amount of debt. As of December 31, 2008,
our total consolidated debt was approximately $638.5 million, which relates to
Senior Secured Notes, a revolving credit facility of our wholly-owned
subsidiary, Kronos International, Inc., a revolving credit facility of our U.S.
subsidiary, and a note payable to affiliate. Our level of debt could
have important consequences to our stockholders and creditors,
including:
·
|
making
it more difficult for us to satisfy our obligations with respect to our
liabilities;
|
·
|
increasing
our vulnerability to adverse general economic and industry
conditions;
|
·
|
requiring
that a portion of our cash flows from operations be used for the payment
of interest on our debt, which reduces our ability to use our cash flow to
fund working capital, capital expenditures, dividends on our common stock,
acquisitions or general corporate
requirements;
|
·
|
limiting
our ability to obtain additional financing to fund future working capital,
capital expenditures, acquisitions or general corporate
requirements;
|
·
|
limiting
our flexibility in planning for, or reacting to, changes in our business
and the industry in which we operate;
and
|
·
|
placing
us at a competitive disadvantage relative to other less leveraged
competitors.
|
In addition to our indebtedness, we are
party to various lease and other agreements pursuant to which, along with our
indebtedness, we are committed to pay approximately $365.5 million in
2009. Our ability to make payments on and refinance our debt, and to
fund planned capital expenditures, depends on our future ability to generate
cash flow. To some extent, this is subject to general economic,
financial, competitive, legislative, regulatory and other factors that are
beyond our control. In addition, our ability to borrow funds under
our subsidiaries’ credit facilities in the future will, in some instances,
depend in part on these subsidiaries’ ability to maintain specified financial
ratios and satisfy certain financial covenants contained in the applicable
credit agreement. In this regard, we currently believe it is probable that one
of our required financial ratios associated with our European credit facility
will not be maintained at some point during 2009, most likely commencing at
March 31, 2009. See Item 7. “Management’s Discussion and
Analysis of Financial Condition and Results of Operations – Liquidity –
Outstanding Debt Obligations and Borrowing Availability.”
Our
business may not generate cash flows from operating activities sufficient to
enable us to pay our debts when they become due and to fund our other liquidity
needs. As a result, we may need to refinance all or a portion of our
debt before maturity. We may not be able to refinance any of our debt
in a timely manner on favorable terms, if at all in the current credit
markets. Any inability to generate sufficient cash flows or to
refinance our debt on favorable terms could have a material adverse effect on
our financial condition.
ITEM
1B.
|
UNRESOLVED
STAFF COMMENTS.
|
|
None.
|
ITEM
2.
|
PROPERTIES
|
We
currently operate six TiO2
facilities, two slurry facilities and an ilmenite mine at the following
locations. We own all such facilities, unless otherwise
indicated.
Location
|
Description
|
Leverkusen,
Germany (1)
|
TiO2
production, chloride and sulfate
process, co-products
|
Nordenham,
Germany
|
TiO2
production, sulfate process, co-products
|
Langerbrugge,
Belgium
|
TiO2
production, chloride process, co-products, titanium chemicals
products
|
Fredrikstad,
Norway (2)
|
TiO2
production, sulfate process, co-products
|
Varennes,
Quebec, Canada
|
TiO2
production, chloride and sulfate process, slurry facility, titanium
chemicals products
|
Lake
Charles, Louisiana (3)
|
TiO2
production, chloride process
|
Lake
Charles, Louisiana
|
Slurry
facility
|
Hauge
i Dalane, Norway (4)
|
Ilmenite
mine
|
|
(1)
|
The
Leverkusen facility is located within an extensive manufacturing complex
owned by Bayer AG. We own the Leverkusen facility, which represents about
one-third of our current TiO2
production capacity, but we lease the land under the facility from Bayer
AG under a long term agreement which expires in 2050. Lease
payments are periodically negotiated with Bayer for periods of at least
two years at a time. Bayer provides some raw materials,
including chlorine, auxiliary and operating materials, utilities and
services necessary to operate the Leverkusen facility under separate
supplies and services agreements.
|
|
(2)
|
The
Fredrikstad plant is located on public land and is leased until 2013, with
an option to extend the lease for an additional 50
years.
|
|
(3)
|
We
operate this facility in a 50/50 joint venture with Huntsman. See Note 6
to the Consolidated Financial
Statements.
|
|
(4)
|
We
are currently excavating a second mine located near our current mine in
Norway.
|
Our
corporate headquarters is located in Dallas, Texas. We have under
lease various corporate and administrative offices located in the U.S. and
various sales offices located in the U.S., France, the Netherlands and the
U.K. The roads leading to our facilities are generally maintained by
the applicable local government and are adequate for our purposes.
Information
on our properties is incorporated by reference to Item 1: Business,
Manufacturing and Operations above. See Note 14 to our Consolidated
Financial Statements for information on our leases.
ITEM 3. LEGAL
PROCEEDINGS
We are
involved in various environmental, contractual, intellectual property, product
liability and other claims and disputes incidental to our
business. Information called for by this Item is incorporated by
reference to Note 14 to our Consolidated Financial Statements.
ITEM 4. SUBMISSION
OF MATTERS TO A VOTE OF SECURITY HOLDERS
No matters were submitted to a vote of
security holders during the quarter ended December 31, 2008.
PART
II
ITEM 5.
|
MARKET
FOR COMMON EQUITY AND RELATED STOCKHOLDER
MATTERS
|
Our
common stock is listed and traded on the New York Stock Exchange (symbol:
KRO). As of February 27, 2009, there were approximately 3,250 holders
of record of common stock. The following table sets forth the high
and low closing per share sales price for common stock for the periods indicated
according to Bloomberg, and dividends paid during such periods. On
February 27, 2009 the closing price of common stock was $5.25.
High
|
Low
|
Cash
dividends
paid
|
||||||||||
Year
ended December 31, 2007
|
||||||||||||
First
Quarter
|
$ | 37.08 | $ | 30.67 | $ | .25 | ||||||
Second
Quarter
|
37.07 | 25.25 | .25 | |||||||||
Third
Quarter
|
28.97 | 18.35 | .25 | |||||||||
Fourth
Quarter
|
21.79 | 15.50 | .25 | |||||||||
Year
ended December 31, 2008
|
||||||||||||
First
Quarter
|
24.57 | 15.74 | .25 | |||||||||
Second
Quarter
|
31.42 | 15.39 | .25 | |||||||||
Third
Quarter
|
17.20 | 11.46 | .25 | |||||||||
Fourth
Quarter
|
14.08 | 8.05 | .25 | |||||||||
January
1, 2009 through February
27,
2009
|
17.00 | 5.25 | - |
We paid
four quarterly cash dividends of $.25 per share in 2007 and 2008. In
February 2009, our Board of Directors decided to suspend our quarterly dividend
after considering the challenges and opportunities that exist in the TiO2 pigment
industry. Due to the current economic and financial conditions, we
believe that it is prudent to maintain our liquidity and strengthen our balance
sheet in order to take advantage of potential opportunities in the industry,
including possible acquisitions of TiO2 pigment
manufacturing facilities, if and when strategic opportunities arise. The
declaration and payment of future dividends will be dependent upon the board's
consideration of our results of operations, financial condition, cash
requirements, contractual requirements and restrictions, strategic plans and
other factors deemed relevant by the Board of Directors.
Performance
graph
Set forth
below is a line graph comparing the yearly change in our cumulative total
stockholder return on our common stock against the cumulative total return of
(a) the S&P Composite 500 Stock Index and (b) the S&P 500 Diversified
Chemicals Index. The graph shows the value at December 31 of each
year, assuming an original investment of $100 in each and reinvestment of cash
dividends and other distributions to stockholders.
The
information contained in the performance graph shall not be deemed “soliciting
material” or “filed” with the SEC, or subject to the liabilities of Section 18
of the Securities Exchange Act, except to the extent we specifically request
that the material be treated as soliciting material or specifically incorporate
this performance graph by reference into a document filed under the Securities
Act or the Securities Exchange Act.
Equity
compensation plan information
We have
an equity compensation plan, which was approved by our stockholders, which
provides for the discretionary grant to our employees and directors of, among
other things, options to purchase our common stock and stock
awards. As of December 31, 2008, there were no options outstanding to
purchase shares of our common stock, and approximately 133,000 shares were
available for future grant or issuance. We do not have any equity
compensation plans that were not approved by our stockholders. See
Note 12 to our Consolidated Financial Statements.
ITEM
6.
|
SELECTED
FINANCIAL DATA
|
The
following selected financial data should be read in conjunction with our
Consolidated Financial Statements and Item 7 - "Management's
Discussion and Analysis of Financial Condition and Results of
Operations."
Years ended December 31,
|
||||||||||||||||||||
2004
|
2005
|
2006 (2)
|
2007
|
2008
|
||||||||||||||||
(In
millions, except per share data and TiO2
operating statistics)
|
||||||||||||||||||||
STATEMENTS
OF OPERATIONS DATA:
|
||||||||||||||||||||
Net
sales
|
$ | 1,128.6 | $ | 1,196.7 | $ | 1,279.4 | $ | 1,310.3 | $ | 1,316.9 | ||||||||||
Gross
margin
|
261.2 | 327.5 | 310.5 | 251.4 | 220.6 | |||||||||||||||
Income
from operations
|
113.8 | 176.0 | 143.2 | 84.9 | 47.2 | |||||||||||||||
Net
income (loss)
|
314.1 | 71.5 | 82.0 | (66.7 | ) | 9.0 | ||||||||||||||
Net
income (loss) per share
|
6.42 | 1.46 | 1.67 | (1.36 | ) | .18 | ||||||||||||||
Cash
dividends per share
|
1.00 | 1.00 | 1.00 | 1.00 | 1.00 | |||||||||||||||
BALANCE
SHEET DATA (at year end):
|
||||||||||||||||||||
Total
assets
|
$ | 1,353.3 | $ | 1,298.9 | $ | 1,421.5 | $ | 1,455.0 | $ | 1,358.7 | ||||||||||
Notes
payable and long-term debt including current maturities
|
533.2 | 465.3 | 536.2 | 606.2 | 638.5 | |||||||||||||||
Common
stockholders’ equity
|
473.1 | 412.5 | 448.4 | 411.0 | 317.9 | |||||||||||||||
STATEMENTS
OF CASH FLOW DATA:
|
||||||||||||||||||||
Net
cash provided (used) by:
|
||||||||||||||||||||
Operating
activities
|
$ | 151.0 | $ | 97.8 | $ | 71.9 | $ | 90.0 | $ | 2.7 | ||||||||||
Investing
activities
|
(39.8 | ) | (39.7 | ) | (50.9 | ) | (47.4 | ) | (68.1 | ) | ||||||||||
Financing
activities
|
(108.8 | ) | (44.8 | ) | (35.0 | ) | (39.8 | ) | 10.3 | |||||||||||
TiO2 OPERATING
STATISTICS:
|
||||||||||||||||||||
Sales
volume(1)
|
500 | 478 | 511 | 519 | 478 | |||||||||||||||
Production
volume(1)
|
484 | 492 | 516 | 512 | 514 | |||||||||||||||
Production
capacity at beginning of year(1)
|
480 | 495 | 516 | 525 | 532 | |||||||||||||||
Production
rate as a percentage of capacity
|
Full
|
99 | % |
Full
|
98 | % | 97 | % | ||||||||||||
|
(1)
|
Metric
tons in thousands
|
(2)
|
We adopted Statement of
Financial Accounting Standards No. 158 effective December 31,
2006. See Note 10 to our Consolidated Financial
Statements.
|
ITEM 7.
|
MANAGEMENT'S
DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF
OPERATIONS
|
RESULTS
OF OPERATIONS
Business
overview
We are a leading global producer and
marketer of value-added TiO2. TiO2 is used
for a variety of manufacturing applications, including plastics, paints, paper
and other industrial products. For 2008, approximately one-half of
our sales volumes was sold into European markets. We believe that we
are the second largest producer of TiO2 in Europe
with an estimated 19% share of European TiO2 sales
volumes. In addition, we estimate that we have a 16% share of North
American TiO2 sales
volumes. Our production facilities are located throughout Europe and
North America.
We
consider TiO2 to be a
“quality-of-life” product, with demand affected by gross domestic product and
overall economic conditions in our markets located in various regions of the
world. Over the long-term, we expect demand for TiO2 to grow by
2% to 3% per year. This is consistent with our expectations for the
long-term growth in gross domestic product. However, demand for
TiO2
in any interim or annual period may not change in the same proportion as the
change in GDP even if we and our competitors maintain consistent shares of the
worldwide market. This is due in part to relative changes in the
TiO2
inventory levels of our customers. We believe that our customers’
inventory levels are partly influenced by their expectation for future changes
in the market TiO2 selling
prices.
The
factors having the most impact on our reported income from operations
are:
·
|
TiO2
selling prices,
|
·
|
Currency
exchange rates (particularly the exchange rate for the U.S. dollar
relative to the euro, Norwegian Krone and the Canadian
dollar),
|
·
|
TiO2
sales and production volumes, and
|
·
|
Manufacturing
costs, particularly maintenance and energy-related
expenses.
|
Our key
performance indicators are our TiO2 average
selling prices, and our level of TiO2 sales and
production volumes. TiO2 selling
prices generally follow industry trends and prices will increase or decrease
generally as a result of competitive market pressures.
In
addition, our effective income tax rate in 2006, 2007 and 2008 has been impacted
by certain favorable and unfavorable developments.
Executive
Summary
We reported net income of $9.0 million,
or $.18 per diluted share for 2008, compared to a net loss of $66.7 million, or
$1.36 per diluted share for 2007. Our diluted earnings per share
increased from 2007 to 2008 due primarily to the net effects of (i) an income
tax benefit we recognized in 2008, (ii) lower income from operations in 2008
resulting principally from lower sales volumes and higher raw material and
energy costs and (iii) the unfavorable effect of certain provisions for income
taxes recognized in 2007.
We reported a net loss of $66.7
million, or $1.36 per diluted share, in 2007 compared to net income of $82.0
million, or $1.67 per diluted share, in 2006. Our diluted earnings
per share decreased from 2006 to 2007 due primarily to the net effect of
(i) lower income from operations in 2007, (ii) the unfavorable effect of certain
provisions for income taxes recognized in 2007, (iii) the favorable effect of
certain income tax benefits recognized in 2006 and (iv) a charge in 2006 from
the redemption of our 8.875% Senior Secured Notes.
Net
income for 2008 includes a $7.2 million income tax benefit ($.15 per diluted
share) related to a European Court ruling that resulted in the favorable
resolution of certain income tax issues in Germany and an increase in the amount
of our German corporate and trade tax net operating loss
carryforwards.
Net
income for 2007 includes (i) a non-cash charge of $90.8 million ($1.85 per
diluted share) relating to a decrease in our net deferred income tax asset in
Germany resulting from the reduction in their income tax rates, (ii) a non-cash
charge of $8.7 million ($.18 per diluted share) related to the adjustment of
certain German income tax attributes and (iii) a $2.0 million income tax benefit
($.04 per diluted share) resulting from a net reduction in our reserve for
uncertain tax positions.
Net
income for 2006 includes (i) a charge related to the prepayment of our 8.875%
Senior Secured Notes of $14.5 million, net of tax benefit, ($.30 per diluted
share) and (ii) a net income tax benefit of $34.9 million ($.71 per diluted
share related to the net effect of the withdrawal of certain income tax
assessments previously made by the Belgian and Norwegian tax authorities, the
resolution of certain income tax issues related to our German and Belgian
operations and the enactment of a reduction in the Canadian federal income tax
rate.
We
currently expect income from operations will be lower in 2009 compared to 2008
primarily as a result of higher production costs due in part to
significantly-reduced production volumes and the resulting unabsorbed fixed
production costs and unfavorable currency effects. We currently
expect to report a net loss in 2009 as compared to reporting net income in 2008
due to lower expected income from operations in 2009.
Critical
accounting policies and estimates
The
accompanying "Management's Discussion and Analysis of Financial Condition and
Results of Operations" is based upon our Consolidated Financial Statements,
which have been prepared in accordance with accounting principles generally
accepted in the United States of America ("GAAP"). The preparation of
these financial statements requires us to make estimates and judgments that
affect the reported amounts of assets and liabilities and disclosure of
contingent assets and liabilities at the date of the financial statements, and
the reported amount of revenues and expenses during the reported
period. On an on-going basis, we evaluate our estimates, including
those related to, the recoverability of long-lived assets, pension and other
postretirement benefit obligations and the underlying actuarial assumptions
related thereto, the realization of deferred income tax assets and accruals for
litigation, income tax and other contingencies. We base our estimates
on historical experience and on various other assumptions which we believe to be
reasonable under the circumstances, the results of which form the basis for
making judgments about the reported amounts of assets, liabilities, revenues and
expenses. Actual results may differ significantly from
previously-estimated amounts under different assumptions or
conditions.
The
following critical accounting policies affect our more significant judgments and
estimates used in the preparation of our Consolidated Financial
Statements:
·
|
Long-lived
assets. We recognize an impairment charge associated
with our long-lived assets, including property and equipment, whenever we
determine that recovery of such long-lived asset is not
probable. Such determination is made in accordance with the
applicable GAAP requirements of SFAS No. 144 Accounting for the Impairment
of Disposal of Long-Lived Assets, and is based upon, among other things,
estimates of the amount of future net cash flows to be generated by the
long-lived asset and estimates of the current fair value of the
asset. Significant judgment is required in estimating such cash
flows. Adverse changes in such estimates of future net cash
flows or estimates of fair value could result in an inability to recover
the carrying value of the long-lived asset, thereby possibly requiring an
impairment charge to be recognized in the future. We do not
assess our property and equipment for impairment unless certain impairment
indicators, specified in SFAS No. 144, are present. We did not evaluate
any long-lived assets for impairment during 2008 because no such
impairment indicators were present.
|
·
|
Pension and OPEB
Plans. We maintain various defined benefit pension plans
and postretirement benefits other than pensions (“OPEB”). The
amounts recognized as defined benefit pension and OPEB expenses, and the
reported amounts of pension asset and accrued pension and OPEB costs, are
actuarially determined based on several assumptions, including discount
rates, expected rates of returns on plan assets and expected health care
trend rates. Variances from these actuarially assumed rates
will result in increases or decreases, as applicable, in the recognized
pension and OPEB obligations, pension and OPEB expenses and funding
requirements. These assumptions are more fully described below
under “Defined Benefit Pension Plans” and “OPEB
Plans.”
|
·
|
Income
taxes. Deferred taxes are recognized for future tax
effects of temporary differences between financial and income tax
reporting in accordance with the recognition criteria of SFAS No. 109,
Accounting for Income
Taxes. We record a valuation allowance to reduce our
deferred income tax assets to the amount that is believed to be realized
under the more-likely-than-not recognition criteria. While we
have considered future taxable income and ongoing prudent and feasible tax
planning strategies in assessing the need for a valuation allowance, it is
possible that in the future we may change our estimate of the amount of
the deferred income tax assets that would more-likely-than-not be realized
in the future, resulting in an adjustment to the deferred income tax asset
valuation allowance that would either increase or decrease, as applicable,
reported net income in the period such change in estimate was
made. For example, we have substantial net operating loss
carryforwards in Germany (the equivalent of $817 million for German
corporate purposes and $229 million for German trade tax purposes at
December 31, 2008). At December 31, 2008, we have concluded
that no deferred income tax asset valuation allowance is required to be
recognized with respsect to such carryforwards, principally because
(i) such carry forwards have an indefinite carryforward period, (ii)
we have generated cumulative income in Germany over the most recent
three-year period and consequently utilized a portion of such
carryforwards during that period and (iii) we currently expect to utilize
the remainder of such carryforwards over the long term. However,
prior to the complete utilization of such carryforwards, particularly if
the current economic downturn continues and we were to generate losses in
our German operations for an extended period of time, it is possible that
we might conclude the benefit of such carryforwards would no longer meet
the more-likely-than-not recognition criteria, at which point we would be
required to recognize a valuation allowance against some or all of the
then-remaining tax benefit associated with the
carryforwards.
|
We record
a reserve for uncertain tax positions in accordance with Financial Accounting
Standards Board Interpretation No. 48, Accounting for Uncertain Tax
Positions, for tax positions where we believe it is more-likely-than-not
our position will not prevail with the applicable tax authorities. It
is possible that in the future we may change our assessment regarding the
probability that our tax positions will prevail that would require an adjustment
to the amount of our reserve for uncertain tax positions that could either
increase or decrease, as applicable, reported net income in the period the
change in assessment was made.
In
addition, we make an evaluation at the end of each reporting period as to
whether or not some or all of the undistributed earnings of our non-U.S.
subsidiaries are permanently reinvested (as that term is defined in
GAAP). While we may have concluded in the past that some of such
undistributed earnings are permanently reinvested, facts and circumstances can
change in the future, and it is possible that a change in facts and
circumstances, such as a change in the expectation regarding the capital needs
of our non-U.S. subsidiaries, could result in a conclusion that some or all of
such undistributed earnings are no longer permanently reinvested. In
such an event, we would be required to recognize a deferred income tax liability
in an amount equal to the estimated incremental U.S. income tax and withholding
tax liability that would be generated if all of such previously-considered
permanently reinvested undistributed earnings were distributed to the
U.S.
·
|
Contingencies. We
record accruals for legal and other contingencies when estimated future
expenditures associated with such contingencies and commitments become
probable and the amounts can be reasonably estimated. However,
new information may become available or circumstances (such as applicable
laws and regulations) may change, thereby resulting in an increase or
decrease in the amount required to be accrued for such matters (and
therefore a decrease or increase in reported net income in the period of
such change).
|
Income
from operations is impacted by certain of these significant judgments and
estimates, such as allowance for doubtful accounts, reserves for obsolete or
unmarketable inventories, impairment of equity method investments and long-lived
assets, defined benefit pension plans and loss accruals. In addition,
net income (loss) is impacted by the significant judgments and estimates for
deferred income tax asset valuation allowances and loss accruals.
Comparison
of 2008 to 2007 Results of Operations
Year
ended
December 31,
|
||||||||||||||||
2007
|
2008
|
|||||||||||||||
(Dollars
in millions)
|
||||||||||||||||
Net
sales
|
$ | 1,310.3 | 100 | % | $ | 1,316.9 | 100 | % | ||||||||
Cost
of sales
|
1,058.9 | 81 | % | 1,096.3 | 83 | % | ||||||||||
Gross
margin
|
251.4 | 19 | % | 220.6 | 17 | % | ||||||||||
Other
operating income and expenses, net
|
166.5 | 13 | % | 173.4 | 13 | % | ||||||||||
Income
from operations
|
$ | 84.9 | 6 | % | $ | 47.2 | 4 | % | ||||||||
Percent
|
||||||||||||||||
Change
|
||||||||||||||||
Ti02
operating statistics:
|
||||||||||||||||
Sales
volumes*
|
519 | 478 | (8 | )% | ||||||||||||
Production
volumes*
|
512 | 514 | - | |||||||||||||
Percent
change in net sales:
|
||||||||||||||||
TiO2
product pricing
|
2 | % | ||||||||||||||
TiO2
sales volumes
|
(8 | )% | ||||||||||||||
TiO2
product mix
|
2 | % | ||||||||||||||
Changes
in currency exchange rates
|
5 | % | ||||||||||||||
Total
|
1 | % |
*
Thousands of metric tons
Net sales – Net sales
increased 1% or $6.6 million for 2008 compared to 2007, primarily due to
favorable currency exchange rates, which we estimate increased our net sales for
2008 by approximately $61 million, or 5%, compared to the same period in
2007. Variations in grades of products sold favorably impacted net
sales by 2%, along with a 2% increase in average TiO2 selling
prices. TiO2 selling
prices generally follow industry trends and prices will increase or decrease
generally as a result of competitive market pressures. During the
second and third quarters of 2008, we and our competitors announced various
price increases and surcharges in response to higher operating
costs. A portion of these increase announcements were implemented
during the second, third and fourth quarters of 2008. The positive impact
of currency, product mix and pricing in 2008 were substantially offset by an 8%
decrease in sales volumes.
Our 8%
decrease in sales volumes in 2008 is primarily due to lower sales volumes in all
markets as a result of a global weakening of demand due to poor overall economic
conditions.
Cost of sales - Cost of sales
increased 4% or $37.4 million for 2008, compared to 2007, due to the impact of a
22% or approximately $27 million increase in utility costs (primarily energy
costs), a 10% or approximately $35 million increase in raw material costs and
currency fluctuations (primarily the euro). The cost of sales as a
percentage of net sales increased to 83% in the year ended December 31, 2008
compared to 81% in the same period of 2007 primarily due to the net effects of
higher operating costs and slightly higher average selling prices.
Income from operations –
Income from operations in 2008 declined by 44% to $47.2 million compared
to 2007; income from operations as a percentage of net sales decreased to 4% in
2008 from 6% for 2007. The decline in income from operations is
driven by the decline in gross margin, which decreased to 17% in 2008 compared
to 19% in 2007. While our average TiO2 selling
prices were higher in 2008, our gross margin decreased primarily because of
lower sales volumes and higher manufacturing costs, which more than offset the
impact of higher sales prices. Changes in currency rates have also
negatively affected our gross margin. We estimate the negative effect
of changes in currency exchange rates decreased income from operations by
approximately $4 million when comparing 2008 to 2007.
As a
percentage of net sales, selling, general and administrative expenses were
relatively consistent at approximately 12% for 2007 and approximately 13% for
2008.
Other non-operating income and
expense, net – Interest expense increased $2.8 million from $39.4 million
for 2007 to $42.2 million for 2008 due to unfavorable changes in currency
exchange rates in 2008 compared to 2007 and increased borrowings in 2008
(primarily under our European credit facility). The interest expense
we recognize will vary with fluctuations in the euro exchange rate.
Provision (benefit) for income taxes
– Our benefit for income taxes was $3.0 million in 2008 compared to an
income tax provision of $114.7 million for 2007. See Note 9 to our
Consolidated Financial Statements for a tabular reconciliation of our statutory
income tax expense to our actual tax expense. Some of the more
significant items impacting this reconciliation are summarized
below.
Our
income tax benefit for 2008 includes:
·
|
A
non-cash benefit of $7.2 million relating to a European Court ruling that
resulted in the favorable resolution of certain income tax issues in
Germany and an increase in the amount of our German corporate and trade
tax net operating loss
carryforwards.
|
Our
income tax expense in 2007 includes:
·
|
a
non-cash charge of $90.8 million relating to a decrease in our net
deferred income tax asset in Germany resulting from the reduction in its
income tax rates;
|
·
|
a
non-cash charge of $8.7 million relating to the adjustment of certain
German income tax attributes; and
|
·
|
a
non-cash income tax benefit of $2.0 million resulting from a net reduction
in our reserve for uncertain tax
positions.
|
Comparison
of 2007 to 2006 Results of Operations
Years ended December 31,
|
||||||||||||||||
2006
|
2007
|
|||||||||||||||
(Dollars
in millions)
|
||||||||||||||||
Net
sales
|
$ | 1,279.4 | 100 | % | $ | 1,310.3 | 100 | % | ||||||||
Cost
of sales
|
968.9 | 76 | % | 1,058.9 | 81 | % | ||||||||||
Gross
margin
|
310.5 | 24 | % | 251.4 | 19 | % | ||||||||||
Other
operating income and expenses, net
|
167.3 | 13 | % | 166.5 | 13 | % | ||||||||||
Income
from operations
|
$ | 143.2 | 11 | % | $ | 84.9 | 6 | % | ||||||||
Percent
|
||||||||||||||||
Change
|
||||||||||||||||
Ti02
operating statistics:
|
||||||||||||||||
Sales
volumes*
|
511 | 519 | 1 | % | ||||||||||||
Production
volumes*
|
516 | 512 | (1 | )% | ||||||||||||
Percent
change in net sales:
|
||||||||||||||||
TiO2
product pricing
|
(4 | )% | ||||||||||||||
TiO2
sales volumes
|
1 | % | ||||||||||||||
TiO2
product mix
|
- | |||||||||||||||
Changes
in currency exchange rates
|
5 | % | ||||||||||||||
Total
|
2 | % |
*
Thousands of metric tons
Net sales – Net sales
increased 2% or $30.9 million for 2007 compared to 2006, primarily due to
favorable currency exchange rates and a 1% increase in sales volumes offset
somewhat by a 4% decrease in average TiO2 selling
prices. We estimate the favorable effect of changes in currency exchange rates
increased our net sales for 2007 by approximately $65 million, or 5%, compared
to the same period in 2006.
Our 1%
increase in sales volumes in 2007 is primarily due to higher sales volumes in
European and export markets, which were somewhat offset by lower sales volumes
in North America. Our TiO2 sales
volumes in 2007 were a new record for us.
Cost of sales - Cost of sales
increased 9% or $90 million for 2007, compared to 2006, due to higher sales
volumes, lower production volumes, and the effects of changes in currency
exchange rates. The cost of sales as a percentage of net sales
increased to 81% in the year ended December 31, 2007, compared to 76% in the
same period of 2006 primarily due to the net effects of lower average selling
prices, lower utility costs of approximately $3 million, higher other
manufacturing costs (including maintenance) of approximately $5 million and
slightly lower production volumes. TiO2 production
volumes decreased 1% for 2007 compared to the same period in 2006, which
unfavorably impacted our income from operations comparisons. Our
operating rates were near full capacity in both periods.
Income from operations –
Income from operations in 2007 declined by 41% to $84.9 million compared
to 2006; income from operations as a percentage of net sales decreased to 6% in
2007 from 11% for 2006. The decline in income from operations is
driven by the decline in gross margin, which decreased to 19% in 2007 compared
to 24% in 2006. While our sales volumes were higher in 2007, our
gross margin decreased primarily because of lower average TiO2 selling
prices, lower production volumes and higher manufacturing costs, which more than
offset the impact of higher sales volumes. Changes in currency rates
have also negatively affected our gross margin. We estimate the
negative effect of changes in currency exchange rates decreased income from
operations by approximately $4 million when comparing 2007 to 2006.
As a
percentage of net sales, selling, general and administrative expenses were
relatively consistent at approximately 12% for both 2006 and 2007.
Other non-operating income and
expense, net – In 2006, we issued our euro 400 million principal amount
of 6.5% Senior Secured Notes, and used the proceeds to redeem our euro 375
million principal amount of 8.875% Senior Secured Notes. As a result
of our prepayment of the 8.875% Senior Secured Notes, we recognized a $22.3
million pre-tax interest charge ($14.5 million net of income tax benefit) in
2006 for the prepayment of the notes, representing (1) the call premium on the
notes, (2) the write-off of deferred financing costs and (3) write off of the
existing unamortized premium on the notes. See Note 8 to our
Consolidated Financial Statements.
Interest
expense decreased $3.8 million from $43.2 million for 2006 to $39.4 million for
2007 due to the issuance of the 6.5% Senior Secured Notes during 2006, which was
partially offset by unfavorable changes in currency exchange rates in 2007
compared to 2006. The interest expense we recognize will vary with
fluctuations in the euro exchange rate.
Provision (benefit) for income taxes
– Our provision for income taxes was $114.7 million in 2007 compared to a
benefit of $.7 million for 2006. See Note 9 to our Consolidated Financial
Statements for a tabular reconciliation of our statutory income tax expense to
our actual tax expense. Some of the more significant items impacting
this reconciliation are summarized below.
Our
income tax expense for 2007 includes:
·
|
a
non-cash charge of $90.8 million relating to a decrease in our net
deferred income tax asset in Germany resulting from the reduction in its
income tax rates;
|
·
|
a
non-cash charge of $8.7 million relating to the adjustment of certain
German income tax attributes; and
|
·
|
a
non-cash income tax benefit of $2.0 million resulting from a net reduction
in our reserve for uncertain tax
positions.
|
Our
income tax benefit in 2006 includes:
·
|
an
income tax benefit of $21.7 million resulting from a favorable resolution
of certain income tax audits in Germany that resulted in an increase in
the amount of our German trade tax net operating loss
carryforward;
|
·
|
an
income tax benefit of $10.7 million resulting from the reduction in our
income tax contingency reserves related to favorable developments with
income tax audits in Belgium, Norway and
Germany;
|
·
|
an
income tax benefit of $1.4 million relating to the favorable resolution of
certain income tax audit issues in Germany and Belgium;
and
|
·
|
a
$1.1 million benefit resulting from the enactment of a reduction in
Canadian income tax rates.
|
Effects
of Currency Exchange Rates
We
have substantial
operations and assets located outside the United States (primarily in Germany,
Belgium, Norway and Canada). The majority of our non-U.S. operations’
sales are denominated in currencies other than the U.S. dollar, principally the
euro, other major European currencies and the Canadian dollar. A
portion of our sales generated from our non-U.S. operations are denominated in
the U.S. dollar. Certain raw materials used worldwide, primarily
titanium-containing feedstocks, are purchased in U.S. dollars, while labor and
other production costs are purchased primarily in local
currencies. Consequently, the translated U.S. dollar value of our
non-U.S. sales and operating results are subject to currency exchange rate
fluctuations which may favorably or unfavorably impact reported earnings and may
affect the comparability of period-to-period operating
results. Overall, fluctuations in currency exchange rates had the
following effects on our sales and income from operations for the periods
indicated.
Year
ended
December
31, 2007
vs. 2006
|
Year
ended
December
31, 2008
vs. 2007
|
|||||||
Increase
(decrease)
(In
millions)
|
||||||||
Impact
on:
|
||||||||
Net
sales
|
$ | 65 | $ | 61 | ||||
Income
from operations
|
(4 | ) | (4 | ) |
Other
On
September 22, 2005, the chloride-process TiO2 facility
operated by our 50%-owned joint venture, Louisiana Pigment Company (“LPC”),
temporarily halted production due to Hurricane Rita and as a result, both we and
LPC filed claims with our insurers. We recognized a gain of $1.8
million related to our business interruption claim in 2006, which is included in
other operating income on our Consolidated Statement of Operations.
Outlook
We
currently expect income from operations will be lower in 2009 compared to 2008
primarily from higher production costs resulting in part from significantly
reduced production volumes and the resulting unabsorbed fixed production costs
and unfavorable currency effects. We currently expect to report a net
loss in 2009 as compared to reporting net income in 2008 due to lower expected
income from operations in 2009.
In
response to the worldwide economic slowdown and weak consumer confidence, we are
significantly reducing our production volumes in 2009 in order to reduce our
finished goods inventory and improve our liquidity. While overall
industry pigment demand is expected to be lower in 2009 as compared to 2008 as a
result of worldwide economic conditions, we currently expect our sales volumes
in 2009 will be slightly higher as compared to 2008, as we expect to gain market
share following anticipated reductions in industry capacity due to competitors’
permanent plant shutdowns. We believe average selling prices in 2009
will decline from year-end levels during the first half of the year but will
rise during the second half of 2009 which should result in slightly higher
average worldwide TiO2 selling
prices for the year. To mitigate the negative impact of our
significantly reduced production volumes, we are reducing our operating costs
where possible, such as; reducing maintenance expenditures, research development
expenditures and personnel costs.
Our
expectations as to the future of the TiO2 industry
are based upon a number of factors beyond our control, including worldwide
growth of gross domestic product, competition in the marketplace, solvency and
continued operation of competitors, unexpected or earlier than expected capacity
additions or reductions and technological advances. If actual
developments differ from our expectations, our results of operations could be
unfavorably affected.
We
believe that our annual attainable production capacity for 2009 is approximately
532,000 metric tons. We expect our production volumes in 2009 will be
significantly lower than our attainable capacity. We currently expect
we will operate at 75% to 85% of our attainable production capacity in 2009. Our
expected capacity utilization levels could be adjusted upwards or downwards to
match changes in demand for our product.
LIQUIDITY
AND CAPITAL RESOURCES
Consolidated
cash flows
Operating
activities
Trends in
cash flows as a result of our operating activities (excluding the impact of
significant asset dispositions and relative changes in assets and liabilities)
are generally similar to trends in our earnings.
Cash flows from operating activities
decreased to $2.7 million in 2008 from $90.0 million in 2007. This
$87.3 million decrease was due primarily to the net effect of the following
items:
·
|
lower
income from operations in 2008 of $37.7
million;
|
·
|
higher
net cash used by relative changes in our inventories, receivables,
payables and accruals of $74.7 million in 2008 as compared to 2007, due
primarily to relative changes in our inventory levels, as discussed
below;
|
·
|
lower
cash paid for income taxes in 2008 of $19.7 million, in part due lower
taxable income and the receipt of tax refunds at our European operating
units;
|
·
|
higher
net distributions from our TiO2
joint venture in 2008 of $14.9 million due to related changes in their
cash flow;
|
·
|
higher
cash paid for interest in 2008 of $3.2 million, as a result
of increased borrowing and the effects of currency exchange
rates on the semiannual interest payments on our 6.5% Senior Secured
Notes; and
|
·
|
higher
depreciation expense of $2.4 million in 2008, primarily as a result of the
effects of currency exchange rates.
|
Cash
flows from operating activities provided $90.0 million in 2007 compared to $71.9
million in 2006. This $18.1 million increase was due primarily to the
net effects of the following items:
·
|
lower
income from operations in 2007 of $58.3
million;
|
·
|
higher
net cash provided by relative changes in our inventories, receivables,
payables and accruals of $31.4 million in 2007 as compared to 2006, due
primarily to relative changes in our inventory levels, as discussed
below;
|
·
|
payment
of the $20.9 million call premium in 2006 as a result of the prepayment of
our 8.875% Senior Secured Notes, which is required to be included in cash
flows from operating activities;
|
·
|
lower
cash paid for income taxes in 2007 of $20.8 million, in part due to the
net payment of $19.2 million in 2006 associated with the settlement of
prior year income tax audits;
|
·
|
higher
net contributions to our TiO2
joint venture in 2007 of $7.2 million due to related changes in their cash
flow;
|
·
|
higher
cash paid for interest in 2007 of $4.5 million, primarily as a result of
the effects of currency exchange rates on the semiannual interest payments
on our 6.5% Senior Secured Notes;
and
|
·
|
higher
depreciation expense of $4.6 million in 2007, primarily as a result of the
effects of currency exchange rates.
|
Changes
in working capital are affected by accounts receivable and inventory
changes. Our average days sales outstanding (“DSO”) increased from 63
days at December 31, 2007 to 64 days at December 31, 2008 due to the timing of
collection on receivable balances at the end of 2008. For comparative
purposes, our average DSO increased from 61 days at December 31, 2006 to 63 days
at December 31, 2007. Our average days sales in inventory (“DSI”)
increased from 59 days at December 31, 2007 to 113 days at December 31, 2008, as
our sales volumes decreased in 2008 (mostly in the fourth quarter) and our
production volumes exceeded our TiO2 sales
volumes during the last half of 2008. For comparative purposes, our
average DSI decreased to 59 days at December 31, 2007 from 68 days at December
31, 2006.
Investing
activities
Our
capital expenditures were $50.9 million in 2006, $47.3 million in 2007 and $68.1
million in 2008. Capital expenditures are primarily for improvements
and upgrades to existing facilities. Our capital expenditures during
the past three years include an aggregate of approximately $22 million ($12
million in 2008) for our ongoing environmental protection and compliance
programs.
Financing
activities
During
2008, we:
·
|
made
net payments of $1.7 million on our U.S. credit
facility;
|
·
|
made
net borrowings of $44.4 million on our European credit facility;
and
|
·
|
made
net borrowings of $19.2 million on our credit facility with our affiliate
NL.
|
During
2007, we:
·
|
made
net borrowings of $9 million under our U.S. credit
facility.
|
During
2006, we:
·
|
issued
euro 400 million principal amount of 6.5% Senior Secured Notes at 99.306%
of par ($498.5 million when
issued);
|
·
|
redeemed
our euro 375 million principal amount of 8.875% Senior Secured Notes
($470.5 million when redeemed) using the proceeds from the issuance of the
6.5% Notes;
|
·
|
made
net payments of $5.1 million under our U.S. credit facility;
and
|
·
|
borrowed
and repaid $4.4 million under our Canadian credit
facility.
|
During
each of 2006, 2007 and 2008, we paid a quarterly dividend to our stockholders of
$.25 per share for an aggregate dividend $49.0 million in each
year. In February 2009, our Board of Directors decided to suspend the
quarterly dividend after considering the challenges and opportunities that exist
in the TiO2 pigment industry. See Item 5. Market For Common Equity and Related
Stockholder Matters.
Outstanding
debt obligations and borrowing availability
At
December 31, 2008, our consolidated debt was comprised of:
·
|
euro
400 million principal amount of our 6.5% Senior Secured Notes ($560.0
million) due in 2013;
|
·
|
euro
30 million ($42.2 million) under our European revolving credit facility
which matures in May 2011;
|
·
|
$13.7
million under our U.S. revolving credit facility which matures in
September 2011;
|
·
|
$19.2
million under our revolving note with NL which matures in December 2009;
and
|
·
|
approximately
$3.4 million of other indebtedness.
|
Certain
of our credit agreements contain provisions which could result in the
acceleration of indebtedness prior to its stated maturity for reasons other than
defaults for failure to comply with applicable covenants. For
example, certain credit agreements allow the lender to accelerate the maturity
of the indebtedness upon a change of control (as defined in the agreement) of
the borrower. In addition, certain credit agreements could result in
the acceleration of all or a portion of the indebtedness following a sale of
assets outside the ordinary course of business. None of our credit
agreements contain provisions that link the debt payment rates or schedules or
borrowing availability to our credit rating. We are in
compliance with all of our debt covenants at December 31, 2008.
Certain
of our credit facilities require us to maintain specified financial ratios and
satisfy certain financial covenants contained in the applicable credit
agreement. While we were in compliance with all of our debt covenants
at December 31, 2008, we currently believe it is probable that one of our
required financial ratios associated with our European credit facility (the
ratio of net secured debt to earnings before income taxes, interest and
depreciation, as defined) will not be maintained at some point during 2009, most
likely commencing at March 31, 2009. In 2009, we have begun to reduce
our production levels in response to the current economic environment, which we
anticipate will favorably impact our liquidity and cash flows by reducing our
inventory levels. However, the reduced capacity utilization levels
will negatively impact our 2009 results of operations due to the resulting
unabsorbed fixed production costs that will be charged to expense as
incurred. As a result, we may not be able to maintain the required
financial ratio throughout 2009.
We have
begun discussions with the lenders to amend the terms of the existing European
credit facility to eliminate the requirement to maintain this financial ratio
until at least March 31, 2010. While we believe it is possible we can
obtain such an amendment to eliminate this financial ratio through at least
March 31, 2010, there is no assurance that such amendment will be obtained, or
if obtained that the requirement to maintain the financial ratio will be
eliminated (or waived, in the event the lenders would only agree to a waiver and
not an amendment to eliminate the covenant itself) through at least March 31,
2010. Any such amendment or waiver which we might obtain could
increase our future borrowing costs, either from a requirement that we pay a
higher rate of interest on outstanding borrowings or pay a fee to the lenders as
part of agreeing to such amendment or waiver.
In the
event we would not be successful in obtaining the amendment or waiver of the
existing European credit facility to eliminate the requirement to maintain the
financial ratio, we would seek to refinance such facility with a new group of
lenders with terms that did not include such financial covenant or, if required,
we will use our existing liquidity resources (which could include funds provided
by our affiliates). While there is no assurance that we would
be able to refinance the existing European credit facility with a new group of
lenders, we believe these other sources of liquidity available to us would allow
us to refinance the existing European credit facility. If required,
we believe by undertaking one or more of these steps we will be successful in
maintaining sufficient liquidity to meet our future obligations including
operations, capital expenditures and debt service for the next 12
months.
During
the second quarter of 2008, we amended our European revolving bank credit
facility to extend the maturity date by three years to May
2011. During the third quarter of 2008, we amended our U.S. revolving
bank credit facility to increase the size of the facility from $50.0 million to
$70.0 million and to extend the maturity date by three years to September
2011. Our Canadian revolving credit facility had a maturity date of
January 15, 2009. Prior to maturity we temporarily extended our
existing borrowing terms under our Canadian revolving credit facility and we are
currently in the process of renegotiating our facility on a month to month basis
expecting a new agreement in place in the first quarter of 2009.
In
October 2008, NL agreed to loan us up to $40 million. The amount of our
outstanding borrowings from NL at any time is solely at NL’s
discretion. We intend to use any borrowings from NL to reduce the
outstanding balance under our U.S. revolving bank credit
facility. See Note 13 to our Consolidated Financial
Statements.
Our
assets consist primarily of investments in operating subsidiaries, and our
ability to service parent level obligations, including the Senior Secured Notes,
depends in large part upon the distribution of earnings of our subsidiaries,
whether in the form of dividends, advances or payments on account of
intercompany obligations or otherwise. None of our subsidiaries have
guaranteed the Senior Secured Notes, although Kronos International, Inc.
(“KII”), our subsidiary, has pledged 65% of the common stock or other ownership
interests of certain of KII’s first-tier operating subsidiaries as collateral
for the Senior Secured Notes. The terms of the indenture governing
the Senior Secured Notes limits KII’s ability to pay dividends and make other
restricted payments. At December 31, 2008, the maximum amount of dividends
and other restricted payments that KII could make (the “Restricted Payment
Basket”) was approximately $52 million. However, the indenture currently
prohibits KII from utilizing such Restricted Payment Basket because KII has not
met a specified financial ratio; such prohibition will continue until such time
as KII meets the specified financial ratio.
Liquidity
Our
primary source of liquidity on an ongoing basis is cash flows from operating
activities which is generally used to (i) fund working capital expenditures,
(ii) repay any short-term indebtedness incurred for working capital purposes and
(iii) provide for the payment of dividends. From time-to-time we will
incur indebtedness, generally to (i) fund short-term working capital needs, (ii)
refinance existing indebtedness or (iii) fund major capital expenditures or the
acquisition of other assets outside the ordinary course of
business. We will also from time-to-time sell assets outside the
ordinary course of business, and use the proceeds to (i) repay existing
indebtedness, (ii) make investments in marketable and other securities, (iii)
fund major capital expenditures or the acquisition of other assets outside the
ordinary course of business or (iv) pay dividends.
Pricing
within the TiO2 industry
is cyclical, and changes in industry economic conditions significantly impact
earnings and operating cash flows. Changes in TiO2 pricing,
production volumes and customer demand, among other things, could significantly
affect our liquidity.
We
routinely evaluate our liquidity requirements, alternative uses of capital,
capital needs and availability of resources in view of, among other things, our
dividend policy, our debt service and capital expenditure requirements and
estimated future operating cash flows. As a result of this process,
we have in the past and may in the future seek to reduce, refinance, repurchase
or restructure indebtedness, raise additional capital, repurchase shares of our
common stock, modify our dividend policy, restructure ownership interests, sell
interests in our subsidiaries or other assets, or take a combination of these
steps or other steps to manage our liquidity and capital
resources. Such activities have in the past and may in the future
involve related companies. In the normal course of our business, we
may investigate, evaluate, discuss and engage in acquisition, joint venture,
strategic relationship and other business combination opportunities in the
TiO2
industry. In the event of any future acquisition or joint
venture opportunity, we may consider using then-available liquidity, issuing our
equity securities or incurring additional indebtedness.
At
December 31, 2008, we had credit available under all of our existing credit
facilities of approximately $112.2 million, consisting principally of $70.3
million under our European credit facility, $12.9 million under our Canadian
credit facility and $29.0 million under our U.S. credit
facility. Based upon our expectation for the TiO2 industry
and anticipated demands on cash resources, we expect to have sufficient
liquidity to meet our future obligations including operations, capital
expenditures and debt service for the next 12 months. In this regard,
see the discussion above in “Outstanding debt obligations and borrowing
availability.” If actual developments differ from our expectations,
our liquidity could be adversely affected.
Capital
expenditures
We intend
to spend approximately $29 million to maintain and improve our existing
facilities during 2009, including approximately $1 million in the area of
environmental protection and compliance. The majority of our
expenditures in 2009 will be to maintain our facilities. We have
lowered our planned capital expenditures in 2009 in response to the current
economic conditions. Capital spending for 2009 is expected to be
funded through cash on hand or borrowing on existing credit
facilities.
Off-balance
sheet financing
Other
than operating lease commitments disclosed in Note 14 to our Consolidated
Financial Statements, we are not party to any material off-balance sheet
financing arrangements.
Cash,
cash equivalents, restricted cash and restricted marketable debt
securities
At
December 31, 2008, we had current cash and cash equivalents aggregating $13.6
million ($12.1 million held by our non-U.S. subsidiaries). At
December 31, 2008, our U.S. and non-U.S. subsidiaries had current restricted
cash equivalents of $1.5 million and noncurrent restricted marketable debt
securities of $3.5 million.
Related
party transactions
We are
party to certain transactions with related parties. See Note 13 to
our Consolidated Financial Statements. It is our policy to engage in
transactions with related parties on terms, in our opinion, no less favorable to
us than could be obtained from unrelated parties.
Commitments
and contingencies
See
Notes 9 and 14 to our Consolidated Financial Statements for a description of
certain income tax examinations currently underway and certain legal
proceedings.
Recent
accounting pronouncements
See
Note 17 to our Consolidated Financial Statements.
Debt
and Other Contractual Commitments
As more
fully described in the Notes to the Consolidated Financial Statements, we are a
party to various debt, lease and other agreements which contractually and
unconditionally commit us to pay certain amounts in the future. See
Notes 8, 13, 14 and 16 to our Consolidated Financial Statements. The
timing and amount shown for our commitments in the table below are based upon
the contractual payment amount and the contractual payment date for such
commitments. The following table summarizes such contractual
commitments of ours and our consolidated subsidiaries as of December 31, 2008 by
the type and date of payment.
Payment due date
|
||||||||||||||||||||
Contractual commitment
|
2009
|
2010/2011 | 2012/2013 |
2014
and
after
|
Total
|
|||||||||||||||
(In
millions)
|
||||||||||||||||||||
Indebtedness(1)
|
$ | .8 | $ | 57.6 | $ | 560.9 | $ | - | $ | 619.3 | ||||||||||
Interest
payments onindebtedness (2)
|
39.4 | 77.2 | 48.8 | - | 165.4 | |||||||||||||||
Note
with NL (3)
|
- | 19.2 | - | - | 19.2 | |||||||||||||||
Operating
leases
|
5.5 | 6.9 | 3.9 | 18.9 | 35.2 | |||||||||||||||
Long-term
supply contracts for the purchase of TiO2 feedstock
(4)
|
229.0 | 276.0 | - | - | 505.0 | |||||||||||||||
Long-term
service and other supply contracts (5)
|
48.4 | 51.5 | 11.3 | 1.8 | 113.0 | |||||||||||||||
Fixed
asset acquisitions
|
19.5 | - | - | - | 19.5 | |||||||||||||||
Estimated
tax obligations (6)
|
3.7 | - | - | - | 3.7 | |||||||||||||||
$ | 346.3 | $ | 488.4 | $ | 624.9 | $ | 20.7 | $ | 1,480.3 |
(1)
|
A
significant portion of the amount shown for indebtedness relates to our
6.5% Senior Secured Notes ($560.0 million at December 31,
2008). Such indebtedness is denominated in euro. See
Item 7A – “Quantitative and Qualitative Disclosures About Market Risk” and
Note 8 to the Consolidated Financial Statements. With respect
to the revolving credit facilities the amounts shown for indebtedness are
based upon the actual amount outstanding at December 31,
2008.
|
(2)
|
The
amounts shown for interest for any outstanding variable-rate indebtedness
is based upon the December 31, 2008 interest rates and assumes that such
variable-rate indebtedness remains outstanding until
maturity.
|
(3)
|
The
amount shown for our note payable to NL based upon the actual amount
outstanding at December 31, 2008. See Note 8 to our Consolidated Financial
Statements.
|
(4)
|
Our
contracts for the purchase of TiO2
feedstock contain fixed quantities that we are required to purchase,
although certain of these contracts allow for an upward or downward
adjustment in the quantity purchased, generally no more than 10%, based on
our feedstock requirements. The pricing under these agreements
is generally based on a fixed price with price escalation clauses
primarily based on consumer price indices, as defined in the respective
contracts. The timing and amount shown for our commitments
related to the long-term supply contracts for TiO2
feedstock are based upon our current estimate of the quantity of material
that will be purchased in each time period shown, the payment that would
be due based upon such estimated purchased quantity and an estimate of the
effect of the price escalation clause. The actual amount of
material purchased, and the actual amount that would be payable by us, may
vary from such estimated amounts. Our obligation for the
purchase of TiO2 feedstock is more fully described in Note 14 to our
Consolidated Financial Statements and above in “Business – raw
materials.”
|
(5)
|
The
amounts shown for the long-term service and other supply contracts
primarily pertain to agreements we have entered into with various
providers of products or services which help to run our plant facilities
(electricity, natural gas, etc.), utilizing December 31, 2008 exchange
rates.
|
(6)
|
The
amount shown for estimated tax obligations is the consolidated amount of
income taxes payable at December 31, 2008, which is assumed to be paid
during 2009.
|
The above
table does not reflect:
·
|
Any
amounts that we might pay to fund our defined benefit pension plans and
OPEB plans, as the timing and amount of any such future fundings are
unknown and dependent on, among other things, the future performance of
defined benefit pension plan assets, interest rate assumptions and actual
future retiree medical costs. We expect to be required to
contribute approximately $18.7 million to our defined benefit pension
plans and OPEB plans during 2009. Such defined benefit pension
plans and OPEB plans are discussed below in greater detail. See Note
10 to our Consolidated Financial
Statements.
|
·
|
Any
amounts that we might pay related to our asset retirement obligations as
the terms and amounts of such future fundings are
unknown;
|
·
|
Any
amounts that we might pay to settle any of our uncertain tax positions, as
the timing and amount of any such future settlements are unknown and
dependent on, among other things, the timing of tax audits. See
Notes 9 and 17 to our Consolidated Financial Statements;
and
|
·
|
Any
amounts we might pay to acquire TiO2 from
our TiO2
manufacturing joint venture, as the timing and amount of such purchases
are unknown and dependent on, among other things, the amount of TiO2
produced by the joint venture in the future and the joint venture’s future
cost of producing such TiO2. However,
the table does include amounts related to our share of the joint venture’s
ore requirements necessary to produce TiO2 for
us. See Item 1, “Business” and Note 6 to our Consolidated
Financial Statements.
|
We
occasionally enter into raw material supply arrangements to mitigate the
short-term impact of future increases in raw material costs. While
these arrangements do not necessarily commit us to a minimum volume of purchase,
they generally provide for stated unit prices based upon achievement of
specified volume purchase levels. This allows us to stabilize raw
material purchase prices to a certain extent, provided the specified minimum
monthly purchase quantities are met.
Defined
benefit pension plans
We
maintain various defined benefit pension plans in the U.S., Europe and
Canada. See Note 10 to our Consolidated Financial
Statements.
We
account for our defined benefit pension plans using SFAS No. 87, Employer’s Accounting for Pensions,
as amended. Under SFAS No. 87, defined benefit pension plan
expense and prepaid and accrued pension costs are each recognized based on
certain actuarial assumptions, principally the assumed discount rate, the
assumed long-term rate of return on plan assets and the assumed increase in
future compensation levels.
In
September 2006, the FASB issued SFAS No. 158, Employers’ Accounting for Defined
Benefit Pension and Other Postretirement Plans. SFAS No. 158 requires
the recognition of an asset or liability for the over or under funded status of
each of our individual defined benefit pension plans on our Consolidated Balance
Sheets. This standard does not change the existing recognition and
measurement requirements that determine the amount of periodic benefit cost we
recognize in net income. We adopted the asset and liability
recognition and disclosure requirements of this standard effective December 31,
2006 on a prospective basis, in which we recognized through accumulated other
comprehensive income all of our prior unrecognized gains and losses and prior
service costs or credits, net of tax, as of December 31, 2006.
We
recognized consolidated defined benefit pension plan expense of $20.4 million in
2006, $22.4 million in 2007, and $8.8 million in 2008. In the
fourth quarter of 2008 we recognized a $6.9 million pension adjustment in
connection with the correction of our pension expense previously recognized for
2006 and 2007. See Note 10 to our Consolidated Financial
Statements. The amount of funding requirements for these defined
benefit pension plans is generally based upon applicable regulations (such as
ERISA in the U.S.), and will generally differ from pension expense recognized
under SFAS No. 87 for financial reporting purposes. We made
contributions to all of our plans which aggregated $26.8 million in 2006, $27.1
million in 2007, and $20.8 million in 2008.
The
discount rates we use for determining defined benefit pension expense and the
related pension obligations are based on current interest rates earned on
long-term bonds that receive one of the two highest ratings given by recognized
rating agencies in the applicable country where the defined benefit pension
benefits are being paid. In addition, we receive advice about
appropriate discount rates from our third-party actuaries, who may in some cases
use their own market indices. The discount rates are adjusted as of
each measurement date to reflect then-current interest rates on such long-term
bonds. Such discount rates are used to determine the actuarial
present value of the pension obligations as of the measurement date, and such
discount rates are also used to determine the interest component of defined
benefit pension expense for the following year. Prior to December 31,
2007, we used a September 30 measurement date. Effective December 31,
2007, we began using a December 31 measurement date, concurrent with our
adoption of the measurement date requirements of SFAS No. 158 effective December
31, 2007. See Note 17 to our Consolidated Financial
Statements.
At
December 31, 2008, approximately 65%, 15%, 13% and 3% of the projected benefit
obligations related to our plans in Germany, Canada, Norway and the U.S.,
respectively. We use several different discount rate assumptions in
determining our consolidated defined benefit pension plan obligation and
expense. This is because we maintain defined benefit pension plans in
several different countries in North America and Europe and the interest rate
environment differs from country to country.
We used
the following discount rates for our defined benefit pension plans:
Discount
rates used for:
|
||||||||||||
Obligations
at
December
31, 2006 and expense in 2007
|
Obligations
at
December
31, 2007 and expense in 2008
|
Obligations
at December 31, 2008 and expense in 2009
|
||||||||||
Germany
|
4.5 | % | 5.5 | % | 5.8 | % | ||||||
Canada
|
5.0 | % | 5.3 | % | 6.5 | % | ||||||
Norway
|
4.8 | % | 5.5 | % | 5.8 | % | ||||||
U.S.
|
5.8 | % | 6.1 | % | 6.1 | % |
The
assumed long-term rate of return on plan assets represents the estimated average
rate of earnings expected to be earned on the funds invested or to be invested
from the plans’ assets provided to fund the benefit payments inherent in the
projected benefit obligations. Defined benefit pension expense each
year is based upon the assumed long-term rate of return on plan assets for each
plan and the actual fair value of the plan assets as of the beginning of the
year. Differences between the expected return on plan assets for a
given year and the actual return are deferred and amortized over future periods
based either upon the expected average remaining service life of the active plan
participants (for plans for which benefits are still being earned by active
employees) or the average remaining life expectancy of the inactive participants
(for plans for which benefits are not still being earned by active
employees).
At
December 31, 2008, approximately 57%, 19%, 17% and 4% of the plan assets related
to our plans in the Germany, Canada, Norway and the U.S.,
respectively. We use several different long-term rates of return on
plan asset assumptions in determining our consolidated defined benefit pension
plan expense. This is because the plan assets in different countries
are invested in a different mix of investments and the long-term rates of return
for different investments differ from country to country.
In
determining the expected long-term rate of return on plan asset assumptions, we
consider the long-term asset mix (e.g. equity vs. fixed income) for the assets
for each of our plans and the expected long-term rates of return for such asset
components. In addition, we receive advice about appropriate
long-term rates of return from our third-party actuaries. Such
assumed asset mixes are summarized below:
·
|
In
Germany, the composition of our plan assets is established to satisfy the
requirements of the German insurance
commissioner.
|
·
|
In
Canada, we currently have a plan asset target allocation of 60% to equity
securities and 40% to fixed income securities, with an expected long-term
rate of return for such investments to average approximately 125 basis
points above the applicable equity or fixed income
index.
|
·
|
In
Norway, we currently have a plan asset target allocation of 14% to equity
securities, 64% to fixed income securities and the remainder primarily to
cash and liquid investments. The expected long-term rate of
return for such investments is approximately 9.0%, 5.0% and 4.0%,
respectively.
|
·
|
In
the U.S. all of the assets were invested in The Combined Master Retirement
Trust (“CMRT”), a collective investment trust sponsored by Contran to
permit the collective investment by certain master trusts which fund
certain employee benefits plans sponsored by Contran and certain of its
affiliates. Harold Simmons is the sole trustee of the
CMRT. The CMRT’s long-term investment objective is to provide a
rate of return exceeding a composite of broad market equity and fixed
income indices (including the S&P 500 and certain Russell indices)
utilizing both third-party investment managers as well as investments
directed by Mr. Simmons. During the 20-year history of the CMRT
from its inception in 1987 through December 31, 2008, the average annual
rate of return has been 11%.
|
Our
pension plan weighted average asset allocations by asset category were as
follows:
December 31, 2008
|
||||||||||||||||
CMRT
|
Germany
|
Canada
|
Norway
|
|||||||||||||
Equity
securities and limited
partnerships
|
53 | % | 24 | % | 53 | % | 14 | % | ||||||||
Fixed
income securities
|
43 | 52 | 39 | 83 | ||||||||||||
Real
estate
|
- | 12 | - | - | ||||||||||||
Cash,
cash equivalents and other
|
4 | 12 | 8 | 3 | ||||||||||||
Total
|
100 | % | 100 | % | 100 | % | 100 | % | ||||||||
December 31, 2007
|
||||||||||||||||
CMRT
|
Germany
|
Canada
|
Norway
|
|||||||||||||
Equity
securities and limited
partnerships
|
98 | % | 28 | % | 60 | % | 18 | % | ||||||||
Fixed
income securities
|
- | 49 | 34 | 68 | ||||||||||||
Real
estate
|
2 | 12 | - | - | ||||||||||||
Cash,
cash equivalents and other
|
- | 11 | 6 | 14 | ||||||||||||
Total
|
100 | % | 100 | % | 100 | % | 100 | % |
We
regularly review our actual asset allocation for each plan, and will
periodically rebalance the investments in each plan to more accurately reflect
the targeted allocation when considered appropriate.
Our assumed long-term rates of return
on plan assets for 2006, 2007 and 2008 were as follows:
2006
|
2007
|
2008
|
||||||||||
Germany
|
5.3 | % | 5.8 | % | 5.3 | % | ||||||
Canada
|
7.0 | % | 6.8 | % | 6.3 | % | ||||||
Norway
|
6.5 | % | 5.5 | % | 6.1 | % | ||||||
U.S.
|
10.0 | % | 10.0 | % | 10.0 | % |
We
currently expect to use the same long-term rate of return on plan asset
assumptions in 2009 as we used in 2008 for purposes of determining the 2009
defined benefit pension plan expense.
To the
extent that a plan’s particular pension benefit formula calculates the pension
benefit in whole or in part based upon future compensation levels, the projected
benefit obligations and the pension expense will be based in part upon expected
increases in future compensation levels. For all of our plans for
which the benefit formula is so calculated, we generally base the assumed
expected increase in future compensation levels upon average long-term inflation
rates for the applicable country.
In
addition to the actuarial assumptions discussed above, the amount of recognized
defined benefit pension expense and the amount of net pension asset and net
pension liability will vary based upon relative changes in currency exchange
rates.
A
reduction in the assumed discount rate generally results in an actuarial loss,
as the actuarially-determined present value of estimated future benefit payments
will increase. Conversely, an increase in the assumed discount rate
generally results in an actuarial gain. In addition, an actual return
on plan assets for a given year that is greater than the assumed return on plan
assets results in an actuarial gain, while an actual return on plan assets that
is less than the assumed return results in an actuarial loss. Other actual
outcomes that differ from previous assumptions, such as individuals living
longer or shorter than assumed in mortality tables which are also used to
determine the actuarially-determined present value of estimated future benefit
payments, changes in such mortality table themselves or plan amendments, will
also result in actuarial losses or gains. Accordingly under GAAP, we do
not recognize all of such actuarial gains and losses in earnings currently;
instead these amounts are deferred and amortized into income in the future as
part of net periodic defined benefit pension cost. However, upon
adoption of SFAS No. 158 effective December 31, 2006, these amounts are
recognized in other comprehensive income. In addition, any actuarial
gains generated in future periods would reduce the negative amortization effect
of any cumulative unrecognized actuarial losses, while any actuarial losses
generated in future periods would reduce the favorable amortization effect of
any cumulative unrecognized actuarial gains.
During
2008, all of our defined benefit pension plans generated a combined net
actuarial loss of approximately $15.0 million. This actuarial loss
resulted primarily from the general overall loss on plan assets in excess of the
assumed return.
Based on
the actuarial assumptions described above and our current expectation for what
actual average currency exchange rates will be during 2009, we expect our
defined benefit pension expense will approximate $17 million in
2009. In comparison, we expect to be required to contribute
approximately $18 million to such plans during 2009.
As noted
above, defined benefit pension expense and the amounts recognized as accrued
pension costs are based upon the actuarial assumptions discussed
above. We believe all of the actuarial assumptions used are
reasonable and appropriate. However, if we had lowered the assumed
discount rate by 25 basis points for all plans as of December 31, 2008, our
aggregate projected benefit obligations would have increased by approximately
$13 million at that date, and our defined benefit pension expense would be
expected to increase by approximately $1 million during
2009. Similarly, if we lowered the assumed long-term rate of return
on plan assets by 25 basis points for all of our plans, our defined benefit
pension expense would be expected to increase by approximately $.5 million
during 2009.
OPEB
plans
Certain
subsidiaries of ours in the U.S. and Canada currently provide certain health
care and life insurance benefits for eligible retired employees. See
Note 10 to the Consolidated Financial Statements. We account for such
OPEB costs under SFAS No. 106, Employers Accounting for
Postretirement Benefits other than Pensions, as amended. Under
SFAS No. 106, OPEB expense and accrued OPEB costs are based on certain actuarial
assumptions, principally the assumed discount rate and the assumed rate of
increases in future health care costs.
In
September 2006, the FASB issued SFAS No. 158, Employers’ Accounting for Defined
Benefit Pension and Other Postretirement Plans. SFAS No. 158 requires us
to recognize an asset or liability for the over or under funded status of each
of our individual defined benefit pension and postretirement benefit plans on
our Consolidated Balance Sheets. This standard does not change the
existing recognition and measurement requirements that determine the amount of
periodic benefit cost we recognize in net income. We adopted the
asset and liability recognition and disclosure requirements of this standard
effective December 31, 2006 on a prospective basis, in which we recognized
through other comprehensive income all of our prior unrecognized gains and
losses and prior service costs or credits, net of tax, as of December 31,
2006.
We recognized consolidated OPEB cost of approximately $.8 million
in 2006 and $.9 million in 2007 and 2008. Similar to defined benefit
pension benefits, the amount of funding will differ from the expense recognized
for financial reporting purposes, and contributions to the plans to cover
benefit payments aggregated $1.0 million in 2006, $.4 million in 2007 and
2008. Substantially all of our accrued OPEB cost relates to benefits
being paid to current retirees and their dependents, and no material amount of
OPEB benefits are being earned by current employees. Due to continued
increases in healthcare costs, it is expected that our OPEB expense for
financial reporting purposes will be consistent with the past two
years. Our expected OPEB benefit payments are expected to be similar
amounts.
The
assumed discount rates we use for determining OPEB expense and the related
accrued OPEB obligations are generally based on the same discount rates we use
for our U.S. and Canadian defined benefit pension plans.
In
estimating the health care cost trend rate, we consider our actual health care
cost experience, future benefit structures, industry trends and advice from our
third-party actuaries. During each of the past three years, we have
assumed that the relative increase in health care costs will generally trend
downward over the next several years, reflecting, among other things, assumed
increases in efficiency in the health care system and industry-wide cost
containment initiatives. For example, at December 31, 2008, the
expected rate of increase in future health care costs ranges from 8.5% in 2009,
declining to 5.0% in 2015 and thereafter.
Based on
the actuarial assumptions described above and our current expectation for what
actual average currency exchange rates will be during 2009, we expect our
consolidated OPEB expense will approximate $.6 million in 2009. In
comparison, we expect to be required to make approximately $.7 million of
contributions to such plans during 2009.
We
believe that all of the actuarial assumptions used are reasonable and
appropriate. However, a 25 basis point change in assumed discount
rates would have the following effects:
25
basis
point increase
|
25
basis
point decrease
|
|||||||
(In
millions)
|
||||||||
Effect
on net OPEB cost during 2008
|
$ | - | $ | - | ||||
Effect
at December 31, 2008 on
postretirement
obligation
|
(.3 | ) | .3 |
Assumed
health care cost trend rates have a significant effect on the amounts we report
for health care plans. A one percent change in assumed health care
trend rates would have the following effects:
1% Increase
|
1% Decrease
|
|||||||
(In
millions)
|
||||||||
Effect
on net OPEB cost during 2008
|
$ | ( .2 | ) | $ | .2 | |||
Effect
at December 31, 2008 on
postretirement
obligation
|
(1.2 | ) | .9 |
Operations
outside the United States
As
discussed above, we have substantial operations located outside the United
States for which the functional currency is not the U.S. dollar. As a
result, the reported amount of our assets and liabilities related to our
non-U.S. operations, and therefore our consolidated net assets, will fluctuate
based upon changes in currency exchange rates. At December 31, 2008,
we had substantial net assets denominated in the euro, Canadian dollar,
Norwegian kroner and United Kingdom pound sterling.
ITEM
7A. QUANTITATIVE
AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
General
We are exposed to market risk from
changes in interest rates, currency exchange rates and raw materials
prices.
Interest
rates
We are
exposed to market risk from changes in interest rates, primarily related to
indebtedness. At December 31, 2007 and 2008, substantially all of our
aggregate indebtedness was comprised of fixed-rate instruments. The
large percentage of fixed-rate debt instruments minimizes earnings volatility
that would result from changes in interest rates. The following table
presents principal amounts and weighted average interest rates for our aggregate
outstanding indebtedness at December 31, 2008. Information shown
below for such non-U.S. dollar denominated indebtedness is presented in its U.S.
dollar equivalent at December 31, 2008 using an exchange rate of 1.4061 U.S.
dollars per euro and .1428 U.S. dollar per Norwegian krone. Certain
Norwegian krone denominated capital leases totaling $3.4 million in 2008 have
been excluded from the table below. While our note payable to NL is
due on demand, our outstanding borrowings under this note were classified as a
noncurrent liability at December 31, 2008 because we have the ability and
intent to refinance the outstanding amount payable by using borrowing
availability under our U.S. revolving credit facility that matures in September
2011. See Note 8 to our Consolidated Financial
Statements.
Amount
|
|||||||||||||
Indebtedness
|
Carrying
value
|
Fair
value
|
Interest
rate
|
Maturity
date
|
|||||||||
(In
millions)
|
|||||||||||||
Fixed-rate
indebtedness - euro-denominated
|
|||||||||||||
Senior
Secured Notes
|
$ | 560.0 | $ | 129.4 | 6.5 | % |
2013
|
||||||
Variable
rate indebtedness:
|
|||||||||||||
U.S.
credit facility – dollar-denominated
|
$ | 13.7 | $ | 13.7 | 3.3 | % |
2011
|
||||||
Europe
credit facility – euro denominated
|
42.2 | 42.2 | 4.5 | % |
2011
|
||||||||
NL
revolving note – dollar denominated
|
19.2 | 19.2 | 1.8 | % |
2009
|
||||||||
$ | 75.1 | $ | 75.1 |
At
December 31, 2007, euro-denominated fixed-rate indebtedness, consisting solely
of the 6.5% Senior Secured Notes, aggregated $585.5 million (fair value – $507.7
million) with a weighted-average interest rate of 6.5%. Variable rate
indebtedness (U.S. credit facility) at December 31, 2007, U.S. dollar
denominated, was $15.4 million with a weighted-average interest rate of
7.5%.
Currency
exchange rates
We are
exposed to market risk arising from changes in currency exchange rates as a
result of manufacturing and selling our products worldwide. Earnings
are primarily affected by fluctuations in the value of the U.S. dollar relative
to the euro, the Canadian dollar, the Norwegian krone and the United Kingdom
pound sterling.
As described above, at December 31,
2008, we had the equivalent of $602.2 million of outstanding euro-denominated
indebtedness (at December 31, 2007 – the equivalent of $585.5 million of
euro-denominated indebtedness). The potential increase in the U.S.
dollar equivalent of the principal amount outstanding resulting from a
hypothetical 10% adverse change in exchange rates at such date would be
approximately $60.5 million at December 31, 2008 (at December 31, 2007 – $58.9
million).
Certain
of our sales generated by our non-U.S. operations are denominated in U.S.
dollars. We periodically use currency forward contracts to manage a very
nominal portion of currency exchange rate risk associated with trade receivables
denominated in a currency other than the holder's functional currency or similar
exchange rate risk associated with future sales. We have not entered into
these contracts for trading or speculative purposes in the past, nor do we
currently anticipate entering into such contracts for trading or speculative
purposes in the future. In the fourth quarter of 2008 we entered into a
series of currency forward contracts and at December 31, 2008 we had currency
forward contracts to exchange:
·
|
an
aggregate of $30.0 million for an equivalent value of Canadian dollars at
exchange rates ranging from Cdn. $1.25 to Cdn. $1.26 per U.S.
dollar. These contracts with U.S. Bank mature from January 2009
through December 2009 at a rate of $2.5 million per month. At
December 31, 2008, the actual exchange rate was Cdn. $1.22 per U.S.
dollar.
|
·
|
an
aggregate $57 million for an equivalent value of Norwegian kroner at
exchange rates ranging from kroner 6.91 to kroner 7.18 per U.S.
dollar. These contracts with DnB Nor Bank ASA mature from January
2009 through December 2009 at a rate of $.5 million to $2.5 million per
month. At December 31, 2008, the actual exchange rate was
kroner 7.0 per U.S. dollar.
|
·
|
an
aggregate euro 16.4 million for an equivalent value of Norwegian kroner at
exchange rates ranging from kroner 8.64 to kroner 9.23 per euro.
These contracts with DnB Nor Bank ASA mature from January 2009 through
December 2009 at a rate of euro .5 million to euro .7 million per
month. At December 31, 2008, the actual exchange rate was
kroner 9.7 per euro.
|
The
estimated fair value of such foreign currency forward contracts at December 31,
2008 was a $1.6 million net liability, which $1.3 million is recognized as part
of Prepaid Expenses and $2.9 million is recognized as part of Accounts Payable
and Accrued Liabilities in our Consolidated Balance Sheet and a corresponding
$1.6 million foreign currency transaction loss in our Consolidated Statement of
Operations. To the extent we held such contracts during 2007,
we did not use hedge accounting for any of our contracts, and we are not using
hedge accounting for any of the contracts we entered into in 2008.
Raw
Materials
We are
exposed to market risk from changes in commodity prices relating to our raw
materials. As discussed in Item 1 we generally enter into long-term
supply agreements for certain of our raw material requirements including
ore. Many of our raw material contracts contain fixed quantities we
are required to purchase, although these contracts allow for an upward or
downward adjustment in the quantity purchased. Raw material pricing
under these agreements is generally negotiated annually. For certain
raw material requirements we do not have long-term supply agreements either
because we have assessed the risk of the unavailability of those raw materials
and/or the risk of a significant change in the cost of those raw materials to be
low, or because long-term supply agreements for those raw materials are
generally not available. We do not have any commodity hedges in place at
December 31, 2008.
Other
We
believe there may be a certain amount of incompleteness in the sensitivity
analyses presented above. For example, the hypothetical effect of
changes in exchange rates discussed above ignores the potential effect on other
variables which affect our results of operations and cash flows, such as demand
for our products, sales volumes and selling prices and operating
expenses. Accordingly, the amounts presented above are not
necessarily an accurate reflection of the potential losses we would incur
assuming the hypothetical changes in exchange rates were actually to
occur.
The above discussion and estimated
sensitivity analysis amounts include forward-looking statements of market risk
which assume hypothetical changes in currency exchange rates. Actual
future market conditions will likely differ materially from such
assumptions. Accordingly, such forward-looking statements should not
be considered to be projections by us of future events, gains or
losses.
ITEM 8. FINANCIAL
STATEMENTS AND SUPPLEMENTARY DATA
The information called for by this Item
is contained in a separate section of this Annual Report. See "Index
of Financial Statements and Schedules" (page F-1).
ITEM 9.
|
CHANGES
IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL
DISCLOSURE
|
None.
ITEM 9A. CONTROLS
AND PROCEDURES
Evaluation
of disclosure controls and procedures
We
maintain a system of disclosure controls and procedures. The term
"disclosure controls and procedures," as defined by Exchange Act Rule 13a-15(e),
means controls and other procedures that are designed to ensure that information
required to be disclosed in the reports that we file or submit to the SEC under
the Securities Exchange Act of 1934, as amended (the "Act"), is recorded,
processed, summarized and reported, within the time periods specified in the
SEC's rules and forms. Disclosure controls and procedures include,
without limitation, controls and procedures designed to ensure that information
we are required to disclose in the reports we file or submit to the SEC under
the Act is accumulated and communicated to our management, including our
principal executive officer and our principal financial officer, or persons
performing similar functions, as appropriate to allow timely decisions to be
made regarding required disclosure. Each of Steven L. Watson, our
Chief Executive Officer, and Gregory M. Swalwell, our Vice President, Finance
and Chief Financial Officer, have evaluated the design and effectiveness of our
disclosure controls and procedures as of December 31, 2008. Based
upon their evaluation, these executive officers have concluded that our
disclosure controls and procedures are effective as of December 31,
2008.
Internal
control over financial reporting
We also
maintain internal control over financial reporting. The term
“internal control over financial reporting,” as defined by Exchange Act Rule
13a-15(f) means a process designed by, or under the supervision of, our
principal executive and principal financial officers, or persons performing
similar functions, and effected by the board of directors, management and other
personnel, to provide reasonable assurance regarding the reliability of
financial reporting and the preparation of financial statements for external
purposes in accordance with GAAP, and includes those policies and procedures
that:
·
|
Pertain
to the maintenance of records that in reasonable detail accurately and
fairly reflect the transactions and dispositions of our
assets,
|
·
|
Provide
reasonable assurance that transactions are recorded as necessary to permit
preparation of financial statements in accordance with GAAP, and that
receipts and expenditures are being made only in accordance with
authorizations of management and directors,
and
|
·
|
Provide
reasonable assurance regarding prevention or timely detection of an
unauthorized acquisition, use or disposition of assets that could have a
material effect on our Condensed Consolidated Financial
Statements.
|
Section
404 of the Sarbanes-Oxley Act of 2002 requires us to report on internal control
over financial reporting in this Annual Report on Form 10-K for the year ended
December 31, 2008. Our independent registered public accounting firm
is also required to audit our internal control over financial reporting as of
December 31, 2008.
As
permitted by the SEC, our assessment of internal control over financial
reporting excludes (i) internal control over financial reporting of equity
method investees and (ii) internal control over the preparation of our financial
statement schedules required by Article 12 of Regulation
S-X. However, our assessment of internal control over financial
reporting with respect to equity method investees did include controls over the
recording of amounts related to our investment that are recorded in the
consolidated financial statements, including controls over the selection of
accounting methods for our investments, the recognition of equity method
earnings and losses and the determination, valuation and recording of our
investment account balances.
Changes
in Internal Control Over Financial Reporting
There has
been no change to our internal control over financial reporting during the
quarter ended December 31, 2008 that has materially affected, or is reasonably
likely to materially affect, our internal control over financial
reporting.
Management’s
Report on Internal Control Over Financial Reporting
Our
management is responsible for establishing and maintaining adequate internal
control over financial reporting, as such term is defined in Exchange Act Rules
13a-15(f) and 15d-15(f). Our evaluation of the effectiveness of
internal control over financial reporting is based upon the criteria established
in Internal Control –
Integrated Framework issued by the Committee of Sponsoring Organizations
of the Treadway Commission (commonly referred to as the “COSO”
framework). Based on our evaluation under that framework, we have
concluded that our internal control over financial reporting was effective as of
December 31, 2008.
PricewaterhouseCoopers LLP, the
independent registered public accounting firm that has audited our consolidated
financial statements included in this Annual Report, has audited the
effectiveness of our internal control over financial reporting as of December
31, 2008, as stated in their report, which is included in this Annual Report on
Form 10-K.
Certifications
Our chief executive officer
is required to annually file a certification with the New York Stock Exchange
(“NYSE”), certifying our compliance with the corporate governance listing
standards of the NYSE. During 2008, our chief executive officer filed
such annual certification with the NYSE. The 2008 certification was
unqualified.
Our chief
executive officer and chief financial officer are also required to, among other
things, quarterly file certifications with the SEC regarding the quality of our
public disclosures, as required by Section 302 of the Sarbanes-Oxley Act of
2002. The certifications for the quarter ended December 31, 2008 have
been filed as Exhibits 31.1 and 31.2 to this Annual Report on Form
10-K.
ITEM 9B. OTHER
INFORMATION
Not applicable.
PART
III
ITEM 10. DIRECTORS,
EXECUTIVE OFFICERS AND CORPORATE GOVERNANCE
The information required by this Item
is incorporated by reference to our definitive Proxy Statement to be filed with
the SEC pursuant to Regulation 14A within 120 days after the end of the fiscal
year covered by this report (“Proxy Statement”).
ITEM 11. EXECUTIVE
COMPENSATION
The information required by this Item
is incorporated by reference to our Proxy Statement.
ITEM 12. SECURITY
OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED STOCKHOLDER
ACTIVITY
The information required by this Item
is incorporated by reference to our Proxy Statement.
ITEM 13. CERTAIN
RELATIONSHIPS AND RELATED TRANSACTIONS, AND DIRECTORS INDEPENDENCE
The information required by this Item
is incorporated by reference to our Proxy Statement. See also Note 13
to our Consolidated Financial Statements.
ITEM 14. PRINCIPAL
ACCOUNTING FEES AND SERVICES
The
information required by the Item is incorporated by reference to our Proxy
Statement.
PART
IV
ITEM
15. EXHIBITS
AND FINANCIAL STATEMENT SCHEDULES
(a)
and (c)
|
Financial
Statements and Schedule
|
The
Registrant
The
consolidated financial statements and schedule of the Registrant listed on the
accompanying Index of Financial Statements and Schedules (see page F-1) are
filed as part of this Annual Report.
(b) Exhibits
Included
as exhibits are the items listed in the Exhibit Index. We will
furnish a copy of any of the exhibits listed below upon payment of $4.00 per
exhibit to cover our costs to furnish the exhibits. Pursuant to Item
601(b)(4)(iii) of Regulation S-K, any instrument defining the rights of holders
of long-term debt issues and other agreements related to indebtedness which do
not exceed 10% of consolidated total assets as of December 31, 2008 will be
furnished to the Commission upon request.
We will
also furnish, without charge, a copy of our Code of Business Conduct and Ethics,
as adopted by the board of directors on February 19, 2004, upon
request. Such requests should be directed to the attention of the
Corporate Secretary at our corporate offices located at 5430 LBJ Freeway, Suite
1700, Dallas, TX 75240.
Item
No. Exhibit
Index
2.1
|
Form
of Distribution Agreement between NL Industries, Inc. and Kronos
Worldwide, Inc. – incorporated by reference to Exhibit 2.1 of the
Registration Statement on Form 10 of the Registrant (File No.
001-31763).
|
3.1
|
First
Amended and Restated Certificate of Incorporation of Kronos Worldwide,
Inc. – incorporated by reference to Exhibit 3.1 of the Registration
statement on Form 10 of the Registrant (File No.
001-31763).
|
3.2
|
Amended
and Restated Bylaws of Kronos Worldwide, Inc. as of October 25, 2007 –
incorporated by reference to Exhibit 3.1 of the Registrant’s Current
Report on Form 8-K filed with the U.S. Securities and Exchange Commission
on October 31, 2007.
|
4.1
|
Indenture
governing the 6.5% Senior Secured Notes due 2013,
dated
|
as
of April 11, 2006, between Kronos International, Inc. and
The
|
|
Bank
of New York, as trustee (incorporated by reference to Exhibit 4.1 to the
Current Report on Form 8-K of Kronos International, Inc. (File No.
333-100047) that was filed with the U.S. Securities and Exchange
Commission on April 11, 2006).
|
4.2
|
Form
of certificate of Series A 6.5% Senior Secured Note due
2013 (incorporated by reference to Exhibit 4.2 to the
Current Report on Form 8-K of Kronos
International, Inc. (File No. 333-100047) that
was filed with the U.S. Securities and Exchange
Commission on April 11,
2006).
|
4.3
|
Form
of certificate of Series B 6.5% Senior Secured Note due
2013 (incorporated by reference to Exhibit 4.3 to the
Current Report on Form 8-K of Kronos International, Inc.
(File No. 333-100047) that was filed with the U.S.
Securities and Exchange Commission on April 11,
2006).
|
4.4
|
Purchase
Agreement dated April 5, 2006 between
Kronos International, Inc. and Deutsche Bank AG London
(incorporated by reference to
Exhibit 4.1 to the Current Report on Form
8-K of Kronos International, Inc.
(File No. 333-100047) that was filed with the
U.S. Securities and Exchange Commission on April
11, 2006).
|
4.5
|
Registration
Rights Agreement dated as of April 11, 2006
between Kronos International, Inc. and Deutsche Bank AG
London (incorporated by reference to Exhibit
4.5 to the Current Report on Form 8-K of
Kronos International, Inc. (File No.
333-100047) that was filed with the
U.S. Securities and Exchange Commission on April 11,
2006)
|
4.6
|
Collateral
Agency Agreement, dated April 11, 2006, among The Bank of
New York, U.S. Bank, N.A. and Kronos International,
Inc. (incorporated by reference to Exhibit 4.6 to
the Current Report on Form 8-K of
Kronos International, Inc. (File No.
333-100047) that was filed with the
U.S. Securities and Exchange Commission on April 11,
2006).
|
4.7
|
Security
Over Shares Agreement, dated April 11, 2006, between Kronos International,
Inc. and The Bank of New York (incorporated by reference
to Exhibit 4.7 to the Current Report on Form 8-K
of Kronos International, Inc. (File
No. 333-100047) that was filed with the
U.S. Securities and Exchange Commission on April
11, 2006).
|
4.8
|
Pledge
of Shares (shares in Kronos Denmark ApS), dated April
11, 2006, between Kronos International, Inc. and U.S.
Bank, N.A. (incorporated by reference to
Exhibit 4.8 to the Current Report on Form 8-K
of Kronos International, Inc. (File No.
333-100047) that was filed with the
U.S. Securities and Exchange Commission on April 11,
2006).
|
4.9
|
Pledge
Agreement (shares in Societe Industrielle du Titane
S.A.), dated April 11, 2006, between Kronos
International, Inc. and U.S. Bank, N.A. (incorporated by
reference to Exhibit 4.9 to the Current Report on Form
8-K of Kronos International, Inc. (File No.
333-100047) that was filed with the U.S. Securities and Exchange
Commission on April 11, 2006)
|
4.10
|
Share
Pledge Agreement (shares in Kronos Titan GmbH), dated
April 11, 2006, between Kronos International, Inc. and
U.S. Bank, N.A. (incorporated by reference to
Exhibit 4.10 to the Current Report on Form 8-K of Kronos
International, Inc. (File No. 333-100047) that was filed
with the U.S. Securities and Exchange Commission on April 11,
2006).
|
10.1
|
Form
of Tax Agreement between Valhi, Inc. and Kronos Worldwide, Inc. –
incorporated by reference to Exhibit 10.1 of the Registration statement on
Form 10 of the Registrant (File No.
001-31763).
|
10.2
|
Intercorporate
Services Agreement by and between Contran Corporation and Kronos
Worldwide, Inc., effective as of January 1, 2004 – incorporated by
reference to Exhibit 10.2 to the Quarterly Report on Form 10-Q of the
Registrant (File No. 001-31763) for the quarter ended March 31,
2004.
|
10.3*
|
Form
of Kronos Worldwide, Inc. Long-Term Incentive Plan – incorporated by
reference to Exhibit 10.4 of the Registration statement on Form 10 of the
Registrant (File No. 001-31763).
|
10.4
|
Euro
80,000,000 Facility Agreement, dated June 25, 2002, among Kronos Titan
GmbH & Co. OHG, Kronos Europe S.A./N.V., Kronos Titan A/S and Titania
A/S, as borrowers, Kronos Titan GmbH & Co. OHG, Kronos Europe
S.A./N.V. and Kronos Norge AS, as guarantors, Kronos Denmark ApS, as
security provider, Deutsche Bank AG, as mandated lead arranger, Deutsche
Bank Luxembourg S.A., as agent and security agent, and KBC Bank NV, as
fronting bank, and the financial institutions listed in Schedule 1
thereto, as lenders - incorporated by reference to Exhibit 10.1 to the
Quarterly Report on Form 10-Q of NL Industries, Inc. for the quarter ended
June 30, 2002.
|
10.5
|
First
Amendment Agreement, dated September 3, 2004, Relating to a Facility
Agreement dated June 25, 2002 among Kronos Titan GmbH, Kronos Europe
S.A./N.V., Kronos Titan AS and Titania A/S, as borrowers, Kronos Titan
GmbH, Kronos Europe S.A./N.V. and Kronos Norge AS, as guarantors, Kronos
Denmark ApS, as security provider, with Deutsche Bank Luxembourg S.A.,
acting as agent – incorporated by reference to Exhibit 10.1 of the Current
Report on Form 8-K of the Registrant dated November 17, 2004 (File No.
333-119639).
|
10.6
|
Second
Amendment Agreement Relating to a Facility Agreement dated June 25, 2002
executed as of June 14, 2005 by and among Deutsche Bank AG, as mandated
lead arranger, Deutsche Bank Luxembourg S.A. as agent, the participating
lenders, Kronos Titan GmbH, Kronos Europe S.A./N.V, Kronos Titan AS,
Kronos Norge AS, Titania AS and Kronos Denmark ApS – incorporated by
reference to Exhibit 10.1 of Kronos International, Inc.s’ Form 8-K dated
June 14, 2005. Certain schedules, exhibits, annexes and similar
attachments to this Exhibit 10.9 have not been filed; upon request, the
Reporting Persons will furnish supplementally to the Commission a copy of
any omitted exhibit, annex or
attachment.
|
10.7
|
Third
Amendment Agreement Relating to a Facility Agreement dated June 25, 2002
executed as of May 26, 2008 by and among Deutsche Bank AG, as mandated
lead arranger, Deutsche Bank Luxembourg S.A., as agent, the participating
lenders, Kronos Titan GmbH, Kronos Europe S.A.,/N.V, Kronos Titan AS,
Kronos Norge AS, Titania AS and Kronos Denmark ApS – incorporated by
reference to Exhibit 10.1 to the Current Report on Form 8-K of Kronos
International, Inc. (File No. 333-100047) dated May 26,
2008. Certain schedules, exhibits, annexes and similar
attachments to this Exhibit 10.1 have not been files; upon request, the
registrant will furnish supplementally to the Commission a copy of any
omitted exhibit, annex or
attachment.
|
10.8
|
$40,000,000
Unsecured Revolving Demand Promissory Note dated October 29, 2008 and
payable to NL Industries, Inc. – incorporated by reference to Exhibit 10.1
to the Registrant’s Current Report on Form 8-K that was filed with the
U.S. Securities and Exchange Commission on October 29,
2008.
|
10.9
|
Lease
Contract, dated June 21, 1952, between Farbenfabrieken Bayer
Aktiengesellschaft and Titangesellschaft mit beschrankter Haftung (German
language version and English translation thereof)- incorporated by
reference to Exhibit 10.14 to the Annual Report on Form 10-K of NL
Industries, Inc. for the year ended December 31,
1985.
|
10.10
|
Master
Technology Exchange Agreement, dated as of October 18, 1993, among Kronos
Worldwide, Inc. (f/k/a Kronos, Inc.), Kronos Louisiana, Inc., Kronos
International, Inc., Tioxide Group Limited and Tioxide Group Services
Limited - incorporated by reference to Exhibit 10.8 to the Quarterly
Report on Form 10-Q of NL Industries, Inc. for the quarter ended September
30, 1993.
|
10.11
|
Form
of Assignment and Assumption Agreement, dated as of January 1, 1999,
between Kronos Inc. (formerly known as Kronos (USA), Inc.) and Kronos
International, Inc. - incorporated by reference to Exhibit 10.9 to Kronos
International, Inc.'s Registration Statement on Form S-4 (File No.
333-100047).
|
10.12
|
Form
of Cross License Agreement, effective as of January 1, 1999, between
Kronos Inc. (formerly known as Kronos (USA), Inc.) and Kronos
International, Inc. - incorporated by reference to Exhibit to Kronos
International, Inc.'s Registration Statement on Form S-4 (File No.
333-100047).
|
10.13
|
Formation
Agreement dated as of October 18, 1993 among Tioxide Americas Inc., Kronos
Louisiana, Inc. and Louisiana Pigment Company, L.P. - incorporated by
reference to Exhibit 10.2 to NL Industries, Inc.'s Quarterly Report on
Form 10-Q for the quarter ended September 30,
1993.
|
10.14
|
Joint
Venture Agreement dated as of October 18, 1993 between Tioxide Americas
Inc. and Kronos Louisiana, Inc. - incorporated by reference to Exhibit
10.3 to NL Industries, Inc.'s Quarterly Report on Form 10-Q for the
quarter ended September 30, 1993.
|
10.15
|
Kronos
Offtake Agreement dated as of October 18, 1993 between Kronos Louisiana,
Inc. and Louisiana Pigment Company, L.P. - incorporated by reference to
Exhibit 10.4 to NL Industries, Inc.'s Quarterly Report on Form 10-Q for
the quarter ended September 30,
1993.
|
10.16
|
Amendment
No. 1 to Kronos Offtake Agreement dated as of December 20, 1995 between
Kronos Louisiana, Inc. and Louisiana Pigment Company, L.P. - incorporated
by reference to Exhibit 10.22 to NL Industries, Inc.'s Annual Report on
Form 10-K for the year ended December 31,
1995.
|
10.17
|
Tioxide
Americas Offtake Agreement dated as of October 18, 1993 between Tioxide
Americas Inc. and Louisiana Pigment Company, L.P. - incorporated by
reference to Exhibit 10.5 to NL Industries, Inc.'s Quarterly Report on
Form 10-Q for the quarter ended September 30,
1993.
|
10.18
|
Amendment
No. 1 to Tioxide Americas Offtake Agreement dated as of December 20, 1995
between Tioxide Americas Inc. and Louisiana Pigment Company, L.P. -
incorporated by reference to Exhibit 10.24 to NL Industries, Inc.'s Annual
Report on Form 10-K for the year ended December 31,
1995.
|
10.19
|
Parents'
Undertaking dated as of October 18, 1993 between ICI American Holdings
Inc. and Kronos Worldwide, Inc. (f/k/a Kronos, Inc.) - incorporated by
reference to Exhibit 10.9 to NL Industries, Inc.'s Quarterly Report on
Form 10-Q for the quarter ended September 30,
1993.
|
10.20
|
Allocation
Agreement dated as of October 18, 1993 between Tioxide Americas Inc., ICI
American Holdings, Inc., Kronos Worldwide, Inc. (f/k/a Kronos, Inc.) and
Kronos Louisiana, Inc. - incorporated by reference to Exhibit 10.10 to NL
Industries, Inc.'s Quarterly Report on Form 10-Q for the quarter ended
September 30, 1993.
|
10.21
|
Insurance
sharing agreement dated October 30, 2003 by and among CompX International
Inc., Contran Corporation, Keystone Consolidated Industries, Inc.,
Titanium Metals Corp., Valhi, Inc., NL Industries, Inc. and Kronos
Worldwide, Inc. – incorporated by reference to Exhibit 10.48 to NL
Industries, Inc.’s Annual Report on Form 10-K for the year ended December
31, 2003.
|
10.22*
|
Summary
of Consulting Arrangement beginning on August 1, 2003, as amended January
14, 2008 between Lawrence A. Wigdor and Kronos Worldwide, Inc. –
incorporated by reference to Item 1.01 to the Registrant’s Current Report
or Form 8-K filed with the U.S. Securities and Exchange Commission on
January 18, 2008.
|
21.1
|
Subsidiaries.
|
23.1
|
Consent
of PricewaterhouseCoopers, LLP.
|
31.1
|
Certification.
|
31.2
|
Certification.
|
32.1
|
Certification.
|
___________________________________
* Management
contract, compensatory plan or arrangement
SIGNATURES
Pursuant
to the requirements of Section 13 or 15(d) of the Securities Exchange Act of
1934, the Registrant has duly caused this report to be signed on its behalf by
the undersigned, thereunto duly authorized.
Kronos Worldwide, Inc.
(Registrant)
By:/s/ Steven L.
Watson
|
Steven
L. Watson
|
March
11, 2009
|
(Vice
Chairman and Chief
Executive Officer)
|
Pursuant
to the requirements of the Securities Exchange Act of 1934, this report has been
signed below by the following persons on behalf of the Registrant and in the
capacities and on the dates indicated:
/s/ Steven L.
Watson
|
|
Harold
C. Simmons, March 11, 2009
|
Steven
L. Watson, March 11, 2009
|
(Chairman
of the Board)
|
(Vice
Chairman and Chief Executive
|
Officer)
|
|
/s/ George E.
Poston
|
/s/ Glenn R.
Simmons
|
George
E. Poston, March 11, 2009
|
Glenn
R. Simmons, March 11, 2009
|
(Director)
|
(Director)
|
/s/ C. H. Moore,
Jr.
|
/s/ Keith R.
Coogan
|
C.
H. Moore, Jr., March 11, 2009
|
Keith
R. Coogan, March 11, 2009
|
(Director)
|
(Director)
|
/s/ R. Gerald
Turner
|
/s/ Gregory M.
Swalwell
|
R.
Gerald Turner, March 11, 2009
|
Gregory
M. Swalwell, March 11, 2009
|
(Director)
|
(Vice
President, Chief Financial
Officer,
Principal Financial
Officer)
|
/s/ Tim C.
Hafer
|
|
Tim
C. Hafer, March 11, 2009
|
|
(Vice
President, Controller,
Principal
Accounting Officer)
|
KRONOS
WORLDWIDE, INC.
Annual
Report on Form 10-K
Items
8, 15(a) and 15(c)
Index
of Financial Statements and Schedule
Financial
Statements
|
Page
|
Report
of Independent Registered Public Accounting Firm
|
F-2
|
Consolidated
Balance Sheets - December 31, 2007 and 2008;
|
F-4
|
Consolidated
Statements of Operations -
|
|
Year
ended December 31, 2006, 2007 and 2008
|
F-6
|
Consolidated
Statements of Comprehensive Income (Loss) -
|
|
Year
ended December 31, 2006, 2007 and 2008
|
F-7
|
Consolidated
Statements of Stockholders' Equity -
|
|
Year
ended December 31, 2006, 2007 and 2008
|
F-8
|
Consolidated
Statements of Cash Flows -
|
|
Year
ended December 31, 2006, 2007 and 2008
|
F-9
|
Notes
to Consolidated Financial Statements
|
F-11
|
Financial
Statement Schedule
|
|
Schedule
I – Condensed Financial Information of Registrant
|
S-1
|
Schedules
II, III and IV are omitted because they are not applicable or the required
amounts are either not material or are presented in the Notes to the
Consolidated Financial Statements.
|
REPORT
OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To
the Stockholders and Board of Directors of Kronos Worldwide, Inc.:
In
our opinion, the accompanying consolidated balance sheets and the related
consolidated statements of operations, of comprehensive income (loss), of
changes in stockholders’ equity and of cash flows present fairly, in all
material respects, the financial position of Kronos Worldwide, Inc. and its
subsidiaries at December 31, 2007 and 2008 and the results of their operations
and their cash flows for each of the three years in the period ended December
31, 2008 in conformity with accounting principles generally accepted in the
United States of America. In addition, in our opinion, the financial
statement schedule listed in the accompanying index presents fairly, in all
material respects, the information set forth therein when read in conjunction
with the related consolidated financial statements. Also in our
opinion, the Company maintained, in all material respects, effective internal
control over financial reporting as of December 31, 2008, based on criteria
established in Internal
Control - Integrated Framework issued by the Committee of Sponsoring
Organizations of the Treadway Commission (COSO). The Company's
management is responsible for these financial statements and financial statement
schedule, for maintaining effective internal control over financial reporting
and for its assessment of the effectiveness of internal control over financial
reporting, included in Management’s Report on Internal Control Over Financial
Reporting appearing under Item 9A. Our responsibility is to express
opinions on these financial statements, on the financial statement schedule, and
on the Company's internal control over financial reporting based on our
integrated audits. We conducted our audits in accordance with the
standards of the Public Company Accounting Oversight Board (United
States). Those standards require that we plan and perform the audits
to obtain reasonable assurance about whether the financial statements are free
of material misstatement and whether effective internal control over financial
reporting was maintained in all material respects. Our audits of the
financial statements included examining, on a test basis, evidence supporting
the amounts and disclosures in the financial statements, assessing the
accounting principles used and significant estimates made by management, and
evaluating the overall financial statement presentation. Our audit of
internal control over financial reporting included obtaining an understanding of
internal control over financial reporting, assessing the risk that a material
weakness exists, and testing and evaluating the design and operating
effectiveness of internal control based on the assessed risk. Our
audits also included performing such other procedures as we considered necessary
in the circumstances. We believe that our audits provide a reasonable basis for
our opinions.
As
discussed in Note 10 and Note 17 to the Consolidated Financial Statements, the
Company changed the manner in which it accounts for pension and other
postretirement benefit obligations in 2006 and the manner in which it accounts
for uncertain tax positions in 2007.
A
company’s internal control over financial reporting is a process designed to
provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance
with generally accepted accounting principles. A company’s internal
control over financial reporting includes those policies and procedures that (i)
pertain to the maintenance of records that, in reasonable detail, accurately and
fairly reflect the transactions and dispositions of the assets of the company;
(ii) provide reasonable assurance that transactions are recorded as necessary to
permit preparation of financial statements in accordance with generally accepted
accounting principles, and that receipts and expenditures of the company are
being made only in accordance with authorizations of management and directors of
the company; and (iii) provide reasonable assurance regarding prevention or
timely detection of unauthorized acquisition, use, or disposition of the
company’s assets that could have a material effect on the financial
statements.
Because
of its inherent limitations, internal
control over financial reporting may not prevent or detect
misstatements. Also, projections of any evaluation of effectiveness
to future periods are subject to the risk that controls may become inadequate
because of changes in conditions, or that the degree of compliance with the
policies or procedures may deteriorate.
/s/
PricewaterhouseCoopers LLP
Dallas,
Texas
March
11, 2009
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
CONSOLIDATED
BALANCE SHEETS
(In
millions, except per share data)
ASSETS
|
December 31,
|
|||||||
2007
|
2008
|
|||||||
Current
assets:
|
||||||||
Cash
and cash equivalents
|
$ | 72.2 | $ | 13.6 | ||||
Restricted
cash
|
1.8 | 1.5 | ||||||
Accounts
and other receivables
|
224.4 | 177.2 | ||||||
Receivable
from affiliates
|
2.9 | 1.4 | ||||||
Inventories
|
312.8 | 385.1 | ||||||
Prepaid
expenses
|
6.0 | 6.6 | ||||||
Deferred
income taxes
|
1.6 | 4.1 | ||||||
Total
current assets
|
621.7 | 589.5 | ||||||
Other
assets:
|
||||||||
Investment
in TiO2
manufacturing joint venture
|
118.5 | 105.6 | ||||||
Deferred
income taxes
|
168.8 | 166.4 | ||||||
Other
|
19.5 | 11.7 | ||||||
Total
other assets
|
306.8 | 283.7 | ||||||
Property
and equipment:
|
||||||||
Land
|
39.7 | 37.5 | ||||||
Buildings
|
232.6 | 215.9 | ||||||
Equipment
|
1,009.8 | 949.8 | ||||||
Mining
properties
|
89.7 | 73.9 | ||||||
Construction
in progress
|
45.6 | 41.7 | ||||||
1,417.4 | 1,318.8 | |||||||
Less
accumulated depreciation and amortization
|
890.9 | 833.3 | ||||||
Net
property and equipment
|
526.5 | 485.5 | ||||||
Total
assets
|
$ | 1,455.0 | $ | 1,358.7 |
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
CONSOLIDATED
BALANCE SHEETS (CONTINUED)
(In
millions, except per share data)
LIABILITIES AND STOCKHOLDERS'
EQUITY
|
December 31,
|
|||||||
2007
|
2008
|
|||||||
Current
liabilities:
|
||||||||
Current
maturities of long-term debt
|
$ | 16.2 | $ | .8 | ||||
Accounts
payable and accrued liabilities
|
184.1 | 180.6 | ||||||
Payable
to affiliates
|
11.3 | 14.7 | ||||||
Income
taxes
|
9.6 | 3.7 | ||||||
Deferred
income taxes
|
3.3 | 4.6 | ||||||
Total
current liabilities
|
224.5 | 204.4 | ||||||
Noncurrent
liabilities:
|
||||||||
Long-term
debt
|
590.0 | 637.7 | ||||||
Deferred
income taxes
|
48.2 | 35.7 | ||||||
Accrued
pension cost
|
138.3 | 125.5 | ||||||
Accrued
postretirement benefits cost
|
11.6 | 8.7 | ||||||
Other
|
31.4 | 28.8 | ||||||
Total
noncurrent liabilities
|
819.5 | 836.4 | ||||||
Stockholders'
equity:
|
||||||||
Common
stock, $.01 par value; 60.0 shares authorized; 49.0 shares
issued
|
.5 | .5 | ||||||
Additional
paid-in capital
|
1,061.7 | 1,061.8 | ||||||
Retained
deficit
|
(527.9 | ) | (567.9 | ) | ||||
Accumulated
other comprehensive income (loss):
|
||||||||
Currency
translation
|
(46.5 | ) | (89.3 | ) | ||||
Defined
benefit pension plans
|
(77.1 | ) | (88.6 | ) | ||||
Postretirement
benefit (OPEB) plans
|
.3 | 1.4 | ||||||
Total
stockholders' equity
|
411.0 | 317.9 | ||||||
Total
liabilities and stockholders' equity
|
$ | 1,455.0 | $ | 1,358.7 | ||||
Commitments
and contingencies (Notes 9 and 14)
See
accompanying Notes to Consolidated Financial Statements.
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
CONSOLIDATED
STATEMENTS OF OPERATIONS
(In
millions, except per share data)
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
Net
sales
|
$ | 1,279.4 | $ | 1,310.3 | $ | 1,316.9 | ||||||
Cost
of sales
|
968.9 | 1,058.9 | 1,096.3 | |||||||||
Gross
margin
|
310.5 | 251.4 | 220.6 | |||||||||
Selling,
general and administrative expense
|
158.1 | 162.1 | 167.4 | |||||||||
Other
operating income (expense):
|
||||||||||||
Currency
transaction gains (losses), net
|
(3.6 | ) | .2 | .6 | ||||||||
Disposition
of property and equipment
|
(1.9 | ) | (.8 | ) | (.9 | ) | ||||||
Other
income
|
2.2 | 1.4 | .9 | |||||||||
Corporate
expense
|
(5.8 | ) | (5.1 | ) | (6.4 | ) | ||||||
Other
expense
|
(.1 | ) | (.1 | ) | (.2 | ) | ||||||
Income
from operations
|
143.2 | 84.9 | 47.2 | |||||||||
Other
income (expense):
|
||||||||||||
Trade
interest income
|
2.3 | 2.2 | 1.0 | |||||||||
Other
interest income
|
1.3 | .3 | - | |||||||||
Loss
on prepayment of debt
|
(22.3 | ) | - | - | ||||||||
Interest
expense
|
(43.2 | ) | (39.4 | ) | (42.2 | ) | ||||||
Income
before income taxes
|
81.3 | 48.0 | 6.0 | |||||||||
Provision
for income taxes (benefit)
|
(.7 | ) | 114.7 | (3.0 | ) | |||||||
Net
income (loss)
|
$ | 82.0 | $ | (66.7 | ) | $ | 9.0 | |||||
Net
income (loss) per basic and diluted
share
|
$ | 1.67 | $ | (1.36 | ) | $ | .18 | |||||
Basic
and diluted weighted average shares used in the calculation of net income
(loss) per share
|
49.0 | 49.0 | 49.0 |
See
accompanying Notes to Consolidated Financial Statements.
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
CONSOLIDATED
STATEMENTS OF COMPREHENSIVE INCOME (LOSS)
(In
millions)
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
Net
income (loss)
|
$ | 82.0 | $ | (66.7 | ) | $ | 9.0 | |||||
Other
comprehensive income (loss), net of tax:
|
||||||||||||
Currency
translation
|
33.1 | 34.8 | (42.8 | ) | ||||||||
Pension
plans:
|
||||||||||||
Amortization
of prior service cost, net transition obligation and net losses included
in periodic pension cost
|
- | 6.2 | .5 | |||||||||
Net
actuarial gain (loss) arising duringyear
|
- | 41.2 | (12.0 | ) | ||||||||
Minimum
pension liability change
|
7.1 | - | - | |||||||||
7.1 | 47.4 | (11.5 | ) | |||||||||
OPEB
plans:
|
||||||||||||
Amortization
of prior service credit and net losses included in periodic OPEB
cost
|
- | .1 | (.1 | ) | ||||||||
Net
actuarial gain arising during year
|
- | .1 | 1.2 | |||||||||
- | .2 | 1.1 | ||||||||||
Total
other comprehensive income (loss)
|
40.2 | 82.4 | (53.2 | ) | ||||||||
Comprehensive
income (loss)
|
$ | 122.2 | $ | 15.7 | $ | (44.2 | ) |
See
accompanying Notes to Consolidated Financial Statements.
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
CONSOLIDATED
STATEMENTS OF STOCKHOLDERS' EQUITY
Years
ended December 31, 2006, 2007 and 2008
(In
millions)
Accumulated
other
|
||||||||||||||||||||||||||||
comprehensive
|
||||||||||||||||||||||||||||
Additional
|
Retained
|
__ ___income
(loss)_ ____
|
||||||||||||||||||||||||||
Common
|
paid-in
|
earnings
|
Currency
|
Pension
|
OPEB
|
|||||||||||||||||||||||
stock
|
capital
|
(deficit)
|
translation
|
plans
|
plans
|
Total
|
||||||||||||||||||||||
Balance
at December 31, 2005
|
$ | .5 | $ | 1,061.5 | $ | (439.3 | ) | $ | (114.4 | ) | $ | (95.8 | ) | - | $ | 412.5 | ||||||||||||
Net
income
|
- | - | 82.0 | - | - | - | 82.0 | |||||||||||||||||||||
Other
comprehensive income, net of tax
|
- | - | - | 33.1 | 7.1 | - | 40.2 | |||||||||||||||||||||
Issuance
of common stock
|
- | .1 | - | - | - | - | .1 | |||||||||||||||||||||
Cash
dividends declared - $1.00 per share
|
- | - | (49.0 | ) | - | - | - | (49.0 | ) | |||||||||||||||||||
Change
in accounting – asset and liability
recognition
provisions of SFAS No. 158
|
- | - | - | - | (37.5 | ) | .1 | (37.4 | ) | |||||||||||||||||||
Balance
at December 31, 2006
|
.5 | 1,061.6 | (406.3 | ) | (81.3 | ) | (126.2 | ) | .1 | 448.4 | ||||||||||||||||||
Net
loss
|
- | - | (66.7 | ) | - | - | - | (66.7 | ) | |||||||||||||||||||
Other
comprehensive income, net of tax
|
- | - | - | 34.8 | 47.4 | .2 | 82.4 | |||||||||||||||||||||
Issuance
of common stock
|
- | .1 | - | - | - | - | .1 | |||||||||||||||||||||
Cash
dividends declared - $1.00 per share
|
- | - | (49.0 | ) | - | - | - | (49.0 | ) | |||||||||||||||||||
Change
in accounting:
|
||||||||||||||||||||||||||||
FIN
48
|
- | - | (2.2 | ) | - | - | - | (2.2 | ) | |||||||||||||||||||
SFAS
No. 158 - measurement date provisions
|
- | - | (3.7 | ) | - | 1.7 | - | (2.0 | ) | |||||||||||||||||||
Balance
at December 31, 2007
|
.5 | 1,061.7 | (527.9 | ) | (46.5 | ) | (77.1 | ) | .3 | 411.0 | ||||||||||||||||||
Net
income
|
- | - | 9.0 | - | - | - | 9.0 | |||||||||||||||||||||
Other
comprehensive income (loss), net of tax
|
- | - | - | (42.8 | ) | (11.5 | ) | 1.1 | (53.2 | ) | ||||||||||||||||||
Issuance
of common stock
|
- | .1 | - | - | - | - | .1 | |||||||||||||||||||||
Cash
dividends declared - $1.00 per share
|
-
|
- | (49.0 | ) |
-
|
-
|
-
|
(49.0 | ) | |||||||||||||||||||
Balance
at December 31, 2008
|
$ | .5 | $ | 1,061.8 | $ | (567.9 | ) | $ | (89.3 | ) | $ | (88.6 | ) | $ | 1.4 | $ | 317.9 |
See
accompanying Notes to Consolidated Financial Statements.
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
CONSOLIDATED
STATEMENTS OF CASH FLOWS
(In
millions)
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
Cash
flows from operating activities:
|
||||||||||||
Net
income (loss)
|
$ | 82.0 | $ | (66.7 | ) | $ | 9.0 | |||||
Depreciation
and amortization
|
44.3 | 48.9 | 51.3 | |||||||||
Loss
on prepayment of debt
|
22.3 | - | - | |||||||||
Call
premium paid
|
(20.9 | ) | - | - | ||||||||
Deferred
income taxes
|
(28.2 | ) | 104.8 | (10.6 | ) | |||||||
Benefit
plan expense greater (less) than cash funding:
|
||||||||||||
Defined
benefit pension plans
|
(.9 | ) | 2.1 | (15.5 | ) | |||||||
Other
postretirement benefit plans
|
- | .4 | .6 | |||||||||
Distributions
from (to) TiO2
manufacturing joint venture, net
|
2.3 | (4.9 | ) | 10.0 | ||||||||
Other,
net
|
3.1 | 3.4 | 5.1 | |||||||||
Change
in assets and liabilities:
|
||||||||||||
Accounts
and other receivable
|
1.8 | 6.0 | 20.0 | |||||||||
Inventories
|
(6.1 | ) | 5.7 | (93.9 | ) | |||||||
Prepaid
expenses
|
(1.2 | ) | .6 | (1.6 | ) | |||||||
Accounts
payable and accrued liabilities
|
(5.8 | ) | 2.6 | 16.7 | ||||||||
Income
taxes
|
(21.5 | ) | (8.5 | ) | 1.8 | |||||||
Accounts
with affiliates
|
(1.0 | ) | (2.0 | ) | 4.1 | |||||||
Other
noncurrent assets
|
.2 | .2 | (2.3 | ) | ||||||||
Other
noncurrent liabilities
|
1.5 | (2.6 | ) | 8.0 | ||||||||
Net
cash provided by operating activities
|
71.9 | 90.0 | 2.7 | |||||||||
Cash
flows from investing activities:
|
||||||||||||
Capital
expenditures
|
(50.9 | ) | (47.3 | ) | (68.1 | ) | ||||||
Change
in restricted cash equivalents
|
- | (.1 | ) | - | ||||||||
Net
cash used in investing activities
|
(50.9 | ) | (47.4 | ) | (68.1 | ) |
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
CONSOLIDATED
STATEMENTS OF CASH FLOWS (CONTINUED)
(In
millions)
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
Cash
flows from financing activities:
|
||||||||||||
Indebtedness:
|
||||||||||||
Borrowings
|
$ | 772.7 | $ | 330.9 | $ | 398.5 | ||||||
Principal
payments
|
(749.9 | ) | (321.7 | ) | (338.0 | ) | ||||||
Deferred
financing fees
|
(8.8 | ) | - | (1.2 | ) | |||||||
Dividends
paid
|
(49.0 | ) | (49.0 | ) | (49.0 | ) | ||||||
Net
cash (used in) provided by financing activities
|
(35.0 | ) | (39.8 | ) | 10.3 | |||||||
Cash
and cash equivalents - net change from:
|
||||||||||||
Operating,
investing and financing activities
|
(14.0 | ) | 2.8 | (55.1 | ) | |||||||
Currency
translation
|
5.3 | 6.1 | (3.5 | ) | ||||||||
(8.7 | ) | 8.9 | (58.6 | ) | ||||||||
Balance
at beginning of year
|
72.0 | 63.3 | 72.2 | |||||||||
Balance
at end of year
|
$ | 63.3 | $ | 72.2 | $ | 13.6 | ||||||
Supplemental
disclosures –
Cash
paid for:
|
||||||||||||
Interest
|
$ | 33.9 | $ | 38.4 | $ | 41.6 | ||||||
Income
taxes
|
44.3 | 23.5 | 3.8 | |||||||||
Accrual
for capital expenditures
|
- | 9.0 | 6.5 | |||||||||
See
accompanying notes to consolidated financial statements.
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Note
1 - Summary of significant accounting policies:
Organization and
basis of presentation. At December 31, 2008, (i) Valhi, Inc. (NYSE:VHI)
held approximately 59% of our outstanding common stock (ii) NL Industries, Inc.
(NYSE:NL) held an additional 36% of our common stock, (iii) Valhi owned
approximately 83% of NL's outstanding common stock and (iv) subsidiaries of
Contran Corporation held approximately 94% of Valhi's outstanding common
stock. Substantially all of Contran's outstanding voting stock is
held by trusts established for the benefit of certain children and grandchildren
of Harold C. Simmons (for which Mr. Simmons is the sole trustee), or is held by
Mr. Simmons or other persons or related companies to Mr.
Simmons. Consequently, Mr. Simmons may be deemed to control each of
such companies.
Unless
otherwise indicated, reference in this report to “we,” “us” or “our” refers to
Kronos Worldwide, Inc. and its subsidiaries, taken as a whole.
Management’s
estimates. In preparing our financial statements in conformity
with accounting principles generally accepted in the United States of America
(“GAAP”) we are required to make estimates and assumptions that affect the
reported amounts of assets and liabilities and disclosure of contingent assets
and liabilities at the date of the financial statements, and the reported amount
of revenues and expenses during the reporting period. Actual results
may differ significantly from previously-estimated amounts under different
assumptions or conditions.
Principles of
consolidation. The consolidated financial statements include our
accounts and those of our majority-owned subsidiaries. We have
eliminated all material intercompany accounts and balances.
Translation of
foreign currencies. We translate the assets and liabilities of our
subsidiaries whose functional currency is other than the U.S. dollar at year-end
rates of exchange, while we translate our revenues and expenses at average
exchange rates prevailing during the year. We accumulate the
resulting translation adjustments in stockholders’ equity as part of accumulated
other comprehensive income (loss), net of related deferred income
taxes. We recognize currency transaction gains and losses in income
currently.
Derivatives and
hedging activities.
We recognize derivatives as either
assets or liabilities measured at fair value in accordance with Statement of
Financial Accounting Standard (“SFAS”) No. 133, Accounting for
Derivative Instruments and Hedging Activities, as amended and
interpreted. We recognize the effect of changes in the fair value of
derivatives either in net income (loss) or other comprehensive income (loss),
depending on the intended use of the derivative.
Cash and cash
equivalents. We classify bank time deposits and U.S. Treasury
securities purchased under short-term agreements to resell with original
maturities of three months or less as cash equivalents.
Restricted
marketable debt securities. We classify marketable debt securities that have
been segregated or otherwise limited in use as restricted. Restricted
marketable debt securities are primarily invested in corporate debt securities,
and include amounts restricted in accordance with applicable Norwegian law
regarding certain requirements of our Norwegian defined benefit pension plans
($3.2 million and $3.5 million at December 31, 2007 and 2008, respectively). The
restricted marketable debt securities are generally classified as either a
current or noncurrent asset depending upon the maturity date of each such debt
security and are carried at market which approximates cost. See Note
5.
Fair value of
financial instruments. We adopted SFAS No. 157, Fair Value
Measurements, which establishes a framework for measuring fair value on
January 1, 2008. The statement requires fair value measurements to be
classified and disclosed in one of the following three
categories:
|
·
|
Level
1 – Unadjusted quoted prices in active markets that are accessible at the
measurement date for identical, unrestricted assets or
liabilities;
|
|
·
|
Level
2 – Quoted prices in markets that are not active, or inputs which are
observable, either directly or indirectly, for substantially the full term
of the assets or liability; and
|
|
·
|
Level
3 – Prices or valuation techniques that require inputs that are both
significant to the fair value measurement and
unobservable.
|
See
Notes 16 and 17.
Accounts
receivable. We provide an allowance for doubtful accounts for
known and estimated potential losses arising from sales to customers based on a
periodic review of these accounts.
Investment in
TiO2 manufacturing
joint venture.
We account for our investment in a
50%-owned manufacturing joint venture by the equity method.
Property and
equipment and depreciation. We state property and equipment at cost, including
capitalized interest on borrowings during the actual construction period of
major capital projects. Capitalized interest costs were nil in 2006,
$.7 million in 2007 and $2.2 million in 2008. We compute depreciation
of property and equipment for financial reporting purposes (including mining
properties) principally by the straight-line method over the estimated useful
lives of ten to 40 years for buildings and three to 20 years for
equipment. We use accelerated depreciation methods for income tax
purposes, as permitted. Upon the sale or retirement of an asset, we
remove the related cost and accumulated depreciation from the accounts and
recognize any gain or loss in income currently.
We
expense costs incurred for maintenance, repairs and minor renewals (including
planned major maintenance) while we capitalize expenditures for major
improvements.
We
have a governmental concession with an unlimited term to operate an ilmenite
mine in Norway. Mining properties consist of buildings and equipment
used in our Norwegian ilmenite mining operations. While we own the
land and ilmenite reserves associated with the mining operations, such land and
reserves were acquired for nominal value and we have no material asset
recognized for the land and reserves related to such mining
operations.
We perform impairment tests when events or changes
in circumstances indicate the carrying value may not be
recoverable. We consider all relevant factors. We perform
the impairment test by comparing the estimated future undiscounted cash flows
(exclusive of interest expense) associated with the asset to the asset's net
carrying value to determine if a write-down to market value or discounted cash
flow value is required. We assess impairment of property and
equipment in accordance with SFAS No. 144, Accounting for
the Impairment or Disposal of Long-Lived
Assets.
Long-term
debt. We state long-term debt net of any unamortized
original issue premium or discount. We classify amortization of
deferred financing costs and any premium or discount associated with the
issuance of indebtedness as interest expense and compute such amortization by
the interest method over the term of the applicable issue.
Employee benefit
plans. Accounting and funding policies for our retirement
plans are described in Note 10.
Income
taxes. We, Valhi and our qualifying subsidiaries are
members of Contran’s consolidated U.S. federal income tax group (the "Contran
Tax Group") and we and certain of our qualifying subsidiaries also file
consolidated income tax returns with Contran in various U.S. state
jurisdictions. As a member of the Contran Tax Group, we are jointly
and severally liable for the federal income tax liability of Contran and the
other companies included in the Contran Tax Group for all periods in which we
are included in the Contran Tax Group. See Note 14. As a
member of the Contran Tax Group, we are a party to a tax sharing agreement which
provides that we compute our provision for U.S. income taxes on a
separate-company basis using the tax elections made by
Contran. Pursuant to the tax sharing agreement, we make payments to
or receive payments from Valhi in amounts we would have paid to or received from
the U.S. Internal Revenue Service or the applicable state tax authority had we
not been a member of the Contran Tax Group. We made net payments of
income taxes to Valhi of $5.0 million in 2006 and $3.0 million in 2007, and we
received net refunds from Valhi of $2.7 million in 2008.
We
recognize deferred income tax assets and liabilities for the expected future tax
consequences of temporary differences between the income tax and financial
reporting carrying amounts of assets and liabilities, including investments in
our subsidiaries and affiliates who are not members of the Contran Tax Group and
undistributed earnings of foreign subsidiaries which are not deemed to be
permanently reinvested. The earnings of foreign subsidiaries subject
to permanent reinvestment plans aggregated $714 million at December 31, 2007 and
$700 million at December 31, 2008. It is not practical for us to
determine the amount of the unrecognized deferred income tax liability related
to such earnings due to the complexities associated with the U.S. taxation on
earnings of foreign subsidiaries repatriated to the U.S. We
periodically evaluate our deferred tax assets in the various taxing
jurisdictions in which we operate and adjust any related valuation allowance
based on the estimate of the amount of such deferred tax assets that we believe
does not meet the more-likely-than-not recognition criteria.
Prior
to 2007, we provided a reserve for uncertain income tax positions when we
believed the benefit associated with a tax position was not probable of
prevailing with the applicable tax authority and the amount of the lost benefit
associated with such tax position was reasonably estimable. Beginning
in 2007, we record a reserve for uncertain tax positions in accordance with
Financial Accounting Standards Board Interpretation No. (“FIN”) 48, Accounting for
Uncertain Tax Positions, for tax positions where we believe it is
more-likely-than-not our position will not prevail with the applicable tax
authorities. See Note 17.
Net
sales. We record sales when products are shipped and title
and other risks and rewards of ownership have passed to the customer, or when
services are performed. Shipping terms of products shipped are
generally FOB shipping point, although in some instances shipping terms are FOB
destination point (for which we do not recognize sales until the product is
received by the customer). We state sales net of price, early payment
and distributor discounts and volume rebates. We report any tax
assessed by a governmental authority that we collect from our customers that is
both imposed on and concurrent with our revenue-producing activities (such as
sales, use, value added and excise taxes) on a net basis (meaning we do not
recognize these taxes either in our revenues or in our costs and
expenses).
Inventories and
cost of sales. We state inventories
at the lower of cost (principally average cost) or market, net of allowance for
slow-moving inventories. Unallocated overhead costs resulting from
periods with abnormally low production levels are charged to expense in the
period incurred. We remove amounts from inventories at average
cost. Cost of sales includes costs for materials, packing and
finishing, utilities, salary and benefits, maintenance and
depreciation.
Selling, general
and administrative expense; shipping and handling costs. Selling, general and administrative expense includes
costs related to marketing, sales, distribution, shipping and handling, research
and development, legal, and administrative functions such as accounting,
treasury and finance, and includes costs for salaries and benefits, travel and
entertainment, promotional materials and professional fees. We
include shipping and handling costs in selling, general and administrative
expense and these costs were $81 million in 2006, $82 million in 2007 and $91
million in 2008. We expense advertising costs as incurred and these
costs were $1 million in each of 2006, 2007 and 2008. We expense
research, development and certain sales technical support costs as incurred and
these costs approximated $11 million in 2006 and $12 million in 2007 and
2008.
Note
2
- Geographic
information:
Our
operations are associated with the production and sale of titanium dioxide
pigments (“TiO2”). Titanium
dioxide pigments are used to impart whiteness, brightness and opacity to a wide
variety of products, including paints, plastics, paper, fibers and
ceramics. At December 31, 2007 and 2008 the net assets of non-U.S.
subsidiaries included in consolidated net assets approximated $274 million and
$201 million, respectively.
For
geographic information, we attribute net sales to the place of manufacture
(point of origin) and to the location of the customer (point of destination); we
attribute property and equipment to their physical location.
Years ended December
31, __
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
(In
millions)
|
||||||||||||
Geographic
areas
|
||||||||||||
Net
sales – point of origin:
|
||||||||||||
Germany
|
$ | 672.0 | $ | 700.6 | $ | 694.8 | ||||||
United
States
|
527.7 | 515.8 | 498.8 | |||||||||
Belgium
|
192.8 | 209.7 | 207.7 | |||||||||
Canada
|
212.8 | 208.0 | 197.2 | |||||||||
Norway
|
173.5 | 184.3 | 194.3 | |||||||||
Eliminations
|
(499.4 | ) | (508.1 | ) |
(475.9
|
) | ||||||
Total
|
$ | 1,279.4 | $ | 1,310.3 | $ | 1,316.9 | ||||||
Net
sales – point of destination:
|
||||||||||||
Europe
|
$ | 730.6 | $ | 809.6 | $ | 812.5 | ||||||
North
America
|
424.1 | 374.7 | 368.8 | |||||||||
Other
|
124.7 | 126.0 | 135.6 | |||||||||
Total
|
$ | 1,279.4 | $ | 1,310.3 | $ | 1,316.9 |
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Identifiable
assets -
|
||||||||
net
property and equipment:
|
||||||||
Germany
|
$ | 291.0 | $ | 273.5 | ||||
Belgium
|
70.5 | 64.5 | ||||||
Norway
|
89.0 | 83.4 | ||||||
Canada
|
72.5 | 58.3 | ||||||
Other
|
3.5 |
5.8
|
||||||
Total
|
$ | 526.5 | $ | 485.5 |
Note
3
- Accounts
and other receivables:
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Trade
receivables
|
$ | 189.9 | $ | 155.6 | ||||
Recoverable
VAT and other receivables
|
28.7 | 22.2 | ||||||
Refundable
income taxes
|
7.5 | 1.2 | ||||||
Allowance
for doubtful accounts
|
(1.7 | ) | (1.8 | ) | ||||
Total
|
$ | 224.4 | $ | 177.2 |
Note
4
- Inventories
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Raw
materials
|
$ | 66.2 | $ | 67.1 | ||||
Work
in process
|
19.9 | 19.8 | ||||||
Finished
products
|
170.9 | 243.0 | ||||||
Supplies
|
55.8 | 55.2 | ||||||
Total
|
$ | 312.8 | $ | 385.1 |
Note
5
- Other
noncurrent assets:
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Deferred
financing costs, net
|
$ | 8.3 | $ | 7.1 | ||||
Pension
asset
|
7.2 | - | ||||||
Restricted
marketable debt securities
|
3.2 | 3.5 | ||||||
Other
|
.8 | 1.1 | ||||||
Total
|
$ | 19.5 | $ | 11.7 |
The
aggregate cost of the restricted marketable debt securities approximates their
net carrying value at December 31, 2007 and 2008. The fair value of
these securities is generally determined using Level 1 inputs as defined in SFAS
no. 157 because these securities are actively traded and the year end valuation
is based on the last trade of the respective year. See Notes 16 and
17.
Note
6
- Investment
in TiO2
manufacturing joint venture:
We
own a 50% interest in Louisiana Pigment Company, L.P. (“LPC”). LPC is
a manufacturing joint venture whose other 50%-owner is Tioxide Americas Inc.
(“Tioxide”). Tioxide is a wholly-owned subsidiary of Huntsman
Corporation. LPC owns and operates a chloride-process TiO2
plant in Lake Charles, Louisiana.
We
and Tioxide are both required to purchase one-half of the TiO2
produced by LPC. LPC operates on a break-even basis and, accordingly,
we report no equity in earnings of LPC. Each owner’s acquisition
transfer price for its share of the TiO2
produced is equal to its share of the joint venture’s production costs and
interest expense, if any. Our share of net cost is reported as cost
of sales as the related TiO2
acquired from LPC is sold. We report distributions we receive from
LPC, which generally relate to excess cash generated by LPC from its non-cash
production costs, and contributions we make to LPC, which generally relate to
cash required by LPC when it builds working capital, as part of our cash flows
from operating activities in our Consolidated Statements of Cash
Flows. The net of these distributions and contributions is reported
during the periods they occur. Net distributions from LPC were $2.3
million in 2006 and $10.0 million in 2008, and net contributions to LPC were
$4.9 million in 2007. These amounts are stated net of contributions
of $11.9 million in 2006 and $10.6 million in 2008, and stated net of
distributions of $8.0 million in 2007.
Summary
balance sheets of LPC are shown below:
December 31,
|
||||||
2007
|
2008
|
|||||
(In
millions)
|
||||||
ASSETS
|
||||||
Current
assets
|
$ | 68.3 | $ | 68.9 | ||
Property
and equipment, net
|
195.2 | 181.7 | ||||
Total
assets
|
$ | 263.5 | $ | 250.6 | ||
LIABILITIES
AND PARTNERS’ EQUITY
|
||||||
Other
liabilities, primarily current
|
$ | 23.8 | $ | 36.7 | ||
Partners’
equity
|
239.7 | 213.9 | ||||
Total
liabilities and partners’ equity
|
$ | 263.5 | $ | 250.6 |
Summary income statements of LPC are
shown below:
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
(In
millions)
|
||||||||||||
Revenues
and other income:
|
||||||||||||
Kronos
|
$ | 124.2 | $ | 124.6 | $ | 140.3 | ||||||
Tioxide
|
125.2 | 125.0 | 140.7 | |||||||||
Interest
|
.4 | .5 | - | |||||||||
249.8 | 250.1 | 281.0 | ||||||||||
Cost
and expenses:
|
||||||||||||
Cost
of sales
|
249.3 | 249.6 | 280.5 | |||||||||
General
and administrative
|
.5 | .5 | .5 | |||||||||
249.8 | 250.1 | 281.0 | ||||||||||
Net
income
|
$ | - | $ | - | $ | - |
On September 22,
2005, LPC temporarily halted production due to Hurricane
Rita. Although storm damage to core processing facilities was not
extensive, a variety of factors, including loss of utilities, limited access and
availability of employees and raw materials, prevented the resumption of partial
operations until October 9, 2005 and full operations until late
2005. The majority of LPC’s property damage and unabsorbed fixed
costs, for periods in which normal production levels were not achieved, were
covered by insurance, and insurance covered our lost profits (subject to
applicable deductibles) resulting from our share of the lost production from
LPC. Both we and LPC filed claims with our insurers. We
recognized income of $1.8 million related to our business interruption
claim in the fourth quarter of 2006, which is included in other income on our
Consolidated Statement of Operations.
Note
7 -Accounts payable and accrued liabilities:
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Accounts
payable
|
$ | 105.7 | $ | 113.5 | ||||
Employee
benefits
|
26.5 | 23.4 | ||||||
Accrued
sales discounts and rebates
|
15.2 | 14.9 | ||||||
Accrued
interest
|
8.2 | 7.8 | ||||||
Other
|
28.5 | 21.0 | ||||||
Total
|
$ | 184.1 | $ | 180.6 |
Note
8
- Long-term
debt:
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Kronos
International, Inc. 6.5% Senior Secured Notes
|
$ | 585.5 | $ | 560.0 | ||||
Revolving
credit facilities:
|
||||||||
U.S.
bank credit facility
|
15.4 | 13.7 | ||||||
European
credit facility
|
- | 42.2 | ||||||
Note
payable to affiliate
|
- | 19.2 | ||||||
Other
|
5.3 | 3.4 | ||||||
Total
debt
|
606.2 | 638.5 | ||||||
Less
current maturities
|
16.2 |
.8
|
||||||
Total
long-term debt
|
$ | 590.0 | $ | 637.7 |
Senior Secured
Notes. On April 11, 2006, Kronos International, Inc.
(“KII”), one of our wholly-owned subsidiaries, issued an aggregate of euro 400
million principal amount of new 6.5% Senior Secured Notes due April 2013, at
99.306% of their principal amount ($498.5 million when issued) to yield an
effective interest rate of 7.1%. These Senior Secured Notes are
collateralized by a pledge of 65% of the common stock or other ownership
interests of certain of our first-tier European operating
subsidiaries. Such operating subsidiaries are Kronos Titan GmbH,
Kronos Denmark ApS, Kronos Limited and Societe Industrielle Du Titane,
S.A. We issued the 6.5% Notes pursuant to an indenture which contains
a number of covenants and restrictions which, among other things, restricts our
ability to incur debt, incur liens, pay dividends or merge or consolidate with,
or sell or transfer all or substantially all of the assets of these subsidiaries
to, another entity. At our option, we may redeem the 6.5% Notes on or
after October 15, 2009 at redemption prices ranging from 103.25% of the
principal amount, declining to 100% on or after October 15, 2012. In
addition, on or before April 15, 2009, we may redeem up to 35% of the 6.5% Notes
with the net proceeds of a qualified public equity offering at 106.5% of the
principal amount. In the event of a change of control, as defined, we
would be required to make an offer to purchase the 6.5% Notes at 101% of the
principal amount. We would also be required to make an offer to
purchase a specified portion of the 6.5% Notes at par value in the event we
generate a certain amount of net proceeds from the sale of assets outside the
ordinary course of business, and such net proceeds are not otherwise used for
specified purposes within a specified time period. See Note
16. The indenture also contains certain cross-default provisions, as
discussed below. At December 31, 2008, the carrying amount of the
Notes includes euro 1.7 million ($2.4 million) of unamortized original issue
discount (2007 – euro 2.1 million, or $3.1 million).
We
used the proceeds from the 6.5% Notes to fund the May 2006 redemption of our
8.875% Senior Secured Notes at 104.437% of the aggregate principal amount of
euro 375 million for an aggregate of $491.4 million, including the $20.9 million
call premium. We recognized a $22.3 million pre-tax interest charge
in 2006 related to the prepayment of the 8.875% Notes, consisting of the call
premium on the 8.875% Notes and the write-off of deferred financing costs and
unamortized premium related to the notes.
Revolving credit
facilities.
Europe -
Our operating subsidiaries in Germany, Belgium, Norway and Denmark have a euro
80 million secured revolving bank credit facility that matures in May
2011. We may denominate borrowings in euros, Norwegian kroner or U.S.
dollars. Outstanding borrowings bear interest at the applicable
interbank market rate plus 1.75% (4.49% at December 31, 2008). We may
also issue up to euro 5 million of letters of credit under the
facility. The credit facility is collateralized by the accounts
receivable and inventories of the borrowers, plus a limited pledge of all of the
other assets of the Belgian borrower. The credit facility contains
certain restrictive covenants which, among other things, restrict the ability of
the borrowers to incur debt, incur liens, pay dividends or merge or consolidate
with, or sell or transfer all or substantially all of their assets to, another
entity. In addition, the credit facility contains customary
cross-default provisions with respect to other debt and obligations of the
borrowers, KII and its other subsidiaries. At December 31, 2008, we
had borrowed a net euro 30.0 million ($42.2 million) under the European Credit
Facility, and the equivalent of $70.3 million was available for additional
borrowing by the subsidiaries, subject to being in compliance with financial
covenants or obtaining a waiver or amendment to the credit facility, as more
fully described in Restrictions
and Other.
United
States - Certain of our U.S. subsidiaries have a $70 million revolving
credit facility that matures in September 2011. The facility is
collateralized by the accounts receivable, inventories and certain fixed assets
of the borrowers. Borrowings under this facility are limited to the
lesser of $70 million or a formula-determined amount based upon the accounts
receivable and inventories of the borrowers. Borrowings bear interest
at either the prime rate (prime plus 0.25% in some cases) or rates based upon
the eurodollar rate plus a range of 2.25% to 2.75% (3.25% at December 31,
2008). The facility contains certain restrictive covenants which,
among other things, restricts the abilities of the borrowers to incur debt,
incur liens, pay dividends in certain circumstances, sell assets or enter into
mergers. At December 31, 2008, $29.0 million was available for
additional borrowing under the facility.
Canada -
Our Canadian subsidiary has a Cdn. $30 million revolving credit facility that
had a maturity date of January 15, 2009. Prior to maturity we
temporarily extended the borrowing terms of this agreement and we are in the
process of renegotiating this facility on a month-to-month basis expecting a new
agreement in place in the first quarter 2009. The facility is
collateralized by the accounts receivable and inventories of the
borrower. Borrowings under this facility are limited to the lesser of
Cdn. $26 million or a formula-determined amount based upon the accounts
receivable and inventories of the borrower. Borrowings bear interest
at rates based upon either the Canadian prime rate, the U.S. prime rate or
LIBOR. The facility contains certain restrictive covenants which,
among other things, restrict the ability of the borrower to incur debt, incur
liens, pay dividends in certain circumstances, sell assets or enter into
mergers. At December 31, 2008, no amounts were outstanding and
the equivalent of $12.9 million was available for borrowing under the
facility.
Note payable to
affiliate. In October 2008 the independent members of the Board
of Directors of both us and NL approved terms for us borrowing up to $40 million
from NL, see Note 13. Our borrowings from NL under the revolving note
are unsecured, bear interest at prime rate minus 1.5% (1.759% at December 31,
2008) with all principal due on demand (and no later than December 31,
2009). The amount of the outstanding borrowings at any time is solely
at the discretion of NL. At December 31, 2008 we our borrowings under
this revolving note with NL, were classified as a noncurrent liability because
we have the ability and intent to refinance the outstanding amount payable
by using borrowing availability under our U.S. revolving credit facility that
matures in September 2011.
Under
the cross-default provisions of the 6.5% Notes, the 6.5% Notes may be
accelerated prior to their stated maturity if KII or any of KII’s subsidiaries
default under any other indebtedness in excess of $20 million due to a failure
to pay such other indebtedness at its due date (including any due date that
arises prior to the stated maturity as a result of a default under such other
indebtedness). Under the cross-default provisions of the European
credit facility, any outstanding borrowings under the facility may be
accelerated prior to their stated maturity if the borrowers or KII default under
any other indebtedness in excess of euro 5 million due to a failure to pay such
other indebtedness at its due date (including any due date that arises prior to
the stated maturity as a result of a default under such other
indebtedness). Under the cross-default provisions of our U.S. credit
facility, any outstanding borrowing under such facility may be accelerated prior
to its stated maturity in the event of our bankruptcy. The Canadian
revolving credit facility contains no cross-default provisions. The
European, U.S. and Canadian revolving credit facilities each contain provisions
that allow the lender to accelerate the maturity of the applicable facility in
the event of a change of control, as defined, of the applicable
borrower. In the event any of these cross-default or
change-of-control provisions become applicable, and such indebtedness is
accelerated, we would be required to repay such indebtedness prior to their
stated maturity.
Aggregate
maturities of long-term debt at December 31, 2008 are shown in the table
below.
Years ending December 31,
|
_____Amount____
|
|||
(In
millions)
|
||||
2009
|
$ | .8 | ||
2010
|
.8 | |||
2011
|
76.0 | |||
2012
|
.9 | |||
2013
|
560.0 | |||
Total
|
$ | 638.5 |
Restrictions and
Other. Certain of the credit facilities described above
require the respective borrower to maintain minimum levels of equity, require
the maintenance of certain financial ratios, limit dividends and additional
indebtedness and contain other provisions and restrictive covenants customary in
lending transactions of this type. While we were in compliance with
all of our debt covenants at December 31, 2008, we currently believe it is
probable that one of our required financial ratios associated with our European
credit facility (the ratio of net secured debt to earnings before income taxes,
interest and depreciation, as defined) will not be maintained at some point
during 2009, most likely commencing at March 31, 2009. In 2009, we
have begun to reduce our production levels in response to the current economic
environment, which we anticipate will favorably impact our liquidity and cash
flows by reducing our inventory levels. However, the reduced capacity
utilization levels will negatively impact our 2009 results of operations due to
the resulting unabsorbed fixed production costs that will be charged to expense
as incurred. As a result, we may not be able to maintain the required
financial ratio throughout 2009.
We
have begun discussions with the lenders to amend the terms of the existing
European credit facility to eliminate the requirement to maintain this financial
ratio until at least March 31, 2010. While we believe it is possible
we can obtain such an amendment to eliminate this financial ratio through at
least March 31, 2010, there is no assurance that such amendment will be
obtained, or if obtained that the requirement to maintain the financial ratio
will be eliminated (or waived, in the event the lenders would only agree to a
waiver and not an amendment to eliminate the covenant itself) through at least
March 31, 2010. Any such amendment or waiver which we might
obtain could increase our future borrowing costs, either from a requirement that
we pay a higher rate of interest on outstanding borrowings or pay a fee to the
lenders as part of agreeing to such amendment or waiver.
In
the event we would not be successful in obtaining the amendment or waiver of the
existing European credit facility to eliminate the requirement to maintain the
financial ratio, we would seek to refinance such facility with a new group of
lenders with terms that did not include such financial covenant or, if required,
use our existing liquidity resources (which could include funds provided by our
affiliates). While there is no assurance that we would be able
to refinance the existing European credit facility with a new group of lenders,
we believe these other sources of liquidity available to us would allow us to
refinance the existing European credit facility. If required, we
believe by undertaking one or more of these steps we would be successful in
maintaining sufficient liquidity to meet our future obligations including
operations, capital expenditures and debt service for the next 12
months.
At
December 31, 2008, the restricted net assets of consolidated subsidiaries
approximated $90 million. At December 31, 2008, there were no
restrictions on our ability to pay dividends. The terms of the
indenture governing the Senior Secured Notes limits KII’s ability to pay
dividends and make other restricted payments. At December 31, 2008,
the maximum amount of dividends and other restricted payments that KII could
make (the “Restricted Payment Basket”) was approximately $52
million. However, the indenture currently prohibits KII from
utilizing such Restricted Payment Basket because KII has not met a specified
financial ratio; such prohibition will continue until such time as KII meets the
specified financial ratio.
Note
9 – Income taxes:
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
(In
millions)
|
||||||||||||
Pre-tax
income:
|
||||||||||||
U.S.
|
$ | 9.4 | $ | .6 | $ | (.2 | ) | |||||
Non-U.S.
|
71.9 | 47.4 | 6.2 | |||||||||
Total
|
$ | 81.3 | $ | 48.0 | $ | 6.0 | ||||||
Expected
tax expense, at U.S. federal statutory income tax rate of
35%
|
$ | 28.5 | $ | 16.8 | $ | 2.1 | ||||||
Non-U.S.
tax rates
|
(1.6 | ) | .3 | (.4 | ) | |||||||
German
tax attribute adjustment
|
(21.7 | ) | 8.7 | (7.2 | ) | |||||||
Incremental
U.S. tax and rate differences on equity in earnings of non-tax group
companies
|
2.3 | (1.7 | ) | (.1 | ) | |||||||
Nondeductible
expenses
|
4.4 | 2.9 | 2.3 | |||||||||
U.S.
state income taxes, net
|
1.1 | (.5 | ) | 1.0 | ||||||||
Tax
contingency reserve adjustment, net
|
(10.7 | ) | (2.0 | ) | .1 | |||||||
Foreign
tax rate changes
|
(1.1 | ) | 91.0 | (.1 | ) | |||||||
Assessment
(refund) of prior year income taxes
|
(1.4 | ) | (.9 | ) | .1 | |||||||
Nontaxable
Income
|
(.5 | ) | (.8 | ) | (.9 | ) | ||||||
Other,
net
|
- | .9 | .1 | |||||||||
Provision
for income taxes (benefit)
|
$ | (.7 | ) | $ | 114.7 | $ | (3.0 | ) |
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
(In
millions)
|
||||||||||||
Components
of income tax expense (benefit):
|
||||||||||||
Currently
payable (refundable):
|
||||||||||||
U.S.
federal and state
|
$ | 5.5 | $ | (1.2 | ) | $ | (.1 | ) | ||||
Non-U.S.
|
22.0 | 10.9 | 7.7 | |||||||||
27.5 | 9.7 | 7.6 | ||||||||||
Deferred
income taxes (benefit):
|
||||||||||||
U.S.
federal and state
|
.4 | (1.5 | ) | - | ||||||||
Non-U.S.
|
(28.6 | ) | 106.5 | (10.6 | ) | |||||||
(28.2 | ) | 105.0 | (10.6 | ) | ||||||||
Provision
for income taxes (benefit)
|
$ | (.7 | ) | $ | 114.7 | $ | (3.0 | ) | ||||
Comprehensive
provision for income taxes allocable to:
|
||||||||||||
Net
income
|
$ | (.7 | ) | $ | 114.7 | $ | (3.0 | ) | ||||
Other
comprehensive income -
|
||||||||||||
Pension
plans
|
7.1 | 28.5 | (6.2 | ) | ||||||||
OPEB
|
- | .1 | .4 | |||||||||
Adoption
of SFAS No. 158:
|
||||||||||||
Pension
plans
|
(20.0 | ) | (1.2 | ) | - | |||||||
OPEB
|
.3 | - | - | |||||||||
Total
|
$ | (13.3 | ) | $ | 142.1 | $ | (8.8 | ) |
The
components of our net deferred income taxes at December 31, 2007 and 2008, and
changes in the deferred income tax valuation allowance during 2007 and 2008, are
summarized in the following tables. There was no valuation allowance
recognized during 2006.
December 31,
|
||||||||||||||||
2007
|
2008
|
|||||||||||||||
Assets
|
Liabilities
|
Assets
|
Liabilities
|
|||||||||||||
(In
millions)
|
||||||||||||||||
Tax
effect of temporary differences related to:
|
||||||||||||||||
Inventories
|
$ | .6 | $ | (3.0 | ) | $ | 1.0 | $ | (4.3 | ) | ||||||
Property
and equipment
|
.1 | (58.8 | ) | .1 | (56.2 | ) | ||||||||||
Accrued
postretirement benefits other than pension (“OPEB”) costs
|
3.6 | - | 2.8 | - | ||||||||||||
Pension
asset
|
- | (2.3 | ) | - | - | |||||||||||
Accrued
pension cost
|
8.2 | - | 6.7 | - | ||||||||||||
Other
accrued liabilities and deductible differences
|
23.5 | - | 21.6 | - | ||||||||||||
Other
taxable differences
|
- | (5.2 | ) | - | (4.9 | ) | ||||||||||
Tax
on unremitted earnings of non-U.S. subsidiaries
|
- | (3.5 | ) | - | (2.5 | ) | ||||||||||
Tax
loss and tax credit carryforwards
|
158.7 | - | 167.1 | - | ||||||||||||
Valuation
allowance
|
(3.0 | ) | - | (1.2 | ) | - | ||||||||||
Adjusted
gross deferred tax assets (liabilities)
|
191.7 | (72.8 | ) | 198.1 | (67.9 | ) | ||||||||||
Netting
of items by tax jurisdiction
|
(21.3 | ) | 21.3 | (27.6 | ) | 27.6 | ||||||||||
170.4 | (51.5 | ) | 170.5 | (40.3 | ) | |||||||||||
Less
net current deferred tax asset (liability)
|
1.6 | (3.3 | ) | 4.1 | (4.6 | ) | ||||||||||
Net
noncurrent deferred tax asset (liability)
|
$ | 168.8 | $ | (48.2 | ) | $ | 166.4 | $ | (35.7 | ) |
Years ended December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
Millions)
|
||||||||
Changes
in Valuation Allowance:
|
||||||||
Increase
in certain deductible temporary differences which the
Company believes do not meet
the
“more-likely-than-not” recognition criteria
|
$ | - | $ | 0.1 | ||||
Offset
to the change in gross deferred income tax
assets
due to the redetermination of certain tax
attributes
|
3.0 | 0.1 | ||||||
Reduction
of valuation allowance due to the expiration
of
certain tax attributes
|
- | (2.0 | ) | |||||
$ | 3.0 | $ | (1.8 | ) |
Tax
authorities are examining certain of our non-U.S. tax returns and have or may
propose tax deficiencies, including penalties and interest. We have
received a notice of proposed adjustment from the Canadian tax authorities
related to the years 2002 through 2004. We object to the proposed
assessment and we intend to formally respond to the Canadian tax authorities in
March 2009. Because of the inherent uncertainties involved in the
settlement of the potential exposure, if any, the final outcome is also
uncertain. We believe that we have provided adequate
reserves.
During
the second quarter of 2008, we recognized a $7.2 million non-cash deferred
income tax benefit related to a European Court ruling that resulted in the
favorable resolution of certain income tax issues in Germany and an increase in
the amount of our German corporate and trade tax net operating loss
carryforwards.
Following
a European Union Court of Justice decision and subsequent proceedings which
concluded in the second quarter of 2007 that we believe may favorably impact us,
we initiated a new tax planning strategy. If we are successful, we
would generate a substantial cash tax benefit in the form of refunds of income
taxes we have previously paid in Europe which we currently do not expect would
affect our future earnings when received. It may be a number of years before we
know if our implementation of this tax planning strategy will be successful, and
accordingly we have not currently recognized any refundable income taxes that we
might ultimately receive. Partially as a result of and consistent with our
initiation of this tax planning strategy, in the second quarter of 2007 we
amended prior-year income tax returns in Germany. As a consequence of amending
our tax returns, our German corporate and trade tax net operating loss
carryforwards were reduced by an aggregate of euro 13.4 million and euro 22.6
million, respectively, and, accordingly, we recognized an $8.7 million provision
for deferred income taxes in the second quarter of 2007 related to the
adjustment of our German tax attributes.
In
August 2007, Germany enacted certain changes in their income tax
laws. The most significant change is the reduction of the German
corporate and trade income tax rates. We have a significant net deferred income
tax asset in Germany, primarily related to the benefit associated with our
corporate and trade tax net operating loss carryforwards. We measure
our net deferred taxes using the applicable enacted tax rates, and the effect of
any change in the applicable enacted tax rate is recognized in the period of
enactment. Accordingly, we reported a decrease in our net deferred
tax asset in Germany of $90.8 million in the third quarter of 2007, which is
recognized as a component of our provision for income taxes.
Principally
as a result of the withdrawal of certain Belgian and Norwegian assessments and
the resolution of our ongoing income tax audits in Germany, we recognized a
$10.7 million income tax benefit in 2006 related to the total reduction in our
income tax contingency reserve.
Due
to the favorable resolution of certain income tax audits related to our German
and Belgian operations during 2006, we recognized a net $1.4 million income tax
benefit related to adjustments of prior year income taxes.
Due
to the resolution of certain income tax audits in Germany, we also recognized a
$21.7 million income tax benefit in 2006 primarily related to an increase in the
amount of our German trade tax net operating loss carryforward. The
increase resulted from a reallocation of expenses between our German units
related to periods in which such units did not file on a consolidated basis for
German trade tax purposes, with the net result that the amount of our German
trade tax carryforward recognized by the German tax authorities has
increased.
In
June 2006, Canada enacted a 2% reduction in the Canadian federal income tax rate
and the elimination of the federal surtax. The 2% reduction is phased
in from 2008 to 2010, and the federal surtax was eliminated as of January 1,
2008. As a result, in 2006, we recognized a $1.1 million income tax
benefit related to the effect of such reduction on our previously-recorded net
deferred income tax liability.
Income tax examinations related to our operations
continue, and we cannot guarantee that these tax matters will be resolved in our
favor due to the inherent uncertainties involved in settlement initiatives and
court and tax proceedings. We believe we have adequate accruals for
additional taxes and related interest expense which could ultimately result from
tax examinations. We believe the ultimate disposition of tax
examinations should not have a material adverse effect on our consolidated
financial position, results of operations or liquidity.
At
December 31, 2008, we had the equivalent of $817 million and $229 million of net
operating loss carryforwards for German corporate and trade tax purposes,
respectively, all of which have no expiration date.
Note
10 – Employee benefit plans:
Defined
contribution plans. We maintain various defined contribution pension
plans with our contributions based on matching or other
formulas. Defined contribution plan expense approximated $.6 million
in 2006, $.5 million in 2007 and $.9 million in 2008.
Changes in
Accounting - defined benefit and postretirement benefits other than pensions
(“OPEB”) plans. In September 2006, the FASB issued SFAS No. 158,
Employers’
Accounting for Defined Benefit Pension and Other Postretirement
Plans. SFAS No. 158 requires us to recognize an asset or liability
for the over or under funded status of each of our individual defined benefit
pension and postretirement benefit plans on our Consolidated Balance
Sheets. This standard does not change the existing recognition and
measurement requirements that determine the amount of periodic benefit cost we
recognize in net income.
We
adopted the asset and liability recognition and disclosure requirements of SFAS
No. 158 effective December 31, 2006 on a prospective basis, in which we
recognized through other comprehensive income all of our prior unrecognized
gains and losses and prior service costs or credits, net of tax, as of December
31, 2006. The effect of adopting the asset and liability recognition
requirements of this standard resulted in a $37.4 million net decrease in our
accumulated other comprehensive income, consisting of a $37.5 million loss
related to our defined benefit pension plans and $.1 million of income related
to our postretirement benefit plans. Starting January 1, 2007, we
recognize all changes in the funded status of these plans through comprehensive
income, net of tax. Any future changes will be recognized either in
net income, to the extent they are reflected in periodic benefit cost, or
through other comprehensive income.
Prior
to December 31, 2007 we used September 30 as a measurement date for our defined
benefit pension plans. In accordance with the measurement date requirements of
SFAS No. 158, effective December 31, 2007 we commenced to use a December 31
measurement date for all of our defined benefit pension plans using a 15 month
net periodic benefit cost based on the September 30, 2006 actuarial
valuations. Accordingly, four-fifths of the net periodic benefit cost
for such 15-month period has been included in the determination of our net
income for 2007, and one-fifth of the net periodic benefit cost for such
15-month period, net of income taxes, has been allocated as a direct adjustment
to our retained deficit in accordance with the transition provisions of the
standard to reflect the change in measurement dates. To the extent
the net periodic benefit cost included amortization of unrecognized actuarial
losses, prior service cost and net transition obligations, which were previously
recognized as a component of accumulated other comprehensive income at December
31, 2006, the effect on retained earnings, net of income taxes, was offset by a
change in our accumulated other comprehensive income.
Defined benefit
plans. We maintain various defined benefit pension
plans. Non-U.S. employees are covered by plans in their respective
countries and a majority of U.S. employees are eligible to participate in a
contributory savings plan.
We expect to
contribute the equivalent of approximately $18 million to all of our
defined benefit pension plans during 2009. Benefit payments to plan
participants out of plan assets are expected to be the equivalent
of:
Years ending December 31,
|
Amount
|
|||
(In
millions)
|
||||
2009
|
$ | 20.8 | ||
2010
|
21.1 | |||
2011
|
21.4 | |||
2012
|
23.4 | |||
2013
|
21.4 | |||
Next
5 years
|
116.2 |
The
funded status of our defined benefit pension plans is presented in the table
below.
Years ended December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Change
in projected benefit obligations (“PBO”):
|
||||||||
Benefit
obligations at beginning of the year
|
$ | 460.1 | $ | 455.5 | ||||
Change
in measurement date, net
|
7.1 | - | ||||||
Service
cost
|
7.9 | 9.6 | ||||||
Interest
cost
|
22.0 | 18.8 | ||||||
Participant
contributions
|
2.1 | 1.8 | ||||||
Plan
amendments
|
4.4 | - | ||||||
Actuarial
gains
|
(70.2 | ) | (23.7 | ) | ||||
Change
in foreign currency exchange rates
|
52.8 | (47.3 | ) | |||||
Benefits
paid
|
(30.7 | ) | (25.3 | ) | ||||
Benefit
obligations at end of the year
|
$ | 455.5 | $ | 389.4 | ||||
Change
in plan assets:
|
||||||||
Fair
value of plan assets at beginning of the year
|
$ | 279.8 | $ | 324.3 | ||||
Change
in measurement date, net
|
(2.1 | ) | - | |||||
Actual
return on plan assets
|
12.6 | (21.4 | ) | |||||
Employer
contributions
|
27.1 | 20.8 | ||||||
Participant
contributions
|
2.1 | 1.9 | ||||||
Change
in foreign currency exchange rates
|
35.5 | (36.5 | ) | |||||
Benefits
paid
|
(30.7 | ) | (25.3 | ) | ||||
Fair
value of plan assets at end of year
|
$ | 324.3 | $ | 263.8 | ||||
Funded
status
|
$ | (131.2 | ) | $ | (125.6 | ) | ||
Amounts
recognized in the balance sheet:
|
||||||||
Pension
asset
|
$ | 7.2 | $ | - | ||||
Accrued
pension costs:
|
||||||||
Current
|
(.1 | ) | (.1 | ) | ||||
Noncurrent
|
(138.3 | ) | (125.5 | ) | ||||
Total
|
$ | (131.2 | ) | $ | (125.6 | ) | ||
Accumulated
other comprehensive loss:
|
||||||||
Actuarial
losses
|
$ | 111.5 | $ | 127.1 | ||||
Prior
service cost
|
6.6 | 5.6 | ||||||
Net
transition obligations
|
3.7 | 3.2 | ||||||
Total
|
$ | 121.8 | $ | 135.9 | ||||
Accumulated
benefit obligations (“ABO”)
|
$ | 384.4 | $ | 357.1 |
The
amounts shown in the table above for actuarial losses, prior service cost and
net transition obligations at December 31, 2007 and 2008 have not yet been
recognized as components of our periodic defined benefit pension cost as of
those dates. These amounts will be recognized as components of our
periodic defined benefit cost in future years. In accordance with
SFAS No. 158, these amounts, net of deferred income taxes, are recognized in our
accumulated other comprehensive income (loss) at December 2007 and
2008. We expect approximately $5.4 million, $.8 million and $.5
million of the unrecognized actuarial losses, prior service costs and net
transition obligations, respectively, as of December 31, 2008 will be recognized
as components of our net periodic defined benefit pension cost in
2009.
The
table below details the changes in plan assets and benefit obligations
recognized in accumulated other comprehensive income (loss) during 2007 and
2008.
Year
Ended December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Changes
in plan assets and benefit obligations
recognized
in other comprehensive income (loss):
|
||||||||
Current
year:
|
||||||||
Net
actuarial gain (loss)
|
$ | 70.4 | $ | (15.0 | ) | |||
Plan
amendment
|
(4.4 | ) | - | |||||
Amortization of
unrecognized:
|
||||||||
Prior service cost
|
.7 | .9 | ||||||
Net transition obligations
|
.5 | .5 | ||||||
Net
actuarial losses (gains)
|
8.5 | (.8 | ) | |||||
Change
in measurement date:
|
||||||||
Prior service cost
|
.2 | - | ||||||
Net transition obligations
|
.1 | - | ||||||
Net
actuarial losses
|
2.4 |
-
|
||||||
Total
|
$ | 78.4 | $ | (14.4 | ) |
The
components of our net periodic defined benefit pension cost are presented in the
table below. In the fourth quarter of 2008 we recognized a $6.9
million adjustment in connection with the correction of our pension expense
previously recognized for 2006 and 2007. The $6.9 million adjustment
consisted of $2.0 million of service cost, $4.1 million of interest cost credit
and $4.8 million of recognized actuarial gains. The amounts shown
below for the amortization of prior service cost, net transition obligations and
recognized actuarial losses for 2007 and 2008 were recognized as components of
our accumulated other comprehensive income (loss) at December 31, 2006 and 2007,
respectively, net of deferred income taxes.
Years
ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
(In
millions)
|
||||||||||||
Net
periodic pension cost:
|
||||||||||||
Service
cost benefits
|
$ | 7.6 | $ | 7.9 | $ | 9.6 | ||||||
Interest
cost on PBO
|
19.0 | 22.0 | 18.8 | |||||||||
Expected
return on plan assets
|
(15.9 | ) | (17.2 | ) | (20.2 | ) | ||||||
Amortization
of prior service cost
|
.6 | .7 | .9 | |||||||||
Amortization
of net transition obligations
|
.4 | .5 | .5 | |||||||||
Recognized
actuarial losses (gains)
|
8.7 | 8.5 | (.8 | ) | ||||||||
Total
|
$ | 20.4 | $ | 22.4 | $ | 8.8 |
Certain
information concerning our defined benefit pension plans is presented in the
table below.
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
PBO
at end of the year:
|
||||||||
U.S.
plans
|
$ | 14.1 | $ | 13.9 | ||||
Non-U.S.
plans
|
441.4 | 375.5 | ||||||
Total
|
$ | 455.5 | $ | 389.4 | ||||
Fair
value of plan assets at end of the year:
|
||||||||
U.S.
plans
|
$ | 20.5 | $ | 11.1 | ||||
Non-U.S.
plans
|
303.8 | 252.7 | ||||||
Total
|
$ | 324.3 | $ | 263.8 | ||||
Plans
for which the ABO exceeds plan assets:
|
||||||||
PBO
|
$ | 287.4 | $ | 339.5 | ||||
ABO
|
240.6 | 316.5 | ||||||
Fair
value of plan assets
|
164.4 | 219.5 |
The
weighted-average rate assumptions used in determining the actuarial present
value of benefit obligations as of December 31, 2007 and 2008 are presented in
the table below. Such weighted-average rates were determined using
the projected benefit obligations at each date.
Rate
|
December 31,
|
|||||||
2007
|
2008
|
|||||||
Discount
rate
|
5.5 | % | 5.9 | % | ||||
Increase
in future compensation levels
|
3.0 | % | 3.2 | % |
The
weighted-average rate assumptions used in determining the net periodic pension
cost for 2006, 2007 and 2008 are presented in the table below. The
weighted-average discount rate and the weighted-average increase in future
compensation levels were determined using the projected benefit obligations as
of the beginning of each year, and the weighted-average long-term return on plan
assets was determined using the fair value of plan assets as of the beginning of
each year.
Rate
|
Years ended December
31,
|
|||||||||||
2006
|
2007
|
2008
|
||||||||||
Discount
rate
|
4.3 | % | 4.7 | % | 5.5 | % | ||||||
Increase
in future compensation levels
|
2.8 | % | 3.0 | % | 3.0 | % | ||||||
Long-term
return on plan assets
|
6.1 | % | 6.2 | % | 6.2 | % |
Variances
from actuarially assumed rates will result in increases or decreases in
accumulated pension obligations, pension expense and funding requirements in
future periods.
In
determining the expected long-term rate of return on plan asset assumptions, we
consider the long-term asset mix (e.g. equity vs. fixed income) for the assets
for each of our plans and the expected long-term rates of return for such asset
components. In addition, we receive advice about appropriate
long-term rates of return from our third-party actuaries. Such
assumed asset mixes are summarized below:
·
|
In
Germany, the composition of our plan assets is established to satisfy the
requirements of the German insurance
commissioner.
|
·
|
In
Canada, we currently have a plan asset target allocation of 60% to equity
managers and 40% to fixed income managers. We expect the
long-term rate of return for such investments to average approximately 125
basis points above the applicable equity or fixed income
index.
|
·
|
In
Norway, we currently have a plan asset target allocation of 14% to equity
managers, 64% to fixed income managers and the remainder primarily to
liquid investments such as money markets. The expected
long-term rate of return for such investments is approximately
9.0%, 5.0% and 4.0%,
respectively.
|
·
|
In
the U.S., all of the assets were invested in The Combined Master
Retirement Trust (“CMRT”), a collective investment trust sponsored by
Contran to permit the collective investment by certain master trusts which
fund certain employee benefit plans sponsored by Contran and certain of
its affiliates.
|
The
CMRT’s long-term investment objective is to provide a rate of return exceeding a
composite of broad market equity and fixed income indices (including the S&P
500 and certain Russell indices) utilizing both third-party investment managers
as well as investments directed by Mr. Simmons. Mr. Simmons is the
sole trustee of the CMRT. The trustee of the CMRT, along with the
CMRT’s investment committee, of which Mr. Simmons is a member, actively manage
the investments of the CMRT. Such parties have in the past, and may
in the future, periodically change the asset mix of the CMRT based upon, among
other things, advice they receive from third-party advisors and their
expectations as to what asset mix will generate the greatest overall
return. For the years ended December 31, 2006, 2007 and 2008, the
assumed long-term rate of return for plan assets invested in the CMRT was
10%. In determining the appropriateness of such long-term rate of
return assumption, we considered, among other things, the historical rates of
return for the CMRT, the current and projected asset mix of the CMRT and the
investment objectives of the CMRT’s managers. During the 20-year
history of the CMRT from its inception in 1987 through December 31, 2008, the
average annual rate of return has been 11%.
Our
pension plan weighted average asset allocations by asset category were as
follows:
December 31, 2008
|
||||||||||||||||
CMRT
|
Germany
|
Canada
|
Norway
|
|||||||||||||
Equity
securities and limited partnerships
|
53 | % | 24 | % | 53 | % | 14 | % | ||||||||
Fixed
income securities
|
43 | 52 | 39 | 83 | ||||||||||||
Real
estate
|
- | 12 | - | - | ||||||||||||
Cash,
cash equivalents and other
|
4 | 12 | 8 | 3 | ||||||||||||
Total
|
100 | % | 100 | % | 100 | % | 100 | % |
December 31, 2007
|
||||||||||||||||
CMRT
|
Germany
|
Canada
|
Norway
|
|||||||||||||
Equity
securities and limited
partnerships
|
98 | % | 28 | % | 60 | % | 18 | % | ||||||||
Fixed
income securities
|
- | 49 | 34 | 68 | ||||||||||||
Real
estate
|
2 | 12 | - | - | ||||||||||||
Cash,
cash equivalents and other
|
- | 11 | 6 | 14 | ||||||||||||
Total
|
100 | % | 100 | % | 100 | % | 100 | % |
We
regularly review our actual asset allocation for each of our plans, and
periodically rebalance the investments in each plan to more accurately reflect
the targeted allocation when we consider it appropriate.
Postretirement
benefits other than pensions (“OPEB”). We provide certain health care and life insurance
benefits for eligible retired employees. Certain of our Canadian
employees may become eligible for such postretirement health care and life
insurance benefits if they reach retirement age while working for
us. In 1989 we began phasing out such benefits for active U.S.
employees over a ten-year period and U.S. employees retiring after 1998 are not
entitled to any such benefits. The majority of all retirees are
required to contribute a portion of the cost of their benefits and certain
current and future retirees are eligible for reduced health care benefits at age
65. We use a December 31 measurement date for our OPEB
plans. We have no OPEB plan assets, rather, we fund medical claims as
they are paid. Benefit payments to OPEB plans are expected to be the
equivalent of:
Years ending December 31,
|
Amount
|
|||
(In
millions)
|
||||
2009
|
$ | .7 | ||
2010
|
.6 | |||
2011
|
.6 | |||
2012
|
.6 | |||
2013
|
.5 | |||
Next
5 years
|
2.5 |
The
funded status of our OPEB plans is presented in the table below:
Years ended December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Change
in accumulated OPEB obligations:
|
||||||||
Obligations
at beginning of the year
|
$ | 10.8 | $ | 12.4 | ||||
Service
cost
|
.3 | .3 | ||||||
Interest
cost
|
.7 | .7 | ||||||
Actuarial
gains
|
(.2 | ) | (1.9 | ) | ||||
Plan
amendments
|
(.1 | ) | - | |||||
Change
in foreign currency exchange rates
|
1.3 | (1.7 | ) | |||||
Benefits
paid from employer contributions
|
(.4 | ) | (.4 | ) | ||||
Obligations
at end of the year
|
12.4 | 9.4 | ||||||
Fair
value of plan assets
|
- | - | ||||||
Funded
status
|
$ | (12.4 | ) | $ | (9.4 | ) | ||
Amounts
recognized in the balance sheet:
|
||||||||
Current
accrued pension costs
|
$ | (.8 | ) | $ | (.7 | ) | ||
Noncurrent
accrued pension costs
|
(11.6 | ) | (8.7 | ) | ||||
Total
|
$ | (12.4 | ) | $ | (9.4 | ) | ||
Accumulated
other comprehensive income:
|
||||||||
Net
actuarial losses
|
$ | .3 | $ | (1.4 | ) | |||
Prior
service credit
|
(.9 | ) | (.7 | ) | ||||
Total
|
$ | (.6 | ) | $ | (2.1 | ) | ||
The
amounts shown in the table above for actuarial losses and prior service credit
at December 31, 2007 and 2008 have not yet been recognized as components of our
periodic OPEB cost as of those dates. These amounts will be
recognized as components of our periodic OPEB cost in future
years. In accordance with SFAS No. 158, these amounts, net of
deferred income taxes, are now recognized in our accumulated other comprehensive
income (loss). We expect to recognize approximately $.2 million of
prior service credit as a component of our periodic OPEB cost in
2009.
The
table below details the changes in benefit obligations recognized in
accumulated other comprehensive income (loss) during 2007 and
2008.
Years
Ended December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Changes
in benefit obligations recognized in
other
comprehensive income:
|
||||||||
Current
year:
|
||||||||
Net
actuarial gain
|
$ | .2 | $ | 1.6 | ||||
Plan
amendment
|
.1 | - | ||||||
Amortization
of unrecognized:
|
||||||||
Prior service credit
|
(.2 | ) | .2 | |||||
Net
actuarial losses
|
.1 | (.1 | ) | |||||
Total
|
$ | .2 | $ | 1.7 |
At
December 31, 2008, the accumulated OPEB obligations for all OPEB plans was
comprised of $2.9 million related to U.S. plans and $6.5 million related to our
Canadian plan (2007 - $3.4 million and $9.0 million, respectively).
The
components of our periodic OPEB costs are presented in the table
below. The amounts shown below for amortization of prior service
credit and recognized actuarial losses, net of deferred income taxes, were
recognized as components of our accumulated other comprehensive income (loss) at
December 31, 2006 and 2007.
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
(In
millions)
|
||||||||||||
Net
periodic OPEB cost (credit):
|
||||||||||||
Service
cost
|
$ | .3 | $ | .3 | $ | .3 | ||||||
Interest
cost
|
.6 | .7 | .7 | |||||||||
Amortization
of prior service credit
|
(.2 | ) | (.2 | ) | (.2 | ) | ||||||
Recognized
actuarial losses
|
.1 | .1 | .1 | |||||||||
Total
|
$ | .8 | $ | .9 | $ | .9 |
A
summary of our key actuarial assumptions used to determine the net benefit
obligation as of December 31, 2007 and 2008 are presented in the table
below. The weighted average discount rate was determined using the
projected benefit obligation as of such dates. The impact of assumed
increases in future compensation levels does not have a material effect on the
actuarial present value of the benefit obligation as substantially all of such
benefits relate solely to eligible retirees, for which compensation is not
applicable.
2007
|
2008
|
|
Healthcare
inflation:
|
||
Initial
rate
|
8.5%
|
8.0%
|
Ultimate
rate
|
5.5%
|
5.5%
|
Year
of ultimate rate achievement
|
2014
|
2015
|
Weighted
average discount rate
|
6.2%
|
6.5%
|
Assumed
health care cost trend rates have a significant effect on the amounts we report
for health care plans. A one percent change in assumed health care
trend rates would have the following effects:
1% Increase
|
1% Decrease
|
|||||||
(In
millions)
|
||||||||
Effect
on net OPEB cost during 2008
|
$ | (.2 | ) | $ | .2 | |||
Effect
at December 31, 2008 on
postretirement
obligation
|
(1.2 | ) | .9 |
The
weighted average discount rate used in determining the net periodic OPEB cost
for 2008 was 6.2% (2007 – 5.8%; 2006 – 5.6%). Such weighted average
rate was determined using the projected benefit obligation as of the beginning
of each year. The impact of assumed increases in future compensation
levels does not have a material effect on the net periodic OPEB cost as
substantially all of such benefits relate solely to eligible retirees, for which
compensation is not applicable. The impact of assumed rate of return
on plan assets also does not have a material affect on the net periodic OPEB
cost as there were no plan assets as of December 31, 2007 or 2008.
Variances
from actuarially-assumed rates will result in additional increases or decreases
in accumulated OPEB obligations, net periodic OPEB cost and funding requirements
in future periods.
The
Medicare Prescription Drug, Improvement and Modernization Act of 2003 provides a
federal subsidy to sponsors of retiree health care benefit plans that provide a
benefit that is at least actuarially equivalent to Medicare Part
D. We are eligible for the federal subsidy. We
account for the effect of this subsidy prospectively from the date we determined
actuarial equivalence. The subsidy did not have a material impact on
the applicable accumulated postretirement benefit obligation, and will not have
a material impact on the net periodic OPEB cost going forward.
Note
11 – Other noncurrent liabilities:
December
31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Reserve
for uncertain tax positions
|
$ | 14.9 | $ | 13.1 | ||||
Employee
benefits
|
8.2 | 8.9 | ||||||
Insurance
claims and expenses
|
2.3 | 1.8 | ||||||
Other
|
6.0 | 5.0 | ||||||
Total
|
$ | 31.4 | $ | 28.8 |
Note
12 – Common stock compensation and other stock transactions:
NL common stock
options held by our employees. Certain of our employees have
been granted nonqualified options to purchase NL common stock under the terms of
certain option plans sponsored by NL. Generally, the stock options
are granted at a price equal to or greater than 100% of the market price of NL's
common stock at the date of grant, vest over a five-year period and expire ten
years from the date of grant.
At
December 31, 2008, our employees held options to purchase approximately 95,000
shares of NL common stock. These options are exercisable at various
dates through 2011; 25,000 have exercise prices ranging from $2.66 to $5.63 per
share and 70,000 have an exercise price of $11.49 per share.
At
December 31, 2008, all of the outstanding options were exercisable, with an
aggregate intrinsic value (defined as the excess of the market price of NL’s
common stock over the exercise price) of $.3 million. All of the
outstanding options had exercise prices less than NL’s December 31, 2008 quoted
market price of $13.40 per share. Outstanding options at December 31,
2008 expire at various dates through 2011.
The
intrinsic value of these NL options that were exercised aggregated $.1 million
in 2006 and nil in 2007 and 2008 and the related income tax benefit from such
exercises was, less than $.1 million in 2006 and nil in 2007 and
2008.
Long-term
incentive compensation plan. We have a long-term incentive
compensation plan that provides for the discretionary grant of, among other
things, qualified incentive stock options, nonqualified stock options,
restricted common stock, stock awards and stock appreciation
rights. Up to 150,000 shares of our common stock may be issued
pursuant to this plan. As of December 31, 2008, no options had been
granted pursuant to this plan, and 133,000 shares were available for future grants. During
each of 2006, 2007 and 2008, we awarded an aggregate of 3,500 shares of our
common stock pursuant to this plan to members of our board of
directors.
Note
13 - Related party transactions:
We
may be deemed to be controlled by Harold C. Simmons. See
Note 1. Corporations that may be deemed to be controlled by or
affiliated with Mr. Simmons sometimes engage in (a) intercorporate transactions
such as guarantees, management and expense sharing arrangements, shared fee
arrangements, joint ventures, partnerships, loans, options, advances of funds on
open account, and sales, leases and exchanges of assets, including securities
issued by both related and unrelated parties and (b) common investment and
acquisition strategies, business combinations, reorganizations,
recapitalizations, securities repurchases, and purchases and sales (and other
acquisitions and dispositions) of subsidiaries, divisions or other business
units, which transactions have involved both related and unrelated parties and
have included transactions which resulted in the acquisition by one related
party of a publicly-held minority equity interest in another related
party. While no transactions of the type described above are planned
or proposed with respect to us other than as set forth in these financial
statements, we continuously consider, review and evaluate, and understand that
Contran and related entities consider, review and evaluate such
transactions. Depending upon the business, tax and other objectives
then relevant, it is possible that we might be a party to one or more such
transactions in the future.
Current receivables
from and payables to affiliates are summarized in the table below.
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Current
receivables from affiliate:
|
||||||||
Income
taxes receivable from Valhi
|
$ | 2.7 | $ | 1.2 | ||||
Other
|
.2 | .2 | ||||||
Total
|
$ | 2.9 | $ | 1.4 | ||||
Current
payables to affiliates:
|
||||||||
LPC
|
$ | 11.3 | $ | 14.3 | ||||
Income
taxes payable to Valhi
|
- |
.4
|
||||||
Total
|
$ | 11.3 | $ | 14.7 | ||||
Noncurrent
note payable to NL
|
$ | - | $ | 19.2 |
Amounts
payable to LPC are generally for the purchase of TiO2
(see Note 6). Purchases of TiO2
from LPC were $124.2 million in 2006, $124.6 million in 2007, and $140.3 million
in 2008.
From
time to time, companies related to Contran will have loans and advances
outstanding between them and various related parties pursuant to term and a
demand notes. These loans and advances are generally entered into for
cash management purpose, in which the lender is generally able to earn a higher
rate of return on the loan than would have been earned if the lender invested
the funds in other investments, and the borrower is able to pay a lower rate of
interest than would be paid if the borrow had incurred third-party
indebtedness. While certain of these loans may be of a lesser credit
quality than cash equivalent instruments otherwise available to the lender, the
lender will evaluate the credit risks involved and appropriately reflect those
credit risks in the terms of the applicable loan. In this regard, in
October 2008 the independent members of the Board of Directors of both us and NL
approved terms for us borrowing up to $40 million from NL. See Note
8.
Under
the terms of various intercorporate services agreements ("ISAs") entered into
between us and various related parties, including Contran, employees of one
company will provide certain management, tax planning, financial and
administrative services to the other company on a fee basis. Such
charges are based upon estimates of the time devoted by the employees of the
provider of the services to the affairs of the recipient, and the compensation
and associated expenses of such persons. Because of the large number
of companies affiliated with Contran, we believe we benefit from cost savings
and economies of scale gained by not having certain management, financial and
administrative staffs duplicated at each entity, thus allowing certain
individuals to provide services to multiple companies but only be compensated by
one entity. The net ISA fee charged to us, approved by the
independent members of our board of directors, is included in selling, general
and administrative expense and corporate expense and was $6.3 million in 2006,
$6.5 million in 2007, and $6.8 million in 2008.
Tall
Pines Insurance Company, and EWI RE, Inc. provide for or broker certain
insurance policies for Contran and certain of its subsidiaries and affiliates,
including ourselves. Tall Pines and EWI are subsidiaries of
Valhi. Consistent with insurance industry practices, Tall Pines and
EWI receive commissions from insurance and reinsurance underwriters and/or
assess fees for the policies that they provide or broker. The
aggregate premiums paid to Tall Pines and EWI by us and our joint venture were
$8.2 million in 2006, $6.9 million in 2007, and $7.0 million in 2008. These
amounts principally included payments for insurance and reinsurance premiums
paid to third parties, but also included commissions paid to Tall Pines and
EWI. Tall Pines purchases reinsurance for substantially all of the
risks it underwrites. We expect that these relationships with Tall
Pines and EWI will continue in 2009.
Contran and
certain of its subsidiaries and affiliates, including us, purchase certain of
their insurance policies as a group, with the costs of the jointly-owned
policies being apportioned among the participating companies. With
respect to certain of such policies, it is possible that unusually large losses
incurred by one or more insureds during a given policy period could leave the
other participating companies without adequate coverage under that policy for
the balance of the policy period. As a result, Contran and certain of
its subsidiaries and affiliates, including us, have entered into a loss sharing
agreement under which any uninsured loss is shared by those entities who have
submitted claims under the relevant policy. We believe the benefits,
in the form of reduced premiums and broader coverage associated with the
group coverage for such policies, justifies the risk associated with the
potential for any uninsured loss.
Note
14 - Commitments and contingencies:
Environmental
matters. Our operations are
governed by various environmental laws and regulations. Certain of
our operations are and have been engaged in the handling, manufacture or use of
substances or compounds that may be considered toxic or hazardous within the
meaning of applicable environmental laws and regulations. As with
other companies engaged in similar businesses, certain of our past and current
operations and products have the potential to cause environmental or other
damage. We have implemented and continue to implement various
policies and programs in an effort to minimize these risks. Our
policy is to maintain compliance with applicable environmental laws and
regulations at all of our facilities and to strive to improve our environmental
performance. From time to time, we may be subject to environmental
regulatory enforcement under U.S. and foreign statutes, resolution of which
typically involves the establishment of compliance programs. It is
possible that future developments, such as stricter requirements of
environmental laws and enforcement policies thereunder, could adversely affect
our production, handling, use, storage, transportation, sale or disposal of such
substances. We believe all of our plants are in substantial
compliance with applicable environmental laws.
Litigation
matters. We are involved in
various environmental, contractual, product liability, patent (or intellectual
property), employment and other claims and disputes incidental to our business.
We currently believe the disposition of all claims and disputes, individually or
in the aggregate, should not have a material adverse effect on our consolidated
financial condition, results of operations or liquidity.
Concentrations of
credit risk. Sales of TiO2
accounted for approximately 90% of our sales during each of the past three
years. The remaining sales result from the mining and sale of
ilmenite ore (a raw material used in the sulfate pigment production process),
and the manufacture and sale of iron-based water treatment chemicals and certain
titanium chemical products (derived from co-products of the TiO2
production processes). TiO2
is generally sold to the paint, plastics and paper industries. Such
markets are generally considered “quality-of-life” markets whose demand for
TiO2
is influenced by the relative economic well-being of the various geographic
regions. We sell TiO2
to over 4,000 customers, with the top ten customers approximating 28% of net
sales in 2006 and 27% of net sales in 2007 and 2008. We did not have
sales to a single customer of over 10% in any of the previous three
years. By volume, approximately one-half of our TiO2
sales were to Europe in each of the past three years and approximately 36% in
2006 and 34% in 2007 and 2008 were attributable to North
America.
Long-term
contracts. We have long-term supply contracts that provide for
our TiO2
feedstock requirements through 2011. The agreements require us to
purchase certain minimum quantities of feedstock with minimum purchase
commitments aggregating approximately $505 million at December 31,
2008. In addition, we have other long-term supply and service
contracts that provide for various raw materials and services through
2014. These agreements require us to purchase certain minimum
quantities or services with minimum purchase commitments aggregating
approximately $113 million at December 31, 2008.
Operating
leases. Our principal German
operating subsidiary leases the land under its Leverkusen TiO2
production facility pursuant to a lease with Bayer AG that expires in
2050. The Leverkusen facility itself, which we own and which
represents approximately one-third of our current TiO2
production capacity, is located within Bayer's extensive manufacturing
complex. We periodically establish the amount of rent for the land
lease associated with the Leverkusen facility by agreement with Bayer for
periods of at least two years at a time. The lease agreement provides
for no formula, index or other mechanism to determine changes in the rent for
such land lease; rather, any change in the rent is subject solely to periodic
negotiation between Bayer and ourselves. We recognize any change in
the rent based on such negotiations as part of lease expense starting from the
time such change is agreed upon by both parties, as any such change in the rent
is deemed “contingent rentals” under GAAP. Under a separate supplies
and services agreement expiring in 2011, the lessor provides some raw materials, including
chlorine, auxiliary and operating materials, utilities and services necessary to
operate the Leverkusen facility.
We
also lease various other manufacturing facilities and equipment. Some
of the leases contain purchase and/or various term renewal options at fair
market and fair rental values, respectively. In most cases we expect
that, in the normal course of business, such leases will be renewed or replaced
by other leases. Net rent expense approximated $11 million in 2006
and 2007, and $12 million in 2008. At December 31, 2008, future
minimum payments under noncancellable operating leases having an initial or
remaining term of more than one year were as follows:
Years ending December 31,
|
Amount
|
|||
(In
millions)
|
||||
2009
|
$ | 5.5 | ||
2010
|
4.1 | |||
2011
|
2.8 | |||
2012
|
2.2 | |||
2013
|
1.7 | |||
2014
and thereafter
|
18.9 | |||
Total
|
$ | 35.2 |
Approximately
$22 million of the $35.2 million aggregate future minimum rental commitments at
December 31, 2008 relates to our Leverkusen facility lease discussed
above. The minimum commitment amounts for such lease included in the
table above for each year through the 2050 expiration of the lease are based
upon the current annual rental rate as of December 31, 2008. As
discussed above, any change in the rent is based solely on negotiations between
Bayer and ourselves, and any such change in the rent is deemed “contingent
rentals” under GAAP which is excluded from the future minimum lease payments
disclosed above.
Income
taxes.
We and Valhi have agreed to a policy
providing for the allocation of tax liabilities and tax payments as described in
Note 1. Under applicable law, we, along with every other member of
the Contran Tax Group, are each jointly and severally liable for the aggregate
federal income tax liability of Contran and the other companies included in the
Contran Tax Group for all periods in which we are included in the Contran Tax
Group. Valhi has agreed, however, to indemnify us for any liability
for income taxes of the Contran Tax Group in excess of our tax liability
previously computed and paid by us in accordance with the tax allocation
policy.
Note
15 – Other income:
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
(In
millions)
|
||||||||||||
Business
interruption insurance proceeds
|
$ | 1.8 | $ | - | $ | - | ||||||
Other
income
|
.4 | 1.4 | .9 | |||||||||
Total
|
$ | 2.2 | $ | 1.4 | $ | .9 |
We
recognized a gain of $1.8 million in the fourth quarter of 2006 for business
interruption insurance proceeds we received related to Hurricane
Rita. See Note 6.
Note
16 - Financial instruments:
We
adopted SFAS No. 157 effective January 1, 2008 for financial assets
and liabilities measured on a recurring basis. SFAS No. 157
applies to all financial assets and financial liabilities that are being
measured and reported on a fair value basis. SFAS No. 157 establishes a
framework for measuring fair value and expands disclosure about fair value
measurements. The statement requires fair value measurements to be
classified and disclosed in one of three categories, see Note 1.
There
was no impact for the adoption of SFAS No. 157 to the Consolidated
Financial Statements. The following table summarizes the valuation of our
short-term investments and financial instruments by the above SFAS No. 157
categories as of December 31, 2008:
Fair Value Measurements at December 31,
2008
|
||||||||||||||||
Total
|
Quoted
Prices in Active Markets (Level
1)
|
Significant
Other Observable Inputs (Level
2)
|
Significant
Unobservable Inputs (Level
3)
|
|||||||||||||
(in
millions)
|
||||||||||||||||
Marketable
securities
|
$ | 3.5 | $ | 3.5 | $ | - | $ | - | ||||||||
Currency
forward contracts
|
(1.6 | ) | (1.6 | ) | - | - | ||||||||||
Certain
of our sales generated by our non-U.S. operations are denominated in U.S.
dollars. We periodically use currency forward contracts to manage a
very nominal portion of currency exchange rate risk associated with receivables
denominated in a currency other than the holder's functional currency or similar
exchange rate risk associated with future sales. We have not entered
into these contracts for trading or speculative purposes in the past, nor do we
currently anticipate entering into such contracts for trading or speculative
purposes in the future. Derivatives used to hedge forecasted
transactions and specific cash flows associated with foreign currency
denominated financial assets and liabilities which meet the criteria for hedge
accounting are designated as cash flow hedges. Consequently, the
effective portion of gains and losses is deferred as a component of accumulated
other comprehensive income and is recognized in earnings at the time the hedged
item affects earnings. Contracts that do not meet the criteria for
hedge accounting are marked-to-market at each balance sheet date with any
resulting gain or loss recognized in income currently as part of net currency
transactions. During 2007 and 2008, we have not used hedge accounting
for any of our contracts. We held no such currency forward contracts
at December 31, 2007 and held no other significant derivative contracts at
December 31, 2007 or 2008. In the fourth quarter of 2008 we entered
into a series of currency forward contracts. The fair value of the
currency forward contracts is determined using Level 1 inputs as defined in SFAS
No. 157 based on the foreign currency spot forward rates quoted by
banks. At December 31, 2008 we had currency forward contracts to
exchange:
·
|
an
aggregate of $30.0 million for an equivalent value of Canadian dollars at
exchange rates ranging from Cdn. $1.25 to Cdn. $1.26 per U.S.
dollar. These contracts with U.S. Bank mature from January 2009
through December 2009 at a rate of $2.5 million per month. At
December 31, 2008, the actual exchange rate was Cdn. $1.22 per U.S.
dollar.
|
·
|
an
aggregate $57 million for an equivalent value of Norwegian kroner at
exchange rates ranging from kroner 6.91 to kroner 7.18. These
contracts with DnB Nor Bank ASA mature from January 2009 through December
2009 at a rate of $.5 million to $2.5 million per month. At
December 31, 2008, the actual exchange rate was kroner 7.0 per U.S.
dollar.
|
·
|
an
aggregate euro 16.4 million for an equivalent value of Norwegian Kroner at
exchange rates ranging from kroner 8.64 to kroner 9.23. These
contracts with DnB Nor Bank ASA mature from January 2009 through December
2009 at a rate of euro .5 million to euro .7 million per
month. At December 31, 2008, the actual exchange rate was
kroner 9.7 per euro.
|
The
estimated fair value of such foreign currency forward contracts at December 31,
2008 was a $1.6 million net liability, of which $1.3 million is recognized as
part of Prepaid Expenses and $2.9 million is recognized as part of Accounts
Payable and Accrued Liabilities in our Consolidated Balance Sheet and a
corresponding $1.6 million foreign currency transaction loss in our Consolidated
Statement of Operations.
The
following table presents the financial instruments that are not carried at fair
value but which require fair value disclosure as of December 31, 2007 and
2008.
December
31,
|
December
31,
|
|||||||||||||||
2007
|
2008
|
|||||||||||||||
Carrying
Amount
|
Fair
Value
|
Carrying
Amount
|
Fair
Value
|
|||||||||||||
(In
millions)
|
||||||||||||||||
Cash,
cash equivalents, restricted cash
|
$ | 74.0 | $ | 74.0 | $ | 15.1 | $ | 15.1 | ||||||||
Notes
payable and long-term debt:
|
||||||||||||||||
Fixed
rate with market quotes -
|
||||||||||||||||
6.5%
Senior Secured Notes
|
$ | 585.5 | $ | 507.7 | $ | 560.0 | $ | 129.4 | ||||||||
U.S.
Bank credit facility
|
15.4 | 15.4 | 13.7 | 13.7 | ||||||||||||
European
credit facility
|
- | - | 42.2 | 42.2 | ||||||||||||
Revolving
note with NL
|
- | - | 19.2 | 19.2 | ||||||||||||
Common
stockholders’ equity
|
411.0 | 854.3 | 317.9 | 570.4 |
At
December 31, 2007 and 2008, the estimated market price of the 6.5% Notes was
approximately euro 860 and euro 230 per euro 1,000 principal amount,
respectively. Fair
value of our restricted marketable debt securities and the fair value of our
common stockholders’ equity are based upon quoted market prices at each balance
sheet date, which represent Level 1 inputs as defined by SFAS No. 157, Fair Value
Measurements. The fair value of our 6.5% Notes are also based
on quoted market prices at each balance sheet date; however, these quoted market
prices represent Level 2 inputs as defined by SFAS No. 157 because the markets
in which the Notes trade are not active. See Notes 1 and
17.
Note
17 – Recent accounting pronouncements:
Fair Value
Measurements. In
September 2006, the Financial Accounting Standards Board (“FASB”) issued SFAS
No. 157, Fair Value
Measurements, which became effective for us on January 1, 2008.
SFAS No. 157 generally provides a consistent, single fair value definition and
measurement techniques for GAAP pronouncements. SFAS No. 157 also
establishes a fair value hierarchy for different measurement techniques based on
the objective nature of the inputs in various valuation methods. In
February 2008, the FASB issued FSP No. FAS 157-2, Effective Date
of FASB Statement No. 157 which delays the provisions of SFAS No. 157
until January 1, 2009 for all nonfinancial assets and nonfinancial liabilities,
except those that are recognized or disclosed at fair value in the financial
statements on a recurring basis (at least annually). Beginning with our
first quarter 2008 filing, all of our fair value measurements are in compliance
with SFAS No. 157, except for such nonfinancial assets and liabilities for which
we will be required to be in compliance with SFAS No. 157 prospectively
beginning in the first quarter of 2009. The adoption of this standard did
not have a material effect on our Consolidated Financial
Statements.
Fair Value
Option.
In the first quarter of 2007 the FASB issued
SFAS No. 159, The Fair Value
Option for Financial Assets and Financial Liabilities. SFAS No. 159
permits companies to choose, at specified election dates, to measure eligible
items at fair value, with unrealized gains and losses included in the
determination of net income. The decision to elect the fair value option
is generally applied on an instrument-by-instrument basis, is irrevocable unless
a new election date occurs, and is applied to the entire instrument and not only
to specified risks or cash flows or a portion of the instrument. Items
eligible for the fair value option include recognized financial assets and
liabilities, other than an investment in a consolidated subsidiary, defined
benefit pension plans, OPEB plans, leases and financial instruments classified
in equity. An investment accounted for by the equity method is an eligible
item. The specified election dates include the date the company first
recognizes the eligible item, the date the company enters into an eligible
commitment, the date an investment first becomes eligible to be accounted for by
the equity method and the date SFAS No. 159 first becomes effective for
us. SFAS No. 159 became effective for us on January 1, 2008. We did
not elect to measure any eligible items at fair value in accordance with this
new standard either at the date we adopted the new standard or subsequently
during 2008; therefore the adoption of this standard did not have a material
effect on our Consolidated Financial Statements.
Derivative
Disclosures. In March 2008 the FASB issued SFAS No. 161, Disclosures
about Derivative Instruments and Hedging Activities, an Amendment of FASB
Statement No. 133. SFAS No. 161 changes the disclosure requirements
for derivative instruments and hedging activities to provide enhanced
disclosures about how and why we use derivative instruments, how derivative
instruments and related hedged items are accounted for under SFAS No. 133 and
how derivative instruments and related hedged items affect our financial
position and performance and cash flows. This statement will become
effective for us in the first quarter of 2009. We periodically use
currency forward contracts to manage a portion of our currency exchange rate
market risk associated with trade receivables or future sales. Because our
prior disclosures regarding these forward contracts have substantially met all
of the applicable disclosure requirements of the new standard, we do not believe
the enhanced disclosure requirements of this new standard will have a
significant effect on our Consolidated Financial Statements. See Note
16.
Uncertain Tax
Positions.
On January 1, 2007, we adopted FIN 48,
Accounting for
Uncertain Tax Positions. FIN 48 clarifies when and how much of
a benefit we can recognize in our consolidated financial statements for certain
positions taken in our income tax returns under Statement of Financial
Accounting Standards No. 109, Accounting for
Income Taxes, and enhances the disclosure requirements for our income tax
policies and reserves. Among other things, FIN 48 prohibits us from
recognizing the benefits of a tax position unless we believe it is
more-likely-than-not our position will prevail with the applicable tax
authorities and limits the amount of the benefit to the largest amount for which
we believe the likelihood of realization is greater than 50%. FIN 48
also requires companies to accrue penalties and interest on the difference
between tax positions taken on their tax returns and the amount of benefit
recognized for financial reporting purposes under the new
standard. We are required to classify any future reserves for
uncertain tax positions in a separate current or noncurrent liability, depending
on the nature of the tax position.
Upon
adoption of FIN 48 on January 1, 2007, we increased our existing reserve for
uncertain tax positions, which we previously classified as part of our deferred
income taxes, from $14.1 million to $16.3 million and accounted for such $2.2
million increase as a reduction of retained earnings in accordance with the
transition provisions of the new standard.
We
accrue interest and penalties on our uncertain tax positions as a component of
our provision for income taxes. The amount of interest and penalties we
accrued during 2007 and 2008 was not material, and at December 31, 2007 and
December 31, 2008 we had $3.0 million and $2.7 million, respectively, accrued
for interest and penalties for our uncertain tax positions.
The
following table shows the changes in the amount of our uncertain tax positions
(exclusive of the effect of interest and penalties) during 2007 and
2008:
Year Ended December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Changes
in unrecognized tax benefits:
|
||||||||
Unrecognized
tax benefits at beginning ofyear
|
$ | 12.6 | $ | 11.9 | ||||
Net
increase (decrease):
|
||||||||
Tax
positions taken in prior periods
|
(1.9 | ) | (1.1 | ) | ||||
Tax
positions taken in current period
|
2.2 | 1.8 | ||||||
Settlements
with taxing authorities –
cash
paid
|
(.3 | ) | (.1 | ) | ||||
Lapse
of applicable statute of limitations
|
(1.7 | ) | (.7 | ) | ||||
Change
in foreign currency exchange rates
|
1.0 | (1.4 | ) | |||||
Unrecognized
tax benefits at end of year
|
$ | 11.9 | $ | 10.4 |
If
our uncertain tax positions were recognized, a benefit of $14.9 million and
$13.1 million would affect our effective income tax rates from continuing
operations for 2007 and 2008, respectively. We currently estimate
that our unrecognized tax benefits will not change materially during the next
twelve months.
We
file income tax returns in various U.S. federal, state and local
jurisdictions. We also file income tax returns in various foreign
jurisdictions, principally in Germany, Canada, Belgium and Norway. Our
domestic income tax returns prior to 2005 are generally considered closed to
examination by applicable tax authorities. Our foreign income tax returns
are generally considered closed to examination for years prior to 2004 for
Germany, 2003 for Belgium and Canada and 1999 for Norway.
Benefit Plan
Asset Disclosures. During the fourth quarter of 2008, the FASB issued
FSP SFAS 132 (R)-1, Employers’ Disclosures about Postretirement Benefit Plan
Assets, which amends SFAS No. 87, 88 and 106 to require expanded disclosures
about employers’ pension plan assets. FSP 132 (R)-1 will be effective
for us beginning with our 2009 annual report, and we will provide the expanded
disclosures about our pension plan assets at that time.
Note
18
- Quarterly
results of operations (unaudited):
Quarter ended
|
||||||||||||||||
_March 31_
|
_June 30_
|
September 30
|
December 31
|
|||||||||||||
(In
millions, except per share data)
|
||||||||||||||||
Year
ended December 31, 2007
|
||||||||||||||||
Net
sales
|
$ | 314.0 | $ | 342.6 | $ | 343.3 | $ | 310.4 | ||||||||
Gross
margin
|
70.4 | 63.6 | 66.9 | 50.5 | ||||||||||||
Net
income (loss)
|
12.9 | - | (81.2 | ) | 1.6 | |||||||||||
Basic
and diluted earnings (loss) per common share
|
$ | .26 | $ | - | $ | (1.66 | ) | $ | .03 | |||||||
Year
ended December 31, 2008
|
||||||||||||||||
Net
sales
|
$ | 332.5 | $ | 391.9 | $ | 345.6 | $ | 246.9 | ||||||||
Gross
margin
|
57.1 | 59.2 | 50.4 | 53.9 | ||||||||||||
Net
income (loss)
|
(.4 | ) | 5.8 | (3.6 | ) | 7.2 | ||||||||||
Basic
and diluted earnings (loss) per common share
|
$ | (.01 | ) | $ | .12 | $ | (.07 | ) | $ | .15 |
In
the third quarter of 2007, we recognized a $91.0 million tax charge for a change
in the German tax rates, see Note 9. In the fourth quarter of 2007 we
determined that a liability established in 1992 was no longer
necessary. Therefore, net income for the fourth quarter of 2007
includes $.8 million ($.5 million net of income tax), or $.01 per diluted share
related to the reversal of this non current liability.
In
the second quarter of 2008, we recognized a $7.2 million income tax benefit
related to a favorable resolution of certain income tax issues in
Germany. See Note 9. In the fourth quarter of 2008, we
recognized a $6.9 million adjustment ($4.8 million, net of income taxes) in
connection with the correction of our pension expense previously recognized for
2006 and 2007. See Note 10.
The
sum of the quarterly per share amounts may not equal the annual per share
amounts due to relative changes in the weighted average number of shares used in
the per share computations.
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
SCHEDULE
I - CONDENSED FINANCIAL INFORMATION OF REGISTRANT
Condensed
Balance Sheets
(In
millions)
December 31,
|
||||||||
2007
|
2008
|
|||||||
Current
assets:
|
||||||||
Receivables
from subsidiary
|
$ | 13.9 | $ | 19.9 | ||||
Prepaid
expenses
|
.3 | .3 | ||||||
Total
current assets
|
14.2 | 20.2 | ||||||
Other
assets:
|
||||||||
Investment
in subsidiaries
|
668.6 | 594.0 | ||||||
Other
|
.5 | 2.4 | ||||||
Total
other assets
|
669.1 | 596.4 | ||||||
Total
assets
|
$ | 683.3 | $ | 616.6 | ||||
Current
liabilities:
|
||||||||
Accounts
payable and accrued liabilities
|
$ | .1 | $ | .2 | ||||
Payable
to affiliate and subsidiary
|
28.7 | 40.8 | ||||||
Total
current liabilities
|
28.8 | 41.0 | ||||||
Noncurrent
liabilities:
|
||||||||
Notes
payable to subsidiary
|
240.0 | 229.3 | ||||||
Interest
payable to subsidiary
|
- | 5.4 | ||||||
Note
payable to NL Industries, Inc.
|
- | 19.2 | ||||||
Deferred
income taxes
|
3.5 | 3.8 | ||||||
Total
noncurrent liabilities
|
243.5 | 257.7 | ||||||
Stockholders’
equity
|
411.0 | 317.9 | ||||||
Total
liabilities and stockholders’ equity
|
$ | 683.3 | $ | 616.6 |
The
accompanying Notes are an integral part of the financial
statements.
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
SCHEDULE
I - CONDENSED FINANCIAL INFORMATION OF REGISTRANT (Continued)
Condensed
Statements of Operations
(In
millions)
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
Revenues
and other income:
|
||||||||||||
Equity
in earnings (loss) of subsidiaries
|
$ | 96.9 | $ | (57.4 | ) | $ | 25.1 | |||||
Interest
income from affiliates
|
.6 | .1 | - | |||||||||
Other
income
|
.8 | 5.6 | - | |||||||||
Total
revenues and other income
|
98.3 | (51.7 | ) | 25.1 | ||||||||
Costs
and expenses:
|
||||||||||||
General
and administrative
|
2.3 | 2.5 | 2.8 | |||||||||
Intercompany
interest and other
|
18.8 | 20.6 | 22.3 | |||||||||
Other
expense
|
.2 | - | - | |||||||||
Total
costs and expenses
|
21.3 | 23.1 | 25.1 | |||||||||
Income
(loss) before income taxes
|
77.0 | (74.8 | ) | - | ||||||||
Income
tax benefit
|
5.0 | 8.1 | 9.0 | |||||||||
Net
income (loss)
|
$ | 82.0 | $ | (66.7 | ) | $ | 9.0 | |||||
The
accompanying Notes are an integral part of the financial
statements.
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
SCHEDULE
I - CONDENSED FINANCIAL INFORMATION OF REGISTRANT (Continued)
Condensed
Statements of Cash Flows
(In
millions)
Years ended December 31,
|
||||||||||||
2006
|
2007
|
2008
|
||||||||||
Cash
flows from operating activities:
|
||||||||||||
Net
income (loss)
|
$ | 82.0 | $ | (66.7 | ) | $ | 9.0 | |||||
Cash
distributions from subsidiaries
|
50.1 | 34.9 | 35.1 | |||||||||
Deferred
income taxes
|
1.9 | (2.1 | ) | (.3 | ) | |||||||
Equity
in earnings of subsidiaries
|
(96.9 | ) | 57.4 | (25.1 | ) | |||||||
Other,
net
|
.4 | (.6 | ) | .1 | ||||||||
Net
change in assets and liabilities
|
(5.0 | ) | 20.3 | 11.4 | ||||||||
Net
cash provided by operating activities
|
32.5 | 43.2 | 30.2 | |||||||||
Cash
flows from investing activities:
|
||||||||||||
Loans
to affiliates
|
(32.7 | ) | - | - | ||||||||
Collections
of loans to affiliates
|
49.4 | 5.9 | - | |||||||||
Other,
net
|
(.3 | ) | (.2 | ) | (.4 | ) | ||||||
Net
cash provided (used) by investing activities
|
16.4 | 5.7 | (.4 | ) | ||||||||
Cash
flows from financing activities:
|
||||||||||||
Loan
from NL Industries, Inc.
|
- | - | 19.2 | |||||||||
Dividends
paid
|
(49.0 | ) | (49.0 | ) | (49.0 | ) | ||||||
Net
cash used by financing activities:
|
(49.0 | ) | (49.0 | ) | (29.8 | ) | ||||||
Net
change during the year from operating, investing and financing
activities
|
(.1 | ) | (.1 | ) | - | |||||||
Balance
at beginning of year
|
.2 | .1 | - | |||||||||
Balance
at end of year
|
$ | .1 | $ | - | $ | - | ||||||
The
accompanying Notes are an integral part of the financial
statements.
KRONOS
WORLDWIDE, INC. AND SUBSIDIARIES
SCHEDULE
I - CONDENSED FINANCIAL INFORMATION OF REGISTRANT (Continued)
Notes to Condensed Financial
Information
Note
1 - Basis of presentation:
The
accompanying financial statements of Kronos Worldwide, Inc. reflect our
investment in majority-owned subsidiaries on the equity method. The
Consolidated Financial Statements of Kronos and its majority-owned subsidiaries
(the “Company”) and the related Notes to Consolidated Financial Statements are
incorporated herein by reference.
Note
2 - Receivable from (payable to) subsidiaries and affiliates:
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Current:
|
||||||||
Receivable
from:
|
||||||||
Kronos
Louisiana, Inc. (“KLA”)
|
$ | 9.7 | $ | 17.5 | ||||
Valhi
– income taxes
|
2.7 | 1.1 | ||||||
KLA
– income taxes
|
1.5 | 1.3 | ||||||
Total
|
$ | 13.9 | $ | 19.9 | ||||
Payable
to:
|
||||||||
Kronos
(US), Inc. (“KUS”)
|
$ | (28.7 | ) | $ | (40.8 | ) | ||
Noncurrent:
|
||||||||
Payable
to KII
|
$ | 240.0 | $ | 234.7 |
Prior
to 2006, KII loaned us an aggregate euro 163.1 million ($209.5 million at the
borrowing date) instead of paying us cash dividends. The original
notes provided for a December 31, 2010 maturity date and required interest to be
paid quarterly at an annual rate of 9.25%. Effective October 1,
2008, the terms of these notes were modified to remove the requirements for
quarterly interest payments and to extend the maturity date to December 31,
2013, and at December 31, 2008 we had an aggregate of $5.4 million of accrued
and unpaid interest on these loans. The notes are unsecured, contain
no financial covenants and provide for default only upon our failure to pay any
amount when due (subject to a short grace period). Due to
the long-term investment nature of these notes, settlement of the principal and
accrued interest balance of the notes is not contemplated within the foreseeable
future. We currently expect that settlement of the principal and
interest amount of the notes will occur through a capital
transaction. We recognize interest expense on such notes as
incurred. Until such time as the notes are settled, we will recognize
interest expense on the promissory notes.
In October 2008, the independent members of the
Board of Directors of both us and NL approved terms for us borrowing up to $40
million from NL. Our borrowings from NL under the revolving note will
be unsecured, bear interest at prime rate minus 1.5% (1.759% at December 31,
2008) with all principal due on demand (and no later than December 31,
2009). The amount of the outstanding borrowings at any time is solely
at the discretion of NL. We intend to use any borrowings from NL to
reduce the outstanding balance under our U.S. revolving bank credit
facility. At December 31, 2008 we had borrowings of $19.2 million
outstanding under this revolving note with NL.
Note
3 – Investment in subsidiaries:
December 31,
|
||||||||
2007
|
2008
|
|||||||
(In
millions)
|
||||||||
Investment
in:
|
||||||||
KLA
|
$ | 185.0 | $ | 178.4 | ||||
KC
|
92.7 | 63.8 | ||||||
KII
|
390.9 | 351.8 | ||||||
Total
|
$ | 668.6 | $ | 594.0 |
2006
|
2007
|
2008
|
||||||||||
(In
millions)
|
||||||||||||
Equity
in earnings (loss) from continuing operations of
subsidiaries:
|
||||||||||||
KLA
|
$ | 17.5 | $ | 12.1 | $ | 12.8 | ||||||
KC
|
5.0 | (11.8 | ) | (11.7 | ) | |||||||
KII
|
74.4 | (57.7 | ) | 24.0 | ||||||||
Total
|
$ | 96.9 | $ | (57.4 | ) | $ | 25.1 |