KAISER ALUMINUM CORP - Quarter Report: 2011 June (Form 10-Q)
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended June 30, 2011
Commission file number 0-52105
KAISER ALUMINUM CORPORATION
(Exact name of registrant as specified in its charter)
Delaware | 94-3030279 | |
(State of Incorporation) | (I.R.S. Employer Identification No.) | |
27422 PORTOLA PARKWAY, SUITE 200, | ||
FOOTHILL RANCH, CALIFORNIA | 92610-2831 | |
(Address of principal executive offices) | (Zip Code) |
Registrants telephone number, including area code:
(949) 614-1740
(949) 614-1740
Indicate by check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months, and
(2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on its
corporate Web site, if any, every Interactive Data File required to be submitted and posted
pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period
that the registrant was required to submit and post such files). Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act. (Check one):
Large accelerated filer þ
|
Accelerated filer o | Non-accelerated filer o | Smaller reporting company o | |||
(Do not check if a smaller reporting company) |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ
Indicate by check mark whether the registrant has filed all documents and reports required to
be filed by Sections 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the
distribution of securities under a plan confirmed by a court. Yes þ No o
As of July 26, 2011, there were 19,286,221 shares of the Common Stock of the registrant
outstanding.
TABLE OF CONTENTS
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EXHIBITS |
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
PART I FINANCIAL INFORMATION
Item 1. Financial Statements
CONSOLIDATED BALANCE SHEETS
June 30, | December 31, | |||||||
2011 | 2010 | |||||||
(Unaudited) | ||||||||
(In millions of dollars, | ||||||||
except share and per | ||||||||
share amounts) | ||||||||
ASSETS |
||||||||
Current assets: |
||||||||
Cash and cash equivalents |
$ | 59.8 | $ | 135.6 | ||||
Receivables: |
||||||||
Trade, less allowance for doubtful receivables of $0.6 at June
30, 2011 and December 31, 2010 |
119.1 | 83.0 | ||||||
Other |
3.8 | 5.2 | ||||||
Inventories |
178.2 | 167.5 | ||||||
Prepaid expenses and other current assets |
78.8 | 80.1 | ||||||
Total current assets |
439.7 | 471.4 | ||||||
Property, plant, and equipment net |
360.4 | 354.1 | ||||||
Net asset in respect of VEBAs |
265.6 | 195.7 | ||||||
Deferred tax assets net |
197.7 | 231.1 | ||||||
Intangible assets net |
38.3 | 4.0 | ||||||
Goodwill |
37.2 | 3.1 | ||||||
Other assets |
80.9 | 83.0 | ||||||
Total |
$ | 1,419.8 | $ | 1,342.4 | ||||
LIABILITIES AND STOCKHOLDERS EQUITY |
||||||||
Current liabilities: |
||||||||
Accounts payable |
$ | 73.7 | $ | 50.8 | ||||
Accrued salaries, wages, and related expenses |
26.9 | 31.1 | ||||||
Other accrued liabilities |
34.4 | 42.0 | ||||||
Payable to affiliate |
25.1 | 17.1 | ||||||
Current portion of secured debt and credit facilities |
4.8 | 1.3 | ||||||
Total current liabilities |
164.9 | 142.3 | ||||||
Long-term liabilities |
141.8 | 134.7 | ||||||
Cash convertible senior notes |
144.6 | 141.4 | ||||||
Long-term secured debt and credit facilities |
7.6 | 11.8 | ||||||
Total liabilities |
458.9 | 430.2 | ||||||
Commitments and contingencies Note 10 |
||||||||
Stockholders equity: |
||||||||
Common stock, par value $0.01, 90,000,000 shares authorized at both June 30, 2011 and
at December 31, 2010; 19,285,825 shares issued and outstanding at June 30, 2011 and
19,214,451 shares issued and outstanding at December 31, 2010 |
0.2 | 0.2 | ||||||
Additional capital |
997.9 | 987.1 | ||||||
Retained earnings |
86.6 | 80.1 | ||||||
Common stock owned by Union VEBA subject to transfer restrictions, at reorganization
value, 2,202,495 shares at June 30, 2011 and 3,523,980 shares at December 31, 2010 |
(52.9 | ) | (84.6 | ) | ||||
Treasury stock, at cost, 1,724,606 shares at June 30, 2011 and December 31, 2010 |
(72.3 | ) | (72.3 | ) | ||||
Accumulated other comprehensive income |
1.4 | 1.7 | ||||||
Total stockholders equity |
960.9 | 912.2 | ||||||
Total |
$ | 1,419.8 | $ | 1,342.4 | ||||
The accompanying notes to consolidated financial statements are an integral part of these statements.
1
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED INCOME
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
(Unaudited) | ||||||||||||||||
(In millions of dollars, except share and per share amounts) | ||||||||||||||||
Net sales |
$ | 338.8 | $ | 282.4 | $ | 661.4 | $ | 549.9 | ||||||||
Costs and expenses: |
||||||||||||||||
Cost of products sold: |
||||||||||||||||
Cost of products sold, excluding
depreciation, amortization and
other items |
300.0 | 255.9 | 580.9 | 487.9 | ||||||||||||
Restructuring costs and other benefits |
| 0.1 | | (0.5 | ) | |||||||||||
Depreciation and amortization |
6.4 | 5.0 | 12.7 | 9.0 | ||||||||||||
Selling, administrative, research and development, and general |
17.3 | 15.4 | 32.2 | 32.7 | ||||||||||||
Other operating (benefits) charges, net |
(0.3 | ) | 2.0 | (0.3 | ) | 2.0 | ||||||||||
Total costs and expenses |
323.4 | 278.4 | 625.5 | 531.1 | ||||||||||||
Operating income |
15.4 | 4.0 | 35.9 | 18.8 | ||||||||||||
Other (expense) income: |
||||||||||||||||
Interest expense |
(4.4 | ) | (3.5 | ) | (8.9 | ) | (3.5 | ) | ||||||||
Other (expense) income, net |
(3.4 | ) | 0.7 | (1.7 | ) | 0.9 | ||||||||||
Income before income taxes |
7.6 | 1.2 | 25.3 | 16.2 | ||||||||||||
Income tax provision |
(3.1 | ) | (1.1 | ) | (9.5 | ) | (7.3 | ) | ||||||||
Net income |
$ | 4.5 | $ | 0.1 | $ | 15.8 | $ | 8.9 | ||||||||
Earnings per
share, Basic Notes 1 and 13 |
||||||||||||||||
Net income per share |
$ | 0.24 | $ | $0.01 | $ | 0.83 | $ | 0.45 | ||||||||
Earnings per share, Diluted Notes 1 and 13 |
||||||||||||||||
Net income per share |
$ | 0.24 | $ | $0.01 | $ | 0.83 | $ | 0.45 | ||||||||
Weighted-average number of common shares outstanding (000): |
||||||||||||||||
Basic |
18,984 | 18,917 | 18,962 | 19,710 | ||||||||||||
Diluted |
18,984 | 18,917 | 18,962 | 19,710 | ||||||||||||
The accompanying notes to consolidated financial statements are an integral part of these statements.
2
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENT OF CONSOLIDATED STOCKHOLDERS EQUITY AND COMPREHENSIVE INCOME
Common | ||||||||||||||||||||||||||||||||
Stock | ||||||||||||||||||||||||||||||||
Owned by | ||||||||||||||||||||||||||||||||
Union | ||||||||||||||||||||||||||||||||
VEBA | Accumulated | |||||||||||||||||||||||||||||||
Common | Subject to | Other | ||||||||||||||||||||||||||||||
Shares | Common | Additional | Retained | Transfer | Treasury | Comprehensive | ||||||||||||||||||||||||||
Outstanding | Stock | Capital | Earnings | Restriction | Stock | Income (Loss) | Total | |||||||||||||||||||||||||
(Unaudited) | ||||||||||||||||||||||||||||||||
(In millions of dollars, except for shares) | ||||||||||||||||||||||||||||||||
BALANCE, December 31, 2010 |
19,214,451 | $ | 0.2 | $ | 987.1 | $ | 80.1 | $ | (84.6 | ) | $ | (72.3 | ) | $ | 1.7 | $ | 912.2 | |||||||||||||||
Net income |
| | | 15.8 | | | | 15.8 | ||||||||||||||||||||||||
Foreign currency translation adjustment,
net of tax of $0 |
| | | | | | (0.3 | ) | (0.3 | ) | ||||||||||||||||||||||
Comprehensive income |
| | | | 15.5 | |||||||||||||||||||||||||||
Sale of Union VEBA shares by the Union
VEBA, net of tax of $24.7 |
| | 9.1 | | 31.7 | | | 40.8 | ||||||||||||||||||||||||
Issuance of non-vested shares to employees |
76,803 | | | | | | | | ||||||||||||||||||||||||
Issuance of common shares to directors |
3,750 | | 0.2 | | | | | 0.2 | ||||||||||||||||||||||||
Issuance of common shares to employees upon
vesting of restricted stock units and
performance shares |
13,899 | | | | | | | | ||||||||||||||||||||||||
Cancellation of shares to cover employees
tax withholdings upon vesting of
non-vested
shares |
(23,078 | ) | | (1.1 | ) | | | | | (1.1 | ) | |||||||||||||||||||||
Cash dividends on common stock ($0.48 per share) |
| | | (9.4 | ) | | | | (9.4 | ) | ||||||||||||||||||||||
Amortization of unearned equity compensation |
| | 2.6 | | | | | 2.6 | ||||||||||||||||||||||||
Reclassification relating to dividends on unvested equity awards |
| | | 0.1 | | | | 0.1 | ||||||||||||||||||||||||
BALANCE, June 30, 2011 |
19,285,825 | $ | 0.2 | $ | 997.9 | $ | 86.6 | $ | (52.9 | ) | $ | (72.3 | ) | $ | 1.4 | $ | 960.9 | |||||||||||||||
The accompanying notes to consolidated financial statements are an integral part of these statements.
3
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENT OF CONSOLIDATED CASH FLOWS
Six Months Ended | ||||||||
June 30, | ||||||||
2011 | 2010 | |||||||
(Unaudited) | ||||||||
(In millions of dollars) | ||||||||
Cash flows from operating activities: |
||||||||
Net income |
$ | 15.8 | $ | 8.9 | ||||
Adjustments to reconcile net income to net cash provided by operating activities: |
||||||||
Depreciation of property, plant and equipment |
11.6 | 9.0 | ||||||
Amortization of definite-lived intangible assets |
1.1 | | ||||||
Amortization of debt discount and debt issuance costs |
3.8 | 1.5 | ||||||
Deferred income taxes |
8.7 | 5.6 | ||||||
Non-cash equity compensation |
2.8 | 3.1 | ||||||
Net non-cash LIFO charges |
19.9 | 8.2 | ||||||
Non-cash unrealized losses on derivative positions |
7.1 | 17.9 | ||||||
Amortization of option premiums (received) paid, net |
(0.6 | ) | 0.7 | |||||
Non-cash impairment charges |
| 1.9 | ||||||
Losses on disposition of property, plant and equipment |
0.1 | 0.1 | ||||||
Non-cash changes in net periodic benefit (income) costs relating to the VEBAs1 |
(4.4 | ) | 0.9 | |||||
Other non-cash changes in assets and liabilities |
0.2 | 0.2 | ||||||
Changes in operating assets and liabilities, net of effect of acquisition: |
||||||||
Trade and other receivables |
(31.1 | ) | (11.3 | ) | ||||
Receivable from affiliate |
| 0.2 | ||||||
Inventories (excluding LIFO charges) |
(24.0 | ) | (31.0 | ) | ||||
Prepaid expenses and other current assets |
(2.3 | ) | 0.8 | |||||
Accounts payable |
23.6 | 6.5 | ||||||
Accrued liabilities |
(6.8 | ) | (9.4 | ) | ||||
Payable to affiliate |
8.0 | 9.6 | ||||||
Long-term assets and liabilities, net |
(0.6 | ) | 15.2 | |||||
Net cash provided by operating activities |
32.9 | 38.6 | ||||||
Cash flows from investing activities: |
||||||||
Capital expenditures |
(14.1 | ) | (26.7 | ) | ||||
Purchase of available for sale securities |
(0.3 | ) | (4.4 | ) | ||||
Cash payment for acquisition of manufacturing facility and related
assets (net of $4.9 of cash received in the
acquisition) |
(83.2 | ) | | |||||
Change in restricted cash |
| 1.1 | ||||||
Net cash used in investing activities |
(97.6 | ) | (30.0 | ) | ||||
Cash flows from financing activities: |
||||||||
Proceeds from issuance of cash convertible senior notes |
| 175.0 | ||||||
Cash paid for financing costs in connection with issuance of cash convertible senior notes |
| (5.9 | ) | |||||
Purchase of call option in connection with issuance of cash convertible senior notes |
| (31.4 | ) | |||||
Proceeds from issuance of warrants |
| 14.3 | ||||||
Repayment of promissory note |
(0.6 | ) | | |||||
Cash paid for financing costs in connection with the revolving credit facility |
| (2.7 | ) | |||||
Retirement of common stock |
(1.1 | ) | | |||||
Repurchase of common stock |
| (44.2 | ) | |||||
Cash dividend paid to stockholders |
(9.4 | ) | (9.6 | ) | ||||
Net cash (used in) provided by financing activities |
(11.1 | ) | 95.5 | |||||
Net (decrease) increase in cash and cash equivalents during the period |
(75.8 | ) | 104.1 | |||||
Cash and cash equivalents at beginning of period |
135.6 | 30.3 | ||||||
Cash and cash equivalents at end of period |
$ | 59.8 | $ | 134.4 | ||||
1 | Prior period amount has been reclassified from Other non-cash changes in assets and liabilities to conform to current period presentation. | |
See Note 16 for supplemental cash flow information. |
The accompanying notes to consolidated financial statements are an integral part of these statements.
4
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
1. Summary of Significant Accounting Policies
This Report should be read in conjunction with the Companys Annual Report on Form 10-K for the
year ended December 31, 2010.
Organization and Nature of Operations. Kaiser Aluminum Corporation (together with its
subsidiaries, unless the context otherwise requires, the Company) specializes in the production
of semi-fabricated specialty aluminum products, with its operations consisting of one reportable
segment in the aluminum industry, referred to herein as Fabricated Products. The Company
also owns a 49% non-controlling interest in Anglesey Aluminium Limited (Anglesey), which owns and
operates a secondary aluminum remelt and casting facility in Holyhead, Wales. See Note
14 for additional information regarding the Companys reportable segment and its other business
units.
Recent Acquisitions. On August 9, 2010, the Company acquired the manufacturing facility and
related assets of Nichols Wire, Incorporated (Nichols) in Florence, Alabama (the Florence,
Alabama facility). The Florence, Alabama facility manufactures bare mechanical alloy wire
products, nails and aluminum rod and expands the Companys offerings of small diameter rod, bar and
wire products to the Companys core end market segments for aerospace, general engineering and
automotive applications (see Note 5).
Effective January 1, 2011, the Company acquired the manufacturing facility and related assets
of Alexco, L.L.C. (Alexco) in Chandler, Arizona (the Chandler, Arizona (Extrusion) facility).
The Chandler, Arizona (Extrusion) facility manufactures hard alloy extrusions for the aerospace
industry and is a well-established supplier of aerospace extrusions. The acquisition positions the
Company in a significant market segment that provides a natural complement to its product offerings
for aerospace application (see Note 5).
Principles of Consolidation and Basis of Presentation. The consolidated financial
statements include the accounts of the Company and its wholly owned subsidiaries, and are prepared
in accordance with United States generally accepted accounting principles (US GAAP) for interim
financial information and the rules and regulations of the Securities and Exchange Commission (the
SEC). Accordingly, these financial statements do not include all of the disclosures required by
US GAAP for complete financial statements. In the opinion of management, the unaudited interim
consolidated financial statements furnished herein include all adjustments (all of which are of a
normal recurring nature unless otherwise noted) necessary to present fairly the results for the
interim periods presented. Intercompany balances and transactions are eliminated. The consolidated
financial statements include the results of manufacturing facilities acquired by the Company from
the effective date of each acquisition.
As disclosed in Note 3 of Notes to Consolidated Financial Statements included in the Companys
Annual Report on Form 10-K for the year ended December 31, 2010, the Company suspended the use of
the equity method of accounting with respect to its ownership in Anglesey commencing in the quarter
ended September 30, 2009. As a result, the Company did not record equity in income from Anglesey
for any of the periods presented in this Report. The carrying amount of the Companys investment in
Anglesey was zero at both June 30, 2011 and December 31, 2010. The Company does not anticipate
resuming the use of the equity method of accounting with respect to its investment in Anglesey
during the next 12 months.
Use of Estimates in the Preparation of Financial Statements. The preparation of financial
statements in accordance with US GAAP requires the use of estimates and assumptions that affect the
reported amounts of assets and liabilities, disclosure of contingent assets and liabilities known
to exist as of the date the financial statements are published, and the reported amounts of
revenues and expenses during the reporting period. Uncertainties with respect to such estimates and
assumptions are inherent in the preparation of the Companys consolidated financial statements;
accordingly, it is possible that the actual results could differ from these estimates and
assumptions, which could have a material effect on the reported amounts of the Companys
consolidated financial position and results of operations.
Recognition of Sales. Sales are generally recognized on a gross basis when title, ownership
and risk of loss pass to the buyer and collectability is reasonably assured. A provision for
estimated sales returns from, and allowances to, customers is made in the same period as the
related revenues are recognized, based on historical experience or the specific identification of
an event necessitating a reserve.
From time to time, in the ordinary course of business, the Company may enter into agreements
with customers in which the Company, in return for a fee, agrees to reserve certain amounts of its
existing production capacity for the customer, defer an existing customer purchase commitment into
future periods and reserve certain amounts of its expected production capacity in those periods for
the customer, or cancel or reduce existing commitments under existing contracts. These agreements
may have terms or impact periods exceeding one year.
Certain of the capacity reservation and commitment deferral agreements provide for periodic,
such as quarterly or annual, billing for the duration of the contract. For capacity reservation
agreements, the Company recognizes revenue ratably over the period of the
5
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
capacity reservation. Accordingly, the Company may recognize revenue prior to billing reservation
fees. Unbilled receivables are included within Trade receivables on the Companys Consolidated
Balance Sheets (see Note 2). For commitment deferral agreements, the Company recognizes revenue
upon the earlier occurrence of the related sale of product or the end of the commitment period. In
connection with other agreements, the Company may collect funds from customers in advance of the
periods for which (i) the production capacity is reserved, (ii) commitments are deferred, (iii)
commitments are reduced or (iv) performance is completed, in which event the recognition of revenue
is deferred until the fee is earned. Any unearned fees are included within Other accrued
liabilities or Long-term liabilities, as appropriate, on the Companys Consolidated Balance Sheets
(see Note 2).
In connection with Angleseys remelt operations, the Company purchases secondary aluminum
products from Anglesey in proportion to its ownership interest at prices tied to the market price
of primary aluminum. The Company in turn sells the secondary aluminum products to a third party and
receives a portion of a premium over normal commodity market prices. The transactions are
structured to largely eliminate metal price and currency exchange rate risks with respect to income
and cash flow. Because the Company, in substance, acts as an agent in connection with sales of
secondary aluminum produced by Anglesey, the Companys sales of such secondary aluminum are
presented net of cost of sales. For all of the periods presented in this Report, the Company
reported no net sales from the sale of secondary aluminum produced by Anglesey. Any amounts payable
to Anglesey are reflected on the Companys Consolidated Balance Sheets as Payable to affiliate.
Stock-Based Compensation. Stock-based compensation in the form of service-based awards is
provided to executive officers, certain employees and directors, and is accounted for at fair
value. The Company measures the cost of services received in exchange for an award of equity
instruments based on the grant-date fair value of the award and the number of awards expected to
ultimately vest. The cost of an award is recognized as an expense over the requisite service period
of the award on a straight-line basis. The Company has elected to amortize compensation expense for
equity awards with graded vesting using the straight-line method (see Note 9).
The Company also grants performance-based awards to executive officers and other key
employees. These awards are subject to performance requirements pertaining to the Companys
economic value added (EVA) performance, measured over specified three-year performance periods.
The EVA is a measure of the excess of the Companys adjusted pre-tax operating income for a
particular year over a pre-determined percentage of the adjusted net assets of the immediately
preceding year, as defined in the Companys annual long-term incentive (LTI) programs. The number
of performance shares, if any, that will ultimately vest and result in the issuance of common
shares depends on the average annual EVA achieved for the specified three-year performance periods.
The fair value of performance-based awards is measured based on the most probable outcome of the
performance condition, which is estimated quarterly using the Companys forecast and actual
results. The Company expenses the fair value, after assuming an estimated forfeiture rate, over the
specified three-year performance periods on a ratable basis (see Note 9).
Inventories. Inventories are stated at the lower of cost or market value. Finished products,
work-in-process and raw material inventories are stated on the last-in, first-out (LIFO) basis.
The Company recorded net non-cash LIFO charges (benefit) of approximately $5.0 and $(1.0) during
the quarters ended June 30, 2011 and June 30, 2010, respectively. The Company recorded net
non-cash LIFO charge of approximately $19.9 and $8.2 during the six month periods ended June 30,
2011 and June 30, 2010, respectively. These amounts are primarily a result of changes in metal
prices and changes in inventory volumes. Other inventories, principally operating supplies and
repair and maintenance parts, are stated at average cost. Inventory costs consist of material,
labor and manufacturing overhead, including depreciation. Abnormal costs, such as idle facility
expenses, freight, handling costs and spoilage, are accounted for as current period charges. All of
the Companys inventories at June 30, 2011 and December 31, 2010 were included in the Fabricated
Products segment (see Note 2 for the components of inventories).
Property, Plant, and Equipment Net. Property, plant and equipment are recorded at cost
(see Note 2). Construction in progress is included within Property, plant, and equipment net in
the Consolidated Balance Sheets. Interest related to the construction of qualifying assets is
capitalized as part of the construction costs. The aggregate amount of interest capitalized is
limited to the interest expense incurred in the period. The amount of interest expense capitalized
as construction in progress was $0.2 and $1.0 during the quarters ended June 30, 2011 and June 30,
2010, respectively. The amount of interest expense capitalized as construction in progress was
$0.4 and $1.9 during the six month periods ended June 30, 2011 and June 30, 2010, respectively.
Depreciation is computed using the straight-line method at rates based on the estimated useful
lives of the various classes of assets. Depreciation expense is not included in Cost of products
sold, excluding depreciation, amortization and other items, but is included in Depreciation and
amortization on the Statements of Consolidated Income. For the quarters ended June 30, 2011 and
June 30, 2010, the Company recorded depreciation expense of $5.7 and $4.9, respectively, relating
to the Companys operating facilities in its Fabricated Products segment. For the six month periods
ended June 30, 2011 and June 30, 2010, the Company recorded depreciation expense of $11.4 and $8.9,
respectively, relating to the Companys operating facilities in its Fabricated Products segment. An
immaterial amount of depreciation expense was also recorded in the Companys Corporate and Other
for all periods presented in this Report.
6
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
Property, plant and equipment are reviewed for impairment whenever events or changes in
circumstances indicate that the carrying amount of the asset or group of assets may not be
recoverable. The Company regularly assesses whether events and circumstances with the potential to
trigger impairment have occurred and relies on a number of factors, including operating results,
business plans, economic projections, and anticipated future cash flow, to make such assessments.
The Company uses an estimate of the future undiscounted cash flows of the related asset or asset
group over the estimated remaining life of such asset(s) in measuring whether the asset(s) are
recoverable. Measurement of the amount of impairment, if any, is based on the difference between
the carrying value of the asset(s) and the estimated fair value of such asset(s). Fair value is
determined through a series of standard valuation techniques. See Fair Values of Non-Financial
Assets and Liabilities in Note 12 for additional information regarding fair value assessments
relating to certain property, plant and equipment.
Property, plant and equipment held for future development are presented as idled assets. Such
assets are evaluated for impairment on a held-and-used basis. Depreciation expense is not adjusted
when assets are temporarily idled.
Available for Sale Securities. Included in Other assets are certain marketable debt and
equity securities, classified as available for sale securities (see Note 2). Such securities are
invested in various investment funds and managed by a third-party trust in connection with the
Companys deferred compensation program (see Note 8). Such securities are recorded at fair value
(see Other in Note 12), with net unrealized gains and losses, net of income taxes, reflected in
other comprehensive earnings as a component of Stockholders equity.
Goodwill and Intangible Assets. Goodwill is tested for impairment on an annual basis during
the third quarter, as well as on an interim basis, as warranted, at the time of relevant events and
changes in circumstances. Intangible assets with definite lives are initially recognized at fair
value and subsequently amortized over the estimated useful lives to reflect the pattern in which
the economic benefits of the intangible assets are consumed. In the event the pattern cannot be
reliably determined, the Company uses a straight-line amortization method. Whenever events or
changes in circumstances indicate that the carrying amount of the intangible assets may not be
recoverable, the intangible assets are reviewed for impairment.
Derivative Financial Instruments. Hedging transactions using derivative financial instruments
are primarily designed to mitigate the Companys exposure to changes in prices for certain of the
products which the Company sells and consumes and, to a lesser extent, to mitigate the Companys
exposure to changes in foreign currency exchange rates. From time-to-time, the Company also enters
into hedging arrangements in connection with financing transactions to mitigate financial risks.
The Company does not utilize derivative financial instruments for trading or other speculative
purposes. The Companys derivative activities are initiated within guidelines established by
management and approved by the Companys Board of Directors. Hedging transactions are executed
centrally on behalf of all of the Companys business units to minimize transaction costs, monitor
consolidated net exposures and allow for increased responsiveness to changes in market factors.
The Company recognizes all derivative instruments as assets or liabilities in its Consolidated
Balance Sheets and measures these instruments at fair value by marking-to-market all of its
hedging positions at each period-end (see Note 12), as the Company does not meet the documentation
requirements for hedge (deferral) accounting. Unrealized and realized gains and losses associated
with hedges of operational risks are reflected as a reduction or increase in Cost of products sold,
excluding depreciation, amortization and other items. Unrealized and realized gains and losses
relating to hedges of financing transactions are reflected as a component of Other income (expense)
(see Note 17). See Note 11 for additional information about realized and unrealized gains and
losses relating to the Companys derivative financial instruments.
Environmental Contingencies. With respect to environmental loss contingencies, the Company
records a loss contingency whenever a contingency is probable and reasonably estimable. Accruals
for estimated losses from environmental remediation obligations are generally recognized at no
later than the completion of the remedial feasibility study. Such accruals are adjusted as further
information develops or circumstances change. Costs of future expenditures for environmental
remediation obligations are not discounted to their present value. Accruals for expected
environmental costs are included in Other accrued liabilities or Long-term liabilities, as
appropriate (see Note 2). Environmental expense relating to continuing operations is included in
Cost of products sold, excluding depreciation, amortization and other items in the Statement of
Consolidated Income. Environmental expense relating to non-operating locations is included in
Selling, administrative, research and development, and general in the Statement of Consolidated
Income.
Self Insurance of Employee Health and Workers Compensation Liabilities. The Company is
primarily self-insured for group health insurance and workers compensation benefits provided to
employees. The Company purchases stop-loss insurance to protect against annual health insurance
claims per individual and at an aggregate level. Self insurance liabilities are estimated for
claims
7
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
incurred-but-not-paid based on judgment, using the Companys historical claim data and information
and analysis provided by actuarial and claim advisors, our insurance carriers and other
professionals. The accrued liability for health insurance and worker compensation claims is
included in Other accrued liabilities or Long-term liabilities, as appropriate (see Note 2).
Concentration of Credit Risk. Financial arrangements which potentially subject the Company to
concentrations of credit risk consist of metal, currency, electricity and natural gas derivative
contracts, certain cash-settled call options that the Company purchased in March 2010 (the Call
Options) (see Note 3), and arrangements related to the Companys cash equivalents. If the market
value of the Companys net commodity and currency derivative positions with certain counterparties
exceeds the applicable threshold, if any, the counterparty is required to transfer cash collateral
in excess of the threshold to the Company. Conversely, if the market value of these net derivative
positions falls below a specified threshold, the Company is required to transfer cash collateral
below the threshold to certain counterparties. At both June 30, 2011 and December 31, 2010, the
Company had no margin deposits with or from its counterparties.
The Company is exposed to credit loss in the event of nonperformance by counterparties on
derivative contracts used in hedging activities as well as failure of counterparties to return cash
collateral previously transferred to the counterparties. The counterparties to the Companys
derivative contracts are major financial institutions, and the Company does not expect
nonperformance by any of its counterparties.
The Company places its cash in bank deposits and money market funds with high credit quality
financial institutions which invest primarily in commercial paper and time deposits of prime
quality, short-term repurchase agreements, and U.S. government agency notes. The Company has not
experienced losses on its temporary cash investments.
New Accounting Pronouncements. In December 2010, the Financial Accounting Standards Board
(FASB) issued Accounting Standards Update (ASU) No. 2010-28, Intangibles Goodwill and Other,
When to Perform Step 2 of the Goodwill Impairment Test for Reporting Units with Zero or Negative
Carrying Amounts (ASU 2010-28). ASU 2010-28 amends Step 1 of the goodwill impairment test for
reporting units with zero or negative carrying amounts. For those reporting units, an entity is
required to perform Step 2 of the goodwill impairment test if it is more likely than not that a
goodwill impairment exists. In determining whether it is more likely than not that a goodwill
impairment exists, an entity should consider whether there are any events or circumstances that
would more likely than not reduce the fair value of a reporting unit below its carrying amount. The
adoption of ASU 2010-28 in the quarter ending March 31, 2011 did not have an impact on the
Companys consolidated financial statements.
ASU No. 2010-29, Business Combinations, Disclosure of Supplementary Pro Forma Information for
Business Combinations (ASU 2010-29), was issued in December 2010 to provide clarification
regarding pro forma revenue and earnings disclosure requirements for business combinations. ASU
2010-29 specifies that if a public entity presents comparative financial statements, the entity
should disclose only revenue and earnings of the combined entity as though the business
combination(s) that occurred during the current year had occurred as of the beginning of the
comparable prior annual reporting period. This ASU also expands the supplemental pro forma
disclosures to include a description of the nature and amount of material, nonrecurring pro forma
adjustments directly attributable to the business combination included in the reported pro forma
revenue and earnings. The Company adopted ASU 2010-29 during the first interim reporting period of
2011 as it relates to pro forma disclosure of the Companys acquisition of the Chandler, Arizona
(Extrusion) facility, effective January 1, 2011 (see Note 5).
ASU No. 2011-04, Amendments to Achieve Common Fair Value Measurement and Disclosure
Requirements in U.S. GAAP and IFRSs (ASU 2011-04), was issued in May 2011. This ASU represents
the converged guidance of the FASB and the International Accounting Standards Board (the Boards)
on fair value measurement. ASU 2011-04 sets forth common requirements for measuring fair value and
for disclosing information about fair value measurements, including a consistent meaning of the
term fair value. The amendments in this ASU are to be applied prospectively. For public entities,
this ASU becomes effective during interim and annual periods beginning after December 15, 2011.
Early adoption by public entities is not permitted. The Company expects to adopt the provisions of
ASU 2011-04 for the interim period ending March 31, 2012 and does not anticipate the adoption of
this ASU to have a material impact on its consolidated financial statements.
ASU No. 2011-05, Presentation of Comprehensive Income (ASU 2011-05), was issued in June 2011
to allow an entity the option to present the total of comprehensive income, the components of net
income, and the components of other comprehensive income in either a single continuous statement of
comprehensive income or two separate but consecutive statements. Under either option, an entity is
required to present each component of net income along with total net income, each component of
other comprehensive income along with a total for other comprehensive income, and a total amount
for comprehensive income. ASU 2011-05 eliminates the option to present the components of other
comprehensive income as part of the statement of changes in stockholders equity. ASU 2011-05 does
not change the items that are required to be reported in other comprehensive income or when an item
of other comprehensive income must be reclassified to net income and is required to be applied
retrospectively. For public entities, this
8
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
ASU is effective for fiscal years and interim periods within those years beginning after December
15, 2011. Early adoption is permitted. The Company expects to adopt the provisions of ASU 2011-05
for the fiscal year ending December 31, 2011 and does not anticipate the adoption of this ASU to
have a material impact on its consolidated financial statements.
2. Supplemental Balance Sheet Information
June 30, | December 31, | |||||||
2011 | 2010 | |||||||
Trade Receivables. |
||||||||
Billed trade receivables |
$ | 114.4 | $ | 82.5 | ||||
Unbilled trade receivables Note 1 |
5.3 | 1.1 | ||||||
Trade receivables, gross |
119.7 | 83.6 | ||||||
Allowance for doubtful receivables |
(0.6 | ) | (0.6 | ) | ||||
Trade receivables, net |
$ | 119.1 | $ | 83.0 | ||||
Inventories. |
||||||||
Finished products |
$ | 55.7 | $ | 53.8 | ||||
Work in process |
64.1 | 49.6 | ||||||
Raw materials |
44.8 | 50.9 | ||||||
Operating supplies and repairs and maintenance parts |
13.6 | 13.2 | ||||||
Total |
$ | 178.2 | $ | 167.5 | ||||
Prepaid Expenses and Other Current Assets. |
||||||||
Current derivative assets Note 11 |
$ | 14.2 | $ | 22.1 | ||||
Current deferred tax assets |
46.7 | 46.8 | ||||||
Current portion of option premiums paid Note 11 |
3.0 | 5.6 | ||||||
Short-term restricted cash |
7.9 | 0.9 | ||||||
Prepaid taxes |
2.1 | 1.3 | ||||||
Prepaid expenses |
4.9 | 3.4 | ||||||
Total |
$ | 78.8 | $ | 80.1 | ||||
Property, Plant and Equipment. |
||||||||
Land and improvements |
$ | 23.3 | $ | 23.3 | ||||
Buildings |
45.8 | 43.5 | ||||||
Machinery and equipment |
346.5 | 338.0 | ||||||
Construction in progress |
14.8 | 7.7 | ||||||
Active property, plant and equipment, gross |
430.4 | 412.5 | ||||||
Accumulated depreciation |
(75.4 | ) | (63.9 | ) | ||||
Active property, plant and equipment, net |
355.0 | 348.6 | ||||||
Idled equipment |
5.4 | 5.5 | ||||||
Property, plant, and equipment, net |
$ | 360.4 | $ | 354.1 | ||||
Other Assets. |
||||||||
Derivative assets Note 11 |
$ | 56.2 | $ | 50.8 | ||||
Option premiums paid Note 11 |
0.4 | 0.6 | ||||||
Restricted cash |
9.4 | 16.3 | ||||||
Long-term income tax receivable |
3.0 | 2.9 | ||||||
Deferred financing costs |
6.7 | 7.7 | ||||||
Available for sale securities |
5.0 | 4.6 | ||||||
Other |
0.2 | 0.1 | ||||||
Total |
$ | 80.9 | $ | 83.0 | ||||
Other Accrued Liabilities. |
||||||||
Current derivative liabilities Note 11 |
$ | 6.3 | $ | 8.9 | ||||
Current portion of option premiums received Note 11 |
3.6 | 7.0 | ||||||
Current portion of income tax liabilities |
1.2 | 1.1 | ||||||
Accrued income taxes and taxes payable |
3.6 | 1.8 | ||||||
Accrued annual VEBA contribution |
| 2.1 | ||||||
Accrued freight |
1.7 | 1.9 | ||||||
Short-term environmental accrual Note 10 |
0.9 | 1.1 | ||||||
Accrued interest |
2.1 | 2.1 | ||||||
Short-term deferred revenue Note 1 |
10.6 | 10.8 | ||||||
Other |
4.4 | 5.2 | ||||||
Total |
$ | 34.4 | $ | 42.0 | ||||
Long-term Liabilities. |
||||||||
Derivative liabilities Note 11 |
$ | 69.4 | $ | 62.2 | ||||
Option premiums received Note 11 |
0.2 | 0.3 | ||||||
Income tax liabilities |
13.8 | 12.9 | ||||||
Workers compensation accruals |
16.9 | 15.9 | ||||||
Long-term environmental accrual Note 10 |
20.9 | 19.1 | ||||||
Long-term asset retirement obligations |
3.8 | 3.8 | ||||||
Long-term deferred revenue Note 1 |
9.0 | 13.2 | ||||||
Deferred compensation liability |
5.1 | 4.9 | ||||||
Other long-term liabilities |
2.7 | 2.4 | ||||||
Total |
$ | 141.8 | $ | 134.7 | ||||
9
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
3. Cash Convertible Senior Notes and Related Transactions
Indenture. On March 29, 2010, the Company issued cash convertible senior notes (the Notes)
in the aggregate principal amount of $175.0 pursuant to an indenture by and between the Company and
Wells Fargo Bank, National Association, as trustee (the Indenture). Net proceeds from this
transaction were approximately $169.2, after deducting the initial purchasers discounts and
transaction fees and expenses. The Notes bear a stated interest rate of 4.50% per annum. The
Company accounts for the cash conversion feature of the Notes (the Bifurcated Conversion Feature)
as a separate derivative instrument. The fair value of the Bifurcated Conversion Feature on the
issuance date of $38.1 was recorded as the original issue discount for purposes of accounting for
the debt component of the Notes and will be amortized based on the effective interest method over
the term of the Notes. The initial purchasers discounts and transaction fees and expenses totaling
$5.8 were capitalized as deferred financing costs and will be amortized over the term of the Notes
using the effective interest method. The effective interest rate of the Notes is approximately 11%
per annum, taking into account the accretion of the discounted carrying value of the Notes to their
face value as well as the amortization of deferred financing costs. Interest is payable at the
stated interest rate semi-annually in arrears on April 1 and October 1 of each year. The Notes will
mature on April 1, 2015, subject to earlier repurchase or conversion. The Notes are subject to
repurchase by the Company at the option of the holders following a fundamental change, as defined
in the Indenture, at a price equal to 100% of the principal amount of the Notes plus any accrued
and unpaid interest to, but excluding, the fundamental change repurchase date. Fundamental changes
include, but are not limited to, (i) certain ownership changes, (ii) certain recapitalizations,
mergers and dispositions, (iii) shareholders approval of any plan or proposal for the liquidation
or dissolution of the Company, and (iv) the failure of the Companys common stock to be listed on
certain stock exchanges. Holders may convert their Notes before January 1, 2015, only in certain
circumstances determined by (i) the market price of the Companys common stock, (ii) the trading
price of the Notes, or (iii) the occurrence of specified corporate events. Holders may convert
their Notes at any time on or after January 1, 2015 until the close of business on the second
scheduled trading date immediately preceding the maturity date of the Notes. The Notes have an
initial conversion rate of 20.6949 shares of the Companys common stock per (in whole dollars)
$1,000 principal amount of the Notes (equivalent to an initial conversion price of approximately
$48.32 per share), subject to adjustment, based on the occurrence of certain events, including, but
not limited to, (i) the issuance of certain dividends on the Companys common stock, (ii) the
issuance of certain rights, options or warrants, (iii) the effectuation of share splits or
combinations, (iv) certain distributions of property, and (v) certain issuer tender or exchange
offers as described in the Indenture. The Notes are not convertible into the Companys common stock
or any other securities under any circumstances, but instead will be settled in cash.
10
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
The following tables provide additional information regarding the Notes:
June 30, | December 31, | |||||||
2011 | 2010 | |||||||
Principal amount |
$ | 175.0 | $ | 175.0 | ||||
Less: unamortized issuance discount |
(30.4 | ) | (33.6 | ) | ||||
Carrying amount, net of discount |
$ | 144.6 | $ | 141.4 | ||||
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Contractual coupon interest |
$ | 1.9 | $ | 1.9 | $ | 3.9 | $ | 2.0 | ||||||||
Amortization of discount and deferred financing costs |
1.9 | 1.8 | 3.8 | 1.8 | ||||||||||||
Total interest expense1 |
$ | 3.8 | $ | 3.7 | $ | 7.7 | $ | 3.8 | ||||||||
1 | A portion of the interest relating to the Notes is capitalized as Construction in progress. |
See Other in Note 12 for information relating to the estimated fair value of the Notes.
Convertible Note Hedge Transactions. In March 2010, the Company purchased the Call Options
from several financial institutions (the Option Counterparties). The Call Options have an initial
exercise price equal to the conversion price of the Notes, are subject to anti-dilution adjustments
substantially similar to the anti-dilution adjustments for the Notes and will expire upon the
maturity of the Notes. The Company paid an aggregate amount of approximately $31.4 to the Option
Counterparties for the Call Options.
The Call Options are expected to generally reduce the Companys exposure to potential cash
payments in excess of the principal amount of the Notes that it may be required to make upon the
conversion of the Notes. If the market price per share of the Companys common stock at the time of
cash conversion of any Notes is above the strike price of the Call Options (which initially equals
the initial conversion price of the Notes of approximately $48.32 per share of the Companys common
stock), the Company is entitled to receive from the Option Counterparties in an aggregate amount
equaling the amount of cash that the Company would be required to deliver to the holder of the
converted Notes, less the principal amount thereof.
In March 2010, the Company also entered into warrant transactions pursuant to which the
Company sold to the Option Counterparties net-share-settled warrants (the Warrants) relating to
approximately 3.6 million shares of the Companys common stock. The Warrants expire on July 1,
2015. The Option Counterparties paid an aggregate amount of approximately $14.3 to the Company for
the Warrants.
If the market price per share of the Companys common stock, as measured under the terms of
the Warrants, exceeds the strike price of the Warrants, which initially equals $61.36 per share, the Company will be obligated to issue to the Option Counterparties shares of the
Companys common stock having a value equal to such excess, as measured under the terms of the
Warrants. The Warrants may not be exercised prior to the expiration date.
The Warrants meet the definition of derivatives; however, because the Warrants are indexed to
the Companys common stock and have been determined to meet the requirement to be classified as
equity instruments, they are not subject to fair value accounting.
The Call Options and Warrant transactions are separate transactions entered into by the
Company with the Option Counterparties, and are not part of the terms of the Notes and do not
affect the rights of holders under the Notes.
4. Secured Debt and Credit Facilities
Secured debt and credit facilities consisted of the following:
11
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
June 30, | December 31, | |||||||
2011 | 2010 | |||||||
Revolving credit facility |
$ | | $ | | ||||
Other notes payable |
12.4 | 13.1 | ||||||
Total |
12.4 | 13.1 | ||||||
Less current portion of secured debt and credit facilities |
(4.8 | ) | (1.3 | ) | ||||
Long-term secured debt and credit facilities |
$ | 7.6 | $ | 11.8 | ||||
Revolving Credit Facility. On March 23, 2010, the Company and certain of its subsidiaries
entered into a $200.0 revolving credit facility with a group of lenders (the Revolving Credit
Facility), of which up to a maximum of $60.0 may be utilized for letters of credit. The Revolving
Credit Facility is secured by a first priority lien on substantially all of the accounts
receivable, inventory and certain other related assets and proceeds of the Company and its domestic
operating subsidiaries. Under the Revolving Credit Facility, the Company is able to borrow from
time to time an aggregate amount equal to the lesser of $200.0 or a borrowing base comprised of
approximately 85% of eligible accounts receivable and approximately 65% of eligible inventory,
reduced by certain reserves, all as specified in the Revolving Credit Facility.
The Revolving Credit Facility matures in March 2014, at which time all amounts outstanding
under the Revolving Credit Facility will be due and payable. Borrowings under the Revolving Credit
Facility bear interest at a rate equal to either a base prime rate or LIBOR, at the Companys
option, plus, in each case, a specified variable percentage determined by reference to the
then-remaining borrowing availability under the Revolving Credit Facility. The Revolving Credit
Facility may, subject to certain conditions and the agreement of lenders thereunder, be increased
up to $250.0.
The Company had $200.0 of borrowing availability under the Revolving Credit Facility at June
30, 2011, based on the borrowing base determination then in effect. At June 30, 2011, there were no
borrowings under this facility and $8.5 was being used to support outstanding letters of credit,
leaving $191.5 of net borrowing availability. The interest rate applicable to any overnight
borrowings under the Revolving Credit Facility would have been 5.25% at June 30, 2011.
Amounts owed under the Revolving Credit Facility may be accelerated upon the occurrence of
various events of default including, without limitation, the failure to make principal or interest
payments when due and breaches of covenants, representations and warranties set forth in the
Revolving Credit Facility. The Revolving Credit Facility places limitations on the ability of the
Company and certain of its subsidiaries to, among other things, grant liens, engage in mergers,
sell assets, incur debt, make investments, undertake transactions with affiliates, pay dividends
and repurchase shares. In addition, the Company is required to maintain a fixed charge coverage
ratio on a consolidated basis at or above 1.1 : 1.0 if borrowing availability under the Revolving
Credit Facility is less than $30. At June 30, 2011, the Company was in compliance with all
covenants contained in the Revolving Credit Facility.
Other Notes Payable. In connection with the Companys acquisition of the Florence, Alabama
facility (see Note 5), a promissory note in the amount of $6.7 (the Nichols Promissory Note) was
issued to Nichols as a part of the consideration paid. The Nichols Promissory Note bears interest
at a rate of 7.5% per annum. Accrued but unpaid interest is due quarterly through maturity of the
Nichols Promissory Note on August 9, 2015. The Company has the option to repay all or a portion of
the Nichols Promissory Note at any time prior to the maturity date. Principal payments on the
Nichols Promissory Note are due in equal quarterly installments. The Nichols Promissory Note is
secured by certain real property and equipment included in the assets acquired from Nichols in the
acquisition. At June 30, 2011, the outstanding principal balance under the Nichols Promissory Note
was $5.4, of which $1.3 was payable within 12 months.
As of June 30, 2011, the Company also had a $7.0 outstanding promissory note (the LA
Promissory Note) in connection with the Companys purchase of the previously leased land and
buildings associated with its Los Angeles, California facility in December 2008. Interest is
payable on the unpaid principal balance of the LA Promissory Note monthly in arrears at the prime
rate, as defined in the LA Promissory Note, plus 1.5%, in no event exceeding 10% per annum. A
principal payment of $3.5 will be due on January 1, 2012, and the remaining $3.5 will be due on
January 1, 2013. The LA Promissory Note is secured by a deed of trust on the property. The interest
rate applicable to the LA Promissory Note was 4.75% at June 30, 2011.
5. Acquisitions
Alexco. Effective January 1, 2011, the Company completed the acquisition of substantially all
of the assets of Alexco, a manufacturer of hard alloy extrusions for the aerospace industry, based
in Chandler, Arizona.
The Company paid net cash consideration of $83.2, with existing cash on hand, and assumed
certain liabilities totaling approximately $1.0. Total acquisition related expenses were $0.1 for
the six months ended June 30, 2011. Such expenses are included within Selling, administrative,
research and development, and general expenses.
12
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
The following table summarizes recognized amounts of identifiable assets acquired and
liabilities assumed at the effective date of the acquisition:
Allocation of purchase price: |
||||
Cash |
$ | 4.9 | ||
Accounts receivable, net |
3.6 | |||
Inventory |
6.6 | |||
Property, plant and equipment |
4.5 | |||
Definite-lived intangible assets: |
||||
Customer relationships |
34.7 | |||
Order backlog |
0.3 | |||
Trademark and trade name |
0.4 | |||
Goodwill |
34.1 | |||
Accounts payable and other current liabilities |
(1.0 | ) | ||
Cash consideration paid |
$ | 88.1 | ||
Goodwill arising from this transaction reflects (i) the expected synergistic benefits to the
Company, as the products manufactured by the acquired operation are expected to complement the
Companys other offerings of sheet, plate, cold finish and drawn tube products for aerospace
applications and (ii) the calculation of the fair value of the other assets acquired and
liabilities assumed in this transaction. Goodwill arising from this transaction is anticipated to
be deductible for tax purposes over the next 15 years.
The following unaudited pro forma financial information for the Company summarizes the results
of operations for the periods indicated as if the Alexco acquisition had been completed as of
January 1, 2010, the first day of the earliest period presented in the Statements of Consolidated
Income included in this Report. This pro forma financial information considers principally (i) the
Companys unaudited financial results, (ii) the unaudited historical financial results of Alexco,
as supplied to the Company, and (iii) select pro forma adjustments to the historical financial
results of Alexco. Such pro forma adjustments represent principally estimates of (i) cost synergies
from integration of the acquired operation into the Companys existing business, (ii) the impact of
the hypothetical amortization of acquired intangible assets and the recognition of fair value
adjustments relating to tangible assets in pre-tax income in each period, and (iii) the pro forma
impact of the transaction on the Companys tax provision in each period. These pro forma
adjustments did not have a material impact on the pro forma Net income, as presented below. The
following pro forma data does not purport to be indicative of the results of future operations or
of the results that would have actually occurred had the acquisition taken place at the beginning
of 2010:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Net sales (combined)1 |
$ | 338.8 | $ | 291.4 | $ | 661.4 | $ | 565.8 | ||||||||
Net income (combined)1 |
$ | 4.5 | $ | 1.7 | $ | 15.8 | $ | 11.6 | ||||||||
Basic earnings per share (combined)1 |
$ | 0.24 | $ | 0.09 | $ | 0.83 | $ | 0.59 | ||||||||
Diluted earnings per share (combined)1 |
$ | 0.24 | $ | 0.09 | $ | 0.83 | $ | 0.59 |
1 | The combined results presented for the quarter and six months ended June 30, 2011 are the actual results presented in the Statement of Consolidated Income for such periods, as the operating results for the Chandler, Arizona (Extrusion) facility were included in the Companys consolidated operating results commencing January 1, 2011 (see Note 1). |
The following information presents select financial data relating to the Chandler, Arizona
(Extrusion) facility, as included within the Companys consolidated operating results for each
period presented:
13
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
Quarter | Six Months | |||||||
Ended | Ended | |||||||
June 30, | June 30, | |||||||
2011 | 2011 | |||||||
Net sales |
$ | 11.2 | $ | 21.1 | ||||
Net income before income taxes |
$ | 3.2 | $ | 5.4 |
Nichols. On August 9, 2010, the Company acquired the Florence, Alabama facility, which
manufactures bare mechanical alloy wire products, nails and aluminum rod for aerospace, general
engineering, and automotive applications.
Consideration consisted of (i) $9.0 in cash, (ii) the $6.7 Nichols Promissory Note from the
Company to Nichols (see Note 4), and (iii) the assumption of certain liabilities totaling
approximately $2.1. Total acquisition-related costs were approximately $0.8, all of which were
expensed through December 31, 2010 and included in Selling, administrative, research and
development, and general in the Statement of Consolidated Income. The acquisition did not have a
material impact on the Companys consolidated financial statements.
The following table summarizes recognized amounts of identifiable assets acquired and
liabilities assumed at the acquisition date:
Allocation of purchase price: |
||||
Inventory |
$ | 3.9 | ||
Other current assets |
2.3 | |||
Property, plant and equipment |
4.2 | |||
Definite lived intangible assets |
4.3 | |||
Goodwill |
3.1 | |||
Accounts payable and other current liabilities |
(2.1 | ) | ||
Consideration paid |
$ | 15.7 | ||
The goodwill arising from the acquisition represents the commercial opportunity for the
Company to sell small-diameter rod, bar and wire products, as a complement to its other products,
to its core end market segments for aerospace, general engineering and automotive applications and
is expected to be deductible for income tax purposes over the next 15 years.
6. Goodwill and Intangible Assets
A roll-forward of goodwill is as follows (see Note 5 for additional information about the
Companys business acquisitions):
Balance as of December 31, 2010 |
$ | 3.1 | ||
Goodwill arising from Alexco acquisition |
34.1 | |||
Balance as of June 30, 2011 |
$ | 37.2 | ||
All of the Companys goodwill is included in the Fabricated Products segment.
Identifiable intangible assets at June 30, 2011 and December 31, 2010 are comprised of the
following:
14
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
June 30, 2011:
Weighted | ||||||||||||||||
average | ||||||||||||||||
estimated useful | Accumulated | Net book | ||||||||||||||
life | Original cost | amortization | value | |||||||||||||
Customer relationships |
25 | $ | 38.5 | $ | (0.9 | ) | $ | 37.6 | ||||||||
Backlog |
2 | 0.8 | (0.4 | ) | 0.4 | |||||||||||
Trademark and trade name |
3 | 0.4 | (0.1 | ) | 0.3 | |||||||||||
Total |
24 | $ | 39.7 | $ | (1.4 | ) | $ | 38.3 | ||||||||
December 31, 2010:
Weighted | ||||||||||||||||
average | ||||||||||||||||
estimated useful | Accumulated | Net book | ||||||||||||||
life | Original cost | amortization | value | |||||||||||||
Customer relationships |
20 | $ | 3.8 | $ | (0.1 | ) | $ | 3.7 | ||||||||
Backlog |
2 | 0.5 | (0.2 | ) | 0.3 | |||||||||||
Total |
18 | $ | 4.3 | $ | (0.3 | ) | $ | 4.0 | ||||||||
Amortization expense relating to definite-lived intangible assets is recorded in the
Fabricated Products segment. Such expense was $0.5 and $1.1 for the quarter and six months ended
June 30, 2011. The expected amortization of intangible assets for the next five calendar years is
as follows:
2011 |
$ | 1.9 | ||
2012 |
2.0 | |||
2013 |
1.7 | |||
2014 |
1.6 | |||
2015 |
1.6 | |||
Total |
$ | 8.8 | ||
7. Income Tax Matters
Tax Provision. The provision for incomes taxes, for each period presented, consisted of the
following:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Domestic |
$ | 2.5 | $ | 0.7 | $ | 8.4 | $ | 5.9 | ||||||||
Foreign |
0.6 | 0.4 | 1.1 | 1.4 | ||||||||||||
Total |
$ | 3.1 | $ | 1.1 | $ | 9.5 | $ | 7.3 | ||||||||
The income tax provision for the six months ended June 30, 2011 was $9.5, reflecting an
effective tax rate of 37.5%. The difference between the effective tax rate and the projected
blended statutory tax rate was primarily the result of a decrease in the valuation allowance, due
to a change in tax law in the State of Illinois, of $0.8, resulting in a 3.2% decrease in the
effective tax rate, partially offset by (i) an increase in unrecognized tax benefits, including
interest and penalties, of $0.6, resulting in a 2.4% increase in the effective tax rate and (ii)
the impact of a non-deductible compensation expense of $0.2, resulting in a 0.6% increase in the
effective tax rate.
Deferred Income Taxes. Deferred income taxes reflect the net tax effects of temporary
differences between the carrying amounts of assets and liabilities for financial reporting purposes
and the amounts used for income tax purposes.
15
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
At December 31, 2010, the Company had $882.6 of net operating loss (NOL) carryforwards
available to reduce future cash payments for income taxes in the U.S. Of the $882.6 of NOL
carryforwards available at December 31, 2010, $1.7 represents excess tax benefits from employee
restricted stock which will result in an increase in equity if and when such excess tax benefits
are ultimately realized. The NOL carryforwards expire periodically through 2030. The Company also
had $31.1 of alternative minimum tax (AMT) credit carryforwards with an indefinite life,
available to offset regular federal income tax requirements.
To preserve the NOL carryforwards available to the Company, (i) the Companys certificate of
incorporation includes certain restrictions on the transfer of the Companys common stock and (ii)
the Company entered into a stock transfer restriction agreement with the voluntary employees
beneficiary association (VEBA) that provides benefits for certain union retirees, their surviving
spouses and eligible dependents (the Union VEBA).
In assessing the realizability of deferred tax assets, management considers whether it is
more likely than not that some portion or all of the deferred tax assets will not be realized.
The ultimate realization of deferred tax assets is dependent upon the generation of future taxable
income during the periods in which those temporary differences become deductible. Management
considers taxable income in carryback years, the scheduled reversal of deferred tax liabilities,
tax planning strategies and projected future taxable income in making this assessment. Due to
uncertainties surrounding the realization of some of the Companys deferred tax assets, including
state NOLs sustained during the prior years and expiring tax benefits, the Company had a valuation
allowance against its deferred tax assets of $19.3 and $20.1 at June 30, 2011 and December 31,
2010, respectively. When recognized, the tax benefits relating to any reversal of this valuation
allowance will be recorded as a reduction of income tax expense.
Other. The Company and its subsidiaries file income tax returns in the U.S. federal
jurisdiction and various states and foreign jurisdictions. The Canada Revenue Agency audited the
Companys tax returns for fiscal years 1998 through 2001 and issued assessment notices for which
Notices of Objection have been filed. In addition, the Canada Revenue Agency has audited the
Companys tax returns for fiscal years 2002 through 2004 and issued assessment notices, resulting
in a payment of $7.9 to the Canada Revenue Agency against previously accrued tax reserves in the
third quarter of 2009. There is an additional Canadian Provincial income tax assessment of $1.2,
including interest, resulting from the audit of the Companys tax returns for fiscal years 2002
through 2004 that is anticipated to be paid against previously accrued tax reserves in next 12
months. The Companys tax returns for certain past years are still subject to examination by taxing
authorities, and the use of NOL carryforwards in future periods could trigger a review of
attributes and other tax matters in years that are not otherwise subject to examination.
No U.S. federal or state liability has been recorded for the undistributed earnings of the
Companys Canadian subsidiary at June 30, 2011. These undistributed earnings are considered to be
indefinitely reinvested. Accordingly, no provision for U.S. federal and state income taxes or
foreign withholding taxes has been provided on such undistributed earnings. Determination of the
potential amount of unrecognized deferred U.S. income tax liability and foreign withholding taxes
is not practicable because of the complexities associated with such hypothetical calculation.
The Company has gross unrecognized benefits relating to uncertain tax positions. If and when
such gross unrecognized tax benefits are ultimately recognized, it will be reflected in the
Companys income tax provision and affect the effective tax rate in future periods.
The Company had gross unrecognized tax benefits of $15.6 and $15.0 at June 30, 2011 and
December 31, 2010, respectively. The change in gross unrecognized tax benefits during the six
months ended June 30, 2011 was primarily due to foreign currency fluctuations and change in tax
positions.
In addition, the Company recognizes interest and penalties related to unrecognized tax
benefits in the income tax provision. The Company had $7.1 and $6.6 accrued at June 30, 2011 and
December 31, 2010, respectively, for interest and penalties. Of these amounts, $0.4 was recorded
as current liabilities and included in Other accrued liabilities on the Consolidated Balance Sheets
at both June 30, 2011 and December 31, 2010. The Company recognized an increase in interest and
penalties of $0.6 and $0.2 in its tax provision in the six month periods ended June 30, 2011 and
June 30, 2010, respectively.
In connection with the gross unrecognized tax benefits (including interest and penalties)
denominated in foreign currency, the Company incurred a foreign currency translation adjustment.
During the six months ended June 30, 2011, the foreign currency impact on such liabilities resulted
in a $0.4 currency translation adjustment which was recorded within Other comprehensive income.
The Company expects its gross unrecognized tax benefits to be reduced by $1.7 within the next
12 months.
16
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
8. Employee Benefits
Pension and Similar Plans. Pensions and similar plans include:
| Monthly contributions of (in whole dollars) $1.00 per hour worked by each bargaining unit employee to the appropriate multi-employer pension plans sponsored by the United Steel, Paper and Foresting, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International Union AFL-CIO, CLC (USW) and International Association of Machinists and certain other unions at certain of the Companys production facilities, except that (i) the monthly contributions per hour worked by each bargaining unit employee to a pension plan sponsored by the USW at the Companys Newark, Ohio and Spokane, Washington facilities increased to (in whole dollars) $1.25 starting July 2010 and will increase to (in whole dollars) $1.50 in July 2015 and (ii) monthly contributions to a pension plan sponsored by the USW at the Florence, Alabama facility are (in whole dollars) $1.25 per hour worked by each bargaining unit employee. The Company currently estimates that contributions will range from $2.0 to $4.0 per year through 2015. | ||
| A defined contribution 401(k) savings plan for hourly bargaining unit employees at seven of the Companys production facilities based on the specific collective bargaining agreement at each facility. For active bargaining unit employees at three of these production facilities, the Company is required to make fixed rate contributions. For active bargaining unit employees at one of these production facilities, the Company is required to match certain employee contributions. For active bargaining unit employees at two of these production facilities, the Company is required to make both fixed rate contributions and concurrent matches. For active bargaining unit employees at the one remaining production facility, the Company is not required to make any contributions. Fixed rate contributions either (i) range from (in whole dollars) $800 to $2,400 per employee per year, depending on the employees age, or (ii) vary between 2% to 10% of the employees compensation depending on their age and years of service for employees hired prior to January 1, 2004 and is a fixed 2% annual contribution for employees hired on or after January 1, 2004. The Company currently estimates that contributions to such plans will range from $1.0 to $3.0 per year. | ||
| A defined contribution 401(k) savings plan for salaried and certain hourly employees providing for a concurrent match of up to 4% of certain contributions made by employees plus an annual contribution of between 2% and 10% of their compensation depending on their age and years of service to employees hired prior to January 1, 2004. All new hires on or after January 1, 2004 receive a fixed 2% contribution annually. The Company currently estimates that contributions to such plan will range from $4.0 to $6.0 per year. | ||
| A defined benefit plan for salaried employees at the Companys London, Ontario facility, with annual contributions based on each salaried employees age and years of service. At December 31, 2010, approximately 62% of the plan assets were invested in equity securities and 36% of plan assets were invested in debt securities. The remaining plan assets were invested in short-term securities. The Companys investment committee reviews and evaluates the investment portfolio. The asset mix target allocation on the long-term investments is approximately 60% in equity securities and 36% in debt securities with the remaining assets in short-term securities. See Note 12 for additional information regarding the fair values of the Canadian pension plan assets. | ||
| A non-qualified, unfunded, unsecured plan of deferred compensation for key employees who would otherwise suffer a loss of benefits under the Companys defined contribution plan, as a result of the limitations imposed by the Internal Revenue Code. Despite the plan being an unfunded plan, the Company makes an annual contribution to a rabbi trust to fulfill future funding obligations, as contemplated by the terms of the plan. The assets in the trust are at all times subject to the claims of the Companys general creditors, and no participant has a claim to any assets of the trust. Plan participants are eligible to receive distributions from the trust subject to vesting and other eligibility requirements. Assets in the rabbi trust relating to the deferred compensation plan are accounted for as available for sale securities and are included as Other assets on the Consolidated Balance Sheets (see Note 2). Liabilities relating to the deferred compensation plan are included on the Consolidated Balance Sheets as Long-term liabilities (see Note 2). | ||
| An employment agreement with the Companys chief executive officer which extends through July 6, 2015. The Company also provides certain members of senior management, including each of the Companys named executive officers, with benefits related to terminations of employment in specified circumstances, including in connection with a change in control, by the Company without cause and by the executive officer with good reason. |
Postretirement Medical Obligations. The Companys postretirement medical plan was terminated
in 2004. Eligible retirees and employees were given the option of coverage under the Consolidated
Omnibus Budget Reconciliation Act of 1985 (COBRA) or
17
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
participation in the applicable VEBA, the Union VEBA or the VEBA that provides benefits for certain
other eligible retirees, their surviving spouse and eligible dependents (the Salaried VEBA).
Qualifying bargaining unit employees who do not, or are not eligible to, elect COBRA coverage are
covered by the Union VEBA. The Salaried VEBA covers certain retirees who retired prior to the 2004
termination of the prior plan and employees who were hired prior to February 2002 and subsequently
retired or will retire with the required age and service requirements. The benefits paid by the
VEBAs are at the sole discretion of the respective VEBA trustees and are outside the Companys
control.
The Companys only financial obligations to the VEBAs are (i) an annual variable cash
contribution payable to the Union VEBA and the Salaried VEBA and (ii) an obligation to pay one-half
of the administrative expenses of the VEBAs, up to $0.3 per year. The obligation to the Union VEBA
with respect to the annual variable cash contribution extends through September 30, 2017, while the
obligation to the Salaried VEBA has no termination date. The amount to be contributed to the VEBAs
through September 2017 pursuant to the Companys obligation is 10% of the first $20.0 of annual
cash flow (as defined; in general terms, the principal elements of cash flow are earnings before
interest expense, provision for income taxes, and depreciation and amortization less cash payments
for, among other things, interest, income taxes and capital expenditures), plus 20% of annual cash
flow, as defined, in excess of $20.0. Such annual payments may not exceed $20.0 and are also
limited (with no carryover to future years) to the extent that the payments would cause the
Companys liquidity to be less than $50.0. Such amounts are determined and paid on an annual basis.
The Union VEBA is managed by four trustees (two appointed by the Company and two appointed by the
USW), and the assets are managed by an independent fiduciary. See Note 11 of Notes to Consolidated
Financial Statements included in the Companys Annual Report on Form 10-K for the year ended
December 31, 2010 for additional information with respect to the VEBAs.
Amounts owing by the Company to the VEBAs are recorded in the Companys Consolidated Balance
Sheets under Other accrued liabilities, with a corresponding increase in Net assets in respect of
VEBAs. At December 31, 2010, the Company had preliminarily determined that $2.1 was owed to the
VEBAs (comprised of $1.8 to the Union VEBA and $0.3 to the Salaried VEBA). These amounts were paid
during the first quarter of 2011, along with an additional payment of $0.1, based on the final
computation of the 2010 results.
For accounting purposes, after discussions with the staff of the SEC, the Company treats the
postretirement medical benefits to be paid by the VEBAs and the Companys related annual variable
contribution obligations as defined benefit postretirement plans with the current VEBA assets and
future variable contributions described above, and earnings thereon, operating as a cap on the
benefits to be paid. While the Company has no control over the plan assets and its only financial
obligations to the VEBAs are to pay the annual variable contribution amount and certain
administrative fees, the Company nonetheless accounts for net periodic postretirement benefit and
records any difference between the assets of each VEBA and its accumulated postretirement benefit
obligation in the Companys consolidated financial statements. Information necessary for the
valuation of the net funded status of the plans must be obtained from the Salaried VEBA and Union
VEBA on an annual basis. It is possible that existing assets may be insufficient to fund the
accumulated benefit obligation resulting in a negative net funded position on the Companys
Consolidated Balance Sheets; however, the Company has no obligation to fund either the Salaried
VEBA or the Union VEBA beyond the annual variable cash contributions as determined.
Components of Net Periodic Benefit Cost (Income). Net periodic benefit costs consisted of the
following, for each period presented:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
VEBAs: |
||||||||||||||||
Service cost |
$ | 0.8 | $ | 0.8 | $ | 1.5 | $ | 1.5 | ||||||||
Interest cost |
3.8 | 4.0 | 7.7 | 8.0 | ||||||||||||
Expected return on plan assets |
(7.6 | ) | (5.2 | ) | (15.2 | ) | (10.5 | ) | ||||||||
Amortization of prior service cost |
1.0 | 1.0 | 2.0 | 2.1 | ||||||||||||
Amortization of net gain |
(0.2 | ) | (0.1 | ) | (0.4 | ) | (0.2 | ) | ||||||||
Total (income) cost relating to VEBAs |
(2.2 | ) | 0.5 | (4.4 | ) | 0.9 | ||||||||||
Deferred compensation plans |
| 0.2 | 0.2 | 0.9 | ||||||||||||
Defined contributions plans |
1.3 | 1.2 | 4.7 | 4.4 | ||||||||||||
Multiemployer pension plans |
0.7 | 0.6 | 1.5 | 1.3 | ||||||||||||
Total |
$ | (0.2 | ) | $ | 2.5 | $ | 2.0 | $ | 7.5 | |||||||
18
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
The following tables present the allocation of the charges detailed above, by segment (see
Note 14):
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Fabricated Products |
$ | 1.7 | $ | 1.7 | $ | 5.7 | $ | 5.2 | ||||||||
All Other |
(1.9 | ) | 0.8 | (3.7 | ) | 2.3 | ||||||||||
Total |
$ | (0.2 | ) | $ | 2.5 | $ | 2.0 | $ | 7.5 | |||||||
For all periods presented, the net periodic benefits relating to the VEBAs are included as a
component of Selling, administrative, research and development and general expense within All
Other. Further, substantially all of the Fabricated Products segments related charges are in Cost
of products sold, excluding depreciation, amortization and other items with the balance in Selling,
administrative, research and development and general.
As of June 30, 2011, the Union VEBA owned approximately 11% of the Companys issued and
outstanding shares of common stock, or 2,202,495 common shares, all of which have been registered
for resale under the Securities Act of 1933, as amended, or may be sold in transactions exempt from
securities laws, including under Rule 144. A stock transfer restriction agreement between the
Union VEBA and the Company restricts the number of shares of the Companys common stock that
generally may be sold by the Union VEBA during any 12-month period without further approval of our
Board of Directors to 1,321,485. Pursuant to this agreement, the Union VEBA may not sell any shares
of the Companys common stock until March 2012 without approval of our Board of Directors. Shares
owned by the Union VEBA that are subject to the stock transfer restriction agreement are treated as
being similar to treasury stock (i.e. as a reduction of Stockholders equity) in the Companys
Consolidated Balance Sheets.
During the six month periods ended June 30, 2011 and June 30, 2010, the Union VEBA sold
1,321,485 and 1,136,543 shares of the Companys common stock, respectively. For the share sales
occurring in the six months ended June 30, 2011, the transactions resulted in (i) an increase of
$65.5 in VEBA assets (at a weighted-average price of $49.58 per share realized by the Union VEBA),
(ii) a reduction of $31.7 in common stock owned by Union VEBA (at $24.02 per share reorganization
value) and (iii) a credit to Additional capital for the difference between the two foregoing
amounts, net of tax adjustment. For the share sales occurring in the six months ended June 30,
2010, the transactions resulted in (i) an increase of $44.7 in VEBA assets (at a weighted-average
price of $39.29 per share realized by the Union VEBA), (ii) a reduction of $27.3 in common stock
owned by Union VEBA (at $24.02 per share reorganization value) and (iii) a credit to Additional
capital for the difference between the two foregoing amounts, net of tax adjustment.
See Note 11 of Notes to Consolidated Financial Statements included in the Companys Annual
Report on Form 10-K for the year ended December 31, 2010 for additional information with respect to
the VEBAs and key assumptions used with respect to the Companys pension plans and key assumptions
made in computing the net obligation of each VEBA.
9. Employee Incentive Plans
Short-term Incentive Plans (STI Plans) |
The Company has a short-term incentive compensation plan for senior management and certain
other employees payable at the Companys election in cash, shares of common stock, or a combination
of cash and shares of common stock. Amounts earned under the plan are based primarily on EVA of the
Companys core Fabricated Products business, adjusted for certain safety and performance factors.
Most of the Companys production facilities have similar programs for both hourly and salaried
employees.
19
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
Total costs relating to STI Plans were recorded as follows, for each period presented:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Cost of products sold |
$ | 0.8 | $ | 0.7 | $ | 1.9 | $ | 1.3 | ||||||||
Selling, administrative, research and development and general |
1.5 | 1.4 | 2.6 | 2.8 | ||||||||||||
Total costs recorded in connection with STI Plans |
$ | 2.3 | $ | 2.1 | $ | 4.5 | $ | 4.1 | ||||||||
The following table presents the allocation of the charges detailed above, by segment:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Fabricated Products |
$ | 1.7 | $ | 1.3 | $ | 3.4 | $ | 2.6 | ||||||||
All Other |
0.6 | 0.8 | 1.1 | 1.5 | ||||||||||||
Total costs recorded in connection with STI Plans |
$ | 2.3 | $ | 2.1 | $ | 4.5 | $ | 4.1 | ||||||||
Long- term Incentive Programs
General. Officers and other key employees of the Company or one or more of its subsidiaries,
as well as directors of the Company, are eligible to participate in the Kaiser Aluminum Corporation
2006 Equity and Performance Incentive Plan (as amended, the Equity Incentive Plan). The Equity
Incentive Plan permits the granting of awards in the form of options to purchase common shares,
stock appreciation rights, shares of non-vested and vested stock, restricted stock units,
performance shares, performance units and other awards. The Equity Incentive Plan will expire on
July 6, 2016, and no grants will be made thereunder after that date. The Companys Board of
Directors may, in its discretion, terminate the Equity Incentive Plan at any time. The termination
of the Equity Incentive Plan will not affect the rights of participants or their successors under
any awards outstanding and not exercised in full on the date of termination, and all grants made on
or prior to the date of termination will remain in effect thereafter subject to the terms of the
applicable grant agreement and the Equity Incentive Plan. Subject to certain adjustments that may
be required from time-to-time to prevent dilution or enlargement of the rights of participants
under the Equity Incentive Plan, a total of 2,722,222 common shares have been authorized for
issuance under the Equity Incentive Plan. At June 30, 2011, 833,969 common shares were available
for additional awards under the Equity Incentive Plan. Compensation charges relating to all awards
under the Equity Incentive Plan are included in Selling, administrative, research and development
expenses.
Non-vested Common Shares, Restricted Stock Units, and Performance Shares. The Company grants
non-vested common shares to its non-employee directors, executive officers and other key employees.
The non-vested common shares granted to non-employee directors are generally subject to a one-year
vesting requirement. The non-vested common shares granted to executive officers and senior
management are generally subject to a three-year cliff vesting requirement. The non-vested common
shares granted to other key employees are generally subject to a three-year graded vesting
requirement. In addition to non-vested common shares, the Company also grants restricted stock
units to certain employees. The restricted stock units have rights similar to the rights of
non-vested common shares, and the employee will receive one common share for each restricted stock
unit upon the vesting of the restricted stock unit. With the exception of restricted stock units
granted to eligible employees of the Companys French subsidiary, restricted stock units are
generally subject to a three-year graded vesting requirement, with one-third of the restricted
stock units vesting on each of the first, second and third anniversary of the grant date.
Restricted stock units granted to eligible employees of the Companys French subsidiary vest
two-thirds on the second anniversary of the grant date and one-third on the third anniversary of
the grant date.
The Company also grants performance shares to executive officers and other key employees. Such
awards are subject to performance requirements pertaining to the Companys EVA performance (as set
forth in each years LTI program), measured over the applicable three-year performance period. EVA
is a measure of the excess of the Companys adjusted pre-tax operating income for a particular year
over a pre-determined percentage of the adjusted net assets of the immediately preceding year. The
number of performance shares, if any, that will ultimately vest and result in the issuance of
common shares depends on the average annual EVA achieved for the specified three-year performance
periods. During the quarter ended March 31, 2011, a portion of the performance shares granted under
the 2008-2010 LTI program vested (see Summary of Activity below). The vesting of performance
shares and resulting issuance and delivery of common shares, if any, under the 2009-2011 LTI
program, 2010-2012 LTI program and 2011-2013 LTI program will occur in 2012, 2013 and 2014,
respectively. Holders of performance shares do not receive voting rights through the ownership of
such performance shares.
Stock Options. As of June 30, 2011, the Company had 22,077 fully-vested and exercisable outstanding
options issued to executive
20
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
of $80.01 per share and have a remaining contractual life of 5.75 years. The average fair
value of the options granted was $39.90. No new options were granted and no existing options were
forfeited or exercised during the six months ended June 30, 2011.
Vested Stock. From time-to-time, the Company issues common shares to non-employee directors
electing to receive common shares in lieu of all or a portion of their annual retainer fees. The
fair value of these common shares is based on the fair value of the shares at the date of issuance
and is immediately recognized in earnings as a period expense. For the quarters ended June 30, 2011
and June 30, 2010, the Company recorded $0.2 and $0.1, respectively, relating to common shares
granted to non-employee directors in lieu of all or a portion of their annual retainer fees.
Under the Equity Incentive Plan, participants may elect to have the Company withhold common
shares to satisfy statutory tax withholding obligations arising in connection with the vesting of
non-vested shares, restricted stock units and performance shares. Any such shares withheld are
cancelled by the Company on the applicable vesting dates, which correspond to the times at which
income to the employee is recognized. When the Company withholds these common shares, the Company
is required to remit to the appropriate taxing authorities the fair value of the shares withheld as
of the vesting date. During six month periods ended June 30, 2011 and June 30, 2010, 23,078 and
9,984 commons shares, respectively, were withheld and cancelled for this purpose.
Non-cash Compensation Expense. Recorded costs by type of award under LTI
programs were as follows, for each period presented:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Service-based vested and non-vested common shares and
restricted stock units |
$ | 0.9 | $ | 1.0 | $ | 1.9 | $ | 2.0 | ||||||||
Performance shares |
0.3 | 0.3 | 0.7 | 0.8 | ||||||||||||
Service-based stock options |
| | | 0.1 | ||||||||||||
Total non-cash compensation expense |
$ | 1.2 | $ | 1.3 | $ | 2.6 | $ | 2.9 | ||||||||
The following table presents the allocation of the charges detailed above, by segment:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Fabricated Products |
$ | 0.4 | $ | 0.4 | $ | 0.8 | $ | 0.9 | ||||||||
All Other |
0.8 | 0.9 | 1.8 | 2.0 | ||||||||||||
Total non-cash compensation expense |
$ | 1.2 | $ | 1.3 | $ | 2.6 | $ | 2.9 | ||||||||
Unrecognized Gross Compensation Cost Data.
The following data are presented as of June 30, 2011:
Unrecognized gross compensation costs, by type of award:
Service-based vested and non-vested common shares and
restricted stock units |
$ | 5.1 | ||
Performance shares |
$ | 5.3 |
Expected period (in years) over which the remaining gross compensation
costs will be recognized, by type of award:
Service-based vested and non-vested common shares and
restricted stock units |
2.0 | |||
Performance shares |
2.5 |
21
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
Summary of Activity. A summary of the activity with respect to non-vested common shares,
restricted stock units and performance shares for the six months ended June
30, 2011 is as follows:
Non-Vested | Restricted | Performance | ||||||||||||||||||||||
Common Shares | Stock Units | Shares | ||||||||||||||||||||||
Weighted-Average | Weighted-Average | Weighted-Average | ||||||||||||||||||||||
Grant-Date Fair | Grant-Date Fair | Grant-Date Fair | ||||||||||||||||||||||
Shares | Value per Share | Units | Value per Unit | Shares | Value per Share | |||||||||||||||||||
Outstanding at
December 31, 2010 |
268,864 | $ | 27.91 | 7,872 | $ | 21.74 | 686,895 | $ | 26.84 | |||||||||||||||
Granted |
76,803 | 47.19 | 2,182 | 46.59 | 186,918 | 46.59 | ||||||||||||||||||
Vested |
(62,028 | ) | 51.63 | (3,314 | ) | 16.83 | (10,585 | ) | 74.34 | |||||||||||||||
Forfeited |
| | | | | | ||||||||||||||||||
Cancelled |
| | | | (68,799 | ) | 74.34 | |||||||||||||||||
Outstanding at June 30, 2011 |
283,639 | $ | 27.95 | 6,740 | $ | 32.20 | 794,429 | $ | 26.74 | |||||||||||||||
A summary of select activity with respect to non-vested common shares, restricted
stock units and performance shares for the six months ended June 30, 2010 is as
follows:
Non-Vested | Restricted | Performance | ||||||||||||||||||||||
Common Shares | Stock Units | Shares | ||||||||||||||||||||||
Weighted-Average | Weighted-Average | Weighted-Average | ||||||||||||||||||||||
Grant-Date Fair | Grant-Date Fair | Grant-Date Fair | ||||||||||||||||||||||
Shares | Value per Share | Units | Value per Unit | Shares | Value per Share | |||||||||||||||||||
Granted |
96,850 | $ | 34.31 | 2,362 | $ | 36.23 | 205,789 | $ | 34.13 | |||||||||||||||
Vested |
(75,680 | ) | $ | 52.92 | (686 | ) | $ | 37.79 | (609 | ) | $ | 31.02 |
10. Commitments and Contingencies
Commitments. The Company and its subsidiaries have a variety of financial commitments,
including purchase agreements, forward foreign exchange and forward sales contracts, indebtedness
(and related Call Options and Warrants) and letters of credit (see Notes 3, 4 and 11).
Minimum rental commitments under operating leases at June 30, 2011 are as follows: years
ending December 31, 2011 $7.8; 2012 $6.9; 2013 $6.0; 2014 $3.5; 2015 $2.9; and
thereafter $35.2. There are renewal options in various operating leases subject to certain
terms and conditions.
Environmental Contingencies. The Company and its subsidiaries are subject to a number of
environmental laws, fines or penalties assessed for alleged breaches of the environmental laws, and
to claims based upon such laws.
The Company has established procedures for regularly evaluating environmental loss
contingencies, including those arising from environmental reviews and investigations and any other
environmental remediation or compliance matters. The Companys environmental accruals represent the
Companys undiscounted estimate of costs reasonably expected to be incurred based on presently
enacted laws and regulations, existing requirements, currently available facts, existing
technology, and the Companys assessment of the likely remediation actions to be taken.
During the third quarter of 2010, the Company increased its environmental accruals in
connection with the Companys submission of a draft feasibility study to the Washington State
Department of Ecology (Washington State Ecology) on September 8, 2010 (the Feasibility Study).
The draft Feasibility Study included recommendations for a range of remediation alternatives to
primarily
22
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
address the historical use of oils containing polychlorinated biphenyls, or PCBs, at the
Companys Trentwood facility in Spokane, Washington, which may be implemented over the next 30
years. During the first half of 2011, the Company continued to work with Washington State Ecology
to revise the draft Feasibility Study and to determine viable remediation approaches. As of June
30, 2011, no agreement with the Washington State Ecology had been reached on the final remediation
approach. The draft Feasibility Study is still subject to further reviews, public comment and
regulatory approvals before the final decree is issued. The Company expects the consent decree to
be issued in 2012.
During the quarter ended June 30, 2011, the Company recorded $2.5 of environmental expense due
primarily to developments with respect to historical environmental matters at certain non-operating
locations owned by the Company. At June 30, 2011, the Companys environmental accrual of $21.8
represented the low end of the range of incremental cost estimates based on proposed alternatives
in the draft Feasibility Study related to the Companys Trentwood facility in Spokane, Washington
and on investigational studies and other remediation activities occurring at certain other
locations owned by the Company. The Company expects that these remediation actions will be taken
over the next 30 years and estimates that the incremental direct costs attributable to the
remediation activities to be charged to these environmental accruals will be approximately $0.5 in
2011, $1.0 in 2012, $4.0 in 2013, $0.8 in 2014, $0.8 in 2015, and $14.7 in years thereafter through
the balance of the 30-year period.
As additional facts are developed, feasibility studies at various facilities are completed,
draft remediation plans are modified, necessary regulatory approval for the implementation of
remediation are obtained, alternative technologies are developed, and/or other factors change,
there may be revisions to managements estimates, and actual costs may exceed the current
environmental accruals. The Company believes at this time that it is reasonably possible that
undiscounted costs associated with these environmental matters may exceed current accruals by
amounts that could be, in the aggregate, up to an estimated $21.6 over the next 30 years. It is
reasonably possible that the Companys recorded estimate of its obligation may change in the next
12 months.
Other Contingencies. The Company and its subsidiaries are parties to various lawsuits, claims,
investigations, and administrative proceedings that arise in connection with past and current
operations. The Company evaluates such matters on a case-by-case basis, and its policy is to
vigorously contest any such claims it believes are without merit. The Company accrues for a legal
liability when it is both probable that a liability has been incurred and the amount of the loss
can be reasonably estimated. Quarterly, in addition to when changes in facts and circumstances
require it, the Company reviews and adjusts these accruals to reflect the impacts of negotiations,
settlements, rulings, advice of legal counsel and other information, and events pertaining to a
particular case. While uncertainties are inherent in the final outcome of such matters and it is
presently impossible to determine the actual cost that may ultimately be incurred, management
believes that it has sufficiently reserved for such matters and that the ultimate resolution of
pending matters will not have a material adverse impact on its consolidated financial position,
operating results, or liquidity.
11. Derivative Financial Instruments and Related Hedging Programs
Overview. In conducting its business, the Company, from time to time, enters into derivative
transactions, including forward contracts and options, to limit its economic (i.e., cash) exposure
resulting from (i) metal price risk related to its sale of fabricated aluminum products and the
purchase of metal used as raw material for its fabrication operations, (ii) energy price risk
relating to fluctuating prices of natural gas and electricity used in its production processes, and
(iii) foreign currency requirements with respect to its foreign subsidiaries, investment and cash
commitments for equipment purchases. Additionally, in connection with the issuance of the Notes,
the Company purchased cash-settled Call Options relating to the Companys common stock to limit its
exposure to the cash conversion feature of the Notes (see Note 3). The Company may modify the
terms of its derivative contracts based on operational needs or financing objectives. As the
Companys operational hedging activities are generally designed to lock in a specified price or
range of prices, realized gains or losses on the derivative contracts utilized in the hedging
activities generally offset at least a portion of any losses or gains, respectively, on the
transactions being hedged at the time the transactions occur. However, due to mark-to-market
accounting, during the term of the derivative contracts, significant unrealized, non-cash gains and
losses may be recorded in the income statement.
Hedges of Operational Risks. The Companys pricing of fabricated aluminum products is
generally intended to lock in a conversion margin (representing the value added from the
fabrication process(es)) and to pass metal price risk to its customers. However, in certain
instances the Company enters into firm price arrangements with its customers and incurs price risk
on its anticipated aluminum purchases in respect of such customer orders. The Hedging business unit
uses third-party hedging instruments to limit exposure to metal-price risks related to firm price
customer sales contracts (see Note 12 for additional information regarding the Companys material
derivative positions relating to hedges of operational risks, and their respective fair values).
23
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
During the six month periods ended June 30, 2011 and June 30, 2010, total fabricated products
shipments that contained fixed price terms were (in millions of pounds) 61.1 and 47.8,
respectively. At June 30, 2011, the Fabricated Products segment held contracts for the delivery of
fabricated aluminum products that have the effect of creating price risk on anticipated purchases
of aluminum for the remainder of 2011, 2012 and 2013 and thereafter, totaling approximately (in
millions of pounds) 81.1, 15.3 and 0.4, respectively.
A majority of the Companys derivative contracts relating to hedges of operational risks
contain credit-risk related contingencies, which the Company tries to minimize or offset through
the management of counterparty credit lines, the utilization of options as part of the hedging
activities, or both. The Company regularly reviews the creditworthiness of its derivative
counterparties and does not expect to incur a significant loss from the failure of any
counterparties to perform under any agreements.
Hedges Relating to the Notes. As described in Note 3, the Company issued Notes in the
aggregate principal amount of $175.0 in March 2010. The conversion feature of the Notes can only be
settled in cash and is required to be bifurcated from the Notes and treated as a separate
derivative instrument. In order to offset the cash flow risk associated with the Bifurcated
Conversion Feature, the Company purchased Call Options, which are accounted for as derivative
instruments. The Company expects that the realized gain or loss from the Call Options will
substantially offset the realized loss or gain of the Bifurcated Conversion Feature upon maturity
of the Notes. However, because valuation assumptions for the Bifurcated Conversion Feature and the
Call Option are not identical, over time the Company expects to record net unrealized gains and
losses due to mark to market adjustments to the fair values of the two derivatives. (see Note 12
for additional information regarding the fair values of the Bifurcated Conversion Feature and the
Call Options).
The following table summarizes the Companys material derivative positions at June 30, 2011:
Notional | ||||||||
Amount of | ||||||||
Contracts | ||||||||
Commodity | Maturity Period | (mmlbs) | ||||||
Aluminum |
||||||||
Call option purchase contracts |
7/11 through 12/11 | 24.5 | ||||||
Call option sales contracts |
7/11 through 12/11 | 24.5 | ||||||
Put option purchase contracts |
7/11 through 12/11 | 50.8 | ||||||
Put option sales contracts |
7/11 through 12/11 | 24.5 | ||||||
Fixed priced purchase contracts |
7/11 through 11/13 | 93.1 | ||||||
Fixed priced sales contracts |
7/11 through 1/12 | 11.2 | ||||||
Midwest premium swap contracts1 |
7/11 through 12/12 | 49.6 |
Notional | ||||||||
Amount | ||||||||
of Contracts | ||||||||
Energy | Maturity Period | (mmbtu) | ||||||
Natural gas 2 |
||||||||
Call option purchase contracts |
7/11 through 12/13 | 5,430,000 | ||||||
Call option sales contracts |
7/11 through 12/11 | 1,380,000 | ||||||
Put option purchase contracts |
7/11 through 12/11 | 1,380,000 | ||||||
Put option sales contracts |
7/11 through 12/13 | 5,430,000 | ||||||
Fixed priced purchase contracts |
7/11 through 12/13 | 2,110,000 |
24
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
Notional | ||||||||
Amount | ||||||||
of Contracts | ||||||||
Electricity | Maturity Period | (Mwh) | ||||||
Fixed priced purchase contracts |
1/12 through 12/12 | 175,680 |
Notional | ||||||||
Amount | ||||||||
of Contracts | ||||||||
Foreign Currency | Maturity Period | (mm) | ||||||
Euro- |
||||||||
Fixed priced purchase contracts |
7/11 | | 0.2 |
Notional | ||||||||
Amount | ||||||||
of Contracts | ||||||||
Hedges Relating to the Notes | Contract Period | (Common Shares) | ||||||
Bifurcated Conversion Feature3 |
3/10 through 3/15 | 3,621,608 | ||||||
Call Options3 |
3/10 through 3/15 | 3,621,608 |
1 | Regional premiums represent the premium over the London Metal Exchange price for primary aluminum which is incurred on the Companys purchases of primary aluminum. | |
2 | As of June 30, 2011, the Companys exposure to fluctuations in natural gas prices had been substantially reduced for approximately 93%, 74% and 32% of the expected natural gas purchases for the remainder of 2011, 2012 and 2013, respectively. | |
3 | The Bifurcated Conversion Feature represents the cash conversion feature of the Notes. To hedge against the potential cash outflows associated with the Bifurcated Conversion Feature, the Company purchased cash-settled Call Options. The Call Options have an exercise price equal to the conversion price of the Notes, subject to anti-dilution adjustments substantially similar to the anti-dilution adjustments for the Notes. The Call Options will expire upon the maturity of the Notes. Although the fair value of the Call Options is derived from a notional number of shares of the Companys common stock, the Call Options may only be settled in cash. |
The Company reflects the fair value of its derivative contracts on a gross basis in the
Consolidated Balance Sheets (see Note 2).
Realized and Unrealized Gain and Losses. Realized and unrealized gains (losses)
associated with all derivative
contracts consisted of the following, for each period presented:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Realized gains (losses): |
||||||||||||||||
Aluminum |
$ | 5.8 | $ | (1.0 | ) | $ | 10.3 | $ | (1.7 | ) | ||||||
Natural Gas |
(1.0 | ) | (0.2 | ) | (2.4 | ) | (0.3 | ) | ||||||||
Total realized gains (losses): |
$ | 4.8 | $ | (1.2 | ) | $ | 7.9 | $ | (2.0 | ) | ||||||
Unrealized (losses) gains: |
||||||||||||||||
Aluminum |
$ | (9.7 | ) | $ | (19.4 | ) | $ | (6.6 | ) | $ | (16.0 | ) | ||||
Natural Gas |
0.3 | 0.4 | 1.5 | (2.8 | ) | |||||||||||
Electricity |
(0.1 | ) | | (0.1 | ) | | ||||||||||
Call Options relating to the Notes |
8.4 | (5.6 | ) | 6.4 | (5.6 | ) | ||||||||||
Cash conversion feature of the Notes |
(12.0 | ) | 6.5 | (8.3 | ) | 6.5 | ||||||||||
Total unrealized losses |
$ | (13.1 | ) | $ | (18.1 | ) | $ | (7.1 | ) | $ | (17.9 | ) | ||||
25
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
12. Fair Value Measurements
Overview
The Company applies the fair value hierarchy established by US GAAP for the recognition and
measurement of assets and liabilities. An asset or liabilitys fair value classification within
the hierarchy is determined based on the lowest level input that is significant to the fair value
measurement. In determining fair value, the Company utilizes valuation techniques that maximize
the use of observable inputs and minimize the use of unobservable inputs to the extent possible,
and considers counterparty risk in its assessment of fair value.
The fair values of financial assets and liabilities are measured on a recurring basis. The
Company has elected not to carry any financial assets and liabilities at fair value, other than as
required by US GAAP. Financial assets and liabilities that the Company carries at fair value, as
required by US GAAP include: (i) its derivative instruments, (ii) the plan assets of the VEBAs and
the Companys Canadian defined benefit pension plan, and (iii) available for sale securities,
consisting of investments related to the Companys deferred compensation plan (see Note 8).
The majority of the Companys non-financial assets and liabilities, which include goodwill,
intangible assets, inventories and property, plant, and equipment are not required to be carried at
fair value on a recurring basis. However, if certain triggering events occur (or at least annually
for goodwill), an evaluation of a non-financial asset or liability is required, potentially
resulting in an adjustment to the carrying amount of such asset or liability. For the six month
periods ended June 30, 2011 and June 30, 2010, the Company concluded that none of its non-financial
assets and liabilities subject to fair value assessments on a non-recurring basis required a
material adjustment to the carrying amount of such assets and liabilities.
Fair Values of Financial Assets and Liabilities
Fair Values of Derivative Assets and Liabilities. The Companys derivative contracts are
valued at fair value using significant observable and unobservable inputs.
Commodity, Foreign Currency and Energy Hedges The fair values of a majority of these
derivative contracts are based upon trades in liquid markets. Valuation model inputs can generally
be verified, and valuation techniques do not involve significant judgment. The Company has some
derivative contracts, however, that do not have observable market quotes. For these financial
instruments, management uses significant other observable inputs (i.e., information concerning
regional premiums for swaps). Where appropriate, valuations are adjusted for various factors, such
as bid/offer spreads.
Bifurcated Conversion Feature and Call Options The fair value of the Bifurcated Conversion
Feature is measured as the difference in the estimated fair value of the Notes and the estimated
fair value of the Notes without the cash conversion feature. The Notes are valued based on the
trading price of the Notes each period-end (see Other below). The fair value of the Notes without
the cash conversion feature is the present value of the series of the remaining fixed income cash
flows under the Notes, with a mandatory redemption in 2015.
The Call Options are valued using a binomial lattice valuation model. Significant inputs to
the model are the Companys stock price, risk-free interest rate, credit spread, dividend yield,
expected volatility of the Companys stock price, and probability of certain corporate events, all
of which are observable inputs by market participants.
The significant assumptions used in the determining the fair value of the Call Options at June
30, 2011 were as follows:
Stock price at June 30, 20111 |
$ | 54.62 | ||
Quarterly dividend yield (per share)2 |
$ | 0.24 | ||
Risk-free interest rate3 |
1.17 | % | ||
Credit spread (basis points)4 |
498 | |||
Expected volatility rate5 |
28 | % |
1 | The Companys stock price has the most material impact to the fair values of the Call Options and the Notes, which drives the fair value of the Bifurcated Conversion Feature. | |
2 | The Company used a discrete quarterly dividend payment of $0.24 per share based on historical and expected future quarterly dividend payments. |
26
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
3 | The risk-free rate was based on the five-year and three-year Constant Maturity Treasury rate on June 30, 2011, compounded semi-annually. | |
4 | The Companys credit rating was estimated to be between BB and B+ based on comparisons of its financial ratios and size to those of other rated companies. Using the Merrill Lynch High Yield index, the Company identified credit spreads for other debt issuances with similar credit ratings and used the median of such credit spreads. | |
5 | The volatility rate was based on both observed volatility, which is based on the Companys historical stock price, and implied volatility from the Companys traded options. Such volatility was further adjusted to take into consideration market participant risk tolerance. |
The following table presents the Companys derivative assets and liabilities, classified under
the appropriate level of the fair value hierarchy, as of June 30, 2011:
Level 1 | Level 2 | Level 3 | Total | |||||||||||||
Derivative assets: |
||||||||||||||||
Aluminum - |
||||||||||||||||
Call option purchase contracts |
$ | | $ | 4.8 | $ | | $ | 4.8 | ||||||||
Fixed priced purchase contracts |
| 11.8 | | 11.8 | ||||||||||||
Fixed priced sales contracts |
| 0.2 | | 0.2 | ||||||||||||
Midwest premium swap contracts |
| | 0.9 | 0.9 | ||||||||||||
Natural Gas - |
||||||||||||||||
Call option purchase contracts |
| 0.1 | | 0.1 | ||||||||||||
Put option purchase contracts |
| 1.2 | | 1.2 | ||||||||||||
Hedges Relating to the Notes - |
||||||||||||||||
Call Options |
| 54.8 | | 54.8 | ||||||||||||
Total |
$ | | $ | 72.9 | $ | 0.9 | $ | 73.8 | ||||||||
Derivative liabilities: |
||||||||||||||||
Aluminum - |
||||||||||||||||
Call option sales contracts |
$ | | $ | (4.7 | ) | $ | | $ | (4.7 | ) | ||||||
Fixed priced purchase contracts |
| (0.9 | ) | | (0.9 | ) | ||||||||||
Fixed priced sales contracts |
| (1.9 | ) | | (1.9 | ) | ||||||||||
Natural Gas - |
||||||||||||||||
Put option sales contracts |
| (3.3 | ) | | (3.3 | ) | ||||||||||
Fixed priced purchase contracts |
| (0.3 | ) | | (0.3 | ) | ||||||||||
Electricity - |
||||||||||||||||
Fixed priced purchase contracts |
| (0.1 | ) | | (0.1 | ) | ||||||||||
Hedges Relating to the Notes - |
||||||||||||||||
Bifurcated Conversion Feature |
| (68.3 | ) | | (68.3 | ) | ||||||||||
Total |
$ | | $ | (79.5 | ) | $ | | $ | (79.5 | ) | ||||||
The following table presents the Companys derivative assets and liabilities classified under the appropriate level of the fair value
hierarchy as of December 31, 2010:
27
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
Level 1 | Level 2 | Level 3 | Total | |||||||||||||
Derivative assets: |
||||||||||||||||
Aluminum - |
||||||||||||||||
Call option purchase contracts |
$ | | $ | 9.3 | $ | | $ | 9.3 | ||||||||
Put option purchase contracts |
| 0.1 | | 0.1 | ||||||||||||
Fixed priced purchase contracts |
| 18.2 | | 18.2 | ||||||||||||
Midwest premium swap contracts |
| | 0.2 | 0.2 | ||||||||||||
Natural Gas - |
||||||||||||||||
Call option purchase contracts |
| 0.3 | | 0.3 | ||||||||||||
Put option purchase contracts |
| 2.5 | | 2.5 | ||||||||||||
Fixed priced purchase contracts |
| 0.1 | | 0.1 | ||||||||||||
Hedges Relating to the Notes - |
||||||||||||||||
Call Options |
| 48.4 | | 48.4 | ||||||||||||
Total |
$ | | $ | 78.9 | $ | 0.2 | $ | 79.1 | ||||||||
Derivative liabilities: |
||||||||||||||||
Aluminum - |
||||||||||||||||
Call option sales contracts |
$ | | $ | (9.3 | ) | $ | | $ | (9.3 | ) | ||||||
Put option sales contracts |
| (0.1 | ) | | (0.1 | ) | ||||||||||
Fixed priced purchase contracts |
| (0.4 | ) | | (0.4 | ) | ||||||||||
Fixed priced sales contracts |
| (3.4 | ) | | (3.4 | ) | ||||||||||
Midwest premium swap contracts |
| | (0.1 | ) | (0.1 | ) | ||||||||||
Natural Gas - |
||||||||||||||||
Put option sales contracts |
| (4.6 | ) | | (4.6 | ) | ||||||||||
Fixed priced purchase contracts |
| (0.5 | ) | | (0.5 | ) | ||||||||||
Hedges Relating to the Notes - |
||||||||||||||||
Bifurcated Conversion Feature |
| (60.0 | ) | | (60.0 | ) | ||||||||||
Total |
$ | | $ | (78.3 | ) | $ | (0.1 | ) | $ | (78.4 | ) | |||||
Financial instruments classified as Level 3 in the fair value hierarchy
represent derivative contracts in which management has used at least
one significant unobservable input in the valuation model. The
following table presents a reconciliation of activity for such derivative
contracts on a net basis:
Level 3 | ||||
Balance at December 31, 2010 |
$ | 0.1 | ||
Total realized/unrealized losses included in: |
||||
Cost of goods sold excluding depreciation expense |
1.3 | |||
Transactions involving Level 3 derivative contracts: |
||||
Purchases |
0.1 | |||
Sales |
| |||
Issuances |
| |||
Settlements |
(0.6 | ) | ||
Transactions involving Level 3 derivatives net |
(0.5 | ) | ||
Transfers in and (or) out of Level 3 valuation hierarchy |
| |||
Balance at June 30, 2011 |
$ | 0.9 | ||
Total gains included in earnings attributable to the change in unrealized losses
relating to derivative contracts held at June 30,
2011: |
$ | 0.8 | ||
28
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
VEBA and Canadian Pension Plan Assets. The VEBA assets are managed by various investment
advisors selected by the trustees of each of the VEBAs. The VEBA assets are outside of the
Companys control, and the Company does not have insight into the investment strategies.
The assets of the Companys Canadian pension plan are managed by advisors selected by the
Company, with the investment portfolio subject to periodic review and evaluation by the Companys
investment committee. The investment of assets in the Canadian pension plan is based upon the
objective of maintaining a diversified portfolio of investments in order to minimize concentration
of credit and market risks (such as interest rate, currency, equity price and liquidity risks). The
degree of risk and risk tolerance take into account the obligation structure of the plan, the
anticipated demand for funds and the maturity profiles required from the investment portfolio in
light of these demands.
The fair value of the plan assets of the VEBAs and the Companys Canadian pension plan are
reflected in the Companys Consolidated Balance Sheets at fair value. In determining the fair value
of the plan assets at each annual period end, the Company utilizes primarily the results of
valuations supplied by the investment advisors responsible for managing the assets of each plan.
Certain assets are valued based upon unadjusted quoted market prices in active markets that
are accessible at the measurement date for identical, unrestricted assets (e.g., liquid securities
listed on an exchange). Such assets are classified within Level 1 of the fair value hierarchy.
Valuation of other invested assets is based on significant observable inputs (e.g., net asset
values of registered investment companies, valuations derived from actual market transactions,
broker-dealer supplied valuations, or correlations between a given U.S. market and a non-U.S.
security). Valuation model inputs can generally be verified and valuation techniques do not involve
significant judgment. The fair values of such financial instruments are classified within Level 2
of the fair value hierarchy. The Companys Canadian pension plan assets and the plan assets of the
VEBAs are measured annually on December 31. See Note 11 of Notes to Consolidated Financial
Statements included in the Companys Annual Report on Form 10-K for the year ended December 31,
2010 for additional information regarding fair value of plan assets.
Available for Sale Securities. The Company holds assets in various investment funds at
certain registered investment companies in connection with its deferred compensation program (see
Note 1 and Note 8). Such assets are accounted for as available for sale securities and are measured
and recorded at fair value based on the net asset value of the investment funds on a recurring
basis. Such fair value input is considered a Level 2 input. At June 30, 2011 and December 31, 2010,
the amortized costs of the Companys available for sale securities were $5.0 and $4.6,
respectively.
Other. The Company believes that the fair value of its cash and cash equivalents, accounts
receivable, accounts payable, accrued liabilities and income tax receivables / payables approximate
their respective carrying values due to their short maturities and nominal credit risk. Further,
the trading price of the Notes is considered a Level 1 input in the fair value hierarchy. The fair
value of the Notes were $226.7 and $214.7 at June 30, 2011 and December 31, 2010, respectively.
The Company believes that the fair value of its LA Promissory Note and Nichols Promissory Note
both materially approximate their respective carrying amounts in light of the Companys credit
profile, the interest rate applicable to each note, and the remaining duration of each instrument.
Each of the foregoing fair value assessments is considered to be a Level 2 valuation within the
fair value hierarchy.
Fair Values of Non-financial Assets and Liabilities
Idled Assets. Included within Property, plant and equipment net as of December 31, 2010 was
$5.5 of idled assets. Of the carrying amount of idled assets as of December 31, 2010, $1.1
represented equipment used by the Companys Tulsa, Oklahoma facility prior to the closure of that
facility in 2008, and $4.4 represented assets that were acquired by the Company but had not yet
29
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
been placed into service. During the quarter ended June 30, 2011, $0.1 of such assets was
subsequently placed into service. Idled assets included within Property, plant and equipment net
was $5.4 as of June 30, 2011. The value of such assets was estimated in the fourth quarter of 2010
using a combination of the cost approach and market approach. The cost approach uses replacement
cost and the market approach uses prices for similar assets to determine the value of assets, and
both approaches use Level 3 fair value inputs. See Note 5 of Notes to Consolidated Financial
Statements included in the Companys Annual Report on Form 10-K for the year ended December 31,
2010 for additional information relating to idled assets.
CAROs. The inputs in estimating the fair value of conditional asset retirement obligations
(CAROs) include: (i) the timing of when any such CAROs may be incurred, (ii) incremental costs
associated with special handling or treatment of CARO materials and (iii) the credit adjusted risk
free rate, all of which are considered Level 3 inputs as they involve significant judgment of the
Company. There were no material adjustments to the estimated fair values of CAROs for either of the
six month periods ended June 30, 2011 or June 30, 2010. The estimated fair value of CARO
liabilities at June 30, 2011 and December 31, 2010 was $3.9 and $3.8, respectively, based upon the
application of a weighted average credit-adjusted risk free rate of 9.1%. CAROs are included in
Other accrued liabilities or Long-term liabilities, as appropriate (see Note 2).
13. Earnings Per Share
Basic and diluted earnings per share were calculated as follows, for each period presented:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Numerator: |
||||||||||||||||
Net income |
$ | 4.5 | $ | 0.1 | $ | 15.8 | $ | 8.9 | ||||||||
Less: Net income attributable to
participating securities1 |
| | | (0.1 | ) | |||||||||||
Net income
available to common
stockholders |
$ | 4.5 | $ | 0.1 | $ | 15.8 | $ | 8.8 | ||||||||
Denominator Weighted-average common shares outstanding
(000): |
||||||||||||||||
Basic |
18,984 | 18,917 | 18,962 | 19,710 | ||||||||||||
Diluted |
18,984 | 18,917 | 18,962 | 19,710 | ||||||||||||
Earnings per common share: |
||||||||||||||||
Basic |
$ | 0.24 | $ | 0.01 | $ | 0.83 | $ | 0.45 | ||||||||
Diluted |
$ | 0.24 | $ | 0.01 | $ | 0.83 | $ | 0.45 |
1 | Net income attributable to participating securities for a given period includes both distributed and undistributed net income, as applicable. Distributed net income attributed to participating securities represents dividend and dividend equivalents declared on the participating securities that the Company expects to ultimately vest. Undistributed net income for a given period, if any, is apportioned to common stockholders and participating securities based on the weighted average number of each class of securities outstanding during the applicable period as a percentage of the combined weighted average number of these securities outstanding during the period. Undistributed losses are not allocated to participating securities, however, as the holders of such securities do not have an obligation to fund net losses of the Company. |
Options to purchase 22,077 common shares at an average exercise price of $80.01 per share
were outstanding for all earnings per share calculations presented above. The potential dilutive
effect of such shares was zero for each of the periods presented. Warrants relating to
approximately 3.6 million common shares at an average exercise price of approximately $61.36 per
share remained outstanding through June 30, 2011. The potential
dilutive effect of shares underlying the Warrants was zero for all earnings per share calculations
presented above.
During the six month periods ended June 30, 2011 and June 30, 2010, the Company paid
approximately $9.4 ($0.48 per common share) and $9.6 ($0.48 per common share), respectively, in
cash dividends to stockholders, including the holders of restricted stock,
30
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
and dividend equivalents to the holders of restricted stock units and to the holders of
performance shares with respect to approximately one half of the performance shares.
In June 2008, the Companys Board of Directors authorized the repurchase of up to $75.0 of the
Companys common shares, with repurchase transactions to occur in open market and privately
negotiated transactions at such times and prices as deemed appropriate by management and to be
funded with the Companys excess liquidity after giving consideration to internal and external
growth opportunities and cash flows. The Company repurchased 572,706 shares of common stock at a
weighted-average price of $49.05 per share during the third quarter of 2008 for a total cost of
$28.1, leaving $46.9 available for repurchase.
During the first quarter of 2010, pursuant to a separate authorization from the Companys
Board of Directors, the Company repurchased $44.2, or 1,151,900 shares of our outstanding common
stock, in privately negotiated, off-market transactions with purchasers of the Notes.
14. Segment and Geographical Area Information
The Companys primary line of business is the production of semi-fabricated specialty aluminum
products through eleven focused production facilities in the United States and one in Canada. The
Company also owns a 49% interest in Anglesey, which owns and operates a secondary aluminum remelt
and casting facility in Holyhead, Wales.
Each of the Companys North American production facilities is an operating segment. Such
operating segments are aggregated for reporting purposes to one reportable segment, Fabricated
Products. The Fabricated Products segment sells value-added products, such as aluminum sheet and
plate and extruded and drawn products, which are primarily used in aerospace / high strength,
general engineering, automotive, and other industrial applications.
The Companys operations consist of the Fabricated Products segment and three business units,
Secondary Aluminum, Hedging, and Corporate and Other. The Secondary Aluminum business unit sells
value-added products, such as ingot and billet, produced at Anglesey, for which the Company
receives a portion of a premium over normal commodity market prices. The Hedging business unit
conducts hedging activities with respect to the Companys exposure to primary aluminum prices. The
Corporate and Other business unit provides general and administrative support for the Companys
operations. For purposes of segment reporting under US GAAP, the Company treats the Fabricated
Products segment as a reportable segment and combines the three other business units, Secondary
Aluminum, Hedging and the Corporate and Other into one category, which is referred to as All Other.
All Other is not considered a reportable segment.
The accounting policies of the Fabricated Products segment are the same as those described in
Note 1. Segment results are evaluated internally by management before any allocation of corporate
overhead and without any charge for income taxes, interest expense, or Other operating charges,
net.
The following tables provide financial information by operating segment for each period or as
of each period-end, as applicable:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Net Sales: |
||||||||||||||||
Fabricated Products |
$ | 338.8 | $ | 282.4 | $ | 661.4 | $ | 549.6 | ||||||||
All Other1 |
| | | 0.3 | ||||||||||||
Total net sales |
$ | 338.8 | $ | 282.4 | $ | 661.4 | $ | 549.9 | ||||||||
Segment Operating Income (Loss):2 |
||||||||||||||||
Fabricated Products 3,4,5 |
$ | 32.9 | $ | 32.2 | $ | 56.6 | $ | 54.3 | ||||||||
All Other5 |
(17.5 | ) | (28.2 | ) | (20.7 | ) | (35.5 | ) | ||||||||
Total operating income |
$ | 15.4 | $ | 4.0 | $ | 35.9 | $ | 18.8 | ||||||||
Interest expense |
(4.4 | ) | (3.5 | ) | (8.9 | ) | (3.5 | ) | ||||||||
Other (expense) income, net |
(3.4 | ) | 0.7 | (1.7 | ) | 0.9 | ||||||||||
Income before income taxes |
$ | 7.6 | $ | 1.2 | $ | 25.3 | $ | 16.2 | ||||||||
Depreciation and Amortization: |
||||||||||||||||
Fabricated Products |
$ | 6.3 | $ | 4.9 | $ | 12.4 | $ | 8.9 | ||||||||
All Other |
0.1 | 0.1 | 0.3 | 0.1 | ||||||||||||
Total depreciation and amortization |
$ | 6.4 | $ | 5.0 | $ | 12.7 | $ | 9.0 | ||||||||
Capital expenditures: |
||||||||||||||||
Fabricated Products |
$ | 7.9 | $ | 12.3 | $ | 14.1 | $ | 25.8 | ||||||||
All Other |
| 0.5 | | 0.9 | ||||||||||||
Total capital expenditures |
$ | 7.9 | $ | 12.8 | $ | 14.1 | $ | 26.7 | ||||||||
Income Taxes Paid: |
||||||||||||||||
Fabricated Products |
||||||||||||||||
United States |
$ | 0.7 | $ | 0.2 | $ | 0.8 | $ | 0.2 | ||||||||
Canada |
0.2 | | 0.2 | 0.1 | ||||||||||||
Total income taxes paid |
$ | 0.9 | $ | 0.2 | $ | 1.0 | $ | 0.3 | ||||||||
31
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
June 30, | December 31, | |||||||
2011 | 2010 | |||||||
Segment assets: |
||||||||
Fabricated Products |
$ | 625.3 | $ | 496.7 | ||||
All Other6 |
794.5 | 845.7 | ||||||
Total assets |
$ | 1,419.8 | $ | 1,342.4 | ||||
1 | Net sales in All Other in 2010 represent residual activity involving primary aluminum purchased by the Company from Anglesey while it continued its smelting operations, prior to September 30, 2009, and resold by the company in the first quarter of 2010. In connection with Angleseys new remelt operations beginning in the fourth quarter of 2009, the Company changed its basis of revenue recognition from gross to a net basis (see Note 1). | |
2 | The Company periodically reassesses the methodologies used to allocate costs among the Companys business units to assess segment profitability. Commencing the fourth quarter of 2010, the Company modified the allocation of incentive compensation expense relating to its LTI programs and certain STI Plans among its business units. All operating results prior to the fourth quarter of 2010 have been retrospectively adjusted for consistency with the modified cost allocation methodologies. These reclassifications among the Companys business units had no impact on the Companys segment or consolidated Net sales, or its consolidated operating income. As a result of the reclassifications, an additional $0.9 and $1.8 of charges relating to the Companys LTI programs and certain STI Plans are reflected in the operating results of the Fabricated Products segment in the quarter and six months ended June 30, 2010, respectively. | |
3 | Operating results in the Fabricated Products segment for the quarters ended June 30, 2011 and June 30, 2010 included LIFO inventory charges (benefits) of $5.0 and $(1.0), respectively. Operating results in the Fabricated Products segment for the six month periods ended June 30, 2011 and June 30, 2010 included LIFO inventory charges of $19.9 and $8.2, respectively. | |
4 | Operating results in the Fabricated Products segment for the quarters ended June 30, 2011 and June 30, 2010 include environmental expenses of $0.3 and $0, respectively. Operating results in the Fabricated Products segment for the six month periods ended June 30, 2011 and June 30, 2010 include environmental expenses of $0.5 and $0.4, respectively. | |
Fabricated Products segment results for the quarter and six months ended June 30, 2011 include non-cash mark-to-market gains on natural gas, electricity and foreign currency hedging activities totaling $0.2 million and $1.4 million, respectively. Fabricated Products segment results for the quarter and six months ended June 30, 2010 include non-cash mark-to-market gains (losses) on natural gas and foreign currency hedging activities of $0.4 million and $(2.8) million, respectively. For further discussion regarding mark-to-market matters, see Note 11. | ||
5 | Operating results of the Fabricated Products segment and All Other include gains and losses on intercompany hedging activities related to metal. These amounts eliminate in consolidation. Internal hedging gains (losses) related to metal were $5.0 and $(1.3) |
32
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
for the quarters ended June 30, 2011 and June 30, 2010, respectively. Internal hedging gains (losses) related to metal were $9.3 and $(1.9) for the six months ended June 30, 2011 and June 30, 2010, respectively. All Other included such amounts as (losses) gains for the quarters and six month periods ended June 30, 2011 and June 30, 2010, respectively. | ||
6 | Assets in All Other primarily represent all of the Companys cash and cash equivalents, derivative assets, net assets in respect of VEBAs and net deferred income tax assets. |
15. Restructuring and Other Exit Activities
During 2008 and 2009, the Company closed its Tulsa, Oklahoma facility and curtailed operations
at its Bellwood, Virginia facility to focus solely on drive shaft and seamless tube products. These
restructuring efforts were substantially completed by the end of 2009, however, for the quarter and
six months ended June 30, 2010, the Company incurred and recorded in its Fabricated Products
segment $0.1 and $(0.5) of restructuring charge (benefit) relating to revisions of previously
estimated employee termination costs relating to these restructuring efforts. Restructuring
expenses for all subsequent periods included in this Report were immaterial. Remaining accrued
restructuring liabilities at December 31, 2010 and June 30, 2011 were $0.4 million and $0.2
million, respectively, all of which were related to estimated employee-termination and other
personnel costs.
16. Supplemental Cash Flow Information
Six Months Ended | ||||||||
June 30, | ||||||||
2011 | 2010 | |||||||
Supplemental disclosure of cash flow information: |
||||||||
Interest paid |
$ | 5.1 | $ | 0.9 | ||||
Income taxes paid |
$ | 1.0 | $ | 0.3 | ||||
Supplemental disclosure of non-cash transactions: |
||||||||
Non-cash capital expenditures |
$ | 0.7 | $ | 1.8 | ||||
17. Other (Expense) Income, Net
Other income consisted of the following, for each period presented:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Interest income |
$ | 0.1 | $ | | $ | 0.2 | $ | | ||||||||
Unrealized loss on financial derivatives1 |
(3.6 | ) | 0.9 | (1.9 | ) | 0.9 | ||||||||||
All other, net |
0.1 | (0.2 | ) | | | |||||||||||
$ | (3.4 | ) | $ | 0.7 | $ | (1.7 | ) | $ | 0.9 | |||||||
1 | See Derivative Financial Instruments in Note 1 for a discussion of accounting policy for such instruments. |
18. Subsequent Events
The Company has evaluated events subsequent to June 30, 2011, to assess the need for potential
recognition or disclosure in this Report. Such events were evaluated through the date these
financial statements were issued. Based upon this evaluation, it was determined that no subsequent
events occurred that require recognition in the consolidated financial statements and that the
following items represent subsequent events that merit disclosure herein:
33
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts and as otherwise indicated)
Dividend Declaration. On July 14, 2011, the Company announced that its Board of Directors
approved the declaration of a cash dividend of $0.24 per share on the Companys outstanding common
stock to be paid on August 15, 2011 to stockholders of record at the close of business on July 25,
2011.
34
Item 2. Managements Discussion and Analysis of Financial Condition and Results of
Operations
This Item should be read in conjunction with Part I, Item 1. Financial Statements of this
Report.
This Quarterly Report on Form 10-Q contains statements which constitute forward-looking
statements within the meaning of the Private Securities Litigation Reform Act of 1995. These
statements appear in a number of places in this Report and can be identified by the use of
forward-looking terminology such as believes, expects, may, estimates, will, should,
plans, or anticipates or comparable terminology, or by discussions of strategy. Readers are
cautioned that any such forward-looking statements are not guarantees of future performance and
involve significant risks and uncertainties, and that actual results may vary materially from those
in the forward-looking statements as a result of various factors. These factors include: the
effectiveness of managements strategies and decisions; general economic and business conditions
including cyclicality and other conditions in the aerospace, automobile and other end market
segments we serve; developments in technology; new or modified statutory or regulatory
requirements; and changing prices and market conditions. Part I, Item 1A. Risk Factors included
in our Annual Report on Form 10-K for the year ended December 31, 2010 identifies other factors
that could cause actual results to vary. No assurance can be given that these are all of the
factors that could cause actual results to vary materially from the forward-looking statements.
Managements discussion and analysis of financial condition and results of operations (MD&A)
is designed to provide a reader of our financial statements with a narrative from the perspective
of our management on our financial condition, results of operations, liquidity, and certain other
factors that may affect our future results. Our MD&A is presented in the following sections:
| Overview; | ||
| Results of Operations; | ||
| Liquidity and Capital Resources; | ||
| Contractual Obligations, Commercial Commitments, and Off-Balance-Sheet and Other Arrangements; | ||
| Critical Accounting Estimates and Policies; | ||
| New Accounting Pronouncements; and | ||
| Available Information. |
We believe our MD&A should be read in conjunction with the consolidated financial statements
and related notes included in Part II, Item 8. Financial Statements and Supplementary Data of our
Annual Report on Form 10-K for the year ended December 31, 2010.
In the discussion of operating results below, certain items are referred to as non-run-rate
items. For purposes of such discussion, non-run-rate items are items that, while they may recur
from period-to-period, (i) are particularly material to results, (ii) affect costs primarily as a
result of external market factors, and (iii) may not recur in future periods if the same level of
underlying performance were to occur. Non-run-rate items are part of our business and operating
environment but are worthy of being highlighted for the benefit of the users of the financial
statements. Our intent is to allow users of the financial statements to consider our results both
in light of and separately from items such as fluctuations in underlying metal prices, energy
prices, our stock price and currency exchange rates.
Overview
We are a leading North American manufacturer of semi-fabricated specialty aluminum products
for aerospace / high strength, general engineering, automotive, and other industrial applications.
We also own a 49% interest in Anglesey Aluminium Limited (Anglesey), which owns and operates a
secondary aluminum remelt and casting facility in Holyhead, Wales.
At June 30, 2011, we operated eleven focused production facilities in the United States and
one facility in Canada that produce rolled, extruded, and drawn aluminum products used principally
for aerospace and defense, automotive, consumer durables, electronics, electrical, and machinery
and equipment end market segment applications. Through these facilities, which comprise our
Fabricated Products segment, we produced and shipped approximately 289.3 million pounds of
semi-fabricated aluminum products which comprised effectively all of our total consolidated net
sales of approximately $661.4 million during the six months ended June 30, 2011.
35
We have long-standing relationships with our customers, which consist primarily of blue-chip
companies including leading aerospace companies, automotive suppliers and metal distributors.
In our served markets, we believe that we are the supplier of choice
to many of our customers, providing Best in Class customer satisfaction and offering a broad
product portfolio. We have a culture of continuous improvement that is facilitated by the Kaiser
Production System (KPS), an integrated application of tools which include Lean Manufacturing, Six
Sigma and Total Productive Manufacturing among others. We believe KPS enables us to continuously
reduce our own manufacturing costs, eliminate waste throughout the value chain, and deliver Best
in Class customer service through consistent, on-time delivery of superior quality products on
short lead times. We strive to tightly integrate the management of our operations across multiple
production facilities, product lines and our served markets to maximize the efficiency of product
flow to our customers.
A fundamental part of our business model is to mitigate the impact of aluminum price
volatility on our cash flow. We manage the risk of fluctuations in the price of primary aluminum
through either (i) pricing policies that generally allow us to pass the underlying cost of metal
onto customers, or (ii) hedging by purchasing financial derivatives to shield us from exposure
related to firm price sales contracts that specify the underlying metal price plus a conversion
price. While we can generally pass metal price movement onto customers, for some of our higher
value-added products sold on a spot basis, our ability to change prices can lag, sometimes by as
much as several months, with a favorable impact to us when metal prices decline and an adverse
impact to us when metal prices increase as occurred in the first six months of 2011. The average
London Metal Exchange (LME) transaction price per pound of primary aluminum for the six month
periods ended June 30, 2011 and June 30, 2010 were $1.16 and $0.97, respectively. The average LME
transaction price per pound of primary aluminum for the quarters ended June 30, 2011 and June 30,
2010 were $1.18 and $0.95, respectively. At July 26, 2011, the LME transaction price per pound was
$1.19.
Our highly engineered products are manufactured to meet demanding requirements of aerospace
and defense, general engineering, automotive and other industrial applications. We have focused our
business on select end market segment applications where we believe we have sustainable competitive
advantages and opportunities for long-term profitable growth. We believe that we differentiate
ourselves with a broad product offering, Best in Class customer satisfaction and the ability to
provide superior products through our KaiserSelect® product line. Our KaiserSelect® products are
manufactured to deliver enhanced product characteristics with improved consistency, which results
in better performance, lower waste, and, in many cases, lower cost for our customers.
In the commercial aerospace sector, we believe that global economic growth and development
will continue to drive growth in airline passenger miles. In addition, trends such as longer routes
and larger payloads, and a focus on fuel efficiency, have increased the demand for new and larger
aircraft. We believe that the long-term demand drivers, including growing build rates, larger
airframes and increased use of monolithic design throughout the industry will continue to increase
demand for our high strength aerospace plate. Monolithic design and construction utilize aluminum
plate that is heavily machined to form the desired part from a single piece of metal as opposed to
using aluminum sheet, extrusions or forgings that are affixed to one another using rivets, bolts or
welds.
Our products are also sold into defense end market segments. Ongoing deliveries of existing
defense aircraft platforms and armor requirements for ground vehicles used in active military
engagements continue to drive demand for our products, albeit on a declining basis. Longer term, we
expect the production of the F-35, or Joint Strike Fighter, to also drive demand for our high
strength products.
Commercial aerospace and defense applications have demanding customer requirements for quality
and consistency. As a result, there are a very limited number of suppliers worldwide who are
qualified to serve these market segments. We believe barriers to entry include significant capital
requirements, technological expertise and a rigorous qualification process for safety-critical
applications.
Our general engineering products serve the North American industrial market segments, and
demand for these products generally tracks the broader economic environment. We expect a gradual
recovery in demand throughout the supply chain as the economy continues to improve.
We expect the 2011 North American automotive sector build rates to increase approximately 13%
over 2010. Our automotive products typically have specific performance attributes in terms of
machinability and mechanical properties and are used for specific applications across a broad mix
of North American original equipment manufacturers (OEMs) and automotive platforms. We believe
that these attributes are not easily replicated by our competitors and are important to our
customers, who are typically first tier automotive suppliers. Additionally, we believe that in
North America, from 2001 to 2008, the aluminum extrusion content per vehicle grew at a compound
annual growth rate of 5%, as automotive OEMs and their suppliers converted applications to aluminum
to decrease weight without sacrificing structural integrity and safety performance. We also believe
the United States Corporate Average Fuel Economy (CAFE) regulations, which increase fuel
efficiency standards on an annual basis, will continue to drive growth in demand for aluminum
extruded components in passenger vehicles as a replacement for the heavier weight of steel
components.
Highlights of the quarter ended June 30, 2011 include:
| Fabricated Products segment shipments of 145.2 million pounds, a 9% increase from the second quarter of 2010, resulting primarily from stronger demand across all end use applications; |
36
| Consolidated net income of $4.5 million and earnings per diluted share of $0.24, including pre-tax, non-cash mark-to-market losses on derivative positions of approximately $13.1 million; | ||
| Continued ramp-up of the new world class rod and bar extrusion facility in Kalamazoo, Michigan; | ||
| Combined cash balances and net borrowing availability under our revolving credit facility of approximately $250 million, with no borrowings under that facility as of June 30, 2011; and | ||
| Declaration of a regular dividend of $4.7 million, or $0.24 per common share, paid on May 13, 2011 to stockholders of record as of April 25, 2011. |
Results of Operations
Consolidated Selected Operational and Financial Information
The table below provides selected operational and financial information on a consolidated
basis (in millions of dollars, except shipments and prices) for the quarters and six month periods
ended June 30, 2011 and June 30, 2010. See Segment and Business Unit Information below for
information regarding our reportable segment Fabricated Products and our other business units,
which are aggregated and referred to herein as All Other.
The following data should be read in conjunction with our consolidated financial statements
and the notes thereto contained elsewhere herein. See Note 14 of Notes to Interim Consolidated
Financial Statements included in Part I, Item 1. Financial Statements of this Report for further
information regarding segments. Interim results are not necessarily indicative of those for a full
year.
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
(In millions of dollars, except shipments and average sales price) | ||||||||||||||||
Shipments (mm lbs): |
||||||||||||||||
Fabricated Products |
145.2 | 132.7 | 289.3 | 260.6 | ||||||||||||
All Other1 |
| | | 0.4 | ||||||||||||
145.2 | 132.7 | 289.3 | 261.0 | |||||||||||||
Average Realized Third-Party Sales Price
(per pound): |
||||||||||||||||
Fabricated Products2 |
$ | 2.33 | $ | 2.13 | $ | 2.29 | $ | 2.11 | ||||||||
All Other1 |
$ | | $ | | $ | | $ | 0.92 | ||||||||
Net Sales: |
||||||||||||||||
Fabricated Products |
$ | 338.8 | $ | 282.4 | $ | 661.4 | $ | 549.6 | ||||||||
All Other 1 |
| | | 0.3 | ||||||||||||
Total Net Sales |
$ | 338.8 | $ | 282.4 | $ | 661.4 | $ | 549.9 | ||||||||
Segment Operating Income (Loss):3 |
||||||||||||||||
Fabricated Products4,5 |
$ | 32.9 | $ | 32.2 | $ | 56.6 | $ | 54.3 | ||||||||
All Other6 |
(17.5 | ) | (28.2 | ) | (20.7 | ) | (35.5 | ) | ||||||||
Total Operating Income |
$ | 15.4 | $ | 4.0 | $ | 35.9 | $ | 18.8 | ||||||||
Income tax provision |
$ | (3.1 | ) | $ | (1.1 | ) | $ | (9.5 | ) | $ | (7.3 | ) | ||||
Net Income |
$ | 4.5 | $ | 0.1 | $ | 15.8 | $ | 8.9 | ||||||||
Capital Expenditures |
$ | 7.9 | $ | 12.8 | $ | 14.1 | $ | 26.7 | ||||||||
37
1 | Shipments, averaged realized prices and net sales in All Other in 2010 represent residual activity involving primary aluminum purchased by us from Anglesey while it continued its smelting operations (prior to September 30, 2009) and resold by us in the first quarter of 2010. | |
2 | Average realized prices for our Fabricated Products segment are subject to fluctuations due to changes in product mix as well as underlying primary aluminum prices and are not necessarily indicative of changes in underlying profitability. | |
3 | We periodically reassess the methodologies used to allocate costs among our business units to assess segment profitability. In the fourth quarter of 2010, we modified the allocation of incentive compensation expense relating to both our long-term incentive plans and certain short-term incentive plans to our business units. These reclassifications have no impact on our segment or consolidated Net sales, or our consolidated operating income. All interim period results of 2010 have been retrospectively adjusted for consistency with such cost allocation. As a result, an additional $0.9 million and $1.8 million of charges relating to our long-term incentive plans and certain short-term employee incentive plans are reflected in the operating results of the Fabricated Products segment in the quarter and six months ended June 30, 2010, respectively; accordingly, such costs have been excluded from the operating results of All Other for the corresponding periods. | |
4 | Fabricated Products segment results for the quarter and six months ended June 30, 2011 include non-cash mark-to-market gains on natural gas, electricity and foreign currency hedging activities totaling $0.2 million and $1.4 million, respectively. Fabricated Products segment results for the quarter and six months ended June 30, 2010 include non-cash mark-to-market gains (losses) on natural gas and foreign currency hedging activities of $0.4 million and $(2.8) million, respectively. For further discussion regarding mark-to-market matters, see Note 11 of Notes to Interim Consolidated Financial Statements included in Part I, Item 1. Financial Statements of this Report. | |
5 | Fabricated Products segment operating results for the quarter and six months ended June 30, 2011 include non-cash last-in, first-out (LIFO) inventory charges of $5.0 million and $19.9 million, respectively, and metal gains of approximately $6.0 million and $18.4 million, respectively. Fabricated Products segment operating results for the quarter and six months ended June 30, 2010 include LIFO inventory (benefit) charge of $(1.0) million and $8.2 million, respectively, and metal (losses) gains of approximately $(0.9) million and $7.3 million, respectively. | |
6 | The changes in operating income in All Other were driven by the Corporate and Other and the Hedging business unit operating results. Included in the operating results of Corporate and Other were $2.2 million and $4.4 million of net periodic pension benefit income relating to certain voluntary employees beneficiary associations for the benefit of certain retirees, their surviving spouses and eligible dependents (the VEBAs) for the quarter and six months ended June 30, 2011, respectively, as compared to $0.5 million and $0.9 million of net periodic pension benefit expense for the quarter and six months ended June 30, 2010, respectively. In addition, for the quarter and six months ended June 30, 2011, non-cash mark-to-market losses on primary aluminum hedging activities were $9.7 million and $6.6 million, respectively, as compared to non-cash mark-to-market losses on primary aluminum of $19.4 million and $16.0 million for the quarter and six months ended June 30, 2010, respectively. For further discussion regarding mark-to-market matters, see Derivatives below and Note 11 of Notes to Interim Consolidated Financial Statements included in Part I, Item 1. Financial Statements of this Report. |
Summary. We reported net income of $4.5 million and $0.1 million in the quarters ended June
30, 2011 and June 30, 2010, respectively. We reported net income of $15.8 million and $8.9 million
in the six month periods ended June 30, 2011 and June 30, 2010, respectively. Both quarters and
six-month periods include a number of non-run-rate items that are more fully explained below.
Net Sales. We reported Net sales in the quarter ended June 30, 2011 of $338.8 million compared
to $282.4 million in the quarter ended June 30, 2010. Net sales in the six months ended June 30,
2011 were $661.4 million compared to $549.9 million in the six months ended June 30, 2010. As more
fully discussed below, the increases in Net sales during both the quarter and six months ended June
30, 2011 were primarily due to an increase in underlying metal prices which we pass onto customers
and an increase in Fabricated Products segment shipments. The average realized price per pound for
Fabricated Products segment increased in both the quarter and six months ended June 30, 2011
compared to prior year periods as a result of higher underlying metal prices. Fluctuation in
underlying primary aluminum market prices does not necessarily directly impact profitability
because (i) a substantial portion of the business conducted by the Fabricated Products segment
passes primary aluminum price changes directly onto customers and (ii) our hedging activities in
support of Fabricated Products segment firm price sales agreements limit our losses, as well as
gains, from primary metal price changes.
Cost of Products Sold Excluding Depreciation, Amortization and Other Items. Cost of products
sold, excluding depreciation, amortization and other items in the quarter ended June 30, 2011
totaled $300.0 million, or 89% of Net sales, compared to $255.9 million, or 91% of Net sales, in
the quarter ended June 30, 2010. Cost of products sold, excluding depreciation, amortization and
other items in the six months ended June 30, 2011 totaled $580.9 million, or 88% of Net sales,
compared to $487.9 million, or 89% of Net
38
sales, in the six months ended June 30, 2010. Included in
Cost of products sold, excluding depreciation, amortization and other items
were $9.5 million $19.0 million of unrealized mark-to-market losses on our derivative
positions in the quarters ended June 30, 2011 and June 30, 2010, respectively. Unrealized
mark-to-market losses on our derivative positions were $5.2 million and $18.8 million in the six
month periods ended June 30, 2011 and June 30, 2010, respectively. See Segment and Business Unit
Information below for a detailed discussion of the comparative results of operations for the
quarters and six month periods ended June 30, 2011 and June 30, 2010.
Restructuring Costs and Other Charges. We recorded restructuring benefits of $0.5 million
during the six months ended June 30, 2010. Such benefits consist primarily of revisions to
previously estimated employee termination costs and were incurred and recorded in the Companys
Fabricated Products segment. Restructuring expenses in all subsequent periods included in this
Report were immaterial. See Note 15 of Notes to Interim Consolidated Financial Statements included
in Part I, Item 1. Financial Statements of this Report for additional information regarding our
2008 and 2009 restructuring activities.
Depreciation and Amortization. Depreciation and amortization in the quarter ended June 30,
2011 was $6.4 million compared to $5.0 million in the quarter ended June 30, 2010. Depreciation
and amortization in the six months ended June 30, 2011 was $12.7 million compared to $9.0 million
in the six months ended June 30, 2010. Depreciation and amortization expense increased primarily
due to (i) bringing on-line certain production equipment relating to investment in our Kalamazoo,
Michigan facility, (ii) additional depreciation expense relating to property, plant and equipment
acquired in connection with the acquisitions of the Florence, Alabama facility and the Chandler,
Arizona (Extrusion) facility, and (iii) amortization of intangible assets acquired in connection
with the these acquisitions.
Selling, Administrative, Research and Development, and General. Selling, administrative,
research and development, and general expense totaled $17.3 million in the quarter ended June 30,
2011 compared to $15.4 million in the quarter ended June 30, 2010. The increase during the quarter
ended June 30, 2011 was primarily due to (i) an increase in environmental expense of $2.2 million,
(ii) an increase in selling and general administrative expenses of approximately $1.3 million
primarily as a result of the acquisition of our Chandler, Arizona (Extrusion) facility effective
January 1, 2011 and the acquisition of our Florence, Alabama facility on August 9, 2010 and (iii)
an increase in research and development expense of approximately $0.6 million, partially offset by
a $2.7 million decrease in periodic pension benefit expense with respect to the VEBAs.
Selling, administrative, research and development, and general expense totaled $32.2 million
in the six months ended June 30, 2011 compared to $32.7 million in the six months ended June 30,
2010. The decrease during the six months ended June 30, 2011 was primarily due to (i) a $5.3
million decrease in periodic pension benefit expense with respect to VEBAs, partially offset by (i)
an increase in environmental expense of $2.2 million, (ii) an increase in selling expense of
approximately $1.6 million primarily as a result of the acquisition of our Chandler, Arizona
extrusion facility effective January 1, 2011 and the acquisition of our Florence, Alabama facility
on August 9, 2010 and (iii) an increase in research and development expense of approximately $1.2
million.
Interest Expense. Reported interest expense of $4.4 million and $8.9 million in the quarter
and six months ended June 30, 2011, respectively, were primarily related to cash and non-cash
interest expense incurred on our cash convertible notes (the Notes) and our revolving credit
facility, net of $0.2 million and $0.4 million, respectively, of interest capitalization to
Construction in progress. Reported interest expense of $3.5 million in both the quarter and the six
months ended June 30, 2010 was primarily related to cash and non-cash interest expense incurred on
the Notes and our revolving credit facility, net of $1.0 million and $1.9 million of interest costs
capitalized as part of Construction in progress in the quarter and six months ended June 30, 2010,
respectively.
Other (Expense) Income, Net. Other (expense) income, net was $(3.4) million in the quarter
ended June 30, 2011, compared to $0.7 million in the quarter ended June 30, 2010. Other (expense)
income, net was $(1.7) million in the six months ended June 30, 2011, compared to $0.9 million in
the six months ended June 30, 2010. The fluctuations in Other (expense) income, net for the
quarters and six month periods ended were primarily driven by net unrealized mark-to-market changes
on the derivative instruments relating to the Notes.
Income Tax Provision. The income tax provision in the six months ended June 30, 2011 was $9.5
million, reflecting an effective tax rate of 37.5%. The difference between the effective tax rate
and the projected blended statutory tax rate in this period was primarily the result of a decrease
in the valuation allowance due to a change in tax law in the State of Illinois of $0.8 million,
resulting in a 3.2% decrease in the effective tax rate, partially offset by (i) an increase in
unrecognized tax benefits, including interest and penalties, of $0.6 million resulting in a 2.4%
increase in the effective tax rate and (ii) the impact of a non-deductible compensation expense of
$0.2 million, resulting in a 0.6% increase in the effective tax rate.
The income tax provision for the six months ended June 30, 2010 was $7.3 million, reflecting
an effective tax rate of 45.1%. The difference between the effective tax rate and the projected
blended statutory tax rate for this period was primarily related to unrecognized tax benefits,
including interest and penalties of $0.8 million, resulting in a 5.0% increase in the effective tax
rate, as well as the impact of non-deductible compensation expense of $0.5 million, resulting in a
2.8% increase in the effective tax rate.
39
Derivatives
From time-to-time, we enter into derivative transactions, including forward contracts and
options, to limit our economic (i.e., cash) exposure resulting from (i) metal price risk related to
our sale of fabricated aluminum products and the purchase of metal used as raw
material for our fabrication operations, (ii) energy price risk relating to fluctuating prices
of natural gas and electricity used in our production processes, and (iii) foreign currency
requirements with respect to our foreign subsidiaries, investment, and cash commitments for
equipment purchases. In March 2010, in connection with the issuance of the Notes, we purchased
cash-settled call options (the Call Options) relating to our common stock to limit our exposure
to the cash conversion feature of the Notes (see Note 3 of Notes to Interim Consolidated Financial
Statements included in Part I, Item 1. Financial Statements of this Report).
We may modify the terms of our derivative contracts based on operational needs or financing
objectives. As our hedging activities are generally designed to lock-in a specified price or range
of prices, realized gains or losses on the derivative contracts utilized in the hedging activities
generally offset at least a portion of any losses or gains, respectively, on the transactions being
hedged at the time the transactions occur. However, due to mark-to-market accounting, during the
term of the derivative contracts, significant unrealized, non-cash gains and losses may be recorded
in the income statement (see Note 11 of Notes to Interim Consolidated Financial Statements included
in Part I, Item 1. Financial Statements of this Report). We may also be exposed to margin calls
placed on derivative contracts, which we try to minimize or offset through the management of
counterparty credit lines, the utilization of options as part of our hedging activities, or both.
We regularly review the creditworthiness of our derivative counterparties and do not expect to
incur a significant loss from the failure of any counterparties to perform under any agreements.
The aggregate fair value of our derivatives, recorded on the Consolidated Balance Sheets at
June 30, 2011 and December 31, 2010, was $(5.7) million and $0.7 million, respectively. The
decrease in the aggregate fair value during the six months ended June 30, 2011 was primarily due to
(i) settlements of primary aluminum derivative positions, (ii) a net decrease in the fair values of
derivatives related to the Notes as a result of increase in our stock price and (iii) fluctuations
in underlying primary aluminum and gas prices. Changes in the fair value of our derivative
contracts that relate to operational hedging activities are reflected in operating income (see Note
1 of Notes to Interim Consolidated Financial Statements included in Part I, Item 1. Financial
Statements of this Report). Such changes in the fair value of these contracts resulted in the
recognition of a $5.2 million unrealized mark-to-market loss during the six months ended June 30,
2011. We consider this loss to be a non-run-rate item.
Fair Value Measurement
We apply the fair value hierarchy for the recognition and measurement of assets and
liabilities. An asset or liabilitys fair value classification within the hierarchy is determined
based on the lowest level input that is significant to the fair value measurement. In determining
fair value, we utilize valuation techniques that maximize the use of observable inputs and minimize
the use of unobservable inputs to the extent possible, as well as consider counterparty risk in our
assessment of fair value.
The fair values of financial assets and liabilities are measured on a recurring basis. We
have elected not to carry all financial assets and liabilities at fair value, other than as
required by United States generally accepted accounting principles (US GAAP). Financial assets
and liabilities that we carry at fair value, as required by US GAAP, include (i) our derivative
instruments, (ii) the plan assets of the VEBAs and our Canadian defined benefit pension plan, and
(iii) available for sale securities, consisting of the investments related to our deferred
compensation plan.
The majority of our non-financial assets and liabilities, which include goodwill, intangible
assets, inventories and property, plant, and equipment, are not required to be carried at fair
value on a recurring basis. However, if certain triggering events occur (or at least annually for
goodwill), an evaluation of a non-financial asset or liability is required, potentially resulting
in an adjustment to the carrying amount of such asset or liability.
Below is a discussion of the fair value inputs to our material financial assets and
liabilities measured and carried at fair value:
Commodity, Energy, Electricity and Foreign Currency Hedges The fair values of a majority of
these derivative contracts are based upon trades in liquid markets. Valuation model inputs can
generally be verified and valuation techniques do not involve significant judgment. The fair values
of such financial instruments are generally classified within Level 2 of the fair value hierarchy
(see Note 12 of Notes to Interim Consolidated Financial Statements included in Part I. Item 1.
Financial Statements of this Report). We, however, have some derivative contracts that do not
have observable market quotes. For these financial instruments, we use significant other observable
inputs (i.e., information concerning regional premiums for swaps). Where appropriate, valuations
are adjusted for various factors, such as bid/offer spreads.
Cash Conversion Feature of the Notes and Call Options The value of the cash conversion
feature of the Notes is measured as the difference between the estimated fair value of the Notes
and the estimated fair value of the Notes without the cash conversion feature. The Notes were
valued based on the trading price of the Notes at each period-end. The fair value of the Notes
without the cash conversion feature is the present value of the series of the remaining fixed
income cash flows under the Notes with a mandatory redemption in 2015. The Call Options are valued
using a binomial lattice valuation model. Significant inputs to the model include our stock price,
risk-free rate, credit spread, dividend yield, expected volatility of our stock price, and
probability of certain corporate events, all of which are observable inputs by market participants.
The fluctuations in the fair values of the Call Options and the Notes
40
are primarily due to the
changes in our stock price. See Note 12 of Notes to Interim Consolidated Financial Statements
included in Part I. Item 1. Financial Statements of this Report for significant assumptions used
in these valuations.
Employee Benefit Plan Assets In determining the fair value of employee benefit plan assets,
we utilize primarily the results of valuations supplied by the investment advisors responsible for
managing the assets of each plan. Certain plan assets are valued based upon unadjusted quoted
market prices in active markets that are accessible at the measurement date for identical,
unrestricted assets (e.g., liquid securities listed on an exchange). Such assets are classified
within Level 1 of the fair value hierarchy. Valuation of other invested plan assets is based on
significant observable inputs (e.g., net asset values of registered investment companies,
valuations derived from actual market transactions, broker-dealer supplied valuations, or
correlations between a given U.S. market and a non-U.S. security). Valuation model inputs can
generally be verified and valuation techniques do not involve significant judgment. The fair values
of such financial instruments are classified within Level 2 of the fair value hierarchy. Our
Canadian pension plan assets and the plan assets of the VEBAs are measured annually on December 31.
Segment and Business Unit Information
For the purposes of segment reporting under US GAAP, we have one reportable segment,
Fabricated Products. We also have three other business units which we combine into All Other. The
Fabricated Products segment, which is made up of our production facilities, sells value-added
products such as heat treat sheet and plate and extruded rod, bar, wire, and tube products
primarily used in aerospace / high strength, general engineering, automotive and other industrial
end market segment applications, which we categorize herein as Aero/HS Products, GE Products,
Automotive Extrusions and Other Products, respectively. All Other consists of Secondary Aluminum,
Hedging and Corporate and Other business units. The Secondary Aluminum business unit sells
value-added products such as ingot and billet produced by Anglesey and receives a portion of a
premium over normal commodity market prices. Our Hedging business unit conducts hedging activities
in respect of our exposure to primary aluminum prices. Our Corporate and Other business unit
provides general and administrative support for our operations. All Other is not considered a
reportable segment. The accounting policies of the segment and business units are the same as those
described in Note 1 of Notes to Interim Consolidated Financial Statements in Part I, Item 1.
Financial Statements of this Report. Segment results are evaluated internally before interest
expense, other expense (income) and income taxes.
Fabricated Products
The table below provides selected operational and financial information (in millions of
dollars except shipments and average realized sales price) for our Fabricated Products segment, for
each period presented:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Shipments (mm lbs) |
145.2 | 132.7 | 289.3 | 260.6 | ||||||||||||
Composition of average realized third-party
sales price (per pound): |
||||||||||||||||
Hedged cost of alloyed metal |
$ | 1.23 | $ | 1.02 | $ | 1.20 | $ | 1.02 | ||||||||
Average realized third-party value-added revenue |
$ | 1.10 | $ | 1.11 | $ | 1.09 | $ | 1.09 | ||||||||
Average realized third-party sales price |
$ | 2.33 | $ | 2.13 | $ | 2.29 | $ | 2.11 | ||||||||
Net sales |
$ | 338.8 | $ | 282.4 | $ | 661.4 | $ | 549.6 | ||||||||
Segment Operating Income |
$ | 32.9 | $ | 32.2 | $ | 56.6 | $ | 54.3 |
The table below provides shipment and value-added revenue information (in millions of dollars
except shipments and value-added revenue per pound) for each of the primary end-market segment
applications of our Fabricated Products segment, for each period presented:
41
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Shipments (mm lbs): |
||||||||||||||||
Aero/HS Products |
45.0 | 42.0 | 90.8 | 79.6 | ||||||||||||
GE Products |
59.8 | 56.4 | 121.0 | 116.0 | ||||||||||||
Automotive Extrusions |
16.4 | 13.5 | 32.5 | 26.0 | ||||||||||||
Other Products |
24.0 | 20.8 | 45.0 | 39.0 | ||||||||||||
145.2 | 132.7 | 289.3 | 260.6 | |||||||||||||
Value-added revenue:1 |
||||||||||||||||
Aero/HS Products |
$ | 88.1 | $ | 78.5 | $ | 176.5 | $ | 148.6 | ||||||||
GE Products |
46.3 | 46.3 | 92.0 | 92.2 | ||||||||||||
Automotive Extrusions |
13.6 | 11.5 | 26.7 | 21.8 | ||||||||||||
Other Products |
11.8 | 11.3 | 21.1 | 22.2 | ||||||||||||
$ | 159.8 | $ | 147.6 | $ | 316.3 | $ | 284.8 | |||||||||
Value-added revenue per pound: |
||||||||||||||||
Aero/HS Products |
$ | 1.96 | $ | 1.87 | $ | 1.94 | $ | 1.87 | ||||||||
GE Products |
0.77 | 0.82 | 0.76 | 0.79 | ||||||||||||
Automotive Extrusions |
0.83 | 0.86 | 0.82 | 0.84 | ||||||||||||
Other Products |
0.49 | 0.54 | 0.47 | 0.57 | ||||||||||||
$ | 1.10 | $ | 1.11 | $ | 1.09 | $ | 1.09 |
1 | Value-added revenue represents net sales less hedged cost of alloyed metal. |
For the quarter ended June 30, 2011, Net sales of fabricated products increased by 20% to
$338.8 million, as compared to the quarter ended June 30, 2010, due primarily to a 21% increase in
underlying metal prices that we pass onto customers and a 9% increase in shipments. The increase in
shipments was comprised of (i) a 7% increase in Aero/HS Products shipments primarily due to the
acquisitions of the Chandler, Arizona (Extrusion) facility and the Florence, Alabama facility, (ii)
a 21% increase in Automotive Extrusion shipments as we saw new aluminum automotive extrusion
programs using our products ramp up, and (iii) moderate increases in shipments and mix shifts among
our Other Products. Average realized third-party sales price increased, primarily reflecting higher
underlying hedged, alloyed metal prices passed through to customers.
For the six months ended June 30, 2011, Net sales of fabricated products increased by 20% to
$661.4 million, as compared to Net sales of fabricated products for the six months ended June 30,
2010, due primarily to an 18% increase in underlying metal prices that we pass onto customers and
an 11% increase in shipments. The increase in shipments reflected improved economic conditions and
stronger demand for all of our products as well as the acquisitions of the Chandler, Arizona
(Extrusion) facility and the Florence, Alabama facility. Shipments of Aero/HS Products were 14%
higher in 2011. Shipments of Automotive Extrusions increased 25% over the prior year as we saw new
aluminum automotive extrusion programs using our products ramp up as well as an increase in
existing programs due to the increase in North American automotive build rates. Average realized
third-party sales price increased, primarily reflecting higher underlying hedged, alloyed metal
prices passed through to customers.
Operating income in the Fabricated Products segment included several large non-run-rate items
in each of the periods presented below, as follows (amounts are in millions of dollars):
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Operating income |
$ | 32.9 | $ | 32.2 | $ | 56.6 | $ | 54.3 | ||||||||
Impact to operating income of non-run-rate items: |
||||||||||||||||
Metal gains (losses) (before considering LIFO) |
6.0 | (0.9 | ) | 18.4 | 7.3 | |||||||||||
Non-cash LIFO (charges) benefits |
(5.0 | ) | 1.0 | (19.9 | ) | (8.2 | ) | |||||||||
Mark-to-market gains (losses) on derivative instruments |
0.2 | 0.4 | 1.4 | (2.8 | ) | |||||||||||
Restructuring (charges) benefits |
| (0.1 | ) | | 0.5 | |||||||||||
Impairment on held for sale assets |
| (1.9 | ) | | (1.9 | ) | ||||||||||
Environmental expenses |
(0.3 | ) | | (0.5 | ) | (0.4 | ) | |||||||||
Operating non-run-rate items |
0.9 | (1.5 | ) | (0.6 | ) | (5.5 | ) | |||||||||
Operating income excluding non-run-rate items |
$ | 32.0 | $ | 33.7 | $ | 57.2 | $59.8 | |||||||||
42
As noted above, operating income excluding identified non-run-rate items for the quarter ended
June 30, 2011 was $1.7 million lower than operating income excluding such items for the quarter
ended June 30, 2010. Operating income excluding identified non-run-rate items for the six months
ended June 30, 2011 was $2.6 million lower than operating income excluding such items for the six
months ended June 30, 2010. During the quarter ended June 30, 2011 we reevaluated our
period-to-period cost measures to better describe the change in operating income excluding
non-run-rate items. Such changes from period-to-period are reflected below:
Quarter Ended | Six Months Ended | |||||||
June 30, | June 30, | |||||||
2011 vs. 2010 | 2011 vs. 2010 | |||||||
Favorable/(Unfavorable) | Favorable/(Unfavorable) | |||||||
Sales impact |
$ | 5.5 | $ | 12.0 | ||||
Manufacturing inefficiency |
(0.6 | ) | (3.4 | ) | ||||
Depreciation expense |
(1.4 | ) | (3.6 | ) | ||||
Energy-related costs |
(2.1 | ) | (1.7 | ) | ||||
Selling, general administrative and
research and development expense |
(1.6 | ) | (3.3 | ) | ||||
Planned major maintenance |
(0.4 | ) | (1.0 | ) | ||||
Other |
(1.1 | ) | (1.6 | ) | ||||
Total |
$ | (1.7 | ) | $ | (2.6 | ) | ||
The sales impact was due to higher overall shipments of virtually all products, including
additional shipments from the newly acquired Chandler, Arizona (Extrusion) and Florence, Alabama
facilities. Higher Selling, general, administrative and research and development costs as compared
to the 2010 periods were associated with the support of anticipated higher volume of business
activity.
Segment operating results for the quarters and six month periods ended June 30, 2011 and June
30, 2010 include gains (losses) on intercompany hedging activities with the Hedging business unit.
For the quarters ended June 30, 2011 and June 30, 2010, such amounts included gains (losses)
totaling $5.0 million and $(1.3) million, respectively. For the six month periods ended June 30,
2011 and June 30, 2010, such amounts included gains (losses) totaling $9.3 million and $(1.9)
million, respectively. These intercompany amounts eliminate in consolidation.
Outlook
We remain optimistic about the long-term prospects for aerospace and high strength
applications driven by increasing build rates, larger airframes, and monolithic design. We have
continued to gain visibility and clarification of airframe manufacturers positions regarding plate
inventory and have seen a shift in focus from destocking initiatives to an emphasis on supply chain
readiness as production levels for all aircraft platforms ramp up in 2012 and beyond. We are well
positioned to meet this growing demand. Our aerospace order book for the second half of 2011 is
strong and we expect this strength to continue in 2012 as we continue to gain greater visibility to
customer order requirements.
Our general engineering and automotive applications continue to experience slowly improving
underlying demand and growth in new aluminum extrusion automotive programs. We expect that normal
seasonal weakness for these applications will negatively impact shipments in the second half of
2011.
Overall, we expect that value added revenue in the second half of 2011 will be similar to the
first half, as the strong order book for aerospace applications is expected to offset the typical
seasonal weakness we experience in the second half of the year. We also expect that our
profitability (excluding non-run-rate items) will continue to benefit from improved pricing to
recover higher contained metal costs and from improving operating efficiencies at the Kalamazoo and
other facilities. These benefits will be partially offset by higher major maintenance expenses in
the second half of 2011.
Looking longer term, we are well positioned in attractive, growing markets and, with improving
demand and the benefit from our organic and acquisition investments, our long-term earnings
potential remains strong. As evidenced by the recently announced expansion of our aerospace
extrusion capacity at the Chandler, Arizona (Extrusion) facility, we continue to have additional
opportunities for growth. We anticipate capital spending will be approximately $35 million to $45
million in 2011 and will remain at this level in the near term. In addition, we will continue to
consider complementary acquisitions consistent with the Alexco and Nichols Wire transactions we
completed within the past year.
43
All Other
Secondary Aluminum. We own a 49% interest in Anglesey, which owns and operates a secondary
aluminum remelt and casting facility in Holyhead, Wales. Anglesey produces value-added secondary
aluminum ingot and billet and sells 49% of its output to us. We in turn sell the secondary aluminum
products to a third party, receiving a portion of a premium over normal commodity market prices in
transactions structured to largely eliminate our metal price and currency exchange rate risks with
respect to our income and cash flow related to Anglesey. Because we in substance act as an agent in
connection with sales of secondary aluminum produced by Anglesey, our sales of such secondary
aluminum are presented net of the cost of sales. Accordingly, net sales and operating income in the
quarter and six months ended June 30, 2011 were all zero. Shipments, net sales and operating income
for the quarter and six months ended June 30, 2010 were 0.4 (in mm lbs), $0.3 million, and $0.1
million, respectively, representing residual activity of primary aluminum purchased from Anglesey
while it operated as a smelter (prior to September 30, 2009) and resold by us in the first quarter
of 2010.
As disclosed in Note 3 of Notes to Consolidated Financial Statements included in our Annual
Report on Form 10-K for the year ended December 31, 2010, our investment in Anglesey has been
written down to zero, and we suspended the use of the equity method of accounting with respect to
our ownership in Anglesey commencing in the quarter ended September 30, 2009. We do not anticipate
resuming the use of the equity method of accounting with respect to our investment in Anglesey
unless and until (i) our share of any future net income of Anglesey equals or is greater than our
share of net losses not recognized during periods for which the equity method was suspended and
(ii) future dividends can be expected. We do not anticipate the occurrence of such event during the
next 12 months.
Hedging Activities. Our pricing of fabricated aluminum products is generally intended to lock
in a conversion margin (representing the value added from the fabrication process(es)) and to pass
metal price risk to our customers. However, in certain instances we enter into firm price
arrangements with our customers and incur price risk on our anticipated primary aluminum purchases
in respect of such customer orders. At the time our Fabricated Products segment enters into a firm
price customer contract, our Hedging business unit and Fabricated Products segment enter into an
internal hedge so that metal price risk resides in our Hedging business unit under All Other.
Results from internal hedging activities between our Fabricated Products segment and Hedging
business unit eliminate in consolidation. The Hedging business unit uses third-party hedging
instruments to limit exposure to metal-price risks related to firm price customer sales contracts.
These transactions are reflected on our balance sheet and recorded at fair value.
All hedging activities are managed centrally to minimize transaction costs, monitor
consolidated net exposures and allow for increased responsiveness to changes in market factors.
The table below provides a detail of operating (loss) income (in millions of dollars) from our
Hedging business unit for each of the periods presented:
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Internal hedging with Fabricated Products1,2 |
$ | (5.0 | ) | $ | 1.3 | $ | (9.3 | ) | $ | 1.9 | ||||||
Derivative settlements External metal hedging 2 |
5.8 | (1.0 | ) | 10.3 | (1.7 | ) | ||||||||||
Market-to-market on derivative instruments2,3 |
(9.7 | ) | (19.4 | ) | (6.6 | ) | (16.0 | ) | ||||||||
$ | (8.9 | ) | $ | (19.1 | ) | $ | (5.6 | ) | $ | (15.8 | ) | |||||
1 | Eliminates in consolidation. | |
2 | Impacted by positions and market prices. | |
3 | Represents unrealized mark to market loss on metal derivative instruments, which we consider to be non-run-rate. |
Corporate and Other Activities. Operating expenses within the Corporate and Other business
unit represent general and administrative expenses that are not allocated to other business units
or segments. The table below presents non-run-rate items within the Corporate and Other business
unit, operating expense and operating expense excluding non-run-rate items for each of the periods
presented (amounts are in millions of dollars):
44
Quarter Ended | Six Months Ended | |||||||||||||||
June 30, | June 30, | |||||||||||||||
2011 | 2010 | 2011 | 2010 | |||||||||||||
Operating expense |
$ | (8.6 | ) | $ | (9.1 | ) | $ | (15.1 | ) | $ | (19.8 | ) | ||||
Impact to operating expense of non-run-rate items: |
||||||||||||||||
VEBA net periodic benefit income (expense) |
2.2 | (0.5 | ) | 4.4 | (0.9 | ) | ||||||||||
Environmental expense |
(2.2 | ) | | (2.2 | ) | | ||||||||||
Other operating benefits (charges) |
0.3 | (0.1 | ) | 0.3 | (0.1 | ) | ||||||||||
Operating non-run-rate items |
0.3 | (0.6 | ) | 2.5 | (1.0 | ) | ||||||||||
Operating expense excluding non-run-rate items |
$ | (8.9 | ) | $ | (8.5 | ) | $ | (17.6 | ) | $ | (18.8 | ) | ||||
Corporate operating expenses excluding non-run-rate items for the quarter ended June 30, 2011
were $0.4 million higher than such expenses for the comparable period in 2010. The increase
primarily reflects (i) higher workers compensation expense of $0.3 million due to changes in
estimated incurred but not reported expenses and (ii) higher professional and other general
administrative expenses of $0.2 million, partially offset by lower employee compensation expense of
$0.2 million relating to our incentive programs.
Corporate operating expenses excluding non-run-rate items for the six months ended June 30,
2011 were $1.2 million lower than such expenses for the comparable period in 2010. The decrease
primarily reflects (i) a $1.2 million decrease in employee compensation expense relating to our
long-term and short-term incentive programs and other benefit programs and (ii) higher workers
compensation expense of $0.7 million in the first quarter of 2010 relating to historical workers
compensation cases due to changes in estimated incurred but not reported expenses, partially offset
by higher professional fees of $0.5 million in the six months ended June 30, 2011.
Liquidity and Capital Resources
Summary
Cash and cash equivalents were $59.8 million at June 30, 2011, down from $135.6 million at
December 31, 2010. The decrease in cash is primarily driven by $83.2 million of cash consideration
paid to purchase the Chandler, Arizona (Extrusion) facility effective January 1, 2011. Cash
equivalents consist primarily of money market accounts, investments with an original maturity of
three months or less when purchased, and other highly liquid investments. We place our cash in bank
deposits and money market funds with high credit quality financial institutions which invest
primarily in commercial paper and time deposits of prime quality, short-term repurchase agreements,
and U.S. government agency notes. We have not experienced losses on our temporary cash investments.
In addition to our unrestricted cash and cash equivalents described above, we have restricted
cash that is pledged or held as collateral in connection with workers compensation requirements
and certain other agreements. Short-term restricted cash, which is included in Prepaid expenses and
other current assets, totaled $7.9 million at June 30, 2011 and $0.9 million at December 31, 2010.
Long-term restricted cash, which is included in Other Assets, was $9.4 million at June 30, 2011 and
$16.3 at December 31, 2010. The $6.9 million increase in short-term restricted cash and the
corresponding decrease in long-term restricted cash during the six months ended June 30, 2011
resulted from a reclassification based on the anticipated release to us, within the next 12 months
from the date of reclassification, of funds held in a trust account. Once the funds are released
to us, such amount will be reclassified from short-term restricted cash to cash and cash
equivalents.
There were no borrowings under our revolving credit facility during the first half of 2011, or
as of June 30, 2011 or December 31, 2010.
Cash Flows
The following table summarizes our cash flows from operating, investing and financing
activities for each of the periods presented (in millions of dollars):
Six Months Ended | ||||||||
June 30, | ||||||||
2011 | 2010 | |||||||
Total cash provided by (used in): |
||||||||
Operating activities: |
||||||||
Fabricated Products |
$ | 56.3 | $ | 53.5 | ||||
All Other |
(23.4 | ) | (14.9 | ) | ||||
Total cash flow from operating activities |
$ | 32.9 | $ | 38.6 | ||||
Investing activities: |
||||||||
Fabricated Products |
$ | (97.3 | ) | $ | (25.8 | ) | ||
All Other |
(0.3 | ) | (4.2 | ) | ||||
Total cash flow from investing activities |
$ | (97.6 | ) | $ | (30.0 | ) | ||
Financing activities: |
||||||||
Fabricated Products |
$ | (0.6 | ) | $ | | |||
All Other |
(10.5 | ) | 95.5 | |||||
Total cash flow from financing activities |
$ | (11.1 | ) | $ | 95.5 | |||
45
Operating Activities
Fabricated Products For the six months ended June 30, 2011, Fabricated Products segment
operating activities provided $56.3 million of cash. Cash provided in the six months ended June 30,
2011 was primarily related to operating income excluding non-run-rate items, depreciation and
amortization of $69.7 million and an increase in accounts payable of $24.6 million, partially
offset by an increase in accounts receivable of $26.6 million, an increase in inventory of $5.7
million and a decrease in other accrued liabilities of $3.3 million.
Fabricated Products segment operating activities provided $53.5 million of cash during the six
months ended June 30, 2010. Cash provided during the six months ended June 30, 2010 consists
primarily of operating income excluding non-run-rate items, depreciation and amortization of $68.7
million, an increase in accounts payable of $8.2 million and cash flows from significant changes in
long-term assets and liabilities of $13.0 million (which primarily represents cash received during
the period from customers in advance of periods for which performance is completed). The foregoing
cash inflows were partially offset by an increase in inventory of $22.8 million and an increase in
accounts receivables of $9.2 million.
All Other Cash used in operations in All Other is comprised of (i) cash flows from
Anglesey-related operating activities, (ii) cash flows from hedging activities, and (iii) cash used
in corporate and other activities.
Corporate and other operating activities used $25.6 million and $22.5 million of cash during
the six month periods ended June 30, 2011 and June 30, 2010, respectively. Cash outflow from
Corporate and other operating activities in the six months ended June 30, 2011 consisted primarily
of payments relating to (i) general and administrative costs of $14.1 million, (ii) annual
contributions to the VEBAs totaling $2.2 million, (iii) our short-term incentive program in the
amount of $1.9 million and (iv) interest on our Notes and revolving credit facilities of $4.7
million. Cash outflow from Corporate and other operating activities in the six months ended June
30, 2010 consisted primarily of payments relating to (i) general and administrative costs of $14.4
million, (ii) $2.8 million of annual VEBA contributions and (iii) $2.7 million relating to our
short-term incentive program.
Anglesey-related activities provided $4.0 million of cash for the six months ended June 30,
2011, while Anglesey-related activities provided $7.2 million of cash for the six months ended June
30, 2010. Operating cash flows were primarily related to changes in working capital in both
periods.
Hedging-related activities used $1.8 million and provided $0.4 million of cash during the six
month periods ended June 30, 2011 and June 30, 2010, respectively. Cash flows in our Hedging
business unit are related to internal hedging gains and losses as well as realized external hedging
gains and losses on our derivative positions and are affected by the timing of settlement of such
positions.
Investing Activities
Fabricated Products Cash used in investing activities for Fabricated Products during the six
months ended June 30, 2011 was $97.3 million, compared to $25.8 million of cash used during the six
months ended June 30, 2010. Cash used during the six months ended June 30, 2011 reflects $83.2
million used for the acquisition of our Chandler, Arizona (Extrusion) facility and $14.1 million
used for capital expenditures. Cash used in investing activities during the six months ended June
30, 2010 was primarily related to capital expenditures. See Capital Expenditures and Investments
below for additional information.
All Other Cash used in investing activities during the six months ended June 30, 2011 in All
Other represents the purchase of available for sale securities in connection with our deferred
compensation plan. Cash used in investing activities during the six months ended June 30, 2010 in
All Other is comprised of (i) $0.9 million of capital expenditures, (ii) $4.4 million used to
purchase available for sale securities in connection with our deferred compensation plan, partially
offset by (iii) the return of $1.1 million of restricted cash to us relating to workers
compensation deposits.
46
Financing Activities
Fabricated Products Cash used in financing activities for Fabricated Products during the six
months ended June 30, 2011 was $0.6 million, relating primarily to principal payments in respect of
the note issued by us in connection with the acquisition of our Florence, Alabama facility.
All Other Cash used in financing activities during the six months ended June 30, 2011 was
$10.5 million, representing $9.4 million of cash dividends paid to our stockholders and holders of
restricted stock and dividend equivalents paid to holders of restricted stock units and performance
shares and $1.1 million of cash used to repurchase our common stock in connection with the payment
of withholding taxes resulting from the vesting of employee restricted stock, restricted stock
units and performance shares. See Repurchases of Common Stock below and Part II, Item 2.
Unregistered Sales of Equity Securities and Use of Proceeds of this Report
Cash provided by financing activities during the six months ended June 30, 2010 was $95.5
million. The cash inflow consists primarily of proceeds generated from the issuance of the Notes
and related transactions. We received $169.2 million of net proceeds from the sale of the Notes
after deducting the initial purchasers discounts and transaction fees and fees and expenses of
$5.8 million. In connection with the issuance of the Notes, we paid $31.4 million to several
financial institutions (the Option Counterparties) to purchase the Call Options, and received
$14.3 million for issuing net-share-settled warrants. In addition, we used $44.2 million of the net
proceeds from the Notes to repurchase approximately 1.2 million shares of our common stock. In
addition to the financing transactions relating to the Notes, we also paid $9.6 million in cash
dividends and dividend equivalents to our stockholders and holders of our restricted stock,
restricted stock units and performance shares during the six months ended June 30, 2010.
Sources of Liquidity
We believe our most significant sources of liquidity, funds generated from the expected
results of operations together with available cash and cash equivalents and borrowing availability
under our revolving credit facility, will be sufficient to finance our cash requirements, including
those associated with our strategic investments and existing expansion plans, for at least the next
12 months. Nevertheless, our ability to satisfy our working capital requirements and debt service
obligations, or fund planned capital expenditures, will substantially depend upon our future
operating performance (which will be affected by prevailing economic conditions), and financial,
business and other factors, some of which are beyond our control. In addition, there can be no
assurance that we will be able to maintain our ability to borrow under our revolving credit
facility.
Our revolving credit facility provides for up to $200.0 million of borrowing base, of which up
to a maximum of $60.0 million may be utilized for letters of credit. The revolving credit facility
is secured by a first priority lien on substantially all of the accounts receivable, inventory and
certain other related assets and proceeds of us and our domestic operating subsidiaries. Under the
revolving credit facility, we are able to borrow from time to time an aggregate amount equal to the
lesser of $200.0 million or a borrowing base comprised of approximately 85% of eligible accounts
receivable and approximately 65% of eligible inventory, reduced by certain reserves, all as
specified in the revolving credit facility.
The revolving credit facility matures in March 2014, at which time all outstanding amounts
thereunder will be due and payable. Borrowings under the revolving credit facility bear interest at
a rate equal to either a base prime rate or LIBOR, at our option, plus, in each case, a specified
variable percentage determined by reference to the then-remaining borrowing availability under the
revolving credit facility. The revolving credit facility may, subject to certain conditions and the
agreement of lenders thereunder, be increased to up to $250.0 million.
We had $200.0 million in borrowing availability under the revolving credit facility at June
30, 2011 based on the borrowing base determination then in effect. As of June 30, 2011, there were
no borrowings under this facility, and $8.5 million was being used to support outstanding letters
of credit, leaving $191.5 million of net borrowing availability. The interest rate applicable to
any overnight borrowings under the revolving credit facility would have been 5.25% at June 30,
2011.
We had $200.0 million in borrowing availability under the revolving credit facility at July
26, 2011 based on the borrowing base determination then in effect. As of July 26, 2011, there were
no borrowings under this facility, and $8.5 million was being used to support outstanding letters
of credit, leaving $191.5 million of net borrowing availability.
Amounts owed under the revolving credit facility may be accelerated upon the occurrence of
various events of default, including, without limitation, the failure to make principal or interest
payments when due and breaches of covenants, representations and warranties set forth in the
revolving credit facility. The revolving credit facility places limitations on the ability of us
and certain of our subsidiaries to, among other things, grant liens, engage in mergers, sell
assets, incur debt, make investments, undertake transactions with affiliates, pay dividends and
repurchase shares. In addition, we are required to maintain a fixed charge coverage ratio on a
consolidated basis at or above 1.1 : 1 if borrowing availability under the revolving credit
facility is less than $30 million.
47
At June 30, 2011, we were in compliance with all covenants contained in the revolving credit
facility. We do not believe that these covenants are reasonably likely to limit our ability to
raise additional debt or equity, should we choose to do so during the next 12
months. Additionally, we believe it is unlikely that we will trigger the $30 million liquidity
threshold noted above during the next 12 months.
Debt
Mandatory principal payments on the outstanding borrowings under the Notes and promissory
notes at June 30, 2011, excluding the discount and assuming no early conversions of the Notes, are
as follows for each of the periods ending December 31 (see Note 3 and Note 4 of Notes to Interim
Consolidated Financial Statements included in Part I, Item 1. Financial Statements of this Report
for further details of the Notes and the promissory notes):
Payments Due by Period | ||||||||||||||||||||||||
2015 and | ||||||||||||||||||||||||
Total | 2011 | 2012 | 2013 | 2014 | Thereafter | |||||||||||||||||||
Convertible notes principal |
$ | 175.0 | $ | | $ | | $ | | $ | | $ | 175.0 | ||||||||||||
Nichols promissory note principal |
5.4 | 0.7 | 1.3 | 1.3 | 1.3 | 0.8 | ||||||||||||||||||
LA promissory note principal |
7.0 | | 3.5 | 3.5 | | | ||||||||||||||||||
Total |
$ | 187.4 | $ | 0.7 | $ | 4.8 | $ | 4.8 | $ | 1.3 | $ | 175.8 | ||||||||||||
The Notes are not convertible into shares of our common stock, but instead, upon the
conversion of Notes, we would pay a cash conversion amount based on the market value of our common
stock at the time of conversion and a conversion rate equal to 20.6949 shares of our common stock
(such conversion rate being subject to adjustment under certain circumstances) per $1,000 principal
amount of the Notes (equivalent to an initial conversion price of approximately $48.32 per share).
Upon a conversion of Notes, any payment above the principal amount would be offset by payments we
would be entitled to receive from the Option Counterparties upon exercise of the Call Options that
we entered into contemporaneously with the issuance of the Notes.
As of June 30, 2011, the Notes were not convertible. We do not expect the Notes to be
converted by investors prior to the first quarter of 2015 (if at all). See Note 3 of Notes to
Interim Consolidated Financial Statements included in Part I, Item 1. Financial Statements of
this Report for information on the circumstances in which the Notes will become convertible prior
to January 1, 2015.
Capital Expenditures and Investments
A component of our long-term strategy is our capital expenditure program including our organic
growth initiatives. Capital spending during the six months ended June 30, 2011 was spread among
most of our manufacturing locations on projects expected to reduce operating costs, improve product
quality, increase capacity and/or enhance operational security. Total capital expenditures and
investments for Fabricated Products are currently expected to be in the $35 million to $45 million
range for all of 2011 and are expected to be funded using cash generated from operations, available
cash and cash equivalents, borrowings under the revolving credit facility and/or other third-party
financing arrangements.
The level of anticipated capital expenditures for future periods may be adjusted from time to
time depending on our business plans, our price outlook for fabricated aluminum products, our
ability to maintain adequate liquidity and other factors. No assurance can be provided as to the
timing of any such expenditures or the operational benefits expected therefrom.
Effective January 1, 2011, we acquired the Chandler, Arizona (Extrusion) facility, which
manufacturers hard alloy extrusions for the aerospace industry. We paid net cash consideration of
$83.2 million (which was net of $4.9 million cash received in the acquisition) with existing cash
on hand, and assumed certain liabilities totaling approximately $1.0 million. The acquisition
positions us in a significant end market segment that provides a natural complement to our
offerings of sheet, plate, cold finish and drawn tube products for aerospace applications in our
Fabricated Products segment. See Note 5 of Notes to Interim Consolidated Financial Statements
included in Part I, Item. 1. Financial Statements of this Report for information about the assets
acquired and liabilities assumed in connection with this transaction.
Dividends
During the six month periods ended June 30, 2011 and June 30, 2010, we paid a total of $9.4
million and $9.6 million, or $0.48 per common share in both periods, in cash dividends to our
stockholders, including the holders of restricted stock, and dividend equivalents to holders of
certain restricted stock units and performance shares.
48
On July 14, 2011, we announced that our Board of Directors approved the declaration of a cash
dividend of $0.24 per share on our common stock to be paid on August 15, 2011 to stockholders of
record at the close of business on July 25, 2011.
The future declaration and payment of dividends, if any, will be at the discretion of our
Board of Directors and will depend on a number of factors, including our financial and operating
results, financial condition, anticipated cash requirements and ability to satisfy conditions
contained in our revolving credit facility. We can give no assurance that dividends will be
declared and paid in the future.
Repurchases of Common Stock
Our Board of Directors approved a program for the repurchase of up to $75.0 million of our
common shares to occur in open-market or privately negotiated transactions, at such times and
prices as management deems appropriate, to be funded with our excess liquidity after giving
consideration to internal and external growth opportunities and future cash flows. The program may
be modified, extended or terminated by our Board of Directors at any time. As of June 30, 2011,
$46.9 million remained available under this repurchase authorization.
During the first quarter of 2010, in connection with the issuance of the Notes, and pursuant
to a separate authorization from our Board of Directors, we repurchased approximately 1.2 million
shares of our outstanding common stock for $44.2 million, in privately negotiated, off-market
transactions.
Under our Amended and Restated 2006 Equity and Performance Incentive Plan, participants may
elect to have us withhold common shares to satisfy statutory tax withholding obligations arising in
connection with the vesting of non-vested shares, restricted stock units and performance shares.
Any such shares withheld are cancelled by us on the applicable vesting dates, which correspond to
the times at which income to the employee is recognized. When we withhold these common shares, we
are required to remit to the appropriate taxing authorities the fair value of the shares withheld
as of the vesting date. The number of shares withheld is determined based on the closing price per
common share as reported on the Nasdaq Global Select Market on such dates. During the six months
ended June 30, 2011, we withheld 23,078 shares of common stock to satisfy employee tax withholding
obligations. The withholding of common shares by us on the vesting date could be deemed a purchase
of the common shares.
Restrictions Related to Equity Capital
As discussed in Note 11 of Notes to Consolidated Financial Statements included in Part II,
Item 8. Financial Statements and Supplementary Data and elsewhere in our Annual Report on Form
10-K for the year ended December 31, 2010, there are restrictions on the transfer of our common
shares.
Environmental Commitments and Contingencies
We are subject to a number of environmental laws and regulations, fines or penalties assessed
for alleged breaches of the environmental laws and regulations, and claims and litigation based
upon such laws and regulations. We have established procedures for regularly evaluating
environmental loss contingencies, including those arising from environmental reviews and
investigations and any other environmental remediation or compliance matters. Our environmental
accruals represent our undiscounted estimate of costs reasonably expected to be incurred based on
presently enacted laws and regulations, existing requirements, currently available facts, existing
technology, and our assessment of the likely remediation actions to be taken.
During the third quarter of 2010, we increased our environmental accruals in connection with
our submission of a draft feasibility study to the Washington State Department of Ecology on
September 8, 2010. The draft feasibility study included recommendations for a range of remediation
alternatives to primarily address the historical use of oils containing polychlorinated biphenyls,
or PCBs, at our Trentwood facility in Spokane, Washington, which may be implemented over the next
30 years. During the first half of 2011, we continued to work with the Washington State Department
of Ecology to revise the draft feasibility study and to determine viable remedial approaches. As of
June 30, 2011, no agreement with the Washington State Department of Ecology had been reached on the
final remediation approach. The draft feasibility study is still subject to further reviews, public
comment and regulatory approvals before the final consent decree is issued. We expect the consent
decree to be issued in 2012.
During the quarter ended June 30, 2011, we recorded environmental expense of $2.5 million due
primarily to developments with respect to certain historical environmental matters at certain
non-operating locations owned by us. At June 30, 2011, our environmental accrual of $21.8 million
represented the low end of the range of incremental cost estimates based on proposed alternatives
in the draft feasibility study relating to our Trentwood facility in Spokane, Washington and on
investigational studies and other remediation activities occurring at certain other locations owned
by us. We expect that these remediation actions will be taken over the next 30 years and estimate
that the incremental direct costs attributable to the remediation activities to be charged to these
49
environmental accruals will be approximately $0.5 million in 2011, $1.0 million in 2012, $4.0
million in 2013, $0.8 million in 2014, $0.8 million in 2015 and $14.7 million in years thereafter
through the balance of the 30-year period.
As additional facts are developed, feasibility studies at various facilities are completed,
draft remediation plans are modified, necessary regulatory approval for the implementation of
remediation are obtained, alternative technologies are developed, and/or other
factors change, there may be revisions to managements estimates, and actual costs may exceed
the current environmental accruals. We believe at this time that it is reasonably possible that
undiscounted costs associated with these environmental matters may exceed current accruals by
amounts that could be, in the aggregate, up to an estimated $21.6 million over the next 30 years.
It is reasonably possible that our recorded estimate of our obligation may change in the next 12
months.
Contractual Obligations, Commercial Commitments, and Off-Balance Sheet and Other Arrangements
During the six months ended June 30, 2011, we granted additional stock-based awards to certain
members of management and our non-employee directors, under our stock-based long term incentive
plan (see Note 9 of Notes to Interim Consolidated Financial Statements included in Part I, Item 1.
Financial Statements of this Report). Additional awards are expected to be made in future years.
With the exception of the above-mentioned transactions and as otherwise disclosed herein,
there has been no material change in our contractual obligations other than in the ordinary course
of business since the end of fiscal 2010. See Part II, Item 7. Managements Discussion and
Analysis of Financial Condition and Results of Operations of our Annual Report on Form 10-K for
the year ended December 31, 2010 for additional information regarding our contractual obligations,
commercial commitments, and off-balance-sheet and other arrangements.
Critical Accounting Estimates and Policies
Our consolidated financial statements are prepared in accordance with US GAAP. In connection
with the preparation of our financial statements, we are required to make assumptions and estimates
about future events, and apply judgments that affect the reported amounts of assets, liabilities,
revenue, expenses and the related disclosures. We base our assumptions, estimates and judgments on
historical experience, current trends and other factors that management believes to be relevant at
the time our consolidated financial statements are prepared. On a regular basis, management reviews
the accounting policies, assumptions, estimates and judgments to ensure that our financial
statements are presented fairly and in accordance with US GAAP. However, because future events and
their effects cannot be determined with certainty, actual results could differ from our assumptions
and estimates, and such differences could be material.
Our significant accounting policies are discussed in Note 1 of Notes to Consolidated Financial
Statements included in Part II, Item 8. Financial Statements and Supplementary Data of our Annual
Report on Form 10-K for the year ended December 31, 2010. We discuss our critical accounting
estimates in Part II, Item 7. Managements Discussion and Analysis of Financial Condition and
Results of Operations of our Annual Report on Form 10-K for the year ended December 31, 2010.
There has been no material change in our critical accounting estimates since December 2010.
New Accounting Pronouncements
For a discussion of all recently adopted and recently issued but not yet adopted accounting
pronouncements, see New Accounting Pronouncements in Note 1 of Notes to Interim Consolidated
Financial Statements included in Part I, Item 1. Financial Statements of this Report.
Available Information
Our
website is located at www.kaiseraluminum.com. The website includes a section for
investor relations under which we provide notifications of news or announcements regarding our
financial performance, including Securities and Exchange Commission (the SEC) filings, investor
events, and press and earnings releases. In addition, all Kaiser Aluminum Corporation filings
submitted to the SEC, including our Annual Reports on Form 10-K, Quarterly Reports on Form 10-Q,
Current Reports on form 8-K, and Proxy Statements for our annual meeting of stockholders, as well
as other Kaiser Aluminum Corporation reports and statements, are available on the SECs web site at
www.sec.gov. Such filings are also available for download free of charge on our website. In
addition, we provide and archive on our website webcasts of our quarterly earnings calls and
certain events in which management participates or hosts with members of the investment community,
and related investor presentations. The contents of the website are not intended to be incorporated
by reference into this Report or any other report or document filed by us, and any reference to the
websites are intended to be inactive textual references only.
50
Item 3. Quantitative and Qualitative Disclosures About Market Risk
Our operating results are sensitive to changes in the prices of primary aluminum and
fabricated aluminum products, and also depend to a significant degree upon the volume and mix of
all products sold. As discussed more fully in Note 11 of Notes to Interim Consolidated Financial
Statements included in Part I, Item 1. Financial Statements of this Report, we have historically
utilized
hedging transactions to lock in a specified price or range of prices for certain products
which we sell or consume in our production process and to mitigate our exposure to changes in
energy prices and foreign currency exchange rates.
Sensitivity
Primary/Secondary Aluminum. Our pricing of fabricated aluminum products is generally intended
to lock in a conversion margin (representing the value added from the fabrication process(es)) and
to pass metal price risk to our customers. However, in certain instances we enter into firm price
arrangements with our customers and incur price risk on our anticipated primary aluminum purchases
in respect of such customer orders. At the time our Fabricated Products segment enters into a firm
price customer contract, our Hedging business unit and Fabricated Products segment enter into an
internal hedge so that metal price risk resides in our Hedging business unit under All Other.
Results from internal hedging activities between our Fabricated Products segment and Hedging
business unit eliminate in consolidation. The Hedging business unit uses third-party hedging
instruments to limit exposure to metal-price risks related to firm price customer sales contracts
and such transactions may have an adverse effect on our financial position, results of operations
and cash flows.
Total fabricated products shipments during the six month periods ended June 30, 2011 and June
30, 2010 for which we had price risk were (in millions of pounds) 61.1 and 47.8, respectively. At
June 30, 2011, we had sales contracts for the delivery of fabricated aluminum products that have
the effect of creating price risk on anticipated primary aluminum purchases for the remainder of
2011, 2012 and 2013 and thereafter totaling approximately (in millions of pounds) 81.1, 15.3, and
0.4, respectively.
Foreign Currency. We, from time to time, enter into forward exchange contracts to hedge
material exposures for foreign currencies. Our primary foreign exchange exposure is our operating
costs of our London, Ontario facility and for cash commitments for equipment purchases.
We do not anticipate recognition of equity income or losses relating to our investment in
Anglesey for at least the next 12 months. Further, we expect to purchase and sell our share of
Anglesey secondary aluminum production under pricing mechanisms that are intended to eliminate
metal price risk and currency exchange risk. As a result, the British Pound Sterling exchange
exposure related to our income and cash flow relating to Anglesey is effectively eliminated in the
near-term.
Energy. We are exposed to energy price risk from fluctuating prices for natural gas and
electricity. We estimate that, before consideration of any hedging activities and the potential to
pass through higher natural gas prices to customers, each $1.00 change in natural gas prices (per
mmbtu) impacts our annual operating costs by approximately $4.0 million. We estimate that the
energy price risk from fluctuations in electricity prices, net of the impact of our
electricity-related hedging agreements, would not likely have a material effect on our annual
operating costs.
We, from time-to-time, in the ordinary course of business, enter into hedging transactions
with major suppliers of energy and energy-related financial investments. As of June 30, 2011, our
exposure to fluctuations in natural gas prices had been substantially reduced for approximately
93%, 74% and 32% of the expected natural gas purchases for the remainder of 2011, 2012 and 2013,
respectively.
Item 4. Controls and Procedures
Evaluation of Disclosure Controls and Procedures. We maintain disclosure controls and
procedures that are designed to ensure that information required to be disclosed in our reports
under the Securities Exchange Act of 1934 is processed, recorded, summarized and reported within
the time periods specified in the Securities and Exchange Commissions rules and forms and that
such information is accumulated and communicated to management, including the principal executive
officer and principal financial officer, to allow for timely decisions regarding required
disclosure. In designing and evaluating the disclosure controls and procedures, management
recognizes that any controls and procedures, no matter how well designed and operated, can provide
only reasonable assurance of achieving the desired control objectives, and management is required
to apply its judgment in evaluating the cost-benefit relationship of possible controls and
procedures. An evaluation of the effectiveness of the design and operation of our disclosure
controls and procedures was performed as of the end of the period covered by this Report under the
supervision of and with the participation of our management, including the principal executive
officer and principal financial officer. Based on that evaluation, our principal executive officer
and principal financial officer concluded that our disclosure controls and procedures were
effective as of the end of the period covered by this Report at the reasonable assurance level.
51
Changes in Internal Control Over Financial Reporting. We had no changes in our internal
control over financial reporting during the period covered by this Report that have materially
affected, or are reasonably likely to materially affect, our internal control over financial
reporting.
PART II OTHER INFOMRATION
Item 1. Legal Proceedings.
Reference is made to Part I, Item 3. Legal Proceedings included in our Annual Report on Form
10-K for the year ended December 31, 2010 for information concerning material legal proceedings
with respect to the Company. There have been no material developments since December 31, 2010.
Item 1A. Risk Factors.
Reference is made to Part I, Item 1A. Risk Factors included in our Annual Report on Form
10-K for the year ended December 31, 2010 for information concerning risk factors. There have been
no material changes in the risk factors since December 31, 2010.
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds.
The following table provides information regarding our repurchases of our common shares during the
quarter ended June 30, 2011:
Total | Maximum | |||||||||||||||
Number of | Dollar Value | |||||||||||||||
Shares | of Shares that | |||||||||||||||
Purchased | May Yet Be | |||||||||||||||
as Part of | Purchased | |||||||||||||||
Total Number | Publicly | Under the | ||||||||||||||
of Shares | Average Price | Announced | Program | |||||||||||||
Purchased1 | per Share | Programs2 | (millions)2 | |||||||||||||
April 1, 2011 - April 30, 2011 |
| | | | ||||||||||||
May 1, 2011 - May 31, 2011 |
| | | | ||||||||||||
June 1, 2011 - June 30, 2011 |
216 | $ | 49.63 | | $ | 46.9 | ||||||||||
Total |
216 | $ | 49.63 | | $ | 46.9 |
1 | Under our Amended and Restated 2006 Equity and Performance Incentive Plan, we allow participants to elect to have us withhold common shares to satisfy minimum statutory tax withholding obligations arising from the recognition of income and the vesting of restricted stock, restricted stock units and performance shares. When we withhold these shares, we are to remit to the appropriate taxing authorities the market price of the shares withheld, which could be deemed a purchase of the common shares by us on the date of withholding. During the quarter ended June 30, 2011, we withheld 216 shares of common stock to satisfy employee tax withholding obligations. All such shares were withheld and cancelled by us on the applicable vesting dates or dates on which income was recognized, and the number of shares withheld was determined based on the closing price per common share as reported on the Nasdaq Global Select Market on such dates. | |
2 | In June 2008, our Board of Directors authorized the repurchase of up to $75 million of our common shares. Repurchase transactions will occur at such times and prices as management deems appropriate and will be funded with the Companys excess liquidity after giving consideration to internal and external growth opportunities and future cash flows. Repurchases were not authorized to commence until after July 6, 2008. Repurchases may be in open-market transactions or in privately negotiated transactions, and the program may be modified, extended, or terminated by the Companys Board of Directors at any time. |
Item 3. Defaults Upon Senior Securities.
None.
Item 4. [Removed and Reserved.]
52
Item 5. Other Information.
None.
Item 6. Exhibits.
*31.1
|
Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. | |
*31.2
|
Certification of Daniel J. Rinkenberger pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. | |
*32.1
|
Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. | |
*32.2
|
Certification of Daniel J. Rinkenberger pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. | |
* 101.INS **
|
XBRL Instance | |
* 101.SCH **
|
XBRL Taxonomy Extension Schema | |
* 101.CAL **
|
XBRL Taxonomy Extension Calculation | |
* 101.DEF **
|
XBRL Taxonomy Extension Definition | |
* 101.LAB **
|
XBRL Taxonomy Extension Label | |
* 101.PRE **
|
XBRL Taxonomy Extension Presentation |
* | Filed herewith. | |
** | As provided in Rule 406T of Regulation S-T, XBRL information is furnished but deemed not filed for purposes of sections 11 or 12 of the Securities Act of 1933, as amended, is deemed not filed for purposes of section 18 of the Securities Exchange Act of 1934, as amended, and otherwise is not subject to liability under these sections. |
53
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly
caused this Report to be signed on its behalf by the undersigned, thereunto duly authorized.
KAISER ALUMINUM CORPORATION |
||||
/s/ Daniel J. Rinkenberger | ||||
Daniel J. Rinkenberger | ||||
Senior Vice President and
Chief Financial Officer (Principal Financial Officer) |
||||
/s/ Neal West | ||||
Neal West | ||||
Vice President and Chief Accounting Officer (Principal Accounting Officer) |
||||
Date: August 2, 2011
54
INDEX TO EXHIBITS
Exhibit | ||
Number | Description | |
*31.1
|
Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. | |
*31.2
|
Certification of Daniel J. Rinkenberger pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. | |
*32.1
|
Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. | |
*32.2
|
Certification of Daniel J. Rinkenberger pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. | |
* 101.INS **
|
XBRL Instance | |
* 101.SCH **
|
XBRL Taxonomy Extension Schema | |
* 101.CAL **
|
XBRL Taxonomy Extension Calculation | |
* 101.DEF **
|
XBRL Taxonomy Extension Definition | |
* 101.LAB **
|
XBRL Taxonomy Extension Label | |
* 101.PRE **
|
XBRL Taxonomy Extension Presentation |
* | Filed herewith. | |
** | As provided in Rule 406T of Regulation S-T, XBRL information is furnished but deemed not filed for purposes of sections 11 or 12 of the Securities Act of 1933, as amended, is deemed not filed for purposes of section 18 of the Securities Exchange Act of 1934, as amended, and otherwise is not subject to liability under these sections. |
55