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ENCORE WIRE CORP - Quarter Report: 2005 June (Form 10-Q)

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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
     
þ
  QUARTERLY REPORT PURSUANT TO SECTION 13 or 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
   
 
  For the quarterly period ended June 30, 2005
 
   
 
  OR
 
   
o
  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
 
  For the transition period from                                            to                                         
Commission File Number: 0-20278
ENCORE WIRE CORPORATION
(Exact name of registrant as specified in its charter)
     
Delaware
(State of Incorporation)
  75-2274963
(I.R.S. employer identification number)
     
1410 Millwood Road
McKinney, Texas

(Address of principal executive offices)
  75069
(Zip code)
Registrant’s telephone number, including area code: (972) 562-9473
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such Reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes þ No o
Number of shares of Common Stock outstanding as of July 31, 2005: 23,108,928
Page 1 of 26 Sequentially Numbered Pages
Index to Exhibits on Page 20
 
 

 


FORM 10-Q
ENCORE WIRE CORPORATION
FORM 10-Q
FOR THE QUARTERLY PERIOD ENDED JUNE 30, 2005
                 
            Page No.
PART I. FINANCIAL INFORMATION        
 
               
    ITEM 1. Consolidated Financial Statements        
 
               
 
      Consolidated Balance Sheets June 30, 2005 (Unaudited) and December 31, 2004     3  
 
               
 
      Consolidated Statements of Income (Unaudited) Quarters and Six Months ended June 30, 2005 and June 30, 2004     5  
 
               
 
      Consolidated Statements of Cash Flows (Unaudited) Six Months ended June 30, 2005 and June 30, 2004     6  
 
               
 
      Notes to Consolidated Financial Statements     7  
 
               
    ITEM 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations     12  
 
               
    ITEM 3. Quantitative and Qualitative Disclosures about Market Risk     17  
 
               
    ITEM 4. Controls and Procedures     17  
 
               
PART II. OTHER INFORMATION        
 
               
    ITEM 2. Unregistered Sales of Equity Securities and Use of Proceeds     17  
 
               
    ITEM 4. Submission of Matters to a Vote of Security Holders     18  
 
               
    ITEM 6. Exhibits     18  
 
               
    Signatures     19  
 Certification Pursuant to Section 302
 Certification Pursuant to Section 302
 Certification Pursuant to Section 906
 Certification Pursuant to Section 906

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FORM 10-Q
PART I. FINANCIAL INFORMATION
ITEM 1. CONSOLIDATED FINANCIAL STATEMENTS
ENCORE WIRE CORPORATION
CONSOLIDATED BALANCE SHEETS
                 
    June 30,   December 31,
    2005   2004
In Thousands of Dollars   (Unaudited)   (See Note)
 
ASSETS
               
 
               
Current Assets:
               
Cash
  $ 1,058     $ 2,640  
Accounts receivable (net of allowance of $666 and $577)
    124,611       108,752  
Inventories (Note 3)
    49,722       39,111  
Prepaid expenses and other assets
    9,400       6,910  
Current taxes receivable
    3,453       4,751  
 
               
 
               
Total current assets
    188,244       162,164  
 
               
Property, plant and equipment-on the basis of cost:
               
Land
    7,093       6,783  
Construction in progress
    2,862       3,378  
Buildings and improvements
    38,130       37,972  
Machinery and equipment
    118,561       115,866  
Furniture and fixtures
    3,634       3,195  
 
               
 
               
Total property, plant, and equipment
    170,280       167,194  
 
               
Accumulated depreciation and amortization
    83,459       78,515  
 
               
 
               
 
    86,821       88,679  
 
               
Other assets
    982       672  
 
               
 
               
Total assets
  $ 276,047     $ 251,515  
 
               
     
Note: The consolidated balance sheet at December 31, 2004 as presented, is derived from the audited consolidated financial statements at that date.
See accompanying notes.

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FORM 10-Q
ENCORE WIRE CORPORATION
CONSOLIDATED BALANCE SHEETS (continued)
                 
    June 30,   December 31,
    2005   2004
In Thousands of Dollars, Except Share Data   (Unaudited)   (See Note)
 
LIABILITIES AND STOCKHOLDERS’ EQUITY
               
 
               
Current liabilities:
               
 
               
Trade accounts payable
  $ 18,996     $ 15,091  
Accrued liabilities
    11,475       13,658  
Current income taxes payable
           
Current deferred income taxes
    1,128       733  
 
               
 
               
Total current liabilities
    31,599       29,482  
 
               
Non-current deferred income taxes
    11,157       12,653  
Long term notes payable
    70,254       49,836  
 
               
Stockholders equity:
               
Common stock, $.01 par value:
               
Authorized 40,000,000 shares; issued and oustanding shares 25,867,878 and 25,863,078
    259       259  
Additional paid-in capital
    38,049       38,020  
Treasury stock 2,758,950 and 2,758,950 shares at cost
    (15,275 )     (15,275 )
Retained earnings
    140,004       136,540  
 
               
 
               
Total stockholders’ equity
    163,037       159,544  
 
               
Total liabilities and stockholders’ equity
  $ 276,047     $ 251,515  
 
               
     
Note:
  The consolidated balance sheet at December 31, 2004, as presented, is derived from the audited consolidated financial statements at that date.
 
   
Note: All share and per share data in this Quarterly Report have been restated to reflect the effect of the Company’s 3-for-2 stock split which was effective in August 2004.
See accompanying notes.

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FORM 10-Q
ENCORE WIRE CORPORATION
CONSOLIDATED STATEMENTS OF INCOME
(Unaudited)
                                 
    Quarter Ended   Six Months Ended
    June 30,   June 30,
In Thousands of Dollars, Except Per Share Data   2005   2004   2005   2004
 
Net sales
  $ 169,265     $ 138,148     $ 306,459     $ 297,090  
Cost of goods sold
    153,894       117,112       280,340       243,133  
 
                               
 
                               
Gross profit
    15,371       21,036       26,119       53,957  
 
                               
Selling, general, and administrative expenses
    10,898       8,917       20,486       20,135  
 
                               
 
                               
Operating income (loss)
    4,473       12,119       5,633       33,822  
 
                               
Net interest & other expenses
    770       761       1,602       1,395  
 
                               
 
                               
Income (loss) before income taxes
    3,703       11,358       4,031       32,427  
 
                               
Provision (benefit) for income taxes
    1,277       4,089       568       11,894  
 
                               
 
                               
Net income (loss)
  $ 2,426     $ 7,269     $ 3,463     $ 20,533  
 
                               
 
                               
Net income (loss) per common and common equivalent shares — basic
  $ .10     $ .32     $ .15     $ .90  
 
                               
 
                               
Weighted average common and common equivalent shares — basic
    23,107       23,050       23,107       22,931  
 
                               
Net income (loss) per common and common equivalent shares — diluted
  $ .10     $ .31     $ .15     $ .87  
 
                               
 
                               
Weighted average common and common equivalent shares — diluted
    23,393       23,590       23,413       23,569  
 
                               
Cash dividends declared per share
  $     $     $     $  
 
                               
     
Note: All share and per share data in this Quarterly Report have been restated to reflect the effect of the Company’s 3-for-2 stock split which was effective in August 2004.
See accompanying notes.

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FORM 10-Q
ENCORE WIRE CORPORATION
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
                 
    Six Months Ended
    June 30,
In Thousands of Dollars   2005   2004
 
OPERATING ACTIVITIES
               
Net income (loss)
  $ 3,463     $ 20,533  
Adjustments to reconcile net income to cash provided by (used in) operating activities:
               
Depreciation and amortization
    6,143       5,642  
Provision for bad debts
    90       210  
Changes in operating assets and liabilities:
               
Accounts receivable
    (15,948 )     (15,599 )
Inventory
    (10,610 )     (7,240 )
Accounts payable and accrued liabilities
    1,721       (3,918 )
Other assets and liabilities
    (2,648 )     (2,342 )
Current income taxes receivable/payable
    197       (4,767 )
 
               
 
               
NET CASH PROVIDED BY (USED IN) OPERATING ACTIVITIES
    (17,592 )     (7,481 )
 
               
 
               
INVESTING ACTIVITIES
               
Purchases of property, plant and equipment
    (4,633 )     (13,939 )
Change in long-term investments
           
Proceeds from sale of equipment
    196       374  
 
               
 
               
NET CASH PROVIDED BY (USED IN) INVESTING ACTIVITIES
    (4,437 )     (13,565 )
 
               
 
               
FINANCING ACTIVITIES
               
Borrowings (repayments) under notes payable
    20,418       19,075  
Proceeds from exercise of stock options
    29       2,709  
Purchase of treasury stock
           
 
               
 
               
NET CASH PROVIDED BY (USED IN) FINANCING ACTIVITIES
    20,447       21,784  
 
               
 
               
Net increase (decrease) in cash
    (1,582 )     738  
Cash at beginning of period
    2,640       391  
 
               
 
               
Cash at end of period
  $ 1,058     $ 1,129  
 
               
See accompanying notes.

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FORM 10-Q
ENCORE WIRE CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
NOTE 1 — BASIS OF PRESENTATION
The unaudited consolidated financial statements of Encore Wire Corporation (the “Company”) have been prepared in accordance with U.S. generally accepted accounting principles for interim information and the instructions to Form 10-Q and Rule 10-01 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by U.S. generally accepted accounting principles for complete financial statements. In the opinion of management, all adjustments, consisting only of normal recurring adjustments considered necessary for a fair presentation, have been included. All share and per share data in this Quarterly Report have been restated to reflect the effect of the Company’s 3-for-2 stock split which was effective in August 2004. Results of operations for interim periods presented do not necessarily indicate the results that may be expected for the entire year. These financial statements should be read in conjunction with the audited consolidated financial statements and notes thereto included in the Company’s Annual Report on Form 10-K for the year ended December 31, 2004.
NOTE 2 — STOCK BASED EMPLOYEE COMPENSATION
The Company has a stock option plan for employees that provides for the granting of stock options. The Company accounts for stock-based compensation utilizing the intrinsic value method in accordance with the provisions of Accounting Principles Board Opinion No. 25 (APB 25), “Accounting for Stock Issued to Employees” and related interpretations. Accordingly, no compensation expense is recognized for fixed option plans because the exercise prices of employee stock options equal or exceed the market prices of the underlying stock on the dates of grant.

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FORM 10-Q
The following table represents the effect on net income (loss) and earnings per share if the Company had applied the fair value based method and recognition provisions of Statement of Financial Accounting Standards (SFAS) No. 123, “Accounting for Stock-Based Compensation,” to stock-based Employee compensation: ($’s in 000’s)
                                 
    Quarter    
    Ended
June 30,
  Six Months Ended
June 30,
In Thousands of Dollars, Except Per Share Data   2005   2004   2005   2004
 
Net income (loss), as reported
  $ 2,426     $ 7,269     $ 3,463     $ 20,533  
 
                               
Add: Stock-based employee compensation expense included in reported income, net of related tax effects
                       
 
                               
Deduct: Total stock-based employee compensation expense determined under fair value based methods for all awards net of related tax effects
    82       95       165       187  
 
                               
 
                               
Pro forma net income (loss)
  $ 2,344     $ 7,174     $ 3,298     $ 20,346  
 
                               
 
                               
Net income (loss) per share
                               
 
                               
Basic, as reported
  $ 0.10     $ 0.32     $ 0.15     $ 0.90  
 
                               
Basic, pro forma
  $ 0.10     $ 0.31     $ 0.14     $ 0.88  
 
                               
Diluted, as reported
  $ 0.10     $ 0.31     $ 0.15     $ 0.87  
 
                               
Diluted, pro forma
  $ 0.10     $ 0.31     $ 0.14     $ 0.87  
As required, the pro forma disclosures above include options granted since January 1, 1995. Consequently, the effects of applying SFAS 123 for providing pro forma disclosures may not be representative of the effects on reported net income for future years until all options outstanding are included in the pro forma disclosures. For purposes of pro forma disclosures, the estimated fair value of stock-based compensation plans and other options is amortized to expense primarily over the vesting period.

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FORM 10-Q
NOTE 3 — INVENTORIES
Inventories are stated at the lower of cost, determined by the last-in, first-out (LIFO) method, or market.
Inventories (in thousands) consisted of the following:
                 
    June 30,   December 31,
    2005   2004
Raw materials
  $ 10,554     $ 5,026  
Work-in-process
    7,697       5,311  
Finished goods
    52,544       43,389  
 
               
 
               
 
    70,795       53,726  
 
               
Adjust to LIFO cost
    (21,073 )     (14,615 )
 
               
 
               
 
    49,722       39,111  
 
               
Lower of Cost or Market Adjustment
           
 
               
 
               
 
  $ 49,722     $ 39,111  
 
               
An actual valuation of inventory under the LIFO method can be made only at the end of each year based on the inventory levels and costs at that time. Accordingly, interim LIFO calculations must necessarily be based on management’s estimates of expected year-end inventory levels and costs. Because these are subject to many forces beyond management’s control, interim results are subject to the final year-end LIFO inventory valuation.

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FORM 10-Q
NOTE 4 — NET INCOME PER SHARE
Net income (loss) per common and common equivalent share is computed using the weighted average number of shares of common stock and common stock equivalents outstanding during each period. If dilutive, the effect of stock options, treated as common stock equivalents, is calculated using the treasury stock method.
The following table sets forth the computation of basic and diluted net income per share:
                 
    Quarter Ended   Quarter Ended
    6/30/05   6/30/04
Numerator:
               
Net income
  $ 2,426,396     $ 7,268,635  
 
               
 
               
Denominator:
               
Denominator for basic earnings per share — weighted average shares
    23,107,499       23,049,774  
 
               
Effect of dilutive securities:
               
Employee stock options
    285,657       540,300  
 
               
 
               
Denominator for diluted earnings per share — weighted average shares
    23,393,156       23,590,074  
 
               
The following table sets forth the computation of basic and diluted earnings per share:
                 
    Six Months   Six Months
    Ended   Ended
    6/30/05   6/30/04
Numerator:
               
Net income
  $ 3,463,229     $ 20,533,271  
 
               
 
               
Denominator:
               
Denominator for basic earnings per share — weighted average shares
    23,106,618       22,930,655  
 
               
Effect of dilutive securities:
               
Employee stock options
    306,237       638,188  
 
               
 
               
Denominator for diluted earnings per share — weighted average shares
    23,412,855       23,568,843  
 
               

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FORM 10-Q
NOTE 5 — LONG TERM NOTE PAYABLE
Effective August 27, 2004, the Company through its indirectly wholly-owned subsidiary, Encore Wire Limited, a Texas Limited partnership (“Encore Wire Limited”), refinanced its unsecured loan facility with two banks (the “Financing Agreement”) and also arranged for a private placement of debt (the “Note Purchase Agreement”). The Company is the guarantor of the indebtedness. Obligations under the Financing Agreement and the Note Purchase Agreement are the only contractual obligations or commercial borrowing commitments of the Company. The term of the Financing Agreement extends through August 27, 2009. The Financing Agreement provides for maximum borrowings of the lesser of $85 million or the amount of eligible accounts receivable plus the amount of eligible finished goods and raw materials, less any reserves established by the banks. The calculated maximum borrowing amount available at June 30, 2005, as computed under the Financing Agreement, was $85 million. The Financing Agreement is with two banks, Bank of America, N.A., as Agent, and Wells Fargo Bank, National Association, and replaces the previous financing agreement that was effective August 31, 1999 and had been extended by amendments through May 31, 2007 with a total credit line of $125 million.
Concurrent with the Financing Agreement, Encore Wire Limited and the Company, through its agent bank, entered into the Note Purchase Agreement with Hartford Life Insurance Company, Great-West Life & Annuity Insurance Company, London Life Insurance Company and London Life and Casualty Reinsurance Corporation (collectively referred to as the “Purchasers”), whereby Encore Wire Limited issued and sold $45 million of 5.27% Senior Notes, Series 2004-A, due August 27, 2011 (the “Senior Notes”) to the Purchasers, the proceeds of which were used to repay a portion of the Company’s outstanding indebtedness under the previous financing agreement. Through its agent bank, the Company then entered into an interest rate swap agreement to convert the fixed rate on the Senior Notes to a variable rate based on LIBOR plus a fixed adder for the seven-year duration of these notes. As of June 30, 2005, the Company recorded an unrealized addition to Notes Payable on the balance sheet of $866,623 to account for the fair value of the interest rate swap.
The Financing Agreement and the Senior Notes are unsecured and contain customary covenants and events of default. The Company was in compliance with these covenants, as of June 30, 2005. Under the Financing Agreement, the Company is allowed to pay cash dividends. At June 30, 2005, the total balance outstanding under the Financing Agreement and the Senior Notes was $70.3 million. Amounts outstanding under the Financing Agreement are payable on August 27, 2009, with interest payments due quarterly. Interest payments on the Senior Notes are due semi-annually.
NOTE 6 — STOCK REPURCHASE AUTHORIZATION
On November 6, 2001, the Board of Directors of the Company approved a stock repurchase program covering the purchase of up to 450,000 shares of its common stock dependent upon market conditions. Common stock purchases under this program were authorized through December 31, 2002 on the open market or through privately negotiated transactions at prices determined by the Chairman of the Board or the President of the Company. As of December 31, 2002, 225,300 shares had been purchased under this authorization. The Board of Directors has extended this program

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FORM 10-Q
three times, through December 31, 2005 for the remaining 224,700 shares, however there were no repurchases of stock in 2003, 2004 and thus far in 2005.
NOTE 7 — CONTINGENCIES
The Company is a party to litigation and claims that arise out of the ordinary business of the Company. While the results of these matters cannot be predicted with certainty, the Company does not believe the final outcome of such litigation and claims will have a material adverse effect on the financial condition, the results of operation or the cash flows of the Company. The Company also believes that it has adequate insurance to cover any damages that may ultimately be awarded.
ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
General
The Company is a low-cost manufacturer of copper electrical building wire and cable. The Company is a significant supplier of residential wire for interior wiring in homes, apartments and manufactured housing and commercial wire for commercial and industrial buildings.
The Company’s operating results in any given time period are driven by several key factors, including; the volume of product produced and shipped, the cost of copper and other raw materials, the competitive pricing environment in the wire industry and the resulting influence on gross margins and the efficiency with which the Company’s plant operates during the period, among others. Price competition for electrical wire and cable is intense, and the Company sells its products in accordance with prevailing market prices. Copper is the principal raw material used by the Company in manufacturing its products. Copper accounted for approximately 73.0%, 67.1% and 63.9% of the Company’s cost of goods sold during fiscal 2004, 2003 and 2002, respectively. The price of copper fluctuates, depending on general economic conditions and in relation to supply and demand and other factors, which has caused significant variations in the cost of copper purchased by the Company. The Company cannot predict copper prices in the future or the effect of fluctuations in the cost of copper on the Company’s future operating results.
The following discussion and analysis relates to factors that have affected the operating results of the Company for the quarterly and six-month periods ended June 30, 2005 and 2004. Reference should also be made to the audited financial statements and notes thereto included in the Company’s Annual Report on Form 10-K for the year ended December 31, 2004.
Results of Operations
Quarter Ended June 30, 2005 Compared to Quarter Ended June 30, 2004
Net sales for the second quarter of 2005 amounted to $169.3 million compared with net sales of $138.1 million for the second quarter of 2004. This dollar increase was the result of an 11% increase in the volume of product shipped, coupled with an 11% increase in the average price of wire sold. The average cost per pound of raw copper

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FORM 10-Q
purchased increased in the second quarter of 2005 compared to the second quarter of 2004, and was the principal reason the average sales price for wire increased. However, the average price of wire sold did not increase as much as the average cost of raw copper purchased, resulting in lower gross margins. Fluctuations in sales prices are primarily a result of changing copper raw material prices and product price competition.
Cost of goods sold increased to $153.9 million, or 90.9% of net sales, in the second quarter of 2005, compared to $117.1 million, or 84.8% of net sales, in the second quarter of 2004. Gross profit decreased to $15.4 million, or 9.1% of net sales, in the second quarter of 2005 versus $21.0 million, or 15.2% of net sales, in the second quarter of 2004. The decreased gross profit and gross margin percentages were primarily the result of competitive market pricing pressures.
Inventories are stated at the lower of cost, using the last-in, first-out (LIFO) method, or market. The Company maintains only one inventory pool for LIFO purposes as all inventories held by the Company generally relate to the Company’s only business segment, the manufacture and sale of copper building wire products. As permitted by U.S. generally accepted accounting principles, the Company maintains its inventory costs and cost of goods sold on a first-in, first-out (FIFO) basis and makes a quarterly adjustment to adjust total inventory and cost of goods sold from FIFO to LIFO. The Company applies the lower of cost or market (LCM) test by comparing the LIFO cost of its raw materials, work-in-process and finished goods inventories to estimated market values, which are based primarily upon the most recent quoted market price of copper, in pound quantities, as of the end of each reporting period. Additionally, future reductions in the quantity of inventory on hand could cause copper that is carried in inventory at costs different from the cost of copper in the period in which the reduction occurs to be included in costs of goods sold for that period.
As a result of increasing copper costs and an increase in the amount of inventory on hand during the second quarter 2005, a LIFO adjustment was recorded, increasing cost of sales by $3.9 million during the quarter. Based on the current copper prices, there is no LCM adjustment necessary. Future reductions in the price of copper could require the Company to record a LCM adjustment against the related inventory balance, which would result in a negative impact on net income.
Selling expenses for the second quarter of 2005 were $8.9 million, or 5.3% of net sales, compared to $7.2 million, or 5.2% of net sales, for the second quarter of 2004. The percentage increase was due to the increase in freight costs as a percentage of net sales, offset by a decrease in commissions on sales paid to independent sales reps. Freight costs increased primarily due to higher fuel costs in the trucking industry. General and administrative expenses increased to $1.9 million, or 1.1% of net sales, in the second quarter of 2005 compared to $1.7 million, or 1.2% of net sales, in the second quarter of 2004. The general and administrative costs are semi-fixed by nature and therefore did not increase proportionately with sales and dropped as a percentage of sales. The provision for bad debts was $45,000 in the second quarter of 2005 versus $30,000 in the second quarter of 2004.
Net interest expense was virtually unchanged at $770,000 in the second quarter of 2005 compared to $761,000 in the second quarter of 2004.

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FORM 10-Q
As a result of the foregoing factors, the Company’s net income decreased to $2.4 million in the second quarter of 2005 from $7.3 million in the second quarter of 2004.
Six Months Ended June 30, 2005 compared to Six Months Ended June 30, 2004
Net sales for the first six months of 2005 amounted to $306.5 million compared with net sales of $297.1 million for the first half of 2004. This dollar increase was the result of a 3.5% decrease in the volume of product shipped, offset by a 7.0% increase in the average price of wire sold. Fluctuations in sales prices are primarily a result of changing copper raw material prices and product price competition.
Cost of goods sold increased to $280.3 million in the first six months of 2005, compared to $243.1 million in the first six months of 2004. Gross profit decreased to $26.1 million, or 8.5% of net sales, in the first six months of 2005 versus $54.0 million, or 18.2% of net sales, in the first six months of 2004. The decreased gross profit and gross margin percentages were primarily the result of decreased volumes and the margin compression in 2005 versus 2004 discussed in the quarterly analysis above.
Inventories are stated at the lower of cost, using the last-in, first-out (LIFO) method, or market. The Company maintains only one inventory pool for LIFO purposes as all inventories held by the Company generally relate to the Company’s only business segment, the manufacture and sale of copper building wire products. As permitted by U.S. generally accepted accounting principles, the Company maintains its inventory costs and cost of goods sold on a first-in, first-out (FIFO) basis and makes a quarterly adjustment to adjust total inventory and cost of goods sold from FIFO to LIFO. The Company applies the LCM test by comparing the LIFO cost of its raw materials, work-in-process and finished goods inventories to estimated market values, which are based primarily upon the most recent quoted market price of copper, in pound quantities, as of the end of each reporting period. Future reductions in the quantity of inventory on hand could cause copper that is carried in inventory at costs different from the cost of copper in the period in which the reduction occurs to be included in costs of goods sold for that period at the different price.
As a result of increasing copper costs and an increased amount of inventory on hand during the first six months of 2005, a LIFO adjustment was recorded increasing cost of sales by $6.5 million during the period. Based on the current copper prices, there is no LCM adjustment necessary. Future reductions in the price of copper could require the Company to record a LCM adjustment against the related inventory balance, which would result in a negative impact on net income.
Selling expenses for the first six months of 2005 were $16.6 million, or 5.4% of net sales, compared to $16.2 million, or 5.5% of net sales, in the same period of 2004. The percentage decrease was due to the increase in freight costs as a percentage of net sales, offset by a decrease in commissions on sales paid to independent sales reps. Freight costs increased primarily due to higher fuel costs in the trucking industry. General and administrative expenses remained flat at $3.7 million, or 1.2% of net sales, in the first six months of 2005 compared to $3.7 million, or 1.2% of net sales, in the same period of 2004. The provision for bad debts was $90,000 in the first six months of 2005 versus $210,000 in the first six months of 2004. The Company added to its provision in 2004 to reflect the larger accounts receivable balances outstanding consistent with the rapid growth of sales in 2004 versus 2003.

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FORM 10-Q
Net interest expense was $1,602,000 in the first six months of 2005 compared to $1,395,000 in the first half of 2004. The increase was due primarily to higher average debt balances during the first six months of 2005 than during the comparable period of 2004.
As a result of the foregoing factors, the Company’s net income decreased to $3.5 million in the first half of 2005 from $20.5 million in the first half of 2004.
Liquidity and Capital Resources
The Company maintains a substantial inventory of finished products to satisfy customer’s prompt delivery requirements. As is customary in the industry, the Company provides payment terms to most of its customers that exceed terms that it receives from its suppliers. Therefore, the Company’s liquidity needs have generally consisted of operating capital necessary to finance these receivables and inventory. Capital expenditures have historically been necessary to expand the production capacity of the Company’s manufacturing operations. The Company has historically satisfied its liquidity and capital expenditure needs with cash generated from operations, borrowings under its revolving credit facilities and sales of its common stock.
Effective August 27, 2004, the Company through its indirectly wholly-owned subsidiary, Encore Wire Limited, a Texas Limited partnership (“Encore Wire Limited”), refinanced its unsecured loan facility with two banks (the “Financing Agreement”) and also arranged for a private placement of debt (the “Note Purchase Agreement”). The Company is the guarantor of the indebtedness. Obligations under the Financing Agreement and the Note Purchase Agreement are the only contractual obligations or commercial borrowing commitments of the Company. The term of the Financing Agreement extends through August 27, 2009. The Financing Agreement provides for maximum borrowings of the lesser of $85 million or the amount of eligible accounts receivable plus the amount of eligible finished goods and raw materials, less any reserves established by the banks. The calculated maximum borrowing amount available at June 30, 2005, as computed under the Financing Agreement, was $85 million. The Financing Agreement is with two banks, Bank of America, N.A., as Agent, and Wells Fargo Bank, National Association, and replaces the previous financing agreement that was effective August 31, 1999 and had been extended by amendments through May 31, 2007 with a total credit line of $125 million.
Concurrent with the Financing Agreement, Encore Wire Limited and the Company, through its agent bank, entered into the Note Purchase Agreement with Hartford Life Insurance Company, Great-West Life & Annuity Insurance Company, London Life Insurance Company and London Life and Casualty Reinsurance Corporation (collectively referred to as the “Purchasers”), whereby Encore Wire Limited issued and sold $45 million of 5.27% Senior Notes, Series 2004-A, due August 27, 2011 (the “Senior Notes”) to the Purchasers, the proceeds of which were used to repay a portion of the Company’s outstanding indebtedness under the previous financing agreement. Through its agent bank, the Company then entered into an interest rate swap agreement to convert the fixed rate on the Senior Notes to a variable rate based on LIBOR plus a fixed adder for the seven-year duration of these notes. As of June 30, 2005, the Company recorded an unrealized addition to Notes Payable on the balance sheet of $866,623 to account for the fair value of the interest rate swap.

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FORM 10-Q
The Financing Agreement and the Senior Notes are unsecured and contain customary covenants and events of default. The Company was in compliance with these covenants, as of June 30, 2005. Under the Financing Agreement, the Company is allowed to pay cash dividends. At June 30, 2005, the total balance outstanding under the Financing Agreement and the Senior Notes was $70.3 million. Amounts outstanding under the Financing Agreement are payable on August 27, 2009, with interest payments due quarterly. Interest payments on the Senior Notes are due semi-annually.
Cash used in operations was $17.6 million in the first six months of 2005 compared to $7.5 million of cash used by operations in the first six months of 2004. This decrease in cash provided by operations resulted primarily from the decrease in net income to $3.5 million in the first six months of 2005 from $20.5 million in the first six months of 2004, offset by an increase in accounts payable of $3.9 million in 2005 versus a decrease of $3.2 million in 2004. The increase in accounts payable is due primarily to timing differences. Cash used in investing activities decreased to $4.4 million in the first six months of 2005 from $13.6 million in the first six months of 2004. In 2004, the funds were used primarily to begin construction of the new 162,000 square foot addition to the Company’s distribution center as well as the purchase of manufacturing equipment. The $20.4 million of cash provided by financing activities in the first six months of 2005 was a result of the Company’s increase in outstanding bank debt, which was required to satisfy the cash demands discussed above.
During the remainder of 2005, the Company expects its capital expenditures will consist of additional plant and equipment for its residential and commercial wire operations, primarily related to the new armored cable plant, which was discussed in a press release, dated March 21, 2005. Current plans are to construct this plant during 2005 and the first half of 2006. The total capital expenditures associated with these projects in 2005 are currently estimated to be in the $15.0 to $20.0 million range. The Company will also continue to manage its working capital requirements. These requirements may increase as a result of expected continued sales increases and may be impacted by the price of copper. The Company believes that the cash flow from operations and the financing available under the amended Financing Agreement will satisfy working capital and capital expenditure requirements for the next twelve months.
Information Regarding Forward Looking Statements
This report on Form 10-Q contains various “forward-looking statements” (within the meaning of Section 27A of the securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended) and information that are based on management’s belief as well as assumptions made by and information currently available to management. Although the Company believes that the expectations reflected in such forward-looking statements are reasonable, it can give no assurance that such expectations will prove to have been correct. Such statements are subject to certain risks, uncertainties and assumptions. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those expected. Among the key factors that may have a direct bearing on the Company’s operating results are fluctuations in the economy and in the level of activity in the building and construction industry, demand for the Company’s products, the impact of price competition and fluctuations in the price of copper. For more information regarding “forward looking statements” see “Information Regarding Forward Looking Statements” in Part II, Item 7 of the Company’s Annual

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FORM 10-Q
Report on Form 10-K for the year ended December 31, 2004, which is hereby incorporated by reference.
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
There have been no material changes from the information provided in Item 7.A of the Company’s Annual Report on Form 10-K for the year ended December 31, 2004.
ITEM 4. CONTROLS AND PROCEDURES
As of the end of the period covered by this report, an evaluation was performed under the supervision and with the participation of the Company’s management, including the Chief Executive Officer (the “CEO”) and the Chief Financial Officer (the “CFO”), of the effectiveness of the design and operation of the Company’s disclosure controls and procedures pursuant to Exchange Act Rule 13a-15 and 15d-15. Based on that evaluation, the Company’s management, including the CEO and CFO, concluded that the Company’s disclosure controls and procedures are adequately designed to ensure that the information required to be disclosed in this report has been accumulated and communicated to management, including the CEO and CFO, as appropriate, to allow timely decisions regarding such required disclosure and to ensure that the Company’s disclosure controls and procedures are functioning effectively.
There have been no changes in the Company’s internal control over financial reporting or in other factors that have materially affected, or are reasonably likely to materially affect, internal control over financial reporting during the period covered by this report.
PART II. OTHER INFORMATION
ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS
Stock Repurchase Program
On November 6, 2001, the Board of Directors of the Company approved a stock repurchase program covering the purchase of up to 450,000 shares of its common stock dependent upon market conditions. Common stock purchases under this program were authorized through December 31, 2002 on the open market or through privately negotiated transactions at prices determined by the Chairman of the Board or the President of the Company. As of December 31, 2002, 225,300 shares had been purchased under this authorization. The Board of Directors has extended this program three times, through December 31, 2005 for the remaining 224,700 shares, however there were no repurchases of stock in 2003, 2004 and thus far in 2005.

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FORM 10-Q
ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
Annual Meeting of Stockholders
  (a)   The annual meeting of the stockholders of the Company was held in McKinney, Texas at 9:00 a.m., local time, on May 3, 2005.
 
  (b)   Proxies were solicited by the Board of Directors of the Company pursuant to Regulation 14A under the Securities and Exchange Act of 1934; there was no solicitation in opposition to the Board of Directors’ nominees for director as listed in the proxy statement; and all of such nominees were duly elected as reported below.
 
  (c)   Out of a total of 23,107,128 shares of the Company’s common stock outstanding and entitled to vote, 21,766,657 shares were present in person or by proxy, representing approximately 94.2% of the outstanding shares.
 
      The first matter voted on by the stockholders, as fully described in the proxy statement for the annual meeting, was the election of directors. No nominee for director received less than 90.7% of the shares voted. The following table presents the number of shares voted for, voted against, and withheld for each nominee for director.
                 
NOMINEE FOR   NUMBER OF   NUMBER OF
DIRECTOR   VOTES FOR   VOTES WITHHELD
Vincent A. Rego
    21,493,123       273,534  
Donald E. Courtney
    21,498,411       268,246  
Daniel L. Jones
    21,535,221       231,436  
Thomas L. Cunningham
    21,547,437       219,220  
William R. Thomas
    21,487,887       278,770  
John H. Wilson
    21,559,762       206,895  
Joseph M. Brito
    21,488,441       278,216  
Scott D. Weaver
    20,956,544       810,113  
      The second matter voted on by the stockholders, as fully described in the proxy statement for the annual meeting, was a resolution to approve Ernst & Young LLP as the independent auditors of the Company’s financial statements for the year ending December 31, 2005. The resolution was adopted with the holders of 21,652,290 shares voting in favor of the resolution and the holders of 102,529 shares voting against. Holders of 11,837 shares abstained from voting.
 
  (d)   Inapplicable.
ITEM 6. EXHIBITS
  (a)   The information required by this Item 6(a) is set forth in the Index to Exhibits accompanying this Form 10-Q.

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FORM 10-Q
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on behalf by the undersigned thereunto duly authorized.
     
 
  ENCORE WIRE CORPORATION
 
   
 
  (Registrant)
 
   
Dated: August 5, 2005
  /s/ DANIEL L. JONES
 
   
 
  Daniel L. Jones, President and
 
  Chief Executive Officer
 
   
Dated: August 5, 2005
  /s/ FRANK J. BILBAN
 
   
 
  Frank J. Bilban, Vice President — Finance,
 
  Treasurer and Secretary
 
  Chief Financial Officer

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FORM 10-Q
INDEX TO EXHIBITS
     
Exhibit    
Number   Description
3.1
  Certificate of Incorporation of Encore Wire Corporation, as amended through July 20, 2004 (filed on Exhibit 3.1 to the Company’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2004, and incorporated herein by reference).
 
   
3.2
  Amended and Restated Bylaws of Encore Wire Corporation, as amended through July 20, 2004 (filed as Exhibit 3.2 to the Company’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2004, and incorporated herein by reference).
 
   
10.1*
  1999 Stock Option Plan, as amended and restated, effective as of October 24, 2001 (filed as Exhibit 99.1 to the Company’s Registration Statement on Form S-8 (No. 333-86620), and incorporated herein by reference).
 
   
10.2*
  1989 Stock Option Plan, as amended and restated (filed as Exhibit 4.1 to the Company’s Registration Statement on Form S-8 (No. 333-38729), and incorporated herein by reference), terminated except with respect to outstanding options thereunder.
 
   
31.1
  Certification by Daniel L. Jones, President and Chief Executive Officer of Encore Wire Corporation, dated August 5, 2005 and submitted pursuant to Rule 13a-14(a)/15d-14(a) and pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
 
   
31.2
  Certification by Frank J. Bilban, Vice President-Finance, Chief Financial Officer, and Treasurer and Secretary of Encore Wire Corporation, dated August 5, 2005 and submitted pursuant to Rule 13a-14(a)/15d-14(a) and pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
 
   
32.1
  Certification by Daniel L. Jones, President and Chief Executive Officer of Encore Wire Corporation, dated August 5, 2005 and submitted as required by 18 U.S.C. 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
 
   
32.2
  Certification by Frank J. Bilban, Vice President-Finance, Chief Financial Officer, Treasurer and Secretary of Encore Wire Corporation, dated August 5, 2005 as required by 18 U.S.C. 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
 
   
 
* Management contract or compensatory plan.

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