SIFCO INDUSTRIES INC - Annual Report: 2005 (Form 10-K)
Table of Contents
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-K
þ | ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended September 30, 2005
or
o | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15 (d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission file number 1-5978
SIFCO Industries, Inc.
(Exact name of registrant as specified in its charter)
Ohio | 34-0553950 | |
(State or other jurisdiction of incorporation or organization) | (I.R.S. Employer Identification No.) | |
970 East 64th Street, Cleveland Ohio | 44103 | |
(Address of principal executive offices) | (Zip Code) |
(216) 881-8600
(Registrants telephone number, including area code)
(Registrants telephone number, including area code)
Securities Registered Pursuant to Section 12(b) of the Act:
Common Shares, $1 Par Value | American Stock Exchange | |
(Title of each class) | (Name of each exchange on which registered) |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of
the Securities Act.
Yes o No þ
Yes o No þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or
Section 15(d) of the Act.
Yes o No þ
Yes o No þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
section 13 or 15(d) of the Securities and Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No o
Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is
not contained herein, and will not be contained, to the best of registrants knowledge, in
definitive proxy or information statements incorporated by reference in Part III of this Form 10-K
or any amendment to this Form 10-K. o
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of
the Act).
Yes o No þ
Yes o No þ
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act).
Yes o No þ
Yes o No þ
The aggregate market value of the voting and non-voting common equity held by non-affiliates
computed by reference to the price at which the common equity was last sold, or the average bid and
asked price of such common equity, as of the last business day of the registrants most recently
completed second fiscal quarter is $13,717,775.
The number of the Registrants Common Shares outstanding at October 31, 2005 was 5,201,391.
Documents incorporated by reference: Portions of the Proxy Statement for Annual Meeting of
Shareholders on January 31, 2006 (Part III).
TABLE OF CONTENTS
Table of Contents
PART I
Item 1. Business
A. The Company
SIFCO Industries, Inc. (Company), an Ohio corporation, was incorporated in 1916. The executive
offices of the Company are located at 970 East 64th Street, Cleveland, Ohio 44103, and its
telephone number is (216) 881-8600.
The Company is engaged in the production and sale of a variety of metalworking processes, services
and products produced primarily to the specific design requirements of its customers. The
processes and services include forging, heat-treating, coating, welding, machining and selective
electrochemical finishing. The products include forged parts, machined forgings and other machined
metal parts, remanufactured component parts for aerospace and industrial turbine engines, and
selective electrochemical finishing solutions and equipment. The Companys operations are
conducted in three business segments: (1) Turbine Component Services and Repair Group, (2)
Aerospace Component Manufacturing Group and (3) Applied Surface Concepts (formerly named Metal
Finishing) Group.
B. Principal Products and Services
1. Turbine Component Services and Repair Group
The Companys Turbine Component Services and Repair Group (Repair Group) is headquartered in
Cork, Ireland. This segment of the Companys business consists principally of the repair and
remanufacture of aerospace and industrial turbine engine components. The business also performs
machining and applies high temperature-resistant coatings to new turbine engine components.
Operations
The aerospace portion of the Repair Group requires the procurement of licenses/authority, which
certify that the Company has obtained approval to perform certain proprietary repair processes.
Such approvals are generally specific to an engine and its components, a process and a repair
facility/location. Without possession of such approvals, a company would be precluded from
competing in the aerospace turbine engine component repair business. Approvals are issued by either
the original equipment manufacturers (OEM) of aerospace turbine engines or the Federal Aviation
Administration (FAA). Historically, the aerospace portion of the Repair Group has elected to
procure approvals primarily from the OEM and currently maintains a variety of OEM proprietary
repair process approvals issued by each of the primary OEMs (i.e. General Electric, SNECMA, Pratt &
Whitney, and Rolls-Royce). In exchange for being granted an OEM approval, the Repair Group is
obligated to pay royalties to the OEM for each type of component repair that it performs utilizing
the OEM approved proprietary repair process. The aerospace portion of Repair Group continues to be
successful in procuring FAA repair process approvals. There is no royalty payment obligation
associated with the use of a repair process approved by the FAA. To procure an OEM or FAA approval,
the Repair Group is required to demonstrate its technical competence in the process of repairing
such turbine engine components.
The development of remanufacturing and repair processes is an ordinary part of the Repair Group.
The Repair Group continues to invest time and money on research and development activities. The
Company has research and development activities in PVCVD (Pure Vacuum Chemical Vapor Deposition) of
a wide range of materials, laser technology and e-manufacturing. The Repair Group has the
opportunity to apply the results of this research in both the industrial and aerospace turbine
markets. Operating costs related to such activities are expensed during the period in which they
are incurred.
The Company has recognized the evolution of the industrial turbine engine market. The Companys
technologies have had many years of evolution in the aerospace turbine engine sector. The
application of similar technologies to the industrial turbine engine sector has resulted in
benefits to the industrial turbine engine operator. The Company has invested capital in new
equipment that facilitates the repair and remanufacture of these larger (than aerospace) industrial
turbine engine components. Entry into this sector increases the potential market for the
application of the Companys technologies.
The Repair Group generally has multiple sources for its raw materials, which consist primarily of
investment castings essential to this business, although certain raw materials may be provided by a
limited number of suppliers. Certain items are procured directly from the OEM to satisfy repair
process requirements. Suppliers of such materials are located throughout North America and Europe.
The Repair Group generally does not depend on a single source for the supply of its materials and
management believes that its sources are adequate for its business.
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The Repair Groups non-U.S. operation has most of its sales denominated in U.S. dollars while a
significant portion of its operating costs are denominated in euros. Therefore, as the euro
strengthens, such operating costs are negatively impacted. During certain periods, the Repair
Group has been able to successfully hedge its exposure to the euro thereby mitigating the negative
impact on its operating results during periods in which the euro is strong relative to the U.S.
dollar. It is difficult to determine at this time if the Company will be able to successfully
hedge its exposure to the euro (during periods of strength against the U.S. dollar) and, therefore,
mitigate the negative impact on the Repair Groups operating results during future periods.
Industry
The performance of the domestic and international air transport industry directly and significantly
impacts the performance of the Repair Group. Historically, the air transport industrys long-term
outlook has, for many years, been for continued, steady growth. Such outlook suggested the need
for additional aircraft and, therefore, growth in the requirement for aerospace turbine engines and
related engine repairs. While the events of September 11, 2001 resulted in an immediate reduction
in the demand for passenger travel both in the U.S. and internationally, such demand has rebounded
to pre-September 11, 2001 levels. Due to an inherent need to optimize the efficiency and
profitability of operations, airlines appear to be supporting such increased demand for passenger
travel with smaller fleets consisting of new and more efficient aircraft. In addition, the
financial condition of many airlines in the U.S. and throughout the world continues to be weak.
The U.S. airline industry has received U.S. government assistance, while some airlines have entered
bankruptcy proceedings, and others continue to pursue major restructuring initiatives. It is
difficult to determine what the long-term impact of these factors may be on air travel and the
demand for services and products provided by the Repair Group.
The worlds fleet of aircraft has been in transition. Several older models of certain aircraft
(727, 737-100/200, 747-100/200 and DC-9) and the engines (JT8D and JT9D) that power such aircraft
have been retired from use. As a result, the overall demand for repairs to such older model
engines has significantly decreased. At the same time, newer generation aircraft (newer generation
737 and 747; 767, 777, A320, A330, A340, etc.) and engines (CFM-56, PW4000, Trent, GE-90, etc.) are
in use with newer technology required to both operate and maintain such engines. The introduction
of such newer generation aerospace turbine engines has in general reduced the frequency with which
such engines and related components need to be repaired. The longer times between repairs have been
attributed to improved technology, including the improved ability to monitor an engines condition
while still in operation. Although the newer generation aerospace turbine engines may require less
frequent overhaul, such aerospace turbine engines generally have a greater number of components
that require repair. This could result in a larger aerospace turbine engine component repair
market in the future. However, recent experience is indicating that the extended time that an
engine remains on wing may cause significant component replacement costs due to the
non-repairability of the longer run components. Further, many airlines are reducing the time
interval between overhauls. This may cause a higher level of component repair activity in the near
term.
Recent years have seen the installation of numerous industrial turbine engines as means of
generating electric power for residential, commercial and industrial consumers. The high cost of
installation and maintenance of such units has provided the Repair Group with the opportunity to
bring value to this significant market. Industrial turbine engine units are in use throughout the
world. Industrial turbine engine units operate in different modes. Some units operate on a
continuous base loading at a percentage of their maximum output, while other units may operate at
maximum output during specific periods of electric power shortages (e.g. power blackouts, peak
demand periods, etc.). The latter units are called peak power systems. In general, industrial
turbine engine units are managed either by a government entity, an electric power utility, or an
independent power producer (IPP). IPPs originated principally in response to deregulation of the
organizations that operate electric power utilities. Electric power deregulation has created
greater competition and therefore, more economical electric power for the end user. Repair and
remanufacture of industrial turbine engine components is a growing element of cost management in
the industrial turbine engine industry. The Repair Groups experience, knowledge and technology in
the more demanding aerospace market augurs well for continued participation in the industrial
turbine engine market.
Competition
In recent years, while the absolute number of competitors has decreased as a result of industry
consolidation and vertical integration, competition in the turbine engine component repair business
has nevertheless increased, principally due to the increasing direct involvement of the aerospace
turbine engine manufacturer into the turbine engine overhaul and component repair businesses. With
the entry of the OEM into the market, there has been a general reluctance on the part of the OEM to
issue, to the independent component repair companies, its approvals for the repair of its newer
model engines and related components. However, if an OEM repair process approval is not
available, the Repair Group has, in many cases, been successful in procuring, and subsequently
marketing to its customers, FAA approvals and related repair processes. It appears that the Repair
Group will, more likely than not, become more dependent on its ability to successfully procure and
market FAA approved licenses and related repair processes in the future and/or on close
collaboration with engine
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manufacturers. However, the Repair Group believes it has partially compensated for these factors
by its success in broadening its product lines and developing new geographic markets and customers,
more recently by its continued expansion into the repair of industrial turbine engine components.
Repair and remanufacture of industrial turbine engine components has evolved through the need for
the operator of electric power utilities to improve the economics of its industrial turbine engine
operations. To participate in the industrial turbine engine sector, it is necessary to have a
proven record of application of the appropriate technologies. Most competitors involved in the
industrial turbine engine component repair sector are either the OEM or entities that have a
history of application of component repairs in the aerospace sector. Metallurgical analysis of
component material removed from an industrial turbine engine determines the precise nature of the
necessary technologies to be used to return the component to service. The determination of
qualification to repair such components is the responsibility of the industrial turbine engine
owner/operator. Several OEM such as ABB, General Electric, Siemens, Alstom, etc. participate to
varying degrees in the repair and remanufacture of industrial turbine engine components. The
Repair Groups broad product capability (multiple OEM types) and technology base augurs well for
growth in the industrial sector.
Customers
The identity and ranking of the Repair Groups principal customers can vary from year to year. The
Repair Group attempts to rely on its ability to adapt its services and operations to changing
requirements of the market in general and its customers in particular, rather than relying on high
volume production of a particular item or group of items for a particular customer or customers.
During fiscal 2005, the Repair Group had one customer, United Technologies Corporation, which
accounted for 11% of the Repair Groups net sales. Although there is no assurance that this will
continue, historically as one or more major customers have reduced their purchases, the business
has generally been successful in replacing such reduced purchases, thereby avoiding a material
adverse impact on the business. No material part of the Repair Groups business is seasonal.
Backlog of Orders
The Repair Groups backlog as of September 30, 2005 increased to $4.8 million, of which $3.9
million is scheduled for delivery during fiscal 2006 and $0.9 million is on hold, compared with
$4.4 million as of September 30, 2004, of which $3.6 million was scheduled for delivery during
fiscal 2005 and $0.8 million was on hold. All orders are subject to modification or cancellation
by the customer with limited charges. The Repair Group believes that the backlog may not
necessarily be indicative of actual sales for any succeeding period.
2. Aerospace Component Manufacturing Group
Operations
The Companys Aerospace Component Manufacturing Group (ACM Group) is a manufacturer of forged
parts ranging in size from 2 to 1,000 pounds (depending on configuration and alloy) in various
steel alloys utilizing a variety of processes for application in the aerospace and other industrial
markets. The ACM Groups forged products include: OEM and aftermarket components for aircraft and
land-based turbine engines; structural airframe components; aircraft landing gear components,
wheels and brakes; critical rotating components for helicopters; and commercial/industrial
products. The ACM Group also provides heat-treatment and some machining of forged parts.
The ACM Group generally has multiple sources for its raw materials, which consist primarily of high
quality metals essential to this business, although certain raw materials may be provided by a
limited number of suppliers. Suppliers of such materials are located throughout North America and
Europe. The ACM Group does not depend on a single source for the supply of its materials and
believes that its sources are adequate for its business. The business is ISO 9001:2000 registered
and AS 9100:2001 certified. In addition, the ACM Groups heat-treating and non-destructive testing
facilities are NADCAP (National Aerospace and Defense Contractors Accreditation Program)
accredited.
Industry
The performance of the domestic and international air transport industry directly and significantly
impacts the performance of the ACM Group. Historically, the air transport industrys long-term
outlook has, for many years, been for continued, steady growth. Such outlook suggested the need
for additional aircraft and, therefore, growth in the requirement for airframe and turbine engine
components. While the events of September 11, 2001 resulted in an immediate reduction in the
demand for passenger travel both in the U.S. and internationally, such demand has rebounded to
pre-September 11, 2001 levels. Rising fuel costs and fleet commonality are drivers of new aircraft
purchases. The Company is poised to take advantage of resulting improvement in order demand from
the airframe and engine manufacturers. The ACM business also
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supplies new and spare components for military aircraft. It is difficult to determine at this time
what the long-term impact of these factors may be on the demand for products provided by the ACM
Group.
Competition
While there has been some consolidation in the forging industry, the ACM Group believes there is
limited opportunity to increase prices, other than for the pass-through of rising raw material
steel alloy prices, due to the overcapacity that remains. The ACM Group believes, however, that
its focus on quality, customer service, new technology and offering a broad range of capabilities
help to give it an advantage in the primary markets it serves. The ACM Group believes it can
broaden its product lines by investing in equipment that expands capabilities and by developing new
customers in markets which require similar technical competence, quality and service as the
aerospace industry.
Customers
During fiscal 2005, the ACM Group had two customers, various business units of United Technologies
Corporation and Rolls-Royce Corporation, which accounted for 28% and 27%, respectively, of the ACM
Groups net sales. The ACM Group believes that the total loss of sales to such customers would
result in a materially adverse impact on the business and income of the ACM Group. However, the
ACM Group has maintained a business relationship with these customers for well over ten years and
is currently conducting business with some of them under multi-year agreements. Although there is
no assurance that this will continue, historically as one or more major customers have reduced
their purchases, the ACM Group has generally been successful in replacing such reduced purchases,
thereby avoiding a material adverse impact on the segment. The ACM Group attempts to rely on its
ability to adapt its services and operations to changing requirements of the market in general and
its customers in particular. No material part of the Companys ACM Groups business is seasonal.
Backlog of Orders
The ACM Groups backlog as of September 30, 2005 increased to $46.5 million, of which $30.0 million
is scheduled for delivery during fiscal 2006, compared with $23.6 million as of September 30, 2004,
of which $21.3 million was scheduled for delivery during fiscal 2005 and $2.3 million was on hold.
It is important to note a fundamental shift that has occurred in fiscal 2005 with respect to the
ordering pattern of the ACM Groups customers. With raw material steel alloy lead times continuing
to be extended, customers are placing orders further in advance, which is one reason for the
increase in the ACM Groups backlog as of September 30, 2005. All orders are subject to
modification or cancellation by the customer with limited charges. The ACM Group believes that the
backlog may not necessarily be indicative of actual sales for any succeeding period.
3. Applied Surface Concepts (formerly named Metal Finishing) Group
The Companys Applied Surface Concepts Group (ASC Group) is a provider of specialized
electrochemical technologies, including the electroplating process called brush plating, as well
as anodizing and electropolishing systems, which are used to apply metal coatings and finishes to a
selective area of a component. The ASC Groups business provides (i) metal solutions and equipment
to customers to do their own in-house selective electrochemical finishing and (ii) customized
selective electrochemical finishing on a contract service basis.
Operations
A variety of metals, determined by the customers design requirements, can be brush plated onto
metal surfaces. Metals available using SIFCO Process® solutions include: cadmium,
cobalt, copper, nickel, tin and zinc. Precious metal solutions such as gold, iridium, palladium,
platinum, rhodium, and silver are also available. The ASC Group has also developed a number of
alloy-plating solutions including: nickel-cobalt, nickel-tungsten, cobalt-tungsten, and tin-zinc.
It also offers a complete line of functional chromic, sulfuric, hard coat, phosphoric and
boric-sulfuric anodizing finishes and electropolishing. The ASC Groups process has a wide range
of both manufacturing and repair applications to functionally enhance, protect or restore the
underlying component. The process is environmentally friendlier than traditional plating methods
because it does not require the use of tanks and, therefore, it generates minimal waste.
While the ASC Group offers the metal solutions and equipment to customers so that they can conduct
their own selective electrochemical finishing operations, it also offers to provide services to
customers that either do not want to invest in the equipment, do not want to have responsibility
for hazardous materials, or who have decided to outsource non-core operations. Selective
electrochemical finishing services occur either at one of the Groups job shop service facilities
or at the customers site by manual or fully automated processes.
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The ASC Group generally has alternate sources for its raw materials, consisting primarily of
various industrial chemicals and metal salts, as well as for brush plating equipment and graphite
anodes supplied by the ASC Group. There are multiple sources for all these materials and the ASC
Group generally does not depend on a single source for the supply of its materials and, therefore,
management believes that its sources are adequate for its business.
The ASC Group sells its products and services under the following brand names: SIFCO
Process®, Dalic®, USDL® and Selectron®, all of which
are specified in military and industrial specifications. The ASC Groups manufacturing operations
have ISO 9001:2001 and AS 9100A certifications. In addition one of its facilities is NADCAP
(National Aerospace and Defense Contractors Accreditation Program) certified. Three of the service
centers are FAA approved repair shops. Other ASC Group approvals include ABS (American Bureau of
Ships), ARR (American Railroad Registry), FAA (Federal Aviation Administration), JRS (Japan
Registry of Shipping), and KRS (Korean Registry of Shipping).
Industry
While the ASC Group fits into the broad metal finishing industry, it fills a very specific niche
where either engineering demands for finishing only selective areas of a component or scheduling
requirements preclude other metal finishing options. The ASC Groups process is used to provide
functional, engineered finishes, as opposed to decorative finishes, to a variety of industries,
including aerospace, heavy machinery, medical, petroleum exploration, electric power generation,
pulp and paper, printing and railroad industries. The diversity of industries served helps to
mitigate the impact of economic cycles on the ASC Group.
Competition
The industry is fragmented into numerous product and service suppliers, resulting in a competitive
environment. The ASC Group attempts to differentiate itself from the competition by creating high
value applications for larger, technically demanding customers. The ASC Group believes that it is
one of, if not, the largest supplier of selective electrochemical finishing supplies and service in
the world and the only supplier with strong technical and product development capabilities.
Customers
The ASC Group has a customer base of over 1,000 customers. However, approximately 10 customers,
all of whom come from a variety of industries, account for approximately 39% of the Groups annual
sales. During fiscal 2005, the ASC Group had one customer, Halliburton Company, which accounted
for 13% of the ASC Groups net sales. No material part of the ASC Groups business is seasonal.
Backlog of Orders
The ASC Group essentially had no backlog at September 30, 2005 and 2004.
4. General
For financial information concerning the Companys reportable segments see Managements Discussion
and Analysis of Financial Condition and Results of Operations included in Item 7 and Note 12 of
Notes to Consolidated Financial Statements included in Item 8.
C. Environmental Regulations
In common with other companies engaged in similar businesses, the Company is required to comply
with various laws and regulations relating to the protection of the environment. The costs of such
compliance have not had, and are not presently expected to have, a material effect on the capital
expenditures, earnings or competitive position of the Company and its subsidiaries under existing
regulations and interpretations.
D. Employees
The number of the Companys employees decreased from approximately 600 at the beginning of fiscal
year 2005 to 582 employees at the end of fiscal 2005. The Company is a party to collective
bargaining agreements with certain employees located at its Cleveland, Ohio; Minneapolis,
Minnesota; and Cork, Ireland facilities. Management considers its relations with the Companys
employees to be good.
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E. Non-U.S. Operations
The Companys products and services are distributed and performed in U.S. as well as non-U.S.
markets. The Company commenced its operations in Ireland in 1981. The Company commenced its
operations in the United Kingdom and France as a result of an acquisition of a business in 1992.
Wholly-owned subsidiaries operate service and distribution facilities in Ireland, United Kingdom
and France.
Financial information about the Companys U.S. and non-U.S. operations is set forth in Note 12 to
the Consolidated Financial Statements included in Item 8.
As of September 30, 2005, the majority of the Companys cash and cash equivalents are in the
possession of its non-U.S. subsidiaries and relate to undistributed earnings of these non-U.S.
subsidiaries. Distributions from the Companys non-U.S. subsidiaries to the Company may be
subject to statutory restrictions, adverse tax consequences or other limitations. In October 2004,
the American Jobs Creation Act of 2004 (Act) was enacted. The Act contains a one-time provision
allowing earnings of controlled foreign companies to be repatriated, at a reduced tax rate, during
the tax year that includes October 2004 or during the subsequent tax year. The Company received a
dividend from its non-U.S. subsidiaries during fiscal 2005 in the amount of $13.4 million and the
funds were principally used to reduce the Companys outstanding indebtedness.
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Item 2. Properties
The Companys property, plant and equipment include the plants described below and a
substantial quantity of machinery and equipment, most of which is industry specific machinery and
equipment using special jigs, tools and fixtures and in many instances having automatic control
features and special adaptations. In general, the Companys property, plant and equipment are in
good operating condition, are well maintained and substantially all of its facilities are in
regular use. The Company considers its investment in property, plant and equipment as of September
30, 2005 suitable and adequate given the current product offerings for the respective business
segments operations in the current business environment. The square footage numbers set forth in
the following paragraphs are approximations:
| The Turbine Component Services and Repair Group operates three (3) facilities with a total of 167,000 square feet that are involved in the repair and remanufacture of aerospace and industrial turbine engine components. Two of these plants are located in Cork, Ireland (108,000 square feet) and one is in Minneapolis, Minnesota (59,000 square feet). All of these facilities are owned. The Repair Group ceased operations at a Tampa, Florida facility (68,000 square feet) during fiscal 2003 and at a third Cork, Ireland facility (30,000 square feet) in fiscal 2004 and, at September 30, 2004, both facilities were held for sale. In fiscal 2005, the Company completed the sale of the Cork, Ireland and the Tampa, Florida facilities. | ||
| The Aerospace Component Manufacturing Group operates in a single owned 262,000 square foot facility located in Cleveland, Ohio. This facility is also the site of the Companys corporate headquarters. | ||
| The Applied Surface Concepts Group is headquartered in an owned 30,000 square foot facility in Independence, Ohio. The Group leases space aggregating 26,000 square feet for sales offices and/or for its contract selective electrochemical finishing services in Norfolk, Virginia; Hartford (East Windsor), Connecticut; Houston, Texas; Paris (Saint Maur Cedex), France; and Redditch, England. |
Item 3. Legal Proceedings
In the normal course of business, the Company may be involved in pending legal actions. The
Company cannot reasonably estimate future costs related to these matters and other matters that may
arise, if any. Although it is possible that the Companys future operating results could be
affected by future cost of litigation, it is managements belief at this time that such costs will
not have a material adverse affect on the Companys consolidated financial condition or results of
operations.
Item 4. Submission Of Matters To A Vote Of Security Holders
No matters were submitted to a vote of security holders during the fourth quarter of the
Companys 2005 fiscal year.
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PART II
Item 5. Market For Registrants Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities
The Companys Common Shares are traded on the American Stock Exchange under the symbol SIF.
The following table sets forth, for the periods indicated, the high and low closing sales price
for the Companys Common Shares as reported by the American Stock Exchange.
Years Ended September 30, | ||||||||||||||||
2005 | 2004 | |||||||||||||||
High | Low | High | Low | |||||||||||||
First Quarter |
$ | 5.74 | $ | 3.15 | $ | 4.50 | $ | 2.17 | ||||||||
Second Quarter |
5.43 | 4.45 | 4.25 | 3.70 | ||||||||||||
Third Quarter |
4.50 | 3.31 | 4.40 | 3.50 | ||||||||||||
Fourth Quarter |
4.17 | 3.50 | 3.83 | 3.00 |
The Company has not declared or paid any cash dividends within the last two (2) fiscal years and
does not anticipate paying any such dividends in the foreseeable future. The Company currently
intends to retain all of its earnings for the operation and expansion of its businesses. The
Companys ability to declare or pay cash dividends is limited by its credit agreement covenants.
At October 31, 2005, there were approximately 735 shareholders of record of the Companys Common
Shares, as reported by National City Corporation, the Companys Transfer Agent and Registrar, which
maintains its corporate offices at National City Center, 1900 East Ninth Street, Cleveland, Ohio
44101-0756.
Item 6. Selected Consolidated Financial Data
The following table sets forth selected consolidated financial data of the Company. The data
presented below should be read in conjunction with the audited Consolidated Financial Statements
and Notes to Consolidated Financial Statements included in Item 8.
Years Ended September 30, | ||||||||||||||||||||
2005 | 2004 | 2003 | 2002 | 2001 | ||||||||||||||||
(Amounts in thousands, except per share data) | ||||||||||||||||||||
Statement of Operations Data |
||||||||||||||||||||
Net
sales |
$ | 80,968 | $ | 87,393 | $ | 79,939 | $ | 80,033 | $ | 105,633 | ||||||||||
Income (loss) before income
tax provision (benefit) |
856 | (5,866 | ) | (5,373 | ) | (13,448 | ) | 4,668 | ||||||||||||
Income tax provision
(benefit) |
1,052 | 80 | (26 | ) | (1,462 | ) | 1,694 | |||||||||||||
Net income
(loss) |
(196 | ) | (5,946 | ) | (5,347 | ) | (11,986 | ) | 2,974 | |||||||||||
Net income (loss) per share
(basic) |
(0.04 | ) | (1.14 | ) | (1.02 | ) | (2.30 | ) | 0.58 | |||||||||||
Net income (loss) per share
(diluted) |
(0.04 | ) | (1.14 | ) | (1.02 | ) | (2.30 | ) | 0.58 | |||||||||||
Cash dividends per
share |
| | | | | |||||||||||||||
Shares Outstanding at Year
End |
5,222 | 5,214 | 5,226 | 5,258 | 5,237 | |||||||||||||||
Balance Sheet Data |
||||||||||||||||||||
Working
capital |
$ | 9,619 | $ | 16,029 | $ | 14,669 | $ | 17,087 | $ | 31,971 | ||||||||||
Property, plant and
equipment, net |
18,744 | 19,882 | 25,699 | 29,106 | 29,383 | |||||||||||||||
Total
assets |
49,523 | 59,759 | 61,678 | 69,642 | 86,596 | |||||||||||||||
Long-term debt, net of
current maturities |
10 | 5,797 | 7,258 | 8,695 | 10,135 | |||||||||||||||
Total shareholders
equity |
22,398 | 24,802 | 30,281 | 37,735 | 49,374 | |||||||||||||||
Shareholders equity per
share |
4.29 | 4.76 | 5.79 | 7.18 | 9.43 | |||||||||||||||
Financial Ratios |
||||||||||||||||||||
Return on beginning
shareholders
equity |
(0.8 | )% | (19.6 | )% | (14.2 | )% | (24.3 | )% | 6.5 | % | ||||||||||
Long-term debt to equity
percent |
| % | 23.4 | % | 24.0 | % | 23.0 | % | 20.5 | % | ||||||||||
Current
ratio |
1.5 | 1.8 | 1.9 | 1.9 | 2.5 |
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Item 7. Managements Discussion And Analysis Of Financial Condition And Results Of Operations
SIFCO Industries, Inc. and its subsidiaries engage in the production and sale of a variety of
metalworking processes, services and products produced primarily to the specific design
requirements of its customers. The processes and services include forging, heat-treating, coating,
welding, machining and selective electrochemical finishing. The products include forgings,
machined forged parts and other machined metal parts, remanufactured component parts for turbine
engines, and selective electrochemical finishing solutions and equipment. The Companys operations
are conducted in three business segments: (1) Turbine Component Services and Repair Group, (2)
Aerospace Component Manufacturing Group, and (3) Applied Surface Concepts Group.
A. Results of Operations
1. Fiscal Year 2005 Compared With Fiscal Year 2004
Fiscal 2005 net sales decreased 7.4% to $81.0 million, compared with $87.4 million in fiscal 2004.
The net loss in fiscal 2005 was $0.2 million, compared with a net loss of $5.9 million in fiscal
2004.
Turbine Component Services and Repair Group (Repair Group)
Net sales in fiscal 2005 decreased 17.0% to $38.2 million, compared with $46.0 million in fiscal
2004. Component manufacturing and repair net sales decreased $4.0 million to $33.0 million in
fiscal 2005, compared with $37.0 million in fiscal 2004. Demand for precision component machining
and for component repairs for industrial and large aerospace turbine engines decreased, while the
demand for component repairs for small aerospace turbine engines increased in fiscal 2005 compared
with fiscal 2004. Net sales associated with the demand for replacement parts, which often
complement component repair services provided to customers, decreased $3.8 million to $5.2 in
fiscal 2005, compared with $9.0 million in fiscal 2004.
During fiscal 2005, the Repair Groups selling, general and administrative expenses decreased $0.4
million to $4.3 million, or 11.2% of net sales, from $4.7 million, or 10.2% of net sales, in fiscal
2004. Included in the $4.3 million of selling, general and administrative expenses in fiscal 2005
were $0.2 million related to severance charges. The remaining selling, general and administrative
expenses in fiscal 2005 were $4.1 million, or 10.6% of net sales. Selling, general and
administrative expenses in fiscal 2005 benefited from a $0.3 million reduction in expenses related
to the closure of the Repair Groups Tampa, Florida facility.
The Repair Groups operating loss in fiscal 2005 increased $1.3 million to a $4.6 million loss from
a $3.3 million loss in fiscal 2004. Operating results decreased in fiscal 2005 principally due to
the negative impact on margins of decreased sales volumes for component manufacturing and repair
services, which was partially offset by higher margins on sales of replacement parts. The higher
margins on sales of replacement parts was attributable to both improved market prices for such
components as well as certain replacement part sales consisting of inventory that had been
previously written down.
During fiscal 2004, the euro strengthened against the U.S. dollar. The euro continued to be strong
in relation to the U.S. dollar during fiscal 2005. The Repair Groups non-U.S. operation has most
of its sales denominated in U.S. dollars while a significant portion of its operating costs are
denominated in euros. Therefore, as the euro strengthens, costs denominated in euros are negatively
impacted. During fiscal 2005, the Repair Group hedged most of its exposure to the euro thereby
mitigating the negative impact on its operating results in that period. If it had not hedged such
exposure, the impact on the Repair Groups operating results in fiscal 2005 would have been higher
operating costs of approximately $1.1 million related to its non-U.S. operations.
Aerospace Component Manufacturing Group (ACM Group)
Net sales in fiscal 2005 increased 1.7% to $31.0 million, compared with $30.5 million in fiscal
2004. For purposes of the following discussion, the ACM Group considers aircraft that can
accommodate less than 100 passengers to be small aircraft and those that can accommodate 100 or
more passengers to be large aircraft. Net sales of airframe components for small aircraft increased
$1.7 million to $14.9 million in fiscal 2005 compared with $13.2 million in fiscal 2004. Net sales
of turbine engine components for small aircraft, which consist primarily of business aircraft and
regional commercial jets, as well as military transport and surveillance aircraft, decreased $2.2
million to $10.5 million in fiscal 2005 compared with $12.7 million in fiscal 2004. Net sales of
airframe components for large aircraft increased $0.7 million to $2.5 million in fiscal 2005
compared with $1.8 million in fiscal 2004. Net sales of turbine engine components for large
aircraft decreased $0.1 million to $0.9 million in fiscal 2005 compared with $1.0 million in fiscal
2004. The decrease in the ACM Groups net sales volumes during fiscal 2005 was offset by an
increase in the ACM Groups selling prices due to increases in raw
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material prices in the market place, some of which was passed through to the ACM Groups customers.
Other product and non-product sales were $2.2 million and $1.8 million in fiscal 2005 and 2004,
respectively.
The ACM Groups airframe and turbine engine component products have both military and commercial
applications. Net sales of airframe and turbine engine components that solely have military
applications were $13.1 million in both fiscal 2005 and 2004.
Selling, general and administrative expenses in fiscal 2005 were $2.3 million, or 7.5% of net
sales, compared with $2.1 million, or 7.0% of net sales, in fiscal 2004. This $0.2 million increase
in fiscal 2005 was principally due to an increase in administrative and sales salaries resulting
from the full year impact of certain positions that were vacant during a portion of fiscal 2004, as
well as the absence in fiscal 2005 of a reduction in the provision for uncollectible accounts
receivable that occurred in fiscal 2004.
The ACM Groups operating loss in fiscal 2005 was $0.3 million, compared with operating income of
$1.7 million in fiscal 2004. Operating results were negatively impacted in fiscal 2005, compared
with fiscal 2004, due to the negative impact on margins resulting from lower sales volumes, as well
as by (i) an increase in raw material prices; (ii) an increase in energy costs; (iii) an increase
in spending on manufacturing supplies and other related expenses; and (iv) a $0.6 million increase
in the LIFO provision due principally to the increased cost of steel alloys.
Applied Surface Concepts Group (ASC Group)
Net sales of the ASC Group increased 7.9% to $11.8 million in fiscal 2005, compared with net sales
of $10.9 million in fiscal 2004. In fiscal 2005, product net sales, consisting of selective
electrochemical finishing equipment and solutions, increased 7.8% to $6.0 million, compared with
$5.6 million in fiscal 2004. In fiscal 2005, customized selective electrochemical finishing
contract service net sales increased 10.7% to $5.5 million, compared with $5.0 million in fiscal
2004. In fiscal 2005, net sales increased to customers in the oil and gas exploration industry,
the power generation industry, and the aerospace industry compared with fiscal 2004. These net
sales gains were partially offset in fiscal 2005 by net sales decreases to the automotive
industry, the electronics industry, and the military compared with fiscal 2004.
The ASC Groups selling, general and administrative expenses in fiscal 2005 were $4.0 million, or
33.5% of net sales, compared with $5.9 million, or 54.1% of net sales, in fiscal 2004. Included in
the $5.9 million of selling, general and administrative expenses in fiscal 2004 was a $2.6 million
non-cash impairment charge related to a write-off of goodwill. The remaining selling, general and
administrative expenses in fiscal 2004 were $3.3 million, or 30.6% of net sales. The increase in
selling, general and administrative expenses is principally attributable to (i) an increase in
compensation and employee benefit expenses consisting primarily of severance benefits incurred as a
result of a reorganization of personnel that occurred in early fiscal 2005 and (ii) an increase in
employee compensation and other employee related expenses required to complete staffing needs as a
result of the reorganization of personnel.
The ASC Groups operating income was $0.8 million in fiscal 2005 compared with a loss of $1.8
million in fiscal 2004. Included in the $1.8 million operating loss in fiscal 2004 was a $2.6
million non-cash impairment charge related to the previously discussed write-off of goodwill.
Corporate Unallocated Expenses
Corporate unallocated expenses, consisting of corporate salaries and benefits, legal and
professional and other corporate expenses, were $1.6 million in both fiscal 2005 and 2004. A $0.3
million decrease in legal and professional expenses was offset by a $0.3 million increase in
compensation and employee benefit expenses consisting primarily of severance benefits incurred as a
result of a reorganization of personnel.
Other/General
Interest expense was $0.4 million in fiscal 2005 compared with $0.8 million in fiscal 2004. The
following table sets forth the weighted average interest rates and weighted average outstanding
balances under the Companys credit agreements in fiscal years 2005 and 2004.
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Weighted Average | Weighted Average | |||||||||||||||
Interest Rate | Outstanding Balance | |||||||||||||||
Year Ended September 30, | Year Ended September 30, | |||||||||||||||
Credit Agreement | 2005 | 2004 | 2005 | 2004 | ||||||||||||
Industrial development variable rate demand
revenue bond (1) |
1.8 | % | 1.2 | % | $0.6 million | $2.9 million | ||||||||||
Term note (1) |
7.7 | % | 9.5 | % | $0.8 million | $5.1 million | ||||||||||
Revolving credit agreement |
6.4 | % | 4.7 | % | $1.7 million | $2.6 million | ||||||||||
Debt purchase agreement (2) |
3.6 | % | | | |
(1) | The industrial development variable rate demand revenue bond and term note were paid off during the first quarter of 2005. | |
(2) | The debt purchase agreement was entered into on September 29, 2005. |
Currency exchange gain was a nominal amount in fiscal 2005 compared with an exchange loss of $0.3
million in fiscal 2004. This gain/loss is the result of the impact of currency exchange rate
fluctuations on the Companys monetary assets and liabilities that are not denominated in U.S.
dollars. During the first quarter of fiscal 2005, the euro strengthened in relation to the U.S.
dollar while during the last three quarters of fiscal 2005, the euro weakened in relation to the
U.S. dollar.
Other income includes (i) a $0.1 million gain on the sale of a building and land that was part of
the Repair Groups Tampa, Florida operation, (ii) a $6.2 million gain on the sale of a building and
land that was part of the Repair Groups Irish operations, and (iii) $0.5 million of gain on the
sales of certain excess raw material inventory by the ACM Group. Both buildings and land that were
sold were included in assets held for sale at September 30, 2004.
In fiscal 2005 and 2004, the income tax benefit related to the Companys U.S. and non-U.S.
subsidiary losses was offset by a valuation allowance based upon an assessment of the Companys
ability to realize such benefits. In assessing the Companys ability to realize its deferred tax
assets, management considered the scheduled reversal of deferred tax liabilities, projected future
taxable income and tax planning strategies in making this assessment. Future reversal of the
valuation allowance will be achieved either when the tax benefit is realized or when it has been
determined that it is more likely than not that the benefit will be realized through future taxable
income. The deferred tax asset of $575 recognized in fiscal 2004 is attributable to the gain on
the disposal of a building and land in October 2004 that was part of the Repair Groups Irish
operations, and that was recognized for Irish income tax purposes in fiscal 2004 but was recognized
for financial reporting purposes in fiscal 2005 in conformity with accounting principles generally
accepted in the United States of America. The Company also recorded a U.S. income tax provision in
fiscal 2005 under the American Jobs Creation Act of 2004 for a dividend it received from its
non-U.S. subsidiaries.
2. Fiscal Year 2004 Compared With Fiscal Year 2003
Fiscal 2004 net sales increased 9.3% to $87.4 million, compared with $79.9 million in fiscal 2003.
Net loss for fiscal 2004 was $5.9 million, or $1.14 per diluted share, compared with a net loss of
$5.3 million, or $1.02 per diluted share, in fiscal 2003.
Turbine Component Services and Repair Group (Repair Group)
The Repair Group had net sales of $46.0 million, up 12.9% from the $40.7 million in fiscal 2003.
Turbine engine component manufacturing and repair net sales increased $4.5 million to $37.0 million
in fiscal 2004, compared with $32.5 million in fiscal 2003. Demand for precision component
machining and for component repairs for industrial turbine engines and large aerospace turbine
engines increased, while the demand for component repairs for small aerospace turbine engines
decreased in fiscal 2004, compared with fiscal 2003. This reflects an increase in demand for
component repairs for newer model large aerospace turbine engines offset by reduced demand for
component repairs for older model large aerospace turbine engines. In addition, net sales
associated with the demand for replacement parts, which often complement component repair services
provided to customers, increased $0.8 million in fiscal 2004 to $9.0 million, compared with $8.2
million in fiscal 2003.
During fiscal 2004, the Repair Groups selling, general and administrative expenses decreased $1.3
million to $4.7 million, or 10.2% of net sales, from $6.0 million, or 14.7% of net sales, in fiscal
2003. Included in the $6.0 million of selling, general and administrative expenses in fiscal 2003
were charges aggregating $1.3 million related to the impairment of
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equipment and $0.4 million of
severance charges related to the further consolidation of the Repair
Groups operations during fiscal 2003. The remaining selling, general and administrative expenses in fiscal 2003 were
$4.3 million, or 10.5% of net sales.
The Repair Groups operating loss in fiscal 2004 decreased $2.0 million to $3.3 million from a $5.3
million loss in fiscal 2003. Included in the $5.3 million operating loss in fiscal 2003 were
charges aggregating $1.3 million related to the impairment of equipment and $0.4 million of
severance charges. Operating results improved in fiscal 2004 principally due to the non-recurrence
of the aforementioned impairment and severance charges. The increased sales volumes for component
manufacturing and repair service would have had a more positive impact on margins if not for the
negative impact of the continued strength of the euro against the U.S. dollar as described below.
During fiscal 2004, the euro continued to strengthen in relation to the U.S. dollar. The Repair
Groups non-U.S. operation has most of its sales denominated in U.S. dollars while a significant
portion of its operating costs are denominated in euros. Therefore, as the euro strengthens, costs
denominated in euros are negatively impacted. During fiscal 2003, the Repair Group hedged much of
its exposure to the strengthening euro thereby mitigating the negative impact on its operating
results in that period. During fiscal 2004, the Company did not hedge all of its exposure to the
strengthening euro, and the exposure that it did hedge was done at exchange rates less favorable
than fiscal 2003 and, therefore, the resulting impact on the Repair Groups operating results in
fiscal 2004 was higher operating costs of approximately $3.8 million related to its non-U.S.
operations, including selling, general and administrative expenses, when compared to fiscal 2003.
Aerospace Component Manufacturing Group (ACM Group)
Net sales of the ACM Group in fiscal 2004 increased 2.6% to $30.5 million, compared with $29.7
million in fiscal 2003.
For purposes of the following discussion, the ACM Group considers aircraft that can accommodate
less than 100 passengers to be small aircraft and those that can accommodate 100 or more passengers
to be large aircraft. Net sales of airframe components for small aircraft decreased $2.1 million
to $13.2 million in fiscal 2004, compared with $15.4 million in fiscal 2003. Net sales of turbine
engine components for small aircraft, which consist primarily of net sales to Rolls-Royce
Corporation of turbine engine components for the AE series turbine engines for business and
regional jets, as well as military transport and surveillance aircraft, increased $2.6 million to
$12.7 million in fiscal 2004, compared with $10.1 million in fiscal 2003. Net sales of airframe
components for large aircraft decreased $0.3 million to $1.8 million in fiscal 2004, compared with
$2.1 million in fiscal 2003. Net sales of turbine engine components for large aircraft increased
to $1.0 million in fiscal 2004, compared with $0.9 million in fiscal 2003. Other product and
non-product sales were $1.7 million and $1.3 million in fiscal 2004 and 2003, respectively.
The ACM Groups airframe and turbine engine component products have both military and commercial
applications. Net sales of airframe and turbine engine components that solely have military
applications decreased $1.6 million to $13.1 million in fiscal 2004, compared with $14.7 million in
fiscal 2003.
Selling, general and administrative expenses in fiscal 2004 were $2.1 million, or 7.0% of net
sales, compared with $1.5 million, or 5.1% of net sales, in fiscal 2003. Included in the $1.5
million of selling, general and administrative expenses in fiscal 2003 was a credit of $0.9 million
for the reversal of a liability related to a previous year employment action that was settled in
favor of the Company during the fourth quarter of fiscal 2003. The remaining selling, general and
administrative expenses in fiscal 2003 were $2.4 million, or 8.0% of net sales. Selling, general
and administrative expenses in fiscal 2004 benefited from a $0.2 million reduction in the provision
for uncollectible accounts receivable.
The ACM Groups operating income was $1.7 million and $1.6 million in fiscal 2004 and 2003,
respectively. Operating results were favorably impacted in fiscal 2004 compared with fiscal 2003
by (i) a $0.6 million decrease in material cost primarily as a result of product mix consisting of
a greater percentage of products sold containing lower cost materials; (ii) a $0.3 million decrease
in labor costs due to improved utilization of labor; (iii) a $0.1 million decrease in manufacturing
supplies and repair expenses; (iv) a $0.1 million decrease in outside services expense; and (v) a
$0.1 million decrease in tooling expense. Operating results in fiscal 2004 were negatively
impacted by a $0.3 million increase in the LIFO provision and a $0.3 million increase in outside
processing costs. Operating results in fiscal 2003 were favorably impacted by a $0.9 million
credit in selling, general and administrative expenses as discussed in the previous paragraph.
Applied Surface Concepts Group (ASC Group)
The ASC Groups net sales increased 15.0% to $10.9 million in fiscal 2004, compared with net sales
of $9.5 million in fiscal 2003. In fiscal 2004, product net sales, consisting of selective
electrochemical finishing equipment and solutions, increased 5.8% to $5.6 million, compared with
$5.3 million in fiscal 2003. In fiscal 2004, customized selective electrochemical finishing
contract service net sales increased 24.7% to $5.0 million, compared with $4.0 million in fiscal
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2003. In fiscal 2004, net sales increased to customers in the oil and gas exploration industry;
the aerospace industry; and the electronics industry, compared with fiscal 2003. These net sales gains were partially offset
in fiscal 2004 by a decrease of $0.1 million in net sales to the U.S. military, compared with
fiscal 2003.
The ASC Groups selling, general and administrative expenses in fiscal 2004 were $5.9 million, or
54.1% of net sales, compared with $2.9 million, or 31.1% of net sales, in fiscal 2003. Included in
the $5.9 million of selling, general and administrative expenses in fiscal 2004 was a $2.6 million
impairment charge to write-off goodwill as a result of the Companys annual goodwill impairment
evaluation. The remaining selling, general and administrative expenses in fiscal 2004 were $3.3
million, or 30.6% of net sales. Selling, general and administrative expenses were negatively
impacted by a $0.1 million increase in compensation and employee benefit expenses, consisting
primarily of one-time severance benefits, and a $0.1 million increase in legal and professional
expenses.
The ASC Groups Operating income in fiscal 2004 was negatively impacted by higher costs, including
labor, employee benefits and depreciation associated with the start up of a new customer-dedicated
contract service operation at an existing service shop; higher insurance expense; as well as the
increases in selling, general and administrative expenses previously discussed.
Corporate Unallocated Expenses
Corporate unallocated expenses, consisting of corporate salaries and benefits, legal and
professional and other corporate expenses were $1.6 million in fiscal 2004 compared with $1.7
million in fiscal 2003. In the fiscal 2004, corporate unallocated expenses were favorably impacted
primarily by a $0.2 million decrease in legal and professional expenses partially offset by a $0.1
million increase in corporate salary and employee benefits expenses.
Other/General
Interest expense was $0.8 million in both fiscal 2004 and 2003. The following table sets forth the
weighted average interest rates and weighted average outstanding balances under the Companys
credit agreements in fiscal years 2004 and 2003.
Weighted Average | Weighted Average | |||||||||||||||
Interest Rate | Outstanding Balance | |||||||||||||||
Year Ended September 30, | Year Ended September 30, | |||||||||||||||
Credit Agreement | 2004 | 2003 | 2004 | 2003 | ||||||||||||
Industrial development variable rate demand
revenue bond |
1.2 | % | 1.4 | % | $2.9 million | $3.1 million | ||||||||||
Term note |
9.5 | % | 8.8 | % | $5.1 million | $6.3 million | ||||||||||
Revolving credit agreement |
4.7 | % | 4.6 | % | $2.6 million | $2.2 million |
Currency exchange loss was $0.3 million in both fiscal 2004 and 2003. This loss is the result of
the impact of currency exchange rate fluctuations on the Companys monetary assets and liabilities
that are not denominated in U.S. dollars. During fiscal 2004, the euro strengthened in relation to
the U.S. dollar.
In fiscal 2004 and 2003, the income tax benefit related to the Companys U.S. and non-U.S.
subsidiary losses was offset by a valuation allowance based upon an assessment of the Companys
ability to realize such benefits. In assessing the Companys ability to realize its deferred tax
assets, management considered the scheduled reversal of deferred tax liabilities, projected future
taxable income and tax planning strategies in making this assessment. Future reversal of the
valuation allowance will be achieved either when the tax benefit is realized or when it has been
determined that it is more likely than not that the benefit will be realized through future taxable
income. The deferred tax asset of $575 recognized in fiscal 2004 is attributable to the gain on
the disposal of a building and land in October 2004 that was part of the Repair Groups Irish
operations and that was recognized for Irish income tax purposes in fiscal 2004.
B. Liquidity and Capital Resources
Cash and cash equivalents decreased to $0.9 million at September 30, 2005 from $5.6 million at
September 30, 2004. At present, a majority of the Companys cash and cash equivalents are in the
possession of its non-U.S. subsidiaries and relate to undistributed earnings. Distributions from
the Companys non-U.S. subsidiaries to the Company may be subject to statutory restrictions,
adverse tax consequences or other limitations. In October 2004, the American Jobs Creation Act of
2004 (Act) was enacted. The Act contains a one-time provision allowing earnings of controlled
foreign companies to be
13
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repatriated, at a reduced tax rate, during the tax year that includes
October 2004 or during the subsequent tax year. Pursuant to the Act, the Company received a dividend from its non-U.S. subsidiaries during fiscal
2005 in the amount of $13.4 million and the funds were principally used to reduce the Companys
outstanding indebtedness.
The Companys operating activities consumed cash of $4.7 million in fiscal 2005, compared with $2.9
million of cash provided in fiscal 2004. The increase in cash consumed by operating activities in
fiscal 2005 is primarily due to an operating loss of $5.8 million, a $0.9 million increase in
inventories, and a $0.8 million decrease in other long-term liabilities. The change in these
components of working capital was due to factors resulting from normal business conditions of the
Company, including sales levels and increased inventory levels required to support principally the
ACM Groups customer demand, and pension contributions made in fiscal 2005.
Capital expenditures were $2.2 million in fiscal 2005, compared with $2.8 million in fiscal 2004.
Fiscal 2005 capital expenditures consist of $0.8 million by the ACM Group, $0.4 million by the ASC
Group and $1.0 million by the Repair Group. Capital expenditures in fiscal 2005 consisted
primarily of equipment to expand and diversify the ACM Groups manufacturing capabilities and the
Repair Groups repair and precision component machining capabilities. The Company anticipates that
total fiscal 2006 Capital expenditures will approximate $3.0 million. Fiscal 2006 capital
expenditures are anticipated to (i) provide increased range of manufacturing capabilities; (ii)
automate certain operations; and (iii) enhance the Companys service and repair capabilities.
During the first quarter of fiscal 2005, the Company paid off the remaining $2.7 million
outstanding balance of its 15-year industrial development variable rate demand revenue bond using
the proceeds from the sale of the Repair Groups Tampa, Florida facility that was sold during the
first quarter of fiscal 2005 and was included in assets held for sale at September 30, 2004. Also
during the first quarter of fiscal 2005, the Company paid off the remaining $4.5 million
outstanding balance of its term note payable to bank using primarily the proceeds of a dividend
from the Companys non-U.S. subsidiaries.
At September 30, 2005, the Company has a $6.0 million revolving credit agreement with a U.S. bank,
subject to sufficiency of collateral that expires on October 1, 2006 and bears interest at the U.S.
banks base rate plus 0.50%. The interest rate was 7.25% at September 30, 2005. A 0.375%
commitment fee is incurred on the unused balance of the revolving credit agreement. At September
30, 2005, there was no outstanding balance and the Company had approximately $6.0 million available
under its $6.0 million U.S. revolving credit agreement. The Companys revolving credit agreement is
secured by substantially all of the Companys assets located in the U.S., a guarantee by its U.S.
subsidiaries and a pledge of 65% of the Companys ownership interest in its non-U.S. subsidiaries.
Under its credit agreement with the U.S. bank, the Company is subject to certain customary
covenants. These include, without limitation, covenants (as defined) that require maintenance of
certain specified financial ratios, including a minimum tangible net worth level and a minimum
EBITDA level. During fiscal 2005, the Company entered into agreements with its U.S. bank to (i)
waive its financial ratio covenants as of December 31, 2004, March 31, 2005, and June 30, 2005,
respectively; (ii) amend its financial ratio covenants for future periods; and (iii) extend the
maturity date of the revolving credit agreement. In November 2005, the Company entered into an
agreement with its U.S. bank to waive and/or amend certain provisions of its revolving credit
agreement. The amendment (i) waives the minimum tangible net worth level and minimum EBITDA level
at September 30, 2005; (ii) amends the minimum tangible net worth level and minimum EBITDA level
for future periods; (iii) establishes a $3.0 million reserve against the $6.0 million total
revolving credit agreement amount, thereby reducing the available revolving credit agreement amount
to $3.0 million; and (iv) extends the maturity of the revolving credit agreement to December 31,
2006. Taking into consideration the impact of this agreement, the Company was in compliance with
all applicable covenants at September 30, 2005.
Effective September 29, 2005, the Companys Irish subsidiary, entered into a debt purchase
agreement and certain related agreements with an Irish bank. The debt purchase agreement expires
on September 26, 2006 and covers eligible accounts receivable of the Companys Irish subsidiary, as
defined. The maximum amount of this facility is approximately $3.6 million and the facilitys
discounting rate is (i) the Irish banks prime rate plus 2% (4.65% at September 30, 2005) on euro
denominated accounts receivable; (ii) the Irish banks cost of funds plus 2.5% (3.55% at September
30, 2005) on U.S. dollar denominated accounts receivable; and (iii) the Irish banks cost of funds
plus 2.5% (7.125% at September 30, 2005) on British sterling denominated accounts receivable. The
entire amount outstanding at September 30, 2005 under the debt purchase agreement is payable in
U.S. dollars, and the Company had $1.4 million available under such agreement.
The debt purchase agreement provides for certain customary events of default including, without
limitation, failure to pay any sum due to the Irish bank, failure to comply with
covenants, and the occurrence of a material adverse change in the business condition of the
Company. Upon an event of default, the Irish bank may terminate the debt purchase agreement and
all outstanding accounts receivable purchased by Irish bank will be repayable by the Company to
the Irish bank at the recourse price as defined. This facility is secured by one of the Companys
Irish subsidiarys buildings.
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In October 2004, the Company completed the sale of a building and land that was part of its Repair
Groups Irish operations and was included in assets held for sale at September 30, 2004. The net
proceeds from the sale of these assets were $8.0 million and the assets that were sold had a net
book value of approximately $1.8 million.
The Company believes that cash flows from its operations together with existing cash reserves and
the funds available under its credit agreements will be sufficient to meet its working capital
requirements through the end of fiscal year 2006. However, no assurances can be given as to the
sufficiency of the Companys working capital to support the Companys operations. If the existing
cash reserves, cash flow from operations and funds available under the revolving credit agreement
are insufficient; if working capital requirements are greater than currently estimated; and/or if
the Company is unable to satisfy the covenants set forth in its credit agreements, the Company may
be required to adopt one or more alternatives, such as reducing or delaying capital expenditures,
restructuring indebtedness, selling assets or operations, or issuing additional shares of capital
stock in the Company. There can be no assurance that any of these actions could be accomplished,
or if so, on terms favorable to the Company, or that they would enable the Company to continue to
satisfy its working capital requirements.
C. Off-Balance Sheet Arrangements
The Company does not have any obligations that meet the definition of an off-balance sheet
arrangement and that have, or are reasonably likely to have, a material effect on the Companys
financial condition or results of operations. For discussion of (i) an interest rate swap
agreement, see Interest Rate Risk, and (ii) foreign currency exchange contracts, see Foreign
Currency Risk included in Item 7A.
D. Other Contractual Obligations
The following table summarizes the Companys outstanding contractual obligations and other
commercial commitments at September 30, 2005 and the effect such obligations are expected to have
on liquidity and cash flow in future periods.
(Amounts in thousands)
Payments Due by Period | ||||||||||||||||||||
Less than | More than | |||||||||||||||||||
Contractual Obligations | Total | 1 year | >1-3 years | >3-5 years | 5 years | |||||||||||||||
Debt
obligations |
$ | 1,925 | $ | 1,915 | $ | 2 | $ | 2 | $ | 6 | ||||||||||
Capital lease
obligations |
39 | 16 | 23 | | | |||||||||||||||
Operating lease
obligations |
466 | 258 | 178 | 30 | | |||||||||||||||
Total |
$ | 2,430 | $ | 2,189 | $ | 203 | $ | 32 | $ | 6 | ||||||||||
Excluded from the foregoing Other Contractual Obligations table are open purchase orders at
September 30, 2005 for raw materials and supplies required in the normal course of business.
E. Outlook
The Companys Repair and ACM Groups businesses continue to be heavily dependent upon the strength
of the commercial airlines as well as aircraft and related engine manufacturers. Consequently, the
performance of the domestic and international air transport industry directly and significantly
impacts the performance of the Repair and ACM Groups businesses.
The events of September 11, 2001 resulted in an immediate reduction in the demand for passenger
travel both in the U.S. and internationally. In addition, the financial condition of many airlines
in the U.S. and throughout the world continues to be weak. The U.S. airline industry has received
U.S. government assistance, while some airlines have entered bankruptcy proceedings, and others
continue to pursue major restructuring initiatives. In more recent years, declines in the
commercial airline, aircraft and related engine industries have been offset by increases in U.S.
military spending for aircraft and related components, and the demand for passenger travel has
rebounded to pre-September 11, 2001 levels. The air transport industrys long-term outlook has been
one of continued, steady growth. Such outlook suggests the need for additional aircraft and,
therefore, growth in the requirement for airframe and engine components as well as aerospace
turbine engine repairs.
15
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It is difficult to determine the potential long-term impact that the aforementioned factors may
have on air travel and the demand for the products and services provided by the Company. These
factors could result in further credit risk associated with doing business with the financially
troubled airlines and their suppliers. All of these consequences, to the extent that they may
occur, could negatively impact the Companys net sales, operating profits and cash flows. However,
in light of the current business environment, the Company believes that that cash on-hand, funds
available under its revolving credit agreement, and anticipated funds generated from operations
will be adequate to meet its liquidity needs through the foreseeable future.
F. Critical Accounting Policies and Estimates
Allowances for Doubtful Accounts
The Company maintains allowances for doubtful accounts for estimated losses resulting from the
inability of certain customers to make required payments. The Company evaluates the adequacy of
its allowances for doubtful accounts each quarter based on the customers credit-worthiness,
current economic trends or market conditions, past collection history, aging of outstanding
accounts receivable and specific identified risks.
Inventories
The Company maintains allowances for obsolete and excess inventory. The Company evaluates its
allowances for obsolete and excess inventory each quarter. Each business segment maintains formal
policies, which require at a minimum that reserves be established based on an analysis of the age
of the inventory on a part-by-part basis. In addition, if the Company learns of specific
obsolescence, other than that identified by the aging criteria, an additional reserve will be
recognized as well. Specific obsolescence may arise due to a technological or market change, or
based on cancellation of an order.
Impairment of Long-Lived Assets
The Company reviews the carrying value of its long-lived assets, including property, plant and
equipment, at least annually or when events and circumstances warrant such a review. This review
is performed using estimates of future undiscounted cash flows, which include proceeds from
disposal of assets. If the carrying value of a long-lived asset is greater than the estimated
undiscounted future cash flows, the long-lived asset is considered impaired and an impairment
charge is recorded for the amount by which the carrying value of the long-lived asset exceeds its
fair value.
The Company has a significant amount of property, plant and equipment. The determination as to
whether events or changes in circumstances indicate that the carrying amount of an asset may not be
recoverable involves judgment. The Company believes that its estimate of future undiscounted cash
flows is a critical accounting estimate because (i) it requires the Company to make assumptions
about future results and (ii) the impact of recognizing an impairment charge could have a material
impact on the Companys financial position and results of operations.
In projecting future undiscounted cash flows, the Company relies on internal budgets and forecasts;
and projected proceeds upon disposal of long-lived assets. The Companys budgets and forecasts
are based on historical results and anticipated future market conditions, such as the general
business climate and the effectiveness of competition.
The Company believes that its estimates of future undiscounted cash flows and fair value are
reasonable; however, changes in estimates of such undiscounted cash flows and fair value could
change the Companys estimates of fair value. Further, actual results can differ significantly
from assumptions used by the Company in making its estimates. Future changes in the Companys
estimates could result in future impairment charges.
Goodwill
The Company complied with the accounting standards that require goodwill to be tested for
impairment at least annually using a two-step process that begins with an estimation of the fair
value of the segment. If the fair value of the segment exceeds its book value, goodwill of the
segment is not considered impaired. At September 30, 2004, the Company determined that the fair
value of the ASC Group did not exceed its book value, including goodwill. As a consequence, the
Company concluded that the ASC Groups goodwill was fully impaired at September 30, 2004 and,
therefore, a full write off as of such date was appropriate.
16
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Valuation of deferred tax allowance
The Company accounts for deferred taxes in accordance with SFAS No. 109, Accounting for Income
Taxes, whereby the Company recognizes an income tax benefit related to its consolidated net losses
and other temporary differences between financial reporting basis and tax reporting basis. At
September 30, 2005, the Companys net deferred tax asset before any valuation allowance was $5.1
million.
At September 30, 2005, the income tax benefit related to its consolidated net losses and other
temporary differences between financial reporting basis and tax reporting basis was offset by a
valuation allowance of $5.1 million based on an assessment of the Companys ability to realize such
benefits. In assessing the Companys ability to realize its deferred tax assets, management
considered the scheduled reversal of deferred tax liabilities, projected future taxable income and
tax planning strategies in making this assessment. Future reversal of the valuation allowance will
be achieved either when the tax benefit is realized or when it has been determined that it is more
likely than not that the benefit will be realized through future taxable income.
G. Recently Issued Accounting Standards
In May 2005, the Financial Accounting Standards Board (FASB) issued Statement of Financial
Accounting No. 154, Accounting Changes and Error Corrections a replacement of Accounting
Principles Board (APB) Opinion No. 20, Accounting Changes, and FASB Statement No. 3, Reporting
Accounting Changes in Interim Financial Statements. This statement changes the requirements for
the accounting for and reporting of a change in accounting principle. This statement applies to all
voluntary changes in accounting principle. It also applies to changes required by an accounting
pronouncement in the unusual instance that the pronouncement does not include specific transition
provisions. APB Opinion No. 20 previously required that most voluntary changes in accounting
principle be recognized by including in net income of the period of the change the cumulative
effect of changing to the new accounting principle. This statement requires retrospective
application to prior periods financial statements of changes in accounting principle, unless it is
impracticable to determine either the period-specific effects or the cumulative effect of the
change. When it is impracticable to determine the period-specific effects of a change in
accounting principle on one or more individual periods presented, this statement requires that the
new accounting principle be applied to the balances of assets and liabilities as of the beginning
of the earliest period for which retrospective application is practicable and that a corresponding
adjustment be made to the opening balance of retained earnings (or other appropriate components of
equity or net assets in the statement of financial position) for that period. When it is
impracticable to determine the cumulative effect of applying a change in accounting principle to
all prior periods, this statement requires that the new accounting principle be applied as if it
were adopted prospectively from the earliest date practicable. SFAS No. 154 is effective for
changes in accounting principle made in fiscal years beginning after December 15, 2005. The
Company does not expect the adoption of this statement in fiscal year 2007 to have a material
impact on the Companys financial position or results of operations.
In December 2004, the Financial Accounting Standards Board issued Statement of Financial Accounting
Standards (SFAS) No. 123 (revised 2004), Accounting for Stock-Based Compensation. This
statement supersedes APB Opinion No. 25, Accounting for Stock Issued to Employees, and its
related implementation guidance. This statement establishes standards for the accounting for
transactions in which an entity exchanges its equity instruments for goods or services. It also
addresses transactions in which an entity incurs liabilities in exchange for goods or services that
are based on the fair value of the entitys equity instruments or that may be settled by the
issuance of those equity instruments. This statement focuses primarily on accounting for
transactions in which an entity obtains employee services in share-based payment transactions. This
statement does not change the accounting guidance for share-based payment transactions with parties
other than employees provided in SFAS No. 123 as originally issued and EITF Issue No. 96-18,
Accounting for Equity Instruments That Are Issued to Other Than Employees for Acquiring, or in
Conjunction with Selling, Goods or Services. This statement does not address the accounting for
employee share ownership plans, which are subject to AICPA Statement of Position 93-6, Employers
Accounting for Employee Stock Ownership Plans. According to the U.S. Securities and Exchange
Commissions Staff Accounting Bulletin No. 107, SFAS No. 123 (revised 2004) is effective for the
Companys fiscal year 2006. The Company does not expect the adoption of this statement in fiscal
year 2006 to have a material impact on the Companys financial position or results of operations.
In December 2004, the FASB issued SFAS No. 153, Exchanges of Nonmonetary Assets - an amendment of
Accounting Principles Bulletin (APB) Opinion No. 29, Accounting for Nonmonetary Transactions.
The guidance in APB Opinion No. 29 is based on the principle that exchanges of nonmonetary assets
should be measured based on the fair value of the assets exchanged. The guidance in Opinion No. 29,
however, included certain exceptions to that principle. SFAS No. 153 amends Opinion No. 29 to
eliminate the exception for nonmonetary exchanges of similar productive assets and replaces it with
a general exception for exchanges of nonmonetary assets that do not have commercial substance. A
nonmonetary exchange has commercial substance if the future cash flows of the entity are expected
to change significantly as a result of
17
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the exchange. SFAS No. 153 is effective for fiscal periods beginning after June 15, 2005. The
adoption of this statement in the fourth quarter of fiscal year 2005 did not have a material impact
on the Companys financial position or results of operations.
In November 2004, the FASB issued SFAS No. 151, Inventory Costs an amendment of Accounting
Research Bulletin No. 43, Chapter 4, Inventory Pricing. SFAS No. 151 was issued to clarify the
accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted
material (spoilage). Paragraph 5 of ARB 43, Chapter 4, previously stated under some
circumstances, items such as idle facility expense, excessive spoilage, double freight, and
rehandling costs may be so abnormal as to require treatment as current period charges This
statement requires that those items be recognized as current-period charges regardless of whether
they meet the criterion of so abnormal. In addition, this statement requires that allocation of
fixed production overheads to the costs of conversion be based on the normal capacity of the
production facilities. SFAS No. 151 is effective for fiscal years beginning after June 15, 2005.
The Company does not expect the adoption of this statement in fiscal year 2006 to have a material
impact on the Companys financial position or results of operations.
H. Forward-Looking Statements
Managements Discussion and Analysis of Financial Condition and Results of Operations may contain
various forward-looking statements and includes assumptions concerning the Companys operation,
future results and prospects. These forward-looking statements are based on current expectations
and are subject to risks and uncertainties. In connection with the safe harbor provisions of the
Private Securities Litigation Reform Act of 1995, the Company provides this cautionary statement
identifying important economic, political and technological factors, among others, the absence or
effect of which could cause the actual results or events to differ materially from those set forth
in or implied by the forward-looking statements and related assumptions. Such factors include the
following: (1) future business environment, including capital and consumer spending; (2)
competitive factors, including the ability to replace business which may be lost due to increased
direct involvement by the turbine engine manufacturers in the turbine engine component services and
repair markets; (3) successful procurement of certain repair materials and new repair process
licenses from turbine engine manufacturers and/or the Federal Aviation Administration; (4)
fluctuating foreign currency (primarily the euro) exchange rates; (5) metals and commodities price
increases and the Companys ability to recover such price increases; (6) successful development and
market introductions of new products, including an advanced coating technology and the continued
development of industrial turbine engine component repair processes; (7) regressive pricing
pressures on the Companys products and services, with productivity improvements as the primary
means to maintain margins; (8) success with the further development of strategic alliances with
certain turbine engine manufacturers for turbine component repair services; (9) the impact on
business conditions and on the aerospace industry in particular, of global terrorism threat; (10)
successful replacement of declining demand for repair services for turboprop engine components with
component repair services for small turbofan engines utilized in the business and regional aircraft
markets; (11) continued reliance on several major customers for revenues; (12) the Companys
ability to continue to have access to its revolving credit facility, including the Companys
ability to (i) continue to comply with the terms of its credit agreements, including financial
covenants, (ii) continue to enter into amendments to its credit agreement containing financial
covenants, which it and its bank lender find mutually acceptable, or (iii) continue to obtain
waivers from its bank lender with respect to its compliance with the covenants contained in its
credit agreement; (13) the impact of changes in defined benefit pension plan actuarial assumptions
on future contribution obligations; and (14) stable government, business conditions, laws,
regulations and taxes in economies where business is conducted.
Item 7A. Quantitative And Qualitative Disclosures About Market Risk
In the ordinary course of business, the Company is subject to foreign currency and interest
rate risk. The risks primarily relate to the sale of the Companys products in transactions
denominated in non-U.S. dollar currencies (primarily the euro); the payment in local currency of
wages and other costs related to the Companys non-U.S. operations; and changes in interest rates
on the Companys long-term debt obligations. The Company does not hold or issue financial
instruments for trading purposes.
The Company believes that inflation has not materially affected its results of operations in 2005,
and does not expect inflation to be a significant factor in fiscal 2006.
A. Foreign Currency Risk
The U.S. dollar is the functional currency for all of the Companys U.S. operations as well as its
Irish subsidiary. The functional currency of the Irish subsidiary is the U.S. dollar because a
substantial majority of the subsidiarys transactions
18
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are denominated in U.S. dollars. For these operations, all gains and losses from completed
currency transactions are included in income currently. For the Companys other non-U.S.
subsidiaries, the functional currency is the local currency. Assets and liabilities are translated
into U.S. dollars at the rate of exchange at the end of the period and revenues and expenses are
translated using average rates of exchange. Foreign currency translation adjustments are reported
as a component of accumulated other comprehensive income (loss) in the consolidated statements of
shareholders equity.
Historically, the Company has been able to mitigate the impact of foreign currency risk by means of
hedging such risk through the use of foreign currency exchange contracts, which typically expire
within one year. However, such risk is mitigated only for the periods for which the Company has
foreign currency exchange contracts in effect, and only to the extent of the U.S. dollar amounts of
such contracts. At September 30, 2005, the Company had forward exchange contracts outstanding for
durations of up to 12 months to purchase euros aggregating U.S. $12.9 million at a weighted average
euro to U.S. dollar exchange rate of approximately 1.23. A ten percent appreciation or
depreciation of the value of the U.S. dollar, relative to the currency in which the forward
exchange contracts outstanding at September 30, 2005 are denominated, would result in a $1.3
million decline or increase, respectively, in the value of the forward exchange contracts. The
Company will continue to evaluate its foreign currency risk, if any, and the effectiveness of using
similar hedges in the future to mitigate such risk.
At September 30, 2005, the Companys assets and liabilities denominated in British pounds and the
euro were as follows (Amounts in thousands):
British Pounds | Euro | |||||||
Cash and cash equivalents |
388 | 332 | ||||||
Accounts receivable |
404 | 1,103 | ||||||
Accounts payable |
107 | 1,567 | ||||||
Accrued liabilities |
63 | 64 |
B. Interest Rate Risk
The Companys primary interest rate risk exposure results from the variable interest rate
mechanisms associated with the Companys long-term debt consisting of a revolving credit agreement
with a U.S. bank and a debt purchase agreement with an Irish bank. If interest rates were to
increase or decrease 100 basis points (1%) from the September 30, 2005 rate, and assuming no change
in the amount outstanding under the revolving credit agreement and the debt purchase agreement,
annual interest expense to the Company would be nominally impacted. The Companys sensitivity
analyses of the effects of changes in interest rates do not consider the impact of a potential
change in the level of variable rate borrowings or derivative instruments outstanding that could
take place if these hypothetical conditions prevail.
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Item 8. Financial Statements And Supplementary Data
Report of Independent Registered Public Accounting Firm
To the Board of Directors and Shareholders of SIFCO Industries, Inc. and Subsidiaries
We have audited the accompanying consolidated balance sheets of SIFCO Industries, Inc. (an Ohio
Corporation) and Subsidiaries as of September 30, 2005 and 2004, and the related consolidated
statements of operations, shareholders equity, and cash flows for the each of the three years in
the period ended September 30, 2005. These financial statements are the responsibility of the
Companys management. Our responsibility is to express an opinion on these financial statements
based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. The
Company is not required to have, nor were we engaged to perform an audit of its internal control
over financial reporting. Our audit included consideration of internal control over financial
reporting as a basis for designing audit procedures that are appropriate in the circumstances, but
not for the purpose of expressing an opinion on the effectiveness of the Companys internal control
over financial reporting. Accordingly, we express no such opinion. An audit also includes
examining, on a test basis, evidence supporting the amounts and disclosures in the financial
statements, assessing the accounting principles used and significant estimates made by management,
as well as evaluating the overall financial statement presentation. We believe that our audits
provide a reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred to above present fairly, in all
material respects, the financial position of SIFCO Industries, Inc. and Subsidiaries as of
September 30, 2005 and 2004, and the results of their operations and their cash flows for each of
the three years in the period ended September 30, 2005, in conformity with accounting principles
generally accepted in the United States of America.
Our audit was conducted for the purpose of forming an opinion on the basic financial statements
taken as a whole. Schedule II is presented for purposes of additional analysis and is not a
required part of the basic financial statements. This schedule has been subjected to the audited
procedures applied in the audit of the basic financial statements and, in our opinion, is fairly
stated in all material respects in relation to the basic financial statements taken as a whole.
/s/ GRANT THORNTON LLP
Cleveland, Ohio
November 1, 2005 (except for Note 5 as to
which the date is November 23, 2005)
November 1, 2005 (except for Note 5 as to
which the date is November 23, 2005)
20
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SIFCO Industries, Inc. and Subsidiaries
Consolidated Statements of Operations
(Amounts in thousands, except per share data)
Consolidated Statements of Operations
(Amounts in thousands, except per share data)
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
Net
sales |
$ | 80,968 | $ | 87,393 | $ | 79,939 | ||||||
Operating expenses: |
||||||||||||
Cost of goods
sold |
74,515 | 77,992 | 72,380 | |||||||||
Selling,
general and
administrative
expenses |
12,212 | 14,381 | 12,172 | |||||||||
Total
operating
expenses |
86,727 | 92,373 | 84,552 | |||||||||
Operating
loss |
(5,759 | ) | (4,980 | ) | (4,613 | ) | ||||||
Interest
income |
(77 | ) | (59 | ) | (106 | ) | ||||||
Interest
expense |
387 | 782 | 827 | |||||||||
Foreign currency
exchange loss
(gain),
net |
(48 | ) | 343 | 345 | ||||||||
Other expense
(income),
net |
(6,877 | ) | (180 | ) | (306 | ) | ||||||
Income
(loss)
before
income tax
provision
(benefit) |
856 | (5,866 | ) | (5,373 | ) | |||||||
Income tax
provision
(benefit) |
1,052 | 80 | (26 | ) | ||||||||
Net
loss |
$ | (196 | ) | $ | (5,946 | ) | $ | (5,347 | ) | |||
Net loss per share
(basic) |
$ | (0.04 | ) | $ | (1.14 | ) | $ | (1.02 | ) | |||
Net loss per share
(diluted) |
$ | (0.04 | ) | $ | (1.14 | ) | $ | (1.02 | ) | |||
Weighted-average
number of common
shares
(basic) |
5,224 | 5,221 | 5,252 | |||||||||
Weighted-average
number of common
shares
(diluted) |
5,228 | 5,221 | 5,252 |
See notes to consolidated financial statements.
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SIFCO Industries, Inc. and Subsidiaries
Consolidated Balance Sheets
(Amounts in thousands, except per share data)
Consolidated Balance Sheets
(Amounts in thousands, except per share data)
September 30, | ||||||||
2005 | 2004 | |||||||
ASSETS |
||||||||
Current Assets: |
||||||||
Cash and cash equivalents |
$ | 884 | $ | 5,578 | ||||
Receivables, net |
17,661 | 17,720 | ||||||
Inventories |
8,746 | 7,845 | ||||||
Refundable income taxes |
171 | | ||||||
Deferred income taxes |
| 575 | ||||||
Prepaid expenses and other current assets |
627 | 1,132 | ||||||
Assets held for sale |
| 4,231 | ||||||
Total current assets |
28,089 | 37,081 | ||||||
Property, plant and equipment: |
||||||||
Land |
559 | 559 | ||||||
Buildings |
13,482 | 12,758 | ||||||
Machinery and equipment |
60,424 | 59,327 | ||||||
74,465 | 72,644 | |||||||
Accumulated depreciation |
55,721 | 52,762 | ||||||
Property, plant and equipment, net |
18,744 | 19,882 | ||||||
Other assets |
2,690 | 2,796 | ||||||
Total assets |
$ | 49,523 | $ | 59,759 | ||||
LIABILITIES AND SHAREHOLDERS EQUITY |
||||||||
Current liabilities: |
||||||||
Current maturities of long-term debt |
$ | 1,915 | $ | 4,569 | ||||
Accounts payable |
9,288 | 9,354 | ||||||
Accrued liabilities |
7,267 | 7,129 | ||||||
Total current liabilities |
18,470 | 21,052 | ||||||
Long-term debt, net of current maturities |
10 | 5,797 | ||||||
Other long-term liabilities |
8,645 | 8,108 | ||||||
Shareholders equity: |
||||||||
Serial preferred shares, no par value, authorized 1,000
shares |
| | ||||||
Common shares, par value $1 per share, authorized 10,000 shares;
issued 5,228 shares in 2005 and 5,257 shares in 2004;
outstanding 5,222 shares in 2005 and 5,214 shares in
2004 |
5,228 | 5,257 | ||||||
Additional paid-in capital |
6,282 | 6,497 | ||||||
Retained earnings |
22,140 | 22,336 | ||||||
Accumulated other comprehensive loss |
(11,149 | ) | (8,867 | ) | ||||
Unearned
compensation restricted common shares |
(60 | ) | (166 | ) | ||||
Common shares held in treasury at cost, 6 shares in 2005 and
43 shares in 2004 |
(43 | ) | (255 | ) | ||||
Total shareholders equity |
22,398 | 24,802 | ||||||
Total liabilities and shareholders
equity |
$ | 49,523 | $ | 59,759 | ||||
See notes to consolidated financial statements.
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SIFCO Industries, Inc. and Subsidiaries
Consolidated Statements of Cash Flows
(Amounts in thousands)
Consolidated Statements of Cash Flows
(Amounts in thousands)
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
Cash flows from operating activities: |
||||||||||||
Net loss |
$ | (196 | ) | $ | (5,946 | ) | $ | (5,347 | ) | |||
Adjustments to reconcile net loss to
net cash provided by (used for) operating activities: |
||||||||||||
Depreciation and amortization |
3,163 | 3,498 | 4,183 | |||||||||
Loss (gain) on disposal of property, plant and
equipment |
(6,216 | ) | (60 | ) | 34 | |||||||
Deferred income taxes |
575 | (575 | ) | | ||||||||
Share transactions under employee stock
plan |
69 | 87 | 106 | |||||||||
Asset impairment charges |
21 | 2,574 | 1,309 | |||||||||
Changes in operating assets and liabilities: |
||||||||||||
Receivables |
59 | (1,072 | ) | (2,143 | ) | |||||||
Inventories |
(901 | ) | 1,344 | 1,517 | ||||||||
Refundable income taxes |
(171 | ) | 23 | 1,400 | ||||||||
Prepaid expenses and other current
assets |
(116 | ) | (37 | ) | (7 | ) | ||||||
Other assets |
46 | (308 | ) | (408 | ) | |||||||
Accounts payable |
(66 | ) | 2,863 | 2,361 | ||||||||
Accrued liabilities |
(149 | ) | 658 | (4,187 | ) | |||||||
Other long-term liabilities |
(810 | ) | (118 | ) | 2,026 | |||||||
Net cash provided by (used for)
operating activities |
(4,692 | ) | 2,931 | 844 | ||||||||
Cash flows from investing activities: |
||||||||||||
Capital expenditures |
(2,212 | ) | (2,754 | ) | (2,149 | ) | ||||||
Proceeds from disposal of property, plant and
equipment |
10,613 | 125 | 158 | |||||||||
Reimbursement of equipment expenditures |
| 750 | | |||||||||
Other |
33 | 120 | 137 | |||||||||
Net cash provided by (used for)
investing activities |
8,434 | (1,759 | ) | (1,854 | ) | |||||||
Cash flows from financing activities: |
||||||||||||
Proceeds from debt purchase agreement |
2,300 | | | |||||||||
Repayments of debt purchase agreement |
(387 | ) | | | ||||||||
Proceeds from revolving credit agreement |
24,189 | 54,395 | 31,770 | |||||||||
Repayments of revolving credit agreement |
(27,296 | ) | (53,063 | ) | (32,393 | ) | ||||||
Repayments of long-term debt |
(7,247 | ) | (1,450 | ) | (1,440 | ) | ||||||
Proceeds from other indebtedness |
| | 14 | |||||||||
Exercise of stock options |
5 | | | |||||||||
Net cash used for financing
activities |
(8,436 | ) | (118 | ) | (2,049 | ) | ||||||
Increase (decrease) in cash and cash equivalents |
(4,694 | ) | 1,054 | (3,059 | ) | |||||||
Cash and cash equivalents at beginning of year |
5,578 | 4,524 | 7,583 | |||||||||
Cash and cash equivalents at end of
year |
$ | 884 | $ | 5,578 | $ | 4,524 | ||||||
Supplemental disclosure of cash flow information: |
||||||||||||
Cash paid for interest |
$ | (358 | ) | $ | (677 | ) | $ | (750 | ) | |||
Cash recovered from (paid for) income taxes, net |
$ | (809 | ) | $ | (9 | ) | $ | 1,449 |
See notes to consolidated financial statements.
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SIFCO Industries, Inc. and Subsidiaries
Consolidated Statements of Shareholders Equity
(Amounts in thousands)
Consolidated Statements of Shareholders Equity
(Amounts in thousands)
Accumulated | Common | |||||||||||||||||||||||||||
Additional | Other | Shares | Total | |||||||||||||||||||||||||
Common | Paid-In | Retained | Comprehensive | Unearned | Held in | Shareholders | ||||||||||||||||||||||
Shares | Capital | Earnings | Loss | Compensation | Treasury | Equity | ||||||||||||||||||||||
Balance September 30, 2002 |
$ | 5,358 | $ | 6,936 | $ | 33,629 | $ | (7,034 | ) | $ | (562 | ) | $ | (592 | ) | $ | 37,735 | |||||||||||
Comprehensive income (loss): |
||||||||||||||||||||||||||||
Net loss |
| | (5,347 | ) | | | | (5,347 | ) | |||||||||||||||||||
Foreign currency translation
adjustment |
| | | 162 | | | 162 | |||||||||||||||||||||
Currency exchange contract
adjustment |
| | | (1,035 | ) | | | (1,035 | ) | |||||||||||||||||||
Unrealized gain on interest rate
swap agreement |
| | | 169 | | | 169 | |||||||||||||||||||||
Minimum pension liability
adjustment |
| | | (1,509 | ) | | | (1,509 | ) | |||||||||||||||||||
Total comprehensive
loss |
(7,560 | ) | ||||||||||||||||||||||||||
Share transactions under employee stock
plans |
(64 | ) | (275 | ) | | | 253 | 192 | 106 | |||||||||||||||||||
Balance September 30, 2003 |
$ | 5,294 | $ | 6,661 | $ | 28,282 | $ | (9,247 | ) | $ | (309 | ) | $ | (400 | ) | $ | 30,281 | |||||||||||
Comprehensive income (loss): |
||||||||||||||||||||||||||||
Net loss |
| | (5,946 | ) | | | | (5,946 | ) | |||||||||||||||||||
Foreign currency translation
adjustment |
| | | 93 | | | 93 | |||||||||||||||||||||
Currency exchange contract
adjustment |
| | | 621 | | | 621 | |||||||||||||||||||||
Unrealized gain on interest rate swap
agreement |
| | | 264 | | | 264 | |||||||||||||||||||||
Minimum pension liability
adjustment |
| | | (598 | ) | | | (598 | ) | |||||||||||||||||||
Total comprehensive
loss |
(5,566 | ) | ||||||||||||||||||||||||||
Share transactions under employee stock
plans |
(37 | ) | (164 | ) | | | 143 | 145 | 87 | |||||||||||||||||||
Balance September 30, 2004 |
$ | 5,257 | $ | 6,497 | $ | 22,336 | $ | (8,867 | ) | $ | (166 | ) | $ | (255 | ) | $ | 24,802 | |||||||||||
Comprehensive income (loss): |
||||||||||||||||||||||||||||
Net loss |
| | (196 | ) | | | | (196 | ) | |||||||||||||||||||
Foreign currency translation
adjustment |
| | | 34 | | | 34 | |||||||||||||||||||||
Currency exchange contract
adjustment |
| | | (909 | ) | | | (909 | ) | |||||||||||||||||||
Unrealized gain on interest rate swap
agreement |
| | | 125 | | | 125 | |||||||||||||||||||||
Minimum pension liability
adjustment |
| | | (1,532 | ) | | | (1,532 | ) | |||||||||||||||||||
Total comprehensive
loss |
(2,478 | ) | ||||||||||||||||||||||||||
Share transactions under employee stock
plans |
(29 | ) | (215 | ) | | | 106 | 212 | 74 | |||||||||||||||||||
Balance
September 30, 2005 |
$ | 5,228 | $ | 6,282 | $ | 22,140 | $ | (11,149 | ) | $ | (60 | ) | $ | (43 | ) | $ | 22,398 | |||||||||||
See notes to consolidated financial statements.
24
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements
Years ended September 30, 2005, 2004 and 2003
(Dollars in thousands, except share and per share data)
Notes to Consolidated Financial Statements
Years ended September 30, 2005, 2004 and 2003
(Dollars in thousands, except share and per share data)
1. Summary of Significant Accounting Policies
A. DESCRIPTION OF BUSINESS
SIFCO Industries, Inc. and Subsidiaries (the Company) are engaged in the production and sale of a
variety of metalworking processes, services and products produced primarily to the specific design
requirements of its customers. The processes and services include forging, heat-treating, coating,
welding, machining and selective electrochemical finishing; and the products include forgings,
machined forged parts and other machined metal parts, remanufactured component parts for turbine
engines, and selective electrochemical finishing solutions and equipment. The Companys operations
are conducted in three business segments: (1) Turbine Component Services and Repair Group, (2)
Aerospace Component Manufacturing Group and (3) Applied Surface Concepts (formerly named Metal
Finishing) Group.
B. PRINCIPLES OF CONSOLIDATION
The accompanying consolidated financial statements include the accounts of the Company and its
wholly-owned subsidiaries. All significant intercompany accounts and transactions have been
eliminated. The U.S. dollar is the functional currency for all the Companys U.S. operations as
well as its Irish subsidiary. The functional currency of the Irish subsidiary is the U.S. dollar
because a substantial majority of the subsidiarys transactions are denominated in U.S. dollars.
For these operations, all gains and losses from completed currency transactions are included in
income currently. For the Companys other non-U.S. subsidiaries, the functional currency is the
local currency. Assets and liabilities are translated into U.S. dollars at the rates of exchange
at the end of the period and revenues and expenses are translated using average rates of exchange.
Foreign currency translation adjustments are reported as a component of accumulated other
comprehensive loss in the consolidated statements of shareholders equity.
C. CASH EQUIVALENTS
The Company considers all highly liquid short-term investments with original maturities of three
months or less to be cash equivalents.
D. INVENTORY VALUATION
Inventories are stated at the lower of cost or market. Cost is determined using the last-in,
first-out (LIFO) method for approximately 60% and 31% of the Companys inventories at September
30, 2005 and 2004, respectively. Cost is determined using the specific identification method for
approximately 18% and 27% of the Companys inventories at September 30, 2005 and 2004,
respectively. The first-in, first-out (FIFO) method is used to value the remainder of the
Companys inventories.
The Company maintains allowances for obsolete and excess inventory. The Company evaluates its
allowances for obsolete and excess inventory each quarter. Each business segment maintains formal
policies, which require at a minimum that reserves be established based on an analysis of the age
of the inventory on a part-by-part basis. In addition, if the Company learns of specific
obsolescence, other than that identified by the aging criteria, an additional reserve will be
recognized as well. Specific obsolescence may arise due to a technological or market change, or
based on cancellation of an order.
E. PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment are stated at cost. Depreciation is generally computed using the
straight-line and the double declining balance methods. Depreciation is provided in amounts
sufficient to amortize the cost of the assets over their estimated useful lives. Depreciation
provisions are based on estimated useful lives: (i) buildings and building improvements 5 to 50
years and (ii) machinery and equipment, including office and computer equipment 3 to 20 years.
The Company reviews the carrying value of its long-lived assets, including property, plant and
equipment, at least annually or when events and circumstances warrant such a review. This review
is performed using estimates of future undiscounted cash flows, which include proceeds from
disposal of assets. If the carrying value of a long-lived asset is greater than the estimated
undiscounted future cash flows, the long-lived asset is considered impaired and an impairment
charge is recorded for the amount by which the carrying value of the long-lived asset exceeds its
fair value.
25
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SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
F. GOODWILL
In accordance with Statement of Financial Accounting Standards (SFAS) No. 142, Goodwill and
Other Intangible Assets, the Company completed its annual goodwill impairment evaluation at
September 30, 2004 after the Companys fiscal 2005 annual planning process. The Company determined
that its Applied Surface Concepts Groups business model has matured. This review resulted in a
non-cash impairment charge of $2,574, recorded in selling, general and administrative expenses, to
write-off goodwill that is allocated to the Companys Applied Surface Concepts Group. The fair
value of this reporting segment was estimated using the expected present value of future cash
flows.
G. NET INCOME PER SHARE
The Companys net income per basic share has been computed based on the weighted-average number of
common shares outstanding. Net income per diluted share reflects the effect of the Companys
outstanding stock options under the treasury stock method. However, during periods of operating
losses, outstanding stock options are not included in the calculation of net loss per diluted share
because such inclusion would be anti-dilutive.
H. REVENUE RECOGNITION
The Company recognizes revenue in accordance with the relevant portions of the Securities and
Exchange Commissions Staff Accounting Bulletins No. 101, Revenue Recognition in Financial
Statements and No 104, Revenue Recognition. Revenue is generally recognized when products are
shipped or services are provided to customers.
I. NEW ACCOUNTING STANDARDS
In May 2005, the Financial Accounting Standards Board (FASB) issued Statement of Financial
Accounting No. 154, Accounting Changes and Error Corrections a replacement of Accounting
Principles Board (APB) Opinion No. 20, Accounting Changes, and FASB Statement No. 3, Reporting
Accounting Changes in Interim Financial Statements. This statement changes the requirements for
the accounting for and reporting of a change in accounting principle. This statement applies to all
voluntary changes in accounting principle. It also applies to changes required by an accounting
pronouncement in the unusual instance that the pronouncement does not include specific transition
provisions. APB Opinion No. 20 previously required that most voluntary changes in accounting
principle be recognized by including in net income of the period of the change the cumulative
effect of changing to the new accounting principle. This statement requires retrospective
application to prior periods financial statements of changes in accounting principle, unless it is
impracticable to determine either the period-specific effects or the cumulative effect of the
change. When it is impracticable to determine the period-specific effects of a change in
accounting principle on one or more individual periods presented, this statement requires that the
new accounting principle be applied to the balances of assets and liabilities as of the beginning
of the earliest period for which retrospective application is practicable and that a corresponding
adjustment be made to the opening balance of retained earnings (or other appropriate components of
equity or net assets in the statement of financial position) for that period. When it is
impracticable to determine the cumulative effect of applying a change in accounting principle to
all prior periods, this statement requires that the new accounting principle be applied as if it
were adopted prospectively from the earliest date practicable. SFAS No. 154 is effective for
changes in accounting principle made in fiscal years beginning after December 15, 2005. The
Company does not expect the adoption of this statement in fiscal year 2007 to have a material
impact on the Companys financial position or results of operations.
In December 2004, the Financial Accounting Standards Board issued Statement of Financial Accounting
Standards (SFAS) No. 123 (revised 2004), Accounting for Stock-Based Compensation. This
statement supersedes APB Opinion No. 25, Accounting for Stock Issued to Employees, and its
related implementation guidance. This statement establishes standards for the accounting for
transactions in which an entity exchanges its equity instruments for goods or services. It also
addresses transactions in which an entity incurs liabilities in exchange for goods or services that
are based on the fair value of the entitys equity instruments or that may be settled by the
issuance of those equity instruments. This statement focuses primarily on accounting for
transactions in which an entity obtains employee services in share-based payment transactions. This
statement does not change the accounting guidance for share-based payment transactions with parties
other than employees provided in SFAS No. 123 as originally issued and EITF Issue No. 96-18,
Accounting for Equity Instruments That Are Issued to Other Than Employees for Acquiring, or in
Conjunction with Selling, Goods or Services. This statement does not address the accounting for
employee share ownership plans, which are subject to AICPA Statement of Position 93-6, Employers
Accounting for Employee Stock Ownership Plans. According to the U.S. Securities and Exchange
Commissions Staff Accounting Bulletin No. 107, SFAS No. 123 (revised 2004) is effective for the
Companys fiscal year 2006. The Company does not expect the adoption of this statement in fiscal
year 2006 to have a material impact on the Companys financial position or results of operations.
26
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
In December 2004, the FASB issued SFAS No. 153, Exchanges of Nonmonetary Assets - an
amendment of Accounting Principles Bulletin (APB) Opinion No. 29, Accounting for Nonmonetary
Transactions. The guidance in APB Opinion No. 29 is based on the principle that exchanges of
nonmonetary assets should be measured based on the fair value of the assets exchanged. The guidance
in Opinion No. 29, however, included certain exceptions to that principle. SFAS No. 153 amends
Opinion No. 29 to eliminate the exception for nonmonetary exchanges of similar productive assets
and replaces it with a general exception for exchanges of nonmonetary assets that do not have
commercial substance. A nonmonetary exchange has commercial substance if the future cash flows of
the entity are expected to change significantly as a result of the exchange. SFAS No. 153 is
effective for fiscal periods beginning after June 15, 2005. The adoption of this statement in the
fourth quarter of fiscal year 2005 did not have a material impact on the Companys financial
position or results of operations.
In November 2004, the FASB issued SFAS No. 151, Inventory Costs an amendment of Accounting
Research Bulletin No. 43, Chapter 4, Inventory Pricing. SFAS No. 151 was issued to clarify the
accounting for abnormal amounts of idle facility expense, freight, handling costs, and
wasted material (spoilage). Paragraph 5 of ARB 43, Chapter 4, previously stated under some
circumstances, items such as idle facility expense, excessive spoilage, double freight, and
rehandling costs may be so abnormal as to require treatment as current period charges This
statement requires that those items be recognized as current-period charges regardless of whether
they meet the criterion of so abnormal. In addition, this statement requires that allocation of
fixed production overheads to the costs of conversion be based on the normal capacity of the
production facilities. SFAS No. 151 is effective for fiscal years beginning after June 15, 2005.
The Company does not expect the adoption of this statement in fiscal year 2006 to have a material
impact on the Companys financial position or results of operations.
J. STOCK-BASED COMPENSATION
The Company employs the disclosure-only provisions of Statement of Financial Accounting Standards
No. 123, Accounting for Stock-Based Compensation (SFAS No. 123). The following pro forma
information regarding net loss and net loss per share was determined as if the Company had
accounted for its stock options under the fair value method prescribed by SFAS No. 123. For
purposes of pro forma disclosure, the estimated fair value of the stock options is amortized over
the options vesting period. The pro forma information is as follows:
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
Net loss as reported |
$ | (196 | ) | $ | (5,946 | ) | $ | (5,347 | ) | |||
Less: Stock-based compensation expense determined
under fair value based method for all awards, net
of related tax effects |
57 | 109 | 138 | |||||||||
Pro forma net loss as if the fair value based method
had been applied to all awards |
$ | (253 | ) | $ | (6,055 | ) | $ | (5,485 | ) | |||
Net loss per share: |
||||||||||||
Basic as reported |
$ | (0.04 | ) | $ | (1.14 | ) | $ | (1.02 | ) | |||
Basic pro forma |
$ | (0.05 | ) | $ | (1.16 | ) | $ | (1.04 | ) | |||
Diluted as reported |
$ | (0.04 | ) | $ | (1.14 | ) | $ | (1.02 | ) | |||
Diluted pro forma |
$ | (0.05 | ) | $ | (1.16 | ) | $ | (1.04 | ) |
K. USE OF ESTIMATES
Accounting principles generally accepted in the United States require management to make a number
of estimates and assumptions relating to the reported amounts of assets and liabilities and the
disclosure of contingent liabilities, at the date of the consolidated financial statements, and the
reported amounts of revenues and expenses during the period in preparing these financial
statements. Actual results could differ from those estimates.
27
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SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
L. CONCENTRATIONS OF CREDIT RISK
Receivables are presented net of allowance for doubtful accounts of $682 and $630 at September 30,
2005 and 2004, respectively. During fiscal 2005, $65 of accounts receivable were written off
against the allowance for doubtful accounts. Bad debt expense (income) totaled $115, $(104) and
$115 in fiscal 2005, 2004 and 2003, respectively.
Most of the Companys receivables represent trade receivables due from manufacturers of turbine
engines and aircraft components, airlines, and turbine engine overhaul companies located throughout
the world, including a significant concentration of U.S. based companies. Approximately 29% of the
Companys net sales in 2005 were to two of its largest customers. No other single group or
customer represents greater than 3% of total net sales in 2005. The Company performs ongoing credit
evaluations of its customers financial conditions. The Company believes its allowance for
doubtful accounts is sufficient based on the credit exposures outstanding at September 30, 2005.
However, certain customers have filed for bankruptcy protection in the last several years and it is
possible that additional credit losses could be incurred if other customers seek bankruptcy
protection.
M. DERIVATIVE FINANCIAL INSTRUMENTS
The Company utilizes from time-to-time foreign currency exchange contracts as part of the
management of its foreign currency risk exposure. The Company has no financial instruments held
for trading purposes. All financial instruments are put into place to hedge specific exposure. To
qualify as a hedge, the item to be hedged must expose the Company to foreign currency risk and the
hedging instrument must effectively reduce that risk. If the financial instrument is designated as
a cash flow hedge, the effective portions of changes in the fair value of the financial instrument
are recorded in accumulated other comprehensive loss in the shareholders equity section of the
consolidated balance sheets. Ineffective portions of changes in the fair value of the financial
instrument, to the extent they may exist, are recognized in the consolidated statements of
operations.
Historically, the Company has been able to mitigate the impact of foreign currency risk by means of
hedging such risk through the use of foreign currency exchange contracts, which typically expire
within one year. However, such risk is mitigated only for the periods for which the Company has
foreign currency exchange contracts in effect, and only to the extent of the U.S. dollar amounts of
such contracts. At September 30, 2005, the Company had forward exchange contracts outstanding for
durations up to 12 months to purchase euros aggregating $12,900.
Through the first quarter of fiscal 2005, the Company used an interest rate swap agreement to
reduce risks related to variable-rate debt. This was designated as a cash flow hedge. Cash flows
related to the interest rate swap agreements were included in interest expense. The Companys
interest rate swap agreement and its variable-rate term debt were based upon three-month LIBOR. In
December 2004, the Company terminated its interest rate swap agreement with a notional amount of
$4,500 in conjunction with the repayment of the Companys variable rate term note payable to bank.
The loss from the termination of the interest rate swap agreement, $79, was charged to interest
expense. During 2005 through the date of its termination, the interest rate swap agreement
qualified as a fully effective cash flow hedge against the Companys variable-rate term note
interest risk.
N. RESEARCH AND DEVELOPMENT
Research and development costs are expensed as incurred. Research and development expense was
approximately $484, $596 and $433 for the years ended September 30, 2005, 2004 and 2003,
respectively.
O. ACCUMULATED OTHER COMPREHENSIVE LOSS
Comprehensive loss is net loss plus certain other items that are recorded directly to shareholders
equity. The components of accumulated other comprehensive loss, net of tax, at September 30
consist of:
2005 | 2004 | 2003 | ||||||||||
Foreign currency translation
adjustment |
$ | (6,718 | ) | $ | (6,752 | ) | $ | (6,845 | ) | |||
Interest rate swap agreement
adjustment |
| (125 | ) | (389 | ) | |||||||
Currency exchange contract
adjustment |
(288 | ) | 621 | | ||||||||
Minimum pension liability
adjustment |
(4,143 | ) | (2,611 | ) | (2,013 | ) | ||||||
Total accumulated other
comprehensive loss |
$ | (11,149 | ) | $ | (8,867 | ) | $ | (9,247 | ) | |||
28
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SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
P. RECLASSIFICATIONS
Certain amounts in prior years have been reclassified to conform to the 2005 consolidated financial
statement presentation.
2. Inventories
Inventories at September 30 consist of:
2005 | 2004 | |||||||
Raw materials and supplies |
$ | 3,437 | $ | 2,566 | ||||
Work-in-process . |
2,793 | 2,821 | ||||||
Finished goods |
2,516 | 2,458 | ||||||
Total inventories |
$ | 8,746 | $ | 7,845 | ||||
If the FIFO method had been used for the entire Company, inventories would have been $4,122 and
$3,518 higher than reported at September 30, 2005 and 2004, respectively.
3. Accrued Liabilities
Accrued liabilities at September 30 consist of:
2005 | 2004 | |||||||
Accrued employee compensation and benefits |
$ | 1,453 | $ | 1,555 | ||||
Accrued workers compensation |
1,203 | 1,117 | ||||||
Accrued pension |
654 | 633 | ||||||
Accrued income taxes |
838 | 981 | ||||||
Accrued royalties |
1,287 | 1,099 | ||||||
Accrued legal and professional |
321 | 487 | ||||||
Other accrued liabilities |
1,511 | 1,257 | ||||||
Total accrued liabilities |
$ | 7,267 | $ | 7,129 | ||||
4. Government Grants
The Company receives grants from certain government entities as an incentive to invest in
facilities, research and employees. Certain of these grants require that the Company maintain
operations for up to ten years after receipt of grant proceeds in order to qualify for the full
value of the benefits received. These amounts are recorded as deferred revenue when received.
Capital grants are amortized into income over the estimated useful lives of the related assets.
Employment grants are amortized into income over five years. Training, research, marketing and
other grants are recognized as income when received.
During 2003, the Company renegotiated the terms of certain of its grant agreements. The amended
agreements revised the minimum employment level threshold that could trigger repayment, provided
for annual employment level performance reviews to commence in December 2004, extended the
expiration date of certain grants, and cancelled any further grant payments under certain grant
agreements. The Company accounted for this amendment by reclassifying $2,517 of deferred grant
revenue from accrued liabilities to other long-term liabilities in recognition of the fact that no
grants were repayable during fiscal 2004. The Company has elected to treat this amount as an
obligation and will not commence amortizing it into income until such time as it is more certain
that the Company will not be required to repay a portion of these grants. Because these grants are
denominated in euros, the Company will continue to adjust the balance in response to currency
exchange rate fluctuations for as long as such grants are treated as an obligation.
The Companys relevant employment levels at September 30, 2005 met or exceeded the minimum
employment level threshold set by its grant agreements, as amended. The Company expects to meet or
exceed its December 31, 2005
29
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
employment level threshold. Accordingly, the Company continues to present such obligations in
other long-term liabilities. The unamortized portion of deferred grant revenue recorded in other
long-term liabilities at September 30, 2005 and 2004 was $3,251, and $3,403,
respectively. The Company recognized grant income of $66, $116 and $133 in fiscal 2005, 2004 and
2003, respectively.
Prior to expiration, a grant may be repayable in certain circumstances, principally upon the sale
of related assets, or discontinuation or reduction of operations. The contingent liability for
such potential repayments, including the previously discussed unamortized portion of deferred grant
revenue, was $5,838 and $6,240 at September 30, 2005 and 2004, respectively.
5. Long-Term Debt
Long-term debt at September 30 consists of:
2005 | 2004 | |||||||
Term note payable to bank |
$ | | $ | 4,500 | ||||
Revolving credit agreement |
| 3,107 | ||||||
Industrial development variable rate demand revenue
bond |
| 2,745 | ||||||
Debt purchase agreement |
1,913 | | ||||||
Other |
12 | 14 | ||||||
Total debt |
1,925 | 10,366 | ||||||
Less current maturities |
1,915 | 4,569 | ||||||
Total long-term debt |
$ | 10 | $ | 5,797 | ||||
During the first quarter of fiscal 2005, the Company paid off the remaining $4,500 outstanding
balance of its term note payable to bank. Also during the first quarter of fiscal 2005, the
Company paid off the remaining $2,745 outstanding balance of its 15-year industrial development
variable rate demand revenue bond.
At September 30, 2005, the Company has a $6,000 revolving credit agreement with a U.S. bank subject
to sufficiency of collateral that expires on October 1, 2006 and bears interest at the U.S. banks
base rate plus 0.50%. The interest rate was 7.25% and 5.25% at September 30, 2005 and 2004,
respectively. The daily average balance outstanding against the U.S. revolving credit agreement
was $1,685 and $2,643 during 2005 and 2004, respectively. A commitment fee of 0.375% is incurred
on the unused balance. At September 30, 2005, the Company had $5,955 available under its $6,000
U.S. revolving credit agreement. The Companys revolving credit agreement is secured by
substantially all of the Companys assets located in the U.S., a guarantee by its U.S. subsidiaries
and a pledge of 65% of the Companys ownership interest in its non-U.S. subsidiaries.
Under its revolving credit agreement with the U.S. bank, the Company is subject to certain
customary covenants. These include, without limitations, covenants (as defined) that require
maintenance of certain specified financial ratios, including a minimum tangible net worth level and
a minimum EBITDA level. During 2005, the Company entered into agreements with its U.S. bank to (i)
waive its financial ratio covenants as of December 31, 2004, March 31, 2005 and June 30, 2005,
respectively; (ii) amend its financial ratio covenants for future periods; and (iii) extend the
maturity date of the revolving credit agreement. In November 2005, the Company entered into an
agreement with its U.S. bank to waive and/or amend certain provisions of its revolving credit
agreement. The agreement (i) waives the minimum tangible net worth level and minimum EBITDA level
at September 30, 2005; (ii) amends the minimum tangible net worth level and minimum EBITDA level
for future periods; (iii) establishes a $3,000 reserve against the $6,000 total revolving credit
agreement amount, thereby reducing the available revolving credit agreement amount to $3,000
million; and (iv) extends that maturity of the revolving credit agreement to December 31, 2006.
Taking into consideration the impact of this amendment, the Company was in compliance with all
applicable covenants at September 30, 2005.
During fiscal 2004, the Companys revolving credit agreement with its U.S. bank required a lockbox
agreement, which provided for all cash receipts to be swept daily to reduce revolving credit
agreement borrowings outstanding. The lockbox agreement, combined with the existence of a material
adverse change clause in the revolving credit agreement, required the
30
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
revolving credit agreement to be classified at September 30, 2004 as a current liability. The
material adverse change clause, which is a typical requirement in commercial credit agreements,
allows a lender to require the loan to become due if the lender determines there has been
a material adverse change in the Companys operations, business, properties, assets, liabilities,
condition or prospects. At no time did the revolving credit agreement become due as a result of a
material adverse change. The classification at September 30, 2004 of the revolving credit agreement
as a current liability was a result only of the combination of the two aforementioned factors: the
lockbox agreement and the material adverse change clause. During fiscal 2005, the bank removed
the lockbox requirement.
Effective September 29, 2005, the Companys Irish subsidiary, entered into a debt purchase
agreement and certain related agreements with an Irish bank. The debt purchase agreement expires
on September 26, 2006 and covers eligible accounts receivable of the Companys Irish subsidiary, as
defined. The maximum amount of this facility is approximately $3.6 million and the facilitys
discounting rate is (i) the Irish banks prime rate plus 2% (4.65% at September 30, 2005) on euro
denominated accounts receivable; (ii) the Irish banks cost of funds plus 2.5% (3.55% at September
30, 2005) on U.S. dollar denominated accounts receivable; and (iii) the Irish banks cost of funds
plus 2.5% (7.125% at September 30, 2005) on British sterling denominated accounts receivable. The
entire amount outstanding at September 30, 2005 under the debt purchase agreement is payable in
U.S. dollars, and the Company had $1,361 available under such agreement.
The debt purchase agreement provides for certain customary events of default including, without
limitation, failure to pay any sum due to the Irish bank, failure to comply with covenants, and
the occurrence of a material adverse change in the business condition of the Company. Upon an
event of default, the Irish bank may terminate the debt purchase agreement and all outstanding
accounts receivable purchased by the Irish bank will be repayable by the Company to the Irish bank
at the recourse price as defined. This facility is secured by one of the Companys Irish
subsidiarys buildings.
6. Income Taxes
The components of income (loss) before income tax provision (benefit) are as follows:
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
U.S |
$ | (2,501 | ) | $ | (3,409 | ) | $ | (3,189 | ) | |||
Non-U.S |
3,357 | (2,457 | ) | (2,184 | ) | |||||||
Income (loss) before
income tax provision
(benefit) |
$ | 856 | $ | (5,866 | ) | $ | (5,373 | ) | ||||
The income tax provision (benefit) consists of the following:
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
Current income tax provision (benefit): |
||||||||||||
U.S. federal |
$ | 524 | $ | | $ | | ||||||
Non-U.S |
(47 | ) | 655 | (26 | ) | |||||||
Total current tax provision
(benefit) |
477 | 655 | (26 | ) | ||||||||
Deferred income tax provision (benefit): |
||||||||||||
U.S. federal |
| | | |||||||||
Non-U.S |
575 | (575 | ) | | ||||||||
Total deferred tax
provision |
| (575 | ) | | ||||||||
Income tax provision
(benefit) |
$ | 1,052 | $ | 80 | $ | (26 | ) | |||||
The income tax provision (benefit) differs from amounts currently payable or refundable due to
certain items reported for financial statement purposes in periods that differ from those in which
they are reported for tax purposes.
31
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
The income tax provision (benefit) in the accompanying consolidated statements of operations
differs from amounts determined by using the statutory rate as follows:
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
Income (loss) before income tax
provision (benefit) |
$ | 856 | $ | (5,866 | ) | $ | (5,373 | ) | ||||
Less-U.S., state and local income
tax provision (benefit) |
| | | |||||||||
Income (loss) before federal
income tax provision
(benefit) |
$ | 856 | $ | (5,866 | ) | $ | (5,373 | ) | ||||
Income tax provision (benefit) at
U.S. federal statutory rate |
291 | (1,995 | ) | (1,827 | ) | |||||||
Tax effect of: |
||||||||||||
U.S. loss for which no U.S.
federal tax benefit has been
recognized |
843 | 1,196 | 1,106 | |||||||||
Non-US (income) loss for which
no U.S. federal tax
(provision) benefit has been
recognized |
(613 | ) | 916 | 717 | ||||||||
U.S. income for which a U.S.
federal tax provision has been
recognized under the American
Jobs Creation Act of 2004 |
524 | | | |||||||||
Other |
7 | (37 | ) | (22 | ) | |||||||
U.S. federal and non-U.S.
income tax provision
(benefit) |
$ | 1,052 | $ | 80 | $ | (26 | ) | |||||
Deferred tax assets and liabilities at September 30 consist of the following:
2005 | 2004 | |||||||
Deferred tax assets: |
||||||||
Net U.S. operating loss
carryforwards |
$ | 3,324 | $ | 3,259 | ||||
Net non-U.S. operating loss
carryforwards |
517 | 492 | ||||||
Employee benefits |
382 | 630 | ||||||
Investment valuation reserve |
511 | 511 | ||||||
Inventory reserves |
448 | 404 | ||||||
Asset impairment reserve |
223 | 198 | ||||||
Allowance for doubtful accounts |
151 | 131 | ||||||
Foreign tax credits |
836 | 161 | ||||||
Interest rate swap |
| 42 | ||||||
Additional pension liability |
1,409 | 888 | ||||||
Government grants |
321 | 340 | ||||||
Sale of non-U.S. assets |
| 575 | ||||||
Total deferred tax
assets |
8,122 | 7,631 | ||||||
Deferred tax liabilities: |
||||||||
Depreciation |
2,457 | 2,485 | ||||||
Unremitted foreign earnings |
26 | 26 | ||||||
Other |
572 | 416 | ||||||
Total deferred tax
liabilities |
3,055 | 2,927 | ||||||
Deferred tax assets net of liabilities |
5,067 | 4,704 | ||||||
Valuation allowance |
(5,067 | ) | (4,129 | ) | ||||
Net deferred tax assets |
$ | | $ | 575 | ||||
32
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
At September 30, 2005 the Company has U.S. federal and non-U.S. tax loss carryforwards of
approximately $9,800 and $5,200, respectively. The U.S. federal tax loss carryforwards expire in
2022 through 2025. The non-U.S. tax loss carryforwards do not expire. The Company has U.S. federal
tax credit carryforwards of approximately $800, of which $400 expires in 2008 and the remaining
$400 expires in 2015.
At September 30, 2005, the Company recognized an additional $938 valuation allowance against its
net deferred tax assets. In assessing the Companys ability to realize its net deferred tax
assets, management considers whether it is more likely than not that some portion or all of its net
deferred tax assets may not be realized. Management considered the scheduled reversal of deferred
tax liabilities, projected future taxable income and tax planning strategies in making this
assessment. Future reversal of the valuation allowance may be achieved either when the tax benefit
is realized or when it has been determined that it is more likely than not that the benefit will be
realized through future taxable income. The deferred tax asset of $575 recognized in fiscal 2004
is attributable to the gain on the disposal of a building and land in October 2004 that was part of
the Repair Groups Irish operations that was recognized for Irish income tax purposes in fiscal
2004. The Irish tax on this gain on disposal was paid in 2005.
The Company considers the undistributed earnings, accumulated prior to October 1, 2000, of its
non-U.S. subsidiaries to be indefinitely reinvested in operations outside the U.S. Distribution of
these non-U.S. subsidiary earnings may be subject to U.S. income taxes. Cumulative undistributed
earnings of non-U.S. subsidiaries for which no U.S. federal deferred income tax liabilities have
been established were approximately $10,000 at September 30, 2005. During fiscal 2005 and 2003,
the Company received distributions from the earnings of its non-U.S. subsidiaries accumulated
subsequent to September 30, 2000. The distributions reduced the deferred U.S. income tax liability
on the undistributed earnings of the Companys non-U.S. subsidiaries to $26 at September 30, 2003.
The Company elected to treat the $13,440 distribution from the earnings of its non-U.S.
subsidiaries in 2005 under the provisions of the American Jobs Creation Act of 2004, whereby the
qualifying portion of the distribution was eligible for favorable tax treatment.
7. Retirement Benefit Plans
The Company and certain of its subsidiaries sponsor defined benefit pension plans covering
most of its employees. The Companys funding policy for U.S. defined benefit pension plans is
based on an actuarially determined cost method allowable under Internal Revenue Service
regulations. Non-U.S. plans are funded in accordance with the requirements of regulatory bodies
governing the plans.
During fiscal 2003, the Companys Board of Directors adopted a resolution to cease the accrual of
future benefits under one of its defined benefit pension plans, which covers substantially all
non-union employees of the Companys U.S. operations. The plan will otherwise continue. Because
the unrecognized actuarial losses exceeded the curtailment gain, there was no income or expense
recognized in 2003 related to these changes. In conjunction with the changes to the defined
benefit plan, the Company made certain enhancements to the defined contribution plan that is also
available to substantially all non-union employees of the Companys U.S. operations.
The Company uses a July 1 measurement date for its U.S. defined benefit pension plans and a
September 30 measurement date for its non-U.S. defined benefit pension plans. Net pension expense
for the Company-sponsored defined benefit pension plans consists of the following:
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
Service cost |
$ | 687 | $ | 621 | $ | 675 | ||||||
Interest cost |
1,434 | 1,389 | 1,379 | |||||||||
Expected return on plan
assets |
(1,681 | ) | (1,515 | ) | (1,483 | ) | ||||||
Amortization of transition
asset |
(11 | ) | (11 | ) | (11 | ) | ||||||
Amortization of prior service
cost |
132 | 132 | 132 | |||||||||
Amortization of net (gain)
loss |
111 | 24 | (63 | ) | ||||||||
Net pension expense for
defined benefit
plans |
$ | 672 | $ | 640 | $ | 629 | ||||||
33
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
The status of all significant U.S. and non-U.S. defined benefit pension plans at September 30
is as follows:
2005 | 2004 | |||||||
Benefit obligation: |
||||||||
Benefit obligation at beginning of
year |
$ | 25,098 | $ | 22,372 | ||||
Service cost |
687 | 621 | ||||||
Interest cost |
1,434 | 1,389 | ||||||
Participant contributions |
295 | 182 | ||||||
Actuarial loss |
4,867 | 1,841 | ||||||
Benefits paid |
(2,080 | ) | (1,780 | ) | ||||
Currency translation adjustment |
(493 | ) | 473 | |||||
Benefit obligation at end of
year |
$ | 29,808 | $ | 25,098 | ||||
2005 | 2004 | |||||||
Plan assets: |
||||||||
Plan assets at beginning of
year |
$ | 20,113 | $ | 17,602 | ||||
Actual return on plan
assets |
3,032 | 2,439 | ||||||
Employer contributions |
1,269 | 1,291 | ||||||
Participant contributions |
295 | 182 | ||||||
Benefits paid |
(2,080 | ) | (1,780 | ) | ||||
Currency translation adjustment |
(336 | ) | 379 | |||||
Plan assets at end of
year |
$ | 22,293 | $ | 20,113 | ||||
Plans in which | Plans in which | |||||||||||||||
Assets Exceed Benefit | Benefit Obligation | |||||||||||||||
Obligation at | Exceeds Assets at | |||||||||||||||
September 30, | September 30, | |||||||||||||||
2005 | 2004 | 2005 | 2004 | |||||||||||||
Reconciliation of Funded Status: |
||||||||||||||||
Plan assets in excess
of (less than) projected
benefit obligations |
$ | 927 | $ | 1,591 | $ | (8,442 | ) | $ | (6,576 | ) | ||||||
Unrecognized net (gain)
loss |
348 | (497 | ) | 7,222 | 4,569 | |||||||||||
Unrecognized prior service
cost |
618 | 711 | 224 | 264 | ||||||||||||
Unrecognized transition
asset |
(41 | ) | (1 | ) | 36 | (15 | ) | |||||||||
Currency translation
adjustment |
(44 | ) | 5 | (161 | ) | 41 | ||||||||||
Net amount recognized in
the consolidated balance
sheets |
$ | 1,808 | $ | 1,809 | $ | (1,121 | ) | $ | (1,717 | ) | ||||||
Amounts recognized in the
consolidated balance sheets are: |
||||||||||||||||
Other assets |
$ | 1,808 | $ | 1,809 | $ | 661 | $ | 713 | ||||||||
Accrued liabilities |
| | (654 | ) | (633 | ) | ||||||||||
Other long-term liabilities |
| | (5,271 | ) | (4,408 | ) | ||||||||||
Accumulated other comprehensive loss |
| | 4,143 | 2,611 | ||||||||||||
Net amount recognized in the
consolidated balance sheets |
$ | 1,808 | $ | 1,809 | $ | (1,121 | ) | $ | (1,717 | ) | ||||||
34
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
Where applicable, the following weighted-average assumptions were used in developing the
benefit obligation and the net pension expense for defined benefit pension plans:
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
Discount rate
|
5.3 | % | 5.7 | % | 6.1 | % | ||||||
Expected return on
assets |
8.0 | % | 8.1 | % | 8.3 | % | ||||||
Rate of compensation
increase |
3.5 | % | 3.5 | % | 3.9 | % |
The following table sets forth the asset allocation of the Company defined benefit pension plan
assets at September 30, 2005:
Asset | % Asset | |||||||
Amount | Allocation | |||||||
Equity securities |
$ | 13,945 | 63 | % | ||||
Debt securities |
7,016 | 31 | % | |||||
Other securities |
1,332 | 6 | % | |||||
Total |
$ | 22,293 | 100 | % | ||||
Investment objectives of the Companys defined benefit plans assets are to (i) optimize the
long-term return on the plans assets while assuming an acceptable level of investment risk, (ii)
maintain an appropriate diversification across asset classes and among investment managers, and
(iii) maintain a careful monitoring of the risk level within each asset class.
Asset allocation objectives are established to promote optimal expected returns and volatility
characteristics given the long-term time horizon for fulfilling the obligations of the Companys
defined benefit pension plans. Selection of the appropriate asset allocation for the plans assets
was based upon a review of the expected return and risk characteristics of each asset class.
External consultants assist the Company with monitoring the appropriateness of the investment
strategy and the related asset mix and performance. To develop the expected long-term rate of
return assumptions on plan assets, generally the company uses long-term historical information for
the target asset mix selected. Adjustments are made to the expected long-term rate of return
assumptions when deemed necessary based upon revised expectations of future investment performance
of the overall investments markets.
The Company expects to make contributions of $1,207 to its defined benefit pension plans during
fiscal 2006. The following benefit payments, which reflect expected future service of
participants, are expected to be paid:
Projected | ||||
Years Ending | Benefit | |||
September 30, | Payments | |||
2006 |
$ | 711 | ||
2007 |
654 | |||
2008 |
959 | |||
2009 |
1,077 | |||
2010 |
976 | |||
2011-2015 |
8,496 |
The Company also contributes to a U.S. multi-employer retirement plan for certain union employees.
The Companys contributions to the plan in 2005, 2004 and 2003 were $41, $44 and $49, respectively.
Substantially all non-union U.S. employees of the Company and its U.S. subsidiaries are eligible to
participate in the Companys U.S. defined contribution plan. The Companys matching contribution
expense for this defined contribution plan in 2005, 2004 and 2003 was $214, $199 and $154,
respectively.
35
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
The Companys Irish subsidiary sponsors, for all of its employees, a tax-advantage profit
sharing program. Company discretionary contributions and employee elective contributions are
invested in Common Shares of the Company without being subject to personal income taxes if held for
at least three years. Employees have the option of taking taxable cash distributions. There was
no contribution expense in 2005, 2004 and 2003.
The Companys Irish subsidiary also sponsors, for certain of its employees, a defined contribution
plan. The Company contributes annually 5.5% of eligible employee compensation, as defined. Total
contribution expense in 2005, 2004 and 2003 was $30, $17 and $14, respectively.
During fiscal 2003, the Companys Irish subsidiary established a Personal Retirement Savings
Account Plan, a portable retirement savings plan, which is to be funded entirely by plan
participant contributions. The Company is not obligated to contribute to this plan.
The Companys United Kingdom subsidiary sponsors, for certain of its employees, two defined
contribution plans. The Company contributes annually 5% of eligible employees compensation, as
defined. Total contribution expense in 2005, 2004 and 2003 was $40, $26 and $13.
8. Stock-Based Compensation
The Company awards stock options under its shareholder approved 1995 Stock Option Plan (1995
Plan) and 1998 Long-term Incentive Plan (1998 Plan). Under the 1995 Plan, the aggregate number
of stock options that may be granted is 200,000. At September 30, 2005, there were no options
available for award under the 1995 Plan. No further options may be awarded under the 1995 Plan
after October 30, 2005. The aggregate number of stock options that may be granted under the 1998
Plan in any fiscal year is limited to 1.5% of the total outstanding Common Shares of the Company as
of September 30, 1998, up to a maximum of 5% of such total outstanding shares, subject to
adjustment for forfeitures. No further options may be awarded under the 1998 Plan. Option
exercise price is not less than fair market value on date of grant and options are exercisable no
later than ten years from date of grant. Options issued under all plans generally vest at a rate
of 25% per year.
Option activity is as follows:
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
Options at beginning of
year |
405,500 | 385,000 | 390,000 | |||||||||
Weighted average
exercise
price |
$ | 6.24 | $ | 6.74 | $ | 6.71 | ||||||
Options granted during
the year |
55,000 | 67,000 | | |||||||||
Weighted average
exercise
price |
$ | 3.74 | $ | 3.54 | $ | | ||||||
Options exercised
during the
year |
(71,250 | ) | | | ||||||||
Weighted average
exercise
price |
$ | 4.24 | $ | | $ | | ||||||
Options canceled during
the year |
(111,250 | ) | (46,500 | ) | (5,000 | ) | ||||||
Weighted average
exercise
price |
$ | 5.89 | $ | 6.49 | $ | 3.75 | ||||||
Options at end of
year |
278,000 | 405,500 | 385,000 | |||||||||
Weighted average
exercise
price |
$ | 6.40 | $ | 6.24 | $ | 6.74 | ||||||
Options exercisable at
end of
year |
171,625 | 287,500 | 276,500 | |||||||||
Weighted average
exercise
price |
$ | 7.99 | $ | 7.04 | $ | 7.23 |
36
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
The following table provides additional information regarding options outstanding as of
September 30, 2005:
Option | Options | Options | Remaining Life of | |||||||||
Exercise Price | Outstanding | Exercisable | Options (Years) | |||||||||
$ 3.50 |
44,000 | 11,000 | 8.2 | |||||||||
$ 3.74 |
55,000 | | 9.8 | |||||||||
$ 3.75 |
10,000 | 2,500 | 8.8 | |||||||||
$ 4.69 |
33,000 | 33,000 | 5.1 | |||||||||
$ 5.16 |
5,000 | 5,000 | 0.1 | |||||||||
$ 5.50 |
43,500 | 32,625 | 6.6 | |||||||||
$ 6.81 |
5,000 | 5,000 | 4.4 | |||||||||
$ 6.94 |
22,500 | 22,500 | 4.1 | |||||||||
$12.88 |
60,000 | 60,000 | 3.1 | |||||||||
Total |
278,000 | 171,625 | ||||||||||
The Company employs the disclosure-only provisions of Statement of Financial Accounting Standards
No.123, Accounting for Stock-Based Compensation. Pro forma information required by this standard
regarding net loss and net loss per share can be found in Note 1 Summary of Significant
Accounting Policies. This information is required to be determined as if the Company had accounted
for its stock options granted subsequent to September 30, 1995 under the fair value method of that
standard.
The fair values of options granted in fiscal years ending September 30, 2005 and 2004 were
estimated at the dates of grants using a Black-Scholes options pricing model with the following
weighted average assumptions:
Years Ended September 30, | ||||||||
2005 | 2004 | |||||||
Risk-free interest rate |
4.14 | % | 3.77 | % | ||||
Dividend yield |
0.00 | % | 0.00 | % | ||||
Volatility factor |
46.80 | % | 46.97 | % | ||||
Expected life of stock options |
7.0 years | 7.0 years |
Based upon the preceding assumptions, the weighted average fair values of stock options granted
during fiscal years 2005 and 2004 were $2.02 and $1.87 per share, respectively. There were no
stock options granted during fiscal 2003.
Under the Companys restricted stock program, Common Shares of the Company may be granted at no
cost to certain officers and key employees. These shares vest over either a four or five-year
period, with either 25% or 20% vesting each year, respectively. Under the terms of the program,
participants will not be entitled to dividends nor voting rights until the shares have vested.
Upon issuance of Common Shares under the program, unearned compensation equivalent to the market
value at the date of award is charged to shareholders equity and subsequently amortized to expense
over the vesting periods. Compensation expense related to the amortization of unearned
compensation was $69, $87 and $106 in fiscal years 2005, 2004 and 2003, respectively.
37
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
9. Summarized Quarterly Results of Operations (Unaudited)
2005 Quarter Ended | ||||||||||||||||
Dec. 31 | March 31 | June 30 | Sept. 30 | |||||||||||||
Net sales |
$ | 19,081 | $ | 19,843 | $ | 20,822 | $ | 21,222 | ||||||||
Cost of goods sold |
18,401 | 18,243 | 18,877 | 18,994 | ||||||||||||
Net income (loss) |
2,358 | (1,356 | ) | ( 695 | ) | (503 | ) | |||||||||
Net income (loss) per share: |
||||||||||||||||
Basic |
$ | 0.45 | $ | (0.26 | ) | $ | (0.13 | ) | $ | (0.10 | ) | |||||
Diluted |
$ | 0.45 | $ | (0.26 | ) | $ | (0.13 | ) | $ | (0.10 | ) |
2004 Quarter Ended | ||||||||||||||||
Dec. 31 | March 31 | June 30 | Sept. 30 | |||||||||||||
Net sales |
$ | 20,839 | $ | 22,794 | $ | 23,015 | $ | 20,745 | ||||||||
Cost of goods sold |
18,052 | 20,414 | 20,421 | 19,105 | ||||||||||||
Net loss |
(510 | ) | (666 | ) | (253 | ) | (4,517 | ) | ||||||||
Net loss per share: |
||||||||||||||||
Basic |
$ | (0.10 | ) | $ | (0.13 | ) | $ | (0.05 | ) | $ | (0.87 | ) | ||||
Diluted |
$ | (0.10 | ) | $ | (0.13 | ) | $ | (0.05 | ) | $ | (0.87 | ) |
10. Asset Impairment and Other Charges
During fiscal 2003, as a result of the continuing downturn in the commercial aviation industry
at that time and the resulting reduction in demand for third party aerospace turbine engine
component repair services, such as those provided by the Company, the Repair Group decided to cease
operations at one of its turbine engine component repair facilities and to optimize its remaining
component repair capability through consolidation of operations. The Company completed these
actions in fiscal 2004. As a result of these decisions, the Repair Group incurred $645 of
severance and other employee benefit charges to be paid to 60 personnel, all of which was incurred
during fiscal 2003 and was recorded in selling, general and administrative expenses in the
consolidated statements of operations. As of September 30, 2003, substantially all payments had
been made for these expenses. In connection with these decisions, asset impairment charges
totaling $1,309 related primarily to machinery and equipment were recorded in selling, general and
administrative expenses in the consolidated statements of operations during fiscal 2003. The
machinery and equipment write-downs relate to items that were expected to be disposed or to
experience reduced utilization. Fair value of these assets was determined based on estimated cash
flows.
11. Contingencies
The Company is subject to various legal proceedings and claims that arise in the ordinary
course of business. The Company cannot reasonably estimate future costs, if any, related to these
matters. Although it is possible that the Companys future operating results could be affected by
the future cost of litigation, it is managements belief at this time that such costs will not have
a material adverse effect on the Companys consolidated financial position or results of
operations.
The Company leases various facilities and equipment under leases expiring at various dates. At
September 30, 2005, minimum rental commitments under non-cancelable leases are as follows:
Year ending September 30, | ||||
2006 |
$ | 274 | ||
2007 |
145 | |||
2008 |
56 | |||
2009 |
27 | |||
2010 |
3 | |||
Thereafter |
|
38
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
12. Business Segments
The Company identifies reportable segments based upon distinct products manufactured and
services performed. The Turbine Component Services and Repair Group (Repair Group) consists
primarily of the repair and remanufacture of aerospace and industrial turbine engine components.
The Repair Group is also involved in precision component machining for turbine engine applications.
The Aerospace Component Manufacturing Group (ACM Group) consists of the production, heat
treatment and some machining of forgings in various alloys utilizing a variety of processes for
application in the aerospace industry. The Applied Surface Concepts Group is a provider of
specialized selective electrochemical metal finishing processes and services used to apply metal
coatings to a selective area of a component. The Companys reportable segments are separately
managed.
One customer of all three of the Companys segments accounted for 16%, 7% and 8% of the Companys
consolidated net sales in 2005, 2004 and 2003. Another customer of two of the Companys segments
in 2005 and all three of the Companys segments in 2004 and 2003 accounted for 13%, 13% and 12% of
the Companys consolidated net sales in 2005, 2004 and 2003, respectively.
Geographic net sales are based on location of customer. The U.S. is the single largest country for
unaffiliated customer sales, accounting for 58% of consolidated net sales in fiscal 2005. No other
single country represents greater than 10% of consolidated net sales. Net sales to unaffiliated
customers located in various European countries in fiscal 2005 accounted for 28% of consolidated
net sales.
Corporate unallocated expenses represent expenses that are not of a business segment operating
nature and, therefore, are not allocated to the business segments for reporting purposes.
Corporate identifiable assets consist primarily of cash and cash equivalents.
39
Table of Contents
SIFCO Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements (Continued)
Notes to Consolidated Financial Statements (Continued)
The following table summarizes certain information regarding segments of the Companys
operations:
Years Ended September 30, | ||||||||||||
2005 | 2004 | 2003 | ||||||||||
Net sales: |
||||||||||||
Turbine Component Services and Repair Group |
$ | 38,181 | $ | 45,986 | $ | 40,734 | ||||||
Aerospace Component Manufacturing Group |
30,988 | 30,476 | 29,701 | |||||||||
Applied Surface Concepts Group |
11,799 | 10,931 | 9,504 | |||||||||
Consolidated net sales |
$ | 80,968 | $ | 87,393 | $ | 79,939 | ||||||
Operating loss: |
||||||||||||
Turbine Component Services and Repair Group |
$ | (4,606 | ) | $ | (3,321 | ) | $ | (5,307 | ) | |||
Aerospace Component Manufacturing Group |
(266 | ) | 1,741 | 1,627 | ||||||||
Applied Surface Concepts Group |
760 | (1,765 | ) | 788 | ||||||||
Corporate unallocated expenses |
(1,647 | ) | (1,635 | ) | (1,721 | ) | ||||||
Consolidated operating loss |
(5,759 | ) | (4,980 | ) | (4,613 | ) | ||||||
Interest expense, net |
310 | 723 | 721 | |||||||||
Foreign currency exchange loss (gain), net |
(48 | ) | 343 | 345 | ||||||||
Other income, net |
(6,877 | ) | (180 | ) | (306 | ) | ||||||
Consolidated loss before income tax provision (benefit) |
$ | 856 | $ | (5,866 | ) | $ | (5,373 | ) | ||||
Depreciation and amortization expense: |
||||||||||||
Turbine Component Services and Repair Group |
$ | 2,305 | $ | 2,666 | $ | 3,372 | ||||||
Aerospace Component Manufacturing Group |
639 | 642 | 669 | |||||||||
Applied Surface Concepts Group |
219 | 190 | 142 | |||||||||
Consolidated depreciation and amortization
expense |
$ | 3,163 | $ | 3,498 | $ | 4,183 | ||||||
Capital Expenditures: |
||||||||||||
Turbine Component Services and Repair Group |
$ | 1,002 | $ | 1,494 | $ | 1,617 | ||||||
Aerospace Component Manufacturing Group |
762 | 981 | 327 | |||||||||
Applied Surface Concepts Group |
448 | 279 | 205 | |||||||||
Consolidated capital expenditures |
$ | 2,212 | $ | 2,754 | $ | 2,149 | ||||||
Identifiable assets: |
||||||||||||
Turbine Component Services and Repair Group |
$ | 23,340 | $ | 32,496 | $ | 34,233 | ||||||
Aerospace Component Manufacturing Group |
20,149 | 16,002 | 15,215 | |||||||||
Applied Surface Concepts Group |
5,054 | 5,660 | 7,682 | |||||||||
Corporate |
980 | 5,601 | 4,548 | |||||||||
Consolidated total assets |
$ | 49,523 | $ | 59,759 | $ | 61,678 | ||||||
Non-U.S. operations (primarily the Companys Ireland operations): |
||||||||||||
Net sales |
$ | 30,823 | $ | 36,155 | $ | 29,222 | ||||||
Operating loss |
(2,882 | ) | (4,866 | ) | (2,274 | ) | ||||||
Identifiable assets (excluding cash) |
17,756 | 23,512 | 22,752 |
40
Table of Contents
Schedule II
SIFCO Industries, Inc. and Subsidiaries
Valuation and Qualifying Accounts
Years Ended September 30, 2005, 2004 and 2003
(Amounts in thousands)
Valuation and Qualifying Accounts
Years Ended September 30, 2005, 2004 and 2003
(Amounts in thousands)
Additions | ||||||||||||||||||||||||
Additions | (Reductions) | |||||||||||||||||||||||
Balance at | (Reductions) | Charged to | Balance | |||||||||||||||||||||
Beginning | Charged to | Other | at End of | |||||||||||||||||||||
of Period | Expense | Accounts | Deductions | Period | ||||||||||||||||||||
Year Ended September 30, 2005 |
||||||||||||||||||||||||
Deducted from asset accounts |
||||||||||||||||||||||||
Allowance for doubtful accounts |
630 | 115 | 2 | (65 | ) | (a | ) | 682 | ||||||||||||||||
Return and allowance reserve |
136 | 23 | | (16 | ) | (b | ) | 143 | ||||||||||||||||
Inventory obsolescence reserve |
1,097 | 485 | | (229 | ) | (c | ) | 1,353 | ||||||||||||||||
Inventory LIFO reserve |
3,518 | 604 | | | 4,122 | |||||||||||||||||||
Asset impairment reserve |
1,350 | | | | 1,350 | |||||||||||||||||||
Valuation allowance for deferred taxes |
4,129 | 938 | | | 5,067 | |||||||||||||||||||
Accrual for estimated liability |
||||||||||||||||||||||||
Workers compensation reserve |
1,117 | 379 | | (293 | ) | (e | ) | 1,203 | ||||||||||||||||
Year Ended September 30, 2004 |
||||||||||||||||||||||||
Deducted from asset accounts |
||||||||||||||||||||||||
Allowance for doubtful accounts |
1,045 | (104 | ) | | (311 | ) | (a | ) | 630 | |||||||||||||||
Return and allowance reserve |
334 | (193 | ) | | (5 | ) | (b | ) | 136 | |||||||||||||||
Inventory obsolescence reserve |
1,252 | 129 | | (284 | ) | (c | ) | 1,097 | ||||||||||||||||
Inventory LIFO reserve |
3,230 | 288 | | | 3,518 | |||||||||||||||||||
Asset impairment reserve |
1,772 | | | (422 | ) | (d | ) | 1,350 | ||||||||||||||||
Valuation allowance for deferred taxes |
3,430 | 699 | | | 4,129 | |||||||||||||||||||
Accrual for estimated liability |
||||||||||||||||||||||||
Workers compensation reserve |
1,099 | 344 | | (326 | ) | (e | ) | 1,117 | ||||||||||||||||
Year Ended September 30, 2003 |
||||||||||||||||||||||||
Deducted from asset accounts |
||||||||||||||||||||||||
Allowance for doubtful accounts |
1,250 | 115 | | (320 | ) | (a | ) | 1,045 | ||||||||||||||||
Return and allowance reserve |
428 | 321 | | (415 | ) | (b | ) | 334 | ||||||||||||||||
Inventory obsolescence reserve |
1,118 | 208 | | (74 | ) | (c | ) | 1,252 | ||||||||||||||||
Inventory LIFO reserve |
3,114 | 116 | | | 3,230 | |||||||||||||||||||
Asset impairment reserve |
756 | 1,309 | | (293 | ) | (d | ) | 1,772 | ||||||||||||||||
Valuation allowance for deferred taxes |
1,723 | 1,707 | | | 3,430 | |||||||||||||||||||
Accrual for estimated liability |
||||||||||||||||||||||||
Workers compensation reserve |
1,029 | 311 | | (241 | ) | (e | ) | 1,099 |
(a) Accounts determined to be uncollectible, net of recoveries |
||||||||||||||||||||||||
(b) Actual returns received |
||||||||||||||||||||||||
(c) Inventory sold or otherwise disposed |
||||||||||||||||||||||||
(d) Equipment sold or otherwise disposed |
||||||||||||||||||||||||
(e) Payment of workers compensation claims |
41
Table of Contents
Item 9. Changes And Disagreements With Accountants On Accounting And Financial Disclosure
None.
Item 9A. Controls and Procedures
The Company carried out an evaluation, under the supervision and with the participation of the
Companys management, including the Chairman and Chief Executive Officer of the Company and Chief
Financial Officer of the Company, of the effectiveness of the design and operation of the Companys
disclosure controls and procedures pursuant to Exchange Act Rule 13a-15(e) as of the end of the
period covered by this report. Based upon that evaluation, the Chairman and Chief Executive
Officer and Chief Financial Officer concluded that the Companys disclosure controls and procedures
are effective in timely alerting them to material information relating to the Company (including
its consolidated subsidiaries) required to be included in the Companys periodic SEC filings.
There has been no significant change in our internal control over financial reporting that occurred
during the period covered by this report that has materially affected, or that is reasonably likely
to materially affect our internal control over financial reporting.
Item 9B. Other Information
In December 2005, the Company entered into a Separation Pay Agreement with Frank A. Cappello,
the Companys Vice President Finance and Chief Financial Officer. Under the terms of the
Separation Pay Agreement, in the event Mr. Cappellos employment is involuntarily terminated for
other than cause, the Company will pay Mr. Cappellos current compensation and certain health and
welfare benefits for a period of eighteen months. Concurrent with entering into the Separation Pay
Agreement, the Company also cancelled a Change in Control Agreement between the Company and Mr.
Cappello, dated November 9, 2000.
PART III
Item 10. Directors And Executive Officers Of The Registrant
The following table sets forth certain information regarding the executive officers of the
Company.
Name | Age | Title and Business Experience | ||||
Jeffrey P. Gotschall
|
57 | Chairman of the Board since 2001; Director of the Company since 1986; Chief Executive Officer since 1990; President from 1989 to 2002; Chief Operating Officer from 1986 to 1990; Executive Vice President from 1986 to 1989; and from 1985 to 1989, President of SIFCO Turbine Component Services. | ||||
Timothy V. Crean
|
57 | President and Chief Operating Officer since 2002; Executive Vice-President of SIFCO Industries, Inc. from 1998 to 2002; Managing Director of the SIFCO Turbine Components Services and Repair Group from 1995 to 2002, and Managing Director of SIFCO Turbine Components, Ltd. from 1986 to 2002. | ||||
Frank A. Cappello
|
47 | Vice President-Finance and Chief Financial Officer since 2000. Prior to joining the Company, Mr. Cappello was employed by ASHTA Chemicals Inc, a commodity chemical manufacturer, from August 1990 to December 1991 and from June 1992 to February 2000, last serving as Vice President Finance and Administration and Chief Financial Officer; and previously by KPMG LLP, last serving as a Senior Manager in its Assurance Group. |
The Company incorporates herein by reference the information appearing under the captions Proposal
to Elect Six (6) Directors, Stock Ownership of Officers, Directors and Nominees, Section 16(a)
Beneficial Ownership Reporting Compliance and Organization and Compensation of the Board of
Directors of the Companys definitive Proxy Statement to be filed with the Securities and Exchange
Commission on or about December 16, 2005.
42
Table of Contents
The Directors of the Company are elected annually to serve for one-year terms or until their
successors are elected and qualified.
The Company has adopted a Code of Ethics within the meaning of Item 406(b) of Regulation S-K under
the Securities Exchange Act of 1934, as amended. The Code of Ethics is applicable to, among other
people, the Companys Chief Executive Officer, Chief Financial Officer, who is the Companys
Principal Financial Officer and to the Corporate Controller, who is the Companys Principal
Accounting Officer. The Companys Code of Ethics is available on its website: www.sifco.com.
Item 11. Executive Compensation
The Company incorporates herein by reference the information appearing under the captions
Executive Compensation, Report of the Compensation Committee and Performance Graph of the
Companys definitive Proxy Statement to be filed with the Securities and Exchange Commission on or
about December 16, 2005.
Item 12. Security Ownership Of Certain Beneficial Owners And Management And Related Stockholder Matters
Number of | ||||||||||||
Securities | ||||||||||||
Remaining | ||||||||||||
Number of | Weighted | Available for | ||||||||||
Securities to be | Average | Future | ||||||||||
issued upon | Exercise Price | Issuance Under | ||||||||||
Exercise of | of | Equity | ||||||||||
Outstanding | Outstanding | Compensation | ||||||||||
Plan Category | Options | Options | Plans | |||||||||
Equity compensation plans approved by security holders: |
||||||||||||
1998 Long-term Incentive Plan
(1) |
148,000 | $ | 7.95 | | ||||||||
1995 Stock Option Plan (2) |
130,000 | 4.41 | | |||||||||
Equity compensation plans not approved by security
holders (3) |
| | | |||||||||
Total |
278,000 | 6.40 | | |||||||||
(1) | Under the 1998 Long-term Incentive Plan the aggregate number of stock options that may be granted in any fiscal year is limited to 1.5% of the total outstanding Common Shares of the Company at September 30, 1998, up to a cumulative maximum of 5% of such total outstanding shares, subject to adjustment for forfeitures. No further options may be awarded under this plan. During 2005, 1,250 options were exercised. | |
(2) | Under the 1995 Stock Option Plan the aggregate number of stock options that may be granted is 200,000. During 2005, 70,000 options granted under the 1995 Stock Option plan were exercised. No further options may be awarded under this plan after October 30, 2005. | |
(3) | Under the Companys restricted stock program, Common Shares may be granted at no cost to certain officers and key employees. These shares vest over either a four or five-year period, with either 25% or 20% vesting each year, respectively. Under the terms of the program, participants will not be entitled to dividends nor voting rights until the shares have vested. In fiscal 2002 and 2001, the Company awarded 50,000 four-year vesting and 100,000 five-year vesting restricted Common Shares, respectively. |
For additional information concerning the Companys equity compensation plans, refer to the
discussion in Note 8 to the Consolidated Financial Statements.
The Company incorporates herein by reference the information appearing under the caption
Outstanding Shares and Voting Rights of the Companys definitive Proxy Statement to be filed with
the Securities and Exchange Commission on or about December 16, 2005.
43
Table of Contents
Item 13. Certain Relationships And Related Transactions
During 2005, the Company incurred expenses of $60 to one of its directors for services
rendered as an independent sales representative to the Company. The Company believes that the rate
of compensation paid to this director in his capacity as an independent sales representative is
consistent with rates paid to its other independent sales representatives.
Item 14. Principal Accounting Fees and Services
The Company incorporates herein by reference the information appearing under the caption
Principal Accounting Fees and Services of the Companys definitive Proxy Statement to be filed
with the Securities and Exchange Commission on or about December 16, 2005.
PART IV
Item 15. Exhibits, Financial Statement Schedules
(a) (1) Financial Statements:
The following Consolidated Financial Statements; Notes to the Consolidated Financial
Statements and the Reports of Independent Registered Public Accounting Firm are included in
Item 8.
Report of Independent Registered Public Accounting Firm
Consolidated Statements of Operations for the Years Ended September 30, 2005, 2004 and 2003
Consolidated Balance Sheets September 30, 2005 and 2004
Consolidated Statements of Cash Flows for the Years Ended September 30, 2005, 2004 and
2003
Consolidated Statements of Shareholders Equity for the Years Ended September 30, 2005, 2004
and 2003
Notes to Consolidated Financial Statements September 30, 2005, 2004 and 2003
(a) (2) Financial Statement Schedules:
The following financial statement schedule is included in Item 8:
Schedule II Valuation and Qualifying Accounts
All other schedules for which provision is made in the applicable accounting regulations of
the Securities and Exchange Commission are not required under the related regulations, are
inapplicable, or the information has been included in the Notes to the Consolidated
Financial Statements.
(a)(3) Exhibits:
The following exhibits are filed with this report or are incorporated herein by
reference to a prior filing in accordance with Rule 12b-32 under the Securities and Exchange
Act of 1934 (Asterisk denotes exhibits filed with this report.).
Exhibit | ||
No. | Description | |
3.1
|
Third Amended Articles of Incorporation of SIFCO Industries, Inc., filed as Exhibit 3(a) of the Companys Form 10-Q dated March 31, 2002, and incorporated herein by reference | |
3.2
|
SIFCO Industries, Inc. Amended and Restated Code of Regulations dated January 29, 2002, filed as Exhibit 3(b) of the Companys Form 10-Q dated March 31, 2002, and incorporated herein by reference |
44
Table of Contents
Exhibit | ||
No. | Description | |
4.2
|
Amended and Restated Credit Agreement Between SIFCO Industries, Inc. and National City Bank dated April 30, 2002, filed as Exhibit 4(b) of the Companys Form 10-Q dated March 31, 2002, and incorporated herein by reference | |
4.5
|
Consolidated Amendment No. 1 to Amended and Restated Credit Agreement, Amended and Restated Reimbursement Agreement and Promissory Note dated November 26, 2002 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.5 of the Companys Form 10-K dated September 30, 2002, and incorporated herein by reference | |
4.6
|
Consolidated Amendment No. 2 to Amended and Restated Credit Agreement, Amended and Restated Reimbursement Agreement and Promissory Note dated February 13, 2003 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.6 of the Companys Form 10-Q dated December 31, 2002, and incorporated herein by reference | |
4.7
|
Consolidated Amendment No. 3 to Amended and Restated Credit Agreement, Amended and Restated Reimbursement Agreement and Promissory Note dated May 13, 2003 between SIFCO Industries Inc. and National City Bank, filed as Exhibit 4.7 of the Companys Form 10-Q dated March 31, 2003, and incorporated herein by reference | |
4.8
|
Consolidated Amendment No. 4 to Amended and Restated Credit Agreement, Amended and Restated Reimbursement Agreement and Promissory Note dated July 28, 2003 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.8 of the Companys Form 10-Q dated June 30, 2003, and incorporated herein by reference | |
4.9
|
Consolidated Amendment No. 5 to Amended and Restated Credit Agreement, Amended and Restated Reimbursement Agreement and Promissory Note dated November 26, 2003 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.9 of the Companys Form 10-K dated September 30, 2002, and incorporated herein by reference | |
4.10
|
Amendment No. 6 to Amended and Restated Credit Agreement dated March 31, 2004 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.10 of the Companys Form 10-Q dated March 31, 2004, and incorporated herein by reference | |
4.11
|
Consolidated Amendment No. 7 to Amended and Restated Credit Agreement, Amended and Restated Reimbursement Agreement and Promissory Note dated May 14, 2004 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.11 of the Companys Form 10-Q dated March 31, 2004, and incorporated herein by reference | |
4.12
|
Consolidated Amendment No. 8 to Amended and Restated Credit Agreement, Amended and Restated Reimbursement Agreement and Promissory Note effective June 30, 2004 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.12 of the Companys Form 10-Q dated June 30, 2004, and incorporated herein by reference | |
4.13
|
Consolidated Amendment No. 9 to Amended and Restated Credit Agreement, Amended and Restated Reimbursement Agreement and Promissory Note effective November 12, 2004 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.13 to the Companys Form 10-K dated September 30, 2004, and incorporated herein by reference | |
4.14
|
Amendment No. 10 to Amended and Restated Credit Agreement dated as of February 4, 2005 but effective as of December 31, 2004 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.14 to the Companys Form 10-Q dated December 31, 2004, and incorporated herein by reference | |
4.15
|
Amendment No. 11 to Amended and Restated Credit Agreement dated May 19, 2005 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.15 to the Companys Form 10-Q/A dated March 31, 2005, and incorporated herein by reference | |
4.16
|
Amendment No. 12 to Amended and Restated Credit Agreement dated August 10, 2005 between SIFCO Industries, Inc. and National City Bank, filed as Exhibit 4.16 to the Companys Form 10-Q dated June 30, 2005, and incorporated herein by reference |
45
Table of Contents
Exhibit | ||
No. | Description | |
4.17
|
Debt Purchase Agreement Between The Governor and Company of the Bank of Ireland and SIFCO Turbine Components Limited, filed as Exhibit 4.17 to the Companys Form 8-K dated September 29, 2005, and incorporated herein by reference | |
4.18
|
Mortgage and Charge dated September 26, 2005 between SIFCO Turbine Components Limited and the Governor and Company of the Bank of Ireland, filed as Exhibit 4.18 to the Companys Form 8-K dated September 29, 2005, and incorporated herein by reference | |
*4.19
|
Amendment No. 13 to Amended and Restated Credit Agreement dated November 23, 2005 between SIFCO Industries, Inc. and National City Bank | |
9.1
|
Voting Trust Extension Agreement dated January 14, 2002, filed as Exhibit 9.1 of the Companys Form 10-K dated September 30, 2002, and incorporated herein by reference | |
9.2
|
Voting Trust Agreement dated January 15, 1997, filed as Exhibit 9.2 of the Companys Form 10-K dated September 30, 2002, and incorporated herein by reference | |
10.2
|
Deferred Compensation Program for Directors and Executive Officers (as amended and restated April 26, 1984), filed as Exhibit 10(b) of the Companys Form 10-Q dated March 31, 2002, and incorporated herein by reference | |
10.3
|
SIFCO Industries, Inc. 1998 Long-term Incentive Plan, filed as Exhibit 10.3 of the Companys form 10-Q dated June 30, 2004, and incorporated herein by reference | |
10.4
|
SIFCO Industries, Inc. 1995 Stock Option Plan, filed as Exhibit 10(d) of the Companys Form 10-Q dated March 31, 2002, and incorporated herein by reference | |
10.5
|
Change in Control Severance Agreement between the Company and Frank Cappello, dated September 28, 2000, filed as Exhibit 10(g) of the Companys Form 10-Q dated December 31, 2000, and incorporated herein by reference | |
10.7
|
Change in Control Severance Agreement between the Company and Remigijus Belzinskas, dated September 28, 2000, filed as Exhibit 10 (i) of the Companys Form 10-Q dated December 31, 2000, and incorporated herein by reference | |
10.8
|
Change in Control Agreement between the Company and Frank Cappello, dated November 9, 2000, filed as Exhibit 10 (j) of the Companys Form 10-Q dated December 31, 2000, and incorporated herein by reference | |
10.9
|
Change in Control Severance Agreement between the Company and Timothy V. Crean, dated July 30, 2002, filed as Exhibit 10.9 of the Companys Form 10-K dated September 30, 2002, and incorporated herein by reference | |
10.10
|
Change in Control Severance Agreement between the Company and Jeffrey P. Gotschall, dated July 30, 2002, filed as Exhibit 10.10 of the Companys Form 10-K dated September 30, 2002, and incorporated herein by reference | |
10.11
|
Form of Restricted Stock Agreement, filed as Exhibit 10.11 of the Companys Form 10-K dated September 30, 2002, and incorporated herein by reference | |
10.12
|
Form of Tender, Condition of Tender, Condition of Sale and General Conditions of Sale dated June 30, 2004, filed as Exhibit 10.12 of the Companys Form 8-K dated October 14, 2004, and incorporated herein by reference | |
10.13
|
Separation Agreement and Release between Hudson D. Smith and SIFCO Industries, Inc. effective January 31, 2005, filed as Exhibit 10.13 of the Companys Form 8-K dated February 8, 2005, and incorporated herein by reference | |
*10.14
|
Separation Pay Agreement between Frank A. Cappello and SIFCO Industries, Inc. dated December 16, 2005 |
46
Table of Contents
Exhibit | ||
No. | Description | |
14.1
|
Code of Ethics, files as Exhibit 14.1 of the Companys Form 10-K dated September 30, 2003, and incorporated herein by reference | |
*21.1
|
Subsidiaries of Company | |
*31.1
|
Certification of Chief Executive Officer pursuant to Rule 13a-14(a) / 15d-14(a) | |
*31.2
|
Certification of Chief Financial Officer pursuant to Rule 13a-14(a) / 15d-14(a) | |
*32.1
|
Certification of Chief Executive Officer pursuant to 18 U.S.C. Section 1350 | |
*32.2
|
Certification of Chief Financial Officer pursuant to 18 U.S.C. Section 1350 |
47
Table of Contents
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the
Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
SIFCO Industries, Inc. | ||||||
By: /s/ Frank A.Cappello | ||||||
Frank A. Cappello | ||||||
Vice President-Finance and | ||||||
Chief Financial Officer | ||||||
(Principal Financial Officer) | ||||||
Date: December 16, 2005 |
Pursuant to the requirements of the Securities Exchange Act of 1934, this Annual Report has been
signed below on December 16, 2005 by the following persons on behalf of the Registrant in the
capacities indicated.
/s/ Jeffrey P. Gotschall | /s/ Alayne L. Reitman | |||||||||||
Jeffrey P. Gotschall | Alayne L. Reitman | |||||||||||
Chairman of the Board and | Director | |||||||||||
Chief Executive Officer | ||||||||||||
(Principal Executive Officer) | ||||||||||||
/s/ Hudson D. Smith | /s/ J. Douglas Whelan | |||||||||||
Hudson D. Smith | J. Douglas Whelan | |||||||||||
Director | Director | |||||||||||
/s/ Michael S. Lipscomb | /s/ Frank A. Cappello | |||||||||||
Michael S. Lipscomb | Frank A. Cappello | |||||||||||
Director | Vice President-Finance | |||||||||||
and Chief Financial Officer | ||||||||||||
(Principal Financial Officer) | ||||||||||||
/s/ P. Charles Miller | /s/ Remigijus H. Belzinskas | |||||||||||
P. Charles Miller | Remigijus H. Belzinskas | |||||||||||
Director | Corporate Controller | |||||||||||
(Principal Accounting Officer) |
48