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PGT Innovations, Inc. - Quarter Report: 2022 April (Form 10-Q)

 

UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10-Q

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended April 2, 2022

OR

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from to

Commission file number 001-37971

PGT Innovations, Inc.

 

1070 Technology Drive

North Venice, FL 34275

Registrant’s telephone number: 941-480-1600

 

State of Incorporation

 

IRS Employer Identification No.

Delaware

 

020-0634715

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes No ☐

 

Indicate by check mark whether the registrant has submitted electronically, every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit such files).

Yes No ☐

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of “large accelerated filer,” “accelerated filer,” “smaller reporting company,” and "emerging growth company" in Rule 12b-2 of the Exchange Act.

 

Large accelerated filer

Accelerated filer

Non-accelerated filer

Smaller reporting company

Emerging growth company

If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act.

Yes ☐ No ☐

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

Yes No ☑

Common Stock, $0.01 par value, outstanding was 59,918,550 shares, as of April 30, 2022.

Securities registered pursuant to Section 12(b) of the Act:

Title of each class

 

Trading

Symbol(s)

 

Name of each exchange on which registered

Common stock, par value $0.01 per share

 

PGTI

 

New York Stock Exchange, Inc.

 

 


PGT INNOVATIONS, INC.

TABLE OF CONTENTS

 

Form 10-Q for the Three months Ended April 2, 2022

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

Number

Part I.

 

Financial Information

 

3

 

 

Item 1.

 

Condensed Consolidated Financial Statements (unaudited):

 

3

 

 

 

 

Condensed Consolidated Statements of Operations

 

3

 

 

 

 

Condensed Consolidated Statements of Comprehensive Income

 

4

 

 

 

 

Condensed Consolidated Balance Sheets

 

5

 

 

 

 

Condensed Consolidated Statements of Cash Flows

 

6

 

 

 

 

Condensed Consolidated Statements of Shareholders’ Equity

 

7

 

 

 

 

Notes to Condensed Consolidated Financial Statements

 

8

 

 

Item 2.

 

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

29

 

 

Item 3.

 

Quantitative and Qualitative Disclosures About Market Risk

 

38

 

 

Item 4.

 

Controls and Procedures

 

38

 

 

 

 

 

 

 

Part II.

 

Other Information

 

39

 

 

Item 1.

 

Legal Proceedings

 

39

 

 

Item 1A.

 

Risk Factors

 

39

 

 

Item 2.

 

Unregistered Sales of Equity Securities and Use of Proceeds

 

39

 

 

Item 6.

 

Exhibits

 

40

 

 

 

 

Signature

 

41

 

 

 

 

 

 

 

 

 

- 2 -


PART I — FINANCIAL INFORMATION

ITEM 1. CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS

(in thousands, except per share amounts)

 

 

Three Months Ended

 

 

April 2,

 

 

April 3,

 

 

2022

 

 

2021

 

 

(unaudited)

 

Net sales

$

358,662

 

 

$

271,092

 

Cost of sales

 

224,069

 

 

 

177,130

 

 

 

 

 

 

 

Gross profit

 

134,593

 

 

 

93,962

 

 

 

 

 

 

 

Selling, general and administrative expenses

 

95,882

 

 

 

69,766

 

 

 

 

 

 

 

Income from operations

 

38,711

 

 

 

24,196

 

 

 

 

 

 

 

Interest expense, net

 

7,080

 

 

 

7,457

 

 

 

 

 

 

 

Income before income taxes

 

31,631

 

 

 

16,739

 

 

 

 

 

 

 

Income tax expense

 

7,805

 

 

 

3,944

 

 

 

 

 

 

 

Net income

 

23,826

 

 

 

12,795

 

 

 

 

 

 

 

Less: Net income attributable to redeemable non-controlling interest

 

(657

)

 

 

(411

)

 

 

 

 

 

 

Net income attributable to the Company

$

23,169

 

 

$

12,384

 

 

 

 

 

 

 

Calculation of net income per common share attributable to common shareholders:

 

 

 

 

 

Net income attributable to the Company

$

23,169

 

 

$

12,384

 

Change in redemption value of redeemable non-controlling interest

 

(2,136

)

 

 

 

Net income attributable to common shareholders

$

21,033

 

 

$

12,384

 

 

 

 

 

 

 

Net income per common share attributable to common shareholders:

 

 

 

 

 

Basic

$

0.35

 

 

$

0.21

 

Diluted

$

0.35

 

 

$

0.21

 

 

 

 

 

 

 

Weighted average number of common shares outstanding:

 

 

 

 

 

Basic

 

59,831

 

 

 

59,286

 

Diluted

 

60,219

 

 

 

59,894

 

 

 

 

 

 

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

- 3 -


PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME

(in thousands)

 

 

Three Months Ended

 

 

April 2,

 

 

April 3,

 

 

2022

 

 

2021

 

 

(unaudited)

 

Net income

$

23,826

 

 

$

12,795

 

 

 

 

 

 

 

Other comprehensive income (loss) before tax:

 

 

 

 

 

Change in fair value of derivatives

 

6,075

 

 

 

8,288

 

Reclassification to earnings

 

(2,062

)

 

 

(1,775

)

 

 

 

 

 

 

Other comprehensive income
  before tax

 

4,013

 

 

 

6,513

 

 

 

 

 

 

 

Income tax expense related to other
  comprehensive income

 

1,030

 

 

 

1,618

 

 

 

 

 

 

 

Other comprehensive income,
  net of tax

 

2,983

 

 

 

4,895

 

 

 

 

 

 

 

Comprehensive income

 

26,809

 

 

 

17,690

 

 

 

 

 

 

 

Less: Comprehensive income attributable to
   redeemable non-controlling interest

 

(657

)

 

 

(411

)

 

 

 

 

 

 

Comprehensive income attributable to the Company

$

26,152

 

 

$

17,279

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

- 4 -


PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED BALANCE SHEETS

(in thousands, except per share amounts)

(unaudited)

 

 

 

April 2,

 

 

January 1,

 

 

 

2022

 

 

2022

 

ASSETS

 

 

 

 

 

 

Current assets:

 

 

 

 

 

 

Cash and cash equivalents

 

$

103,631

 

 

$

96,146

 

Accounts receivable, net

 

 

179,167

 

 

 

141,221

 

Inventories

 

 

97,399

 

 

 

91,440

 

Contract assets, net

 

 

51,193

 

 

 

55,239

 

Prepaid expenses

 

 

11,236

 

 

 

8,727

 

Other current assets

 

 

28,515

 

 

 

28,985

 

Total current assets

 

 

471,141

 

 

 

421,758

 

 

 

 

 

 

 

 

Property, plant and equipment, net

 

 

186,030

 

 

 

185,266

 

Operating lease right-of-use asset, net

 

 

88,812

 

 

 

91,162

 

Intangible assets, net

 

 

380,682

 

 

 

394,525

 

Goodwill

 

 

370,366

 

 

 

364,598

 

Other assets, net

 

 

2,087

 

 

 

3,301

 

 

 

 

 

 

 

 

Total assets

 

$

1,499,118

 

 

$

1,460,610

 

 

 

 

 

 

 

 

LIABILITIES, REDEEMABLE NON-CONTROLLING INTEREST
   AND SHAREHOLDERS' EQUITY

 

 

 

 

 

 

Current liabilities:

 

 

 

 

 

 

Accounts payable and accrued liabilities

 

$

137,414

 

 

$

122,681

 

Current portion of operating lease liability

 

 

13,676

 

 

 

13,180

 

Total current liabilities

 

 

151,090

 

 

 

135,861

 

 

 

 

 

 

 

 

Long-term debt, net

 

 

625,959

 

 

 

625,655

 

Operating lease liability, less current portion

 

 

81,473

 

 

 

83,903

 

Deferred income taxes

 

 

38,519

 

 

 

37,489

 

Other liabilities

 

 

8,766

 

 

 

11,742

 

 

 

 

 

 

 

 

Total liabilities

 

 

905,807

 

 

 

894,650

 

 

 

 

 

 

 

 

Commitments and contingencies

 

 

 

 

 

 

 

 

 

 

 

 

 

Redeemable non-controlling interest

 

 

39,656

 

 

 

36,863

 

 

 

 

 

 

 

 

Shareholders' equity:

 

 

 

 

 

 

Preferred stock; par value $.01 per share; 10,000 shares
  authorized;
no shares outstanding

 

 

 

 

 

 

Common stock; par value $.01 per share; 200,000 shares authorized; 63,883 and
  
63,516 shares issued and 59,901 and 58,696 shares outstanding at
  April 2, 2022 and January 1, 2022, respectively

 

 

639

 

 

 

635

 

Additional paid-in-capital

 

 

434,212

 

 

 

433,347

 

Accumulated other comprehensive income

 

 

9,989

 

 

 

7,006

 

Retained earnings

 

 

127,104

 

 

 

106,398

 

Treasury stock at cost

 

 

(18,289

)

 

 

(18,289

)

Total shareholders' equity

 

 

553,655

 

 

 

529,097

 

 

 

 

 

 

 

 

Total liabilities, redeemable non-controlling interest and shareholders' equity

 

$

1,499,118

 

 

$

1,460,610

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

- 5 -


PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

(in thousands)

 

 

 

Three Months Ended

 

 

 

April 2,

 

 

April 3,

 

 

 

2022

 

 

2021

 

 

 

(unaudited)

 

Cash flows from operating activities:

 

 

 

 

 

 

Net income

 

$

23,826

 

 

$

12,795

 

Adjustments to reconcile net income to net cash

 

 

 

 

 

 

(used in) provided by operating activities:

 

 

 

 

 

 

Depreciation

 

 

8,470

 

 

 

6,697

 

Amortization

 

 

8,043

 

 

 

4,749

 

Provision for allowance for doubtful accounts

 

 

1,408

 

 

 

2,411

 

Stock-based compensation

 

 

2,205

 

 

 

1,750

 

Amortization of deferred financing costs, debt discount and premium

 

 

304

 

 

 

230

 

Loss on sales of assets

 

 

747

 

 

 

67

 

Change in operating assets and liabilities (net of effects of acquisition):

 

 

 

 

 

 

Accounts receivable

 

 

(39,357

)

 

 

(24,980

)

Inventories

 

 

(6,286

)

 

 

(4,307

)

Contract assets, net, prepaid expenses, other current and other assets

 

 

10,669

 

 

 

(20,898

)

Accounts payable, accrued and other liabilities

 

 

7,291

 

 

 

20,039

 

 

 

 

 

 

 

 

Net cash provided by (used in) operating activities

 

 

17,320

 

 

 

(1,447

)

 

 

 

 

 

 

 

Cash flows from investing activities:

 

 

 

 

 

 

Purchases of property, plant and equipment

 

 

(8,180

)

 

 

(6,512

)

Investment in and acquisition of business

 

 

 

 

 

(94,321

)

Proceeds from sales of assets

 

 

8

 

 

 

7

 

 

 

 

 

 

 

 

Net cash used in investing activities

 

 

(8,172

)

 

 

(100,826

)

 

 

 

 

 

 

 

Cash flows from financing activities:

 

 

 

 

 

 

Proceeds from issuance of senior notes

 

 

 

 

 

63,300

 

Payments of financing costs

 

 

 

 

 

(1,363

)

Purchases of common stock relating to tax withholdings on employee equity awards

 

 

(1,663

)

 

 

(1,005

)

 

 

 

 

 

 

 

Net cash (used in) provided by financing activities

 

 

(1,663

)

 

 

60,932

 

 

 

 

 

 

 

 

Net increase (decrease) in cash and cash equivalents

 

 

7,485

 

 

 

(41,341

)

Cash and cash equivalents at beginning of period

 

 

96,146

 

 

 

100,320

 

Cash and cash equivalents at end of period

 

$

103,631

 

 

$

58,979

 

 

 

 

 

 

 

 

Non-cash activity:

 

 

 

 

 

 

Issuance of common stock in Eco Acquisition

 

$

 

 

$

6,108

 

Establish right-of-use asset

 

$

1,324

 

 

$

29,490

 

Establish operating lease liability

 

$

(1,324

)

 

$

(29,490

)

Property, plant and equipment additions in accounts payable

 

$

127

 

 

$

1,022

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

- 6 -


PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY

(in thousands, except shares)(unaudited)

 

 

 

PGT Innovations, Inc. Shareholders' Equity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accumulated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

 

 

Other

 

 

 

 

 

 

 

 

 

 

 

 

Common stock

 

 

Paid-in

 

 

Comprehensive

 

 

Retained

 

 

Treasury

 

 

 

 

 

 

Shares

 

 

Amount

 

 

Capital

 

 

Income (Loss)

 

 

Earnings

 

 

Stock

 

 

Total

 

THREE MONTHS ENDED APRIL 3, 2021

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at January 2, 2021

 

 

58,998,711

 

 

$

625

 

 

$

420,202

 

 

$

2,720

 

 

$

79,896

 

 

$

(18,309

)

 

$

485,134

 

Vesting of restricted stock

 

 

147,106

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grants of restricted stock

 

 

 

 

 

3

 

 

 

(3

)

 

 

 

 

 

 

 

 

 

 

 

 

Forfeitures of restricted stock

 

 

 

 

 

(1

)

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

Purchases of treasury stock

 

 

(42,414

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1,005

)

 

 

(1,005

)

Retirement of treasury stock

 

 

 

 

 

 

 

 

(844

)

 

 

 

 

 

(161

)

 

 

1,005

 

 

 

 

Stock-based compensation

 

 

 

 

 

 

 

 

1,750

 

 

 

 

 

 

 

 

 

 

 

 

1,750

 

Issuance in acquisition of Eco

 

 

357,797

 

 

 

4

 

 

 

6,104

 

 

 

 

 

 

 

 

 

 

 

 

6,108

 

Net income attributable to the Company

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12,384

 

 

 

 

 

 

12,384

 

Change in redemption value of redeemable
  non-controlling interest

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other comprehensive income, net of
  tax expense of $
1,618

 

 

 

 

 

 

 

 

 

 

 

4,895

 

 

 

 

 

 

 

 

 

4,895

 

Balance at April 3, 2021

 

 

59,461,200

 

 

 

631

 

 

 

427,210

 

 

 

7,615

 

 

 

92,119

 

 

 

(18,309

)

 

 

509,266

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THREE MONTHS ENDED APRIL 2, 2022

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at January 1, 2022

 

 

59,696,117

 

 

$

635

 

 

$

433,347

 

 

$

7,006

 

 

$

106,398

 

 

$

(18,289

)

 

$

529,097

 

Vesting of restricted stock

 

 

288,962

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grants of restricted stock

 

 

 

 

 

5

 

 

 

(5

)

 

 

 

 

 

 

 

 

 

 

 

 

Purchases of treasury stock

 

 

(84,492

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1,663

)

 

 

(1,663

)

Retirement of treasury stock

 

 

 

 

 

(1

)

 

 

(1,335

)

 

 

 

 

 

(327

)

 

 

1,663

 

 

 

 

Stock-based compensation

 

 

 

 

 

 

 

 

2,205

 

 

 

 

 

 

 

 

 

 

 

 

2,205

 

Net income attributable to the Company

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23,169

 

 

 

 

 

 

23,169

 

Change in redemption value of redeemable
  non-controlling interest

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2,136

)

 

 

 

 

 

(2,136

)

Other comprehensive income, net of
  tax expense of $
1,030

 

 

 

 

 

 

 

 

 

 

 

2,983

 

 

 

 

 

 

 

 

 

2,983

 

Balance at April 2, 2022

 

 

59,900,587

 

 

$

639

 

 

$

434,212

 

 

$

9,989

 

 

$

127,104

 

 

$

(18,289

)

 

$

553,655

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

- 7 -


PGT INNOVATIONS, INC.

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

(unaudited)

 

NOTE 1. DESCRIPTION OF BUSINESS AND BASIS OF PRESENTATION

About PGT Innovations, Inc.

PGT Innovations, Inc. (“PGTI,” “we,” or the “Company”) is a leading manufacturer of impact-resistant aluminum and vinyl-framed windows and doors and offers a broad range of fully customizable window and door products. The majority of our sales are to customers in the state of Florida; however, we also sell products in many other states . Our acquisition of Eco Enterprises (“Eco Acquisition”) in February 2021 expands our range of product offerings in our major market of southeast Florida. We also have sales of products that are designed to unify indoor and outdoor living spaces, through our Western Windows Systems’ (“WWS”) division, and most of its sales are in the western United States. Our acquisition of Anlin Windows and Doors in October 2021 expands our presence in the west. Products are sold primarily through an authorized dealer and distributor network. However, with our acquisition of NewSouth Window Solutions in February 2020, we also began to sell window products in the direct-to-consumer channel through a “factory-direct” sales model.

We were incorporated in the state of Delaware on December 16, 2003, as JLL Window Holdings, Inc., with primary operations in North Venice, Florida. On February 15, 2006, our Company was renamed PGT, Inc. On December 14, 2016, we announced that we changed our name to PGT Innovations, Inc. and, effective on December 28, 2016, the listing of our common stock was transferred to the New York Stock Exchange (“NYSE”) from the NASDAQ Global Market, and began trading on the NYSE under its existing ticker symbol of “PGTI”. As of April 2, 2022, we had major manufacturing operations in Florida, in North Venice, Tampa, and in the greater Miami area. We also have manufacturing operations in Phoenix, Arizona and Clovis, California. Additionally, we have two glass tempering and laminating plants, one in North Venice, Florida and one in Medley, Florida, and one insulation glass plant located in North Venice, Florida.

All references to PGTI or our Company apply to the consolidated financial statements of PGT Innovations, Inc. unless otherwise noted.
 

COVID-19 Pandemic

 

During March 2020, a global pandemic (the “Pandemic”) was declared by the World Health Organization related to the rapidly growing outbreak of a novel strain of coronavirus (“COVID-19”). The Pandemic has resulted in a significant number of infections, hospitalizations and deaths around the world, including in the United States, and in several of our key markets.

 

The extent to which the continuing circumstances around the Pandemic could affect our future business, operations and financial results will depend upon numerous factors that we are not able to accurately predict. As such, we continue to be unable to accurately predict the impact the Pandemic and the challenges it has created for the U.S. and global economies. The impact to our customers’ and suppliers’ businesses and other factors identified in Part I, Item 1A “Risk Factors” in our Annual Report on Form 10-K, filed with the United States Securities and Exchange Commission on March 1, 2022. We will continue to evaluate the nature and extent of any changes relating to the Pandemic and any impact those changes may have to our business, consolidated results of operations, and financial condition.

Basis of Presentation

These condensed consolidated financial statements have been prepared in accordance with the instructions to Form 10-Q and do not include all the information and footnotes required by United States Generally Accepted Accounting Principles (“GAAP”) for complete financial statements. Our condensed consolidated financial statements are unaudited; however, in the opinion of management, all adjustments (consisting only of normal recurring adjustments) considered necessary for a fair presentation have been included. Operating results for the interim period are not necessarily indicative of the results that may be expected for the remainder of the current year or for any future periods. The Company’s fiscal first three months ended April 2, 2022, and April 3, 2021 consisted of 13 weeks.

The condensed consolidated balance sheet as of January 1, 2022, is derived from the audited consolidated financial statements, but does not include all disclosures required by GAAP. The condensed consolidated balance sheet as of January 1, 2022, and the unaudited condensed consolidated financial statements as of and for the periods ended April 2, 2022 and April 3, 2021, should be read in conjunction with the more detailed audited consolidated financial statements for the year ended January 1, 2022, included in the Company’s most recent Annual Report on Form 10-K. The accounting policies used in the preparation of these unaudited condensed

- 8 -


consolidated financial statements are consistent with the accounting policies described in the Notes to Consolidated Financial Statements included in the Company’s Annual Report on Form 10-K.

The preparation of financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements, and the reported amounts of revenues and expenses during the reporting period. Actual results could materially differ from those estimates.

We have two reportable segments: the Southeast segment and the Western segment. The Southeast reporting segment, which is also an operating segment, is composed of sales from our facilities in Florida. The Western reporting segment, also an operating segment, is composed of sales from our facilities in Arizona and California. See Note 16 for segment disclosures.

Recently Adopted Accounting Pronouncements

Business Combinations - Contracts Assets and Liabilities

On October 28, 2021, the FASB issued ASU 2021-08, which amends ASC 805-20 to “require acquiring entities to apply Topic 606 to recognize and measure contract assets and contract liabilities in a business combination.” Under current GAAP, an acquirer generally recognizes such items at fair value on the acquisition date. This standard was effective beginning January 1, 2022. Early adoption was permitted and was adopted by the Company in the period beginning January 3, 2021. The adoption of this standard did not have any impact on our consolidated financial statements.

Recently Issued Accounting Pronouncements

Reference Rate Reform

In March 2020, the FASB issued ASU 2020-04, “Reference Rate Reform (Topic 848): Facilitation of the Effects of Reference Rate Reform on Financial Reporting” and in March 2021, subsequent amendment to the initial guidance, ASU 2021-01, “Reference Rate Reform (Topic 848): Scope” (collectively, “Topic 848”). Topic 848 provides optional expedients and exceptions for applying GAAP to contracts, hedging relationships, and other transactions affected by reference rate reform if certain criteria are met. The amendments apply only to contracts, hedging relationships, and other transactions that reference LIBOR or another reference rate expected to be discontinued because of reference rate reform. The guidance generally can be applied from March 12, 2020 through December 31, 2022. We have not elected adoption of this optional guidance and do not intend to elect this guidance before the sunset date of December 31, 2022, as there is no material impact on our consolidated financial statements.

NOTE 2. REVENUE RECOGNITION AND CONTRACTS WITH CUSTOMERS

Revenue Recognition Accounting Policy

The Company primarily manufactures fully customized windows and doors based on design specifications, measurements, colors, finishes, framing materials, glass-types, and other options selected by the customer at the point in time an order is received. The Company has an enforceable right to payment at the time an order is received and accepted at the agreed-upon sales prices contained in our agreements with our customers for all manufacturing efforts expended on behalf of its customers. Due to the customized build-to-order nature of these products, the Company’s assessment is that the substantial portion of its finished goods and certain unused glass components have no alternative use, and that control of these products and components passes to the customer over time during the manufacturing of the products in an order, or upon our receipt of certain pre-cut glass components from our supplier attributed to specific customer orders.

Based on these factors, the Company recognizes a substantial portion of revenue over time during the manufacturing process once customization begins, and for certain unused glass components on hand, at the end of a reporting period. Revenue on work-in-process at the end of a reporting period is recognized in proportion to costs incurred to total estimated cost of the product being manufactured. Except for the Western segment’s volume products, discussed in the section titled Disaggregation of Revenue from Contracts with Customers below, revenue recognized at a point in time is immaterial.

Disaggregation of Revenue from Contracts with Customers

As discussed in Note 1, we have two reportable segments: our Southeast segment and our Western segment. See Note 16 for more information. The following table provides information about our net sales by reporting segment, product category and market for the three months ended April 2, 2022 and April 3, 2021:

 

- 9 -


 

Three Months Ended

 

 

April 2,

 

 

April 3,

 

Disaggregation of revenue (in millions):

2022

 

 

2021

 

Reporting segment:

 

 

 

 

 

Southeast

$

271.8

 

 

$

233.6

 

Western

 

86.9

 

 

 

37.5

 

 

 

 

 

 

 

Total net sales

$

358.7

 

 

$

271.1

 

 

 

 

 

 

 

Product category:

 

 

 

 

 

Impact-resistant window and door products

$

217.8

 

 

$

191.4

 

Non-impact window and door products

 

140.9

 

 

 

79.7

 

 

 

 

 

 

 

Total net sales

$

358.7

 

 

$

271.1

 

 

 

 

 

 

 

Market:

 

 

 

 

 

New construction

$

150.1

 

 

$

120.0

 

Repair and remodel

 

208.6

 

 

 

151.1

 

 

 

 

 

 

 

Total net sales

$

358.7

 

 

$

271.1

 

 

The Company’s Western segment includes both custom and volume products. This segment’s volume products are not made-to-order and are of standardized sizes and design specifications. Therefore, the Company’s assessment is that the Western segment’s volume products have alternative uses, and that control of these products passes to the customer at a point in time, which is typically when the product has been delivered to the customer. For the three months ended April 2, 2022 and April 3, 2021, the Western segment’s net sales of its volume products were $26.3 million and $19.6 million, respectively.

 

Contract Balances

Contract assets represent sales recognized in excess of billings related to finished goods not yet shipped and certain unused glass components not yet placed into the production process for which revenue is recognized over time as noted above. Contract liabilities relate to customer deposits at the end of reporting periods. At April 2, 2022 and January 1, 2022, those contract liabilities totaled $43.8 million and $45.2 million, respectively, of which $34.3 million and $37.0 million, respectively, are classified within accrued liabilities, and $9.5 million and $8.2 million, respectively, are classified as a reduction to the contract assets to which they relate. Contract assets, net, totaled $51.2 million at April 2, 2022 and $55.2 million at January 1, 2022, in the accompanying condensed consolidated balance sheets.

Because of the short-term nature of our performance obligations, as discussed below, substantially all of our performance obligations are satisfied within the quarter following the end of a reporting period. As such, we expect substantially all of the contract liabilities at January 1, 2022 were satisfied in the first quarter of 2022, and contract assets at January 1, 2022 were transferred to accounts receivable in the first quarter of 2022. We expect substantially all of the contract liabilities at April 2, 2022 will be satisfied in the second quarter of 2022, and contract assets at April 2, 2022 will be transferred to accounts receivable in the second quarter of 2022. Contract liabilities at April 2, 2022 represents cash received during the three-month period ended April 2, 2022, excluding amounts recognized as revenue during that period. Contract assets at April 2, 2022 represents revenue recognized during the three-month period ended April 2, 2022, excluding amounts transferred to accounts receivable during that period. Contract liabilities at January 1, 2022 represents cash received during the three-month period ended January 1, 2022, excluding amounts recognized as revenue during that period. Contract assets at January 1, 2022 represents revenue recognized during the three-month period ended January 1, 2022, excluding amounts transferred to accounts receivable during that period.

 

Performance Obligations

A performance obligation is a promise in a contract to transfer a distinct good or service to the customer and is defined as the unit of account. A contract’s transaction price is allocated to each distinct performance obligation and recognized as revenue as the performance obligation is satisfied. Our contracts with our customers generally represent an approved purchase order together with our standard terms and conditions. Our custom product contracts include distinct goods that are substantially the same and have the same pattern of transfer to the customer over time, and therefore represent a series of distinct goods accounted for as a single performance obligation. For volume products, we allocate the contract’s transaction price to each distinct performance obligation based on the estimated relative standalone selling price of each distinct good. Observable standalone sales are used to determine the standalone selling price. Certain customers are eligible for rebates based on their volume or purchases during an annual period. Rebates are recorded as a reduction to sales and were immaterial in all periods presented.

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Performance obligations are satisfied over time, generally for our custom products, and as of a point in time for our volume products. Performance obligations are supported by contracts with customers, and we have elected not to disclose our unsatisfied performance obligations as of April 2, 2022 under the short-term contract exemption as we expect such performance obligations will be satisfied within the quarter following the end of a reporting period.

Policies Regarding Shipping and Handling Costs and Commissions on Contract Assets

The Company has made a policy election to continue to recognize shipping and handling costs as a fulfillment activity. Treating shipping and handling as a fulfillment activity requires estimated shipping and handling costs for undelivered products and certain glass components on which we have recognized revenue and created a contract asset, to be accrued to match this cost with the recognized revenue. Sales taxes collected from customers are recorded on a net basis.

The Company utilizes the practical expedient which permits the current expensing of costs to obtain a contract when the expected amortization period is one year or less, which typically results in expensing commissions paid to employees. We expense sales commissions paid to employees as sales are recognized, including sales from the creation of contract assets, as the expected amortization period is less than one year.

Allowance for Credit Losses

The Company adopted Accounting Standards Update (“ASU”) 2016-13, “Financial Instruments – Credit Losses (Topic 326), Measurement of Credit Losses on Financial Instruments” (“Topic 326”) on December 29, 2019 (the first day of our 2020 fiscal year). Topic 326 requires us to measure all expected credit losses for financial assets held at the reporting date based on an expected loss model which includes historical experience, current conditions, and reasonable and supportable forecasts. In the ordinary course of business, we extend credit to qualified dealers and distributors, generally on a non-collateralized basis. The Company maintains an allowance for credit losses which is based on management’s assessments of the amount which may become uncollectible in the future and is determined through consideration of our write-off history, specific identification of uncollectible accounts based in part on the customer’s past due balance (based on contractual terms), and consideration of prevailing economic and industry conditions, and may include anticipated unfavorable impacts of the COVID-19 pandemic on the businesses of our customers, such as dealers and distributors. As of April 2, 2022 and January 1, 2022, we had gross accounts receivable of $184.4 million and $145.9 million, respectively, and an allowance for credit losses of $5.2 million and $4.7 million, respectively.

NOTE 3. WARRANTY

Most of our manufactured products are sold with warranties. Warranty periods, which vary by product components, generally range from 1 to 10 years; however, the warranty period for a limited number of specifically identified components in certain applications is a lifetime. The majority of the products sold have warranties on components which range from 1 to 3 years. The amount charged to expense for warranties is based on management’s assessment of the cost per service call and the number of service calls expected to be incurred to satisfy warranty obligations on the current net sales.

During the three months ended April 2, 2022, we recorded warranty expense at a rate of approximately 2.6% of sales, which was level with the three months ended April 3, 2021 of 2.6% of sales. Our warranty expense rate in the three months ended April 2, 2022 is a result of an increase in the use of higher-cost contract labor to respond to warranty claims due to a currently tight labor market, whereas in the three months ended April 3, 2021, the wind-down of the commercial business of NewSouth in the first quarter of 2021 resulted in warranty costs higher than those we would incur in the normal course of business.

The following table summarizes current period charges, adjustments to previous estimates, as well as settlements, which represent actual costs incurred during the period for the three months ended April 2, 2022 and April 3, 2021. The reserve is determined through specific identification and assessing our history. Of the accrued warranty reserve of $16.3 million at April 2, 2022, $13.8 million is classified within accrued expenses on the condensed consolidated balance sheet at April 2, 2022, with the remainder classified within other liabilities. Of the accrued warranty reserve of $13.5 million at January 1, 2022, $11.8 million is classified within accrued expenses on the condensed consolidated balance sheet at January 1, 2022, with the remainder classified within other liabilities.

 

 

 

Beginning

 

 

Charged

 

 

 

 

 

 

 

 

End of

 

Accrued Warranty

 

of Period

 

 

to Expense

 

 

Adjustments

 

 

Settlements

 

 

Period

 

(in thousands)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three months ended April 2, 2022

 

$

13,504

 

 

$

9,148

 

 

$

750

 

 

$

(7,081

)

 

$

16,321

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three months ended April 3, 2021

 

$

8,001

 

 

$

6,966

 

 

$

389

 

 

$

(5,713

)

 

$

9,643

 

 

 

 

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NOTE 4. INVENTORIES

Inventories consist principally of raw materials purchased for the manufacture of our products. We have limited finished goods inventory since the substantial majority of our products are custom, made-to-order and the revenue on these products, as well as the related cost, has been fully recognized upon completion of the manufacturing process. Finished goods inventory and work-in-progress costs include direct materials, direct labor, and overhead. All inventories are stated at the lower of cost (first-in, first-out method) or net realizable value. Inventories consisted of the following:

 

 

 

April 2,

 

 

January 1,

 

 

 

2022

 

 

2022

 

 

 

(in thousands)

 

Raw materials

 

$

93,221

 

 

$

87,164

 

Work-in-progress

 

 

3,312

 

 

 

3,248

 

Finished goods

 

 

866

 

 

 

1,028

 

 

 

 

 

 

 

 

Inventories

 

$

97,399

 

 

$

91,440

 

 

 

NOTE 5. STOCK BASED-COMPENSATION

Stock-Based Compensation Expense

We record stock compensation expense over an equity award’s vesting period based on the award’s fair value at the date of grant. We recorded compensation expense for stock-based awards of $2.2 million for the three months ended April 2, 2022, and $1.8 million for the three months ended April 3, 2021. As of April 2, 2022, there was $13.0 million in total unrecognized compensation cost related entirely to restricted share awards. These costs are expected to be recognized in earnings on an accelerated basis over the weighted average remaining vesting period of 1.9 years at April 2, 2022.

 

Of the $2.2 million and $1.8 million in stock-based compensation expense in the three months ended April 2, 2022 and April 3, 2021, respectively, $1.9 million and $1.5 million, respectively, are classified within selling, general and administrative expense in the accompanying condensed consolidated statements of operations, with the remainders classified within cost of sales.

 

New Issuance

 

On February 14, 2022, we issued 468,518 shares of restricted stock to certain executive and non-executive employees of the Company, under the Company’s 2022 long-term incentive plan (“2022 LTIP”). Half of the shares awarded under the 2022 LTIP, or 234,259 shares, is subject to adjustment based on the performance of the Company for the 2022 fiscal year. A portion of the 234,259 performance shares issued under the 2022 LTIP are also subject to a total shareholder return ("TSR") component, which will not be finalized until the third anniversary of the February 14, 2022 grant date. Specifically, 37.5% of the one-half of the restricted stock awarded in the 2022 LTIP are performance restricted shares which will not be earned unless certain financial performance metrics are met by the Company for the 2022 fiscal year. The performance criteria, as defined in the share awards, provide for a graded awarding of shares based on the percentage by which the Company meets earnings before interest, taxes, depreciation and amortization ("EBITDA") as defined in our 2022 business plan. The percentages, ranging from less than 80% to greater than 120% of the target amount of that EBITDA metric, provide for the awarding of shares ranging from 0% to 200% of the target amount of shares with respect to 37.5% of half of the 234,259 shares, or 87,849 shares. The remaining 62.5% of the one-half of the restricted stock awarded in the 2022 LTIP, or 146,410 shares, are subject to the same EBITDA metric, but are also subject to a TSR component which stratifies the performance of the Company's common stock price compared to a defined peer group of companies over the three-year period subsequent to February 14, 2022, such that if the Company's TSR falls at the 75th percentile or higher compared to the peer group, grantees will receive an additional 25% of performance shares. If the Company's TSR falls at the 25th percentile or lower compared to the peer group, grantees will forfeit 25% of performance shares. If the Company's TSR falls within the 75th and 25th percentiles, there will be no additional adjustment and grantees will receive their performance shares as per the EBITDA metric previously discussed. The final award is also affected by forfeitures upon the termination of a grantee’s employment with the Company. The remaining 234,259 shares from the 2022 LTIP are not subject to adjustment based on any performance or other criteria, but rather, vest in three equal installments on each of the first, second and third anniversaries of the grant date, assuming the grantee is employed by the Company on those vesting dates. The grant date fair value of the 2022 LTIP was $18.27 per share for those shares not subject to adjustment based on any performance or other criteria except the passage of time, and the 37.5% of shares subject only to the EBITDA criteria of Company performance. For the 62.5% of performance shares subject to both the EBITDA criteria of Company performance and the TSR component, the grant date fair value was $20.79 per share as determined by a third-party valuation specialist engaged by the Company, which used Monte Carlo simulation techniques to determine the fair value of such shares, which we consider to be a Level 3 input. As such, the weighted-average fair value of the 234,259 shares subject to the performance of the Company for the 2022 fiscal year, including those shares subject to the TSR, is $19.84 per share.

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NOTE 6. ACQUISITIONS

ANLIN WINDOWS & DOORS

On October 25, 2021, we completed the acquisition of Anlin Windows & Doors. The acquisition was done by Western Window Holding LLC, a Delaware limited liability company, indirectly wholly-owned by PGT Innovations, Inc., which acquired substantially all of the assets, properties and rights owned, used or held for use in the business, as operated by Anlin Industries, a California corporation, of manufacturing vinyl windows and doors for the replacement market and the new construction market, and all activities conducted in connection therewith (the "Anlin Acquisition"), pursuant to that certain Asset Purchase Agreement dated as of September 1, 2021 (the “Anlin Purchase Agreement”), by and among the Company, and Anlin Industries. The fair value of consideration transferred in the Anlin Acquisition was $120.9 million, composed of $114.2 million in cash, including $113.5 million for purchase price and $0.7 million in estimated working capital adjustment, and estimated fair value of contingent consideration of $6.7 million, discussed in greater detail below.

The cash portion of the Anlin Acquisition of $114.2 million was financed with borrowings under the fourth amendment of our 2016 Credit Agreement due 2024 of $60.0 million, which resulted in net proceeds after fees of $59.4 million, with the remaining $54.8 million from cash on hand. Cash on hand for the Anlin Acquisition was ultimately provided by the issuance of senior notes due 2029 of $575.0 million of 4.375% and related transactions, further explained in Note 9, Long-Term Debt.

The estimated fair value of assets acquired, and liabilities assumed as of the closing date of the Anlin Acquisition, are as follows:

 

 

 

Initial
Allocation

 

 

Adjustments to
Allocation

 

 

Preliminary
Allocation

 

Accounts receivable

 

$

10,803

 

 

$

 

 

$

10,803

 

Inventories

 

 

7,633

 

 

 

(327

)

 

 

7,306

 

Contract assets, net

 

 

7,027

 

 

 

 

 

 

7,027

 

Prepaid expenses and other assets

 

 

1,626

 

 

 

(954

)

 

 

672

 

Property and equipment

 

 

22,800

 

 

 

1,509

 

 

 

24,309

 

Operating lease right-of-use asset

 

 

3,450

 

 

 

14

 

 

 

3,464

 

Intangible assets

 

 

77,800

 

 

 

(5,800

)

 

 

72,000

 

Goodwill

 

 

5,596

 

 

 

5,768

 

 

 

11,364

 

Total assets acquired

 

 

136,735

 

 

 

210

 

 

 

136,945

 

Accounts payable

 

 

(5,175

)

 

 

593

 

 

 

(4,582

)

Accrued and other liabilities

 

 

(7,993

)

 

 

 

 

 

(7,993

)

Operating lease liability

 

 

(3,450

)

 

 

(14

)

 

 

(3,464

)

Total liabilities assumed

 

 

(16,618

)

 

 

579

 

 

 

(16,039

)

Fair value of consideration transferred

 

$

120,117

 

 

$

789

 

 

$

120,906

 

 

 

 

 

 

 

 

 

 

 

Consideration:

 

 

 

 

 

 

 

 

 

Cash

 

$

114,196

 

 

$

 

 

$

114,196

 

Contingent consideration

 

 

5,921

 

 

 

789

 

 

 

6,710

 

Fair value of consideration transferred

 

$

120,117

 

 

$

789

 

 

$

120,906

 

The fair value of certain working capital related items, including Anlin’s accounts receivable, prepaid expenses and other assets, and accounts payable and accrued liabilities, approximated their book values at the date of the Anlin Acquisition. The fair value of inventory was estimated by major category, at net realizable value, which we believe approximates the price a market participant could achieve in a current sale. Inventories at the acquisition date was primarily composed of raw materials. Further review during the first quarter of 2022 resulted in an adjustment to decrease the estimated net realizable value of inventory. The fair value of property and equipment and remaining useful lives were estimated by management, with the assistance of a third-party valuation firm, using the cost approach. During the first quarter of 2022, additional value was assigned to acquired property and equipment, primarily due to an increase in the estimate of the fair value of acquired land. Valuations of the intangible assets were done using income and royalty relief approaches based on projections provided by management, which we consider to be Level 3 inputs, with the assistance of a third-party valuations firm. During the first quarter of 2022, we made several adjustments to the estimated fair value of the initial valuation of certain intangible assets, given the preliminary nature of several of the valuation inputs. Additionally, we determined that a portion of the customer relationship asset we acquired related to Anlin's backlog, which had an estimated useful life of less than three months, resulting in its estimated fair value becoming fully amortized in the first quarter of 2022, classified as selling, general and administrative expenses in the accompanying condensed consolidated statement of operations for the three-month period ended April 2, 2022.

We incurred acquisition costs totaling $1.8 million relating to legal expenses, representations and warranties insurance, diligence, accounting and printing services in the Anlin Acquisition, incurred during the year ended January 1, 2022, primarily during the third and fourth quarters.

- 13 -


The Anlin Purchase Agreement provides for the potential for an earn-out contingency payment to sellers should Anlin achieve a certain level of earnings before interest, taxes, depreciation and amortization, ("Anlin EBITDA"), as defined in the Anlin Purchase Agreement, for its fiscal years of 2021 and 2022, of up to $3.2 million to be paid out by March 31, 2022, and of up to $9.5 million to be paid out by March 31, 2023, respectively. We had recorded a preliminary earn-out contingent liability of $5.9 million as of our year ended January 1, 2022, which represented its then estimated fair value based on probability adjusted levels of estimated Anlin EBITDA. Estimated Anlin EBITDA is a significant input that is not observable in the market, which ASC 820 considers to be a Level 3 input. In the first quarter of 2022, we finalized the fair value of the earn-out contingency, which we adjusted by an additional $0.8 million, to a total of $6.7 million of estimated fair value of contingent consideration as of the effective date of the Anlin Acquisition, classified within accrued current liabilities in the accompanying condensed consolidated balance sheet as of April 2, 2022. This amount included $2.4 million for the contingent consideration relating to 2021 Anlin EBITDA and $4.3 million for the contingent consideration relating to the 2022 Anlin EBITDA.

By mutual agreement between seller and buyer, the deadline for the first payment of contingent consideration, which was March 31, 2022 as stated in the Anlin Purchase Agreement while both parties continued to negotiate the amount of the first contingent consideration payment, which was agreed to be $2.5 million, which we paid in April 2022. During the first quarter of 2022, we updated our estimate of the fair value of the contingent consideration relating to 2022 Anlin EBITDA, which was estimated to be $5.1 million. As such, we recognized an expense of approximately $1.0 million, representing the difference between the actual and estimated fair value of the contingent consideration relating to 2021 Anlin EBITDA, and the difference between the initial and updated estimate of the fair value of the contingent consideration relating to 2022 Anlin EBITDA, classified as selling, general and administrative expenses in the accompanying condensed consolidated statement of operations for the three months ended April 2, 2022. We will continue to update our estimate of the fair value of the contingent consideration relating to 2022 Anlin EBITDA each reporting period, as required by ASC 805, and record any adjustments within operating income until finalized by March 31, 2022.

For tax purposes, contingent consideration does not become part of tax goodwill until paid. As such, the amount of goodwill deductible for tax purposes will not be finalized until the outcome of both earn-out contingency payments are known. As discussed, as of April 2, 2022, the estimated fair value of the earn-out contingency was $6.7 million, and goodwill according to the current allocation of consideration is $11.4 million, and is included as part of the Western reporting unit goodwill. As such, as of April 2, 2022, the amount of goodwill estimated to be tax deductible was the difference of $4.7 million. We believe goodwill relates to the expansion of our footprint in a key, strategic market we have identified as a geographic area of growth for our Company. Our estimate of the amount of tax deductible goodwill may change as we the amounts of the payments of contingent consideration are finalized.

As discussed above, we made changes to the initial estimated fair values of the trade name and customer relationships assets in the Anlin Acquisition, and we determined that a portion of our customer relationships intangible asset relates to the backlog acquired in the acquisition, which we estimated to be $2.2 million. Due to the short useful life of the customer-related backlog, its estimated fair value of $2.2 million was fully amortized by the end of the first quarter of 2022, which is classified within selling, general and administrative expenses in the accompanying condensed consolidated statement of operations for the three-month period ended April 2, 2022. Our purchase price allocation is preliminary, and other items are subject to change.

The Anlin Purchase Agreement has a post-closing working capital calculation whereby we are required to prepare, and deliver to sellers, a final statement of purchase price. We expect to finalize this process during the second quarter of 2022.

Valuation of Identified Intangible Assets

The valuation of the identifiable intangible assets acquired in the Anlin Acquisition and our estimate of their respective useful lives are as follows:

 

 

 

 

 

 

 

 

 

 

 

Initial

 

 

Initial

 

 

Adjustment to

 

 

Preliminary

 

 

Useful Life

 

 

Valuation

 

 

Valuation

 

 

Valuation

 

 

(in years)

(in thousands)

 

 

 

 

 

 

 

 

 

 

 

Trade name

 

$

35,400

 

 

$

(3,700

)

 

$

31,700

 

 

indefinite

Customer relationships

 

 

42,100

 

 

 

(4,300

)

 

 

37,800

 

 

15

Customer-related backlog

 

 

 

 

 

2,200

 

 

 

2,200

 

 

<1

Developed technology

 

 

300

 

 

 

 

 

 

300

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

Intangible assets, net

 

$

77,800

 

 

$

(5,800

)

 

$

72,000

 

 

 

Pro Forma Financial Information

The following unaudited pro forma financial information assumes the acquisition had occurred at the beginning of the earliest period presented that does not include Anlin's actual results for the entire period. Pro forma results have been prepared by adjusting our historical results to include the results of Anlin adjusted for the following: amortization expense related to the intangible assets arising from the acquisition and interest expense to reflect the refinancing of the 2018 Senior Notes due 2026 and the third amendment of the 2016 Credit Agreement due 2024 into the 2021 Senior Notes due 2029 and the fourth amendment of the 2016 Credit Agreement due 2024. The unaudited pro forma results below do not necessarily reflect the results of operations that would have resulted had the

- 14 -


acquisition been completed at the beginning of the earliest periods presented, nor does it indicate the results of operations in future periods. The unaudited pro forma results do not include the impact of synergies, nor any potential impacts on current or future market conditions which could alter the following unaudited pro forma results.

 

Three Months Ended

 

 

April 3,

 

Pro Forma Results (unaudited)

2021

 

(in thousands, except per share amounts)

(unaudited)

 

Net sales

$

295,512

 

 

 

 

Net income attributable to common shareholders

$

12,745

 

 

 

 

Net income per common share attributable to common shareholders:

 

 

Basic

$

0.21

 

Diluted

$

0.21

 

 

 

 

Net sales of Anlin included in the condensed consolidated statement of operations for the three months ended April 2, 2022, was $32.4 million. The net income of Anlin in the condensed consolidated statement of operations for the three months ended April 2, 2022, was $2.9 million.

CRI SOCAL, INC.

On May 2, 2021, pursuant to an asset purchase agreement dated April 9, 2021, we acquired substantially all of the assets and assumed certain liabilities of CRi SoCal, Inc. (“CRi”), a California corporation doing business in California as Combined Resources (the “CRi Acquisition”). CRi is engaged in the sales, distribution and installation of window and door products, and related design services, to homebuilders in the residential new construction market from its leased facility in Rancho Santa Margarita, California. Until its acquisition by the Company, CRi was a customer of the Company’s western business unit.

The fair value of consideration transferred in the acquisition of CRi totaled $12.5 million, and included $12.1 million in cash, funded from cash on hand, and $0.4 million in accounts receivable owed by CRi to the Company’s western business unit relating to sales prior to the acquisition, which are considered settled as a result of the acquisition. The preliminary estimated fair value of assets acquired and liabilities assumed totaled $17.6 million and $5.1 million, respectively, which included offsetting operating lease right of use assets and operating lease liabilities totaling $2.6 million. The estimated fair value of assets acquired also included current assets totaling $4.1 million, primarily accounts receivable, identifiable intangible assets totaling $7.0 million, goodwill of $3.7 million, all of which we believe is tax deductible, and a small amount of property and equipment. Liabilities assumed included the aforementioned operating lease liability, as well as a total of $2.5 million in trade accounts payable and customer deposits. Valuations of the intangible assets have been estimated using income and royalty relief approaches based on projections, which we consider to be Level 3 inputs, with the assistance of a third-party valuation firm. We believe goodwill in the acquisition relates to the expansion of our footprint in an existing market, in a way that we believe will enhance our long-term profitability in that market of our Western business.

Sales from CRi included in the three-month period ended April 2, 2022 totaled $2.4 million. CRi’s effect on consolidated net income was immaterial in the three-month period ended April 2, 2022.

ECO WINDOW SYSTEMS

On February 1, 2021, we completed the acquisition of a 75% ownership stake in Eco Enterprises and its related companies, Eco Windows Systems, LLC, Eco Glass Production, LLC, and Unity Windows, LLC (together “Eco”). Eco is a manufacturer and installer of aluminum, impact-resistant windows and doors, serving the South Florida region since 2009. Eco is headquartered in Medley, Florida, near Miami, Florida, and has three manufacturing locations in the region, including a glass processing facility.

The fair value consideration for Eco was $100.5 million, including $94.4 million in cash, after favorable adjustments totaling $5.6 million relating to working capital and customer deposits which were agreed to and settled in the second quarter of 2021. The fair value of consideration also included PGT Innovations, Inc. common stock with a then estimated fair value of $6.1 million. The cash portion of the purchase price was financed by a second add-on issuance of $60.0 million aggregate principal amount of 6.75% senior notes to the 2018 Senior Notes due 2026 on January 25, 2021 (the “Second Additional Senior Notes”), issued at 105.5% of their principal amount, resulting in a premium to us of $3.3 million, together with cash on hand of $31.1 million.

The common stock portion of the purchase price was represented by the issuance of 357,797 shares of PGT Innovations, Inc. common stock on February 1, 2021, with a closing price value of $21.34 per share on that date, or approximately $7.6 million based on that price. However, the seller of Eco, who is also the holder of the 25% redeemable non-controlling interest in Eco Enterprises, is restricted from selling these shares for a three-year period from the date of the acquisition. As such, we estimated that there was an approximately 20% discount for the lack of marketability of the shares. The fair value of the redeemable non-controlling interest in the acquisition has been estimated to be $28.5 million, resulting in total fair value of the Eco business in the acquisition, including the

- 15 -


redeemable non-controlling interest, of $128.9 million. The fair value of the redeemable non-controlling interest has been calculated as 25% of the initial estimated fair value of the entity at the acquisition date, less a discount for seller’s lack of control in the new entity, estimated to be 5%, and a discount for the seller’s lack of marketability of the minority stake, estimated to be 10%. See Note 17 for more information regarding the redeemable non-controlling interest.

The estimated fair value of assets acquired, and liabilities assumed as of the closing date of the Eco Acquisition, are as follows:

 

 

 

Initial
Allocation

 

 

Adjustments to
Allocation

 

 

Final
Allocation

 

Accounts receivable

 

$

5,031

 

 

$

(241

)

 

$

4,790

 

Inventories

 

 

7,728

 

 

 

(684

)

 

 

7,044

 

Contract assets, net

 

 

4,312

 

 

 

(123

)

 

 

4,189

 

Prepaid expenses and other assets

 

 

1,706

 

 

 

(759

)

 

 

947

 

Property and equipment

 

 

24,009

 

 

 

(191

)

 

 

23,818

 

Operating lease right-of-use asset

 

 

27,864

 

 

 

(1,049

)

 

 

26,815

 

Intangible assets

 

 

72,700

 

 

 

1,600

 

 

 

74,300

 

Goodwill

 

 

30,051

 

 

 

(4,467

)

 

 

25,584

 

Total assets acquired

 

 

173,401

 

 

 

(5,914

)

 

 

167,487

 

Accounts payable

 

 

(6,809

)

 

 

(116

)

 

 

(6,925

)

Accrued and other liabilities, including customer deposits

 

 

(4,215

)

 

 

(604

)

 

 

(4,819

)

Operating lease liability

 

 

(27,864

)

 

 

1,049

 

 

 

(26,815

)

Total liabilities assumed

 

 

(38,888

)

 

 

329

 

 

 

(38,559

)

Net assets acquired

 

 

134,513

 

 

 

(5,585

)

 

 

128,928

 

Redeemable non-controlling interest

 

 

(34,084

)

 

 

5,620

 

 

 

(28,464

)

Fair value of consideration transferred

 

$

100,429

 

 

$

35

 

 

$

100,464

 

 

 

 

 

 

 

 

 

 

 

Consideration:

 

 

 

 

 

 

 

 

 

Cash

 

$

94,321

 

 

$

35

 

 

$

94,356

 

PGTI common stock

 

 

6,108

 

 

 

 

 

 

6,108

 

Fair value of consideration transferred

 

$

100,429

 

 

$

35

 

 

$

100,464

 

 

The fair value of certain working capital related items, including Eco’s accounts receivable, prepaid and other expenses, and accounts payable and accrued liabilities, approximated their book values at the date of the Eco Acquisition. Subsequent to our initial allocation, we adjusted the fair value of certain acquired commercial receivable accounts based on a further post-acquisition assessment of their collectability. The fair value of inventory was estimated by major category, at net realizable value, which we believe approximates the price a market participant could achieve in a current sale. Substantially all of inventories at the acquisition date was composed of raw materials. The fair value of property and equipment was estimated with the assistance of a third-party valuation firm, using the indirect cost approach, which we consider to be Level 3 in the fair value hierarchy. Valuations of the intangible assets have been estimated using income and royalty relief approaches based on projections, which we consider to be Level 3 inputs, with the assistance of a third-party valuation firm.

We incurred acquisition costs totaling $1.7 million relating to legal expenses, representations and warranties insurance, diligence, accounting and printing services in the Eco Acquisition, which includes $1.0 million in the fourth quarter of 2020, and $0.7 million in first three months of 2021, classified as selling, general and administrative expenses in the accompanying condensed consolidated statement of operations for the three months ended April 3, 2021.

The remaining consideration, after identified intangible assets and the net assets and liabilities recorded at fair value, has currently been estimated to be $25.6 million, classified as part of the Southeast reporting unit goodwill, which we expect the portion of goodwill relating to our 75% investment to be deductible for tax purposes.

We believe goodwill represents the strengthening of our supply chain for glass through faster glass production, as well as diversification and expansion of product offerings in the high-growth commercial market, and an expansion of our dealer network with minimal overlap with our existing deal network.

 

- 16 -


Valuation of Identified Intangible Assets in the Eco Acquisition

The valuation of the identifiable intangible assets acquired in the Eco Acquisition and our estimate of their respective useful lives are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

Initial

 

 

Initial

 

 

Adjustment to

 

 

Preliminary

 

 

Useful Life

 

 

Valuation

 

 

Valuation

 

 

Valuation

 

 

(in years)

(in thousands)

 

 

 

 

 

 

 

 

 

 

 

Trade names

 

$

36,000

 

 

$

(1,100

)

 

$

34,900

 

 

indefinite

Customer relationships

 

 

36,700

 

 

 

2,700

 

 

 

39,400

 

 

5 - 15

 

 

 

 

 

 

 

 

 

 

 

 

Intangible assets, net

 

$

72,700

 

 

$

1,600

 

 

$

74,300

 

 

 

Pro Forma Financial Information

 

The following unaudited pro forma financial information assumes the Eco Acquisition had occurred at the beginning of the earliest period presented that does not include Eco’s actual results for the entire period. Pro forma results have been prepared by adjusting our historical results to include the results of Eco adjusted for the following: amortization expense related to the estimated intangible assets arising from the acquisition; interest expense to reflect the Second Additional Senior Notes; net income attributable to redeemable non-controlling interest; and, change in redemption value of redeemable non-controlling interest. The unaudited pro forma results below do not necessarily reflect the results of operations that would have resulted had the acquisition been completed at the beginning of the earliest periods presented, nor does it indicate the results of operations in future periods. The unaudited pro forma results do not include the impact of synergies, nor any potential impacts on current or future market conditions which could alter the following unaudited pro forma results.

 

Three Months Ended

 

 

 

April 3,

 

 

 

2021

 

 

(unaudited)

 

Net sales

 

$

279,044

 

 

 

 

 

Net income attributable to PGTI stockholders:

 

$

12,542

 

 

 

 

 

Net income per common share attributable to PGTI stockholders:

 

 

 

Basic

 

$

0.21

 

Diluted

 

$

0.21

 

Net sales of Eco included in the condensed consolidated statements of operations for the three months ended April 2, 2022, and April 3, 2021, was $21.5 million and $15.4 million, respectively, after eliminations of intercompany sales. The net income of Eco in the condensed consolidated statements of operations for the three months ended April 2, 2022, and April 3, 2021, was $2.6 million and $1.6 million, respectively, including the portions attributable to the redeemable non-controlling interest of $0.7 million and $0.4 million, respectively.

 

NOTE 7. NET INCOME PER COMMON SHARE

Basic earnings per share (“EPS”) available to PGT Innovations, Inc. common stockholders is computed using the two-class method by dividing net income attributable to common shareholders, after deducting the redemption adjustment related to the redeemable noncontrolling interest, by the average number of common shares outstanding during the period. Diluted EPS available to PGT Innovations, Inc. common stockholders is computed using the two-class method by dividing net income attributable to common shareholders, after deducting the redemption adjustment related to the redeemable noncontrolling interest, by the average number of common shares outstanding, including the dilutive effect of common stock equivalents computed using the treasury stock method and the average share price during the period.

There were no anti-dilutive securities excluded from the calculation of weighted average shares outstanding for the three-month periods ended April 2, 2022, or April 3, 2021.

- 17 -


The table below presents the calculation of EPS and a reconciliation of weighted average common shares used in the calculation of basic and diluted EPS:

 

 

Three Months Ended

 

 

April 2,

 

 

April 3,

 

 

2022

 

 

2021

 

 

(in thousands, except per share amounts)

 

Net income

$

23,826

 

 

$

12,795

 

Less: Net income attributable to redeemable non-controlling interest

 

(657

)

 

 

(411

)

Net income attributable to the Company

 

23,169

 

 

 

12,384

 

Change in redemption value of redeemable non-controlling interest

 

(2,136

)

 

 

 

Net income attributable to common shareholders

$

21,033

 

 

$

12,384

 

 

 

 

 

 

 

Weighted-average common shares - Basic

 

59,831

 

 

 

59,286

 

Add: Dilutive shares from equity plans

 

388

 

 

 

608

 

 

 

 

 

 

 

Weighted-average common shares - Diluted

 

60,219

 

 

 

59,894

 

 

 

 

 

 

 

Net income per common share attributable to common shareholders:

 

 

 

 

 

Basic

$

0.35

 

 

$

0.21

 

Diluted

$

0.35

 

 

$

0.21

 

 

NOTE 8. GOODWILL AND OTHER INTANGIBLE ASSETS

Goodwill and intangible assets are as follows:

 

 

 

 

 

 

 

 

Initial

 

 

April 2,

 

 

January 2,

 

 

Useful Life

 

 

2022

 

 

2021

 

 

(in years)

 

 

(in thousands)

 

 

 

Goodwill

 

$

370,366

 

 

$

364,598

 

 

indefinite

 

 

 

 

 

 

 

 

 

Other intangible assets:

 

 

 

 

 

 

 

 

Trade names (indefinite-lived)

 

$

208,441

 

 

$

212,141

 

 

indefinite

 

 

 

 

 

 

 

 

 

Customer relationships and customer-related assets

 

 

286,947

 

 

 

289,047

 

 

<1-15

Trade name (amortizable)

 

 

22,200

 

 

 

22,200

 

 

15

Developed technology

 

 

5,900

 

 

 

5,900

 

 

6-10

Non-compete agreement

 

 

3,338

 

 

 

3,338

 

 

2-5

Software license

 

 

590

 

 

 

590

 

 

2

Less: Accumulated amortization

 

 

(146,734

)

 

 

(138,691

)

 

 

 

 

 

 

 

 

 

 

 

Subtotal

 

 

172,241

 

 

 

182,384

 

 

 

 

 

 

 

 

 

 

 

 

Other intangible assets, net

 

$

380,682

 

 

$

394,525

 

 

 

 

 

 

 

 

 

 

 

 

Goodwill at January 1, 2022

 

$

364,598

 

 

 

 

 

 

Increase in contingent consideration in our Anlin Acquisition

 

 

789

 

 

 

 

 

 

Decrease in trade name in our Anlin Acquisition

 

 

3,700

 

 

 

 

 

 

Net decrease in customer-related assets in our Anlin Acquisition

 

 

2,100

 

 

 

 

 

 

Net decrease in other allocation changes in our Anlin Acquisition

 

 

(821

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Goodwill at April 2, 2022

 

$

370,366

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trade names (indefinite-lived) at January 1, 2022

 

$

212,141

 

 

 

 

 

 

Decrease in value of trade name in our Anlin Acquisition

 

 

(3,700

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trade names (indefinite-lived) at April 2, 2022

 

$

208,441

 

 

 

 

 

 

 

- 18 -


Estimated amortization of our amortizable intangible assets for future years is as follows:

 

(in thousands)

 

Total

 

Remainder of 2022

 

$

16,844

 

2023

 

 

20,520

 

2024

 

 

20,474

 

2025

 

 

20,299

 

2026

 

 

16,906

 

Thereafter

 

 

77,198

 

 

 

 

 

Total

 

$

172,241

 

 

Amortization expense relating to amortizable intangible assets for the three months ended April 2, 2022 and April 3, 2021, was $8.0 million and $4.7 million, respectively. See Note 6 for discussion of the amortization of the customer-related backlog asset of $2.2 million during the three-month period ended April 2, 2022.

 

We perform our annual goodwill and indefinite-lived intangible asset impairment testing on the first day of our fiscal fourth quarter of each year, and at interim periods if needed based on occurrence of triggering events. During the three months ended April 2, 2022, we did not identify any events which we believe would trigger the need for tests for impairments of our indefinite-lived intangibles assets. As of April 2, 2022 and January 1, 2022, the carrying value of our Southeast reporting unit goodwill is $226.8 million and $226.8 million, respectively. As of April 2, 2022 and January 1, 2022, the carrying value of our Western reporting unit goodwill is $143.6 million and $137.8 million, respectively. Goodwill of our Southeast reporting unit includes the goodwill relating to Eco. Goodwill of our Western reporting unit includes the goodwill relating to both Anlin and CRi.

 

NOTE 9. LONG-TERM DEBT

 

 

 

April 2,

 

 

January 1,

 

 

 

2022

 

 

2022

 

 

 

(in thousands)

 

 

 

 

 

 

 

 

2021 Senior Notes due 2029, maturing in October 2029

 

$

575,000

 

 

$

575,000

 

 

 

 

 

 

 

 

2016 Credit Agreement due 2024, maturing in October 2024

 

 

60,000

 

 

 

60,000

 

 

 

 

 

 

 

 

Long-term debt

 

 

635,000

 

 

 

635,000

 

 

 

 

 

 

 

 

Deferred financing costs

 

 

(9,041

)

 

 

(9,345

)

 

 

 

 

 

 

 

Long-term debt, net

 

$

625,959

 

 

$

625,655

 

 

2021 Senior Notes due 2029

On September 24, 2021, we completed the issuance of $575.0 million aggregate principal amount of 4.375% senior notes (“2021 Senior Notes due 2029”), issued at 100% of their principal amount. The 2021 Senior Notes due 2029 are jointly and severally and fully and unconditionally guaranteed on a senior unsecured basis by each of the Company’s existing and future restricted subsidiaries, other than any restricted subsidiary of the Company that does not guarantee the existing senior secured credit facilities or any permitted refinancing thereof. The 2021 Senior Notes due 2029 are senior unsecured obligations of the Company and the guarantors, respectively, and rank pari passu in right of payment with all existing and future senior debt and senior to all existing and future subordinated debt of the Company and the guarantors. The 2021 Senior Notes due 2029 were offered under Rule 144A of the Securities Act, and in transactions outside the United States under Regulation S of the Securities Act, and have not been, and will not be, registered under the Securities Act.

The 2021 Senior Notes due 2029 mature on October 1, 2029. Interest on the 2021 Senior Notes due 2029 is payable semi-annually, in arrears, beginning on April 1, 2022, with interest accruing at a rate of 4.375% per annum from September 24, 2021. We incurred financing costs relating to bank fees and professional services costs relating to the offering and issuance of the 2021 Senior Notes due 2029 totaling $8.7 million, which included a 1.25% lender spread on the total principal value of the 2021 Senior Notes due 2029, or $7.2 million, and $1.5 million of other costs, all of which are being amortized under the effective interest method. See “Deferred Financing Costs” below.

As of April 2, 2022, the face value of debt outstanding under the 2021 Senior Notes due 2029 was $575.0 million, and interest began accruing on September 24, 2021. Proceeds from the 2021 Senior Notes due 2029 were used, in part, to redeem in full the $425.0

- 19 -


million of 2018 Senior Notes due 2026, including the related fees, costs, and the prepayment call premium of $21.5 million, representing 5.063% of the $425.0 million face value then outstanding, prepay the outstanding term loan borrowings under the 2016 Credit Agreement of $54.0 million and the related fees and costs, and finance the Anlin Acquisition in the fourth quarter of 2021. See Note 6, Acquisitions, for a discussion of the Anlin Acquisition.

The indenture for the 2021 Senior Notes due 2029 gives us the option to redeem some or all of the 2021 Senior Notes due 2029 at the redemption prices and on the terms specified in the indenture governing the 2021 Senior Notes due 2029. The indenture governing the 2021 Senior Notes due 2029 does not require us to make any mandatory redemptions or sinking fund payments. However, upon the occurrence of a change of control, as defined in the indenture, the Company is required to offer to repurchase the notes at 101% of the aggregate principal amount thereof, plus accrued and unpaid interest, if any, to the date of purchase. We also may make optional redemptions at various premiums including a make-whole call at the then current treasury rate plus 50 basis points prior to October 1, 2024, then 102.188% on or after August 1, 2024, 101.094% on or after August 2025, then at 100.000% on or after August 1, 2026.

The indenture for the 2021 Senior Notes due 2029 includes certain covenants limiting the ability of the Company and any guarantors to, (i) incur additional indebtedness; (ii) pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; (iii) enter into agreements that restrict distributions from restricted subsidiaries; (iv) sell or otherwise dispose of assets; (v) enter into transactions with affiliates; (vi) create or incur liens; merge, consolidate or sell all or substantially all of the Company’s assets; (vii) place restrictions on the ability of subsidiaries to pay dividends or make other payments to the Company; and (viii) designate the Company’s subsidiaries as unrestricted subsidiaries. These covenants are subject to a number of important exceptions and qualifications.

2016 Credit Agreement due 2024

On February 16, 2016, we entered into the 2016 Credit Agreement due 2024, among us, the lending institutions identified in the 2016 Credit Agreement due 2024, and Truist Financial Corporation (formerly known as SunTrust Bank), as Administrative Agent and Collateral Agent. The 2016 Credit Agreement due 2024 establishes senior secured credit facilities in an aggregate amount of $310.0 million, consisting of a $270.0 million Term B term loan facility originally maturing in February 2022 that amortizes on a basis of 1% annually during its six-year term, and a $40.0 million revolving credit facility originally maturing in February 2021 that included a swing line facility and a letter of credit facility. Our obligations under the 2016 Credit Agreement due 2024 are, subject to exceptions, guaranteed by substantially all of our wholly-owned direct and indirect subsidiaries that are restricted subsidiaries and secured by substantially all of our assets as well as our direct and indirect restricted subsidiaries’ assets.

On March 16, 2018, we entered into an amendment of our 2016 Credit Agreement due 2024 (the “Second Amendment”). The Second Amendment, among other things, decreased the applicable interest rate margins for the Initial Term Loans (as defined in the 2016 Credit Agreement due 2024) from (i) 3.75% to 2.50%, in the case of the Base Rate Loans (as defined in the 2016 Credit Agreement due 2024), and (ii) 4.75% to 3.50%, in the case of the Eurodollar Loans (as defined in the 2016 Credit Agreement due 2024). On February 17, 2017, we entered into the first amendment to our 2016 Credit Agreement due 2024, which also resulted in decreases in the applicable margins, but which, unlike the Second Amendment, did not include any changes in lender positions.

On October 31, 2019, we entered into an amendment of our 2016 Credit Agreement due 2024 (“Third Amendment”). The Third Amendment provided for, among other things, (i) a three-year Term A loan in the then aggregate principal amount of $64.0 million (the “Initial Term A Loan”), maturing in October 2022, which refinanced in full our existing Term B term loan facility under the 2016 Credit Agreement, and had no regularly scheduled amortization, and (ii) a new five-year revolving credit facility in an aggregate principal amount of up to $80.0 million (the “Revolving Facility”), maturing in October 2024, which replaced our then existing $40.0 million revolving credit facility under the 2016 Credit Agreement, and includes a swing-line facility and letter of credit facility. Our obligations under the 2016 Credit Agreement continue to be secured by substantially all of our assets, as well as our direct and indirect subsidiaries’ assets, and is senior in position to the 2021 Senior Notes due 2029.

On October 25, 2021, we entered into an amendment of our 2016 Credit Agreement ("Fourth Amendment"). The Fourth Amendment provides for, among other things, a three-year Term A loan in the aggregate maximum available amount of $60.0 million (the "Incremental Term A Loan"), proceeds from which were used to fund the Anlin Acquisition. The Fourth Amendment does not change any terms relating to the Revolving Facility, under which we pay quarterly fees on the unused portion of the revolving credit facility equal to a percentage spread (ranging from 0.25% to 0.35%) based on our first lien net leverage ratio. As of April 2, 2022, there were $5.7 million in letters of credit outstanding and $74.3 million available under the Revolving Facility.

The weighted average all-in interest rate for borrowings under the term-loan portion of the 2016 Credit Agreement due 2024 was 2.46% as of April 2, 2022, and was 2.10% at January 1, 2022.

- 20 -


Deferred Financing Costs

The activity relating to deferred financing costs, composed of third-party fees and costs, and lender fees, for the three months ended April 2, 2022, are as follows. All deferred financing costs are classified as a reduction of the carrying value of long-term debt:

 

(in thousands)

 

Total

 

At beginning of year

 

$

9,345

 

Less: Amortization expense

 

 

(304

)

At end of period

 

$

9,041

 

 

Estimated amortization expense relating to deferred financing costs for the years indicated as of April 2, 2022, is as follows:

 

(in thousands)

 

Total

 

Remainder of 2022

 

$

929

 

2023

 

 

1,282

 

2024

 

 

1,282

 

2025

 

 

1,083

 

2026

 

 

1,114

 

Thereafter

 

 

3,351

 

 

 

 

 

Total

 

$

9,041

 

 

We have no schedule payments of outstanding debt until the contractual maturity of the 2016 Credit Agreement in October 2024. Our contractual future maturities of long-term debt are as follows (at face value):

 

(in thousands)

 

 

 

Remainder of 2022

 

$

 

2023

 

 

 

2024

 

 

60,000

 

2025

 

 

 

2026

 

 

 

Thereafter

 

 

575,000

 

 

 

 

 

Total

 

$

635,000

 

 

NOTE 10. LEASES

We lease certain of our manufacturing facilities under operating leases. We also lease production equipment, vehicles, computer equipment, storage units and office equipment under operating leases. Our leases have remaining lease terms of 1 year to 10 years, some of which may include options to extend the leases for up to 5 years, and some of which may include options to terminate the leases within 1 year. All of our leases are operating leases. We did not recognize right-of-use assets or lease liabilities for certain short-term leases that are month-to-month leases. The lease expense relating to these leases is not significant.

The components of lease expense for the three months ended April 2, 2022 and April 3, 2021, are as follows (in thousands):

 

 

Three Months Ended

 

 

April 2,

 

 

April 3,

 

 

2022

 

 

2021

 

 

 

 

 

 

 

Operating lease cost

$

4,839

 

 

$

2,879

 

Short-term lease cost

 

2,305

 

 

 

2,200

 

Total lease cost

$

7,144

 

 

$

5,079

 

 

- 21 -


Other information relating to leases for the three months ended April 2, 2022 and April 3, 2021, are as follows (in thousands, except years and percentages):

 

Three Months Ended

 

 

April 2,

 

 

April 3,

 

 

2022

 

 

2021

 

Supplemental cash flows information

 

 

 

 

 

Cash paid for amounts included in the
  measurement of lease liabilities:

 

 

 

 

 

Operating cash flows relating to
  operating leases

$

(4,529

)

 

$

(2,764

)

 

 

 

 

 

 

Right-of-use assets obtained in exchange
  for lease obligations:

 

 

 

 

 

Operating leases

$

1,324

 

 

$

29,490

 

 

 

 

 

 

 

Weighted average remaining lease term in years

 

 

 

 

 

Operating leases

 

6.57

 

 

 

7.23

 

 

 

 

 

 

 

Weighted average discount rate

 

 

 

 

 

Operating leases

 

5.5

%

 

 

5.6

%

Future maturities under operating leases were as follows at April 2, 2022 and January 1, 2022 (in thousands):

 

 

April 2,

 

 

January 1,

 

 

 

2022

 

 

2022

 

Remainder of 2022

 

$

-

 

 

$

17,929

 

2023

 

 

13,714

 

 

 

17,577

 

2024

 

 

17,947

 

 

 

16,990

 

2025

 

 

17,365

 

 

 

15,987

 

2026

 

 

16,240

 

 

 

15,025

 

2027

 

 

15,146

 

 

 

14,358

 

Thereafter

 

 

32,257

 

 

 

17,891

 

 

 

 

 

 

 

 

Total future minimum lease payments

 

 

112,669

 

 

 

115,757

 

 

 

 

 

 

 

 

Less: Imputed interest

 

 

(17,520

)

 

 

(18,674

)

 

 

 

 

 

 

 

Operating lease liability - total

 

$

95,149

 

 

$

97,083

 

 

 

 

 

 

 

 

Reported as of April 2, 2022 and January 1, 2022:

 

 

 

 

 

 

Current portion of operating lease liability

 

$

13,676

 

 

$

13,180

 

Operating lease liability, less current portion

 

 

81,473

 

 

 

83,903

 

 

 

 

 

 

 

 

Operating lease liability - total

 

$

95,149

 

 

$

97,083

 

 

As of April 2, 2022, we had no additional operating or finance leases that have not yet commenced. Our operating leases expire at various times through 2032. Lease expense was $7.1 million for the three months ended April 2, 2022 and was $5.1 million for the three months ended April 3, 2021. Of the $7.1 million for the three months ended April 2, 2022, $3.6 million is classified as cost of sales in the accompanying condensed consolidated statement of operations, with the remainder classified within selling, general and administrative expenses. Of the $5.1 million for the three months ended April 3, 2021, $2.2 million is classified as cost of sales in the accompanying condensed consolidated statement of operations, with the remainder classified within selling, general and administrative expenses.

 

- 22 -


NOTE 11. COMMITMENTS AND CONTINGENCIES

Legal Proceedings

Our Company is a party to various legal proceedings in the ordinary course of business. Although the ultimate disposition of those proceedings cannot be predicted with certainty, management believes the outcome of any claim that is pending or threatened, either individually or in the aggregate, will not have a material adverse effect on our operations, financial position or cash flows.

NOTE 12. INCOME TAXES

We had an income tax expense of $7.8 million for the three months ended April 2, 2022, compared with income tax expense of $3.9 million for the three months ended April 3, 2021. Our effective tax rate for the three months ended April 2, 2022, was an expense rate of 24.7%, and was an expense rate of 23.6% for the three months ended April 3, 2021. Our income tax expense for the three-month periods ended April 2, 2022, and April 3, 2021, includes $505 thousand and $305 thousand, respectively, relating to our 75% share of the pre-tax earnings of Eco.

Income tax expense in the three months ended April 2, 2022 and April 3, 2021 include discrete items of income tax benefit relating to excess tax benefits from the lapses of restrictions on stock awards, which totaled $136 thousand in the three months ended April 2, 2022, and $95 thousand in the three months ended April 3, 2021. The effect of these discrete items on our effective tax rates for these periods was not significant.

In September 2021, the state of Florida announced that the corporate income tax rate for the 2021 tax year was being lowered from its then current level of 4.458% to 3.535%. However, for 2022, Florida's corporate income tax rate returned to its statutory level before the passage of the Tax Cuts and Jobs Act, which is 5.5%. As such, we adjusted our annual effective tax rate for 2022 to include this increase in rate in Florida, where a substantial portion of our business is apportioned, to an estimated combined statutory federal and state rate of 25.7% from our estimate in 2021 of 24.2%. During the first three months of 2022 or 2021, we were not required to make any payments of estimated federal or state income taxes.

NOTE 13. FAIR VALUE

Fair value is defined as the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants. A three-tier fair value hierarchy is used to prioritize the inputs used in measuring fair value. The hierarchy gives the highest priority to unadjusted quoted market prices in active markets for identical assets or liabilities and the lowest priority to unobservable inputs. A financial instrument’s level within the fair value hierarchy is based on the lowest level of any input that is significant to the fair value measurement. The three levels of the fair value hierarchy are as follows:

Level 1 Unadjusted quoted prices in active markets that are accessible at the measurement date for identical, unrestricted assets or liabilities.

Level 2 Inputs other than quoted prices included in Level 1 that are observable for the asset or liability, either directly or indirectly.

Level 3 Prices or valuations that require inputs that are both significant to the fair value measurement and unobservable.

The accounting guidance concerning fair value allows us to elect to measure financial instruments at fair value and report the changes in fair value through earnings. This election can only be made at certain specified dates and is irrevocable once made. We do not have a policy regarding specific assets or liabilities to elect to measure at fair value, but rather we make the election on an instrument-by-instrument basis as they are acquired or incurred.

During the three months ended April 2, 2022 or April 3, 2021, we did not make any transfers between Level 2 and Level 3 financial assets. We conduct reviews on a quarterly basis to verify pricing, assess liquidity, and determine if significant inputs have changed that would impact the fair value hierarchy disclosure.

Fair Value of Financial Instruments

Our financial instruments include cash and cash equivalents, accounts and notes receivable, and accounts payable and accrued liabilities, whose carrying amounts approximate their fair values due to their short-term nature. Our financial instruments also include borrowings under our 2016 Credit Agreement, as well as the 2021 Senior Notes due 2029, all classified as long-term debt. The fair value of borrowings under the 2016 Credit Agreement due 2024 approximated its carrying value due to its variable-rate nature, and was approximately $60.0 million as of April 2, 2022, and January 1, 2022, compared to a principal outstanding value of $60.0 million at those dates, respectively. The fair value of the 2021 Senior Notes due 2029 is based on debt with similar terms and characteristics and was approximately $531.2 million as of April 2, 2022, compared to a principal outstanding value of $575.0 million, and the fair value was approximately $578.2 million as of January 1, 2022, compared to a principal outstanding value of $575.0 million.

 

- 23 -


Items Measured at Fair Value

The following are measured in the condensed consolidated financial statements at fair value on a recurring basis and are categorized in the table below based upon the lowest level of significant input to the valuation (in thousands):

 

 

Fair Value Measurements

 

 

Assets (Liabilities)

 

 

 

 

 

Quoted

 

 

Significant

 

 

 

 

 

 

 

 

Prices in

 

 

Other

 

 

Significant

 

 

 

 

 

Active

 

 

Observable

 

 

Unobservable

 

 

 

 

 

Markets

 

 

Inputs

 

 

Inputs

 

April 2, 2022

Total

 

 

(Level 1)

 

 

(Level 2)

 

 

(Level 3)

 

Description

 

 

 

 

 

 

 

 

 

 

 

Aluminum contracts

$

9,058

 

 

$

 

 

$

9,058

 

 

$

 

MTP contracts

 

4,383

 

 

 

 

 

 

4,383

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

13,441

 

 

$

 

 

$

13,441

 

 

$

 

 

 

Fair Value Measurements

 

 

Assets (Liabilities)

 

 

 

 

 

Quoted

 

 

Significant

 

 

 

 

 

 

 

 

Prices in

 

 

Other

 

 

Significant

 

 

 

 

 

Active

 

 

Observable

 

 

Unobservable

 

 

 

 

 

Markets

 

 

Inputs

 

 

Inputs

 

January 1, 2022

Total

 

 

(Level 1)

 

 

(Level 2)

 

 

(Level 3)

 

Description

 

 

 

 

 

 

 

 

 

 

 

Aluminum contracts

$

4,829

 

 

$

 

 

$

4,829

 

 

$

 

MTP contracts

 

4,599

 

 

 

 

 

 

4,599

 

 

 

 

 

$

9,428

 

 

$

 

 

$

9,428

 

 

$

 

 

See Note 14 for a description of the methods and assumptions used in the determination of the fair values of our aluminum forward and Midwest Transaction Premium (“MTP”) contracts, as well as the basis for classifying these assets and liabilities as Level 2.

NOTE 14. DERIVATIVES

Aluminum Contracts and Midwest Transaction Premium

We enter into aluminum forward contracts to hedge the fluctuations in the purchase price of aluminum extrusion we use in production. In early 2020, we began entering into forward contracts to hedge the fluctuations in the price of the delivery component of our aluminum extrusion purchases, known as the Midwest Transaction Premium, or MTP. Our contracts are designated as cash flow hedges since they are highly effective in offsetting changes in the cash flows attributable to forecasted purchases of aluminum and the related MTP.

We record our aluminum hedge contracts at fair value, based on trading values for aluminum forward contracts. Aluminum forward contracts identical to those held by us trade on the London Metal Exchange (“LME”). The LME provides a transparent forum and is the world’s largest center for the trading of futures contracts for non-ferrous metals. The prices are used by the metals industry worldwide as the basis for contracts for the movement of physical material throughout the production cycle. Based on this high degree of volume and liquidity in the LME, we believe the valuation price at any measurement date for contracts with identical terms as to prompt date, trade date and trade price as those we hold at any time represents a contract’s exit price to be used for purposes of determining fair value.

 

We record our MTP hedge contracts at fair value, based on the Platts MW US Transaction price per pound assessment, which has been a benchmark for decades in the North American aluminum industry. Platts surveys the North American market daily to capture trades, bids and offers on a delivered Midwest basis. Data is normalized to reflect the typical price per pound between the largest number of market participants, for delivery within 7 to 30 days from date of publication, net-30-day payment terms, for typical order quantities, chemistries and freight allowances. The survey is extensive and encompasses both domestic and offshore producers, traders and brokers that are varied in scope. Based on the extensive nature of this pricing mechanism, we believe the Platts MW US Transaction price at any time represents a contract’s exit price to be used for purposes of determining fair value.

- 24 -


Guidance under the Financial Instruments Topic 825 of the Codification requires us to record our hedge contracts at fair value and consider our credit risk for contracts in a liability position, and our counter-party’s credit risk for contracts in an asset position, in determining fair value. We assess our counter-party’s risk of non-performance when measuring the fair value of financial instruments in an asset position by evaluating their financial position, including cash on hand, as well as their credit ratings. We assess our risk of non-performance when measuring the fair value of our financial instruments in a liability position by evaluating our credit ratings, our current liquidity including cash on hand and availability under our revolving credit facility as compared to the maturities of the financial liabilities. We do not offset the estimated fair value amounts recognized for derivatives executed with the same counterparty under the same master netting arrangement.

At April 2, 2022, the fair value of our aluminum forward contracts was in an asset position of $9.1 million. We had 23 outstanding forward contracts for the purchase of 36.3 million pounds of aluminum through December 2022, at an average price of $1.32 per pound, which excludes the Midwest premium, with maturity dates of between two months and ten months. At April 2, 2022, the fair value of our MTP contracts was in an asset position of $4.4 million. We had 7 outstanding MTP contracts to hedge the Platt US MW Transaction price per pound for the delivery of 17.0 million pounds of aluminum through December 2022, at an average price of $0.12 per pound, with maturity dates of between two months and ten months. We assessed the risk of non-performance of the Company and our counterparty to these contracts, as applicable, and determined it was immaterial and, therefore, did not record any adjustment to their fair values as of April 2, 2022.

We assess the effectiveness of our aluminum forward and MTP contracts by comparing the change in the fair value of the forward contract to the change in the expected cash to be paid for the hedged item. The effective portion of the gain or loss on our aluminum forward contracts is reported as a component of accumulated other comprehensive income (loss) and is reclassified into earnings in the same line item in the income statement as the hedged item in the same period or periods during which the transaction affects earnings. The amount of income, net, recognized in the “accumulated other comprehensive income (loss)” line item in the accompanying condensed consolidated balance sheet as of April 2, 2022, that we expect will be reclassified to earnings within the next twelve months, is approximately $13.4 million.

The fair values of our aluminum hedges and MTP contracts are classified in the accompanying condensed consolidated balance sheets at April 2, 2022 and January 1, 2022, as follows (in thousands):

 

 

 

Derivative Assets

 

 

 

Derivative Liabilities

 

 

 

April 2, 2022

 

 

 

April 2, 2022

 

Derivatives designated as hedging

 

 

 

 

 

 

 

 

 

 

 

instruments under Subtopic 815-20:

 

Balance Sheet Location

 

Fair Value

 

 

 

Balance Sheet Location

 

Fair Value

 

Derivative instruments:

 

 

 

 

 

 

 

 

 

 

 

Aluminum contracts

 

Other current assets

 

$

10,184

 

 

 

Accrued liabilities

 

$

(1,126

)

MTP contracts

 

Other current assets

 

 

4,383

 

 

 

Accrued liabilities

 

 

 

Aluminum contracts

 

Other assets

 

 

 

 

 

Other liabilities

 

 

 

MTP contracts

 

Other assets

 

 

 

 

 

Other liabilities

 

 

 

Total derivative instruments

 

  Total derivative assets

 

$

14,567

 

 

 

  Total derivative liabilities

 

$

(1,126

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Derivative Assets

 

 

 

Derivative Liabilities

 

 

 

January 1, 2022

 

 

 

January 1, 2022

 

Derivatives designated as hedging

 

 

 

 

 

 

 

 

 

 

 

instruments under Subtopic 815-20:

 

Balance Sheet Location

 

Fair Value

 

 

 

Balance Sheet Location

 

Fair Value

 

Derivative instruments:

 

 

 

 

 

 

 

 

 

 

 

Aluminum contracts

 

Other current assets

 

$

4,829

 

 

 

Accrued liabilities

 

$

 

MTP contracts

 

Other current assets

 

 

4,599

 

 

 

Accrued liabilities

 

 

 

Aluminum contracts

 

Other assets

 

 

 

 

 

Other liabilities

 

 

 

MTP contracts

 

Other assets

 

 

 

 

 

Other liabilities

 

 

 

Total derivative instruments

 

Total derivative assets

 

$

9,428

 

 

 

Total derivative liabilities

 

$

 

 

 

The ending accumulated balance for the aluminum forward and MTP contracts included in accumulated other comprehensive income (losses), net of tax, was an accumulated other comprehensive income of $10.0 million as of April 2, 2022, and was an accumulated other comprehensive income of $7.0 million at January 1, 2022. The income tax effects of accumulated comprehensive income (losses) are released as amounts are reclassified out of accumulated comprehensive income (losses) at the income tax rate used at the time those income tax effects were provided, which generally represents our blended statutory income tax rate.

 

- 25 -


The following represents the gains (losses) on derivative financial instruments, and their classifications within the accompanying condensed consolidated financial statements, for the three months ended April 2, 2022 and April 3, 2021 (in thousands):

 

 

 

Derivatives in Cash Flow Hedging Relationships

 

 

 

Amount of Gain or (Loss)
Recognized in OCI(L) on
Derivatives

 

 

Location of Gain or (Loss)
Reclassified from Accumulated
OCI(L) into Income

 

Amount of Gain or (Loss)
Reclassified from Accumulated
OCI(L) into Income

 

 

 

Three Months Ended

 

 

 

 

Three Months Ended

 

 

 

April 2,

 

 

April 3,

 

 

 

 

April 2,

 

 

April 3,

 

 

 

2022

 

 

2021

 

 

 

 

2022

 

 

2021

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum contracts

 

$

5,607

 

 

$

4,083

 

 

Cost of sales

 

$

1,378

 

 

$

1,388

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MTP contracts

 

$

468

 

 

$

4,205

 

 

Cost of sales

 

$

684

 

 

$

387

 

 

 

NOTE 15. ACCUMULATED OTHER COMPREHENSIVE INCOME

The following table shows the components of accumulated other comprehensive income for the three months ended April 2, 2022 and April 3, 2021 (in thousands):

 

 

 

 

 

 

 

 

 

 

 

Three months ended April 2, 2022

 

Aluminum

 

 

MTP

 

 

 

 

(in thousands)

 

Contracts

 

 

Contracts

 

 

Total

 

Balance at January 1, 2022

 

$

3,610

 

 

$

3,396

 

 

$

7,006

 

Change in fair value of derivatives

 

 

5,607

 

 

 

468

 

 

 

6,075

 

Amounts reclassified from other comprehensive income

 

 

(1,378

)

 

 

(684

)

 

 

(2,062

)

Tax effect

 

 

(1,055

)

 

 

25

 

 

 

(1,030

)

Net current-period other comprehensive income

 

 

3,174

 

 

 

(191

)

 

 

2,983

 

Balance at April 2, 2022

 

$

6,784

 

 

$

3,205

 

 

$

9,989

 

 

 

 

 

 

 

 

 

 

 

 

Three months ended April 3, 2021

 

Aluminum

 

 

MTP

 

 

 

 

(in thousands)

 

Contracts

 

 

Contracts

 

 

Total

 

Balance at January 2, 2021

 

$

2,403

 

 

$

317

 

 

$

2,720

 

Change in fair value of derivatives

 

 

4,083

 

 

 

4,205

 

 

 

8,288

 

Amounts reclassified from other comprehensive income

 

 

(1,388

)

 

 

(387

)

 

 

(1,775

)

Tax effect

 

 

(670

)

 

 

(948

)

 

 

(1,618

)

Net current-period other comprehensive income

 

 

2,025

 

 

 

2,870

 

 

 

4,895

 

Balance at April 3, 2021

 

$

4,428

 

 

$

3,187

 

 

$

7,615

 

 

 

- 26 -


NOTE 16. SEGMENTS

We have two reportable segments: the Southeast segment, and the Western segment.

The Southeast reporting segment, which is also an operating segment, is composed of sales from our facilities in Florida. The Western reporting segment, also an operating segment, is composed of sales from our facilities in Arizona and California.

Centralized financial and operational oversight, including resource allocation and assessment of performance on an income from operations basis, is performed by our CEO, whom we have determined to be our chief operating decision maker (“CODM”), with oversight by the Board of Directors. Total asset information by segment is not included herein as asset information by segment is not presented to or reviewed by the CODM.

The following table represents summary financial data attributable to our operating segments for the three-month periods ended April 2, 2022, and April 3, 2021. Results of the Southeast segment for the three-month period ended April 2, 2022 includes the results of Eco for the entire three-month period, whereas for the three-month period ended April 3, 2021 for only its post-acquisition period from February 1, 2021. Results of the Western segment for the three-month period ended April 2, 2022 includes the results of CRi, acquired May 1, 2021, and Anlin, acquired October 25, 2021, whereas there were no results from either CRi or Anlin in the three-month period ended April 3, 2021.

Corporate overhead has been allocated to each segment using an allocation method we believe is reasonable (in thousands):

 

 

Three Months Ended

 

 

April 2,

 

 

April 3,

 

 

2022

 

 

2021

 

Net sales:

 

 

 

 

 

Southeast segment

$

271,767

 

 

$

233,638

 

Western segment

 

86,895

 

 

 

37,454

 

 

 

 

 

 

 

Total net sales

$

358,662

 

 

$

271,092

 

 

 

 

 

 

 

Income from operations:

 

 

 

 

 

Southeast segment

$

25,556

 

 

$

18,743

 

Western segment

 

13,155

 

 

 

5,453

 

 

 

 

 

 

 

Total income from operations

 

38,711

 

 

 

24,196

 

 

 

 

 

 

 

Interest expense, net

 

7,080

 

 

 

7,457

 

 

 

 

 

 

 

Total income before income taxes

$

31,631

 

 

$

16,739

 

 

Depreciation expense for the three-month periods ended April 2, 2022 and April 3, 2021, was $6.9 million and $5.8 million for our Southeast segment, respectively, and $1.6 million and $0.9 million for our Western segment, respectively. Amortization expense for the three-month periods ended April 2, 2022 and April 3, 2021, $2.7 million, and $2.4 million for our Southeast segment, respectively, and $5.3 million and $2.3 million for our Western segment, respectively.

Total assets of our Southeast segment as of April 2, 2022 and January 1, 2022 were $936.5 million and $911.3 million, respectively. Total assets of our Western segment as of April 2, 2022 and January 1, 2022 were $562.6 million and $549.3 million, respectively.

 

- 27 -


NOTE 17. REEDEMABLE NON-CONTROLLING INTEREST

On February 1, 2021, we completed an acquisition of a 75% ownership stake in Eco. The seller of Eco obtained the remaining equity interest in the newly formed company, Eco Enterprises. The seller’s redeemable non-controlling interest was initially established at fair value.

The agreement between PGT Innovations, Inc. and the seller provides the Company with a call right for seller’s equity interest in the third year following the acquisition date. If the Company does not exercise its right to call by the third anniversary, the agreement provides the seller with a put right which can be exercised during the
15-day period following the third anniversary. Upon exercise of the put or call right, the purchase price is calculated based on a future agreed performance metric. The put option makes the non-controlling interest redeemable and, therefore, the redeemable non-controlling interest is classified as temporary equity outside of shareholders’ equity.

The Company calculates the estimated future redemption value of the non-controlling interest on a quarterly basis. The redeemable non-controlling interest is accreted to the future redemption value using the effective interest method up to the date on which the put-right becomes effective. Any accretion adjustment in the current reporting period of the redeemable non-controlling interest is offset against retained earnings and impacts earnings used in the calculation of earnings per share attributable to common shareholders in the reporting period. Based on the formula in the operating agreement governing this transaction, the future redemption value of the redeemable non-controlling interest was estimated to be
$58.3 million, which we accreted to $39.7 million as of April 2, 2022.

The following table presents the changes in the Company’s redeemable non-controlling interest for the period presented:

 

 

Three Months Ended

 

 

April 2,

 

 

April 3,

 

(in thousands)

2022

 

 

2021

 

Balance at beginning of period

$

36,863

 

 

$

 

Redeemable non-controlling interest in Eco at initially estimated fair value

 

 

 

 

34,084

 

Net income attributable to redeemable non-controlling interest

 

657

 

 

 

411

 

Change in value of redeemable non-controlling interest

 

2,136

 

 

 

 

Balance at end of period

$

39,656

 

 

$

34,495

 

 

- 28 -


ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

The following discussion and analysis of our financial condition and results of operations and quantitative and qualitative disclosures should be read in conjunction with our unaudited condensed consolidated financial statements and related notes and with our audited consolidated financial statements included in our Annual Report on Form 10-K for the year ended January 1, 2022, as filed with the Securities and Exchange Commission. Management's Discussion and Analysis of Financial Condition and Results of Operations contains a number of forward-looking statements that reflect our plans, estimates, and beliefs, all of which are based on our current expectations and could be affected by certain uncertainties, risks, and other factors described under Cautionary Note Regarding Forward-Looking Statements and elsewhere throughout this Quarterly Report, as well as the factors described in our Annual Report on Form 10-K for the year ended January 1, 2022, and subsequent periodic reports filed with the Securities and Exchange Commission, particularly under "Risk Factors." Our actual results could differ materially from those discussed in the forward-looking statements.

Special Note Regarding Forward-Looking Statements

 

This Quarterly Report on Form 10-Q contains “forward looking statements” within the meaning of the safe harbor provisions of the U.S. Private Securities Litigation Reform Act of 1995. Forward-looking statements can be identified by words such as: “assume,” “believe,” “could,” “estimate,” “guidance,” “may,” “outlook,” “forecast,” “intend,” “could,” “project,” “estimate,” “anticipate,” “should,” “plan,” “will” and similar references to future periods.

 

Forward-looking statements are neither historical facts nor assurances of future performance. Instead, they are based only on current beliefs, expectations and assumptions regarding the future of our business, future plans and strategies, projections, anticipated events and trends, the economy and other future conditions. Because forward-looking statements relate to the future, they are subject to inherent uncertainties, risks and changes in circumstances that are difficult to predict and many of which are outside of our control. Our actual results and financial condition may differ materially from those indicated in the forward-looking statements. Therefore, you should not rely on any of these forward-looking statements. Important factors that could cause our actual results and financial condition to differ materially from those indicated in the forward-looking statements include, among others, the following:

 

the impact of the COVID-19 pandemic (the "COVID-19 pandemic" or "Pandemic") and related measures taken by governmental or regulatory authorities to combat the Pandemic, including the impact of the Pandemic and these measures on the economies and demand for our products in the states where we sell them, and on our customers, suppliers, labor force, business, operations and financial performance;
unpredictable weather and macroeconomic factors that may negatively impact the repair and remodel and new construction markets and the construction industry generally, especially in the state of Florida and the western United States, where the substantial portion of our sales are currently generated, and in the U.S. generally;
changes in raw material prices, especially for aluminum, glass and vinyl, including price increases due to the implementation of tariffs and other trade-related restrictions, Pandemic-related supply chain interruptions, or supply-chain interruptions from the conflict in Ukraine;
our dependence on a limited number of suppliers for certain of our key materials;
our dependence on our impact-resistant product lines, which increased with the Eco Acquisition, and contemporary indoor/outdoor window and door systems, and on consumer preferences for those types and styles of products;
the effects of increased expenses or unanticipated liabilities incurred as a result of, or due to activities related to, our recent acquisitions, including Anlin, and our Eco Acquisition;
our level of indebtedness, which increased in connection with our recent acquisition, including our Eco Acquisition, and the acquisition of Anlin;
increases in credit losses from obligations owed to us by our customers in the event of a downturn in the home repair and remodel or new home construction channels in our core markets and our inability to collect such obligations from such customers;
the risks that the anticipated cost savings, synergies, revenue enhancement strategies and other benefits expected from our acquisition of Anlin, and from our Eco Acquisition may not be fully realized or may take longer to realize than expected or that our actual integration costs may exceed our estimates;
increases in transportation costs, including increases in fuel prices;
our dependence on our limited number of geographically concentrated manufacturing facilities, which increased further due to our Eco Acquisition;
sales fluctuations to and changes in our relationships with key customers;
federal, state and local laws and regulations, including unfavorable changes in local building codes and environmental and energy code regulations;
risks associated with our information technology systems, including cybersecurity-related risks, such as unauthorized intrusions into our systems by “hackers” and theft of data and information from our systems, and the risks that our

- 29 -


information technology systems do not function as intended or experience temporary or long-term failures to perform as intended;
product liability and warranty claims brought against us;
in addition to our acquisition of Anlin, and our Eco Acquisition, our ability to successfully integrate businesses we may acquire in the future, or that any business we acquire may not perform as we expected at the time we acquire it; and
the other risks and uncertainties discussed under “Risk Factors” in Part I, Item 1A of our Annual Report on Form 10-K for the year ended January 1, 2022 and our other filings with the Securities and Exchange Commission.

 

Any forward-looking statement made by us in this Quarterly Report on Form 10-Q is based only on information currently available to us and speaks only as of the date on which it is made. We undertake no obligation to publicly update any forward-looking statement, whether written or oral, that may be made from time to time, whether as a result of new information, future developments or otherwise.

EXECUTIVE OVERVIEW

Sales and Operations

During the first quarter of 2022, we experienced growth at both our Southeast and Western segments, as the momentum of growth we experienced over last year continued into 2022. Of our total net sales for the first quarter of 2022 of $358.7 million, which increased 32.3% compared to the first quarter of 2021, from $271.1 million in the 2021 first quarter, included growth both organically, and from acquisitions in 2021. Our Southeast segment's net sales were $271.8 million in the first quarter of 2022, compared to $233.6 million in the first quarter of 2021, an increase of $38.2 million, or 16.3%. This growth was largely organic, but for the sales of Eco being included for the entire first quarter of 2022, versus only the post-acquisition period in the first quarter of 2021 from February 1, 2021. Excluding Eco, our Southeast segment grew organically by 13.8%. Our Western segment's net sales were $86.9 million in the first quarter of 2022, compared to $37.5 million in the first quarter of 2021, an increase of $49.4 million. Sales for the first quarter of 2022 of our Western segment includes acquisition growth from Anlin and CRi, but still grew organically by 39.1% compared to last year's first quarter. We believe the organic growth we had in the first quarter of 2022 reflects the strength of our portfolio of brands across our entire geographic footprint.

Our gross profit increased to $134.6 million in the first quarter of 2022, producing a gross margin of 37.5%, compared to $94.0 million in the 2021 first quarter, and a gross margin of 34.7%, an improvement in gross margin of 280 basis points from the first quarter of 2021 to the first quarter of 2022. We were able to produce this operational improvement despite headwinds of inflationary pressure being felt on material and labor costs, as well as supply-chain challenges we have experienced in obtaining the required volumes of aluminum needed to meet demand. Our hedging programs have helped reduce the pricing impact of an extremely volatile commodity market, which we continue to monitor closely, and will take action needed to offset sharp increases in raw material spot prices, should any occur. Our Eco acquisition has provided additional glass manufacturing capacity, which has helped minimize the impacts of shortages of glass in our industry. During the 2022 first quarter, we have been focused on improving our manufacturing processes in order to reduce lead-times to meet the continued growing demand. Recent investments in our team to help them achieve higher talent levels have also helped generate improved operational efficiencies across our entire portfolio of brands, which we believe will continue to benefit our gross margin through the balance of 2022.

One of the biggest events that occurred recently was the passage of Florida House Bill 7071, signed into law in early May 2022. This bill provides two-year tax relief to Florida residences who chose to "harden" their homes against the damaging effects of storms through investing in impact-resistant windows, doors, and other product categories. We're excited about this great benefit for Florida home owners which we believe will provide them with the incentive needed to improve the safety and value of their homes, and that their materials of choice will include impact-resistant windows and doors from our Company's portfolio of Florida impact-resistant brands.

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Performance Summary

The following table presents financial data derived from our unaudited condensed consolidated statements of operations as a percentage of total net sales for the periods indicated. The three-month periods ended April 2, 2022 and April 3, 2021 are composed of 13 weeks (in thousands, except percentages):

 

 

 

Three Months Ended

 

 

April 2,

 

April 3,

 

 

2022

 

2021

 

 

(unaudited)

Net sales

 

$

358,662

 

 

100.0 %

 

$

271,092

 

 

100.0 %

Cost of sales

 

 

224,069

 

 

62.5 %

 

 

177,130

 

 

65.3 %

 

 

 

 

 

 

 

 

 

 

 

Gross profit

 

 

134,593

 

 

37.5 %

 

 

93,962

 

 

34.7 %

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative expenses

 

 

95,882

 

 

26.7 %

 

 

69,766

 

 

25.7 %

 

 

 

 

 

 

 

 

 

 

 

Income from operations

 

 

38,711

 

 

10.8 %

 

 

24,196

 

 

8.9 %

 

 

 

 

 

 

 

 

 

 

 

Interest expense, net

 

 

7,080

 

 

2.0 %

 

 

7,457

 

 

2.8 %

 

 

 

 

 

 

 

 

 

 

 

Income before income taxes

 

 

31,631

 

 

8.8 %

 

 

16,739

 

 

6.2 %

 

 

 

 

 

 

 

 

 

 

 

Income tax expense

 

 

7,805

 

 

2.2 %

 

 

3,944

 

 

1.5 %

 

 

 

 

 

 

 

 

 

 

 

Net income

 

 

23,826

 

 

6.6 %

 

 

12,795

 

 

4.7 %

 

 

 

 

 

 

 

 

 

 

 

Less: Net income attributable to redeemable non-controlling interest

 

 

(657

)

 

(0.2)%

 

 

(411

)

 

(0.2)%

 

 

 

 

 

 

 

 

 

 

 

Net income attributable to the Company

 

 

23,169

 

 

6.5 %

 

 

12,384

 

 

4.6 %

 

 

 

 

 

 

 

 

 

 

 

Change in redemption value of redeemable non-controlling interest

 

 

(2,136

)

 

(0.6)%

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

Net income attributable to common shareholders

 

$

21,033

 

 

5.9 %

 

$

12,384

 

 

4.6 %

 

 

- 31 -


RESULTS OF OPERATIONS FOR THE THREE MONTHS ENDED APRIL 2, 2022 AND APRIL 3, 2021

 

The three-month periods ended April 2, 2022 and April 3, 2021 are composed of 13 weeks each.

 

Net sales

 

 

Three Months Ended

 

 

 

 

April 2, 2022

 

April 3, 2021

 

 

 

 

Net Sales

 

 

% of sales

 

Net Sales

 

 

% of sales

 

% change

By segment:

 

 

 

 

 

 

 

 

 

 

 

 

Southeast segment

 

$

271.8

 

 

75.8%

 

$

233.6

 

 

86.2%

 

16.3%

Western segment

 

 

86.9

 

 

24.2%

 

 

37.5

 

 

13.8%

 

132.0%

 

 

 

 

 

 

 

 

 

 

 

 

 

Total net sales

 

$

358.7

 

 

100.0%

 

$

271.1

 

 

100.0%

 

32.3%

Net sales for the first quarter of 2022 were $358.7 million, an $87.6 million, or 32.3%, increase in sales, from $271.1 million in the first quarter of the prior year.

During the first quarter of 2022, we experienced growth at both our Southeast and Western segments, as the momentum of growth we experienced over last year continued into 2022. Of our total net sales for the first quarter of 2022 of $358.7 million, which increased 32.3% compared to the first quarter of 2021, from $271.1 million in the 2021 first quarter, included growth both organically, and from acquisitions in 2021. Our Southeast segment's net sales were $271.8 million in the first quarter of 2022, compared to $233.6 million in the first quarter of 2021, an increase of $38.2 million, or 16.3%. This growth was largely organic, but for the sales of Eco being included for the entire first quarter of 2022, versus only the post-acquisition period in the first quarter of 2021 from February 1, 2021. Excluding Eco, our Southeast segment grew organically by 13.8%. Our Western segment's net sales were $86.9 million in the first quarter of 2022, compared to $37.5 million in the first quarter of 2021, an increase of $49.4 million. Sales for the first quarter of 2022 of our Western segment includes acquisition growth from Anlin and CRi, but still grew organically by 39.1% compared to last year's first quarter. We believe the organic growth we had in the first quarter of 2022 reflects the strength of our portfolio of brands across our entire geographic footprint.

Gross profit and gross margin

Gross profit was $134.6 million in the first quarter of 2022, an increase of $40.6 million, or 43.2%, from $94.0 million in the first quarter of 2021. Our gross margin was 37.5% in the first quarter of 2022, compared to 34.7% in the prior year first quarter. The increases in gross profit and gross margin include the effects of price increase actions we took actions to offset the impacts of labor and material cost headwinds we have experienced for several quarters. During the first quarter of 2022, we continued to invest in our labor talent which helped generate operational efficiencies across all our businesses in response to increasing demand and believe these actions will continue to benefit our gross margin as we try to offset the impacts of rising costs for materials and labor, and will continue to grow our company with high-quality talent.

Selling, general and administrative expenses

Selling, general and administrative (“SG&A”) expenses were $95.9 million in the first quarter of 2022, an increase of $26.1 million, from $69.8 million in the first quarter of 2021. SG&A in the first quarter of 2022 was 26.7% of net sales, compared to 25.7% of net sales in the first quarter of 2021. The increase in SG&A in the first quarter of 2022, compared to last year's first quarter is partially due to the inclusion of SG&A from our 2021 acquisition of Anlin, which added $9.2 million of SG&A in the 2022 first quarter, and included $2.8 million of non-cash amortization expense relating to its intangible assets. However, the year-over-year increase in SG&A was also driven by increasing distribution and variable overhead costs due to the increase in sales. Increasing fuel costs and the inflationary conditions we have experienced over the last few quarters have also impacted SG&A year-over-year.

Income from operations

Income from operations was $38.7 million in the first quarter of 2022, an increase of $14.5 million, from $24.2 million in the first quarter of 2021. Income from operations in the first quarter of 2022 includes $25.6 million from our Southeast segment and nearly $13.2 million from our Western segment, compared to $18.7 million and $5.5 million from our Southeast and Western segments, respectively, in the first quarter of 2021, all after allocation of corporate operating costs in both periods.

The increase in income from operations was related to the benefit from the leverage from higher sales in the first quarter of 2022 compared to last year’s first quarter, as well as the benefits of the continued efficiency improvements at both our Southeast and Western segments, more than offsetting the rising costs for materials in aluminum and glass, including the increasing costs of distribution being passed onto us by our vendors, and the continuing costs of attracting, training and retaining an experienced labor force.

- 32 -


Interest expense, net

Interest expense was $7.1 million in the first quarter of 2022, a decrease of $0.4 million, or 5.1%, from $7.5 million in the first quarter of 2021. The redemption of the lower amount of $425.0 million of higher rate 6.75% 2018 Senior Notes due 2026, with the higher amount of $575.0 million of lower rate 4.375% 2021 Senior Notes due 2029 in 2021 primarily resulted in a slightly lower level of interest expense in the first quarter of 2022 compared to the first quarter of 2021.

Income tax expense

We had an income tax expense of $7.8 million for the three months ended April 2, 2022, compared with income tax expense of $3.9 million for the three months ended April 3, 2021. Our effective tax rate for the three months ended April 2, 2022, was an expense rate of 24.7%, and was an expense rate of 23.6% for the three months ended April 3, 2021. Our income tax expense for the three-month periods ended April 2, 2022, and April 3, 2021, includes $505 thousand and $305 thousand, respectively, relating to our 75% share of the pre-tax earnings of Eco.

Income tax expense in the three months ended April 2, 2022 and April 3, 2021 include discrete items of income tax benefit relating to excess tax benefits from the lapses of restrictions on stock awards, which totaled $136 thousand in the three months ended April 2, 2022, and $95 thousand in the three months ended April 3, 2021. The effect of these discrete items on our effective tax rates for these periods was not significant.

In September 2021, the state of Florida announced that the corporate income tax rate for the 2021 tax year was being lowered from its then current level of 4.458% to 3.535%. However, for 2022, Florida's corporate income tax rate returned to its statutory level before the passage of the Tax Cuts and Jobs Act, which is 5.5%. As such, we adjusted our annual effective tax rate for 2022 to include this increase in rate in Florida, where a substantial portion of our business is apportioned, to an estimated combined statutory federal and state rate of 25.7% from our estimate in 2021 of 24.2%. During the first three months of 2022 or 2021, we were not required to make any payments of estimated federal or state income taxes.

Net income attributable to redeemable non-controlling interest

Net income attributable to redeemable non-controlling interest for the three months ended April 2, 2022, was $0.7 million, compared to $0.4 million for the three months ended April 3, 2021, and represents the share of the net income of Eco for the period, attributable to the 25% interest of Eco not acquired by the Company.

Change in redemption value of redeemable non-controlling interest

The change in the redemption value of the redeemable non-controlling interest for the three-month period ended April 2, 2022, was $2.1 million, compared to no adjustment in the three months ended April 3, 2021. See Note 17 in Part I, Item 1, for a further discussion of the change in the redemption value of the redeemable non-controlling interest.

 

 

- 33 -


LIQUIDITY AND CAPITAL RESOURCES

Consolidated Cash Flows

Our principal source of liquidity is cash flow generated by operations and supplemented by borrowings under our credit facilities. We expect that this cash generating capability will provide us with financial flexibility in meeting operating and investing needs, but there can be no assurance that will be the case in future periods. Our primary capital requirements are to fund working capital needs, meet required debt service payments on our credit facilities and fund capital expenditures.

The following table summarizes our cash flow results for the first three months of 2022 and 2021:

 

 

 

Components of Cash Flows

 

 

 

Three Months Ended

 

 

 

April 2,

 

 

April 3,

 

(in millions)

 

2022

 

 

2021

 

Cash provided by (used in) operating activities

 

$

17.3

 

 

$

(1.4

)

Cash used in investing activities

 

 

(8.2

)

 

 

(100.8

)

Cash (used in) provided by financing activities

 

 

(1.7

)

 

 

60.9

 

 

 

 

 

 

 

 

Increase (decrease) in cash and cash equivalents

 

$

7.4

 

 

$

(41.3

)

Operating activities. Cash provided by operating activities during the first three months of 2022 was $17.3 million, compared to cash used in operating activities of $1.4 million in the first three months of 2021. The increase in cash provided by operating activities for the first three months of 2022, as compared to the first three months of 2021, of $18.7 million, was due to the factors set forth in the table below.

Direct cash flows from operations for the first three months of 2022 and 2021 are as follows:

 

 

 

Direct Operating
Cash Flows

 

 

 

Three Months Ended

 

 

 

April 2,

 

 

April 3,

 

(in millions)

 

2022

 

 

2021

 

Collections from customers

 

$

332.9

 

 

$

245.0

 

Other collections of cash

 

 

4.5

 

 

 

3.9

 

Disbursements to vendors

 

 

(165.0

)

 

 

(163.2

)

Personnel related disbursements

 

 

(141.7

)

 

 

(74.4

)

Debt service payments

 

 

(13.5

)

 

 

(12.8

)

Other cash activity, net

 

 

0.1

 

 

 

0.1

 

 

 

 

 

 

 

 

Cash provided by (used in) operations

 

$

17.3

 

 

$

(1.4

)

 

Inventory as of April 2, 2022, was $97.4 million, compared to $91.4 million at January 1, 2022, an increase of $6.0 million. Inventory at April 2, 2022 includes $8.7 million relating to our investment in Anlin.

We monitor and evaluate raw material inventory levels based on the need for each discrete item to fulfill short-term requirements calculated from current order patterns and to provide appropriate safety stock. Because a significant portion of our products are made-to-order, we have a low amount of work-in-process inventory. As a result of these factors, our inventories are not excessive, and we believe the value of such inventories will be realized through sales.

Investing activities. Cash used in investing activities was $8.2 million for the first three months of 2022, compared to cash used in investing activities of $100.8 million for the first three months of 2021, a decrease in cash used in investing activities of $92.6 million. There was no cash used to acquire businesses in the first three months of 2022. Cash used to acquire businesses in the first three months of 2021 totaled $94.3 million, related to our acquisition of Eco. There was an increase in cash used in capital expenditures of $1.7 million, which went from $6.5 million in the first three months of 2021, to $8.2 million in the first three months of 2022. Proceeds from the sales of assets was less than $0.1 million in both the first three months of 2022 and 2021.

Financing activities. Cash used in financing activities was $1.7 million in the first three months of 2022, compared to cash provided in financing activities of $60.9 million in the first three months of 2021, a change in cash provided to cash used in financing activities totaling $62.6 million. In the first three months of 2021, we issued the $60.0 million of Second Additional Senior Notes, with a

- 34 -


premium of $3.3 million, which provided proceeds totaling $63.3 million. The proceeds of $63.3 million from the issuance of the Second Additional Senior Notes were used to partially fund our acquisition of Eco.

We paid financing costs totaling $1.4 million in the first three months of 2021, including financing costs relating to bank fees and professional services costs relating to the offering and issuance of the Second Additional Senior Notes. Taxes paid relating to common stock withheld from employees to satisfy tax withholding obligations in connection with the vesting of restricted stock awards were $1.7 million in the first three months of 2022, versus $1.0 million in the first three months of 2021, an increase in cash used of $0.7 million.

Capital Resources and Debt Covenant

 

2021 Senior Notes due 2029

On September 24, 2021, we completed the issuance of $575.0 million aggregate principal amount of 4.375% senior notes (“2021 Senior Notes due 2029”), issued at 100% of their principal amount. The 2021 Senior Notes due 2029 are jointly and severally and fully and unconditionally guaranteed on a senior unsecured basis by each of the Company’s existing and future restricted subsidiaries, other than any restricted subsidiary of the Company that does not guarantee the existing senior secured credit facilities or any permitted refinancing thereof. The 2021 Senior Notes due 2029 are senior unsecured obligations of the Company and the guarantors, respectively, and rank pari passu in right of payment with all existing and future senior debt and senior to all existing and future subordinated debt of the Company and the guarantors. The 2021 Senior Notes due 2029 were offered under Rule 144A of the Securities Act, and in transactions outside the United States under Regulation S of the Securities Act, and have not been, and will not be, registered under the Securities Act.

The 2021 Senior Notes due 2029 mature on October 1, 2029. Interest on the 2021 Senior Notes due 2029 is payable semi-annually, in arrears, beginning on April 1, 2022, with interest accruing at a rate of 4.375% per annum from September 24, 2021. We incurred financing costs relating to bank fees and professional services costs relating to the offering and issuance of the 2021 Senior Notes due 2029 totaling $8.7 million, which included a 1.25% lender spread on the total principal value of the 2021 Senior Notes due 2029, or $7.2 million, and $1.5 million of other costs, all of which are being amortized under the effective interest method.

As of April 2, 2022, the face value of debt outstanding under the 2021 Senior Notes due 2029 was $575.0 million, and interest began accruing on September 24, 2021. Proceeds from the 2021 Senior Notes due 2029 were used, in part, to redeem in full the $425.0 million of 2018 Senior Notes due 2026, including the related fees, costs and the prepayment call premium of $21.5 million, representing 5.063% of the $425.0 million face value then outstanding, prepay the outstanding term loan borrowings under the 2016 Credit Agreement of $54.0 million and the related fees and costs, and finance the Anlin Acquisition in the fourth quarter of 2021. See Note 6, Acquisitions, for a discussion of the Anlin Acquisition.

The indenture for the 2021 Senior Notes due 2029 gives us the option to redeem some or all of the 2021 Senior Notes due 2029 at the redemption prices and on the terms specified in the indenture governing the 2021 Senior Notes due 2029. The indenture governing the 2021 Senior Notes due 2029 does not require us to make any mandatory redemptions or sinking fund payments. However, upon the occurrence of a change of control, as defined in the indenture, the Company is required to offer to repurchase the notes at 101% of the aggregate principal amount thereof, plus accrued and unpaid interest, if any, to the date of purchase. We also may make optional redemptions at various premiums including a make-whole call at the then current treasury rate plus 50 basis points prior to October 1, 2024, then 102.188% on or after August 1, 2024, 101.094% on or after August 2025, then at 100.000% on or after August 1, 2026.

The indenture for the 2021 Senior Notes due 2029 includes certain covenants limiting the ability of the Company and any guarantors to, (i) incur additional indebtedness; (ii) pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; (iii) enter into agreements that restrict distributions from restricted subsidiaries; (iv) sell or otherwise dispose of assets; (v) enter into transactions with affiliates; (vi) create or incur liens; merge, consolidate or sell all or substantially all of the Company’s assets; (vii) place restrictions on the ability of subsidiaries to pay dividends or make other payments to the Company; and (viii) designate the Company’s subsidiaries as unrestricted subsidiaries. These covenants are subject to a number of important exceptions and qualifications.

2016 Credit Agreement due 2024

On February 16, 2016, we entered into the 2016 Credit Agreement due 2024, among us, the lending institutions identified in the 2016 Credit Agreement due 2024, and Truist Financial Corporation (formerly known as SunTrust Bank), as Administrative Agent and Collateral Agent. The 2016 Credit Agreement due 2024 establishes senior secured credit facilities in an aggregate amount of $310.0 million, consisting of a $270.0 million Term B term loan facility originally maturing in February 2022 that amortizes on a basis of 1% annually during its six-year term, and a $40.0 million revolving credit facility originally maturing in February 2021 that included a swing line facility and a letter of credit facility. Our obligations under the 2016 Credit Agreement due 2024 are, subject to exceptions, guaranteed by substantially all of our wholly-owned direct and indirect subsidiaries that are restricted subsidiaries and secured by substantially all of our assets as well as our direct and indirect restricted subsidiaries’ assets.

- 35 -


On March 16, 2018, we entered into an amendment of our 2016 Credit Agreement due 2024 (the “Second Amendment”). The Second Amendment, among other things, decreased the applicable interest rate margins for the Initial Term Loans (as defined in the 2016 Credit Agreement due 2024) from (i) 3.75% to 2.50%, in the case of the Base Rate Loans (as defined in the 2016 Credit Agreement due 2024), and (ii) 4.75% to 3.50%, in the case of the Eurodollar Loans (as defined in the 2016 Credit Agreement due 2024). On February 17, 2017, we entered into the first amendment to our 2016 Credit Agreement due 2024, which also resulted in decreases in the applicable margins, but which, unlike the Second Amendment, did not include any changes in lender positions.

On October 31, 2019, we entered into an amendment of our 2016 Credit Agreement due 2024 (“Third Amendment”). The Third Amendment provided for, among other things, (i) a three-year Term A loan in the then aggregate principal amount of $64.0 million (the “Initial Term A Loan”), maturing in October 2022, which refinanced in full our existing Term B term loan facility under the 2016 Credit Agreement, and had no regularly scheduled amortization, and (ii) a new five-year revolving credit facility in an aggregate principal amount of up to $80.0 million (the “Revolving Facility”), maturing in October 2024, which replaced our then existing $40.0 million revolving credit facility under the 2016 Credit Agreement, and includes a swing-line facility and letter of credit facility. Our obligations under the 2016 Credit Agreement continue to be secured by substantially all of our assets, as well as our direct and indirect subsidiaries’ assets, and is senior in position to the 2021 Senior Notes due 2029.

On October 25, 2021, we entered into an amendment of our 2016 Credit Agreement ("Fourth Amendment"). The Fourth Amendment provides for, among other things, a three-year Term A loan in the aggregate maximum available amount of $60.0 million (the "Incremental Term A Loan"), proceeds from which were used to fund the Anlin Acquisition. The Fourth Amendment does not change any terms relating to the Revolving Facility, under which we pay quarterly fees on the unused portion of the revolving credit facility equal to a percentage spread (ranging from 0.25% to 0.35%) based on our first lien net leverage ratio. As of April 2, 2022, there were $5.7 million in letters of credit outstanding and $74.3 million available under the Revolving Facility.

The weighted average all-in interest rate for borrowings under the term-loan portion of the 2016 Credit Agreement due 2024 was 2.46% as of April 2, 2022, and was 2.10% at January 1, 2022.

Deferred Financing Costs

The activity relating to deferred financing costs, composed of third-party fees and costs, and lender fees, for the three months ended April 2, 2022, are as follows. All deferred financing costs are classified as a reduction of the carrying value of long-term debt:

 

(in thousands)

 

Total

 

At beginning of year

 

$

9,345

 

Less: Amortization expense

 

 

(304

)

At end of period

 

$

9,041

 

 

Estimated amortization expense relating to deferred financing costs for the years indicated as of April 2, 2022, is as follows:

 

(in thousands)

 

Total

 

Remainder of 2022

 

$

929

 

2023

 

 

1,282

 

2024

 

 

1,282

 

2025

 

 

1,083

 

2026

 

 

1,114

 

Thereafter

 

 

3,351

 

 

 

 

 

Total

 

$

9,041

 

 

We have no schedule payments of outstanding debt until the contractual maturity of the 2016 Credit Agreement in October 2024. Our contractual future maturities of long-term debt are as follows (at face value):

 

(in thousands)

 

 

 

Remainder of 2022

 

$

 

2023

 

 

 

2024

 

 

60,000

 

2025

 

 

 

2026

 

 

 

Thereafter

 

 

575,000

 

 

 

 

 

Total

 

$

635,000

 

 

- 36 -


 

Capital Expenditures. Capital expenditures vary depending on prevailing business factors, including current and anticipated market conditions. For the first three months of 2022, capital expenditures were $8.2 million, compared to $6.5 million for the first three months of 2021. Our capital expenditure program is directed towards making investments in capital assets that we believe will increase both gross sales and margins, but also includes capital expenditures for maintenance capital.

Aluminum Forward and Midwest Transaction Premium Contracts. We enter into aluminum forward contracts to hedge the fluctuations in the purchase price of aluminum extrusions we use in production. Beginning late in the first half of 2021, we began entering into forward contracts to hedge the fluctuations in the price of the delivery component of our aluminum extrusion purchases, known as the Midwest Transaction Premium (MTP).

At April 2, 2022, the fair value of our aluminum forward contracts was in an asset position of $9.1 million. We had 23 outstanding forward contracts for the purchase of 36.3 million pounds of aluminum through December 2022, at an average price of $1.32 per pound, which excludes the Midwest premium, with maturity dates of between two months and ten months. We assessed the risk of non-performance of the Company to these contracts and determined it was immaterial and, therefore, did not record any adjustment to fair value as of April 2, 2022.

At April 2, 2022, the fair value of our MTP contracts was in an asset position of $4.4 million. We had 7 outstanding MTP contracts to hedge the Platt US MW Transaction price per pound for the delivery of 17.0 million pounds of aluminum through December 2022, at an average price of $0.12 per pound, with maturity dates of between two months and ten months. We assessed the risk of non-performance of the Company to these contracts and determined it was immaterial and, therefore, did not record any adjustment to fair value as of April 2, 2022.

We assess the effectiveness of our aluminum forward contracts by comparing the change in the fair value of the forward contract to the change in the expected cash to be paid for the hedged item. The effective portion of the gain or loss on our aluminum forward contracts is reported as a component of accumulated other comprehensive income (loss) and is reclassified into earnings in the same line item in the income statement as the hedged item in the same period or periods during which the transaction affects earnings. The amount of income (loss), net, recognized in the “accumulated other comprehensive income (loss)” line item in the accompanying condensed consolidated balance sheet as of April 2, 2022, that we expect will be reclassified to earnings within the next twelve months, will be approximately $13.4 million.

Significant Accounting Policies and Critical Accounting Estimates. Our consolidated financial statements are prepared in accordance with U.S. Generally Accepted Accounting Principles (GAAP). Significant accounting policies are those that are both important to the accurate portrayal of a Company’s financial condition and results, and those that require subjective or complex judgments, often as a result of the need to make estimates about the effect of matters that are inherently uncertain. We make estimates and assumptions that affect the amounts reported in our condensed consolidated financial statements and accompanying notes. Certain estimates are particularly sensitive due to their significance to the condensed consolidated financial statements and the possibility that future events may be significantly different from our expectations. We identified our significant accounting policies in our Annual Report on Form 10-K for the year ended January 1, 2022. There have been no changes to our critical accounting policies during the first three months of 2022.

Recently Issued Accounting Pronouncements. Reference Rate Reform. In March 2020, the FASB issued ASU 2020-04, “Reference Rate Reform (Topic 848): Facilitation of the Effects of Reference Rate Reform on Financial Reporting” and in March 2021, a subsequent amendment to the initial guidance, ASU 2021-01, “Reference Rate Reform (Topic 848): Scope” (collectively, “Topic 848”). Topic 848 provides optional expedients and exceptions for applying GAAP to contracts, hedging relationships, and other transactions affected by reference rate reform if certain criteria are met. The amendments apply only to contracts, hedging relationships, and other transactions that reference LIBOR or another reference rate expected to be discontinued because of reference rate reform. The guidance generally can be applied from March 12, 2020 through December 31, 2022. We have not elected adoption of this optional guidance and do not intend to elect this guidance before the sunset date of December 31, 2022, as there is no material impact on our consolidated financial statements.

 

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ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

We utilize derivative financial instruments to hedge price movements in aluminum materials used in our manufacturing process and to hedge the delivery component of our aluminum needs, known as the Midwest Transaction Premium (“MTP”). As of April 2, 2022, we are covered for approximately 77% of our anticipated aluminum needs for the remainder of 2022 at an average price of $1.32 per pound. These calculations are based only on the LME price of aluminum and excludes an estimate for the MTP, which we hedge separately. As of April 2, 2022, we are covered for approximately 36% of our anticipated MTP costs for the remainder of 2022 at an average price of $0.12 per pound. As of the date of this report, we had not added any further coverage since April 2, 2022. However, we may add more coverage for our anticipated aluminum needs in 2022 and/or 2023, as we deem necessary.

Regarding our aluminum hedging instruments for the purchase of aluminum, as of April 2, 2022, a 10% decrease in the price of aluminum per pound would decrease the fair value of our forward contracts of aluminum by an estimated $5.7 million. This calculation utilizes our actual commitment of 36.3 million pounds under contract (to be settled through December 2022) and the market price of aluminum as of April 2, 2022. This calculation is based only on the LME price of aluminum and excludes an estimate for the MTP. Regarding our MTP contracts for hedging of the delivery component of our aluminum needs, as of April 2, 2022, a 10% decrease in the Platts MW US Transaction price per pound would decrease the fair value of our MTP contracts an estimated $0.6 million. This calculation utilizes our actual commitment of 17.0 million pounds under contract (to be settled through December 2022) and the then current Platts MW US Transaction price per pound as of April 2, 2022.

We experience changes in interest expense when market interest rates change. Changes in our debt could also increase these risks. Based on debt outstanding with a variable rate as of the date of filing of this Quarterly Report on Form 10-Q of $60.0 million, a 100 basis-point increase in interest rate would result in approximately $0.6 million of additional interest costs annually.

ITEM 4. CONTROLS AND PROCEDURES

Evaluation of Disclosure Controls and Procedures.

Disclosure controls and procedures are controls and other procedures that are designed to ensure that information required to be disclosed in the Company’s reports filed or submitted under the Exchange Act, is recorded, processed, summarized, and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms.

A control system, however, no matter how well conceived and operated, can at best provide reasonable, not absolute, assurance that the objectives of the control system are met. Additionally, a control system reflects the fact that there are resource constraints, and the benefits of controls must be considered relative to costs. Because of the inherent limitations in all control systems, no evaluation of controls can provide absolute assurance that all control issues and instances of error or fraud, if any, within our Company have been detected, and due to these inherent limitations, misstatements due to error or fraud may occur and not be detected.

Our chief executive officer and chief financial officer, with the assistance of management, evaluated the design, operation and effectiveness of our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act) as of the end of the period covered by this report (“Evaluation Date”). Based on that evaluation, our chief executive officer and chief financial officer concluded that, as of the Evaluation Date, our disclosure controls and procedures were effective for the purposes of ensuring that information required to be disclosed in our reports filed under the Exchange Act is recorded, processed, summarized, and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms, and that such information is accumulated and communicated to management, including our chief executive officer and chief financial officer, as appropriate to allow timely decisions regarding required disclosure.

Changes in Internal Control over Financial Reporting.

During the period covered by this report, there have been no changes in our internal control over financial reporting identified in connection with the evaluation described above that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting. However, during the year ended January 1, 2022, we acquired Eco and Anlin. We are currently integrating Eco and Anlin into our operations, compliance programs and internal control processes. As such Eco and Anlin were not included in our assessment of internal control over financial reporting as of January 1, 2022. We will include Eco and Anlin into our assessment of internal controls as of December 31, 2022, the end of our 2022 fiscal year. Eco Enterprises and Anlin Industries were included in the 2021 consolidated financial statements of the Company and constituted 22.0% of total assets as of January 1, 2022 and 9.2% of revenues for the fiscal year then ended.

- 38 -


PART II — OTHER INFORMATION

We are involved in various claims and lawsuits incidental to the conduct of our business in the ordinary course. We carry insurance coverage in such amounts in excess of our self-insured retention as we believe to be reasonable under the circumstances and that may or may not cover any or all of our liabilities with respect to claims and lawsuits. We do not believe that the ultimate resolution of the matters pending or threatened against us at this time will have a material adverse impact on our financial position or results of operations.

Although our business and facilities are subject to federal, state, and local environmental regulation, environmental regulation does not have a material impact on our operations. We believe that our facilities are in material compliance with such laws and regulations. As owners and lessees of real property, we can be held liable for the investigation or remediation of contamination on such properties, in some circumstances without regard to whether we knew of or were responsible for such contamination. Our current expenditures with respect to environmental investigation and remediation at our facilities are minimal, although no assurance can be provided that more significant remediation may not be required in the future as a result of spills or releases of petroleum products or hazardous substances, or the discovery of previously unknown environmental conditions.

ITEM 1A. RISK FACTORS

Our operations are subject to a number of risks. When considering an investment in our securities, you should carefully read and consider these risks, together with all other information in this Quarterly Report on Form 10-Q and our other filings with the Securities and Exchange Commission, including the risk factors set forth in Part 1, “Item 1A. Risk Factors” of our Annual Report on Form 10-K for the year ended January 1, 2022. If any of the events described in the risk factors actually occur, our business, financial condition or operating results, as well as the market price of our securities, could be materially adversely affected.

ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

None during the quarter cover by this report.

- 39 -


ITEM 6. EXHIBITS

 

31.1*

Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

 

 

31.2*

Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

 

 

32.1**

Certification of Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

 

 

32.2**

Certification of Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

 

 

101.INS

Inline XBRL Instance Document - The instance document does not appear in the interactive data file because its XBRL tags are embedded within the inline XBRL document

 

 

101.SCH

Inline XBRL Taxonomy Extension Schema

 

 

101.CAL

Inline XBRL Taxonomy Extension Calculation Linkbase

 

 

101.DEF

Inline XBRL Taxonomy Definition Linkbase

 

 

101.LAB

Inline XBRL Taxonomy Extension Label Linkbase

 

 

101.PRE

Inline XBRL Taxonomy Extension Presentation Linkbase

 

 

104

Cover Page Interactive Data File (embedded within the Inline XBRL document)

 

*Filed herewith.

**Furnished herewith.

- 40 -


SIGNATURE

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

PGT INNOVATIONS, INC.

 

(Registrant)

 

 

 

 

Date: May 12, 2022

By: /s/ John Kunz

 

Name: John Kunz

 

Title: Senior Vice President and Chief Financial Officer

 

- 41 -